HYDRAULIC TEST REPORT JUNE

2021
Prepared for

GMS Composite Knitting Ind.Ltd

House No-110, Lane No-6, Dhaka-1206

Prepared By
SCS PVT. Ltd
Plot No-33, Rabeya Complex,
Block-Kha, Section-10, Mirpur,
Dhaka-1216 Phone :01710-134959
 HYDRAULIC TEST REPORT
Test Report No. SCS-IES-062021-04 Date 06-06-2021
Test Equipment Air receiver Vessel-2 Test Project GMS Composite Knitting Ind. Ltd
Name of Area Compressor Unit -2 Test Code & API 510
Standard
Test Purpose:
Max. Allowable Working Pressure 5.5 Bar Design Temp. Ambient temp.
Test Pressure 8.0 Bar Test Fluid AIR
A. Test Procedure
Check point Status
Obtains test pressure after consulting the project engineer Obtained
Note: when hydrostatic test is performed on an existing pressure system, the original
hydrostatic test pressure must not be exceeded.
Completes pressure test plan and submits for approval Completed
Approves plan Approved
Approves plan (not required for routine testing of existing systems) Approved
Ensures the pressure gauges used have current calibration stickers Ensured
Removes all persons not directly involved with the test from the immediate test area Removed
Removes pressure relief valves or non-reclosing relief device from the vessel or test boundary Removed
where the test pressure will exceed the set pressure of the valve OR
Holds down each valve by means of an appropriate test clamp and pressurizes both sides of
non-reclosing relief devices Installs temporary, higher-rated devices where practical
Installs the calibrated test gauge so it is visible at all times Installed
Ensures the skillet blanks or test plugs or clamps are appropriate for use and are free of obvious Ensured
defects
Fills and vents system as necessary to remove as much air as practical Removed vent system
Ensures that water used for the test is at not less than ambient temperature, but in no case less Ensured
than 70°F
Pressurizes the system, raising the pressure in the system gradually until the designated test Pressurized
pressure is achieved
Maintains this test pressure for 10 minutes before inspection. Then, if test is above maximum Maintained & Inspected
allowable working pressure (MAWP), reduces to MAWP while making a full thorough inspection
for leaks.
Ensures the metal temperature at the time of the hydrostatic test does not exceed 120°F Ensured
If there is evidence of structural distortion, either rejects the system or repairs as advised by the Inspected(ok)
inspector
If there is leakage in the system, performs the following as appropriate: Inspected
 Ensure repairs is performed and returns to Step12 or
 Rejects the system
When the test is completed, vents the test pressure to atmosphere and returns relief devices to Normalized
normal configuration.
 HYDRAULIC TEST REPORT
TEST SPECIMEN Air receiver Vessel-2 Name of Area Compressor Unit -2

PROJECT NAME: GMS Composite Knitting Ind. Ltd

TEST INFORMATION
SYSTEM DESCRIPTION: An air receiver, sometimes referred to as a compressed air tank, is an integral part of any compressed air
system. The main purpose of this is to act as temporary storage to accommodate the peaks of demand from your system and to
optimize the running efficiency of your plant.
DESCRIPTION OF TEST BOUNDARIES: welding end of
the first circumferential joint for welded connections
are good quality. The face of the first flange for bolted,
flanged connections are good. The first sealing surface
for proprietary connections or fittings are good.
Non pressure parts welded directly to a pressure
retaining surface .Pressure retaining covers are good
quality. Pressure relief devices set top of the tank .

DESIGN TEMPERATURE: 100⁰c max. DESIGN PRESSURE: 25.0 kg/cm²

Working Pressure: 5.5 kg/cm²
TEST METHOD:  HYDROSTATIC ☑ PNEUMATIC
TEST FLUID: AIR APPLICABLE CODE: API 510
TEST REQUIREMENTS
REQUIRED TEST PRESSURE: 8.0 bar TEST FLUID TEMPERATURE: Ambient Temp.
REQUIRED TEST DURATION: 30 minutes AMBIENT TEMPERATURE: Normal
PRESSURE GAUGE RANGE : 0-15 kg/cm²
PRESSURE GAUGE NAME : H.SCO
PRESSURE GAUGE MFG : Unknown

TEST RESULTS
TEST DATE: 06-06-21 START TIME: 2.10  AM ☑PM
FINISH TIME: 2.40  AM ☑ PM
ACTUAL GAUGE PRESSURE: 5.5 bar/ 79.77 psi

TESTED BY: GMS Composite Knitting Ind. Ltd SCS PVT. Ltd AUTHORITY
Witness
Name: Md.Shadikul Huq Shezan Name: Abu Haydar Name: Engr. Arman Ahmed Razu
IES: ASNT Level –II (UT,MT,PT,VT) Asst. Manager SCS: Asst. Manager
Signature: Signature:

Date06/06/2021 Date06/06/2021 Date06/06/2021

 HYDRAULIC TEST REPORT
B. Finding:
Description Finding Result Remarks
Equipment : Air Receiver Vessel-2 Leakage Accepted Satisfactory
SL No : 02 Pressure Gage Accepted Satisfactory
ID : N/A Safety Valve Accepted Satisfactory
Manufacture: Unknown Sell Thickness (17.25mm) Accepted Satisfactory
Capacity: 4000 ltr
Manufacture Date: 10.9.1979
Working Pressure : 5.5 bar
Test Pressure : 8.0 Bar
Inspection Team SCS PVT. Ltd

1. Md. Amit Hasan (Amit), Application Engineer, SCS PVT. Ltd

Client’s Representative: Abu Haydar, Asst. Manager, GMS Composite Knitting Ind. Ltd

ULTRASONIC THICKNESS GAUGE REPORT

Test Equipment Modosonic Ultrasonic Thickness Gauge Test Date 06-06-2021
Test Specimen Air Reciver Tank-2 Unit mm
Location 0⁰ 90⁰ 180⁰ 270⁰
X 17.2 17.3 17.2 17.4
A 17.8 17.5 17.4 17.5
B 17.6 17.6 17.6 17.5
C 17.5 17.3 17.5 17.2
Y 17.3 17.4 17.3 17.3

Table: Air Receiver tank body plate thickness. 0⁰ Means name plate side of vessel .X =Bottom ,A,B,C= Body .Y=Top.

POP-UP-TEST
Model : HISE0 Valve open : 8.0 kg/cm² Remarks
Size : 1-1/2mm Valve close : 7.0 kg/cm² Satisfactory
Set. Pressure: 10 kg/cm² Time Duration:10 mintes

TESTED BY: GMS Composite Knitting Ind. Ltd SCS PVT. Ltd AUTHORITY
Witness
Name: Md.Shadikul Huq Shezan Name: Abu Haydar Name: Engr. Arman Ahmed Razu
IES: ASNT Level –II (UT,MT,PT,VT) Asst. Manager SCS: Asst. Manager
Signature: Signature:

Date06/06/2021 Date06/06/2021 Date06/06/2021

PHOTOGRAPHS
Project GMS Composite Knitting Ind. Ltd Date: 06-06-2021
Location Compressor Unit -2 Equipment : Air Receiver Vessel-2

TESTED BY: GMS Composite Knitting Ind. Ltd SCS PVT. Ltd AUTHORITY
Witness
Name: Md.Shadikul Huq Shezan Name: Abu Haydar Name: Engr. Arman Ahmed Razu
IES: ASNT Level –II (UT,MT,PT,VT) Asst. Manager SCS: Asst. Manager
Signature: Signature:

Date06/06/2021 Date06/06/2021 Date06/06/2021