44 Aux. Boiler, Exh. Gas Economizer

INISHED PL
R.J.Bol
'0 LER - , EXHAUST GAS EC
MESS1<S. MINAMINIPPON SHIPBUILDING C ,LTD.
m *ji~{}1*A~*-~
SHIP NO. I
WORK NO.
TORTOISE ENGINEERING CO., LTO.
700, KITAGAWARA, MASAKI-CHO, IYO-GUN, EHIME PREF. 791-3131

TEL089 - 984-1851 FAX 08 9 - 9 84 - 9~3
BIBLIOGRAPHY
1uI y 17th ' 04 Prepared for the Finished Plan.
D. W. 45, 700 TYPE PRODUCT TANKER
ZAO EXPRESS
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The information shown on this drawing or document is

the exclusive property of Minaminippon Shipbuilding
Co., Ltd.
You are requested to handle it in strict confidence. It
must not used copied or reproduced without the express
permissLon of Minaminippon Shipbuilding Co., Ltd.
AUX. BOILER,
EXH.GAS ECONOMIZER
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MINAMINIPPON
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~t SHIPBUILDING CO., LTD.
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; CHECKED BY L-c.... .~ Y.Hirakawa
DRAWN BY
DATE DWG. July 17th '04
DWG. No. M-107-1
~ Sheets inc. cover
15'· a-t DESIGN No.
44
VERTICAL TYPE WATER TUBE BOILER
}I % 71< if *
-1 7
EXHAUST GAS ECONOMIZER

m ff ~ x ~ ; ~ -1 ~
MODEL MVW-250
%:it MECBITI 2.00-4546/32
SHIPYARD Messrs. MINAMINIPPON SHIPBUILDING CO. ,LTD.
X§::liJ'~ ?JT i¥.i 13 *:@ :liJ'I=l . (~) ~
SHIP No.
M-681
:lil'Ji:i=
Tortoise Engineering Co. ,Ltd.

Kitagawara, 700, Masaki-cho, Iyo-gun,
Ehime-ken, 791-3131 Japan.
TEL 089-984-1851
FAX 089-984-8933 ~
Checked By : (, S~:vwHJ . 7 ~·
Drawn By : A, YAMADA /../fr..,d#~Vv
Drawing Date JUN. 20 '03
Rule NK (MO)
Drawing No. VW250LT2702
COURSE OF DRAWINGS
J! 11 n 11%
APPROVAL DRAWINGS ( JAPANESE, ENGLISH )

1iEP*~~~
TORTOISE 10 ---+ SHIPYARD

t--7'7- 1~
'fr. Ell\
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CONSTRUCTION WORK DRAWINGS ( JAPA g£E, ENGLISH )

I=$ffl~~
TORTOISE SHIPYARD
t--7'7- 6 ---+ 'fr. W\
J:E: 1'11=1
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B1
FINISHED DRAWINGS ( JAPANESE, ENGLISH )

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TORTOISE SHIPYARD
t--7'7- 6 ---+ m Wr:i m
INSTRUCTION MANUAL ( JAPANESE, ENGLISH )

l&t&~~~
TORTOISE SHIPYARD
t--7'7- m Wr:i m
6 ---+ (ENGLISH)
6 ---+ (JAPANESE)
DRAWING LIST
~iii ~ ~
No. NAME DRAWING No. REMARKS

:1=% ~;ftF ~iii:i=% vm~
LIST OF DRAWINGS VW250LT2702
1
~iii~~
2 SPECIFICATION VW250SP2702
{±~-
ASSEMBLY OF BOILER VW250AS2702
3 *Ji}L~
FIRE HOLE VW250FH2702

4 :;l%
IJ
!X
FLOW SHEET FOR PIPING & WIRING VW250FL2702

5
i1!i2. ~!lie~* iW'C ~
6 POSITION OF EXTERNAL FITTINGS VW250EF2702

fl. 'l~f!Hi ~ Jlo fft -oo: ~
7 GRATING VW250GS2702
~--v-7'/f
SAFETY VALVE MAKER'S DRAWING FUKUI SEISAKU

8 -SHO CO., LTD.
3C~7'r j-jJ ~
WATER LEVEL GAUGE MAKER' S DRAWING NIHON KEIKI

9 CO., LTD.
7kiiim- j-jJ ~
10 WATER COLUMN & PIPING VW250WC2702

7kiiim-li1±&V!lie~
DRUM LEVEL CONTROL SYSTEM
11
*
-ar fll: lliHiEP ~ -oo:
2 LOOP PI + LI
THORMO INDICATOR FOR BLR SHELL VW250EP2702

12 ~-1 7 n!iilr.ffi!.Jt~~ VW250E02702
DETAIL OF VALVES MAKER' S DRAWING HITACHI VALVE
13 r\;t..--7'~*-111 (M20KFG, M20KFA) j-jJ ~ CO., LTD.
r
14 SOOT BLOWER VW250S12702 NISSEI KIKI

mllX~ CO., LTD.
SOOT BLOWER SHUT-OFF VALVE MAKER'S DRAWING VENN
15 CO., LTD.
mllX~J/.Jb~7'r j-jJ ~
SALINOMETER MAKER'S DRAWING FELLOW KOGYO

16 j-jJ ~ CO., LTD.
m?Jrllt*
BURNING AIR DUCT VW250DH2702
17 VW250DI2702
1?-Ml~~ ?t ~ t- VW250DJ2702
OIL BURNER UNIT MAKER'S DRAWING SUNFLAME
18 ?IE;i~Hl~&: j-jJ ~ · CO., LTD.
LIST OF SPARES AND TOOLS VW250ST2702
19 -'T'filil Jlo ~ Jt ~ ~
DRAWING LIST
~jij§~
No. NAME DRAWING No. REMARKS

:i:% 1; ~ ~lii:i:% {fm~
1 SPECIFICATION ECSP2703
f±~ti=
2 ASSEMBLY OF ECONOMIZER ECAS2703

~I' :1J .A :c. :::r J ";"' -1 -lf *J!. ft ~
RELIEF VALVE MAKER' S DRAWING TOA VALVE

3
:it!£ iJ~ L # ;J.-jJ ~ CO., LTD.
4 SOOT BLOWER ECS12703

~~$ ECS22703
5
WATER WASHING DEVICE ECS32703
7.1<t9G~M ECS42703
6
U-TUBE MANOMETER MAKER' S DRAWING NAGANO KEIKI SE
u-~~-;>' J 7- ~ ;J.-jJ ~ -ISAKUSHO, LTD.
THERMOMETER FOR EXH. GAS MAKER' S DRAWING SATO KEIRYOUKI
7 ~pjJ.A7./ffi.~~ ;J.-jJ ~ CO., LTD.
8
LIST OF SPARES AND TOOLS ECST2703
-?{iliJJlp~~§~
S p e c i f i c a t i o ~
Boiler
Work NO. M-2702

Item Vertical Type Water Tube Boiler
Client Messrs. MINAMINIPPON SHIPBUILDING CO.,LTD.
Ship NO. M-681
Tortoise Engineering Co.,Ltd.

Ehime-ken, 791-3131 Japan
TEL 089-984-1851
FAX 089-984-8933
~ l~t> dv
Checked By : I, h lM
Drawn By A. YAMADA /d::/,.W;.#--
Drawing Date : JUN. 20 '03
Rule NK (MO)
Drawing NO. VW250SP2702
Work NO. M-2702
Type of boiler Vertical type water tube boiler
MVW-250
Quantity One boiler per one ship
Test and inspection Test and inspection are carried out in the presence of
owner's representative, classification surveyors and
shipyard inspectors.
Principal particulars
Design pressure 1. 76 MPa

Normal working pressure 1. 57 MPa
Hydraulic test pressure 2.64 MPa
Steam temperature Saturated temperature
Feed water temperature 60 oc
Evaporation capacity 25000 kg/h
Heating surface 333.0 m2
Volume of combustion chamber About 29.2 ms
Fuel consumption About 1972. 1 kg/h
(low calorific value 40.6 MJ/kg)
Combustion system Forced draft Rotary-cup atomizing system
Kind of fuel Marine diesel oil for cold starting
Marine heavy oil under 380 eSt/50 oC
Dimensions
Inside diameter of shell 3, 680 mm

Over-all height 9,360 mm
Mass
Boiler About 48.8 ton

Accessories About 2.0 ton
Boiler water (N. W.L) About 28.2 ton
Materials and Construction
1. Boiler proper
The materials as follows.
Steel plate for pressure part:
Rolled Steel Plate for Boiler nKP46SRn
Steel plate for non-pressure part:
Rolled Steel Plate for General Structure nSS400n
Spiralled Smoke Tube, Stay Tube, Water Tube, Downcomer and Small Header
Steel Tube for Boiler nKSTB35n
Nozzle :
Steel Pipe for Pressure Piping n KSTPT38 n
Main Header and Downcomer
Steel Pipe for Pressure Piping n KBH-1 n
This boiler proper consists of Upper End Plate and Lower Tube Plate, Shell, Spiralled
Smoke Tube, Stay Tube, Water Tube, Downcomer, Small Header, Main Header, etc.
The all joints of the plates will be made by welding and the whole length of the weld
lined will be subjected to X-ray testing.
Spiralled Smoke Tube and Stay Tube will be tightly attached to Upper End Plate and
Lower Tube Plate by expanding and welding, and Water Tube and Downcomer to Lower Tub
e Plate, Small Header and Main Header.
Heat treatment will be carried out in accordance with the rule's requirement.
2. Smoke box
Smoke box is made of the steel plates and installed on the upper part of the boiler
proper.
The combustion gas outlet, and the cleaning cover for cleaning and inspection is
installed on the upper part of the boiler proper.
The matching flange, gasket, bolts and nuts will not be supplied.
Insulation and lining
1. Boiler proper
Outside of the boiler proper will be insulated with good lagging cover.
Insulation material will be supplied by us and insulation work will be carried out
by dockyard.
Inside of uptake will be lined with ceramic refractory.
Lining work will be carried out by us at our factory.
2. Furnace bottom
Furnace bottom will be lined with fireproof bricks and castable refractory.
Lining will be carried out by us at dockyard.
3. Smoke box
Outside of the smoke box will be insulated with good lagging cover.
Lining work will be carried out by us at our factory.
4. Others
Insulation work for the nozzle neck tubes, the gas pipes and the boiler mountings
will be not carried out by us.
Boiler Mountings
1. Valves
Nominal Quan-
Name Bore ti ty Remarks
Full bore type safety valve 65A 2 Set p. 1. 76 MPa
Main steam stop valve 200A 1 JIS F 7314 SC
Main & Aux. feed water stop valve 65A 2 JIS F 7313 SC
Main & Aux. feed water check valve 65A 2 JIS F 7473 SC
Scum blow-off valve 40A 2 * M20KFG FCMB-SUS
Bottom blow-off valve for main header 40A 3 * M20KFG FCMB-SUS
Bottom blow-off valve for shell 40A 3 * M20KFG FCMB-SUS
Stand pipe root valve for water gauge 40A 4 * M20KFA FCMB-SUS
Drain valve for stand pipe 40A 2 * M20KFG FCMB-SUS
Circulating water root valve for stand pipe 20A 2 * M20KFA FCMB-SUS
Drum level control system root valve 15A 2 * M20KFG FCMB-SUS
Drum level control system root valve 15A 2 * M20KFG FCMB-SUS
Salinometer root valve 10SC 1 JIS F 7421S SF
10SC 1 JIS F 7421U SF
Pressure gauge root valve 10SC 1 JIS F 7421S SF
Pressure switch root valve 10SC 1 JIS F 7421S SF
Air vent valve 10SC 1 JIS F 7421S SF
Circulating water outlet valve 65A 1 JIS F 7473 SC
Circulating water inlet valve 80A 1 JIS F 7313 SC
Soot blower stop valve 25A 3 JIS F 7303 BC
*MARK: HITACHI VALVE CO.,LTD.
2. Pressure gauge with cock
Type JIS B 7505 Pressure gauge BVU 3/8 x 150-4.0 MPa

Quantity 1 set
3. Water level gauge with cock
Type Reflex type

Visible length 610 mm
Maker NIHON KEIKI CO. ,LTD.
Gauge "R-Z" N0.400B + 5B
Cock " N-ABS " with drain cock
Wire length 24 m
Quantity 2 sets
4. Drum level control system (2 system for control & alarm)
Control side
Control PI control
Type Electronic Diff. pressure transmitter "JTD920A"
Accessories Level condenser 1 pc.
Manifold valve 1 pc.
Level controller panel 1 pc. (supplied by SUNFLAME)
2-way control valve 1 pc. (with positioner)
Mode select sw. 1 pc. (supplied by SUNFLAME)
Alarm side
Type Pneumatic Diff. pressure transmitter "KDP22Y"
Accessories Level condenser 1 pc.
Manifold valve 1 pc.
Restriction valve 1 pc.
40mm Pressure gauge 1 pc.
Pressure switch 3 pes.
Level indicator 1 pc.
5. Soot blower
Type Gun type (Manual operation)

Maker Nissei kiki CQ,Lt~
Quantity 3 sets
6. Soot blow Shut - off valve for boiler
Type Air Cylinder valve

Maker Venn Co.,Ltd.
Accessories Solenoid valve 1 pc.
Strainer 1 pc.
7. Oil burner unit with control panel and air duct
Type Forced draft Rotary-cup atomizing system "R-25"

Maker Sunflame Co. ,Ltd.
Quantity 1 set
8. Salt content meter
Type Wall hanging drip proof type "LID-2"

Maker Fellow Kogyo Co. , Ltd.
Quantity 1 set
9. Thermo couple for BLR Shell Temp with indicating panel
Type K type thermo couple

Measuring point 2 point (upper and lower part for shell)
Quantity 2 pes. thermo couple
1 pc. indicating panel
Internal Fittings
The internal fittings are as follows.
Steam separator 1 set
Feed water internal pipes 1 set
Scum pan with lead pipe 2 sets
Spare parts and Tools

Spare parts and tools are supplied in accordance with the rule's requirement and
our standard.
Guarantee
In case an accident is occurred by the cause of our designing or workmanship in the
period of one year from entering service, we have responsibility to repair or
replace parts.
No. REVISION DATE BY CHECKED
SOOT BLOWERS
1¥ ~ iii NO. I
10 - i.
MAIN DOWN ClllfofER
*!
o· 2010 Ab. 1550
28 - 30x37 HOLES
(M27)
o·
SMALL DOWN CD.\f\IER

2-1/l•t!
270" go· 270" 90"
SOOT BLOWERS
!¥ ~ i NO.3 SOOT BLOWERS
!¥ Di iii N0.2
STEAM INLET
l i AD
180"
180"
I
POS I T1 ON OF ANCHOR BOLT HOLES VIEW
SOOT BLOWERS
7 ) af • ~ ~ ID I I T !1;1
FLUE GAS OUTLET 3- !¥~iii
f. I ;lj ;( til D 1350A
JIS F 7805 F TYPE \
ACCESS HOLE
~l~ ~/
-..:.:.....;,:....:...;.___--\ ~ PRINCIPAL PARTICULARS
I- ~
r-~--~~~==~-~~~~~~-~.--~~ DESIGN PRESSURE
i J §
Wo
I. 76
tnt £E 1J
g ~+-------- ~ I ~ NORMAL WORKING PRESSURE Wo
1.57
~ ~ !l!lll!E'JJ
0
I' ¢2 22
10 HYDRAUR I C TEST PRESSURE l#'o
t!E~It!E'JJ 2.64
r r-
, 1 HEATING SURFACE
iil floiii I l1f 333.0
I I EVAPORATION CAPACITY
25000
I I
I
I
lli
FUEL CONSUMPTION
f.*lil!.i ( HI - 40814 kJ/< )
kQ/h
kQ/h
ABOUT
j!J 1972. I
I I BOILER ABOUT
N.W.L I I I *1 7 ton j!J 48.8
"""""" I BOILER WATER
l!it ton
ABOUT
j!J 28.2
I I
WEIGHT TOTAL WEIGHT ABOUT
I 0/D 13886 I Iii ~BI-ll ton j!J 77.0
LAGGING ACCESSORIES ABOUT
I I 75l ~ f.IR/i, ton jlj
I I
I I
MA IN DOWN COMI!ER
I I
:t•tf
I I
OIL BURNER UNIT

Ill! l i R-25
No.
OF ITEM MATERIAL REIIARICS
MARK
DESIGNING SECTION CUSHIER

SECTION
a
0 HEAD , s~,r<>-~ SHIP No. M-681 M-2702
ll)
.7.~
CHECKED VERT I CAL TYPE WATER TUBE 80 I LER
BY il:J!Loj;f;f;"15
DRAWN
BY A. YAMADA MVW-250
TRACED ASSEMBLY OF 80 I LER
I BY ilil:!lil
I. ¢3630
.I SCALE
DRAWING
DATE
1/50
JUN. 20 '03
RULE
NK(MO)
CLASSIFICATION DRAWING No.
VW250AS2702
NO. REVISION DATE BY CIIECICEO
90'
""'
'-- /
"' 10-20 HOLES
..,
0 12
~
0
'--
~
"'co
·-
I
2 9 200
a 9
"'
co
"'"" --_I r-
o. .
...,
"' "'
::::!: "'"
...,
lO
a
400 X 300 a ...,
"'><
a
"'" "'
>< a
"'
2 9 1126.85 8-8
VIEW
~I
"'-
"'-
Cl..
"'
ISO 150 150 150 150 150 ...,
349.5
"'
9
141 90 300
390
DETAIL OF CLEANING HOLE COVER

.3 fll)XIiUII
a
~
a
~
a
~
a c
~ a Total = 1009.6 kg
GASKET
a
15
14
:li :< 7
FIRE PROOF MAT'L
i!Ji(#
~ " NON-AS
CASTA8LE 1SET 710. I
50WX6t
4H
~
HOOK
13 J • ') SUS304 56
BOLT NUT
a 12 ;~;· lo "· t •
SS400 10 I. 3 MI6X40i
~ HANDLE
11 ![X if SS400 2 0.9 ¢16
CASE PLATE
a
10 IIlii SUS304 1SET 6.4 IP.S
~ COVER PLATE
9 II SS400 13.9 te9
CASE PLATE
8 IIlii SUS304 I SET 6.6 te5
a
NOZZLE
~ 7 SUS304
J :J. lo 8.5 te5
FRANGE
6 J ? ) ,; SS400 22.3 IP.12
a NOZZLE
~ 5 J :J. Jo 28.2 te9
...,""
lO
4 CASE PLATE
a
lO a
...,
II
"'
_l 3
IIlii
18.3
7.6
"'- 2 2 65.4
"'- CASE PLATE
a
~
Cl.. IIlii SS400 I 16. I IP.9
lO
...,co NO, WORK Sl'ltRE lUTAI.
IEIGMT
L ...!._ OF ITEll MATERIAL REMARKS
MARK REQUIRED NO. (tg)
DESIGNING SECTION COSTliER

SCCTION
HEAD SHIP NO. M-681 M-2702
~~ CHECKED
BY
DRAWN
?
P152 X 3 = 456 TRACED FIRE HOLE
CLEANING HOLE COVER
BY ~ 0
~~~ 9 6
15
VIEW SCALE 1/10 1/3 RULE CLASSIFICATION DRAWING NO.
A-A !!; I DRAWING
DATE JUN. 20 '03 NK(MO) VW250FH2702
BURNING AIR IJUCT LEVEL INDICATOR YAMATAKE CO •• LTD.
46 ll! II! !Ui ~? ~ 47 iUl ill: ii ~ No. REVISION DATE BY
ti:it~llliit
CYL/ NDER V.ALVE VENN CO. ,LTD,
45 :_, IJ ) ~ # (~) ' ( ) 48 DEC. 18 '03 A.Y
OIL BURNER UNIT SUNFLAME CD .• LTD.
44 lll!ll (tl;) 'f / J II 6
U-TUBE MANOMETER NAGANO KE I K I THERMOCOUPLE FOR BLR SHELL TEMP
43 7 J j - 9 50 if.1711ll:i!UIIIl'l 2
ftf!EITJ
THERMO METER SA TO KE I RYOUK I BOILER SHELL TEMP INDICATING PANEL
42 iU' !I" 2 iHHt iii 51 t'1711ll:ilflHd! WATER WASHING STOP VALVE
41 25 2 J IS F 7303
CONTROL ROOM
ll:iUI Jl: #
COLOURED PARTS WILL BE SUPPLIED BY US. NISSEI KIKI
II !y SHIPYARD. WATER WASHING

J ) ~ 0 - • • - 6 PIPING AND WIRING WILL BE CARRIED OUT 40 25 2 B!llii
ll:i'J.:TJ
ii IS 111 ra ~ ~ IIi lt. f 'lfi rt I ra :e Ill IIi IIi li!:. SDOT BLOWER STOP VALVE
39 65 2 JIS F 7307
[::;:··· <':ii!
:~ONTROL PANEL ;:::
38
37
1!\lli:i';!JI::#
SOOT BLOWER
1!\lli:ii
PRESSURE GAUGE
40 2 8 !t.
NISSEI KIKI
i';l
BVS 3/8 ¢150
IE :iJ It 4.0 MPa
s~l~l\ITik,:- _:: - - ~ - --~-- _-: - cc-_:'~~~~''=':

j>-tM"i~ PRESSURE GAUGE RDOT VALVE
36 ¢10 JIS F 74215
IE:iJ!tii;#
II
II
_cc 35 AIR VENT VALVE
~ ~ i ~ # ¢10 2 JIS F 74215
BLOw-OFF VALVE
II ······•·•·•·•·•·•·•·•·•·•·@..•/: I I 200A 34 lli:!IHI 25 2 JIS F 7421F
i L~ ---~----.: : : : _-.:_-::::=:::: == === =-----===~::-+--~_,-,

II RELIEF VALVE
:::;; II
33 ~ [, # 25 FULL BORE
~ II 32
EXH. GAS ECONOMIZER
n ;(
'
[_ __ , ~
I I : :
31
~ r J ; 7 1 if
SALT CONTENT METER
IHl i& If tt
fCBI 2. 00-4546/32
FELLOW KDGYO CO .• LTD.
J I 0 - I I (tl;)
PROBE FELLOW KDGYO CO •• LTD.
30 1 0 - 1 J I 0 - I I (tl;)
'' PRESSURE TRANSMITTER 2 WAY CONTROL VALVE WITH POSITIONER YAMATAKE CD •• LTD.
IE :iJ f lUi 29 n~ 1 m~ 50
ii I
I
28
2
l~itilliE!H~ii
1 t J :;
ELECTRONIC DIFF. PRESS. TRANSMITTER
6 #(t~;,3t#~l tilt~ UJ iit
YAMATAKE CO •• LTD.
ti:it~llliit
I
'
27
PRESSURE SWITCH
IE :iJ ;( 1 ~ f
DIEF. PRESS. TRANSMITTER WITH PRESSURE GAUGE &
3 8 *1 )
DANFOSS JAPAN
YAMATAKE CO •• LTD.
J t ;(
' 26 ill IE l fo fi (lfffi, 7/1/L=-~~~) ANGLE NEEDLE VALVE ti:it~llliit
I 25
3 WAY MANIFOLD VALVE
3 n~ 7 =* - • f t
2 YAMA TAKE CD •• LTD.
ti:it~UJiit
LEVEL CONDENSER
24 II '( JL ::J / T' / 'f 2 IMN type
23
PRESSURE GAUGE BVS 3/8 ¢150
IE :iJ ~ 4.0 MPa
II I I SOOT BLOWER STOP VALVE
22 1!\lli:i';!Ji::# 25 3 J I 5 F 7303
ii
II
Iii
II
21
SOOT BLOWER
1!\lli:i';l 25 3
NISSEI KIKI
8 !ll • ii
II CIRCULATING WATER INLET VALVE
20 80 JIS F 7313
ii
II
II
II 19
6\llll:>-D#
CIRCULATING WATER OUTLET VALVE
6\lill:lllD# 65 JIS F 7473
II
BOA WATER SAMPR I NG VALVE
¢10 JIS F 7421U
18 #jl[#
ii
II 17
AIR VENT VALVE
¢10
JIS F 74215
~!iii~# JIS F 74215
I i 16
PRESSURE SWITCH ROOT VALVE
IE :iJ ;( 1 ~ f ii; # ¢10 Jl5 F 74215
PRESSURE GAUGE ROOT VALVE
15 ¢10 JIS F 74215
IE:!J~ii;#
DRUM LEVEL CONTROL SYSTEM ROOT VALVE
14 ltill:illtl.ilii;# 15 4 HI TACH I M20KFG
STAND PIPE FOR WATER LEVEL GAUGE WITH DISTANCE
13 ll:ilii~litt
BO 2 PiECE
12
WATER GAUGE WITH COCK
2 R-Z
J ~ ? # ~ * ilii tt NO. 4008+5B
65A II
DRAIN VALVE FOR STAND PIPE OF WATER GAUGE
40 2
ll:iliittliil:~ll)# HI TACH I M20KFG
CIRCULATING WATER V. FOR STAND PIPE OF WATER GAUGE
10 ;>):.jg(Jittlllllill:# 20 2 HITACHI M20KFA
LEVEL ALARM "HIGH" ROOT VALVE FOR STAND PIPE OF WATER GAUGE
9 ll:ilii~liil:ii;41
40 4 HITACHI M20KFA
lti ll: ill I I "J'i" N.W.L + 200 mm
LEVEL ALARM "LOW" BOTTOM BLOw-OFF VALVE FOR DRUM
8 ~56#!Hxlll# 40 3 HI TACH I M20KFG
lti *ill I I "i!f" N.W.L - 200 mm
LOW LEVEL FO CUT -ilFF BOTTOM BLOw-OFF VALVE FOR MAIN HEADER
7 1~~t!ll:Atlli:lll#
40 3 HI TACH I M20KFG
illll:i!li N.W.L - 250 mm
LOW LEVEL FO CUT-ilFF SCUM BLOW-OFF VALVE
6 ll:ilii~lll#
40 2 HITACHI M20KFG
i!fll:i!li N.W.L - 250 mm
MAIN & AUX FEED WATER CHECK VALVE
5 1&1iltll:i!!Jl:# 65 2 JIS F 7473
: MAIN & AUX FEED WATER STOP VALVE
i.
-----------~
4 65 2
-_-_ ~ -_ -~ - - : 1&1iltll:JI:#
MAIN STEAM STOP VALVE
Jl5 F 7313
3 1ll<IJI:# 200 JIS F 7314
i I 2
SAFETY VALVE
~
65 2 FULL BORE
JiWll:,t'17 MVW-250
NOR"L QUAN-
NO. BORE TITY REMARKS
ll} II¥~ ll IPl'
WORK SPARE lliTAl

N~i: ITEM MATERIAL IE IGMT
REMARKS
IIARK REQUIRED NO. (kG)
CASCADE & INSPECT I ON DESIGNING SECTION

TANK
SECTION 1 .r
:IJ ;( 7 - ~ i
IUI!9 ;, ?
HEAD I· s~,r<~ ,_]X)
CHECKED ·"1~
BY ./.~
DRAWN·
BY A. YAMADA TYPE MVW-250, MECB
TRACED FLOW SHEET FOR PIPING & WIRING
BY If~ f lHdHl
SCALE FREE RULE CLASSIFICATION DRAWING No.
D~~~NG JUN. 25 '03 NK(MO) VW250FL2702/b

No. REVISION DATE BY QIEctCED
0 0
& l!t:l;fi~m JUL. 6 '03 t .m
0 0
£
&
270 °
----
- 90° 270 ° 90°
-
15 2 1'1250012698
24
180 ° Ll FT/ NG LUG FOR WORK (SHELL)
I !J m ~ l t ~ (I) LTS28-WIIK
180 ° 192 215 20K21!iGC28-WIIK

BOTTOM BLDW-OFF VALVE SEAT (SHELL)
22 t ~ IX Ill 4f (I) 40 165 180 20K4/JIJ8!28-WIIK
FIRE HOLE FROM
21 1.t D l2010 W250FJ/2698
20 Ll FT I NG LUG FOR WORK (MAIN HEADER)
LTHIOV-'Nl/K
I ' m~ 1 t ~ (1 f tl
200 LT£28-WIIK
RSS2HIIIK
4 220
80 165 300 20KBOCTI/28-WIIK
65 165 270 20K50CIIJ28-WIIK
125 4 120 120 20K12!iiJID-WIIK

MAN HOLE ~05 X
14 A1\. 405 45 120 11128-WIIK
¢10 125 108 IOSCE28-WIIK
¢10 125 108 10SCE28-WIIK

PRESSURE SWITCH ROOT VALVE SEAT
11 ff ~ ~ { ~ f ~ *l ¢10 125 108 10SCE28-WIIK
¢10 125 108 10SCE28-WIIK

DRUM LEVEL CONT. SYSTEM ROOT VALVE SEA
9 ffit!UJJiii~4fi 15 2 165
DRUM LEVEL CONT. SYSTEM ROOT VALVE SEA
8 ffit!UJJiil~4fl 15 2 165
40 1-;=---r:C.::'::~--i 285 20K4or.GS28-WIIK
40 3
5
4
*
SCUM BLOw-OFF VALVE SEAT
i OJ: Ill 4f Ill
AUX FEED WATER STOP VALVE SEAT
40 2 165 180 20K40SBL28-WIIK
i t )j(J]: 4f i 65 165 540 20K65FV28-WIIK

MAIN FEED WATER STOP VALVE SEAT
JJJIUaJ;fiJ,~JXI;t. tll\lliJIHi:UiJ'
3 1tt.!l:4fi 65 165 540 20K65Ft28-'Nl/K
Mi:tVITi'!LI, MAIN STEAM STOP VALVE SEAT
~~s~<*~t~&mc
2 11UI.!I:#i 200 165 820 20K20/JIS28-t'IIIK
illi!Vc<t:'i'!LI, SAFETY VALVE SEAT
'fi#i 65 2 165 690 20X65SF28-WIIK
DETAIL OF ROLLING STAY NO. NAME NDfo~~ Q'TY. DETAIL OF
DRAWING NO,
th I .II: if lE Ill- .t,fl; lljl i I i H L
!¥I Iilli
"~;, ITEM MATERIAL REIIARICS

MARK
DESIGNING SECTION CUSTIJER

SECTIOH
HEAD SHIP No.
OVERALL LENGTH OF FITTINGS CHECKED
~ # 111 (I) it c BY
ORA~
BY T.MATSUMOTO
TRACED POSIT I ON OF EXTERNAL FITTINGS
BY 91-lll#fl£/lliH!
SCALE 1/40 RULE CLASSIFICATION DRAWING No.
0:~~ AUG. 31 '02 NK(MO) VW250EF2702

0. NO. REVISION DATE BY atECKEll
--
&
£
0
"-
&
188
120 200
DETAIL OF HAND RAIL STAY

n ) F~ - • r l ' E
270" 90" Jo· 10·
DETAIL OF GRACHING
1v-f)1'E
2-13 HOLES
7 2
TOTAL = 263.6 kg
8
180" PAD PLATE
9 lll !& KP46SR 16 21.6 Ie12
ANGLE: STEEL
8 LlJJtjfll 55400 16 20.4 L75x75x6
540
I
I
7
BOLTS, NUTS
;f;' Jv ~. t ~ ~ 55400 24 0.8 M10x30L
11) F 11- Jv ~Ill iii iii l
1
________ y_=__ _:: __=_~, 70 6 CI!OSHfCESSEDIEAOIWHINfSCII!W
t!f1dL,~:l::i
CONECTI NG PLATE
66 M8x12L
-II> ~----------------' 5 Iii!& 6 1.6 t6
f: I 4 CONECTI NG PLATE:
--t[t
Iii!& 10 4.0 t6
CHEAKER PLATE
i 3
2
fn:IJ-111-1-
PAD PLATE
lll !&
55400
55400
11
16
78.3
72.2 FB 25x50
t3.2
1290 ANGLE STEEL

55400
L1J 'Ill 64. 7 L50x50x6
NO, lElGHT
OF ITEM IIATERIAL RBMRKS
MARK REQUIRED NO. (tal
DESIGNING SECTION CIJST(IER

SECTION
VIEW
HEAD I· s~~~-'t SHIP NO. M-681 M-2702
VIEW CHECKED
2
"A.?ill
-----
·a· "' 1l BY .7.~ '5
DRAWN
BY A. YAMADA
0/D 3736 TRACED GRAT lNG
BY '!v-f:•!J
SCALE 1/20 1/5 RULE CLASSIFICATION DRAWING NO.
___ .-- -··-. ··--- ···-

DRAWING
DATE JUN. 20 '03 NK(MO) VW250G52702
_..,
/Reference No./
lAppoint No.I 03P-044C
Messrs. TORTOISE ENGINNERING CO., LTD.
Require. No.
JOB No.
/(Ship No.) . M-681
Order No. .
End User
Intended for
Subject SAFETY VALVES
y·
. . c.. ~s~-.! o·
~~--
~ss, y ic::~uco
~1!\,,J> ~-
., c".
,., ~ '.,
,l.L.,j
\~urm~
'{,,f· -~ ~ ..·
, ·::t//VJ.QAJ
.......
/~
·~....., . .'
~. .
~
(/)
~
<8>
<P
~
4>
~
<9) 6/27/03 K.Maki .-n. .&.-.;t..:. ~~ SPECIFICATION DRAWINGS
Rev. Date Made Checked Approved Description
No. . By By By
FUKUI SEISAKUSHO .CO., LTD.

6,1-Chome, Shodai Tajika, Hirakata, Osaka, Japan
TEL. 072-857-4521 FAX. 072-857-3764
E-maile dsn@fk.is. co.jp
Plant Page 2 I 3
Safety & Relief Valve List Req. No.
JOB No M-681 03P-044C
Material
No TagNo Type Size Q'ty Inlet Connection Outlet Connection Set Press. Total Back Press.
Body Nozzle Disc Spring Gasket Bellows
1 SJ230(T) 65*L1*100 2 JIS B 8210 20K 65 RF JIS 10K 100 RF 1.76 MPaG 0 MPaG SCPH2 A105 HF SUS630 SUP9
FlO FUKUI SEISAKUSHO CO., LTO.

Page 3 I 3
PLANT '
Safety & Relief Valve Specifications & Calculation REQ. No.

JOB No. M-681
1 Item No. s Service
...J 2 Tag No . 1 Sizing Case
~
w
z 3 Quantity 2 8
w
c:J 4 Design Type Conventional 9 Fukui Use 1 03P-044CIO
5 Code NK 10 Fukui Use 2 20o3o 0129-1-2 I 15
0
w 11 FUKUI Style SJ230(T) 1s Cap Type Screwed
....0
12 Nominal Size 65*L1*100 11 Lifting Lever Plain
~
w 13 18 Test Gag Yes
en
5 14 Inlet Connection JIS 8 8210 20K 65 RF 19 Inlet Facing Finish 3.2-12.5 J.l m(Ra) I
"'
::>
u. 15 Outlet Connection JIS 10K 100 RF 20 Outlet Facing Finish 3.2-12.5 J.l m(Ra)
"'z
ijl
21 Throat Diameter dt 49 mm 24 * Required Area A1
22 Seat Diameter D 58.2 mm 25 Orifice Area A 1885.7 mm~2
,
~
12.3 mm
c 23 Lift L 26
27 Fluid STEAM· 47 Required Capacity W1
28 Mol. WtiSpecific Gravity M/G 18 I 48 Relieving Capacity w 16230 kg/h
129 specj~at.o
Value of Coefficient C k/C' I 49 Allowable Over Press.
30 Compressibility Factor 50 Atomos. Press. I
31 Viscosity 51 Relieving Pressure
32 Relieving Temp. 210.1 c 52 Coefficient Of Discharge Kd 45
33 Sat Temp. 210.1 c 53 Back Press. for Conventional
34 Oper. Temp. Min./Max. I 54 Carr. for Bellows

en
z 35 Oper. Press. Min./Max. I 55 Factor for Bellows inliquid
0
E
0
36 Set Pressure p 1.76 MPaG 56 Over Press. Corr. Factor I
z
0
0
37 Reseating Press. 1.637 MPaG 57 Reynolds number
38 Slowdown Press. 0.123 MPa 58 Viscosity Corr. Factor I
39 Slowdown % 7 % 59 Steam Corr. Factor

.
40 Super Imposed Canst. 60 Corr. Factor for Napier
- Back
41 Super Imposed Min./Max. I 61 Specific jSat. Steam
-
42 Built Up Min./Max. I 62 Volume of jS.H. Steam
- Press.
43 Total 0 MPaG 63 Corr. Factorfor Diff. Temp.
44 Cold Differential Test Press. 1.779 MPaG 64 Comb. Factor with Rupture Disc
45 Hydraulic T. P. Inlet/Outlet 4.4 I MPaG 65 Design Pressure Min./Max. I
46 Air Tight. T. P. Inlet/Outlet I 66 Design Temperature Min./Max. I
67 Body SCPH2 12 Gaskets
en
...J 68 Bonnet(Yoke) SCPH2 73 Bellows
~w 69 Nozzle A105 HF 74
....
<(
::; 70 Disc SUS630 75
71 Spring SUP9 76
~
0:
77 Lapping Tool Yes eo
0
~
~ 78 81
g 79 82
"'
~
83 Spring 1 86
~ 84 87
~
~ 85 88
89 Calculated by NKSteam
90
Saturated Steam Kd = 45
91 p = 1.76 MPaG
10~
92
A1 = (1)
93 Ka (103P + 0.1)
94 W1 =
Ka (103P + 0.1)A Al =
z 95 W= (2)
s
::>
0
...J
96
97 Super Heated Steam
10 A
w
=
=
1885.7 mm~2
16230 kg/h
10~ ~
<( 98
0
99 - - (3)
AI = Ka(1.03P + 0.1) VH
100
101
102
103
104
W = Ka (1.03P
10
+ 0. 1)A MV.s
- - (4)
105
106
en
"'
a:
<(
::;
107
w 108
a:
109
· YYe se ecte c 1ecKea anut or eva ua ~eu u1ese da a basts
of actual flow, u~ing actual area and actual coefficient. FICJ FUKUI SEISAKUSHO CO., LTD.
01 90' ELBOW 1 SGP 4B
oz PIPE 1 SGP 46
03 PAN 1 SGP 108
I·:I *1
·~I
68 04 BOSS 1 SS400
05 BOLTS & NUTS 8 520(
06 GASKET 1 V6501 ¢159x¢115x2t
07 FLANGE 1 55400
!i
~
=
I'
I "'
08
09
II I
- II * = 10
11
~{D 12
108 13
~
®--_
~~
14
I 15
16
17
::r:
BsJ A
18
19
reD
20
0-_____ 21
22
23
~\
24
-i 25
\
\ 26
21
~ '-.... 28
29
30
0"1 '--' Cl
31
'- ~
'\.
32
33
34
35
36
f~
37
38
39
40
T 41
42
L 43
44
45
46
47
)I~: * 1, 2 O)"i"j"~[;t~~f~T9 o ~~O)"i"j"~[;t, ;!i"-15-0)~Jtcp (~).fil.~~) &tf~fiicp
NO. ITEM NO.of
MATERIAL REMARKS
TO)~~#O) ~tMi <X. Y. Z !Jiol) t: J:.? T. i=~'t ~ $.1J'i1.,i:l • J:. '5 t: ~1[)R~ L., T <t.::· <H • o
RED.
I I
Note : The dimensions marked with x1 and x2 are merely for. reference. Therefore, actual dimensions TYPE SJ230 TOP CONST,-
TYPE CODE T
shall be appropriately determined in. a manner that they will not interfere with smooth movements TAG NO.
of safety valve (in the X,Y and Z directions) that may take place when the boiler is stopped
(i.e. in the room temperature condition) and in operation (i.e. in the hot .temperature condition). UNIT : mm
DWG. NO. 181512
CENTER DRAIN CENTER TO REFERENCE REORDER NO. 20030 0129
INLET FLANGE (JIS 10K RF ) TO FACE HOLE ELBOW DIMENSION SAFETY VALVE
0 T f g c N h L H' Rc A 8 81
210 18 2 151 175 8 19 160 395 3/4 90 60 65 FUKUI SEISAKUSHO CO.,LTD.
SL 131_T2HOOD 1--\------t----+-----+-----j
29 WEATHER HOOD 1 SS400

28 PLUG 1 SS400
27 TEST GAG 1 55400
26 ADJ.NEEDLE LOCK NUT 1 SS400
I 25 ADJ. NEEDLE 1 5US304
X 24 FORK LEVER 1 FCMB310
0 23 LOCK NUT 1 SS400
cc 22 LIFTING WASHER 1 SS400
CL
CL 21 EASING LEVER 1 FCMB310
<(
20 LIFT STOPPER 1 SUS420J2
19 PLUG 1 SUS304
18 STUD BOLT & NUT 4 SNB7.S45C
17 CAP 1 FCMB310
16 ADJSCREW LOCK NUT 1 SS400
15 ADJUSTING SCREW 1 SUS403
14 SPRING 1 SUP9
13 UPPER SPRING WASHER 1 S25(
12 LOWER SPRING WASHER 1 S25C
11 YOKE 1 SCPH2
10 UPPER LOCK BOLT 1 SUS403
9 LOWER LOCK BOLT 1 5U5403
B UPPER RING 1 SUS304-TP
7 LOWER RING 1 SUS304-TP
6 GUIDE 1 SCS13
5 SPINDLE 1 SUS403
4 BODY 1 SCPH2
3 DISC HOLDER 1 SUS403
2 DISC 1 SUS630
1 NOZZLE 1 A105 HF
NO.af
NO. ITEM REO. MATERIAL REMARKS
TYPE SJ230 _I TOP CONSTJ
TYPE CODE T
APPROX. NET WEIGHT : 64kg

TAG NO.
UNIT : mm
DWG. NO. 20030 0129-01-2
DRAIN THREAD CENTER APPRO X. REORDER NO. 20030 0129
SIZE SEAT THROAT LIFT INLET FLANGE (JIS B 821020K RF ) OUTLET FLANGE ( J\S 10K RF ) HOLE SIZE TO FACE HEIGHT SAFETY REIJEF VALVE
OIA. OIA.
dixdtxdo ds dt l 0 T t g C N h 01 T1 f1 g1 (1 N1 h1 Rc Rp L H1 H
FUKUI SEISAKUSHO CO.,LTD.
6Sxl 1x100 58.2 49.0 12.3 210 48 31 ( 140 170 8 23 210 18 2 151 175 8 19 1/2 1 160 170 690
*
SPECIFICATION
USER
~iE!J*~.A.:$!; MESSRS. MINAMINIPPON SHIPBUILDING CO.,LTD. ~
ODER
~ffp;_t)C_± MESSRS. TORTOISE ENGINEERING CO.,LTD. ~
SHIP No.
fd ~ M-681
SHIP No.
I ~ M-2702
MANUFACTURER No.
~~~~ M-14071
--------~~~~~---------------
NAME REFLEX TYPE

~ 16 WATER LEVEL GAUGE
MODEL
~ it SF440A : Type[R-Z] No.400B+No.5B+N-ABS DC
RULE
~~ :m NK
54 SPRING WASHER SPRING STEEL 4 L I t- T
>."/'JY1'J,~t- SUP4 1----J--J
53 BOLT CARBON STEEL
S45C 4
I J
jKIO UPPER LEAD
li'J ••<1"/
PIPE STAINLESS I
SUS304
I 0 52
;<JH
SUPPORT
~~'
MILD STEEL
SS400
4 I I K9 LOWER LEAD
!1lll'J-••«7'
PIPE CARBON STEEL
_I_ S25C
20
S 1 mPl'ORT I"ILD STEEL 1 sPR~N~ ps;EELI 2 B
I B ~~ ' ss400 1 1
18 K?~
t ... ~
Ml;~ .'}!Ell zB
+-7-}+-IH-1~-Illil!--- - - - - - . - - . K6IU-BOTI C,l,R~o~ .. s~EELJ l
U;!i!of 4
KSICUSHION PACKING NON-A.SB£STOS
?..,!la:llt~-\':1 ~
K 4 1 PACKIN.G !GA?KET! NON-ASBESTOS
P/•6 6 3]
K JIGA~G§ GLASS BrnJmG PYREX
~ E K2IGAliGE COVER FORGE 0 STEEL,
~ E
~
E 1- ')t}l~ SF440A
xE E
u~ ~ E K I GAUGt-COVER
If :i:f.T-
FORGED
SF440A
Sl EEl
~\"")
z~
~II'J ~ HANDLE (OPEN.SHUT CAST I RON
"" '-'= A ll-1' (II· !Ill FC2 0 0
>
o z
w-
0 ~ 26l~l~C-~L~P Mli~ /oT~Elj 1 2
~ut: w
zsiWIRE-COURSE
w ~ut: MILD STEEL
~ :::~ SSlDlJ
< Ul(C' 24ISHACKLES MILO STEEL
o-+4 ;:s tl7Xw34
!/1' ~? J\.1 ss400
~~~
23i!J~CifD_PE STEEL WIRE
SI -1-:: E o~-JA-. \\ E E sw-
.,;lll- E
2 zi HANlfiTSTOP!'ER
E 0 Ml LO STEEL
E ..,. I\'/ •. /l.l.. 'II~- ss400
0
211PACKING COPPER PLATE
~ltt
>
0 CTTQOii
oo zoiPACK-ING COPPER PLATEI
~~
0 ~00
I~"'~"/ CTTQOii
W<O ,_w 0
'-' z 0 0 1 9 I ~A~KI NG COPPER

CTTQOii-
PLATE]
= "'-'<
~ ~ ;; 00
E
si;;~~?.,:~CK NON-ASBfSTOS
~
"'E E l I NG
T7iiT9TI
:¢
I-
0
:r E ;; E
CIO I- w E ~ 17 1EYELE BRASS
~
~~ ~: w~ ~~
'-' C3TOTB
~~t:
za ~1;!: 16 1;~E~~;~~ACKlNG
~['- ~4>1 4B.j,4B NON-ASBESTOS
:::1
~
_,_ ;;::
...... ~
T7iiT9TI
~
>-
a
W(T')
~~ ;;&:!' g6 151~~~-~~ Wi\SlfER S PR INC STEEl
Ul -'
s u P3
o~~ ~~ ;:w ~
~~ ~~ 14~ Ml LD STEEL
'-'~
~I '~-'.
w
;~
-~
t ~ ~
131~0 ~~1f[T
SS400--
CAST l RON
-'~ ~:
FC 2 0 0
0* lZI~A.~~UT BRASS
c 3 111 8
111~~~},~/ll'E lrRA 55
C3 1 7 l B
1 0 I ~~.~ANINGPLUG
BRASS
C 31? 1 B
9~G GCAND BRASS
,t,.+:tN.r. C 3 'I 7 I B
8 ~~;~~~, ~UT
MJ LD STEEL
USER MINAMI NIPPON

ss 4 0 0
7 ~ECK--BAH STAINLESS
l'!>l'Cl SHIPBUILDING CO.,LTD lU SUS304
- ~~~~ NO. M- 6 8 1 6lcovn

'/JI{-f "I~
NUT BRASS
C3 7 7 I B
51~!~~;~;~~
NUT
~~~~NO.
BRASS
~
M-2702 C 3 77 1 B
= SECTION OF GAUGE ,COCKPLUG
4 ::J,?i'jf
SlAINLESS
SUS304
-
(i!llil lh4 0 0 BtS B
~~~~TITY 2 SETIS!
3l~~~~GE FORGED STE ELl
S FTTOA
·:±!~
0
00 KIND OF LIQUID
zl ?.R~ 1N-~~crBoov jro..'~Eo. ~TEE
(iltfi') Steam & Water I BIGAUGE COCK-BODY !FORGED SHELl 2
OPERATING PRESS"R A 1-~::J,?~~ SF440A
( lfi!I!EJJ) 1.7 6 MPa G NO.I
(J.~ J (
PARIS
B .R
NAME
~ )
MAIERIALSIREC'(lNOikHlARRS
( ~ I } lb:IJ ( I J! l
OPERATING TEMP'R NAME REFLEX WATER
(t!!lli!!Jl) S B t. "C (>;!fl LEVEL GAUGE
HYDRAULIC TEST J K K ⁢t.Uii!t
(i!<lfl;t~) 3.52 MPa G ~~H GAUGE,TyeefR-ZJ
RULE - COCK ,fype[N ABS
{.ijl.~) NK .,.i h rein (Od
CONNECTION FLANGE NIHON KE!KI CO .. LTD.

(tilffi75Yo/) JIS 20K20AFF ~ B A ~t ~ '* i\ ~ u
WE I G HT DWG.IlO. I®IE!I~l
(iii! 2 4. 0 kg/ I set
DATE 1811) fsCAlE
3. DEC. 2 0 0 3 I IR!.l T JK-031134
4.5 NO. REVISION DATE BY CHECKED
165 100 269.5 NOZZLE FLANGE
_r
4-19 HOLES 40A J 1 ~ J 5 ) ;
V9 8
___.... '
I
- --+ --r-----. I
-- --_JI
R/868 QUANTITY OF MFG

R/868 ilffl 21D
THIS TABLE IS SHOWN REQUIRED FOR ONE SET.
~ ~ ID li ~ I ID ~ ~ ~ 9.
V9: HITACHI M20KFA 40A
VIO: HITACHI M20KFA 20A
VII: HITACHI M20KFG 40A
.
lr)
~--+----'-'"'t. 4-15 HOLES

V10 <..o. 9
4.5 \.0
VIEW -~
A-A 'ft. I
Irs NOZZLE FLANGE
P~-
I
20A J 1 ~ J 5 ) ;
a
j__ei
a ~ I
'<::)-
TOTAL 43.4 kg X 2
~
1'-.. T NO.# J/5 20k
1834-NA .3 20A
~
1.0 1'-.. T NO.# 7
J/5 20k
0) 1834-NA 40A
\.0
\.0 BOLT & NUT
9 t-1~r&t·,r SS400 12 0.9 M 12x50~
DETAIL OF JOINT SS400 28

lf~lm 4.4 M 16x55~
FLANGE J/5 20k
7 J 5 ) ; S25C 5 4. 1 20A
N.W.L a0)
NECK TUBE 20A
6
f 15 KSTPT.38 .3 0.4 5ch 80
END PLATE
5 t~ KP46SR 2 1. 1 Ie 16
STAND PILLAR BODY BOA
4 #tl:f KSTPT.38 15.6 5ch 80
FLANGE J/5 20k
.3 J5); S25C 7 11.9 40A
LEAD PIPE 20A
2 KSTPT.38 0.6
~ f 5ch 80
LEAD PIPE 40A
if KSTPT.38 4.4 5ch 80
~ A NO. WEIGHT
ITEM MATERIAL
-~_1
OF REMARKS
MARK REQUIRED NO. (kg)
a DESIGNING SECTION CUSTOMER

~
C\.1 SECTION
HEAD I 'SI'Uy<)
I
1"'0 co
tt- SHIP NO • M-2702
co I
co ~ CHECKED ·'7~
_/.~
'<::)-
~
BY
'<::)-
~
'<::)-
~7 C0 I DRAWN
a BY A. YAMADA MVW-250
a
co
i-t\
\ /
3 TRACED
BY
WATER GAUGE COLUMN & PIPING
#iliim-:V:tt7>clfif
c::~-=-~:J
--T-- SCALE +----'-1~/_:_1: :._0.....:.!._/
/_:::_3:__+-_R_UL_E_~_CL_A_SS_I_FI_C_AT_I_ON_t-_D_RA_W_IN_G_N_0_.
125 DRAWING 1
DATE JUN. 20 '03 NK(MO) VW250WC2702
~ TORTOISE ENGINEERING CO .. LTD.
I No. I REVIS ION I DATE I BY
BOILER DRUM LEVEL CONTROL SYSTEM

ffi~«Lmtl11llii PI 2 LooP + Ll
OWNER SHIP No. WORK No.

TORTOISE ENGINEERING CO.,LTD.
DESIGNING SECTION ma *
MESSRS. MINAMINIPPON SHIPBUILDING
~ oo (f;l;l
CO •• LTO.
I M-681 M-2702
SECTION BRANCH CHECKED DRAWN
HEAD HEAD BY BY
}. ~
A. y
I· Sh1 ro ~><a1>
DRAWING DATE SCALE RULE CLASSIFICATION DRAWING No.
JUN. 20 '03 FREE NK(MO) VW250FCL2702
CL CL
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r
I I: i::::f=
I L_ ______ _ ________ _jI
I
MV I
I SUPPLIED BY SUNFlAME CO • • lTD.
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I
I
I CURRENT LOOP SUPPLY S E SUNFLAME S 0
- - - -1r-
WVP IWP-DBA-20A-B - I DRAWING
J f { l ~ y ~ , - '
cv CONTROL VALVE WITH POSITIONER a AIR SET HTS 28 wl th AVP300

R~ # {#'J~3t,I7e••M~) CV = 24 57.5 I 09E-05086 7
lEVEl INDICATING CONTROllER WITH MODE
__ J
L/C SElECT SW. S E SUNFLAME S 0
CONTROl SlOE ~ ~ mff. R ~ ~ {~-~IRSWM~l C315GA00300 - - DRAWING

aqaJ .5-WAY VALVE MANir:OLD WI HI PIPING IM2008-G
MF SUS304TP 1/28 IDOL 3.0 I FMF2008-E
::: IUr i '!HI~
TR ElECTRONIC OIEF. PRESURE TRANSMITTER JTD~~~~AL 4-20 mA

4.4 I ED-526101-1
llltll£li!O RANGE: 60D mm
SCREEN TYPE LEVEL INDfCATOR
Ll
l ' Y- ) ~ l m * ~ 1 NUG879Y-A4-X 4.0 ED-334010-5
PS PRESSURE SWITCH DANFOSS RT-112
ff 1J l { • f RANGE 20-100 KPo I. 0 3 A-0170-2004
ANGLE NEEDLE VALVE WITH NIPPLE AND JOINT
NV
• NOTE : PAY ATTENTION TO THE CONNECTING DIRECTION(HP,LPJ OF PRESS. PIPING ON THE TRANSMITTER.
AlARM SlOE 7 ) 1 ~ =- ~ ~ # I~ M~ DH-32A-C 0.5 I 014062£
•$ ~ : l ff ~ r. ; mff 11 i 1 o mn ~ [ a t m•· IIIII 40mm PRESSURE GAUGE
PG 40A-T-K 0.5 I ED-40AOOO
40mm ff 1J It
MV 3-WAY VALVE MANIFOLD WITH PIPING IM2008-G
:::ll:#if!U SUS304TP 1/28 IDOL 3.0 I FMF2008
OIFF. PRESSURE TRANSMITTER WITH AIR SET. K0P22Y ·1122.1J.4 ·6(.
OPT • qUTPUT GAUGE fY 169 o Y/ 88
l ff l i U {I7e•~,ffi117-~M~) RANGE: 600 mm 9.8 I ED-522110
lEVEl CONDENSER
CL ~'\~J)f/~ /MN TYPE 6.2 2 A40179
No. NAME MODEl No • • SPEC. WIGHT O"TY DRAWING No. PAGE
IIJ HI lfllll.llttll I I kg I I 1!1 ~I~ " ..
-,-;1
SET PRESS. FOR PRESSURE SWITCH No.,

OF ITEM
WORK I
MATERIAl f--L--L.---j ~IGHT
SPARE TOTAL I REMARKS
DANFOSS RT-112 1"'0-"-0-"%'-------'1-"'0"-0- MARK REQUIRED NO. (kO)
a . - - - HIGH L.AL. 87 DESIGNING SECTION CUSTOMER

a
..-, a
a SHIP No. I WORK No. I
"'
~~4-~r-~5,_0~%~(~N~.W~·~L~)~~6~0---"'o~t~B~~~N~IN~G~LE~V~EL~ CHECKED
a ~l_.__________"-ot~BU~R~N~IN~G~S~~~N~DB~Y~LE~V~EL~ BY
DRUM LEVEL CONTROL SYSTEM
a ~~...__ _ LOW L.AL. 33
DRAWN
BY f. MATSUMOTO ffiiiUUHH!
a
..-, "'.1..__ _ _ _ FO CUT-OFF 27 TRACED DIAGRAM AND SPECIFICATIONS
BY ~ll!lll.tii!UI
0% 20
(UNIT mm) (UNIT kPo) SCALE RULE I CLASSIFICATION I DRAWING No.
NK(MO) I
DRAWING
DATE JUN. 13 '02 )FCL-2P/50PLI-Si
TORTOISE ENGINEERING CO .. LTD.
,--------------------~--------,---r-----,---------.---~
No.\r~EVISION I DAlE _I BY
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DESIGNING SECTION
HE/1.0 HEAD BY BY
LEVEL CONDENSER
I . M. N !fj L/\.)u ~ /-T./ -!f
DRAWING DATE SCALE RULE CLASSIFICATION DHIIWING No.

~-.:_:_:_.:_:_ _ ____o.~-~:._:_.=:.-=--J·~--=--1-···--
2 3th 0 ct. '8 9 1/2. 5 NK A40179

I
• p_:_ 1
:
DIMENSION DRAWING Un l t :avn L.P process connection
See table 1
process connection
See t>1.ble 1
Outpu"t air
connection
Supply air Supply air

Zero adjustment connection connec"tion connection
See tai:ll e 2· See tab I e 2
( When W/0)
air se"t.
Main mat~rials
Key
No.
Nomenclature Material l
1 Case and cover Aluminium a I I oy
2 Cen'ter b 0 ely_ SUS304
3 Cover See instrument spec.
4- Bo It/nut SN87/S45C
5 Flange adapter Same as cover -Q- *
6 Bolt SNB7
7 Vent/drain plug SUS316 *
B Mounting bracket SPCC(Zn Plating)
STANDARD SPECIFICATIONS I 9 U-bolt/nu't
10 Air-set
SUS304/SUS304
Aluminium a I I oy
Air supply 1.4 ± 0.14kgf/cm'
20 ± 2ps i
Mater1al marked w1th *
shal I be changed
to SUS304 if Y66 is specified.
1.4 :!: 0.14bar 'A":Key No.5 material Is SUS316 for Key No.3
140 ± 14kPa SUSF316.
Output signal See instrument spec. Table 1
Extern a I I o ad [m i n. ) •4[1. D) X 3m+ 20cc Process connections.
Process connectipn
Case constrl:lct ion
See table 1
Dustprooi and waterproof. meets S> Rcl /2 (I n't ern a I thread)
1 /2 NPT I n "t e r n a I 't h r e ad
IEC IP54. NEMA Type 3R. Rc1/4(lnternal "thread)
"' "' JIS FB001 Cla~s 3 splashproof 1/4 NPT Internal thread
JIS C0920 rainproof
"'"' Fl n ish [Case and cover) Aery! baklnc finish
"' Finish color Light beige[Munsell 4Y7.2/1.3)
Table 2.
Mounting On vertical or horizontal 2-lnch pipe
Approx. 9kg r,:N/ Air-set··· +O.Bkg) Air piping connections
Massr,:Neight)
Rc1/4 (I nterna I thread)
1/4 NPT ln'tern~l thread
~OOEL NO.
PREX 3000 1
PNEUMATJC DIFFERENTJAL PRESSURE TRANSMITTER K D p 2 2
DRAW NG NO.
YL1TOKYO
fl1.b.T ..N<E
JAPAN ED-522110
REVISION DATE BY
3-WAY VALVE MANIFOLD

Ab. 224 ::: w~ #- Ab. 90
Rc 1/2
54
n
a a
lO lO
I
DID 21. 7 x 1DOL
1___,.-!-+-+<,__--___:_-=--
-~ !--- SUS304-TP Sch40 LONG NIPPLE
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TORTOISE ENGINEERING CO. ; LTD.
DESIGNING SECTION
SEC1ION BRANCH CHECKED DRAWN
HEAD HEAD BY BY 3-1/AY VALVE r1ANIFOLO 1/ITH PIPING
=~~ * (~ ~ 11 !§ )
IM200B-G
I. sh1r-0 't
\o-<.0 T. M
DR?,WII~G DATE SCALE RULE CLASSIFICA1JON DRAWING No.
SEP. 20 '00 FREE NK FMF200B
p -3
DIMENSION DRAWING UNIT mm
~ITHOUT JOINT
HODEL 1«), 40A-.X- 0
R l /8 ( PTl /8 K.ALE)
TAPER THR.EAD
TAPER THREAD
SEE HODEL HO.T.A.BLE
"'TAPER THREAD (FEHALE)

<:;j SEE HODEL ND.TAJILE
APPROX •.
\/!Til TEE JO!IIT ~ITll BUSHING

MODEL NO. eOA-T- [] MODEL liD. 4 OA-K- 0
MODEL NUMBER TABLE BASIC SELEC-

MODEL TABLE OPT.! ONS DESCRIPTION
NUtv!BER SPEC.
40A 40uln DI A_ PHESSURE GAUGE
-X 'IIITIIDUT JD !NT
9 -T
-K
WITH TEE JOINT·! Rl/4 x Rcl/4 J
WITH BUSHING ( Rl/4 x Rci/B l
'-A GAUGE SCALE o- 2 kgf /ern'
-8 " 0 4 kgf /Oil'
ISTANDARD SPECIFICATIONS I -N ",.. o- 6 kd/Oil'
-c 0 10 kgf/cm'
-D GAUGE SCALE o- 30 psi
FINISH CORROSlON-PROOF(EPOXY BAKING) FINISH.
-E .. 0 - 60 psi
COLOR BLACK -P . 0 - 100 psi
-r "' o- 150 psi
-G· GAUGE SCALE 0- 2 bar
-H " o- 4 bar
-0 ~
0 - 6 t>ar
-J " 0 - 10 bar
-A -K GAUGE SCALE 0 - 200 hPa
-L ~
0 - 400 kPa
-R n
0 600 kPa
-M "' 0 - 1. 000 kPa
MODEL NO.
~0 MM PRESSURE GAUGE 40A- 0 -·0
DRAWlNG NO.
YL1ffi.6.T.6.KE
TOKYO JAPAN ED-40AOOO
A 8
RECIPIENT
REH.ARK
*1 THE PAINTING COLOR OF 1/88 IS BLACK.
(1 \, _l
I _;
1l
j
!
j l
[.
II
l
'
FLOW J;>
¢0
I L
'
.lb.
~lDHINAL
vkLvuE Mass
0 IA. D L A H L1 01 CHAX. l CK a) ITEr\ NO.
1 /5B 5. 5 19 R c1/81PTt/8l 57 5 43 D. 7 8 0. 15 DH-32LA
Llh.
11""' 1/48 s. 5 19 R c1/4 IPT1/4l 57 5 43 o. 78 0. 14 OH-32LB
3/BB 7. 5 23. s R c3/8 IPT3/5l 6 2. 5 7 so 1. 47 0. 21 , OH-32LC
.
"I'+·
£8 7
01-04--03 Changed to a unit of Sl.•7.~ ~ 1 2
NO. DATE CONTENTS ~EVIBED APP.O.· 11
10
R EY IS I O~l
9 HEX NUT C3604B · 1
DATE '9 0-06-2 8 I JviPa HYDRO AIR
8 WASHER SKS 1 Zn PLATING
SCALE FREE ~
p
SHELL 2. q 4- L'_ 7 NAHE PLATE ASOS 2P 1
APPD. -':$~
n'- .
R
E SEAT / 2.16 6 HANDLE ADC12 1 1~hr~l\ U>! ll<1
s 5 PROPELLER NUT c3713P i
CHI(O. R/1tJ!liii'!M11i~ / ~
BACK
s SEAT
u 1
4 GLAND NUT C3604B
DE S I GN r!r,'(
/.f)JjJ j.;(J il R
E SEAL ~ 2.16 3 0 RING NBR 1
I TEH NO. 2 STEM C3 604B 1
1 BODY C3771 B 1
TRADEMARK
PAH.
BRASS ~ 1. 96HP a SCREWED TYPE HO. NAME OF PARTS MATERIAL D 'TY REHARK ~ T. HO
ANGLE NEEDLE-VALVES WITH
t~AME PROPELLER NUT. MATERIAL LIST
Fu]lkin lncorporZl.tad
I
;W:Jt~:ti. 7~*;..-®
'94-12-07 REWRITE S. NAGUSA
DRC. NO.
052
014062E
DHBH
R EY. MAR &
CAREER I DH-32A-C 3 CAB. NO. 1 - 11
uH<>: I f1Y,9:J1
B I Reoloce drown. I ! 1<. Vi 194 05.21

& Addi\io;~.olterJlion.
,.& Conlocls between 1-4: ~0.)
·'
1urned ON due to fressure increase.
Conlocls belween -2:
Turned 01~ due lo pressure decrease.
Con toe l 1: Common
n C)
Rated Cooocily &

Allernaliing current AC- 1 lOA. 400V
AC- 3 4A 400VI
AC-15 3A . 400V
Direct current: DC-13 12W 230VI
Setting
Lowest oclivoting pressure= Selling pressure.
Highest activating pressure = Set ling pressure + Differential.
Approvals &
RT 116
7 Approval
~~ ~b o Dl:J~KO.D•nmork.
RT 121 RT 5 RT 110 RT 112
X I X X X X
X Vel TUV Germonv
X X X Jet liorske_ V•rilos Nor11ov.
X X X X IJolllc RPaisler ol Shiooino.uf:
X X X X Germonisdler lioll:!.~rmon ·
X X X X befeou Vertlos.t ronce
X X X X X keotslrojlouano l~oi'Jie,llalv
X. X X X X olsl'-1 Ker:s r 5tolkow.~donc
X X X X X RIIP.S Russion ~o:ilim lkl!i.sl.~ Di Shioono
I
Regula lion range ~lechonical )JOX .
dillerenliol opera ling pressure
I !Jot.
lesl pressure
Weiaht.
~
X I X X X Y. 11DP00 Kc1 J K\dot Jooon
Type Code No.

bar I~Pa bar l1·lPa bar MPa bar MPa kg
RT 110 017-5291 i
I 0.2-3 0.02-0.3 0.03-0.25 0.008-0 02(
~
RT 112 017-51911 0.1-1.1 0.01-0.11 0.07-0.16 0.007-0 015 7 0.7 8 0.8 tO sou ffiA'IIf{ D'lr',;_Om
Ri 171 I Ql] 5215 :._J-0 \-0.1- 0 i 0.09-0.4 0009-0 04 I
i 0.4-1.7 I 1.2- 4 28 2.8 I 0.9

Rl 5 1 017-5255 4-17 0.12-0.4 22 2.2 !
I
R1 116 ;01!-., ( 'lQ-1
.h j 1-10 or~ 1 l OJ-U 0.03-0.13 I 25 I 2.5 PRESSURE COI~TROLS TYPE RT
RT 117 ! 0'!7-52951 10-30 1- 3 i- 4 o.1-o.4 I 42 I ·U l 47 4.7 I 1.0 PRD£cnoo \ ,i,HGtE 11-0170-2004 &
Rl 700 017-5~371 0 1-F. 0.02-0.61 0.25-1.2 0.025-0.12 22 ! 2.2 25 2.5
~~ DANFOSS K.K.
• ~ :.J
P-3
D!HENS!ON DRA~ING UNIT mm
HOUNTING BRACKETS
(UPPER & WwER)
PANEL 1-1----15~
\ 1 145.4
5
MOUNTING
:z
PANEL CUTOUT DJMENS10NS

n : NO. OF UNITS
iO.~
tli~MQ·'o-16'
~ 22.5 KNOCKOUT
EXTERNAL FOR E:LEC. CONDUIT
CONNECTION
AIR PIPING PNE.UHATrC CONNECTION TABLE

sdmtn
CONNECTION
5 0 E2 SET o--r- "
SINGLE HULTI
UNIT UNIT
H3.5 ~ECTRICAL TERMINAL CONNECTIONS

(UNAVAILABLE '1/ITE OPTION "X"
OR I'Ull AI. Om: S ELE CTEll . )
- . "ll"
TERHINAL SCRBIS
OPT~ OPTION: 6 OPTION: 1
No. DESCRI~ No. DESCRIPTION No. DESCRIPTION
I 00.1 KONITOR
OUIPUT .. ~ I N0.1 HONITOR
OUIPUI
I --
2 COMMON (SEE c: ~'10N (SEE . 2 ---
3 (N0.1) NOTE l) 3 NO.~ ~l) 3 --
-'1 GROUND 4 GROUND ~ GROUND 4
5 LEJ) CRI GHTXLED 5 LED(B.IGH1 LED ~ ~ ED(B.IGHT)lLED
6 I.ED(U:FI) IPO\./El\ 6 LED(LEFT ) POIIER 6 ~FT)IPOIIER
7 COHHON(+)JSUPPLY 7 f:Ol:ili"JN(+) SUPPLY 7 PJHl10~ITPPLY
~
NOTE l. CONTACT CONFIGURATION (NORHAll.Y OPE.N OR CLOSE)
CAN BE EASILY ALTERED IN THE FIELD.
ISTANDARD SPECIFICATIONS
N~GB79Y-oo-cr
IllPUI SIGNAL SEE INSTRUMENT SPECIFICATION
HOUNIING Pf.NEL MOUNTING l DESCRIPTION

OPTIONS
HOUNIING ANGLE UP TO l 5" CASE !lE.AJ\ DO\/N FROH HORIZONTAL
S> -X
-H
NO OPTION
AMERICAN SPEC1FICATION IIITH LATCH l\AliDLE
COLOR FINISH BEZEL--- DARK BEIGE (H-lOYR4.7/0.5)
FRONT lL'.SI( --- LIGHT GRAY (H-H7) -u EUROPEAN SPECIFICATION \liTH LATCH HANDLE
. -I l LED SET
NET 1-/ElGllT APPROX. 4 kgf -5 l POUlt a-1 N:l. 1 W !-DNITOR s;-TITOl , (l..'ffil A LID SIT)
-6 2 POUlt ON NJ.l PV !-filiiDR s.mDI, (WITH J. LID SIT)
MODEL NO.
Vumat ik 8000. Y 112A
RIBBON INDICATOR (SHORT SHORT CASE) NUG879Y
DATE HOV.\0.!986 DRAWlNG NO.
Y.LlffiATAKE REF. ED-334010-5
T9KY9 J_APAN BOJJlBll
A B 0 E
PROCESS (Ot~NECTION
ELECTRICAL CONOlM ILP.SIDEI
!DIMENSIONAL DRAWING) CONNECTION SEE1ALt2
UNIT 'mm SEE 1 ABLE 1
MOUNTING HOLE
~-MB
DEPTH 8
TERMINAL CONNECTIONS ELECTRICAL CONDUIT

CONNECTION
!TERMINAL SCREW SIZE•HLI SEE TABLE 1
SEE TABLE 3 IW/ NDICA TOR 265!
r---------,--IW/0 INDOTOR 261! ----~
W/ INDICATOR 2\0
f . < - - - W/0 1!-IO(ATDR 206----'!-"---
T PIPE
15\
1B~
( LONG VENT I )
DRAIN VAL YE
~@~§R~tJusTER
IOPTlONALl
"®
!OPTION ALl
IST ANDARO SPECIFICATIONS I HOOEL

ELE(_(Oi'IJLRT
LOl-l~( TION
MATERIALS
X,t23.l ALUHINfJH ALLOY

5.6.7,8.( G l/2 tJI ERNAL
11-flF.AD SUS 316\SEE INS1. SPECJ
POWER SLRPL Y • DC 16316.3l-~5V teltl !NT ERNAL SEE INST. SPEC.
A.B 1/2NP1
THREAD
LOAD • 250Cl AT OC16JI~JlV SEE NST. SPEC.
RESISTANCE ' 1SI>Om771Cl AT 0C(5V teTEl SAHE AS COVER
SEE INST. SPEC.
OUTPUT SGNAL • OU-/OaiA
HAfAROOVS • IIATER-PRCXJ' JS C0970 H-\ERS!:N-PROO' Slfl\XTIJ(£ TABLE 2 ISEE ~1ST SPEC I
SEE \NST. SPEC.
' t2Rtl~~~ n:ms ~gJic~t'lOO" JS F6001 CLASS 2 IIATER-l(;l-11 CDNSTR\XlK11 PROCESS
ffiDEL CO/-.I'IECTKlN PORT
HEKA 3 AHO IX EruV. fC P67 EOIJIV.
' EXP\.OSal-PROOF .IS (0903 Exdd (Tl A.B Rcl/2 rTERNA~
THREAD • HA TERIAL OF FLANGE AQAPTf1,R IS SUS316
SJRI..(Tllf1£ SPECI!.L FlAI'{-PROa' TYPE WliEN THAT OF COVER 15 SUSd\6.
IG'TOHAl SP£(.1 .IS (0903 i:k!GC t!1Rt6(·5AF£TY lYPE . F.G l/2 t-IP T l-11 ERNAL
FNSH • ACRYl BAm:i FIHSH THREAD
CO.. OR FNSH • CASE·· ·LG-1T BEGE IM·W.llt31 rTERNA~ TABLE 3.
l,M Rev~.
THREAD
,, , CAP.·· ·D.IJll( BET:E ll\-1l\1H710.51 SYMBOL TERMINAL
R.S 114 NPT NTERNAL
Tr'REAO S-+.S- POWER SUPPL 'f AND OUTPUT SIG'JAL
INSTALLATKJN • HCl1120NTAL ffi VERT(Al 7 P'Pf
1(011 also b• dl~;CI\y rto0..11led m rrace<s rr;Jel CHK+.CHK- CHECK METER
HASS l'riE\GHTI ' APPROX. l lkg H-+.H- FOR LOCAL METER
E GROUND
NOTE ll Process connection can be changed \rom lop las in clrawingl to bal\am
Pas1110ns a/ flange adopler and venl/dr01n valve musl also be changed.
21 Numbers ·,n parenthesis show value ol FSK lype.
31 Wl'1en suppr es9ion is more than 1/2 ol span, ·
HD and LP process connP.clians ore reversed.
In Iris case. connections should be as shown in below ligure lor
I eve/ mea sur ernenl ~o~il h l'iquid se ol•ng.
':- ';! 8: snooo STAI~OARO 1YPE MODEL NO. 920 A

co I'~ ~- t~e'"'Ace JT0930A
0 ~
ELEC1RONIC 0\FFEREHTIAL PRES SUR~ _1R_AI~SMlTTER
Y.Liml\Tl\KE E0-526101-1
CE~HER BODY TOI( YO JAPAN
D
REVISION DATE BY
3~WAY VALVE MANIFOLD

Ab.224 .=I&:# Ab.90
Rc 1/2
a a
\D \D
Rc 1/2
Q)
I
-
1.!)
C\j
SUS304-TP Sch40 LONG NIPPLE \D
rr,
Q) ::::::>
a
-Cl
""(

DESIGNING SECTION
SECTION BRANCH CHECKED DRAWN ·
HEAD HEAD BY BY 3-WAY VALVE MANIFOLD WITH PIPING
:= 1&: # (~ ~ M~) IM2008-G
1. sh1r<> ~'t T./vi
DRAWING DATE SCALE RULE CLASS IF ICAT I01~ ORAWII~G No.
JUN. 14 '02 FREE NK FMF200B-E
~oottm~
z
0 Yomotoke Corporotion j SPECIFICATIONS I Terminal Cover Sel
Hard Dust-proof Cover Set ( 18)
::: (Accessory lo be ordered seporolelyl
(Accessory to be ordered seporolelyl 81446084-001
,---,- 81446083 001 15 100
1--1-- - - 1'1ounling Brocket
1
1-1-
r--r--
r--r--
TYPE
__1.§_
96 \
b..r ______ / ____ ___ 81405411-001 ScreHs 1'13.5
r--1-
~f-:-~;1 ,-':'"';- 'i
~~JIIJIIJIL~r~r
'
I-f- I @ ,I@ ~~ >D
' 1J@ II
lp'[BBIBB] I
c--c-
f=\i 01 I
'I' @
"00 I
1--:-
1--1-- lr'
j1 I t
n@
ji i f=J\ @' @ II
lo~T ~ [8 iJ B 8] l
5
1-1-
1--1--
!i i r-- f=i! Ill @· I~@ 13@ II
r--t-
f--t- _ 1-
o o o o o 1o
·.E.l4-E>.Q-CLS-OPN_g~H+A+·-·----OlSf'l.;A.\'.-. ~ -1-[-111-·-·-·-·-·-·-·-·-· Hi-- 1- @s @
·-·-
~@ "@
,;@
II
[ I OK/READY i I I( )I ::..,
!!rl - 0:. "=li ~ ~
6 @ II
114
0 .
f=ij
@ 7
i+~@ 16@ II
leu~
':-1--
1
I-I- ( SP/EV)
" ::=:L @· @ "@
I-I-
1--1-- (
UP
MODE ) ~ Lo ii 6:~ Ill @ ' @
00000r'
+00
I
"'I @
"@
@
1-t-
f--t-
1-1-
Ul=====~~==:;======::iL'--__L :
Soft Dust-proof Cover Set
Jl
/
I l.i)rH·
/~··:::~
· ·· ,,__
'. "-""5-
~r--------,----/
. /i J
AR..FUU
'
Jl 19
I \2: ·t
'6_.1
II
t--1- (Accessory to be ordered separately) IJ Panel Cutout Dimension 54.8

81446087-001 in horizontal mounting
t--1-
1--t-- \ TYPE
Panel Cutout Dimension
in closed mounting (Recommendable)
(Recommendable) Panel Cutout Dimension
t--1- 99min
00,6D.SG
t--!- I (107min.vlhen using hard
t-t- I I dust-proof cover)
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Indica lion Controller
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REV.
*~
RECORD
8('1
DATE I 1§3
BY
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APPO.
SUPPU !:.'D 13 r 5UJJ/fU!HE CD., UD.

PAGE 1
SPECIFICATION LIST
DWG.
MODEL SPECIFICAT10N DRAWING NO. PAGE
PROD. NO.
Q'TY
<SPECIFICATION>
MODEL NO.------- T-ITS l-l
DESCRIPTION----- TOP-GUIDE SINGLE
SEATED CONTROL VALVE
VALVE SIZE------ 2 INCH (50MM)
P 0 R T 0 R C V VALUE 1- 1/ 2 I N C 1-1 ( 4 0 MM)
BODY RATING----- JIS20K EV-7781 C-l
END CONNECT10N-- RF
BODY MATERIAL--- SCPH2
TRIM MATERIAL--- SUS316
FLOW CHARACTERIS. EQ% (%CF)
BONNET TYPE----- PLAIN TYPE
ACTUATOR-------- l-1A3
MANUAL OPERATOR- WITHOUT
VALVE ACTION---- REVERSE ACTION
(AIR TO OPEN)
GLAND PACKING--- V-TEFLON
GASKET---------- v 54 3
GREASE---------- WITHOUT
AIR SUPPLY--~-- 0. 27MPA
SPRING RANGE---- 0. 08-0. 24MPA
<COLOR>
BODY------------ SILVER
DIAPHRAGM CASE-- SILVER
YOKE-----------~ SILVER
<ACCESSORY> AVP3DO
POSITIONER------ ~ EV-7700 C-2
SIGNAL-------- :tJ::;=e 2 0 1M p 6; 4 "'-- 20 rrl A EV-3A04 C-3
AIR SET--------- KZ03-2A-XX EV-7639 C-tt
Q' TY---------- 1
<OPERATING COND1TION>
FLUID----------- BOILER FEED WATER
FLOW RATE MAX. 30. 0 M3/H
FLOW RATE NOR.-- 2 5. 0 M3/H
F L 0 W R AT E M I N. - - 1 . 0 5 M 3 /I-I
PRESSURE Pl----- 2. 16 MPA
PRESSUl\E P2----- 1. 7 7 1viPA
D 1 F F. P R E S . NO.R. -- 0 . 3 9 MP A
DI FF. PRES. MAX. -- 2. 4 7 MPA
TEMPERATURE----- 6 0. 0 'C
SPECIFIC GRAVITY 984. 129 KG/M3
CV SELECTED----- 24
CV CALCULATED--- 17. 5/14. 6/0. 61
SV0703-l04 UNIT SHELL BE MPA

SV020l-003 SEAT LEAKAGE: I EC, J IS
CLA S S N ( ~ 0 . 0 1% C V)
SV080l-EOl MATERIAL CERTIFICAtE
IN ENGLISH
VSR-0067-00
NOTE DESIGN PRESSURE: 2.47MPA DESIGN TEMPERATURE: GO.OQC
NK SHIPCLASS INSPECTION
Y mTwtake Indus trial Systems

l
l
I
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--j
,\IRSUP CO!IN.~ci/4(F) =
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=
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2 _ _ _ _ _ 'l'_
l
1l SEE FLAIIGE TABLE
7 5 / ;1 tt llil/
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t-
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ORIENTATION
I
;
R ~- ill 11 ~ ~ N o. 1
~l'.-_~P~R-~-_o_u_·~-~- ~ o~N-;_j-~- -r-\=M=~=l=-=2=5=~=8================:

Tag No.
__
fWC-1/ALVE
!If
5 II
I
!
UN\T:mm 1
~
l
I~------~----------------~-----~------------------~D-R-A~W~I~NG~~~-o-.----------1l
L.---A--~-~-k-~8~ffi_8_.~~1~~~-~(-~E~~~~0 ~_10~9_E_-_05~E8_7~~-,vl
c-
""'JIS 20K RF,FF
SJZE ~D ¢ d .. x~h
(inch)
I 3 I 4 5
1/2 95 70 5 I I 6
•I X I MI 2
I 6 h1 I 2
100 7 5 5 ii J 9 •I X I 5
I8
I6
I I 12 5 90 67 25 •I X 1 9 MI 6
20
B1 3B I8 4XI 9 MI 6
I ·I 0 I 05
22
I 8 8X I 9 M I 6
I 55 I 20 9 6 5 I
- 2 22
2 I/, I 7 5 I 40 I I 6 6 4 20 Bx I 9 MI 6
' " 24
200 160 132 7b 22 8X23 M 20
26
225 185 160 102 24 BX23 M 20
28
270 225 J95 127 2 6 8x25
30
305 260 230 152 28 12X25 M2 2
32
8 3 50 3.0 5 275 203 30 M22
34
I0 no 3Bo 345 254 12X27 M2 4
I2 480 430 395 305 3 6 16x27 M 2 •I

40
2
. JIS 30K RF JIS lOK RF,FF
S!ZE " nX¢h SIZ!:: ¢C ¢ d
(inch) ~D (inch) ¢D ¢ g nX!IIh
1/2 1I 5 80 ·s 5 I3 l 8 4XI 9 M I 6 1/2 95 70 51 I 3 4X 1 5 M J2

B5 6 0 4Xl9 MI 6 3/4 10 0 7 5 55 I 9 14
3/4 I2 0 1 9
I 8 4X 1 5 M: 1 2
M 16 1 q
I I 3 0 95 7 0 25 20 •I X I 9 I I 25 90 67 25
1 8
>l X I 9 lv! ) 5
11,/ 160 120 90 3B 22 2 4X23 M20 8 1 3 8 I 6 4X I 9
2 0 ~1 l 5
2
2 165 130 105 51 22 2 8XI9 M16 2 155 120 9 5 5 I I 6 2
2 0 4XI 9 M: J 5
zl/2 200 16o 130 54 26 2 8X23 M20 2Yz 11s Ho 115 6 4 18
22 4X19 M 1 5
210 170 140 76 28 2 BX23 M20 185 ISO 126 76 18 8XI 9

2 2 M 1 5
240 195 160 !02 32 8X25 M22 210 175 151 102 J 8 8X 1 9
2 4 M J 6
275 230 195 127 36 2 BX25 M22 250 210 182 127 2 0 2 8X23
3 2 4 M2 0
-+ 325 275 235 152 38 2 !2X27 M24 280 240 212 152 2 2 2 8X23
2 6 M2 0
370 320 280 203 oJ2 2 I 2 X2 7 M 2 4 8 330 290 262' 203 2 2 2 12X23 M2 o
2 6
10 450 390 345 254 48 2 12X33 M30 10 400 355 324 254 2 4 l2X25
3 0 M2 2
12 515 450 405 305 52 !GX33 M30 12 445 400 368 305 ·2 4 1GX25
3 2 M2 2
JIS 40KRF
SIZE
JIS 16KRF
. ' FF · .
SIZE nX¢h ¢C ¢g t r~ n X~ b
\inch) ¢D ¢C ¢g ¢d (inch) ¢D
4XI 9 MI 6 7 0 5 1 13 1 2.
1/2 I I5 80 55 I3 20 1/2 95 4Xl5 M12 _
-----·~---r----+----~---+~~r---+-------~-----1
3/4 I 20 B5 6 0 I 9 20 0< I 9 M I 6 3/4 100 75 5 5 I 9 I _4 4X 1 5 Ml 2
7 0 2 5 22 4X 1 9 M 16 1 I 25 90 6 7 25 14
.1 I 30 95 4X19 lvf .1 5
24 M2 0 Y2 o I 05 l 5
1 1/2 160 120 90 38 4X23 1 14 8 1 2 4X 1 9 Ml 6
15
165 I 30 I 0 5. 5 I 26 2 Bx19 Ml6 1 55 12 0 9 6 51 2 8x 1 9 M l 6
2 0
I 8
21,/2 200 160 130 64 30 2 8x23 M20 2 1/2 115 14 o 116 54 2 2 2 8x.1 9 lvf 1 6
20
3 210 170 140 76 32 2 8X23 M20 3 200 160 1.32 76 24 8X23 M2 0
2 4 225 185 160 102
22
4 250 205 165 102 35 26 2 8X23 M20
5 270 225 ]95 127
2 2
5 300 250 200 127 40 2 26 2 8X25 M2 2
2 4
355 295 240 152 44 12X33 M30 305 250 230 152 28 2 12X25 h12 2
2 5
405 345 290 203 50 12X33 M30 350 305 275 203 3 0 2 1 2X 2 5 Jvi 2 2
10
2 8
I 0 415 ·110 355 248 55 12X33 M30 430 380 345 254 3 4 2 12X27 h•[ 2 4
3 0
I2 540 470 410 298 60 16X39 M36 12 480 430 395 305 35 ]6X27 M24
NOTE:REGARD!NG FLANGE THICKNESS.COLUMN -L"

REFER TO:
UPPER TWO DJGJT ...... WHEN CAST STEBL BODY.
5
LOWER TWO DIGIT ...... \Vf1EN CAST IRON BODY.
JJS !OK by JIS B 2210-1984
;<( t "<j- ~ : J:. ~ .. .. .. ~ "' l [j OJ j[i ~ &
TIB: ...... ~ Pi. UN 1 T : mm
JJS 16K by JIS B 2210-1984
JIS201( by JIS B 2210-1984 J IS 7 ?"7f ~~ R:_~ ~; MODEL NO.
FLANGE DIMENSIONS
J l S 30K by JJS B 2210-1984
J lS <nK by JJS B 2210-1984 YL1mL\TL\KE !DATE ocr. I G.19BS

DRAWING NO.
_ _ _ _ _ _ _TO"YO
____ JAPAI' !REF.
_ _ _ _ _ _ _ _ _ _ ..!. _ _ _ _ _ _ ___]_ _ _ _ _ _ _ _ _ _ _ _ _ _ E 1/- 7 7 8 1
I I '!" I I
c -2
BASIC MODELS
SELECTIONS OPTIONAL OPTIONS
AVP300 ANALOG SIGNAL(4-2DmA DC) - iC1I®I®l@;l® -~~~~~®@, -W

ANALOG SIGNAL(4~ 20mA DC)
AVP301 WITH TRAVEL TRANSMmER
I
(AIR CONNECTION,CONDUIT)
WATER PROOF (Rc 1/4, G1/2) X
WATER PROOF (1/4 NPT, 1/2 NPT) p
(])HOUSING JIS FLAME PROOF JIS C0930 E.xd li CT6X E
(WITH PRESSURE TIGHT PACKING
ADAPTER: NOTE I) (Rc 1/4, G1/2)
FM PRESSURE-TIGHT EXPLOSION-PROOF F
- -
(1/4 NPT, 1/2 NPT)
STANDARD (ACRYL BAKING) s
tlJFlNISH CORROSION PROOF (EPOXl' BM<.ING Yl 388) B
SILVER FlNISH (ACRYL BAKING Y138D) D
@POSlllONER DIRECT (STANDARD) 0
ACTION REVERSE R
(RANGE OF PRESSURE GAUGE.
1 MAXIMUM SEITING PRESSURE OF REGULATING VALVE)
@AIR 13o:::::ps:::; 150kPa (200kPa 400kPal 1
SUPPLY <
150 Ps:::; 300kPa (400kPa 400kPa) 2
PRESSURE 300<PsS400kPa (600kPa 400kPa) 3
400<PsS450kPa (600kPa 700kPa) 4
450<Ps:S:700kPa (1000kPa 700kPa) 5
kPa A
~PRESSURE k_gf/cm
2
8
- GAUGE MPa c -
UNIT bar D
jpsi E
OTHERS 9
@REGULATINGNONE X
VALVE KZ03 REGULATING VALVE(ATIACHED ON AVP_l_ 1
WlTH FlLTER
KZ03 REGULATING VALYE(SEPARATE FROM AYP) 2
~ (ZJMA TERIAL OF
NONE X -4
MOUNTING PLATE
SS400 STANDARD ZINCJNG/SUS304 c
(PLATE/BOLTS)
SU S304/ SU S304 0
NONE XX
PSA1, 2 y s
PSA3, 4. VA1 ~3 y Q
@®ACTUATOR PSA6 VA4~6 y L
- (MOUNTING HAl YA -
PLATE) HA2.3 YT
HA4 y N
HK1 y K
VR1 YV
VR23 y R
GOM83S 84S 1035 y G
GOM124S y M
' RSA2 yu
OTHERS 9 9
NONE X
@OPTIONS FLAME PROOF UNIVERSAL ELBOW(SUS304 G1/2):1pc A
FLAME PROOF UNIVERSAL ELBOW(SUS304, Gl /2): 2Dcs c
DOUBLE ACTING UNIT REVERSING RELAY w
NOTE 1 :NODEL AVP300 WITH lpc, MODEL AVP301 WITH. 2.pcs.
- -
'
MODEL N D.
S M,t;, R T VALVE P 0 S I T I 0 NE R AVP300· 3 0 1
IDA TE JUL. 9. ' 9 B 0 R ~.I'll II G II 0.
YLUTIL\Ttu<E I RE F.
.( ; I A,[ I
" D I I
c- 2
DIMENSION DRAWING I
17 5 1 ao
AIR SET 220 (HA4, PSA6, VA4-6,
AIR CONN.
VR2-3, RSA2,
ELECT.
GOM12~S)
CONDUIT CONN.
B • - 4 0.
0
r-
C 0 N N.
E
AUTO/MANUAL
CHANGEOVER SWITCH 0 CABLE CONN.
ADAPTER
1 87
~ ELECT.
~CONDUIT CONN.
AUTO/MANUAL
CHANGEOVER SWITCH
180
220 (HA4, PSA6, VA4-6,
VR2-3, RSA2,
GOM124S)
0
r-
SCREW
ELECT.'
CONDUIT CONN.
EXPLOS!TON PROOF
TYPE ELBOW
CABLE CONN.
ADAPTER
I TERMINAL DRAWING\
TERMINAL SCREW SIZt:M4
SCREW
AVP301 AVP300·302.·303
Ut.JIT':mm
MOOEL NO.
SMART VALVE POSIT lONER
I AVP300·301
14. ' 9 B DRAWING NO.
EY-3001
302·303
c-3
H A 1
::c
* AIR SUP. COHN.
T1 L
HA2-HA4j
ACTUATOR L I FT H ~B T1 T 2. L
HA 1 D
HA1 R
1 ~. 3
2. 5. 0
2. 6 0 2. 1 8 1 2. 5
1/ 295
HA2D
HA2R
14. 3, 25. 0
~38. 0
3 3 41
354
267
/ 1 B0 2. 9 5
1-
HA30
HA3R
14. 3, 25. 0, 38. 0
5 o. a
4 071
459
3 50
I/ 195 325
HA4D
H A4 R
25. 0, 38. 0
50.0,75. 0
6 1 2. 470
/ 215 35 a
*AIR SUP. CONN. :Rc1/4

UN!T:mm
MODEL UO.
MULTJS MOTOR/POSITIONER ASSEMBLY DRAWING HAlO, R~4D, R
0 AT E DRAWING NO.
APR.14.'98
REF. EV-3A50
c- 4
/DIMENSION DRAWING/
BO INLET
OUTLET
FOR AIR CONNECTION FOR AIR CONNECTION
-
P. C. 3 5
OUTLET
FOR AIR CONNECTION THREAD
4aa
KNOB
MOUNTING SCREWS
4oa
x
...:
TAPER PLUG ("'J
:::;:
<X>
""¢"
0
U")
""
00
0
LD
DRAIN PLUG
INLET
FOR AIR CONNECTION
- /MODEL BASIC SELECTIONS

NUMBER TABLE! MODEL OPTION DESCR!P~!ON
NUMBER SECONDARY AIR
PRESSURE COHHEC110N
K Z 0 3
- 2 12-400kP• ADJUSTABLE
- 3 400-lOOkP• ADJUSTABLE.
SEMI-STANDARD SPECIFICATION
A Rc 1/4 (PT \/4 FEMALE)
1. EPOXY BAKING .FINISH (Y13BB)
B 1/4 NPT FEMALE
2. SILVER ACRYL BAKING FINISH (Y13BD)
-XX NO OPTION
!sTANDARD SPECIFI.CATIONSI
PRIMARY PRESSURE:SECOHDARY PRESSURE +49kPa MIN.

[MAXIMUM PRESSURE 970kPa] TABLE 1 MATERIAL
NOMENCLATURE MATERIAL
AIR .CONSUMPTIONS:D. 95NI/MINUTE DR -LESS
CASE ALUMIHIUI~ ALLOY
AMBIENT TEMP ·-30~-+BOt
FILTER SPONGE J MICRONS
DRAIN CAPACITY :22cn'"
FIN I SH DRAIN PLUG
:ACRYL BAKING FIHISH TAPER PLUG STAINLESS STEEL
COLOR :LIGHT BEIGE (MUNSELL 4 Y7. 2/1. 3) AND SCREWS
WEIGHT :APPROX. D. 71q f UNIT:mm
MODEL liD.
REGULATOR-WITH FILTER
(W / 0 4 0mm PRE S SU R E GA UGE A DJ US T AB L E T Y P E) I<Z03-2. 3
1 6. ' 9 B D R A W I II G H0.
EV-7639
No. REVISION OATE BY CHECKED
DOOR OPENING SPACE
300
., f i' ill It ft
. .320 204
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L _________________ _5-' SCALE 1/20 RULE I CLASSIFICATION I DRAWING No.
DRAWING
JUN. 25 ·oJ NK(MO) r 1 VW250f02702
•
DATE
TORTOISE ENGINEERING CO,,LTD.

0/0 3886 REVISION DATE BY
100 About 127
2 98
J/5 5K 15A
98 52 ABOUT 75
TERMINAL PLATE
4-12 HOLES
0 LO
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0
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75 75
150 44
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TYPE K, CLASS 2, SUS316

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QUANTITY 2 PCS.
OWNER SHIP NO. WORK NO.
ma * rc (1* l
MESSRS. MINAMINIPPON SHIPBUILDING M-681 M-2702
DESIGNING SECTION ~ ~ co . . L To.
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:liiD7)(tgJ:tiJ;"15
HEAD HEAD BY BY TYPE MVW-250
I Shtr¢ A. y THERMOCOUPLE TEMP. FOR BLR SHELL
I 1><0 ~tX<t ;fi15~~~lt
DRAWING DATE SCALE RULE CLASSIFICATION DRAWING NO.

JUN. 25 '03 FREE NK(MO) VW250EP2702
DOOR OPENING SPACE
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320 204 &
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DIG/ TAL
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t-=-
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011 ~ +. THERMOCOUPLE CP liD lla 1 D 7- ? 9 i liD Mt 1 CP30-BA
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MARKS NAME OF PARTS USED FOR
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I
Dl 1 No. WORK SPARE TOTAL
~----------~~~ ~~----------~ WEIGHT ·
2~ 3"-'
I OF ITEM MATERIAL REMARKS
DIGITAL I MARK REQUIRED NO. (kg)
KCB-2-H
!NO/CATER
*
I
fT5l1l r-;-t - -=TH=ER=M-:~-0- :- CO: -:-U=PL- : E,- - - - - - -,~!I

DESIGNING-SECTION CUSTOMER ~ B ~ ~ (fl;) ~ CO .. LTD.
D 12 15 +. THERMOCOUPLE
SECTION ~
;.;.l7l-l----
16
~\i:X>J DIG I TAL
!NO/CATER 811 fil"" LOWER SHELL PART HEAD /• Sh1r<> ~"'<>eo SHIP No. M-681 I WORK No. I M-2702
012 ~~ ~ ,.,.l!l,.'j I
VERTICAL TYPE SMOKE TUBE BOILER
LOWER SHELL PART CHECKED ·'?~
_/.~
I
BY :\r~ltg;t;-{5
I DRAWN
I
I BY A. YAMADA MVW-250
WIRE DIAGRAM )
~-1llill TRACED BLR SHELL TEMP INDICATING PANEL
-------
----~~
/" BY ili'1'7R~:g~~~
L - - - - - - - - - - - - - - - - - - - - - - - - - - _5.>,-- SCALE 1/20 RULE CLASSIFICATION DRAWING No.

DRAWING
DATE JUN. 25 '03 NK(MO) VW250E02702
~ TORTOISE ENGINEERING CO.,LTD.
'
PAGE
Document Ho.
!'\.-'}
¢ D 1
'
I
.:::
i
i -!
II Ho HAHE OF PIECE MATERIAL 01Y. REMAP.KS
- ~ -i1r K I 1 BODY
BOHNET
FCHB-S35
FCHB-S35
1
1
[Xi~
2
~
b-=?v
3 STEll SUS403 1
'10
-
'I 2.-/
-----~ -----
.-/ 4 DISC SUS403 1 Hard Facin&
=
'II·
-
/
.- ./
: I 5
6
BODY SEAT RIHG
UHION BOHNET RING
SUS403
FCMB-535
1
1
Hard Facin&
u
·-· '
:9 8SI ZE 50 A 7 PACKING BUSH SPCC 1
~
_r-;::;i
-
~
·a
I
I
8 GLAHO SUS403 1
-·- L I
~I ~
9
10
PACKING NUT
HAND ~HEEL(SIZE1DA--40A)
FCHB-S35
FCH8340
1
1
::i~~-; -y~
t FCD450
10 HAND WHEEL(SIZESOA) 1
hf 11 SPRIHG WASHER SWRH57 I
~ ~ ===; I II 12 HAND WHEEL HUT SS400 1

<7 r---- 0 ~ -- - - - - . --· -·----j-
13 BOHNET GASKET HllOO 1
: : : _,.----~ -----1
..: ._·
I?
v-~.---1 .._ I
I f.---"
~ ~
-\
..,.: --,---- ~ I
~ 14 GLAND PACKING H350 he t
,r v '----'
.-_.,---- \====; I
=
j
. -~I
'--2: JJ t'?
1'- • --1- - -----1--
'-- '---'
SIZE lOA
.,-
·- ~ ==-:---~1---LJ(- -------- ..
bOU 0
'5 ..,_ ..,_ ..,_
'9-
(]\
·_.·'-...__
I ¢1d I . 1
r--:::::
....___....._
~
'
J---·- --.------
l:=dj
'-"'
I
L
SHELL HYDRAULIC, 4 . 3 1
DIMENSIONS mm PRESSURE AI UJGHT AI R -
TEST SEAT HYDRAULIC 3 14
END FLANGE DIIIENSIONS (APR.) (APR.) IIASS liP a AIR -
Nominal
Size BOLT d dl Dl I H ( Kt)
BACK SEAT HYDRAULIC. -
L D & t f DRILLING
Lift Open AIR -
(A) c Ho h SIZE
10 100 90 46 14 1 65 4 15 1112 10 12 80 6 125 z. 0 J IS B 2239
END COHHECTIOH 20K-RF
~ 15 !10 95 51 14 1 70 4 15 1112 15 17 80 8 135 2.5
56 16 1 75 4 15 M12 . 20 22 100 9 145 3,3 DRAWN BY : J. Uragami
20
25
120
130
100
125 67 16 1 90 4 19 IUS 25 27 120 11
13
170
180
4. 8
6, 4
CHECKED BY ; M. Aihara
GOURD D BRAND
32 160 135 76 18 2 10 0 4 19 1116 32 34 120 CHECKED BY : S Saka MALLEABLE IRON 20K

~i> 40 180 140 81 18 2 105 4 19 1116 40
50
42
52
140
180
16
20
195
225
7, 8
II, 3
APPROVED BY : H.Hagaoka GLOBE VALVES
50 230 !55 96 18 2 120 B 19 1116 Apr, -1-96
FLANGED SIZ.E 10A~50A
SCALE HONE
Hitachi Valve, Ud. DRG.
I
i M20-2 17 JAPAN Ho M20KFG10A'"'-'50A
BLOWING ANGLE NO. REVISION DATE BY CHECKED
IItiAIi
NO.3 NO.2 NO.1
~ i
110 ~Lh~----------r-----r-~---;
AS$£MBL ING NOTICE

UU
ADJUST INDICATION BOLT AND THE NOZZLE IN THE SAME DIRECT/ON
t; ~ ~ II ;Ii & ~ t J t ~ t; ~ ~ ~ b 1 ••
QUANTITY OF MFG
IU 31
STEAM INLET FLANGE THIS TABLE IS SHOWN REQUIRED FOR ONE SET.
lUIADJ7);; H~IU 1 ~llHd.
VIEW
~
495
55400
200 380 15 /NOICATING BOLT
55400
STROKE
niYtlHilH
;( ~ 0 - ? FCI50
295 85
I3 :IN~Ni STOPPER 8C2
160 55400
55400 2 SETS
FCI50 I
5WC I
55400 I
BC2 I
BC2 I
55400 I III2
NI. Cr 5C I I II2
STPT370 I
FC200 I
WORK I !fIlE I TOTAl
~F ITEN 1MTER 1AL f---'-,-
1--,-'1_-1 IE IGIfT REMARKS
MARK REQU IREO NO. (kg)
*'
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DESIGNING SECTION CUSTIIlR III B I rl (~) I CO .. LTD,
75 18 80
9 WORKING PRESS. TEMP
SECTION
HEAD SHIP NO. M-68 I J OK NO. I M-2702
~ NOR 0.59 MPa 164'C
MAX 0.69 MPa - 'C
CHECKED
BY
SOOT BLOWER FOR OIL FIREO SlOE
1I im IU: I!
0RA1IIt
BY A. YAMADA GH25H-85s
HYD. TEST PRESS
TRACED SOOT BLOWER HEAD
2.0 MPa BY !U: I! *' 1*
I \ 4-19 HOLES WEIGHT 17.2 kg SCALE 1/3 RULE I CLASSIFICATION I DRAWING NO.
DRAWING
DATE JUN. 20 '03 NK(MO) I I VW250S/2702
~ TORTOISE ENGINEERING CO .• LTD.
dJDI
i _\
No. NAME OF PIECE MATERiAl on. REMARKS
I BODY FCtlB-S35
b-?i)
2 BONNET FCHB-S35
3 STEM SUS403
4 0 I SC SUS403 1 Hard Facing
I I SUS403
5 BODY SEAT RING 1 Hard Facing
6 UNION BONNET RING FCMB-S35
8SIZE 50A 7 PACK ING BUSH SPcc
t
8 GLAND SUS403
PACK IHG HUT FCMB-S35
r---h
! I I
9
10 HAHD WHEEL(SIZE10A--40A) FCI1B340
I 10 HAND WHEEL(SIZE50A) FCD450
.c:
-e-i --1---
I 11
12
SPRING WASHER
NUT
SII'RH57
SS400
13 BONHET GASKET HllOO
14 GLAND PACKING H350 Iset
(
" d I
1 ;1 J I
L PRESSURE SHELL HYDRAULIC 4, 3 1
TEST AIR TIGHT AI R
mm SEAT HYDRAUL Ie 3 14
DIMENSIONS MPa
AIR
Nominal EHD FLANGE DIMENSIONS (APR.) (APR.) MASS BACK SEAT HYDRAUL IC,
Size ~ t f DRILLING BOLT d dl Dl I H (Kg) AIR
SIZE Li ft Open
(A) C No h EHD CONNECT ION JIS B 2239
BO 20K-RF
10 70 90 46 14 1. 0 65. 0 4 15 M12 10 12 6 115 2, 6
... 15
20
70
75
95
100
51
56
14
16
1. 0
1. 0
70. 0
75. 0
4 15
4 15
M12
M12
15
20
17
22
BO
100
B
9
125
140
2. 8
3, 7
DRAWN BY : J.Uragami
CHECKED BY : 11, Ai h a r a
GOURD U BRAND
25 85 125 67 16 1.0 90.0 419 M16 25 120 11 160 4, 8 CHECKED BY : S Saka MALLEABLE IRON 20K
32 95 135 76 IB 2.0 100. 0 4 19 M16 32 34 120 13 165 7,0 APPROVED BY : H.Nagaoka
... 81 18 2, 0 105. 0 4 19 M16 40 42 140 16 185 7, 9
N~GLE VALVES
40 100 140 Apr, -1-96
50 120 155 96 18 2, 0 120, 0 B 19 M16 50 52 IBO 20 205 11. 0 FLANGED SIZE lOA~50A
Hitachi Valve, Ud. DRG, t -_ _ _ _ _ _ _-j.:..;SC:c..:A.:..:
LE=--c..:.HO:::H.::.,E-----1
M20-16 [5 JAPAN No, M20KFAI0A~50A

SAL T CONTENT METER
TYPE LID-2
(0 --500ppm)
~ FElLOVV I<OGYO CO.,LTD.

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Sf<ELETON DIAGr:\AM
EOUIPM[NT SOOT BLOW SHUT- Off VALVE FDR 80/LLR
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DIAt16ISRJirr. rr ~t:lillt:iSIQc n1e.~
NO. NAME MODEL NO. SIZE o·TY REMARKS

CYLINDER. VALVE CP53- FS
F Ysus JIS 10k RF
1 :,1) J J"--!t 25A 1
With Solenoic! Valve '
and Limit SWitch
SOLENOID VALVE ·to A BC/sus PT3/8
2 ·~_,,fttt -f\ LfS '! T!Pf.
1
With Terminal 8ox
-
STRAINER FC/sus JIS 101, rw
3 7-\-[..,- t 25A 1
Kl-6 60 MESH
L! HIT Sw/ TCH
4 -
~ "., r- 21 ·~ 1 1/ .~ 19- J 1
. -. ····--··-··-·- ---·· --·-·-------~--···- ·- . ----····-· - -· -·· . .. . ···--····-------
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·--·-·
li:J.ll ---------·--------·-·
·-----
CP53-FS TYPE CYLINDER VALVE
ORDERED BY
SPEC. NO. CONSI'RUCTION NO.
ORDER NO.
NAME OF EOUI!mT
REVISION NO.
APPROVED DWG, NO. j S 8
VALVE No.
SIZE
FORM
!IND OF fUJID
2 - Way ( SINGLE )
\ ~ANTITY
25
STEAM
- 1
( VAPOOR ) UNIT
FW I D PRESSURE Mal. 1.0 Nor. If in. MPa
FW I D TEMPERA11JR.E Mu. 200 Nor. Min. "C
FLOW CAPACITY Max. Mor. Min.
SPECIFIC GRAVITY (at ~) Water= I. 0/ Air=l. 0
VISCOSITY (at "C)
WATER TEST PltESSURE 2.0 MPa
END COtoo:CTIOH FLANGED TYPE FIJJIGE CODE JIS 10 kgf/cmFF RATED Cv 10
MATERIAL BODY \ FC200 TRIM l\ sus PACKING \ PTFE GASKET NON ASBESTOS
OPERATIOH Air To Open.
OPERATING PRESSURE 0.5-- 0.7 HPa (Air) TSUPPLY PORT Rc 3/8
OPEN CLOSE PUTE With. \
MANUAL IIANDLE Without
OPEN CLOSE SIGNAL With. ( OPEN ) SWITCH TYPE 1LS19-J
SOLENOID VALVE TYPE \ KONAN 454S-203C-Jl \ FORM 3 - Way \ SIZE Rc 3/8
RATED VOLTAGE AC lOO·llOV (50·60Rz)
RATED CURREHT STARTING CURREif1'
0.28 A --
- 5 ...__
INSULATED WIRE JIS C 4003 B AMBIENT TEMP. 50 "C
ALUWABLE RANGE OF VOLTAGE . \RATED VOLTAGE ± 10% DIELECTRIC STRENGTH TEST 1500V/Ilin
COIL CASE STRUCTIJRE
ACCESSORIES
SPARE PARTS With STAIHLESS STEEL NIPPLE.
PAINTED SILVER
APPLICATION CODE JIS JEM
BOLT,NUT ; STAlKLESS MADE.
ROORKS ALLOWABLE LEAIAGE 0.01% Of Or Less Rated Cv Value' s C11paci ty.
RE V I S I 0 H S D AT E TEST FLUED STEAM
Rl
R2 DRAWING NO.
R3
DRAFTED CIIECK.ED AP£'110\'Ul
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DIMENSIONS (mm)
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OIIERIRAIIEL !OIJES L AHD L' I:ESf'fC iii~LY.
i
SPECIFICATION ·!'
.,
l . Outline j
LID-2 Salt content meter measures salinity in the distilled water.
When the salinity exceed lOPPM the alarm lamp lights up and external
control circuit is activated. While alarming, the alarm buzzer is stoped
j
-1
by pushing the reset button but the alarm lamp and external control circuit
continue to activate.
When the salinity come back normal value the alarm lamp and external
control circuit return to usual state automatically.
2. Construction
l) Salinity indicator LID-2 l
2) Probe (cell) SP-2A l
3) Spare parts l set
3. Specification
Measuring range o ~ 500 PPM (dual scale), n ~ :Jn GPG
Accuracy indication within 5%
alarm l mm in scale
Temperature compensating range 10~ 50DC automatic compensation
Alarm set point : =+G= PPM 30JPPM
setting range full scale
indication red lamp
ext alarm for buzzer (l circuit lOOVA)
contact signal (l circuit lOOVA)
dump valve cant (1 circuit 300VA)
Power source AC 100, 110, 115, 220V 50/60Hz
Power consumption l OVA
Salinity indicating panel Type dripproof case, wall type
Gland A20bx3, Al5b x 2
Front fitting salt content meter, power
switch, pilot lamp, alarm
lamp, and alarm reset button
Temina1 AC source, du~p valve, alarm
contact, ext alarm, ext indi-
cator, probe
Probe Operating pressure 5 ',~
Gland A 20b
Installing method Screw type
I
I I
I ;
i DATE NAM~ NO PARTS NAME O'TY MATERIAL REMARKS

~
APPROVE CHIEF CHECK I DESIGN I DRAW~I ! DATE TITLE
! '82'7'31 SALT CONTENT METER LID-2
!
I \ I
I
"-PPOINT
SPECIFICATION
[]] FELLOW KQGYQ CO.,LTD.j sc/ I DRAWU~G NO
8110-50
I
136
165 21 115
J 16 28 27
26 3-R¢ 10.5
v l
/ t\ 'f. 7\
.I
-
L
~-
J
~ SALT CONT~NT
I
METER
@
"--
:§= I
i-J
-
-- b
g:
·<pp~ ~
0--
---- ~-"" '
J~
'
f-
'--
tO 0 tO
tO IXl
~~
- --
ev-==
N N
~ ~ c[ . ____Q)
0-- ~
Q~
OFF ON RESET
I@ ~ I
t@l ~ ~ ~/
I~- Jl '--
~ ~
t--'
II
['= ~I
I
"~JI,__;,__)~-
_2
1-- r-
1 3 ®
112 112 36 30
DUMP ALARM EXT

AC VALVE CONTACT ALARM
1 1
,.---, COM NC No' EoM NC NO cDMNO'
!ol0l&l0l0l0!01&!0!0!0!ol i
9 ALARM S10P SWI1CH l

EXT
!ND!CATOH PROI3E 8 RESET BUTTON l
I MJ M+ M-' c T P. I
7 POI~ER S\tJITCH l
jojQijQijQ)jC9jC9jC9jQ)~Q)joj G ALARM LflJ1P l
5 PILOT LAt~P l
TEtHH NAL ALIIRH STOP
Slv ITCH 4 1·10 NI ~'iE TE R l
')
J Al5b GLAND 3 B s B !Vl Cr-3
2 A20b GL/\ND 2 B s B M Cr-3
! l COVER CASE l ADC-12 1''17. 5BG7 /2
DATE I NAME NO PARTS NAME O'TY MATERIAL REtviARKS
APPROVE CHIEF CHECK DESIGN DRAWN DATE TITLE

57: g: 8 SALT CONTENT METER LID-2
APPOINT , ..
.~PPEARANCES VI El~
--
l15 FELLOW KOGYO CO.,LTD.
'----
SCALE
/
DRAWING NO
8111-50
6 0 SALT CONTENT SET. VI
MODEL LID- 2 ~
8 ALARM STOP SWITCH

SENSITIVE
7 CHECK SWITCH
6 CONNECTOR
5 TERMINAL 2
4 POWER SELECTOR
3 FUSE
ALARM SET
2 CHANGING SHJTCH
ALARM SETT II~ G
8 i\1.1\11M STOI' TEitMINi\1 19~9: t\ :1 I ADJUSTOR
DATE NAME NO PARTS NAME Q'TY MATERIAL REMARKS
-;_PPROVl r- CHIEF CHECK DESIGN DRAWN DATE nTLE

- ·--- - ·_:___~..::..:._+..:_:_:_-=--+----l 57 :9 : 8 SALT CONTENT METER LID-2
APPOINT
INSIDE VIEW
SCALE DRAWING NO
~ FELLOW KOGYO CO.,LTD. / 8112-50

--------------------····- ····------·-!
!--·--------------·----·-···'
Jd ~~
75 c[J
I
, b1B v- 2
- / r----t
~r---
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+I
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-
M
1 J
1.()
"')'
PT.
I L.. [ )
'::...
QF-0
-
0
~I II 1r.-<:D
II 1
~~
M
1\ DETECTING P1?0BI~ I
8 CI.AND CASE I sus- :10.1
,._,
2 A20b GI.AND 1 BsBM .r-"
I COVE J{ CAS I~ I ADC-1 2 rl7- 5DG7 /2
DATE NAME NO PARTS HAME o·TY MATERIAL REMARKS
APPROVE CHIEF CHECK DESIGN DRAWN TITLE

DATE57 :II: 8
SAI.T CONTENT METI~H SP- 2A !-'ROlli~
APPOINT
APPEAHANCES VIEW
SCALE DRAWING NQ
[iB FELLOW KOGYO CO.,LTD. / 8113-50

NO. REVISION DATE BY
DUCT SUPPORTING WILL BE CARRIED OUT BY SHIPBUILDER

1 ? ~ ~ f. - ~ ~ ~ ~ mc t rr ?.
o·
4125
75
150 825 640
/
/ --- -- SECONDARY AIR FAN
->J:~~J7)
/
/ -
a
10
"'
270" 90"
--
a
....
1.0
a
a
6 "-
55400 1 - J I5 5~ 50A
430 A I R DUCT CONNECT/ ON §U.~PLI EDBY
336 15! PRIMARY AIR FAN
->J:~l<!J7)
9 1?HI!'f PVC 1 - BNR. MAKER
/10~ 8 1 -
~y,PPL(~p BY
BNR MAKER
§UPPLIED BY
7 1 - BNR MAKER
~yPPLI ED BY
6 1 - BNR MAKER
5 1?H!'f
AIR DUCT CONNECTION SUPPLIED BY
PVC· 1 - BNR MAKER
,la PRIMARY AIR DUCT
4'fb - >J: ~ !<\ 1 ? ~ 5TK 1 - 250Ax6. Ot
3725 400 3 55400 1 - /1'_ 3.2
PRIMARY AIR DUCT
2 ->!:~~1?~ 5TK 1 - 150Ax4.5t
180" ,Ia SECONDARY AIR DUCT
'fij - >J: ~ ~ 1 ? ~ 55400 1 - /1'_ 3.2
NO.
ITEM MATERIAL
WORJ( ISPARE IlOIN. lElGHT
REMARKS
OF
IIARK REQUIRED NO. (tg)
DESIGNING SECT! DN CIJST!IER ill 8 :;$: ~ *! (!*) l CO •• LTD.
SECT ION
HEAD
1 1 .±-
1• S~1~ ~o«>lO SHIP NO. M-681 I IJRK NO. I M-2702
CHECKED ·"'1~ VERT I CAL TYPE WATER TUBE BOILER
BY ./.~ il: if} :>t ';f;" 1 5
DRAWN
TRACED BURNING AIR DUCT (TOP VIEW)
1 t ~ ~ 1 ? ~ (~ ool
- - - - - BY
SCALE 1/25 RULE I CLASSIFICATION I DRAWING NO.

DRAWING
DATE JUN. 20 '03 NK(MO) I I VW250DH2702
I HO, REVISION DATE BY CH£CXED
I I I
r
I
-- -- -- -+- I
--'
I
I
I
I
I
I I
I
I
~ -- ---= - -= .= -= .=
==t= I
l
DUCT SUPPORTING WILL BE CARRIED OUT BY SNIPBUILDER
1 ? ~ ~ t. - ~ ~ ~ ~ mc r fi ?.
I I
I I
I
I
I I
I I
I
I
I I
I I I
I
I I 5 PRIMARY AIR FAN
I I I
-~!!>~J?)
SECONDARY AIR FAN
.:: ~!)! ~ J i' )
I
-
i 2325 I 225 825 110
640
ll -
I ! I
I I
I
I
* i3 t~ ~ l
--r----
1
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ae lli I ( n 7• (I;) 6 o 525 I
~~~ ~
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f:!.~kf-
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'
I c 75 c
c
...., 1.0
I I
I c l -+ 1 I
lO
:1~
I lO
c 2 NO OK
c
I I
I iJ 1
;
c
' ~ 3
r
I
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....,
1.0
co I I lO
lO
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---------- -~- -~-- ~ ~
I I 15J2~~
I
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I 'i
I
I 1: rif
ii
I
430
8 !: i 36 495
I +·~>t<~~"'""
I
110 - JIS 5k 50A
I ::'-d---Tt-IH: ! 55400
11 !II 1- -+-t+ I
11--1
AIR DUCT CONNECTION ~UPPLIED BY
9 1 '} ~ • 'l' PVC - BNR MAKER
0/D 165.2 7
I §~.PPLI ED BY
I +-+--+-J-l
1 8 - BNR MAKER
J&.
I
1 ii:1 c ~UPPLI ED BY
c 7
I
I
1
-¥t%: ! 9
lO
6
- BNR MAKER
~UPPLI ED BY
- BNR MAKER
AIR DUCT CONNECTION _ ~~.~PLIED BY
I -
I~ 5
10
1?~1'1'
PRIMARY AIR DUCT
PVC BNR MAKER
\_~-------~2~0~1~0---+--+---~k+3~1~51
1
~- 4"Oi - ~ !)! l!i 1 '} ~ 5TK - 250Ax6. Ot

1
1 r..,___ ---H--+-
l pm==o~URNER
1111 R-25
3
PRIMARY AIR DUCT
55400 te 3.2
2 -~!1!!!11?~ 5TK - 150Ax4.5t
I
I
I 1a SECONDARY
11fb.:: ~ !)! ~
AIR DUCT
1 '} ~ 55400 1 te 3.2
I - i REali IRED HO.

lEI GilT
(tD)
REMARKS
I i ' I
c
0
1.0 DESIGNING SECTION CUST(I(R Wi 8 ~*
MESSRS. MINAMINIPPDN SHIPBUILDING
Kl
(l*) I
CD .. LTD.
SECTION
HEAD
1 1 .;.
I • S~1~ ""'CO SHIP NO. M-681 I Y«lRK NO. I M-2702
CHECKED ·"7~ VERTICAL TYPE WATER TUBE BOILER
BY _/.~ l'i:% :t lHi 1':;
DRAWN
TRACED BURNING AIR DUCT {FRONT VIEW)
BY 1 1 !!> ~ 1 ? r (k ool
3 NO OK
SCALE 1/25 RULE I CLASSIFICATION I DRAWING IIQ.
~~NG JUN _ 20 '03 NK(MO) I I VW250012702

NO, REVISION DATE BY
I I
r-- ---+--------,
I I
I I
I I
I
I
~--
====t=------- DUCT SUPPORTING WILL BE CARRIED OUT BY SHIPBUILDER
:9' ? ~ ' f - ~ ~ ~ M ffi c t B ~.
1
1
I
I
I I
I
I
I I
I
I I
I
i l
I
SECONDARY AIR FAN
I I =»: ~ ~ J 7 )
I I
PRIMARY AIR FAN

- »: ~ ~ J 7 )
;
I c
\ \
- - - - - -t--
10
I~
I
I~
..,_
-1---g-r'
N'")
+
'rr-------11
I 2 NO OK
c
== ' ~ jl<-1-ft-14_0 !
--t--iN
I I
I I t-----+_1 I
I I I
I
I 1b
I
I I 350 1200 lx' 450 I
I
\ --
I _J ,--'
I
; II
I !
,I
lw'I I
II
,I
i ..300 100 II
550
,I -c - JIS 5k 50A
II -~ A I R DUCT CONNECT/ DN
55400
_ ~U.PPLI ED BY
9 f?~l'f PVC BNR. MAKER
!I 8
II c
7 _ §UPPLI ED BY
,I ==
10
BNR MAKER
c 6
II "'~ AIR DUCT CONNECTION §UPPLI ED BY
,I 5 :9' ? ~ I 'f PVC - BNR MAKER
5TK - 250Ax6. Ot
II
3 55400 If. 3,2
II PRIMARY AIR DUCT
-+-------~+-------7 2 -»:~!<l:f?r 5TK - 150Ax4.5t
55400 If. 3.2
MATERIAL
I I
WORK SPARE mAL
lEI GilT
REIIARKS
REQUIRED NO. (kg)
I
c
a
LO
DESIGNING SECTION CIJST(JfR *
iii B ~ M (l) I: CO .. LTD.
L ,j =j= =r I I "' SHIP NO. M-681 I Y«XXK t«l. I M-2702
J--------- -1--- ------- J, CHECKED

BY ./.~
·"!~
l'L ~ *
VERT/ CAL TYPE WATER TUBE BD I LER
~ ;f;'-( 5
r-1-L---------~----------L~ DRAWN
A. YAMADA MVW-250
~~~~=~==~===~==========Y BY
TRACED BURNING AIR DUCT (SIDE VIEW)
BY 1 ! ~ ~ 1 ? r (~ ool
3 NO OK
SCALE
~~G
- 1/25
JUN. 20 '03
RULE
NK(MO)
I
I
CLASSIFICATION
-----. -- _,_ ...--- .... -- . --

I
I
DRAWING NO.
VW250DJ2702
----------i(_________ --------- ----
1 BOILER
W. No.
I - - - - - - -------
BURNER
W. No.
0 S - 1 5 3 9 5
OIL BURNING APPARATUS

:m liB ~ ~ ~ 1if
TYPE R - 2 5
FINISHED PLAN
USED FOR : MINAMI NIPPON

Messrs., SHIPBUILDING CO., LTO.
SHIP No. M - 6 8 1
ORDER
Messrs., TORTOISE ENGINEERING CO., LTD.
Cfo-,, J(!ut,'"·'' y·l~-)

'I.') ~ 'Ml
L.,j
~613-0023 102-1 Murahigasi, Nomura,

-
Kumiyama-cho, Kuze-gun, Kyoto, Japan
REGULATIOt-J
TEL./FAX. : 075-631-3339 / 075-631-3340
___
CH_ECKED ____ l__ C~A_RGE~-j
H;GQTO
_ .· - - - - - ~--
DRAWING LIST BOILER
-
WORK No.
~ mi ~
BURNER
WORK No.
0 s - 1 5 3 9 5
NAME DWG. No. REMARKS

No .
SPECIFICATION
~ fij; ~ iii
• % «; ~
1 T T - 0105 05-SEP.-'01
tt ~~"R jOj:!,:
I =I
ROTARY-CUP BURNER FLOW-SHEET _8

2 MFR - 1597 05-SEP.-'01
P-:$1!) • 1J ';/ 7". ;\--)-. 7\::1- . /-I-
ROTARY-CUP BURNER OUT-LINE

3 MPR - 1234
P-:$1!) • 1J :;; 7" · 1 \--r7Hf5~
DETAIL OF FLEXIBLE HOSE & CANVAS G R - 1135

4 - 7-. & ~~- ·t' / /-\ _7, Ho k:ill ~ G R - 1208
*
FORCED DRAFT FAN
5 M f - 1897
.jip j.Z, 7 T /
PRIMARY AIR FAN

6 - 7'C I=
M f - 1432
'(j( = ;>;~ 7 T /
IGNITION BURNER ASSEMBLY

7
A~,
.. ,,
- 7- - KJl )L IEJ
G R - 1313
*
DIESEL OIL PUMP UNIT
8 M p - 1993
A n! iltJ / 7' *!i lL 131
OIL PUMP UNIT

*
9 ;1- /( !l--'
M p - 2049
;-t~ / 7" ::L ::::. ·;; 1-
FILTER REGULATOR
1 0 IW215 - 02
7 ~ !l--' lJ - v ~I" ;:L v - 'I
I/P CONVERTER
1 1 /(J';:
M A - 1049
jt\~
lll"l
I/1' ?<.. ·r~li::
F.O. PRESS. CONTROL VALVE PNEUi"lATICALLY-

1 2 I=
HV-2000-KOO Ot'ERATED TYt'E
'l't:.:
_l-:::. 5<~ :i'\: JI fiJM :fr
OIL HEATER
1 3 MFS-429011
ill! hi! f:J\ ~H=
E'NEUi"LZ\TIC TEt1lt'. H!DICATING COl,lTROLLER FK-3008-1 fOR OIL HEATER CONTROL

1 4 ED-622011-31
•)'t_;
_-c
J=·
A :r\: ilut nt m ;if' ~JM filii Jl·
ED-611011-74
ill! }JII f:il (.fi ifill iS11
STEAM SOLENOID VALVE fOR OIL HEATER CONTROL

1 5 1:-- M v - 1637
;~~ ;<;~ 711: !if~ 1F ilil )JII f.i\ ~~ if;ll iff11
1
NAME DWG. No. REMARKS
No.
~ fF @liD*% fim ;.15
THERMOSTAT
1 6
-lj---t.A 17 ';!
,, Mth - 1132
STEAM PRESSURE SWITCH

1 7 MA - 1022
~%.J±fJ.A-1 /' 7-
PRESSURE TRANSMITTER
A-084G-2002
1 8
J± J] ;!£ W! **
1 9
FD W./EXESS STM./FO.FLOW MANU.P.
!VIER - 438la lA 06-JUN.-'02
*!57]</ ~JfliJ?~%./ ifil ifl:-'f-illhilliJ itML't
2 0
BURNER CONTROL PANEL MER-438~~
2
MER-4383-a & b
/~ - -j- iJjlj jjjl i]!li - 438 06-JUN.-'02
LIST OF SPARES & TOOLS

2 1 TTL - 0105
'T· {im Jb·I ffi!_ ~
2 2
2 3
24
2 5
2 6
2 7
2 8
2 9
3 0
3 1
3 2
3 3
2
No. DATE
T T - 0 1 0 5 05 :.. SEP. - '01
SPEC. TYPE : R SUNFLAME BURNING APPARATUS CHIEF CHAR~
~/·~
~
1. General specification
1-1. Rule NK-MO

1-2. Control system of burner Full automatic, ON/OFF & PI control system
1-3. Fuel oil
1) For cold-starting Marine diesel oil
2) For usually Marine heavy fuel oil
Calorific value Low calorific value. 40.7 MJ/kg
Viscosity Under 380 mm' Is. at 50 oC
1-4. Electric source
1) Power circuit AC440V 60Hz 30
2) Control circuit AC110V 60Hz 10 (By down-transformer)
& Alarm/Indicator circuit DC 24V (By AC/DC converter)
1-5. Air temperature 38 oc (Max. 40 °C)
1-6. The others
1) Unit Metric I :SI
2) Name plate English
Caution plate English & Japanese
3) Painting colour Munsell No. 7.5 BG 7/2
2. Boiler specification
Type TORTOISE ENGINEERING CO., LTD.
MVW-250
Number 1 Boiler/1 Ship
Evaporation 25,000 kg/h
Steam pressure Design 1. 7 6 MPa

Normal 1. 57 MPa
Feed water temperature 60 oc

Furnace pressure 1. 2 kPa
F. 0. consumption 1,972 kg/h
3. Burner specification
Type FORCED DRAFT ROTARY-CUP ATOMIZING SYSTEM
R 25
Number 1 Set I 1 Boiler
Combustion capacity 2,100 kg/h
Burner motor MITSUBISHI ELECTRIC CORP.
1. 5 kW 2P Insulation class IIFII
Rotary-cup 1600 X 2011

F. 0. pressure Nor. 0.3 MPa
F. 0. viscosity
For atomizing Under 115 mm'/s, Nor. 19 mm'/s.
For in-let of equipment Under 250 mm'/s.
3
4. Burner accessories (Assembly to burner) 1 Set
4-1. Main F. 0. solenoid valve MK - 25 - MS 2 P.cs
4-2. F. 0. flow regulator & meter No. 25 & VZO - 25/RC 1 Set
4-3. Ignition equipment (Diesel oil pilot burner) 1 Set
Model No. & Capacity IB-25PTR & 10 Kg/h (Atomizer 4G/60o )
Ignition burner solenoid valve H0-03-215
Ignition transformer 10, OOOV x 210VA
4-4. F. 0. pressure gauge AT 1/4" X 600 x 1, 1.5 MPa 2 P.cs

4-5. Air pressure switch 1 Set
Model No. DUNGS 2 P.cs
LGW-50
4-6. Burner hinge-lock switch 1 P.c
4-7. Flame-eye 1 Set

Model No. FE-01 (Cd S)
4-8. Control motor NISSYO INSTRUMENT CO., LTD. 1 Set
Air/Oil flow control motor CM-101TPCCZ 1 P.c
Capacity 20W I 160°- 32s I 1.23 N-m
Power source ACllOV 60Hz 10
Primary air flow control motor CM-101TPB6CIZ 1 P.c
Capacity 20W I 90°- 22s I 12.3 N-m
4-9. Junction box With manual switch 1 Set
5. Fuel oil pump unit 1 Set

Type SCREW TYPE DOUBLE STATION SYSTEM
Model No. OSKAR KRAUTLER KG.
DS4/3200GA
Capacity 3,600 kg/h x 2 Pumps Type
Suc./Delivery pressure 0 I 0.6 MPa
Prime mover MITSUBISHI ELECTRIC CORP.
2. 2 kW 2P Insulation class "F" 2 Sets
Accessories Suction strainer
In/out-let/Relief valve
Press./compound gauge
6. Primary air fan 1 Set

Type TURBO BLOWER TYPE
OSB - 40LN
Capacity 40 Nm3/min
Static pressure 8.8 kPa
Prime mover MITSUBISHI ELECTRIC CORP.
11 kW 2P Insulation class "F"
7. Forced draft fan (Secondary air fan) 1 Set

Type TURBO FAN TYPE
OST - 455
Capacity 455 Nm3/min
Static pressure 4.2 kPa
Prime mover NISHISHIBA ELECTRIC CO., LTD.

55 kW 4P Insulation class = "F"
4
8. Oil heater 2 Sets
Type STEPWI HEATING TYP8

Model No. AALBORG IND. K.K. SUNROD OIL HEATER
XLV90-200 (DP-10)
Heating temperature 60 - 120 oc
Steam pressure Max. 0.8 MPa
Heating surface area 3. 76 m2
Heating capacity 2,100 kg/h
Steam consumption 140 kg/h

Accessories Air & Drain valve 2 Sets
Relief valve 2 Sets
8-1. Pneumatic temperature indicating Controller 1 P.c
KGTA12-08150A8T-7G
8-2. Control valve Air operate HCT type (CV=l.O) 1 P.c
fitting JIS lOK 25A
8-3. STM. solenoid valve APK11-20A-C4K 1 P.c
fitting JIS lOK 25A
9. Pilot burning pump (Diesel oil pump) 1 Set
Type TROCHOIDAL GEAR TYP8

GfH-V5L
Capacity & Del. pressure 170 kg/h & 0.7 MPa
Prime mover YASKAWA ELEC. CORP.

0.4 kW 2P Insulation class "E"
10. f.O. pressure adj. equipment 1 Set

10-l. Controller & Sensor 1 Set
Controller YAMATAKE HONYWELL CO., LTD.
C315GA000300
Sensor DANfOSS CO., LTD. 1 Set
EMP 2 084G2l07
10-2. Control valve Air operate HCT type (CV=2.5) 1 P.c
fitting JIS lOK 25A
11. f.O. Thermostat DANfOSS CO., LTD. 4 p. cs
t'lodel No. KPS - 81
12. Stea111 pressure switch, transmitter & controller 1 Set

12-1. STlvJ. press. controller YAMATAKE HONYWELL CO., LTD. 1 p. c
C315GA000300
12-2. STIVI. press. trans111itter DANfOSS co. LTD. I 1 P.c
EMP 2 084G2154-20
12-3. STM. press. switch DANfOSS CO., LTD. 2 P.cs
RT - 5
13. Burner control panel 1 Set
Protection DRIP PROOf SYSTEM
14. Spare parts and tools See "LIST Of SPARES & TOOLS" 1 Set
*** NOTE '***

See "TABLE 1" about indicator and alarms. (Page = 6)
See "TABLE 2" about setting value of pressure and temperature. (Page 7)
5
TABLE 1
I N 0 I C A T 0 R AN 0 A L A R MS
BURNER TRIP EX. TERMINAL

I T E M INDICATOR
(F. 0. CUT) FOR IND./ALARM
Start-position abnormal 0 R 0 - *1 -
Furnace (Flame-eye) abnormal 0 R 0 - *1 -
Mis-ignition
0 R 0 - *1/o -/N32-B34
Flame failure
F.D. fan stop
0 R 0 - *1 -
Supply air press. low
F.O. temperature low 0 R 0 - *1/o -/N32-B33
BLR. DRM. level too low 0 R 0 - *1/o -/N32-B36
BNR. trip total alarm (- *1 mark) 0 R - 0 N32 - 832

F.O. temperature high alarm - - 0 N32 - 837
F.O. temperature low alarm - - 0 N32 - H 9
BLR. DRM. level high alarm - - 0 N32 - H
BLR. DRM. level low alarm - - 0 N32 - L
BLR. DRM. press. high alarm - - 0 N32 - PSH
BLR. DRM. press. low alarm - - 0 N32 - PSL
Soot-blower running - 0 Nl8 - 818
0 *2
Soot-blower stop - 0 Nl8 - 819
F.O. pressure low alarm - - 0 Nl3 - Bl3
Source failure 0 R - *1 -
0
Operation source - - -
IGS use (BNR, forc:;ec:l, sta:ct) NOT BNR.OFF 0 0 Nl2 - 812
Thermostat by-pass - 0 - -
Burner stand-by - 0 NlO - BlO
0
Burner-auto. - - -
Burner motor running - - -
0
Burner motor stop 0 R - *1 -
fire (BLR. running) -
0 0 NlO - Bll
Steam.-up -
D.O. mi:--:ing - 0 - -
F.O. flow manual - 0 *2 - -
No.1 F. 0. pump running - - -
No.1 F. 0. pump stand-by - 0 - -
No.1 F. 0. pump stop - 0 N32 - 835
No.2 F. 0. pump running - - -
No.2 F. 0. pump stand-by - 0 - -
No.2 F. 0. pump stop - - -
F. 0. pump abnormal stop - - 0 N32 - B35
Emergency stop sw. terminal 0 R - 0 EMl - EM2
NOTE *""
oR mark = Manual reset, Abnormal = b contact, Running = a contact.
-"1 mark = Common contact for burner abno.rmal. o*2 mark = Illuminated sw.
s T A R T E R NUMBER CAPACITY A SETT. A

Burner motor 1 1.5 kW z 2P 2.8 3.5
Primary air fan 1 11 kW X 2P 19 24
Secondary air fan (F. D. fan) 1 55 kW X 4P 86 105
Pilot burn. pump (D.O. pump) 1 0.4 kW X 2P 0.9 1.2
E'.O. burn. pump 2 2.2 kW X 2P 3.9 4.8
6
TABLE 2
SETTING VALUE Of PRESSURE AND TEMPERATURE
1. Setting value of oil pressure. (MPa)
MARK I T E M MODEL No. SETTING PRESS. ADJUSTING RANGE
Rl04 Relief valve of F. 0. pump DS-4 0.6 0.4 - 0.7
Rl03 Relief valve of oil heater - 0.7 0.5 - 1.2

R715 C315G
F. 0. pressure adj. valve 0.3 0 - 0.6
(HCT) (4 ....... 20mA)
Rll4 Relief valve of D. 0. pump GFH-VSL 0.7 0.5 - 1.5
2. Setting value of oil temperature. ( oC )
SETTING TEMP. ADJUSTING RANGE

MARK I T E M MODEL No.
( 380mm2/s/50 nc ) RANGE DIFF.
R812 Temp. for BNR. inlet - ~ 115 0 - 150 -
R713 Temp. controller KGTA12 A ("T 120) 0 - 150 -
R603 Temp. for low BNR. trip KPS-81 A - 35 60 - 150 5 - 25
R610 Temp. for high alar.m " A + 30 " "
R612 Temp. for F.O. p/p control " A - 10 " "
R620 Temp. for low alarm " A - 25 " "
3. Setting value of press. sw./controller. (Air kPa, Oil/STM. MPa)
ADJUSTING RANGE
MARK I T E M MODEL No. SETTING PRESS.
RANGE DIFF.
Primary air press. sw. OFF
R711 LGW-50 0.25 - 5 0.1
for low BNR. trip 5
Secondary air press. sw. OFF
R712 " " "
for low BNR. trip 1
~
F.O. press. sw. OFF
R641 for ST-BY pp. Start C315G 0.15 0 - 0.6
(Et'IP2) F.O. press. sw. (4 ....... 20mA) OFF (4 ....... 20mA)
for low alarm 0.18
STM. press. sw. OFF
R704 RT-5 0.2 - 1.7 0.12-0.4
for high alarm 1. 68
STM. press. sw. OFF
R705 " " "
for low alarm 1.4
~
ON I OFF
R717 STM. press. control C312G 1.5 I 1. 65 0 - 2
(Et'IP2) (BNR. F.O. FLOW PI cont.) (4 ....... 20mA) CONTROL POINT (4~20mA)
1. 57
-NOTE-
Thermostat & pressure switch With nameplate.
7
COOLING AI R J J I
\~ WORKS
15A 15A 15A
.. ~
: : :·:·:·:·:·:·:·:·:·:·:·:·:·:·:·:·:·:·:·:·:·: ·············· ·········· . . ············· .:··...... IJ!S·.·:.-:. 7
::::.-::.·::· . ·.·· R516 ] ~ [ ~~~...0].
. ~ ~~ ~-l7]<'bfl~ 1:
~~ ..
R40BR425
UA ~s lJ..-,y
J IrL1
n ::~
TO R71
__
\F;1 ~··-~;~, ~· ~~~

I \ .~
d.
POLY V-BELT/11 (
FN tape shall be ::
; I .:.: fitted at joint part. \ ,,., "' • / ~. :i
M24 P=2
t
L____ !.?~------~
DRAIN TRAP
i
'
I
32A
OIL HEATER
F,O,
STM,
IN/OUT:JISIOK32A
IN :JIS IOK 25A
. ...,.... =::. .. .-.:·32A
r1E9~E9r
I
!
rz:l.:::;""]
32A
L A
al:~24~~~
E9--~"'-STM,TRACE
Cf.::: - ·~
- - - - R23o
~
'f
~6
~R~
RIOB & R4o7
!E~:~~jfr[~~~!J 11~1 ~ ~ ~HI-GH-TE-NT_I_ON___,CA-BL_E_;

15
DRAIN ::.T JIS !OK I5A 31A 31A I5Atl --j(B 0201 R!Dl ...
32A
R641 PRESS, TRANSMITTER DAN FOSS I EMP 2 C-1 F,O, COMPOUND GAUGE NAGANO KEIKI
R620 THERMOSTAT (LOW) DANFOSS I KPS-81 P-I F. 0, PRESSURE GAUGE NAGANO KE I KI
R302 STEAM STRAINER I 20A 10011 R612 THERMOSTAT (PP, CONT.) DANFOSS I KPS-81 P-4 F,O, PRESSURE GAUGE SUNFLAME C~ I 1/4' x60~
R610 THERMOSTAT (HIGH) DANFOSS I KPS-81 P-5, 6 D,O, PRESSURE GAUGE NAGANO KEIKI 2 l/4'x60~
R252 FLOW-METER STRAINER NAN I WA R609 DO, MIX, SOL, VALVE C K D H0-03-215 Vo-2 PUMP SELECT VALVE OSKAR KRAUTLER I T-PORT
R247 CHECK VALVE 2 R608 MAIN F, 0, SOL, VALVE EUROMATIC 2 MK25-MS Vo-3 CHECK VALVE OSKAR KRAUTLER 2 A • • • F, 0, IN :JISIDK25A
R243 BLEEDING VALVE SUNF'LAME GO, R-25 R606 I G, BNR, SOL, VALVE C K D H0-03-215 Vp-1 RELIEF VALVE OSKAR KRAUTLER I B .. • F. 0. RETURN : JIS !OK 15A
R242 F, 0, FLOW-METER AQUA-METRO VZ0-25 R603 THERMOSTAT (LOW) DANFOSS KPS-81 C .. • D, 0, IN : JIS !OK 15A
ALL F,O, PIPING : STEEL PIPE
R234 ROTARY-CUP SUNF LAME GO, R-25
- - - .. STM. TRACE : OD 10• CuT
R231 F. 0, FLOW-REGULATOR R-25 R521 AIR DUCT CONNECTION SUNFLAME GO, L=IOOmm RBIS FILTER-REGULATOR S MC IW2t5-02
RING-JOINT
R230 OU I CK -CLOSING VALVE R520 AIR DUCT CONNECTION SUNFLAME CO, L=IOOmm R812 THERMOMETER O-t50t
***NOTE***
R203 D, 0, STRAINER 2 R519 AIR DUCT CONNECTION SUNFLAME CO, L=IOOmm L ..... DISTANCE SHOULD BE AS SHORT AS POS I BLE,
R201 F, 0, STRAINER OSKAR KRAUTLER 2 6011 R517 AI R DUCT CONNECT I ON SUNFLAME CO, L=IOOmm R763 1/P CONVERTER S MC 2 IT20 I 0 STM,-TRACE MUST BE DONE FOR ALL PIPING LINE EXCEPT D.O. LINE,
R516 AIR DUCT CONNECTION SUNFLAME CO, L=IOOmm R736 AIR SOL, V/V FOR SOOT-BLOWER BLR, MKR [. ·.n . . .
COLOURED PARTS ARE SUPPLIED BY SUNFLAME CO., LTD.
Rl34 AIR/OIL RATIO-DEVICE SUNF'LAME CO. I R-25 R510 2nd AIR VANES SUNFLAME CO, R-25 R731 ANTI-DRIP DEVICE SUNFLAME CO, R-25 RULE
OWNER & S, NO,
Rll4 PILOT BURN, PUMP NIPPONG-ROTAR I GFH-V5L R717 PRESS, TRANSMITTER DAN FOSS EMP 2 ~ 18
J13<::t' ~JG=i
Rll2 F, D. FAN (2nd A, FAN) SUNF'LAME GO, I OST-455 R444 UP-TAKE DAMPER LIMIT SW, R715 PRESS, CONTROL VALVE YAMATAKE HNWLL I HC T CHECKED BY
Rill PRIMARY AIR FAN SUNF'LAME CO, I OSB-40NL R429 SOOT-BLOWER MAIN V/V LIMIT SW, BLR. MKR R713 THERMO-CONTROLLER YAMATAKE HNWLL I KGT-At ~~ :11:
DRAWN BY
ROTARY-CUP BURNER
RI09 BURNER WIND-BOX SUNF'LAME CO, I R-25 R425 LOW LOAD LIMIT SW. SUNFLAME CO, R712 2nd AIR PRESS, SWITCH DUNGS I LG\¥-50 FLOW-SHEET
~ ~
RIOB IGNITION BNR, UNIT SUNF'LAME CO. I PTR-25A R416 PIPING HEATER SUNFLAME CO, I 48VAC R711 1st AIR PRESS, SWITCH DUNGS I LGW-50
SCALE
RI07 JUNCTRION-BOX SUNF'LAME CO, I R415 BNR, -HINGE-LOCK SW, SUNFLAME CO. I R-25 R709 DRM, LEVEL SWITCH BLR, MAKER I
.R Jl
Rl04 FUEL OIL PUMP UNIT OSKARK RAUTLER 2 OS-TYPE R408 A/0 FLOW CONT. MOTOR NISSYO E' 2 CM-IOIT R708 TEMP. CONTROL VALVE YAMATAKE HNWLL I HCT DATE (' 0 I)
DRAWl NG NO,
RI03 OIL HEATER AALBORG 2 XLV90-200 R407 FLAME-EYE SUNFLAME CO, I CdS R705 STM, PRESS, SW, (LOW) DANFOSS I RT-5 8 it H\3-9-05 ~ il=
M F R
Rl02 ROTARY-CUP BNR, UNIT SUNFLAME CO, I R-25 R403 IG, TRANSFORMER SUNFLAME CO, I 200VA R704 STM,PRESS,SW, (HIGH) DANFOSS I RT-5 PAINTING
RIOt BURNER CONTROL PANEL SUNF'LAME CO, I R401 BURNER MOTOR MITSUBISHI E' I t,5kW 2P R701 STM, SOLENOID VALVE C K D I
APK-11 SUNFLAME CO •• LTD.
No. NAME OF PARTS
-~~-- .-:t-----
MAKER
lJi\. -----x-~-1l--
Q' TY REMARKS No, NAME OF PARTS
-l~t---1---~--~-~- :t ..lJi\
MAKER
. . .x.~n
Q' TY REMARKS No. NAME OF PARTS
---I~ i:- . i- ~ - ~ ~- -- - ~ ---· ·· .l$
MAKER
· , - .x."""" -:IJ
Q' TY REMARK
--~ ti-- .;. ~--- . .J.JI?J~
MUNSELL
J Jt~.JI: .. tt.. ':) 7 v h.
R!02
18-¢12
1280
1050
FITTING HOLES (PLA TE=t10)
NOTE : CONNECTION TO SECONDARY AIR DUCT SHOULD

BE FLEXIBLE USE GLASSFIBRE REINFORCED
PVC OR SIMILAR FOR FLEXIBLE BELLOW
l ~~
\ ~~::~
~ ~ --~--
~~
~-.
: ~~~
~~~ c
95
8 A
615 20
900
Bl I
RETRACTED 1310 I I:~-----72-5---=-=--=---------1

335 HAX. REQUIRED FOR OPENING 1590 loE 915
A : F. 0. IN. • • • . • • J IS I 01< titS A
B : F. 0. RETURN . . . JIS 101< 16A
0 D. O. IN • • . . . • • J IS I 01< I«<' A MASS : APROX, 850 kg
R U L E
ORDERER & S, NO,
m 1%
)13(~}1(/ffi~i
CHECKED BY
~raJ ): TYPE : R25
DRAWN BY
ROTARY-CUP BURNER
~ ~
S CAL E DIMENSION DRAWING OF
R Jl l/35 BURNER WIND-BOX
D A T E
27-AUG, -· 0 I ~AWING ; M p R - 1 2 3 4
8 1t
DRAWING HISTORY PAINTING COLOUR l1: ~ ~ SUNFLAME_Co .. LTD.
MUNSELL
~ ~tuv li\~+± ij ) ""J lJ b.
R516 & R517
.I
;300
J..! I
I
~
• .,
(I 59¢0D)
...,
<:::>
~
l/
<c
- --.,_
....
7- .I - IJ
~
R516 (FOR PRIM, A I R IN)
DUCT-SIDE COUNTER
FLANGE : YARD WORKS
CANVAS F ITT, HOLES
YARD WORKS
SI/NfLAM£ S/JPPLY 1300

., :.,.... 1248(P=208x6)
\(- ,-. L
I
iiiii$E
I
1200
...,
·i··J
I
/18-112
over sto£
II
t=l
BURNER S/0£
- I I
- - - ........"' ...,...,
...,<:::>a;, <:::>
I
I
- f----
wo:1
~
YARD
R517 (FOR SECOND,AIR IN) CO/JNT£R flANC£ 12801 X 530N

(DUCT-SID£ = YARD fORKS)
GLASSFIBER REINFORCED PVC

RULE OROERER & S-NO,
m 1g Ji~i&Wdi
CHECKED BY FLEXIBLE HOSE & CANVAS
l f FOR ROTARY-CUP BURNER
DRAW lNG BY
~ ~ /~ o-~ 1) ·1:1·~ 1· )~-:tm
J !J:f :;:1-Mt\- ;z JHI :ftr :;;~;z
SCALE ._.-NO
DRAWING NO,
R Jl @ I G R -
1 1 3 5
om 05-AUG, -' 96
R25 B 1t SUN FLAME CO, 1 LTD.
DRAWING HI STORY PAINTING COLOUR if R . .~
~ ~it:~t± fj'_/-:Jl/b
iD
* Iff SILVER
I 0-PJ 2
<'<)
-1--++ft----~ ~ ~
...... ;::;""" ""
""
COIJNT£R FLANC£ 1360

(YARD SIJPLlY)
R520 (SUC, SIDE) R521 (DEL, SIDE)
PRIM,AIR F'AN DUCT-SIDE COUNTER

FLANGE : YARD WORKS
CANVAS FITT. HOLES

SIJNFUM£ SIJPPl Y
: YARD WORKS
110 BOO
I
~ c
680 I .. 22-;!8
E
600 "'
I
-fl l
't' - l
i
:1
I
~17--
, I
~ jT-
I
t=/
oucr sto£ ""
11--f!t--
F, D.FAN SIDE
,- - -
I
~~
"-~
"-
""""
<»
I ~ r-
T
r J. J.
I i 1
-
1
p-
YARD WORKS
R519 (DEL,S!DE)
I I "" ~COIJNr£R FLANC£ 1501
(YARD SIJPll Y)
x 850H
SECOND, A 1 R FAN GLASSFIBER REINFORCED PVC

RULE ORDERER & S-NO,
I ~ tt~il~l
CHECKED BY CANVAS F 0 R A I R DUCT
l I --f.,__
~-----------1~~~-r------~
(PRIM. & SECOND. AIR FAN)
DRAWING BY
~ ~ /:;.{_:J:ri 9? Hl.ft :JID (-I<!~~77 :;)
SCALE
NO ORA ING NO,
R Jl ~ I G R 1 2 0 8
DATE
OSB-40, OST-455
DRAWING HI STORY
El 1t
PAINTING COlOUR
05-AUG, -' 96
~ ~
SUN FLAME co. J LTD,
~i\~t± +j~:/l/b
(••
~ iii !!!
* SILVER
R 112
'\ MODEL NO, X IY v

SPEC IF ICATION\ OST-440S OST-455 OST-435
I" T"l" .I
TYPE TURBO-FAN TYPE I I
I I
ff~ i\ '}-#.·77) ~--cr
CAPACITY
Hi. i
440
Nm3/ mi n
455
Nm3/ mi n
435
Nm3/ Di n
1
I -t-T
STATIC PRESSURE 4~ 41 kPa 4~ 21 kPa 5188 kPa
Hi. II 4~0 aoAq 430 uAq 600 mmAq
REVOLUTION I. BOO RPM
@ t ~ SYNCHRONIZING ( 101 IU!)
ELECI MOTOR N15H~mr ~~·KiftCO~(~Ir
'ii lh I 55 kW-4P 55 kW-4P 75 kW-4P
INSI t INS F INS, F
I
1
I
1
I
1
r s F E
u
"---~------~
~~-+:__:tLF-~.-+c:tJ
I
1.1~·~------...1.1
HHII I Ht 80, 00 II• 0 t 80
~~OS_T_-_4_40_S+-1._38_0~39_0+-9_90~_82_01-4_30~I_,0_051-1_30~_60_04-3_20~_3B_54-4_64~1_,l_B0~_73_0+-4_40~
~ OST - 455 I. 380 390 990 820 430 1,005 130 600 320 385 464 I, I80 730 440
OST - 435 I. 400 400 I. 000 820 430 I. 080 130 600 350 430 533 I. 300 BOO 450
~ro_s_r_-_44_os-r_7o_o,_L_79_0ri_.0_70+-7_20-r6_40-+_85_o,_3_73~_70_0+-9_o-r_40_0+I_.o_oo,_6_5o~__7_IO_k_g~
~ OST - 455 700 I. 790 I. 070 720 640 850 373 700 90 400 I. 000 650 710 kg
OST - 435 700 I. 580 900 680 700 740 373 720 100 400 I. 050 720 850 kg
R U L £
ORDERER & S, NO,
MI. 1&
CHECKED BY
i13tif)}. tfR8f!:
~~ :f
DRAWN BY FORCED DRAFT FAN
~ ~
S CAL E
R Jl NO
D A T E
30-AUGI -' 98 ~AWING ; M f - 1 8 g 7
6 1;t
SUNF LAME_ CO •• _LTD.
~ ilfi- *-Hf
DRAWING HISTORY
-
PAINTING COLOUR
r-------------~~
MUNSELL-
~')t:?Jil - It~+± +J :; ~ b. v
Rill
I 5oo I
~~~~;I~AT~~N \ OSB-l7LN IOSB-24LN OSB-40LN I I I
TYPE
H~ it
TURBO-BLOWER
'J-iii·1D'J -~ i --f--
C~ACI~Y l7Nm3/mini24Nm3/min 40Nm3/min
BOO mmAq 900 mmAq
-=~----.---
~_._ I __._~ ~-
=L _:
STATIC PRESSURE
lil Jf 7, B kPa B. B kPa 1 1 I 1 r-
REVOLUTION
IQ]
MOTOR
t l'i 3600 R p M (SYNCHRONIZING)
O O I
MI ~su: I iH ~ E~~~TR I C CO, LTDv

lfil lUI
F"
~~~
l i
v
t-_:I
I IJi II
515Kw x 2P I 715Kw x 2P ll Kw x 2P FITTING HOLES
J K D y
G H
I'B3Bx6t
I"MARK c L N
MODEL No \ A 8 D E F G H I J K M
OSB-17LN 100 375 475 370 280 320 80 100 390 130 430 264 360 200
~
OSB-24LN 115 395 510 380 270 320 80 130 390 145 445 264 360 220
OSB-40LN 120 490 610 430 300 316 60 140 483 130 553 320 460 220
"MARK WEIGHT
MODEL No \ 0 p Q R s T u v w X y z II i
OSB-17LN 335 220 144 244 160 60 170 320 430 150 360 765 20 0 kg
~
OSB-24LN 350 220 174 264 190 60 170 320 430 160 400 780 2l0kg
OSB-40LN 360 268 184 264 200 70 180 420 460 160 385 820 260kg
R UL E OWNER &S-No
~ 1~ ;t ~ f l t I
CHECKED BY
l I
DRAWN BY PRIMARY AIR FAN
~ ~ /---;~;--
~
SCALE - 1/;r
if.. ir1 I=
~ 7 7 )
R Jl NO .I
DAT E DRAWING No
El it 18-MAR, -~ 95 ~ I Mf - 1 4 3 2
DRAWING HISTRY PAINTING COLOUR if~~
SUNFLAME CO, o LTO 0
~ffii*lff MUNSELL
7:/ tuv ttit~+i 1j ) 7 l; b
MARK NAME OF PARTS Q' TY REMARKS MARK NAME OF PARTS Q' TY REMARKS
f.G
RI08
OOQ
-i} ll
D.O. IN-LET
A J: ill! A 0
~ f. 1$ ~
• il
PT·I/4"
~ ~
R I 08
..,
0
ll
ELECTRODE
s f.
-
1$ ~
2
• Iii
R I I 780
~
008 I [.; ? t- 0 I<

RI08 COMBUSTION AIR IN-LET PT· I/ 4" RI08 PLUG CAP 2
OOA I! m .:I:.
'if>
~ A 0 DD9 -; 5 j • + 1' ·~ -; 1) ATOMIZER
1) 7~?-1'1
R I 08 ATOMIZER R 9, 15:3G·60' RIOB ELECTRODE HOLDER
00 I
RIDS
OD2
7
NOZZLE HOLDER
)
t-
:X
7
)~
-( lj
if\ )~ 1
R25, 4D:4G·6D' DID
PTR-37 RIDS
DI I
• 8i I*
INNER ELECTRODE-WIRE
~ ~ I
~
1.1 ?
~
t- 0 -
~
I< • 9 -( r
2
2
2)DISC
RIOS OIL PIPE 6A STPG37D RIDS JOINT ELECTRODE 2 Rl 174D 2)1i!lli!l
OD3 \IJ ill! Dl2 ij -
RIOS
004 ...•
ELECTRODE HOLDER
8i I* ~~
*
~ ~
RIDS
Dl3
*>'i 0
POSITION SETT. RING
w. I iR "d) ~ ~
I<
3)LOCK-NUT
3)1!iJ;;i!l
R I D8 I G. BNR. GUIDE PIPE RIOS SETTING SCREW 5JHEX, WRENCH

OD5 fa J\ - jj I< DI 4 ~ :J 2 M4x 16, 14 5) ;';P!v:d' (4mm)
* ·~
j- -( t? t- •
RIDS ASSEMBLY HOLDER RIOB SETTING SCREW 2 M4x3
OD6 7 ·~ t? ':/ :5 I) I* I~ ~ !! DI 5 t? ·~ t- • ~ :J
4)STRAINER
4) J.~ v-:t
--+---=+ I!)
'<:;]-
---+~
0
Co
TYPE A 8
55 8 R9/15 1025 970
A
~ R25/40 1225 I I 70
RULE SCALE ORDERER & S-NO. DRAWING NO.

~ ~g R Jl
NO ;i~:f~rHJI ~
• G R 1 3 1 3
j4
CHECKED BY
Jt B
DATE
it II-AUG, -' 0I
TYPE : PTR-258
IGNITION BURNER ASS' Y SUNFLAME co. , LTD.
It!
DRAWN BY
~
PAINTING COLOUR 1 ~ ~
MUNSELL SEE SPECIFICATION ,Q * )\ - :r *ll rr ~ t'*~~+± ij :; 7 1.1 A
R 11 4 CR203)
I /8 236 67
421
.,"'
/50
~i==-~-- FLANG£: IN ,,,,J/S /OK
OUT , , , , J IS I OK
/5A
15A
.JIJ20 FITTING HOLES
I& ft It
A •••• SUCTION PORT (//4')

8 . . . . DELIVERY PORT (//4")
C,,,, AIR V£NT PLUG (//8")

D ••• , R£L/ EF VAL V£
E,,,,RETURNPORT (//4')
W£/GHT : 22kg
ORDER NO, & S-NO,

>13tlf .&tf A8ti
CHECKED BY
~ffll 1t D.O. PUMP (I G. BNR, PUMP)
DRAWN BY
~ ~ A I)II!il\/:1 ( I G ~~-t · il\/:1)
SCALE
R Jl NO ~AWING ~ M P _ g g 3
DATE
8 1-f 22-JUN, -• 99
SUNFLAME co. I LTD,
DRAWING HISTORY
~i:m*M
PAINTING COLOUR ~ ~ ~
MUNSELL t*it:~t± ~) 7 ub
RI04
(CABLE GLAND 20a)
lO
I'-.
I I
lO
I'-.
><
45 /30 45 242 .....
10
....j
220- 420
290 480
WEIGHT
DS4/ 1600GA 145kg
~ DS4/ 2000GA 145kg
~DS4/ 3200GA 150kg
WITH COUNTER FLANGE (IN-LET 40A, OUT-LET 32A)
R UL E ORDERER & S, NO,

MI. 1g
CHECKED BY
).t 3Z: .f:L& rf ~~ i
ll :1 TYPE DS4
DRAWN BY
FUEL OIL PUMP UNIT
~ ~ ~
S CAL E ,.- '
NO ~ n )ffi il\ / "J M rr ~
R it
DAT E DRAWING NO,
El 1t !8-AUG, -' 97
~ i M p 2 0 4 g
DRAWING HISTORY PAINTING COLOUR !:t ~:1::
'!'<: ~ SUN FLAME co . . LTD.
~i\~i± fj '.J ") v b.
MUNSELL
~ ®
* Iff 7 /tuv
l'''"lll"'"'''"'"''''•l•··· .. •lot••;,,, .•• ,.• j
" " lC
" . " II
SPECIFICATHNS
C>70 SJPJU PRESSlBlE tMX. 990 kPa [9. 9 kg!cm2]
<I (J'ERATING IDI'ERArul£ -10 ~ fi()'C
'
A!lJlET SPRING NAMEPLATE
JW212-02 1ll1512-3 1ll1519-2
IW213-02 1ll1512-1 1301519-3
I lliW IW215-02 1ll1512-2 1301519-4
YERTIC& 30 PLUu STEEL 2
. . . 29 MACHI IE :>CREW 51).1Nl£SS STEEL
28 AQ.UST SCR£W BAU.. STEEL
27 ·a· RINu NBR G6
26 ·o· RIN6 NBR 1 JIS 82401 P4
25 23022 IIUSHING BRASS BAR
HOOIZCtflAL 24 13'01116 NUT j ZINC DIE CASTIN6 •• ~LNED
B\Nfl I'{)UNIING DETAil

23 1301111 EL£1-~EN T 'BRONZE 1 s.....
221130169 DRAIN COO\
21 13016 LOCI<. NUT .; PlAllO
::: 20 1 30152 2 PACI<.ING ! NBR
19 .
18 NAME PLATE
17 1301517 RELIEF VALVE
16 13 01516 PILDT VALVE
15 1301515
ll 14 13 01514 SPACER ALUMINIUM BAR
13 13015 13 VALVE SPRING
12 ADJUST SPRING STEEL WIRE 1I
11 1301511 1 PACKIG NBR
011301510 PACKING NBR
9 1301509 DIAPHRAG>-1 NBR
8 1301508 FILTER 0151( BRASS PLAT[

7 1301 so 7 HA NOL E ABS RESIN
6 1301506
5 1301505 CENTER 0151\
4 130150• SPRING HOLDER
3 1301503
2 130150 2
1 1301501
FILTER
BODY
BONNET
CASE
.A.LUHIHIUH 01(
CAST1fiG
-
m
m>o PART No. PART NAME. MATERIAL
TITLE F l.LTER REGULATOR
htJ, SHOKETSU KINZOKU KOGVO CO., rm.
= TIIIG UCL£ P.
SCALE
y, OWG.NO.@
-"..®
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IW.212-02
!W213-02
R753
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84
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MODEL No, /T-2010-0280
l:f't:J ~
IN-PUT SIGNAL 4-2DmA
OUT-PUT PRESS, 0, /MPa
IN/OUT CONNECTION SIZE PT 1/4 ~j
PRESS, GAUGE MPa, kg/ cm2
-::!:-
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CABLE GRAND PG/3, 5 (15c) /T-20/0-0280
R U L E ORDERER & S, NO,

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DIRECT ACT. CONN.

REVERSE ACT. CONN.
AIR CONN. Rcl/4
NOMINAL
RATING LIFT
DIAMETER A H
75:,;';/ I} 7 "
Of rf fl
~ 20 (3/4)
25 ( I )
JISlOK 184
184
358
358
4 0 (I • I /2) FF:FC200 222 363
I 9
50 ( 2 ) 254 363
65 (2· 1/2) RF:SCPH2 276 405
80 ( 3 ) SCS13A 298 405
ORDERER & S, NO,
)i)(;f3'}} rf ~B:!IJ:
CHECKED BY
tral ]I
DRAWN BY
PNEUMATICALLY OPERATED
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D A T E
11 19- FEBo 01 DRAWING NO, H v- 2000- KOO
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Alterations
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ll
Date
ITiEBM'
Sign
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Appr.
~ v - ~. I!IIIIO>MIIffi!Jfl.
~-~~ ~\l;tfiiiO> §tr.l"'-llll.ltil" .flO:: t t
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\ (Rc1/2) .J (M20x1.5)
B\ 30
~~~------~------~F-~\------3-60_____ 1 ad
1-+----~f~ lm
, ! r i/
I II [ o
~~~~~~~~~~~~~~~-~~~~~~~~~-+~:~~---~+
0
f- ~ - 7 !h.;,~___. I""-
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CONDENSATE ~~ ~~ \ 1 E; COVER OIL OUTLET
REQUIRED
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\OIL DRAIN!M24x2.0)
I. 0
L ~ ALUMINIUM PIN
NAME PLATE
r=r=
,
220 /
~==t~1 101!~~:=:=:=:
~=~t::~·,.
MAIN GASKET
~ -~~<~
y~ 2-¢19HOLES S N
NOTES ~ 1!!_ - II -.a 5e

1)MA TERIALS ARE TO COMPLY WITH THE RULE
OF EACH SHIP CLASSIFICATION SOCIETY.
2)PRESSURE RATING AND NOMINAL SIZE OF FLANGES "X"-"X"
AND TUBES ARE ACCORDING TO SPECIFICATION SHEET.
DIMENSION TABLE (mml HEj~ATING WEIGHT
TYPE SU F~CE
A B F K L M N R m21 (kg)
XLV90- 50 870 740 550 240 300 215 - 960 0.99 62
XLV90- 75 1080 950 760 240 400 280 130 1200 1.49 72
XLV90-100 1295 1165 975 270 600 360 240 1435 1.99 82
XLV90-150 1720 1590 1400 400 BOO 600 400 1860 2.87 100
XLV90-200 2145 2015 1825 500 1000 700 550 2285 3.76 119 +C
XL V90-250 2570 2440 2250 650 1100 850 700 2710 4.63 137
4 1 MAIN GASKET NON ASBESTOS t1.5x¢190/¢141 EQUIV.TO V#6401
3 1 MAIN FLANGE S25C
2 PIN TUBE STPG370 ¢101.6xt5.7
Parts No. No. Req'd

li. • (I lk
Ref. No. •••-tt

SHELL
Description
:t .
STPG370
Material
" .
¢139.8xt5.1
Dim/Patt. No.
-t~lm~ .
Remarks
Design IUt Check fUll

HN
~
Appr. *8
SUNROD OIL HEATER· Scale R.a Date 8111'

97.07.01
XL V90 (DP10)
SECTIONAL ASS'Y DWG.
~g~ ~• :rriE
AALBORG INDUSTRIES KK MFS-429011 E l
R713
DIMENSION DRAWING
UNIT; nun
el [ -100 200 '

,..-·· . :.:.:.::;:..
222
---,5 LiJ I
TAG. NO. PLATE l-164-t ___ j SUf1FACE MOUNTING (VIEW X-
127 1
\
x),
DETAILS OF BRACKET (AI
2
WITH 1\lfl-SET, Pf'lESS. G/\UGE (OPTION"-7","-G"l
311
~1111~
fi[jll~ tt[
1i 1{U
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297
;:-__ gJIIIII
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0
IT.h:u.!£L~.Q.NN
SEE MODEL NO. Ti.BLE
[
?.~OUTF'U r ~N_ 8 Pf1ESS GAUGE
SEE MODEL NO. TAOLE
MAIN MATERIALS
KEY NO NAME MATERIAL
~~
_CASE GUIS S·FIBER REIN-
r('RCEO POLY~STER
~-
DOOR
___L_ .].%!5_LL.!~IE SU.L~\1 ~
_1_ BRACKET (AI SPCCIZn PLAIING I
,_L_ .\/..:JI.9!.1 Ull\1. r s ~\.!:UO_'lL~U.O~
AIR- SET A~h_\)_Y_ _
-~- ALUMINIUM
BflACKE r I B I
-~
_1f"£C I Zn PLAT lNG I
8 -?ii[ss'GA'uc_E_·- - ZINC ALLOY
MODEL NUMBER TABLE
BASIC M()()(L NUM8ER SELECTABLE SPECIFICATIONS

AIR DESCRIPTION
TYPE FUNCTION
CONTROl SEllS lNG MEA SUR
PIPIIIG OUTPUT "''JN T IIIG OPT ION
(MARKED lt ARE SF't:CIAL SPECJ
ACT ION ELEMENT RAfiG E AIR SIG. METHOD
CONN.
KGT
r - - - --------
PIIEWAIIC IEMPERAIURE IND. CON! ROLLER
---·-
AI IIIOICATING COli I ROLLER I LOCAL TYPE I
,, 1- - - - PI
-~ --- )-
Pia
~ 1-
~~ LIQUIO-FILL TYPE (SEE U\IG NO.FK-3015)
4 STANDARD S PECIFICATIONS. 1 - - ·1 - - -
SUPPLY AIR PR ES SURE :

050
100
- - - o-50'C
a:::loo; c
1.~ 1 D. I~ I!.Q fIe 1:\!
i
----·· - - - - - - - - ---- a-:-i~o; c
150
20 1 2 pol
200
- - - - - - 0- 200'C
1.~ 1 0,1 ~ bar
300
--- ---- o- 3oo·c
I ~0 1 14 kPa ---- - - - - - - - - -
CON H!OLLEO OU TPUT SIGNAL : -- - - - - - -· -
-& A Rc l/4
SEE MODEL NO. TABLE
B 1/4 NPT FEMALE
SENSING ELEME Nl: LIOUIO- FILL TYPE - - - - - - -------,..-
CASE CONSTRU CTION
I KEROSENE I
Well Tflf.R- PROOF All 0 OUST- PROOf,

... --'--·
, 2
l
~~:...0_!'11.~-
-~-::::._!__~~-'I_ _ _ _
~ &~~ .. _1! ___
- - - - - - 9~20-IOOkPa
SMIE \.NIT SHALL BE.
USED fOR BOTti PRESs'.
GAUGE SCALE liND
4 lt OUTPUT UNITS.
COLOR fiN I 5 H 01\RK BEIGE . __s_
-~ --- sunfficE"Mou1iriiio
(\-/liEN OI'T lOllS "-U 1 11 0H 11-U2
1 - - 2;q; irE--"MouiiriNif-
WEGIIT IlPPA OX, 6.6 • Ql
SPf:ClflED)
II T
--------
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A!R-SCT --- •0.9 kgf) ---~ --------
(II IT II
, ....:.I_
...
- G
IY.!lt!..~!-~: s E r
Y!U!i.LRJ~9.~.1.L<!~- FOR OUl PUT
- UI )'(!ltLf:LI.L.1._~!i!Q.N
-,----
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KG SERIES (FIELD MOUNTING TYPE) MODEL No.

PNEUMATIC TEMPERATURE INDICATING CONTROLLER KG TA I ~
Yam<llake-lloncywe\1 t:o .. ltd. DATE 1985-J-15 onAWING NO.
TOKYO JAPAN
FK- 3008 -I
A 8 0 E
DIMENSION DRAWING UNIT nun
I~~KING
I
\
DETAILS OF "A"
PACKING
FOLLOWER
-l I
. 1 ¢6.5 I
CAPILLARY
5m
¢8
f
UNION
2 OR WELL
BULB
400
TABLE 1. BULB DIMENSIONS

l S PECI FI CAT! ONS
MEASURING
RANGE
J_
0 0 ~ 5 o•c 145
SENS INC ELEHENT MATERIAL 0 r--J 1 o o·c 83
4 0 r- 1 5 o·c 63
CAPILLARY SUS304 0 ,..._ 2 oo•c 45
BULB SUS304 0 ,..._ 3 oo•c 35
00
LIQUID SENSOR KEROSENE
<q" 5
MODEL NO.
KG SERIES
SENSING ELEMENT(W/0 UNIOI'J) KGTA 1~-08
N -- Yamatake·Honeywell Co~ Ltd.
DATE JUl. 2 4. 19B 7 DRAWING NO.
TOKYO .JAPAN REF. 80331453 - ED-6 2 2011-31--

A a c E
J,
I DIMENSION DRAWING I UNIT : 111111
G3/4 FEMALE SCREW
~
]fl
SCREW CONNECTION~\ 2+7
SEE HODEL NO. TABLE
- TABLE 1
;:±::"
2 1122 I INSERTION
HAJU(. LENGTH
L (IIIII~
-25 250
I I L -30 300
II, I (SEE TABLE 1)
I -35 350
I I -40 400
I
I
II -50 500
I I -60 600
L.i..J.. ~ -x 150
...1Clll7~
i ~
I MODEL NUMBER TABLE I IWIIC SELECTIONS

HODEL
TYPE CONNECTION HAT'L OPTION DESCRIPTION
NUHIIU
KF Z 1 WELL FOR TEMPERATURE ELEMENT

-2 WELDED TYPE WELL FOR LIQUID FILL
51 SCREW CONNECTIO~ R3/4 (PT3/4 HALE)
52 SCREW CONNECTIO~ Ill (PT l HALE)
61 SCREW CONNECTIO~ 3/4 NPT HALE
4
62 SCREW CONNECTIO~ l NPT HALE
···~&...
X SC~EW CONNECTON t'-124x2
---. 2
7
8
SUS316
SUS304
SUS316L
-
LNSERTION LENGTH. SEE TABLE 1
LIQUID FILL TYPE SENSING ELEMENT USE MODEL NO.

--- WELDED TYPE SCREWED WELL KFZ1-2
Yamatake-Honeywell Co. Ltd. jDATE JUl. 3.1987 DRAWING NO.
TOKYO JAPAN IR~. RHugu~ ED-611011-74

A B tc D E
R70 l (R302)
MAKER C K D
MODEL NO. APK II -20A -C4K
BORE Rc 3/4"
---'--+-
+x
FLANGE J IS /OK 25A +x
I. 325
FLANGE : J!S !OK 25A
~I
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80 J 90
1
!5b
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9 PLUNGER SPRING :1'5):/t- •I:HJ SUS403W 19
B COIL Ji Jv I8 BODY ;tj* I BC6
7 BONNET CASE it) 1 ·~ ~ · 'J- J.. AI050P I7 •0' RlNG 0" IJ) 'i II l FKM G-50 ·
6 coRE ·c· J7- "c" GI0 16 STUFFING BOX A'37-< )'}·itt·~? A l BC6
5 CORE ASSEMBLY J 7 - • 7 ·~ l?) j tJ SUS~05(K-M31) 15 SEAL RING SET :,- Jv l PTFE
4 BONNET SPACER itt) 1 ·~ ~ · A'\ -lj SPCC 14 MAIN VALVE ASS' Y ittM!IT l SUS403, PTFE
3 NAME PLATE ~~ !R A1200P 13 KICKING SPRING :t:·~ ?IHJ 2 SUS304W
2 SPACER A'
I SUS304 12 •o· RlNG " o" IJ; '} l FKM
NUT C3604 ll PLUNGER ASSEMBLY1'5 :.J:Jt -Mill l SUS305, PTFE
No. NAME OF PARTS 5!1 diJ :6 Q'TY MATERIAL N0 NAME OF PARTS g~ dlJ :6
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ORDERER & S, NO,
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CONTACT
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CAPILLARY RANGE D/ FF, MAX, PERM, TEMP,

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KPS - 80 060L3128 2 70 - 120 4. 5 - 18 220
KPS - 81 060L3106 2 60 - 150 5 - 25 250 [:5
KPS - 83 060L3108 2 I 00 - 200 6, 5 - 30 300
WE JGHT /, 2 kg
R U L E ORDERER & S,NO,
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BY
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MODEL
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NO,
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RT - 5 0,2-1, 7
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kg/cm2
25 31,5
C('
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WEIGHT : I. 2 kg
R U L E ORDERER & S, NO,
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CHECKED BY
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APPROVALS
LJoyds Register of Shipping, Englsnd

Det Norske Veritss, Norwsy
Nippon Ks i j i Kyoks i, Jspsn
Americsn Buresu of Shipping, USA
Germsn i scher L J oyd, FRG
DDR-Schiffs-Revision und-Klsssifikstion, GRD
Bures u Ve r i t s s, Fr snce
Registro Jtslisno Nsvsle, Jtsly
PF 1/
USSR Register of Shipping, USSR
Expected spprovsl:
EExid 1/C T4 to EN500014 snd EN50020
TRANSPORTATION AND
OPERATION PRESSURE TEST PRESSURE
TYPE CODE No. OUT-PUT S J GNAL STRAGE TEMP. MEDIA
MP~ MP~
r
~ D84G21D7 0 - D. 6 I. 8
TWO-LEAD PRINCIPLE
D84G21D9 D - I 2 FUEL OJL
EMP 2 WITH OUT-PUT SIGNAL -1 D - 70
$11..7
2..___;=:=;) D84G2154 D - 2. D 5. D STEAM
4 - 20 mA
084G21 12 0 - 2. 5 5
WEIGHT : I. 2 kg
RULE SCALE ORDERER & S-NO. DRAWING NO.

m· 1~ R JI
NO
;.t 3Z l' Jl Lf A~ =I ~ j: A-084G-2002
CHECKED BY DATE . 96 TYPE : EM P 2
t~ ~ 8 1t
02-FEB.
PRESSURE TRANSMITTER SUNFLAME CO., LTD.
DRAWN BY PAINTING COLOUR i lt
li t JI 1J *'
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MARK PI LOT LAMP : IZUMI E' • .. .. API M222 TYPE DRAWING HI STORY
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3, STAND-BY ........ LIT UP DIMLY
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-
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-
I II 7 14 8 7 0 0 08
BURNER PROGRAMABLE CONTROLLER I
• •m
I 750 ~ 4-¢19
5 14 6 5 0 0 0
~
3 14 4 3 0 0
~
SOURCE UN IT CPU UNIT IN UNIT OUT UNIT
-- 320 I 680 ~ ~ /'1-6 EARTH BOLT 160 3-SB BL30P22G8E IlL
3R BN30H3W20B I. 14 2 I 0 2
~-
\ ~ 4 3 2 I I 2 3 I4
lTYPE CH 0
CQMI I N
PA203 CPU51
~
I CHI NI I CHI N2
ID212
l
CHIOO CHIOI
OUT OUT
ID212 OC221 OC221
A
ICHI021
OUT
CHI031'
OUT
OD212 OC221
1000 ~ 60x250 COA/'1/NG 300
WEIGHT ....... 165 kg
AC/ DC CONVERTER SOURCE UNIT FOR DC CIRCUIT SOOT -BLOWER

z 127 I AC/DC ~ I* ~ DC IQl ~ Rl ~ ~
OM RON I I 0 COMI-PA203
20 I 0 I
l-',·TO:J
SSE I-02524D PROGRAMABLE BURNER PROGRAM CONTROL
y F, ~ PRESS, CONTROL YAMATAKE HNWL 2 I MCCMI H-CPU51 SUNFLAWE CO.. LTD. LAWP BNR, TRIP
C315G 137 I CONTROLLER I 9 I 9 I I
DIG!, IND. CONTROLLER .• ~ illi • illi II ~J 1fll C315GA00050 3 2 1 0 1 JA Jl'-t • 701H~J1fll RCCMI-ID212 Cl*) DJVA *,;r-jJ I J\'-j~~jli[
X C312G 155 I n·-,• 1~ird~~lf~ DRM, PRES~ CONTROL YAMATAKE HNWL 4 3 J)~0-7 ~ CCMI-OC221 WAIN SOURCE F. 0, FLOW CONTROL
rn:'P.:~II*~1fll C312GA00050 5 I CQMI-OD212 I 8 I 8 I
CIRCUIT PROTECTOR PI LOT LAMP CIRCUIT 111~ ~~)IIi. )llii:~l~
F8 128 I IZUMI E' F. 0 PUMP STOP DELAY 15-180 sec,
IQlW~70i'J1 ! iidT IQl ~ BPC 2SV5 CH220 PRIW. AIR FAN SOURCE BNR. OPE RAT I ON
NRFII0-0. 5A ~fnllir17!¥Jti!~ SETT, 15s, I 7 I
->X~"-J7)m~
7 I
J\' - 1 li ('f
F5 7 I F,O, PIPING HEATER UTSUNOM I YA E'
FUSE illifta1fr--, 2Qp CH221 F, ~ PYM~ START-SIGN, DEL,AY 15-35 sec,
NC-1 ( 3A l ANALOG-SETT, ... ~~lllifJ7~1!Ji!~ SETT, 15s, F. D. FAN SOURCE THERMOSTAT BY-PASS
F 3 &F 4 I 2 7,- r CONTROL CIRCUIT ( 440V/IIOV ) UTSUNOM I YA E' I 6 I
·W~771tl~
6 I llli ;: (5; "f J\' -1 {\" l
F I &F 2 I 2DOMX 7t01~~i D, 0, MI XING TIME 0-30 sec,
2 ~J 1flJ IQl ~ ( 440V/IIOV ) NC-1 ( 5/IOA ) CH222
Alilli~0)111ijllll SETT, Os.
DETECT-RELAY BLR, DRM, PRESS, HIGH TURUGA E' I 5 I F. D. FAN 5 I OPERATION SOURCE
N MS 154 I jljl ~ 7 7)
J'iH•H- rnJI1J~ 2421 D129HOT -9 CH223 li ('F t ~
M FR 4 I FLAME-EYE RELAY FLAME CHECK-UPS SUNFLAME CO, RAT I a-CONVERTER LAUP FLICKER I ND, SOURCE
i*l~~JH~- ~ ~~ ~ m FE-61R m WVP 66 I
lt*~~i~
PRIM, AIR DAMPER MOTOR
I'J..~~'f1J\'~J1fll
WATANABE E'
WVP-8RS-36-AN4
I 4 I
*iJitJgjl 4 I
*;r-•~
L 2 BS 34 I STAR-DELTER TIMER FOR FDF F, ~FLOW MANUAL CONTROL F. 0, FLOW CONT. NANU. F. D. PRESSURE
n- • J')jtJJiHn MS4SY (30s,) I 830MX 39 2 I 3 I 3 I
,.,; ~~ )IIi :f. I!J *lj 1flJ )IIi :i *iJllll :f. tJJ I~ llli • llli I±
K F, D, FAN START-DELAY
2B 30 I
JIII~J7)~1!Ji!~ ~ MS4SA (30s,) k 83LX 150 I STM, PRESS, CONTROL (LOW) F. 0, PUUP STW. PRESSURE
~~JI1J~J1fll ( ~) I 2 2 2 I
DELAY RELAY DELAY OF AIR/OIL FLOW-CONTROL ~~)llif17 rn~~J±
J 2FR 5 I i! ~ H- *1J1fllt-,~ai!Ji!~ j MS4SC (30s,) j 83HX 149 I STM, PRESS, CONTROL (HIGH)
~~1I1l*~1fll ( iej) 0IL HEATER BURNER CONTROL PANEL
MANUAL PRE-PURGE TIME I I I I I
I 2MPG 43 I E' MS4SC (30s,) i I GSX I GS USE llli~of-~ fl'-t~lli~M
:f. I!J llij 1? p;j J\' - ~- llij ; 39 3 IGS ~ Rl c1J Q' TI TY NAUE PLATE Q' T1TY NAUE PLATE
H 21-1 42 I 8LR, DRM, LEVEL TOO LOW SOOT-BLOWER NAIN VALVE OPEN N o, N o,
f-17l'B~U~I]<ill: MS4SF (30s,) h SBX 40 2 :!! • ~ ~ :!! • ~ ~
BNR, OPERATION SOURCE ON
1 - ~ T o ::1 1 #- " m~Mm RULE
G 8X 2 I SC-05 AUX. OF DELAY RELAY '2FR'
J\' - t tt 1~ " ~ " A M g 2FRX 6 3 ~ iS OWNER & S, NO,
AUX. RELAY ~ ~ - '2FR' aJ ti ll;fj OM RON
F 88BP
58 I PRIMARY AIR FAN STARTER ti ll;fj H- START-POSITION CHECK G2R-2-SN
51 X-tf .:&J8 if
51 BP -~~~J71fo1Ht SW-2N/ 2L f 92AY 35 I CHECKED BY
~lhllij~fadi~ ~ffl) 1:
E 88BM BURNER MOTOR STARTER
51 BN 8 I F Sii-05 e 6PGX MANUAL PURGE ORDER BURNER CONTROL PANEL
J\'-1. f-jfolh~ 60 I DRAWN
D 19BS
6BS
33
32
I
I
MAGNETIC SW,
'it~Mlrll~ F,D, FAN STARTER
u
J SC-3N
d 21QSX 62 3
:f. lh llij tf p;j J\' - 'l
MAIN SOLENOID VALVE OPEN ~
BY
~ !2/,}( OUT-LINE
I SC-2N J\' - t i 1 Till #- It llllM SCALE
v· )"\,' -:t$U1fP~ 9~ H~ ~
c 88BS Jllli6J71foi!J~ NO
0
51 BS 31 I E' SW-6N c I TX 61 I IGNITION ON/ OFF R JJ.

-1 1 : ' ~ 3) MA/t)) "
B 88DOP D, 0, PUMP STARTER DATE (' 0 2)
59 I BLR, DRM, LEVEL TOO LOW
A
510QP
88QP 57
A l)!llr;r~QI!J~
F, \ PUM~ ST~RTER "
S\Y-05 b 5w 45 I
rnt~~~*ill: a 1;t H14-6-06
~
DRAWl NG NO,
if M E R - 4 3 8 1 ~
51QP 2 SW-05 43BX BNR, MANUAL OPERATION
56 .. ~lllil J7~ci!J~ 8 9 3
n· - 1 :f. I!J tt It PAINTING ~ it ~
MA R K S POSITION
..,
& Q' TITY NAME OF PARTS USED FOR REMARKS MA R K S POSIT ION SUNFLAME co .. LTD •
~
0
. illl/ ~~ t ~ m ~
-
it ~ ~ ..,
0 & Q' TITY
illil! ~-
NAME OF PARTS
t f!F
USED FOR
m ii
REMARKS
li ~
NUNS ELL
xit?J~ ttl~:~~ ij ::; -:; v
h.
L-TTSI
R7 45 BLR, DRM, LEVEL
TRANSMITTER
R744 1/P CONVERTER FOR

FD WATER CONT. VALVE
C315GA00300
-~------n I SOURCE 2 . .
: WVP-DBA : : AA I COMMON OUT -PUT

IO~tBL~
I )W FO!A!ER
CONTROL VALVE
F!,2 -+-+-+!- -----4---l- ~-~---U -++-- 172-
129
28
RSW4
II - (R744)
uu lt~(lt~(l 128
5WX, 33WHX 27
173- RSW3
I 127
26
T.B.O 174
126
RSW2
175-
I
-"' 25 RSWI C315GA00300 EV I 13
I
~
176- I
N BLR, LEVEL
14 COMMO CONTROLLER
IN-PUT
EV 2 15
6 I ~
~;
177-
AC/ DC CONVERTER 3[]
178- llVP-DBA ( DC 24V, 0, 04 A ) 8 I
I
u,l,
I,,, ANCHOR/NAY, MODE 2-¢12 120
2, .• MID-LOAD MODE t16 EARTH 30 x 100 COAt1/NG 220 t6 I 2:
I
I Alb
-
: NL- BLR DRM
LEVEL TRANSMITTER
+ (R745)
F2
(3A)
2-1.,, I GS MODE I
2-2.,. HEAT, MODE >-

3,,, HIGH-LOAD MODE
3-1.., IGS MODE
3-2 ... HEAT, MODE
182- 0
I----~; 0 0
-X---
(175) 0
BLR, ~ 2 DRM~ -LEVEL TOO ~0~ TRI~)-1
(BNR,
(LOW TO OFF)
n
r7l
fflj 183- SOURCE AC 1 1 OV 60Hz 11/J ---~
X 33WHX 30 y
~J-_AI~ 184- - 0 (176) 0
AA 2FRX BB 29
185- ~~m-<l-o-rrl-o o
-""' -~~~ ~ M _,
1 - - - - - - - COMMON
•••
'-'-'
1 - - - - - - - F. 0, FLOW MANUAL (43-7M)
=
-= 1-------~LGS USE (3-7M) 29 27
.....
I _, 29 30
~
"'
f- 0
F, 0, FLOW AUTO, /MANU, BLJOPJw 2008 E
f-
""' 29 26
J
' ~ SELECT-SWITCH "
0
<..:> No, I 2 3 No,
NS7 43-V
~
F, 0, FLOW INC, /DEC, PI D SELECT-SWITCH
=
-= BL30P3W2008E BN30 P361 B
...
::E
0
~
SELECT -Slll TCH
1.,. ANCHOR/NAY, MODE (SPl)

2... MID-LOAD MODE
FD W, lEVEL CONTROLLER BN 30P 3618 2-1.,. I GS MODE (SP3)
PI D SELECT-SWITCH 2-2,,, HEAT, MODE ( SP2)
K3MA-J 3... HIGH-LOAD MODE
29 29 30 30
o--o.-o--o SP I USE f--..-----n F, 0, FLOW X-METER 3- 1, , • I GS MODE (SP5)
F, 0, FLOW CONT. MOTOR K3THill R
LOAD I NO I CATOR 3-2,,, HEAT. MODE (SP4)
MN
RULE
'------nMP} F,O, FLOW HIGN, Mi 1S OWNER & S, NO,
)i)(::t\' ;&A~I=
N AUTO,
3
-SP 214 !-Pp;~- 24
CHECKED BY
u~ :f
~ AUTO, SELECT f--..---Ao MANU, SELECT -OK SIGN, {BLINK : NO
G
74 INC,
I
.___l_ 215
L~ AUTO, /MANU, SELECT :
--- 75 ____________ _j
I'
826
Ml--o AT F. 0, FLOW MANU,
LIT-UP BRIGHT : OK DRAWN
il!
SCALE
BY
~
FD WATER / EXESS STEAM
F.O. FLOW MANUAL
CONTROL PANEL
17~ F, 0, FLOW MANU, INC, R. Jl
: 76 : DATE (' 0 2)
DRAWl NG NO,
-----~:_L~~~~~~---------J
E3 1;t H!4-6-06
~ I= MER-4381a
DEC,
PAINTING
SUN FLAME
ORAII NG HI STORY MUNSELL
~iiD*~ ~it?Ju 1: it fs ~ ij
SOURCE AC440V 60Hz 3~ 22 - X y
1 I 52 ~8QP 51 QP _IT X 54 _______________---i-""--:>-
IG ----
(R403)0 Y
R o--;r--OT'b r o~-~ u1 23 - ~..----o o=-:-:----=-:____ I T - --n-.-: IGNITION
A - so r 6l""""b , r v 1 No, 1 F. o. PUMP
o<:>..J...'O-----<>------ ~ ~(61) T TRANSFORMER
I G2 (R606) ~
1
T ~ NF30SP(15A) I ~~W1 2. 2 kW (R104) 24 -
88DQP 55 _IT X 56 : SOLENOID V,
~-o~ 0 (59) G 0"'"'(6,.,..,1)-----------o----~-l
FOR I G, BURNER
I TX 57 DV (R609) flT\_ 1
8 - ~~U 2 BURNER MOTOR 25 - (61) o----~--r
SOLENOID V,
FOR DO, MIXING
r----o~~~ 1. 5 kW (R401) ___ll_QSX 58 MV (R608) ~ I SOL ENOl D V,
26 - +----o ~ o----~--_l
52BS I CT ~88S_518S ' FOR MAIN FUEL OIL
c - 1 ~: o---+1 --:-,-,,---o,:-~u3 27 - ___.11_~
~ I 1 1,.1 t, ~~V3 +----o (62)
NF225SP(150Aj(31) l@ (31l<"-- (3~IJ)····
I -c w 3
28 -
59 INo, I 9 10 I ..___ TO BPC 'BOO' No, I FO, PUMP
MANU, 13-QP I 4°';(3--,-Q-P--,~------------------::::~ (57) MANUAL CONTROL
~
~ 1Fcl33)~ FO§g'~wDRAFT ~~~I 2)
D - 29 - j 50 II 12 ---...- TO 8PC ' 80 I' No, 2 FO, PUMP
No, 2 ~ ~ I (58) MANUAL CONTROL
1
___jft_BP 61 61 l------4 raniJI)b
31 67
30 - ~~-~ 0~(5~8)~------------------~-----~ 28 ~
E -
~01' I I
~(32)0,_._!_ _ _ _ _ o9Z§3
.....62_ 8 62 528Sax 63 5!8S 64
~ Of-:c(3=0),.----'-.:;.___o-o-:-(-=-c..,..-)_ _ _ _ _ _ ___:_:~~"-;";;""">oLD--,-(~C -I 888S
+----o l.ab . C x 3 34 78 .
31 - 7--)
0
32 - .2 B S 66 198S
,-~:u'X0..1·D-(;-;:-34;-;-)..:.:.._--{).__l)-;(;;;;33')_
67
____;o.;____ _ _- ( 6 8 s l-------1 I. ab I. E33x 3 I.
F - t-----{]~U4 33 - 68 _1_ 8 S 69 6 8 S 70 I. ab I. D x 3 8 78 I.
IP~~j
DIESEL OIL PUMP +----o~ ~(
0,4kW (R114)
o,__.:___o
321 19BS l---~
32
___aa_ss 65 65 J!JJI]I]
34 - '------o 0=(3~1)~-----~~------------------~-(28S ~
G - I' ~~U5. No, 2 F,O, PUMP X (R425)~ A ~ 71 71 liiJ]J]Jb
13 90
O~V5 35 - r---o----o LciiCOM-8U~-~:rT1-0N-T-'-'0-0N_________________:______~ 92 AY --rrr==J
::
2. 2 kW (R104)
f--o W5
u
(57) (57, I 05)
TO 8PC CHI 00 '802' 802 __j£8Pax 72 DD (R415) c=L2 D DI 73
528P I ~88P 51BP 36 - (58) ~ 0 ~---o 8NtliiNG"foPEN TO OFF TO ADDRESS No, '58' F, D, FAN STOP
H -
~ =~~ PRIMARY AIR FAN INC, 75 83LX 023 ___llQMX 23 F, 0, FLOW
NF30:P(30A)(36) ~~W 6 11 kW (Rill) 37 - ~..-~~-7M
i 76
Q___!)(l50)
83HX D24
o o(66)
8~MX
"" TO ADD, No,' 149'
24 "" TO ADD N0 , ,
MANU, HIGH
F, 0, FLOW
38 - DEC, (149) ~ (66) ' '
150 NANU, LOW
I -
r5A) r5Al X (R444)~UT IGS IGE USE 77 IGSX l-----1 l'a.,.-14=6-=7~2-r.:l7::;-7...,.,10=-=-8-r.II=63:-:-I::-::-65I
39 -
H)--- -o U~ AKE DA"'fl'PER CLOSE TO ON IbI 40 73 I I I
J -
48V
...., TO ADD, No,, ,
7 I48V
Tr AC440V/ IIOV/ 48V
(IKVA/IOOVA)
40 - I GSX
(39)
ON ""=o--79----11_-_---~()-J.__.Q--::-;;~------8_0-----1 S 8 X1-----1 ba 41 991 1~ 1
78
l1.:§8 _j OFF . . . 1u
II 2 I .
1 - XOI F3 X02 Y02 F4 YO!

41 -
_S8 X 79 -- 79 S~ ~~~ AI\_AS _ J,._ SOOT-BLOWER
(I OA) '-------a:s;;o,(;-;;-IOA;-;-)_ _ _ _ _____;_;~-----, '-----c~ ~ (40) ~ -..,- SOL ENOl D VALVE
t----ON-a_._ X ON ~_3~0~- E!2 31 X Ja ~ 81 (R70 9) _5W X 82 (R70 9) ~WLL _ -<~:>-3_8_LR;_,_DR-'M,_L_EV_E_L_TO_O_LO_W_----=8..:...1___ lilJDb
45
2 -
42-8X 42-ID 5E
8
'-..::../ l .
1
3 71 42 - r--o--- -o ~ i75i -()--- -o Ldi TO OFF 2W-I 1--------1 --rrr==J
32 ~ lilJIJI]
3 -
I 8X
( 2) FLAME EYE ~(R4ii7) FR 0~3~3_jlc:e~;-F-=E-=-61-R-~~ 18 X 43 -
_5W
+-----o ~
82 ____418X
0
( 9)
83
0
_j_H_BM
a-.--:(8")--------~~
84 .
lillD
~~---FSO "' ( 2)
ON_._
4 - t-------~-----~F=LA~ME~C~HE~CK~-U~P__________~X~: 0 ~ ~ ~ 44 - ~---{)
~ 4
5 - ~--<l-FoR'('4')~3~4_______________________~34~~~FR~-~ ~ 45 -
RESET__._
3R
#cW-1
:>-;(...,..,42~)---------------~----1~
85 .f"5W"\ __ l8JJII[]b
43 70
--rrr==J
IGSX 74 INC,
6 - t----<5.....62_F( R ) 35
5
35 2FRX 1----4 lal1461471
Ib1146 1157
1631164
I
I
I
46 - ~....---~~ ~-- -o ! .fi= m- 75 75
-()f----"-----;,...
.... TO ADD, No,' 37' F, ~AN~~O~ I GH
7 - 48V
"' TO ADD, No,' J' OFF
o-o ~6 F 5 37
4 ~3_:Q;.;:._______,c:zs;o (3A)
MH
o------~--o-
(R417) __t;;;'\_ Y F, 0, PIPING 47 - L--DEC,~-- ~f-------.:.7.:....6_ _-----",....... TO ADD, No, • 38' F, 0, FLOW
MANU, LOW
HEATER
8 - _l18S 38 5~M 39 '--:-:-:-:::-:<L-O-:---------------------------~--~ TO BPC '8812' F, 0, FLOW
~---o (33) " ( B) 88BM 48 -
MANU, 3-7M (66) MANUAL CONTROL
9 - ~-A-_~~ __ ~!:>-;;-;40=;;;;---a.'---D.2--:---'-'4t___________::4~1---i
438
x 1----4
I: l'4 15 16 43 I 61 49 -
5-MV - MANU, 43-8 1
10 - 7 8 ""' TO BPC CHIOO '802' FOR F, D, FAN 50 - X y
MANU, 1H .-? (59) MANU, CONTROL
2MPG 42 2MPG A03 RULE
11 -
r---o..c,.o.-:(
/\
43 43
-::-;-)---.:.:=----o-o7.(-;;;-)--------.2;~~ TO BPC CHI~~ I; 804' PURGE ORDER ~ :rs OWNER & S, NO,
)i::SZ:;t JH~'ilt
12 - p2MPG ~~
CHECKED BY
i:
13 - (w ___sz_AY 2~SX
8 4445 ~ _jt~L!Q,\_L
~~(35~)-Q-T~~~(6M2)-----~-~~- ~ -.,-
_ _l__ DRAWN BY
BURNER CONTROL PANEL
IGNITION READY ~ ~ INTERNAL WIRING DIAGRAM
IL ON_._ C 46 ____418X
14 - ?IG- _ ~
-- -o 0.,(-=-g.,....-----=~~
1
TO BPC CHI ~~ ; 805'
2
FOR IGNITION
MANU, CONTROL R.
SCALE
Jl
_...q NO J~ - 7 til 1lP f11 • Ji 1m fl ~ ~
15- __o!!c_._o-- : 46 0 4~X ~ TO BPC CHIOO '803' FOR D, 0, PUMP DATE (' 02)
6-MV 1
1 ( 9) (60) MANU, CONTROL 8 1;j" H 14-6-05
~
DRAWl NG NO,
'lit M E R - 4 3 8 2 ~
,___...:..:.43--o 2~_1_ F R 48 ____uBX
16 -
~ (62)
0
( 9) on-r-o 806 ..., TO BPC CHIOO '906'
A? (63)
FOR MAIN SOL, V/ V
MANU, CONTROL
P.AINTING
SUNFLAME CO. , LTD.
17 - X y DRAWING HI STORY
~[ID§IE:fff
MUNSELL
~)l?l~ tllt~~ ij :; 7 v b.
55 - N X y
8PC/OUT
(CHIOO)
RESET~ BOO
56 - =f_R_ _ ____,o DOD COM BNR. TRIP RE-SET ADO 800 o-----------<~0..,-;-'-i---( 1-----+ 1: lA X 3 76
r·sror·~ 1 I 80 I
57 - L. ocl-FL__ ____,Io DO I
LAMP FLICKER STOP AD! 801 1-----+ 1: IG X 3 77
58 - LAMP TEST A02

I 802 SEE ADD, • 36' 73
1-----+ 1: I" X 3 30 81
FIL 10002 80 2 o------1 UA _,.._:..:.......;~D-;---:,.:.;:---l
ON 803
59 - ~I 003
THERMOSTAT BY-PASS A03 803 o-----------<:::l._,_~-::-:--i
60 -
ON~
:S--,-B----o oo4 BNR, AUTO, START A04
I so4
8 0 4 o-------------{
r··-··_J43BX I so5
1-------+~
1
61 - -Or;-(-=-g-:-)---~0 005 BNR, MANU, 'ON' A05 80 5 o - - - - - - - - - - - - - {
IAUTO, I so6 I: m
62 -
+---r--ST-OP-o 1~QP I 0 005 8 p
C H0
c F, 0, PUMP AUTO, MODE A05 8 0 6 o------------( 1-----+ 16 26
1
91
( I N ) I so1 STM. SOLENOID V.

63 - 1-----;-;-MA=Nu::e.Ll...(>-----~-o OO 7 F. 0, PUMP MANU, MODE FOR OIL HEATER
ON~ NIO 810
64 - +-----o l>::-:s8 ----<lo oo B COl SOOT -BLOWER 'ON' ~AID 8 1 0 o------<0 BURNER AUTO, STAND-BY ( SHY TO ON )
65 -
I
OFF 009
SOOT -BLOWER 'OFF' ~All 8I I 0 II Btl
0 F I R E ( BLR, RUN. ) ( BURN, TO ON )
ON~ I
66 - ~---{ 3-QH I 0 I0 0I L HEATER 'ON' '-----o A I 2 8 I 2 o-------------{
I ~B
F, D, FAN START-DELAY
N13 I I Bt3
8 I 3 oo--------<0 F. 0, PRESS, LOW ALARM ( LOW TO OFF )
67 - L .. _ .. , o...(3=o)_ ______,o 0 I I IA13
9 . 10 1
A 14
814 I
8 I 4 o-------------;
68 - t-----;-;-MA=Nu::e.G ....rr-B::-----~-o O I 2 BNR. MANU, MODE ,.----,o SOURCE
AUTO,_j_ B15
69 - '-----o o------<0 0 I 3 BNR, AUTO, MODE AI 5 8 I 5 o------r--------i BURNER STAND-BY
3
5w
4 I
~~---o-o~(=)_ __, o 0 I4
70 -
45 BLR, DRM, LEVEL TOO LOW BURNER AUTO,
8X 1 817
71 - '-----o-o( ) o 0I5 SOURCE 'ON' AI 7 8 I 7 o - - - - - - - - - - - - 1 0 L 1------+ THERMOSTAT
2 BY-PASS
IGSX 83QMX ...,8""26_ _ _ ____, 8PC/OUT
( CHID! )
72 - -EE~-o:~-~
N31 N32 (R 704) 63SH PSH p
73 - ---~--------o DRM, PRESS, HIGH ALARM ( HIGH TO OFF )
HIGH TO OFF
N32 (R 70S) ~L PSL
74 - ----o LdtTOOFF-----o DRM, PRESS, LOW ALARM ( LOW TO OFF )
N32 (R 620 ) 23CAL H9
75 - ----o=o--------1
LOW TO OFF
F 0 TEMP LOW ALARM
' ' '
( LOW TO OFF )
76 -
880P
+-~--0-07.(5=6)_ ______,10 10 0 CID No, I F. 0, PUMP RUN, ,___ _ _O~N~~-----~
43Q
88QP2 IGSX A24
77 - ~--o-o~(5=7)_ ______,Jo 10 I No. 2 F. 0, PUMP RUN,
~-~ PP
____llli]lS 0103 _liDS
78 -
~~,
I 02 F. D, FAN RUNNING +----o ov 24V o---~-------------------___J
88BM A20 I
79 - +-----o-0( a, I o 1 o3 BURNER MOTOR RUNNING A2 0 o--------:~----------; I GS USE
FR A21
80 - +-----o-0 ( 4 ) 0 104 FIRE ( BLR, RUN,) A21 o--------:~--------i BNR, MOTOR
8I - '-----o-o (SB)
Io
BBBP
I05 PRIM. AIR FAN RUN, A22
A22 I
o---~--------------~ No, I F, 0. PUMP
82 -
H3 (R61 0)
---~---~
23QH H6 I
106 8 p c F, 0, HTR, OVER-HEAT A23
A23 I
o---~--------------~ No,2 F,O, PUMPP
: (R612) 23Q~LTO OFF H7 I 107
C H I
(IN) A24 FIRE ( BLR, RUN, )
83 - ~----~---~ F,O, TEMP, LOW ( P/P, CONT.) A24 o---~~---------------l
( STM. UP )
: (R603) dl0LTO ON H4 I A25
84 - L-----o uliTooFF'I 10 8 C II F, 0, TEMP. LOW BNR, TRIP A25 I D, 0, MIXING
F, 0, FLOW A26 AA26 F. 0, FLOW

85 - 09 A26 o-----SEE ADD, '72-74'-e--------1
MANU, -7M I I MANUAL CONTROL MANUAL CONTROL
N (R711) ~AL AP AI R PRESS, LOW A27 I A27 FLAME-EYE
86 - TR7i2J-o LdWTo off ~
1
1 10 ( BNR, TRIP ) ABNORMAL
161 DRM, PRESS, HIGH A28 MIS-IGNITION
87 - C312GA00030 ~ 11 I A2 8 o----=-=----------1
FRM, STM, PRESS,
CONTROLLER 18
I I ( BNR, ON/ OFF CONTROL )
A29
FLAME FA I LURE
AUTO, RUNNING START-POSITION
88 - ( 153 & 154) ~ 1 12 ( STM, -UP ) A29o---------------------; ABNORMAL
89 - 2421DI29HOT-9 2I I DRM, PRESS, HIGH A2A

A2Ao---=--------------------l F, D, FAN STOP
DETECT-RELAY (154) ~~ I I
3 ( F, 0, FLOW AUTO, -MODE AT IGS )
92AY A2B
90 - ~---o-o~(=,--___.o F. 0, TEMP, LOW
35
1
1 14 BNR. START-POSITION A28o-----------------~---l
21QSX A2C BLR, DRM,

9I - +------o-o>-;-;( )----<o I I 5 =
62
MAIN SOLENOID VALVE OPEN A2C o---=---------~---------l
LEVEL TOO LOW
2
92 - A2 D AD 3-SB 1------+ • SOOT -BLOWER
I A2E R TO BPC • A22' No, I F. 0, PUMP

90 - A2E ~ ADD, No,'Bt' STAND-BY
I A22 R TO BPC • A23' No, 2 F, 0, PUMP
91 - ~--D COM A2F ~
L_____ _ _ _ _ _ _ _ __J
ADD, No,'B2' STAND-BY
p N pp
92 - N
DRAWING HISTORY SCALE NO CHECKED BY BURNER CONTROL PANEL
R Jl ~gj f INTERNAL WIRING DIAGRAM
1 - - - - - - - - - - - - - - - - - - - - - - r - : - - - = - D-A::-T::-E-+-O-fi--JU-N.--'-0--t-:D-:-RA:-:::W::-N7B::-Yt-----:---1 J\ - j- ~J ~~ ~ SUNFLAME co. I LTO.
8 1t 2 ~ ~ ~ IR'l t~ $fu ~ ~*:rt~U +J :; J u b.
95 - N 1 15 - 8PC/OUT
oN_._ l (CH103) 2
96 - +-------<) H'""""":-8-X------<1 0 200 C20 BNR, SOURCE 'ON' I 16 - -e--o A3 0 8 3 0 o-'-------;,.,_ TO ADDRESS No, '144' F. 0, PUNP
'RUN,' DELAY
97 -
ON~
!~>-::-:SB,--------~o SOOT-BLOWER 25 I
-e--ol
I 29 I GS USE
1
t---?------{J 20 1 MAIN VALVE 'OPEN' 117 A3 I 83 I o "" TO ADDRESS No, '158' 'ON' DELAY
SOOT-BLOWER N32 1 832
98 - t---~~r----~ 202 MAIN VALVE 'CLOSE' 118 - A3 2 832 o 0 BURNER TRIP ALARM ( TRIP TO OFF )
OFF I
S8 X SOOT -BLOWER I I 833
99 - '-------o-o( 4o) I o 2 o3 MAIN VALVE 'OPEN' 119 - A33 833 0 I 0 F,O, TEMP, TOO LOW ALARM ( LOW TO OFF)
I I 2 I
100 - t---r---,---oA B'"-:--a-=-p- - - - - .o 2 o 4 No, I F, 0, PIP USE 120 - A3 4 -----<0834
8 3 4 o..- FLAME FA I LURE ALARM ( FAIL TO OFF )
3 4 I 1
121 -
1-----<0835
I0 I -
t---,---<)5 8 :~,------110 2 0 5 No.2 F. 0, PIP USE A3 5 8 3 5 o..- F. 0, PUMP ABNORMAL STOP ( STOP TO OFF )
102 -
l 7c;l lo206
8 p c No. I USE ( No, 2 ST-BY ) I 2 2 - A3 6 -----<0
8 3 6 o..-
1 B36
DRM, LEVEL TOO LOW ( LOW TO OFF )
103 - '-----aDo o 207

CH2
( I N)
No, 2 USE ( No, I ST-BY ) 1 2 3 - A37
1
837 o-----<0
B37
F,O, TEMP, HIGH ALARM ( HIGH TO OFF )
~IQPI I N32 (R 709) 331H H
104 - t---r-----o o.-(A.---.-)-----<o 2 0 8 C21 No, I F, 0, PUMP TRIP I 24 - - - ---Q,df------ -o DRM, LEVEL HIGH ALARM ( HIGH TO OFF )
HIGH TO OFF
1 N32 (R 709) dl,IL L
105 - fr--;;---.,.----1 0 209 No, 2 F. 0, PUMP TRIP I 25 - - - -o LdiTOOFF--- -o DRM, LEVEL LOW ALARM ( LOW TO OFF )
13 I
.....--C-31-5G-A0-00_3_0--E----0,., 2 10 F, 0, PRESS, LOW I
106 - 26 -
FRM, F,O, PRESS,
CONTROLLER ~
I I ( F, 0, PUMP CONTROL )
107 - F. 0, PRESS, LOW 127 -

( 14 0 & I 41) ----------.. 2 1 1 ( ALARM )
108 -
IGSX
t--------o-0(39)
I0 2 12 I GS USE 128 -
SOURCE UNIT
fOR 'BPC'
SOURCE FOR
N (R429) _9_2 L S8 I SOOT-BLOWER PI LOT LAMP
109 - ----o o-----o---o 2 1 3 129 -
AUTQ
OPEN TO ON
214
I MAIN VALVE OPEN ~----+ PROGRAMABLE
CONTROLLER
II 0 - r----~-r-o-----o---o 214 F, 0, FLOW AUTO, 130 -
:N MANUj__ 215 I F. 0, FLOW MANU,
111 - 131 -
----o
3
~M----o---o 2 15
'--------'
AT IGS USE
112 - 132 SOURCE ACI IOV 60Hz 1¢
DRAWING HISTORY SCALE

R._ Jl
NO CHECKED BY
l f
BURNER CONTROL PANEL
INTERNAL WIRING DIAGRAM
;mG j, ME R- 4 3 8 3 - b
r------------------------------------------r------~-----+------+------4
DAT E DRAWN BY SUNFLAME co. I. LTD.
8 it 06-JUN, -' 02 ~ ~-- ~it~f± +j ) ~ u b.
135 - X N y p
136 - I 8 IN-PUT 6 121 I

·
~ ~~NQ-
P
F, 0, PRESS,
TRANSMITTER
I
F, 0, PRESS, 17 121 + (R641)
-
137 CONTROLLER 18 121 I AIR REGULATOR -
-
C315G
1/P CONVERTER (R763) R~l~ o~o-o- CONTROL AIR IN
138 A000300 I 3Q I
)---f-+.----'~+:__,t~--~t I IN ~o-=-o_j SETT RESS
0. 7 MPa
139 - OUT-PUT:~:)--2-/--=----==---.,
I (}i
_ 6Q (
-
I
=j121- 2
IT2010 I
OUT~o---o-o-o-o-o---
0. '14 MPa' 1 1 TO F,O, PRESS,
CONT. VALVE
I
- 210 F, 0, PRESS, LOW PUMP CONT. (R715)
140 14 EV I 13121
I (106)~ TO BPC '21 0'
141 - EY 2 15121
211
~ F, 0, PRESS, LOW ALARM
I (I07l TO BPC '211'
142 - I SOURCE 2
I I
143 -
144 - Sl 2 :: :
' - - - - - - - - - ' ' (116)
I 2 »' A3H30J F, 0, PUMP RUN, ( RUN, TO OFF )
6PGX
145 - ~------~r~2-F-RX-~~~(6=0)~
83 LX 94 , '\. ( 6 ) 95 · 96 I AIR/OIL FLOW
II CONTROL MOTOR
146 - t-----o~ 0 ( 150 ) n :
0-: ~_:_--o
. 1
I D---L,
~113---.,
I
! I
g~~=--=-~
___81HX 97 __1E_RX 98 1 99
( 149) 0~(.,: .: 6,----)-a...LO~~-+----------_:_.:__
147 - t-----o 0 0
I
I
I
I
I
gMT---
gM -- ,_
FEED 130 , I I I
~ z==·=============~_j OMG -(ijB)

148 - I
ma
-BACK
I 10 AUTO, 03 83QMX 23
149 - 1--------;-0 II OUT -PUT I 00 I 0 ' 3-7M (66)
1
-@--
OUT -PUT 12 0--'----...;_l --~o-----.o__._.., 1i n----=-~
!50 -
I
2
=- 04 24
®-- m=J
151 - I I SOURCE 2 "' I
!52 -
t - + 8 PV-INPUT 6
t----------,------------1~6 1
0"'--------NS_A_~rll IN
SOURCE
12: I
7 f-l_ __.l
LQ1NS -STM, PRESS,
p+ TRA~~~mER
!53 - I I 12117 EV-1 160 I (SIll
7) ~
BNR~10ON/
BPCOFF
'Ill'
DETECT-RELAY
I I
1 112 STM -UP 2411 D29HOTOA 113 DRM. PRESS, HIGH
154 - EV-2 180 (B 8) ::::&> ~0 BPC '112' N~l OUT 2 0 l( );:&> ( FO FLOW AUTO, MODE )
89
STM. PRESS, 1 29 121 9 SIGN, I 0 121 1
!55 - CONTROLLER 29 I 1
C312GA00050 STOP II 12
28 f?j I
156 -
Rsw 27 f?J I I
,j'j-8
26 ~-~2:.:.._6-<~l__(2F:r.RX--:--7-4
BNR, STOP SIGN, ( RUN, TO OFF )
157 -
I (6 )
I (~~7))9'A3H31'~
158
159
-
- AUX. OUT
250
23:
I
:
( Fi · ·MPo--
IGS USE (USE TO ON)
MN
1
0' 3
IWVP-BRS-36-AN41
1
I ~r-:- --i:-.
uiLI---'--1- - 0 t
PRIM, AIR FLOW
__ E
CONTROL MOTOR
160 -
L_______ 24
LOAD INDICATOR
8 L DI -~4
1 .E-7
2 I
80.
RATIO-CONVERTER
I 0- - -
0 Y-- ,_
-u X --(R408)
""
NIB SBX BIB

~>-----a! o.(4-0l_ _ _B~ SOOT-BLOWER· RUNNING
9
161 - ( RUN, TO ON )
162 - L_ ---olo-- 0 SOOT-BLOWER STOP ( STOP TO ON )

29 __lli_SX CC _1LRX 30 FIRE (BLR RUN )
163 - o----o (39)
AA
0
2FRX
o-rn-o
BB
0
I GS USE • •
( BURN. TO ON )
( USE TO ON )
164 - 0 oo( 6
l 0 FIRE (BLR,RUN,) ( BURN, TO ON )
Nl2 IGSX Bl2
165 - 0 oo (39 ) 0 IGS USE ( USE TO ON )
166 -
DRAWING HISTORY
~ iiD * ~
SCALE NO CHECKED BY
~R_.;,..._--'---Jl'-+---~t:..;,ffll_-=f~=------rl
BURNER GONTROL PANEL ;me j, ME R - 4 3 8 4 &
DRAWN BY /'.-. '}.,/
I NT ERN A L WI R I NG D I A GRAM
J\ - t- *lj iiP-~ SUNF LAME co. I l TO, __
DATE
B it 06-JUN, -' 02 ~ ~ /lfL Ji lifl j~ $~ ~ ~!:r.t:~t± ~ ') "] lJ b.
F Rr
'Ts r
T r [83 H - T 70 I MAIN SOURCE
AC440V 60Hz 3t I
ru-
r-x- r r X0 H- DI SOURCE FOR ALARM & I ND I GATOR I
7 r y 0 AC110V 60Hz 1•
'II r ~
r--c 1---- ~
Ul VI t----- R1 04 I M No.I FUEL OIL PUMP 20a11 ~~II R40 I I M BURNER MOTOR
r--o r
~ 1----
WI 1---/
t-:-:-::-
U2V2 t-----
12.2 kW I W2
I. 5 kW I
~r ~~----~ r-;TI"t-----~2 R407

Cd S
FLAME -EYE
r-rG 1---- U3V3 t----- H- T 16 lr-J'J_I----I
"TG2 r W3 f-' I R112 M FORCED DRAFT FAN v----~t-----~3 R711 AI R PRESS, SW FOR
v r
1---
X3Y3 r- H- T 16 55 kW I ( 1AS 1---/
63APL PRIM, AIR PRESS, LOW
ro--Y 1---- J_Lf-' AS r-----.0 R712
63ASL
AI R PRESS, SW FOR
t-oo r U4V4 r- R114 M DIESEL OIL PUMP v----~f.-1 2ND. AI R PRESS, LOW
~ 1---- ~f.-/ 0, 4 kW
r-z~ OIL BURNER
tt t---- U5V5 r- RI 04 M No, 2 FUEL 01 L PUMP Vj~ (R102)
~ 1---- ~f.-/ 2. 2 kW
~~ JUNCTION BOX
~ 1---- U6VB 1-\ H - T 2 Rill M PRIMARY AIR FAN ~~
R107
~ t---- .!L_f-' II kW lr-:- D
~r !)_ 'oL f--,J 5 3-1 G
0L
PI LOT LAMP (I G, READY)
L - M37 30c
~ 1----yf--...1
f--;;;"G 1---' 1ficr--..u R403
I T IGNITION TRANSFORMER
t 1---' IYf--...1
1----' ~wr-,-t3 R606
20ClS
I G. BNR, SOLENOID VALVE
~ 1----' llff.--...1
r-x-
t--y 1---'
L - M12
L - M12 } SEE DWG,No,
MER-438\a
!iTvr--..~3 R60B
21ClS
MAIN SOLENOID VALVE
le-:y--f--...1
t-aT 1----' ~'livr-----,~3 R609 D, 0, SOLENOID VALVE
tr 1---' ~ ~"Vf.--...1 21DQS
29 __,. '821-\ R709 DRM. LEVEL SW, FOR ~'DDr--..~2 R415 BNR, HINGE-LOCK SWITCH
33WLL 92D
3o __,. r-a--tf--...1 TOO LOW BNR, TRIP
J:DI f--.. 1
t r __,. ~r-
__,. R444
92UT
LIMIT SW, FOR ~r-----,~2 R425
92A
LOW-LOAD CHECK SWITCH
li""B ~f.-/ BLR, UP-TAKE VALVE
~~f--...1
-N -----,.-",..._ s v h R70 1
21SS
STM, SOLENOID VI V
:::t:1 ~ ~ h~6 R40B r M AIR/OIL FLOW CONT.MTR.I
214 __,. - y f-' FOR OIL HEATER 7
215 __,. 0 "sBv r- R736 AIR SOLENOID V, FOR ~ltJ~ I
74 __,. -a::: 1-:-:--
,____!____ f.-1
20BAS SOOT-BLOWER MAIN V/ V ~Vf--' ~I .... H-TI ~5 , , , • SYP-0, 75
T5 __,.~
~
-....!...:...v
1
,,,,
"MG
....
~ ~2
~3
HDPNPO, 75 ~6 .... L-M7
L-M 17 .... L-M2 t TTYCS-1
76 __,. -l
r--:--
p r- I R717 I p T STM. PRESS, TRANSMITTER ~~~ U .... HIGH TENSION CABLE
pp __,. tzJ "Nsf.--...1 J
826 __,. z<~~
I
~e-'-iln
"-x j
1---- R4D8 1 7 N AIR/OIL FLOW CONT.MTR,I
A24 __,. o...~h
I R641 pT F, 0, PRESS, TRANSMITTER
I FOR PRIM, AIR DAMPER
----x- --" N C f-' ~
-y --"o -l 1-:---:-
I R763 ~"MH ,---,.t3 R417 F,O, PIPING HEATER
M"N __,. a:::
f-MT 1----'E-~
3Cr-
rtctJ liP 1/P CONVERTER FOR
F, 0, PRESS, CONTROLLER l"y- _J
L.......:.- I
I MH
I
z~
~ I~O~t----- R603
23QL F. 0, THERMOSTAT FOR _- EMI ~ STOP ~WITCH
EMER~ENCY
~ r u t--::--:-
H 4 1----1 F. 0, TEMP. LOW TRIP lr- EM2 ( b contoct )
~ 1----a:::~h R61 0 THERMOSTAT FOR Lr- NIO - - BID & Bll COMMON
rm-
r tzJ H 6 1----1
tgjJ z~
R612
23QH F,O, TEMP, HIGH ALM,
THERMOSTAT FOR
Lr- BI 0
lr- BII
- - BURNER AUTO, ST-BY
- - FIRE ( BLR. RUN, )
1-->a:::~t----- 23QPL
~ 1---- :::> ...!!_J_ 1---/ F, 0, PUMP CONTROL Lr- Nl3 ~ F,O, PRESS, LOW ALARM
rs\3 I----CD L - TT 7
lr- 813 ( LOW TO OFF )
~ N32 - - H - B37 COMMON
t----t- 1---' I'- H - - BLR, DRM, LEVEL HIGH ALARM
r--c- 1---' 'N32-"--r---
1----' R709
33WH
DRM, LEVEL SW, FOR f'--- L - - 8LR, DRM, LEVEL LOW ALARM
~ 1---' Hf.-1 LEVEL HIGH ALARM 1'- PSH - - 8LR. DRM, PRESS, HIGH ALARM
t-psc- 1---' ~h R709 DRM, LEVEL SW, FOR 1'- PSL - - BLR, DRM, PRESS, LOW ALARM
rrt--' r--r-f--...1
R704
33WL LEVEL LOW ALARM f'--- H 9
1'- 832
- - F, 0, TEMP, LOW ALARM
- - BURNER TRIP ALARM
: B32 1---' : N32 h DRM, PRESS SW, FOR
63SH PRESS, HIGH ALARM f'--- B33 - - F. 0, TEMP, TOO LOW ALARM
B33 1---' PSH f-'
~1---' : N32 r- R705
63SL
DRM, PRESS SW, FOR
PRESS, LOW ALARM
1'- 834 - - FLAME FA I LURE ALARM
B35 1---' PSL f-' f'--- B35 - - F, 0, PUMP ABNORMAL STOP
1---:-
ts3"6t--- ~r- R620
23QAL
F, 0, THERMOSTAT FOR f'--- B36 - - BLR, DRM, LEVEL TOO LOW ALARM
~~---- ~f.-' F, 0, TEMP, LOW ALARM ' - B37 - - F, 0, TEMP, HIGH ALARM
NIB h Nr- R429 LIMIT SW, FOR r- NIB --BIB & 819 COMMON
92L SOOT-BLOWER MAIN V/ V
trH r-s---a-f.-1 1r- BIB --SOOT-BLOWER RUNNING
'-"--"-
r-stQH L - M7
r 819 - - SOOT-BLOWER STOP
~ Nl2 ~ IGS USE
I Bl2 1--' Bl2 ( UP-TAKE t CLOSE TO ON )
~
DRAWING HISTORY
SCALE
R.
fffi
Jt
* JH
NO
CHECKED BY
~1!1 :1
BURNER CONTROL
WIRING DIAGRAM
~liNG *
SUN FLAME CO,
MER- 4 3 8 5~
LTO.
I~
DAT E DRAWN BY l'i - t *IJ ltiJ I
8 1;J"
06-JUN, -' 02
~ ~
~ 'J - j" ~~ u ril
~*~~t± +j ) ] u b.
~
OPERATION SEQUENCE
STOP~ PRE-PURGE~ IGNITION ~AUTO.-COMBUSTION CONTROL~STOP-FIRE--?- POST-PURGE--?- STOP
~r----'-N=OR=. ' - - . . .,~STOP _ _,_P=OS"-!. T. . .!-P~U=RG=E- .

START SIGN.
PRE-PURGE IG. TIMING _,R""U"""N SI GN,.._
0 3 15 32 65 70
I \85
75 90 0 0 10 15 30
TIME (sec.) TIME (sec.)
BURNER (F.D. FAN/F.O. PUMP/BNR. MOTOR)
AIR DAMPER OPEN SIGN.
IGNITOR
SOLENOID VALVE
T1 = 31 sec.
D.O. PUMP &D.O. PURGE SOLENOID VALVE >I •t D.O. PURGE-TIME
FLAME-ItK:lNITOR
t FLAME-EYE ABNORMAL t
·***MARK tl &Tl ... D.O. PURGING dose not work after D.O. burning or EM'CY STOP.
C. lgni tor
1. Regardless of manual or automatic operation, ignitor is a important equipment.
Please be aware of electrodes clearance and crack. In case crack and removal of
wire from electrodes, please replace it.
Setting position of electrodes is refered attached drawing.
D. Stopping signal
1. Burner "OFF" signal by boiler drum pressure. (63S = R702)
2. Burner-auto. switch (43- B) "OFF" signal on Burner Control Panel.
3. Burner emergency shut-off (oR mark) signal in atached "TABLE 1" of this
specification exept Flame-eye abnormal, Mis-ignition·and Source failure.
E. Abnormal
1. Flame-eye abnormal
In c~ce flame is caught within 15 seconds after burner start from stand-by
condition, burner is 1ocked.
2. Mis-ignition
In case ignition system become failure, main solenoid valve dose not operate and
ignition system gives alarm.
Then it stops after post-purge.
In case ignition system is normal condition, ignition action is carried out and it
gives alarm arid stops after post-purge.
(c- 2)
c g * ~ iff
1. J:~c-'FliJ/E!liJJJ*i'cm--r: b. .8'l<~iff:IJlm~tJ1ftlmt-r:-t~ .:r. v 1 t- • o .., t.:·cora~~*&
u.·, ou.·tun~+511c~~1ict-r: <t!..ts~'o out,Jn&u.·, r; 1-vco!tfT~~cou~';t .
~ IJ 'M~ -z:Tts ~'a
D {-$ ll: {§ {j-

1. ;f17~3N3::1JI<:J:6 1 {-7" i;T]" {§{j-a 6 3 S (R 7 0 2)
2. )~·-:r~t~J~&J:coJ{--tE!lfJ::t-1·;~1- (43-8) 1<::~6" tTJ" {§{j-o
3. f±#R.¢, f;t£{1 !D 1 ~·-:rm.,1f;!JI\i;lifr (oR) {§{j-a {fJ.l_,, 7 v-L, · 71 ~'rr'; · ~.)(
~J&&Lf1;itil(~~~~ <a
E 7v-L.·71~?fi;/,8)(~J&
1. 7 v-.t. · 71 ~?fl;
J~-:rt~f'F::t-1·;~7 (4 3-8) ~t~fFLt.:~.8J:IJ, J:~aco~ra~w~7v-.L>. · 71-r:'
.t:1f!L, ff-ipgco)(1JtX:.Ii7 v-.t. · 71 co~*~it~ (7 v-L>. · 71 co*1t&rf':.-- 3 - r
it~) ~~~ L, )~·- 7 ~{-$11: • o ·y 1J &U.'il~~~ L"£ i" o
2. #.. * ~ I&
g)(~!ICO:::f'[itcoij\~, ±:11~#-l;tf'Fllrt:tfV~~~L:f.-::t- r · re-:/~~11:, ,8)(
~1Ji:IJliE'i;l,'CO~~~;tg)(J!]Jf'F~ii~ ', g)(J!fJfF**71&1<:fffli!~~ L ;f,- :7. r · 1 -e- :/1&{~.
ll:L'£To
(c- 2)
** NOTE
A
** F. 0. PUMP CONTROL AT BNR. STAND-BY
(l'EAATIOO OOJ!tE
42-BX TO *1
ST-BY P/P
START SIGN.
X min.
(By
IE lJSEC. ~I
SCALE CHECKED ~~~~

.R..~ NO iml :m: /-J.6 BURNER CONTROL
FLOW DIAGRAM ~ I MEF-1114
DATE Dni\WN
fl.;{
)\''
- -)· fljlj :fff;iJ. ~LM1E CO. , LTD.
E1 1-.:-J- ~J-JNt -'~a !W.!: ~ 70--:l-'\"-l--
/7vA
FROM *1
FRM. *4
AUlU.
llNR. Ol~~llATl 00
43-B
NO
SlM PiiEss:---
SOC 2!JO, '(EV~2)_>
F. 0. PUMP
START SIGN.
TO *3
~S'f'Nf(POSITIDR..,________>-NO_ _- ; ; o . - -
......__ 9 2 A (IM25L--------
*7
F. 0. PUMP
STOP SIGN.
FRM. *4 & *6 FRM. *5

(BNfL OPERATION "OFF" & Dli.M. PRESS. HIGH) (ABNORMAL STOP)
SCALE CHECKED ~MW!tt ~.

.F.Z f"llF
.~;c.
NO lillil :I'!'f. BURNER CONTROL
FLOW DIAGRAM
~ ~ MEF-2011
~- -
DATE
l~ - AP~ - I ~J DnAWN '''" - -.r fli'J :fttll SUNFLAME CO.,LTD.
E::J ·("f· lW.! 1-:Rl 7 <J· ·v - 1~
1:1 - •
:A /7vL
fo'I\OM *3
I
I n ~/nn2 = I mut
Sll~\~I~IJP_)rx;x~ ~
11
J~~~.rnr.~
1·~-·
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SPI~C l F I CAT I ON.
ABNOm1AL **2 IW-J'JI{JE SfAliT
sou neE FA 1Lurm lk\\t'f.R a.fN

8:. F. D. r:.t\N STOP. 7 111 (R408,o"---J--'
.--::-==I~
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7 111 dl-108!
AT DNn. OPEI1i\T I ON SW. " OH" TO :i:IJ
AJ:lNOm1i\L : TO *5
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[11AW[~ ~
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mm :11r: flllf1NE!1 CONTf10L
1:1.0W D IAGHAM
~I MEF-3307
D/\TE
".. - 1· fliiJ r:nr SUNFLM1E CO. , LTD.
El (-<J· 7 n - · ·v - I·
<J·
wt:--tt/7vk
---------------
BOILER
W. No.
-----5]
-1539~1
BURNER
W. No.
0 s
LIST OF SPARES & TOOLS T T L - 0 1 0 5

7fli&r lk ~A§ tk
OIL BURNING APPARATUS
TYPE R- 2 5
USED FOR : MINAMI NIPPON

Messrs., SHIPBUILDING CO., LTD.
SHIP No. M - 6 8 1
-NOTE-
DIMENSIONS IN THE LIST ARE APPROXIMATE.
IT IS NO PROBLEM FOR ACTUAL USE.
SUNFLAMECO. LTD.
T613-0023 102-1 Murahigasi, Nomura,
I<umiyama-cho, Kuze-gun, Kyoto, Japan
TEL./FAX. : 075-631-3339 / 075-631-3340
SPARES P AG E
OIL BURNING APPARATUS 1: jffi 1?& irt ~ li SHIP NO,
OIL BURNER it 1 J~ ' )~ - t BOX NO,
MATERIAL SUPPLY DRAWING REMARKS

PER SHIP
NO, N A ME SKETCH
S I ZE PART WEIGHT
AX BX c WORKING SPARE NO, NO, kg
6010Z 2 2
50xBOxiB
6205ZZ 4 2
25x52xl5 ROTARY
1- 6302ZZ CUP-BNR, -
15x42xl3 7 2 &
-----' F, 0, PUMP
6204ZZ
@}~~
20x47xl4 2 I
SR- BEARING 6201ZZ 3 I -
i 01 '\ 7 ~ J 1 12x32xl0
6309ZZ
45xl00x25 2 I PRIM,
AIR-FAN
- ~ 6212ZZCM
60xll0x22 I I
SECOND, -
6315ZZCM AIR-FAN
75xl60x37 I I
6201ZZ 2 I D,O, PUMP
12x32xl0 5, 76
SR- ROTARY-CUP
102 0 - '} 1) ' 1l ·~ ) {Qj 150x201 I I R25
1.8
SR- BURNER BELT

103 )~ - t ' '\ )~ ~
())] JB I I.
~ 0,05
SR- UNIVERSAL JOINT

104 1.:1~-lj Jv • :h-<; ~
sP 4 I MID
0, 02
~J
IOk I I
SR- PRESSURE GAUGE I MPa
I05 If tJ ~ 15 k
y I. 5 MP a I I
0, 32
s - THERMO-METER
I06 :a
.m I ~t ~1
~
I I
0, 12
@d~
s - STRAINER SCREEN 2 I
I07 f. ~ I; - t 1M
.....
~
0, 3
MFR' S NAME
SUNFLAME coo
' LTD o
i'613-0023 102-1 Murahigashi, Nomura,

&ADDRESS Kumi yama-cho, Kuzegun, Kyoto, Japan
TEL, I FAX, : 075-631-3339/ 075-631-3340
( I I 6 )
SPARES P A GE
OIL BURNING APPARATUS 1: 'IE

) ~~ ~"' ~± II
I~ =D(:
I Ill\ 1.5!
SHIP NO,
OIL BURNER ;t -( )~ • )~ - t BOX NO,
SUPPLY
MATERIAL PER SHIP DRAWING REMARKS
NO, N AME SKETCH
S I Z E PART WEIGHT
A X 8 X c WORKING SPARE NO, NO, kg
SR- I G, BNR, D, 0, PUMP

(~ I I
GFH-V5L
~
201 9*J{-tAI)ffii1i;1
2. 2
~~~j
~'~·
SR- I G, BNR, ELECTRODE EACH EACH -
1o2 9*1{- t • IV ? ~ o- I'" 2 2
~ 0. I
SR- I G, BNR, ATOMIZER

203 Q*J\-77~ 7-(lf ~J I 1
4 GI 60'
~ 0, 03
~]
COMPOUND
GAUGE 2 I
PRESSURE
SR-
SPARE FOR
FUEL OIL PUMP y GAUGE I 1
-
~04 !~)ffiifi)1J!l BALANCE
t I []
DO SLEEVE 2 I
wwJi© SPRING &

"o· RING I Set I Set
D. 6
~11QID3
H0-03-215 2 I
SR- COIL FOR D,O,V/V AC II OV
20 5 DO ti#J1J~
[flJ ~ APK-11 I I
D. I
SR- FLAME-EYE
206 7 ~ - b • 7 -( ~J
p
f'E-01
(Cd S) I I
0, 005
1-- -
MFR' S NAME
SUN FLAME c 00 , LTDO
r613-DD23 102-1 Murahigashi, Nomura,
&ADDRESS Kumiyama-cho, Kuzegun, Kyoto, Japan
TEL, I FAX, : 075-631-3339/ 075-531-3340
( 2I 6 )
SPARES P AG E
OIL BURNING APPARATUS m >rn ~?r!: ~n ~ i: SHIP NO,

OIL BURNER if 1 )~ . ,, - t BOX NO,

PER SHIP
NO, NAM E SKETCH
S I ZE PART WEIGHT
AX B X c WORKING SPARE NO, NO, kg
~4. 5
~~
SR- SPRING swosc-v
301 ;;( 1 ~ '; 1 4 1
~
SR- DIAPHRAGM F, 0,PRESS,
302 11775b.
NEOPREN 1 1 CONTROL
VALVE
~ -
SR- GLAND PACKING

303 1 5 ) ~ • )~ ., t- '; @] TEFLON 3 3
fo 0. 43
MFR' S NAME
SUN FLAME
TEL, I FAX. : 075-531-3339/ 075-531-3340
( 3 I 5 )
SPARES P A GE
OIL BURNING APPARATUS i: )ltJ ~~ ~;¥ ~ ~ SHIP NO,
OIL BURNER ;.t 1 )~ . r\ - t BOX NO,
MATERIAL
SUPPLY DRAWING REMARKS
PER SHIP
NO, N A ME SKETCH
S I Z E PART WEIGHT
A X 8 X C WORKING SPARE NO, NO, kg
"O"RING FOR
SR- MAIN SHAFT
79, 5x3, 0 I I 7
401 1 IE J11
• o· 1J ; 1
- -
"O"RING FOR
SR- CUP HUB COVER ROTARY
tJ ., -; )\ j Jll 99, 5x3, 0 1 1 23
402 CUP BNR,
• o· ~ ; 1
1---- -
"O"RING FOR 24. 2x3, 0. 2 2 40
SR- DISTRIBUTER CQ
1----
403 7·A~~t:·l-JJII
'% 51.6x2, 4 I 1 55
1--
• o·
0'
IJ ; 'J" 59, Bx2. 4 I I 55
-
"O"RING FOR
SR- SPINDLE
15,3x2,4 2 2
404 A ~ / ~ J~ Jll
• o· ~ ; 1
1-- -
"O"RING FOR
SR- SLEEVE F. 0,
405 A ~ - j Jll 22, lxl. B 4 4 CONT. V/V
• o· ~ / 1
-
"O"RING FOR
SR- CABLE FLANGE
406 7 5 J :; Jll 39, Bx2. 4 I I
• o· ~ ; 1
- -
"0" RING FOR
SR- CABLE GLAND FLEXIBLE
407 1 5 J ~ Jll
2, 57x I. 78 4 4 OIL TUBE
• o· ~ / 1
1-- -
@),~~
TEFLON RING FOR
SR- CABLE GLAND
408 3 XB X2 6 6
1 5 J I" Jll
r
7 o / ~ / 1 ~·
0. 0I
- -
MFR' S NAME
SUN FLAME coo ' LT Do
TEL, I FAX, : 075-631-3339/ 075-631-3340
( 4 I 6 )
SPARES P AGE
OIL BURNING APPARATUS :i: )ffi 1~ ~;¥ ~ fS SHIP NO,
BURNER CONTROL PANEL )\ - 7 \liiJ iftP ~ BOX NO,

PER SHIP
NO, N AME SKETCH
S I ZE NO, PART WEIGHT
A X B X c WORKING SPARE NO, kg
SW-6N I I 119x265xl55
~
E - MAGNETIC SWITCH SC-3N I I 88xll0xll8 ; NOTE
SW=SCtTHERM,
I0 I ~ i ~ til &I SW-2N/2L 2 I IOOx I98x I03 RELAY
SW-05 I I 53xl20x80 I. 5
E - AUXILIARY RELAY
102 li l1J ~ I; -
EfJi G2R-2SN
29x34xl3
MS4SY
17
I
2
I
o. 02
E - DELAY RELAY
103 ~ ~ ~ I; - (qg~ MS4SA
MS4SC
I
2
I
I
MS4SF' I I o. 2
E - FLAME EYE RELAY
104 *~~I.Q~J;- QJJ
~
F'E-61R I I
0. 13
~~
E - PUSH BUTTON SW, Ia-I b
105 ~i!J;7,1·~f
2 I
o. 03
~~
2 NOTCH 4 I
E - SELECT SWITCH
106 l'JJ~),-{·~f
3 NOTCH 4 I
0, 02
E - FUSE CASE
107 ] 1 - J. • 'J - }_
r~
~~ 5 I NC-1 (30AF)
0. 0I
~:j
3A I I
E - FUSE ELEMENT
I08 J 1 - J. • I I; ~ ) ~
5A 2 2 30AF
IOA 2 2 o. 02
1- -
MFR' S NAME
SUN FLAME c 00 ' LTD o

TBL, I F'AX, : 075-631-33391 075-531-3340
( 5 I 6 l
TOOLS P AG E
OIL BURNING APPARATUS 1: )ffi ~~ M¥ R: ii SHIP NO,
TOOLS I 13
'""' BOX NO,

PER SHIP
NO, N AME SKETCH PART
S I Z E WORKING SPA RE NO, WEIGHT
A X BX c NO, kg
~re1~
T - BOX SPANNER FOR IG, BNR,
16 mm 1 ,HJI-tm
I0 I ;\{ ·~ 'J f.. • ::Z. I~ t
75
o. 07
~y
MA 1N SHAFT
T- LOCKING TOOL 1
102 .t te ~ iE i Jt
o. 65
~
ROTARY-CUP
T- REMOVER
103 0-9 1) ·1l·~:151~U
1
0. 5
T - HEXAGON WRENCH
104 i'i ~ l; j f
~~ M5 1
~ o. 2
3x65x23 1
~~'-d3
4x77x29 1
T - HEXAGON WRENCH -
'1 05 i'i ~ l; j f 6x97x39 1
10xl20x50 1
0. 7
T - GREASE GUN
106 1~:Z..1i'/ ~~
~U)
1
1.5
T - BOX FOR SPARES

10 7 t !I ~ ffi CIJ!l
i.
aaa .. i~
48 X 30 1
6. 6
f-- -
MFR' S NAME
SUN FLAME coo
' LTD o
1'613-0023 102-1 Murahigashi, Nomura,

&ADDRESS Kumi yama-cho, Kuzegun, Kyoto, Japan
TEL. I FAX, : 075-531-3339/ 075-631-3340
( 5 I 6 )
I No. I REVISION I DATE I BY
LIST OF SPARES AND TOOLS

f 1iffi rfo J ~ § I

TORTOISE ENGINEERING CO.,LTD. MESSRS. MINAMINIPPON SHIPBUILDING
DESIGNING SECTION Wi B t ~ ll (ttl I CO .• LTO. M-681 M-2702
HEAD HEAD BY BY
I' sJ,Ir<> 1o
!>«:> }. ~
A. y
DRAWING DATE SCALE RULE CLASSIFICATION DRAWl NG No. -·
JUN. 20 '03 FREE NK(MO) VW250ST2702

SPARES
7 m ~0 PAGE
1LID71\~if;·17
SHIP NO. M-681
BOX NO.
SUPPLY
DRAWING
NO. NAME SKETCH MATERIAL WORK- SPARE
lNG PER PART REMARKS
PER SHIP NO. NO.
PLASTIC REFRACTORY P-60
~~ CHAMOTTE OUT OF BOX
1
1 7 l f ' 9 I *I [:f:I:J~ ;.,t'b~~
- 2 i ?\- 25k/bag
50
~
MAN HOLE GASKET NON
ASBESTOS
2 7 ) ;j; - )~ ;tj l 7 ., ~ ) ) 7 l
1 1
0.2
MUD HOLE GASKET JIS 20k 125A NON
ASBESTOS
.3 j,tJ\;IjlJr•, ~ @ ) ) 7 l 4 4
0. 1
DISK FOR FEED WATER JISF747365A STAINLESS
~
CHECK VALVE STEEL SETS .SET
4 t71\~.!1:4t0)4t{;l; lJ')i.;li 2 1
0.3
SPRING FOR SAFETY SPRING
VALVE . - . ·~- ~, ~, N STEEL
5
$: i 4t Ill J\ * . . .- . .-.
~' ~'
ri * 14 2 1
2.6 .
NOZZLE FOR SOOT BLOWER NI,Cr
~
CAST ST.
6 tt I!)( ~ ) j )~ iil
3 1
0.6
MFR'S NAME TORTOISE ENGINEERING CO .. LTD.

& ADDRESS 700. KITAGAWARA. MASAKI-CHO. IYO-GUN
EHIME-KEN, JAPAN
t
SPARES
mf.'o I
PAGE
ll: liLt ~ iii 1 5

SHIP NO. M-681
BOX NO.
SUPPLY
DRAWING
NO. NAME SKETCH MATERIAL ~ORK- SPARE PART REMARKS
lNG PER
PER SHIP NO. NO.
J#
CASE FOR WATER LEVEL FORGED STEEL
GAUGE (COMPLETE)
8 ijij 2 1 N0.400B + 5B
71\ ilii ~ ¥-!' (~ m~ol 15.5
)~~
BOROSILI
REFLEX GAUGE GLASS CA TE GLASSES
~
FOR WATER LEVEL G. (PYREX)
9 71\ilii~lll -
I'-
lilll!~!lJf 2 1 N0.400B
Jj - :; 1 5 "}. (11' 1 [! ' ? J:) 0.63
GASKET FOR REFLEX )~~
~
GAUGE GLASS
1.!)
. P/#6633
1 5 "}. Ill
-...... AS-NON
10 Jj - :;
:liJ.J;-·y~
.- - SHEET
2 1 N0.400B
0.03
CUSHION PACKING$ FOR )~~
~
1.!)
T/#6700
REFLEX GAUGE G.
-...... AS-NON
11 i-=.:157-.l!l
'} 'Y ;_, 3 ) }\ 'Y .:f ) ~
- SHEET
2 1 N0.400B
0.03
\'1~
BOROS ILl
REFLEX GAUGE GLASS CA TE GLASSES
~
(PYREX)
FOR WATER LEVEL G.
12 71\ilii~l!l -
I'-
lii!J!~lij'jf
2 1 N0.5B
i - :; 1 5 "}. (11' 1 [! ' ? J:) 0.63
GASKET FOR REFLEX \'10
~
1.!)
. P/#6633
13
GAUGE GLASS
i - :; 1 5 "}. Ill
-...... AS-NON 2 1 N0.5B
:liJ.I;"·y~
c----'=' SHEET . 0.03
CUSHION PACKING$ FOR
\'1~
- ~ . T/#6700
1.!)
REFLEX GAUGE G.
i-=.:157-.l!l ...... AS-NON
14 2 1 N0.5B
SHEET
'} 'Y ;_, 3 ) J\ 'Y *) 0.03
~~
SLEEVE PACKING FOR T/#1995
GAUGE COCK AS-NON
7~=.:]•y'}IIJ
SHEET
15 (EYELET- 6 3
J.IJ-J"}'\•y.:f) C36018) 0.06
~~
GLAND PACKING FOR
GAUGE COCK T/#1995
16 7-=.:]•y'JIIJ AS-NON 2 1
1 5 ) ~ J\ ., * ) SHEET 0.012
~
COPPER PACKING FOR
GAUGE COCK . C 1/00P
17 7-=.:]•y '} Ill COPPER 2 1
!il }\ 3 PLATE
'Y .:\: ) 0.02
& ADDRESS 700. KITAGAWARA. MASAKI-CHO, IYO-GUN
EHIME-KEN. JAPAN
TOOLS
I~
I
PAGE
1r%7l\~ili·15
SHIP NO. M-681
BOX NO.
SUPPLY
DRAWING
NO. NAME SKETCH MATERIAL WORK- SPARE PART REMARKS
lNG PER
PER SHIP NO. NO.
TUBE EXPANDER FOR CB270 CARBON STEEL
¢50.8x3.5 TUBE
I
J11;~~
¢50.8x3.5
RACHET HANDLE FOR
m
D19
/ Ek'*il
CARBON STEEL
1
2.0
/
TUBE EXPANDER 1
2 l~~m'~jill: Ek'*i
1.1
MAN HOLE SPANNER FORGET STEEL
3
? '.! * - Jv
MONKEY SPANNER
A '' t / Ill
FORGET STEEL
1
1. 3
4 'E'.J.:f-Arit ~ Ill
1
0.2
TUBE BRUSH FOR
~v
CARBON STEEL
¢50.Bx3.5 TUBE II
¢38 2
1-----
~J'');, "1:::>
5 "S..
¢50.8x3.5 m ¢32 Ek'*tl 2 0. 1
~
HANDLE FOR TUBE BRUSH MILD STEEL OUT OF BOX
1 ~~
6 ~J·');,jjjjpj ti:ll
1.9
~
SCALING HAMMER FORGED STEEL
WOOD 1
7 A 7 - J ) 1 /\ ) ?
1
II, * 0.5
8
TUBE PLUG
~~~
l60
1.0
~~~i
• ~ Q")
MILD STEEL
t\:1
12
9.24
TEST GUG FOR SAFETY MILD STEEL
~
VALVE 1
9
~i#~~mi~~ t\:1
0. 12
T
RAPPING TOOL FOR SAFETY CAST IRON
10
VALVE
~i#fflt~m~
@ ~~
1
2. 1
& ADDRESS 700, KITAGAWARA. MASAKI-CHO. IYO-GUN
EHIME-KEN, JAPAN
TOOLS
IJ:l, PAGE
VERT ICAL TYPE WATER TUBE BOILER
11:~7}\~;li·-{7
SHIP NO. M-681
BOX NO.
SUPPLY
DRAWING
NO. NAME SKETCH MATERIAL ~ORK- SPARE
lNG PER PART REMARKS
PER SHIP NO. NO.
STANDARD PRESSURE GAUGE BVS 3/8 ¢150 x BLASS
4.0 MPa
1
II
~~!E1J[\-
~ Ji'll
0.7
~k
EXCHANGE TOOL FOR SLEEVE 100 MILD STEEL
PACKING OF WATER GAUGE ;.I
12 :; IJ - J. r\ ,~ * '.J ()
~u 2~I f): I
1
~~IJ:l, 0.35
BOILER WATER TESTER KURITA "KW-1" GLASS OUT OF BOX
OTHERS
~
1 i~
13
7}\'llf~~~ ·H 7 J.,ftll SET
8.0
TOOL BOX 500 MILD STEEL
330 1< •131
1
14
IJ:l:i
~r==a~ f):fl
6.2

& ADDRESS 700, KITAGAWARA. MASAKI-CHO, IYO-GUN
EHIME-KE:N. JAPAN
S p e c i f i c a t 1 o ~
Exhaust gas economizer
Work No. M-2703

Item MECBIIT 2.00-4546/32
Client Messrs. MINAMINIPPON SHIPBUILDING CO.,LTD.
Ship No. M-681
Tortoise Engineering Co., Ltd.

Ehime-ken, · 791-31 Japan.
TEL 089-984-1851
Drawn By A. YAMADA
Drawing Date : JUN. 20 '03
Rule NK (MO)
Drawing No. ECSP2703
Work NO. M-2703
Type of boiler Bare Tube Type
MECB Ill 2.00-4546/32
Quantity One Eco. per one ship
Test and inspection Test and inspection are carried out in the presence of
owner's representative, classification surveyors and
shipyard inspectors.
Principal particulars
Design pressure 2.06 MPa

Normal working pressure 0.69 MPa
Hydraulic test pressure 3.09 MPa
Feed water temperature 60 "C
Evaporation capacity 85% M/E LOAD 1200 kg/h
100% M/E LOAD 1596 kg/h
Heating surface 233.95 m2
Mass
Complete 11. 0 ton

Accessories 0.2 ton
Holding water 0.9 ton
Materials and Construction
The materials as follows.

Steel plate for pressure part: Rolled Steel Plate for Boiler "KP46SR"
Steel plate for non-pressure part: Rolled Steel Plate for General Structure
"SS400"
Water Tube: Steel Tube for Boiler "KSTB35"
Nozzle and Header Pipe: Steel Pipe for Pressure Piping n KSTPT38 "
This exhaust gas economizer consists of heating tubes, upper and lower header pipe,
casing box, upper and lower smoke chamber and etc.
Heating tubes will be bent and welded to the tube stubs of header pipe.
Casing box has access holes on the upper part so that maintenance and repair work is
easily carried out.
Insulation
Casing box. upper and lower smoke chamber will be insulated with good lagging cover.
Insulation work will be carried out by us at our factory.
Mountings
1. Valves
Nominal Quan-
Name Bore tity Remarks
Relief valve 25A 1 Set p. 2.06 MPa

Blow-off valve 25A 2 JIS F 7421F SF
Pressure gauge root valve lOSC 1 JIS F 7421S SF
Air vent valve lOSC 2 JIS F 7421S SF
Soot blower stop valve 65A 2 JIS F 7307 FC
Water washing device stop valve 25A 2 JIS F 7303 BC
2. Pressure gauge with cock
Type JIS B 7505 Pressure gauge BVU 3/8 x 150-4.0 MPa

Quantity 1 set
3. Soot blower
Type Tube type (Manual operation)

Maker NISSEI KIKI CO.,LTD.
Quantity 2 sets
4. Water washing device
Type Tube type (Manual operation)

Maker NISSEI KIKI CO. ,LTD.
Quantity 2 sets
5. Thermometer for Exh. gas
Type Mercury thermometer type 0 - 400°C

JMS 7202-1A400-200L-16
Connection M24 X P2
Quantity 2 sets
6. U - tube manometer for exh. gas side
Type U - tube manometer

PM16-181
Liquid Water
Range Pressure Head 0 - 500 mm
Quantity 1 set
Spare parts and Tools
Spare parts and tools are supplied in accordance with the rule's requirement and
our standard.
Guarantee
In case an accident is occurred by the cause of our designing or workmanship in the
period of one year from entering service, we have responsibility to repair or
replace parts.
NO. REVISION DATE BY CHECKED
PRINCIPAL PRTICULARS
i I 13
DESIGN PRESSURE
~~litJ
MPo 2.06
NOR. WORKING PRESSURE
W; Ill II 1J MPo 0.69
HYD. TEST PRESSURE
7}(/I~ij/I}J
MPo 3.09
HEATING SURFACE
ffi~imff!
233.95
EVAPORATION
?A~i
kg/h 1200 ( 1596)
COMPLETE
~;
TON II. 0
WEIGHT ACCESSORIES
li M~ ~
TON 0.2
WATER
~~*
TON 0.9
2310
MAIN ENGINE
illl!l
EXH. GAS OUTLET LOAD
fl. f.lj 85 100
~f ti ~ Ill D 950A 2168 2257
JIS F 7805 F TYPE~ EXH. GAS AMOUNT
I ti A i k9/h 63700 71600
1150" 1150"
ACCESS HOLE EXH. GAS TEMP. (AT INLET)
~F ti A l: Il (AD ) ·c 244 257
mll\ 12/J. 5
~
a I DRAFT LOSS ABOUT AND UNDER
a / 400x400
*9 I. 47
I litJm)l;; kPo tJ T
/ WATER WASHING DEVICES
ROLLING STAY LUG FEED WATER TEMP
fN~-3' ~r'- I ~/ Jt ~ i i ii!I.Jl:~~ ~tl:!l
·c 60
~~- ,~-/ ~ IE 22
AIR VENT VALVE SEAT
a N-6 ~~~*~ ¢10 2
~ ~ I • ~ ~--~-:--E.-=-==-=-=-=-=-=-d:-~--.... PRESS. GAUGE ROOT VALVE SEAT
1.[)+----+-H I
I HEATING TUBE PULL OUT

I
i: a
N-5 /I}J~jtjtfi
BLOW-OFF VALVE SEAT
¢10
"- N-4 25A 2
!N-5\~~ : JJil ~ ~ 51 ~ ft 3150 a
C\J
Ilk Ill*~
REL/ EF VALVE SEAT FULL BORE
lC)
C\J ~ ~~ ; /NS/0 2000 ~ -! N-3 ~ G 4t ~
CIR.WATER OUTLET VALVE SEAT
32A ¢25 i i Jt
~ ~~ ~~~$.-~ ~I
lC)
C\J N-2 iiit!llD4t~ BOA JIS 20k
"'t _I\ ,_________

CIR.WATER INLET VALVE SEAT
a N-1 65A JIS 20k
a+-------+-M~,
a iii7J\AD4t~
li __ j REQ'D
C\J
lC) MARK NAME NO. REMARKS
''
I -15- ~ ~ li ;*
~ ~ / 1 I~ "'
fN-1\~ I~ 2d3B ~\ NO.
OF ITEM MATERIAL
I I
WORK SPARE TOTAL WEIGHT
REMARKS
~~ \ j_ I ~sc;Tri/~WERS MARK REQUIRED NO. (kg)
a MESSRS. MINAMINIPPON SHIPBUILDING
a \ #" I ~ I DESIGNING SECTION CUSTOMER j\!j 8 :<$: ~ IJB ( **) ~ CO . . L TO.
\~1~ ~-~ :~.II
a
C\J
\ - .=EoT--=~=---
r_ ACCESS HOLE
-,______m___:_~_J\__
SECTION
HEAD SHIP NO. M-681 I WORK NO. 1 M-2703
'~T:)I 400x400 CHECKED
BY I
EXH.GAS ECONOMIZER
ti A I J ) 7 1 ~
\ ~
~ '- DRAWN
- ' - - - - " - - - - - - - - - - - - I. - - .J EXH. GAS INLET BY A. YAMADA TYPE MECBm 2.00-4546/32
Z~oo
~F ti A A D 950A TRACED ASSEMBLY
DRm '· sw 1 JIS F 7805 F TYPE BY ilL~
~ v '-'~ IOOA/
----==--___:_-=-::.:~
~ 600
SCALE 1/50 RULE CLASSIFICATION DRAWING NO.
JIS 5k DRAWING
DATE JUN. 20 '03 NK(MO) ECAS2703
~ TORTOISE ENGINEERING CO .• LTD.
GIIOUP-EDUC USER-CADWK OWG~I-IIIBB9R2 DATE-00/08/04 GROUP-SV USER•STO' OWG-4-SIS58901A41/I DATE•Ol/04/20
I PAGE I PAGE I
PAR H AM E NAHRIAL 10.EQD REMARK
HO.
I SPRIHG CASE COPPER IJ.IDY CAST ~r= DISCHARGE ELBOW AND DRIP PAN UNIT DIMENSIONS
i mCACI06 ~;;'.!
~~~~b{~l '~-frOJ~tttl£~"1~
t.l
SEAT STAilll!SS STEEL ~~
2
If:
VALV!: DISC
li!SUS40l@
I!Cr-Hf-1111 SITEL
a!
.c-. ...: -VENT PIPE OW
ANC"OR VENT PIPING SOLIDLY TO BLDG. STRUCTUR
lli>il~clll!;:~~lii~L"CHl'.
4
1t II' HIDl "'"""
~s
_;~
II;!!!
SPACING AS
' II II POSSIBLE
~.,llllttlt!!:tl!
~
L"CI<liL"CT~l' .
@____ ~ - 1- ~ l2a S!IALL SCR!l'l COPPER ! PPRO • l'lD

~ ~ ,~ I ~
~ ll
r-+.A==-~~·~~t.l~~~EC~l60=2B~~~~~--r---~
Lf.VER BLACKIIEAIIT W.U.EAILE IRWI I
I II
I
II/
ll v '' PC!IB270 - MIN A
I
1
I r:-;. 19 l1 LIFT STOPPER COPPFJI !U.OY CAST I ~~~'lf
(
~ , J ~ trl~~· ') 7 ~ 11'1 Nl IIi CACI06
~
~\.C.A....~~?~~~le::::::;~~
. (zJ
~
t'---- ~ [llr I
I~-~ =EJffi}
20
IO SPLET PIH
~.
SUL
t
STI.EL WilE
:.-511RH6
STEEL WIRE A I.F.AD
I
::r:
't:::G'
<=
.c
~D\
...
0
Dl•! - 19 ISET ~
~I
~Ft r-... -1 p..IW ll EDUlUO "'
::: ;>-t" h. !D TIRuriLE VALVE AHUT COPPER ISEi x
·· 1'
":,;;' ~~~'-=1--
~· r-f.~~·;ij~#~~~t~,~rxC~J6~0l~8--------~-+--~ 0
~ I
j
~
~
f== 29 BDflliK SPRIHG I!ASHER COPPER I c... s
f-
~~ f-"H · _, f- r--t."=.:;;la;;;;-,,:;:~;-..::11-f.CJ:=:'6~02=,.B-=,.-----1----+------1 c... 1sl DRA tn-OPEN
_ ~j--:J I ~ RITAIHIIIG RING
31 ;>,"t,:f~/~iSKIM
SPECIAL Slf.EL I ...: ~-- TO WASTE
_, L2 a2J~ \ ~ f~:-ltett,sr
J IS 8821 0-19 B&. ~l ) SEAL WELDIHG - r--f.S::,ET;-':S-;;;C\E\1~-'-~t(l)~p=m=------f-+-----J li!lfL"CHl',
1-ll-f.~::'::,C:J11:':-=Jjl"-''--"'JII---'-~+'C='J67.:02"o,O~=-----1---l+----l
J ~ !
';, I s1 /_'.1-M.ll •
- (T"o,
1 .:j 1/ ~ y
lJ -f- 39 SET SCREW ST!IIILESS STEEL ~
-r
1 I
_LL~~\::::b=='-~:t~:j:;;~:C'fy~--t=jbJ®::::!J zoo ~ ~u: JIJ ~ ::~: -
~ ~ r-'~~~~~--~lli~C~26=01P~==--~~f-l.+---~
-{ II INLET FLANGE C-FORGED Slf.EL or C-STI:EL I SET BOT 9 -j.....E
;;;
,.;
/ 0 7 7 '.1 'JSFUiAWISSZ5C T ...
0
~
~
u II
S: II <
II~ B Ws1 I t-Tl

FLAIIGE DII.IMEHSIO:
73/?1i!I'~I!II-SOIB61RO.
I-I04861RD. 4-5D4865RD
I-5DIB65RDII!!! L_l ..!;;..~= f=-=..:::1- lJ.lJ
I "' MAKE SHORT AS POSSIBLE
:g~Q)!~~~i~ ~~gl~~~~ -crel'.
APPRO X. I'IL1 I
SIZE CONIIECT IOil CORRECT IOH
S I !E CENTER TO FACE SIZE Of
DRAIN DRIP PAN VEHT
PIPE liE I GilT
IRLET OUTLET
SCREJ SCREW
. 'lUi!. J.DbC illDt.ll: li II H~ F~, 111; l!U n:.w~u
dI St s, Lt L, Db DB Dd E h DW H
20 RIXI9 RPIX15 75 RCI/B 57 40. RPI/4 15
76 SO IB5 215 20 3 I 20 RI RPI 76 5~ Rc 1/B Rd/8 115 63 55 ZB~ 265
25 RI· 1/4 PI, 1/1 BJ IDS Rc 1/8 Rcl/8 115 65 55 ·11Hii1'' 2 8 0
~~~2~5~R~I·~l/T,4~~2fR~PI~·~I/~4X*1~5~8~3~~5*5~2D~Ot-~2~3~D--~8~3~RC~I~/~B~6~D~l~2.~5~R~P~I~/4~~19~-42~5~~3.~8~~~~
40 R2X26 RP2X2D 108 10 265 305 120 RCI/4 75 64 RPJ/8 29. 5 34 7 9 40 R2 RP2 I o8 131 Rc Ill Rcl/8 ISS 87 70 38 w 36S
SO R2·1/2X30 RPZ·I/2~0 121 ~5 295 335 Ill RCI/1 81 73.5 RPJ/8 38 44 8. 8 14 so R2 ·1/2 P! •1/2 121 160 Rc 1/4 Rcl/8 15S 96 70 lB ~f' J 90
TOA VALVE to., LTD. TOA VALVE co .• LTD.

TYPE N0. AI 627 TYPE NO. Al621
FULLBORE SAFETY VALVE I 0/09/14 H4itl£,
I ,:,. i
'•t:-~
b, •.EtWJLI:,
.•I•~ ~:o o '• •
aa '''g ~ .,.h '-,.f.ULL.BORE SAFETY VALVE
2 00/08/01 LI,H.H',al1iHi!LI: 1]1! ~e ~'till 7J~~J:ti£:1f 0 0/08/03 a~ ~~~ $ 7J~~Y~1f

I OU/01/18 IJii-Mil5USIJOHcllB270m:u 1]18 ~ l'f}l! SIZE 20"-50mm SIZE 20"'-'50mm
o 99/0I/25
l*iE B 11 lc lli
1]1! ~a l'lHI
~!!:! n mW D\VG No.
I 4-5 1 1 R H 9.1
1-!,..L
I. u
EV
8
DATE
11
DESCRIPTION
il j
BY
N3
en~
u
o PPR.
j.!ll DWG No. 4-~ 1 55JL9IT'
NO. REVISION OATE BY CHECKED
ASSEMBLING NOTICE
uu
ADJUST INDICATION BOLT AND THE NOZZLE IN THE SAME DIRECTION
~~IRI~fti1A~~tabf~
VIEW 4-19 HOLES

.Lli BLOWING ANGLE
lUI All QUANTITY OF MFG
IH 21
STEAM INLET THIS TABLE IS SHOWN REQUIRED FOR ONE SET.
Ill}.. D H Hili I aH H.
356
15
STOPPER
~ ~ ,
/( SS400
LOCK NUT
14 0 • ? t SS400
13 *
SET SCREW
0 l! •
SOCKET
SS400 2
12 ') 7 • ~ 5S400
BUSH B
II 1 • ;, ~ 8 BC2
BUSH A
10 1 • ;, ~ A BC2
*.,
GLAND PACKING NON-AS
9 ~ li •
'/ 7 ..., J ..., 7 ~ SET v. #6266
8 /( • * . , '/
PACKING GLAND
STAD BOLT I NUT

'j ..., ~ BC2
0
10
7 l~h*"H!td SS400 2 SETS Ml6
C\J COLLAR
6 iJ 'j - SS400
INDICATION BOLT
5 nillttu:"~ SS400
HANDLE
4 II '.1 ~ lo FC/50
NUT
3 t , ~ SS400 M20
INLET TUBE
2 {)~·~fl-1 STPTJ70
BODY
FC200
WORKING PRESS, TEMP

NOR 0.69 MPa 164"C
-
NO.
OF
HEAD
ITEN
D£SIGIIING S£CTIO!I
SECTION
CHECKED
I·S~ .....~ SHIP NO.
IIATERIAL
CUST!Io£R
WORK SPAll£ TOTAL
REQUIRED NO.
M-681
EIGHT
(kf)
REMARKS
M-2703
BY ;:~
MAX 0.79 MPa - ·c DAAW!f
BY A. YAMADA
HYD. TEST PRESS SOOT BLOWER HEAD
TRACED
2.0 MPa BY 1¥~!1!*¢
WEIGHT 25.5 kg SCALE 1/3 RULE CLASSIFICATION DRAWING NO.
DRAWl HI!
DATE JUN. 20 '03 NK(MO) ECSI2703
TORTOISE ENGINEERING CO,,LTD,
2073
59.5 P45 X 42 = 1890 123.5

60
"-._-"?
~'k:;:==ntrJZ=:~ttn===~rtn:=====i' ~ 'rrtnt:::=:=1"iln:~~~~
~- ~---:u:u---~ --;{!----'-:· --------~·
,,
I a)IJ
--!/=up ___
/f:=::j
u;u__ f----- :]
,, \
5 6
\ STPG370 Sch80
QUANT I TY OF MFG
If!= I 2 3 ¢48.6x5.1
NO. WORK SPARE TOTAL
WEIGHT
OF ITEM MATERIAL REMARKS
MARK REQUIRED NO. (KG)
· DESIGNING SECTION CUSTOMER M8 *i

Ml (~) I co . . L TO.
SECTION
HEAD SHIP NO. M-68 I I WORK NO. I M-2 703
CHECKED SOOT BLOWER
BY j!fr)(~
DRAWN
BY A. YAMADA STV40, ST540
TRACED ELEMENT TUBE
BY I ~ j ) ~ f 3 - 1
DETAIL OF NOZZLE SCALE FREE RULE CLASSIFICATION DRAWING NO.
J )..' I~ ~ t1ll
DRAWING
DATE JUN. 23 '03 NK(MO) EC522703
255
9LOWING MEDIUM
WORKING PRESS T~M?
NOR o.SHPa- - · c
MAX
HYDRAU TEST PRESS
?,0 Hfa..
WEI GilT
I
! I
! 2
I I
I 3
I I
i IS >T.
I r !
J I SET;
' I
~r::;J;I:
i~' I 4-~19HOLES
;!';tl I (Ml6 BOLT)
!
;t;Jt;
I
I
llr l
(M: 5 it· CUSTOMER. ~J:.~ I
CSER. ilgj ;to
l<i!! ! APPROVED.
Jjf'!l
~:><:
I
* !!1
CHECKED. SCALE.fU!
SiS-25 (CHAiN)
l /'1/:..SS!?S. HtiiJIIHIIJt/'MN Jli!/>IJUtt..{}ftV{r CIJ . ,(T/J. ,. rn 1/2
~hl:i
s :t :± mti ~.J;t,J
i
,t ! ,~ 1
tr~
H- b~l H~ z7o3 NISSEI-KIKI CD .. LTD. OSAKA.
2098
82 P/26 X 15 = 1890 126
40
'Z ~ I I I I
i/ 1il 1 it
-
[/
I I
I
I
I
1-r------L~----------------------------------~------------------
I I
I
I
j
! !
------
]
\ STPG370 SchBO
6
[5<: QUANTITY OF MFG
lift 2 I 3 ¢48.6x5.1
~ NO. WORK SPARE TOTAL

WEIGHT
OF ITEM MATERIAL REMARKS
MARK REQUIRED NO. (KG)
.J, .
-~ DESIGNING SECTION CUSTOMER
~L- ~¢5 ___________
·. !- 'M B :f ! to (~) I CO .. LTD.
SECTION
HEAD 1. s~1r<> ~io SHIP NO. M-681 I WORK NO. I M-2703
CHECKED WATER WASHING DEVICE
BY /.~ 71\)}\;~i
DRAWN
BY A. YAMADA STS25
TRACED ELEMENT TUBE
BY I [; ;1- '_; ~ f _] - ;·
DETAIL OF NOZZLE
) 1. Jv ~ m SCALE FREE RULE CLASSIFICATION DRAWING NO.
DRAWING
DATE JUN. 23 '03 NK(MO) ECS42703
58 32 I NO. I REVISION I DATE I BY
~m 2B~m
u u
~~
~rh
rrro
(!) I
-s-:::
~ [[I]]
I <...Q I J
~:: ~
fr~ I~~~~
2-6.5 HOLES
~ ~~~~
2-6.5
rJ'[!KVJ
rrl 1/Q\
,t:j:: I
,H-, l
1
1~1
ll_.k I I~ I
I~ I
I
.~ffi\ !~ ~\' ~'· I., \
[;\ .w_.Oi--4--.·
UJ
~ ·$·-·~
b~
~...::J--~-·-=h~=J=I::St.:~_,-~~- 3
,!f;.\,
~
1 I I
MAN 0"-"E 1E R
TYPE,PM\6!
: :t~~ (51
11,11~
'"'- DATE
d~ltlrf
:L-H H ,-!
SECTION A-A
A-A tlli llll ~
Ill\ Ill
11 111 Ill
II II Ill
1111 Ill
1
1111 Ill
1~1'11111
IJII Ill
Ill
Ill
I lJ I
COLOR : SILVER GRAY
I !
_J__J - QUANTITY= 1 SET
2 RP- 105
2 NH- 17
VINYL
2
ALUM/ PLATE
A105CJFl
ALUM/ PLATE
A1050P
ALUM/ PLATE
A1050P
GLASS
} U TUBE
RUBBER
NBR 2
NOTES
~c ~

DESIGNING SECTION
SECT I ON I BRAI~CH CHECKED DRAWN U-TUBE MANOMETER
HEAD I HEAD BY BY (TYPE Pl\416-181)
I NAGANO KE!KI 5£/SAKUSHO CO .. LTD.

DRAW II~G 0,6.1 E SCALE RULE CLASSIFICATION DRAWING ~lO.
-·---------1-----1----'-.c..::_-j--·-~~.----·- -- ----=··--i-------------1
NO. PARTS MATf=R1AI
r ~J~~M
- PQ\i'
I Hous 1Nfr ADc t31DUK!
loE-32~ PLAI
2 SPEC1AI I
... ~
lr-
C:rLASS G-L-ASS
,,:;- 3 THERMO 5 PE C-rtb·l·8ss

1
r _lli
A
_;_
1
A
.4
5
PP.OTECTJ?N
NUT
IPE C Z 700T C.H IZ~~A~
,, II
C3504-BD
~
-® L.. ,:) -t:/V "t'" Ll 1-' I
I
0 SUS304-
c- 0
6 WELL 1;1-JRM"I
- ~
LJ) I
- v
.. ..,,.J
t'L/1
I
~32-?-
lf22
2?
I
- - ~
'L I# 5
~~
\V
2l
£!~
r-<1}
l
T
~
_, HEX
?6<30
--~
t l I
I
;;, ( I ~F
If',
l.O t-- HEX iI
3'l'X37 A-A ~
1[\
~
N
r- 1_,
M24 P2 (A)
iI
l
'V ~ J'
li
b i
J
. ~
_j
I·
I!l
I
¢
ID ~ ~
p
JMS '7202- IA400- ZWL -!6 I l
l
,I! I/
!t
4-
~f Dl 3
'
I,
2 I
l H~ ;oo ..... L.J.oo ·c 200 n'l4P'2. IG a
~D. TEMPERATURE L A D Q_!
RtMARKS NAME oF DRw& l•
CHECKED l
.. lI
DRAW M. IWmk BX-S. TYPE l I
MAKER DRw& NO. I

DA1E !
SATO KEIRYOKI
MFG. CO., L TO. SCALE f BX-S-355 w l
I
I NO. I REVISION I DATE I BY
LIST OF SPARES AND TOOLS

T 1iffi cPo ~ ~ Bi

ms *
DESIGNING SECTION ~ ~ (tJ;) 1 co . . LTD. M-681 M-2703
HEAD HEAD BY BY
,r_,l,..,~~'"'-"~
11~ A. y
DRAWING DATE SCALE RULE CLASSI~ICATION DRAWING NO.
JUN. 20 '03 FREE NK(MO) ECST2703
SPARES
t {W 6'o I
EXH. GAS ECONOMIZER
PAGE
~FjjJ.IJJ71 1f SHIP NO. M-681
BOX NO.
SUPPLY
DRAWING
NO. NAME SKETCH MATERIAL WORK-SPARE PART REMARKS
lNG PER
PER SHIP NO. NO.
DOOR GASKET
2257 NON
ASBESTOS
1 ~ 7 jj ). 7 ., ~
0]1 J:)?).'\J.~ 1 1
0.1
STEEL
,..
\=f
SOOT BLOWER NOZZLE 2073 OUT OF BOX
TUBE
2
-if- - + ~ 2 1 i 91-
~II)(~DJfM'f "'&.
il If
12.0
3
WATER WASHING DEVICE
NOZZLE
tiJt~DJfM'f
,..
-if-
2098
- .,=r
-+ ~
"'&.
STEEL
illf
TUBE
2 1
OUT OF BOX
i 91-
6.9
SPRING FOR SAFETY SPRING
VALVE --,. ,~-,~
.. STEEL
4
~ i * *
Ill J\
~ -. - J\ *M 1 1
0.3

& ADDRESS 700, KITAGAWARA. MASAKI-CHO, IYO-GUN
EHIME-KEN. JAPAN
TOOLS
I~ PAGE
EXH. GAS ECONOMIZER
~Ff.i:AIJJ71 1f SHIP NO. M-681
BOX NO.
SUPPLY
DRAWING
NO. NAME SKETCH MATERIAL iNORK- SPARE PART REMARKS
lNG PER
PER SHIP NO. NO.
TUBE PLUG MILD STEEL
I ~[-[) 12
l!llti
~· 0.7
2
ADJUSTMENT TOOL FOR
SAFETY VALVE
~i4t~II~
TEST GUG FOR SAFETY

f] MILD STEEL
t)(Jl
MILD STEEL
1
0.12
3
VALVE
'li:i4t~ltl!ll3~ n~ NOR'L
t)(Jl
1
0.12
RAPPING TOOL FOR SAFETY +-'
BORE d t CAST IRON
~
VALVE 20,25 40 15 1
4
'ti:i4tmf!m~ 40.50 65 15
-~ 2. 1
~3
TOOL BOX MILD STEEL
1
5
I~i
~ t)(Jl
3.3
CANVAS COVER FOR 950A CANVAS
5
*"" )1\::.\:J:JJ\- Q *t)J\:A
1
0 5

& ADDRESS 700, KITAGAWARA. MASAKI-CHO. !YO-GUN
EHIME-KEN. JAPAN
=r791-3131 ~~lJfHjtTWt'~MIHJ*~~tJiI!Jj(700flUt!l
TEL 089 - 984 - 1851
FAX 089 - 984 - 8933
~ m MI m I * rus r~
~ fli1j 11 ~ 50\: ;t<- 1 7 ;) 3 :/ '/ :/ ;t<- 1 7 4Ht1t"f:I~ 7°7 :/ r ~~~I
~ ;t<- 1
7](
:;: ~1E
50\:
1
7
7
;J... :::I '/ T
*' 1 7
~ ft fjl ~ * 1t§c ~ ~!i:llt ~I
*'*'
lEi 7]( 1 7
:::I :7 7 :/ ;t<- 1 7
it!! f;;'t % ?Ii, :lL%:::I :/*,;),/ r ;t<-1 7 ~ ft ~ If 7° 7 :/ r ~!i:~ ~I
ffi
F 7 1 -V :lL % ~ ~ 50\: *- 1 7 ~{j::m*P7°7 :/ r ~!i:~ ~I
~ J( 1l ~ jf
J'JF ;J... .:L :::I / '7 1 -If
~ ~ ~ M i}j\: ~ it ?Ii, ffi ?'c 45- ft El t:b tlj m fit ~!i: llt h1!i I
45- {j: EE fJ ~ ~ = %: t!. I/)
~ {j: 1 :/ :7 lEi 7]( ;t<- 1 7 ~ ft~%:I $- ~!i: llt h1!i I

44 Aux. Boiler, Exh. Gas Economizer

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INISHED PL

MESS1<S. MINAMINIPPON SHIPBUILDING C ,LTD.

TORTOISE ENGINEERING CO., LTO.

700, KITAGAWARA, MASAKI-CHO, IYO-GUN, EHIME PREF. 791-3131

The information shown on this drawing or document is

EXHAUST GAS ECONOMIZER

Tortoise Engineering Co. ,Ltd.

APPROVAL DRAWINGS ( JAPANESE, ENGLISH )

TORTOISE 10 ---+ SHIPYARD

CONSTRUCTION WORK DRAWINGS ( JAPA g£E, ENGLISH )

FINISHED DRAWINGS ( JAPANESE, ENGLISH )

INSTRUCTION MANUAL ( JAPANESE, ENGLISH )

No. NAME DRAWING No. REMARKS

FIRE HOLE VW250FH2702

FLOW SHEET FOR PIPING & WIRING VW250FL2702

6 POSITION OF EXTERNAL FITTINGS VW250EF2702

SAFETY VALVE MAKER'S DRAWING FUKUI SEISAKU

WATER LEVEL GAUGE MAKER' S DRAWING NIHON KEIKI

10 WATER COLUMN & PIPING VW250WC2702

THORMO INDICATOR FOR BLR SHELL VW250EP2702

14 SOOT BLOWER VW250S12702 NISSEI KIKI

SALINOMETER MAKER'S DRAWING FELLOW KOGYO

No. NAME DRAWING No. REMARKS

2 ASSEMBLY OF ECONOMIZER ECAS2703

RELIEF VALVE MAKER' S DRAWING TOA VALVE

4 SOOT BLOWER ECS12703

Work NO. M-2702

Tortoise Engineering Co.,Ltd.

Design pressure 1. 76 MPa

Inside diameter of shell 3, 680 mm

Boiler About 48.8 ton

Insulation and lining

2. Pressure gauge with cock

Type JIS B 7505 Pressure gauge BVU 3/8 x 150-4.0 MPa

3. Water level gauge with cock

Type Reflex type

Type Gun type (Manual operation)

6. Soot blow Shut - off valve for boiler

Type Air Cylinder valve

7. Oil burner unit with control panel and air duct

Type Forced draft Rotary-cup atomizing system "R-25"

8. Salt content meter

Type Wall hanging drip proof type "LID-2"

Type K type thermo couple

Spare parts and Tools

SMALL DOWN CD.\f\IER

270" go· 270" 90"

OIL BURNER UNIT

DESIGNING SECTION CUSHIER

DETAIL OF CLEANING HOLE COVER

DESIGNING SECTION COSTliER

II !y SHIPYARD. WATER WASHING

s~l~l\ITik,:- _:: - - ~ - --~-- _-: - cc-_:'~~~~''=':

II ······•·•·•·•·•·•·•·•·•·•·@..•/: I I 200A 34 lli:!IHI 25 2 JIS F 7421F

i L~ ---~----.: : : : _-.:_-::::=:::: == === =-----===~::-+--~_,-,

: MAIN & AUX FEED WATER STOP VALVE

WORK SPARE lliTAl

CASCADE & INSPECT I ON DESIGNING SECTION

D~~~NG JUN. 25 '03 NK(MO) VW250FL2702/b

180 ° 192 215 20K21!iGC28-WIIK

65 165 270 20K50CIIJ28-WIIK

125 4 120 120 20K12!iiJID-WIIK

¢10 125 108 IOSCE28-WIIK

¢10 125 108 10SCE28-WIIK