COMPOSITE WORKS FOR FIRE

PROJECT : WATER REVAMP JOB AT GAIL VIJAIPUR LOCATION

GAIL (INDIA) LIMITED

CLIENT : (A Government of India Undertaking)

VCS Quality Services Pvt. Ltd.

CONSULTANT : (Mumbai)

CONTRACTOR : DE'S TECHNICO LTD. ; KOLKATA

DOCUMENT TITLE : DATA SHEET, QAP AND GAD OF Y-STRAINER

DOCUMENT NO. : DTL/GAIL/1137/MECH/DS/YST/02

3 11.11.2021 For Approval MP IP KM

2 21.10.2021 For Approval AB IP KM
1 11.10.2021 For Approval AB IP KM
0 01.06.2021 For Approval AB IP KM
Init. Sign Init. Sign Init. Sign
Rev. No. Date Description
Prepared Checked Approved
This Documents is the property of DTL , it should not be used , copied or reproduced without their written permission
 TECHNICAL DATA SHEET OF Y - TYPE STRAINER
Project : COMPOSITE WORKS FOR FIRE WATER REVAMP JOB AT GAIL VIJAIPUR LOCATION
Client : GAIL (INDIA) Limited
PMC : VCS Quality Services Pvt. Ltd.

Contractor: DE’S TECHNICO LTD.

FOA No : GAIL/VH/20/C030/F&S/SKG/VJPR Date 23.04.2021

Doc. No. GAIL-DTL-1137-DOC-TDS/02 Date: 10.11.2021 Revision -3 Page 1 of 1

DESCRIPTION DATA
CODES/STANDARD MANUFACTURER’S STANDARD.
SIZES 50 NB, 100 NB, 150 NB & 250 NB
FLOW Ref. Drawing
DESIGN PRESSURE 16 KG/CM²-g……………………….R2
PRESSURE DROP IN CLEAR CONDITION 0.1 KG/CM²………………………R3
GENERAL

PRESSURE DROP AT 50% CLOGGED CONDITION. 0.5 KG/CM²………………………R3

LOCATION OUTDOOR/ INDOOR
TYPE Y - TYPE
PRESSURE RATING #150 LBS
END CONNECTION FLANGED, DRILLING TO ANSI B16.5
DIRECTION OF FLOW PERMANENTLY MARKED
SERVICE FIRE WATER………………………R1
CONDITIONS
OPERATING

TEMPERATURE AMIBIENT
PRESSURE MAX. 10 Kg/cm²-g

BODY/CONNECTING PIPE ASTM A 106 Gr.B …………………..R1

BLIND FLANGE/ SO FLANGE ASTM A 105 / ASTM A 105 WNRF ………………..R1
MATERIAL OF CONSTRUCTION

SCREEN BASKET, PERF. SHEET SS: 304, MINIUM 1.5MM THICK.

SCREEN BASKET HOLDER IS: 2062
SCREEN BASKET REST IS: 2062
DRAIN PLUG ¾ INCH. A105……………………….R2
BOLTS & NUTS ASTM A 193 Gr. B7 / ASTM A 194 Gr. 2H
(Galvanized)……………………R1
GASKET Spiral Wound, SS 316, Teflon Field CS Outer
satish
25.11.2021

Ring 4.5 mm thk…………………………..R1

FINISH EXTERNAL SURFACE Painting shall be as per Spec. No. SS-PI-008,
Table No. 18.3………………………………R1
DIMENSION & WORKMANSHIP YES
INSPEC
TEST &

TION

HYDROSTATIC TEST PRESSURE 24 Kg/cm²-g FOR 10 MIN. ……………..R1

MAKE De’s Technico Ltd.

3 LPG A.B 10.11.2021 Issued for Approval

2 LPG A.B 19.10.2021 Issued for Approval
1 LPG A.B 11.10.2021 Issued for Approval
0 LPG A.B 22.05.2021 Issued for Approval
Rev. Prepared By Checked By Date Description
 QUALITY ASSURANCE PLAN FOR Y-STRAINER

DE's TECHNICO LTD.

COMPOSITE WORKS FOR FIRE WATER REVAMP JOB AT GAIL VIJAIPUR
Project FOA No & date GAIL/VH/20/C030/F&S/SKG/VJPR date 23.04.2021
LOCATION
Client GAIL (INDIA) Limited Item description Y -TYPE STRAINER
Document No with Rev GAIL-DTL-1137-DOC-QAP/02 R.2
PMC VCS Quality Services Pvt. Ltd.
& Date date 19.10.2021
Supplier /
DE's TECHNICO LTD. Ref. Data Sheet No. GAIL-DTL-1137-DOC-TDS/02
Contractor
Sheet: 1 of 1
Quantum of Reference Inspection By
Sl Activity Description / Characteristic to be Format of Record / Verifying
Method of check Check / Documents/Acceptance SUB-VENDOR /
No. Stages checked Record TPI Client
Frequency Criteria MFR.
1.0 Raw Materials
1.1 Body
1.2 Connection Pipe
1.3 Body Flange Mechnical & Chemical Mechnical & Chemical Per Lot/ Heat Approved Drawing/
Manufacturer's Test Certificate P DR DR
1.4 Blind Flanges Properties Test No. Data Sheet

1.5 Connection Flange

1.6 Perforated Sheet
2.0 In Process Inspection
2.1 Components Dimensions/Finish Measurement/ Visual 100% Approved Drawing P DR DR

Cleaning/Deburring Visual 100% Manufacturer Standard Internal Inspection Report P DR DR

2.2 Assembly
Dimensional Check Measurement 100% Approved Drawing P DR DR
Relevant ASNT/ASME
2.3 Welding Welding Quality DP Test 100% Internal Inspection Report P DR DR
Spec.
3.0 Final Inspection
3.1 Hydro Test (Internal Capability to withstand
Hydrotest 100% Approved Drawing Internal Inspection Report P W DR
Pressure) Internal Pressure

3.2 Dimension Checking Dimension Measurement 100% Approved Drawing Internal Inspection Report P W DR

Painting Procedure /
3.3 Painting DFT checking Measurement 100% Internal Inspection Report P DR DR
Approved Document

LEGEND: P – Perform DR – Document Review RW – Random Witness W- Witness H-Hold

Prepared/Checked By Reviewed By Approved By
(Manufacturer / Vendor)
satish
25.11.2021
 PERFORATED SHEET
DETAIL

OD
R.
Y leg juction weld details to be S TN
furnished.Vendor to note at this
point size of both the pipe is of same

63
size. It shall be full penetration type.

0
TAG NUMBER : PI001.13.01 LOCATION : GAIL VIJAIPUR QTY: 34

FIRE DOCTOR

ALL DIMENSION ARE IN MM. UNLESS

satish OTHERWISE STATED

25.11.2021 DEVATION FOR UNTOLERANCED

DIMENSIONS AS PER IS:2102 (MEDIUM)
 Pressure Drop Calculation for 250 Nb Y-Stnr.
CLIENT - GAIL (INDIA) LIMITED LOCATION- GAIL VIJAIPUR
PROJECT - COMPOSITE WORKS FOR FIRE WATER REVAMP JOB AT GAIL VIJAIPUR LOCATION
CONSULTANT - VCS Quality Services Pvt. Ltd. (Mumbai)
CONTRACTOR - DE'S TECHNICO LTD ( KOLKATA )
DOC. NO. - DTL-GAIL-1137-250NB-Y-STNR.-CAL-01 DATE -19.10.2021 R1
VALUE

SL. NO DESCRIPTION UNIT CLEAN 50% CLOGGED

CONDITION CONDITION

A.1 Fluid
O
a) Design Tempatature C 65 65
b) Type of fluid FIRE WATER
c) Flow Rate m3/Hr. 766 766
d) Relative density or specific gravity 1 1
e) Density Of fLuid Kg/m3 1000 1000
f) Kinematic Viscocity cSt 1 1
g) Dynamic Viscosity Kg/m-Sec 0.001 0.001
A.2 Inlet Pipe
a) Inlet Pipe Size (NB) mm 250 NB
b) Outer Dia m 0.2731 0.2731
c) Wall thickness m 0.0063 0.0063
d) ID of Inlet Pipe m 0.2605 0.2605
e) Inlet Pipe Area m2 0.0533 0.0533
A.3 Basket Detail
a) Dia. Of Basket m 0.21 0.21
b) Straight length of basket m 0.63 0.63

d) Total Basket Area m2 0.4158 0.2079

A.4 Perforated Sheet
a) IPA number of Perforated Sheet IPA-120
Type of Perforated Sheet Staggered
b) Type of Perforation Round Perforation
Hole per Inch 12
c) Dia Of hole mm 6.35 6.35
d) Pitch Of hole mm 7.9375 7.9375
e) % of free flow area % 58.04 58.04
A.5 Wire Mesh
a) No. of Mesh per inch 20 20
b) Size of mesh wire SWG 34 34
Size of mesh wire in mm mm 0.234 0.234
c)
Size of mesh wire in inch inch 0.009212598 0.009212598
d) % of free flow area % 66.54448509 66.54448509
e) Size of Aperture m 0.001036 0.001036
A.6 Free Area Calculation Free area calculation as per MILL
Effective Percentage free flow area (in
a)
Fraction) 0.386234839 0.386234839
b) Total free flow area m2 0.160596446 0.080298223
A.7 Ratio Calculation
a) Strainer area Vs Inlet Area 7.80137424 3.90068712
b) Total free flow area Vs Inlet Area 3.01316252 1.50658126
A.8 Calculation
a) Superficial Velocity m/s 1.324922084 2.649844168

b) Renolds Number 3553.84637 7107.692741 satish

A.9 Pressure drop Calculation 25.11.2021

Pressure drop Formula with all Discharge Co-efficient

input to be mentioned, TYP a)
( As per Perry's handbook )
1.502883583 1.515330123
b) Velocity Head loss 2.525140064 2.483828694
c) Pressure Drop N/mtr2 2216.338828 8720.317825

d) Pressure Drop Kg/cm2 0.022600366 0.088922495

 PERFORATED SHEET
DETAIL

Y leg juction weld details to be

furnished.Vendor to note at this
point size of both the pipe is of same
size. It shall be full penetration type.

TAG NUMBER : PI001.13.02 LOCATION : GAIL VIJAIPUR QTY: 07

FIRE DOCTOR

ALL DIMENSION ARE IN MM. UNLESS

satish OTHERWISE STATED
25.11.2021 DIMENSION WITH OPEN TOLERANCE
AS PER IS:2102 (MEDIUM)
 Pressure Drop Calculation for 150 Nb Y-Stnr.
CLIENT - GAIL (INDIA) LIMITED LOCATION- GAIL VIJAIPUR
PROJECT - COMPOSITE WORKS FOR FIRE WATER REVAMP JOB AT GAIL VIJAIPUR LOCATION
CONSULTANT - VCS Quality Services Pvt. Ltd. (Mumbai)
CONTRACTOR - DE'S TECHNICO LTD ( KOLKATA )
DOC. NO. - DTL-GAIL-1137-150NB-Y-STNR.-CAL-02 DATE -19.10.2021 R1
VALUE

SL. NO DESCRIPTION UNIT CLEAN 50% CLOGGED

CONDITION CONDITION

A.1 Fluid
O
a) Design Tempatature C 65 65
b) Type of fluid FIRE WATER
c) Flow Rate m3/Hr. 346 346
d) Relative density or specific gravity 1 1
e) Density Of fLuid Kg/m3 1000 1000
f) Kinematic Viscocity cSt 1 1
g) Dynamic Viscosity Kg/m-Sec 0.001 0.001
A.2 Inlet Pipe
a) Inlet Pipe Size (NB) mm 150 NB
b) Outer Dia m 0.1684 0.1684
c) Wall thickness m 0.0071 0.0071
d) ID of Inlet Pipe m 0.1542 0.1542
e) Inlet Pipe Area m2 0.0187 0.0187
A.3 Basket Detail
a) Dia. Of Basket m 0.125 0.125
b) Straight length of basket m 0.47 0.47

d) Total Basket Area m2 0.184642857 0.092321429

A.4 Perforated Sheet
a) IPA number of Perforated Sheet IPA-120
Type of Perforated Sheet Staggered
b) Type of Perforation Round Perforation
Hole per Inch 12
c) Dia Of hole mm 6.35 6.35
d) Pitch Of hole mm 7.9375 7.9375
e) % of free flow area % 58.04 58.04
A.5 Wire Mesh
a) No. of Mesh per inch 20 20
b) Size of mesh wire SWG 34 34
Size of mesh wire in mm mm 0.234 0.234
c)
Size of mesh wire in inch inch 0.009212598 0.009212598
d) % of free flow area % 66.54448509 66.54448509
e) Size of Aperture m 0.001036 0.001036
A.6 Free Area Calculation Free area calculation as per MILL
Effective Percentage free flow area (in
a)
Fraction) 0.386234839 0.386234839
b) Total free flow area m2 0.071315504 0.035657752
A.7 Ratio Calculation
a) Strainer area Vs Inlet Area 9.888364322 4.944182161
b) Total free flow area Vs Inlet Area 3.819230798 1.909615399
satish
25.11.2021 A.8 Calculation
a) Superficial Velocity m/s 1.347688869 2.695377739

b) Renolds Number 3614.913853 7229.827706

A.9 Pressure drop Calculation

Discharge Co-efficient
Pressure drop Formula with all a)
( As per Perry's handbook )
input to be mentioned, TYP 1.505779962 1.515807174
b) Velocity Head loss 2.515435155 2.482265533

d) Pressure Drop Kg/cm2 0.023293875 0.091946847

 PERFORATED SHEET
DETAIL

Y leg juction weld details to be

furnished.Vendor to note at this
point size of both the pipe is of same
size. It shall be full penetration type.
TAG NUMBER : PI001.13.03 LOCATION : GAIL VIJAIPUR QTY: 12

satish
25.11.2021

FIRE DOCTOR

ALL DIMENSION ARE IN MM. UNLESS

OTHERWISE STATED

DIMENSION WITH OPEN TOLERANCE

AS PER IS:2102 (MEDIUM)
 Pressure Drop Calculation for 100 Nb Y-Stnr.
CLIENT - GAIL (INDIA) LIMITED LOCATION- GAIL VIJAIPUR
PROJECT - COMPOSITE WORKS FOR FIRE WATER REVAMP JOB AT GAIL VIJAIPUR LOCATION
CONSULTANT - VCS Quality Services Pvt. Ltd. (Mumbai)
CONTRACTOR - DE'S TECHNICO LTD ( KOLKATA )
DOC. NO. - DTL-GAIL-1137-100NB-Y-STNR.-CAL-03 DATE -19.10.2021 R1
VALUE

SL. NO DESCRIPTION UNIT CLEAN 50% CLOGGED

CONDITION CONDITION

A.1 Fluid
O
a) Design Tempatature C 65 65
b) Type of fluid FIRE WATER
c) Flow Rate m3/Hr. 136 136
d) Relative density or specific gravity 1 1
e) Density Of fLuid Kg/m3 1000 1000
f) Kinematic Viscocity cSt 1 1
g) Dynamic Viscosity Kg/m-Sec 0.001 0.001
A.2 Inlet Pipe
a) Inlet Pipe Size (NB) mm 100 NB
b) Outer Dia m 0.1143 0.1143
c) Wall thickness m 0.0060 0.0060
d) ID of Inlet Pipe m 0.1023 0.1023
e) Inlet Pipe Area m2 0.0082 0.0082
A.3 Basket Detail
a) Dia. Of Basket m 0.07 0.07
b) Straight length of basket m 0.37 0.37

d) Total Basket Area m2 0.0814 0.0407

A.4 Perforated Sheet
a) IPA number of Perforated Sheet IPA-120
Type of Perforated Sheet Staggered
b) Type of Perforation Round Perforation
Hole per Inch 12
c) Dia Of hole mm 6.35 6.35
d) Pitch Of hole mm 7.9375 7.9375
e) % of free flow area % 58.04 58.04
A.5 Wire Mesh
a) No. of Mesh per inch 20 20
b) Size of mesh wire SWG 34 34
Size of mesh wire in mm mm 0.234 0.234
c)
Size of mesh wire in inch inch 0.009212598 0.009212598
d) % of free flow area % 66.54448509 66.54448509
e) Size of Aperture m 0.001036 0.001036
A.6 Free Area Calculation Free area calculation as per MILL
Effective Percentage free flow area (in
a)
Fraction) 0.386234839 0.386234839
b) Total free flow area m2 0.031439516 0.015719758
A.7 Ratio Calculation
a) Strainer area Vs Inlet Area 9.899391226 4.949695613
b) Total free flow area Vs Inlet Area 3.823489772 1.911744886
satish A.8 Calculation
25.11.2021
a) Superficial Velocity m/s 1.201601766 2.403203532

b) Renolds Number 3223.063549 6446.127098

A.9 Pressure drop Calculation

Discharge Co-efficient
a)
( As per Perry's handbook )
1.486274892 1.512594574

Pressure drop Formula with all b) Velocity Head loss 2.581890804 2.492820898
input to be mentioned, TYP 2
d) Pressure Drop Kg/cm 0.01900677 0.073404302
 PERFORATED SHEET
DETAIL

Y leg juction weld details to be

furnished.Vendor to note at this
point size of both the pipe is of same
size. It shall be full penetration type.

TAG NUMBER : PI001.13.04 LOCATION : GAIL VIJAIPUR QTY: 01

FIRE DOCTOR

satish
25.11.2021

ALL DIMENSION ARE IN MM. UNLESS

OTHERWISE STATED

DIMENSION WITH OPEN TOLERANCE

AS PER IS:2102 (MEDIUM)
 Pressure Drop Calculation for 50 Nb Y-Stnr.
CLIENT - GAIL (INDIA) LIMITED LOCATION- GAIL VIJAIPUR
PROJECT - COMPOSITE WORKS FOR FIRE WATER REVAMP JOB AT GAIL VIJAIPUR LOCATION
CONSULTANT - VCS Quality Services Pvt. Ltd. (Mumbai)
CONTRACTOR - DE'S TECHNICO LTD ( KOLKATA )
DOC. NO. - DTL-GAIL-1137-50NB-Y-STNR.-CAL-04 DATE -19.10.2021 R1
VALUE

SL. NO DESCRIPTION UNIT CLEAN 50% CLOGGED

CONDITION CONDITION

A.1 Fluid
O
a) Design Tempatature C 65 65
b) Type of fluid FIRE WATER
c) Flow Rate m3/Hr. 20 20
d) Relative density or specific gravity 1 1
e) Density Of fLuid Kg/m3 1000 1000
f) Kinematic Viscocity cSt 1 1
g) Dynamic Viscosity Kg/m-Sec 0.001 0.001
A.2 Inlet Pipe
a) Inlet Pipe Size (NB) mm 50 NB
b) Outer Dia m 0.0603 0.0603
c) Wall thickness m 0.0039 0.0039
d) ID of Inlet Pipe m 0.0525 0.0525
e) Inlet Pipe Area m2 0.0022 0.0022
A.3 Basket Detail
a) Dia. Of Basket m 0.03 0.03
b) Straight length of basket m 0.25 0.25

d) Total Basket Area m2 0.023571429 0.011785714

A.4 Perforated Sheet
a) IPA number of Perforated Sheet IPA-120
Type of Perforated Sheet Staggered
b) Type of Perforation Round Perforation
Hole per Inch 12
c) Dia Of hole mm 6.35 6.35
d) Pitch Of hole mm 7.9375 7.9375
e) % of free flow area % 58.04 58.04
A.5 Wire Mesh
a) No. of Mesh per inch 20 20
b) Size of mesh wire SWG 34 34
Size of mesh wire in mm mm 0.234 0.234
c)
Size of mesh wire in inch inch 0.009212598 0.009212598
d) % of free flow area % 66.54448509 66.54448509
e) Size of Aperture m 0.001036 0.001036
A.6 Free Area Calculation Free area calculation as per MILL
Effective Percentage free flow area (in
a)
Fraction) 0.386234839 0.386234839
b) Total free flow area m2 0.009104107 0.004552053
A.7 Ratio Calculation
a) Strainer area Vs Inlet Area 10.88435374 5.442176871
b) Total free flow area Vs Inlet Area 4.20391661 2.101958305
A.8 Calculation
a) Superficial Velocity m/s 0.610225211 1.220450421
satish
25.11.2021

b) Renolds Number 1636.810704 3273.621408

A.9 Pressure drop Calculation

Discharge Co-efficient
a)
( As per Perry's handbook )
1.371085839 1.48892086
Pressure drop Formula with all b) Velocity Head loss 3.033939124 2.572722379
input to be mentioned, TYP
d) Pressure Drop Kg/cm2 0.005760186 0.019538109
 PERFORATED SHEET THICKNESS CALCULATION
CLIENT - GAIL (INDIA) LIMITED
PROJECT - COMPOSITE WORKS FOR FIRE WATER REVAMP JOB AT GAIL VIJAIPUR LOCATION
CONSULTANT - VCS Quality Services Pvt. Ltd. (Mumbai)
CONTRACTOR - DE'S TECHNICO LTD ( KOLKATA )
DOC. NO. - DTL-GAIL-1137-250NB-Y-STNR.-CAL-05 Date:11.11.21 Rev. -R1
Line No Desctiption Symbol Result Unit Remarks
A Strainer Design Data :
1 Diffrential Pressure / Basket
2
Design Pressure P 1 Kg/cm (g)
O
2 Design Temperature c 65 c
3 Perforated Sheet Material SA240 Gr. 304
4 Perforated Sheet Thickness Used tact 1.5 mm
5 Maximum Allowable Stress at
2 [ ASME Sec-IID, Table 1A ]
Design TemPerature S 1400 Kg/cm (g)
6 Radius of Strainer Basket made By D 105 mm [ Consider maximum basket
Perforated Sheet diameter for 250 nb Strainer ]
7 Weld Joint Efficiency 0.85
B Perforate Sheet Data :
1 Perforate Sheet IPA120
2 Perforation 6.35 mm
3 Pitch 7.94 Inch
4 Open Area 58.04 %
5 Width Direction Efficiency Jw 0.2
satish
6 Length Direction Efficiency JL 0.147 25.11.2021

C Calculation :
2
1 Actual Allowable Stress Sact = SxJL 205.8 Kg/cm (g) [Consider Lowest Efficiency]
2 Calculated Thickness of Perforated Pressure Vessel Code
Sheet tcal 0.60 mm ASME VII Div-I
Used Perforated Sheet Thickness is > Calculated Perforated Sheet Thickness (t act> t cal). Hence Design
is Accepted.
DE'S TECHNICO LIMITED

COMMENT RESOLUTION SHEET

SL NO VCS COMMENTS DT 03.11.2021 DTL'S REPLY DT 10.11.2021 REMARKS
A Techenical Data Sheet of T- Strainer
1 Remove (g) from "PRESSURE DROP IN CLEAR CONDITION" Noted & incorporated. Revised Data Sheets are
2 Remove (g) from "PRESSURE DROP AT 50% CLOGGED CONDITION. " being submitted herewith.
B GAD of Strainer
1 Hole pattern to be specified, whether it is triangular if not then it should be Hole Pattern has been specified and incorporated
clearly specified in the drawing. Also add element screen of 20 mesh. in the revised drawing. Element screen of 20 mesh
has been added too.
2 Drain connection shall be NPT in place of BSP Noted & incorporated in the revised drawing.
3 Take design temp max 65 deg c.
4 Ratio shall be revised based on revised calculation
5 Joint will be butt weld full penetration weld type, TYP Please note that there is no bevel end in the
specified area and so no butt welding is possible.
Lap joint is applicable there.
6 This joint also will be but weld type with adequate reinforcement. If As above
required vendor may choose next higher thickness of the pipe.
Refer comments

7 Vendor to furnish element size details Incorporated

8 Vendor to provide element screen with 20 mesh Incorporated
C Pressure Drop Calculation for Y Strainer
1 Vendor to furnish mesh size Incorporated
2 It shall be max 65 deg c. Incorporated
3 The details are not clear, vendor to specify clearily hole patern, it shall be Hole Pattern has been specified and incorporated
triangular if not then it should be clearly specified in the drawing. Consider in the revised drawing. Element screen of 20 mesh
element screen of 20 mesh for overall net area. Accordingly total calculation has been added too.
to be revised. Document no. DT-IPA-STD-01 for detail of
perforated sheet is attached for your ready
reference.
Revised calculation of Strainer is being submitted
This document is missing.

for your information.

4 considered & revised calculation is being
Vendor to consider and furnised effective % open area of wire mesh and submitted
perforated sheet together and calcuation to be revised accordingly.
5 Remove "g" from Pressure drop calculation (A.8.c) Incorporated