ENGLISH ENGLISH ENGLISH ENGLISH

Installation user’s manual

version 6.3

DOS2005 / 2
2 SCALES
20 FORMULAS

SCALE “A” 8 PRODUCTS

SCALE “B” 4 PRODUCTS
1 LITRE-COUNTER

2004/108/CE (EMC) - 2006/95/EC (LVD)

SYSTEM IDENTIFICATION

ENGLISH ENGLISH ENGLISH ENGLISH

 SYMBOLS

The following symbols are used in the manual to draw the reader’s attention to important
points:

Caution! High Voltage !

Caution! This operation must be performed by specialist personnel.

Pay particular attention to the following points.

Further information.

GUARANTEE
24 months from the delivery document date. The guarantee covers only defected parts and includes the replacement parts and
labour. All shipping and packing costs are paid by the customer. It is possible to have the repair in guarantee on condition that the
returned product has not been transformed, damaged or repaired without authorization. No guarantee is applicable on returned
products without the original label and/or serial number. No guarantee against misuse.
Batteries: Laumas provides 1 year guarantee from the date of delivery note, against material defects or battery manufacturing faults.

Disposal of Waste Equipment by Users in Private Household in the European Union

This symbol on the product or on its packaging indicates that this product must not be disposed of with your other
household waste. Instead, it is your responsibility to dispose of your waste equipment by handing it over
to a designated collection point for the recycling of waste electrical and electronic equipment. The
separate collection and recycling of your waste equipment at this time of disposal will help to conserve
natural resources and ensure that it is recycled in a manner that protects human health and the
environment. For more information about where you can drop off your waste equipment for recycling,
please contact your local city office, your household waste disposal service or the reseller.
 TABLE OF CONTENTS

RECOMMENDATIONS FOR CORRECT INSTALLATION OF WEIGHT INDICATORS............................... 1

TECHNICAL CHARACTERISTICS ................................................................................................................ 2

MAIN FEATURES ........................................................................................................................................... 3

OPERATION ................................................................................................................................................... 3

ELECTRICAL CONNECTIONS ................................................................................................................ 4 - 6

FUNCTIONS OF THE DOS2005 KEYBOARD KEYS ................................................................................... 7

PASSWORD ................................................................................................................................................... 8

MV CELL TEST AND INPUT AND OUTPUT ................................................................................................. 9

LOAD CELLS VERIFY.................................................................................................................................. 10

STARTING PROCESS................................................................................................................................ ..11

TARE ZERO-SETTING ............................................................................................................................... ..11

INSTRUMENT CALIBRATED IN LABORATORY ....................................................................................... 12

CALIBRATION ....................................................................................................................................... 13 - 14

PROGRAMMING SYSTEM FORMULAS AND CONSTANTS.............................................................. 15 - 18

PROGRAMMING THE LITRE-COUNTER.................................................................................................... 19

BATCHING START VIA EXTERNAL CONTACT ....................................................................................... .20

BATCHING START BY KEYBOARD ................................................................................................... .20 - 21

FUNCTIONS OF KEYS DURING BATCHING.............................................................................................. 21

MANUAL BATCHING .................................................................................................................................. .22

RESUMING AFTER A POWER CUT............................................................................................................ 22

WEIGHT OSCILLATION FILTER ................................................................................................................ 22

ALARMS & DISPLAYS................................................................................................................................. 23

TOTALS (CONSUMPTION).......................................................................................................................... 24

PRINTING............................................................................................................................................... 25 - 27
 RECOMMENDATIONS FOR CORRECT INSTALLATION OF WEIGHT INDICATORS

- The entry into the cable board of cells must be independent ( on one side or the other of the
board ) and directly connected to the terminal board of the device without breaking by bearing
terminal boards or passing through troughs containing other cables.

- Use the " RC " filters on the instrument-driven coils of the remote control switches.

- Avoid inverter, if inevitable, use filters and separate with sheets.

- In case of 230Vac supply, use a 380/230Vac transformer avoiding to use the 380Vac phase and
the neutral.

- The installer of the board is responsible for securing the electrical safety of the indicators.

- It is a good norm to let the indicators always switch on to prevent the formation of condensation.

-1-
 DOS2005 / 2 SCALES

The DOS2005 system was designed for simultaneous batching of two scales and a litre counter
(max 20 Hz). Scale “A” handles a maximum of 8 products, while scales “B” handle a maximum of 4
products.

The system is composed by :

- Central unit DOS2005 (scale “A”) in DIN casing, panel front assembly, dimensions 144 x 96 x
80mm; hole 137 x 91mm, semi-alphanumeric display with seven 20mm five-digit segments.
Three inputs for load cells. Six output relays. On board calendar. IP64 protection for instrument
front panel.
- Six-relay external module installed in plastic container suitable for assembly of omega rail or DIN
guide, dimensions 115 x 80 x 55mm.
- RIPE instrument (scales “B”) in DIN casing, panel front assembly, dimensions 96 x 96 x 80 mm,
hole 91 x 91mm. Semi-alphanumeric display with seven 20 mm four-digit segments. Four output
relays. IP64 protection for instrument front panel.

On 4-digit display of scales “B”, values above 9999 are displayed with a floating point
(e.g. 11.50 for 11500).

OPTIONS:
(only function if batching is started via external contact).
EC : 12-formula selection from external commutator.
MC: possibility, via external switch, of multiplying the formula by a coefficient of between 0.5 and 6.
E : 12-formulas selection from external contacts.
ME: possibility, via 12 external contacts, of multiplying the formula by a coefficient of between 0.5
and 6.

TECHNICAL CHARACTERISTICS :
POWER SUPPLY 230 Vac +/-10% ; 50/60 Hz ; POWER CONSUMPTION 15 VA
No. LOAD CELLS IN PARALLEL max 12 x 350 Ohm distributed between the two scales
LOAD CELL SUPPLY 5 Vdc +/- 3%
INTERNAL DIVISION 10000
DISPLAY RANGE -3000 + 60000 (division 5)
MEASURING RANGE from – 4 mV to + 16,5 mV
DISPLAY INCREMENTS x 1 x 2 x 5 x 10
READINGS / SEC 6 / sec.
RELAY LOGIC OUTPUTS 6 + 6 + 4 ; 115Vca 2 A
LOGIC INPUTS 5
HUMIDITY (condensate free) 90 % max
STORAGE TEMPERATURE -20 + 70 C°
OPERATING TEMPERATURE -10 + 50 C°

-2-
 MAIN FEATURES

- Zero-setting and calibration completely via keyboard.

- Calibration of the scales can be performed by setting the full scale of the instrument and the
sensitivity of load cells (THEORETICAL CALIBRATION) or by means of a SAMPLE WEIGHT.
- Integrity control of the load cell connection.
- Keyboard batching start, with programmable cycle number (max 9999).
- Batching start via external contact for one cycle at a time.
- Autotare possible on first component of each scale.
- Pause and work time settings for tapping function from the slow value that has been
programmed.
- Automatic calculation of the fall value for each product.
- Memorisation and display of the consumed quantity of each product (x10, x100, x1000).
Consumption value can be viewed directly on the display of the instrument in standby mode or
printed, if printer is installed.
- Cycle may be resumed from the point at which it was interrupted, in the event of power cut-off.
- Litre counter settings may be modified even during the batching phase if not concluded.
- Optional manual batching via keyboard.

- PASSWORD: access to constants programming may be blocked (formulas only).

OPERATION

The operator, or the external logic, starts batching. The DOS2005 closes the litre counter contact
and makes sure that each scale is disabled and that the weight shown is lower than the set
minimum weight. If these conditions are not met, the apparatus displays various alarm messages
and does not begin batching if the scale is alarming.
After the previous conditions have been checked, it carries out the autotare, if applicable, and closes
the contact of the first product of each scale involved in batching.
After the set value minus the slow value has been reached, the product contact will be opened and
closed at the pause and work times (tapping phase). After the set value has been reached for that
product, minus the fall value, the DOS2005 opens the contact and after the waiting time, memorises
the consumption values and moves to the next product, and so on until the last product, after which,
the cycle end contact is closed of the scale that has finished batching and, the printer, if installed,
prints out the data. The cycle end contact remains closed until the operator or the external logic
begins unloading the scales. When the minimum weight has been reached and after the safe-
emptying time has elapsed, the cycle end contact opens, thus enabling automatic arrest of the
unloading phase.
When a new start is activated by the operator using an external push button, or if several cycles
have been programmed on the keyboard, the scale that has finished unloading and that is disabled
can begin another batching cycle, even if the other scales have not finished. Maximum displacement
from scales to scales is one cycle).

-3-
 ELECTRICAL CONNECTIONS

Warning: the following procedures must be executed by skilled workers.

All the connections must be executed while the instrument is switched off.

CONNECTING THE DOS2005 INSTRUMENT (SCALE “A”) :

- Terminals L, N : power supply 230 VAC

Inputs:
- Terminal 15 common inputs, load cell shielding
- Terminals 15 - 16 : CYCLE START from external contact with Option EC (12 formulas called by
external switch) or Option E (12 formulas called by 12 external contacts). When this contact is
closed for a minimum of 5 seconds, the formula selected by the switch or external contact will be
recalled.
- Terminals 15 - 17: LITRE COUNTER pulse input ( MAX 20 HZ ).
- Terminals 15 -18 : ENABLE SCALE “A” the contact must be closed for at least 5 sec. to enable
the batching cycle to start (must be open during the unloading phase).
- Terminals 15 - 19 : ENABLE SCALE “B” the contact must be closed for at least 5 sec. to enable
the batching cycle to start (must be open during the unloading phase).
- Terminals 15 - 20: MULTIPLIER (MC option) ; multiplying the formula by a coefficient of between
0.5 and 6.

COMMUTATOR MULTIPLIER
position 1 = x 0,5 position 2 = x 1 position 3 = x 1,5 position 4 = x 2
position 5 = x 2,5 position 6 = x 3 position 7 = x 3,5 position 8 = x 4
position 9 = x 4,5 position 10 = x 5 position 11 = x 5,5 position 0 = x 6

Connecting load cells:

Terminals 21, 22, 23, 24, Load cells SCALE “A”
Terminals 25, 26, 27, 28, Load cells SCALE “B”
Connect terminal 29 to terminal 31.
Connect terminal 30 to terminal 32.
Connect the load cell shield to terminal 15 of scale “A”.

Connecting RIPE instrument (SCALES “B”):

Terminals 41, 42

Connecting to “HDY6” 6-relay module :

Terminals 41, 43

-4-
Outputs:
- Terminals 3,- 4 : PRODUCT 1 A ( SCALE “A” )
- Terminals 5, 6 : PRODUCT 2 A
- Terminals 7, 8 : PRODUCT 3 A
- Terminals 9,10 : PRODUCT 4 A
- Terminals 11,12 : PRODUCT 5 A
- Terminals 13,14 : PRODUCT 6 A

“HDY6” 6-RELAY MODULE:

- Terminals 3, 4 : PRODUCT 7 A ( SCALE “A” )

- Terminals 5, 6 : PRODUCT 8 A
- Terminals 7, 8 : LITRE COUNTER
- Terminals 9,10 : CYCLE END A
- Terminals 11,12 : CYCLE END B ( SCALE “B” )

“RIPE” INSTRUMENT ( SCALE “B”) :

- Terminals L, N : power supply 230 VAC

- Terminals 3, 4 : PRODUCT 1 B ( SCALE “B” )
- Terminals 5, 6 : PRODUCT 2 B
- Terminals 7, 8 : PRODUCT 3 B
- Terminals 9,10 : PRODUCT 4 B

WHEN THE VALUE ON THE REPEATER ON SCALE “B” GOES OVER FOUR DIGITS, IT IS
AUTOMATICALLY DIVIDED BY 1000 USING TWO DECIMALS, THE UNIT OF
MEASUREMENT GOES FROM GRAMS TO KILOGRAMS OR FROM KILOGRAM’S TO
TONNES. FOR EXAMPLE 15980= 15.98 ; 2931.3= 2931 ; 279.34 = 279.3.

-5-
 OPT. EC
6 7 8
5
4 9
3 10
LOAD
CELL

ENABLE SCALE A
ENABLE SCALE B
MULTIPLIER (MC opt.)
LITRE-COUNTER
COMMON
START
2 11 LOAD
1 12
SCALE A CELL
OPTIONS E - ME CONNECT THE

Excitation - A
Excitation + A
Signal - A
Signal + A
SCALE B
LOAD CELL SHIELD TO

Excitation - B
Excitation + B
Signal - B
Signal + B
THE TERMINAL N. 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
OPT. MC
6 7 8
5
4 9
3 10
2 11
1 12
6-RELAY MODULE DOS2005/2
SCALE "A"

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

41 43 L N 3 4 5 6 7 8 9 10 11 12 13 14

230 41 42 43 L N 3 4 5 6 7 8 9 10 11 12 13 14
PROD. 7 A

PROD. 8 A

LITRECOUNTER

CYCLE END A

CYCLE END B

Vca
230
Vac
PROD. 1 A

PROD. 2 A

PROD. 3 A

PROD. 4 A

PROD. 5 A

PROD. 6 A
MAX DISTANCE
between Scale "A"
and Scale "B"
1 meter SCALE "B"

11 12 13 14

L N 3 4 5 6 7 8 9 10

230
Vac
PROD. 1 B

PROD. 2 B

PROD. 3 B

PROD. 4 B

-6-
 FUNCTIONS OF THE DOS2005 KEYBOARD KEYS (SCALE “A”)

TOT : to display consumption (if enabled).

H2O : if pressed during batching, displays the amount of water programmed which decreases
towards zero when the pulses are received from the meter.

MAN : to enter and exit manual batching.

DOSA : to start or finish batching.

MENU : gives access to programming system formulas and constants, if pressed while the weight
is displayed.
If pressed during batching, displays the number of the formula and the current cycle for 2 seconds.

: resets scale tare in the weight display. To scroll through the list of constants during
programming (hold this key to scroll more quickly from one item to the next) and in parameter
settings to increase the number displayed.

: corrects displayed weight. To scroll through the list of constants during programming (hold this
key to scroll more quickly from one item to the next) and in parameter settings to decrease the
number displayed.

ENTER: to confirm and memorise data that has just been modified; or, during programming to
display the value set in the constants and formulas.

-7-
 PASSWORD

It is possible to deny access to constants programming, leaving access to formulas only.

Switch off the instrument and switch back on by holding MENU, you will see “C.0.S.c.”; press
immediately, you will see “M – C”; press again and you will see:
“PASS”; confirm with ENTER and you will see the set value; with the and keys select:

0 = Password entered: access denied to constants programming; it is only possible to access

formula programming.

1 = Password removed.

Confirm with ENTER and you will see “FILt.A” displayed; press MENU to exit.

-8-
 mV CELL TEST and INPUT AND OUTPUT

Switch on the instrument by holding the MAN key until “H.A..n.d.” appears. Press to scroll
through the next displays:

“SEGnA” mV response value of the scale “A” cells.

“SEGnb” mV response value of the scale “B” cells.

“F0rMU” displays the position of the switch; if the circuit is open or if the switch is not
connected, “F99F” is displayed. Rotate the switch anticlockwise until it
stops; put the knob to number 1; check that “F 1F” is displayed when the
start input is closed. Check that the display changes from “F 1” to “F12”
when the knob is turned clockwise from position 1 to position 0 (close
START input every time the position is changed).

“MOLt1” displays the position of the switch; if the circuit is open or if the switch is not
connected, “M9.9M” is displayed. Rotate the switch anticlockwise until it
stops; put the knob to number 1; check that “M0.5M” is displayed when the
start input is closed. Check that the display changes from “0.5” to “6.0”
when the knob is turned clockwise from position 1 to position 0.

“Out P1A”
Press ENTER to open and close PROD. 1 scale “A” output; use and to
scroll and select from “P1A” to “P8A” (scale “A” products), from “P1b to P4b”
(scale “b” products), and the four outputs “COUNt”(litre counters), “F.C.A” (cycle
end scale “A”), “F.C.B”.
Use to return to “SEGnA” . Press the MAN key to exit at any time.

N.B. the three enable statuses and the status of the litre counter input can
be checked by ensuring that the relevant LED is lit on the keyboard when
input is closed.

-9-
 LOAD CELLS VERIFY

Load cells resistance measure:

Use a tester with a battery lower than 9 VDC.

- Disconnected the load cells from the amplifier, verify that there is not any moistness caused by
condensed water or infiltration of water. So proceed cleaning the system or replacing it .
- Proceed with the measurement of the resistance as follow:
- Value between the positive supply and the negative supply must be about 350 ohm or similar at
one indicated on the load cell data sheet.
- Value between the positive signal and the negative signal must be about 350 ohm or similar at
one indicated on the load cell data sheet.
- Isolation value between the screen and any other conductor must be superior to 20 millions ohm.

Load cells tension measure:

Use a tester with a battery lower than 9 VDC ( or use the test function for measuring mV )

- Take out from underneath the container the cell you intend to verify.
- Connect the positive and negative supply of the load cell to the amplifier and verify a supply of 5
Vdc + / - 3 %.
- Measure the signal between the positive and the negative signal wires directly connected to the
multimeter, verify a signal between 0 and 0,5 mV dc ( thousandth of a volt ).
- Put force on the cell and verify an increment of the signal.

IN CASE THAT ONE OF THE ABOVE CONDITIONS IS NOT VERIFIED, CONTACT THE
TECHNICAL ASSISTANCE SERVICE.

- 10 -
 STARTING PROCESS
Supply the instrument, wait for about 5 minutes so that all components reach a steady temperature.
Make sure that the displayed weight is positive and that increases if one subjects the container to a
force weight. In case the instrument displays a negative value , check the load cells connection and
the correct load cells installation (loading direction).
Check the correct mechanical installation of the container ( the position of tubes, mounting
accessories, etc. ).

TARE ZERO-SETTING
( ONLY FOR INSTRUMENT ALREADY CALIBRATED IN LABORATORY)

Make sure that the container is empty and press ; you will see “tArAA” ; hold and press the
MAN key, “ tArAb” will be displayed.

While “tArAA” or “tArAb” are displayed, press ENTER simultaneously and the tare of the selected
scale will be reset.
If the key is held with the required scale for more than 10 seconds, the reset value for that
scale will be displayed preceded by the symbol “ t ”.

- 11 -
 INSTRUMENT CALIBRATED IN LABORATORY

Values set SCALE “A”:

“CELL.A” ( ); “nU-U.A” ( ); “rISO.A" ( )

Values set SCALE “B”:

“CELL.b” ( ); “nU-U.b” ( ); “rISO.b" ( )

In this case the instrument has been supplied already calibrated. Proceed with the calibration
check.

INSTRUMENT CALIBRATION CHECK:

Ensure that the container is empty and that the instrument displays zero. Place a significant amount
of products in the container (equal to at least 50% of the maximum quantity to be weighed) and
ensure that the instrument indicates the correct value.
- If there is a significant difference between the displayed value and effective amount ( greater
than 1-2% ) check that this is not caused by a mechanical fault and check the electrical connections
of the cell and the cell loading position.
- If the difference is not significant but around 1-2 % proceed with paragraph CORRECTION VIA
KEYBOARD OF THE INDICATED WEIGHT.

CORRECTION VIA KEYBOARD OF THE INDICATED WEIGHT:

From the weight display press and hold, you will see “CAL.A”, alternating with the weight of
scale A; press the MAN key simultaneously to select “CAL.b” alternating with the weight of scale B.
Depending on the displayed scales (“CAL.A” or “CAL.B”) press ENTER simultaneously and you will
see the weight value of the selected scale blinking; use the and keys to set the value of
the quantity actually present in the container, confirm with ENTER and you will momentarily see
“CAL.A” (or “CAL.B”) then the correct indication will be displayed and saved.

If during the weight correction the “ErrO” (error) message is displayed, this means
that the mV that reach the instrument are not proportional to the weight that is meant
to be displayed. It will therefore be necessary to recalibrate the instrument (see
THEORETICAL CALIBRATION) and repeat the check for a known weight (sample).

- 12 -
 INSTRUMENT TO BE CALIBRATED

In case the instrument has not been supplied already calibrated; proceed with calibration, tare
resetting and the calibration check.

THEORETICAL CALIBRATION OF THE INSTRUMENT

to go to the next parameter without entering to program it.

ENTER to access parameter settings.
and to set the desired value of the parameter.

Switch off the instrument and switch back on by holding MENU, you will see “C.0.S.c.”, press
and you will see:

“FILt.A” Press and you will see:

“dECP.A”
Confirm with ENTER and the value will appear. Using and set the
number of decimals for scale “A” (value from 0 to max 3 decimals).
Confirm with ENTER and you will see:

“CELL.A” Set 10% of the full scale of the cells of scale “A”, including decimals (e.g. 4
x 2500 kg cells; F.S. 10000 kg ; 10% = 1000 kg) ; (e.g. 4 x 250 kg cells,
one decimal; F.S. 1000.0; 10% = 100.0 kg ). Max settable value = 6000.

“nU-U.A” Set the cell sensitivity expressed in mV/V (normally 2.000) for scale “A”.

“rISO.A” Set the resolution value of the system of scale “A” (by 1, by 2, by 5, by 10)

“FILt.b” Press and you will see:

“dECP.b” Set the number of decimals for scale “B” (value from 0 to max 3 decimals).

“CELL.b” Set 10% of the full scale of the cells of scale “b”, including decimals (e.g. 4 x
2500kg cells; F.S. 10000 kg; 10% = 1000kg); (e.g. 4 x 250kg cells, one
decimal; F.S. 1000.0; 10% = 100.0 kg). Max settable value = 6000.

“nU-U.b” Set the cell sensitivity expressed in mV/V (normally 2.000) for scale “b”.

“rISO.b” Set the resolution value of the system of scale “B” (by 1, by 2, by 5, by 10)

- 13 -
 “dECCO” Press the MENU key to exit from theoretical calibration.

After “ Theoretical calibration “ proceed as follows:

- SET THE TARE TO ZERO (see paragraph TARE ZERO-SETTING).
- CHECK THE INSTRUMENT CALIBRATION ( see the paragraph INSTRUMENT CALIBRATION
CHECK ).
- If necessary, CORRECT THE DISPLAYED WEIGHT (see paragraph CORRECTION VIA
KEYBOARD OF THE INDICATED WEIGHT).

- 14 -
 PROGRAMMING SYSTEM FORMULAS AND CONSTANTS

to go to the next parameter without entering to program it.

to return to the previous parameter without entering to program it.
Press ENTER to display the set value and to confirm it.
Press and to modify the set value.

N.B. : Each time data is modified and then confirmed with the ENTER key, the LED to the
right of the display will light up for a second showing that the data has been saved.

Proceed to programming of formulas and constants by pressing the MENU key on the DOS2005
keyboard in the weight display; you will see:

“F 1” Programming formulas from 1 to 20 ( F 1 = formula 1; F 2 = form. 2; etc.)

If cycle start is activated via external contact it is possible to use only the first 12
formulas.
Press ENTER, the “1 OUTA” LED will blink and at the same time you will see "
P1A " displayed for 1 second, then the weight set for the first product on scale
“A” will appear; this can be changed using the and keys to increase or
decrease the value, then confirm it with ENTER; the ”2 OUTA” LED will begin to
blink and " P2A " will be displayed; proceed in the same way up to the eighth
product. When the last product is confirmed, the “1 OUTb” LED will blink and at
the same time you will see " P1b " displayed for 1 second, then the weight set for
the first product on scale “B” will appear; this can be changed using the and
keys to increase or decrease the value, then confirm it with ENTER;
proceed in the same way up to the fourth product. When the last product is
confirmed, the “ OUT COUNT” LED will blink and the value of the litre counter
weight will appear; this can be changed using the and keys, then
confirm it with ENTER; " F 2 " (Formula 2) will appear. Proceed with
programming formula 2 and so on for the following formulas.

N.B. : If during programming the products for scale “A”, scale “b” and the litre counter the
sum of the set values is above the respective maximum weights “PA”, “Pb”, “PCOUN”,
when confirmation is given, the instrument will not allow passage to the next item and the
value will blink. The operator must reduce the value, confirm and then look for the setting
error.

If the PASSWORD has been enabled on the constants (“PASS” = 0, see page 8), when
the last value of formula 20 is confirmed using ENTER, "F 1" will be displayed again;
press MENU to exit programming and return to the weight display.

- 15 -
 If the PASSWORD has not been entered (“PASS” = 1, see page 8), after confirming
the last value of formula 20 with ENTER, you will be taken to constants programming
and you will see:

“PA _ _ ” minimum weight for scale “A” expressed in the units of measurement of the
system; value for which the scale is considered empty. If the weight on the scale
is greater than this value when a formula is called for batching, the " tArA "
message will be displayed and batching will not be enabled.
Press ENTER to display the set value, use and to modify it and then confirm it with
ENTER. You will see:

“Pb _ _ ” minimum weight for scale “b” expressed in the units of measurement of the
system; value for which the scale is considered empty. If the weight on the scale
is greater than this value when a formula is called for batching, the " tArA "
message will be displayed and batching will not be enabled.

“ t.SIC ” safe-emptying time (maximum 999.9 seconds): the time that the instrument
waits during unloading, after reaching the minimum weight and before opening
the cycle end contact, and then before interrupting unloading to obtain perfect
emptying of the scale.

“P A ¯ ¯ ” maximum weight for scale “A” expressed in the units of measurement of the
system; maximum value that the scale can contain. The instrument does not
allow programming of a formula whose sum of products is greater than this
value.

“P b ¯ ¯” maximum weight for scale “b” expressed in the units of measurement of the
system; maximum value that the scale can contain. The instrument does not
allow programming of a formula whose sum of products is greater than this
value.

“PCOUn” maximum weight for the litre counter expressed in the units of measurement of
the system; maximum value that the litre counter can batch. The instrument does
not allow programming of a greater quantity than this value in the formula.

“PAUSA” pause time (maximum 999.9 seconds): time between the end of batching of one
product and the start of the next.

“o.VOLO” Fall (product falling when batching is stopped).

0 = manual fall
1 = automatic fall.

- 16 -
“VOLO” Fall value (product falling when batching is stopped) expressed in the units of
measurement of the system. Product batching is stopped when the weight
reaches the value set for the formula minus the fall value.
If MANUAL FALL ( “o.VOLO” = 0 ) is set in the o.VOLO constant, the operator
will program the fall value, which will then remain fixed.
If, on the other hand, AUTOMATIC FALL (“o.VOLO” = 1 ) has been set, the
instrument will automatically calculate the fall value after each batching cycle.

To program the fall value manually or view the fall values calculated by the
instrument, follow these steps:
Confirm with ENTER, the “1 OUTA” LED will blink and you will see " P1A "
displayed for 1 second, then the fall value of the first product will appear; this can
be changed using the and keys, then confirm it with ENTER; the ”2
OUTA” LED will blink and " P2A " will be displayed; proceed in the same way up
to the eighth product. When the last product is confirmed, the “1 OUTb” LED will
blink and at the same time you will see " P1b " displayed for 1 second, then the
fall setting for the first product on scale “b” will appear; this can be changed
using the and keys; press ENTER to confirm it; the ”2 OUTb” LED will
begin to blink and " P2b " will be displayed; proceed in the same way up to the
fourth product for scale “b”. When the last product is confirmed you will see:

“LEnto” slow (expressed in the units of measurement of the system), value for enabling
the tapping phase, i.e. opening and closing of the product relay with the timing
defined in “LE.on” and “LE.oF”.
The slow phase begins when the weight reaches the value set for the formula
minus the set slow value.
Confirm with ENTER, the “1 OUTA” LED will blink and you will see " P1A "
displayed for 1 second, then the slow value of the first product will appear; this
can be changed using the and keys, then confirm it with ENTER; the
”2 OUTA” LED will blink and " P2A " will be displayed and then the slow value of
the second product; this can be changed using the and keys, then
confirm it with ENTER. Proceed in the same way for all products up to the fourth
product of scale “b”.

“LE.on” time expressed in seconds ( max 999.9 ) in which the product relay remains
closed in batching during the slow phase (tapping).

“LE.OF” time expressed in seconds ( max 999.9 ) in which the product relay remains
open in batching during the slow phase (tapping).

- 17 -
 “A.tAr” autotare
0 = autotare disabled ;
1 = autotare enabled (at the start of batching scales “A” and “b” will be reset
provided that the weight is lower than the minimum weight programmed under
“PA _ _” , “Pb _ _” in constants).

“ tot ” Consumption.
0 = consumption disabled;
1 = consumption in kg x 10;
2 = consumption in kg x 100;
3 = consumption in kg x 1000;
For example: if 115kg of a product are batched and the setting is 1, the total
product is displayed as 11; this is so even if there is a decimal place, so in the
case of 12.7kg, 12 will appear on the display. It is possible to calculate
consumption up to the maximum value of 60,000, so with multiplier 1 the actual
maximum value becomes 600,000, with multiplier 2 the actual value becomes
6,000,000, with multiplier 3 it becomes 60,000,000. The multiplier should be
selected and set appropriately so that it does not fill the register (60,000), before
the expected period for zero-setting consumption, e.g. a day, a week, a month.

If the figure 59000 is exceeded for product 8A, the instrument displays the
message “tOt8A” alternating with the weight. To halt the alarm, delete and
disable consumption.

N.B. When consumption values are printed, the full figures are shown.

“ StA ” Print.
0 = automatic printing disabled (the printing of formulas, constants and
consumptions will still be allowed)
1 = printing enabled (batching data including time and date will be printed at the
end of every cycle)

“ Ora ” Timing

“ Gior ” day

“ MESE ” month

“ Anno ” year

Press ENTER to return to “F 1”.

Press MENU to exit programming.

- 18 -
 PROGRAMMING THE LITRE-COUNTER

Press ENTER to display the set value and to confirm it.

Press and to modify the set value.

Switch off the instrument and switch back on by holding MENU, you will see “C.0.S.c.”, press
until you see:

“ dECCO ” decimals of the litre counter (COUNt)

Value settable from 0 to 2

“ PIMPU ” value in kg corresponding to an impulse external to the litre counter expressed

with two decimals.

Confirm with ENTER and you will see “PASS” displayed; press MENU to exit.

- 19 -
 BATCHING START VIA EXTERNAL CONTACT (OPTION E – EC)
WITH SELECTION OF 12 FORMULAS VIA SWITCH OR VIA EXTERNAL CONTACTS

When the formula is called by the external contact the formula will be executed only
once.

Select the formula to be batched via the external contacts or the switch.

Close the CYCLE START external contact and the number of the formula that is about to start will
be displayed for 1 second. The batching phase will begin from here.

N.B. When batching of the same formula is called via external contact, the DOS2005 can begin
batching on a scale even if the other scales and the litre counter have not yet terminated the
previous batching cycle. This operating mode enables a reduction in batching times.

BATCHING START VIA DOS2005 KEYBOARD

Press the DOSA key and the previously selected formula will be displayed; using and
select the one that is to be executed (from 1 to 20 formulas) and confirm with ENTER; " n.c. "will be
displayed for one second; and then the value; using and set the number of formula cycles,
that is the number of times (between 1 and 9999) that you want the formula to be repeated, then
confirm with ENTER.

Before batching starts the instrument will check that:

- the formula is programmed, otherwise it will flash the warning “F_ _ _” ; press DOSA to exit.

- If there is a multiplier the sum of the products programmed for scales “A”, “b” and the litre
counter must not be greater than the maximum weight programmed in constants, otherwise these
warning signals will be flashed for the respective scales: “PA ¯ ¯” , “Pb ¯ ¯” , “PCOUN”. Press
DOSA to exit.

Once the above conditions have been checked, the DOS2005 closes the output of the litre counter
and before the start of batching on the scales it checks that:

- the enable contacts for scales “A”, “b” are closed, otherwise these signals will be flashed :"ConSA"
or "ConSb" . Close the contacts to start batching or exit by pressing DOSA.

- scales “A”, “b” are tared, i.e. the weight is lower than the minimum weight set in the constants,
otherwise the " tArAA" , “tArAb” signals will flash on the display. Press DOSA to exit and bring the
system back to tare in order to start batching.

After checking the previous conditions, the instrument begins batching simultaneously for scales “A”,
“b”.
If autotare is enabled, the weight of scales A” and “b” will be reset to zero.
- 20 -
Batching scale “A”: The batching cycle starts and is indicated when the DOSA LED lights up. If
the “LE.on” and “LE.Of” values and the slow value have been programmed, the contact of the scale
“A” product will be opened and closed for the whole of the slow phase until the weight is reached.
Once the programmed formula quantity has been batched, the product contact will be opened, with
the fall value taken into consideration. The LED/s of the next product programmed in the formula
will blink for the whole of the pause time, and then will remain lit when the contact of the relevant
product is closed.
When batching has finished the cycle end contact will be closed and the “END” LED will be lit.
Cycle end will remain closed until the set minimum weight has been reached and the safe-emptying
time has passed, thus allowing automatic unloading to take place.

Batching scale “b”: The batching cycle starts and is indicated when the DOSA LED lights up. If
the “LE.on” and “LE.Of” values and the slow value have been programmed, the contact of the scale
“b” product will be opened and closed for the whole of the slow phase until the weight is reached.
Once the programmed formula quantity has been batched, the product contact will be opened, with
the fall value taken into consideration. The LED/s of the next product programmed in the formula will
blink for the whole of the pause time, and then will remain lit when the contact of the relevant
product is closed.
When batching has finished the cycle end contact will be closed and the “END” LED will be lit.
Cycle end will remain closed until the set minimum weight has been reached and the safe-emptying
time has passed, thus allowing automatic unloading to take place.

Batching litre counter (COUNt) : When the external logic starts batching in the litre counter by
closing the LITRE COUNTER contact (“led OUT” lit) counting of the meter pulses will begin (“in
COUNT” LED blinking to show the arrival of pulses). When the set value has been reached, the
LITRE COUNTER contact will be opened. The end of the batching cycle is signalled by the “OUT
COUNT” LED flashing for 5 seconds.

If the printer is installed and enabled in constants “StA=1”, the data of all scales will be
printed at the end of the batching cycle.

FUNCTIONS OF KEYS DURING BATCHING (interrupting batching)

- When H2O is pressed the DOS2005 keyboard will display the quantity of liquid to be batched; it
is possible to change the set value (even during batching) by using the arrow keys.
- When DOSA is pressed on the DOS2005 keyboard the " HALt " signal will flash and batching will
be interrupted temporarily. Press ENTER to resume batching, or press DOSA to interrupt batching
completely and return to the weight display.
- When MENU is pressed on the DOS2005 keyboard, for 1 second you will see the formula
number and the number of cycles for each scale (e.g. F 20 A12 b 11) .

- 21 -
 MANUAL BATCHING
Press MAN using and and select from P1A to P8A (scale “A” products), from P1b to P4b
(scale “b” products – the weight of scale “b” is displayed on scale “A”), COUNt output (litre counter –
the litre counter pulses are displayed on scale “A”) and the three F.C.A. “F.C.b”, outputs which
enable unloading of the scales.
Select the required product and the relevant LED will light up; use the ENTER key to close the
contact and the weight will increase on the display; when the required weight is reached, press
ENTER again to open the contact and stop batching. The DOS2005 memorises the consumption
and if the printer is enabled (“StA=1”) it sends the data for printing with the date, time and quantity.
After c. 3 seconds it will be possible to select a new product or terminate using the MAN key.

RESUMING AFTER A POWER CUT

If there is a power cut during batching (including during the unloading phase, with the cycle end
contact closed), when the current is restored the " bLoC " signal will flash on the display; confirm
using ENTER and batching will resume from where it was interrupted; when DOSA is pressed, the
consumption will be saved and then interrupted and you will be taken back to the weight display.

WEIGHT OSCILLATION FILTER

In the event of instability of the instrument due to vibrations or installation with mixers, it is possible
to set the FILTER parameter to alleviate the problem. Each scale has its own filter parameter. To
reduce oscillations increase the filter value; the greater the set value, the slower the weight variation
on the display.

Press ENTER to display the set value and to confirm it.

Press and to modify the set value.

Switch off the instrument and switch back on by holding MENU, you will see “C.0.S.c.”, press
and you will see:
“FILt.A ” filter value set for scale “A” ( 0.4 default ).
Value settable from 0.0 to 10.0 seconds
Press to scroll through the parameters until you see:

“ FILt.b ” filter value set for scale “b” ( 0.4 default ).

Press to scroll through the parameters until you see:

Confirm with ENTER and you will see “DECP.b” displayed; press MENU to exit.

- 22 -
 ALARMS AND DISPLAYS

“TarAA” or “TArb” (blinking) is displayed if at the start of the batching, a weight on the scales is
greater than the minimum set in constants. Re-tare the scale to start batching or press DOSA to
cancel.

“F _ _ _” (blinking) is displayed if at the start of the batching the called formula has not been
programmed. Press DOSA to exit.

“ConSA” or “ConSb” (blinking) is displayed when the ENABLE contact is not closed at the start of
batching ( CONS A o b o C LED is off). To enable batching close the enable contact or switch of the
alarm by pressing DOSA.

“P A ¯ ¯” or “P b ¯ ¯” or “PCOUN” (blinking), is displayed, only if the multiplier is present,

when at the start of batching the sum of programmed components in the formula is greater than the
maximum weight set for each scale. Press DOSA to exit.

“HALt” (blinking) appears when the DOSA key has been pressed during batching and the cycle
has been stopped temporarily. Press DOSA again to interrupt batching completely or ENTER to
resume.

“bLoC” shows that there is no current during batching; press DOSA to cancel the cycle or the
ENTER key to start at the point in which batching was interrupted when the power was cut.

“TOt4C” shows that the value of 60000 of product consumption has been reached for product 4C;
delete consumption to remove the alarm.

“AL_ _ _ _1”or “AL_ _ _ _2” : cell supply alarm ( “AL_ _ _ _1” on scale A, “AL_ _ _ _2” on scale B)
is displayed when one or both supply conductors are disconnected. It is also displayed when the
instrument detects no cell connected.
“SEGN 1” or “SEGN 2” : cell alarm signal ( “AL_ _ _ _1” on scale A, “AL_ _ _ _2” on scale B ) , is
displayed when one or both signal conductors are disconnected or when the response signal of the
load cells is greater than 15 mV.

- 23 -
 TOTALS (CONSUMPTION)

N.B. : It is possible to calculate and display consumption for each product, only if they have
been enabled under " tOt " in the internal parameters of the system.

Press TOT to access the relevant LED; the day, month and time of the last cancellation will appear;
confirm using ENTER ; the selected multiplier will appear for 1 second (10, 100, 1000, see internal
parameters) followed by " PA1 " for 1 second and the consumption of the first product. Confirm with
ENTER and " PA2 " will appear followed by the consumption of the second product, confirm with
ENTER and proceed with the next products and the litre counter “COUNt”.

Deleting: When ENTER is pressed for 3 seconds in the consumption display, "CanC " will appear;
confirm with ENTER to delete the consumption and memorise the new reference data and time; you
are taken back to the weight display; press TOT to cancel the command and exit.

To exit the consumption display and return to the weight display, press TOT again (the LED will go
off).

- 24 -
 PRINTING

N.B. : THE PRINTER MUST BE SWITCHED ON AT THE SAME TIME AS THE DOS2005
FOR IT TO BE RECOGNISED AND ENABLED BY THE SYSTEM.

PRINTING EXAMPLES

PRINTING CONSTANTS AND PARAMETERS:

Press MENU; use the and keys to go to any constant and then press DOSA to print all the
constants including the parameters.

08-02-05 11:12 DOS-2

Costanti
MIN. A = 00010
MIN. b = 00010
SVUOT = 005.0
MAX. A = 03900
MAX. b = 00700
PCOU = 00800
PAUSA = 003.0
O:VOL = 00000
LE.ON = 001.0
LE.OF = 000.5
A.TAR = 00001
TOT = 00002
STAMP = 00001
voli
P1A = 00015
P2A = 00010
P 3A = 00005
P4A = 00016
P5A = 00009
P6A = 00012
P7A = 00018
P8A = 00003
P1b = 00005
P2b = 00006
P3b = 00010
P4b = 00013
lenti
P1A = 00040
P2A = 00050
P3A = 00030
P4A = 00030
P5A = 00030
P6A = 00030
P7A = 00030
P8A = 00030
- 25 -
 P1b = 00020
P2b = 00030
P3b = 00020
P4b = 00020
Parametri
FILTA = 000.8
DECPA = 00000
CELLA = 01000
mv-VA = 02.00
RISOA = 00001
FILTb = 000.8
DECPb = 00000
CELLb = 01000
mV-Vb = 02.00
RISOb = 00001
DECCO = 00001
PIMPU = 01.00
PASS = 00001

PRINTING FORMULAS:
Press MENU ; use the and keys to go to any formula and then press DOSA to print all
the formulas.

08-02-05 11:12 DOS2

Formula11
P1A = 00400
P2A = 00110
P3A = 00080
P4A = 00110
P5A = 00080
P6A = 00070
P7A = 00013
P8A = 00034
P1b = 00110
P2b = 00110
P3b = 00090
P4b = 00070
COUNt = 00050

BATCHING ( automatic printout at the end of the cycle ) :

08-02-05 11:13 DOS-02

F.01 ciclo 0001/0001
P1A = 00390( 00400)
P2A = 00112( 00110)
P3A = 00084( 00080)
P4A = 00105( 00110)
P5A = 00077( 00080)
P1b = 00112( 00110) - 26 -
 P2b = 00110( 00110)
P3b = 00200( 00203)
COUNT = 00050( 00050)
TOT. A = 00768( 00780)
TOT. b = 00222( 00220)

If batching is interrupted, the “ BATCHING INTERRUPTED ” message will be printed along with the
batched volumes up to that moment.

MANUAL BATCHING :

08-02-05 11:14 DOS-2

MANUALE P2b = 00152
08-02-05 11:14 DOS-2
MANUALE P4A = 00163
08-02-05 11:13 DOS-2
MANUALE P1A = 00069

PRINTING CONSUMPTION (the full values are printed);

Press TOT then ENTER and then DOSA to print consumption.

08-02-05 10:18 DOS-2

Cons. dal 02-02-05 08:30
P1A = 00001146
P2A = 00000112
P3A = 00000084
P4A = 00000392
P5A = 00000065
P6A = 00000089
P7A = 00000033
P8A = 00000047
P1b = 00001054
P2b = 00000110
P3b = 00000220
P4b = 00000678
COUNT = 00000064

- 27 -