FELDA KERNEL PRODUCTS SDN. BHD.

PERMOHONAN PELAN 'AS-BUILT' BAGI CADANGAN KERJA-

KERJA PENYELENGGARAAN DAN PEMBAIKAN SISTEM
PENCEGAH KEBAKARAN DI BANGUNAN SEDIADA DI KILANG
ISI PANDAMARAN KLANG UNTUK TETUAN FELDA KERNEL
PRODUCTS SDN. BHD
(BAGI TUJUAN SIJIL PERAKUAN BOMBA SAHAJA)

FIRE PROTECTION REPORT

CSE INGENIEURS SDN. BHD. Tandatangan Jurutera :

TINGKAT 1, LOT 37762,
RIMBA SQUARE,
21200 KUALA NERUS,
TERENGGANU DARUL IMAN.
No. Tel : 09 – 6664676
No. Faks : 09 –6664678
Project : PERMOHONAN PELAN 'AS-BUILT' BAGI CADANGAN KERJA-KERJA PENYELENGGARAAN DAN
Title PEMBAIKAN SISTEM PENCEGAH KEBAKARAN DI BANGUNAN SEDIADA DI KILANG ISI PANDAMARAN
KLANG UNTUK TETUAN FELDA KERNEL PRODUCTS SDN. BHD (BAGI TUJUAN SIJIL PERAKUAN
BOMBA SAHAJA)

Subject : Fire Fighting System

1.0 INTRODUCTION

Kilang Isi Sawit Pandamaran own by Felda Kernel Products Sdn. Bhd. is an existing istallation. This application is
for as built plan and for Fire Certification.

2.0 FIRE FIGHTING SYSTEM

2.1 HYDRANT & HOSE REEL WATER TANK

Fire fighting system water supply should be complying to MS 1489 Part 1

2.1.1 Water tank design

Hydrant storage requirement : 180,000 liter
Hose Reel Storage requirement : 10,000 liter
Total storage required : 190,000 liter

Type : Hot Dipped Galvanized Press Steel

Size : 7.2(l) x 6(w) x 4.8(h) meter
Capacity : 207,000 liter

2.2 PUMP SIZE

Pump sizing is calculated after considering both system of fire hydrant and hose reel complying to
MS 1489 Part 1

2.2.1 Fire hydrant system hydraulic calculation

Each fire hydrant with twin outlet pillar outlets is to discharge a minimum of 1000 l/min of water. Three
hydrants is assumed to operate at one time. Therefore, pump capacity usually sized to deliver a flow rate
of 3000 l/min. Sample calculation as follow.

Assumed fire hydrant(s) operated at one time = 3 no(s).

Total Fire hydrant = 5 no(s).
Furthest pipe's length Ø150mm = 130 m
= 426.40 ft

Total elbows and bends = 10

Gate valve nos = 2
Swing check valve = 1
Flow rate, Q = 660.00 IGPM
= 3000 l/min

Pipe used, MSCL; 150 mm dia ≈ 6 in

1
 1.85 1.85 4.8655
A) Head Loss Due to Friction, hf = 0.002083 L (100/C) x (gpm /d )

hf = head loss in feet of water

L = length of pipe in feet
C = friction coefficient
gpm = gallons per minute (USA gallons not imperial gallons)
d = inside diameter of the pipe in inches

Based on NFPA 14 - Table 5-10.2 (b) Hazen-Williams C value, C = 140

1.00 igpm = 1.20095042 USA gallons per min

660.00 igpm = 792.63 USA gallons per min

Thus, h1 = 0.002083 L (100/C)1.85 x (gpm1.85/d4.8655)

= 18.00 ft head

B) Head Loss Through fittings based on NFPA 14 - Table 5-10.1 Equivalent pipe length chart

Equivalent Nos.
feet of
pipe
i Elbows and bends = 14.00 x 10 = 140.00
ii Gate valve = 3.0 x 2 = 6.00
iii Check valve = 32.0 x 1 = 32.00
Total = 178.00 ft

Thus, h2 = 0.002083 L (100/C)1.85 x (gpm1.85/d4.8655)

= 0.15 ft head

C) Static Head h3 = 3.00 m

= 9.84 ft head

D) Head Loss Through fire hydrant Tubing

For 100ft Ø 2 1/2" fire hydrant hose = 0.68 ft head
for 3 furthest hose = 3 x 0.68 ft head
h4 = 2.04 ft head

E) Minimum Bomba h5 = 135.00 ft head @ 4 bar

Requirement

Total Head Loss = h1 + h2 + h3 + h4 + h5

= 165 ft head
= 50 m head

2.2.2 Hose reel system hydraullic calculation

Each hose reel outlet is to discharge a minimum of 30 l/min of water. Four hose reel is assumed to
operate at one time. Therefore, pump capacity usually sized to deliver a flow rate of 120 l/min. Sample
calculation as follow.

Assumed Hose Reel(s) operated at one time = 4 no(s).

Total Hose reel = 21 no(s).
Total pipe's length Ø50mm = 50.00 m
= 164.04 ft
≈ 180.45 ft (+ 10% SF)

Total elbows and bends = 10

Gate valve nos = 2
Swing check valve = 1
Flow rate, Q = 30.00 IGPM
= 136.36 l/m

Pipe used, GI Class B&C; 50 mm dia ≈ 2 in

2
 1.85 1.85 4.8655
A) Head Loss Due to Friction, hf = 0.002083 L (100/C) x (gpm /d )

hf = head loss in feet of water

L = length of pipe in feet
C = friction coefficient
gpm = gallons per minute (USA gallons not imperial gallons)
d = inside diameter of the pipe in inches

Based on NFPA 14 - Table 5-10.2 (b) Hazen-Williams C value, C = 120.00

1.00 igpm = 1.20095042 USA gallons per min

30.00 igpm = 36.03 USA gallons per min

Thus, h1 = 0.002083 L (100/C)1.85 x (gpm1.85/d4.8655)

= 6.98 ft head

B) Head Loss Through fittings based on NFPA 14 - Table 5-10.1 Equivalent pipe length chart

Equivalent Nos.
feet of
pipe
i Elbows and bends = 5.00 x 10 = 50.00
ii Gate valve = 3.0 x 2 = 6.00
iii Check valve = 32.0 x 1 = 32.00
Total = 88.00 ft

Thus, h2 = 0.002083 L (100/C)1.85 x (gpm1.85/d4.8655)

= 0.07 ft head

C) Static Head h3 = 10.00 m

= 32.81 ft head

D) Head Loss Through fire hydrant Tubing

For 100ft Ø 2 1/2" fire hydrant hose = 0.68 ft head
for 4 furthest hose = 4.00 x 0.68
h4 = 2.72 ft head

E) Minimum Bomba h5 = 66.00 ft head @ 2bar

Requirement
Total Head Loss = h1 + h2 + h3 + h4 + h5
= 109 ft head
= 33 m head

2.2.3 Head Selected

Final Head Selected = 165.03 ft head

(required) = 50 m head
(selected) = 50.00 m head

2.2.4 Pump Selection

a) Hydrant Pump Selection

Assuming Min Effect = 60.00 %
Hp = Total Head x Q(l/m)
6116 x min effect
= 150945.02
3669.60
= 41.13 kW

3
Recommended Electric Motor (Duty)
Flow Rate, Q = 3000.00 l/min
(required) = 41.13 kW
(selected) = 45 kW
Head = 50 meter @ 5.00 bar

Diesel Engine (Standby)

Flow Rate, Q = 3000.00 l/min
(required) = 45.25 kW (+ 10% SF)
(selected) = 45 kW
Head = 50 meter @ 5.00 bar

Jockey pump
Flow Rate, Q = 120.00 l/min
(required) = 1.65 kW
(selected) = 3 kW
Head = 50 meter @ 5.00 bar

b) Hose Reel System tapping from pressurised Hydrant pipe complete with
pressure reducing valve.

4
 3.0 SprinklerSystem
Water sprinkler system installed at Kernel Meal Store complying to MS1910:2006
Kernel meal store, will store palm kernel expeller following hazard type : Ordinary Hazard III.

3.1 Sprinkler Pumps Hydraulic Calculation

Description Design Criteria Hazen William Equation

Hazard type Ordinary Hazard III Friction: 6.05x 105 x Q
Q1.85
= flowrate (l/min)
Area of coverage Kernel Meal Store C1.85 x d4.87 C = friction loss coefficient
2
Density, D 5 l/min/m d = internal diameter (mm)
Area of sprinkler operation 1563 m2
Sprinkler coverage, AO 216 m2 Pump Configuration
K-factor 80 2nos. Electric Pumps (1 Duty & 1 Standby)
Design Flow, D X AO 1080 l/min
Pipe material Black Pipe Class B Capacity: 1) 1080 l/min @ 4bar (OH3)
Pipe coefficient 120
Head Area 12 m2 1no. Electric Jockey Pump
Distance between sprinkler 4 m Capacity: 120 l/min @ 4bar
Flow/Head area 60 l/min
Min pressure, P 0.35 bar
Min Flow, K√P 47.33 l/min

1 2 3 4 5 6 7 8
Equiv. Pressure Loss at Design Flow Rate
Total Equiv.
Run of distribution pipe from Pressure Pipe No. of Pipe
Pipe Size Length of
Design Point Loss Length Turns Length of Pipe
Pipe Static Head Gain (ph) Diff.
Turns Loses
mm mb/m m m m mbar

65 35.00 4.00 2 6.00 10.00 350.00

A 80 16.00 8.00 2 6.00 14.00 224.00
(KERNEL MEAL STORE 1) 100 4.40 25.00 6 18.00 43.00 189.20
@18th no. sprinkler point 150 to alarm valve 0.65 17.00 5 15.00 32.00 20.80

784.00 6.00 = 600.0 184.00

B 65 35.00 4.00 1 3.00 7.00 245.00

(KERNEL MEAL STORE 2) 80 16.00 4.00 1 3.00 7.00 112.00
@18th no. sprinkler point 100 4.40 15.00 4 12.00 27.00 118.80
150 to alarm valve 0.65 20.00 8 24.00 44.00 28.60
475.80 7.00 = 700.0 -224.20

Note : LPC Rule 18.2.1 ph = 1m = 100 mbar

IN ALL SECTION THE PRESSURE LOSS IN THE DISTRIBUTION PIPE IS LESS

THAN 500 mbar

3.2 SPRINKLER WATER TANK

Water tank design

Sprinkler storage requirement OH III : 136,000 liter

Type : Hot Dipped Galvanized Press Steel

Size : 7.2(l) x 6(w) x 3.6(h) meter
Capacity : 155,000 liter
4.0 CO2 GAS QUANTITY CALCULATION

4.1 Transfomer Room

4.1.1 Total Flooding System

Width = 5.00 m
Length = 13.00 m
Height = 3.0 m

Volume of room = 195.00 m3

Volume factor = 1.33 kg/m3

( BS: Part 4, Table 1: Volume Factors)

Basic quantity of CO2 = Volume x Volume Factor

= 195.00 x 1.33
= 259.35 kg

Design Concetration = 50%

(BS: Part 4, Table 2: Min. CO2 concentration for extinction)

Material Conversion Factor = 1.0

(BS: Part 4, Table 2: Min. CO2 concentration for extinction)

Converted quantity of CO2 = 259.35 kg

Assume leakage through = 10% x Volume

openings (doors, window, etc.) = 19.5 m2

Addition CO2 for openings = 5 kg/m2

Therefore, leakage quantity CO2 = 97.5 kg

Total quantity of CO2 required. = 356.85 kg

Number of cylinders required, = 7.930 Cylinders.

where one cylinder at 45 kg.

Recommended number of = 8 Cylinders.

cylinders

4.1.2 Pipe Sizing

Valve discharge outlet size , do = 12.7 mm dia.

Therefore;
Area of valve outlet, p x do2/4 = 127 mm2
Total area of 8 nos. of discharge outlets nozzle
= 127 mm2 x 8
= 1016 mm2

Area of header , p x D2/4 = Total area of 8 nos. of discharge outlets

2
= 1016 mm
D = 35.97 mm

Therefore,
Diameter of header = 40 mm Sch. 80 pipe.

The CO2 gas is discharged through 6 nos. of nozzles,

thus the range pipes are estimated as follows :

Total area of gas discharge nozzle = 127 mm2 x 6

Area of each branch discharge pipe = 762 mm2

Hence,
p x dn2/4 = 762.0 mm2
dn = 31.15 mm

Therefore,
Diameter of the range pipe = 32 mm Sch. 80 pipe.

The CO2 gas is discharged through 4 nos. of nozzles,

thus the range pipes are estimated as follows :

Total area of gas discharge nozzle = 127 mm2 x 4

Area of each branch discharge pipe = 508 mm2

Hence,
p x dn2/4 = 508.0 mm2
dn = 25.43 mm

Therefore,
Diameter of the range pipe = 32 mm Sch. 80 pipe.
The CO2 gas is discharged through 2 nos. of nozzles,
thus the range pipes are estimated as follows :

Total area of gas discharge nozzle = 127 mm2 x 2

Area of each branch discharge pipe = 254 mm2

Hence,
p x dn2/4 = 254.0 mm2
dn = 17.98 mm

Therefore,
Diameter of the range pipe = 19 mm Sch. 40 pipe.

The CO2 gas is discharged through 1 nos. of nozzles,

thus the range pipes are estimated as follows :

Total area of gas discharge nozzle = 127 mm2 x 1

Area of each branch discharge pipe = 127 mm2

Hence,
p x dn2/4 = 127.0 mm2
dn = 12.72 mm

Therefore,
Diameter of the range pipe = 13 mm Sch. 40 pipe.
4.2 Switchgear Room

Total Flooding System

Width = 5.00 m
Length = 4.50 m
Height = 3.0 m

Volume of room = 67.50 m3

Volume factor = 1.33 kg/m3

( BS: Part 4, Table 1: Volume Factors)

Basic quantity of CO2 = Volume x Volume Factor

= 67.50 x 1.33
= 89.78 kg

Design Concetration = 50%

(BS: Part 4, Table 2: Min. CO2 concentration for extinction)

Material Conversion Factor = 1.0

(BS: Part 4, Table 2: Min. CO2 concentration for extinction)

Converted quantity of CO2 = 89.775 kg

Assume leakage through = 10% x Volume

openings (doors, window, etc.) = 6.75 m2

Addition CO2 for openings = 5 kg/m2

Therefore, leakage quantity CO2 = 33.75 kg

Total quantity of CO2 required. = 123.525 kg

Number of cylinders required, = 2.745 Cylinders.

where one cylinder at 45 kg.

Recommended number of = 3 Cylinders.

cylinders

4.2.2 Pipe Sizing

Valve discharge outlet size , do = 12.7 mm dia.

Therefore;
Area of valve outlet, p x do2/4 = 127 mm2
Total area of 4 nos. of discharge outlets nozzle
= 127 mm2 x 4
= 508 mm2

Area of header , p x D2/4 = Total area of 4 nos. of discharge outlets

2
= 508 mm
D = 25.43 mm

Therefore,
Diameter of header = 32 mm Sch. 80 pipe.

The CO2 gas is discharged through 2 nos. of nozzles,

thus the range pipes are estimated as follows :

Total area of gas discharge nozzle = 127 mm2 x 2

Area of each branch discharge pipe = 254 mm2

Hence,
p x dn2/4 = 254.0 mm2
dn = 17.98 mm

Therefore,
Diameter of the range pipe = 19 mm Sch. 40 pipe.

The CO2 gas is discharged through 1 nos. of nozzles,

thus the range pipes are estimated as follows :

Total area of gas discharge nozzle = 127 mm2 x 1

Area of each branch discharge pipe = 127 mm2

Hence,
p x dn2/4 = 127.0 mm2
dn = 12.72 mm

Therefore,
Diameter of the range pipe = 13 mm Sch. 40 pipe.
4.3 TNB Room

Total Flooding System

Width = 5.00 m
Length = 4.50 m
Height = 3.0 m

Volume of room = 67.50 m3

Volume factor = 1.33 kg/m3

( BS: Part 4, Table 1: Volume Factors)

Basic quantity of CO2 = Volume x Volume Factor

= 67.50 x 1.33
= 89.78 kg

Design Concetration = 50%

(BS: Part 4, Table 2: Min. CO2 concentration for extinction)

Material Conversion Factor = 1.0

(BS: Part 4, Table 2: Min. CO2 concentration for extinction)

Converted quantity of CO2 = 89.775 kg

Assume leakage through = 10% x Volume

openings (doors, window, etc.) = 6.75 m2

Addition CO2 for openings = 5 kg/m2

Therefore, leakage quantity CO2 = 33.75 kg

Total quantity of CO2 required. = 123.525 kg

Number of cylinders required, = 2.745 Cylinders.

where one cylinder at 45 kg.
Recommended number of = 3 Cylinders.
cylinders

4.3.2 Pipe Sizing

Valve discharge outlet size , do = 12.7 mm dia.

Therefore;
Area of valve outlet, p x do2/4 = 127 mm2

Total area of 4 nos. of discharge outlets nozzle

 = 127 mm2 x 4
= 508 mm2

Area of header , p x D2/4 = Total area of 4 nos. of discharge outlets

2
= 508 mm
D = 25.43 mm

Therefore,
Diameter of header = 32 mm Sch. 80 pipe.

The CO2 gas is discharged through 2 nos. of nozzles,

thus the range pipes are estimated as follows :

Total area of gas discharge nozzle = 127 mm2 x 2

Area of each branch discharge pipe = 254 mm2

Hence,
p x dn2/4 = 254.0 mm2
dn = 17.98 mm

Therefore,
Diameter of the range pipe = 19 mm Sch. 40 pipe.
5.0 BATTERY STANDBY POWER REQUIREMENT CALCULATION

Alarm Load
No(s) Ampere Ampere

1 Master Controller 1 x 0.20000 = 0.20000

2 Zone Unit 14 x 0.00500 = 0.07000
3 Pump Monitoring 6 x 0.15000 = 0.90000
4 Alarm Bell 21 x 0.05000 = 1.05000
5 Detectors 0 x 0.00055 = 0.00000
Total Alarm Load = 2.22000 AH

Standby Load
No(s) Ampere Ampere

1 Master Controller 1 x 0.05000 = 0.05000

2 Zone Unit 14 x 0.00500 = 0.07000
3 Detectors 0 x 0.00002 = 0.00000
Total Standby Load = 0.12000 AH

Battery Capacity Sizing

Amp Hours = (Alarm Load x 1 Hour) + (Standby Load x 72 Hours)

= 10.86 AH
= 11.95 AH (10% Safety Factor)

Battery size recommended = 24 V,15 AH