SHRI SAMARTH FABRICATION LLP

Hydro Test Procedure

Hydro Test Procedure

DOC. NO.: SSFLLP/CECO/AFPL/DCMS/Hydro/00.

Rev. NO.: REV.00 (Dated – 08th April 2023).

--: OWNER :--

DCM SHRIRAM LIMITED

--: CONTRACTOR :--

ALLIED FURNACE PRIVATE LIMITED

--: SUPPLIER :--

CECO Emtrol Buell India Private
Limited

A Approved No Comments
For CECO - Quality Reviewed with Document needs to be
B
comment resubmitted
For Allied Furnace For DCM Shriram
Approved / Reviewed
DATE
DATE

SIGN

SIGN Name - Name -

NOTE: Review by client whether or not resulting in comments shall not relieve
Contractor of any obligations or requirements under the contract and it shall
not be construed as an authorization of or consent to any deviation from
contract.

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SHRI SAMARTH FABRICATION LLP
Hydro Test Procedure

Index

Section Contents

1 Scope

2 Reference standard

3 Responsibilities

4 Test Preparation

5 Test Medium

6 Test Temperature

7 Test Pressure

8 Procedure

9 Inspection

10 Post Hydro Test Activity

11 Inspection Report

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 SHRI SAMARTH FABRICATION LLP
Hydro Test Procedure

1. Scope

This procedure is applicable for leak testing of pressurizing Equipment’s.

2. Reference documents

Approved drawing.
Approved ITP

3. Responsibilities

Responsibilities related to leak testing in accordance to this procedure:

a. Production Engineer (PE)

i. Preparation and Performance of leak test

ii. Ensuring Safety requirements are met

b. Quality Control Engineer (QCE)

i. Monitoring of leak test

ii. Inspection during and after attainment of test pressure

iii. Recording of results and preparation of leak test report

In the absence of PE, the Production Manager (PM) and in absence of QCE, the Quality
Control Manager will carry out the above respective functions.

4. Test Preparation

a. Hydro testing shall be taken up after completion of welding joint.

The QCM shall review the ITP and accompanying documents for verification of
completeness of welding, and NDT prior to taking the Job for Hydro testing.

b. Prior to Hydro test PE shall ensure the following:

i. PT testing of welding joints.

ii. External surface of equipment, including welded faces, shall be cleaned of any
oil,grease, or other contaminants.

5. Test Medium
Water shall be used as test medium.

6. Test Temperature
Ambient.

7. Test Pressure
Test pressure shall be maintained as per approved drawing.

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Hydro Test Procedure

8. Procedure

i. Equipment shall be pressurized to pressure gradually. Test pressure shall be

maintained for 30 minutes.

ii. Check the leakage at the weld joint. If there is leakage at the weld joint,

water drops will be found.

9. Inspection

Pressure shall be maintained for a time sufficient to permit inspection of althe

welding joints. Visual inspection shall be carried out for all butt weld joints.
Leaking weld joints shall be clearly marked.

In case of leaks being found, the equipment shall be depressurized.

The re-welding of leaking weld joint or flange joint, weld joint shall be
carried out.The test shall be repeated to check the leakage of those weld
joints.

10. Post Hydro Test Activity

After completion of Hydro testing, the test pressure shall be graduallyreleased,
and vents opened.

11. Inspection report

After satisfactory completion of the Hydro test, the results shall be recordedin the
Hydro Pressure Test Report & equipment to be dry & clean.

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Hydro Test Procedure

Hydro Pressure Test Report

Report No. : Date :

Job No. : P.O. No. & Date :

Client : Equipment :

Project : Item Code :

Drawing No. & Rev. Procedure No. & Rev.
: :
(Client Document No.) (Client Document No.)
ITP No./MPS No.
: Qty. :
(Client Document No.)
Tag No./ Identification
:
No.
System Test Detail
Design :
Pressure
Test Pressure :

Temperature :

Test Position : Horizontal / Vertical

Medium : Air
Pressure Test Record
Duration : minutes

Pressure Gauge Details

Serial Number :

Make :

Range : kg/cm2
Calibration Report No.
& Date of calibration

Remarks if any :

Test Result :

Accepted Y Not Accepted X

Witnessed by TPI

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