Professional Documents
Culture Documents
SPECIFICATIONS
Pipe (mm)
NB Min.OD Material
Thickness
Flanges shall be slip-on carbon steel with plain faces conforming to IS 6392-
1971. Flange shall be rated for 1.0 N/mm2 or twice the system pressure
whichever is higher and drilled to suit the equipment or valve flange if
already drilled. All bolts & nuts shall be carbon steel and gasket 3-mm fiber
reinforced PTFE.
All pipe joints shall be welded except where flange joints are specified.
Pipes upto 40 mm NB shall use socket-weld fittings with fillet welding and
larger sizes use butt-welding type single V 35 deg weld preparation. Flange
joints shall be provided at the following positions
Valves:
All valves and the flanges shall be suitable for 2.0 N/mm2 cold non-shock
working pressures or twice system pressure whichever is high.
Valves upto 50 mm NB shall be full bore ball valves with forged body and
polished hard chrome plated ball with PTFE seal.
Higher size valves shall be butterfly type. Butterfly valves shall have a fine
grain cast iron body with mirror smooth finished cast steel disc and spindle
of stainless steel AISI 410. The valve shall be of wafer-type and should be
fitted with two slip on type pipe flanges. The valve shall have an easily
replaceable molded EPDM sleeve which shall bring about 100 % tight shut off
at the design working pressure. Shaft bottom shall have an axial bearing.
Pipe clamps shall be specially fabricated fittings for pipes. All clamps shall
be of galvanised mild steel. Clamps shall take into account pipe movement
owing to temperature variations & anchors, and in no case shall the
clamping arrangement induce stresses beyond the safe load limits of the
pipe under fully filled conditions.
Vertical pipe risers shall be supported at each floor and in addition, the
riser shall have a duck-foot support at the lowest point.
All pipe joints shall be welded except where flange joints are specified.
Pipes upto 40 mm NB shall use socket-weld fittings with fillet welding and
larger sizes use butt-welding type single V 35 deg weld preparation. Flange
joints shall be provided at the following positions:
Pipe Installation:
In - building
All pipes shall be of approved make and best quality without rust marks.
Pipes and fittings shall be fixed in a manner as to provide easy accessibility
for repair and maintenance and shall not cause obstruction in shafts,
passages etc. Pipes and fittings shall be fixed truly vertical / horizontal or
in slopes as required in a neat workman like manner. Pipes shall be securely
fixed to walls and ceilings by suitable supports at intervals specified.
All in building pipes shall be heavy quality galvanised steel tubes to Is 1239
using malleable or wrought steel heavy duty screwed or weldable fittings.
All welded joints shall be painted with zinc rich paint. Flanged joints shall
be provided to mate with valves and other equipment or at every 40m run of
straight pipe for maintenance and repair. All flanges shall be slip on type
and rated for 2.0 N/mm2 or twice the system pressure and shall have 3mm
reinforced Teflon gasket.
External
Pipes buried underground shall be galvanised or ungalvanised heavy duty
steel tubes or corrosion by wrapping with "pypcoat" as per manufacturer's
specification. Fittings shall be weldable wrought iron fittings suitable for
butt-welding and 10% of the welded joints shall be radio-graphically tested
and found in order. The weled joints shall be random selected for testing in
consultation with the Engineer. All flanges shall be slip-on welded flanges
rated for 2.0w / sq.mm to Is 6392 and have a 3mm fibre-reinforced Teflon
gasket.
Underground mains shall be laid not less than 750 mm below the ground
level and shall be atlest 2m away from the building face and supported on
concrete pedestals at every 3.5 m and held on with galvanised iron clamps.
Concrete thrust anchors shall be provided at all bends and tees as shown on
drawing and as directed. All excavation for pipe laying shall be carried out
with sufficient width for making proper joints. Backfilling shall be done only
after the piping is hydro-statically pressure tested. Piping shall be
constantly kept clean till tested.
All valves shall be housed in brick masonry chambers over 150mm cement
concrete (1:3:6) foundation. The brick walls of the chamber shall be
Painting:
All exposed piping for firefighting shall be distinctly painted ‘Fire Red’
shade 536 to IS:5-1978. Pipes shall first receive two coats of red oxide
primer uniformly applied and two coats of oil paint applied thereafter. All
pipes supports shall be painted black.
All piping after installation shall be tested for a hydrostatic test pressure of
20 Kg/Sqcm maintained for 24 hours. All joints and valves shall be checked
for leaks and rectified and retested. During testing all valves except drain
& air valves shall be kept fully open.
Hydrant system shall be tested by opening all top most hydrants and record
pump starting. Likewise test the top most hose reels and record starting of
Jockey pumps.
Sprinklers shall be tested by opening the farthest branch valve and record
pump starting. Similarly the drain connection shall be cracked open to
record jockey pump starting.
Hydrant and jockey pumps shall be started through pressure switches and
records. All tests shall be witnessed by the project engineer and recorded.
Test results shall form part of the handing over documents.
Tests shall also conducted as required by the Fire Office and readings
recorded.
Scope of work
The scope of work shall cover supply, installation, testing and commissioning of the
sprinkler system covering the following:
Standards
The sprinkler installation shall conform to and meet with the requirements set out by
the following:
Pumps
The sprinkler pump shall be single or double suction centrifugal type with
split casing/ end suction or multistage and direct driven by electric motor
or diesel engine as specified. The pump rating and performance shall
conform to the Equipment Schedule and meet the TAC duty requirements.
Pump shall have a bronze impeller and pump casing shall be of close
grained cast iron. The shaft sleeve shall be brass or S.S 304 and the trim
shall be brass or bronze.
3) Maximum power absorbed by the pump in its operating range i.e. no-
delivery to free discharge.
Jockey Pump
Jockey pump shall be similar to the sprinkler pump but need not have split
casing.
Accessories
The sprinkler and jockey pump shall be complete with the following
accessories:
The sprinkler system shall incorporate one or more (as shown on drawings)
installation valve assemblies comprising:
iii. Test connection of adequate size with valve and orifice plate with
pressure connections.
iv. Water motor and gong with necessary piping, isolating valve and
strainer and drain.
The installation valve shall be straight through type suitable for wet pipe
sprinkler systems. Valves shall be of cast iron with gun metal internals and
suitable for vertical or horizontal installation. The valve clack shall be of
cast gun metal with neoprene seal and retaining ring and shall incorporate a
suitable non-return device to compensate for pressure fluctuations which
should not mal-operate the clack. The gun metal internals shall provide for
smooth waterways for:
There shall be two pressure gauges, one for the mains side and another for
the installation side. Each gauge shall have pressure damping brass piping
with gun metal gauge and drain.
Piping
All piping shall be mild steel heavy class as specified under “Piping for Fire
Fighting”. Necessary line flushing valves shall be provided as shown on
drawings or as required to.
The entire sprinkler piping shall be tested, with the sprinklers in position, to
a hydrostatic test pressure of 8.0 kg/sqcm for a period of 48 hours at the
end of which there shall be no loss in pressure.
v. Alarm for the standby pump when the sprinkler main pump is
deliberately kept off electrically.
All branches shall be so tested and witnessed and attested by the Engineer-
in-charge. All the operating tests shall be carried out in the presence of any
local authority, Fire Brigade or Insurance Company.
PAINTING:
Scope of work:
Standards:
The fire hydrant installation shall conform to and meet with the
requirements set out by the following:
Fire Pump:
The fire pump shall be single or double suction centrifugal type with split
casing / end suction or multi stage and direct driven by electric motor or
diesel engine as specified. The pump rating and performance shall conform
to the Equipment Schedule and meet the TAC duty requirements.
Pump shall have a bronze impeller and pump casing shall be of close
grained cast iron. The shaft sleeve shall be brass or S.S 304 and the trim
shall be brass or bronze.
The pump shall be either electrically driven or diesel driven with direct
flexible coupling.
iii. Maximum power absorbed by the pump in its operating range i.e. no-
delivery to free discharge.
All the pumps shall be provided with approved type of Mechanical seals.
Accessories:
The fire and jockey pumps shall be complete with the following accessories:
Each pump shall have independent set of pressure switches. The pressure
switch shall be snap action SP DT switch rated 10A @ 220 V operated
through a stainless steel diaphram. The switch shall have a pointer for
manual adjustment of set point, and all electrical connections shall be
terminated in a screwed terminal connector. The entire unit shall be
Flow switches shall be paddle type SPDT snap acting contacts rated 10 A @
220 V. The paddle shall be made of either brass or phosphor bronze
terminated in a screwed terminal connector. The entire unit shall be
encased in cold drawn steel enclosure and the maximum operating pressure
of the parts in contact with the liquid shall be consistent with the system
pressure.
The fire pump shall be started automatically on loss of pressure and the
operation sequence of the booster and fire pumps shall be as follows:
i. Booster or jockey pump shall start when the system pressure drops by
0.35 Kg/cm2 and stop when the system pressure is re-established.
ii. The fire pump shall start when the system pressure drops by 1.0
Kg/cm2 and shall continue to run till manually switched off.
iii. Booster/jockey and fire pump starting shall be indicated on the panel
with a red indication lamp. It should also be indicated on the MFACP.
All cabling to and from the pumps to starter and control switch shall be
carried out through armoured PVC (FRLS) cables of approved makes.
Cables shall be laid in accordance with section “M V CABLING”. The pump
motors and panels shall be double earthed in accordance with IS 3043-1966
Each landing valve shall have a hose reel cabinet of 1800 x 900 x 450 mm
housing or as shown on drawings or as aproved.
i) Landing valve with single 63 mm dia capped outlets and one 100 mm
inlet.
ii) First-aid hose reel with 30 m long 20 mm dia high pressure dunlop hose
& 20 mm dia ball valve.
iii) 2-15 m long 63 mm dia canvas hoses reinforced rubber lined wire
wound with instantaneous couplings.
iv) One copper branch pipe with bronze rings to take the nozzles at one
end and fit into the instantaneous coupling at the other.
The first aid hose shall conform to IS 884-1969 and be wound on a heavy
duty circular hose reel with a cast iron bracket. The hose shall be
permanently connected on one end to the standpipe through a 20 mm ball
valve with necessary hose adapter and a gun metal nozzle at the other end.
The reel shall swing out by 2700.
The hose cabinet shall be fabricated from 2 mm mild steel sheet duly rust
inhibited through a process of degreasing and phosphating The cabinet shall
have double flap hinged doors with 4 mm clear glass and shall have
necessary openings for riser main and brackets for all internals. The cabinet
shall receive two coats of red oxide primer both inside and outside before
two after coats of final paint of approved colour shade. The design and size
of the cabinet shall be got approved before fabrication.
A fire service connection to the fire tank and a fire service inlet to the
hydrant main shall be provided. These connections shall consists of one or
two twin-headed 63mm dia gunmetal oblique outlets enclosed in a 2mm
thick sheet steel painted box on a suitable stand and 150dia outlet. Service
inlet to the hydrant main shall have a 150dia non-return valve.
The booster & fire pump starting and stopping shall be tested by opening
the test valve and record the following:
Makes or Materials
All materials and equipment used shall be approved products of the Tariff
Advisory Committee and ISI stamped. The list of makes of materials below
is indicative of the quality standards expected.
EQUIPMENT DATA
i) Make
ii) Type
iii) KW
input @ 1.3 (1)
KW input @ 1.3 (2)
KW input maximum
v) Enclosure
3.1 Make
4.1 Make
4.2 Diameter mm
5.2 Height mm
6.1 Type
6.3 Make
6.6 Coverage
a) Standard (m)
b) Extended (m)
7.1 Type
7.2 Make
8.1 MATERIAL
Door Frames and Leaves are made from Galvanized Steel.
8.5 FINISH
The door frames and door shutters are primed with Zinc-Phosphate Stoving Primer and
finished
with Polyurethane Paint of approved shade (60-80 mircons).
8.6 IRONMONGERYHINGES
Stainless Steel Ball Bearing Butt Hinges (Dorma) 100 x 75x 3 MM thick are fixed flush to the
frame & shutter.
Makes of Materials: