13 2.4. Maintenance This section provides instructions for normal maintenance, a recommended maintenance programme, troubleshooting and correction guides, typical wiring diagrams and typical P and I diagrams. Warning! This section must be read and understood before attempting to perform any maintenance or service to the unit. Normal Maintenance Operations When performing maintenance you must take several precautions to ensure your safely: 1. Ifunitis running, press stop koy. 2. Disconnect power from unit before performing any maintenance. 3. Wear proper safely equipment when com- pressor unit is opended to atmosphere. 4. Ensure adequate ventilation. 5. Take necessary safety precautions roquired for the refrigerant being used. Compressor Shutdown and Start-up For seasonal or prolonged shutdowns the following procedure should be followed: 1. Press stop key to cease operation. 2. Open disconnect switches for compressor motor and oil pump starters. 3. Turn off oil heater circuit breaker. 4, Close suction and discharge service valves, also liquid injection and economizer service valves. Altach CLOSED TAGS. 5. Shut off cooling water supply valve to oil cooler, if applicable. Attach CLOSED TAG. 6. Protect oil cooler from ambient temperalures below freezing or remove water heads. To start up afer a seasonal or prolonged shutdown, the following procedure should be followed: 1. Any water necessary for the operation of the system that may have been drained or shut off should be restored or turned on. If cooler heads were removed, reinstall and remove tags. sees 2 Close disconnect swilches for compressor, motor, and oil pump starters. 8, Tum on oit circuit breaker. 4, Perform checkpoints on prestart check list, then start unit. General Instructions for Replacing Compressor Unit Components When replacing or repairing components which are exposed to refigerant pressure, proceed as follows: 4. Push stop key on control panel to shut down unit. 2. Open disconnect switches for compressor and pump motor starters. 3, Close suction and discharge valves, also liquid injection, and economizer valves, if applicable, 4, Vent separator to atmospheric pressure using valve located on top of separator, drain oil, if necessary. 5, Make replacement or repair, and add oil, if drained. 6. Pressurize unit and leak test. 7. Evacuate unit. 8 Open suction and discharge service valves, also liquid injection and economizer service valves, if applicable. 9. Close disconnect switches for compressor and oil pump motor starters. 10, Unitis ready to put into operation. 11. Perform checkpoints on prestart check list, then start unit.