IES-INDUSTRIAL ENGINEERING SERVICES

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HYDRAULIC TEST REPORT

Test Report No. TUV~AUSTRIA-IES-02 Date 20.03.2020

Test Equipment Boiler Room Main Header Test Project Apex Yarn Dyeing Limited
Test Purpose:
Max. Allowable Working Pressure 6.5 Kg/CM2 Design Temp. Ambient temp.
2
Max. Allowable Test Pressure 9.75 Kg/CM Test Fluid Water
A. Test Procedure
Check point Status
Obtains test pressure after consulting the project engineer Obtained
Note: when hydrostatic test is performed on an existing pressure system, the original hydrostatic
test pressure must not be exceeded.
Completes pressure test plan and submits for approval Completed
Approves plan Approved
Approves plan (not required for routine testing of existing systems) Approved
Ensures the pressure gauges used have current calibration stickers Ensured
Removes all persons not directly involved with the test from the immediate test area Removed
Removes pressure relief valves or non-reclosing relief device from the vessel or test boundary Removed
where the test pressure will exceed the set pressure of the valve OR
Holds down each valve by means of an appropriate test clamp and pressurizes both sides of
non-reclosing relief devices Installs temporary, higher-rated devices where practical
Installs the calibrated test gauge so it is visible at all times Installed
Ensures the skillet blanks or test plugs or clamps are appropriate for use and are free of Ensured
obvious defects
Fills and vents system as necessary to remove as much air as practical Removed vent
system
Ensures that water used for the test is at not less than ambient temperature, but in no case less Ensured
than 70°F
Pressurizes the system, raising the pressure in the system gradually until the designated test Pressurized
pressure is achieved
Maintains this test pressure for 10 minutes before inspection. Then, if test is above maximum Maintained &
allowable working pressure (MAWP), reduces to MAWP while making a full thorough inspection Inspected
for leaks
Ensures the metal temperature at the time of the hydrostatic test does not exceed 120°F Ensured
If there is evidence of structural distortion, either rejects the system or repairs as advised by the Inspected(ok)
inspector
If there is leakage in the system, performs the following as appropriate: Inspected

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: ahies.bd@gmail.com, ashik@iestechbd.com, amit@iestechbd.com,Web:www.iestechbd.com
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 Ensure repairs is performed and returns to Step12 or
 Rejects the system
When the test is completed, vents the test pressure to atmosphere and returns relief devices to Normalized
normal configuration.

HYDRAULIC TEST REPORT

B. Finding:
Description Finding Result Remarks
Equipment : Boiler Room Main Leakage Accepted Satisfactory
Header All Steam Valve Accepted Valve seal is Damage
Epuipment No: N/A Pressure Gage Accepted satisfactory
Size:Diameter 12”,Length 10Ft Vessel Safety Valve Repair Calibrate To Working Pressure
Model: N/A
Manufacture : N/A

Inspection Team- IES-Industrial Engineering Services

1. Md. Amit Hasan, Application Engineer, IES-Industrial Engineering Services

Client’s Representative:
1. Sr

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: ahies.bd@gmail.com, ashik@iestechbd.com, amit@iestechbd.com,Web:www.iestechbd.com
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NDT & Electrical Inspection, Cathodic Protection, Mechanical service, NDT Instrument & Training

Tested By: Apex Tuv Austria Authority Approved

Name: Md. Amit Hasan Name: Mr. Md xxxxxx, Name:
ASNT Level –II (UT, RT, MT, Boiler Operator
PT,VT)
Signature: Signature: Signature:

Date: 20/03/2020 Date: 20/03/2020 Date: 20/03/2020

PHOTOGRAPHS

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: ahies.bd@gmail.com, ashik@iestechbd.com, amit@iestechbd.com,Web:www.iestechbd.com
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NDT & Electrical Inspection, Cathodic Protection, Mechanical service, NDT Instrument & Training

Safety Valve Pressure Gauge Accepted

Steam Line Valve Main Header

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: ahies.bd@gmail.com, ashik@iestechbd.com, amit@iestechbd.com,Web:www.iestechbd.com
 IES-INDUSTRIAL ENGINEERING SERVICES
NDT & Electrical Inspection, Cathodic Protection, Mechanical service, NDT Instrument & Training

House No-64(Gr. Floor), Road- 06, Block-A, Mirpur, Section-12, Dhaka-1216 Tel: 04477972245, 01710134359,017
11- 834576 E-mail: ahies.bd@gmail.com, ashik@iestechbd.com, amit@iestechbd.com,Web:www.iestechbd.com