SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Situ Strength Test of Fin Fan Coolers (Preparation) SAIC-E-2010 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Preparation for Pressure testing:

StrengthTest Pressure is the test pressure (NEW) indicated in the SAES-A-004,

A1
approved Safety Instruction Sheet. (SAES-A-005, Attach E-1) Para. 9.3

Fin fan exchangers shall be strength tested as specified below:

7.4.5.1 New Construction, refer to Appendix III of SAES-A-004
SAES-A-004,
A2 standard.7.4.5.2 Operating facilities
Para. 7.4.5
Strength tested in situ if the equipment has been transported. Refer
to Attachment 1

Temperature of water during hydrostatic testing is maintained at not 32-SAMSS-011,

A3
less than 17°C throughout the testing cycle. Para. 10.3.11

Hydrostatic test pressure hold for a minimum of one hour per 25 mm

32-SAMSS-011,
A4 of exchanger header thickness & in no case < than 1 hr. API 661
Para.1
Para. 10.3.2

Ensure that the Use of shellacs, glues, lead, etc., on gaskets during 32-SAMSS-011,
A5
testing is not used. Para.10.3.8

Fluids used for pressure testing are as follows:

1) Clean potable water, treated for control of bacteria and corrosion
2) For exchangers with stainless steel, monel or non-ferrous tubes,
the water does not contain more than 50 ppm chlorides. 32-SAMSS-011,
A6
3) For lube-oil and seal-oil exchangers the fluid to be used for Para. 10.3.3
pressure testing is the system fluid.

Strength testing preparation, pressurizing and inspection shall be

performed per SATIP-A-004-04. UTILIZE SAIC-A-2025 as a Pre-
A7 SATIP-E-007-01
Test Checklist & evaluate effectiveness of Fin Fan Cooler care
using Attachment 1.

NOTE: 1- Strength testing preparation, pressurizing & inspection shall be performed per SATIP-A-004-04. USE SAIC-A-2025. As the
opportunity affords itself, this pressure test & evaluation may be performed during the activities of chemical cleaning if pressures used in the
cleaning process will be close enough to that listed on the mfg stamp. Proponent shall be consulted to make this determination & shall concur
with using this method. 2- Use of shellacs, glues, lead, etc., on gaskets during testing is prohibited.

REMARKS:

REFERENCE DOCUMENTS:
1. 32-SAMSS-011, Manufacture of Air-Cooled Heat Exchangers, (19 February 2013)
2. SAES-A-004, General Requirements for Pressure Testing, (30 January 2011)
3. SAES-A-005, Safety Instruction Sheet, (21 March 2010)
4. SATIP-E-007-01, Saudi Aramco Typical Inspection and test Plan for Air Cooled Heat Exchanger (Fin Fan Cooler),
5. SATIP-A-004-04, Saudi Aramco Typical Inspection and Test Plan for Pressure testing of Pressure Vessels & Fin Fan Coolers,

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

Saudi Aramco: Company General Use

QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Situ Strength Test of Fin Fan Coolers (Preparation) SAIC-E-2010 30-Apr-17 MECH-

Attachment 1 - IN-SITU TESTING & CARE OF FIN FAN COOLERS

1. Follow these simple guidelines to assure good test results.
2. Make certain Fin Fans (on arrival) were treated very carefully.
3. Inspect the load on arrival for proper preservation & damage
The internals of exchangers shall be protected from corrosion by use of a non-toxic vapor phase corrosion inhibitor such as CORTEC VCI-309
or 307 or equivalent, applied at a rate of 0.1 kg/m³ fogged into the space. The inhibitor selected must be appropriate for the metallurgy of the
exchanger. Exchangers must be sealed vapor tight for the inhibitor to be effective. Alternatively, nitrogen blanketing or temporary coatings in
accordance with MIL-C-16173-D Grade IV (example Tectyl 846) may be used. Corrosion inhibitors for use on exchangers with stainless steel
& monel tubes must be chloride free, suitable for its intended use & not result in crevice corrosion. 32-SAMSS-011, Sect. 11

Stainless steel exchangers shall be protected from salt water and salt water spray during shipment. 32-SAMSS-011, Sect. 11

4. Fin Fan Coolers can "twist" if improperly lifted. BEWARE!!!

5. First thing, before it leaves the truck it arrives on! Inspection (camera)
6. Transit & erection clips & fasteners are checked closely for damage.
*PLAN Proactive supervision at handling points to assure they arrive ok.
7. UNLOAD & STORE ON HARD & EXTREMELY LEVEL SITES ALWAYS.
8. Plan staging areas close to Units to minimize handling
9. Corrosion Inhibitors can solidify, beware of opening these up.
10. Limit opening for "fit up" & piping work to good dry weather.
11. Keep system closed except when absolutely necessary.
12. Plan Test at test pressure on Manufacturer's Stamp.
If Chemical Cleaning (usually around 90 psi) is req'd, utilize this opportunity to meet the reqmt. (it's usually close enough)
Perform testing in accordance with good lay-up practices. Be Prepared to pull plugs and allow Proponent a visual exam.
Water removal after testing at low points can be assured by spool dropouts. Test as close to start-up as practical.
ALWAYS HAVE EXTRA PLUGS ON HAND (OR OVERNIGHT ACCESS AVAILABLE) IN THE EVENT OF TUBE/TUBESHEET LEAKS.

Saudi Aramco: Company General Use