Ies-Industrial Engineering Services: Hydraulic Test Report

IES-INDUSTRIAL ENGINEERING SERVICES
NDT & Electrical Inspection, Cathodic Protection, Mechanical service, NDT Instrument & Training
HYDRAULIC TEST REPORT

Test Report No. TUV AUSTRUA-IES-01 Date 13-03-2020
Test Equipment Fire Tube Boiler Test Project Apex Yarn Dyeing Limited.
Test Purpose:
Max. Allowable Working Pressure 8 Kg/CM2 Design Temp. Ambient temp.
Max. Allowable Test Pressure 12 Kg/CM2 Test Fluid Water
A. Test Procedure
Check point Status
Obtains test pressure after consulting the project engineer Obtained
Note: when hydrostatic test is performed on an existing pressure system, the original hydrostatic test pressure
must not be exceeded.
Completes pressure test plan and submits for approval Completed
Approves plan Approved
Approves plan (not required for routine testing of existing systems) Approved
Ensures the pressure gauges used have current calibration stickers Ensured
Removes all persons not directly involved with the test from the immediate test area Removed
Removes pressure relief valves or non-reclosing relief device from the vessel or test boundary where the test Removed
pressure will exceed the set pressure of the valve OR
Holds down each valve by means of an appropriate test clamp and pressurizes both sides of non-reclosing relief
devices Installs temporary, higher-rated devices where practical
Installs the calibrated test gauge so it is visible at all times Installed
Ensures the skillet blanks or test plugs or clamps are appropriate for use and are free of obvious defects Ensured
Fills and vents system as necessary to remove as much air as practical Removed vent system
Ensures that water used for the test is at not less than ambient temperature, but in no case less than 70°F Ensured
Pressurizes the system, raising the pressure in the system gradually until the designated test pressure is Pressurized
achieved
Maintains this test pressure for 10 minutes before inspection. Then, if test is above maximum allowable Maintained & Inspected
working pressure (MAWP), reduces to MAWP while making a full thorough inspection for leaks
Ensures the metal temperature at the time of the hydrostatic test does not exceed 120°F Ensured
If there is evidence of structural distortion, either rejects the system or repairs as advised by the inspector Inspected(ok)
If there is leakage in the system, performs the following as appropriate: Inspected
 Ensure repairs is performed and returns to Step12 or
 Rejects the system
When the test is completed, vents the test pressure to atmosphere and returns relief devices to normal Normalized
configuration.
HYDRAULIC TEST REPORT

B. Finding:
Description Finding Result Remarks
Equipment : Fire Tube Boiler Tube Fillet welding Accepted No leakage
Model: BA. BO – 5296 Burner Welding Accepted No leakage
Capacity: 16 Ton Boiler Shell Joint Accepted No leakage
SL No : Not Found Manhole Accepted Gasket Leakage occurs at 12.5 Kg/cm2 , Then after
ID : N/A changing the gasket it does not leak 12.5 Kg/cm2. of
Manufacture: THERMAX LTD pressure.
House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: ahies.bd@gmail.com, ashik@iestechbd.com, amit@iestechbd.com,Web:www.iestechbd.com
Pressure Gage Accepted No leakage Welding, Joint etc.
Drain Valve Accepted Valve occurs at 12.5 Kg/cm2 , Then after Block the
valve it does not leak 12.5 Kg/cm2. of pressure.
Over Flow Valve Accepted Valve occurs at 12.5 Kg/cm2 , Then after Block the
Year of Make:2007 valve it does not leak 12.5 Kg/cm2. of pressure
MAW Pressure : 8 Kg/cm2 Safety Valve Accepted No leakage weld and gasket.
Test Pressure : 12 Kg/cm2 Boiler Scale Repaired The scales haven fallen on 110% of tubes so descaling
very quickly.
Safety Valve 1 POP Test Accepted Setting Pressure 8.25 Kg/cm2 and Open Pressure 8.25
Type of Valve : Safety Relief Valve Kg/cm2
Size of Vale: 80 mm
Serial No: 606453
Made in Japan
Safety Relief Valve 2 POP Test Accepted Setting Pressure 8.25 Kg/cm2 and Open Pressure 8.25
Type of Valve : Safety Relief Valve Kg/cm2
Size of Vale: 80 mm
Serial No: 606466
Made in Japan
Inspection Team- IES Consodium Team
1. Md. Amit Hasan (Amit), Application Engineer, IES Engineering Consortium.

Client’s Representative:
1. Mr. Mohosin , Senior Maintenance Officer , Apex Yarn Dying Limited.
Tested By: Witness IES Authority Approved

Name: Md. Amit Hasan Name: Mr: Mohosin Name:
ASNT Level –II (UT, RT, MT, PT,VT) Senior Maintenance Officer
Signature: Signature: Signature:
Date: 14/03/2020 Date: 14/03/2020 Date: 14/03/2020
PHOTOGRAPHS
Test Pressure !2.50 kg/CM^2 Boiler Gauge Accepted
Fire tube Boiler Leakage
PHOTOGRAPHS
Safety Valve Accepted Boiler Scale
Boiler Scale Boiler Scale
ULTRASONOIC THICKNESS GAUGING REPORT

Details of Inspection activites carried out with respect to scope of work:
Make: Thermax LTD Test Position: Burner Tube wall thickness
Equipment Name: Steam Boiler Tested Date: 13.03.2020
Model: SM-160 DH/10.54/1 MFG Year: 2007
Sl.No: Not Found Owner ID: Not Found
Capacity: 16 ton/hr
Registration No: BA:BO:5296
A B C
Zone 0⁰ 90⁰ 180⁰ 270⁰

A 18.0 18.5 18.5 18.2
B 17.2 17.5 17.6 17.8
C 17.3 18.0 18.0 18.0
Inspected by: Checked by:

Name:Md.Shadikul Huq Shezan Name:
Date of issue:13-03-2020
Inspection Centre:IES-Industrial Engineering Services

Details of Inspection activates carried out with respect to scope of work:
Make: Thermax LTD Test Position: Separation Wall of Burner Side

Capacity: 16 ton/hr
90⁰
0⁰ 180⁰
Fig. Separation Wall Burner Side
Zone 0⁰ 90⁰ 180⁰
A 20.7 20.7 20.7
B 20.8 21.0 20.8
C 20.7 20.7 21.1


Details of Inspection activites carried out with respect to scope of work:
Make: Thermax LTD Test Position: Separation Wall of Chimney Side
Capacity: 16 ton/hr
90⁰(Left side), 270⁰(Right side)
180⁰
270⁰ 90⁰
0⁰
Zone 0⁰ 90⁰ 180⁰ 270⁰

A 21.1 21.1 21.0 21.0
B 21.1 21.0 21.0 21.0
C 21.0 21.0 21.2 21.0
Fig. Separation Wall Chimnei Side


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IES-INDUSTRIAL ENGINEERING SERVICES

HYDRAULIC TEST REPORT

HYDRAULIC TEST REPORT

Inspection Team- IES Consodium Team

1. Md. Amit Hasan (Amit), Application Engineer, IES Engineering Consortium.

Tested By: Witness IES Authority Approved

Signature: Signature: Signature:

Date: 14/03/2020 Date: 14/03/2020 Date: 14/03/2020

Test Pressure !2.50 kg/CM^2 Boiler Gauge Accepted

Fire tube Boiler Leakage

Safety Valve Accepted Boiler Scale

Boiler Scale Boiler Scale

ULTRASONOIC THICKNESS GAUGING REPORT

Make: Thermax LTD Test Position: Burner Tube wall thickness

Zone 0⁰ 90⁰ 180⁰ 270⁰

Inspected by: Checked by:

ULTRASONOIC THICKNESS GAUGING REPORT

Make: Thermax LTD Test Position: Separation Wall of Burner Side

Inspected by: Checked by:

ULTRASONOIC THICKNESS GAUGING REPORT

Zone 0⁰ 90⁰ 180⁰ 270⁰

Inspected by: Checked by:

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