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P R E F A C E

E C I AL I N TE R E S T l w ys tt ch s
post
55
F a a a a e to a

humous o k It is not l y ho v r t h t w r . a wa s, we e ,
a

o k f this ch ct poss ss s qu l m rit


a w r o a ra er e e e a e

w ith nti ly compl t d b fo t h d ath of t h


on e e re e e e re e e e

a utho A s ul such o ks h v t h d t h d
r . a r e w r a e n o a e a

vant g f t h fin l p us l and cor ction by t h


a e o e a er a re e

a uthor S uch h not ho v b n t h c s in t h


. as ,
we e r, ee e a e e

p s nt inst nc f t h follo ing ork by t h l t


re e .
a e ,
or e w w e a e

G org M H opkins
e e compl t d b for his d th w as e e e e ea

Tl is no doubt ho v th t this volu m ill com


. .
,

e re ,
we e r, a e w e

as surp is t thous nds h h v clos ly follo d


a r e o a w o a e e we

M H opki s o k d h h v njoy d m king ’


r . n w r ,
an w o a e e e a

t h m ny xp im nts d sc ib d by him
e a eTh pr s nt er e e r e . e e e

volum cont ins much m tt hich h


e v r b for
a a er w as n e e e e

a pp d in p int d som ticl s hich h v l


e a re r ,
an e ar e w a e a

re a dy b n publish d i t h S ci ntific Am ic n Th
ee e n e e er a . e

obj ct of t h o k is to fu nish food for thought to t h


e e w r r e

a m t ur d to giv him sugg stions h by h m y


a e ,
an e e w e re e a

p ss m ny pl s nt hou s in his o k shop M H p


a a ea a r w r -
. r . o

kins xp t m ch nic O of his chi f pl s


w as an e er e a . n e e ea

ur s e to m k xp rim nts t his hom in his ll


w as a e e e e a
'

e we

e quipp d o k sho p d l bo to y d t h o k
e w r -
an a ra r ,
an e w r

d sc ib d in t h p s nt volum is n
e r e ly ll t h r sult e re e e e ar a e e

o f xp im nts m d by him during such idl


e er e hou s a e

e

r .

It h b n t h int nt of t h uthor to m k t h p s nt
as ee e e e a a e e re e
P R E F AC E .

w o k sugg stiv
r as possibl N complic t d p
e e as e . o a e a

p r tus is qui d in c r ying t t h xp im nts


a a re re a r ou e e e r e

d scrib d Any
e e ith o dinary m ch nic l ing
. on e w r e a a e

nu it d h ving
v an l th d f tools m k most
a a a e an a e w c an a e

of th xp im nts d sc ib d in th s p g s
e e er e e r e e e a e .

A f a ticl s b oth r utho s h v b n includ d


ew r e v e a r a e ee e

as th y eg m n to t h scop f t h book It is
a re er a e e e o e .

hop d th t H om M ch nics for Am t urs ill prov


e a

e e a a e

w e

h lpful to many thous nds as has E xp im nt l


e as a

er e a

S ci nc e e .
T AB L E OF C ONT E NT S

PA R I T .

W OO D- W IG OR K N

An I x
ne p e n s i ve T u rn i n g L a th e T u rn i n g W oo d - W k or in g on a

L W kB W k W
. .

at h e or e nc h an d T o ols fo r oo d w o r h i t t li n g
D ff
. . .

i e re n t S h a pe of S aw Te e th d th e Wa y t h e y Cu t A
W k C
s an

W
.

ri n le in S aw i n g . oo d a rv i n g

PA R T II .

H ow TO M A K E H O U S E H O LD O R N A M E N T S

H om e ma d e G i ll r e s an d G ra t i n gs W a ll O rn a m e n t s Pse udo
C Im t j Gl
-
. .

e ra m i c s i a t i on of Ma oli c a S tain e d ass an d Oh


W C C
. .

je c ts of i re lot h Ja p a n e se P o rt i e re or u rt a i n

R f
. .

e p ou s s e An E asy M e t h od of P ro d u c i n g Ba s re li e s

I W k
-
. .

O rn a m e n t a l ro n or fo r A m a t e u rs S om e Th i n g s in
W B B F
.

i re S om e T h i n g s i n u rn i sh e d ra s s orm i n g P la s t e r

bj
. .

O ec ts

PA RT I I I .

M E T AL -
W IG OR K N

S a w i n g M e t a ls S old e ri n g G ri n din g an d P oli s h i n g S i lve r


W k L D D C
. . .

M e t a I F oot

or ath e ri lls d ri lli n en te ri n g


C k C
. . an g .

d S te a dyi n h uc in g M e t a l T u rn i n g h asin g an d
K C
an g
R R
. . .

n u rli n g ot a ry u t t e rs E a s i ly m a d e S li d e e st In
G C G C
. . .

de x P la t e s fo r e ar ut t i n g e ar utt in g A pp a ra t u s
M k
. .

H in ts on M d o e l a in g . M e t a l S pi n n i n g
TA BLE OF C ON T E N T S
PA RT I V .

M O DEL E N GI N E S AN D BO I L E R S

A H om e m a d e S t e a m E n g i n e A Sa f Wa y of R un n in g S m a ll
C I x
-
. e a

E n gin e A M i n i a t u re a lo ri c En gin e An ne pe n s i ve

W
. .

at e r M ot o r

PA RT V .

M E TE OR OL O G Y

Sel fR e c o rd i n g I n s t ru me n t s W h a t m a y b e le a rn e d b y t h e Us e
I W V
-
.

of the M e t e o ro log i c a l n s t ru me n t s A e at h e r an e

W G R G
. .

d P re s s u re auge ain aug e A M e t a lli c Th e r

B
i n . .

m om e t e r . A S i m p le H y g ros c op e . A M e rc u ri a l a ro m e te r . 1 87

PA R VI
T .

T E LE s c or E s AN D M I CRO S CO P E S

H ow t o ma k e a T e le s c op e . Th e M i c ro s c op e

PA R VI I
T .

E L E CTR I CI T Y

A P ra c t i c a l P ri m a ry B a t t e ry E le c t ri c L i g h t i n g for A m a t e u rs

C m L
. .

Th e E le c t ri c hi e H om e
m a d e E le c t ri c N i g h t a mp

l C b
-
. .

An E le c t ri c a a in e t S i m p le E le c t ri c M ot o r S m a ll
k
. .

E l e c t ri c M ot o r fo r A m a t e u rs H ow t o m a e a S e w i n g
C D
.

Ma c h i n e M ot or w i t h ou t a st i n gs A e si g n fo r a n E le c t ri c
L k D
.

h M ot or H ow to ma E d i s on yn a m o an d
C
a un c e an

V
.

M ot or Th e Ut i li z a t i on of 1 1 0 olt E le c t ri c i rc u i t s for
F W k R
.

S m a ll u rn a c e or e c o rd i n g T e le g ra p h for A m a t e u rs
k
.

H ow to ma e 8. T e le p h on e
P A R T I .

WO O D - WOR K I N G

AN I N E X P E N S I V E T U R N I N G L AT H E
r ‘ has a turning l th
H E BO Y w h o r adily
]
a e c an e

mak m ny things hich h might not f l


e a w e . ee

dispos d to buy ; f x mpl h m k tops


e or e a e ,
e c an a e ,

nin pins and orn m ntal and us ful obj ts


e ,
a e e ec

w ithout much troubl d w ith v ry littl xp ns e an e e e e e .

Th nci nt l th consist d f t conical points sup


e a e a e e o wo ,

port d i position by suit bl st ndards d t h o k


e n a e a ,
an e w r

t b don
o e hirl d on th s points by m ans f
e w as w e e e e o a

strong cord rapp d onc around t h stick to b turn d


w e e e e e ,

w ith t h upp r d att ch d to a sprin g pol and


e e en a e e

t h lo e r d s cur d t a tr adl Th l th
we en e e o e e . e a e w e a re

about to d scrib is r mov from this primitiv


e e on e e e e

lath f t h old n tim It h t h t stand rds ith


e o e e e . as e wo a w

points or d ad c nt s as th y ould b call d by ma


e e er ,
e w e e

c hi i t but
n f t h points proj cts far nough from
s s, on e o e e e

th st nda d to r c iv hard ood pull y h ving


e a r e e e a w e ,
a

ins rt d in its sid t diam tric lly Opposit points


e e e ,
a e a e ,

t wo Spurs hich nt r t h d of t h pi c f oo d
, w e e e en e e e o w

t b o turn d th t h n t h pull y is r volv d by


e e ,
so a w e e e e e

a b lt t h ood ill b turn d t h c nt rs


e , e w w e e on e e e .

This l th is mad lmost nti ly from strips f


a e e a e re o

hard ood 1 inch thick and 25 inch s id Th s


w , e w e . e e

strips b asily furnish d by y c rp nt r c bin t


c an e e e an a e e ,
a e

mak r gon m k r and


e or w a ld t bl m y b us d a e ,
an o a e a e e

f th f
or m e ra e .

Th b d pi c is m d
e eft such st ips 2 f t long
-
e e a e o wo r ,
ee ,

and a block f t h sam m t i l inch squar and 2 o e e a er a ,


e

[ ] 1
H O ME ME CH AN IC S F OR A MAT E UR S
i nchlong t es d is pl c d b t
,
n t h strips
a on e en a e e wee e

and h ld in pl c by
e ood scr s A pi c of thick
a e w ew . e e

p p r is pl c d b t n t h block d of t h strips
a e a e e wee e an on e e ,

FIG . 1 . An E a s i ly C on s t ru c te d W ood L ath e .

to mak t h sp c b t n t h strips a littl w id r tha


e e a e e wee e e e n
t h thickn ss of t h block
e e e .

To ch d of t h b d is s cur d foot consistin g


ea e n e e e e a

pi c of t h s m st ip 6 inch s long Th s
,

o f a e e e a e r , e e e a re

s cur d by w ood sc s passing up d through h ol s


.

e e re w w ar e
H O ME ME CHA N IC S F OR A MAT E UR S 3

i
n t h lo edg of t h foot t h hol s b ing d ply
wer e e e , e e e ee

count rsunk to l t in t h h ds f t h sc s
e e e ea o e re w
h d stock d tail s t ock n rly lik in
.

Th e ea an a re ea a e

so f ood ork is conc rn d E ch is form d


,

th
ar as e w w e e a e
f thr pi of t h st ip from hich t h b d is
.

o ee ec es e r w e e

m d To opposit sid s of a c ntral pi c 7 5 inc h s


a e . e e e e e e

long s cur d sid pi c s 4 inc h long by m ns


,

,
a re e e e e e es ea

f scr s Th s sid pi c s must f cou s b squar


,

o ew . e e e e e o r e e e

on th d so th t th y
e en ill t squ l y on t h b d a e w se a re e e

w h n t h proj cting
e d f th c
e tral pi c is ins rt d e e n o e en e e e e

F IG . 2 . W k or i n th e L at h e .

in t h slot of t h b d Th lo r d f t h c nt r pi c
e e e . e we en o e e e e e

is m o tis d to r c iv
r ood n k y
e dg hich e e e a w e e or w e e w
cl mps t h t il stock t t h b d In t h t il stock 5
,

a e a o e e . e a

inch f om t h top is bor d hol in hich is ins rt d


,

r e e a e w e e
,

a l rg ood sc t h point of hich is fil d conic lly


a e w re w ,
e w e a

sho n In t h h d stock is lso bor d a hol


,

as w . e ea a e e

cor spondi g ith th t of t h t il stock to r c iv


re n w a e a e e e a

l g ood sc
,

ar e w 5 1 6 inch i di m t Th h d re w ,
1
3; or
-
n a e er e ea

f this sc is cut ff d t h h d d is fil d ff
.

o re w o an e ea en e o
,

conic lly This point should p oj ct bout


a . inch r e a an

from t h h d stock d to t h plain smooth p


e ea ,
an e , ro
4 H OME ME CHA N IC S F OR A MAT E UR S
j ec p rt of
ti n gt h sc is fitt d a sm l l groov d e re w e a .
a e

pull y bout 1 5 inch s in diam t r t t h bottom f


e a e e e a e o

th groov Th pull y should b f Babbi t t m t l


e e . e e e o e a

or typ m t l In t h sid of t h pull y bou t {


e e a . e e e e ,
a t

inch from t h hol ins rt d t sm ll scr s bout e e ,


a re e e wo a ew ,
a
5

3
inch long hich allo d t proj ct ; th s sc

,
w a re we o e e e re w s

a re fil d to form chis l dg d spurs f driving t h


e e -
e e or e

w ork in t h lath Th points should p oj ct as f e e . e r e ar

as t h p oint f t h conical
e d of t h l g scr o e en e ar e e w .

Th lo r d f t h h d stock hich is bout 2


e we en o e ea —
w a .
— 1
4

inch s long is ins rt d b t n t h strips forming


e —
e e e wee e

th b d e d fast n d e ith scr s ; pi c f p p r


,
an e e w ew a e e o a e

b ing ins rt d t incr as t h spac b t n t h strips


e e e o e e e e e wee e ,

so that t h tail st ock b mov d e il c an e e e as v .

Th ood t b t d he w sm ll hol say g inch o e u rn e


'

as a a e —
, ,
bor d in t h c nt r t ch d and is pl c d b
e e e e a ea en ,
a e e

t n t h c nt rs ; t h tail stock h vi g b n cl mp d
we e e e e e a n ee a e

in t h prop r position t h tail scr is turn d ith


e e ,
e ew e w

a sc d riv r until it is fo c d sho t dist nc into


re w e r e a r a e

th d ef th stick Th n t h stick is driv n f


en o e . e e e or

w ard t t h c nt r d spurs f t h h d stock d


ou o e e e ,
an o e ea ,
an

t h scr ein t h tail stock is turn d so to hold t h


e w e e as e

stick but not nough t cr t friction A drop of i l


,
e o ea e . o

should b put ach c nt r and t h pull y should


e on e e e ,
e e

b oil d e e .

Th r st hich t h goug chis l is plac d hil


e e on w e e or e e w e

th turning is b ing don consists f pi c f t h


e e e o a e e o e

w ood n strip ith slot in it to allo


e 55 i nch w a w a -
c ar

i g bolt to pass through


r a e This bolt xt nds through . e e

t h slot f t h b d
e d through o block sh r b
e e ,
an a or w a e e

l A in g nut is pl c d t h bolt so th t t h r st
ow . w a e on e a e e

m y b clamp d in
a ye d si d position To t h ed of an e re . e en

t h slott d pi c is s cu d
e sho t pi c of t h ood n
e e e e re a r e e e w e
H OME ME CHA N IC S F OR A MAT E UR S 5

strip by t sc passing through t h slott d pi c


wo re ws e e e e

d into t h ood Th ood n r st should b b v l d


,

an e w e w e e e e e e

sho n
.

as w .

I t must b frankly admitt d this l th is not an


e e a e

l g nt m chin to look t but it is capabl of tu ning


e e a a e a ,
e r

ou t quit put bl sm ll ork e re a e a w .

H vi g mad t h l th
a n it ill b n c ss ry to pro e e a e ,
w e e e a

vid som m ans to driv it In almost v ry city d


e e e e . e e an

to n m y b found ld s ing machin tabl s hich


w a e o ew e e ,
w

h v b n t k in trad old iron O f th s can


a e ee a en
-
e as . ne o e e

b e bought ch ply d h n t h tr dl is turn d ea ,


an w e e ea e e

a round d round l th r b lt ppli d to t h l th


an a ea e e a e e a e

pull y d t h s ing machin h l t h arr ng m nt


e an e ew e w ee ,
e a e e

is compl t e e .

S om m y b found good nough to lo n


e on e a e e a a se w

ing tabl for t h purpos In this cas an ssist nt


e e e . e ,
a a

w ill b oblig d to ork t h tr adl hil t h turning


e e w e e e w e e

is b ing done e .

As t h fly h l sho ld b h avy t l ss th n 2 0
e w ee u e e ,
no e a

pounds d it should b bout 20 inc h s in di m t r


,
an as e a 2 e a e e

t os cur t h d sir d sp d it is p rhaps b tt r to fit


e e e e e ee ,
e e e

up t h lath ith e h l d t bl b tt r dapt d


e w a w ee an a e e e a e

t it t h n a s
o ing machin h l d t bl ould b
a ew e w ee an a e w e .

Th lath sho n in t h illustr tion is mount d


e e a w e a e on

com mon kitch n t bl of t h small st siz In this e a e e e e .

c s an ld h l is s l ct d at t h junk shop ;
a e ,
o w ee e e e e on e

w ith a groov in t h dg is t b pr f r d but fl t e e e e o e e er e , a a

r im ill ns r Th
w h r sho n h
a wefl t fac . e on e e e w as a a e

an d is p ovid d ith a sh ft a crank and st nd rds


r e w a ,
a a .

Th st nd r d s
e inv rt d d f st n d ith scr s
a a a re e e an a e e w ew

to t h und sid of t h tabl top


e er e e e .

A strip f bo rd xt nding l ngth is of t h t bl


o a e e e w e e a e

is att ch d to t h a r l gs ith scr s and t h pi c


e e re a e w ew ,
e e e
H O ME ME CHA N IC S F OR A MAT E UR S
of bo d forming t h t dl is hing d to it i positio
ar e re a e e n n

t
o re c iv t h scre hich p ss s through t h lo r
e e ew w a e e we

en d f th pitman rod or conn cting d t h upp r


o e e ro , e e

en d b ing ap rtur d t r c iv t h c
e nk pin A round
e e o e e e e ra .

l ath b lt is us d in this cas


e er e e e .

Th tools for turning


e not xp nsiv ; ith a re ve rv e e e w

t
wo goug s and t fl t chis ls a gr t vari ty
e on e or wo a e ea e

o f ork may b don


w e e .

T UR N I NG
Th r is no s cr t in turning It r quir s gr at
e e e e . e e a e

d l f practic to b com
ea o xp rt but b yond q i
e e e an e e ,
e ac u r

i g t h firs t principl s nothing furth r than practic


n e e e e

is r quir d Wh n r ducing a pi c of ood t t h


e e . e e e e w o e

F IG L . 3 . at h e T u rn i n g T ools .

d sir d pproximat siz t h goug is h ld


e e a th e e ,
e e e on e

r st ith its h ndl d inclin d do n d t


e w ngl
a e en
-
e w w ar a an a e

of about 6 0 ith t h ho izont l t h r t b ing n ar


°
w e r a ,
e es e e

th o k d t h goug is mov d b ck d forth t h


e w r ,
an e e e a an on e
H O ME ME CHA N IC S F OR A MAT E UR S 7

r st t king ff slight sh ving ch tim i t is mov d


e ,
a o a a ea e e .

Th h ndl is h ld in t h right h nd
e a hil t h bl d
e e e a ,
w e e a e

of t h goug is h ld in t h l ft h nd ith t h thumb


e e e e e a ,
w e

pr ssing t h conc v sid If a pl in cylind r is


e on e a e e . a e

r q ir d it m b m d by using t h fl t chis l l y
e u e av e a e e a e ,
a

ing t h b v l d dg on t h ork in such m nn r


e e e e e e e w a a e as

t produc
o d ing cut t h ood p ss s t h dg e a ra w as e w a e e e e .

If t h ork is t b cut into t right angl s or at y


e w o e a e an

oth r ngl t h chis l is pl c d its dg


e a the st ,
e e a e on e e on e re

and h ld firmly h i l m i g it for rd


e w e
l

ov n wa

In cutting conc v for m s t h go g is m d to mak


.

a e e u e a e e

a dra ing cut by pl cing it p tly on its dg


w th .
a ar e e on e

r st It ill b found n c ss y in ith r f th s


e . w e e e ar e e o e e

c s s t hold t h tool v y fi ml on t h st to p
a e o e er r v e re re

v nt t h dg from d ing its lf for rd on t h ood


e e e e ra w e wa e w

and spoilin g t h ork By pr ctic t h t of ood '

e w . a e e ar w

turning can b r dily cquir d v n by t h f e ea a e e e e use o

th S impl Lath
e

e e .

F or h rd ood and ivo y di ff nt cl ss f tools


a w r a e re a o

is r quir d Th chis ls
e ll flat t obliqu ; som
e . e e a re a ,
no e e

o f th m ha dg s that e squ r across ; som h v ve e e a re a e e a e

V sh p d points d oth rs ound nos d F


-
a e an e a re r -
e . or

und r cuts and odd ork sp ci l tools


e -
b nt t w ,
e a a re e a

di ff r nt ngl s F lat o k such


e e os tt s t is
a e . w r ,
as r e e ,
e c .
,

chuck d upon t h fac pl t e att ch d ith scr e e a e ,


or a e w ews

to a board fix d to t h f c pl t e e a e a e .

In finishing ork t h of fi s ndp p r is d mis w e use ne a a e a

sibl b t t n v r should b us d to corr ct poor turn


e ,
u I e e e e e

ing Wood ork h n smooth d a littl ith fi


. w , w e e e w ne

s ndp p r m y b finish d by pplyi g to it ith a


a a e ,
a e e a n w

cloth mixtur of sh llac v rnish d lins d i l in


a e e a an ee o ,

p roportion f bout p rt f oil to t of sh llac o a on e a o wo e .

O nly a littl is ppli d to t h cloth t tim t h pol e a e e a on e e , e


8 H OM E ME CHA N IC S F OR A MAT E UR S
ish b ing ll sh k n b for it is appli d Th ork in
e we a e e e e . e w

t h l th is r pidly r volv d until it is brightly polish d


e a e a e e e

and t h sh ll c v rnish is h rd If d sir d t h ork


e e a a a . e e ,
e w

may b stain d b for it is polish d Th stains


e e e e e . e a re

r adily obtain bl
e d d scrib d in t h S ci ntifi
a e ,
an a re e e e

e c

Am rican Cycl op dia f R c ipts N ot s and Qu ri s


e

e o e e ,
e e e .

W O O D WO R K I N G O N A L AT H E -

Is n o t t h i nt ntion f t h rit r to nt r larg ly


e e o e w e e e e

th subj ct of ood orking but simply to sug


e e w -
w ,

a f h ndy tt chm nts to t h foot l th hich


ew a a a e e a e w

g r atly
e facilitat t h op rations f th amat u e e e o e e r

S aw b
T a le .

w ood ork r and ill b found v ry us ful by almost


w e , w e e e

any orking in ood It is not an sy matt r


on e w w . ea e

to split v n thin lumb r into strips f uniform idth


e e e o w

by m ans f a handsa but by using t h circul r


e o w ,
e a saw

att chm nt sho n in F ig 4 t h op ration b com


a e , w .
,
e e e es

r pid and
a d t h stu ff m y b s d slit at
e a s v, a n e a e aw e or

an y d si d angl e b v l Th tt chm nt consists


re e or e e . e a a e

of m ndr l of t h usual form and ood n t bl


a saw a e e , a w e a e

support d by a right angl d pi c A f round iron


e e e e , ,
o
H OM E ME CHA NIC S F OR A MAT E UR S 9

fitt ed to t h t lp t d cl mp d by ood n cl at e oo os an a e a w e e ,

B which is s cur d to t h und r sid of t h t bl


,
e e e e e e a e ,

split from t h ap rtu to d and provid d i the e re on e en , e w

a thumbscr f d ing t h parts tog th r By ew or ra w e e e .

m ans f this r ng m nt t h t bl m y b inclin d


e o a ra e e e a e a e e

to a limit d ngl in ith r di ction t h slot through


e a e e e re ,
e

w hich t h p oj cts b ing l rg d b lo t admi t


e sa w r e e en a e e w o

of this djustm t a en .

Th b ck of t h tabl is st adi d by a scr


e a hich e e e e ew w
r sts upon t h back d f t h tool r st support and
e e en o e e ,

ent s block ttach d to t h und r sid f t h tabl


er a a e e e e o e e .

Th g ug e t t h top of t h t bl is us d in slitting
e a a d e e a e e an

f oth r pu pos s hich ill b pr s ntly m ntion d


or e r e w w e e e e e ,

an d i t is djust d by i d f lin s m d across t h t bl


a e a o e a e e a e

pa l l l ith t h
ra e w e saw .

FIG 5 F IG 6 FIG 7
b b W K
. . . . . .

S aw e tw e e n e ve le d a s h e rs . M ou l d i n g n i ve s .

purpos
F or t h e cros cutting or cutting on e of s -
a

b v l a thin sliding tabl is fitt d to slid upon t h


e e e e e e

main t bl and is provid d ith gaug hich is


a e ,
e w a .
e w

c p bl of b ing djust d at y d sir d ngl F


a a e e a e an e e a e . or

cutting slots for p n ls t thick s s m y b us d a e , e c .


,
aw a e e ,

or th may b m d te bbl by pl cing i t b


saw e a e o wa e a e

twee n t b v l d ash rs as sho n i F ig 5


wo e e e w e ,
w n . .

Th tabl h e ins rt d portion C h ld in


saw e as an e e , ,
e

plac by t scr s hich m y b r mov d h n i t


e wo e w w a e e e w e

is d sir d to t h
e m ndr l f c rrying stick r
e use e saw a e or a a e

h ad f planing small strips f moulding or r din g


e or o ee .
10 H O ME ME CHA N IC S F OR A MAT E UR S
(F igs 6 d T ) Th h d for holding t h moulding
an . e ea e

kniv s i b st m d of good tough br ss or st m m tal


.

e s e a e a ea e .

Th kniv s
e b m d of good st l about inch
e c an e a e sa w ee

thick Th y m y b fil d into sh p d ft r rd
. e a e e a e an a e wa

t mp d Th y
e e reslott d d h ld to th ir plac s
. e a re e an e e e

on t h h d by m ns of f inch mac h in sc s It is
e ea ea e re w .

n ot bsolut ly n c ss ry to
a t kniv s but h e e e a use wo e ,
w en

only is mploy d count rb l nc should b fas


on e e e a e a a e e

t n d to t h h d in pl c of t h oth r All kinds f


e e e ea a e e e . o

moulding b ding tonguing d g ooving m y b don


,
ea ,
an r a e e

w ith this tt chm nt t h gaug b ing us d to guid t h


a a e ,
e e e e e e

F IG . 8 . T u rn i n g F lu t e d W k or .

edg f t h stuff If t h bo rds


e o too thin t sup
e . e a a re o

po t th ms lv s g inst t h ction f t h kniv s th y


r e e e a a e a o e e e

must b b ck d up by thick strip f ood pl n d


e a e a o w a e

tru Th sp d f this cutt r h ad should b gr t


e . e ee or e e e as ea

as possibl e .

F ig 8 sho s att chm nt t b us d in conn ction


. w .
an a e o e e e

w ith t h cutt r h d d t bl f cutting straight


e e ea an sa w a e or ,

spi l i r gul flut s turn d ork It consis


ra or r e ar e on e w . ts

of b D c r ying c ntr l fix d m d t ith r


a a r, ,
a r a e a e ar . an a e e

en d djust bl m t h pu pos f t h l tt r b ing


an a a e ar ,
e r e o e a e e

to d pt t h d vic to ork f di ff r nt l ngths Th


a a e e e w o e e e . e

ar m p oj cting from t h c nt r f t h b
r eD sup e e e o e a r, ,
H OM E ME CHA N IC S F OR A MAT E UR S 1 1

po tsr rbo h v i ng t
an a d soc k t f c iving
r a a on e e n a e or re e

t h t ist d i on b
e w E d t t h oth
e r d c nt a r, ,
an a e er en a e er

a d
n sho t fing a pin A m t l disk h ving th
r e r or . e a a re e

spurs c nt l p tu ,
a d s i s of hol s q ll
e ra a er re an a e r e e e ua v

dist nt from t h c nt
a d f om ch oth r is te e er an r ea e ,
a

tac h d by its spu s to t h


e d f th li d to b r e en o e c v n er e

flut d and t h c nt r f t h rbor in t h m D nt r


e ,
e e e o e a e ar , ,
e e s

th c ntr l hol in t h disk hil its fing r nt rs


e e a e e w e e e e

F IG 9 FI G 1 0
I W k
. . . .

M ou ld i n g rre g u la r or .

on e of t h oth hol s Th opposit d of t h yli


e e r e . e e e n e c n

der is suppo t d by c nt sc A fork tt ch d


r e a e er re w . a a e

to t h b ck of t h t bl mb c s t h t ist d i on E
e a e a e e ra e e w e r , ,

so that t h ood n cylind r is mov d di gon lly


as e w e e e a a

ov t h cutt r it is slo ly rot t d m king spi l


er e e w a e ,
a a ra

cut Aft t h first cut is m d t h fing r f t h bor


. er e a e e e o e ar

i
s remov d from t h disk d pl c d in an djoining
e e an a e a

hol w h n t h s cond cut is mad


e ,
e d e e e , an s o on .
1 2 H OM E ME CHA N I CS F OR A MAT E UR S
igs 9 d 1 0 sho
F conv ni nt d sily mad
. an w a e e an e a e

att chm nt f moulding t h dg s of i gul r w or k


a e or e e e rre a ,

such brack ts fr m p rts f patt rn t It


as e ,
a e s, a .
o e s, e c .

consists f a br ss fr m F supporting a small man


o .
a a e , ,
.

dr l tu ning t t h t p in conical b ing in t h


e r a e o a e ar e

fr m d t t h bottom pon conic l sc


a e ,
an a A v ry e u a a re w . e

sm ll g oov d pull y i f st n d to t h m ndr l and


a r e e s a e e e a e

su round d by rubb ring hich b rs g ins t t h


r e a er w ea a a e

f c pl t f t h lath as sho n in t h ngraving Th


a e a e o e e ,
w e e . e

fr m F is l t into ood n tabl support d by


a e, ,
e a w e e e an

F IG . 1 1 . S c roll S a w .

iron rod hich is r c iv d by t h tool s t hold f


w e e e e re er o

t h lathe Th cutt r G is m d by tu ning upon


e . e e , ,
a e r a

pi c f st l t h r v rs of t h r q ui d moulding and
e e o ee e e e e e e re ,

slotting it tr nsv rs ly to form cutting dg a Th e e e es . e

sh nk f t h cutt r is fitt d t hol in t h m ndr l and


a o e e e o a e e a e

s cur d in plac by small t scr


e e Th dg of t h
e a se ew . e e e e

w ork is p rmitt d t b ar g ins t t h shank f t h cut


e e o e a a e o e

t er S hould t h f c pl t
. f t h l th b t sm ll to
e a e a e o e a e e oo a

g iv t h e quir d spe red ood n disk m b a t t


e ch d ee ,
a w e av e a e

t it by m ns f scr s nd tu n d ff .

o ea o ew a r e o .
H O ME ME CH AN IC S F OR A MAT E UR S 1 3

F ig 1 1 12 s pr s nt ch ply and i l an d 1 3 re e e a .
ea e as v

m d scroll tt chm nt f t h foot l th I t i


.
, ,

e sa w a a e or e a e s
a .

m d ntir ly f ood d p t i ll nois l ss Th


a e e e o w an i s ra c ca v e e . e

bo rd H supports t u p ights I b t n hich is


.

a wo r , ,
e wee w

pivot d t h arm J hos und r id is p r ll l i t h


, ,

e e w e e s e a a e w
, ,

th ed g f th
e b d A block
e isopl c d b t n t h e oa r .
a e e wee e

uprights I t limit t h do n rd mov m t of t h ,


o e w wa e en e

arm d t h arm is clamp d by a bolt hich pa s


,

an e e w s es

through it d through t h t uprights and is p


,

an e wo ro

vid d eith ing nut w a w .

A ood n t bl s cur d to t h upp r dg f t h


w e a e ,
e e e e e e o e

board H is p rforat d to llo t h


, ,
to pass e e a w e sa w

F IG 1 2 FIG 1 3
D
. .
. .

e t a i ls of S aw .

through and is provid d ith ins rt d hard e w an e e

ood strip hich supports t h back f t h


,

w w e o e saw ,

an d hich may b mov d for ard from tim to


w e e w e

tim and cut off


e it b com orn Th upp .
as e es w . e er

guid f t h e consists f round pi c f


o e saw o a e e o

h rd oo d ins rt d in hol bor d in t h


a w d e e a e e e en

o fth m J T h upp r
e ar d of t h is s cur d in e e en e saw e e a

sm ll st l cl mp pivot d in slo t in t h d f
,
.

a ee a e a . e en o a

w ood n spring s cu d to t h t p of t h m J d t h
e e re e o e ar , ,
an e

lo r d of t h
we is s cu d in simil r cl mp
en e sa w e re a a a

pivot d to t h d f t h ood n sp ing K F i g 1 3


e e en o e w e r ,
. .

is nl rg d vi sho ing t h construction of cl mp


an e a e - e w w e a .

Th l tion of t h sp
e re ing K to t ha bo d H d to e r , ,
e ar , ,
an
1 4 H OME ME CHA N IC S F OR A MAT E U R S
the oth pa t is sho n in F i g 1 2 It is tt ch d to t h
er r .
w . .
.
a a e e

sid f t h bo rd d is p ss d up ard by
e o e dj ta an re e w an a us

ing sc n r its fix d d re w ea e en .

Th is d iv n by ood n cc nt ic pl c d on t h
e saw r e a w e e e r a e e

sa w m ndr l sho n in F igs 4 and 5 d t h sp ing K


a e w .
,
an e r , .

l ys pr ss d up a d ag inst t h cc ntric by its


a wa e e w r a e e e ow n

e l sticity d it is lso d n in up d dir tion


a ,
an a ra w an w ar ec

by t h upp r spring This rr ng m nt insur s con


e e . a a e e e a

ti cont ct b t n t h sp ing K and t h


n u ou s a e wee e r , ,
e e c c en

t ic d cons qu ntly avoi d s nois Th friction sur


r ,
an e e e . e

f c s f t h cc nt ic d sp ing m y b lub ic t d
a e O e e e r an r a e r a e

w ith t llo d plumbago


a Th cc tric m y i t h
w an . e e en a ,
w

a dv ntag b mad of m t l
a e ,
e e e a .

Th t nsion of t h upp spring may b v ri d by


e e e er e a e

putting und r it blocks of di ff nt h igh t s th


e e re e ,
or e

sc rehich holds t h b ck d m y b us d for this


w w e a en a e e

pu pos r e .

Th is ttach d t t h l th by m ns f iron
e saw a e o e a e ea o an

b nt t ic t right ngl s tt ch d to t h bo d H and


e w e a a e ,
a a e e ar , ,

fitt d to t h tool r st suppo t Th r r d f t h


e e e r . e ea en o e saw

ing pp r tus m y b support d by b c running t


a a a a e e a ra e o

t h lo e p t of t h l th to t h floor
w er ar e a e or e .

Th e simpl tt chm nts abov d scrib d ill n ble a a e e e e w e a e

t h poss sso to m k m ny sm ll rticl s of furnitu


e e r a e a a a e re

w hich h ould not und rt k ithout th m and f


e w e a e w e ,
or

m k ing mod ls of sm ll patt rns th y


a lmost i
e a e e a re a n

v lu bl
a a e .

W O R K B E NCH AN D T O O L S F O R W O ODW O R K
T h first thin g q ui
e d by t h m t u o k m n i re re e a a e r w r a s

ab nch ith f tools f ood o king Th b nch


e w a e w or w w r . e e

n d not n c ss ily b long d h vy structur lik


ee e e ar e a an ea e e
H OME ME CHA N IC S F OR A MAT E UR S 1 5

a c rp nt r s b nch t h ork to b don by t h m


a e e

e ,
as e w e e e a a

te ur i mostly sm ll s qui ing but littl m t i l d a ,


re r e a e r a an

sm ll room A t bl lik th t sho n in conn ction


a . a e e a w e

w ith t h simpl l th ill ns r t h


e r portion e a e w a we ,
or e re a

o f t h l th t bl m y b
e us d as b nch A sm ll
a e a e a e e a e . a

w ood n vis is s cur d t t h sid of t h t bl n a t h


e e e e o e e e a e e r e

l ft h nd d d in t h top f t h t bl is ins rt d
e a en ,
an e o e a e e e a

common flat h ad d ood scr hich may b sc d e e w e w, w e re we

do n v w ith t h t p of t h t bl or rais d or
e en w e o e a e ,
e

inch h ,
ork may q uir This scr t k s t h
as t e w re e . ew a e e

pl c of t h usu l b nch d g and holds t h d of


a e e a e o ,
e en a

pi c f ood hil it is b ing pl n d T pl n s


e e o w w e e a e . wo a e a re

re quir d to b gi n ith a jack pl n d s mooth pl n


e e w ,
a e an a a e .

A good fi c oss cut ill p ob bly ns r for


ne r -
saw w r a a we

a ll ordinary sa ing d i t m y b us d a ip w ,
an a e e as .
r sa w

w h n only littl f this kind f ork is r quir d T


e a .
e o o w e e . wo

chis ls einch t h oth inch and t goug of


,
on e ,
e er 1
1
,
wo es

about t h s m idth ill b n d d A h mm r d


e a e w ,
w e ee e . a e an

a scr driv r tog th r ith br d l d foot rul


ew e ,
e e w a a aw an a e

compl t outfit th t ill n bl t h o n r t do


e e an a w e a e e w e o a

gr at d l of w ork
e ea .

O f cours a good oil ston should b t hand for


e e e a

sh p ning t h tools d th y should b k pt sharp


ar e e ,
an e e e .

Chis ls and plan irons must b h ld t


e ngl f e e e a an a e .
o

a bout 6 0 t t h surf c of t h ston d mov d b ck


°
o e a e e e an e a

an d fo th t h ston until
r dg is produc d Th
on e e an e e e . e

str ight sid of t h tool must b k pt from t h oil ston


a e e e e .
e e .

“mil t h tool is b ing sh rp n d t h oil ston must


e e e a e e e e

b lub ic t d
e ith f drops of s ing m chin i l or
r a e w a ew ew a e O

bicycl i l Wh n t h tools n d g inding it d i


e o . e e ee r Is a v s

a bl t h v t h ork don b c mp t nt o km n
e o a e e w e v a o e e w r a .

Th plan i ons e t so th t t h dg is s n ll t h
e r a re s e a e e e ee a e

w ayacros t h ood of t h plan and s cur d by d i


s e w e e e e r v
1 6 H OME ME CHA N IC S F OR A MAT E UR S
ing in t h dg If t h tool proj ct so to mak a
e we e . e e s as e

thick shaving t h d g is loos n d slightly d t h ,


e we e e e an e

i ron is m d to ris slightly by t pping a ith h mm r


e e a w a . a e

on t h top f t h pl n Th iron m y b djust d l t


e o e a e . e a e a e a

e ra lly by t pping t h iron dg or t h oth r n


a e o n on e e e e e e ar

t h top and it m y b forc d do n


e ,
rd by a f light .
a e e w wa ew

t ps t h upp r d
a on e e en .

Aft som Obs rv tion v ry boy h opportuniti s


er e e a —
e e as e

for obs rv tion and aft r pr ctic t h am t ur ill


e a —
e a e ,
e a e w

b bl to do an ordin ry j b of p t
e a e d h ill a o c ar en rv , a n e w

s k aft r a f mor tools such for x mpl as a t


ee e ew e ,
e a e rv

squar bit stock d a f bits a f cl mps d


e ,
a .
-
an e w ,
ew a an a

glu p t H e th n nt r into t h ork h tily d


o . e c an e e e e w e ar ,
an

no t only m k n d d r p i s but const uct m ny plain


a e ee e e a r ,
r a

littl articl S uch as box ith hing d cov rs c b i


e .

es es w e e ,
a

n ts scr n fr m s t Th m in r qui m nts to


e ,
ee a e , e c . e a e re e a re

construct ach part c r fully possibl to ss me


-

as a e as e ,
a e

b l t h p ts
e ith qual c r and to n v r plugs
e ar w e a e ,
e e use or

putty i oth r ys patch up f bad orkm nship


, or n e wa or w a .

If a mist k is m d it is g n r lly b tt r to thro t h


a e a e ,
e e a e e w e

part a ay and b gin gain rath r than t p tch


w e a e o a .

WH ITT LI N G
Th e b oy w h is good w hittl
ill m k good m o a er w a e a .
e

chani ill at l st und rst nd m ch nics ll


e ,
or w ea e a e a we

e nough to kno good job from a poor d ill w a on e ,


an w

b ebl to h lp hims lf in m ny
a e m rg ncy R l
e e a an e e e . ea

profici cy ith jack knif impli s kno l dg f


en w a -
e e a w e e o

m chanics and xhibits


e ptitud for m ch nic l e an a e e a a

w ork hich only ds oppo tunity d ncou g m n t


w nee r an e ra e e

to r ach us ful st g of d v lopm nt


e a e a e e e e .

A j ck knif is a v ry simpl tool but ithout doubt


a -
e e e ,
w
H OME ME CH AN IC S F OR A MAT E UR S 1 7

it is mor g n lly us ful th n y oth F hit


e e e ra e a an er . or w

tlin g o din ry t or four bl d d knif should b


,
an r a wo -
a e e e

s l ct d It should hav a good siz d h ndl d its


e e e .
.
e .
-
e a e an

bl d s should b fi
a e d ll t mp d I Vi t h t h e ne an we e e re . e

knif should b purch s d fi sh p oil ston


e d e a e a ne ,
ar e ,
an

t h knif should b k pt sha p as it is impossibl


e e vn e e r , e e e

F IG K W . 1 4 . n i ve s a d a pt e d for h i t t li n g .

for an xp t o km n to do good ork ith


e er w r a w w a dull
In sharp ning t h knif t h bl d should b k pt t
e e e , e a e e e a

an angl of about 2 0 ith t h f c f t h


e
°
w e a e o e

ston d rubb d b ck and forth t h full l ngth f t h


e an e a e e o e

ston about qual numb r f tim s for opposit sid s


e an e e o e e e

of t h blad until it pp s to b sh rp t h ston


e e ,
a e ar e a ,
e e

m antim b ing lubric t d ith t r


e e i l th n it
e a e w wa e or o e

m y b stropp d lik
a r zor on st ip of l ath r until
e e e a a a r e e

it is lit r lly sh rp as r zor


e a as a a a .

In hittl ing cu ious d orn m nt l obj cts


w r an a e a e ,
se a

s on ed straight gr in d hit pin should b s l ct d -


a e w e e e e e e .
1 8 H OME ME CHA N IC S F OR A MAT E UR S
Th e pi c should b a littl l rg r th n t h finish d
e e e e a e a e e

w o k d t h d sign should b l id out in p ncil on


r ,
an e e e a e on e

sid f t h block h n it can b s w d out ith a scroll


e o e ,
w e e a e w

sa w If t h form can b trac d t h dg f t h o k


. e e e on e e e o e w r

much hittling may b avoid d by doing mor s ing


w e e e aw .

T h knif e ork m y proc d It is ll to b gin


e w a n ow ee . we e

w ith t h h avi r portions and finish ith t h light r


e e e w e e

po tion r s .

As much should b don possibl ithout t h e e as e w e use

o f sand p p r If it ll b don a ith ut s nd p p r


e . c an a e e w o a a e

S much t h b tt
o It ill som tim s b found e e er . w e e e ne c

e ss ary to put on t h finishing touch s ith a pi c f e e w e e o

v ry fi s nd p p
e Bl d s f diff r nt forms
n e a a er . a e o e e a re

found s ful and in som kinds f ork p n k nif


u e ,
e o w a e e

blad hich h b n b ok n ff r th short ill p ov


e w as ee r e o a er w r e

e xc dingly us ful h n t h bl d has b n r point d


ee e w e e a e ee e e .

Th us d f sh ping t h ork m y b lik t h


e sa w e or a e w a e e e

o n e on p g s 12 d 13 of t h sm ll scroll
a e an ,
or o n e e a saw

i g machin s so much in
n t tim ould b still
e use a on e e w e

b tt r
e e .

A v ry pr tty ampl f hittling is t h chain hos


e e ex e o w e w e

l i nks form d f om singl b of ood of O shap d


a re e r a .
e ar w -
e

cross s ction To m k a good job t h b should b


e . a e e ar e

e v nly sp c d d t h links d n t h sid s f t h


e a e ,
an e ra w on e e o e

bar Th n hol s bor d di gonally through t h bar


. e e a re e a e .

A t t h ngl t h cutting proc ds slo ly d cautious


e a e e ee w an

ly finishing t h link as far


,
possib l b for it is cut e as e e e

loos If any sandp p ring is to b don it should b


e . a e e e e

don far possibl b fo t h link is cut loos In


e as as e e re e .
e .

th xampl sho n only portion f t h ood n bar


e e e w ,
a o e w e

h as b n form d ith links t h r m ind r b ing l ft


ee e w ,
e e a e e e

to giv id of t h m thod e an ea e e .

It is mor di fi i lt to hittl pair f pli rs f om


e

cu w e a o e r a
H OME ME CHA N IC S F OR A MAT E UR S 1 9

singl pi c of ood so th t t h j s ork fr ly


e e e w ,
a e aw w ee ,
an d

at t h sam tim
e t h joints e at e e a re ne .

F IG . 1 5 . E x a m ple s of W h i t t le d W k
or .

Th bl nk f
e th a or e p li rs is s d
e
fromaw einch pin 4
2
- e .

Th sid s of t h pli e e rs h r t joint is to form d


w eh e be e e
e

fi ish d d t h
a re n
e

e an e joint is c r fully l id
a out ie fi a n ne
20 H O ME ME CHA N IC S F OR A MAT E UR S
lin s Th n ith a v ry thin knif bl d ins rt d from
e . e w e e a e e e

e ach sid t h c ntral po tion of t h joint is cut through ;


e e e r e

thin incisions m d in t h sid s t int rs ct t h a re a e e e o e e e

oth cuts Th j s f t h pli rs


er car fully p
. e aw o e e a re e se

t d by cutting from ith r sid


a ra e d t h cuts hich e e e , an e w

s pa t t h insid pi c
e ra th n m d ith gr at car
e e e e e a re e a e w e e .

T h outsid of t h j
e s and t h h ndl s e fi e aw e a e a re n ow n

i h d
s In cutting t h joint t h ood is som h t com
e . e e w ew a

p ss d by t h ins rtion f t h knif and t h joint p


re e e e O e e ,
e a

p a s b dly m d By so king t h ood in t r f


e r a a e . a e w wa e or

a h lf hour so t h ood sum s its no m l condi


a -
or e w re e r a

tion and t h joint b com s tight Wh n t h ood is


,
e e e . e e w

d t h finishing m y b
rv don ith knif and ith
e a e e w a e w

fi s nd pap r
ne a e .

Th to r cont ining t h b ll d t h volving


e we a e a s an e re

spindl is cut from singl b f ood ith t h b lls


e a e ar o w ,
w e a

an d ph roid form d S ith knif in t h pl c s t h y


e e w a e e a e e
-

n ow occupy Th e d sign is c r fully dra n t h b . e a e w on e a r,

an d th ork b gins by m king a diagon l cut across


e w e a a

ea ch corn r f t h co n r posts t cutting through


e or e r e ,
no

th floors f t h di ff r nt sto i s Th n t h inn r


e o e e e r e . e e e

post rn is cut roughly in t h form f a cylind r Th


e e o e . e

cross cuts th n mad and t h pi c s sh p d into a re e e e e e a re a e

b lls Th spindl in t h lo story is fo m d in t h


a . e e e wer r e e

sam y but it is cut loos by running t h point of


e wa ,
e e

th k nif into t h ap x s
e f th con s form d bov
e e e e o e e e a e

an d b lo t h sph roid thus at


e op ration fo ming
w e e ,
on e e r

th points f t h spindl d t h b arings f th m


e .
o e e an e e or e .

Th posts t t h corn s
e l ft l rg possibl
a e er a re e .
as a e as e

an d finish d fin lly by t king ff only nough w ood to


e a a o e

mak th m str ight d squ r


e e a an a e .

An anchor w ith its cross bar d ring i mad of a an s e

singl pi c of w ood a littl t h ick r t h n t h w idth f


e e e . e e a e o
H OME ME CHA N IC S F OR A MAT E U R S 21

the cross bar is hittl d t p r ll l ith


flu ke s . Th e w e ou a a e w

t h e sh nk f th nchor d t h curv d d is cut


a o e a ,
an e e en

a c os t h g in Th hol in t h sh nk is fo m d t
r s e ra . e e e a r e a

t h sam tim t h curv d


e e d is cut loos eTh should r e e en e . e e

on t h bar is thus form d and t h b


e is push d th ough e e ar e r

t h e hol in t h sh nk e A sm ll mortis is mad in t h


e a . a e e e

bar to r c iv t h k y hich k ps it in plac Th r i ng


e e e e e w ee e . e

a t th t p f th e nchor is m d in t h s m m nn r as
o o e a a e e a e a e

t h first link f t h ch in
e Th ncho looks v ry i m
o e a . e a r e s

p l but it is in r lity quit di ffi cult


e ,
ea e .

In all th s x mpl s t h ood should not b cut


e e e a e e w e

aw a y mor th n is n c ss ry xc pt t finish
e a e e a ,
e e o .

Th puzzl sho n ss mbl d and s par t d cannot


e e w a e e e a e

r adily b d sc ib d Th pi c s
e e notch d th t
e r e . e e e a re e so a

th y ill g tog th
e w d form t h symm trical
o hol e e r an e e w e ,

as sho n in t h ngraving
w e e .

DI F F E R E N T S H AP E S O F S AW T EE T H AN D TH E
WAY T H E Y C UT *

accompanying sk tch s sho t h di ff r nt shap


Th e e e w e e e es

o f t th d t h y that th y cut t h timb r F ig


saw ee an e wa e e e . .

1 6 sho s t h dr ss f shingl
w tooth By mie e o a e saw . e xa n

FIG D . 1 6 . Th e re s s of a S h i n g le S a w T oot h .

i g it it
n ill b s n that it is a sprung tooth
,
w d e ee

an

t h t th cut
e ee alt rn t sid s f k f t king t t th
on e a e e o er ,
a wo ee

t
o cl ar out t h k rf both sid s Th b v l f t h
e e e on e . e e e o e

t th giv s it a sh r cut t h timb r Th ood ill


ee e ea on e e . e w w

slip t h dg f t h t th
on ring th m t h insid
e e e o e ee ,
wea e on e e

and l aving t h out r corn r full and sharp and a


e e e e c or

F m Gz
,

M ro th e S aw i ll a e tte .
H OME ME CHA N IC S F OR A MAT E UR S
ner to cl ar p t h sid f t h k f thus making smoot h
e u e e o e er ,

lumb r e .

F i g 1 7 sho s squa d ss d tooth Th ood


. w a re re e . e w

F IG 1 7 A S q u a re F IG 1 8
D V
. . . .

re s s e d T oot h . A e rt i c a l S a w w i t h S q u a re T e e t h .

we ars ff t h corn rs l ving th m dull d th y ill


o e e ,
ea e ,
an e w

fly from timb r to t h oth sid if t h ood is not e e er e e w

equal in h rdn ss d l d t h to th t sid f t h


a e ,
an ea e saw a e o e

l g o This troubl is found in ood ith a hard d


. e w w an

soft grain in knots but ith t h b v l d t th t h or ,


w e e e e ee e

sharp corn r ill l ad t h str ight e w e e sa w a .

F i g 1 8 sho s a v tic l
. ith squ r t th v ry w er a saw w a e ee ,
a .
e

common dr ss Th ood rs t h out co n r ff e . e w wea e r e o ,

l ving it round
ea blunt d th r is nothing to sup or ,
an as e e

port t h insid f t h t th th y ill fl from t h ood


e e o e ee ,
e w v e w .

F IG . m K 1 9 . A S w a g e d T oot h of th e Sa e in d as Fig . 1 8 .

an d in t h up strok of t h g inst t h sid of


e e e sa w w e ar a a e e

t h k f until
e orn in t h sh p sho n in cut
er w e a e w .

F i g 1 9 is s g d tooth of t h s m kind f and


. a wa e e a e o saw

is v y good dr ss for sash mul y g ng d oth r


a .
er e ,
e ,
a ,
an e
H OME ME CHA N I C S F OR A MAT E UR S 23

s s using ligh t f d but for h vy f d it is b tt r to


aw ee ,
.
ea ee e e

s g t h t th t on both sid s d joint ff for t


wa e e ee ou e an o se .

By r f ing t F ig 2 0 it is s n th t ll t th of this
e e rr o . ee a a ee

shap cut ith scrap cut not ith dg cutting lik


e w a .
e , w e e ,
e

F IG . 20 . Te e t h t h a t Out w i t h a Sc ra p e .

a chis l but ith t h dg t t right ngl ith t h


e w e e e se a a e w e

lin f cut F soft ood such


e o . hit pin ham
or w ,
as w e e ,

m t h t p of t h t th turning t h
er e o dg do n noughe ee ,
e e e w e

to giv a cutting dg do n ard F igs 2 1 d 22


e e e w w . . an a re

circular l g sa s o w .

F ig 2 1 sho s sid vi
. f tooth I t is s n that
w a e ew o a . ee

th eback of t h tooth l i s clos t t h w ood and t h


e e e o e ,
e

F I G 21. . S i de V ie w -
of Ci rc u la r S a w T oot h .

tooth may b fil d thin ithout d ng of br aking


e e w a er e .

This dr ss f sa s cut ith a chis l cut i ll carry mor


e o w w e ,
w e

f d th n any oth r and t t h s m tim d t h b st f


,

ee a e ,
a e a e e o e e o

w ok r .
24 H OM E ME CHA NIC S F OR A MAT E UR S
F ig
sho s t h sh p f t h dg f t h sam toot h
. 22 w e a e o e e e o e e .

It b ing hollo e th dg w ith t h corn rs sharp w on e e e ,


e e ,

th ood ill fly slip from t h corn rs not a ing


e w w or e e , we r

th m as much as squar tooth l aving a good corn r


e a e ,
e e

F IG 22 FIG 23

Ci D
. . . .

E dg e of rc u la r S a w T oot h . A S q u a re re s s e d T oot h .

to cl ar t h sid s f t h k rf It ill b s n b y r f r
e e e o e e . w e ee e e

ring t F ig 22 that it t k s t t th
o . ach a e wo ee ,
on e on e

sid f t h e t
o cut both sid s f k rf but in this
e saw ,
o e o e ,

dr ss ch tooth cuts both sid s and ag in if b v l d


e ea e ,
a ,
a e e e

s prung tooth i forc d t d mor th n m dium s e o o e a a . e

a mount f duty it ill fly into t h ood d b in dan


o , w e w an e

g f
er ot aring ff t h t th
e o e ee .

In F ig 2 3 is s n a squar dr ss d tooth All t th


. ee e e e . ee

s g d ith a squar dr ss l av t h corn rs r th r


wa e w e e e e e e a e

we ak d not much t joint ff t h sid in s tting


an o o e e e .

This sho s such tooth cutting through cross


w on e

grain d t ist d timb r sh rp corn r but nothin g


e or w e e ,
a a e

to cl ar t h sid f t h k rf t h cross grain fillin g so


e e e o e e ,
e

much f t h k rf as to rub t h plat f t h


o e and
e on e e o e saw

h at it
e .
H OM E ME CHA N IC S F OR A MAT E UR S 25

F i g 24 . r f rs to a dr ss for hand
e e e an d oth r sa s tha t
e w

S in / mm ??

F IG D . 24 . re s s for H a n d an d ot h e r S aw s .

is us d for cross cutting soft ood that is to b cut v ry


e -
w e e

smooth .

A VVR I N K LE I N S AV I N G V

A try squ r is not l ays at hand h n i t is d sir d


-
a e a w w e e e

to a stick d h it i h ndy som m chanic


sa w ,
an w en s a e e s

pr f r t ork by gu ss th n oth r is Wh n a
e e o w

e

a e w e . e

bright straight is plac d upon a stick th dg sa w e or on e e e

F IG Rfl . 25 . e e c t i on S ub s t i t ut e d for t h e Try S q u are .

of a bo rd t h r fl ction f t h stick or board in t h


a ,
e e e o e e

sa w is su ffi ci ntly ll d fin d to p rmit f pl cing t h


e we e e e o a e

sa w so that t h r fl ct d im g coincid s ith t h obj ct e e e e a e e w e e

re fl ct d forming continuous straight lin If t h


e e , a e . e

s ing is don hil t h i m g d t h stick in lin


aw e w e e a e an e a re e ,

t h stick
e ill b cut t right angl s w e a e .

It is obvious that lin may b dra at right angl s a e e wn e

to t h stick by arr nging t h


e as sho n in F ig 2 6 a e sa w w . .

If aft r forming this lin t h


,
e b plac d across t h e ,
e saw e e e

stick so th t t h lin and its r fl ct d imag and t h


a e e e e e e e
26 H OME ME CHA N IC S F OR A MAT E UR S
stick d its fl ct d im g fo m squar ith t h
an re e e a e r a e ,
w e

refl ct d im g and t h stick lying in t h sam plan


e e a e e e e e ,

F IG . 26 . L a yi n g ou t W k or by R e fle c t i on .

F IG F D
. 27 Rfl. o rt y- fi ve e g re e An g le b y e e c t i on .

as sho n in F i g 2 7 t h stick m y b s d t angl


w .
,
e a e aw e a an e

of fo ty fi d gr s p ovid d t h
r -
ve is h l d i t h
e ee ,
r e e saw e n e

sam position r lativ to t h stick


e e e e .

A R VI N G WOO D C

To having an id of fo m d proportion w ood


on e ea r an ,

mg
c a rv not v ry di fficult v n though practic l
Is e ,
e e a a

kno l dg of d ing d mod ling b nting Cr d


w e e ra w an e e wa . e
H OME ME CHA N IC S F OR AMA E T UR S 27

it bal sp cim ns
e of c ving h
e v b n produc
e d b ar a e ee e v

m e an s f th pock t knif lon by p rsons having



o e e e a e ,
e

d xtrous h nds d good y s ; but it t k s good


e a an e e a e a

w o km n to produc fi job ith poor tools non


r a e a ne w ,
or e

a t ll ath r for t h v g e ood ec v ill b oblig d


e e a e ra e w ar er w e e

to r ly som h t upon tools d ppli nc s In f ct


,

e ew a an a a e . a ,

t h more compl t t h t
e of tools d t h mo p rf ct e e e se an e re e e

th cc
e sso i
a s t h mo e r dily r e t h ork b don
,
e re ea c an e w e e

an d t h mor ti f t e t h r sult e sa s ac orv e e .

F IG V . 28 . i ole t Pa n e l .

Th princip l tools e goug s chis ls p ting tools a a re e ,


e ,
ar

curv d d st ight h vy m ll t a light m ll t


e an ra ,
a ea a e ,
a e ,
a

solid b nch d som cl mps As to m t ri ls F


e an e a . a e a : or

b ginn r soft oods b t such pin hit


,

th e e e w a re es ,
as e . w e

w ood c d r Aft littl xp i nc p r bl ck


or e a er a e e er e e ,
ea ,
a

lnut d k m y b t i d N in t nths f t h dif


.

a e r e e -
e o e
wa an oa .

in c ving is in o king on s s lf up
,

fi lt y
cu t t h
ar w r e

e o e
28 H O ME ME CHA N IC S F OR A MAT E U R S
point f s tting out in t h ork Th chanc s th t
o e e w . e e a re a

in t h b ginning t h t y ill not succ d in producing


e e e re w ee

th x ct forms d i d ; but progr ss ill b m d ith


e e a e s re e w e a e w

e v ry succ ssiv trial


e e e .

It is ind d di ffi cult to giv any xplicit dir ctio s


,
ee ,
e e e n

f orc rving W might almost y h r


a . th ma e sa ,
e e a re e

t i l t h tools
e r a s, d t h d sign Th
e hol f carving ,
an e e . e w e o

is t tak th s tools and cut this d sign from thi pi c


o e e e e s e e

o f m t rial using your


a e judgm nt t t h sam
,
ow n e , a e e

t i m m king hast slo ly


e

a e w .

F IG . 29 . C a rv i n g T ools .

tools quir d
Th e sho in 2 9 1 b ing re e a re wn ,
e a

firm 2 a st ight goug 3 curv d goug 4 b nt


er ra e ,
a e e ,
a e

chis l 5 a front b nt goug 6 a back b nt goug 7


e ,
-
e e ,
-
e e, a

p rting tool 8 a curv d p rting tool and 9 a m caroni


a ,
e a ,
a

tool Th s tools can b purchas d ith r S parat ly


. e e e e e e e e

or in s t Th r oth fo m d m ny di ff r nt
e s . e e a re er r s an a e e
H OME ME CHA N IC S F OR A MAT E UR S 29

si z s It is ll t b gin ith h lf do z n m dium


e . we o e w a a e e

i d t
s ze l and th n l arn by xp i nc
oo s , h t furth r e e e er e e w a e

tools r quir d A fl t d curv d chis l d a fl t


a re e e . a an e e an a

an d curv d goug ch half inch id a n rro


e e ,
ea on e -
w e ,
a w

d p goug and a parting tool


ee fli ie t f
, th a re su c en or e

first ffort e .

Th d sign is m rk d upon t h
e e ood to b carv d a e e w e e ,

an d t h outlin is shap d by m a s of a scroll


e if e e e n saw ,

t h d sign is to b
e e high r li f and t h most promi e In e e , e

n nt i is l t d from t h r st Av id cut t ing t


e s o a e e e . o oo

d ply r ising sliv s that run into t h ood and


ee ,
or a er e w

spoil t h ork Wh r t h ca ving is d on


e w flt . e e e r e on a a

surf c in l r li f goug s having littl curvatur


a e ow e e ,
e e e

a re r quir d e e .

Th tools should b k pt as sharp as possibl


e t e e e ,
o se

cur smooth ork d t conomiz l bor C rving


e w an o e e a . a

tools usu lly sh rp n d from both sid s by m ns


a re a a e e e ea

o f suitabl oil ston slips and by l ath r strops ch rg d


e e e e a e

w ith crocus .

Th ood hil b ing carv d is h ld in plac


e w thw e e e e e on e

b nch by m ns of scr cl mps by point d scr s


e ea ew a ,
or e e w
p ssing up ard through t h b nch into t h back f
a w e e e o

th eork w .

I F ig 2 8 is sho n pan l f viol ts hich may b


n . w a e o e , w e

copi d aft r som xp i nc is g in d It is asi r


e e e e er e e a e . e e ,

ho v r t copy oth r carvi gs than t prod uc t h


we e ,
o e n o e e

w ork from ngravings e .

S impl subj cts should b chos n and


e ok e e e ,
no w r

should b p ss d until it has b n m d as p rf ct as


e a e e e a e e e

t h tools mat rials and ability f t h carv r


e ,
ill p e , o e e w er

mit A final finish impart d ith fi s ndp p r is d


. e w n e a a e a

missibl ; but n ith r sandpap r pu t ty should b d


e e e e n or e e

p nd d upon mat rial aids i this kind f w ork


e e as e n o .
P AR T I I .

H O W T O MAK E H O US E H O L D

O R N A ME N T S

A G R I L L E S AN D G R A TI N G S
H O ME M DE

DIV E LLI N G H O US E ithout orn m nt tion w a e a

f t h cl ss m ntion d bov indic t s


o e a f e e a e a e on e o

thr things ith r t h o n r occup nt


ee —
e e e w e or a

do t appr ci t t h v lu
es f this kind f
no e a e e a e o o
hom d cor tion h do s not poss ss t h skill t
e e a or e e e e o

mak the po r to pu ch s it It is tru t h


or e we r a e . e ,
e

b autiful m t l d ood ork


e e manuf ctur d for
a an w w n ow a e

this pu pos is v ry xp siv ; but it is lso tru th t


r e e e en e a e a

som thin g qu lly b utiful may b had ithout


e e a as ea e w

much troubl xp ns e or e e e .

Th grill sho in F igs 3 1 32 d 33 mad f


e es wn .
, ,
an a re e o

rop siz d b nt into shap dri d glu d in ood n


e ,
e ,
e e ,
e ,
e a w e

fr m and finally p int d


a e ppropri t color a e an a a e or

gild d or bronz d Th s orn m nts h n pl c d in a


e e . e e a e w e a e

door ay w indo across a h ll from t h t i


or w w or a e s a rw a v

to t h all in som corn in t h libr ry add


e w ,
or e er e a , w on

d f lly to t h app aranc


er u f t h room e e e o e .

Th mat rials r quir d


e e som i inch sash co d e e a re e s r ,

glu round sticks do ling fi inch in di m t


e , or we r
a e e r,

pa ra ffi ( p fli nec ndl a ill do ) som


a ra strips f ne a e w ,
e o

w ood d p int,
v rnish
an a or a .

Th in t h p s nt cas only t fundam t l


e re a re e re e e wo en a

forms f t h spindl s b s but th s


or e combin d e or ar ,
e e a re e

in s v ral diff r nt ays as sho n in F i g 3 6 Th spin


e e e e w ,
w . e

[ 31 ]
32 H OME ME CHA N IC S F OR A MAT E UR S
d lemost us d i sho n in F ig 3 4 H i form d b y e s w . . s e

w inding t h sash cord hich has b n pr viously e —


w ee e

st p d in t h glu siz upon t h ood n d Th


ee e e e e —
e w e ro . e

rod is co t d ith m lt d p ffi b for a e to p w e e a ra ne e e use ,


re

v nt t h siz f om dh ring d quidist nt marks


e e e r a e , an e a a re

mad upon t h rod as guid s for t h inding Th s


e e e e w . e e

marks 1 5 inch s part Th inding a re b asily e a . e w c an e e

don by placing
e d of t h oo d n d in vis on e en e w e ro a e ,

driving a tack through t h d f t h rop into t h rod e en o e e e .

If v ry turn of t h op around th d is mad to


e e e r e e ro e co

incid ith f t h marks t h spindl


e w ill b tru on e o e ,
e e w e e

enough f all purpos s A t ck should b driv


or e . a e en

F IG . 31 . G ri lle for D b D
ou le oors .

t hrough t h d of t h finish d spi l into t h d t e en e e ra e ro o

p r v nt
e t h rop
e from un inding A numb e f rods e w . er o

w ill b r quir d Part f t h pindl s should b ound


e e e . o e S e e w

i n a right hand d dir ction and t h r m ind r in


-
e e e e a e a

l ft hand d dir ction


e -
Th rop should b llo d
e e . e e e a we

t o stand for a day or to d y It is ll sp so r . we ,


e e

c i lly in
a rm w ath r t add t t h siz som oil f
wa e e ,
o o e e e o

c lov s carbolic acid to pr v nt it from souring hil


e or e e w e

d ryi g n .

Th oth r form f spindl is sho n in F ig 3 5


e e Thi o e w . . s

i mad by b nding t h siz d rop around pins driv n


s e e e e e e

i to a bo rd in t ro s t h pins f
n a alt rn t wo w ,
e o on e row e a
H OME ME CHA N IC S F OR A MAT E UR S 33

FIG R G . 32 .W D
op e ri lle for i n d ow , o or, or H a ll .

i g in position
n ith thos of t h oth r
w Th boa d e e e row . e r

and pins cov r d ith p ffi


a re e in t h oth r c s
e w a ra ne ,
as e e a e .

Th spi l pindl s may b combin d ith c h


e ra S e e e w ea

oth r sho w n t b d d i F i g 3 6 and w i t h


e ,
as a a, ,
c , , an e n .
,

FIG . 33 . G ri lle for W i n d ow .


34 H OME ME CHA N IC S F OR A MAT E UR S
a s tr ight rod sho n at f At 9 th y sho n in
a ,
as w . e a re w

combin tion ith t h zigzag rop A t I t h z igzag rop


a w e e . t e e

is sho n in c mbin tion ith str ight rods


w o a w a .

Th circl and s gm nts of circl s sho n in F igs 32


e es e e e w .

an d 33 m d by inding t h siz d rop around tin


a re a e w e e e a

p il a can som oth r cylindrical body and llo ing


a , ,
or e e a w

it t d y To form a compl t ring


o r . turn f t h rop e e ,
on e o e e

is cut ff i t nd o cut ff diagonally and fast n d


,
s e s a re o e e

tog th r ith stro g glu


e e w n e .

Th spindl s e cut by m ans f a sharp knif Th


e a re e o .
e . e

various p ts f t h ork fast n d tog th r and t


ar o e w a re e e e e a

tac h d to a light w ood n fram


e and a rul f e e , ,
as . e ,
no as

t ning oth r th n glu w ill b r quir d If ho v r


e e a e e e e .
,
we e ,
a

strong fast ning i er y at som points small


e s n e c e ssa r
x
e ,

br ds w i
a i l or v n scr
or s may b us d ‘

re n a s, e e ew , e e .

In F i g 33 t h ros tt d is form d f circular ri g


.
,
e e e , ,
e o a n

fill d w ith s gm nts of a imilar ring in t h mann


e e e S e er

sh o w E ach pair f spirals


n . consi t f righ t o ,
a, s s o on e

F I G 34 . . S pi ral S pi n dle .

F I G 35 . . $ ig z ag Ba r .

hand d e on e an d on e l ft h d d
e -
an e . Th e spindl s e ,
b, c ,

spir ls
a re a .

G rill m d es a e in this w a
y m ay be finish d in t h sam e e e
H OME ME CHA N IC S F OR A MAT E UR S 35

mann ood Th y m y b stai d paint d to


e r as w . e a e ne or e

m t Ch t h
a ork into hich th y fitt d th y m y
e w w e a re e ,
or e a

b p int d
e hit d r li v d by littl gil t O t h p
a e w e an e e e a e n e ro

j
e c t i g p rt n a .

It is obvious tha t a larg numb r f p tt rns may b e e o a e e

w o k d out by t h aid f th s sugg stions Di ff r t


r e e o e e e . e en

1 a d 6 J 3

F IG F m B . 36 .

or s of S p i n d le s an d a rs .

k inds d siz s of rop m y b us d lon


an in combi
e e a e e a e or

na tion .

Th s grill m y b pl c d in indo s door ays


e e es a e a e w w ,
w ,

ac oss h lls bov mant ls c oss nich s b t n i


r a ,
a e e ,
a r e ,
e wee w n

do s d in many oth r pl c s hich ill sugg st


w ,
an e a e w w e

th ms lv s Lik many oth r hous hold orn m nts if


e e e . e e e a e ,

we ll and f ll mad th y ill r pay t h l bor and


c a re u v e, e w e e a

troubl of m king e a .

A ME N T S WA LL OR N

Th is g t d al of satisfaction in t h poss ssion


e re a re a e e e

of hom m d o n m nt l obj cts b c us t h


e a th
e r a e a e ,
e a e e v a re e

w o k of on s
r h nd d b sid s this th y not
e

ow n a ,
an ,
e e ,
e a re

obt in d by t h xp nditu f mon y th t might p


a e e e e re o e a er

h ps b n d d f oth pu pos s
a ,
e ee e or er r e .

O rnam nts b longing to t h e ll go long y in e e wa a wa

fu nishing d b autifying t h hous Pictur s car


r an e e e . e ,
e
36 H OME ME CHA N IC S F OR A MAT E UR S
fully s l ct d highly ff ctiv Many f t h m d
e e e ,
a re e e e . o e o

e rnphotog phs photo gr vu s d photo ngr vings


ra ,
-
a re
,
an -
e a

w hich r lly m itorious


a re b obt in d f
ea fifty er c an e a e or

c nts or dollar ch S om f irly good tchings d


e a ea . e a e an

imit tions f t r colo s


a ls sold t r son bl
o wa e r a re a o a ea a e

pric s Th g t it m in conn ction ith a l p ic d


e . e re a e e w ow -
r e

pictu is t h f m ; but
re ith such tools as
e ra e a n v on e w a re

commonly found bout t h hous d ith sm ll a e e an w a a

qu ntity of m t i l
a dily m k a v ri ty of a er a c an re a a e . a e

fr m s o thy of y pl c in t h hous
a e w r an a e e e .

Th simpl st fr m to m k is th t sho w n in F i g 3 7
e e a e a e a

Thi is mad from na ro fl t bo rd f ch stnut


.

s e a r w a a o e ,

F IG W F m . 37 . ood e n ra e .

butt rnut e v n h or k having i t inn r dg


or e e as oa , s e e e

r bb t d to r c iv t h g l ss m t d b cking This
a e e e e e e a , a ,
an a

st ip is st in d d finish d b fo it is mit d Th
.

r a e an e e re e re e

staining i don by b us h ing t h st ip v nly ith a


.

s e r e r e e w

thin co ting of sph ltum or ith thin st in f log


.

a a a , w a a o
H O ME ME CHA N IC S F OR A MAT E UR S
w ood or ith st in fo m d of ith r f t h follo i g
,
w a a r e e e o e w n

d rv pgi m nts b nt umb bu nt ore si nn mix ,


d ur e r, r ra w e a, e

w ith tu p ntin d sm ll propo tion f boil d


r e e an a v e rv a r o e

lins d oil Ch mic l ink


ee riting fluid r duc d
. e a or w ,
e e

w ith t r so to p oduc
wa e gr nish gray tint as r e a ee ,

a ns rs good purpos
we a e .

Aft r t h st in is d y t h tint is light n d along t h


e e a r ,
e e e e

inn r or out d g of t h strip t st mav dictat


e e r e e e ,
as a e e ,

by scr ping t h ood by m ns of ordinary w ood


a e w ea an

sc p r by rubbing t h su f c do n by m ns f
ra e ,
or e r a e w ea o

fi ne s ndp p r It is obvious th t t h stain may b


a a e . a e e

a ppli d to t h ood in such


e y to gr duat t h
e w a wa as a e e

t i nt ithout t h n c ssity f scraping or s ndpap rin g


w e e e o a e ,

but this r quir s pr ctic


.
e e a e .

Th tint hou ld b so gr duat d as to b v ry light


e S e a e e e ,

or n rly t h natur l colo of t h ood t


ea dg of
e a r e w a on e e e

th st ip hil t h oth r dg should b quit dark


e r ,
w e e e e e e e .

Th st ip m y b finish d by flo in g ov r it t hr
e r athin e e w e ee

co ts f sh ll c varnish llo ing ch co t to d y thor


a o e a ,
a w ea a r

oughly b for pplying t h n xt Th first t co ts


e e a e e . e wo a

s h ould b rubb d do n ith v ry fi m ry p p r


e e w w e ne e e a e

a ft t h y b com thoroughly d y and h rd Th l st


er e e e r a . e a

co t m y b l ft bright
a aits lust r m y b ton d
e e ,
or e a e e

do n by m ns of t h fi m y pap r Th mould
w ea e ne e er e . e

ing or st ip thus pr p d is mit d in t h usual y


r e a re e re e wa
by t h i d f mit box and nail d d glu d to
e a O a er ,
e an e

g th r t t h corn rs
e e a e e .

Th m t in this c s consists f pi c
e a f thick past a e o a e e o e

bo d in hich is cut Op ning f t h d si d fo m


ar w an e o e e re r .

Th e dg s f t h p st bo rd
e e b v l d around t h
o e a e a a re e e e e

op ning d c nv s cr sh to ling
e ,
an hit tint d a a ,
a we ,
or w e or e

cotton v lv t is s cur d t t h past board by m ans


e e e e o e e e

of bookbind s past (flour past ith glu add d ) er



e e w e e .
H OM E ME CHA N IC S F OR AM AT E U R S
Aft r t h p st b com s dry if d si d d sign m y
e e a e e e ,
e re ,
a e a

b p int d
e th m t
a ith t r colors
e on e a w wa e .

Th fr m sho n in F i g 3 8 is m d
e a a di ff r nt
e w . a e on e e

plan In this cas t h w ood n m ulding is half round


. e e e o

on its f c A k rf is m d at t h inn r sid f t h


a e . saw e a e e e e o e

ra bb t Th dg of strip f hit
e . ivory yl
e e e a o w e or
“ ”
z on

i t is ins rt d in t h
e k rf and h ld th r by a thin
e e e saw e , e e e

F I G 38 . . $ y lon i t e F ra me .

st ip of ood glu d in A sm ll p rc ntag f gly


r w e . a e e e o cer
i
ne or v n common mol ss s should b add d t t h
e e a e e e o e

glu us d f this purpos Th zylonit is rapp d


e e or e . e e w e

a round t h moulding and f st n d b m ns of thin


e a e e v ea a

st ip f ood l id ov r it d s cur d by sm ll nails


r o w a e an e e a or

b ads Th corn rs of this f am


r . form d by m ans
e e r e a re e e
o f r ctangular blocks of
e ood paint d hit th i w e w e on e r

sid s and fu nish d O t h fron t ith squ r f l


e r e n e w a a e o z v on

i t h ld in plac by an orn m ntal br ss n il


e e e a e a a

If a larg r fram is r quir d th t b mad ith


.

e e e e a c an e e w
,
H OME ME CHA N IC S F OR AMA E T U RS 39

a singl st ip f zylonit t h joint m y b cov r d b


e r o e ,
e a e e e \

m ns of curv d h lf ound st ip f br ss ll pol


ea a e a r r o a we

i h d and lacqu r d and ppli d


s e ho n in t h e e ,
a e as S w e en

graving .

This fr m may hav a gilt lining as ll t h m t


a e e we as e a .

I t has a v ry ch st app r nc
.
looking much lik
e a e ea a e , e a

fr m f i
a e d it is
o ithal durabl
vorv , a n w e .

F IG F m . 39 . e ath e r O rn a en t .

A v ry pr tty and asily m d


e ll ornam nt is
e e a e wa e

sho n in F i g 39 I t consist of numb r f p cock


w . . s a e o ea

f th rs r ng d r dially in t h fo m f f ith
ea e a ra e a or e r o a an w
t h quills ttach d t
e lliptic l pi c of p st bo d
a e o an e a e e a e ar

by m ns f s ling
ea Th past bo rd is fitt d to
o ea w ax . e e a e

an i id sc nt sh ll and fast n d in ith s ling


r e e e e e w ea w ax .

A ir loop ins t d in t h p st board s rv s for h ng


w e er e e a e e e a

ing t h ornam nt It m y b pl c d b t n indo s


e e . a e a e e wee w w ,
40 H OME ME CHA N IC S F OR A MAT E UR S
abov b lo pictur s d in m ny oth r plac s w it h
e or e w e ,
an a e e

good fl t e

ec .

In F i g 4 0 is s h o n. ll c bin t w hich is not only


w a wa a e ,

highly o n m nt l but v y us ful Th body f t h


r a e a ,
er e . e o e

c bin t is f pin
a e oth r soft ood Th doo s
o e or e w . e r a re

F IG W Cb . 40 . A a ll a in e t .

r ng d t r c i v t h b autiful zylonit bas r li f


ar a e o e e e e e e -
e e s

sold by t h m nufactu rs f thi sup b m t ri l In


e a re o s er a e a .

op nings in t h back f t h cabin t


e ins t d orn
e o e e . a re er e a

m nts f t h s m ch r ct r Th y r s mbl ivory


e o e a e a a e . e e e e

an d v ry s rvic bl
a re e e ea e .

Th body f t h c bin t is n
e tly cov d ith
o e a e ea e re w c an
H OME ME CHA N IC S F OR A MAT E U R S
va s , to ling lightly tint d cotton v lv t on hich
we , or e e e ,
w

a re p int d d signs in t r oil colo s Th dg s


a e e wa e or r . e e e

of t h sh lv s p f bly cov r d ith sh t yl


e e e a re re e ra e e w ee z on

it e lthough th y may ith good ff ct b cov d ith


,
a e w e e e e re w

t h m t ri l us d
e a e t h oth r p rts of t h cabin t
a eO on e e a e e . r

na m t l brass hing s
en a d t immings hould b appli d e an r S e e

to t h doors sho n in t h ngraving


e , as w e e .

P S E U DO CE R A M I C S -

Th c mic t is g n rally pr ctic d und r condi


e e ra ar e e a e e

tions hich nd r it x c dingly di ffi cult f


w re m e e ee or a n a a

F IG V . 41 . S q u a re ase .

t e ur to m k prog ss in it v n so f as to prod
a e re ,
e e ar uc e

w o k f t h most mod st d un ssuming ch ct


r o e e an a a ra er .
42 H OM E ME CHA N IC S F OR A MAT E UR S
In t h first pl c it is di fficult to obt in t h prop
e a e a e er

qu lity f cl y unl ss
a o t h vicinity f pott y
a ,
e on e 1 8 I n e o a er

or clay b d ; in t h s cond plac v n though


e has e e e , e e on e

t h skill
e d pr ctic hich w ill n bl him to h p
an a e w e a e S a e

t h cl y into t h d si d forms still it is di fficult if


e a e t e re , ,
n o

impossibl t bak t h o k ft r it is don in oth r


e o e e w r a e e e

r sp cts d i t can scarc ly b xp ct d th t pott r


e e ,
an e e e e e a a e

w ill b k th s odd rticl s Th s d oth r d i ffi l


a e e e a e . e e an e cu

F IG V . 42 . T ri a n g u la r a se .

t i s pr
e nt t h ould b am t ur pott r from tt mpt
e ve e w -
e a e e a e

ing hat und r mor f vor bl ci cumst nc s migh t


w ,
e e a a e r a e ,

b productiv
e f orks cr ditabl to both t h
e t and
o w e e e ar

t h artis n
e a .

R c ntly som
e e xc dingly pl in ticl s f pott ry e e ee a ar e o e ,

w ith xtr m ly simpl orn m nt tion consisting


e e e e a e a ,

m r ly f a littl p int d littl glaz h v b com


e e o e a an a e e ,
a e e e

v ry f shion bl and h v b n cc pt d
e a a orks f e ,
a e ee a e e as w o
H O ME ME CHA N IC S F OR A MAT E UR S 43

art .om of th s rticl s


S handsom oth rs
e e e a e a re e ,
e a re

no t In smuch as th s rticl s hav no practical


. a e e a e e

utility th y do not r quir to b mad of m t ials


,
e e e e e a er

eith fir proof or t rproof Th r quisit s


er e wa e . e e e a re

simply shap str ngth and a r mb lanc t pott ry e ,


e ,
. ese e o e .

Th m t i ls r quir d for making imitation pott ry


e a er a e e e

a re junk bo d st ong thick bo rd h ving a smooth


-
ar a r ,
a a

surf c glu a d sm ll
e ir nails Th orn m nt

e ,
an a w e . e a e a

tion m y consist of such flor l l ndsc p d cor tion


a a or a a e e a s

th m k r is bl to produc if h
e a h b e rtist a e e e or s e e a

F IG C V . 43 .
y li n d ri c a l ase .

enough to paint in i l colors Without this ability t h o . e

ai d of chromos must b invok d This ill c rt inly e e . w e a

affo d v ry s tisfactory r ults d t h x p ns ill b


r e a es ,
an e e e e w e

slight v y p ss bl G m n chromos m y b b
,
as er a a e er a a e o

t i d for
a ne nty fi c nt ach Th ngravings hotwe -
ve e s e . e e S w

s v ral x mpl s f ps udo c r mics hich


e e e a d e o e -
e a w a re e

sign d ith f nc t t h mat rial to b mploy d


e w re e re e o e e e e e ,

an d compa favor bly ith t h high pric d rticl to


re a w e -
e a es

b found in t h shops
e e .
44 H OM E ME CHA N IC S F OR A MAT E UR S
of t h v s sho n i F i g 4 1 consists f
Th e b od v e a e w n . o

r ct ngul r pi c s f junk bo d n il d d glu d t


e a a e e o -
ar a e an e o

g th r t t h corn rs ft t h f shion of ordinary


e e a e e ,
a er e a an

w ood n box Th nails us d


e t h sm ll
. i n ils e e a re e a w re a

us d in br ck t ork Th y
e aabout thr ighths
e -
w . e a re ee e -

of inch lon g and b ou t t h iz f o dinary pin


an ,
a e S e o an r .

F IG V L B . 44 . ase w ith att i c e d a se .

In t h bs nc of such n ils common pins m y b cut ff


e a e e a a e o

an d us d to goo d adv nt g
e H ol s for th s nails a a e . e e e

must b m d ith fi point d l Th bottom f


e a e w a n e -
e aw . e o

t h v s consists of a singl pi c
e a e f junk bo d ith . e e e o -
ar ,
w
V sh p d notch s cut f om t h corn rs to giv it t h
-
a e e r e e e e

bvl
e e

Th concav sid s of t h top consist of s ctions of


e e e e e
H OM E ME CHA N IC S F OR A MAT E UR S 45

p p r tub such is mploy d f m iling pictur s


a e e as e e or a e .

Th b e d ound t h top is of ood Any i m p f


ea ar e w . er ec

tions in t h joints m y b fill d ith mixtu of glu


e a e e w a re e

siz d hiting fo m d into putty


e an w r e a .

F i g 4 2 sho s v s hich
. dil b m d ft r
w a a e w c a n re a v e a e a e

th bov hints It is t i ngul in fo m d h thr


e a e . r a ar r ,
an as ee

w ood n b lls for l gs Th b nd ou d t h top is


e a e . e a ar n e

m ly n r o strip f p st bo rd glu d
e re a a r w o a e a e on .

F i g 4 3 sho s cylind ic l v s m d of strip of


. w a . r a a e a e a

junk bo d sc f d b v l d on t h dg s d l pp d
-
ar ar e or e e e e e e an a e

F IG V . 45 . E lli p t i c a l ase .

and glu d To f cilit t b nding t h junk bo rd t h


e . a a e e e -
a ,
e

sid hich is to b out most in t h


e w i t Th e er e va s e s we . e

bottom is glu d d n il d in d t h corn rs e an a e ,


an e e a re

round d ith mod t ly co s fi l d ndp p


e w a e ra e ar e e an sa a er .

A b nd of p st bo d finish s t h top d thr or fou


a a e ar e e ,
an ee r

w ood n b lls fo m t h l gs Th inn corn of this


e a r e e . e er er

v s t t h bottom m y b fill d in li gh t l ith glu


a e a e a e e s v w e

an d hiting to st ngth n it
w re e .
46 H OME ME CHA N IC S F OR A MAT E UR S
v s sho n in F ig 4 4 is mad in t h sam
Th e a e w . e e e w av

as tha t las t d scrib d Th bottom is pl c d abov t he e . e a e e e

l ttic ork Th latt r is form d by cutting t t h


a e w . e e e ou e

hol ith a chis l Th ring and i t fi x tur


es w .
m d e . e s e a re a e

of ood w .

F igs 4 5 4 6 and 4 7
. x ampl f pilgrim vas s
, ,
a re e es o

e

of di ff r nt hap s e That sho in F ig 4 7 is circula


e S e . wn . r,

an d has conv x sid s h ds Th hoop is b nt in t he e or ea . e e e

m nn r l dy d sc ib d i
a e ft r fi st tting t h
a re a e r e ,
. c .
,
a e r we e

F IG . 46 . P i lg ri m V ase .

out r sid Th b d
e m d conv x by tting t h
e . e ea s a re a e e we e

junk bo rd and h mm ring it in t h middl in t h s m


-
a a e . e e ,
e a e

wa y that a sho m k r h mm rs a
.
sho sol t p to e a e a e e e ,
or a ,

mak it conv x th t is i t is plac d upon ordin y


e e ,
a ,
e an ar

fl t iron
a -
d iron and h mm r d ith round f c d
or s a -

,
a e e w a -
a e

h mm r until it cqui s t h d sir d conv xity Th


a e a re e e e e . e

sid s nail d d glu d t t h h p d thin p st


e a re e an e o e OO ,
an a a e

boa d circl is glu d to ach f t h conv x su f c s of


r e e e o e e r a e

t h vas to form
e bord r Th mouth of t h vas i
e a e . e e e s
H OME ME CHA N IC S F OR A MAT E UR S 47

mad f fou pi c s of junk bo d glu d d n il d t


e o r e e -
ar ,
e an a e o

g th
e d s cur d to t h v s by glu
e r an e Th l gs of this
e e a e e . e e

v s consist of t pi c s of p p r tub clos d t t h


a e wo e e a e e e a e

en ds ith tu n d pi c s of ood Th co n rs f t h
w r e e e w . e r e o e

v s m y b fil d d s ndp p d to m k it dy for
a e a e e an a a e re a e re a

furth r op tions e e ra .

Aft h t h l dy b n s i d t h construction of
er w a a s a re a ee a e

t h v s s sho n in F igs 4 5 and 4 6


e a e ill n d no d i p
w . w ee e sc r

F IG . 47 . Ci rc u la r V ase .

tion xc pt th t t h v s ho n in F ig 4 6 h ood
,
e e a e a e S w . as w en

l gs d ood n st ips t t h sid s of t h mouth


e an w e r a e e e .

Th body f t h v s sho n in F i g 4 8
e b
o con e a e w . c an e

struct d ithout sp ci l d sc iption Th orn m nt


e w e a e r . e a e a

tion consists f ordina y tifici l flo rs d vin s


o r ar a we an e ,
se

cu d to t h body of t h v s it h common glu Th y


re e e a e w e . e

a re stiff d by spr ying or sp tt ing sh ll c


en e a a er e a va r

n ish on th m from an old tooth or n il brush Th y


e a . e
48 H OME ME CHA N IC S F OR A MAT E UR S
should b sp y d s v l tim s to giv th m good
e ra e e e ra e e e a

h vy co ting of v rnish I Vh this b com s dry t h


ea a a . en e e e

l v s and flo
ea e rs m y b p int d in t h s m m nn r
we a e a e e a e a e

as t h oth r p rts f t h vas Th s vas s should b


e e a o e e . e e e e

smoothly finish d and thoroughly d i d b fo e y t r e e re an a

t mpt t finishing is m d Th fi st op r tion in t h


e a a e . e r e a e

wa y f finishing
o is to giv t h v s t co ts of sh ll c e e a e wo a e a

v rnish insid and t a e ou ,

allo ing co t to b w on e a e

com dry b for t h e e e e

oth r is ppli d Wh n e a e . e

both coats of varnish a re

d y d h rd w hich ill r an a , w

r quir bout t days e e a wo ,

th painting m y b e a e

d on e .

It is t t h d sign f no e e o

this s ction t nt r into e o e e

all f t h d t ils f o e e a o

p inting to a n e c e s s a rv

n bl t h tyro to p int e a e e a

l ndscap s flo rs a e or we ,

but a sugg stion t e or wo

in r gard to t h pain t e e

ing ill not b t f w e ou o


FIG V 48 L plac Th b st r sults
w i th
F R f
a se e a ve s
. .

e . e e e

Will b Obt in d b g ,
an d low e rs In e li e .

e a e V “
ing t h vas t coats f w hit paint b for att mpting
e e wo o e e e e

t l y
o a t h color
on Th sid s and bord
e f th v s
. e e er o e a e

should b f a n ut l tint slightly mottl d An oliv


e o e ra , e . e

gr een gray looks ll and giv s r li f t any d


or a we e e e o e

sign tha t m y b chos n a e e .

N o t t mpt hould b m d t pply t h colo s


a e s e a e o a e r
H OME ME CHA N IC S F OR A MAT E UR S 49

smoothly . Th e w hol should b don in bold d shing


e e e a ,
a

p inting is out of t h qu stion som f t h h


If a e e ,
e o e c ro

mos b fo m ntion d m y b us d ith good ff ct


e re e e a e e w e e .

Th dg s of t h ch omos m y b conc l d b n th t h
e e e e r a e ea e e ea e

p st bo d bo d r In ith c s ft t h p int on
a e ar r e . e er a e a er e a

th e ticl h b com tho oughly d y d h rd hich


ar e as e e r r an a ,
w

w ill prob bly quir fou six ks it m a c ivre e r or wee ,


a v re e e

a co t f pott ry v rnish to b obt in d t y of t h


a .
o e a ,
e a e a an e

colo sto s r re .

In t h c s of t h ppli d rtifici l flo s th y
e a e e a e a a wer ,
e

should b h vily p int d ith y fou or fi co ts of


e ea a e w ,
sa r ve a

w hit p int b fo pplying t h colo


e a e re a e r

O n m nt l ticl s of this kind cost littl s v t h


.

r a e a ar e e a e e

l bor d ill ll p y t h t oubl of m king


a ,
an w we re a e r e a .

I M ITATI O N O F M AJ O LI C A
C m nts e d s ling
e us ful f giving to
an ea w ax a re e or

pap r d ood n ticl s h rd gl z s mbling th t


e an w e ar e a a a e ,
re e a

o f m jolic a Th cylind ic l v s sho n in t h


a w a re . e r a a e w e

follo ing ng ving consists f p p r mailing tub


w e ra o a a e e

3 inch s in di m t e d 6 inch s long furnish d a e e r, an e ,


e

w ith p st bo d bottom hich is glu d in Th


a a e ar ,
w e . e

insid d bottom of t h v s
e an provid d ith t or e a e a re e w wo
thr co ts of asph ltum sh ll c v rnish to r nd r
ee a a or e a a e e

it t proof Th outsid is cov r d ith j l r s


wa er . e e e e w ewe e

c m nt of di ff nt colors or ith s ling


e e or e re ,
w ea w a x,

b oth Th b. of c m n t eis m lt d t t h d
ar e e or w a x e e a e en ,

an d ppli d to t h p p r cylind
a e in t h s m m nn r e a e er e a e a e

as it is ppli d in s ling p ck g s N p rticular c


a e ea a a e . o a a re

is r quir d in applying t h
e e It is ho v r e w ax .
, we e ,
n eces

s ry th t t h dg s f dj i i g p t h of
a a e b e e o a o n n
'

a c es w ax e
5 0 H O ME ME CHA N IC S F OR A MAT E UR S
brought into contact ith ch oth r to insur t h com w ea e e e

p l t cov
e ing of t
e h p p r In t h erxampl sho n in e a e . e e e w

th ngr ving oliv gr n j l r s c m nt forms t h


e e a , e ee ewe e

e e e

cov ring f t h lo r p rt of t h vas This is bl nd d


e o e we a e e . e e

into c m nt colo d ith V n ti n d Indi n d


e e re w e e a re or a re ,

and t h c m nt t t h t p is fl k d ith y llo


e e e a e O ec e w e w .

Th m ss of c m nt is l id on in spir l lin s d
e a e e a a e ,
an

w h n th cov ing is compl t t h v s is h ld ov r a


e e er e e ,
e a e e e

smok l ss fl m such e e a e ,
as

that f a Buns n burn o e er

lcohol l mp or i t or a a ,

m y b h ld ov r a coal a e e e .

fi until t h c m nt re e e e

fus s Th vas should e . e e

b tu n d in such w y e r e a a

t c us t h v iously as o a e e ar

colo d c m nts t re e e o ru n

into ch th Th ea o er . e

v s is h ld by m ns of a e e ea

a p p r tub a stic k a e e or

ins rt d i its Op n d e e n e en .

O rnam nt tion may b e a e

appli d by cutting e

l v s st ms p t ls ea e ,
e ,
e a ,

t from pi c s f thick e c .
,
e e o

pap r dipping th m in e , e

m lt d c m nt of ppro e e e e a

FIG Im 49 M j p i t color allo w


i t a t i on
ing of a oli c a
r a e ,

th m to cool ft r rd
. . .

e ,
a e wa
a rr nging th m upon t h v s ; finally soft ning t h
a e e a e e e

c m t of t h v s d t h o n m nt by holding a fl am
e en e a e an e r a e e

or a hot iron ov r th m until t h c m nt soft ns d e e e e e e ,


an

t h o n m nts
e att ch d Ca is r quir d at thi
r a e a re a e . re e e s
H O ME ME CHA N IC S F OR A MAT E UR S 5 1

point to void t h compl t fusing f t h c m nt as


a e e e o e e e ,

th i sld spoil t h
w ou job C a is lso quir d to e . re a re e

avoid i gniting t h c m nt or i t is n rly i mp e e e w a x, a s ea os

sibl to xtinguish it
e e .

S TAI N E D G L A S S AN D O BJ E CT S OF WI R E
L TH C O

A littl st in d gl ss or k judiciously distribut d


e a e a w e

imp rts bright d ch ful i to t h hous by intro


a a an eer a r e e

d i g
uc n f brilli n t colo s in l gitim t y h r
a ew a r a . e a e wa ,
w e e

th y ould b ntir l y out of pl c if introduc d in


e w e e e a e e

d p i s ca p ts fu nitur
ra er e ,
r e ,
or r e .

It is sy m tt to m k st in d gl s ork aft
an e a a er
-
a e a e a s w er

t h mo
e simpl d signs I t only r qui a kno l dg
re e e . e re s w e e

o f th of t h gl zi r s di mond or t h v y ffi n t
e use e a e

a ,
e er e c ie

FIG . 5 0 . D e t a i ls of th e L e ad W k or .

substitut for t h s m kno n t h roll r glass cut


e e a e w as e e

t e r,d som p ofici ncy in t h


an of t h sold ing
e r e e u se e er

i on
r .

Th colo d gl se b procu d f om lmos t


re y a s c an e re r a an

d l r d for t h g oov d l d st ip in hich t h


ea e ,
an e r e ea r s w e

gl s is t t h m t ur ill h v to d p nd on t h
a s se ,
e a a e w a e e e e

t in d g l ss o ks S om manufactur rs
s a e a illin g
w r . e e a re w
5 2 H O ME ME CHA N IC S F OR A MAT E UR S
to furnish it in sm ll qu ntiti s hil oth rs r lu a a e ,
w e e a re e e

t nt It is to b g tt d th t th is no simpl y
a . e re re e a e re e wa

of m k ing th s strips
a E v y st in d gl ss m f e e . er a e a an u ac

tu r is provid d ith a m chin by m ns f hich h


re e w a e ea o w e

rolls th m f om l g r st ips of about t h s m form


e r ar e r e a e ,

m d t t h l d orks d kno n c m s
a e a e ea w ,
an w as a e .

F IG G W k C z . 5 1 . S tai n e d la s s or ra y P att e rn .

T kinds of l d st ips
wo g n r lly us d in thi ea r a re e e a e s

kind of o k of hich is sho n t in F ig 5 0


w r ,
on e w w a a, . .

This is n ro d conv x d ll d pt d for s mall


ar w an e , an we a a e

cu v s circl s t Th oth r sho n at b in t h s m


r e ,
e ,
e c . e e ,
w ,
e a e

figur is id r d thinn r d b tt d pt d f
e ,
w e an e an e er a a e or

st ight o k A t in t h sam figu is sho n t h


ra w r . 0, e e re ,
w e

m tho d f tt ching opp r ir s to t h l d f t ist


e o a a C e w e e ea or w .

i g round t h rods
n a hich support t h o k sho e w e w r ,
as wn

at d .

A dr in g aw of the p tt rn is m d upon stout p p r


a e a e a e
,
H OME ME CHA N IC S F OR A MAT E UR S 5 3

an o k is b gun b cutting t h gl ss cco ding


d the w r e v e a a r

to t h p tt n fittin g t h l d st ips d ld i g
e a er ,
e e a r an so er n
it

th m t th i junction Aft ll of t h gl ss pi c s
e a e r . er a e a e e

h v b fitt d d s cu d t h o k is tu n d ov
a e ee n
-
e an e re ,
e w r r e e r

an d sold d upon t h oth sid Th i


e re th n e e r e . e w rc s a re e

att ch d b fi st tinning th m d th n s cu ing th m


a e v r e an e e r e

by m ns of sold Th s i s
ea t ist d round er . e e w re a re w e a

F IG . 5 2 . A L e ade d Gl ass B ut t e r fly .

i on ods hich so r ng d to suppo t t h ork


r r ,
w a re ar a e as r e w .

S m ll pi c s
a ill not r qui t h on ods but l rg r
e e w e re e Ir r ,
a e

o ns e li bl to g d buckl of th i
a re a ight e sa an e e r ow n we .

Th y e lso pt to b blo n out of sh p by h vy


a re a a e w a e a ea

w ind Th si st p tt n t p oduc on st in d gl ss
. e ea e a er o r e a e a

is th t sho n in F ig 5 1 It is h dly o thy of cl ssi


a w . . ar w r a

F o r t h e s o ld e ri n g a n o rd i n a ry s old e ri n g i ron i s e m p loy e d a n d


c o mm o n t i n n e r s s o ld e r i s u s e d i n

a st e n in g t h e
,

oi n t s T a llo w i s f j .
,

u s e d a s flu x A t a llow c a n d le i s c o mm on ly e m p loy e d fo r t h i s p u r
j bb
.

Th e oi n t t o b e s o ld e r e d i s ru e d w ith th e e n d of t h e

p os e .

O f c o u rs e t h e i ron m u s t b e w e ll
k
c a n d le a n d t h e s ol d e r i s a p p li e d
, .

mu st b e
k x
t i n n e d a n d h ot a n d t h e t o u c h o f t h e i ron u p o n t h e w or
,

v e ry q u i c ly a n d d e t e ro u s ly d on e .
5 4 H OME ME CHA N IC S F OR A MAT E UR S
fi c a t i onamong p tt rns b it is pl sing i f prop r y a e ,
ut ea e l

don S om c r is n c ss ry to s cur h rmony f


e . e a e e e a e e a o

color but th is littl ch nc f f ilu in this kind of


,
.
e re e a e o a re

w ok r .

It is a common pr ctic to gild ov r t h l d st ips a e e e ea r

aft r t h o k is d on by m ans of gold p int but it is


e e w r e ,
e a ,

a qu stion h th r it is y imp ov m nt ov r t h t
e w e e an r e e e e na

ur l color f t h l d sp ci lly in ork xpos d to t h


a o e ea ,
e e a w e e e

action of t h l m nts F or som indoor ork such e e e e . e w ,

as fi scr ns s sh scr ns l nt rns l mp sh d s t


re ee ,
a ee ,
a e . a a e ,
e c

t h gilding is
e t obj ction bl no e a e .

Th scr n sho n i n F ig 5 2 is
e t di fficult
ee All f w . no . o

t h glass pi c s
e f such fo m t b e sily cut d
e a re o r as o e ea ,
an

th e work f joining t h l d st ips is quit simpl As


o e ea r e e .

to colors it ould b ll to follo t h x mpl f


,
w e we w e e a e o na

tur in any c s to s l ct such as ill h rmoniz It


e ,
or a e e e w a e .

is h rdly possibl t produc m or gorg ous colo ing


a e o e e e r

than is found among t h butt rfli s G r n blu e e e . ee ,


e ,

gr nish blu
ee d y llo bro n blac k and hit
-
e ,
re ,
e w , w ,
w e

(op l sc nt
a e colo s frome hich to s l
i ct for this
a re r w e e

obj ct e .

Th ir fram hich support t h gl ss is c ri d


e w e e w s e a ar e

a long t h l ad st ips d s cur d by sold Th


e e r an e e er . e an

te n n ae a re o f i Th b s is of ood n atly st in d
w re . e a e w ,
e a e

an d polish d e .

A cl ss of o nam nt l obj cts m y b m d f om i


a r e a e a e a e r w re

cloth hich iv l in b uty y kind f st in d gl ss


w r a ea an o a e a

w o k F igs 5 3 d 5 4
r . x mpl s f this kind f
. an a re e a e o o

w ork .

Th ir cloth for this pu pos should b m d of


e w e r e e a e

fi ne ir t h m sh should b co s y 1 0 to t h inch
w e ,
e e e ar e ,
sa e ,

an d mo ov r t h cloth should b p int d


,
re e d llo d,
e e a e an a we
to dry b for t h orn m nt l o k is ppli d Th
e e e a e a w r a e . e
H O ME ME CH AN IC S F OR AMAT E UR S 5 5

w ir cloth i suppo t d sho t dist nc f om d sign


e s r e a .
r a e r a e

d n pp
ra w d t h di ff r nt colo s
on int oduc d
a e r an e e e r a re r e

int ot h m sh s by m ns of an o din y iting p


e e e ea r ar wr en .

A g l tin solution is us d for this pu pos It should


e a e e r e .

not b v ry thick d it must b k pt rm O rdi


e e ,
an e e wa .

n y t nsp nt g l tin m y b colo d for this pur


ar ,
ra a re e a e a e re

pos by adding anilin Color d l cqu rs s


e d e . e a e an wer a

FIG 5 3 L mp S h a de H an g i n g L
W C
. . a . a n t e rn
of i re lot h .

filling t h squ r s C ommon hit glu


m i ra b ly for e a e . w e e

a ns rs v ry ll f filling t h body f t h d sign


we e we or e o e e .

Th b uty of this kind of ork d t h simplicit of


e ea w an e y

t h m thod by
e hich it is produc d comm nd it for
e w e re e

many purpos s e .

Th const uctione f th f m s for t h l mp sh d


r o e ra e e a a e

an d hanging l ant n r quir s som m ch nic l skill er e e e e a a .


5 6 H O ME ME CHA N IC S F OR A MAT E UR S
P ob bly t h i d f t h tinsmith ill h v to b i
r a e a o e w a e e n

vo k d in th s c s s
e It ill p y ho v r t h tie e a e . w a ,
we e ,
as e ar

cl s ill ll r p y t h troubl d xp ns
e w we e a e e an e e e .

T h h nging l nt n F i g 5 4 is d sign d for


e a h ll a er ,
.
,
e e a a .

It m cont in k oav l mp or t h d vic kno na a er se n e a ,


e e e w

as th f i l mp
e in hich l g c ndl is m

a rv a ,

w a ar e a e e

ploy d sourc of light


e as a e .

Th c lo d ch cks in t h
e ir cloth pp lik g ms
o re e e w e a e ar e e

w h n illumin t d
e a e .

An xp im nt sho ing a ph s of c pill ity is illus


e er e w a e a ar

t t d by t h ann x d ngravings
ra e hich giv patt ns
e e e e , w e er .

F IG M . D 5 5 W C
. e t h od of p ro d u c i n g e sign s on i re lot h .

This xp rim nt e originally int nd d f illus


e e w as e e or

t t i g t p st y
ra n d oth d sig s fo m d of sm ll
a e r an er e n r e a

squ s in colors upon t h scr n ; but it h noth r


a re , ,
e ee as a e

p ctic l pplic tion hich is c p b l f consid abl


ra a a a ,
w a a e o er e

e xpansion F proj ction pi c of brass ir cloth


. or e ,
a e e w e ,

of y d si d m sh y f om 1 2 to 2 0 to t h inch
an e re e ,
sa r e ,

i mount d in
s m t llic f am to ad p t it to t h slid
e a e a r e a e e

hold r f t h l nt n d t h i cloth is co t d
e o e a er ,
an e w re a e

lightly ith lacqu r d llo d to d


w e an a we rv .

Th slid thus pr p r d is pl c d in t h l nt n
e e d e a e a e e a er an

focus d Th r quir d d sign m y n b tr c d by


e . e e e e a ow e a e -
H OME ME CH AN IC S F OR AM AT E I R S
'

5 7

me a n f m ll m l h i b u h l d inks
s o a s a c a e

s a r r s
,
c o o re or

a qu ous solutions of nilin d s b in g us d Th


e a e ye e e . e

s m ll squ s of t h i cloth
a a re fil l d ith t h col e w re a re e w e

o red li q uid d sho colo d squ s upon t h


, an w as re a re e

s n Di ff nt c lo m b pl c d i j t p i
c re e . e re o rs av e a e n ux a os

tion ithout li b i li t to mixing d d sign t c d


w a v ,
an a e ra e

w ithout sp ci l c ill pp r gul


e a th a re w a ea re ar as e re c

t an
g l p tu s
u ar aof t h ir cloth control
er t h redi ff r e w e e e

e nt p ts f t h d i n
ar o e es g .

Th colo d liquid squ


e s ret in d in t h m sh s a re a re r e a e e e e

of t h i cloth b c pill it A d mp spong ill


e w re v a ar y . a e w

re mo t h color so th t t h xp rim nt m b
ve e ,
a e e e e av e re

p t
ea ed oft n d sir
as d In this xp
e im ntast h e e . e er e .
e

colo r d squ s h t h pp r nc of g ms
e a re a ve e a ea a e e .

Th d s i gns m b m d p m n nt b mploy
ese e av e a e er a e v e

i g solutions of colo d g l tin


n but in this c s t h re e a e ; a e e

squ s a re so sm ll th t th
a re not ff cti a a ey a re v e rv e e ve

w ithout m gnific tion R ll l g nt d signs m b


a a ea y e e a e av e

p oduc d in this for l mp sh d s indo d fi


.

r e w av a a e . w w an re

sc ns signs t
re e ,
d scrib d bov ,
e c .
,
as e e a e .

JAPA N E S E P O R TI ER E O R CUR TA I N
Th is c t in d lic c in curt in m d f
e re a er a e a y a a a e o

l ong l sh s fo m d of st
a or b mboo d h d
e r e ra w a an ea s

w hich is not found in a f bric of kind C a an y . ur

t ins of this sort h v b n l g l introduc d into


a a e ee ar e y e

this count of l t som of th m b ing simpl pl in


ry a e . e e e e . a

an d ch p hil oth s ea ll , w l bo t d e er a re re a y v e rv e a ra e an ,

of cou s cor spondingl xp n iv It is v ry


r e . re y e e s e . a e

simpl m tt to m k cu t in of this cl ss p
e a er a e a r a a ,
ro

v id d the m t i ls t h nd ; but
e h r n ith r
a er a a re a a w e e e e

b mboo nor t
a b ds avail bl it b com s
s ra w n or ea a re a e , e e
5 8 H O ME ME CHA N IC S F OR AMA E T UR S
mor d i ffi cult B t a v ry pr s nt bl cu t in m y
e . u e e e a e r a a

b m d f om p p r
e a hich is obt in bl
e h r a e ,
w a a e e ve rvw e re .

Th l g ng ving sho s a v y simpl patt rn


e ar e e ra w er e e

mad f st s of di ff r nt l ngth d gl ss b ds
e o ra w e e e ,
an a ea

of di ff r nt colors strung on strong thr ad fi


e e , e or ne

strong t in w e .

Th fi st thing t b don to ard making t h cur


e r o e e w e u

t in is to d a d sign oughly on a sh t of p p r
a r w a e r ee a e ,

th n t i th d in b d hich is to fo m t h fi
e e a re a a ea w r e n

ish f t h lo r d of t h l sh Th n t h b ad is
o e we en e a . e e e

F IG . 5 6 . M e t h o d for m a i n g P a p e r k R olls .

fast n d in its pl c
e e th p tt n by d iving a e on e a er r an

o din y pin th ough it into t h bo d t bl b


r ar r e ar or a e e

n th Th str ng ng of t h str s d b ds is thu


ea . e i i e aw an ea s

p oc d d ith according t t h r quir m nts f t h


r ee e w o e e e e o e

patt rn e .

I Vh l sh is finish d its upp r d is f st n d


en on e a e ,
e en a e e

on t h d sign by an o din y pin d iv n through a


e e r ar r e

knot ti d in t h thr d Th xt l sh in ord is p


e e ea . e n e a er ro

cee d d ith in t h s m m nn
e w d so on until t h e a e a e r, a n e

enti s ri s f l sh s is don A stou t st ing i


re e e o a e e . r s
H OM E ME CH AN I C S F OR A MA TE UR S
st tch d long t h s i s of pins by h ich t h upp r
re e a e er e w e e

e nds of t h l sh s s cu d E ch th d is th n
e a e a re e re . a re a e

ti d round t h t
e a string If d si d t h thr ds e

ra n s ve re . e re ,
e ea

m y b sp c d by b ds rrang d on t h st ing b
a e a e ea a e e r e

t n t h l sh s As ll t h knots
wee e n c ss rily
a e . a e a re e e a

t imm d clos it is ll to touch ch knot ith muci


r e e , we ea w

l g Wh n this is d y t h curt in is finish d


a e . e r ,
e a e .

A v ry h ndsom curt in mav b m d f om b ds


e a e a e a e r ea

a lon from b ds d pl in uncolor d str s


e ,

or ea an a e aw ,
or

th st s m y b d d di ff nt colors b m ns
e ra w a e ve e re v ea

o f nilin d y s
a by dipping th m into thin colo d
e e ,
or e re

l cqu s
a er .

A curt in port r of b mboo d b ds is m d a or ie e a an ea a e

i nth s m y but
e l g ar scal e wa ,
on a ar e e .

It is sy t m k a good imit tion f th s curtain


ea o a e a o e e s

w ith p p r tub s d b ds t h tub s alon Th


a e e an ea ,
or e e e . e

m nn of m king th s tub s is sho n in F i g 5 6 Th


a er a e e e w . . e

p p from hich t h tub s


a er mad should not b w e e a re e e

thick th n common iting p p r It m y b ith r


er a wr a e . a e e e

color d hit Th b st r sults ill b s cu d by


e or w e . e e e w e e re

using common hit iting p p r d colo ing t h w e wr a e an r e

tub s ft th y fo m d d d y by m ns f thin
e a er e a re r e an r ,
ea o

bo nr whit sh ll c varnish colo d ith pigm nt


or w e e a ,
re w e s

or t h nilin e a es
-
.

T h pi c s f p p r f om
e hich t h tub
e e mad o a e r w e es a re e

a re p f bly cut in t p zoid l sh p


re e ra sho n t ra e a a e ,
as w a

1 d 2 so that
an h n t h tub is finish d it ill h v
,
w e e e e w a e

conic l nds sho n t 5 6 d 7 Th ir sho n


a e ,
as w a , ,
an . e w e w

a t 3 is us d m ndr l upon hich t roll t h p p


e as a a e w o e a er .

Th l rg r e d of t h pi c
a f p p is ppli d to t h
e en e e e o a er a e e

w ir h n t h p p r is roll d up i t h m nn r illus
e w e e a e e n e a e

t t d t 4
ra Th n
e o r d f t h p p is gumm d
a . e a rr we en o e a er e

an d pr ss d do n clos ly eh n t h ir is r mov d
e w e ,
w e e w e e e
60 H OME ME CHA N IC S F OR A MAT E UR S

F IG . 5 7 . C u rt a i n f orm e d of S t ra w ,
B mb
a o o, or P a pe r, a n d B e a ds .
H OME ME CHA N IC S F OR A MAT E UR S 61

an op tion is p t d It is not dv t g ous


d the e ra re ea e . a an a e

to gum t h nti su f c f t h p p F st ning t


e e re r a e o e a e r . a e a

th d is su ffi ci nt T h
e en i us d m nd l should e . e w re e as a a re

not b m or t h n e sixt nth inch in di m t


e a on e -
ee a e e r, as

too l g hol through t h olls llo s th m to


ar e a e e r a w e ar

ra n g th ms lv s irr gul rly At 7 is sho n p t of


e e e e e a . w a ar

a lash fo m d of long t b a b d and short tub


r e a u e ,
ea ,
a e .

In stringing both t h st s d t h p p r tub s e ra w an e a e e a

long sli m n dl ill b r quir d If this is not h ee e w e e e . o

t i
a na bl a good substitut f it m y b m d by
e ,
.
v e rv e or a e a e

fo ming r or Ioop on t h d of a thin ir f


an e ve e en w e o

suit bl l ngth a e e .

Th is sc rc ly y limit to t h mount of l b o
e re a e an e a a r

th t m y b xp nd d upon
a a ticl of this kind ;
e e e e an ar e

but v y pl sing sults ill b s cu d b t h dop


er ea re w e e re v e a

tion of simpl d signs hich m y b i lv c ri d


e e ,
w a e e as ar e

ou t .

This t p c t ic d by t h ilv smith d t h t


ar ,
as ra e e S er an e ar

ist is lmost nti ly d p nd nt upon t h m nu l d


,
a e re e e e e a a ex

ter i t y of t h op ator A kind of r pouss é is h r sug


e er . e e e

g st d hich d p nds mor upon ppli nc s than skill


e e w e e e a a e .

It is not ho v r ssum d th t any t f d vic s can


,
we e ,
a e a se o e e

b m d to s rv in li u of t ast and judgm nt


e a e e e e e e .

To c rry out this m thod a pi c of h


a cotton e ,
e e e a vv

lac or h vy op n ork fabric


e ,
ea pi c of b sk t e w ,
or a e e a a e

m y b glu d to a block f h rd ood to s rv as


a e e sort o a w e e a

o f d i for producing t h impr ss i on in t h m t l Th


e e e e e a . e

f bric b sk t ork i not l tt ch d t th


a or a e

w s on v a a e o e

block by m ns of glu but its fin r int rstic s ea e ,


e e e a re

fill d ith glu so to p s t s f c r s mbling


e w e as re en a ur a e e e

th o igin l f b ic only in t h most g n l


e r a a r e e e ra w av .
H OME ME CHA NIC S F OR A MAT E UR S
Wh n t h glu is p rf ctly dry d hard t h d i is
e e e e e an , e e

l id u p on a solid found tion d pi c of v ry


a .
a ,
an a . e e e

thin soft copp r or b ss i s cur d to t h block


,
.
e ra s e e e so

F IG . 5 8 . Em b os s i n g Th i n Me t a l .

F IG B k . 5 9 . as e t Patte rn .

as to cov r t h l c
e sho n i F i g 5 8 A pi c f
e a e as w n
'

. . e e o

cork about 4 inch thick d about thr inch s id


, ,
an ee e w e

and 6 8 inch s long is laid ov r t h m t l d


or e ,
e e e a an
H O ME ME CHA N IC S F OR A MAT E UR S 63

st uck ith m ll t sho n Th co k i ld suf


r w a a e ,
as w . e r v e s

fi i
c ent ly t push t h m t l do n upon t h d i
o d e e a w e e ,
an

c us it to t k t h p tt n of t h l c
a e a h tvr
e e a er e a e or w a e e

is us d in forming t h d i A pi c of r th h rd
e e e . e e a er a

rubb p cking ill ns


er a this pu pos qu lly w a wer r e e a as

we ll t h cork
as e .

F IG f m b . 60 . Di e or e d of Pa st e o a rd .

D igns may b cut from strong p p


es p st bo
e d a e r or a e ar ,

and glu d t t h block


e F ig 6 0 sho s d sign hich
o e . . w a e w
m y b r produc d in this m nn r
a e e e a e .

In F i g 6 1 is r p s nt d st ncil d sign to b s w d
. e re e e a e e e a e
64 H O ME ME CHA N IC S F OR A MAT E UR S

F IG . 61 . S t e n c i l P a t t e rn .

from h d ood Th lin s d scrolls


ar w . discon e e an a re

ti d i
n ue pl c s so to c us t h ood t hold to
n a e as a e e w o

g th
e r Ife it is d
. sir d to n d t h lin s continuous
e e re er e e

a t th s points t h
e e m y b through ith V
,
ev a e ru n w a

tool Th dots
. pick d out ith sm ll goug
e a re e w a a e or

F IG . 62 . R op e P a t t e rn .
H OME ME CHA N IC S F OR A MAT E UR S 65

the point of volving d ill In all th s c s s t h


a re r . e e a e e

m t l is tt ch d to t h block d t t d sho n
e a a a e e an re a e as w

in F i g 5 8 . .

In F ig 62 is r p s nt d in sid l v tion d in
. e re e e e e e a an

s ction d i fo m d of sm ll rop glu d in s mi


e a e r e a a e ,
e a e

circular groov i b of h rd oo d Th mbossing e n a . ar a w . e e

is don in t h m nn r b for d sc ib d In this c s


e e a e e e e r e . a e

a thic k pi c f soft rubb r i p f r bl t cork f


e e o e s re e a e o or

forcing t h m tal into t h d pr ssion of t h di


e e e e e e e .

F IG V f m mb . 63 . ase or e d of E os s e d P la t e s .

E ith r pan ls continuous strips m y b mboss d


e e or a e e e

in t h m nn r d scrib d d th s
e a t b us d in
e e e ,
an e e a re o e e

m king fr m s v s s d v ious orn m nt l obj cts


a a e ,
a e ,
an ar a e a e .

If t h m t l is too thin for a c rt in c s it m y b


e e a e a a e a e

str ngth n d by flo ing soft sold r ov r t h b k of t h


e e e w e e e
'

ac e

pl t b m ns of sold ing i on
a e v ea a er r .

Th vas sho n in F i g 63 is fo m d f four mboss d


e e w . r e o e e
66 H O ME ME CHA N IC S F OR A MAT E UR S
pl t s f copp r f st n d to t h b ck of fou v tic l
a e o e ,
a e e e a r e r a

b ss strips by sold r t h hol b ing s cur d to t h


ra e ,
e w e e e e e

bottom p c t h s m m nn Th bottom consists


ie e In e a e a er . e

of disk of copp r sold r d in


a Th b s is form d f e e e . e a e e o a

br ss stov pip coll r sold r d to t h lo r p rt f t h


a e -
e a e e e we a o e

body f t h v s Th rim round t h t p consists f


o e a e . e a e o o a

strip mboss d t h rop d i


e e on e e e .

F IG f L C
. 64B . A Ba s -
re li e in e ad . o pp e r, or ra s s .

As t finish y of t h usu l m thods of brass fi i h


o ,
an e a e n s

ing should b mploy d This v s is sp ci lly e e e . a e e e a

ad pt d f cont ining p lm oth r l rg foliag


a e or a a a or e a e e

plan t Th . th d roots m y b pl c d dir ctly


e e ar an a e a e e

in t h vas th y mav b contain d by a p t hich is


e e or e e e o w

enclos d by t h v s
e e a e .
H OM E ME CHAN IC S F OR A MAT E UR S 67

It is Obvious that v s s f oth r fo ms and oth r m a e o e r e e

boss d d signs m b m d on this pl n


e e av e a e a .

B li fs m y sily b m d by m thod hich


a s re -
e a ea e a e a e w

is modific tion of t h
a d sc ib d F i g 6 4 sho w
a e on e e r e . . s

such r li f d F igs 6 5 d 6 6 illustr t t h tool


a e e ,
an . an a e e s

r q ir d f m king it
e u e or a .

To t h ood n fr m A is fitt d bo rd B upon


e w e a e , ,
e a a , ,

F IG . 65 . F ra me an d F orm for k
m a i n g t h e Ba s -
re li e f s .

w hich is dra n in outlin t h d sign hich is t b w e e e w o e

produc d in li f Th board m y b f pin


e re e . e a e o e or a n v

clos gr in d soft ood for l ad ork ; but f b rass


e -
a e w e w or or

copp t h ood should b h rd To t h fram A is


e r, e w e a . e e , ,

att ch d t h pl t f m tal by m ns f scr s


a e e a e o e ea o ew .

Th bo d B is r m ov d from t h fram
e ar d th
, ,
e e e e ,
an e
68 H OME ME CHA N IC S F OR A MAT E UR S
portion f t h d sign hich is to form t h most promi
o e e w e

ne nt f atur f t h r li f is sa d out f t h board


e e o e e e we o e ,

w h n t h l tt r is r plac d in t h fram and t h m t l


e e a e e e e e ,
e e a

i forc d into t h Op ning f t h bo rd by pr ssing upon


s e e e o e a e

t h surf c
e f t h l ad opposit t h hol in t h bo rd
a e o e e e e e e a ,
or

by pounding it by m ans f t h m ll t C sho n in F ig e o e a e , ,


w .

66 . As soon as this f tur is compl t t h n x t in ea e e e ,


e e

ord r is s d t f t h board d t h op r tion i


e aw e ou o e ,
an e e a s

F IG R . 66 . T ools for e p ou s s é .

r p t d until ll of t h g n r l f tur s d v lop d


e ea e a e e e a ea e a re e e e .

Th prog ss of t h
e ork can b obs rv d t any tim
re e w e e e a e

by r moving t h board B
e e ,
.

Th f tur em y b corr ct d or modifi d b


ea es or k a e e e e v w

ing f om ith r sid f t h pl t b y m ans f t h


r e e e o e a e e o e c on

ve x m ll t d t h ood n punch s d chis ls D


a e an e w e e an e ,

(F i g . If sup po t is d si d for y p rt hil a r e re an a w e

th e ork is p og ssing stout b g fill d ith s nd


w r re ,
a .
a e w a

m y b pl c d und r t h part
a e aA f v ry small bags
e e e . ew e ,
H OME ME CHA N IC S F OR AMA E T UR S 69

say 1 } inch
inch s in di m t ill
or b found1con7 e a e e r, w e

i t
ve n e n If d si d t h drap ry t h b ckg ound
. e re ,
e e or e a r

m yb chas d by m ans of h rd ood m t l punch s


a e e e a w or e a e ,

b ring th i f c s t h d sir d figur s


ea on e r a e e e e e .

Th r li f if f l ad looks
e e ll ith an ntiqu fi
e ,
o e , we w a e n

ish .

A N E A S Y M E T H O D O F P R O D U C I N G BA S
B E LI E F S

production of patt rns from h i ch to c st orna


Th e e w a

m nt l articl s is confin d t a cl ss f rtis ns h


e a e e o a o a a w o

by long xp i nc in c rving and mod ling h v t


e er e e a e ,
a e a

t i
a ned g t xc ll nc in orkm nship An m t ur
re a e e e e w a . a a e ,

w hil h m y t hop to att in such xc ll nc and


e e a no e a e e e e ,

F IG 67 F IG 68
f
. . . .

Ba s -
re li e s in Wa x .

cannot xp ct to produc by t h usu l proc ss s d


e e e ,
e a e e an

w ith limit d pr ctic such xquisit ticl s may b


e a e ,
e e ar e as e

s n in m ny f t h city shop indo s m y if h pos


ee a o e -
w w ,
a ,
e

s ss s v n modicum of artistic t st and skill d


e e e e a a e ,
o

som thing in that dir ctio


e e n .
70 H OME ME CHA NIC S F OR A MAT E UR S
articl r quir d t carry out t h proc ss
Th e es e e o .
e e a re

som thi h ts f s mi transp nt


e n S ee knif h o e -
a re w a x, a e av

ing a narro dull blad and t h print d dr n


w, e ,
e e or aw

d sign f t h form t b produc d Th backing sur


e o e o e e . e ,
or

fac e hich t h r li f is mad may b f any f t h


on w e e e e ,
e o o e

mat rials f w hich patt rns


e o commo ly mad e a re n e .

FI G . 69 . A S c roll D e si gn .

aving giv n t h backing t h r quir d form and


H e e e e e

locat d th r on t h position f t h r li f a sh t of a x
e e e e o e e e ,
ee v

is laid ov r t h d ign and t h xtr m outlin f t h


e e es e e e e e o e

figur is trac d t h surfac of t h


e e ith a dull
on e e e w ax w .

point Th . is l id upon smooth bo rd d


e w ax n ow a a a an

cut upon t h lin jus t mad ith t h knif t h blad


e e e w e e ,
e e

b ing slightly rm Th
e thus t is wa pl c d . e w ax cu n ow a e
H OME ME CHA N IC S F OR A MAT E UR S 71

on foundation or b cking d f st n d by h ating


th e a ,
an a e e e

t h knif bl d quit h t and touching t h


e e a e e o at e w ax se v

e r l points
a to caus it t m lt d adh r t t h
,
so as e .
o e an e e o e

F I G 70
. .

F IG . 71 .

FIG . 72 .

P a t t e rn s for Ba s -
re li e f s .
72 H OME ME CHA N IC S F OR A MAT E UR S
b cking S upposing this pi c f
a . to h v t h e e o w ax a e e

thickn ss r qui d in t h thinn st portion f t h r li f


e e re e e o e e e ,

a noth r sh t is l id upon t h d sign d trac d ithin


e ee a e e an e w ,

and sm ll dist nc from t h outlin f t h d sign I t


a a a e ,
e e o e e .

is cut and l id upon t h fi st pi c and mad to adh r


a e r e e e e e

by p sing it do n slightly
re s w .

Anoth r sh t f is trac d ithin t h outlin f


e ee o w ax e w e e o

t h s cond and
e e t and plac d upon t h ,
t lr dy cu e e wo a ea

s cur d t t h backing d so on until t h d sign is


e e o e ,
an e e

produc d in h t migh t b t rm d t h
e g h w Thi a e e e e r ou . s

st g is illustr t d in F igs 6 7 and 6 8 hich


a e a e .
, w a re re

s p t i
ec ly front and
ve dg vi s hich giv t h id a f e e ew ,
w e e e o

t h arr ng m nt f t h s v r l sh t
e a e e .
o e e e a ee s .

Aft r t h sh ts e plac d upon eanoth r in t h ee a re e on e e e

mann r first obs rv d t h dg s may b burnish d


e e e ,
e e e e e

do n by t h round d b ck of t h knif
w e by any e a e e ,
or

smooth round d impl m nt hich must b slightly


,
e e e ,
w e

w rm d a e .

S p fl u m y b r mov d by scrapin g
er u ou s w a x h a e e e w en

cold and ind nt tions and int stic m y b fill d by


,
e a er es a e e

a dding a littl A scroll d sign is sho n in F ig 6 9


e w ax . e w . .

Wh n t h mod l is to b r produc d in m tal cas t in


e e e e e e e

sand moulds t h should b slightly v rnish d ith


,
e w ax e a e w
p tt rn va nish ; but h n t h d sign is to b produc d
a e r .
w e e e e e

in plast r a mould f pl st r may b tak n from t h


e ,
.
o a e e e e

mod l aft r it h b oil d


e e .
as een e .

A h r li f m y b mad in this
as -
e from profil
e a e e w av a e

photogr ph from an ngr ving a or e a .

Th proc ss m y b
e mploy d to dvant g in orna
e a e e e a a e

m t i g p tt rns for t h co rs r and h avi r kinds of


en n a e e a e e e

w ork .

F igs 7 0 7 1 and 7 2 r pr s nt surf c orn m nt d i


.
, ,
e e e a es a e e n

this m nn a er .
H OME ME CHA N IC S F OR A MAT E UR S 73

OR N A ME N TAL I R O N W O R K F O R :A M AT E UR S
Alt h ough artistic rought iron ork dat s from v ry w w e e

early tim s it n v r mor popul r than it is at


e ,
w as e e e a

pr s nt This r mark appli s sp cially t movabl


e e . e e e e o e

F IG . 73 .

I L
F IG . 74 .

ron a mp S u pp ort s .

a ticl s such as tabl s stands rac ks f various kinds


r e e , ,
o ,

fu l bask ts lamp supports t Many f th s arti


e e , ,
e c . o e e

cl s f r c nt m nuf ctur
e o e e copi s f antiqu h a a e a re e o e o

j tec hil oth


s, w rs of mod rn
e d sign A orks
e f a re e e . S w o
74 H OME ME CHA NIC S F OR A MAT EU R S
art th y .
fully qual if t sup rior t t h sp i
e a re e ,
no e , o e ec

m ns f rli r w o k
e o ea e r .

N hil ow imitation can v r qual t h origi nal


, w e no e e e e

articl it must b admitt d that imitations oft n prov


e , e e e e

v ry satisfacto y t thos h
e n ith r mak r o e w o c an e e e n or

purchas t h r l rticl e e ea a e .

Th xampl s f iron ork h r illustrat d s t yl d


e e e o w e e e
-
a re e

imitations as th y mad ithout forging i t h ,


e a re e w ,
. e .
, e

iron is b nt ith r cold hot ithout t h e f a e e or w e use o

hamm r hil t h iron bars rods maintain th ir


e ,
w e e or e

origin l cross s tion Any


a us d to t h hamm r ec . on e e e e

an d nvil can in ddition t t h curv s apply forg d


a ,
a o e e ,
e

portions t ist and forg t h bars us d in t h scroll


,
or w e e e e s .

F IG . 75 . Ja w for B en di n g .

only sp cial tool us d in m king articl s f thi


Th e e e a e o s

cl ss t h st l j sho n in F ig 7 5 Its slot


a Is e ee aw w . . re

i
c e ve s th b t b b nt and its flatt n d sh nk i
e ar o e e ,
e e a s

d sign d t b h ld in an iron vis A scroll is form d


e e o e e e . e

b y pl cing t h d of a b ar in t h j w and inding t h


a e en e a ,
w e

b ar a ound t h j and upon its lf aft r rd un in d


r e aw e ,
e wa w

ing t h bar t Op t h sp r l as much as mav b


e o en e i a e re

quir d Aft r t h scroll is compl t t h inn r straigh t


e . e e e e , e e

en d f th b oi cut ff by m ns of h ck
e ar Th s o ea a a saw . e

S harp angl s m y lso b b n t b t h ef th j w It a a e e v e use o e a .

w ill f cilitat t h Op ration if t h bar is h at d


a e d hot e e e e e re

a t t h point f b nding
-
e A hamm r may prov us fu lo e . e e e

i this par t f t h op ratio


n o e e n .
H OME ME CHA N IC S F OR A MAT E UR S 75

st ndard f t h lamp support consists of pi c


Th e a o e a e e

of g pip Th f t as ttach d by m ans f scr s


e . e ee
-
a re a e e o ew ,

an d t h di ff r nt p rts f t h iron
e ork fast n d e e a o e w a re e e

tog th r by m ans f small scr s bolts


e e e o ew or .

A d is fitt d t t h gas pip and h t its upp r


ro e o e e as a e

en d a fram cup f r c iving t h lamp A clam p e or or e e e .

ing scr p ssing through t h gas pip hol d s t h rod t


ew a e e e a

t h d sir d h ight
e e e e .

An sy and satisfactory w y f blacking t h ork


ea a o e w

aft r it is finish d is to coat i t ith thin varnish


e e w a

o f stick or s d lac cut i lcohol ith r fin d lamp ee n a , w e e

black stirr d in to giv it t h r quir d color The e e e e . e va r

nish sh ould b m d quit thin t void any glos d e a e e o a s, an

should b strain d through ch s cloth or imilar


e e ee e S

m t ial a er .

It is obvious th t grill s gat s scr ns doors and a e ,


e ,
ee , ,

oth r obj cts mav b mad from iron in this y ith


e e e e wa w
littl troubl e xp ns e or e e e .

TH INGS I N I I R E S O ME V

Th r is sc rc ly limit t t h numb r f us ful and


e e .
a e a o e e o e

orn m nt l thing that can b mad fro m ir T


a e a s e e w e . wo

exampl s sho n in t h ngravings F igs 7 6 and 7 7


e a re w e e ,
.
,

r pr s nting r sp ctiv ly front and dg vi s f a


e e e e e e .
e e ew o

n sp p r d m gazin hold form d f a ood n


ew a e an a e er e o .
w e

back and ir scrolls ; F ig 7 8 sho ing a small ir


w e . w w e

stand card r c iv r h ving a z ylonit t p


or e e e a . e o .

Th scrolls of t h e n spap r hold r form d f e ew e e a re e o

thr i t t h inch squar brass ir ; t h s v r l


ee s x ee n
- -
s e w e e e e a

pi c s b ing b nt in t h form sho n and h ld in plac


e e e e e w e e

by clips of t h sam m t rial soft sold r d by m ans f e e a e - -


e e e o

a blo pip Th ov rlapping po tions f t h scroll


w e . e e r o e s
H OME ME CHA N IC S F OR A MAT E UR S
a re sof t sold r d Th lo r part f ach mai n
a ls o e e . e we o e

scroll is h ld by a strong st pl passing ov r t h ir


e a e e e w e

o f t h scroll and through t h cl at and backboard


e d e e an

clinch d t h back f t h board Th thr ir s t


e on e o e . e ee w e a

t h c nt r f
e e ch scroll prolong d b lo t h cl at
e o ea a re e e w e e ,

as sh o n t form a stop f limiting t h s in g f t h


w ,
o .
or e w o e

scroll .

F I G 76 N e w s p a p e r H old e r
FIG . 77 . E dg e V i e w of
N e w spap e r
. .

H old e r .

If car is ta k n in sold ring t h clips t h bra s w ork


e e e e , e s

w ill r quir littl pr p r tion for l cqu ring A sti ff


e e e e a a a e .

brush charg d ith fin ly po d r d pumic w t ith


e w e w e e e e w
wa et r and ppli d g ly t t h a ork ill quickly
e v1 orou s o e w w
r mov ll st ins and w ill giv t h ork a uniform p
e e a a , e e w a
H OME ME CHA N IC S F OR A MAT E UR S 77

pe a ra n c e b ckboard hich may b of alnut


. Th e a , w e w
m hog ny ch ry k ash m pl should b
a a ,
er ,
oa , ,
or a e, e va r

ni h d and
s ll rubb d do n b for t h cl ts
e we e w e e e ea a re

appli d e .

A hold r f this kind ill r c iv a larg numb r of


e o w e e e e e

p riodic ls
e a .

Th ir stand or card r c iv sho n in F i g 7 8 is


e w e e e e r, w .
,

F IG . 78 . Wi re S t an d or C a rd R ece i ve r .

mad f quart r inch thr ighths inch round


e o on e -
e or ee e -

br ss ir It m y b mad of br ss tubing th
a w e . a e e a re e

eighths inch or h lf inch outsid di m t r and on e -


a e a e e

rath thick In this c s t h tub s ann al d and


er . a e e e a re e e

fi ll d ith l d b for b nding Th l ad is m lt d t


e w ea e e e . e e e e ou
H OME ME CHA N IC S F OR A MAT E UR S
of tub s aft r b nding Th spirals
the e form d e e . e a re e

s p r t ly by rappi ng t h tub
e a a e ir around a w e e or w e

cylindrical bar f ood iron in a clos h lical coil o w or e e ,

th n str tching t t h coils placing th m tog th r


e e ou e ,
e e e ,

as sho n Th y th n clamp d a small r yli


w . e a re e e on e c n

d i l b
r ca and th ir upp r nds
ar t ist d tog th e e e a re w e e er .

T wo rings surround t h lo r part f t h piral d e we o e S an

to th s rings es cur d t h l gs by m ans f sold r


e a re e e e e e o e

or scr s ew .

Th small rings surrounding t h l gs may b pur


e e e e

ch s d and s cur d in plac by sold r


a e e e e e .

Th top f t h e stand consists f a dis k f ood


e o o o w , c on

cav d at t h top and furnish d ith an m b oss d disk


e e e w e e

o f z ylonit e .

Th und r surf c e f t h stand t p provid d w ith


e a e o e o Is e

a p rfor t d block hich fits ov r t h clos ly t ist d


e a e ,
w e e e w e

en d on t h st nd rd This r c iv r m y b mad so
e a a . e e e a e e

small t stand upon a tabl


as it may b m d f
o e ,
or e a e o

t h usual tabl h ight


e e e .

T H I N GS I N BU R N I S H E D BR A S S
S O ME
$

Th ld and comm ndabl fashion


e o f ma k ing or a e e o n

m ntal obj cts from solid h nd rought m t l is b ing


e e a -
w e a e

r viv d t a ond rful x t nt S t l iron brass d


e e o .
w e e e . ee , , ,
an

copp r rought into thousand b utiful d


e a re w a ea an use

ful forms d t h gild d and tins l obj cts f r c nt


,
an e e e e o e e

d ysa t asid for substanti al and l gant solid


a re n ow s e e e e .

cast d hand rou g ht Ornam nts It i ll q only


an -
w e . w r e u i re

a sugg stion to t t h m t m chanic t ork t


e se e a a e ur e a w a

thi sort f thin g h n h i d lling ill soon b


s o ,
w e s we w e

adorn d ith articl s that ill b t h mor v luabl


e w e w e e e a e

for h ving b n produc d t hom


a ee e a e .
H O ME ME CHA N IC S F OR A MAT E UR S 79

FIG . 79 . A B ra s s E a se l
.
80 H OME ME CHA N IC S F OR A MAT E UR S
rass tubing and rods f round h xagonal d
B o ,
e an oc

t g
a l s ction plain and p rforat d strips of di ff r nt
on a e ,
e e e e

w idths d thickn ss s half round and s mi h x agon l


an e e ,
e -
e a

strips and br ss buttons knobs and nails f various


,
a , , o

sh p s may b purch s d so that t h mat ur w ill


a e ,
e a e e a e

F IG . 80 . A B ra s s F ra me .

r adily find v il bl m t ri ls for t h kind f ork


e a a a e a e a e o w

sugg st d H lf inch squ tub s st ips f br ss h lf


e e . a -
a re e ,
r o a a

an inch by sixth of inch a f br ss button


on e -
an ,
ew a s,

and a f knobs r quir d f t h s l sho n i


ew , a re e e or e ea e w n
H O ME ME CHA N IC S F OR A MAT E UR S 81

F ig .tub m y b d fi l d th n finish d
79 . Th e es a e ra w -
e ,
e e

w ith t h di ff r nt gr d of m e ry p p r ith i l
e e e . a es e a e w o ,
or

th y may b polish d on
e m ry h l and t h fin l
e e an e e w ee ,
e a

fi nish m y b imp rt d by using t h fin s t F r nch


a e a e e e e

em ry pap w ith oil


e er .

Wh n t tub cross ach oth r th y may b h lv d


e wo es e e e e a e

F IG . 81 . A N a u t i lu s C a rd R ece i ve r .

tog th r pr cis ly in w ood ork and may b f


e e e e as w ,
e as

t n d by sold ring ith soft sold r


e e e w e .

Wh n t h d f a tub abuts agains t t h id f


e e en o e e S e o an

oth r tub i t m y b f st n d solid nough f all


e e a e a e e e or

pr ctical purpos s by soft sold ring by m ns f


a e e ea o a

blo pip O f cours t h joint m y b br z d


w e . l e e a e a e or s o
82 H OME ME CHA N IC S F OR A MAT E UR S
d r d ith silv r sold r but g t str ngth is t
e e w e e ,
as re a e no

r quir d it is unn c ss y t t k that amoun t f


e e ,
.
e e ar o a e o

t roubl e .

A v ry good e y of f st ning is t so ld r a plu


wag in a e o e

th ed f then tub th t buts g ins t t h sid f


o e e a a a a e e o

anoth r tub d to put a scr l t r lly through


e e ,
an ew a e a on e

i nto t h plug in t h oth r In this c s it is


e ll to l av e e . a e we e e

a slight f ath r opposit sid s of t h abu ting tu b


e e on e e e t e

F IG . 82 . A Bra s s C loc k .

to e ngag e th e corn rs of e the tub e to w hich i t is at


tac h e d .

sc olls should b tt ch d by m ns f small


Th e r e a a e ea o

scr s Th p n ls consist f thin pi c s of bo rd


ew . e a e o e e a c ov

er d ith v lv t or plush of
e w suit bl color Th y
e e an v a e . e

a reins rt d from t h b ck d
e e p ovid d ith e a ,
an a re r e w a

numb r of larg conv x n ils Th suppo t f t h pic


e e e a . e r or e

tur is mov bl up d do n t h sid pi c s f t h


e a e an w on e e e e o e
H OME ME CHA N IC S F OR A MAT E UR S 83

eas l d m y b s cur d at any d sir d point by t h


e ,
an a e e e e e e

mill d sc s e re w .

Th f m sho n in F ig 8 0 ill r quir no sp cial


e ra e w . w e e e

d scription Th m in po tion of it i m d of squar


e . e a r s a e e

brass tubing Th sid b rs m d f round b s


. e e a a re a e o ra s

F IG . 83 . A B ra s s Ta leb .

rod ith turn d d pi c s


s w sho n Th m t f e en e e ,
as w . e a o

thi ood is cov r d ith v lv t plush Th pict r


n w e e w e e or . e u e

and gl ss pl c d b hind t h mat ; t h l tt r is p


a a re a e e e e a e ro

vid d ith small br s r hich


e w fast n d to t h a s ea s w a re e e e

back of t h f m by scr s Th knobs at t h t p


e ra e ew . e e o ,
84 H O ME ME CHA N IC S F OR A MAT E UR S
b ottom and sid s of t h fram and s l
,
e e e ea e a re turn d e an d
attach d ith sold r e w e .

F ig 8 1 sho s a tripod st nd f nautilus sh ll ith


. w a or a .
e , w
an ornam tal sh ll pl c d b l o it in t h c nt r f t h
en e a e e w e e e o e

plat forming t h t i ngul r b s F ig 8 2 sho


e ,
e r a a a e . . ws a

clock cas consisting f an ordinary b f suitabl


e ,
o ox o e

si z cov r d ith plush v lv t a d inclos d in a


e e e w or e e ,
n e

fram f br s e o as .

Th fr m is buil t up in t h mann alr ad d


e a e e er e y e

sc ib d from squar brass tubing split l ngth is


r e e e w e

through diagonally opposit corn rs Th lo r p e e . e we or

F IG xm . 84 . E a p le s of P a n e li n g .

t io f t h fram consists f a w id band f brass hav


n o e e o e o ,

ing a light b d sold r d to its upp r dg and a h vy


ea e e e e e ea

b ad sold r d t its lo r dg A numb r f t h brass


e e e o we e e . e o e

n ails pl c d at r gul r int rval and sold r d at


a re a e e a e s e e

t h back f t h brass bas


e oTh r il at t h t p is m d
e e . e a e o a e

o f h xagonal br ss tubing and t h small balust rs


e a ,
e e a re

turn d from brass rods Th p l tt and brush s


e . e a e e e a re

sa d from plat f brass and attach d by tacks


we a e o e

sold r d t t h b ck Th patch s f color


e e o e p a . e e o a re ro

d uc ed by di ff nt colors f s ling F our br ss


e re o ea w ax . a

n ai ls ins rt d around t h di l t r li v t h blank


a re e e e a o e e e e
H OME ME CHA N IC S F OR A MAT E UR S
sp c s t h plush Th clock and its plush cov d
a e on e . e -
e re

cas m y b r m ov d from t h brass fr m h n it i


e a e e e e a e w e s

d sir d to cl an t h l tt r
e e e e a e .

Th tabl sho n in F ig 8 3 is f t h sam g n r l


e e w . o e e e e a

char ct r t h oth r articl s and ill not th r for


a e as e e e , w ,
e e e ,

n d particul r d scription Th c ntral portion is f


ee a e . e e o

thr qu rt rs nch round bras tubing Th l gs


ee -
a e I s . e e a re

of fi ighths squar bra s tubin g Th t p is f


ve e -
e s . e o o

w ood plush cov r d d fring d and provid d ith a


,
-
e e an e ,
e w
bord r f p rforat d b ss
e o e e ra .

F ig 8 4 sho s diff r nt kinds of pan ls Th balus


. w e e e . e

t rs in t h upp r
e turn d ; in t h t lo r on s
e e o n e a re e e wo we e

th y e cut from h t m t l
a re S ee e a .

All f th s articl may b l c q u r d but th y p


o e e es e a e e , e re

s nt a mor l gant pp ar nc if t h m tal is l ft


e .
e e e a e a e e e e un s

prot ct d and cl an d occasionally ith rott nston


e e e e w e e

an d oi l .

Th r is h rdly any limit to t h numb r f pr tty


e e a e e o e

and us ful articl that m y b mad f such mat rials


e es a e e o e ,

with t h x p nditur f littl thought and l bor


e e e e o e a .

F O R M I N G P L A S T E R O BJ E CT S
It is som tim s co v ni nt t form obj cts f i e e n e e o e o c r

l
c u ar s ction from plast r of Paris This is a v ry sim
e e . e

pl Op eration r quiring onlyev ry simpl tools and ,


e e e

appar tus An iron d b nt at a d t . form ro ,


e on e en o a

crank and carrying a conical ood n roll r t w


,
w e e ,
o

notch d bars f ood f supporting t h iron d d


e o w or e ro ,
an

a patt rn mad from a thin pi c f h rd ood com


e e e e o a w .

pris t h outfit for making th s articl s Th rod i


e e .
e e e . e s

h ld in its b rings in t h b rs by pins ins rt d


e ea e a e e

obliqu ly in hol s in t h ood so t proj c t ov


e e e w ,
as o e er
86 H OME ME CHA NIC S F OR A MAT E UR S
the patt rn is cut so th t its dg is a pro fi l
rod . Th e e a e e e

of sid f t h rticl to b mad Th ood should


on e e o e a e e e . e w

b mad thin
e th orking dg Th p tt rns m y
e on e w e e . e a e a

b mad to advantag
e f m tal back d by
e ood e o e e w .

Th conical ood roll r should b flatt n d


e w en e e e e on

thr four sid s to pr v nt t h pl st r from turning


ee or e e e .
e a e

around it Th roll r is oil d sm r d ov r w ith


on . e e e or ea e e

gr as e d batt r of pl st r f P ris is pr par d by


e ,
an a e a e o a e e

mixing t h dry plast r ith t r t t h consist ncy f


e e w wa e o e e o

cr am A soon as t h plast r b gins t t it is ppli d


e . s e e e o se a e

pl t ously t t h roll r and hil t h d is turn d


en e o e e ,
w e e ro e

F IG . 85 . F or m i n g Pla s t e r O bj ec ts .

by m a s f t h cra k t h patt rn is mov d for ard


e n o e n e e e w

to ard t h d and t h surplus plast r is r mov d by


w e ro , e e e e

t h patt rn
e hich cts scrap r Any d fici nci s
e w a as a e . e e e

a re supp li d by a application of t h batt r


e n e w e e .

Wh n t h obj ct is f t h right siz and form t h


e e e o e e ,
e

patt rn is r mov d and cl n d and again appli d to


e e e ea e , e

t h obj ct t h latt r h aving b


e e brush d ov r f l
, e e een e e re e v

w ith at r This giv s t h finishing touch


w e . e e .

Aft r t h plast r b com s p rf ctly dry and h d


e e e e e e e ar ,

t h roll r is knock d out and t h obj ct is subj ct d t


e e e , e e e e o
H OME ME CHA N IC S F OR A MAT E UR S
a dry h t at t mp r tur f about 2 1 2 d gr F hr
ea a e e a e o e e es a

for hour so It is th n brush d ov r ith thin


an or . e e e w

glu siz until it h bso b d much possi b l


e e as a r e as as e ,

w h n it i llo d to d y for s v r l d ys Th l tt r
e s a we r e e a a . e a e

tr tm nt r nd rs t h pl st r h d d st ong
ea e e e e a e ar an r .

Th fin l op r tion consists in p inting l cqu rin g


e a e a a ,
a e

or bron z ing t h obj ct tas t may dict t


e e ,
as e a e .
PA R T I I I .

ME TA L WO R K I N G

AWI N G M E TAL S S

GR E A T D E A L f h d l bo i w or king o ar a r n

m tals may b avoid d by t h e f h ck e e e use o a

s s and j l r s s s Th larg hack aw e we e



aw . e e

has a mall abl i on fram d a handl


sa w e e r e an e

and tail pi c hich ill r volv so eto adjust e w w e e as

th e t sawy d sir d angl T h t


o an il pi c h e e e . e a e e as an

adjusting sc by hich t h t nsion f t h re m y w w e e o e sa w a

b e r gulat d S v l kinds f s s
e e b us d in
. e e ra o aw c an e e

this fram 4 s s it h co s and fi t th h i ch


e ,
. c .
,
aw w ar e ne ee ,
w

a re t mor se l ss acco ding to t h kind f m t l


e or e r e o e a on

w hich th y us d Th s s s ll h v v ry hard
e a re e . e e aw a a e e

t th but t h main portion is soft so that t h


ee ,
e .

, e sa w

do s not d i l br k Th s s s
e re a ch p d v ea . e e aw a re ea ,
an

w hn e b com s dull or is brok n it is r plac d b y


on e e e e e e

anoth Th erso h rd th y c nno t b fil d


. e v a re a e a e e .

Th n xt e in siz h a h avy ir fr m S lits


e saw e as e w e a e .

a re cut in opposit nds f t h fr m to s cur t h e e o e a e e e e sa w ,

and small pins xt nding th ough hol s in t h nds of e e r e e e

th e r st in notch s t in t h f am Th pring
sa w e e cu e r e . e S

o f t h fram holds t h
e und r t nsio n To put in
e e saw e e . a

ne w w th sa nds f t h fram
,
sp ung in ardly
e e o e e a re r w

w ith consid rabl pr ssur Th sa for thi fr m e e e e . e ws s a e

a re lso hard n d t h tooth d dg t h r m ind r


a e e on e e e e , e e a e

b ing soft Th y much thinn th n t h l rg s s


e . e a re er a e a e aw .

Th sm ll r e fram is adjust bl as to l ngth d


a e saw e a e e an

is d sign d to r c iv v y small s s m d from mat


e e e e e er aw a e e

rial lik atch springs e w .


90 H OME ME H N CS C A I F OR A MAT E UR S
This is for mor d lic t ork th n t h oth rs
saw e e a e w a e e .

N tt mpt is m d t sharp n th m ith a fi l A dull


o a e a e o e e w e .

on eis thro n ay d r plac d by a w aw an e e n e w on e .

Th r m any kinds f ork in hich gr at d al


e e a re o w w a e e

of tim and labor may b


e sav d by t h f th e e e use o ese

sa s ; for xampl cutting ff iron st l d br ss bars


w e e , o ,
ee an a

and tub s cutting various str ps t f thick sh t


e ,
a ou o ee

b ss ; cutting slots in ork h n r quir d Th y


ra w w e e e . e

m y lso b us d in plac
a a f fil s in plac s
e h r file e o e e w e e a e

cannot b introduc d e e .

S O LD E R I N G
N othing is mor us ful f th mat ur than a kno l e e or e a e w

edg f t h art f sold ring It is a


e O e simpl o e . ve rv e on e ,

F IG . 86 . A rt i c le s us e d i n S old e ri n g .

the tools r quir d in xp nsiv d th r is r l


e e a re e e e ,
an e e ea

s tisfaction in doing it r th r than b ing d l y d t


a a e e e a e o

employ a r gular tinsmith oth r m ch nic e or e e a .

Th sold ring iron consists f a sm ll oblong block


e e o a

of copp r point d t d and havi g a larg


e ,
ir e a on e en n e w e

scr d into t h oth r d t h ir b ing provid d


ewe e e en ,
e w e e e

w ith w ood n handl S om soft sold r ill b


a e e . e e w e re

quir d say a quart r half pound It is b tt r t buy


e ,
e or . e e o
H OME ME C HA N IC S FOR AM AT EUR S
this in t h form of sold i but it e b dil e r w re ,
c an e re a y

m d by m lting tog th qu l p ts of pu tin d


a e e e er e a ar re an

pur l d e ea .

To c r y on t h ork sm ll box of pulv riz d rosin


a r e w a a e e

and bottl of sold ing fluid ill b qui d


a e er w e re re .

Th sold ing fluid e b purch s d It is d i l


er c an e a e . re a v

m d by filling sm ll bottl h lf full of h d h l i


a e a a e a v ro c or c

a cid (This cid must b h ndl d ith c


. it isa e a e w a re as

poisono s d corrosiv ) Into t h cid d op lit


u an ve rv e . e a r

t l st ips of zinc
e fr t tim until it ill dissolv ,
a e w a a e ,
w e

no mor This op r tion must b don in t h op n i


e . e a e e e e a r,

as t h fum s fie ti g d injurious e Wh n t h a re su oc a n an . e e

boiling of t h cid c s s t h bottl should b fill d up e a ea e e e e e

w ith t d clos d ith rubb r stopp In ddi


w a e r an e w a e er . a

tion to th things l d m ntion d sm ll tin es e a re a v e e a a

bo x cont ining a t cloth ill b quir d


a w e w e re e .

B for sold ing


e b don t h copp r must b
e er c an e e e e e

h at d th t it ill m lt t h sold r di l Th n
e e so a w e e e re a v . e

t h point d
e d must b cl n d ith a fi l d a pi c
e en e ea e w e an e e

of t h sold r i is dipp d in t h sold ng fluid


e e w re e e e ri .

\Vh n t h d of t h
e ir t ith t h fluid is plac d i
e en e w e w e w e e n

cont ct ith t h sid of t h hot sold ring iron it ill


a w e e e e w

m lt and t h sold ring fluid ill c us t h sold r to d


e e e w a e e e a

h to t h copp r This m b r p t d until t h fou


e re e e . ay e e ea e e r

sid s of t h p int d d
e cov r d ith sold r
e o e en a re e e w e ,
or

tinn d th smiths hav it
e
$

as e e .

To sold t h joint to b mad is crap d cl an ; th n


e r, e e e s e e e

a v r sm ll mount of t h sold ring fluid is ppli d


e y a a e e a e

if t h o k to b sold r d is iron or copp r br ss


e w r e e e e ,
or a .

b t if it is bright tin a littl of t h rosin


u ill ns r e e w a we

r th r b tt than t h cid Th i on is to b h t d
a e e er e a . e r e ea e .

not too hot ho r th n quickl ip d on t h d mp ,


w e ve , e y w e e a

cloth d ppli d to t h sold to t k up a drop th n


an a e e er .

a e ,
e
92 H OME ME CHA N IC S F OR A MAT E UR S
plac d t h joint d mov d slo ly long allo ing
e on e an e w a ,
w

t h sold r t
e follo If t h tinning is bu n d ff t h
e o w . e r e O e

sold ring iron it must f cours b r tinn d Th


e ,
. o e e e e . e

s cr t of succ ss in sold ring is t hav t h iron just h t


e e e e o e e o

e nough d to hav t h surfac to hich t h sold r is


,
an e e e w e e

appli d v ry cl an e e e .

I I I I
GR N D N G AN D P O L S H N G

R moving surplus m tal b y grinding shar p ning


e e ,
e

tools and smoothing and finishing ork most d i


,
w a re re a

ly accomplish d by t h mat ur by m ans f m ry e e a e e o e e

w h ls f various d gr s f fin n ss corundum
ee o e ee o e e ,
or or

carborundum h ls us d in t h l t h If a fi lath w ee e e a e . ne e

is availabl t h h ls may b carri d by suit bl s t l


e ,
e w ee e e a e ee

mandr ls mount d b t n t h lath c nt rs by


e e e wee e e e e ,
or a

singl mandr l h ld b a chuck ; but h n th s thi gs


e e e v w e e e n

a re n o t availabl th h ls may b mount d hard e ,


e w ee e e on a

w ood mandr l Th mand l has a should r gains t e . e re e a

w hich t h h l is clamp d by a ood n coll r and a


e w ee e w e a ,

pin k y pa sing through a hol in t h mandr l


or e s e e e .

lV h as f l ath r
e rs o
p st board may b us ed t adapt e or a e e e o

t h mandr l t
e m ry h ls f di ff r nt thickn ss s
e o e e w ee o e e e e .

In S l cting an m ry h l
e e should b chos e e w ee ,
on e e en

w hich ill cut fr ly ithout gl zing S uch h ls


w ee w a . w ee

r volv d in l th cut rapidly and s rv ll f


e e a a e e e we o r re

moving sur plus m tal d f sharp ning to ls A e an or e o .

rath r fi e h l is pr f rabl t a coars


ne w f th
ee e e e o e on e or e

latt r purpose e .

F polishing h l may b m ad f a disk f ood


or ,
a w ee e e o o w

tu n d in t h l th and cov r d its p riph ry sid


r e e a e e e on e e or e

or both ith l ath r S ol l ath r hich contains


w e e . e e e w no

o i l or gr as is t h b st f t h purpos
e If t h l ath r
e e e or e e . e e e
H OME ME CHA N IC S F OR A MAT E UR S 93

c o ve d h l is not tru i t m y b turn d ff in t h


re w ee e a e e o e

l th and smooth d ith fi s ndp p Th l th r


a e e w n e a a er . e ea e

on t h dg f t h h l should b sc rf d d l pp d
e e e o e w ee e a e an a e

so as t mak a smooth joint


o e .

Aft r t h l ath r p op rly finish d it shoul d b


e e e e is r e e e

coat d it m y f t h d g
e w f fin n ss r quir d
h e er o e e re e o e e e e .

This is don by m g th h l coating i t ith


e w ar In e w ee ,
w
strong glu d rolling it i t h po d r d m ry T
e an n e w e e e e . o

in r e good job t h m ry its lf shoul d b arm


su a ,
e

e e e e w .

Probably t h b st y t s cur good r sults i t e e wa o e e e s o

spr d t h m ry t
ea fl t m tal p l t
e e hich has e ou on a a e a e w
b n h at d Th l ath r cov r d h ls v y
ee e e . e e e -
e e w ee a re $
er u se

ful Th y m y v n b us d i pl c of t h solid m y
e a e e e e n a e e e er

w h l in m ny kinds of ork If th y
ee aus d car w . e a re e e

full y t h y ill l st long tim Aft r


e w is p rtly a a e e on e a

w orn it is v n mor us ful than it is ehn w F e e e w e ne . or

polishing st l a l ath r cov d h l f t h kind d


ee e e -
e re w ee o e e

scrib d ch g d ith crocus inst ad of m ry ill b


e ar e w e e e w e

r quir d also anoth charg d ith fi roug putty


e e ,
er e w ne e or

po d r for a v y fi finish F bu ffi ng silv and


w e er ne . or er

oth r soft m tals


e h l f chamois kin buck e a w ee o .
S or

skin dra n ov r a p dding f soft f lt and tack d t


w e a o e e a

t h sid s of t h
e h l ill b found valu bl Th ski
e e w ee w e a e . e n

w ill hav to b l pp d t h p riph ry f t h h l


e e a e on e e e o e w ee ,

b t it c nnot b glu d
u F in roug is t h b st to apply
a e e . e e e e

to this h l F polishing irr gular s urf c s bristl


w ee . or e a e e

brush s must b us d co rs brush ch rg d it h


e e e ,
a a e a e w
po d r d pumic ston f doing t h rough
w e e o k; e e or e er w r

this t b follo d by fin r brush cha g d w ith tripoli


o e we a e r e

or w hiting and tr wa e .

Th brush s ehich h v ood n hubs c rri d b y


e ,
w a e w e a re a e

t p ing scr s h ld in t h l th chuck ins rt d i


a er ew e e a e or e e n

t h m nd l i
e pl c f
a f t h c nt rs
re n a e o on e o e e e .
94 H O ME ME CHA N IC S F OR A MAT E UR S
I V E R i VO R K S L

S ilv r is not a v ry xp nsiv mat ri l for t h m nu


e e e e e e a e a

factur f small obj cts d it is asily o k d d


e o e ,
an e w r e an

finish d Th obj cts w h n finish d h v


e . e intr ns c e e e a e an i i

valu and if t h ffor t to produc fi a ticl r sults


e ,
e e e a ne r e e

in failur t h mat rial is not lost ; it can b sold as ld


e, e e e o

silv ith littl loss


e r, w e .

Th ngraving sho s articl s hich an am t ur can


e e w e w a e

mak Th bonbon dish and spoon sho n in t h illus


e . e w e

fration r quickly mad by an amat ur ilv rsmith


we e e e S e .

F IG . 87 . E x a m p le s of S i lve r W k or .

It is firs t fold d in t h c nt r th n op n d and fold d


e e e e ,
e e e e

at right angl s t t h first fold ; th n op n d d fold d


e o e e e e an e

again p rall l ith t h fi rst fold d so until t h


a e w e ,
an on e

entir surfac is c oss d ith folds about thr fourths


e e r e w ee -

of an inch apart Th dg turn d up ll around . e e e s a re e a

f or bout g f
a inch and t h corn rs o an ,
e: e a re

crimp d littl and small folds m d Th hol


e a e , a re a e . e w e

w o k up to this point can b don ith t h fing rs


r e e w e e

a lon Th folds at t h corn rs


e . e h mm r d do w e e a re a e e n
H OME ME CHA N IC S F OR A MAT E UR S 95

w ith od n m ll t hil t h sh t r sts t t h co n


a wo
-
°

e a e w e e ee e a e r er

on round suppo t F rom tim t tim t h silv


a r . e o e e er

should b nn l d h tdt l e d h at d ea e , a ,
ea e o a ow re ea ,
an

plung d into cool t r This ill p rmit f b nding


e wa e . w e o e

t h silv r
e ithout br king it e w ea .

L ittl folds should b mad in t h sid


e at t h upp e e e es e er

e dg s if n c ss y t llo t h sid t b str ight n d ;


e e e ar ,
o a w e es o e a e e

th n t h upp r dg should b trimm d ff ith sh rs


e e e e e e e o w ea ,

so that t h dish is t h s m h ight all around Th n


e e a e e . e a

pi c f hollo silv r ir hich has t b n sold d


e e o w e w e w no ee e re

is op n d slightly at t h s am by dra ing a knif


e e e e w e

th ough t h s m A pi c f this ir long nough


r e ea . e e o

w e e

t or ch round t h upp r dg f t h dish is slipp d


ea a e e e e o e e

ov t h upp r dg of t h dish d sold r d t di ff


er e e e e e an e e a er

en t points ith silv r sold r If this is t ithin t h


, w e e . no w e

po r of t h m t ur h m y att ch i t at fr qu nt i
we e a a e ,
e a a e e h

t l by m ans
e rva s f v ry sm ll pi c s f sof t sold r e o e a e e o e

m lt d ft r t h applic tion of a v y minut quantity


e e a e e a er e

o f sold ring fluid by holding t h


e dg f t h dish ith ,
e e e o e w

a pair f pli r ov r a gas fl m t o th inch s e s e a e w o or re e e

a bov t h t p of t h fl m If this is c fully don t h


e e o e a e . a re e e

sm ll particl Of sold r ill soak into t h join t d


a es e w e an

b com invisibl Across t h corn r f t h dish is


e e e . e e o e se

cur d a tr limb m d f silv r and th i s s cu d


e ee a e o e ,
on a re e re

th birds Th silv r limb is m d by h mm ring


e . e e a e a e a

stout silv r ir into h lf round notch in t h d f


e w e a a -
e en o a

pi c f st l groov b ing form d in t h notch to giv


e e o ee ,
es e e e e

t h fl tte d i t h pp r nc e f having ba k it
a en e w re e a ea a o r on .

Th bi ds e of sp ci l m k us d for oth r pu po
r a re e a a e ,
e e r se s .

If t h m t ur ilv smith d sir s to


e a t h birds h
a e S er e e use e e

w ill b oblig d t purchas th m th y c nnot r dil y


e e o e e ,
as e a ea

b mad by
e h ving no xp ri nc in this lin Th y
e on e a e e e e e . e

a re of bron z and color d e a re e .


96 H OME ME CHA N IC S F OR A MAT E UR S
This particul r dish oxidiz d b for t h b i rds a w as e e e e

we r ppli d Th d ish
e a oxidiz d by imm rsing i t
e . e w as e e

f a f minut s in a solution of bisulphur t f soda


or ew e e o

It th n sh d and d i d and t h oxid


was e wa e r e e e w a s re

m ov d from t h proj cting portions by m ns f


e e e ea o a

chamois skin ch rg d ith roug This dish m r ad a e w e . av e

ily b mad round lliptical


e triangular as tast e ,
e ,
or ,
e

m y indicat
a It is ll in a cas lik this to try t h e . we e e e

exp rim nt f making t h dish in copp r sof t bra


e e o e e or ss

b for trying silv r


e e e .

TA L F OO T L AT H E ME
Th amat ur ft r using t h simpl
e ood n lath ill
e a e e e w e e w

no doubt ask for som thing mor pr t ntious a l th e e e e ,


a e

t hat can b us d f orking m tals in various ays


e e or w e w ,

an d drilling and turning hard ood horn ivory rub w , , ,

b t
e r, e L th s vary in pric from $ 1 5 t $ 5 0 and p
c . a e e o u

w ard I fact almost any amount f mon y may b


. n ,
o e e

inv st d in a foot l th and t h acc ssori s hich can


e e a e e e e w
b us d in onn ction
e e ith i t t gr at advantag c e w o e e .

Th b tt r y to proc d is to purchas a lath


e e e wa ee e e

compl t ith fly h l tr adl b lt chucks f turn


e e ,
w -
w ee ,
e e ,
e ,
or

ing ood c nt rs f turning m t ls fac plat


w ,
e e or e a , a e e ,
on e

or t l th dogs a drill chuck thr


wo a fou han d
e , ,
ee or r

tools f turning b ss and oth r m t ls d thr


or ra e e a ,
an ee or

four tools f turning w ood or .

N t gr at d al
o be s id in r g rd t t h various
a e e c an a e a o e

k inds f ork to b don o a foot l th f this kind


w e e on a e o .

Mo reb l arn d in
c an h lf hour by t h obs rv tion
e e e a a e e a

o f skill d orkm n th n
a b cquir d by day s
e w a a c an e a e a

pr ctic a by a tudy of books H o v r any


e ,
or s . we e ,
on e

h ving m ch nic l turn f mind


a a tak t h v rious
e a a o c an e e a
H OME ME CHA N IC S F OR A MAT E UR S 97

tool d ith t h i d f littl commo s ns can


s, a n w e a o a e n e e

soon m t r t h t f hand tur ing as e e ar o n .

Aft r p ctic ith t h lath t h amat ur soon fi nds


e ra e w e e e e

that oth r tools r quir d and h ill ith r mak


e a re e e , e w e e e

th m buy th m d thus gr dually d d t his ou t fit


e or e ,
an a a o

until h is bl to und rtak y ork tha t may com


e a e e e an w e

a l ong .

T tur long r pi c
o of m tal th n can b h ld d
n e e es e a e e a

va n t g ly in t h
a chuck t h pi c
e ou s c nt r d e ,
e e es a re e e e ,

drill d d th n c unt rsunk t fi t t h c nt rs f t h


e ,
an e o e o e e e o e

lath f hic h is in t h mand l t h oth r in t h


e ,
on e o w e re ,
e e e

tail stock spindl A lath dog is pl c d


-
d e . e a e on on e en

of t h pi c f m tal and ins rt d in t h slot in t h


e e e o e e e e .
e

f c plat f t h l th hil t h lath c nt r is ins rt d


a e e o e a e ,
w e e e e e e e

in t h count rsunk d ill hol in t h d f t h bar to b


e e r -
e e en o e e

turn d Th c nt r carri d by t h tail stock is brough t


e . e e e e e -

for rd and ins t d Th tail stock is th n mad fast


wa er e . e -
e e

to t h l th b d d t h c nt r is djust d by turning
e a e e ,
an e e e a e

t h t il stock scr
e a ; t h -
ork should turn asily it h ew e w e w
out chatt ing d t h c nt r should b oil d
er an e e e e e .

It is good pl n t finish t h o k ithout filing


a a o e w r w ,

but t h fi l d m y p p r m y b us d ; th y should
e e an e er a e a e e e

b us d
e ith c r ho v r as th y liabl to injur
e w a e ,
we e ,
.
e a re e e

th ngl s and fin r f tur s of t h ork A tool ill


e a e e ea e e w . w

giv a fi finish st l ork if i t is sharp n d


e ne on ee w e e on a

fi ne i l ston o d th ork i t ith Oil som


e an e w s we .
w or e

oth r liquid ; v saliv is oft n m d


e of ith good
e en a e a e use w

e ff ct e Brass d oth r mat ri ls soft r th n st l


. an e e a e a ee a re

r adily turn d in any fo m d si d d of cours hard


e e r e re
-

,
an e

rubb r d hard and sof t oods


e an still mor sily w a re e ea

w ork d e .

Turning br ss B bbi t t m tal typ m tal is t a ,


a e ,
or e e no

mat rially di ff r nt from tu ning hard ood Th tools


e e e . r w . e
98 H OME ME CHA N IC S F OR A MAT E UR S
a re p ractically t h sam and t h m thods t h s m e e ,
e e a re e a e ,

but t h m tal turning i don at a som hat slo r


e e s e ew we
sp d In t h cas f m tals t h fi nishing f t h har p
ee . e e o e ,
e o e s

eh ing f t h turning tools is don


o an i l st n t
e e on o o e o

insur t h smoothn ss f t h ork Th or k should


e e e o e w . e w

be so smoothly don that final finishing ill b e no w e

re quir d If ho v r brass ork is t b finish d i t


e .
, we e , w o e e

may b don by m ans f v ry fi m ry pap r


e e e o e ne e e e or

cloth This may b appli d by t h hand strips of it


.
.
e e e or

m y b glu e d
a flat conv x strips f ood hich
e on or e o w w a re

us d i t h sa m mann r as a fi l
e n e e e e .

Th amat ur cannot xp ct t cut scr


e thr ads w ith
e e e . o ew e

chas r as r adily as a s kil l d m chanic b t h


e s e e e ,
u e c an

m k som h ad w ay ith practic


a e br ss and hard
e e w e : on a

w ood Chas rs m y b purchas d f cutting insid


. e a e e or e

and out id thr ds Th ch s r is mov d along t h


s e ea . e a e e e

lath r st at hat is judg d t b t h sp d t h thr ad


e e w e o e e ee e e

w ould c rry it along if alr dy cut in t h brass


a ea e or

w ood Th chas r is at t h sam tim pr ss d firml y


. e e e e e e e

on t h r st ed brought int ngag m nt ith t h m


e an o e e e w e a

t i l r volving in t h lath
er a e e e .

M ak shift t t
e-b g rally approv d but s a re no o e e ne e ,

th e w rit r ill r l t a circ mstanc hich cam t h i


e w e a e u e w e o s

kno l dg som y ars g th t may b h lpful t som


w e e e e a o a e e o e

on e caught in imil r pr dicam nt a S a e e .

A lath vailabl but scr cutting tools f


e w as a e no ew -
o

any kind r t hand It n c ssary t mak


we e a .
. w as e e o e on e

or t fittings f a half inch gas pip T old fil


wo or -
e . wo es

we r found and nn l d and in t h d f w r


e a ea e , e en o on e e e

fil d ith an ordin ry triangular fi l t h t th t fit t h


e w a e e ee o e

thr ds f t h g pip In t h sid f t h oth r fi l


ea o e as e . e e o e e e

we r fil d t th t fit t h t th f t h first ch s r
e e ee o .
e ee o e a e .

Th s t th r fi l d at sligh t i clinatio t
e e ee we e e a n n o c or
H OME ME CHA N IC S F OR A MAT E UR S 99

r spond roughly w ith t h pitch f t h scr thr d


e e o e ew ea .

Th s ch s s r h d n d d t mp r d d us d to
e e a er we e ar e e an e e e an e

good adv nt g in finishing o k hich ould oth r


a a e w r w w e

w is hav b n d l y d t consid rabl inconv ni nc


e e ee e a e a e e e e e .

M E TA L -
WO R K I N G O N A LATH E

I N S T R UC TI O N S AB O U T DR I LLS A N D
DR ILLI N G

An ordinary fl at drill for mos t purpos s ill ans e w wer

n rly if not quit as ll as a t ist d ill It is t


ea ,
e ,
we w
'

r . no

a di fficult matt r to mak th m sinc h v such e e e ,


e we a e

r li bl m t i l S tubs st l ir f v ry siz Th
e a e a er a as

ee w e o e e e . e

b st form f fl t d ill for g n ral purpos s is sho n in


e o a r e e e w

F igs 8 8 8 9 and 9 0 It is mad by milling filing t h


.
, ,
. e or e

Opposit sid s f t h ir so as t form a bit bl d


e e o e w e, o or a e

h ving a thickn ss qu l t abou t


a fourth f t h e e a o on e -
o e

di m t r of t h ir Th angl f t h point should b


a e e e w e . e e o e e

90 d g s d t h ngl f its cutting dg bout 4 5


e re e , an e a e o e e a

d gr s for mos t us s F or a drill f v ry h rd sub


e ee e . or e a

st nc s th s angl s m b mor obtus


a e e e e av e e e .

H ving form d t h d ill it should b h rd n d b


a e e r ,
e a e e v

h ating it to a l
e d d plung ng it str ight do n ow re an i a w

into cool ( t cold ) at r In c s f v y small no w e . a e o a er

drill it m b h ld in t h fl m f a g burn r
, av e e e a e o as e or

l mp in a p ir f spring nipp rs ov r v ss l of at r
a a o e e a e e w e .

I Vh it att ins t h r quir d d gr f h t it may b


en a e e e e ee o ea e

dropp d into t h t r e e wa e .

To t mp r for most c s s t h drill aft r b ing


e e a e ,
e ,
e e

bright n d an m ry h l pi c of m r p p r
e e on e e w ee or e e e e y a e ,

is h at d ; if it is sm ll
e e in alcohol g flam a a on e , an or as e ,

u til i t color t t h point runs do n t a bro nish


n s a e w o w

L oi C .
1 00 H OME ME CHA N IC S F OR A MAT E UR S
y llo v rging a purpl If t h drill is v ry l rg
e w e on e . e e a e

i t may b h t d ov r a forg fi O ov r a h vy pi c
e ea e e e re ,
r e ea e e

o f d h t iron
re If t h drill is a v ry small
-
o it m y
. e e on e ,
a

b hard n d
e d t mp r d at
e e op ration by h ating
an e e e on e e e

to al d h a t and plunging it imm di t ly into


.
ow re e e a e a

pi c f b s a x
e e o ee w .

Te mp e ri n g .

If it is d sir d to hav t h point f t h d ill v ry hard


e e e e o e r e

w ithou t b ing liabl to br k g its t m p r m y b


e e ea a e ,
e e a e

dra n by holding its point in pli rs as sho n in F ig


w e ,
w .

88 hil t h main portion is h ld ov r a gas fl am


, w e e e e e .

Th cool j e s f t h pli rs pr v nt t h point from b


aw o e e e e e e

coming h t d ea e .

Anoth r m thod pplic bl to l rg r drills is t m


e e ,
a a e a e ,
o e

ploy notch d block f l d sho n in F i g 8 9 Th


a e o ea ,
as w . . e

d ill in this c s is driv n a shor t distanc into t h


r a e e e e

l ad b for it is hard n d ; th n it is t mp r d it i
e e e e e e ,
as e e e ,
s

r plac d in t h l d to pr s rv t h hardn ss f t h
e e e ea e e e e e o e

cutting dg s w hil t h t mp r is dra n in t h oth


e e e e e e w e er

p ortions .
H OM E ME CHA N I C S F OR A MAT E UR S 1 01

Wh n a drill is h d n d by imm rsing its point in


e ar e e e

m rcu y inst ad f at it acqui s di mond lik


e r e o w e r, re a a -
e

h rdn s Th point f t h d ill just d scrib d is


a e s . e o e r e e

sho n in p rsp ctiv and i s ction at D in F ig 9 0


w e e e n e . .

Th drill F is similar to t h drill D t h point of dif


e e ,
e

f r nc b ing a h lf round groov long ch f c d


e e e e a -
e a ea a e a

j c nt to t h cutting dg This d vic giv s t h cut


a e e e e . e e e e

tin g d g mor cut angl hi h is d sirabl f


e e a e a e e ,
w c e e or

som kind of ork G is tr ight d rill h ving con


e s w . a s a a

cv
a e flut d sid s and E is t h
or ll k no n t is t
e e , e we w w

d ill Th drills G E
r . sho n in cross s ction in
e , ,
a re w e

t h c ntr l figur
e e T ist d ills f r c nt m nuf ctur
a e . w r o e e a a e

hav a c ntral longitudinal li h i h locat s t h poin t


e e ne , w c e e

in grinding .

Th b s t rul f e grinding t ist d ills is t pr s rv


e e or w r o e e e

as n arly as possibl t h o igin l form Th ordinary


e e e r a . e

pin drill H is us d for count rboring a hol b in g


, ,
e e ,
e e

fi st drill d to r c iv t h pin Th drill I is mploy d


r e e e e e . e e e

to giv orn m nt l app r nc to p lat s in hich


e an a e a ea a e e w
pivots small sh fts journ l d in clock ork
or a a re a e ,
as w .

Th bottoming d ill J h thr cutti g dg s


e r , ,
as ee n e e ,
on e

upon ach sid and a c ntral transv rs


e conn cting
e ,
e e e on e e

t h oth r t
e This d rill as its nam indicat s is d
e wo .
, e e ,
e

sign d t mak a flat bottom in a drill hol


e o e . . e .

Th pin d ill K hic h i ho n in sid and d


e r , ,
w s S w e en

vi s in F ig 93 is first car fully turn d and aft rd


ew .
.
e e e rw a

mill d ith t h ros bit L producing t h cutting points


e w e e , ,
e

or lips hich ft r d b v l d ith a fi l Thi


,
w a re a e w ar e e e w e . s

drill is us d f bo ing l rg hol s in sh t m tal a


e or r a e e ee e .

sm ll hol b ing d ill d fi st to r c iv t h pin M i


a e e r e r e e e e . s

an xpansion d ill for t h s m pu pos ; its constru


e r e a e r e e

tion ill b dil


w und stood f om t h ngr ving
e re a v er r e e a .

Th spindl i mortis d t c iv t h tool carrying


e e s e o re e e e
1 02 H OME ME CHA N IC S F OR A MAT E U R S
arm w hich is s cur d in t h mortis by k y Th
, e e e e a e . e

lo r d f t h pindl is bor d to r c iv t h drill


we en o e S e e e e e e ,

w hich a l so forms t h pin for guiding t h cutt r e e e .

Whil univ rsal chucks


e r comm nd d for holding
e a re e e e

drills anoth r form f chuck sho w n in F ig 9 1 may


,
e o , .
,

b us d
e ith qual dvantag I t consists f m i
e w e a e . o a a n

F m D FIG . 90 . or s of ri lls .

portion A hich scr s t h lath spindl and h


, , w ew on e e e ,
as

a tap ring thr ad d d for r iving t h mill d nut B


e e e en ec e e e ,
.

Th thr e d d d is spli t t admit of i t contr ction as


ea e en o s a

t h nut B is scr d Th p rt A is bor d longi


e , ,
ewe on . e a , ,
e

t di
u lly t r c iv s ctions C
na o f iron e st l d T
e e e , ,
o or ee ro . o

pr par this chuck for holding drills t h pi c s C


e e ,
e e e , ,
H OME ME H C A NIC S F OR A MAT E UR S 1 03

a re ins rt d in t h chuck c nt r d ith a point d tool


e e e ,
e e e w e ,

an d drill d ith t h drill w ith hich th y


a re e w e w e a re

int nd d t b us d Th y th n split g
e e o l i
e t d i lle . e a re e on u na v

w ith a for bout th fourths th ir l ngth Th


sa w a re e -
e e . e

pi c s C h n onc pr p r d ill al y ans r for


e e w e e e a e ,
w wa s we

s m siz d d ill th y also us d ith an


, ,

t h e a ; e m y b e w r e a e e

ordinary chuck having t scr w a se e .

F IG . 91 . D ri ll Ch k uc .

Th e fl ut d count rsink
may b class
e d among t h e ,
0 ,
e e e

drills ; its sp ci l pplication is to form t h c nt rs f


e a a e e e o

articl s t b turn d It has t h s m form t h l th


e o e e . e a e as e a e

c nt rs d m k a truly circul r conic l hol p i d


e e an a es a a e ,
rov

ing t h numb r f fl k cutting dg s is odd


,

e e o u e s or e e .

E v ry lath should b p ovid d


e ith pl t edrill e r e w a a e ,
or

r st P fitt d to t h t il spindl f supporting pl i


e e e a e ,
or a n

ork hil drilling it Th lath should also hav a


, ,

w e e e
w e .
1 04 H OME ME CHA N IC S F OR A MAT E UR S
H OME ME CHA N IC S F OR A MAT E UR S 1 05

hing d pivot d r st Q hich m y b cl mp d t any


e or e e , , w a e a e a

d sir d angl for drilling irr gul r


e e ork This plat
e e a w . e

should h v s v ral p rfor tions for r c iving pins


a e e e e a e e ,

f p v nting t h ork from slippi g F or suppo ting


or re e e w n . r

cylindric l obj cts to b d rill d tr nsv s ly fo k


a e e e a er e ,
a r

R is ins rt d in t h tail spindl


,
e e e e .

FIG . 93 . D ri lls an d a R os e Bi t .

As to t h matt r f drilling littl n d b said


e e o ,
e ee e . as

n ly v rything must b l rn d by xp ri nc ; h
e ar e e e ea e e e e e ow

e v r f points may b m ntion d Th ork should


e ,
a ew e e e . e w

b car i d for ard


e r e ith a gul r d not too h avyw w . re a an .
e

pr ssur Th sp d f t h drill ill vary ith t h m


e e . e ee o e w w e a

t i l b ing
er a ork d F st l rought iron d p
e w e . or ee , w ,
an co

p e r,t h sp d should b slo ; f


e eeb ss and c st iron it e w or ra a ,

m y b quit r pid
a e In drilling st l or rought iron
e a . ee w ,

o i l is t h b st lubricant for t h d ills ; in drilling glass


e e e r
,

t h drill should b w t w ith turp ntin


e e e e e .
1 06 H OME ME CH N CS F OR A I A MAT E U R S
H N I TS I G CE N T E R I N G A N D
C O N CE R N N
S T E A D YI N G

T c nt r a cylindric l pi c
o e e f m t al r dil and a e e o e ea y

accur t ly is a v ry simpl m tt r h n t h orkman


a e e e a e w e e w

is provid d ith tools sp ci lly d sign d f t h pur


e w e e a e e or e

pos and it is not d i fficult h n ngin lath


e ,
vn w e an e e e or e e

an gin r st is v il bl ; but t do it i l and prop


en e e a a a e o e as v

erly in ordinary plain foot lath may puz z l som f


an e e e o

F IG C F k . 94 . en te ri n g w ith a or e d T ool .

th e amat ur m chanici ns Although som f th s


e e a . e o e e

m thods
e ll kno n th y ill n v rth l ss b d
a re we w ,
e w e e e e e e

scrib d for t h b n fi t f som h may r quir t h i


e e e e o e w o e e e h

formation Th m thod f c nt ring sho n i F ig 9 4


. e e o e e w n .

is f t h most common
on e o h t h lath is p d d
e w e re e e rovI e

w ith ngin r st A fork d tool A is cl m p d in


an e e e . e , ,
a e

t h tool post in such


e position that a lin dra n from a .
e w

th e poin t f t h tail c nt r w ill b is ct t h


o e e e e e
H OME ME H N C A IC S F OR A MAT E U R S 1 07

a ngl fork A squar point d c nt r


e of the . e e e e ,

G is ins t d in t h t il spindl
,
d mov d
er e e a e an e

ag inst t h
a d of t h d b ing c nt r d
e ith en e ro e e e e w

I]

F IG . 95 . C en te ri n g .

a slight pr ssur t h tool A b i g t t h s m


.
e e , e , ,
e n a e a e

tim m ov d fo d by t h scr f t h ngin r st


e e rw a r e ew o e e e e un

til t h d turn smoothly in t h fork d t h squ r


e ro s e an e a e

F I G 96. . C en t e ri n g w i t h a H a n d T ool .

point d c nt h foun d t h c nt of t h d ; t h t il
e e er as e e er e ro e a

Spindl is th n mov d for rd unt i l t h cavity


e e ffi e wa e i s su

ci t ly d p t p rmit f st rting t h c nt r drill


en ee oTh e o a e e e . e
1 08 H OME ME CHA N IC S F OR A MAT E UR S
a ngl f sq uar c nt G for v y hard mat ri l
e o e e e r, ,
er e a ,

should b a littl mo obtus than that sho n in F ig


e e re e w .

97 In any c s i t should b of good mat rial and ll


. a e ,
e e we

t mp r d
e e e .

In F ig 9 5 is sho n a c t ring tool hich is d sign d


. w en e w e e

t tak t h plac of t h
o e ngin r st and fo k in F ig 9 4
e e e e e e r . .

Th part B is fitt d in plac


e f t h ordin ry tool r st e e o e a e ,

FIG . 99 . FIG . 1 00 .

and j C thehich h in it a V hap d not ch is


aw , , w as -
S e ,

hing d to t h p rt B at D A scr E pass s through


e e a . e w, ,
e

t h upp re d f t h part B and b ars gainst t h j


e en o e ,
e a .
e aw ,

C .A ft r hat has alr ady b n said in conn ction


e w e ee e

w ith t h ngin r st t h mann r f using this


e e e e ,
e e o c on

t i
r va n c e ill b r dily und rstood w e ea -

e .

In F i g 9 6 t h h nd tool F mploy d for st adying


. e a is e e e
H OME ME CHA N IC S F OR A MAT E UR S 1 09

the sh ft d bringing it to a c nt r This tool is b nt


a an e e . e

to form a right angl d notch f r c iving t h sh ft


-
e or e e e a ,

and h n in w it is support d by t h tool r st aft r


e use e e e e

t h m nn r f an ordinary h nd turning tool


e a e o a .

Work t h t is t larg to b r adily c nt r d in this


a .
oo e e e e e e

mann r is oft n c nt r d pproximat ly by m ns f


e e e e e a e ea o

t h univ rsal squar


e esho n in F m 9 8 A di m t e , as w . a e

F IG . 1 01 . F IG . 1 02 .

S t e a d yi n g D e vi c e s .

lin i dra n long t h tongu f t h squ


ri c a l e s w a e e o e a re ,

th e work is th n tu n d through a qu rt r f e l r e a e o a re vo u

t ion and, noth lin i dr n Th int s ction f


a er e s aw . e er e o

th s lin s ill b t h c nt r t l as t pproximat ly


e e e w e e e e , a e a e .
1 10 H OME ME CHA N IC S F OR A MAT E UR S
H OME ME CHA NIC S F OR A MAT E UR S 1 1 1

This point m y b m rk d ith c nt r punch a n ow e a e w a e e ,

an d th o k m y b t st d in a lath If it is found to
e w r a e e e e .

l t ly t h c nt s it m y b d ill d oth r is

re vo ve ru on e e er a e r e ,
e w e

t h c nt e must b co r ct d ith t h c nt r punch and


e er e r e e w e e e ,

th ork g in t st d in t h lath
e w a a e e e e .

Aft r c nt ing by any f th s m thods t h c nt r


e e er o e e e ,
e e e

must b d ill d and count rsunk ith suit bl too l


e r e e w a a e ,

so that it ill fit t h l th c nt r as sho n in F ig 9 9


w e a e e e ,
w . .

Th ngl f t h lath c nt rs should b sixty d gr s


e a e o e e e e e e ee .

T insu
o i f mi t in v ything p rt ining to t h
re un or v e er e a e

c nt s t h c nt g ug sho n in F i g 1 00 should b
e er ,
e e er a e ,
w .
,
e

us d for g tting t h r quir d angl t h l th c nt rs


e e e e e e on e a e e e

an d on t h drills us d in c nt ring e e e e .

Th m tt r f st dying t h long sl nd r rods


e a hil
e o ea e ,
e e w e

b ing tu n d in t h e l th is oft n p pl xing


e r e a e e er e .

In som c s s it m y b don tol r bly ll in h


e a e a e e e a we t e

m nn r illustr t d in F i g 1 0 1 Th fo k H is sup
a e a e . . e r , ,

port d by t h stand d I hich is ins t d in t h


e e ar , ,
w er e e

sock t of t h st suppo t J Th d vic sho n in F ig


e e re r ,
. e e e w .

9 5 m y b us d in a simil r y e e a a wa .

F ig 1 02 pr s nts t d r st t h construction of
. re e e a s ea v e ,
e

w hich ill hardly n d xpl n tion F light o k i t


w ee e a a . or w r

m y b m d of ood ; t h up ight b ing s cu d to t h


a e a e w e r e e re e

cross pi c L hich r ts upon t h l th b d Th


e e , ,
w es e a e e . e

slott d pi c s M e djust bl l ngth is to


e e m , ,
a re a a e e w e ac co

m d t t h siz and position of t h sh ft W


o a e eVh it is e e a . en

re quir d to support b hich is not ound t h sl v


e a ar w r ,
e ee e ,

N sho n in F ig 1 03 is mploy d
,
w It slips ov r t h .
,
e e . e e

shaft and r volv s in t h st ady r t Th bar is e e e e es . e cen

te red by t h scr s O e ew ,
.

Th d vic sho n in F i g 1 0 4 is us d
e e h r hollo e w . e w e e a w

m nd l l th is not t h nd A p c f g pip Q
a re a e . a a . ie e o as e , ,

is h ld by t h chuck P d is s cu d by t sc in
e e , ,
an e re a se re w
1 12 H OME ME CHA N IC S F OR A MAT E UR S
the sl v B ee e , ,
w hich is journ l d i t h st ndard S a e n e a , ,

and c rri s t h a e e chuck T This arr ng m nt m y also


,
. a e e a

b mploy d f
e e e or turning t h nds f long rods h r it
e e o w e e

is t d sir bl
no e a e to put th m r gul rly t h c nt rs f
e e a on e e e o

t h lathe e .

CH U CK I N G
In spit f ll possibl ap pli nc s t b us d i
e o a e a e o e e n a

g n r l y f chuckin g ork in t h lath d gr f


e e a wa or w e e , a e ee o

inv ntiv skill is oft n r quir d t ccomplish it quickly


e e e e e o a

F IG C k M D k . 1 05 . h uc in g a e t a lli c is .

and s cur ly Th ccompanying cuts d ign d t


e e . e a a re es e o

aid t h am t ur in chucki n g but aft r ll is said th r


e a e ,
e a ,
e e

is a orld f kno l d g th t can b gain d by p i


w o w e e a e e ex er

enc only e .
H OME ME CHA N IC S F OR A MAT E UR S 1 1 3

arr ng m nt of m t l disk in t h l th th t
Th e a e e a e a e a e so a

it b turn d on its f c
c an e d upon its dg
e c nnot a e ,
an e e . a

we ll b accomplish d by m ns of chucks ; f this pur


e e ea or

pos r cours is f qu ntly h d to c m nt A good


e e e re e a e e .

FIG C k . 1 06 . h uc ing a S p i n d le .

c m nt for this purpos consists of Burgundy pitch 2


e e e

pounds ; r sin 2 pounds ; y llo


e , 2 ounc s ; dri d e w w a x, e e

w hiting 2 pounds ; m lt tog th r t h pitch r sin


,
e e e e ,
e ,

w a x,and stir in t h hiting e w .

F IG . 1 07 . Ch ki uc n g W k or on F ac e Pla t e .

T chuck w ork
o w ith this c m nt pply sm ll p e e ,
a a a or

tion f it to fac
o a e plat d vot d sp ci lly t this pur
e e e e e a o

pos ; h at t h pl
e e e a e t so th t t h c m nt ill cov r t h
a e e e w e e
H OME ME CHA NIC S AMAT E U RS
“ “

1 14 F on i

gr at r portion f i t surfac Th pl at may b l


e e o s e . e e e a

lo d to cool Wh n v r it is d sir abl t chuck a


we . e e e e e o

m t lli disk it h at d and pla ced g ainst t h c m n t


e a c , Is e e a e e e

on t h f c p lat nd allo e d t r ma i n until t h


e a e e ,
a w . o e e

c m nt b gins to sti ff n h n a t L having a right


e e e e ,
w e . oo

a ngl d notch is appli d t t h d g f t h disk as sho n


e e o e e e o e ,
w

in t h cut t h l th b ing rotat d until by t h m


e , e a e e e ,
e co

pound action f t h tool pr ssur and t h rotary m o e e e e o

tion t h disk b com s p rf ctly tru


,
e e e e e e .

T chuck a spindl
o any simila obj c t a c m nt e or r e e e

chuck lik that sho n in s ction e 1 06 is som w e e

tim s us d Th larg r portion is scr d t h l th


e e . e e ewe on e a e

mandr l and t h inn r d f t h hol i n t h out r p


e , e e en o e e e e or

t io t minat s conicall y Th e h ole is fill d ith ‘

n er e . e w

c m nt d t h articl to b h u k ed i s arm d and


e e ,
an e e e c c
'
'

w e

i ntroduc d It mav som ti mes b e t h t th e e n e c e s s a rv


o ea e

gas fl m Th lath is
.

chuck ith an alcohol w or a e . e e

rotat d d t h spindl is h ld l i ghtly until it b com


e ,
an e e e e es

tru d t h c m nt b gins to ha r d n
e an e e e e e .

T r mov t h o ork from c m nt chuck it must b


e e e w a e e ,
e

w ai m d by m ans of a lamp
e th e W M ost f t h e or o r 1 se . o e

c m nt adh ring t t h ork m y b ip d ff ft r


e e e o e w a e w e o a e

h ting it ; hat v r r mains may b r mov d w ith a


ea w e e e e e e

littl turp ntin e e e .

A common m thod f chucking ork t h fac plat e o w on e e e

is sho n in F ig 1 0 7 t h h l is t mporarily r tain d


w . e w ee e e e

in plac by a point d d A hich i forc d against t h


e e ro , ,
w s e e

w h l by t h tail spindl A littl rapping


ee w y
e e . e on e a or

t h oth r r adily c nt rs t h
e eh l A pi c f crayon
e e e e w ee . e e o

h ld in a
e hold r support d by t h t ool r s t m y
c ra von e e e e a

b us d t discov r
e e hich sid f t h h l is t
o e w e o e w ee

ou .

Aft r t h h l is tru d it is f st n d b t h short b s


e e w ee e ,
a e e v e ar ,

B hos out r nds r s t upon any conv i t b l cki n g


,
w e e e e en en o
H OME ME CHA NI C S ? “

F OR
$

A MAT E UR S 1 1 5

w hil t h e dr n by t h bolts so to clamp t h


-

e v a re aw e , as e

w h l firmly t t h f c plat
ee o e a e e .

It i som tim s pr f rabl t


s th ok sho n i
e e e e e o use e v e w n

F i g 1 0 8 inst
. d of t h bars sho n in F i g 1 07 ; it is
ea e w .

plac d d i m t i ll cross t h h l and s cur d by


e a e r ca v a e w ee e e

t
wo bolts .

F IG Y k . 1 08 . o e .

F ig 1 09 r pr s nts a chuck consisting f a ood n


. e e e o w e

disk bor d to r c iv t h ood n hoop d hich m y


, 0 e e e e e w e , , w a

b forc d in
e rd b t h common ood scr s
e wah i ch v e w ew e , w

b r up n it This chuck is us ful h r a consid r


ea o . e w e e e

abl numb r f simil r pi c s to b turn d bor d


e e o a e e a re e e or e .

F IG W C k D W k . 1 09 . ood h uc for u p li c a t e or .

F i g 1 1 0 r pr s nts
. simpl d ll kno chuck
e e e a e an we wn .

It is simply block f ood s cu d to f c plat ba o w e re a a e e y

a scr c nt r d turn d t t fi t t h ork


ew e e an e ou o e w .
1 1 6 H OME ME CHA N IC S F OR A MAT E UR S
F ig pr s nts
1 1 1 sily m d chuck hich is
re e e an ea a e ,
w

us ful f holding plugs f ood t b turn d bor d


.

e or o w o e e or e .

It consists f pi c of hard ood fitt d t t h m nd l


o a e e w e o e a re ,

turn d bor d and split lo gitudinally as sho in t h


e ,
e ,
n ,
wn e

F IG . 1 1 0 .

F IG . 1 1 1 .

F IG . 1 1 2 .

F IG . 1 1 3 .

Ch k
uc in g D e vi c e s .
H OME ME CHA N IC S F OR A MAT E UR S 1 1 7

w hic h m ith r f m t l ood cco ding to t h


ay be e e o e a or w a r e

D ur
p to hich
os eit is t b ppli d Th p rt F w is o e a e . e a

bor d conic lly t t h sm ll r d b for splitting d


e a a e a e en e e , an

t this hol is fitt d t h conic l plug G hich b ing


o e e e a , ,
w e

forc d in xp nds t h m ndr l


e e a e a e .

In F i g 1 1 3 t h m ndr l C has p rman ntly attach d


. e a e , ,
e e e

to it t h con D d upon it is plac d t h movabl


e e , ,
an e e e

F IG 1 1 4 F IG 1 1 5

C h uc k i F
. . . .

n g on A n g le P la t e . ac e P la t e Ja w .

con hich is forc d gainst t h ork h ld b t n


e, E, w e a e w e e wee

th t econ s by a nut hich turns on t h th d d d


wo e w e re a e en

of t h mandr l e e .

In F ig 1 1 4 t h mann of chucking ork t h


. e er w on e

angl plat H is sho n so cl arly to r qui no


e e , , w e as .
e re

expl n tion It m y b ll ho v t st t that


a a . a e we ,
we e r, o a e

w h n t h ork is ot t d rapidly a count rbal nc


e e w r a e e a e
1 1 8 H OME ME CHA N IC S F OR A MAT E UR S
should b attach d t t h fac plat
e th sid d i e o e e e on e e a

m trically opposit t h angl plat


e e e e e

F ig 1 1 5 sho s a j for attach m t t t h fac plat


. w aw e
n o e e e ,

w hich consists f a right ngl d pi c I a j J hich o -


a e e e , ,
aw , , w

has t guid pins nt ring hol s in t h pi c I and


wo e ,
e e e e e e , .

t h scr
e K hich pass s through a tapp d hol in
ew , ,
w e e e

t h pi c
e I and b rs against t h j J Th pi c I
e e , ,
ea e aw ,
. e e e ,
,

has a do l that k ps it from turning and a scr


we ,
a, ee ,
e w,
b by
,
hich it is s cur d to t h fac plat
w e e e e e .

F IG . 1 1 6 . F IG . 1 1 7 .

In F igs 1 1 6 and 1 1 7 t h pin L is fitt d to t h fac


. e , ,
e e e

p lat ed h,
fo man d its proj cting d as r e on e en an eccen

tric hich fits t h j M It has also a h xagonal h d


w e aw ,
. e ea

for r c iving t h r nch by hich it is turn d Thr


e e e w e w e . ee

pins L ,
fitt d to t h fac pl t hich is quit thick
,
a re e e e a e ,
w e .

T f t h pins n d not b tu n d ft r b ing djust d


wo o e ee e r e a e e a e

for a c tain kind f ork ; t h third is loos n d d


er o w e e e an

turn d h n o k is put in and t k n t f t h lath


e w e w r a e ou o e e .
H OME ME CHA N IC S F OR A MAT E UR S 1 1 9

Aft e r t h o k is cl mp d tightly by tu ning t h


e w r a e r e ec ce n

tric t h nut on t h b ck f t h f c pl t is tight n d


e e a o e a e a e e e .

In F i g 1 1 8 is sho n typ f t h most conv ni nt


. w a e o e e e

and most univ rsally us ful chuck i x ist nc Its e e n e e e .

F IG . 1 18 . S c roll Ch k uc .

construction and so ll kno n as t n d no use a re we w o ee

d scription
e Th j s simultan ously mov d to
. e aw a re e e

or from t h pi c f m t l hich is b ing machin d b


e e e o e a w e e v

t h aid f a k y
e S uch chucks hold drills admirably
o e . .

TA L T UR N I N G ME

In s l cting a l th
e e m t ur may x rcis mor a e an a a e e e e e or

l ss t st
e d h m y b gov n d s om
a e ,
an h t by t h e a e er e ew a e

l ngth f his purs ; t h sam is tru in t h matt r f


e o e e e e e e o

chucks ; but h n h com s to t h s l ction m king w e e e e e e or a

of turning tools h mus t confo m to fund m ntal prin e r a e

ci pl ; h must p ofit as f
es e possibl b t h p i r ar as e v e ex er

enc f oth rs d ill ft r ll find nough to b


e o e ,
an w ,
a e a ,
e e

l arn d by practic
e e e .

Tools f lmost v y d sc iption m y b purch s d


o a e er e r a e a e

at asonabl pric s b t t h pr ctic f m king on s


re e e ,
u e a e o a e

1 20 H OME ME CHA N IC S F OR A MAT E UR S
ow n tools cannot b too strongly r comm nd d I t e e e e .

a ffords a y t of m ny an m
warg ncy and h rou a e e e ,
w e e

tim is t too valu bl a saving ill b r liz d A


e n o a e ,
.
w e ea e .

few bars of fi tool st l hamm r and a small nvil


ne ee ,
a e ,
a ,

a re ll that a r q uir d sid from fi and at r


a re e e ,
a e re w e .

T h st l should b
e h t d to l
ee d and shap d e ea e a ow re ,
e

w ith littl h mm ring possibl ; it m y th n b l


as e a e as e a e e a

lo d t cool slo ly h n it may b fil d ground t


we o w ,
w e e e or o

FIG . 1 20 .

F IG . 1 1 9 . FIG . 1 21 .

Me t al L ath e T ools .

giv it t h r quir d form It m y


e e eb hard n d by e . a n ow e e e

h ating it to h
e d and plunging it str ight do n
a c e rrv re a w
into cl n cool (not t cold ) at r It should th n b
ea oo w e . e e

polish d on t f its sid s


e h n t h t mp r m y b
wo o e ,
w e e e e a e

dr n in t h flam of
aw lcohol l mp Buns n gas
e e an a a or e

burn r ; if th se not conv ni nt a h at d b f


or, e e a re e e ,
e e ar o

i ron may b us d inst d t h tool b ing pl c d i


e e ea ,
e e a e n c on
H OME ME CHA N IC S F OR A MAT E UR S 1 21

tact ith it until t h r quir d colo pp rs This for


w e e e r a ea

tools t b us d in turning st l i on d br ss m y b
.

o e e ee r an a a e
, ,

a str colo F turning ood it m b soft r Th


aw r . or w av e e e

main point to b obs rv d in t mp ing a tool is to hav


.

e e e e er e

it as hard as possibl ithout d ng r of its b ing e w a e e

brok n hil in
e By a littl xp im nt t h m
w e use . e e er e e a a

t w ill b
e ur abl t suit t h t m p r f his tools t t h
e e o e e e o o e

w or k i hand n .

FI G . 1 22 . F IG .
-
1 23 .

Me t a l L at h e T ools .

In t h ngravings ccomp nying t h p


e e t ti a a e re s e n
'

se c on

a numb r f hand tur ing tools


e o sho n lso a f n a re w ,
a ew

tools f t h slid r st Th s tools f mili r to ma


or e e e . e e a re a a

c h i i t and may b w ll kno n t m ny m t u s ; but


n s s e e w o a a a e r

we giv th m f t h b n fit of thos h
e e unac or e e e e w o a re

q i
ua nt d ith th m and for t h s k f compl t n ss in
e w e e a e o e e e

t h is volum e .
1 22 H OME ME CHA N IC S F OR A MAT E UR S
No is t h ordin ry di mond
. 1 ,
F ig . 1 1 9, e a a tool
m d from a squ r b
a e f st l ground a e ar o ee di a
lly so
on a t giv it t simil r cutting as o e wo a e dg s e .

This tool is p rh ps m or g n r lly us ful e a e e e a e than


any f t h oth rs Th mann r f using
o e e . e e o it is
.

F IG . 1 24 . Me t a l L ath e T ools .

sho n in F ig 1 2 ; it is pl c d
w th tool r t . 1 a e on e es

an d d xt rously mov d on t h
e r s t as a pivot caus
e e e e ,

ing t h p int to trav l in circul path long t h


e o e a ar a e

m tal in t h l th O f cours only small dist nc is


e e a e . e a a e

trav l d ov r b for t h tool is mov d along t h


e e e e e e e on e

F IG D . 1 25 . ri ll a n d H old e r .

r st A ft a littl xp ri nc it ill b found that by


e . er e e e e e w e

ex rcising c r a good job in pl in turning may b


e a e a e

don w it h t h tool
e e .

N 2 F i g 1 2 0 sho s a sh rp V shap d tool


o .
,
hich.
, w a -
e w

w ill b found us ful f many purpos s N 3 is


e e or e . o . a

V shap d tool f
-
finishing scr thr ds N 4 and
e or ew ea . os .
H OME ME CHA NI CS F OR A MAT EUR S 1 23

5 round nos d tools f concav surf c s N 6


a re -
e or e a e . o .

a squar tool for turning conv x d pl n surf c s


e e an a e a e .

Th tool sho n in N
e 7 should b mad right
w d l ft o . e e an e

it is us ful in turning br ss ivory h rd ood t N


e a , ,
a w ,
e c . o .

8 is a s p r ting tool N 9 is
e insid tool hich
a a . o . an e , w

should b m d both right d l ft d its point may


e a e an e ,
an

b ith r round V sh p d or sq ar
e e e ,
a e u e .

F i g 1 2 8 sho s t h mann r f holding an insid tool


. w e e o e .

N 1 0 is a tool f
o . making curv d und rcuts N 1 1 or e e . o .

F IG B D . 1 26 . ori n g w i th a ri ll .

is a r pr s ntativ f a larg class of tools f d pli t


e e e e o e or u ca

ing giv n form a e .

Th s figu s r pr s nt s ri s of tools hich m y b


e e re e e e a e e w a e

v ri d infinit ly to d pt th m t di ff r nt purpos
a e e a a e o e e es .

Th us r if h is
e id a k is not long in discov ring
e ,
e w e wa e ,
e

w h t ngl t giv t h cutting dg hat shap t giv


a a e o e e e e ,
w e o e

t h point
e d h t position t giv t h tool in r lation
,
an w a o e e e

t t h w ork t b don
o e o e e .
1 24 H OME ME CHA N IC S F OR A MAT EUR S
avin g had x p ri nc ith h nd tools it quir
H e e e e w a re es

only a littl pr ctic d obs rvation to apply t h s m


e a e an e e a e

p incipl s t slid r st tools


r e o e e .

Af ampl s f this class f tools giv n N


ew ex e o o a re e . o .

1 2 is t h di di mond point d tool hich should


e or n a rv a e ,
w

b mad right and l ft


e e Th cutting dg m y h v e . e e e a a e

a mo l s acut angl according t t h ork t b


re or es e e ,
o e w o e

F IG U D m . 1 27 . sin g the ia on d T ool .

d on and t h inclin d f ont d f t h tool m y b


e ,
e e or r en o e a e

slightly squ r d round d acco d ng t t h w ork


a e or e ,
r i o e .

F ig 1 3 is a s parating tool hich is a littl id r at


. e ,
w e w e

th cutting dg th n
e h ls
e that i t w ill
e a a n vw e re e e ,
so

cl ar its lf it is forc d into t h ork


e e as e e w .

F or brass this tool should b b v l d do n ard e e e e w w


s lightly By giving t h point t h fo m sho n in N
. e e r w o .

3 it w ill b ad pt d t scr e cutting a e o ew .


H OME ME CHA N IC S F OR A MAT E UR S 1 2 5
N 1 4 sho s an insid tool f
o . th slid r st ; its w e or e e e

point m y b modifi d according t t he ork t b


a e e o w o e

don N 1 5 is a sid tool for squaring t h nds f


e . o .
.
e e e o

shafts ; N 1 6 1 7 1 8 d 1 9 r pr s nt tools for br ss ;


os .
, ,
an e e e a

N o1 6 is a round nos d tool f brass N


. 1 7 a V sh p d -
e or ,
o .
-
a e

tool N 1 8 scr thr d tool d N 1 9 a sid tool


,
o . a .
ew ea ,
an o . e .

In boring h th r t h obj ct is cor d not it is d


, w e e e e e or ,
e

sirabl h r t h hol is not t larg to t k t t h


e ,
w e e e e oo e ,
a e ou e

first t ith drill Th drill d t h drill hold r


cu w a . e an e e

FIG M I . 1 28 . e t h od of H old i n g an n si de T ool .

for t h purpos is sho n in F i g 1 2 5 and t h m nn r


e e w .
,
e a e

o f using in F i g 1 2 6 Th drill hold r B is h ld by . . e e , ,


e

a mortis d post pl c d in t h r st support Th slot of


e a e e e .
$

t h drill hold r is plac d xactly opposit t h tail


e e e e e e cen

ter and mad s cur Th drill hich is fl t is drill d e e e . e ,


w a ,
e

t r c iv t h t il c nt r
o e e d it is k pt from urning
e e a e e ,
an e t

by t h hold r d is k pt from l t l mov m nt and


e e ,
an e a e ra e e

ch tt rin g by
a r nch C hich is turn d so as to
e a w e , ,
w e

bind t h drill in t h slot of t h hold


e e e er .

Th l tiv position of t h tool d o k is sho n


e re a e e an w r w
1 26 H OME ME CHA N IC S F OR

A MAT E UR S
in F ig 1 2 9 Th upp r cut sho s t h position f brass ;
. . e e w e or

t h n xt f
e iron and st l ; t h third t h r lativ p si
e or ee e ,
e e e o

tion f t h ngin r st tool d its ork d t h fourth


o e e e e .
an w ,
an e

t h position of t h tool for soft m t l


e d ood e e a an w .

In ll f th s cas s t h point f t h tool is bov


a o e e e e o e a e

FIG . 1 29 . P os i t i on of C ut t i n g T ools .

th e c nt r f t h ork In t h m tt r of t h djustm nt
e e o e w . e a e e a e

o f t h tool e ll in ll oth r Op rations r f r d


,
as w e as a e e e e re

to, xp rim nt is comm nd d t h b st m ns f


e e e re e e as e e ea o

g i ning valu bl kno l d g in t h matt r f turning


a a e w e e e e o

m t ls
e a .

C H A S I N G AN D K N U R LI N G

Among t h multitud f op r tio s possibl ith a e e o e a n e w

foot l th p rh ps non is mor v x tious to t h m


a e e a e e e a e a a

te ur than that of cutting good sc thr d d no a re w ea ,


an

a cquir m nt is mor v lu bl th n t b bl to ch s
e e e a a e a o e a e a e

a scr thr d i l d ccur t ly


e w ea e as v an a a e .

Th di e ch s r N 1 F ig 1 3 0 is simpl
or n a rv a e , o .
,
.
,
a e

tool hich is sily m d h n


w h th hubs f
ea a e w e on e as e or

t h di ff r nt siz s ; but
e e anting th s
e r comm nd e w e e , we e e

t h pur h s
e f chas rs c A bl nk for outsid ch s r
a e o e . a an e a e

is sho n in N 2 d t h hub us d in cutting t h


w o .
,
an e e e

t th is r pr s nt d in F ig 1 3 1 Th l tt r consists
ee e e e e . . e a e
H OME .
ME H N C A IC S ,
FO R L

AM AT E UR S 1 27

of pi c f good st l havi ng thr d of t h d si d


a e e o ee a ea .
e e re

pitch hich is tr v s d b y pi l g oove s to form


, w a er e S ra r

cutting dg s This tool must h v bout t h sam


e e .
.
a e a e e

t em p r as th t f t p Wh n use d it is plac d b
e a o a a . e e e

t n t h lath c nt rs and r volv d t slo sp d


wee e e e e e e a a w ee ,

No 1 . . No 2 . .

FIG . 1 30 . Ch ase r an d B k lan .

F IG . 1 31 . H ub .

F IG . F IG
1 32 B k C
. I n s i de Ch ase r . . 1 33 . la n for h ase r .

w hil t h d f t h chas r bl nk is h ld agains t it


e e en ‘

o e e a e ,

b ing at t h s m tim support d by t h tool r st Th


e e a e e e e e . e

hub should b oil d duri g t h e cutting proc ss Aft


'

e e n e . er

cutting t h tool is h rd n d and t mp r d d ground


,
e a e e e e e , an

on th l v t d po tion hich is t h f c d smooth d


e e e a e r , w e a e ,
an e

on t h b ck ehich slid s upon t h tool r t


a w e e es .
1 28 H O ME ME CHA N IC S F OR A MAT E UR S
Aninsid chas is s h o n in F ig 1 32 t h blank
e er w .
, e

from w hic h it is m d in F ig 1 33 F conv ni nc


.
a e . . or e e e

i cutting t h t th t h bl nk is b nt at right angl


n e ee ;
,
e a e es

aft r cutting and b for hard ing it is straight n d


e e e en e e .

F IG . 1 34 . S t a rt i n g a T h re a d .

Th mann er f st rting thr ad


e f chasing
o is sho
a w a e or n

in F i g 1 3 4 t h tool us d b ing sho n Th r st is


,
e e e w . e e

plac d short dist nc from t h ork t h tool is h ld


.

e a a e e w e e
,

F IG . 1 35 .

firmly upon it and hil t h w ork r volv s w ith


,
w e e e e a

uniform sp d t h tool is mov d d xt rously so to


ee e e e e as

m k spir l lin on t h ork hich is n arly if


a e a a e e w ,
w e ,

not x ctly
e f t h sam
a pitch as
,
t h thr
o d t b cut
e e .
e ea o e .
H OME ME CHA NIC S F OR A MAT E UR S 1 29

If t h op rator is fortunat in t h tt mpt it ill b


e e e e a e ,
w e

a simpl matt r t start t h chas r d mov it along


e e o e e an e

as indicat d in F ig 1 3 6 Aft r a littl pr ctic it ill


e . . e e a e w

in most cas s b found asy matt r to ch s thr ds


e e an e e a e ea

w ithout first starting th m ith point d tool It is e w a e .

much si r t chas ea insid thr ad than outsid


e o e an e e an e

on e A chas r s ldom go s rong h n w orking


. e e e w w e on

t h insid
e e .

FIG . 1 36 . C h asi n g a T h re a d .

A m thod f ch sing thimbl s is sho n in F ig 1 3 7


e o a e w . .

Th thr d d thimbl
e hich forms t h guid scr is
ea e e w e e ew

d iv n on t h l rg r d f t h t p rin m nd l ; t h
r e e a e en o e a e g a re e

thimbl on hich t h thr ad i to b cut is pl c d


e w e e s e a e on

t h sm ll r
e d f t h m ndr l
a O
e m of t h fo k d
en o e a e . ne ar e r e

tool h a v rtic l chis l dg hich ngag s t h guid


as e a e e e , w e e e e

scr ; t h oth r m h a ch si g point w hich cuts


ew e e ar as a n
1 30 HO ME ME C H A N IC S F O R A M AT E UR S

th
e thr ad Th e
chis el dg is first brought
e into e e en

ith guid scr point th n


.

t h t h i e w, e s e
g g
a me t w en e e

quickly b h t again t
rou t
fl h ork ith mor l sss e w w e or e

sc proj c t in g
re w
from th c nt
e
r f t h chuck d e e e o e ,
an a

cutting point that forms t h thr d F ig 1 3 9 sho s e ea . .


w

th tool in d tail e
ithout som kind a
e .

Thr ds cut by a
ea ch s r f a e w e o

guid to st r t th m
e oft n mor a el ss croo k d
a re e e or e e or

drunk n To corr ct such


e
th ads and in cutting
e larg re e

sho n in F ig is som tim


.

thr ads t h doctor


e ,
e
1 4 0
,
w .
,
e es
H OME ME CHA NIC S F OR A MAT E UR S 1 31

empl oy d Th follo r opposit t h ch s r is mov d


e . e we e e a e e

up by t h thumbscr t h thr
e d d p ns e w as e ea ee e .

Th mos t xp nsiv
e d t t h s m tim t h mos t
e e e ,
an a e a e e e

d sir bl contriv nc f chasing scr thr d is


e a e ,
a e or e w ea s

sho n in F ig 1 4 1 A c sting fitt d to t h l th b d


w . . a e e a e e

h t
as rs w hich
wo ea bor d to r c iv t h round
,
a re e e e e e

F IG . 1 38 .

Fig

1 39 . Ch asi n g I n si de T h re a d s .

sliding d c ying t h tool hold r and tr c r Th


ro a rr e e a e . e

tool hold r is pl c d t h sliding d b t n t h t


e -

a e on e ro e wee e wo

e ars d it car i s
,
an ll fi t t d scr e hich b rs r e a we -
e w, w ea

a g inst t h horizont l b suppo t d by t squ r


a e a ar r e wo a e

posts hich fo m part of t h m in c sting Thi


,
w r a e a a . s

b forms guid hich m y b djust d ithin nar


ar a e w a e a e w

ro w limits by t h sc s n i t h ight h nd post e re w ee n e r .


a .
1 32 H OM E ME CHA N IC S F OR A MAT E UR S
th is p ovid d ith a f c pl t h ving long
Th e la e r e -
w a e a e a a .

boss ng d to r c iv thimbl s h ving l ding


a rra e e e e e a ea

thr ds of di ff r nt pitch s cut on th m Th tr cing


ea e e e e . e a

ar m ca ri s a thin tr cing hich ng g s t h thr d d


r e a w e a e e ea e

thimbl s d is cap bl of yi lding t admit f mov


e ,
an a e e o .
o

i g t h cutting tool for


n e rd g inst t h obj ct b ing wa a a e e e

thr d d ; but b ing ll fitt d to t h mortis in t h


ea e e we e e e e

ar m it c nnot mov l t r lly aithout c r ying t h e a e a w a r e

sliding d d ll tt ch d to it T h tr cing tool is


ro an a a a e . e a

slott d to r c iv a pin w hich pass s transv rs ly


e e e e e e e

F IG . 1 40 . A D oc t or for C ut t i n g L a rg e Th re a ds .

through t h h ad of t h tracing arm d in t h slot i


e e e ,
an e s

pl c d spiral spring hich t nds to th o t h tr c r


a e a w e r w e a e

for rd wa .

Th op ration f this d vic n ds no sp ci l


e e o e e ee e a ex

planation Th arm th t c r i s t h cutting tool is


. e a a r e e

mov d for rd until its djusting scr strik s t h


e wa a ew e e

ho izont l guid b ; t h t cing tool t t h s m


r a e ar e ra a e a e

tim ng g s t h l ading scr


e e a d c ri s ll for rd
e e e e w an ar e a wa .

I Vh then tool h tr v l d f e d si bl it is as a e e as ar as e ra e

dr n back d r tu n d t its origin l position I Vi t h


aw an e r e o a .

this tool th ads m b cut on ith cylindric l


re av e e e r a or

t p ing ork
a er w .
H O ME ME CHA N I C S F OR A MAT E UR S 1 33
1 34 H O ME ME CHA NIC S F OR A MAT E UR S
It is om t i m s d s i bl to fo m spir l g oov s i
s e e e ra e r a r e n

th f c
e f a disk ; this m y b
a e o ccomplish d in x ctly a e a e e a

t h s m mann r as in t h cas
e a e f th li d i l e ork e e o e cv n r ca w .

Th m thod f doing it is illustr t d by F i g 1 4 2


e e o a e . .

K nurls f va ious patt ns o sho n in F ig 1 4 3r er a re w . .

Th s e employ d in b ding milling


a re e knurl e

ea ,
” “
,

or

ing t h h ads f scr s t h handl s f small tools t


e e o e w ,
e e o , e c .

Th mann r
e f using this tool is sho n in F ig 1 4 5
e o w . .

F IG C G . 1 42 . ut t i n g S p i ra l roove s .

Th knurl is plac d b t
e t h forks f a hold and e e ween e o er

up n pin th t p ss s through t h fork and is h ld


o a a a e e ,
e

w ith consid r bl pr ssur against t h w ork it


e a e e e e as .
re

volv s e .

Th knurls sho n in F ig 1 44
e il md w . a re e as v a e .

All that is r quir d is a hub som thing lik th t e e e e a

sho n i F ig 1 3 1 This is pl c d b t n t h c nt rs
w n . . a e e wee e e e

of t h lath and t h knu l bl nk is b ough t in cont ct


e e ,
e r a r a

w ith i t and llo d t r volv in a hold r support d


a we o e e e e
H OME ME CHA N IC S F OR A MAT E UR S 1 35
by t h tool st Th st ight b l nk is mov d up d
e re . e ra a e an

do wn until v y p rt of t h surfac is cut in t h s m


e er a e e e a e

wa y . T h conc v
e blanks c nnot b mov
a d eb t t h a e e ,
u e

F IG . 1 43 . K n u rls .

F I G 1 44
. . E x a m p le s of K n u rli n g .

F IG K . 1 45 . n u rli n g .

hub should fit t h hollo f t h e w o e f c f t h bl nk Th


a e o e a . e

f ncy knurl sho n in F ig 1 4 3


a w . must b m d by a d i e a e .
e

sink r F ig 1 4 4 r pr s nts
e . . e e e ex mpl s f knurling
a e o

don w ith knu ls sho n in t h


e r w e pr c ding figur
e e e .
1 36 H OME ME CHA N IC S F OR A MAT E UR S
R O TA R IY C U TT E R S
s ving of fil s tim m t i ls d p ti nc b
Th e a e ,
e ,
a er a an a e e v

t h mploym
e nt of
e such rot y cutt rs m y b e ar e as a e

profitably us d in conn ction ith a foot l th e e w a e ,


c an

h dly b ppr ciat d b


ar h h n v r att mpt d
e a e e v on e w o as e e e e

to this cl ss of tools It is stonishing h much


use a . a ow

v y hard labor may b sav d by m ns f a sm ll


er e e ea o .
a

F IG M C . 1 46 . e tal i rc u la r S a w .

circular lik that sho n in F ig 1 4 6 This tool


sa w e w . .
,

lik m ny f t h oth rs d scrib d in this s ction


e a o e e e e e ,

c an in mos t instanc s b purch s d ch p r th n it


,
e , e a e ea e a

c an b mad d t h ch nc s
e in f vor f its b ing
e ,
an e a e a re a o e

a mor p rf ct a ticl H o v r it is not so di fficult


e e e r e . we e ,

to m k might suppos A pi c f sh t st l
a e a s on e .
e . e e o ee ee

m y b chuck d up n t h f c pl t
a e on ood n e o e a e a e ,
or a w e

block att ch d to t h fac pl t h r it m y b bor d


a e e e a e ,
w e e a e e

to fit t h m nd l d cut in circul r form b


e saw a re ,
an a v

m ans f suit b l h nd tool It m y th n b plac d


e o a a e a . a e e e

upon t h m nd l and turn d t u e d it is a ll re e r e ,


an we

enough t m k it littl thinn r in t h middl th n


o a e a e e e e a

at t h p riph ry e e e

Th r s v r l m thods of forming t h t th
.

e e a re e e a e e ee on

a circul r It m y b sp c d d fil d it m y
a saw . a e a e an e ,
or a
H O ME M E CHA N I C S F OR A MAT E UR S 1 37

b knu
e l d sho n
r ein F i g 1 4
as7 d th n fil d l ing w .
,
an e e ,
e av

v y thi d fou th tooth form d by t h knu l ;


,

r or r e e r or
e e r

it for som purpos s b knu l d d not fil d e e ,


e r e an e

F IG K D k . 1 47 . n u rli n g t is .

at ll Anoth
a .
y of fo ming t h t th is to
er w a mploy r e ee e

a hub som thing lik th t us d in m king ch s s


e e a e a a er ,
as

sho n in F ig 1 4 8 Th di ff nc b t n this hub


w . . e e re e e wee

and t h oth r e f rr d to is that t h thr d h


e on e re e e ,
e ea as

on estraight sid co sponding ith t h radial sid f


e rre w e e o

F IG . 1 48 . H u b fo r S a w Ma i n g k .
1 38 H OM E ME CHA NIC S F OR A MAT E UR S
the tooth bl nk f om hich t h
. is m d i
Th e a r w e sa w a e s

pl c d
a estud proj cting from h ndl m d p
on a e a a e a e s e

ci ll f
a t h purpos
v d hav i ng
or ound d d hich
e e ,
an a r e en w
supports t h dg f t h bl nk t h t th fo m d e e e o e a ,
as e ee a re r e

by t h cutt rs on t h hub
e e e .

F IG m . 1 49 . S a ll S aw .

Th aft r t h t th fo m d m y b h rd n d
e sa w ,
e e ee a re r e ,
a e a e e

an d t mp r d b y he ting it slo ly until it tt ins a


e e ea w a a

ch rry d d plunging it str ight do n dg is into


e re ,
an a w e ew e

cool cl n t r O r movi g i t from t h


,
ea wa e tr . n e n e wa e

it should b dri d d cl n d ith pi c f m rye e an ea e w a e e o e e

p p r d its t emp dra n to a purpl ov r a Bun


a e ,
an er w e e

se n g fl m ov
as r t h fl m f
a lcoholel mp ,
e e a e o an a a or

ov r a hot pl t of iron Th sm ll
e sho n in F i g
a e . e a sa w w .

1 4 9 is sily m d f om a rod of fi st l It is v ry
ea a e r ne ee . e

us fu l f slitting sh t br ss d tub s slotting sm ll


e or ee .
a an e , a

sh fts nicking scr s t B ing quit sm ll it has


a ,
ew ,
e c . e e a

FIG C
FIG 1 5 0 . . M a n d re l . . 1 5 1 . ut t e r .

th dv nt g of h ving f t th to k p in ord r d
e a a a e a e w ee ee e , an

it m y b m d h d th n thos f l rg r di m t r
a e a e ar er a e o a e a e e .

A s i s of th m v ying in di m t r from
er e ighth e ,
ar a e e on e e -

to th ighths of inch d v rying consid bly


re e e -
an ,
an a e ra

in thickn ss ill b found v ry conv ni nt


e ,
w e e e e .
H OME ME CHA N IC S F OR A MAT E UR S 1 39

Th s cutt s s s ith t h xc ption f t h


e e e r or aw ,
w e e e o e

sm lla m y b us d t t h b st dv nt g in
e r on e ,
a e e o e e a a a e c on

nec ti onith t bl lik th t sho n in F i g 1 5 3


w a saw a e ,
e a w . .

This is a pl n i on t bl h ving a longitudin l groov


a e r a e a a e

i
n i t fac to r c iv t h guiding rib f t h
s e cri g e e e e o e a r a e ,

sho w n i F ig 1 5 4 and t nsv rs groov running


n .
,
a ra e e e

half w y across to r c iv slitting g ug


a sho n ,
e e e a a e ,
as w

in F ig 1 5 3 Th tabl is support d b stand d


. . e e e v a ar or

sh nk hich fits into t h tool r st sock t Th w


a , w e -
e e . e sa

FIG . 1 5 2 . Ma i n g k a C ut t e r .

mandr l is support d b t n t h c nt s of t h l th
e e e we e e e er e a e ,

an d th w proj cts mo
e sa or l ss th ough slo t form d e re e r a e

in t h t bl Th gaug s rv t guid t h w ork t


e a e . e e e es o e e o

be slott d and oth r kinds f o k may b plac d


e ,
e o w r e e

on or against t h carri g sho n in F i g 1 5 4 e a e ,


w . .

It i v ry simpl m tt r to arr ng guiding pi c s


s a e e a e a e e e

for cutting at any angl d th t bl m y b


.
e ,
an e sa w a e a e

us d f ith m t l
e or e ood Th s s f ooder e a or w . e aw or w
di ff from thos us d for m tal ; t h l tt r
er fil d e e e e a e a re e

straigh t t h form r di gonally fl m i g Among


,
e e a or ea n .
1 40 H OM E ME CHA N IC S F OR A MA E T UR S
the m ny us s to hich m t l s s m y b ppli d
a e w e a aw a e a e we

m ntion t h slitting of sh t m t ls splitting ir s d


e e ee e a ,
w e an

rods slotting d grooving nicking sc s t F ig


,
an ,
re w ,
e c . .

1 5 5 sho a hold f r iving scr s to b nick d


ws er or ec e ew e e .

It is us d in conn ction ith t h


e t bl d is e w e saw a e ,
an

mov d ov r t h
e ag inst t h g ug
e e saw a e a e .

T facilit t t h
o r mov l of t h scr s t h hold r
a e e e a e ew e e

m y b split longitudin lly


a e d hing d tog th A a an e e er . n

oth r m thod f nicking scr s i illustr t d by F i g


e e o ew s a e .

FIG b . 1 5 3 . S a w T a le .

1 5 6 A simpl l v r fulc um d on bar h ld b t h


. e e e ,
r e a e v e

tool post is drill d d t pp d in t h d to r c iv


,
e an a e e en e e e

t h scr
e Aft r djusting t h tool ll th t is quir d
ew . e a e a a re e

is t ins t t h scr
o er d p ss do n t h e h ndl so ew an re w e a e

as t bring t h scr h d into cont ct w ith t h


o e ew ea a e saw .

Wh r l th is provid d ith
e e a a ngin r st t h
e e w an e e e e

cutt r sho n in F ig 1 5 1 mount d


e w th m ndr l .
,
e on e a e

sho n in F i g 1 5 0 is v y us ful ; it is us d by cl mp
w .
,
er e e a

ing t h ork t t h slid r st d moving it und r t h


e w o e e e an e e

cutt r by orking t h slid st sc


e w e e re re w .
H OM E ME CHA NIC S F OR A MAT E UR S 1 41

m k cutt of this kind is mo di ffi cult th n


To a e a er re a

to m k ad t do it r dily
e milling m chin
a sa w ,
an o ea a a e

w oul d b r qui d It m y b don ho v on


e e re . a e e ,
we e r, a

pl in foot lath by mploying V sh p d cutt


a d e ,
e a -
a e e r an

F IG . 1 5 4 . S aw C a rri a g e .

using hold r (F i g 1 5 2 ) h ving


a ngul groov
e . a an a ar e

f orr c iving t h cylind on hich t h cutting dg s


e e e er w e e e

a re form d Th bl nk b sp c d ith su ffici nt


e . e a c an e a e w e ac

cur cy by m ns f a fi p ir f divid rs d aft r


a ,
ea o ne a o e ,
an e

th fi st g oov is cut th r ill b no di ffi culty in


e r r e e e w e

g tting t h st suffici ntly accur t as nib ins rt d


e e re e a e ,
a e e

in t h sid of t h guid nt rs t h first groov and ll


e e e e e e e e a

of t h oth s in succ ssion and r gul t s t h sp cing


e er e e a e e a .

O of t h b st pplic tions of this tool is sho n


ne e e a a w

in t h sm l l ng aving In this c s a t bl simil


e a e r . a e a e ar

to t h t bl b fo d scrib d is suppo t d in
e saw a e e re e e .
r e a

v rtic l position d arr ng d t ight ngl


e a ith ,
an a e a r a es w

F IG . 1 5 5 . H old e r fo r S c re w s .

t h cutte m ndr l Th m nd er a e . e a re l is of t h s m di m e a e a

e t e t h cutt
r as d s v s e e r, a n er e as a guid to t h p tt n e e a e r

w hich c i s t h o k to b op
a rr e e w r e e ra t d u pon Th p in
e . e r

c ip l of this cont iv nc is
a use r a e to sh p t h dg s of a e e e e
1 42 H OM E ME CHA N IC S F OR A MAT E UR S
curv d i gul r m t l or k Th c sting t b
e or rre a e a w . e a o e

finish d i f st n d b y c m nt if sm ll d by cl mps
e s a e e —
e e a ,
an a ,

if l g to p tt n h ing x ctly t h sh p r quir d


ar e —
a a e r av e a e a e e e

in t h finish d ork
e e w .

F IG k . 1 5 6 . Ni c in g S c re w s .

By moving t h p tt rn in cont ct ith t h t bl and e a e a w e a e

th mandr l hil t h l tt r r volv s t h dg f


e e ,
w e e a e e e ,
e e es o

th ork ill b sh p d d finish d at t h sam tim


e w w e a e an e e e e .

By substituting conic l cutt r for a cylind ic l a a e . r a on e ,

th ork m y b b v l d ; by using both t h dg m y


e w a e e e e , e e e a

b mad smooth and squ r


e e hil t he corn r is b v l d a e ,
w e e e e e .

Th tool sho n in F ig 1 5 7 might prop rly b c ll d


e w . e e a e

a ba r l r I t is mad by drilling i
e sa w .th d of e n e en a

F IG . 15 7 . B a rre l S aw .

st l d d fo rming t h t th ith fi l T avoid


ee ro an e ee w a e . o

cr cking in t mp ring sm ll hol should b d ill d


a e e a a e e r e

through t h sid n ar t h bottom of t h larg r hol


e e e e e e e .

T insu
o th f orking of t h tool it should b
re e re e w e e

tu n d so th t its cutting dg ill b r th r thick r


r e a e e w e a e e

th n t h portion b hind it This tool sh ould b m d


a e e . e a e

in v rious siz s
a e .
H OME ME CHA N IC S F OR A MAT E UR S 1 43

A S ILY M A DE S L I DE R E S T
E

Whil t h most f t h eo k to b don e t h foot o e w r e e on e

lath m y b accomplish d
e a xp d itiously d quit
e e as e e an e

as ll w ithout slid r st as ith it y t th r


we a e e w ,
e e e a re

som op r tions th t
e gr tly f cilit t d by m ns
e a a a re ea a a e ea

of this tool Boring for x mpl v ry di ffi cult thing


.
,
e a e— a e

t d w ith h nd tools
o o m y b don quickly d
a —
a e e an ac

t ly by using a slid r st
c u ra e In g cutting d e e . e ar —
e

scrib d in anoth p rt f this s ction slid r st is


e er a o e —
a e e

ess nti l e a .

FIG Cm R . 1 5 8 . Th e o p le t e S li d e e st .

In t h c s f this to l e ll oth s p i l
a e o o ,
as w e as er re v ou s v

d sc ib d t h pu ch s of
e r e ll m d ticl is m
,
e r a e a w e -
a e ar e re c o

m nd d Y t i f h tim d f ls so inclin d h
e e . e on e as e an ee e ,
e

may m k r lly ffici nt slid r st ith no oth r


a e a ea e e e e w e

tools th n his l th d o din y tu ning tools F igs


a a e an r ar r . .

1 5 8 to 1 6 0 inclusiv r p s nt a slid r st th t m b e e re e e e a av e

m d in this y F i g 1 5 8 b ing p sp ctiv vi


a e wa ,
. e a er e e ew,

an d F igs 1 5 9 d 1 60 p t i l longitudin
. l and an re s ec ve v a

t nsv rs s ctions of t h tool c rri g


ra e e e e a a e .
1 44 H OME ME CHA NIC S F OR A MAT E UR S
Th T sh p d c sting A h
e -
a longitudinal slot
e a , ,
as a ,

w hich is m d T shap d in cross s ction to c iv t h


a e -
e e re e e e

h d f t h bolt th t confin s it in position upon t h


ea o e a e e

pl t fitt d to t h l th b d Th v rtical s at p
a e e e a e e . e e e ar o

p i
ost d e f t h
en c sting s obo d to c iv t h nds e a a re re re e e e e

of t h rods B upon
e hich t h tool c rri g C slid s
, ,
w e a a e , ,
e .

Th first Op tion in making t h slid r s t is to


e e ra e e e

mak sid of t h c sting C p rf ctly plan It is


e on e e e a , ,
e e e .

F IG . 1 5 9 . L on g i tu d i n a l S e c t i on of S li d e R e st .

FIG .R 1 60 . T ra n s ve rs e S e c t i on of S li d e e st .

th n chuck d in t h l th ith t h pl n sid n xt


e e e a e w e a e e e

t h fac pl t
e Th hol s
e bor d through it t
a e . re e e a re e , wo

for th ods B d a sm ll r
e r for t h sc
,
G ,
an a e on e e re w ,
.

It is th n chuck d e ngl pl t so th t t h hol s e on an a e a e ,


a e e

for t h ods B e r qu lly dist nt f om t h c nt r lin


, , a re e a a r e e e e

o f t h l th e d t h hol for t h rod D is bor d v y


a e an e e e ,
e e r

c r fully to insu t h p ll lism f its sid s Th


a e re e a ra e o e . e

c sting A is
a pl c d upon pl n su f c and t h
, ,
n ow a e a a e r a e ,
e
H O ME ME CHA N I C S F OR A MAT E UR S 1 45

c sting C is cl mp d to t h
a ,
t of its nds d
,
a e e e ar a on e e ,
an

a djust d so th t lin d n th ough t h c nt of


e a a e ra w r e e er

th hol s is x ctly p ll l ith t h bottom f t h


e e e a a ra e w e o e

c sting Th c sting C is us d in this m nn r a


a . e a , ,
e a e as

t mpl t for drilling b oth of t h a s f t h r c ption


e a e e e r or e e e

o f th ods B It ill b n c ss y to x rcis g t


e r . w e e e ar e e e re a

c in d illing th s hol s it is of vit l impo t nc


a re r e e e ,
as a r a e

to h v t h rods B p rf ctly p ll l
a e e , ,
e e a ra e

Th c sting C m y
e b at pp d to r c iv t h , ,
a n ow e a e e e e e

sc G d t h tool car ying b D m y b fitt d


re w , ,
an e -
r a r, ,
a e e

to its pl c d turn d do n d thr d d to r c iv


a e ,
an e w an ea e e e e

th int n lly thr d d boss of t h h l E This


e er a ea e e w ee ,
.

boss i fitt d to t h b s f t h c sting C d is groov d


s e e a e o e a , ,
an e

ci cumf nti lly to r c iv split ring F t h l tt


r e re a e e e a , ,
e a er

b ing drill d to r c iv t h nds f th sc s th t


e e e e e e e o re e re w a

p oj ct th o g h t h c sting into it d pr v nt t h
r e r u e a an e e .
e

boss of t h h l E f om moving l ngth is of t h e w ee , ,


r e w e e

h ol hil t h r ng m nt p mits of t h fr rot tion


e ,
w e e a ra e e er e ee a

o f th h l Th b D h a h d hich is drill d
e w ee . e a r, ,
as ea w e

v tically to r c iv t h tool post d is provid d


er e e e e ,
an e

w ith h f th r t t h top hich is r c iv d by


a e a vv ea e a e , w e e e

t h s lot for m d by s
e ing into th upp r portion of t h e aw e e e

c sti g C To nd r t h b a i g of t h b D som
a n , . re e e e r n e a r, , e

w h t djust bl t scr s p ss th o gh t h c sting


a a a e ,
wo ew a r u e a

a bov t h f ath r Th tool post is of t h usu l d


e e e e . e e a e

sc iption h aving a loos coll r bov t h h ad of t h


r ,
e a a e e e e

b D
a r, d nut b lo it Th mo tis f r c iving
,
an a e w . e r e or e e

t h tool xt nds
e littl b lo t h loos coll r so th t
e e a e e w e e a ,
a

w h n t h tool i cl mp d t h post and ring ill lso


e e s a e e w a

b cl mp d
e A slot is cut thro gh t h bottom of t h
a e . u e e

c sting C into ch of t h gui d d h ol s to p rmi t


a , ,
ea e e ro e ,
e

o f djust m nt in c s
a f r b m n of t h scr s e a e o wea v ea s e e w

w hich p ss t ansv s ly th ough t h slot Th n d s of


a r er e r e . e e
1 46 H OME ME CHA N IC S F OR A MAT E UR S
the rods B f st n d by a similar d vic Th scr
, ,
a re a e e e e . e ew ,

G is pr v nt d from d motion by should r t h


,
e e e en a e on e

outsid f t h e ot th crank d and a collar


e e ar a e en , on

t h insid
e Th rods B e d D m y b m d of st l
. e ,
an ,
a e a e ee

or o f cold roll d iron ; t h latt r ill b tru nough


e e e w e e e

w ithout turning Th c sting m y b ith r of brass . e a a e e e

or iron ; good qu lity f i on ill p rhaps prov t h


a a o r w e e e

m ost satisfactory Th slot may b cut ith t h . e s e w e

F IG B m . 1 61 . o ri n g At t a c h en t .

sa s d scrib d in fo m r rticl Th tools t b


w e e a r e a e . e o e

u es d ith t h slid r st h v lso b n p viously


w e e e a e a ee re

d scrib d
e e .

In F ig 1 6 1 is r pr s nt d a boring d vic hich ill


. e e e e e e w w
be re adily und rstood ithout sp cial d sc iption Th
e w e e r . e

casting A is fitt d t t h too l r st sock t d pro id d


, , e o e e e an v e

w it h a sliding bar B hich is lik t h bar D in t h , , w e e , ,


e

s lid r st abov d scrib d xc pting tha t its back d


e e e e e ,
e e en
H OME ME CHA N IC S F OR A MAT E UR S 1 47

is round d d p ovid d ith pin hich slid s in t h


e an r e w a w e e

slott d m tt ch d to t h t il spindl f t h l th by
e ar a a e e a e o e a e

w hich it is mov d inst d of h ving moving d vic of e ,


ea a a e e

its With this tool boring d som kinds f out


ow n .
,
an e o

sid turning m y b don It is l ss xp nsiv th n


e a e e . e e e e a

t h slid r st
e d ns rs a good pu pos It is prob
e e an a we r e .

a bl th t i m king both th s tools t h s rvic s of a


e a n a e e e e e

m ch nic provid d w ith pl n r shap r w ill b


e a e a a e or e e re

quir d e .

I N DE X P L AT E S F O R G E A R C U TTI N G
Th many m t urs h ould m k th i
e re a re a a e w o w a e e r

ow n g r h l it t for t h xp ns f p
ea w ee s w e re n o e e e e o ur

ch sing t h troubl f divi d ing d drilling t h


a or e e o an e

ind x plat hich is t h princip l it m in t h p


e e , w e a e e a

p tus r q uir d in cutting sm ll g rs


a ra e e a ea .

O f cou s an ind x pl t m y b r epurch s d but t h e a e a e a e ,


e

mon y thu l id t ould go a long y to d p y


e s a ou w wa w ar a

ing for cutting ll t h g ars th t ould v r b a e e a w e e e re

qui d by most am t urs


re a e .

It is dmitt d th t it is di ffi cult to obtain bsol t


a e a a u e

accur cy by ordinary m thods but t h pl ns h sug


a e ,
e a e re

g st d ill prob bly giv as n arly p f ct sults as


e e w a e e er e re

c an b obtain d ithout copying noth r ind x pl t


e e w a e e a e

or using dividing ngin a e e .

Th ind x pl t b fo b ing divid d should b


e e a e ,
e re e e e

nic ly tu n d d fitt d to t h pl c it ill occupy


e r e an e e a e w on

t h l the This ill g n lly b


a e . t h l rg r sid f w e e ra e on e a e e o

t h con pull y
e e e .

T m thods of g du ting ind x pl t


wo e il ra a an e a e a re

lustr t d by t h accomp nying ng vings O con


a e e a e ra . ne
1 48 H OME ME CHA N IC S F OR A MAT E UR S
sists in loc ting t h hol s by using p p sc l s hich a e e a er a e w

a re p int d f om ngin divid d pl t s d


r e th r e e e a e ,
an a re ,
e re

fo v ryre ,
l ccur t Th oth consists i divi d
e n e ar v a a e . e er n

ing t h pl t by aid of a l rg p p r disk gr duat d by


e a e a e a e a e

h nda .

F th ormos t f pu pos s four o s f hol s w ill


e o r e r w o e

a ns r Th b st numb of h ol s f t h di ff r nt
we . e e er e or e e e

r o s is follo s 2 4 0 2 00 1 44 1 32 2 4 0
w as b w : , , ,
. c an e

divid d follo s 1 2 0 6 0 4 8 4 0 30 2 0 1 5 1 2 6
e as w : , , , , , , , ,
.

I Vi t h 2 0 0 divisions 1 00 5 0 4 0 2 5 20 1 0 d 5 m y : , , , , ,
an a

b m d
e 1 4 4 divid s into 7 2 4 8 36 2 4 1 8 1 6 1 2
a e . e , , , , , , ,

9 8 6
,
1 3 2 into 6 6 44 33 2 2 1 1
,
.
, , , ,
.

T h b st m thod f dividing
e e ind x plat of hich e o an e e w

th erit h w y kno l dg er sid from duplic ting


as an w e e ,
a e a

a noth r sing a dividing ng i n is sh o n t h


e ,
or u e e ,
w on e

n xt p g A ood n block A is tt ch d to t h f c
e a e . w e , ,
a a e -
e a e

plat of t h l th by m ns of scr s d tu n d do n
e e a e ea ew ,
an r e w

t uly t h f c d upon t h d g A po tion of t h


r on e a e an e e e . r e

e dg is turn d to suit bl di m t r for r c iving


e e a a e a e e e e a

c rt in l ngth f p p r sc l C Th oth r portion f


e a e o a e a e ,
. e e o

th dg is p ss d by b k sho F hich is k p t
e e e re e a ra e e , ,
w e

u p by sc in t h st
a nd rd D An ind
re x E wis e a a ,
. e , ,

slott d d s cur d to t h t p of t h st nd d D by
e an e e e o e a ar , ,

a sc To t h f c of t h b lock A is s cur d t h
re w . e a e e , ,
e e e

ind x pl t B d in f ont of t h p l t th r is drill


e a e , ,
an r e a e e e a

suppo t hich t k s t h pl c of t h ordin y tool r st


r w a e e a e e ar e .

T h d ill is c p bl
e r f longitudin l ll rot y a a e o a as we as ar

motion in its suppo t ; it is d i n b b lt fr m t h r r ve v a e o e

d ivr h el of t h l th
w d is push d fo
ee ard a lim e a e ,
an e rw

i t d dist nc b
e t h h ndl s iv l d to t h
a ed of t h v e a e w e e e en e

d ill spind l
r Th siz of t h d ill ill b gov n d e . e e e r w e e r e

a ltog th b t h siz of t h pl t ; but in


e e r vc s e e e a e an v a e

it should b l g possib l l e b ing i as ar e as e ,


a w a vs e ar n
H OME ME CHA N I C S F OR A MAT E UR S 1 49

mind th t t h sp c b t n t h hol s sho ld b of suf


a e a e e wee e e u e
fi i ct idth to insu t h r qui d st ngth
en w re e e re re

Th t po tion of t h ood n block A hich r c iv s


.

a r e w e
, , w e e e
th p p e sc l C i c fully tu n d
a er to p mit
a e , , s a re r e so a s er
th nds of t h sc l to but ; t h sc l b ing v ry c
e e e a e a e a e e e a re

fully cut so th t its nds ill join accurat ly and r nd r


a e w e e e

F IG M G .
I x
1 62 . e t h od of ra d u a t i n g n de Pla t e s .

t h g du tions of t h sc l unifo m th oughout


e ra a Th e a e r r e

scal is b st tt ch d to t h block by m ns of p p r
.

e e a a e e ea a e

t cks or sm ll sc s F t h g t st numb r of
a a re w . or e re a e e

gr du tions giv n bov


a a t foot p p sc l e a e , a wo a er a e or

pi c s of sho t sc l s ill b qui d Th


,
t
wo e e r er a e w e re re e
,

inch s should b divid d into t nths Th block should


.

e e e e . e
be inch s in di m t h r it is surround d by
e a e er w e e e
1 5 0 H OME ME CHA NIC S F OR A MAT E UR S
t he scal Th diam t r f that p rt ng g d b y t h
e . e e e o a e a e e

br k sho is t limit d t any particul r siz


a e e no e o a e .

It is obvious th t f drilling 2 4 0 hol s v ry mark a or e e e

on th sc l must b brought opposit t h ind x E


e a e e e e e , ,

an d t pp d by m ans f t h b ak
s e F w hile hol is e o e r e , ,
e a e

drill d Aft r d illing this


e . f hol s t h e r ro w o e ,
e row c on

t ining 1 4 4 hol should b drill d l aving a spac


a es e e ,
e e

b t n it and t h 24 0 w for t h 2 00
e wee F th e ro e row . or e

1 44 th op r tion t h sam as that alr ady


row e e a is e e e

d scrib d xc pt that a scal d i vid d into t lfths i


e e ,
e e e e we s

us d and alt rnat graduatio o ly


e ,
otic d Th e e ns n a re n e . e

i nt rm di t on s should b
e e cross d t a e that t h e e e ou ,
so .
e

scal ill r ally b a scal f inch s d ivid d into sixth


e w e e e o e e s .

F ort h 1 32 t h block is turn d do n t 7 inch


e row e e w o es

diam t r d t h sc l last us d is short n d to 22


e e ,
an e a e e e e

inch s and agai appli d t t h b lock and us d


e n e o e e as

b for
e e .

Aft r compl ting th s ro s f hol s t h drill i


e e e e w o e e s

mov d to t h sp c b t n t h first and s cond ro s


e e a e e wee e e w ,

t h block is turn d do n to
e inch s d 2 0 inch e w e an es

o f th p p r sc l first us d (inch s divid d into


e a e a e e e e

t nths ) is mploy d E v ry g adu tion t h p p r


e e e . e r a on e a e

scal is us d i this cas as in t h first instanc This


e e n e e e .

giv s 2 00 divisions
e .

Th pap r scal s r comm nd d for this purpos


e e e e e e e a re

thos us d by ngin rs d dr ughtsm n Th y may


e e e ee an a e . e

b obtain d f
e f c nts from any d al r in math
e or a e w e e e e

m t i l instrum nts
a ca e .

I F ig 1 63 t h l rg r circl r pr s nts a d isk f


n . e a e e e e e o

p ap r hich
e is car fullywdivid d into l g sp c s by e e ar e a e

m a s f ordinary d ivi d rs and t h larg spac


e n o e ,
e e es a re

subdivid d in t h sam y e e e wa .

In t h c nt r f t h pap r d i sk is plac d t h plat t


e e e o e e e e e o
H OME ME CH A NIC S F OR A MAT EUR S 1 5 1
b d ivid d
e d from t h
e c nt r of t h pl t ris s
,
an e e e e a e e a

stud t hich is accur t ly fitt d t h sl v ttach d


,
o w a e e e ee e a e

to t h d f t h r diu bar Th radius b x t nds


e en o e a s . e ar e e

b yond t h out r circl


e t h pap r disk
e d c rri s
e e on e e ,
an a e

an djust bl sl v to hich is ccur t ly fitt d


a a e ee e ,
w a a e e a

FIG I x G C. 1 63 . n de P la t e s for e ar utt in g .

d ill hich may b otat d by m ns f sm ll d ill


r w e r e ea o a a r

stock Th sl v t h t fo ms t h b ing Of t h r dius


. e ee e a r e e ar e a

bar is sho n in d t il in t h lo l ft h nd corn Of


w e a e wer e a er

th eng ving d t h sl v th t r c iv s t h drill is


e ra ,
an e ee e a e e e e

sho n in t h Opposit corn r


w e e e .

Whil drilling t h r dius bar is h ld in plac by a


e ,
e a e e
15 2 H OM E ME CHA N IC S F OR A MAT E UR S
we ight or by m ans of a cl mp Aft r d illing ach hol e a . e r e e

th b eis mov d for ard


ar sp c d s cur d by t h e w on e a e an e e e

we ight or clamp Wh n of hol s is comp l t d . e on e row e e e ,

t h sl ve hich guid s t h d ill is mov d to rd t h


ee e w e e r e wa e

c nt r of t h disk d t h Op r tion Of d illing is


e e e ,
an e e a r c ar

ri d e b for By this m thod h t v r rrors m y


on a s e e . e w a e e e a

e xist in t h gr du tions t h p p r disk e gr tly a a on e a e a re ea

r duc d in t h ind x pl t d t h pl t produc d ill


e e e e a e ,
an e a e e w

b e ccurat nough for most purpos s if t h ork


a e e e e w on

t h pap r disk has b n car fully don


e e Th sm ll st ee e e . e a e

plat should b at l st thr sixt nths Of an inch


e e ea ee -
ee

thick and t h hol s should t b d ill d quit through


,
e e n o e r e e .

E ith r iron ebr ss m y b us d for t h disk Th l t


or a a e e e . e a

t orks t h asi st and ill ans r v ry purpos


er w e e e w we e e e .

A R CU TTI N G APPA R A T U S GE

Th ind x pl t e A is att ch d to t h l rg r f t h
e a e, ,
a e e a e o e

pull ys t h mand l Of t h l th by m n Of thr


e on e re e a e ea s ee

or four scr s d t h stop C p ovid d ith poin t ew ,


an e , ,
r e w a

we ll fitt d to t h hol in t h pl t is h ld in position


e e es e a e ,
e

on t h b d pl t B by scr p ssing through slot in


e e a e , ,
a ew a a

t h foot into t h b d pi c
e Th stop C is cap bl Of e e e e . e , ,
a e

sp inging su ffici ntly t dmit f ithdr ing t h pin


r e o a O w aw e

from t h hol t h pl t and it is strong nough to


e e In e a e ,
e

hold t h pl t ithout vibration T st nd rds G


e a e w . wo a a , ,

mount d t h pl t B suppo t pull ys ov r hich


e on e a e , ,
r e e w

t h driving b lt runs
e Th g ar cutt r h d consists Of
e . e e e ea

a casting D fitt d t t h tool post f t h slid r st


, ,
e o e O e e e ,

and t h mandr l E provid d ith pull y d


e e , , e w a e an

mount d c r fully fitt d c nt rs in t h c sting Th


e on a e e e e e a . e

c sting D h upon opposit sid s n r t h upp r d


a , ,
as e e ,
ea e e en ,

ea rs ( sho n in F i g 1 6 5 ) for r c iving t h pull ys


as w . e e e e ,
I I OM E ME CH AN I C S A MATE UR S 1 5 3
1 5 4 H OM E ME CHA NIC S F OR A MAT E UR S
a hich guid t h d iving b lt so th t t h cutt r
b , w e e r e ,
a e e

m yba mov d c oss t h fac of t h h l b ing cut


e re e a r e e e w ee e

without changing t h t nsion of t h b lt Th e e e e . e ex

t m d f t h loop form d by t h b lt is support d


re e en O e e e e e

F IG . 1 65 . D e t ail of G e ar C ut t e r .

by pull y H mount d
the st nd d ising fro m
e , ,
e on a a ar r

t h l th b d
e Th st nd rd m y b pl c d f
a e e . nough e a a a e a e ar e

f om t h slid r st to admit f putting t h t il stock


r e e e o e a

b t n it d t h slid r st in c s it should b
e wee an e e e a e e nece s

to t h t il stock f suppo ting t h o k


use e a or r e w r .

F I G 1 66
. .

De t a i l of P u lle ys . C u t t e rs .
H O ME ME CHA N IC S F OR A MAT E UR S 1 5 5

m ndr l E is p ovid d ith coll


Th e a d nut e , ,
r e w a ar an a

for cl mping t h cutt r F It ill b notic d th t t h


a e e ,
. w e e a e

cutt r com s x ctly Opposit t h lin Of t h l th


e e e a e e e e a e cen

t rs d th t it occupi s bout t h s m position in


e ,
an a e a e a e ,

r l tion to t h tool post th t t h point f o din y


e a e ,
a e o an r ar

turning tool do s Th cutt r F is sho n in F ig 1 6 6 e . e e , ,


w .
,

enlarg d Th upp r Vi r pr s nts t h sid t h


e . e e e w e e e e e , e

lo r vi t h dg f t h cutt It h but singl


we ew e e e o e er . as a e

tooth d is adapt d to b ss d simil r lloys only


an e ra an a a .

It m y b sh rp n d by grinding I Vh iron st l
a e a e e . en or ee

i to b cut t h cutt r should h v s v r l cutting dg s


s e e e a e e e a e e ,

and t h m ndr l E should h v la g r pull y


e a e , ,
a e a r e e ,
as

mor po r ill b r quir d and t h sp d must b


e we w e e e e ee e

slo r By s tting t h slid r st t


we . angl b v l e e e e a an e e e

g ars m y b cut
e a e .

I T S O N M O DE L M A K I N G H N

It is simpl m tt f a xp ri nc d instrum nt e a er or a n e e e e e

m k a m chinist to p oduc fi mod l ith tu n d


e r or a r e a n e e w r e

sh afts cut g ing t u pull ys d smooth orking


,
e ar ,
r e e ,
an w

c ms , but it is quit noth r thing for


a inv ntor e a e an e ,

w ithout tools m t i ls t mbody his id s in or a er a ,


o e ea a

w o king mod l v n though h m y hav a m ch nic l


r .
e e e e a e e a a

t sta e .

It is f ir t suppos th t v y m ch nic l inv nto


a o e a e er e a a e r

in t h s d ys f ch ap m chin y poss ss s som so t


e e a o e a er e e e r

o f a l th th s indisp ns bl m chin s
a e ,
as e e e a e a e a re n ow

m d f pric s ithin t h r ch f almost


a e or y e w e ea o an on e .

It is quit vid nt from an insp ction Of t h mod l


e e e ,
e e e s

o f t h Pat nt O ffi c
e that most inv ntors h und
e e ,
e w o er

t ak t m k th ir
e o mod ls xp nd gr t d l f
a e e ow n e e e a ea ea O

labor ithout corr sponding r sults In t h matt r f


w e e . e e o
1 5 6 H OM E ME CHA N I C S F OR A MAT E UR S
g ing f inst nc
e ar i ll hittl his h ls in
,
or a e ,
on e w w e w ee

w ood noth ill bo o his g ing f om som d


,
a er w rr w e ar r e e

f t clock
un c hil still noth r ill purchas r ady
,
w e a e w e e

m d h ls from
a e f our
w ll kno n firms making
ee on e o we w

a busin ss of furnishing p rts of mod ls


e a e .

O f t h thr m thods Of obt ining t h g ring t h


e ee e a e ea e

l tt r i d b t d l t h b st
a e s un ll th t is n c ss ry
ou e v e e ,
as a a e e a

to b do in c s f t h c st g r h ls is t bor
e ne ,
a e O e a ea w ee , o
:

d fi l up t h t th
an d t h cut g ar
e h ls e ee ,
an as e e w ee

F IG F G . 1 67 . ri c t i on e a ri n g

a re g n lly bo d t h sh ft m y b fitt d ithout


e e ra re ,
e a a e e w

fu th o k on t h h ls It is ho v r s ldom
r e r w r e w ee .
,
we e e

a bsolut ly n c e ssary to e tooth d g ring as rot y


e use e ea ,
ar

m otion m y b dily tr nsf r d by suit bl f iction


a e re a a e re a e r

w h ls by groov d sprock t h ls and a roun d


ee or e or e w ee

b lte .

F ig 1 6 7 sho s a form f friction g ring hich is


. w o ea w
b oth simpl and ff ctiv Th l g r h l is simply
e e e e . e ar e w ee

a disk Of sh t bras h vin g round d dg eed boss s a e e es, an


H O ME ME CHA N I C S F OR A MAT E UR S 1 5 7

spun sold r d on d small h l consis t s f t


or e e ,
an a e r w ee O wo

s g d disks Of st l h ving th ir conv x f c s s p


wa e ee a e e a e e a

ra t d by m t l sh littl thinn r than t h l rg


e a e a wa er a e e e a e

w h l Th s th m mb s s cur d to common
ee . e e re e e er a re e e a

boss by spinnin g t h d f t h boss p rtly ov r f e en o e a e on e O

t h d isks
e sho n in t h s ctional vi N 2 This
,
as w e e ew ,
O . .

fo m f friction g ring is nois l ss and runs strong


r O ea e e

e nough f t h r quir m nts f lmost y mod l


or e e e e o a an e .

F igs 1 6 8 d 1 6 9 sho
. fo m of sp ock t h l
an w a r r e w ee

FIG 1 68
k Wh
. .

S p roc e t e e ls .

w hich is r dily m d d is lmost positiv in its


ea a e an a as e

action g ing In this c s t h t as h ls


e ar . a e e wo w ee a re

alik ; t h consist f disks of sh t m t l nick d to a


e e v .
o ee e a e

uniform d pth from t h dg d t h arms thus fo m d


e e e e ,
an e r e

a re b nt alt rn t ly in Opposit dir ctions fo ming


e e a e e e ,
r a

g oov f r c iving t h round b lt us d in transf rring


r e or e e e e e e

motion from h l t t h oth r It is vid nt th t


on e w ee o e e . e e a

a b lt cannot slip
e h l f this construction on a w ee o .

F i g 1 7 0 sho s fo m f f iction g a ing f trans


. w a r o r e r or

f rring motion t i gh t ngl s d f impa ting


e a
'

r a e ,
an or r a

v i bl sp d to a shaft f o m anoth r h ft runnin g t


ar a e ee r e s a a
1 5 8 H OME ME CHA N IC S F OR A MAT E UR S
a uniform r t Th larg h l i this inst nc is a e . e e w ee s
n a e

m ly a plan disk f m t l mount d in t h m nn r


e re e o e a e e a e

alr ady d scrib d Th small r h l is groov d


e e e . e e w ee a e

m tal pull y sur ound d by an lastic rubb r ring


e e r e e e .

This is pr ss d ith mor l ss forc against t h m


e e w e or e e e e

t lli
a disk d its sp d m y b v ri d by moving i t
c ,
an ee a e a e

to rdwa ay from t h xis f t h disk


or a w e a o e .

As to t h m tt r f irr gular motion usu lly i m


e a e o e a

p t d by cams it is difficult t mak a cam in t h ordi


ar e ,
.
o e .
e

FIG . 1 70 . T ra n s f e rri n g M ot i on at Ri gh t An g le s .

n ary y ith t h milling m chin


wa w d th r pp s e a e ,
an e e a e ar

no v ry simpl y f cutting th m f om solid c stings


e e wa o e r a .

Th r is ho v r a simpl w y f building th m up
e e ,
we e ,
e a o e

from r adily Obtain d mat rials


e e e .

F ig 1 7 1 sho s a cam consisting f a cylind r f brass


. w o e o

or a s hort s ctio f brass tubing provid d ith t


e n o e w wo

h ds and mount d a haft Th cam groov is laid


ea e on S . e e

out on this surfac and t p r ll l pi c f squ r e , wo a a e e es o a e

b ss ir
ra sold d t t h surf c Of t h cylind r
w e a re e re o e a e e e ,

or f st n d by m ns f scr s Th y pl c d uni
a e e ea o e w . e a re a e

fo mly dist nt throughout t h ntir circumf r nc f


r a e e e e e e o

t h cylind r
e e .
H OM E ME CHA N IC S F OR A MAT E UR S 1 5 9

F i g 1 72 . sho s m built up in t h s m y on t h
w a ca e a e wa e

f c of
a e a disk .

As t o sh fts t h mod l m k r m y s v hims lf much


a ,
e e a e a a e e

l bor
a an d xp ns by using S t ubbs st l f small
e e e

ee or

sh fts
a ,
an d cold oll d iron for la g r on s E ith r r e r e e . e

t h st
e ee l iron m y b bought in
or and thr foot a e on e ee

l ngths
e .

Almost nything in t h y of p rts of mod ls m y


a e wa a e a

b pu ch s d r dy f
e r so th t ll t h inv nto n d
a e ea or u s e ,
a a e e r ee

do is t combin th m d mount th m on suit bl


o e e an e a a e

F I G 1 71 . . D ru m Ca m . FIG . 1 72 . D k is Ca m .

f m ; but v n so simpl m tt r
ra e ood n f m e e e a a e a s a :w e ra e

f
or a mod l som tim prov s troubl som e e e e e e .

Th sm ll t nons e d mortis s di fficult t m k


a e an e a re o a e ,

an d t h fr m t b strong nough to b ar h ndling


e a e o e e e a

must b m d so h avy as to b t i l out f propor


.
e a e e e en re v o

tion A simpl and


. m thod f s curing t h joints e e a sv e o e e

of sm ll fram s is to cl mp t h p
a ts in t h position e a e ar e

th y t occupy in r l tion to ch oth r d th n


e a re o e a ea e ,
an e

d ill
r ith a sh rp t ist d ill t hol s th rough
, w a w r ,
wo e on e

pi c from sid t id d into t h d of t h butting


e e e o s e an e en e a

pi c th n ins rting t h rd ood pins h ving pr vi


e e ,
e e wo a w ,
a e

l co t d th m
ou s v ith glu This m k s a joint f
a e e w e . a e ar

st ong r th n t h m ortis d t non and i t is


r e a e e an e ,
ve rv

quickly don e .
1 60 H OME ME CHA N IC S F OR . A MAT E UR S
PI N N I N G ME TA L S

Th Op r tion e f spinnin g m t ls
e a lthou g h xc d O e a ,
a e ee

i g ly sim pl
n d c p bl f b ing p
e c t ic d t d
an a a e o e ra e o a va n

t g in almost
a e shop d lso b t h mat ur m
e ve rv ,
an a v e a e e

ch ni upon t h foot lath is t g n ally und rstood


a e e e ,
no e er e .

O ne r son for this is th t t h rtis ns h follo this


ea a e a a w o w

F I G 1 73 . .

Me t a l S pi n n i n g .

b nch f m ch nics
ra busin ss usu lly conduct it
O e a as a . e a .

und lock d doo s d it is ith consid bl d i ffi


er e r
,
an w e ra e

culty th t t h m t u in s ch of info m tion this


a e a a e r ear r a on

and kindr d subj cts can Obt in nt nc to


e f e a e ra e on e o

th s st blishm nt Th r son of this s c cy is


e e e a e s . e ea e re

pl in nough t h kink
a e

inkl ,
in pl in
as e

or

wr e ,

o r, a
H OM E ME CHA N IC S F OR A MAT E UR S 1 61

E nglish t h kno l dg r quir d to do t h m ch nic l


,
e w e e e e .
e e a a

part Of spinning is so slight that is t h only s e c re c v e

prot ction e .

Th tools r quir d
e f Th y consist Of l th ;
e e a re ew . e a a e

a form mould on hich to sh p t h rticl ; tool


or w a e e a e a

r st ith s ri s f hol s f c iving pin to k p t h


e w a e e O e or re e a ee e

FI G 1 7 4
. .

FIG . 1 75 . S p i n n i n g T ools .

tool from slipping d f pinning tools burnish ,


an a ew s or

e rsOf diff r nt siz s d sh p s


e e e an a e .

T h l th t h
e am t ur is suppos d to poss ss ; t h
a e e a e e e e

tool r st h m y sily m k ; d t h only oth r ddi


e e a ea a e an e e a

tion to t h lath ill b b ck c nt r f t h fo m sho n


e e w e a a e e o e r w

in F ig 1 7 4 This fo m Of c nt r ans rs
. . st p to r e e we as a e

th ork ho ld r d ill b r consid r bl p ssu


e w e ,
an w ea e a e re re

w ithout undu friction e .

Th tools e quir d ho n in F i g 1 7 5 Th s e
re e a re S w . . e e ar
1 62 H OME ME CHA N I C S F OR A MAT E UR S
simply h d st l burnish s f t h fo m sho n and
ar ee er O e r w ,

v rying in siz ith t h siz d kind Of ork t b


a e w e e an w o e

d on Th siz giv n in t h
e . ngr ving is bout righ t for
e e e e e a a .

am tu oka e foot l th N 1 sho s in t w


r w r on a a e . O . w o

F IG F IG 1 77
F L
. 1 76 .
.

Th e ms
or th e at h e .

F IG U B . 1 78 . Th e se of th e olt .

vi s ball tool N 2 sho s both sid d dg vi s


ew a . O . w e an e e ew

of curv d tool
a N 3 sho s
e pl in round burnish r
. O . w a a e .

In som inst nc s it may b n c ss ry to m k tools of


e a e e e e a a e

diff r nt forms Th Op r tor ill b guid d in t h


e e . e e a w e e e

s l ction of his t ools b t h p ticul r ork in h nd


e e v e ar a w a ,
H O ME ME CHA N IC S F OR A MAT E UR S 1 63

an p ctic ill bring


d ra sugg stions to t h tool
e w new e as e s

and t h m nn r of using th m
e a e e .

Th m t rials g n r lly us d in spinning


e a e brass e e a e a re ,

copp zinc brit nni m t l d l d All Of th s


e r, , a a e a an ea . e e

m yb aork d t h foot lath but p h ps t h m


e w e on e e ,
er a e a a

F IG . 1 79 . FIG . 1 80 .

Th e Move me n t of t h e T ool .

ill d riv t h most s tisf ction t first b using


t e ur w e e e a a a v

britanni m tal it o ks sily d do s not r quir


a e ,
as w r ea an e e e

ann ling Articl s in this m t l also pr s nt h nd


ea . e e a e e a a

som pp r nc h d on h th r simply polish d


e a ea a e w en e , w e e e

F IG . 1 81 . F IG R
S p i n n i n g w i t h ou t a F or m . . 1 82 . S pi n n i n g a in g .

orpl t d $ inc must b spun quit h t A ticl s Of


a e . e e o . r e

b ss i f of con id bl d pth must b nn al d h


ra ,
s e ra e e ,
e a e e w en
1 64 H OME ME CHA N IC S F OR A MAT E UR S
form
Th e hich t h m tal is spun may b ith ron w e e e e e

hard soft ood m t l A good clos grain d pin


or w or e a . e e e

a ns rs as ll as nything f most purpos s d i


we we a or e ,
an s

ve rv r dily turn d t t h r quir d form It m y b


ea e o e e e . a e

a ttach d to t h fac plat B and t h disk t b spun


e e e e, , e o e

may h h ld gainst it at first by a hard ood m t l


e e a .
w or e a

pi c C as sho n in F igs 1 7 6 and 1 7 7 hich is forc d


e e , ,
w .
,
w e

against t h disk by t h tail c nt r Aft r t h spinning


e e e e . e e

is a littl dvanc d cup sh p d hold r is appli d as


e a e , a -
a e e e ,

sho n in dott d lin s i F ig 1 7 7 S om tim s t h


w e e n . e e e

F IG C .Rfl 1 83 F IG
. on c a ve e ec t or . . 1 84 . Cu p .

hold r is s cur d by bolt that runs through both it


e e e a

an d t h form or m ould as sho n at D F ig 1 7 8


e In , w , . .

som cas s a littl rosin is appli d t t h form t i


e e e e o e o h

cr as t h friction but this is r r ly n c ss ry Th


e e e ,
a e e e a . e

m otion f t h lath should b quit rapid and t h disk


o e e e e , e

should r c iv coating f g as (lard h avy i l )


e e e a o re e or e o

b for applying t h burnish r A v ry strong solution


e e e e . e

Of soap m b us d inst d f Oil Th position of t h


av e e ea o . e e

w orkman d t h m nn r f holding t h tool may b


an e a e o e e

s in F i g 1 7 3 It ill b notic d that t h pin in t h


een . . w e e e e

tool st s rv s as fulcrum for t h tool hich must


re e e a e ,
w

b brought
e ith consid r bl pr ssur g inst t h sur
w e a e e e a a e
H OME ME CHA N IC S F OR A MAT E UR S 1 65

fac e o f disk This pin is mov d for rd f om tim


the . e wa r e

to tim th o k dv nc s Th mov m nt f t h
e as e w r a a e . e e e o e

tool m y b s n in F igs 1 7 9 d 1 8 0 Th sh p t k n
a e ee . an . e a e a e

by t h m t l in front of t h tool ill lso b s n In


e e a e w a e ee .

sw m g g t h tool to
in rd t h form it is mov d in t h
e wa e e e

F IG . 1 86 . B a ll

F IG V . 1 85 . F IG ase . . 1 87 . Pit c h e r .

di ction f t h arro as sho w n in F ig 1 7 9 d it is


re o e w .
,
an

car i d back sho n in F ig 1 8 0 This l st op ration


r e as w . . a e

is v ry ss ntial t t h prop r fitting f t h mould d


e e e o e e o e ,
an

it also thick ns t h m tal T much should t b e e e . OO no e

a tt mpt d t a tim A succ ssion Of quick mov m nts


e e a e . e e e ,

as indicat d in F igs 1 7 9 d 1 8 0 und


e mod r t . an ,
er a e a e

pr ssur is much b tt r th n t d gr at d l f
e e e e a o o a e ea o e xe

cu ti at a singl st ok S hould t h m t l t nd t
on e r e . e e a e o
1 66 H OM E ME CHA N IC S F OR A MAT E UR S
vib t buckl , pi c f ood m y b ppli d t t h
ra e or e a e e O w a e a e o e

b ck ith t h l ft h nd sho n i F i g 1 7 8
a w e e a ,
as w n . .

T h m thod Of spinning
e e cup pot ithout form a or w a

i illustrat d in F ig 1 8 1
s H t h m t l is support d
e . . e re e e a e

by a plain cylindrical mand l and is first spun into re


,

F IG C R . 1 88 . F IG
a rd V e c e i ve r . . 1 89 . as e .

t h fo m indicat d by t h dott d lin s


e r d th n bring
e e e e ,
an e

i g th
n burnish r on t h r turn strok only t t h
e e e e e o e

should hich forms t h l rg p t f t h


er w e a er ar .
o e ve s

se l . F sm ll o k on t h foot l th t h h ndl s
or a w r e a e e a e

Of t h tools n d t b
e long r p s nt d
ee no e as as e re e e ,

in F i g 1 73 Th l ngth commonly mploy d for ood


. . e e e e w

turning tools ill ns r w a we .

T spin
o ring a mandr l lik that sho in Fi g
a , e e wn .
H O ME ME CHA N I C S F OR A MAT E UR S 1 67

ill b qui d A pl in fl t ing pl c d b t n


w e re re . a a r a e e wee

t h should s Of t h
e m nd l is p ss d upon by t h
er e a re re e e

roll r s n bov t h m ndr l until t h ring ssum s


e ee a e e a e e a e

t h d sir d fo m
e e N pkin rings
e m d in this y
r . a a re a e wa .

F IG . 1 90 . B as e .

F IG V . 1 91 . a se .

F i g 1 8 3 sho s
. conc v r fl ctor F ig 1 8 4 r pr s nts
w a a e e e . . e e e

a simpl cup form d of t pi c s F ig 1 8 5 r pr s nts


e e wo e e . . e e e

a small vas mad of thr pi c s t h sm ll r d Of


e e ee e e e a e en

t h upp conic l pa t and t h upp r portion f t h '

e e r or a r e e o e
1 68 H OME ME CH AN IC S F OR A MAT E UR S
ba s pi c b ing sold d in sph rical conn cti g
e e e e e re a e e n

pi c Th t h lv s Of t h ball F ig 1 8 6
e e . e mad wo a e e ,
.
,
a re e

upon t h sam form Th dg s e bvld d l e . e e e a re e e e an so

d d tog th r Th pitch r F ig 1 8 7 i m d f fi
e re e e . e e ,
.
,
s a e o ve

spun pi c s a short cas t d turn d pi c tha t unit


e e ,
an e e e es

it t its b so d h ndl mad f squar ir Th


a e ,
an a a e e o e w e . e

card r c iv r F ig 1 8 8 has spu top and bas and


e e e ,
.
,
a n e ,

a cas t standa d Th vas F ig 1 8 9 consists f four r . e e ,


.
,
o

spun pi c s d thr l gs Of squar ir uniting t h


e e an ee e e w e ,
e

body ith t h bas F ig 1 9 0 sho s a bas f mag


w e e . . w e or a

n tic n dl or o t h r small appar tus F ig 1 9 1 p


e ee e e a . . re re

s nts vas compos d f s v n spun pi c s and t w


e a e e o e e e e o

h ndl s of squar ir M or compl x x ampl s f


a e e w e . e e e e o

w ork don by t h proc ss f spinning might b f


e e e O . e ur

n i h d s Th on s giv n
e . undoubt dly fi i t t e e e a re e su c en o

enabl t h mat ur to g t an id a f t h ndl ss vari ty


e e a e e e o e e e e

of articl s tha t may b mad by this simpl d asily


e e e e an e

acquir d art e .
P AR T I V .

M ODE L E N GI N E S AN D BOI LE R S

A H O M E M A DE S T E A M E N G I N E -

S TE A M E N G I NE ar fully mad is pi c c e e a e e

Of m ch nism t b proud f no m tt e a o e o ,
a er

ha t its p rticula d sig m y b A


w a r e n a e .

doubl acti g ngin f good proportio e -


n e e o n ,

w ith a b or d cylind r and forg d crank and cr nk


e e e a

sh ft and oth r parts mad in k ping is f


a , e e ee , ,
o

cou s t h b tt r form of st am ngin t mak but


r e ,
e e e e e e o e , ,

as we pr suming th t t v y mat ur h t h
a re e a no e er a e as e

f ciliti f building such


a es ngi n d scription of
or an e e ,
a e

a simpl singl acting ngin hich could b m d by


e e -
e e w e a e

an y boy h ndy ith tools is giv n


a It b mad ith
w e . c an e e w

an ordin ry light foot l th a bo ing is r quir d a e ,


as n o r e e ,

nor is th r y tu ning to b don th t do s t com


e e an r e e a e n o e

w ithin t h rang f such a l th e e o a e .

A vi Of t h ngin and t h boil r and ngin i


ew e e e e e e e s

giv n and also a s ctional vi sho ing t h constru


e ,
e ew w e e

tion f t h valv and valv op rating cam and t h


o e e e -
e ,
e

st am p ss g s in t h bas
e a a e e e .

Th cylind r consists Of a pi c A Of m ndr l dr


e e n e e , ,
a e -
aw

st l tubing ( hich n ds no boring ) 2 inch s long


ee w ee
1
7, e

an d 5 inch int rn l di m t r Th thickn ss f t h


e a a e e . e e O e

m tal forming t h tub is inch This pi c f tu b


e e e Ts

:
. e e o

ing is fitt d to boss bout 4 inch high fo m d


e a ,
(
1, a ,
r e

b ass block n a This block is 1 9


,

on th e r d ,
e r on e en .
,

inch s long and inch thick and i provid d ith


e ,
s e w
lugs f r iving scr s by hich it is att ch d t
or ec e ew , w a e o

t h b as pl t
e I this block
e fo m d t h st m
a e . n a re r e e ea

[ 1 69 ]
1 70 H O ME ME CHA N IC S F OR .
A MAT E UR S
p ss g s 1
a a d v lv chamb r
e This hol drill d
,
1 O, an a e e . e e

f om t h f ont b ck d d fo ming t h p ss g 1
r e r a w ar an r e a a e ,
1 ,

c iv s t h st m supply pip B A hol is drill d


re e e e ea e ,
. e e

f om t h r r d f t h block for rd to poin t


r e ea en o e wa a

a bout opposit t h c nt r of t h cylind forming ith e e e e e e r, w

t h hol e I t h st m duct d N ar t h r ar d f
e ,
(, e ea ,
0 . e e e en O

t h block is drill d a n inch hol


e from b n th hich e e ,
e ea , w

fo ms t h v lv s t just b d t h p ss g 1 A
r e a e ea ,
0 , e von e a a e ,
1 .

inch hol is st t d t t h v lv s t
3
1 g d con
e ar e a e a e ea , 6, an

tinn d t t h top f t h block This sm ll r hol is


e o e o e . a e e

count r bor d from t h top ith


e -
i nch drill l av
e e w a “ 5
1 3

,
e

ing t h v lv ch mb r Th count r bor d por t ion of


e a e a e . e e -
e

this hol r c iv s t h plug f hich is bor d l gi t d i


e e e e e , ,
w e on u

nally to r c iv t h v lv st m 9 f t h conic l valv


e e e e a e e ,
1
,
o e a e ,

c

Th. v lv st m is bout 3 } inch s long d is
e a e e a 3 e ,
an

provid d ith t h djust bl coll r 7 b t n hich


e w e a a e a ,
1 ,
e wee w

an d t h plug f is pl c d a spir l s pring


e hich t nd , ,
a e a w e s

t k p t h v lv normally clos d Th st m p
o ee e a e e . e ea as

sgs a de clos d ith scr plugs sho n


,
an O a re e w ew ,
as w .

T t h st l tub O hich forms t h cylind r is fitt d a


e ee e w e e e

piston of c st iron It is bout 1 4 inch s lon g d is a . a , e an

p ck d b t h st m
a e t contain d in t h groov
v e e a or w a e r e e es

i t h piston
n Th upp r
e d f t h piston is slott d . e e en o e e

t c iv t h lo r d of t h conn cting rod hich


o re e e e we en e e ,
w

is pivot d th in upon {t inch pin passing th ough


e e re a -
r

th piston d lo
e d f th conn cting rod an wer e n o e e ,
as

sho n in dott d lin s in t h s ction l vi


w e e e e a ew .

Th br ss block hich supports t h cylind r h


e a w e e as

lug on opposit sid s c iving scr


s hich pas e e re e ews w s

th ough th m into t h b s pl t This plat is 4


r e e a e a e . e

inch s id 5 inch s long and 3 inch thick At t h


e w e ,
e . e

r f t h v lv ch mb r is
e ar o post form d Of a inch
e a e a e a e -

squ br ss d 4 g inch s long s cur d to t h bas


a re a ro e ,
e e e e
H OM E ME CHA N IC S F OR A MAT E UR S 1 71

pl t a e bv scr p ssing up d through t h plat


a e w a w ar e e

into th d of t h post
e en A simil r post is pl c d n r
e . a a e ea

the r r d of t h b s pl t Th nds f t h posts


ea en e a e a e . e e O e

a re squar d in t h lath Both posts bor d trans


e e e . a re e

F IG . 1 92 . S i m ple S te am E n g i n e .

ve rs e n r t h top t r c iv t h sh f t hich i 4
ly ea e o e e e e a , w s

inch in di m t r d 5 inch s long Th sp c b


a e e an e . e a e e

t n t h posts is 2 inch s d t h dist nc b t n


wee e e ,
an e a e e w ee

th s h aft d b s pl t is 3 5 inch s O t h sh ft
e an a e a e e . n e a ,

b t n t h posts is pl c d t h i on fl h l hich in
e wee e ,
a e e r v w -
ee ,
w
1 72 H OME ME CHA N IC S F OR A MAT E UR S
the pr s nt c s consists of ld valv h l 4 4 inch
e e a e an o e w ee e s

in di m t r bush d to fit t h sh ft d f st n d it h
a e e ,
e e a an a e e w

a se t scr e w .

Th d f t h shaf t
e en hich proj cts b yond t h post
o e w e e e

ov r t h cylind r c ri s
e e inch crank on hich is e ar e a
i
T
-
w

pl c d a conn cting rod This d m sur s 1 3 inch s


a

a e e . ro ea e -
e

b t n t h c t rs Of t h hol for t h cr nk pin and


e wee e en e e es
-
e a

t h pin in t h piston
e e .

In t h sid of t h cylind r e d rill d thr einch e e a re e ee 7 1;


1

h ol s in a hori z ontal lin


e d clos tog th r t form e ,
an e e e o

th xh us t port Of t h ngin hich is ntir ly


e e a e e e , w .
e e un

cov r d b y t h p ston h n it is in t h position sho n


e e e i w e e w

in t h ngraving Th xhaust r mains op n for abou t


e e . e e e e

a quart r f t h r volution This p rt is l ft xpos d


e o e e . o e e e

for cl n ss but it may b cov r d by hollo ring


e ar e ,
.
e e e a w

w hich circl t h cylind r and r c iv s an xhaust


en es e e e e e e

pip e .

O th l ft shaft is plac d cam in hos bos


n e e .
e a , w e s

t h r ise circumf r nti l groov and upon t h upp r


e a e e a e ,
e e

en d f t h valv st m is plac d a fork t h upp r


o e d e e e , e e en s

o f hich slid in t h groov in t h boss f t h cam


w eA e e e o e .

stu d in rt d i t h fork has upon it roll r hich


se e n e a e w

rolls t h high r part Of t h cam and op ns t h valv


on e e e e e e

at t h prop r instant Th s cam op ns t h v lv just


e e . i e e a e

b for t h piston ch s t h lo r limit Of its s trok


e e e re a e e we e ,

and allo s t h valv to clos just b for t h xhaust i


w e e e e e e e s

op n d by t h pisto
e e e n .

Th boil r f this n g in consists Of


e e copp r fl o t t
o e e a e a o

b found in t h mark t mad by


e l t l ti d e e ,
e an e ec ro v c e

posit f copp S uch fl o t fo ms a s aml ss boil r


O er . a a r .
e e e

cap bl f w ithstandin g g t pr ssur say 1 00


a e o a re a e e ,

pounds Th boil is mount d in tripod mad Of


. e er e a e

band iron d is fu nish d ith saf ty valv 4 inch an r e w a .


e e
H OME ME CHA N IC S F OR A MAT E UR S 1 7 3
in di m t t h l v r of hich is bout 2 inch s long
a e e r, e e e w a e ,

an d g du t d dra ight d so th t it ill blo ff t


a e an we e a w w O a

3 5 pounds thus insuring p f ct s f ty


, (T h ordina y er e a e . e r

Copp r flo t is not r comm nd d ) A b ss st m pip


e a .
e e e . ra ea e ,

inch int rn l di m t r is scr d into t h s f ty


e a a e e ,
ewe e a e

F IG . 1 93 . S i m p le S t e am En gin e .

v lv c sing b lo t h v lv t d h t its d
a e a e w e a e sa ,
an as a en a

mini tu ngl v lv hich is conn ct d to t h ngin


a re a e a e w e e e e e

by t h inclin d pip e d by lbo d nippl


e hich e ,
an e w an e w

ext nds into t h b s As t h ngl v lv is t oubl


e e a e . e a e a e a r e

som pi c of o k
e o din y stop cock is
e e m w r ,
an r ar re c o
1 74 H OME ME CHA N IC S F OR A MAT E UR S
m nd d in its st ad It should b plac d in t h i
e e e . e e e n

cli d pipne e .

Th b st burn r f this boil r is


e e Arg nd g e or e an a as

Buns n burn r lik that sho n Of cou s


e alcohole e w . r e an

l m p w ill ans r but it is not s f


a th gas we ,
as a e as e

bu n r r e .

F IG V . 1 94 . S e c t i on a l ie w of E n gin e .

Both ngin d boil r hould b mount d on


e e an e S e e a

suit bl b s boa d
a e a e r .

Th ngin is c p bl of m king thous nd


e e e a a e a a a or

t lv hu nd d r volutions p minut I t must b


we e re e er e . e

we ll balanc d for this sp d e ee .


H O ME ME CHA N IC S F OR A MAT E UR S 1 75

boil is fill d h n cold through t h s f ty


Th e er e w e e a e

v lv op ning by m ns of funn l h ving slim cor


a e e ea a e a a

rugat d tub Th boil r should b about t thirds


e e . e e e wo -

full f at r at t h st rto w e e a .

It is obvious a l rg ngin e could b m d on t h a er e e a e e

s m principl ; but t h front suppor t f t h sh ft


a e -
e e or e a

should b m d A sh p d and plac d n xt to t h


e a e -
a e e e e

c nk d t h m should b pl c d b t n t h sup
ra ,
an e ca e a e e wee e

port and t h fly h l ; t h sh f t suppo t ould th e -


w ee e a r w en

ext nd ov r t h cylind r bas


e e e e -
e .

A F E WAY TO R UN A S M A LL E N G I N E
A S

Almost v ry youth t som tim in his lif h e e a e e e as

cov t d st m ngin
e e som oth r motor h ving
a ea e e ,
or e e a

e n rgy d ability t mov f its lf d t imp rt m


e an o e o e an o a o

tion to oth r machin s but through f ar of fi from


e e ,
e re

t h lamp us d to g n rat st
e m nticip ting pos
e e e e ea ,
or a a

sibl xplosions h b n oblig d to for go t h pl sur


e e ,
as ee e e e ea e

o f b ing a b y ngin r and s k amus m n t in oth r


e o e ee ,
ee e e e

dir ctions E v ry b y
e a st am n gin sinc
. e o c an ow n e e e ,
e

on e can b purch s d f 5 0 c nts $ 1 $2 mor and


e a e or e , ,
or e ,

th n g in
e b e ith s f ty by m ans Of com
e c an e ru n w a e e

p ss d i Any ngi th t ill run by st am ill


re e a r . e ne a w e w
run qu lly ll ith compr ss d i
e a we w e e a r .

But h is t h compr ss d i to b furnish d d


ow e e e a r e e an

sto d f re Th r v y f famili s ithout


or u s e ? e e a re er ew e w

bicycl s and v ry bicycl r quir s a pump f i


e ,
e e e e e or n

fl t i g t h tir ; h y not
a n th s m pump t m
e e w use e a e o co

pr ss i for ngin Th boil r constitut a sm ll


e a r an e e ? e e es a

r s rvoi
e d an uxili ry r s voir m y b conn ct d
e r, a n a a e er a e e e

w ith t h boil by m ns of sm ll ubb tub Th


e er ea a a r er e . e

auxili y r s rvoir m y consist of pi c of strong


ar e e a a e e
1 76 H OME ME CHA N IC S F OR A MAT E UR S
3 inch galvani z d iron l ad r w ith caps sold d t h
-
e e e ,
e re on e

e nds ith a small tub ins rt d at any conv ni n t


,
w e e e e e

point t c iv a bicycl valv and anoth r small


o re e e e e ,
e

tub to r c iv t h pi c Of small rubb tubing w hich


e e e e e e e er

forms t h conn ction b t th e r s rvoir d t h e e ween e e e an e

e ngin t h boil r b longing t


e or th ngin e e e o e e e .

This boil r d r s rvoir w h n pump d up as muc h


e an e e e e

as possibl by ordinary x rtion ill run t h n g in


e e e , w e e e

w hil driving t h boat for about 1 5 minut s Th c p


e e e . e a s

to t h r s rvoir m ntion d
e e mad conical so tha t
e e e a re e

t h r s rvoir may b dra n in t h


e e e at r ft r t h bo t e w e w e a e e a ,

t h conn cting rubb r tub forming t h ha w s r for t


e e e e e e ow

i g t h r s rvoir
n e e e .

If it is d sir d t run a stationary ngin w ith m


e e o e e co

pr ss d i t h r s rvoir m y consist f a tin can A


e e a r, e e e a O .

1 gallon varnish can


-
ns rs v ry ll but it b a we e we , c an e

forc d t of shap and v n xplod d unl ss it is


e ou e e e e e e en

cas d i strong ood b fi tting it clos ly and p t


e n a w en ox e u

tog th r w ith scr w s


e e e .

A M I N I A T U R E CALO R I C E N GI N E
Th hot air ng n e t a v ry r c nt inv tio A e i e IS no .
e e e en n .

numb r f ngin s f this cla s f d i fi t siz w r


e o e e o s ,
o e re n es, e e

d vis d d us d i t h arly part f t h pr s nt


e e an e n e e o e e e cen

tury and in t h latt r part f t h l st c n t ury th r


, e e o e a e e e

we r in xist nc ngin s co struct d t b op rat d by


e e e e e e n e o e e e

th xp nsion f air
e e a o .

N othing i t h w y f a motor asid from a w ind


n e a o e

mill at r Wh l can b mor simpl than this and


,

or w e ee e e e
,

it is a pity that it is t capabl f mor g n ral p


‘ ,

n o e o e e e a

plic tion Motors of this kind hav b n us d t som


a .
e ee e o e
e xt n t f driving light machin ry d th y hav b
e or e an e e een
l rg ly mploy d in pumping t
,

a e e e wa er .
H O ME ME CHA N IC S F OR A MAT E U R S 1 77

it r c ntly c loric ngin s h v b n m d in t h


Qu e e e a e e a e ee a e e

form Of a toy illustr t d in t h follo ing g


,
as a e e w en ra v

ing In t h motor h r sho n t h air contain d in


. e e e w e e

th xp nsion cylind r is lt n t ly h at d and cool d


e e a e a e r a e e e e ,

an d no fr sh i is introduc d
e a r This ction is so pid e . a ra

F IG . 1 95 . S m a ll C a lori c E n gin e .
1 78 H OME ME CHA N IC S F OR A MAT E UR S
in sm ll ngin th t t h cr k sh ft can m k 6 00
a a e e a e an a a e or

7 00 volutions minut By x mining t h s ction l


re a e . e a e e a

vi s (2 3 d 4 F ig 1 9 6 ) a good id Of t h constru
ew ,
an ,
. ea e e

tion d op r tion of t h motor m y b Obtain d In


an e a e a e e .

F IG . 1 96 . S e c t i on a l V iews Of S m a ll C a lori c E n gin e .

bri f t h l rg r d long of t h t cylind rs (t h


e ,
e a e an er e wo e e

exp nsion cylind r ) cont ins long hollo piston


a e a a ,
w

c ll d t h transf piston hich fits t h li d v y


a e e

er

w e cv n er er

loos ly To this piston is tt ch d rod xt nding


e . a a e a e e

through a clos fitting sl v in t h top f t h cylind


e ee e e o e er
,
H OME ME CHA N IC S F OR A MAT E UR S 1 79

the p iston d b ing p ovid d ith conn cting rod ro e r e w a e

fitt d to t h c nk t t h middl of t h sh ft Th p
e e ra a e e e a . e u

p er p t f t h xp
ar nsion l i dO is fu nish d ith
e e a c v n er r e w a

w id fl ng fo ming p hich fits ov r t h sh t iron


e a e r a ca w e e ee

fi re box d to t h t p f t h xp nsion cylind


,
an e o o e e a e r a re

s cur d t h st ndards in hich is journ l d t h cran k


e e e a w a e e

sh ft a .

To t h fl ng is attach d t h po r c ylind r hich


e a e e e we e ,
w

is sho t d sm ll r in di m t
r e r an than t h xp nsion a e a e er e e a

cylind r This cylind r is p o id d ith piston to


e . e r v e w a

w hich is pivot lly conn ct d t h lo r d Of conn ct a e e e we en a e

ing d t h upp r d of hich c iv


ro ,
e cr nk pin e en w re e es a a

proj cting f om e f t h fly h ls t right ngl s to


r on e O e w ee a a e

t h tr nsf r piston cr nk
e a A hol bor d in t h fl g
e a . e e e an e

conn cts t h xp nsion cylind r d t h bottom Of t h


e e e a e an e e

po r c ylind
we sho n in N 2 F ig 1 9 6 d t h e r, a s w O .
,
.
,
an e

out d of t h hol is stopp d by scr


er en plug hich e e e ew w

c an b mov d for cl ning t h hol should it b com


e re e ea e e ,
e e

stopp d by oil or oth r is


e e w e .

An lcohol l mp is p ovid d for h ting t h p


a a r e ea e ex an

sion li d it b ing pl c d in posit i on to h t t h


c v n e r, e a e ea e

lo r d f t h cylind r sho n in t h l g r vi
we en o e e ,
as w e ar e e w .

Th t p f t h l mp is provid d
e o o ith h misph ic l
e a e w a e er a

c vity t t h bottom f hich is t h p rtur f fillin g


a ,
a e o w e a e e or .

Th stopp r consists Of m rbl dropp d into t h


e e a a e e e

h misph ric l c vity and s rving t h doubl purpos f


e e a a e e e e o

stopp r d s f ty v lv e an a e a e .

Th xpansion d po r cylind s cont in c rt in


e e an we er a a e a

a mount of i h ich is n v r ch ng d du ing t h p a r w e e a e r e o

e ra ti f th n g in xc pt by xp nsion d contr
on o e e e ,
e e e a an ae

tion H t h ving b n ppli d to t h lo r d of


. ea a ee a e e we en

th xp nsio li d t h ngin is start d by givin g


e e a n cv n e r, e e e e

t h crank sh ft
e t turns in t h dir ctio indi
a on e or wo e e n
1 80 H OME ME CHA N IC S F OR A MAT E UR S
c ate by t h arro s t h rims f t h fly h ls Th
d e w on e O e w ee . e

air t t h top f t h xpansion cylind r is tr nsf rr d


a e o e e e a e e

t t h lo
o r d Of t h cylind r by t h t nsf r piston
e we en e e e ra e

as it ris ; t t h sam tim t h p r piston d sc nds


es a e e e e ow e e e ,

and by this tim t h air is h at d in t h lo r part f e e e e e we O

th e xp nsion cylind r d b gins to xp nd Th


e a e an e e a . e

po r piston is in position t b push d up by t h air


we o e e e

pr ssur As t h po r piston r ch s t h upp r d


e e . e we ea e e e e n

of its strok t h transf piston d sc nds d t ansf rs


e ,
e er e e an r e

t h h at d air t t h upp r
e e e d of t h xpansion yli o e e en e e c n

d e r, h r it is cool d thus r ducing t h pr ssur d


w e e e ,
e e e e an

a llo ing t h po r piston t d sc nd g in This p


w e we o e e a a . o

e ra ti is r p t d at v ry strok It is almost i m p
on e ea e e e e . os

sibl to b li v that t h air can b h t d and cool d


e e e e e e ea e e

so r pidly a .

Th ffi ci ncy f t h motor can b


e e ncr s d by sur
e o e e I ea e

rounding t h upp portion f t h xp nsion cylind e er o e e a er

by a at r j ck t provid d ith
.
w e at r supply pip a e e w a w e e

a t th bottom and a discharg pip t t h top


e e e a e ,
as

sho n in N 5 F i g 1 9 6 and k ping continual fl


w O .
,
.
,
ee a ow

o f cool at r through t h jack t Wh n t h motor i


w e e e . e e s

us d for pum ping t h w at is forc d through t h


e ,
e er e e

jack t e

This littl motor is only a toy but it v ry compl t ly


e ,
e e e

ll t t
u s ra e s t h principl f f t h most succ ssful e e o on e o e e

h t i
o ngin s v r d vis d If t h r d r is m chan
a r e e e e e e . e ea e e

ica lly inclin d h may mak motor this pl n e , e e a on a on a

much larg r cal and it for driving machin ry


e s e ,
use e .

Th r can b
e e d oubt bout its succ ssful constru
e no a e e

t i on op r tion if it is m d irtight and t h b ar


or e a ,
a e a e e

ings d friction surf c s


an m d t run fr Th a e a re a e o ee . e

proportions m y b abou t t h sam as sho w n i t h a e e e n e

cut .
H OM E ME CHA NIC S F OR A MAT E UR S 1 81

T he dim nsions of t h moto from hich


e e r w th e vi s ew

w e re md follo s
a e a re a s w
:

I NC H E S

L ngth f xp nsion cyl nd


e O e a i er

Int rn l di m t r of xpansion cylind


e a a e e e er

L ngth f transf r piston


e O e .

Di m t f transf r piston
a e er o e

L ngth of po r cylind r
e we e

Di m t r f po
a e r cylind
e o we er

L ngth f c nks
e o ra .

Diam t r f fly h ls
e e o w ee

H ight Of fir box f om b s
e e r a e

I N E X P E N S IV E I VATE R M O T O R
AN

A simpl but ff ctiv e at r motor can b ve rv e e e w e e

m d by any
a e ccording t t h pl n h r sho n on e a o e a e e w ,

w ith littl troubl xp ns It m y b n c ssary t


e e or e e e . a e e e o

h v a f minut s ork don by a tinsmi t h Th


a e ew e

w e .
. e

m k r may d this if h und rst nds sold ring


a e o e e a e .

In a pin board 7 inch s squ r d 1 inch thick


e e a e an ,

mak a round hol 5 inch in di m t r by t h


e f e es a e e ,
e use o

a scroll in y oth conv ni n t


saw ,
T th
or an er e e w av . o e

sid s Of t h board fit t thin bo rds inch thic k


e e wo a ,

on e ith r sid In small h ol in t h c nt r f


on e e e . a .
e e e e o

e ach sid d iv a short pi c Of b ass tub Of bout 4


e r e e e r e a

i nch int rn l di m t r e d t th s tub s fit


a str ight a e e ,
an o e e e a a

st l ir so th t it ill volv fr ly This i is


ee w e a .
w re e ee . w re
t h shaft f t h motor
e h l It should b f su ffici nt
O e w ee . e o e

l ngth t proj ct inch b yond its b arings t r c iv


e o e an e e ,
o e e e

a sm ll pull y a e .

To t h c nt Of t h sh ft is sold r d a sh t brass
e e er e a e e .
ee

disk 3 inch s in diam t r so th t it ill run tru


e e e , a w e as
1 82 H OME ME CHA N I C S F OR A MAT E UR S
the sh ft r vo lv s and to t h disk is sold r d disk of
a e e ,
e e e a

b ss i g uz 3 0 m sh Th dg s f t h brass w ir
ra w re a e e . e e e O e e

gauz must t h l di s ould y b s d ov r d


e ,
as e a e w sa ,
e ewe e an

ov r ith a fi copp r ir to pr v nt it from r v ling


e w ne e w e ,
e e a e

w h n t h h l r volv s rapidly If t h orkman is


e e w ee e e . e w

an ad pt h m sold r a ring f brass ir say N


e e ay e O w e, O .

1 8 or N 2 0 to t h dg f t h w ir cloth
O .
,
e e e o e e .

F IG . 1 97 . M ot or D ri v i n g S e w in g Ma c h i n e .

simpl st
Th e t s cur a nozzl for t h h l is
e w av o e e e e w ee

t b y ch ap sm ll Oil
o u having long nozzl ith
a e ,
a -
c an a e , w
an Op ning i t h sm ll r d of bout t inch Th s
e n e a e en a i
:

. i

nozzl is ins rt d into t h dg Of t h ood n h l


e e e e e e e w e w ee

c s as sho n d its sm ll r d is b nt so th t it
a e , w ,
an a e en e a

fo ms a small ngl i t h t h h l w ith t h point f


r a e w e w ee , e o

t h nozzl n r t h ir cloth possibl ithout


$

e e as ea e w e as e w

touching T caus t h h l thus mad t k p a n


. o e e w ee e o ee ce
1 84 H OME ME CHA N IC S F OR A MAT E UR S
found di fficul t t s cur p ffi in bulk pound f o e e a ra ne ,
a o

p f
a rafi c ndl s ill
ne furnish nough for athis purpos e w e e .

Th inflammabl natur of p
e ffi should b k pt in e e a ra ne e e

mind and a cov r should b provid d f t h v ss l in


,
e e e or e e e

w hich it is m lt d so th t it may instantly b t i


.
e e ,
a e ex n

g i h
u s d by teh cov r should it b com ignit d Th e e e e e . e

m tal us d in t h construction f this h l should b


e e e o w ee e

o f b ass r xc pting t h h ft Th scr s ith w hich


,
e e e S a . e ew w

t h c sing is put tog th r sh ould b br ss


e a Th t p Of e e e a . e o

t h Oil can is cut ff to form


e -
p t Of t h coupling for O a ar e

r c iving t h rubb r pip l ading from t h w sh bo w l


e e e e e e e a -

fauc t to t h moto
e e r .

- fi

F IG D m . zz 1 99 . i a g ra S h ow i n g P os i t i on of No le .

T p v nt t h ch cking Of t h
O re ood n p ts f t h
e e e e w e ar o e

m otor t h p ts should b arr ng d


,
ith t h grain
e ar e a e w e

lying in t h sam dir ction e e e .

With su ffici nt at r p ssur this motor ill m k e w e re e ,


w a e

from t r volutions p minut With o e er e . a

v y fl xibl cord b lt l ath r sho string f


er e e e —
a e e e ,
or ex

ampl i t may b mad to d iv light s ing machin


e —
e e r e a ew e ,

fan ,
any oth r machin r quiring sm ll moun t
or e e e a a a .

of po r we

If mor po r is r quir d th n can b s cur d by


e we
:

e e a e e e on e

wa et r j t ddition l nozzl s m y b dist ibut d roun d


e , a a e a e r e a

th e h l mor h ls m y b pl c d on t h s m
w ee ,
or e w ee a e a e e a e
H OME ME CHA NIC S F OR A MAT E UR S '

1 85

sh ft b ut nothing ill b gain d unl ss t h


a .
t w e e e e wa er

pr ssu is m int in d This p ssu should b f om


e re a a e . re re e r

2
5 to 4 0 pounds p squ r inch er a e .

In small hi gh sp d motor f t h cl s h d
a -
ee o e a s e re e

sc ib d t h full po r is r liz d only h n it is p


r e ,
e we ea e w e ro

vid d ith a v ry sm ll pull y conn ct d by a v y


e w e a e e e er

fl xibl b lt w ith a larg pull y on t h m chin to b


e e e e e e a e e

driv n e .

It is Obvious a corrosiv m t llic c s ould b n on -


e e a a e w e

b tt r th n ood n
e e d t h m tal
a is dvis d
a w e on e ,
an e e on e a e

w h n t h build r h conv ni nc s f making c ing


e e e as e e e or a as

of that ki d n .
P AR T V .

M E T E O R O L O G Y

L F R E CO R D I N G I N S T R U M E N T S
SE

F th s instrum nts r const uct d


e e tha t e we e r e SO

ch ould p oduc a p m n n t co d Of
ea w r e er a e re r

its mov m nts it ould c t inly add to e e ,


w er a

th ir us fuln ss as ll
e th ir conv ni nc
e e we as e e e e

b t it i
u thought b st to confin t h construction
s e e e

to th s simpl forms f pp r tus t usting to


e e e o a a a ,
r

t h ing nuity of t h r
e e d r to pply clock m ch nism e ea e a e a

for k ping t h r co ds O ight d clock could b


ee e e r . ne e -
av e

mad to do duty f all t h instrum nts It cou ld b


e or e e .
.
e

g r d to a d rum so th t it ould m k
ea e r volution a .
w a e on e e

in d y
on e in ak d ch instrum nt could
,
or on e wee ,
an e a e

b m d to mark on
e a e pi c of p p r c r i d by t h a e e a e a r e e

d rum Th p p r. ould n d to b g du t d so th t
e a e w ee e ra a e a

th pe c i d
en b ch inst um nt
a rr e could b r dily v ea r e e ea

tr c d Th r should b divisions for d ys d hours


a e . e e e a an .

Th p by e hich t h r co
en d is m d is simply
w e e r a e a

sm ll gl ss tub bout 4 inc h in int n l di m t r


a a e a er a a e e ,

w ith t h d hich b rs upon t h p p r dr n t to


e en w ea e a e aw ou

a lmost c pill ry tub d cut ff d m d ound d


a a a e an O an a e r an

smooth by h ting in a g or lcohol fl m Th ink ea as a a e . e

us d in this p is drop f d i k mix d ith an


e e n a .
o re n e w

e qu l amount f glyc in This ink r m ins in t h


a O er e . e a e

n arro r d of t h tub d do s not v por t


we en e e an e e a a e .

ME T E O R O L O G Y
Th subj ct f m t orology h cl im d t h tt n
e e o e e as a e e a e

tion f m t g t O l ss xt nt doubtl ss sinc


en o a re a e r or e e e e e

[ 1 87 ]
1 88 H OME ME CHA N IC S F OR A MAT E UR S
t he th b gan to b inh bit d by hum n b ings Th
e ar e e a e a e . e

ph nom n f t h i must h v rly tt ct d tt n


e e a o e a r a e ea a ra e a e

tion d caus d t h obs rv rs t r son from caus to


an e e e e o ea e

e ff ct until th r
e c m g dually to b an und e e a e ra e er

st nding f arth i and at r not al ys corr ct


a O e ,
a r w e —
wa e

but in t h main pointing to t h pr s nt d v lopm nt


e e e e e e e

o f t h sc nce so that aft r t h l ps f many c nturi s


ie e ,
e e a e o e e ,

clos stud nt Of n t r is abl t xpl in various


.

th e e e a u e e o e a

ph nom na and to pr dic t ith mo


e e . l ss c rtainty e w re or e e

w hat ill happ n sp ci lly in t h imm diat futur


w e ,
e e a e e e e .

T b abl to pr d ict t h
O e ath r ith a littl mor
e e e we e w e e

c rtainty than t h ordin y


e th proph t can do

e ar

wea er e ,

t h stud nt should b in communic tion


e e ith t h G ov e a w e

e rn m t W th r Bur au so as t avail hims lf f


en .
ea e e ,
o e o

th Obs v tions of oth rs ; but v n ithout such


e er a e e e w

faciliti s th s m ny int r sting Obs vations m y


e as e e a e e er a

b e m d ith t h simpl pp r tus h r inaft r d


a e w e e a a a e e e e

scrib d d not s m b k pt f futur r f r nc


e ,
an e av e e or e e e e e .

This kind f obs rv tion is instructiv in s v ral O e a e e e

wa ys Th v ry t f m king fr qu nt obs rvations


. e e ac o a e e e

induc s a m thodic l h bit hich ill b v lu bl


e e a a w w e a a e

through lif and t h obs rvations eint r sting and


,
e e a re e e

inst r uctiv in th ms lv s B sid s all this t h r cord


e e e e . e e , e e

form d is lik ly t b valuabl f bot h pr s nt d


e e o e e or e e an

futur e us e .

I VH AT A R N E D BY T H E US E O F TH E
MA Y B E LE
ME T E O R O L O G I C A L I N S T R U M E N T S

Wh n find t h
e we th r van pointing to rd t h e wea e e wa e

we st look f cl r th
we d rul
or ea wea e r, an as a e we a re

no t dis ppoint d ; but


a h n t h v n indic t s th t t h
e w e e a e a e a e

w ind is blo ing from t h ast storm is xp ct d


w e e ,
a e e e .
H OME ME CHA N IC S F OR A MAT E UR S 1 89

I Vh e nit blo s from t h north cool ath r may b w e ,


we e e

look d f de h n it blo s from t h south it h dly


or, a n w e w e ,
ar

ev r f ils t b ing sultry d ys in summ r d th


e a o r a e an aw s

in int r w e .

Wh n t h ind b lo strong fro m any dir ction


e e w ws e ,

i it
c u r os is rous d as to t h pr ssur it is x rting
v a e e e e e e .

This m y b sc rt in d by obs rving t h ind pr s


a e a e a e e e w e

su g ug ; 1 5 pounds pr ssur sho s that t h ind is


re a e e e w e w
blo ing fift n mil p hour ; 44 pounds pr ssur p
w ee es er e e er

squ r foot r p r s nts v locity f thirty mil s p


a e e e e a e o e er

hou ; 1 8 pounds pr sur indic t s v locity Of sixty


r es e a e a e

mil s hou and 5 0 pounds pr sur is r gist r d


e an r, es e e e e

d u ing r torn do hundr d mil s


a hour In a on e e e an .

c lcul ting t h p ssur


a a indic t d by this g ug e re e as a e a e

it must b r m mb r d that t h bo rd hich O ff rs


.
e e e e e e a w e

r sist nc to t h ind h only a h lf squar foot


e a e: e w as a e

a re a .

v locity of t h ind is sho n by t h n mom t r


Th e e e w w e a e e e .

Wi nd is h d l notic bl h n it blo s a mil


ar v ea e w e w e an

hour I Vh it b lo s fi mil s hour it is a pl s


. en w ve e an ea

an t br z ; h n i t blo s t mi l s hour it is
ee e w e w en e an a

b isk br z ; h n it blo s t a t nty mil r t it is


r ee e w e w a we -
e a e

a sti ff br z ; t thi ty mil s it is high ind d t


ee e a r e a w ,
an a

forty mil s it is v ry high ind At ighty mil s i t


e .
a .
e w . e e

is hu rican and t hundr d mil s p hour it is


a r e ,
a a e e er

a tornado .

TH E W E AT H E R VA N E

Th th r v n h rdly n ds xpl nation t m k


e wea e a e a ee e a o a e

it und stood In t h top of stout pol is ins rt d


er . e a e e e

a i inch d hich is bluntly point d t its upp r


-
ro w e a e

en d O .this is pl c d v n consisti g f a dg
n a e a a e n O we e

sh p d pi c f ha d ood w ith a hol throu gh it


a e e e o r w e , a
1 90 H OME ME CHA N IC S F OR A MAT E UR S
pi c f hoop iron b ing f t d
e e o th hol d e as e n e ove r e e an

r sting on t h upp r d f t h blunt poi nt d d


e e e en o e -
e ro .

To Opposit sid s of t h dg s cur d pi c s e e e we e a re e e e e

of f inch bo rd 4 inch s id d 2 0 inch s long a e


:

w e an e .

Th s pi c s e l t into t h
e f c s f th
e edg so a re e e a e o e we e

FIG . 2 00 . W e ath e r V an e .

as to fo m continuous surf c s Th boards div g


r a e . e er e

so th t th ir f nds
a bout inch s p rt
e re e e a re a e a a .

This construction insur s st din ss e ea e .

Th thin d f th
e dg h an rro h d d m e n O e we e as a w -
ea e ar

p oj cting f om it to indic t t h dir ction of t h


r e r a e e e e

w ind In t h s i d s Of t h pol n ar t h upp r d


. e e e e ,
e e e en .

a re ins t d four { inch rods rr ng d t 9 0 d gr s


er e a a e a e ee

w ith ch Oth d in slots s


ea d in t h nds Of t h e r, a n aw e e e e

rods iv t d l tt r s hich indic t t h points Of


a re r e e e e w a e e

comp ss N S E d W Th s in conn ction ith


a ,
.
,
.
,
. an . e e ,
e w

th o h d d m nabl t h Obs rv r t t ll w hich


e a rr w -
ea e ar ,
e e e e e o e

wa y t h ind blo s e w w .

P R E S S UR E G A U G E I VI N D

Th const uction of
e ind pr ssur g ug is r a w e e a e as

s
i m pl th t f t h ordin
e ry
as indmill hich vary o e a w , w e e

bov kno s h to mak A ind van 6 inch s w id


w ow e . w e e e

and 24 i ch s long is mad of a g i ch bo d on t h


n e e i -
n ar ,
e
H OM E ME CHA N IC S F OR A MAT E UR S 1 91

e dg of hich is s cur d pi c f b nd iron hich p


e w e e a e e O a w ro

j t
ec ov tsh d f t h boerd bout inch
e e ns In t h o e ar a e . e

en d f t h bo rd
O ins rt d t sc
e y s for i
a a re e e wo re w e -
e re c e v

i g t h rod upon
n ehich t h v n s ings Th upp r w e a e w . e e

en d f t h rod is point d bluntly so th t t h pi c


O e f e ,
a e e e O

b nd i on hich r sts upon i t ll t h v n to s ing


a r w e a ow s e a e w

fr ly in any di ction
ee re .

Th middl portion of t h bo
e d is cut y f om t h
e e ar aw a r e

upp r dg t dmit f pl cing spring sc l for t h


e e e o a o a a a e e

m sur m nt f t h ind p ssur In t h upp


ea e e o e w re e . e er

e dg of t h bo rd t opposit nds of t h sc l notch


e e a a e e e a e -

a re ins t d ir scr y s t c iv t h ho izont l


er e w e ew e -
e o re e e e r a

w ood n rod hich c i s t h ind pr ss r board 8


e w a rr e e w -
e u e ,

by 9 inch s long d inch thick e an


1
4 .

Th bo rd is sti ff n d by
e cl t on t h b ck hich
a e e a ea e a ,
w

is bor d to c iv t h rod A sc hook is ins rt d


e re e e e . re w e e

in t h d and noth r is ins rt d in t h upp r dg


e ro ,
a e e e e e e e

FIG . 2 01 . Wi n d P re s s u re G a ug e .

of th e vn
c iving sp ctiv ly t h y d
a e for re e ,
re e e , e e e an

hook f t h sc l Th pring sc l is djust d so


o e a e . e S a e a e as

to hold t h thin bo d littl mor th n t h l ngth


e ar a e e a e e

of th slot in t h sp ing sc l
e y f om t h pivot e r -
a e aw a r e

of t h van h n t h ind is light nil I Vh t h


e e w e e w or . en e

w ind blo s t h v n k ps t h i str m n t h d d


w e a e ee e n u e ea e
1 92 H OME ME CHA N IC S F OR A MAT E UR S
to ard t h ind d t h sc l indic t s t h pr sur
w e w ,
an e a e a e e es e

on a half squar foot so th t t h ding must b e ,


a e re a e

multipli d by 2 t s cur cor ct p ssur e o e e a re re e .

Th d should b ins t d in a rigid pos t


e ro d must e er e an

b e xactly v rtical
e e .

Th amoun t of r in falling in giv n tim


e a a e e c an

b e sc rtain d app oxim t ly by placing y k ind f


a e e r a e an o

v ss l having par ll l sid s t f doo s in


e e op n a e e ou o r an e

plac h r it m y r c iv ll t h r in and th n
e w e e a e e e a e a ,
e

m asuring t h d pth f t h at r ft r t h r in by
e e e o e w e a e e a

m ns Of a sm ll stick plung d into it ; t h d pth


ea a e e e

b ing r gist r d by t h t portion Of t h stick This


e e e e e we .
e .

m thod ho
e v is crud d Op n to obj ctions
,
we e r, e an e e
:

som f t h at r ill spatt ov r som ill b lost


e o e w e w er e ,
e w e

by v poration and som w ill b displac d by t h


e a , e e e e

stick .

If t h Obs rv r is r lly in rn t h should m ak


e e e ea ea es e e ,

or hav mad a copp r v ss l lik t h


e sho n in e ,
. e e e e e on e w

th i llustration
e It is 4 inch s in diam t r d 6 . e e e an

inch high ith t h bottom t in 1 inch as to


es ,
w e se .
so

r c iv t h copp r tub hich is b n t t ic t right


e e e e e e , w e w e a

a gl s ith its inn r d ins rt d in t h r c ss d b t


n e ,
w e en e e e e e e o

t m
o d its out r
an d xt nd d up outsid t h v ss l e en e e e e e e e ,

and v n ith t h bottom t r c iv a i nch glass


e e w e o e e e -

tub hich is c m nt d th r in ith a c m nt consist


e ,
w e e e e e w e e

ing of hit l ad paint and litharg form d into a soft


w e e e e

putty .

Th gl ss tub is 7 inch s long d furnish s


e a e e ,
an e a

r dy m ns f asc rt ining t h d pth f t r in


ea ea o e a e e o wa e

th v ss l h n vi d in conn ction ith t h sc l


e e e w e ewe e w e a e

o f inch s att ch d t t h v ss le a e o e e e .

In t h t p of t h v ss l is ins rt d funn l 35 inch s


e o e e e e e a e e

long ith a cylind ic l portion t t h t p 2 inch s


,
w .
r a a e o e
H OME ME CHA N IC S F OR A MAT E UR S 1 93

de e p upp $

d lo r dg s Of t h m in v ss l
Th e e r an we e e e a e e

a re i d to giv th m igidity but t h cylindric l


w re e e r , e a

top of t h funn l is not ir d e e w e .

A ubb b nd m y b str tch d round t h funn l


r er a a e e e a e e

at t h junction of t h cylindric l
e d conic l po tions e a an a r

to p v n t ast by v por tion at this point T


re e w e e a a . O

F IG . 2 02 . R ain G a ug e .

in ur ccu cy t h opp r pip hich holds t h gl ss


s e a ra e C e e w e a

tub should b fill d it h t r b fo t h obs v


e e e w wa e e re e er a

tion b gins e .

“h t h g ug is us d in
7
en indy pl c it should
e a e e a w a e

b cl mp d to som fix d Obj ct by th sc s
e a e e e e re e re w en

g ging t h ir rim t t h b otto m of t h v ss l


a e w e a e e e e .
1 94 H OME ME CHA N IC S F OR A MAT E UR S
A ME TA LL I C T H E R MOME T E R .

A m rcuri l th rmom t r c lls f manipul tions


e a e e e a or a

w hich not ithin t h scop f t h m t u but


a re w e e o e a a e r, .

r qui t h skill d xp ri nc Of t h r gul r m nu


e re e an e e e e e e a a

f ctur r A m t lli th rmom t r ho v r is v ry


a e .

e a c e e e ,
we e ,
e

easily m d d s v s t h purpos fully


a e, an ll er e e e as w e as a

m rcurial th rmom t r It can b mad


e e s nsitiv e e . e e as e e

to t h variations of t mp ratur as m y b d sir d


e e e e a e e e .

It is m d by pl cing tog th r a strip f st l d


a e a e e o ee an

on e f br ss 6 inch s long 4 inch


o a id d inch e ,
w e an 3 9
1

thick Th nds f t h st ip
. tinn d for about 4
e e O e r s a re e

Of inch t ch d f th i adj c nt fac s and


an a ea en o e r a e e ,

th n put tog th r d h t d first t


e de d th n e an ea e a on e en an e

a t th oth r so t sold r th m to geth r t t h


e e ,
as o e e e a e

ends .

Th b ss strip is m d bout 4 inch long r th n


e ra a e a e a

th st l st ip d is b nt ov
e ee d p rfor t d t
r ,
an e e r an e a e o re

c ei silk th d
ve a ill b pr s ntly xpl in d C mre a as w e e e e a e . o

m ly on h n strips f st l d br ss
,
w e us d in o ee an a a re e a

compound bar th y riv t d at short int rv ls to,


e a re e e e a ,

k p th m f om buckling
ee eIn t h pr s nt cas t h
r . e e e e e

compound b is provid d ith a inding f soft ir ar e w w o w e

( N 3 0 )
O hich
. k ps t h strips clos
w tog th r To i ee e e e e . n

sur p rm n ncy t h bars drill d and riv t d ith


e e a e e a re e e e w

a singl riv t t ch d e e a ea en .

Th compound b e thus m d is ins rt d in a round ar a e e e

hol in t h middl f h rd ood block 2 4 inch s


e e e o a a w e

long d h ld th r by ordin ry ood sc


,
an e i e e an a w re w n

t d in t h
se r e d f t h block d cl mping t h
e d f
en t

o e an a e en o

th b e Th ood n block is s cur d to b s pi c


ar . e w e e e a a e e e ,

4 inch s squ r d 4 inch thick h ving att ch d to


e a e an ,
a a e

it back board 4 inch thick 4 inch s id


a d bout ,
e w e , an a
H OME ME CHA N IC S F OR A MAT E UR S 1 95

1 0 inch s high A ir n il about inch in diam t r


e . w e a 44
1
e e

and 1 4 inch s long i driv n th ough t h b ck ith its e s e r e a w

point d d p oj ting bout 1 4 inch s Th n il i


e en r ec a e . e a s

a bout 4 inch from t h upp fr d of t h compound e er ee en e

b ar A p p r roll is f m d p noth r n il
. a e or e u on a e a or a

pi c of ir a t ifl l rg r th n t h
e e w us d in t h
e r e a e a e on e e e

construction f t h th rmom t r Th strip f rit o e e e e . e o w


i g p p r us d for this roll r should b
n a e 1 inch id e e e w e

an d about 8 inch s long E nough f t h p p is ound e . o e a er w

to m k t h roll r 4 inch in diam t r Th pap r


a e e e e e . e e ,

e xc pt t h first l y r is p st d as it is roll d so th t
e e a e ,
a e .
e ,
a

i t forms a solid p p roll h n it is d y


. a er w e r .

This roll h n d y is transf rr d to t h n il pro ,


w e r ,
e e e a

j t
ec i g f om t h b
n ck pi c d r point r ind x e a e e ,
an a e ,
or e ,

a bout in c h s long is cut from thick iting pap r e wr e

an d glu d to t h d of t h roll
e Th n a silk thr d e e n e . e ea

i ti d in t h
s ey in t h fr d f t h compound e bar e e e ee en o e ,

an d p ss d ov r t h roll r on t h n il d ound
a e e e e e a ,
an w
thr tim s round t h roll d it h tt ch d to it
ee e a e ,
an as a a e a

small ight In t h p s nt c s this ight consists


we . e re e a e we

o f l d bull t plit half Op n ith a knif and


a ea e S e w .
e ,

clos d do n upon t h thr d by pli s or by h mm r


e w e ea er a e

ing With v y chang in t mp ratur t h compound


. e er e e e e e

b ar s ings as to caus a mov m nt f t h ind by


w ,
so e e e o e ex

t h pulling
e r l asing Of t h thr d and t h r ising or e e e ea e a

or lo ring f t h ight we o e we .

Th ind x should b pl c d in a v rtic l position


e e e a e e a

w h n t h t mp r tur is bout
e e th n t h inding
e e a e a e e w

o f th silk should b s p r t d a littl and sm ll


e e e a a e e ,
a a

d op Of mucil g should b pl c d on t h middl


r a e e a e e e c on

volution of t h thr d t t h top f t h roll r so e ea a e o e e , as

to c m nt it to t h roll r d pr v n t any chang Of


e e e e an e e e

a djustm nt e .
1 96 H OME ME CHA N IC S F OR A MAT E UR S
A s micircular pi c f bristol board about 6 inch
e e e o , es

in di m t r is t mpor rily support d b hind t h ind x


a e e ,
e a e e e e

by block glu d t t h b ck pi c Th bristol board


a e o e a e e . e

is t form t h th rmom t r scal d is fast n d t


o e e e e e an e e o

F IG . 203 . A Me t a lli c T h e rm om e t e r .

the block by t ck s oth r is so th t it a b or e w e , a c an e

mov d and ccu t ly pl c d A p ncil m rk is


e a ra e re a e . e a n ow

m d t h sc l t t h point of t h ind x hich indi


a e on e a e a e e e w

c t s t h t mp r tu
a e e sho n by m rcuri l th
e e a re as w a e a er

m m t
o at t h tim If it is
e er th m k th
e e . e ar on e new
H OME ME CHA N IC S F OR A MAT E UR S 1 97

sc l pr s nts this t mp tu
a e -
$

re d h n v th
e e e e ra re ,
an w e e er e

ind x points t this m k t h obs v kno s t h


e o ar e e r er w e

th rmom t r is
e e e

N th th mom t r is pl c d in r f ig tor
ow e er e e a e a e r e ra

a long ith a m rcu i l th rmom t r Th y l ft in


w e r a e e e . e a re e

t h r frig r tor for


e e hour and th n p ncil m rk
e a an , e a e a

is m d t t h point f t h ind x This ill p rh ps


a e a .
e O e e . w ,
e a ,

b e Th sp c b t n th s t m rks is divid d e a e e wee e e wo a e

i nto thirty v n sp c s r pr s nting as m ny d gr s e e a e ,


e e e a e ee ,

or it m y b divid d into fift n sp c s ch Of hich


a e e ee a e ,
e a w
w ill pr s nt reThi gr du t d sp c s rv s
e e s a a e a e e e as a

guid for constructing t h b l nc Of t h sc l If


e e a a e e a e .

2 sp c s us d t t such sp c s l id ff on t h
°
a e a re e ,
wen v a e a o e

l ft h nd sid f t h sc l Will xt nd t h scal to


e -
a e O e a e e e e e

z ro T nty mor such spac s ill xt nd t h sc l


e . we e e w e e e a e

to 4 0 b lo z ro hich is lo than y t mp r tur


°
e w e ,
w wer an e e a e

e xp i nc d in this clim t Th sp c b t n 4 0
er e e a e . e a e e wee
°

d 7 0 is al dy g duat d d t h sp c bov t h
°
an re a ra e ,
an e a e a e e

7 0 m rk is g duat d d scrib d for t h lo r d


°
a ra e as e e e we en

o f th sc l A s ch lin r p s nts
e a e1 0 ould . ea e e re e
°
w
b r pr s nt d by fi
e e lin s so th t t h fifth lin could
e e e ve e ,
a e e

b e xt nd d b d t h o h lin s f t h s k Of con
e e e e von e t er e or e a e

i
ve n e n c e in r ding F igu f om 0 pl c d p ea . re s r
°
a re a e o

p itos th long lin so


e to r ad e 30 es as e
°

d so in ordinary th rmom t r sc l
°
40 an on ,
as an e e e a e .

Th mat u r fin this t h m m t
e a much e r c an e e er o e e r as

as

h pl s
e H m if h d si pl c t h ntir d
ea es . e a v, e e re s , a e e e e e

vic i c s d co t h di l ith gl ss provid d


e n a a e an ve r e a w a a ,
e

h furnish s s v r l p rtu s t
e n bl t h air to i e e e a a e re o e a e e c r

culat d thus k p t h t mp tu t h s m th t
e an ee e e e ra re e a e as a

o f th xt n l i Th fr
e e d Of t h compound b
er a a r . e ee en e ar

m y h v a sp i g iv t d to it sho n in t h d
a e a r n r e e ,
as w e e

t h d Vi
ac d e djusting scr m y b ins t d in
ew ,
an an a ew a e er e
1 98 H O ME ME CHA N IC S F OR A MAT E UR S
the compound bar so to b ar g inst t h p ing as e a a e S r .

With this const uction t h silk thr ad m y b ti d in r ,


e e a e e

a hol in t h fr d f t h spring and t h d sir d


e e ee en o e ,
e e e

adjustm nt may b mad by turning t h scr w


e w y e e e e on e a

or t h oth e er .

By making t h compound bar long r diminishing e e ,


or

t h diam t r Of t h cylind r round


e ehich t h thr ad
e e e a w e e

e xt nds both t h s nsitiv n ss Of t h instrum nt


e ,
or ,
e e e e e e

may b gr atly incr as d e e e e .

I MPL E H Y G R O S CO P E S

N instrum nt is r quir d t indic t a


O p b e .
e e o a e su e ra un

d anc f humidity in t h air


e o E v ryon k no s t h dis e . e e w e

comfort f a moist hot day in t h summ r w ithout


s o .

,
e e

re quiring a hygroscop S till to sci ntifically


.
e .
, on e e

inclin d it is som satisfaction to kno t h hygrom tric


e e w e e

stat f t h air and t compar


e o day w ith anoth r
e ,
o e on e e

Of t h me y e pr vious y ars
sa e a r or e e .

A v ry simpl hygroscop hich is accurat nough


e e e w e e

for all practic l purpos s is illustrat d b y t h g a e e e en ra v

ing Its construction


. sugg st d by a pan l mad w as e e e e

Of t pi c s Of ood glu d cross is t k p it straight


wo e e w e w e o ee


t h v ry b st arrang m nt
e e f t h grain f c using
e e e o e or a

it to ssum conc vo conv x form und r all condi


a e a .
a -
e e

tions Of t h atmosph xc pt that in hich i t


e e re e e w w as
glu d tog th r It h a bas bo rd 4 inch squar
e e e . as e a es e

and 4 inch thic k ith a bac k pi c 4 inch w id and


8 ,
w e e es e

1 3 in ch s high d 4 inch thick attach d to


e dg an ,
e on e e e .

N ar t h right hand dg
e f t h b s is s cur d
e block e e o e a e e e a

t hich is tt ch d a h y
o w p i strip mad aup f a e g
ros c 0 c e O

a longitudin l pi c of y lastic ood (such as w hit


a e e an e w e

v d ) 1 2 inch s long 1 inch


VO O id d in h thick e ,
w e an

re e ,
H O ME ME CHA N IC S F OR A MAT E UR S 1 99

and a transv rs pi c of hit ood of t h s m thick


.
e e e e w e w e a e

n ss 1 inch long d 1 2 inch s id c r fully glu d to


e an e w e ,
a e e

it so that t h gr in Of
,
st ip is t righ t ngl s to
e a on e r a a e

th t f t h oth r Th s strips f ood should b ll


a o e e . e e O w e we

F IG . F IG 20 4 . H yg ros c op e . . 2 05 . H yg ros c op e S t ri p .

s son d This compound stri p is s cur d t t h small


ea e . e e o e

block t h b s f t h inst um nt d pi c of pl in
on e a e o e r e ,
an a e e a

c rdbo rd is attach d by t tacks t t h ood n b ck


a a e wo o e w e a

at t h c nt r of t h bo rd l aving t h
e e nds Of t h c rd
e e a ,
e e e e a

fr Th conc v sid f t h strip should b arr ng d


ee . e a e e o e e a e
20 0 H O ME ME CHA N IC S F OR A MAT E U R S
to fac t h l ft hand sid f t h instrum nt d short
e e e -
e o e e ,
an a

pi c f sm ll ir y N 2 4 a h adl s pin should


e e o a w e ,
sa o .
,
or e es

b ins rt d point out


e e rd in t h fre d Of t h strip wa e ee en e

t s rv
o e ind x e as a n e .

Th sc l is construct d by first placing t h i


e a e t e e n s ru

m nt und r a b ll gl ss ith s v r l pi c s f t
e e e a w e e a e e o we

blotting pap r n r but not touching t h strip Th e ea e . e

long n rro strip d ,


t ch ng its l ngth but is
a w oe s -
no a e e ,

b nte y or t h
on e oth r by t h s
wa lling shrink e e e we or

ing Of t h pi c hich is glu d cross is Th h yg


e e e w e w e . e ro

sc 0p i strip ill str


c ight n t or v n cu v in wt h a e ou e e r e e

opposit dir ction h n submitt d to t h influ nc f


e e w e e e e e O

moistur d aft r t h l ps of six


e ,
an ight hours e e a e or e

t h gl ss i r mov d and a p ncil m rk is m d


e a s th
e e e a a e on e

card t t h p i t Of t h ind x hich ill p


a e o n e e , w w re

r s nt 1 00 d gr s
e e th point f satu tion Th e ee ,
or e o ra . e

instrum nt is llo d to ssum t h norm l position


e a we a e e a

by drying it in t h op n i ft r h ich it is gain e e a r, a e w a

plac d und t h b ll gl ss ith dish f c lcium chlo


e er e e a w a o a

rid and llo d to m in fi or six hours Th l


e a we re a ve . e ca

c i m chlorid
u mov s t h moistur d caus s t h e re e e e an e e

cross grain d sid to shrink and thus curv t h strip


-
e e e e

consid rably It indicat s t h m ximum d


e . n ow e e a rvn e s s

of t h i and m rk is m d t t h point of t h ind x


e a r, a a a e a e e e ,

indic ting z ro Th spac s b t n z ro d s tura


a e . e e e wee e an a

tion should b divid d into t qu l spac s and


n ow e e en e a e ,

ea ch sp c m y b subdivid d into t spac s ch


a e a e e en e ,
ea

re pr s nting e d gr e on e e ee .

Th s lin s should b e e tl m d ith d ing


e e n ea v a e w a ra w

p en E v ry .t nth g du tion should


e b xt nd d e ra a e e e e a

littl d numb r d ; t h ntir sc l b ing numb r d


e an e e e e e a e e e e

f om 0 to 1 00 3 0 1 0 2 0 3 0 t
r ,
1 . a , , , , ,
e c .

This inst um nt is not int nd d to ccurat ly sho r e e e a e w


H OME ME CHA N IC S F OR A MAT E UR S 20 1

the x ct mount of moistur


e is t h c s ith t h
a a e ,
as e a e w e

mo l bo t hygrom t rs but t ffo d simpl


re e a ra e e e ,
o a r a e

m ans f sho ing t h v r varying stat Of t h i


e o w e e e -
e e a r .

BA R O ME T E R ME R CUR iI A L

Th variations f tmosph ric p s ur


e sho n o a e re s e a re w

by t h b rom t Th pr ssur f t h i in round


e a e er . e e e o e a r

numb rs is 1 5 pounds p squ r inch ; that is col


e er a e , a

u m f air 1 inch squ r


u o t h h ight f t h atmosph r a e ,
e e O e e e

( which is not positiv ly kno n ) ighs 1 5 pounds e w , we ,

an d ill bal nc column f t r 1 inch squ r and


w a e a o wa e a e

3 4 f t high or eecolumn f m cury 1 squ r inch in


,
a o er a e

ar a and 30 inch s high


e e .

A m rcurial b rom t r is h sho ne ccount of a e e e re w on a

facili y of construction d t h
t f its op r an e a c c u ra c v o e a

tion To m k t h simpl st fo m Of m rcuri l b rom


. a e e e r e a a

et trong gl ss tub littl mor th n 3 3 inch s


e r, a s a e a e e a e

long and about 4 inch int rn l di m t r is r quir d 1 , e a a e e e e .

It must b s l d at
.
d d l ft op n and con
e ea e on e en ,
an e e

tr ct d t 4 inch t t h oth This ork is r adily


a e o a e er . w e

don by a gl ss blo r Th op n d is fus d to


e a we . e e en e

r mov t h sharp dg s A sm ll glass bottl is pro


e e e e e . a e

v i d d t h body Of
e hich is about 1 inch int rn l di m
,
e w e a a

e t r d 1 4 inch s high Th n ck is short and


e an e . e e a

littl l rg r int n lly th n t h outsid f t h tub


e a e er a a e e o e e .

A board 4 inch thick 3 inch id d 3 9 inch s long ,


es w e an e

has a sh llo h lf round groov to c iv t h glass


a w a -
e re e e e

tub and t brass str ps xt nd ov r t h tub d


e , wo a e e e e e an

a re cl mp d to t h bo rd b m ns f scr s N r
a e e a v ea o ew . ea

th bottom f t h bo d hol is cut for t h gl ss


e o e ar a e e a

bottl cist rn as it is call d ; small sh lf is s cu d


e or e ,
e a e e re

by sc s to t h b ck bo rd v n ith t h lo r
re w e a a ,
e e w e we
202 H OME ME CHA N IC S F OR A MAT E UR S
sid ofe hol in t h bo rd A sm ll hol i m d
th e e e a . a e s a e

in the b ck bo d n t h t p to r c iv t h nail
a ar e ar e o e e e e or

scr ew upon hich t h instrum nt hangs


w e e .

FIG . 2 06 . S c a le an d I n di c a t or . F IG . 207 . M e rc u ri a l B a ro me t e r .

Ofcours ll t h parts ill b tri d in plac b for


e a e w e e e e e

att mpting to fill t h tub ith m rcury


e e e w e .

Th tub must b p rf ctly cl n d only dis


e e e e e ea ,
an re -

till d m rcury should b us d In t h bottom f t h


e e e e . e o e
H OM E ME CHA N IC S F OR A MAT E UR S 20 3

gl s bottl is pl c d l v r f pu b s x inch
a s e a e a a e O re ee wa 1 6
1

thick Th is m d smooth d l v l by m lting


. e w ax a e an e e e

it by g ntly h ting t h gl ss bottl ov


e lcoh ol ea e a e e r an a or

Buns n g fl m Wh n t h e is cold t h fill i ng


as a e . e e w ax e

of t h tub ith m rcury m y b proc d d ith Th


e e w e a e ee e w . e

t b
u d th
e m cu y anfirst m d by p ssin g e er r a re w ar e a

th m ov e lcohol g fl m ; th n m rcu y is
e r an a or as a e e e r

pou d into t h tub through sm ll p p funn l


re e e a a a er e .

Th tub should b fill d to ithin 4 inch f t h


e e e e w O e

en d ith m rc ry Th t h cl n dry for fing r is


w e u . en e ea ,
e e

h ld ov r t h op n d f t h tub d t h tub is
e e e e en o e e an e e

plac d in ho izont l position d tilt d


e a y d r a an e on e w a an

th n t h oth r to llo t h bubbl Of i to gath r


e e e ,
a w e e a r e

up much possibl f t h air contain d in t h tub


as as e O e e e e .

Th tub is th n plac d op n
e d upe d ntir ly fill d e e e en an e e e

w ith m rcu y It is th n inv rt d hil i t is k pt


e r . e e e w e e

clos d by t h fing r Th d f t h tub is pl c d b


e e e . e en o e e a e e

l w
o body f m rcury in a suitabl v ss l and a littl
a .
o e e e e e

Of t h m rcury is l t t so to produc p rti l


e e e ou as e a a a

v cuum at t h top Th n t h tub is clos d d ag in


a e . e e e e an a

turn d into ho izont l position d tilt d in


e a y r a an e on e wa

an d th n t h oth r d t t h sam tim turn d


e e e ,
an a e e e e or

roll d ov r so as to caus t h bubbl to g th r up y


e e e e e a e an

i th t m y r main
a r Th tub is gain inv rt d
a a d e . e e a e e an

fill d until it is ntir ly full f m rcury Th fing r


e ,
e e O e . e e

i
s a g in appli d and v cuum is produc d by allo
a e ,
a a e w

ing small mount f m rcury t sc p h n t h


a a o e o e a e ,
w e e

tub is v rtical as b for It i clos d and tilt d llo


e e e e . s e e ,
a w

ing t h bubbl to ag in g th r i This op ration is


e e a a e a r . e

re p tdt ea e thr tim s Th tub is fin lly i


w o or ee e . e e a n

v rt d d fill d ith m rcury so as t pr s nt


e e an e w e ,
o e e .
a

conv x surf c bov t h Op n d of t h tub Th


e a e a e e e en e e . e

gl ss bottl containing t h
a is pl c d ov r t h
e e w ax a e e e
2 0 4. H OME ME CH AN IC S F OR A MAT E UR S
op n e tub d pr ss d do n causing t h
en d Of the e an e e w ,
e

w ax t m k a good contact o a ith t h d f t h tub


e w e en o e e .

Th bottl is h ld fi mly in plac by t h fing r and


e e e r e e e ,

t h bottl
e d t h tub m y e an b inv rt d tog t h r e e a n ow e e e e e ,

an d aft r putting a littl m rcury in t h


e bottl t h e e e e ,
e

latt r may b pl c d
e t h sh lf pr p r d for it
e d a e on e e e a e ,
an

t h tub may b r is d
e e littl to cl r its op n
e a e a e ,
so a s ea e

en d from t h d t h tub is fast n d in pl c


e w a x, a n e e e e a e

by clamping it ith t h brass strips and scr s Mor w e ew . e

m rcury is add d t that in t h bottl so as t mak


e e o e e o e

th d pth about 4 inch bov t h lo r d f t h


e e a e e we en o e

tu b A qu ntity f cl n cot ton ool is pl c d in t h


e . a o ea w a e e

mouth f t h bottl around t h tub t xclud dust


o e e e e o e e ,

at t h s m tim to admit air fr ly Th barom t r


e a e e ee . e e e

is finish d ith t h xc ption f t h scal


n ow e w e e e O e e .

A cal of inch s 4 inch id and 4 inch s long i


S e e w e e s

l ida t in t h c nt r Of c rd 2 4 inch s id d
ou e e e a a e w e an

6 4 inch s long E ch inch is divid d into t nths


e . d a e e ,
an

t h divisional l in s f
e t h inch s and h lf inch s e or e e a e a re

e xt nd d b yond t h 4 inch limit Th b ginning f


e e e e . e e o

th sc l is numb r d 2 7 Th upp r d f t h first


e a e e e e e en o e

inch is numb r d 2 8 t h s co d inch is numb r d 2 9 e e , e e n e e ,

t h third inch 30 and t h


e fourth inch 3 1 Th sc l ,
e . e a e

i pl c d b hind t h tub and t h division lin corr


s a e e e e e e e

s p d i
on g ith t h lin
n at t hw top of t h m rcury in a e e e e e

st nd d barom t r is pl c d in t h s m position l
a ar e e a e e a e re

ativ t t h m e o and f st n d b sm ll tack


e e rc u rv, a e e v a s .

T nabl t h Obs rv r to m rk t h h i ght f t h l


O e e e e e a e e o e co

u m f m rcury so th t h m y comp
n o e t h pr s nt ,
a e a a re e e e

Obs rvation ith t h pr vious


e an indic tor is pro
w e e on e ,
a

v id d ehich consists of
,
w d support d by posts t a ro e a

t h d to t h
ac ebo rd d sho t s ction f spir l e a ,
an a r e o a

spring plac d t h d ith t h upp r xtr mity e on e ro , w e e e e


H OME ME CHA N IC S F OR A MAT E UR S 20 5

stra i ght n d d xt nding ov t h barom t r tub


e e an e e er e e e e .

This d of t h i is fl tt n d b h mm ing to m k
en e w re a e e y a er a e

a mo d lic t ind x
re e a e e .

In g n r l y t h ch n g s of t h b rom t
a e e a wa e a e e a e e r a re

giv n but th y must b tak n ith som llo nc


e ,
e e e w e a wa e .

H igh inds d storms usu lly follo t h sudd n drop


w an a w e e

Of t h m rcu y Th rising of t h m cury g n lly


e e r . e e e r e e ra

indic t s f ir ath r ; t h drop f t h m cury indi


a e a we e e o e er

c t s b d ath r Th f ll Of t h m rcu y i sult y


a e a we e . e a e e r n r

wea th r is follo d by thund r ; t h ris f t h m rcury


e we e e e o e e

in int r indic t s f ost In frosty


w e th t h fall
a e r . wea er e

Of t h m rcury pr c d s th
e e d th is is follo d e e e a aw ,
an e r e we

b vsno S udd n ch ng s in t h ba om t r indic t


w . e a e e r e e a e

similar ch ng s in t h tha C ontinu d foul


e e wea er . e

wea th r may b xp ct d if t h m rcury f lls slo ly ;


e e e e e e e a w

on t h contr e y if it ris s slo ly continu d f i


ar th r e w e a r wea e

m y b look d f
a e C h ng bl ath r is indic t d by
e or . a ea e we e a e

an uns ttl d b rom t re e a e e .

It is p rhaps unn c ss ry to caution t h mak r Of


e e e a e e

th barom t r to conduct t h various Op rations f


e e e e e o

filling d djusting bov l rg platt r pi c f


an a a e a a e e or e e o

smooth p p r ith t h dg s turn d up t avoid


a e ,
w e e e e o uh

n c ssary ast f m rcury


e e w e O e .
P AR T VI .

TE L E S C O P E S AN D M I CR O S C O P E S

A K E A T E LE S COP E
H O W TO M

O O N E can look into t h starry d pths at e e

night w ithout f ling of ond r d a ee w e an aw e ,

nor is this f ling l ss n d w h n t h mind ee e e e e e

gr ppl s t h qu stion f p c and con


a e e e o S a e

t mplat s t h a ful abysm that s par t s us from


e e e w e a e

e v n t h n r st star t y nothing f t h points


e e ea e ,
o sa o e

o f light f intly visibl t tha n kd y f th e o e a e e e ,


n or o e

t l scopic st rs mov d t such d istanc s to b


e e a re e o e as e

w ild r t h mind d ba ffl t h imagination in t h


e e an e e e

att mpt to r liz th ir r mot n ss


e ea e e e e e .

Wh do s t d sir to b com mor familia


o e no ith e e e e e r w

th s distant bodi s and to poss ss all t h kno l dg


e e e e e w e e

th t can b Obtain d by obs rvation Much can b


a e e e ? e

don by t h un id d y s and a gr at d al mor can


e e a e e e , e e e

b accomplish d by m ns f
e t l scop f v ry mod
e ea o a e e e o e

t proportions
e ra e d po r An ordinary Op ra glass an we . e

is t to b d spis d but of cours


no e instrum nt ith
e e , e an e w

a larg r Obj ctiv and long r focus is much mor


e e e a e e

e ffici nt and d si bl
e e ra e .

O ngr ving r pr s nts t h t l scop its standard


ur e a e e e e e e e , ,

and t h various parts in s ction and in d tail Th b


e ,
e e . e o

j t
ecglass A sho n in t h graving is a m niscus
, , w e en ,
e

l ns 24 inch s in d iam t r d 3 6 t 38 inch s focus It


e e e e an o e .

is mount d in ood n c ll B h vi g int rnal


e a w e e , ,
a n an e

fl nga fill t abou t i nch w id forming a tru sup


e or e

Te e , e

port f t h l ns and b aring g inst t h d f t h


or e e e a a e en o e

p pa r tub e D hic h fo ms
e, t h body f t h,t l scop
w r e o e e e e .

[ 20 7 ]
20 8 H OME ME CHA N IC S F OR A MAT E UR S
Th e l ns is r tai d i its c ll b y a fl at strip E f brass
e e ne n e , ,
O

w hich is sprun g into t h c ll and is push d do n e e e w

a gainst t h l ns Th c ll is fast n d t t h tub by


e e . e e e e o e e

F IG m . 2 08 . A Si p le T e le s c op e .

commo ood scr s hich pass through t h col lar


n w ew ,
w e

into t h pap r formi g t h tub It is p rhaps n dl s


e e n e e .
.
e ee e s

to say th t t ha c ll should b mad of som thoroughly


e e e e e
H OM E ME CHA NIC S F OR A MAT E UR S 209

s aso d h rd ood hich is not li bl to tmosph ic


e n e a w ,
w a e a e r

influ nc s H rd m pl ns s good pu pos but


e e . a a e a wer a r e ,

m hog ny is to b p f rr d
a a e re e e .

T prot ct t h Obj ctiv


O h n not in a p F Of
e e e e w e use ca , ,

tin or p st board n tly cov r d ith morocco or


a e ea e e w

v lv t is fitt d to t h c ll
e e e e e .

Th p p r tub e f hich t h t l scop b d is form d


a e e o w e e e e o v e

is such is mm l us d f rolling ngravings f


as co on v e or e or

mailing It is 3 inch s xt rnal diam t r and 32 inch s


. e e e e e e

long (about 4 inch s short r than t h focus f t h e e e o e

obj ct i v ) Th xt rior f t h tub is cov r d ith


e e . e e e o e e e e w

J va canva att ch d by m ans f bookbind r s past


a s a e e o e

e

(flour p st ith glu add d ) and varnish d h n d


a e w e e ,
e w e rv

w ith t or thr thin coats f sh ll c varnish This


wo ee o e a .

giv s t h tub
e l g nt and durabl finish
e e an e e a e .

Th focusing tub e G hich is f brass 1 4 inch s e , ,


w o ,
e

i t rnal diam t r and 1 2 inch s long is guid d by


n e e e ,
e

, e a

turn d ood n pi c H fitt d t t h d Of t h past


e w e e e , ,
e o e en e e

bo rd t ub D d h ld by thr
a four ordinary
e , ,
an e ee or

round h d d ood scr s -


ea e w ew .

Th pi c H h e should against hich t h


e e , ,
as a e r, 1 ,
( w e

en d Of t h past board tub abuts and only about thr


e e e , ee

quart rs f an inch f t h pi c H actually fits t h


e o o e e e , ,
e

tub t h portion f m b to b ing t p r d as indic t d


e ,
e ro

0 e a e e a e

i
n th ngr ving d n a t h xtr m inn r d
e e a ,
an e r e e e e e en ,

a bout 34 inch s from t h should r th r thr e e e ,


e e a re ee

scr s d us d in collimating t h focusing tub G


ew , ,
e e e , .

Th bor Of t h pi c H is som hat l rg r th n


e e e e e , , ew .
a e a

t h focusing tub
e G and is provid d ith cloth lin e , , e w a

ing t
, ach d to insur t h smooth orking f
a, a e en e e w o

t h tub e e .

A sho t distanc from t h should r r a mo tis e e e , a, r e

about th qu t s of an inch squ r is m d th ou g h


re e -
ar e r a e a e r
21 0 H OM E ME CHA N IC S F OR A MAT E UR S
the sid Of t h tub D and t h pi c H and a trans
e e e , ,
e e e , ,

v s slot f is form d t r c iv t h ood n spi dl I


er e , ,
e o e e e e w e n e ,

w hich is nlarg d in t h middl t r c iv t h ubb


e e e e o e e e e r er

thimbl J and has e, d mill d h ad by w hich


,
on on e e n a e e

it m y b turn d Th spindl I i h ld in plac by


a e e . e e, ,
s e e

concav pi c s 9 w hich in turn


e r tain d b y t h
e e , , a re e e e

curv d plat 1 attach d t t h tub D by scr w s


e e ,
0, e o e e , ,
e .

Th rubb r thimbl
e J must b f su ffici nt di m t r t
e e , , e o e a e e o

r ch t and p ss upon t h focusing tub and t h


ea o re e e ,
e

l tt r h
a e s ri s Of tr nsv rs groov s fil d in it
as a e e a e e e e .

This ill insur su ffici nt friction t mov t h tub


w e e o e e e ,

G in and out h n t h spindl I is turn d This sim


,
w e e e , ,
e .

p l de vic r plac s
e t h usu l focusing
e m ch nism
e and e e a e a ,

is to b pr f rr d t a r ck d pinion unl ss t h l t t r
e e e e o a an ,
e e a e

b p rf ctly mad
e e and it is c rtainly sup rior on t h
e e, e e e

scor Of ch pn ss e ea e .

Th c ll B pi c H d spindl I should b
e e , ,
e e, ,
an e, ,
e

bl ck d and polish d t h outsid and t h c ll should


a e e on e e ,
e e

b l ft d d bl ck
e e th insid Th int io Of t h
ea a on e e . e er r e

tub s should also b d d blac k This surf c m b


e e ea . a e av e

s cur d by adding l mpbl c k t a littl v ry thin sh l


e e a a o e e e

lac varnish and applying it t t h insid Of t h tub by


,
o e e e e

m ans f a s b Th foc l l ngths Of t h l ns s Of


e o wa . e a e e e e

th stronomic l y pi c should b to ach oth r as


e a a e e e e e e e

thr to ; t h fi ld l ns hich is n ar st t h Obj c t


ee on e e e e , w e e e e

glass h ving t h gr t st di m t r and t h long st


,
a e ea e a e e e e

focus and t h conv x sid f ach l ns should b turn d


,
e e e o e e e e

to ard t h obj ct gl ss Th ir dist nc apart hould


w e e a . e
$

a e .
S

b e on e h lf t h sum f th ir focal l ngths Th s l ns


-
a e o e e . e e e es

a re mount d in a w ood n c ll L w hos xt rior ise e e , , e e e

fitt d to t h focusing tub G d groov d circumf r


e e e , ,
an e e

en t i lly to r c iv a st ip f cloth
a hich is glu d in
e e e r o , w e ,

an d insur s a good fi t Th c ll is bor d in di ff r nt


e . e e e e e
H OME ME CHA N IC S F OR A MAT E UR S 21 1

di m t rs t r c iv th fi ld l ns h t h di phr gm
a e e o e e e e e e , ,
e a a , $,

an d th l ns j all of hich h ld in pl c g inst


e e ve e , ,
w a re e a e a a

t h should rs fo m d in t h c ll by circul
e e sp ings Of r e e e ar r

br ss hich sprung in in t h c s f t h Obj ct


a ,
w a re as e a e o e e

gl ss Th y ap tur should b bout 4 inch and


a . e e e er e e a ,

th ap rtur f t h diaphragm should b about t h


e e e o e e e

sm a e .

It is ll nough t m k t h diaphr gm d just bl


we e o a e e a a a e ,

so th t it m y b mov d back d forth t s cu t h


a a e e an o e re e

b st position It ill b found ho v r th t if pl c d


e . w e , we e ,
a , a e

just b yond t h focus of t he l ns it ill giv t h e e e ve e ,


w e e

b st r sults
e e .

A circul r r c ss 1 is form d in t h fac Of t h y


a e e ,
5 ,
e e e e e e

pi c to r c iv a sun gl ss hich is r t in d in pl c
e e e e e a ,
w e a e a e

w h n in e by short cu v d sp ing I Th sun gl ss


use , a r e r ,
. e a

is simply a disk Of v y d rk gl ss It must in f ct er a a .


,
a ,

b n e rly op qu ; som of t h gl ss kno n as blac k


ea a e e e a ,
w

glass ns rs t h pu pos v y ll
,
a we e r e er we .

If but stronomical y pi c is m d p b b l
on e a e e e e a e ,
ro a v

th most satisf ctory combin tion ould b F i ld


e a a w e : e

l s 1 4 inch s focal l ngth ; y l ns 4 inch ; dist nc


en ,
e e e e e ,
a e

a p rt 1 inch It is dvis bl h o v r to h v thr


a ,
. a a e ,
we e ,
a e ee

e y pi c s for di ff r nt purpos s
e e e Of high r po e e e —
on e e wer

and of lo po r th n t h
on e d sc ib d wer we a e on e e r e .

In this conn ction I ill d scrib t r stri l y e , w e e a e re a e e

pi c r f rring to t h s ction l vi F ig 2 09 l
e e ,
e e e e a ew ,
.
,
a

though i t is Of littl t ad pt such an y pi c t e use o a e e e e o

this instrum nt unl ss it is first p ovid d ith e e r e w an

a chrom tic Obj ctiv It is th n a po ful t l scop


a e e . e wer e e e ,

w hich ill n bl tow ll for m ny mil s Th


e a e on e se e w e a e . e

m thod f mounting t h l ns s d sc ib d in conn ction


e O e e e e r e e

w ith t h stronomic l y pi c s ill b follo d h r


e a a e e e e w e we e e

th r fo littl mor t h n t h di m t d f c
,

e e re f e e a e a e e r an o us o
21 2 H OME ME CHA N IC S F OR A MAT E UR S
the l ns s d th ir dist nc apar t n d b giv n
e e an e a e ee e e .

Th r f
e pl n conv x l ns s A B C D
e a re ou r a e -
e e e ,
’ ’

,

,

mount d in t p irs in ood n c lls E F fitt d to


e wo a w e e ,

,
e

th tub G hich in turn is fitt d to t h focusing


e e ,

,
w e e

tub G Th c ll E has a 4 inch p tu f t h y


e ,
. e e ,

,
-
a er re or e e e

and b d w hich proj cts b yond t h tub G


a ea e e e e ,

Th l ns A is abou t {
e e inch in di m t r and 1 inch
,

,
l
g a e e

FIG . 2 09 . D e t a i ls of T e le s c op e an d T e rre s t ri a l E y e p i e c e .

focus Th l ns B is 4 inch diam t r d 1 4 i ch


. e e ,

, e e an n

focus Th l ns C is inch di m t r 1 4 inch foc s


. e e ,

, 1 6
1
a e e ,
u .

T h l ns D is 4 inch di m t r d 1 4 inch focus



e e ,
Th
,
a e e an . e

plan f c of A is 1 4 inch s from t h pl n f c of


e a e

e e a e a e

B d a t p H h ving

,
an inch p tu is plac d
s e
,

,
a a . a er re ,
.
e
H OME ME CHA NIC S F OR A MAT E UR S 21 3

1 4 inch s f om t h f c of
e t h l ns A F rom
r t h pl n e a e e e ,

. e a e

f c Of t h l ns B to t h pl n sid f t h l ns C
a e e e ,

,
e a e e O e e ,

it is 34 inch s Th dist nc b t n t h pl n sid of e . e a e e wee e a e e

th l ns C and t h pl n f c Of t h l ns
e e ,

is 1 4
,
e a e a e e e ,

inch At dist nc f f inch f om t h f c of t h


es . a a e O

g r e a e e

l ns C th r is diaphr gm I h ving 4 inch ap r


e ,

,
e e a a ,

,
a a -
e

tur It ill b Obs rv d th t t h conv x sid s of t h


e . w e e e a e e e e

l ns s
e D e turn d to ard ach oth r
, ,
a re e w e e .

FIG D . 21 0 . e t a i ls of T e le s c op e .

At t h xtr m inn r d Of t h tub G th is


e e e e e en e e ,

,
e re a

di ph gm K of 44 p rtu
a ra hich is h ld in pl c
,

, a e re , w e a e

by t circul r sp ings Th int rior surf c s must


wo a r . e e a e

b w ll bl ck d to p v nt r fl ction
e e a e re e e e .
214 H OME ME CHA N IC S F OR A MAT E UR S
I h v giv n ch p y t ffici nt m thods of holding
a e e ea e e e e

t h l ns s
e If d sir d t h
e ed r m y f cours ma k
. e e e re a e a ,
o e ,
e

t h mountings f br ss and fit t h instrum nt up


e o a ,
e e ac

cording t h i t st d ability O s a e an .

Th arrang m nt f t h various parts is cl rly


e e e o e ea

sho n in t h s ctional i N 3 F ig 209 and t h


w e e V ew, O .
,
.
,
e

focusing d vic is sho n in N 3 F ig 2 1 0 e e w o .


,
. .

In r g rd t t h m tt r f collim tion I hav found


e a o e a e o a e

th t by cutting ff t h nds Of t h pap r tub truly in


a o e e e e e

a l th t h c ll B d t h pi c H ill b m s
a e ,
e e , ,
an e e e , ,
w e ea

u ra b ly tru T d t min h th r t h focusing tub


e . o e er e w e e e e ,

G d c ll B
,
an axially in lin truly cut c rdboard
e , ,
a re e ,
a a

disk ith a pin hol x ctly in t h c nt r m y b


w e e a e e e ,
a e

plac d in t h c ll B A simil r d isk may also b plac d


e e e ,
. a e e

in ach d f t h focusing tub G


e en o e e ,
.

N by djusting t h pi c H by m ans of t h
e w ,
a e e e , ,
e e

thr sc s d t h thr pin hol s in t h disks m b


ee re w , ,
e ee e e av e

r dily brought p t h sam xial lin ; th n if t h


ea u on e e a e e ,
e

l ns s h v b n
e e f ll c nt r d by t h m f
a e ee c a re u v e e e e an u ac

tur r t h t l scop ill b found su ffi ci ntly ll


e ,
e e e e w e e we

collimat d If ho v r it is d sir d to asc t in


e .
,
we e ,
e e er a

w h th r t h l ns is truly c nt r d it m y b tu n d in
e e e e e e e ,
a e r e

its c ll hil t h t l scop is in fi d position and


e , w e e e e e a xe ,

dir ct d at som immovabl obj ct If t h im g mov


e e e e e . e a e es

as t h l ns is turn d it sho s t hat t h


e e k has b n e ,
w e w or ee

car l ssly d
e e on e .

If th r doubts as to h th r t h axis f t h
e e a re w e e e o e

Obj ctiv coincid s ith t h x is of t h tub t h tub


e e e w e a e e , e e

may b suppo t d in V shap d supports adapt d t t h


e r e -
e e o e

truly turn d nds Th n by placing a candl t som


e e . e e a e

distanc from t h f c f t h l ns d tu ning t h


e e a e o e e ,
an r e

tub in its V suppo ts t t h sam tim vi ing t h


e r ,
a e e e ew e

r fl ction Of t h candl in t h l ns it ill t onc b


e e e e e e ,
w a e e
H OME ME CHA N IC S F OR A MAT E UR S 21 5

kno n by t h mov m nt of t h fl ction th t t h c ll


w e e e e re e a e e

re qui s djustm nt t r nd t h xis of t h Obj ctiv


re a e o e er e a e e e

an d tha t f t h tub coincid nt o e e e .

With t l scop of this d scription l g numb r


a e e e e a ar e e

of c l sti l obj cts m y b xamin d ith g t s tis


e e a e a e e e w re a a

faction Th Moon furnish s an un nding sourc f d


. e e e e o e

light sho ing as i t do s f c th t is v r cha ging


,
w ,
e ,
a a e a e e n

throughou t t h lun month Jupit r may b coming e ar . e e

i t n good position d ffords


o int r sting study an a an e e

of hich w d not soon ti Th t l scop d


on e oe s re . e e e e e

sc ib d ill sho t h s t llit s in th i v rying posi


r e w w e a e e e r a

tions f om night t night It ill sho t h d rk band


r o . w w e a

a cross t h f c f t h pl n t d ill ffo d r lizing


e a e O e a e ,
an w a r a ea

s n f t h m gnitud f this gr t body


e se o e a e o ea .

S aturn m y b in g d position f Obs rvation


a e a oo or e ,

an d his ring m y b cl rly s n Th m niscus l n a e ea ee . e e e s

w ill sho littl l d its d finition


w a ill b quit e c o or, a n e w e e

d f ctiv h n dir ct d t such b ight Obj cts t h


e e e w e e e o r e as e

M oon Jupit S turn


,
M rs V nus ith t h e r, a ,
a ,
or e w e

full ap rtu th r for t h p rtur should b


e re ,
e e e e a e e e re

d d by
uc e di ph gm f cardbo rd A littl p i
a a ra o a . e ex er

m n t ill d t rmin t h b t siz d p tur F n bu


e w e e e e es e a er e . or e

l st r groups d doubl st rs t h full p rtur


ae , a ,
an e a ,
e a e e

should b us d Th gr at n bul f O ion is int r


e e . e e e a o r an e

e sting Obj ct ; ma y f t h st r groups e pl s n o e a a re v e rv ea

ing t h Pl iad s f inst nc Th sun also h n t h


,
e e e or a e . e ,
w e e

spots visibl is satisf cto y Obj ct f this i t


a re e ,
a a r e or n s ru

m nt O f cours t h sun gl ss ill b ppli d b for


e . e , e a w e a e e e

t h obs rv
e tt mpts to vi t h S oth is t h
e er a e ew e un ,
e rw e e

e y m ey b inju d or d t
a d It m y b th t som
e re e s re ve . a e a e

r d Of this articl m y hav a doubl


ea er plan con e a e e or e -

ve x l ns f long focus hich h migh t d sir t pr ss


e e
,
w e e e O e

into t h s vic E ith r of th s m y b us d but t h


e er e . e e e a e e , e
21 6 H OME ME CHA N IC S F OR A MAT E UR S
m niscus is b tt r If good job is m d of t h mount
e e e . a a e e

ings it ill not b long b for t h m niscus


w th .
e e e e e ,
or e

pl n a doubl conv x l ns ill b supplant d by


e or e e e w e e a

good achrom tic Obj ctiv hich ill incr as t h a e e ,


w w e e e

e ffici ncy f t h instrum nt m ny fold


e o S uch a l ns e e a . e

is t v ry xp nsiv It m y b procu d fro m almost


n o e e e e . a e re

any Optici n a .

As to t h t l scop sta nd littl n d b said as its


e e e e e ee e ,

construction is so cl a ly sho n in t h ngraving I e r w e e .

w ill y ho v r in t h b ginning t h t th r is no
sa ,
we e ,
e e ,
a e e

dang r f g tting it t solid If it is v y clumsy it is


e o e oo . er

no m tt If it is sl nd it ill b lik r d sh k n
a er . e er w e e a

ee a e

by t h ind only mor so as v ry tr mor h t h


e w ,
” “
e ,

e e e as e

b n fit of t h m gnifying po s of t h t l scop and is


e e .
e a wer e e e e

amplifi d to a ond rful xt nt e w e e e .

Th r undoubt dly b tt r st nds th n t h


e e a re e e e a a e on e

re pr s nt d but it is i l construct d and ns rs an


e e e ,
e as v e a we

e xc ll nt purpos F rom t h ground to t h t p f


e e e . e e O o

t h h x gonal hub M it is four f t


e e a Th r f th l , ,
ee . ee o e a

t rnat sid of t h hub


e e id r than t h int rm diat
es e a re w e e e e e

on s to c iv t h rought i on hing s b hich t h


e ,
re e e e w r e v w e

l gse tt ch d To ttach t h hing s t h pin is first


a re a a e . a e e ,
e

driv n t ; half f t h hing is th n tt ch d t


e ou on e -
o e e e a a e o

th l g e d t h oth r half t t h hub M


e ,
an h n t h pin e e o e , , w e e

is r pl c d e a e .

N 1 F ig 2 09 is t p vi
o .
,
f t h hub d t h upp
.
,
a o ew o e an e er

po tion of t h l gs N 4 F i g 2 1 0 is v rtical s ction


r e e . o .
,
.
,
a e e

on t h lin 9 g ein F ig 20 9 A 1 4 inch


e ,
hol is bor d , ,
. .
-
e e

through t h hub to r c iv t h st ndard N hich sup


e e e e e a , ,
w

ports t h t l scop and is clamp d t y d sir d


e e e e e a an e e

h ight by t h thumb sc
e m To p v nt m rring t h e re w ,
. re e a e

st nd rd pi c of sol l ath r is int rpos d b t n


a a a e e e e e e e e wee

t h scr e d st nd rd An m is hing d to ch
ew an a a . ar ,
n ,
e e a
H OME ME CHA N IC S F OR A MAT E UR S 21 7

of l gs d folds do n upon t h st nd r d
th e e an w e a a ,
so as

to spring t h l gs out rdly d thus r nd t h stand e e wa , an e er e

v y rigid Th lo r nds f t h l gs t rmin t in


er . e we e o e e e a e

spik s d stra p is attach d to


e ,
an of t h l gs t a e on e e e o

f st n th m all tog th h n t h instrum nt is not


a e e e er w e e e

in use .

upp r d f t h stand rd N is r duc d in


Th e e en o e a , ,
e e

siz and mad li gh t l conical for r c iving sock t


e ,
e s v e e a e ,

0 t t h upp r
,
o d of hich is joint d arm attach d
e e en w e an e

to t h V shap d trough P in hich t h t l scop is


e -
e , ,
w e e e e

s cur d by str ps Th form f t h joint is sho n in


e e a . e o e w

Fi g 2 1 0 hich i v rtical transv rs s ction ta k n


.
,
w s a e e e e e

through t h sock t O trough P and body of t h t l


e e , , , , e e e

s CO p A stro gebolt
. form t h pivot f t h join t n ,
0, s e o e

b t n t h sock t 0 and trough P and is pro id d


e wee e e , , , , v e

w i th ing nut b y hich it may b tight n d Th


a w w e e e . e

surfac s f t h joint as ll as t h upp r d f t h


e o e we e e en o e

standard should b coat d ith black l ad to insur e e w e e

smooth orkin g A p st t fi rmly in t h ground


w . o se e ,

w hil it cannot b mov d f om plac to plac h t h


e e e r e e , as e

adv ntag f b ing rigid and forms


a e f t h b st of
o e ,
on e o e e

ch p stands A fixtur scr d in t h indo casing


ea . e ewe e w w

of a south indo d anoth r att ch d t wa orth w , an e a e o n

w indo fford solid supports for t h instrum nt and


w, a e e ,

h v t h dd i t l adv ntag f p rmitting t h b


a e e a I On a a e o e e O

s rv t r main und r cov r


e er o e e e .
21 8 H OME ME CHA N IC S F OR A MAT E UR S

I P TH E M CR O S C O E

Th man h he p ss d boyhood ithout kno ing w o as a e w w


som thing f h t is r v l d by t h microscop h
e o w a e ea e e e ,
as

miss d f t h pl asur s f lif


e on e d h f il d to
o e e e o e ,
an as a e

look into f th most int r sting and profitabl


on e o e .
e e e

studi s op n t t h s k r ft r kno l dg
e e o e ee e a e w e e .

Probably t h b st form f simpl microscop f t h e e o e e or e

b ginn r is a Doubl t f hich thr forms sho


e e e ,
o w ee a re wn

in t h ngraving If this cannot b h d a cloth t st r


e e . e a ,
e e ,

or a j l r s y gl ss ill sho much hich t h y


ewe e

e e a , w w w e e e

cannot distinctly Th doubl t consists f t


se e . e e o wo

plan conv x l ns s mount d in a short tub ith th i


e -
e e e e e w e r

conv x su fac facing ch oth r and s parat d by


e r es ea e ,
e e a

dist nc qual t a half t h sum f th ir focal


e e o on e -
e o e

l ngths
e .

Th habi t f using t h l ns cr at s t h habit f b


e o e e e e e o o

s rv tion and this rapidly incr as s on s fund f


e a ,
e e e

.
o

g n ral information
e e .

Th doubl t is conv ni nt and in xp n iv


e Its e . .
e e e e s e .

po r ho v r is fi x d If di ff r n t po r is
we , we e ,
e . a e e we re

quir d anoth r d oubl t ill b n d d Probably


e e e w e ee e .

thr fourths inch is t h most us ful focus


ee -
e e .

B t t f r al w ork i t h micr p sho w i


e er or e s e os c o e n n

F ig 2 1 2 It has glass plat


. . hi ch t plac a e on w o e

th obj c t t b xamin d and is provid d ith


e e o e e e ,
e w a

mirror t r fl ct light from b lo up through trans


o e e e w
par n t tr nsluc nt Obj cts Th arm hich carri
e or a e .
e . e w es

t h l ns s ings so as t bring t h l ns ov r any part f


e e w o e e e o

t h pl te d slips r adily up
a e an d o n t bring y part e or w o an

o f t h obj ct into focus


e Th l ns s e d ubl t Th y . e e e a re o e s . e

may b h d f 1 4 inch 1 i 4 ie d 4 in focus


a o ,
n .
,
n .
,
an . .

Probably t h 4 inch and 4 inch ill prov t h mos t e w e e


H OME ME CHA N IC S F OR A MAT E UR S 21 9

s vic bl Th ood n b s is b v l d t ith r d


er ea e . e w e a e e e e a e e en

to fo m r sts f t h h nds in m nipul ting t h obj cts


r e or e a a a e e

an d l ns e .

In a slid und r t h b s is plac d a m t l plat


e e e a e e e a e

e n m l d black
a e e sid and hit th oth on on e e w e on e er .

This is to b pl c d on t h gl ss st g h n opaqu e a e e a a e w e e

obj cts und r xamin tion


e a re e e a .

This instrum n t ill t tak t h plac f a com e w no e e e o

pound microscop but it ans v ry ll h only e ,


w e rs e we w en

F IG D M . 21 1 . i s se c t i n g ic ros c op e .

a l po is n d d If t h us r d v lops a tast
ow wer ee e . e e e e e

f microscopy and purch s s a r gular microscop t h


or a e e e ,
e

diss cting mic oscop ill still b of v lu to him in


e r e w e a e

t h pr p r tion
e e d pr limin ry x mination f obj ct
a a an e a e a o e s

to b x min d by t h high r po r f t h compound


e e a e e e we o e

m i croscop that t h pu chas f diss cting micro


e ,
so e r e o a e

s cop is only introductory to t h study of microscopy


e e

Int sting obj cts f t h diss ctin g microscop


.

e re e or e e e a re

plant h i s on t h b ck f t h l f f t h D utzi
a r .
e a o e ea o e e a
2 20 H OM E ME CHA NIC S F OR A MAT E UR S
gracilis pi and m ny oth r l v s it h sur
,
or S rae a , a e ea e w

f c s rough to t h touc h Many f t h mints and fi


a e e . o e

w orts h v hairs ond rfully branch d Poll n


a e w e e . e ,

s ds ings and ant nna of butt r fl i s moss s spor


ee ,
w e e e e ,
e ,
e

cas s f f rns ins cts p r sit s hair f ath rs min


e o e ,
e ,
a a e ,
s, e e ,

l crystals all
e ra s , int r sting and instructiv ,
-
a re e e e .

Th form tion f crystals on t h glass stag is v ry i


e a o e e e n

t e re s t i n g .

rop a small q t i t f a l t i f alum m


Q

D uan v o so u on O , co

m salt sulphat f copp r


on ,
oth r ch mical s lt e o e , or e e a ,

sal mmoniac for xampl upon t h glass stag and


a e e ,
e e

allo it t vaporat hil t h op ration is atch d


w o e e w e e e w e

through t h l ns F b st r sults spr d t h drop


e e . or e e .
ea e

of solution ith t h dg f a pap r cutt r card into


w e e e o e e or

a thin film A littl practic ill nabl . t m k e e w e e on e o a e

a v ry uniform film in hich t h crystals form v ry


e w e e

b autifully
e .

O f cours t h glass s must b p rf ctly cl an


e P e e e e e e . er

f t cl anlin ss is b l t l ss nti l in v ry part


ee e e a so u e v e e a e e

o f microscopic ork D ust sp cially is t h orst f w . e e e w .


e e

of t h microscopist It is ll nigh impossibl t b


e . we e o e

entir ly rid f it and


e mot hich r mains is o ,
e ve rv e w e

magnifi d by t h high r po r into b am


e e e we s a e .

A b furnish s a good obj c t f diss ction d


ee e e or e an

pr par tion Th ing and t h sting


e a . sp cially e w s e a re e e

int r sting Th ings


e e provid d ith hook d
. e w a re e w s e

sign d t ngag rib t h oth r h lf It is st t d


e o e e a on e e a . a e

that human b ing h v r b n bl t fast t h


no e as e e ee a e o en e

w ings tog t h r Th f t and r spiratory pp r t s


e e . e ee e a a a u

a re lso int r sting


a e e .

By a littl labor m y diss ct from a fl o r i


e on e a e we or n

s ct int rior p rts f gr t int r st Ind d it is by


e e a o ea e e . ee ,

diss ction th t most obj cts


e pr par d f p rm
a e a re e e or e a
H OME ME CHA N I C S F OR A MAT E UR S 22 1

n t p s v tion d
en re e r Th tools f
a this o k an use . e or w r a re

fe w d simpl
an d lthough t h sold by d l s
e ,
an a e se ea er

a reto b p f r d y t
e m y p par for hims lf
re er e ,
e on e a re e e

such substitut s as w ill nabl him to do r ally good


e e e e

F IG M . 21 2 . A P ra c t i c a l ic ros c op e .

w o k O sp c d o s not llo much t b s id upo


r . ur a e e a w o e a n

this point Th indisp nsabl a ticl


. e n dl s e e r es a re ee e

an d kniv s Diss cting n dl s


e . imply s ing e ee e a re S ew

nee dl s et i h nd l s
se Ev n ns plint r f w ood
a e . e a e o or
222 H O ME ME CHA N IC S F OR A MAT E UR S
w ood n p nhold r ns s ll purpos s of a handl
e e e a wer a e e ,

an d th y d of n del m eb pushe d into it


en so a ee e av e e

as t b fi ml o t in its s e t S v r l siz s f n dl s
r v se ea . e e a e o ee e

should b mount d dy for e A small point d e re a u se . e

bl d of p nknif ill ns for cutting A v ry


a e a e e w a wer .

suit bl knif m y b m d by grinding t h d f


a e e a e a e e en o a

n dl to d g and sh rp ning it on ston Th s


ee e an e e a e a e . e e

tools though simpl s vic bl e ,


a re er ea e .

To diss ct a fl o r for x mpl plac it upon t h


e we ,
e a e ,
e e

st g f t h microscop d b ing into focus ith t h


a e o e e an r w e

l ns so th t it is distinctly visibl At first


e a th .
e .
.
u se e

l s of long st focus
en Th n tak a dl in ach h nd
e . e e n ee e e a

and op n t h flo r hil you look into it O bs rv


e e we ,
w e . e e

i t p t ls th ir colors m kings
s e a , d h irs if ye ,
ar an a ,
an a re

pr s nt its st m ns th i sh p s and poll n its s d


e e ,
a e ,
e r a e e ,
ee

v ss l d y p culi rity M ny
e e an xquisit vi
an e a . a an e e ew

into N tur s most b utiful r c ss s is to b h d in


a e

ea e e e e a

this y S b utiful m ny flo rs th t f ls
wa . o ea a re a we a on e ee

it to b lmost a prof n tion of s c d sh in t


e a .
a a a a re r e o ex

p l fu
ore th r But still t h runlocking f t
e h shrin . e o e e

m y disclos mor p ofound myst i s so


a proc d t
e e r er e ,
we ee o

cut it h wf ti kniv s cross t h s d v ss l


on e o ou r nv e a e ee e e

w hich occupi th c nt r f t h flo r N otic t h es e e e o e we . e e

symm try f its rang m nt p rh ps in thr s ctions


e o ar e e ,
e a ee e ,

e ls in four fi ; som tim s m ny t ro s of


e or ve e e as a as en w

s ds m y b found It is v ry int r sting p oint t


ee a e . a e e e o

study t h rrang m nt d pl c of ttachm nt of t h


e a e e an a e a e e

s ds in t h v ss l This mod of o king is t h mod


ee e e e . e w r e e

us d by ll bot nists in th i pr limin y study f a


e a a e r e ar o

pl nt An ntomologist studi s ins ct in t h s m


a . e e an e e a e

w ay .

Aft er th e limit of vision ith t h long focus d w e e

l s is
en re a ch d high po i t k n d t h arch
e ,
a er wer s a e an e se
H O ME ME CHA N IC S F OR A MAT E UR S 223

is continu d to t h short st focus t h stud nt may h v


e e e e e a e .

All f t h co s o t m of obj ct is studi d


e

ar e an a o v

an e e

by m ns f t h d iss ctin g mic oscop


ea o Th com e e r e . e

pound microscop inv rts t h vi of obj ct so th t e e e e w an e a

a motio n to t h right s ms t b to d t h l ft d e ee o e w ar e e an

to ards s ms to b from
w ,
It is v ry d i ffi cult to
ee e on e . e

b com accustom d t this inv rsion in diss cting d


e e e o e e ,
an

f orthat r son t h compound microscop is r r ly us d


ea e e a e e

e v by t h most xp rt Th n t its fi ld f vi
en e e e . e ,
oo, e o e w

is small and high po rs not n d d in diss cting


,
we a re ee e e .

Th b ginn r is e n stly advis d to st dy ll sorts


e e ear e e u a

o f minut things hich h m y find sinc discov i s


e w e a ,
e er e ,

sur p is s d most sublim vi s into t h hidd n


r e an e ew e e

things of N tur a it him t v y tu n A m ost a e wa a e er r .

us ful book for this lin of o k is Common O bj cts


e e w r

e

f h
or t M icroscop ”
hic h t h stud nt is dvis d to
e e ,
w e e a e -

b uy .

But ith v n t h high st skill th r is limit to t h


w e e e e e e a e

use o f simpl magnifying gl ss s Th d sir to k no


e a e . e e e w

w h t li s b yond must b gratifi d in oth r ys A


a e e e e e wa .

compound microscop is t h only instrum nt hich e e e w

w ill m t this condition and disclos ll th t


ee b e a a c an e

s n by l ns s This consists f t l ns s
ee e e t . ch o wo e e ,
on e a ea

en d f a tub hich is in t parts


o sliding ithin
e ,
w wo ,
on e w

t h oth r
e Th l ns n ar st t h obj ct is t h obj ctiv
e . e e e e e e e e e

and is r lly a v ry fi simpl microscop in its lf


ea e ne e e e .

Th upp r l ns t h
e p i incr
e s s t h me g i fi ,
e e ve ece ,
ea e e a n ca

tion f t h obj ctiv d n bl s t h y h n in t h


o e e e an e a e e e e w e e

prop r position t t k in at onc t h ntir pictur


e o a e e e e e e

produc d by t h instrum nt and to study it in d t il


e e e , e a .

Th p rticular instrum nt sho n in F ig 2 1 1


e a e w .
,

although v y plain d simpl is xc dingly ll er an e ,


e ee we

mad and v y us ful It ill r c iv t h st nd r d


e ,
er e . w e e e e a a
224 H O ME ME CHA N IC S F OR A MAT E UR S
obj ctiv s and y pi c s It has a v ry smooth rac k
e e e e e e . e

m otion hich admits of v y fi djustm nt Th


,
w e r ne a e . e

m gnific tion f compound microscop i v i d by


a a o a e s ar e

using Obj ctiv s f di ff r nt focal l ngths y pi c s f e e o e e e ,


e e e e o

di ff r nt po rs d by changing t h l ngth f t h
e e we ,
an e e o e

tub This microscop is usually p ovid d ith a half


e . e r e w
inch obj ctiv hich m y b s p rat d to form a e e w a e e a e on e

an d half inch obj ctiv also and an inch and half


a e e ,
a

ey pi c e e e .

If w ish t put mor mon y i to t h micro


on e es o e e n e

scop h ill xt n d e h alf inch y pi c


e w d n e ee a on e -
e e e e an a

on e fourth inch Obj ctiv With th s h ill h v si x


-
e e . e e e w a e

d gr s f m gnific tion t his comm nd varying from


e ee o a a a a ,

2 5 di m t rs t bou t 4 00 di m t rs By diam
a e e o a a e e . e

t rs is m ant t h numb r f tim s bro d r an obj ct


e e e e o
'

e a e e

a pp s This is t h usual mod f stating m g i fi


e ar . e e o a n ca

tion Th numb r f tim s Obj ct is magnifi d is


. e e o e an e e

found by multiplying t h diam t r by its lf Thus e e e e .


,

if s d is m gnifi d fifty di m t rs it is m d t p
a .
ee a e a e e a e o a

p ar t nty fi h und d tim s its r l si z


e we -
ve re e ea e .

A microscop f t h lu f this should b e o e va e o on e e

h ndl d ith xtr m c r Th r


a e c rtain sim pl
w e e e a e . e e a re e e

points to b obs rv d in t h d c r ffi glass s


e e e e use a n a e o ne e .

N v r touch th m
e e ith t h b r fing rs It gr s e w e a e e . ea es

th m d injur s th ir tr nsp r ncy Wip th m only


e an e e a a e . e e

w ith v ry soft cl an cloth a . bit of chamois skin


e e ,
or .

Th glass of e hich t h l ns s m d is v ry sof t d w e e e a re a e e an

e as il sc tch d Th fin st dust may b compos d


v ra e . e e e e

o f hard grit hich ill l v its m rk upon t h l ns if , w w ea e a e e

rubb d cros it It is ll to blo t h dust ff b


e a s . we w e o e

for ipin g t h l ns L ns s
e w asily brok n if e e . e e a re e e

dropp d Th most common ccid nt is t h d ropping


e . e a e e

of t h obj ctiv hil scr in g it i nto its p lac or


e e e w e ew e re
H OME ME CHA NIC S F OR A MAT E UR S 2 25

movi ng it E v n ith car this som tim s h pp ns


. e w e e e a e .

Th r is but e e of sc ing or unscr ing t h on e w ay re w ew e

l ns from t h tub hich is c rtain to pr v nt accid nt


e e e w e e e e .

Tak t h l ns b t n t h firs t and s cond fing rs of


e e e e wee e e e

t h l ft hand just as
e e ould a cork a l ad p ncil ,
on e w or e e .

N hold it in t h position t b scr d into t h tub


e w e o e ewe e e

and turn it in holly by t h right h nd Proc d in w e a . ee

t h sam mann r in unscr


e e ing t h l ns N ccid nt e ew e e . o a e

can happ n e .

With this microscop fitt d w ith t h half inch s para e e e e

bl bj ctiv and t h
e o e and a half inch y pi c an
e e on e e e e e

e xhaustl ss fi ld f study and d light is op n d t its


e e o e e e o

poss sor es .
PA R T VI I .

E L E C T R I C I T Y

A P R A C TI C A L P R I M A R Y BATT E R Y
V E R Y am t ur h d lights in m king things a e w o e

a

d abbl s mo l ss ith l ctricity Most f


e re or e w e e . o

th situat d that th y h v
es e acc ss
a re so e e a e no e

t t h l rg sourc s f supply f t h
o l ctric
e a e e o o e e e c ur

r nt such lighting st tion


e ,
fu nish d if th y
as a s c an r ,
an e

w ould do any r al ork mus t mak th ir gnr e w e e ow n e e a .

t ors d pparat us It is t t h ssistanc f such


an a .
.
o e a e o

t h t t h pr s n t s tion i d vot d
a e e e ec s e e .

Th ba t t ry r pr s nt d by F i g 2 1 3
e e b mad at ,
e e e e .
,
c an e e

a mi imum cost d h n m d ill giv m ximu m


n ,
an w e a e w e a . a

o f output Th mat rials t b purch s d


. gl e e o e a e a re as s

jars porous cups carbons i


,
burrs scr s bind , ,
z n e s, ,
e w ,

ing p sts and som sh t copp r


o e ee e .

All t h pi c s f t h c ll com r dy f
e e xc pt e or e e e ea or u s e ,
e e

t h carbons
e hich p culiar t t h sp ci l f rm f
,
w a re e o e e a o o

c ll As t h cut sho s th r is a ring f c rbon t b


e . e w ,
e e o a s o e

pl c d in t h gl ss jar d t fi t in t h jar as clos ly as


a e e a an o e e

m y b a ithou t x rting pr ssur up n t h jar S i


e w e e e e o e . x

plat s f c rbon e r quir d for ach ring E ach


o a a re e e e .

pl t has t hol s f a siz to fi t t h scr s Th


a e wo e .
o e e ew . e

hol m y b mad most sily by a ls and r am rs


es a e e .
ea w e e ,

such as t b found in a t f tools in


a re wl
o e se o an a

h ndl A littl p ti nc and xp i c ill n bl


a e . e a e e e er en e w e a e

an y t mak
on e t h hol s n atly
o C arbon i v ry h rd e e e e . s e a

an d ill wdrill v ry f st H nc it is b tt
w e ar a t .
e a . e e ,
e er no

to att mpt drilling hol s in a c rbon pl t O f cours


e .
e .
a a e . e

t h h ole should b qu lly sp c d if t h app aranc


es e e a a e ,
e e e

o f t h finish d e o k is t b consid r d e w r o e e e .

[ 227 ]
228 H OME ME CHA N IC S F OR A MAT E UR S
copp r should b a b out 1 32d f an inch in thic k
Th e e e -
o

ne ss d bout 4 i nch id It
an a b bought f w e .
.
c an e o

this idth cut by t h d l


w by a smith w ith l rg
,
or e e a e r or a e

sh s A st ip must b b nt into si x sid d ring f


e ar . r e e a -
e o

such siz that h n t h c rbonse fa t d to it t h


.
w e e a a re s en e e

w hol ill slid snugly into t h gl ss jar It ill b


e w e e a .
.
w e

b t t r aft r
e e stri p h b n fitt d to its plac to
e on e as ee e e

straight n it t and it a patt rn t mplat


e ou us e as e ,
or e e

F IG m B . 21 3 . A P ra c t i c a l P ri a ry a t t e ry .

by hich to drill t h hol in t h r s t f t h copp r


w e es e e o e e

strips Th y ill th n b all alik d int rch ng


. e w e e e an e a e

abl A t mplat should al o b us d for m king t h


e . e e s e e a e

h ol in t h c rbons though all hol s m y b r am d


es e a ,
e a e e e a

littl sid t h oth r to llo t h scr to pass


e on on e e or e e a w e ew

through If t h ork h no m ns f tapping a


. e w er as ea o

thr ad for t h sc
e h should buy nuts f t h scr
e s re w ,
e or e ew

a lso Th hol s in t h copp r st ips m y b punch d


. e e e e r a e e

w ith a n il punch if h no m ns of drilling th m


a , on e as ea e .
H OM E ME CHA N IC S F OR A MAT E UR S 22 9

F or punch in g hol s in this y t h d of a stic k f e wa e en o

h d ood should b us d
ar w b d to r st t h copp r e e as a e e e e

upon h n punch d Th strip f copp r hich l ds


w e e . e o e w ea

up t t t h binding post m y b riv t d to t h ing


ou o e a e e e e r ,

o r on e e nd f t h ring m y b l ft long nough t b nd


o e a e e e o e

up coupl f inch s abov t h top of t h jar Th


a e o e e e e . e c ar

b ns should b long nough to r ach bov t h j so


o e e e a e e ar

th t t h m t l p rts sh ll not touch t h gl ss In this


a e e a a a e a .

bat t ry t h fluid mploy d ill corrod m t l v ry rap


e e e e w e e a s e

idly T pr v n t t h fluid from cr ping up through


. o e e e ee

th por s of t h c rbo d r ching t h copp r t h


e e e a n an ea e e ,
e

e nds f t h c rbon should b dipp d in hot m lt d


o e a s e e e e

p ffi
a ra and saturat d
ne by it b for clamping th m to e e e e

t h copp r ring
e e .

Th binding posts may b


e f any avail bl form e o a e ex

ce pt thos ith ood scr s A m chin scr ise w w ew . a e ew nec

e ssary b caus t h binding post is to b cl mp d to t h


e e e e a e e

copp r t i p b y it t
e th s p rts
s r scr d t . en e e a a re ewe o

g th r t h batt ry is r dy to b ass mb l d
e e e e ea e e e .

N othing h b n s id bout t h z s f jars d t h


as ee a a e Si e o an e

r st sinc t h c ll m y b mad f a siz to fit any j


e ,
e e e a e e o e ar

into hich t h porous cup d carbons ill go R ound


w e an w .

porous cups may b had from 1 4 inch s up to 5 inch e e es

in out id diam t r and round gla s j rs m y b h d


s e e e ,
s a a e a

from 2 4 inch s up to 7 inch in insid d i m t r Th re es e a e e . e e

i thus mpl r ng
s f siz f
.
a y to consult
e both a e o e or a n on e

t h d pth of his pock tbook


e e d t h qu ntity f cu r nt e an e a o r e

w hich h ish s t h b tt ry to giv This is a point


e w e e a e e .

not und stood by m ny m t urs Th volt g hich


.
er a a a e . e a e w

a c ll giv s is d t rmin d by t h kind f ch mic ls us d


e e e e e e o e a e

in it and not by t h quantiti s f ch micals consum d e e o e e .

Th curr n t in mp r s
e hich t h volt g b ing fix d
e a e e ,
w ,
e a e e e ,

t h c lle ill g iv and t h ork it can th r fo do


e w e ,
e w e e re ,
a re
230 H OME ME H N C A IC S F OR AM AT EU R S
d t min d by t h q t i t of ch mic ls consum d by
e e r e e uan v e a e

t h c ll i n its ction
e e I t m y b st t d fi vr
a . a e a e as a a r a e

a g r
e sult th t e pound f zinc ill giv a3 2 0 mp r
on e O w e a e e

hours in a c ll such t his e as .

C rbon plat s
a b h d in gr at i t y of si z s
e c an e a a e va I e e

an d sh p s Th b st a y is
e f t h . cont mplating e e wa or e on e e

making t h b tt ry t rit to d l r in l ctric l e a e o w e a ea e e e a

suppli s d k for a cat logu hich h ill b glad


e an as a e ,
w e w e

to furnish All t h parts th n b s l ct d f prop r


. e c an e e e e e o e

proportion to ch oth r so th t th y ill go tog th r ea e ,


a e w e e .

E ith r t h D ni ll bottl
e F ull r zinc should b u d
e a e ,
e or e e se .

Th cut sho s t h Dani l ] zinc


e It is good form b
w e e . a e

caus f t h larg surf c xpos d to t h action of t h


e o e e a e e e e e

fluid .

Th b st solution f this c ll is t h chromic cid


e e or e e a

fluid It should b mad by ight taking h


. e e we , c ro

mic acid 1 8 parts at r 6 0 parts sulphuric acid con ,


w e , ,

cen t t d 9 parts
ra e A pint f at r m y b t k n as
, . o w e a e a e a

pound d a pint f t h sulphuric acid


,
an pounds o e as .

Th chromic cid is a solid and can b most asily


e a e e

we i gh d dir ctly Put t h chromic acid into t h at r


e e . e e w e .

It dissolv s r adily Th n pour t h sulphu ic acid into


e e . e e r

t h mixtur
e slo ly a littl at a tim stirring it
e ve rv w ,
e e ,

in thoroughly ls a dis gr bl accid nt m y b had , e e .


a eea e e a e

from t h h at produc d It is consid r d by many that


e e e . e e

this solution is imp ov d by dding 1 part f chlorat r e a .


o e

of pot sh Wh n it i cold it is r ady f


a . e s e or u s e .

Th z inc in all c lls f this charact r must b amal


e e o e e

g m
a t d ; that
a e is co t d ith m rcury This may b ,
a e w e . e

don dir ctly by dipping t h z inc into t h solution f


e e e e or

a short tim and th n rubbing m rcury upon it or b t


e e e , ,
e

t e r,by putting ounc f m rcury into t h bottom f an e o e e o

e ach porous cup Anoth r y is to add to t h solu . e wa e


H O ME ME CHA N I C S F OR A MAT E UR S 23 1

tio in ch po ous cup much bisulph t of m


n ea r ,
as a e er

cury ill li qu t r of doll


as w Th z incs e on a ar e a ar . e

w ill th n b m lg m t d dir ctly fro m t h solu t ion


e e a a a a e e e .

Th c ll m y b t up in v rious ys ith only


e e a e se a wa w

slight di ff r nc s in t h r sulting cur nt dur bility


e e e e e re ,
a

an d const cy of ction W w ill giv four m d f


an a . e e o es o

a rr nging t h c lls
a e e :

F irst F ill t h gl ss jar t ithin an inch f t h t p



e a o w o e o

an d t h porous cup to t h s m l v l
e ith t h solution e a e e e w e

d sc ib d abov
e r e e .

S cond e F ill t h porous cup ith a mixtur f at r



e w e o w e

1 0 parts and sulphuric acid 1 p rt d t h glas jar a ,


an e s

w ith t h chromic cid mixtu giv n bov


e a re e a e .

Thi d F ill t h gl ss j ith t h chromic acid solu


r —
e a ar w e

tion d t h po ous cup ith at r to hich tabl s lt


an e r w w e w e a

has b n add d t t h r t of 4 oz t t h pint S l


ee e a e a e . o e . u

phat f z inc m y b us d in plac f s lt 6 t t h


e o a e e e o a ,
oz . o e

pint .

Fl ur eF ill t h gl ss j ith chromic acid solutio



e a ar w n

and t h porous cup ith cl ar t r This ill st t


e w e wa e .
.
w ar

slo r th n any f t h oth r mod s of filling but ill


we a o e e e ,
w

w ork b caus nough f t h chromic acid solution


,
e e e o e

p ss s through t h por s f t h cup to t upon t h


a e e e o e ac e

z inc .

Th adapt dn ss f this c ll f
e many us s is sho ne e o e or e w
by t h fact th t it e b arrang d fluid c ll a c an e e a s a on e e

a lso R moving t h porous cup hang t h zinc in t h


. e e e e

c nt r of t h gl ss j b m ns of bo rd cov of t h
e e e a ar v ea a a er e

j
ar through hich hol is m d to r c iv t h d f w a e a e e e e e en o

t h zince Th fluid us d ill b t h chromic cid solu


. e e w e e a

tion Th zinc must b fully m lg m t d b for p t


. e e a a a a e e e u

ting i t into s rvic and t h bisulph t of m rcury


.
e e , e a e e

should b us d to maint in t h z inc in condition In


e e a e .
2 32 H O ME ME CHA N IC S F OR A MAT E UR S
this form t h c ll g iv s its strong st cu r nt but ill e e e e r e ,
w

only last bout half as long a .

Wh n v r this c ll is t b out f t h z inc should


e e e e o e o use e

b r mov d from t h liquid


e e Th porous cup should
e e . e

b tak n
e t and t in e dish f t h sam solution
ou se a . o e e

as it contains In this y all ast f t h ch mi . wa w e o e e

cals is pr v nt d e e e .

Th batt ry as d scrib d is
e f t h strong st and
e ,
e e , on e o e e

most r liabl p imary b tt ri s With its strong st


e e r a e e . e

curr nt it r dily h ts fi iron and platinum ir s


e ea ea ne w e .

With t h porous cup it is adapt d to driv motors fans


e e e , ,

an d xcit l ctromagn ts A l rg batt ry ill light


e e e e e . a e e w

small incand sc nt lamps E ight t c lls holding e e . or en e ,

t wo quarts ach ill driv t h motor f S i t i fi e , w e e o c en c

Am i S pp l m t N
e r c an 6 4 1 t full po r and
u e en ,
o .
,
o we ,
ru n

a s i g machin turn a small lath


ew n do any oth r e or e ,
or e

e qual ork Th x p ns of maint nanc is not gr at


w . e e e e e e e .

Th liquid h n it b com s gr n is xhaust d d


e w e e e ee e e an

must b r plac d by fr sh solution Th zincs can b


e e e e . e e

us d till th y
e ntir ly dissolv d This b tt ry is
e a re e e e . a e

no t a t y but a s rvic abl pi c


o ,
f orking appar tus e e e e e o w a .

E L E C T R I C L I GH TI N G F O R A M AT E U R S

It is possibl f any t procur small incan


n ow e or on e o e

d sc nt lamps from t h E dison Lamp C


e e d from e o . an

most d l rs in l ctric l goods Th s littl lamps


ea e e e a . e e e

c an b op rat d quit succ ssfully by m ns of asily


e e e e e ea e

construct d batt ri s It is f cours a littl troubl


e e e .
,
o e , e e

s om and t h x p s f t h l ct i light produc d in


e , e e en e o e e e r c e

this y is som hat gr t r than oth r lights but


wa ew ea e e ,

a mat urs can d riv a gr t d al f s tisfaction from


e e e ea e o a

th s xp rim nts in l ctric lighti g


e e e e e e e n .

Th batt ry may b e mad at hom from mat rials


e e e e, e
H OME ME CHA N I C S F OR A MAT E UR S 2 33

th t m y b purch s d f om t h m nuf ctu s f t h


a a e a e r e a a re r o e

l mps f om y d al in l ctric l suppli s E ach


a or r an e er e e a e .

c ll of batt ry consists of t pl t s of c bon 2 in


e e wo a e ar .

w id 44 in long and 4 in thick


e ,
zinc plat 2
.
,
.
,
on e e

in id 4 in l g d 4 in thick t strips of ood


. w e ,
. on ,
an .
,
wo w

4 in id 4 in. thick w d 4 in
e long
,
t strong .
,
an .
, wo

rubb r bands and an ordina y tumbl r


e ,
r e .

Th z inc amal g m t d by dipping in dilut sul


e is a a e e

F IG m B . 21 4 . A Si p le a t t e ry .

ph i acid ( acid
ur c part at r t lv part ) th n on e , w e we e s e

S prinkling on a f w small drops of m rcury rubbing it e e ,

about ith s b fo m d of pi c f cotton cloth


w a . wa r e a e e o

t i d around t h
e d of stick E v ry portion f t h
e en a . e o e

surf c f t h zinc should b cov r d ith m rcury If


a e o e e e e w e .

t h am lgam tion is p rf ct it n d not b r p t d


e a a e e ,
ee e e ea e .

Th carbon plat s b for


e should ch b h t d e e e use ea e ea e
2 34 H O ME ME CHA N IC S F OR A MAT E UR S
I f on e s tu t d ith p ffi f dist nc
e n d an d a ra e w a ra ne or a a e

of 1 4 in from t h upp d ( d no mor ) to p


. e er en an e re

v nt t h solution from sc nding t h pl t by pi ll


e e a e e a e ca ar

ity This is accomplish d b h ating t h d f t h


. e v e e en o e

pl t ov r a lamp d pplying a pi c f p ffi
a e e an a e e o a ra ne or

a p ffi c ndl
a ra until it is fill d
n eN fr p ffia e e . o ee a ra ne

should b llo d to main t h surfac f t h


e a we re on e e o e c ar

bon it ill int rf


, as ith making a good l ctrical
w e e re w e e

conn ction ith t h pl t


e w e a e .

F IG mb B . 21 5 . A Tu le r a t t e ry .

Th zinc pl t is plac d b t n t h t
e ood n a e e e wee e wo w e

strips Th c rbon pl t s
. pl c d outsid f t h
e a a e a re a e e o e

st ips and h ld by t h t rubb r b nds as sho n in


r e e wo e a ,
w
F i g 21 4 . .

conn ction b t n t h c rbon plat s d t h


Th e e e wee e a e an e

w ir l ading a y f om t h c bon pol is m d by a


e e wa r e ar e a e

doubl d st ip of copp r t h nds f hich


e
-
r i ,
a, e ,
e e o w a re n

t d b t
se r e n t h ood n strips d t h carbon pl t s
e wee e w e an e a e .

In simil r ya copp r st ip is ins rt d b t n


a a wa e r ,
e e e wee
H OME ME C HA N I C S F OR A MAT E UR S 2 35

the inc pl t d
z of t h ood n strip Th
a e an on e e w e s . e

tumbl r forming t h b tt y j should b d p nough


e e a er ar e ee e

to llo t h ood n strips to r st upon its rim so as


a w e w e e ,

t support t h pl t s
o short distanc from t h bottom
e a e a e e

of t h tumbl r
e e .

Th o din ry bich omat


e r f pot sh solution is us d
a r e o a e

in t h b tt ry It is pr pa d by m king s tu t d
e a e . e re a a a ra e

F IG C B k . 21 6 . A on v e n i e n t ra c e t

solution of common bichrom t of pot sh in arm a e a w

wa et r ; th n ft r cooling dding v y slo ly qu n


e a e ,
a er w a a

tity f common sulphuric cid qu l to bout fi ft h


o a ,
e a a on e -

o f t h bulk of t h bichrom t solution


e It is dvis bl e a e . a a e

t
o a d d t t h solution
o v y sm ll qu ntity f b i l
e a er a a o su

ph t of m cu y y
a e ighth ounc t t h qu rt f
er r ,
sa on e e -
e o e a o

solution to m int in t h m lg m tion of t h zinc


,
a a e a a a a e .
236 H OME ME CHA N IC S F OR A MAT E UR S
s lts kno n t h C C b tt ry compound
Th e a w as e . . a e a re ,

exc ll n t d v ry conv ni nt f
e e an in b tt ri s f e e e or u s e a e e o

this class It is only n c ssa y to dissolv this m


. e e r e co

pound i t to fo m t h xciting solution


n wa er r e e .

This m t ri l is sold in tin c ns cont ining t


a e a a a w o or

thr pounds It bso bs moistur r pidly so th t


ee . a r e a ,
a

w h n it is to b us d in small qu ntiti s i t should b


e e e a e e

tr nsf r d to stopp r d gl ss j
a er e a e e a ar .

It is p haps n dl s t say th t gr t c r should


,
er ,
ee e s o a ea a e

F IG 2 1 7 . . A S e ri e s of C on n e c te d L a mps .

be x rcis d in h ndling t h solution i t is poisonous


e e e a e ,
as

an d d structiv t clothing c rp ts
e t Th sam e o ,
a e ,
e c . e e re

mark appli s t t h batt ry compound e e e e .

O c ll f this b tt ry should b llo d for ch


ne e o a e e a we ea

c ndl po r f t h lamp Th zinc of


a e we c ll should
o e . e on e e

b conn ct d
e ith t h ca bon f t h n xt F i g 2 1 5 Th
e e w e r o e
-

e ,
. . e

b tt ry may b arrang d as plung Dir ctions f


a e e e a er . e or

m king batt y of this kind r giv n on p g 1 1 6


a a er w e e e a e ,

of volum 5 7 f t h S i t i fi Am m
e ,
o e c en c e
'

c an .
H OM E ME CHA N IC S F OR A MAT E UR S 23 7

In F i g 2 1 6 is sho n conv ni nt br ck t for sup


. w a e e a e

porting sm ll l ctric l mps It consists of t cu v d


a e e a . wo r e

w ir s tt ch ed to sm ll pi c f bo rd by m ns f
e a a a a e e o a ea o

sc s hich lso s rv binding sc s f tt ching


re w ,
w a e e as re w or a a

th i Th l m p is susp nd d from y s form d in


e w re s . e a e e e e e

th nds of t h ir s This d vic m y b us d


e e e w e . e e a e e as a

stand rd sho n t 1 as h ng r as sho n t 2


a ,
as w a a a e ,
w a .

,
or

as a b ck t t 3
ra e ,
as a .

In F ig 2 1 7 is sho a s ri s f thr sm ll l mps


.

wn e e o ee a a

conn ct d ith thr c lls of b tt y


e e w ee e a er .

Th lamps in this c s e
e conn ct d in p ll l.
a a re e e a ra e or

multipl e t binding sc of ch l mp i
e ar ,
. e .
,
on e re w ea a s

conn ct d ith e ir from t h batt y Th oth r


e w on e w e e er . e e

binding sc r s of t h l mps all conn ct d ith t h ew e a a re e e w e

r maining pol of t h batt ry


e e e e .

C opp r ir N 1 8 l rg r hould b us d f
e w e ,
o . or a e ,
S e e or

making t h conn ctions Th b tt ry ill run continu


e e . e a e w

l
ou s v w ith g l charg of t h solution for
a about SIn e e e

thr hou s S hould t h solution b com


ee r .rm d e e e wa an

giv Off hyd og n t h zinc should b r m lg mat d t


e r e ,
e e ea a a e a

t h points
e h r i t is viol ntly ttack d w e e e a e .

T R I C C H I ME T H E E LE C .

To s cur pr ctic in m ch nics in l ctric l ork


e e a e e a or e e a w

th am t ur may
e ll const uct som th i ng f
a e as we r e or

a ctual A v ry us ful and pl asing l ctro m


use . e e e e e -
e

ch i l d vic
an is l ctric ch im t b us d
ca e e an e e e o e e as a

door b ll or c ll b ll in conn tion ith clock It


e a e ,
or ec w a .

s rv s its pu pos
e e c ll and giv s an v r cha g ng r e as a a e e e -
n i

s ri s f h monic not s
e e o ar e .

T h fi st st p to e d t h construction of this d vic


r e w ar e e e

is to purch s t h tov kno n t h t b ph a d e e w as e u o on e ,


an
2 38 H OME ME CHA N IC S F OR A MAT E UR S
s l ct thr f t h tub s hich produc chord if
e e ee o e e w e a ,
or

th m k pr f rs it h m y buy a pi c f m ndr l
e a er e e ,
e a e e o a e

dr n brass tubing 4 inch xt rn l diam t r w ith


aw ,
e e a e e ,

w alls inch thick d cut ff thr pi c s r sp ctiv ly


1
34 ,
an o ee e e e e e

7 4 8 4 and 9 4 inch s in l ngth ;


, ,
ch f th s should b e e ea o e e e

laid upon t short pi c s f soft ool n cord w ith


wo e e o w e ,

F IG C m . 21 8 . E le c t ri c hi e .

t h cord touching t nodal points th t is at x ctl y


e a ,
a ,
e a

on e qu rt f t h l ngth from t h d Arr ng d i


a er o e e e en . a e n

this y t h tub s giv t a cl r not h n struck


wa e e e ou ea e w e

w ith sm ll ood n m ll t By comp ing th s not s


a a w e a e . ar e e e

w ith thos of pi no oth r musical instrum nt t h


e a a or e e ,
e

tub s m y b tun d Th pitch is rais d by sho t nin g


e a e e . e e r e
H OME ME CHA N I C S F OR A MAT E UR S 2 39

the tub b t th r is no p ctic l y f lo ring


e ,
u as e e ra a wa o we

th pitch ft t h tub h onc b n short n d it


e a er e e as e ee e e ,

wo uld b advis bl to cut t h tub s a littl long r


e a e e e e e

tha t h m su m nts giv n A b s bo rd h ving a


n e ea re e e . a e a a

short st nd d is p ovid d d t t h upp r po tion of


a ar r e ,
an o e e r

t h st nda d is s cur d
e a bo rd into hich driv n
r e e a a w a re e

thr p i s f ir n ils t h n ils in ch p ir co r


ee a r o w e a ,
e a ea a r e

sp nding in position ith t h nod s of of t h tub s


e w e e on e e e .

Th tub s
e susp nd d f om th s n ils by soft
e .
a re e e r e e a

cord p ssing around t h tub s t t h nod s point


s a e e a e e or s

of no vibr tion l ving t h tub s fr t vi b r t t t h


a ,
ea e e ee o a e a e

c nte d at t h
e r an nds e e .

N i t r m ins t construct t h
ow l ctro m ch nic l
e a o e e e -
e a a

d vic for striking t h tub s T t h bas bo d


e e e e . o e e ar a re

s cur d t h angl d nds of thr st ips of spring br ss


e e e e e ee r a ,

{ a inch id d 4 inch thick hich x t nd bov


w e an 32 ,
w e e a e

t h tub s and
e small ood n m ll ts in position to
e c a rrv w e a e

st ik t h middl portion f ch tub Th mall ts


r e e e o ea e . e e a re

se cur d t t h spri gs by m ns of ordinary ood


e
-
o e n ea w

scr s passing through t h springs into t h mall ts


ew e e e .

B hind t h prings at
e r th ir mid l n g th is
e S ,
or n e a e -
e ,

pl c d a di gon l strip of ood h ving s cur d to its


a e a a w ,
a e e

out r dg a st ip of f lt chamois skin Th spring


e e e r e or . e

strik s this pi c d llo s t h m ll t t st ik t h


e e e an a w e a e o r e e

tub and p ing b ck ithout j ing B hind t h


e S r a w a rr . e e

sp ings is support d a sm ll sh ft on hich is pl c d


r e a a w a e

a ood n cylind r bout 1 inch in di m t r and 2 4


w e e a a e e

inch s long In t h cylind r d opposit t h spring


e . e e an e e s

a re ins rt d i n ils rr ng d to strik sho t i


e e w re a ,
a a e e r .
n

c li d strips riv t d to t h
ne springs Th n ils e e e . e a a re

pl c d so th t th y ill st ik t h inclin d strips in


a e a e w r e e e

d i ff n t ord rs ; for xampl 1 2 3 ; 3 2 1 ; 2 3 1 ;


e re e e e : , , , , , ,

1 ,
3, 2 .
2 40 H O ME ME CHA N IC S F OR A MAT E UR S
A toy l ctric motor having a thr pol armatur
e e ee -
e e

i us d for turning t h cylind r


s e d t clock h ls e e ,
an wo w ee

and pinion a mploy d for r ducing t h sp d A a re e e e e ee .

w orm is plac d t h rmatur sh ft of t h motor e on e a e a e ,

w hich ngag s t h fi st f t h clock


e h ls This orm
e e r o e w ee . w

may b cut in a l th but if this is inconv ni nt a


e a e ,
e e ,

w ir m y b e ound spirally around t h rm tur shaft


a e w e a a e

an d sold r d It ill f cours b n c ss ry t w ind


e e . w ,
o e , e e e a o

th pir l so th t it ill fit t h t th f t h clock h l


e S a a w e ee o e w ee .

an d t h surplus sold r should b scr p d from t h


e ir e e a e e w e

t diminish f iction
o Th motor is provid d ith bind
r . e e w
i g posts to r c iv t h b tt ry
n ir s O t e c lls e e e a e w e . n e or wo e

o f dry batt ry ill run t h chim Th chim is us d


e w e e . e e e

in pl c f an o dinary c ll door b ll it m y b
a e o r a or e ,
or a e

us d in conn ction ith a cloc k sho n for making


e e w ,
as w ,

calls at c r t in hours e a .

Th push button sho n in t h s ctional vi


e is mad w e e e w e

t clos t h circuit
o h n t h chim is us d in plac f
e e w e e e e e o a

c ll b ll d oor b ll Th button i r adily mad b y


a e or e . e s e e

boring a small block A f h rd ood i t w diam t rs , ,


o a w n o e e

to r c iv t h h ad d back of t h p rl collar button


e e e e e an e ea ,

B t h back f hich is h ld in plac by t h ap rtur d


,
e o w e e e e e

pi c f v n ri g s cur d to t h f c of t h block by
e e o e ee n e e e a e e

small scr s hil t h h ad of t h button r sts a


ew ,
w e e e e e on

curv d brass spring 0 s cur d in a slot i t h bac k f


e , , e e n e o

t h block A by
e scr Th out r,
d of t h spring
, a ew . e e en e

proj cts b yond t h sid f t h block t r c iv


e e f e e o e o e e e on e o

t h circuit e ir s This slot is fill d b lo t h spring


w e . e e w e

w ith in ul ting mat ri l d a br s


s plat D is
a e a ,
an a s e , ,

s cur d t t h b ck of t h block A d h upon


e e o e a e , , an as on e

e dg ap rtur d
e for r c iving t h oth r ci cui t
an e e e ar e e e e r

w ir Th pl t D is s cu d to t h b ck of t h block
e . e a e , ,
e re e a e

by small scr s Th fr d f th sp ing 0 is ew . e ee en o e r


, ,
H OME ME CHA N IC S F OR A MAT E UR S 24 1

curv d ov r to a poin t n r t h brass pl t D that


e e ea e a e , , so

wh n t h spring is d pr ss d by pr sing t h button


e e e e e es e .

B it,
ill touch t h pl t d clos t h circuit
w e a e an e e

Th nn x d di gr m sho s an applianc w hich


e a e e a a w e en

abl s t h chim to b us d in conn ction w ith clock


e e e e e e a .

F IG B . 22 0 . P us h u t t on .

In front f t h di l of ordin y clocko s cur d e a an ar a re e e

th erings A B m d of inch squ r br ss w ir


, , ,
a e 44
1
a e a e .

Th supports
e of insulating m t rial d t h rings a re a e , an e

a reconc ntric ith t h rbor ca rying t h h nds Th


e w e a r e a . e

h nds b n t out ardly to p rmit f xt nding ov r


a a re e w e o e e e

th erings ithout touching th m d to insur t h


w e ,
an e e

h d g inst l ctrical cont ct ith t h rings thin


an s a a e e a w e a

short sl v f pap r is slipp d ov r ach h nd n r t h


ee e o e e e e a ea e

fr ee d E c h ring h
en s v l small r di l hol s
. a as e e ra a a e

bor d in it to r c iv t h br ss n ils t h h ads of hich


e e e e e a a ,
e e w

proj c t su ffici ntly b yond t h front surf c f t h


e e e e .
a e o e

rings to nabl t h h nds t touch th m th y pass


e e e a o e as e .

Th circuit ir s co cting t h b tt ry d t h
e .
w e nn e e a e an e

chim conn t d
e a re ith t h out r ring A t h ec e on e w e e , ,
e

oth ith
er f th
w sp ings of t h cut t s itch
on e o e r e -
ou w

sho n in t h Op nin g form d by t h br aking a y of


w e e e e e wa

t h dial
e Th oth r spring is con
. ct d ith t h inn r
e e ne e w e e

ring B Th springs
, . insulat d from ch oth e a re e ea er .

O t h sl v
n hich c rri s t h hour h nd is mount d
e ee e w a e e a e

t h cross d slott d
e m 0 lso sho w d tach d in t h
e e ca
, ,
a n e e e
242 H OM E ME CHA N IC S F OR A MAT E UR S
l rg r figur In t h slot f this cam is a bo t sh p d
a e e . e o a -
a e

follo hich slid s sily in t h slot d is long r


w e r, w e ea e an e

th n t h idth f t h slot so th t it
a e w in follo ing
o e ,
a c an , w

F I I G 21 9
. . C hi m e w i th C k
loc c on n e c t i on .

the slot t k t h inn r d out portions of t h slo t


a e e e an er e

in lt n tion Th follo r is pivot d to t h ngl d


a er a . e we e e a e

lvr
e e hich is push d by t h m b t n t h p
,
a, w e e ca e wee e ar

all l spri gs d ithdra n from th m in alt nation


e n an w w e er
H OME ME CHA N IC S F OR A MAT E UR S 24 3

onc in 1 2 hou s Th obj c t of this rr ng m n t is


e r . e e a a e e

to cut out t h chim t night d put i t in ci cuit in t h


e e a an r e

d ytim Th m C d t h ngl d l v
a e . e ca , ,
an e a e e e r, a, a re

insul t d f om t h clock mov m n t


a e r e e e .

A s itch D is p ovid d for thro ing t h d vic t


w , ,
r e w e e e ou

of ction t
a tim a an v e .

It ill b s n that t h hour h nd must com into


w e ee e a e

cont ct ith t h n il on t h inn r ci cl d t h minut


a w e a e e r e an e e

h nd must t h t h n il in t h out circl t m


a ou c e a e er e o co

pl te t h circuit
e and caus t hechim to sound Th ,
e e e . e

du tion f t h chiming is limit d b t h tim t h


ra o e e v e e e

minut h nd is in contac t ith t h n il Th clock


e a w e a . e

w h n rr ng d h r sho n s ts ff t h chim t 8
e a a e as e e w e o e e a

o clock 1 2 o clock and 5 o clock It is



, bout t ’ ’
.
.
ne w a o

ring t h chim for 1 2 O clock


e e

.

A E LE C T R I C N I G H T L A M P
H O ME -
M DE

A v ry simpl d vic hich ill p oduc t mp


e e e e , w w r e a e ora rv

light f h lf of o c ndl p
on e is sho n in t h
-
a on e a e -
o w e r, w e

illust ation It ill b found conv ni nt f obs rving


r . w e e e or e

t h tim at night
e for mom nt ily lighting clos t
e ,
or e ar a e

or a n h r t h light of candl
a re a w i l l mpe e e a e or a n o a

w ould b Obj ctionabl e e e .

Th mini tur l ctric l mp and t h d y b tt ri s


e a e e e a ,
e r a e e

us d f lighting it
e or b purch s d lmost an hr ,
c an e a e a yw e e ,

an d t h l bor f putting th s things tog th


e a it h a o e e e e r, w

s itch and suit bl conn ctions is


w slight ind d a e e ,
ve rv ee .

A half c ndl lamp qui ing


on e - amp r s ta e re r e e a

volts is t h fi st quisit ; th n t c lls of d y b t t ry


e r re e e wo e r a e ,

giving curr nt ith p ssu of bout 3 volts ill


a e w a re re a .
w

b n d d
e ee d l st of ll e sm ll p cking box th t ill
,
an a a a a a ,
a w

just c iv t h b tt i s should b s l ct d I f
re e e e a er e ,
e e e e . a
24 4 H OME ME CHA N IC S F OR A MAT E UR S
l mp f high r volt g is chos n mo c lls f b t t ry
a o e a e e ,
re e o a e

w ill b n d d A 4 vol t l m p ill r q ir th c lls


e ee e .
-
a w e u e re e e

of batt ry A littl mor light ill b s cur d ith this


e . e e w e e e w

F IG . 221 . B a t t e ry Box , c ove r re move d .

F IG m L . 2 22 . Te p ora ry igh t .

combin tion but it is t d si bl to incr as t h num


a ,
n o e ra e e e e

b of c lls b d this t h app tus b com s t


er e e von ,
as e a ra e e a

o c t bulky d too xp nsiv Th b st co mbina


n e oo an e e e . e e
H OME
CHA N I C S F OR A MAT E UR S 24 5 ME

tion is t h h lf c ndl l mp i h t c lls of b t


e on e -
a a e a w wo e a

t y Aft t h l mp is p ocu d it should b t st d mo


or . er e a r re e e e

m t i ly by m ns of t
en ar c lls of d b tt y con ea wo e rv a e r ,

nec t d in s i se If t h l mp is prop rly light d


er e . e a e e ,
a

p cking b
a hich r c iv s t h batt ri s sily is
ox w e e e e e e ea se

F IG D m C . 22 3 . i a g ra of i rc u i t .

l t d
ec d t
e sm ll br ss hooks f g
an s t raight n d
wo a a , ,
a re e e

an d sc d into t h b n r t h t p S m ll copp r
re we e ox ea e O . a e

w ir s pl c d in l ctric cont ct ith t h hooks fg


e a re a e e e a w e , ,

as sho n in t h di g m At t h t p f t h box is
w e a ra . e o o e

plac d a s itch consisting f pi c f spring br ss 3


e w ,
o a e e o a

inch s long d 4 inch id h ld in pl c by pivot l


e an w e e a e a a

scr w p ssing through c ntral hol in t h sp in g


e ,
6, a a e e e r

into t h b ox e .

In of t h vi s t h l mp is pr s nt d as b ing
on e e e w e a re e e e e

support d by hollo ood n column in f ont of


e a w w e r a

clock In this c s . f t h l mp ir s is inc s d in a e on e o e a w e a e

a v y sm ll ubb r tub to insur insul tion ; oth r


er a r e e ,
e a e

w is t h construction is similar to th t d sc ib d
e e a .
e r e .

T c lls of dry b tt y ill light t h l mp occ


wo e a er w e a a

i
s on a lly for long tim if us d only inst nt ch a e ,
e an a ea

tim ; but if t h l mp is us d continuously it uns t h


e e a e ,
r e

b tt y do n th t it ill quir fr qu nt r n l
a er w ,
so a .
w re e e e e ewa .

Th i f om t h b ss hook f is pl c d in l ctric l
e w re r e ra , ,
a e e e a
24 6 H OME ME CHA N IC S F OR A MAT E UR S
cont ct ith this scr
a d tw br ss scr s b e w ,
e , an wo a ew ,
c ,

a re ins rt d in t h top of t h box to s rv as contact


e e e e ,
e e

points f t h s itch Th s scr s or conn ct d t


e w . e e ew a re e e o

g th r d ith t h zinc pol f t h c ll by ir


e e an w e e o e e ,
a

,
a w e .

Th c rbon pol f t h c ll is conn ct d l t i ll


e a e o e e e e e ec r ca v

w ith t h hook g Th hooks e curv d do n ardly ,


. e a re e w w

and t h t rmin ls f t h l mpe e ound thr a o e a ,


n, a re w ee or

four tim s round t h nds f t h hooks f 9 p


e a e e o e , ,
re s ec

ti ly so as to suppo t t h l mp bov and in front f


ve ,
r e a a e o

t h fac of t h
e atch hanging upon t h hook proj ct
e e w ,
e ,
e

ing from t h front f t h b e o e ox .

Th long r arm f t h s itch is turn d up t


e e form o e w e o

a thumb pi c d is h ld normally t of contact


e e ,
an .
e ou

w ith t h scr 1 By pr ssing t h d f t h s itch


e ew ,
1 . e e en o e w
do n into contact ith t h scr 5 an l ctrical
w w e ew , ,
e e c on

t ct is form d hich lights t h lamp By turning t h


a e w e . e

s itch on its pivotal scr


w it is brought into contact ew ,
c ,

w ith t h scr thus forming


e l ctrical contact
ew ,
c , an e e ,

w hich is prolong d until t h s itch is r turn d to its e e w e e

o igi nal position Th mov m nt f t h s itch is


r . e e e o e w

limit d by t h scr s d 1
e e ew ,
( .

T I A L C A BI N E T
A N E LE C R C

An l ctric l c bin t i e e ass mblag f articl a a e s an e e o es

w hich m y b combin d in rious ys t prod c


a e e va wa o u e

pi c s f apparatus By th s a larg numb r f


e e o . e e e e o ex

p i
erm t mad cc
en ssibl t t h
s a reamat ur t com e a e e o e e a

p t
a ra i l y slight xp ns ve e e e .

In F ig 22 4 s ctional dra ings f t h ss nti l parts


. e w o e e e a

a re sho n dra n v ry n arlyw third sc l A 2


,
w e e on a a e . a re

coils ound ith 8 l y rs f N 2 0 singl cotton


,
w w a e o o .
, e c ov

er d magn t ir both b ing ound in t h sam di


e e w e, e w e e re c
H O ME ME CHA N IC S F OR A MAT E UR S 24 7

tion B t h . d yok of
,
e l ct om gn t t h
c ore s an e an e e r a e e

cor s of 4 in c h soft i on b C t h f m for support


,

e r ar . e ra e
,

ing t h l ctrom gn t h n us d t h fi ld coils of


e e e a e w e e as e e a

dynamo moto as in or 2 37 D rood n stand 4


1 0
:

.
,
a w e ,

turn d in a lath to b us d
e s ppo t for t h com
e ,
e e as a u r e

E a

S I $ E

F IG G V . 224 . e n e ra l ie w of P a rt s .

pass E t form g lv nom t


,
o in F ig 2 2 9 F
a a a e e r, a s . .
, a

p rm n nt hors sho m gn t G soft iron ir s


e a e e e a e .
, w e .

H st ips of copp r
,
r K fr m s f t l gr ph sound rs
e .
,
a e or e e a e .

By t h aid of t h F igur s f t h s v r l xp im ts
e e e or e e e a e er en

t h pr ctical amat ur
e a ill h v littl d i ffi lt y i w
'

e a e e cu n se e
24 8 H OME ME CHA N IC S F OR A MAT E UR S
ing h t h mad and put tog th r Th p rma
ow e v a re e e e . e e

n t magn t and t h comp ss can b purch as d t b t


en e e a e e o e

t advantag Th r st can b m d ith a lath


er e . e -
e e a e w e

and tools S om N 2 8 spring brass w ir w ill b


. e o . e e

n d d f th p i g h w
ee e t h t l graph sound
or e s r n s s o n on e e e er

F IG 2 25

f f I F IG D W
. .

E fe c t o ron on a Ma g n e t . . 22 6 . e c omp os i t i on of at e r .

at t h l ft and som N 1 8 spring brass w ir t b


e e ,
e o . e o e

w ound into a clos piral a littl l ss than half inch e S e e a

in dia m t r and cut up into pi c s f about 3 turns


e e ,
e e o

e ach to b us d as conn ctors in plac f binding posts


e e e e o .

In d scribing t h s v ral x p rim nt such addi


e e e e e e e s

ti l instruction w ill b giv n


on a t h cas may s m e e as e e ee

t or quir e e .

Th actio ef iron m ag t is sho w n in F ig 2 2 5


n o on a n e . .

P r s nt t h
e ed of an iron d t t h compass
e en Th ro o e . e

nee dl is dra n to ards t h iron and s ings till it


e w w e w
points dir ctly to ards it Th magn t F may b us d
e w . e e e e

for this x p rim nt Th north mark d d of t h


e e e . e or e en e

magn t r p ls t h north d f t h n d l and attract


e e e e en o e ee e s

its south d As say lik pol s r p l unlik t


en . we ,
e e e e , e a

tract Th brass and gl ss cannot stop t h ttraction


. e a e a .

Pap r w ood anythi g x c pt iron may b int rpos d


e , ,
n e e ,
e e e
H OME ME CH AN I C S F OR A MAT E UR S 249

bt e wee n
magn t d t h n dl ithout d stroy
the e an e ee e w e

ing t h tt r ction ande r pulsion


a a e .

Th d composition f
e at r into t gas s o xyg n
e o w e wo e ,
e

and hyd og n by l ctricity is a v ry int r sting


r e ,
e e e e e ex

p i
erm t F or its b st
en xhibition platinum
. is r quir d e e e e ,

but as this is a v ry xp nsiv m tal a m thod is giv n e e e e e e e

by hich w gas can b produc d F i g 2 2 6 giv s t h


on e .
e e . . e e

arrang m nt f t h app ratus Th light and h vy


e e o e a . e ea

p rall l lin s indicat c lls f batt ry T at l as t


a e e e e o e . wo e

a re r quir d A good form f c ll is r pr s nt d i


e e . o e e e e e n

F ig 2 2 9 Th glass is a common tumbl r T plat


. . e e . wo es

of b tt ry c rbon
a d e of zinc clamp d tog th r
a an on e a re e e e

by t bolts hich p ss through t h four strips f


wo w a e o

w ood S trips f sh t copp r or br ss d d


. o ee e a ,
an e , a re

includ d b t w t h trips ; d is t long nough to


e e een e s cu e

F IG G .m 2 27 F IG. a lva n o e te r . . 228 . E le c t rop la t i n g .

conn ct ith both ca bon plat s T f t h pir l


e w r e . wo o e S a s

d scrib d abov
e push d th s strips t r c iv
e e a re e on e e o e e e

th copp r ir s us d in forming t h circuits This


e e w e e e .

sort f conn ctor is n arly good as a r gular binding


o e e as e

post and costs a m r trifl e e e .


25 0 H OME ME CHA NIC S F OR A MAT E U R S
fluid f t h c lls is m d by dissolving in cold
Th e or e e a e

t r as much bichrom t of soda as t h


wa e t r ill a e e wa e w

tak up and adding slo ly and ith constant stirring


e ,
w w

on et nth f t h volum f sulphuric acid Th plat s


-
e o e e o . e e

should only r main in t h solutio hil th y ein e n w e e a re

actual us e .

F IG G m . 22 9 . De t e c t or a lva n o e te r .

Th tumbl r sho n in F ig 2 2 6 is t
e b fill d
e ith w . o e e w

t r d a littl sulphuric acid dd d Lacking t h


wa e an e a e . e

acid vin gar may b us d in its st ad


, e e e e .

With t c lls fi bubbl s f hydrog n gas com ff


wo e ne e o e e o

slo ly f om t h copp r hich is attach d t t h ir


w

r e e w e o e w e

l adi ng f om t h zinc of t h b t t and ris to t h


e r e e a e rv e e

Surfac Th oxyg n combin


e . ith t h copp r and
e e es w e e

do s t pp ar a gas at all If pl tinum w r us d


e no a e as . a e e e
H OME ME CHA NIC S F OR A MAT E UR S 25 1

oth r st ip oxyg n ould b giv n off f om its


for t h e e r e w e e r

surf c sinc oxyg n do s t combin ith pl tinum


a e ,
e e e no e w a

und th s conditions This most int r sting p i


er e e . e e ex er

m n t w fi rst p rform d by S i H umphry Davy many


e as e e r

y ar g
e s a o .

F ig 2 27 sho w s h t arrang
. f th coils A ow o e on e o e ,

th comp ss E t h support D and t h b tt ry


e a ,
e ,
e a e as a

galv nom t r Pl c t h coil that its l ngth is ast


a e e . a e e so e e

and st and pl c t h comp s ov r t h coil Th


we a e e a s e e . e

n dl ill li cross is f t h coil Wh n t h curr nt


ee e w e w e o e . e e e

F IG . 2 30 F IG L . M F
S uc ki n g C oi l . . 231 . in e s of ag n e tic orc e .

fl ow s th n dl i turn d from its north d south


o

e ee e s e an

position Th la s and m aning f this is xpl in d


. e w e o e a e

fully in t h t xt books f l ctricity e e o e e .

E l ctropl ting has b com


e f t h most important a e e on e o e

industri s It can b p rform d ith t h app r tus f


e . e e e w e a a o

F i g 2 28 .Th rr ng m nt is t h sam as that f F i g


. e a a e e e e o .

22 6 xc pt that t h tumbl r is
,
e e t b fill d ith a e e n ow o e e w

liquid containi g t h m tal ith hich t h articl is n e e w w e e

to b pl t d T plat it h copp r solution of copp r


e a e . o e w e a e

sulphat may b u d though carbonat f copp r is


e e se , e o e

b tt r ; f nick l a doubl c rbonat f ni ck l and


e e or e .
e a e o e

a mmoni is us d Th m tal ill b d p sit d t h


a e . e e w e e o e on e
25 2 H OME ME CHA N IC S F OR A MAT E UR S
stri p ttach d to t h w ir from t h zinc tha t
a e e e e , on e on

w hich t h hydrog n app ar d w h n t r


e dcm e e e e wa e w as e e

pos d Th oth r strip mus t b f t h m tal w ith hich


e . e e e o e e w
th plating i t b do
e s o e ne .

F IG . 2 32 . M od e of I n du c i n g an E le c t ri c Cu rre n t by a Ma g n e t .

or instruction and much xp ri nc w ill b


M e e e e e e re

quir d f r l or k ; but much pl sur


e or b d
ea w ea e c an e e

riv d b y w atching t h proc ss in this simpl mann r


e e e e e .

Thr four c ll should b us d f d positing nick l


e e or e s e e or e e .

If a copp r w ir is pass d straight through t h fi


e e e e x

tu D and t h parts
re t up as i
,
F ig 2 2 9 it ill
e a re se n .
, w

constitut a d t cto galvanom t r suitabl for l rg


e e e r e e ,
e a e

curr nts as t h arrang m nt in F ig 2 7 i adapt d f


e , e e e . s e or

F IG M k . 233 . od e of g i vi n g a n E le c t ri c S h oc .

f bl cur nts Th w ir in all cas s must b pl c d


ee e re . e e e e a e

north and south l ngth is f t h dl h n at ,


or e w e o e nee e w e

r st
e .

Th us s f l ctromagn t in xp rim nting


e e or a n e e e e e e a re

v y m ny It is t h most import n t pi c f l c t ric l


er a . e a e e o e e a
H OME ME CHA N IC S F OR A MAT E UR S 25 3

app r tus d a inv nt d by S tu g on of E ngl nd


a ,
an w as e e r e a

d lso by Prof Jos ph H nry in Am ric Probably


-

an a . e e e a .

n ith r kn t h ork of t h oth H nry s i


e e ew e w e er . e

n ve n ~

tion l d dir ctly to t h l ctric t l g ph F i g 2 30 is


e e e e e e e ra . .

giv n illustr tion f t h po r of h li x to dr


e as an a o e we a e aw

iron or st l into its lf If a st ong b tt ry is us d


ee e . r a e e

th p is suck d into t h coil ith consid rabl forc


e en e e w e e e .

A l g numb r f sm ll ir nails may lso b h ld


ar e e o a w e a e e

up in t h coil w ithout visibl support It


e izard e . 1 s w

FIG . 2 34 . M i c roph on e .

li k to e pi c f h vy m t l han g ing in t h i
se e a e e o ea e a e a r

upon nothing N um us modific tions f this curiou . e ro a o s

e xp rim nt w ill sugg s t th ms lv s to an ing nious


e e e e e e e

p rson
e .

With t h t coils A put upon a U sha p d iron


e wo ,
-
e

ro d 4 inch thick in F ig 2 3 1 t h b autiful m g as .


, e e a

n tic ph ntom m gn tic fi ld of forc


e a b mad or a e e e c an e e

visibl Th ir f om t h spools
e . conn ct d to
e w es r e a re e e

t h b tt ry
e hich is not sho n Join t h t spool
a e , w w . e wo s

tog th r th t t h outsid f t h inding f


e e so is a e e o e w o on e
25 4 H O ME ME CHA N IC S F OR A MAT E UR S
conn ct d to t h insid f t h inding of t h oth r A
e e e e o e w e e .

thin bo rd is l id ov r t h pol s d iron filings sift d


a a e e e an e

ov r t h boa d Th n tap t h bo d g ntly ith t h


e e r . e e ar e w e

tip f fing r Th filing jump ith sudd n alac


o a e . e s w e

rity into lin s d finit d x act Th figur sho s e ,


e e an e . e e w

th s li s I t m ans m gn tic attraction N w


e e ne . e a e . o

ch ng t h conn ctions Join t h t outsid ir of


a e e e . e wo e w es

t h spools t t h batt ry and t h insid


e ir s t ch o e e e e w e o ea

oth r Th fi gur ch ng s to
e . xhibiting r pulsion
e e a e on e e e .

Th lin e shun ach oth r es e e .

If b lu p int pap r b pinn d t h bo rd d t h


e r e e e on e a an e

w hol xpos d in t h sunlight fi photog phs m y


e e e e ,
n e ra a

F IG m Lf . 2 35 . E le c t ro ag n e t fo r i tin g .

b m d
e f th s ab autiful figur s By us ng hors
e o e e e e .
i e

sho and bar m gn ts nd is d fl t i


e gr a t a e ,
e w e an a w se ,
a e

v ri ty f m gn tic fi lds may b m pp d


a e o a e e e a e .

N xt arr ng t h
e pp ratus as in F ig 2 32 Th
a e e a a . . e

compass n dl is strongly d fl ct d from its north d


ee e e e e an

south position N r mov t h batt ry and clos t h . e w e e e e e e

circuit Plung bar ma g n t into t h right han d coil


. e a e e .

Th n dl s ings though not so strongly b for


e ee e w ,
as e e .

A n l ct ic curr nt is g n rat d long t h m gn t


e e r e e e e so as e a e

is in motion ith in t f t h coil ,


e er or o u o e .

If t h cor s f t h coils in F ig 232


e fill d w ith
e o e . a re e

i o w i s c rr nt m y b g n t d by sim ply t k
r n re a u e a e e e ra e a
H OME ME CHA N I C S F OR A MAT E UR S 25 5

i n g th e ight h nd coil in t h h nds holding it no th


r a e a ,
r

d south d turning it v r quickly Th s ff cts


.

an an e e . e e e e

w e re discov r d by Amp for hom t h unit f cur e e e re ,


w e o

r nt is n m d Th stud nt hould look up t h subj ct


e a e . e e S e e

in t xt b ooks f l t i i t y
e .
o e ec r c .

Th giving f l ct ic shocks to on s fri nds is l



e o e e r e e a

wa vs pl s nt p stim O mod of doing this is


a ea a a e . ne e

il lustr t d in F i g 2 3 3 O f cours no s v shock


a e . . e e e re c an

b giv n in this
e ey T h m t l h ndl s f F wa . e e a a e o IG 2

should b conn ct d to t h Op n nds of t h i s to


e e e e e e e w re

FIG . 2 36 . E le c t ri c T e le g ra ph .

the l ft S cr p t h ring long t h fi l d slight


e . a e e a e e an a .

shock ill b f lt by w h gr sps t h h ndl e ith e on e w o a e a es w

moist h nds Th shock is produc d ba induc d. e e v an e

cu r nt Th arr ng m nt is v ry simpl form f


r e . e a e e a e e o

induction coil As t h m king f a strong coil is a . e a o

di ffi cul t m tt r sp cial and full d scription f t h


a e ,
a e e o e

coil t b mad should b obtain d b fo und rt king


o e e e e e re e a

such a pi c f w ork .
e e o .

F i g 2 34 i microphon T bits f i on i
. s a e . wo o r w re ,
or

bright ir n ils p co n ct d to t h i s d l id
w e a , ,
a re n e e e w re an a
25 6 H OME ME CHA N IC S F OR A MAT E UR S
on t h t p f box m d of thin ood as sho n Pin
e o o a a e w w . e

i to b pr f rr d
s A sh t of iron i laid upon t h t p
e e e e . ee s e o

of t h l ctromagn t O t pping t h box g ntly a


e e e e . n a e e

much loud r sound ill b h ard from t h sh t f


e w e e e ee o

i on h n all is orking ll This ff ct is t h basis


r ,
w e w we . e e e

F IG m M . 23 7 . s D yn a o or ot or .

of t h inv ntion of t h transmitt r of t h t l phon


e e e e e e e e .

If a t l phon r c iv r is us d in plac f t h l ctro


e e e e e e e e o e e e

magn t and sh t f iron t h f bl st sounds produc d


e ee o ,
e ee e e

on t h top f t h box e gr tly int nsifi d Th


o e a re ea e e . e

microphon box m y v n b us d e t l phon trans a e e e e as a e e e

mitt r if t h ir s
e long nough t p rmit it to b
e w e a re e o e e

pl c d in anoth room and all t h parts


a e ffi
er ,
e a re su

c i t ly d lic t
en e a e .

Th arrang m nt f
e l ctrom gn t f lifting pur
e e o an e e a e or

pos s i sho n in F ig 2 3 5 By m ans f spring


e s w . . e o a

b l nc
a a may find t h pull n c ss ry t r mov t h
e on e e e e a o e e e

arm tur h n t h numb of c lls f t h b tt y is


a e w e e er e o e a er

v i d f om
ar e c ll up to i t full c p city Th iron
r on e e s a a . e

b us d an rmatur should l ys b
ar e as la g e i
a e a wa e as r n

cross s ctio th i oe cor f t h m agn t


n as e r n e o e e .
H OME ME CHA N IC S F OR A MAT E UR S 25 7

F ig ill guid . in s tting up t l g ph lin


2 36 w e on e e a e e ra e ,

w ith st tion t ch d Th k y is simply a strip


a a a ea en . e e

of pring sh t b ass Wh n not in


S it is pr ss d
ee r . e use e e

do n d c ught und r t h h d of t h scr b yond


w an a e e ea e ew e

it so to clos t h circuit Th construction f t h


as e e . e o e

sound r is so simpl th t it ill not b giv n in d tail


e e a w e e e .

Th most di fficult p
e t to djust is t h vibrating m ar a e ar ,

m hos blo s gainst t h slot in t h post to t h right


,
w e w a e e e

p oduc t h sound hich giv s t h nam to t h i t


r e e w e e e e n s ru

m nt Th vibr ting bar should not strik t h l ct o


e . e a e e e e r

m gn t h n it is pull d do n r h v
a e w e id e w ,
n o a e a ve rv w e

r ang f motion Th b must ith b holly of


e o . e ar e er e w

iron or b tt r h v a block f iron riv t d to it sinc


,
e e ,
a e .
o e e ,
e

brass is not tt ct d by a m gn t Th t nsion f t h a ra e a e . e e o e

fi neir spring on t h l ft d t rmin s t h forc


w e e e e e e e e neces

s ry to pull t h bar do n
a e w .

FIG k R C . 238 . S h oc s by ot a t i n g oi l .

To 1 t h t l gr ph s ing t h k y from und r t h


“01 e e e a w e e e e

h d f t h scr
ea hich holds it do n This op ns
o e e w w w . e

th circuit Th bar f t h sound r fli s up N


e . e o e e e . e w ,

pr ss t h k y do n till it touch s t h ir s b lo it
e e e w e e w e e w .

Th cu r nt from t h b tt ry flo s
e r e d th rmatur e a e w an e a e

is j k d do n g iving sh p blo on t h post hich


er e w ,
a ar w e w

d tains it As t h k y is mov d do n d up t h arma


e . e e e w an e
25 8 H OME ME CHA N IC S F OR A MAT E UR S
tur mov s do n and up producing t h clicks hich
e e w ,
e w
a ll hav h d in a t l gr ph o ffi c
e e ar e e a e .

By g tting Mors lph b t d m st ring t h art


e a e a a e .
an a e e

of p oducing dots d d sh s t p rsons may soon


r an a e wo e

l arn to s nd m ssag s to ch oth r


e e e e ea e .

A mod l f dyn mo may b built from t h parts


e o a a e e ,

A B d C f t h cabin t This is sho n in F ig 2 3 7


,
an ,
o e e . w . .

Th l ctro magn t form d by A and B is fix d upon C


e e e -
e e e ,

an d th circuit compl t d b short pi c of m gn t


e e e v e es a e

w ir Th Op n nds to t h l ft m y b conn ct d to
e . e e e e e a e e e

t h g lvanom t r D and E to d t c t t h curr nt


e a e e , ,
e e e e .

Th rot ting coil H d t h commutato J


e a , ,
an e r ,
a re

som ha t difficult f construction Th coil consis t


ew o . e s

o f about 1 00 turns f N 2 0 singl co t ton cov r d o o . e -


e e

magn t ir Th inn r d of t h ir is sold d to


e w e . e e en e w e e re

on e f t h half rings of t h commut tor t h out r


o e d e a ,
e e en

to t h oth r h lf ring e e a .

O hirling t h coil rapidly a f bl curr n t ill b


n w e ee e e w e

produc d Th curr nt ill b r v rs d if t h coil i


e . e e w e e e e ,
e s

w hi l d i t h Opposit dir ction


r e n e e e .

Thi tiny dynamo m y b t nsform d into s ri


s a e ra e a e es

w ound motor by co n cting t h b tt ry in plac of t h n e e a e e e

galvanom t r e e .

By changing t h conn ctions as sho n in F i g 2 38 e e w . .

th l ctric curr nt m y b f lt in t h h ndl s h n t h


e e e e a e e e a e w e e

a rmatur is w hirl d r pidly e e a

Though t h xp rim nts d scrib d by no m ans e e e e e e e ex

haus t t h subj ct nor t h r sourc s f t h l ctric l


e e ,
e e e o e e e a

cabin t still th y pl c b for t h studious mat ur


e ,
e a e e e e a e

e nough to mploy m ny an hour most profit bly ande a .


a ,

to incit him to furth r s t udy d to high r ork


e e an e w .
H OME ME CHA N IC S F OR A MAT E U R S 25 9

I M P LE E L E C T R I C M O T O R S

Almost young m t ur m ch nic i d si ous


e ve rv a a e e a s e r

o f m king som thing h ving t h


a bility to mov d e a e a e an

S ho ction An l ctric motor do s this ; d hil


w a . e e e an w e

th em chanic is m k ing good pi c f machin ry


e a a e e o e ,

h is also l
e ning t h principl s f l ctricity e ar e e o e e .

Th motor e sh ll d scrib is int nd d t turn a fan we a e e e e o

or light m chin ry by m ans of cu r nt d riv d from


a e e a r e e e

a b tt ry It ill driv a light s ing m chin


a e . w e .
ew a e or

oth m chin y quiri g simil r mount f po r


er a er re n a a a o we ,

and it is so simpl as to dmit of b ing construct d e a .


e e

w ith t h tools ordin rily poss ss d by am t ur


e a e e an a e .

To b gin moto t t h right point is v y import


e a r a e er

an t Th. first thing to b don is to construct t h


e e e e

a rmatur t h p t hich volv s O ccount f its


e —
e ar w re e . n a o

s i m pli i t h v s l ct d t h G ramm rm tur


c v we a e e e e e e a a e .

Th co of this rmatur consists of ring form d


e re a e a e

o fN 2 4 sh t iron
o . A st ip 4 inch id d 8 f t ee . r w e an ee

long (t h l ngth of sh t ) is c r full cut f om t h


e e a ee a e y r e

sh t d ound upon cylind ical pi c f ood in


ee an w a r e e o w

t h lath or by hand
e Th eood cylind r is 1 4 inch s . e w e e

in diam t r d 1 inch thick d in t h dg is cut


e e an , an e e e a

sh llo notch f a d pth qu l to t h thickn ss f t h


a w o e e a e e o e

sh t iron as sho n in F ig 2 4 0 In t h iron 4 inch


ee , w . . e ,

from t h d is drill d a hol count rsunk to r c iv


e en e e ,
e e e e

a ood scr
w hich p ss s through t h sh t iron
ew ,
w a e e ee

into t h ood and f st ns t h d in t h notch in t h


e w ,
a e e en e e

ood Th h t iron thus tt c h d to t h ood m y


°

w . e S ee a a e e w a

b e ound clos ly round t h ood n m ndr l ithout


w e a e w e a e w

a k i nk b ing form d b t h inn r d f t h strip


e e v e e en o e ,

w hich is in t h notch e .

B fo b ginning t h inding pi c of strong


e re e e w ,
a e e an
260 H OME ME CHA N IC S F OR A MAT E UR S
n al d ir stov pip ir for xampl is pl c d in
e e w e ,
e -
e w e e e ,
a e

a h ndy position and h n nin lay rs of t h iron


a , w e e e e

h v b n ound t h strip is cut ff d t h binding


a e ee w e o an e

w ir is rapp d round t h coil d t ist d tog th r


e w e a e an w e e e

at t h nds to k p t h sh t iron from un inding


e e ,
ee e ee w .

F IG . 2 39 . E le c t ri c Me t e r .

ood d t h coil d sh t iron


Th e w an tog th r e e ee .
a re e e

remov d from t h lath ( vis if it is b ing don by


e e e or e e e

h nd ) and pl c d i fi
a ,
hich ill h t t h iron
a e n a re ,
w w ea e

to a ch rry d and burn t t h ood Th ring is


e re ou e w . e
HOME ME CHA N IC S F OR A MAT E UR S 26 1

the n ith sh e

c ove re d w a e s an llo d to cool slo ly


d a we w .

This nn ls t h i on a ea e r ,
an d imp ov s its m gn tic p
r e a e er

m e a b i li t y .

Aft r r mov l from t h sh s d hil t h binding


e e a e a e ,
an w e e

w ir is still in pl c t h nds
e s cu d by p ssing a e ,
e e a re e re
-
a

riv ts through th m ; t h inn r d hich


e b nt is e e e en ,
w w as e ,

cut ff d t h nds
.
o b v l d ith a fi l and ll
,
an e e a re e e e w e ,
a

t h sh rp co n r
e r duc d by t h s m m ans
a r e s a re e e e a e e .

Th cor f t h arm tur is th n cov r d w ith adh


e e o e a e e e e e

siv tap (ith r l ctrical or b i l tir tap ) w h n it


e e e e e e c vc e e e ,
e

is r dy to r c iv t h magn t ir ith hich it is to


ea e e e e e w e w w

b e ound Th ring is divid d into fi qu l


w . e e ve e a se c

tions d m rk d ith p ncil to ho h much


,
an a e w a .
e S w ow

sp c ch coil of t h rm tur is to occupy Th r


a e ea e a a e . e e

a re fi coils on t h rmatur ith fi l y s in ch


ve e a e ,
w ve a er ea

coil N 2 1 singl
. doubl cotton or silk cov r d
o . e or e e e

w ir i us d It r quir s bout 2 8 f t of i for ch


e s e . e e a ee w re ea

coil Th inding is a slo


. d ath r l borious
e w . w an r e a

proc ss Th l ngth f ir for a coil is ound on


e . e e o w e w a

sort of shuttl stick 4 i nch id 1 2 inch s long i th e -


w e ,
e ,
w

a notch in ch d Th d f t h i is r pp d ea en . e en O e w re w a e

t ic
w thr tim s a ound t h ring ov r pi c f
e or ee e r e e a e e o

stout thr ad hich is ti d round t h ir s to f st n


e ,
w e a e w e a e

th m tog th r to b gin coil O f cours t h b gin


e e e ,
e a . e ,
e e

ning is at of t h m ks t h ing on e e ar on e r .

N th shuttl is p ss d through t h ring and


ow e e a e e

b ought back ov r t h outsid until


r l v r cov rs e e e on e a e e

on e sp c ; th n com m ncing t h inding ov r t h


a e e e e w e e

first l v r t h s cond is l id on th n t h thi d fourth


a e e e a e e r , ,

an d fifth ; all t h l y s ound in t h s m y e a er a re w e a e wa .

Th l st th or four tu ns
e a m d ov stout re e r a re a e er a

thr d hich is ti d w h n t h last convolutio is


ea ,
w e e e n

mad e .
2 62 H O ME ME CHA N IC S F OR A MAT E UR S
Th e coils of t h rm turoth mad in t h
er e a a e a re e e

s m y d h n t h inding is ll on t h d of
a e wa ,
an w e e w a ,
e en

on e coil is t ist d ith t h b ginning of t h djac nt w e w e e e a e

coil A pi c of ll s son d h rd ood hard m pl


. e e we ea e a w ,
a e ,

xampl is bor d to r c iv pi c of inch drill


]

3
f or e e ,
e e e e a e e 44

rod S tubs som thing qu lly good hich consti



or e e a —
w

t t u es t h sh ft This d is 4 inch s long A inch


e a . ro e .
1 4
1

hol is drill d t
e l through it at n ar t h
e ra n s ve rs e v or e e

c nt r to r c iv short p hich nt rs a slot in t h


e e e e e a i n w e e e

en d f th oo d n hub
o e w e .

This p i c f ood is turn d to fit t h int rior f t h


e e o w e e e o e

armatur d is cut ff bout t h


e ,
sam l ngth as
an o a e e e

th armatur Th coils f t h armatur and t h


e e . e . o e e e

w ood n hub e v rnish d ith thin sh llac var a re n ow a e w e

n ish and allo d to dry thoroughly Th armatur


, we . e e

ring is th n slipp d into its p l c on t h ood n hub


e e a e e w e ,

an d t h hub d t h ring e co t d ith t coats of an e a re a e w wo

sh llac varnish
e co t b ing allo d to dry b for ,
on e a e we e e

a pplying t h oth r e e .

Th n xt thing to claim att ntion is t h commutator


e e e e .

This i a cor f ood fitt d to t h rmatur shaft and


s e o w e e a e

turn d to fit pi c f brass copp r tub 4 4


e a e e o or e e or

inch in di m t r and 4 inch long This tub is divid d


a e e . e e

into fi divisions d par ll l lin s pr f r bly slightly


ve ,
an a e e ,
e e a

S piral dra n from t h division l points m rking


,
a re w e a a

t h place h r t h tu b is to b sa d to form t h
es w e e e e e we e

commutator bars B t b for sa i g ach d f . u e e w n ,


e en o

e ach spac hich is t form a bar is drill d d t h


e w o e ,
an e

ho l i cou t rs n k to r c i a small ood scr


e s n e u e e ve w e w ,

w hich p ss s i nto t h ood d holds t h b in


a e e w an e ar

plac h n t h br ss tub is sa d t h lin s t


e

w e e a e we on e e o

se parat t h bars Aft r sa ing t h commutator i


e e . e w , e s

t urn d smooth and round


e fi l d in t h lath w ith ,
or e e e a
H OME ME CHA NIC S F OR A MAT E UR S 263

smooth fi l Th scr s us d in f st nin g t h mm


e . e ew e a e e co u

tato r b s must not touch ch oth


ar t h sh ft ea e r or e a .

Th t ist d t min ls of t h coils


e w e st ipp d er a e a re n ow r e

of t h inding t t h ds d sold r d to t h mm
e w a e en an e e e co u

tato ba s h ving b n cut ff t h prop r l ngth t


r r ,
a ee o e e e o

r ach to t h commut tor


e e a .

B for sold ing ho v r t h nds f t h t rminals


e e er ,
we e ,
e e o e e

and small po tion of ch commutator b


a tinn d
r ea a r a re e

to facilitat t h or k f sold ring To tin t h copp r


e e w o e . e e

FIG . 2 40 . T h e A rm a t u re C ore .

a littl pulv riz d i i bb d on t h nds f


e e e re s n s ru e e e o

the w ir s and t h sold r is ppli d ith sold ring


e ,
e e a e w a e

iron .

commutator bars
Th e tinn d for 4 inch at t h a re e .
e

e nds n r st t h armatur ring in t h s m m nn


ea e e e e a e a er .

Th t rminals of t h
e earm tur coils b nt so as e a e a re e

to touch t h commutator b rs at t h tinn d surf c ;


e a e e a es

t h b ginning of
e e coil d t h d f t h dj c nt on e an e en o e a a e

coil b ing thus b rought nto cont ct ith a commutator


e i a w

b ar Th y . th n sold d by pplying drop f


e a re e e re a a o

sold r by m ans f t h sold ing iron Th ir s


e e o e er . e w e a re
264 H O ME ME CHA N IC S F OR A MAT E UR S
thus m d to ns r t h doubl pu pos of conv ying
a e a we e e r e e

t h curr nt to t h commut tor b rs and of causing t h


e e e a a e

commutator to volv ith t h armatur A cid must re e w e e .

not b us d in sold ing l ctric l conn ctions


e e er e e a e .

To run smoothly t h arm tur must b in bal nc ,


e a e e a e .

T a c rt in
o h th r it is in bal nc plac t h rm
s e a w e e a e ,
e e a a

tur shaft t h dg s of t l v l straight dg s sup


e on e e e wo e e -
e e

port d about 4 inch s ap rt I f t h arm tur ill


e e a . e a e w

s tand in any position it is b lanc d If it rolls so that ,


a e .

on e sid aft r a f oscill tions of t h a m tur go s to


e e ew a e r a e e

t h bottom t h top must b m d h


e vi r to count r
,
e e a e ea e e

balanc t h bottom Prob bly t h b st y to dd


e e . a e e wa a

w ight to
e sid f t h m tur is to apply it in t h
on e e o e ar a e e

form of sold r to a b nd of ir bout 4 inch id e a w e a w e

w ound round t h arm tur B for this w inding is


a e a e . e e

appli d a strip f mica 4 inch id must b w rapp d


e ,
o w e e e

around t h armatur and s cur d in plac by h llac


e e e e e S e

varnish appli d to both t h rm tur and t t h mic e e a a e o e a

and llo d t b coma l d weI t is t n c ssary o e e n e ar v rv . no e e

t a continuous pi c of mic ; it m b in s v ral


o use . e e .
a av e e e

pi c s Wh n t h arm tur com s to r st aft r oscilla


e e . e e a e e e e

tion sold r should b appli d to t h upp r sid of t h


,
e e e e e e e

w ir b nd until t h rm tur ill st nd i any posi


e a e a a e w a n

tion If t much old r is ppli d t h surplus mav b


. oo s e a e ,
e e

re mov d by a co rs fi l It is importan t t hav t h


e a e e . o e e

a rmatur as l in balanc possibl It ill th n


e n e ar v e as e . w e

hav v ry littl vibration non at all hil running


e e e ,
or e , w e

a t any r sonabl sp d ea e ee .

Car should b us d in l l t h op rations conn ct d


e e e a e e e e

w ith this motor t insur nti succ ss o e e re e .

Th n xt thing to b don is t
e e construc t t h fi ld e e o e e

m gn t
a hich in this motor is in t h form f a ing
e , w e o r ,

as sho n in F i g 2 4 1 Th cor of t h fi ld m gn t i
w . . e e e e a e s
H OME ME CHA NIC S F OR A MAT E UR S 265

fo m d by inding fou stri ps of N 2 4 sh t i on 4


r e w r o . ee r

inch id d 8 f t long upon ood n cor


w e an in t h ee a w.
e e ,
as e

c s of t h armatur cor Th form


a e e hich t h e e . e on w e

fi ld m g t is ound b ing inch larg r in diam t r


e a n e w e 44
3
e e e

th n t h r m tu
a d e this is v riabl i t must b
a a re ,
an as a e, e

asc rt in d ft r t h armatur is ound and ba lanc d


e a e a e e e w e ,

on account f t h variatio in t h inding d p nding


o e n e w e e

on t h cov ring f t h w ir
e d t h car eith hich it o e e an e e w w

FIG . 241 . F i e ld Ma g n e t C ore .

is ound In t h motor i llustr t d t h fi ld m gn t


w . e a e ,
e e a e

ring is 2 4 inch s int nal di m t r d 4 4 inc h s e er a e e an e ex

t rn l diam t B for inding th fi ld magn t cor


e a e er . e e w e e e e ,

th nds f t h 8 foot strips


e e o sc f d or b v l d ff
e -
a re ar e e e e o

and tinn d d th n sold r d tog th r and coil ed f


e ,
an e e e e e or

conv ni nc e e e .

Th strips should b
e ound upon t h form as tightly e w e

as possibl d h n t h l st l y r is e , stout ir
an w e e a a e on , a w e

is rapp d ound t h outsid d t i st d tog th to


w e ar e e an w e e er
266 H OME ME CHA N IC S F OR A MAT E U R S
k p t h h t i on st ip f om un inding
e e e s in t h
ee r r r w ,
as e

c s of t h m tu co
a e e ar a re re .

As it is not n c ss y to nn l t h fi ld m gn t t h e e ar a ea e e a e ,
e

w ood n form is r mov d by bori g hol th ough it


e e e n a e r

an d th n plitting t h e ood so th t it S b mov d e w a c an e re e

pi c m al Th coil f sh t iron forming t h fi ld


e e e . e o ee e e

m gn t cor is compos d of thirty th l v rs


a e e e -
re e a e .

Th ring is divi d d into four quart rs by r dial lin s


e e e a e ,

and mid y b t n t f th s lin s


wa opposit e wee wo o e e e ,
on e

sid s f t h ring
e o drill d hol s for riv ts i nch in
e ,
a re e e e 4 3
3

diam t r t h hol s b ing count rsunk slightly


e e ,
ach
e e e e on e

sid Th s riv ts ith slight h ds


e . e ins rt d in
e e w .
ea a re e e

th hol s ith t h h ds insid t h ring Th y


e e ,
w e ea e e . e a re

th n n tly riv t d t t h outsid l ving t h inn r


e ea e e a .
e e ,
ea e e

sid as smooth as possibl To ccomplish this i t is


e e . a ,
'

n c ssary to mov t h binding ir a y from t h


e e e e w e wa e

c nt r f t h fi ld magn t ri g
e e o e e e n .

I Vh th t riv ts
en in plac t h binding ire wo e a re e ,
e w e

m y b r mov d ; th n in t h sam s ctions


a e e ar t h e e e e e ne e

e nds pl c d riv ts a re t ach d f ch s ction


a e e ,
on e a e en o ea e .

Th s ctions riv t d in this m nn r fo m in rdly


e e e e a e r wa
proj cting pol pi c s I Vh i l drilling t h hol s for
e e e e . e e e

t h riv ts it is
e e t cl mp t h strips fi m l t
,
n e c e s s a rv o a e r v o

g th r to pr v nt t h drill chips from o king i b


e e e e .
e w r n e

t n t h l y rs f t h magn t E l v n l y rs f t h
wee e a e o e e . e e a e o e

m agn t ring sa d t b t
e t h pol pi c s t a re we ou e tve e n e e e e o

mak a pac f t h inding f t h fi ld m gn t ; t h


e S e or e w o e e a e e

e nds f t h pol pi c s o b v l d sho n to facili


e e e e a re e e e as w

t t w inding Th s sp c s
a e cov r d ith dh siv . e e a e a re e e w a e e

ta p and e ound ith four lay s (about 4 5 f t ) of


a re w w er ee

N o 1 8 magn t w ir
. ith r singl doubl cotton e .
e, e e e or e ,
or

S il k cov r d e e .

O of t h pol pi c s ill b at t h bottom f t h


ne e e e e w e e o e
H OME ME CHA NIC S F OR A MAT E U R S 267

fi ld m gn t d t h oth r t t h top h n t h motor


e a e an e e a e w e e

is compl t ; th fo t h ind i ng on ch sid of


e e e re re e w ea e

t h fi ld m gn t b gins
e e t opposit sid e s of t h s m
a e e a e e a e

pol pi c d is ound in t h s m d i ction to b ing


e e e ,
an w e a e re r

th eir t rm n ls n ar t h b s of t h machin
w e e i d a e e a e e e ,
an

FIG . 242 . E le c t ri c a l C on n e c t i on s of M ot or .

to cau t h curr nt in t h t
se indings t u it in
e e e wo w o n e

producing orth pol t t h t p of t h m gn t and a


a n e a e o e a e

south pol at t h bottom vic v rsa If mistak


e e ,
or e e . a e

i mad in t h
s inding this b corr ct d in m king
e e w ,
c an e e e a

th conn ctions It is t n c ssary to un w ind d


e e . no e e an

r in d
ew .
26 8 H OME ME CHA NIC S F OR A MAT E UR S
construction f this m gn t is op n t criticism
Th e o a e e o

on ccount f t h disposition of t h l min but this


a o e e a ae ,

construction is p rtly or holly comp nsat d for by t h a w e e e

l g riv ts
ar hich bind th pol pi c s and t h body
e e w e e e e e

of t h m gn t tog th r
e a e e e .

Th hol s drill d in t h lo r sid of t h magn t


e e a re e e we e e e

an d tapp d to r c iv machin scr e s hich pass p e e e e ew ,


w u

w ard through t h b s f t h machin to hold t h e a e o e e e

magn t hich l tt r sits upon small ood n s d d l


e ,
w a e a w e a e

about 4 inch thick in t h middl Th fi ld m gn t e e . e e a e

w inding as ll t h iron cor is cov r d ith


,
we as e e ,
e e w se v

eral coats f sh llac varnish for insulation and prot


o e , eo

tion .

Th journal box s f
e th sh ft simply 4 brass e or e a a re

balls a x ially bo d t r c iv t h sh ft d having an re o e e e e a ,


an

oi l hol in t h top T h s box s


e ach h ld in plac
e . e e e a re e e e

by t br ss plat bor d to r c iv t h sid s of t h


wo a es e e e e e e e

b lls as sho n and att ch d t t h sid s of t h squar


a w ,
a e o e e e e

w ood n st ndards by scr s Th haft is al lo d t


e a ew . e S we o

proj ct at eor both nds ffi i t l to r c iv a


on e e su c en v e e e

pull f
ey Th rmatur is rapp d around t h
or an . e a e w e e

sid s ith nough firm p p r to caus it to fit tightly


e w e a e e

into t h fi ld m gn t d ft r t h shaft is m d l v l
e e a e ,
an a e e a e e e ,

th ejournal box s plac d th shaft and t h e a re e on e ,


e

st ndards hich support th m


a sa d ff t h prop
w e a re we o e

er l ngth and s cur d to t h b s by scr s


e for e e e a e ew ,
on e

each standard passing up rdly thro gh t h bas and , wa u e e

into t h lo r nds f t h stand rd To t h b s d


e we e o e a . e a e a

joining t h stand rd t t h commut tor d is att ch d


e a a e a en a e

a ood n block to t h nds f hich s cur d light


w e ,
e e o w a re e e

copp r springs hich b ar


e opposit sid f t h ,
w e on e es o e

commutator and act as brush s f conv ying t h cur e or e e

re nt t t h arma t ur
.
o e e .
H OME ME CHA N IC S F OR A MAT E UR S 269

scr w s hic h hold t h lo r nds of th s


Th e e w e we e e e

b rush s lso clamp t h e ir s hich xt nd do n rd


a e w e w e e w wa

through t h b s b ing conn ct d ith e of t h a e ,


on e e e e w on e e

binding posts hich r c iv t h b tt ry i s t h w e e e e a e w re


,
e

oth r brush b ing conn ct d ith t h outsid t rminal


e e e e w e e e

of of t h fi ld m gn t coils Th outsid t rminal


on e e e a e . e e e

o f t h oth r fi ld m gn t coil is conn ct d


e e ith t h e a e e e w e re

maining bindi g post Th insid t rmin ls of t h n . e e e a e

fi ld m gn t coils
e conn ct d tog th r Th con
a e a re e e e e . e

nec ti cl arly sho n in t h diagram (F ig


on s a re e w e .

Th upp r scre s in t h commut tor brush s


e us d ew e a e a re e

for v ying t h pr ssur f t h b ash s t h com


ar e e e o e r e on e

mut tor m y b r quir d ; t h brush s b ing b n t


a as a e e e e e e e

t
ou w a r d l to dmit of this adjustm nt v a e .

If t h motor is to b us d for d iving f t h bas


e e e r a an , e e

w ill n d to b t upon l gs of som kind In t h


ee e se e e . e

moto illustrat d t h b s is support d upon four i


r e ,
e a e e n

v rt d cloth s hooks hich support it 2 inch s from t h


e e e w e e

t bl
a e .

Th oil cups mad of ood (soft m pl or birch )


e a re e w a e ,

w ith st ms xt nding do n into t h { hol s in t h


e e e w e
5
4 e e

sp h ric l box s ; d in t h portion f t h ood bov


e a e an e o e w a e

t h journal box is form d a cavity


e hich ill cont in e w w a a

f
ew drops of oil Th utsid f t h oil cup is varnish d . e o e o e e

w ith h ll c xc pt at t h d f t h st m b for
s e a e e e en o e e ,
e e an v

oil is put in This confin s t h oil to t h c vity and . e e e a

t h int rior f t h st m
e ed caus s it to l l f d to
o e e an e s ow v ee

t h journ l
e hich t h st m r sts Th f can b
a on w e e e . e an e

purchas d f a sm ll sum It m y b n c ss ry to
e or a . a e e e a

bush it to fit t h shaft E ith r an 8 inch a 1 0 inch .


e . e -
or -

fan m y b us d a e e .

O f cou s a small pull y ill b substitut d f t h


r e
, e w e e or e

fan h n t h motor is us d to driv machin


w e e e e a e .
2 70 H OME ME CHA N IC S F OR A MAT E UR S
If t h motor h n finish d do s t run in t h d
e w e e e no e e

si d dir ction this m y b ch ng d by transposi g t h


re e ,
a e a e n e

w ir conn ctions at t h brush s so as to chang t h


e e e e ,
e e

dir ction f t h curr nt in t h armatur


e o e e e e .

SM A LL E LE C T R I C MO TO RIS F O R A M AT E U R S
E v ry pi c f l ctric
e ork don by a stud nt e e o e e w e e or

a m t ur is f v lue not only as an addition to h i


a e o a ,
s

coll ction f app ratus but as a m ans f cquiring a


e o a ,
e o a

positiv kno l dg of l ctricity and of l ctrical appa


e w e e e e e e

ratus Th follo ing ngravings sho a simpl and


. e w e w e

e asily construct d motor hich v ry fully illustrat s e , w e e

t h construction
e d op ration f t h G ramm motor an e o e e ,

and is ll adapt d to various us s r quiring only a


we e e e

small amount f po r o we .

This motor built by M I V S Bishop of N w w as r . . .


,
e

H v n C onn
a aft r t h g n r l plans f t h simpl
e ,
.
,
e -
e e e a o e e

l ctric motor alr ady illustr t d d d scrib d in a


e e e a e an e e re

c nt S i t i fi Am i
e b t th
c construction h r
en c e r c an ,
u e e e

S ho n is mor simpl d mor sily c rri d t


w e e an e ea a e ou .

Th p rsp ctiv vi h r giv n is t thirds t h


e e e e e w e e e wo -
e

actu l siz Th front d sid l vations and t h


a e . e an e e e e

small r d t il vi e f ll iz e a ew a re u S e .

T h fi ld m gn t A is form d of a yok
e e fN a e , ,
e e o orw a v

i ron inch thick 4 inch id d 2 4 inch s long


1 7;
5
,
w e an e .

In t h yok it e nds d 1 inch s apart e ,


n e ar s e an 4 6
5 -
e ,
a re

d ill d hol for c iving t h quart r inch N or ay


r e es re e e e w
i on cor s f t h magn t w hich
r edriv n into t ho e e ,
a re e e

vok e .

Th pol r xt miti se f th fi ld m g n t
a e re e ,
a , o e e a e a re

curv d t form circu la op nin g


e o i ch s i d i m a r e n e n a

e t r Th inding of t h fi ld magn t may b appli d


e . e w e e e e e
H OM E ME CHA N IC S F OR A MAT E UR S 2 71

to t h m gn t cor s sho n in t h ngr ving or t h


e a e e , as w e e a ,
e

w ir m y b ound upon spools fitt d to t h cor s


e a e w e e e .

Th spools e 1 inch in diam t r d 1 4 inch s long b


a re e e an e e

t n t h h ds U pon ach spool is ound 1 ounc of


wee e ea . e w e

N 2 4 doubl
o . ound cotton cov d m gn t ir Th e w ,
e re a e w e . e

yok of t h fi ld m gn t is f st n d to t h ood n
e e e a e a e e e w e

b s pi c of t h motor by scr s p ssing up dly


a e e e e ew a w ar

through t h bas into thr d d h l in t h yok e e ea e o es e e .

Th rm tur B consists of sm ll G r mm ring


e a a e , ,
a a a e

mount d upon a ood n disk s cu d to t h rmatu


e w e e re e a re

shaft Th arm tur cor is a ring form d f pi c


. e a e e ,
0, e o a e e

o f ann al d iron W e N 1 3 B e S g ug having its I re ,


o . . . a e ,

ends b v l d d drill d t nsv rs ly to r c iv pin


e e e an e ra e e e e e a ,

as sho n in F i g 2 4 6 A cor of this kind lthough


w . . e ,
a

th or tic lly not as ffici nt


e e a l minat d cor e e as a a e e ,

ans rs v ry purpos i this v ry s m ll motor d


we e e e n e a , an

gr atly f cilitat s t h construction f t h a m tur


e a e e o e r a e .

Th cor has outsid di m t r f 1 4 inch s Th


e e an e a e e o e . e

outsid d m t of t h armatu is 2 inch s d t h


e 1a e er e re e ,
an e

insid diam t r 1 4 nch s Upon t h rmatur co


e e e I e . e a e re

a re plac d 1 2 coils b f si lk cov r d singl ound mag


e , ,
o e e ,
e w

ne t ir N 2 5 B S g ug s p r t d by rings t of
w e ,
o . . . a e ,
e a a e a

soft i on ir N 1 3 t h rings forming polar xt n


r w e o .
,
e e e

sions hich d d to t h ffici ncy of t h motor Th


w a e e e e . e

arm tur coils a form d in a lath


e a m ndr l a re e e on a e ,

s par t ly sho n in F ig 2 4 7 This m ndr l con


e a e ,
as w . . a e

sists of pi c of N 1 1 ir h ving t coll s 4 of


a e e o . w e a wo ar an

inch part a f t h collars b ing fix d


, d t h oth
on e o e e e an e er

b ing r mov bl E ach coil cont ins 4 f t 4 inch of


e e a e . a ee es

w ir ound in fi l v s
e w ve a er .

T f cilit t t h r mov l of t h coil f om t h m


o a a e e e a e r e an

d r l t h first l y r is
e ,
e ound loos ly Aft indin g a e w e . er w ,

an d b fo r moving t h coil from t h m dr l t h ir


e re e e e an e , e w e
2 72 H OM E ME CHA N IC S FOR A MAT E UR S
is c m nt d ith p ffi
e e e m lt d t h coil
w a ra ne or w a x e e on e

w ith a rm i on Aft r t lv coils h v b com


wa r . e we e a e een

p l et d th y
e strung
,
upon teh rm tur cor
a re in e a a e e ,
0,

alt rnation w ith t h iron ir rin g s d d h t h


e e w e , ,
an w en e

FIG . 24 3 . P e rs p e c t i ve Vi ew of a S mll G
a ra m me R i n g Mot or .

cor is fill d its nds brought tog th r and s cur d


e e ,
e a re e e e e

by m ns of t h pin sh n
ea e ,
as ow .

Th ood n hub of t h m tur is


e w e fitt d to t h e ar a e n ow e e

ring but b for t h ring is s cur d on t h h b t lv e


,
e e e e e e u , we
H OME ME CHA NIC S F OR A MAT E UR S 2 73

equidist nt ho l s drill d tr nsv rs ly through t h


a e a re e a e e e

hub n its c nt r and in ach hol is ins t d pi c


,
e ar e e ,
e e er e a e e

of N 1 2 copp i
o . h lf inch long Th nds
er w re on e -
a an . e e

of t h pi c s of copp ir
e e eallo d t proj ct er w e a re we o e on e

FIG . 2 43 A . P e rs p e c t i ve Vi ew of S ma ll G ra m me Ri n g M ot or .

sixt nth f an nch b yond t h id s of t h hub Th


ee o I e e S e e . e

ring is plac d t h hub d t h n ds of t h i pro


e on e ,
an e e e w re

j t i g f om dj c nt coils b
ec n r t ist d tog th and
a a e , ,
a re w e e er

att ch d by m ns of sold to t h copp r ir pin


a e ea er e e w e s
2 74 H OME ME CHA N IC S F OR A MAT E UR S
ext nding through t h hub d forming t h mm
e e an e co u

t tor ba s t h cov ring b ing r mov d from t h


a r , e e e e e e ex

t mi t i
re of t h ir It ill thus b s n that t ch
es e w e . w e ee o ea

commutator b is conn ct d t h b ginning of arcoil e e e e on e

and th d of t h dj c nt coil so that b m ans of


e en e a a e ,
v e

F I G 2 44
. . S e c t i on a l S i d e E le va t i on of a S m a ll M ot or .

th s conn ctions t h inding f t h rm tur b com


e e e e w o e a a e e es

continuous .

Th posts in hich t h rmatur s h aft is journal d


e w e a e e

a rep rforat d n ar th ir upp r nds ith hol f


e e e e e e w a e o a

siz d pt d to c iv t h rm tur shaft d th s


e a a e re e e e a a e ,
an e e

hol s count rbo d from t h inn r surf c s f t h


e a re e re e e a e o e

posts and a ir of t h s m di m t as t h shaft


,
w e e a e a e er e
H OME ME CHA NIC S F OR A MAT E UR S 2 75

is pl c d in t h position of t h m tur shaft and


a e e e ar a e ,

B bbitt m t l or typ m tal is pou d into t h op n


a e a e e re e e

ings round t h sh ft forming t h journ l box A


a e a ,
e a es .

hol i s bor d in t h t p of ach post b for c stin g t h


e e e O e e e a e

m tal to form
e ,
nchor g for t h journal box and an a a e e ,

aft r t h casting t h anchorag is drill d through t


e e ,
e e e o

F IG . 24 5 . F ron t E le va t i on of S ma ll M ot or .

the op ning f t h journal box t form


e i l hol f
o e o an o e or

t h arm tur shaft


e a e .

Th journ l box t h sid of t h commut tor is


e a on e e e a

mad to proj ct b yond t h inn f c f t h post to


e e e e er a e o e

r c iv t h disk f hich c i s t h commut tor


e e e e , ,
w a rr e e a

springs g This proj ction is m d by clamping to t h


,
. e a e e

post pi c f ood h ving in i t hol cor sponding


a e e o w a a e re
276 H OME ME CHA N IC S F OR A MAT E UR S
w ith that in t h post A ft r t h journal box is c st e . e e a ,

th e xtra pi c f ood is r mov d l ving sl v


e .
e e o w e e ,
ea a ee e

upon hich to pl c t h disk f This disk is inch


w a e e ,
. an

and half in diam t r and


a f an inch thick e e o .

FIG . m 2 46 m . M Ar C a t u re o f S a ll ot or i n P roc e s s of on s t ru c t i on .

To t h inn r f c f t h disk f
e clamp d t h m
e a e o e , ,
a re e e co

mutator sp ings g by m ns of sm ll blocks


r ho n , ,
ea a ,
as S w

in t h p rsp ctiv Vi th s blocks b ing h ld in pl c


e e e e ew ,
e e e e a e

by scr s passing through t h disk into thr ad d hol s


ew e e e e

F IG W . m C
2 47 . App a ra t u s for i n d i n g Ar a t u re oi ls .

in t h block s Th co m mut to sp ings


e curv d
. e a r r a re e

out rdly d th ir nds


wa turn d b ck d to
an e e a re e a w ar

w ard t h disk f d th ir xt miti s s t upon t h


e , ,
an e e re e re e

commut tor ba s sho n i F igs 2 43 and 2 4 4


a r ,
as w n . .
H OME ME CHA N IC S F OR A MAT E UR S 2 77

disk f d t h cl mping blocks


Th e m d f
, ,
an e a a re a e o

vulc niz d fib r hich is st ong d t t h s m tim


a e e ,
w r an a e a e e

a good insul to Th commut tor sp ings 9 a r . e a r , ,


a re

m d of h d roll d copp
a e d th i inn
ar nds e e r, a n e r er e a re

a djust d so to touch di m t ically opposit mm


e as a e r e co u

t tor b rs Th b st djustm nt for t h commut tor


a a . e e a e e a

springs is found by moving t h disk f in dir ction e , ,


on e e

or th th It ill b found that t h m ximum f


e o er . w e e a e

f t is s cu d h n t h cont ct su f c s of t h com
ee e re w e e a r a e e

mut to sp ings n ly in v rtic l lin


a r r a re e ar a e a e .

Th disk f is l m p d i
e y d sir d position
,
by ,
c a e n an e e an

ordin y ood scr h hich p ss s loos ly through


ar w e w, , w a e e

t h poste d is scr d into ood n thumb nut b r


an ewe a w e ea

ing gainst t h out r su f c of t h post Th t


a e e r a e e . e er

mi l
na sf th fi ld m gn t Ao conn ct d dir tly e e a e , ,
a re e e ec

w ith t h binding post d lso ith t h out r nds of


e an a w e e e

t h commut tor springs g


e sho n in F igs 2 43 d a , , as w . an

24 5 .

\ Vith
c ll f d y b tt ry t h motor mak s bou t
on e e o r a e e e a

volutions p minut but it do s not d v lop


re er e ,
.
e e e

its maximum po r until or t c lls dd d in we on e wo e a re a e

p ll l Any f t h dry b tt i s ill run it f shor t


a ra e . o e a er e w or

p riods
e but if it is r q uir
,
d to run it continuously f e e or

an y l ngth f time t c ll of Buns n


o e ,
on e or wo e s e or a

F ull r b tt ry should b us d
e a e e e .

Th motor b ing shunt ound is p t i ll s lf


e e w ,
ra c ca v e

r g lating Its sp d ith y mou nt of b tt ry


e u . ee w an a a e

po r do s t much xc d
we e r volution p no e ee e s er

minut e .
2 78 H OME ME CHA N IC S F OR A MAT E UR S
HO W A K E A S E WI N G M A C H I N E M O T O R
TO M
WIT H O UT C A S TI N G S *

Th accompanying d a ings tog th


e ith t h f l r w ,
e er w e e

lo ing instructions
w ill n bl y m ch nic of av r , w e a e an e a e

ag ability
e to build a highly ffici nt motor th t ill e e a w
op rat t h h avi st f family s ing machin s ith a
e e e e e o ew e w

F IG .M 2 48M . M m
S e w in g ac h in e ot o r a de by an A at e ur .

consumption f l ct ic l n rgy l a trifl g t r


o e e r a e e on v e re a e

th n that qui d to m int in an inc nd sc nt l mp


a re re a a a e e a .

All t h mat i ls nt ing into t h construction f t h


e er a e er e o e

motor m y b procur d in lmost


a e to n or small e a an v w

Ry C ec il P . P oole .
H OME ME CHA N IC S F OR A MAT E UR S 279

city tot l cost of t h m chin xc pting f


,
an d th e a e a e ,
e e ,
o

cours t h l bo should not xc d fi doll s


e e a r, e ee ve ar .

first op tion is th t f m king t h m gn t


,

Th e e ra a o a e a e ,

w hich consists f b f o din y ought i on 1 4 o a ar o r ar wr r ,

inch s squ r d 1 9 inch s long b nt ( hil d hot )


e a e an e ,
e w e re

into U sho n by F i g 2 4 8 Aft b nding t h i on


a as w . . er e e r

into sh p t out t conc viti s in t h limbs as indi


,

a e ,
cu wo a e e ,

t d by t h dott d lin s to a circl of 4 4 inch s di m


ca e e e e ,
e e a

F I G 25 0
. .

F i e ld Ma g n e t e a d y fo r R
F M F IG . 24 9 . i e ld ag n e t . A rm a t u re .

e t Th c nt of t h circl f hich t h concav sur


er . e e er e e o w e e

f c s form rcs must b 5 4 inch from t h short part


a e a e es e

o f t h U kno n t h m gn t yok
e ,and x ctly mid w as e a e e ,
e a

wa y b t n t h m gn t limbs
e th
weet an qu l mount e a e , se a e a a

w ill b cut out of ch limb This cutting b don


e ea . c an e e

by y blacksmith it do s t n d to b pr cis in
an ,
as e no ee e e e

t h m att
e of t h surf c s of t h conc viti s t h only
er e a e e a e ,
e

obj ct b ing to mov t h bulk f m t l th t i to b


e e re e e o e a a s e

cut a y i o d r to form t h rmatur ch mb r


wa n r e e a e a e .

N xt smooth up t h sid s of t h m gn t on t h flat f


e e e e a e e o

an m ry h l rounding ff t h corn rs so th t f c
e e w ee ,
o e e a a a e
28 0 I I OME ME CHA NIC S F OR A MAT E UR S
vi ew nds f t h limbs ill b as sho n in F ig
of the e o e w e w .

25 4 ; t h f c s f f should also b smooth d ff ith t h


e a e , , , e e o w e

e m y h l th s form t h bas f t h machin


er w ee ,
as e e e e o e e .

Th n bolt t h m gn t to t h f c pl t of t h lath so
e e a e e a e -
a e e e

that t h c nt r f t h c ircl e to hich t h m gn t


e e o e e ,
a, w e a e

limbs r cut ay coincid s ith t h l th c nt rs


we e aw e w e a e e e ,

and bor out t h arm tur ch mb to 4 4 inch s in


e e a e a er e

diam t r l ving t h m gn t as sho n by F i g 2 5 0 ;


e e ,
ea e a e w .

t h curv d surfac s forming t h


e rm tur chamb r
e e e a a e e a re

kno n as pol fac s If t h sid s f t h magn t (by


w e -
e . e e o e e .

sid s m ant t h part faci n g t h ad r in F igs


e

a re e e e re e .

2 48 25 0 , d 25 3 d t h corr sponding p rt
,
an th ,
an e e a on e

oth r sid f t h magn t ) r t ground to a tru


e e o e e we e no e

p ar ll l tah m ry eh l nd as it
on is highly probabl e e e w ee ,
a e

th t th y w r t it is dvisabl t ta k a slight cut


a e e e no ,
a e o e

ov r t h hol sid xpos d hil t h magn t is t h


e e w e e e e w e e e on e

fac plat as to h v it p rf ctly plan and also ta k


e -
e so a e e e e ,
e

a cut ov r t h opposit sid to insur parall lism


e e e e e e .

Th jour al yok s e d box s com n x t Th r ill


n e an e e e . e e w

b twe b arings and yok s


o for ach sid of t h
e e ,
on e e e e

machin F ig 2 5 1 sho s t h parts n c ssary f


e . . w e e e or on e

yok d b aring ; y y brass strips 6 4 inch s long


e an e , a re e ,

1 inch id and inch thick ith round d nds ; I


w e ,
3—
4 4 ,
w e e )

is t h b mad f a pi c of round brass d 1 inch


e ox , e o e e ro

i di m t r and 2 inch s long ov r ll


n a e e d b ing e e a ,
on e en e

turn d do n to 4 inch d i m t r f
e dist nc f 4
w a e e or a a e o

inch a 4 inch hol b ing drill d through t h c nt r


,
-
e e e e e e

an d a 4 inch hol b ing drill d in -


sid far nough e e e on e e e

t l t t h point f t h drill through into t h bor


o e e f o e e e o

t h box ;
e is t h i l r s voir consisting f a pi c f
0 e o e er ,
o e e o

brass tubing 1 inch long 4 inch in diam t r outsid ,


e e e

and 4 inch diam t r insid ith d p rman ntly e e e ,


w on e en e e

stopp d by a plug sold r d in and t h oth r d


e e e e e en
H OM E ME CHA N IC S F OR AM AT E UR S 28 1

th d re a dist nc of inch Th hol in t h


ed for a a e

5
1 3

. e e e

f t h box I is th d d to m tch t h thr d on


sid e o e ,
) ,
re a e a e ea

th e d of t h
e n tub hich is p ck d ith l mp e e ,
c ,
w a e w a

w ick fill d ith oil d sc d in t h box h n t h


,
e w ,
an re we e w e e

m chin is compl t d d dy to
a e Th yok e e an re a ru n . e e

strips y h v ch 4 inch hol d ill d x ctly in


, ,
a e ea a -
e r e e a

th ec nt r s v r l nicks b ing fil d in t h dg s of
e e ,
e e a e e e e e

th s hol s B for putting t h yok tog th r tin t h


e e e . e e e e e e , e

edg s of th c tral hol


e d tin t h small d of ese en ,
e s an e en

FIG . 25 1 .

FIG 25 2 F IG 2 3 5 F IG 25 4

k k k
. . . . . .

P a rt s of Yo e . P la c i n g Yo e s i n Ma g n e t w i th Yo es .

P os i t i on .

th mount t h strips t h d f t h
t h e b ox , I) ; en e
$

on e en o e

box so th y ill b t ight ngl s ith ch oth r d


e w e a r a e w ea e an

so that t h hol in t h sid of t h box com s b t n


e e e e e e e wee

t f t h l gs form d by t h
wo o st ips d sold r t h
e e e e r ,
an e e

w hol t t h c nt r B sur to fill t h nicks in t h


e a e e e . e e e e

e dg s f t h hol s ith sold r


e o e e w e .

Wh n both yok h v b n ss mbl d turn up


e es a e ee a e e ,
a

block f ood 1 4 inch s thick t fit clos ly t h rm tur


o w e o e e a a e

ch mb in t h magn t limbs ithout p ding t h


a er e e w S re a e
282 H OME ME CHA N IC S F OR A MAT E UR S
l tta This block should h v 4 inch hol in t h
e r . a e a -
e e cen

t d it
e r, a n ill b b tt r to d ill t h h l fi st mount
w e e e r e o e r ,

t h block on
e 4 inch m nd l d tu n it up t ua i t h -
a re an r r e w

t h c ntr l hol
e e Put this block in t h rm tu ch m
a e . e a a re a

b ith its 4 inch m nd l in t h c nt l hol thr d


er w -
a re e e ra e ,
ea

on e yok on d f t h mand le d t h oth r


on e e nth o e re an e e on e

oth r d turning t h l gs f ach vok to t h position


e en ,
e e o e e e

sho n by F ig 2 5 3 Cl mp t h hol tog th r s cur ly


w . . a e w e e e e e

an d d ill four 4 inch hol s h h h h through t h m g


r -
e , , , , ,
e a

ne t limbs and both yok s ; punch m k yok d t h e -


ar on e e an e

f c of t h m gn t limb on hich it r sts so th t in


a e e a e w e a

r ss mbling t h m chin t h v ious p rts ill com


ea e e a e e ar a w e

b ck to t h o iginal position in hich th y


a e d ill d ;
r w e w e re r e

th n t k ff t h cl mps d t k off t h yok s mov


e a e o e a an a e e e ,
re e

t h yok s and
e ood n block d nn l t h m gn t by
e w e an a ea e a e

h ting i t to b ight d d llo ing t h fi to d i


ea a r re an a w e re e

ou t ith t h iron cov r d up in t h co ls


w e e e e a .

F or mounting t h vok s p m n ntly t h magn t e e er a e on e e ,

fo st l m chin sc s d ight dist nc pi c s


ur ee a e re w an e a e e e

w ill b r quir d Th sc se e 4 inch in di m t r e . e re w a re a e e

an d 6 4 inch s long und th h d d th h d e er e ea ,


an e ea

should b slott d Th d istanc pi c to hold t h


e e . e e e es e

yok s a y from t h m gn t
e wa m d f om round e a e a re a e r

br ss d 1 inch in di m t r ; t of th m 1 inch s
a ro a e e wo e a re 1 4
3
e

long t ,
1 4 inch s long t
w o a re 2 44 inch s long e ,
w o a re e ,

an d th m ining t e2 4 i nch s long


re F ig 2 5 4
a w o a re e . .

sho s w yok mount d ith its dist nc pi c s


on e e e ,
w a e e e ,
a, e ,

e , and
e ,
r pr s nt t h thr d nds f t h
s, c, s, 8, e e e e ea e o e

scr s Th yok s should b c fully fitt d or t oubl


ew . e e e a re e r e

m y r sult from non lignm nt of t h b


a e ings -
a e e e ar .

Th matur st uctu com s n xt F om som


e ar e r re e e r e

d l r in rmatu st mpings p ocur


ea e a hundr d re a r e on e e

rings of ch rco l iron 4 inch s in d i m t outsid d


a a e a e er e an
H OME ME CHA N IC S F OR A MAT E UR S 283

3 inch s in di m t insid Th s rings must not b


e a e e r e . e e e

ov inch thick d pr f r bly bout 4 inch thick


e r 44
1
an e e a a 4 ; .

N t ll of t h
o ahund d ill b n d d but m ny e on e re w e ee e ,
a

w ill b spoil d in drilling F om d l in l ctric l


e e . r a ea er e e a

suppli s procur t ings f vulc niz d fib t h


e e wo r o a e e r, e

sam di m t r outsid d insid t h iron i g d


e a e e e an e as e r n s, an

4 inch thick O t h f c f ring spac ff t lv . n e a e o on e e o we e

e quidist nt points a circl scrib d a ound t h


a 0 11 e e r e cen

t erof t h ring s fac mid y b t n dg s as sho


e

e wa e wee e e , wn
by F i g 2 5 5 in hich t h points . indicat d by ,
w e a re e

F IG 25 5 F I G 25 7

L
. . . .

B
ayi n g Ou t t h e P os i t i on of H ole s
A rm a t u re . for olt s .

F IG . 25 8 F IG. A T ra p e z oi d . . 25 9 . Ti e R od .

e ,
g e
g , g , 9 thos m erk ,
d 9
e b ing 90
,
d ,
e ,
e , ,
c ,
e, ,
e a e e e

g s p t T k t br ss disks 4 inch s in di m
re e a ar . a e wo a e a

et r 4 inch thick ith 4 inch boss 1 4 inch s in di m


e ,
w a -
e a

et r on e sid sho n by F i g 2 5 6 hich m y b


on e e ,
as w .
,
w a e

obt in d f om a mod l making st blishm nt d


e r an v e e a e ,
an

drill through t h c nt a 4 inch hol i n d ic t d by e e er -


e ,
a e

d ott d lin in t h sk tch


e C l mp th smooth sid
e e e . a on e e

of f th s disks t h fib r ing th t h
on e o b n scrib d e e e e r a as ee e ,

l tting t h m rk d f c m upp rmost d d ill


e e a e a e co e e ,
an r

four 4 inch hol s t t h points mark d g 7 g g on t h


-
e a e e , L
(, , ,
e
28 4 H OME ME CHA N IC S F OR A MAT E UR S
f c of t h ing th ough both t h ring d t h br ss
a e e r ,
r e an e a

disk N xt mount
.
4 inch em nd l .
block of on a -
a re a

w ood 2 4 inch s thick d l rg nough to p mit turn e an a e e er

ing it do n t a roll 3 inch s in di m t ; inst d of


w o er e a e er ea

turning it t m sur m nt ho v r m k it fit snugly o ea e e ,


we e ,
a e

into t h int rior f t h iron d fibr ings \Vh n this


e e o e an e r . e

block is turn d to siz thr ad d of t h m ndr l


e e ,
e on on e e n e a e

th b e ss disk th t h only c nt l hol n xt put t h


ra a as a e ra e ,
e e

u nm rk d fib disk t h ood n block do n to t h


a e er on e w e ,
w e

b ss disk d follo ith t h iron ri gs putting


ra ,
an w w e n ,
on

l st t h fib r ri g th t h b n d ill d d th n thr d
a e e n a as ee r e an e ea

ing t h m ndr l t h br ss d isk th t


on e lso d ill d
a e e a a w as a r e

w ith t h fib r d isk Tu n t h disk so th t t h hol


e e . r e a e es

n r i t dg gr ith thos in t h fib r ring und r


ea s e e a ee w e e e e

it d compr ss t h hol ar ang m nt ith cl mps


an e e w e r e e w a .

If th r so m
e iron disk th t t h fib r ring
e a re an v s a e e

c nnot b dra n do n ov t h d f t h ood n


a e w w er e en o e w e cen

t ring block t k ff nough to l t this b don


e ,
it
a e o e e e e ,
as

is imp rativ th t ll t h rin gs d disks should b


e e a a e an e

accu at ly c nt r d ith ch oth r Th n d ill 4 inch


r e e e e w ea e . e r -

hol s th ough t h hol m ss nt ing t h d ill in t h


e r e w e a ,
e er e r e

hol s l ady bo d in t h top brass disk d fib r ing


e a re re e an e r .

Th s four 4 inch hol s


e e for t i bolts t hold t h -
e a re e -
o e

armatur cor tog th r e e e e .

Wh n t h d illing is finish d punch m k ch br ss


e e r e ,
-
ar ea a

disk and fib r ring n r f t h 4 inch hol s (


e th ea on e o e -
e e

sam in ch c s of cou s ) r mov t h cl mp


e on e ea a e ,
r e ,
e e e a s

an d t h brass and fib r pi c s run


e i th ough t h e e e ,
a w re r e

hol in t h on rings co r sponding to t h


e e Ir m kd r e e on e ar e

on th fib rs d disks d t i th m loos ly tog th r


e e an an e e e e e

until tim to ss mbl t h co Th n cl mp t h t


e a e e e re . e a e wo

fib r rings tog th r ith t h m k d hol s in lign


e e e ,
w e ar e e a

m nt and drill through both rings a inch hol t


e , 44
1
e a
H OME ME CHA N IC S F OR A MAT E UR S 28 5

ea ch point m k d ar e e, l ving ch ing


ea ea r as sho n by w

Fig 25 7 . .

xt cut t f h rd ood t nty four tr p zoid l


Ne ou o a w we a e a

blocks (F i g inch thick 4 inch id t . d 4 8 w e a on e en ,

4 inch id t t h oth r d
w 4 inch long In
e t h a e e ,
an . e

c nt r of sixt n f th s d ill { i nch hol ; in t h


e e ee o e e r a 4 e e

c nt f t h oth r ight d ill 4 inch hol Pin t h


e er o e e e r a -
e . e

sixt n tr p zoids h vin g sm ll hol s to t h f c s of


ee a e a a e e a e

th t e fib r rings putting t h pins through f om t h


wo e ,
e r e

b ck through t h
a inch hol s i t h rings ; t h pins e
—-
6 e n e e ,

w hich must b of brass should b tight d iving fit so e , e a r

th t t h tr p zoids ill not t nd to slip off d t h


a e a e w e ,
an e

f c s of t h l tt r should b co t d ith sh llac varnish


a e e a e e a e w e

to p v nt th ir turning on t h pins
re e e e .

Th t i bolts m ntion d bov


e e -
f bras inch ,
e e a e , a re o s,
3
1 6

in di m t r and 3 4 inch s long thr d d t ach d


a e e e ,
ea e a e en

for a dist nc f inch Th y must b insulat d h r


a e o
—— 5
1 6 . e e e w e e

th y pass through t h cor by r ppi ng pap r


e e e w a e on

th m glui g ch lay r d putting


e ,
nough t
n ea e an on e o

m k t h insulat d portion fit snugly in t h 4 inch hol


a e e e e -
es

d ill d through t h rings C t strip f manil pap r


r e e . u a o a e

2 4 inch s id d r p it tightly t h bolt l aving


e w e an w a on e ,
e

an e qu l l ngth f uncov r d m t l t ach d Wh


a e o e e e a a e en . en

th ight thickn ss of insulation is obt in d d ill t


e r e a e , r wo
1
1 4 inch hol s t h bolt x ct ly 2 inch s f om c nt r
e 1n e ,
e a -
1 4
1
e r e e

to c nt r d qu l dist nc s from ch d (this dis


e e ,
an e a a e ea en

t nca if t h bolt has b n accur t ly cut t ot h l ngth


e ,
e ee a e e e

s p cifi d ill of cou s b 44 inch ) T nuts must


e e , w ,
r e ,
e . wo

b also provid d for


e ch bolt d t st l pins hich e ea ,
an wo ee w

a re d iving fits in t h 4 i nch h l


r d lightly t p r d e 3 6 o e s,an S a e e .

O f th s
ne t i rods
o ithout its nuts and pins is
e e e -

, w ,

sho n by F i g 2 5 9
w . .

Th n ass mbl t h arm tur cor on its ood n


e e e e a e e w e cen
28 6 H OME ME CHA N IC S F OR A MAT E UR S
t ring block using nough iron disks to m k t h iron
e ,
e a e e

p rt m sur 1 4 inch s in thickn ss h n compr ss d


a ea e e e w e e e

an d b ing car ful to h v thos of t h { inch hol s that


e e a e e e .
e

we r m rk d t h fibr pi c s com i n lin ith t h


e a e on e e e e e: e w e

hol through hich t h W r holding t h iron disks


e w e i e e

tog th r e eL av off t h br ss disk for t h


w as ru n . e e e a s e

pr s nt Through ch { inch ho l put t i rod cla m p


e e . ea e a e -

ing t h structur until t h st l pins


e b put in t h e e ee c an e e

hol s in t h t i rods ; nough iron disks should b put


e e e -
e e

in to pr v nt any loos n ss h n t h clamps


e e e e w e e a re re

mov d F ig 2 60 sho w s t h compl t structur Aft r


e . . e e e e . e

F IG 260 F IG 261 F IG 2 62

R b C
. . . . .
.

A rm a t u re om m u t a t or
W
e a dy for T h e S li t t e d T u e for .

i n di n g .

the tie ods pinn d in p l c t h m ining t p


-
r a re e a e e re a ra e

zo id put ov t h nds of t h ods ; a littl


s a re on er e e e r e

groov ill h v t b cut in t h b ck of t h tr p zoid


e w a e o e e a e a e

to accommod t t h st l pin i t h d f t h t i d a e e ee n e en o e e ro -
.

Th commut tor com s n xt


e d hil it ould b a e e ,
an w e w e

a dvis bl to buy compl t commut tor v ry s rv


a e a e e a ,
a e e

icea bl b m d e ith p op c r in follo ing


on e c an e a e w r er a e w

out t h inst uctions g iv n If t h bui ld r pr f rs to


e r e . e e e e

buy t h commut to t h dim nsions ccomp nying t h


e a r, e e a a e

ord must b th s Di m t r of b ush surfac 1


er e e e : a e e r e ,

inch ; l ngth long t h sh ft 1 4 inch s ; numb r f


e a e a ,
e e o
H OME ME CHA N IC S F OR A MAT E UR S 28 7

s gm nts 1 2 If t h commu tator is to b built long


e e ,
. e e a

w ith t h r t of t h machin p oc d follo s


e es e e ,
r ee as w :

T k pi c of br ss tubing 1 inch in diam t out


a e a e e a ,
e er

sid ith e ,
ll bout 4 inch thick d m suring
w a wa a ,
an ea

2 4 inch s long S lit it t t lv quidist nt points


e . a we e e a

f ora dist nc of 1 4 inch s from d a sho n by e e on e en ,


as w

F ig 26 1 d ins t t h
. li t t d po tion in
,
an hol in er e un s e r a e a

block of ood th t j st fits t h tubing ; t h block w a u e e

should b 1 inch thick d n il d t b nch oth e an a e o a e or e r

support Th n b nd out rdly t h n rro strips m d


. e e wa e a w a e

by slitt i ng t h tubi g until i t looks lik F ig 2 6 3 ; t h e n e . e

w ings should b brought t a right ngl ith t h b d e o a e w e o v

of t h tubing t slitt d and h mm r d t fi t


e no e ,
a e e ou a .

N umb r t h ings by m ns f punch marks from


e e

w

ea o ,

on e up to t lv and t h n c ry t h slits long t h we e ,


e ar e a e

l ngth f t h uncut portion f t h tub cutting it up


e o e o e e ,

into t lv pi c s lik F i 2 6 4 N xt turn up t


we e e e e g . . e wo

rings f vu lcani z d fi b r 2 i nch s in diam t r outsid


o e e e e e e ,

1 inch i dia m t insid d 4 inch thick and fit


n e er e an ,

a round t h circumf r c f ch t lv st l scr s e e en e o ea we e ee ew ,

4 inch in diam t r and 4 inch long ov r all ithout e e e ,


w

h ads as sho n by F i g 2 6 5 t h scr hol s b ing car


e , w .
,
. e ew -
e e

ri d cl ar t h rou g h so that t h point of t h scr m


e e e e ew av

em rg on t h insid of t h
e e in g C t t h i t six strips e e e r . u r v -

of oil pap r (t h kind us d ith copying books to p e e e w ro

t t th
ec l v s from moistur ) 6 inch thick 4 inch
e ea e e 1 ,

w id d 1 4 inch s lon g
e ,
Ass mbl t h pi c s of t h
an e . e e e e e e

commut tor in n m ric l ord r ithin t h t fib r


a u e a e w e wo e

rings ing t t h i g d d
,
on e t thr oth r a e w n en an on e a e e

en d of t h tubu l p t put thr slips f oil p p b


e ar ar ,
ee o a er e

t n ch p ir f n igh bo ing pi c s of tub


wee ea d a o e r e e e , an

d a r t h s g m nts to
w r d t h c nt b m ans of t h
e e e wa e e er v e e

li ttl scr s until t h oil pap r slips


e ew cl mp d so e e a re a e
28 8 H OME ME CHAN IC S F OR A MAT E UR S
tightly b t n t h br s s gm nts that th y c nnot b
e wee e a s e e e a e

pull d out ith t h fing rs In ord r to h v t h com


e w e e . e a e e

mut tor com tog th r and fo m


a approxim t ly
e e e r an a e

tru circl
e bl d inch thick should b us d in
e ,
a saw a e §§
1
e e

cutting t h s gm nts out of t h tub Th b y judi


e e e e e . en

FIG . 264 . On e S e g m e n t .

F IG 2 63
C b Bf
. .

omm u t a t or Tu e e ore it is
C u t i n t o S e g me n t s .

F I G 2 65 F IG 2 6 6
Fb R C mm t
. . . .

i er i n g w i t h S c re w s . Th e o u a t or .

cions s tting up th
e scr s t h surfac can b on e ew e e e

brought su ffici ntly n ar t a tru circl as to r quir


e e o e e e e

no truing up in t h l th Th p ot uding dg s of e a e . e r r e e

th e i l pap r slips
o -
b cut ff v ne ith t h b ss c an e o e e w e ra

w ith sh rp knif
a a e .

Th cor f t h commut tor m y b m d


e e o f ood ; e a a e a e o w
H O ME ME CHA NIC S F OR A MAT E UR S 289

mount block a 4 inch mandr l and turn it up to


a on -
e

th xact di m t f t h int io of t h commut tor ;


e e a e er o e er r e a

th n t p r it slightly so th t it ill p ss through t h


e a e a w a e

commutator b for binding d driv it hom tight e e ,


an e e as

as possibl ithout str ining t h fib rings th t holde w a e er a

th s gm nts C t ff t h bloc k 4 inch b yond t h


e e e . u o e e e

w ing d f t h commut tor and flush ith t h oth r


en o e a w e e

en d Th compl t commutator is sho n by F ig 2 6 6


. e e e w . .

Th n xt pi c f m chin
e ork is t h sh ft sho n
e e e o a e w e a ,
w

by F i g 2 6 7 It is turn d up from a pi c f 4 inch b


. . e e e o -
ar

st l 1 04 inch s long Th dim nsions as follo s


ee e . e e a re w :

A 4 inch diam t r 2 9 inch long ; B 4 inch di


,
e e , 4 ,

a m t 1 4 inch s long ; 0 4 inch di m t r 8 4 inch s


e e r, e ,
a e e ,
e

long ; D 4 inch di m t r 8 inch s long L st in t h


,
a e e , 46
3
e . a e

list f m chin o k t h motor prop r t h brush


o a e w r on e e a re e

hold rs f hich is sho n by F i g 2 68 t h dra ing


e ,
on e o w w .
,
e w

sho ing t vi s Th hold r is pi c f br ss


w wo e w . e e a e e o a

tubing 4 inch int rn l di m t r d 1 4 inch s lon g


,
e a a e e an e .

mount d pi c f strip brass 4 inch id and


e on a e e o w e
3
4 ;

inch thick t h oth r d f hich i b nt into loop ,


e e en o w s e a ,

as sho n and provid d ith insul ting bushing t


w ,
e w an a , ,

of f inch fib r r
; Th int rn l di m t r f t h bushing e . e e a a e e o e

is a trifl ov r an inch h n t h cl mping scr is e e w e e a ew

loos d t h diam t r f t h l p in t h brass strip is


e ,
an e e e o e oo e ,

th r for 1 4 inch ma x imum This loop is int nd d to


e e e , . e e

fi t around f t h dist nc pi c s F ig 25 4 fro m


on e o e a e e e ,
2, .
,

w hich it is insulat d by t h bushing t e e ,


.

Th brush is pi c of round c rbon 4 inch in di


e a e e a ,

a m t ed 1 inch long ; it should fit snugly


e r an ithin t h w e

tub fo ming t h hold r d spir l sp ing 4 inch


e r e e ,
an a a r ,

in di m t r mad of N 1 6 br ss i mus t b pro


a e e ,
e o . a w re , e

v i d d to forc
e th b ush out rdly to t h com e e r wa on e

mutator O brush hold r is attach d t t h lo r


. ne e e o e we
290 H OME ME CHA N IC S F OR A MAT E UR S
l ft h nd d stanc pi c
e -
a d t h oth r to t h upp r
i e -
e e an e e e e

right h nd pi c t h tubular p rt f t h hold r t


-
a e e , e a o e e se

ting v rtic lly b t n t h m gn t pol s ith its i


e a ,
e wee e a e e ,
w n

ner en d t mor than 4 inch from t h su fac of t h


no e e r e e

commutator E l ctrical conn ction is m d ith t h . e e a e w e

b rush m by m ans f pi c f fl xibl cord such


ar e o a e e o e e ,

as is us d in h nging inc nd sc nt l mpse d f a a e e a ,


on e en o

th cord b ing sold r d to copp r ash r hich is


e e e e a e w e , w

cl mp d und r t h h d f t h scr
a e t h brush arme e ea o e e w on e .

This cord is kno n N 1 8 cotton cov r d l mp w as o .


-
e e a

cord and may b procur d from any d al r It should


, e e e e .

b unt ist d and


e l ngth us d ach brush hold r ;
w e on e e e on e e

t h cord n d not b mor th n 6 inch s lo g


e ee e e a e n .

W r ady to ind t h m gn t and arma ur


e a re n ow e w e a e t e

cor Th es rmatur co must first b cov d ll


. e a e re e e re a

around t h outsid surf c ith muslin ; cut a strip 2


e e a e w

inch s id and 2 5 inch s long d aft r varnishing


e w e e an ,
e

t h p iph ry
e f th cor ith sh llac ind this
er e o e e w e ,
w on

muslin strip b ing sur t h at it is tightly ound If it


,
e e w .

is pull d tight it ill m k t l y rs ; h n t h


e ,
w a e wo a e w e e

strip has b n carri d onc round v rnish t h surfac


ee e e a ,
a e e

o f hat is t h co and th n ind on t h oth r


w on e re ,
e w e e

l y r f muslin Th n varnish t h hol outsid sur


a e o . e e w e e

fac C t t 2 4 strips f oil p p r ach 1 i nch s


e . u ou o a e ,
e e

w id and 2 inch s long and b nd up t h dg s making


e e ,
e e e e ,

t h cr e 4 i ch from ach dg
e as eso to for m shallo
n e e e ,
as w

troughs t h idth of hich ill b t h s m as t h e w w w e e a e e

sp c b t n t h trap z oids on t h d f t h cor ;


a e e wee e e e en o e e

a pply t of t h troughs t t h i sid and outsid


wo e o e n e e

circl s f t h cor as sho n in F ig 27 0 d t i th m in


e o e e ,
w .
,
an e e

plac ith N 4 0 N 5 0 s ing cotton


e w strand
o . or o . ew ,
on e

at ach sid f t h trough Th n ind an ld t


e e o e . e w on o co

t
on spool 6 8 f t f N 26 d oubl cotton cov r d m g
-
ee o o . e -
e e a
H OME ME CHA N IC S F OR A MAT E UR S 29 1

ne ir hook t h out r d ar ound


t w e trap zoid
,
e e en on e e ,
as

in F i g 2 7 1 d ind into t h iring sp c b t n


.
,
an w e w a e e wee

this tr p zoid d its right h nd n ighbor coil t h


a e an -
a e a e

full idth f t h spac hich should tak 2 6 turns in


w o e e ,
w e

FIG f . 26 7 . Th e S h a t .

w idth putting fi lay rs in 1 30 turns t ach coil


,
ve e ,
or ,
o e .

Wh n t h first coil is don t ist to t h final d t h


e e e w e en e

b ginning d f t h ir hich is t ind t h n xt


e en o e w e w o w e e

coil and proc d ith th t in t h sam y Car


,
ee w a on e e e wa . e

must b obs rv d to put xactly t h s m numb r f


.
e e e .
e e a e e o

turns in ach coil and t t ist t h nding f ach coi l


e o w e e o e

to t h b ginning f its n ighbor t h right Wh n


e e o e on e . e

th armatur is ound put on t h brass disks that


e e w ,
.
e

we r l ft ff h n t h cor w ss mbl d thr ding


e e .
o w e e e as a e e ,
ea

th t i rods through t h
e hol s ar t h dg s f t h
e -
e e ne e e e o e

F IG S 2 68 an d 2 69 F IG 270 F IG 27 1
B B
. . . . . .

ru s h H old e S e c t i on P re p a re d for
W Wi
rs . e gin n in g th e
i n di n g . n din g .

disks and putting t h boss ach disk outsid ; clam p


, e on e e

t h disks h rd ag inst t h
e ood n tr p zoids by m na a e w e a e ea s

o f nuts th t i rods Th hol s in t h disks must


on e e -
. e e e

b bush d
e ith littl pi c s f fi b r tu b in g and a fib
e w e e e o e er
292 H OME ME CHA NIC S F OR A MAT E UR S
wa sh r must go und r ch nut in ord r t insulat
e e ea ,
e o e

th et i rods from t h
e -
disks ; oth r is t h armatur e e w e e e

w ould run d structiv ly h t e e o .

Ins rt t h shaft in t h c nt r f t h structur l tting


e e e e e o e e ,
e

that p rt mark d B in F ig 2 6 7 com


a t h sid hr e . e on e e w e e

th e nds f t h rm tur inding


e o d pin t h e a a e w a re ,
an e

br ss disks to t h sh ft through t h boss s Th com


a e a e e . e

mut tor go s on t h p rt of t h sh ft just r f rr d to


a e e a e a e e e ,

an d it should b a driving fit so as to obvi t pinning e , a e

or k ying it to t h sh ft Th n conn ct up t h nds


e e a . e e e e

of t h armatur coils t t h lugs f t h commut tor


e e o e o e a ,

l ading ach d strai g ht out parall l ith t h shaft


e e en , e w e ,

to t h n ar st lug If t h nds r t ist d tog th r


e e e . e e we e w e e e

in accord c ith t h dir ctions t h r sul t ill b


an e w e e ,
e e w e

as sho n di gr mm tic lly by F i g 2 7 2


w a a a a . .

Pr pa f inding t h m gn t coils by making a


e re or w e a e

w inding bobbin as follo s O a pi c f bo rd an w : n e e o a

inch thick d 4 inch s squar lay t a squar m s


an e e ou e ea

uring 1 4 inch s on si d t h scrib d squar b ing e a e ,


e e e e

symm trical ith t h dg s f t h bo rd ; cl mp


e w e e e o e a a an

oth r simil r pi c f bo d t t h
e a m rk d and at e e o ar o e on e a e ,

th ecorn rs f t h scrib d squar drill 4 inch hol s


e o e e e -
e

through both boards ; in t h c nt r f t h squ r d rill e e e o e a e

a 4 inch hol Th n m k m ndr l of 4 inch round


-
e . e a e a a e -

iron t h c ntral p rt b ing full diam t r and 24


, e e a e e e

inch s long d t h nds b ing turn d do n t p ss


e ,
an e e e e w o a

th ough t h c ntr l hol in t h bo rd Mount t h


r e e a e e a . e

bo rds on t h nds f t h mand l and run 4 inch iron


a e e o e re -

rods through t h corn r hol s forming a sort f r l e e e ,


o ee ,

as sho n by F i g 2 7 3 Jam th boards ag inst t h


w . . e a e

should rs f t h m ndr l by m ans f l th dogs


e o e a e e o a e on

th out r nds f t h latt r and driv a nail in t h


e e e o e e ,
e e

fac f ach bo rd so that t h d g ill driv t h board


e o e a .
e o w e e
H OME ME CHA N IC S F OR A MAT E UR S 293

w ithout slip dogs must b so djust d of cou s


. Th e e a e ,
r e ,

as t od i both bo ds in th ir p op ngul pos i


r ve ar e r er a ar

tions m int ining t h p r ll lism b t n t h 4 inch


,
a a e a a e e wee e -

rods d t h m andr l th t is
an to form a p
e e a n e c e s s a rv er

f t coil
ec .

Mount this inding fr m in t h l th d ind a w a e e a e an w

coil on it f N 2 1 doubl cotton cov r d m gn t i


o o . e -
e e a e w re ,

putting m ny turns possibl (it should t k sixty


as a as e a e

six ) b t n t h f c of t h ood n blocks and mak


e wee e a es e w e

ing t h coil t t s v n lay rs d p Th st rting


e wen v -
e e e ee . e a

en d may b s cur d t t h proj cting e d of of t h


e e o e e en on e e

4-
inch rods to giv t h n c ssary t nsion to t h first e e e e e e .

F IG 27 2 F IG 2 7 31
W R W F
. . .

i n di n g
C
Th e . e e l fo r in din g i e ld
M a g n e t oi ls .

l y r of i
a e d t l st foot of t h st ting d
w re , a n a ea a .
e ar en

should b l ft f Wh n t h coil is finish d t i it t


e e re e . e e e ,
e a

ea ch of t h four corn s ith st ong lin thr d


e er w r en
-
ea ,

b nding t h
e final d h pl b ck rd ov r e f en s ar v a wa e on e o

th s corn r th ds to k p t h top l y r snu g ; tak


e e e re a ee e a e e

th einding f m p rt d varnish t h coil ll ov r


w ra e a a an e a e

w ith sh ll c s tting it sid to d y hi l t h s cond


e a ,
e a e r w e e e

coil is ound This is x ctly lik t h


w al dy . e a e e on e re a

w ound .

Th n t k t h journ l yok s d th ir bolts d


e a e e a e an e an

dist nc pi c s ff t h m gn t d r p t h magn t
a e e e o e a e an w a e e

limbs ith muslin from 4 inch bov t h bolt hol s


w a e e e

up t t h b nd putting t l y s on ch limb and


o e e ,
wo a er ea
29 4 H OME ME H N C A IC S F OR A MAT EURS
va rnishing it t h outsid f ch lay r Wh n thi on e e o ea e . e s

is d y turn t h magn t upsid do n thr ad on c h


r , e e e w ,
e ea

limb a fib r w ash r 3 4 inch s squ r and 4 inch thick


e e e a e ,

t h hol in t h
e ash r fitting t h magn t limb snugly ;
e e w e e e

varnish t h fac s of t h ash rs upp rmost and


e e e w e n ow e

slip t h coils t h limbs do n on t h sh rs hil


e on e w e wa e w e

t h v rnish is
e t so that t h latt r
a ill stick t t h we ,
e e w o e

coils In putting t h coils


. th t t h b ginning on e , se e a e e

en d f ch coil go s first th t h n t h m chin


o ea e on ,
so a w e e a e

is t righ t sid up t h final d f ch coil ill b


se e e en o ea w e

ne ar st t h armatur F ollo
e ch coil ith anoth r
e e . w ea w e

fib r e ash lik thos first put t h magn t and


w er e e on e e ,

th n r ass mbl t h journal yok s d distanc pi c s


e e e e e e an e e e

on t h m gn t this tim putting in t h


e a matur as y
e ,
e e ar e ou

g o along and also putting t h brush hold rs and on e e

b rush s Th hold rs should b


e . so adjust d that t h e e e e e

e nds f t h brush tub s o to 4 inch a ay from t h


e e a re 46
1
w e

surfac f t h commutator e o e .

Th fr nds f t h m gn t coils n ar s t t h arm


e ee e o e a e e e e a

tur conn ct d t t h brush s by m ns f fl xibl


e a re e e o e e ea o e e

l mp cord as d scrib d in t h instructions f making


a ,
e e e or

th brush hold rs t h d of t h fl xibl cord b ing


e e , e en e e e e

sold r d t t h d f t h m gn t ir clos up t t h
e e o e en o e a e w e e o e

coil Th upp r nds f t h m gn t coils g t t h t


. e e o e a e o o e er

mi al block hich is block f ood 1 4 inch s squ r


n , w a o w ,
e .
a e

and 4 inch long bolt d t h t p of t h m gn t es ,


e on e o e a e

yok and carrying t binding posts hich form t h


e, wo ,
w e

t rmin ls f t h machin Th motor is bolt d to t h


e a o e e . e e e

tabl f t h s ing m chin W th


e o l g righ t
e thew a e ,
i on e e on e

edg f t h tabl d in such position that t h pull y


e o e e an e e

o f t h motor hich must go t h d f t h shaft


e ,
w on e en o e

a ay from t h commut tor is in lin w ith t h b l t


w e a ,
e e e

pull y f t h machin Th motor pull y should b


e o e e . e e e
H OME ME CHA N IC S F OR A MAT E UR S 295

on eh lf t h di m t r of t h pull y t h s ing m
-
a e a e e e e on e ew a

chin , d b of t h s m idth d d pth f g oov


e an e e a e w an e o r e .

Th r gulator is sho n by F igs 2 7 4 d 2 7 5 t h


e e w . an ,
e

form r b ing t h front i and t h l tt r t h b ck


e e e v ew e a e e a .

R f ring to F i g 2 7 4 A is a
e er ood n arm 9 4 inch s .
,
w e ,
e

long 4 inch thick and tap ring from 4 inch t 1 4 inch s


, ,
e o e

in w idth Th narro d is f c d ith thin strip of


. e w en a e w a

copp r to m k cont ct ith t h buttons


e hich a e a .
w e ,
0, w a re

simpl brass bolts ith fl t h ds ; t h id d f t h


e .
w a ea e w e en o e

w ood n m is split to str ddl t h shaft t hich it is


e ar a e e ,
o w

pinn d as w ll as cl mp d L is t h l v r controlling
e e a e . e e e

FIG 27 4 F I G 27 5
F V R B kV
. .
. .

R e g u la t or —
ron t ie w .
e g u l a t o r—
ac ie w .

th e is mad of 4 inch round iron rod b nt


ar m, A ; i t e -

,
e

to form right ngl ; t h l v r p rtion is 6 inch s


a a e e e e o e

long ; t h l ngth of t h ho izont l portion


e hich
e e r a on w
th l v r A is mount d is t h s m
e e e ,
th w idth f,
e e a e as e o

th s e ing m chin t blew hich t h motor is t b a e a e on w e o e

us d Th b ck d f t h sh ft is jou n l d in t h
e . e a en o e a r a e e

b s boa d 0 d t h front pa t in a ood n b ring


a e r , ,
an e r w e ea ,

B ,hich is bolt d to t h und r sid f t h s ing m


w e e e e o e ew a

chin t bl b t n t h n rro d a r and t h p


e a e e wee e a w r we e an .

Th b s bo d 0 is 6 inch
e a id (v rtic lly ) d 1 04
e ar , ,
es w e e a an

inch s long It is f st n d t t h und r sid f t h ma


e . a e e o e e e o e

chin t bl flush ith t h b ck dg Th l v r L is


e a e , w e a e e . e e e , ,

t b mov d by t h right kn
o e f t h machin op rat r
e e .
ee o e e e o .
296 H OME ME CHA N IC S F OR A MAT E UR S
Th e arm, A, is norm lly h ld in its high s t position a e e

by t h coil sp ing sho n in hich position t h curr nt


e r w ,
w e e

is cut ff t h moto ntir ly Th cont ct buttons


o e r e e . e a ,
0,

a re 4 inch in di m t r ; t h bolts f w hich th y a e e e o e a re

th h e ds ea inch in diam t r d long nough t


a re 46
3
e e an e o

protrud 4 inch on t h r v rs sid of t h bas board


e e e e e e e e .

This sid is sho n by F i g 2 7 5 Th r sist nc coils


e w . . e e a e

cons st f G rm n silv r i N 2 0 B and S gaug


,

i o e a e w re
,
o . . . e ,

w ound into coils on a 4 inch rod (t h d b ing -


e ro e re

mov d f cours e ,
oh n t h coil is form d ) Th pi c e , w e e e . e e e

o f ir forming t h upp r coil should b 1 00 f t long ;


w e e e e ee

th x t coils cont i n 9 0 8 0 7 0 6 0 d 5 0 f t f ir
e ne a , , ,
an ee o w e ,

r sp ctiv ly in t h ord r n m d Th binding posts


e e e ,
e e a e . e ,

T and T
1 conn ct d as sho n t h conn ction b
2, a re e e w ,
e e e

t n T d t h i on shaft b ing mad by m ns f


wee 1 an e r e e ea o

fl xibl co d hich ill follo t h mov m nts of t h


e e r w w w e e e e

shaft O t h f ont t h shaft is conn ct d t t h p


. n e r e e e o e co

p erf cing t t
a h sm ll d ofat h m A by m ns
e f a en e ar , ,
ea o

N 1 6 copp r
o . ir All t h conn ctions t h back
e w e . e e on e

a re mad ith N 1 6 copp r ir pr f rably b t t


e w o . e w e ,
e e u no

n c ssarily insul t d
e e a e .

Th b ck su f c of t h bas bo rd must b cov r d


e a r a e e e a e e e

w ith a sh t f sb stos ov r a thin sh t f fib r Th


ee o a e e ee o e . e

ends of t h r sist nc coils e t ist d tog th r and


e a e a re w e e e

sold r d d t h conn cting i s should b sold r d


e e ,
an e e w re e e e

on at t h s m tim Th coils e a h ld ordinary


e e . e a re e on

porc l in knobs f st n d to t h bo d by ood scr s


e a ,
a e e e ar w ew .

Th conn cting
e ir s should b b nt into loops h r
e w e e e w e e

th y conn ct ith t h bolts


e e d copp r sh r
w e ,
0, an a e wa e

should go und r ach nut d on t p f t h loop f t h e e an o o e o e

conn cting ir e w e .

Th conn ctions b t
e n t h mot r d t h r gul tor
e e wee e o an e e a

and t h sourc of curr nt supply


e e follo s F rom e a re as w :
H OME ME CHA N IC S F OR A MAT E UR S 29 7

T1 t o binding post t h mot or f om T to sid


on e on e ,
r 2 on e e

o f t h e supply circuit d f om t h oth r binding post ,


an r e e

on t h motor to t h oth
e sid f t h supply ci cuit e er e o e r .

Th motor abov d scrib d


e ill run s tisf ctorily on e e e w a a

an y dir ct cu nt inc nd sc
e nt l mp ci cuit
-
of 1 00 to rre a e e a -
r

1 20 volts p ssu If it is d sir d t build t h m


.
re re . e e o e a

chin f e in conn ction ith a b tt ry t h indings


or u s e e w a e ,
e w

w ill h v to b ch ng d follo s Armatu coils


a e e a e as w : re ,

N o 1 3
. ir 8 turns id and 1 d p ch coil ; fi ld
w e ,
w e ee , ea e

magn t coils N 8 ir 5 l y rs d p 1 8 turns p


e ,
o . w e ,
a e ee ,
er

l y r ch coil ; r gul r N 1 3 ir t h coils h ving


a e , ea e a ,
o . w e ,
e a

on e t nth t h numb r f f t sp cifi d bov


-
e e e o ee e e a e .

Th batt ry t e run such a motor must giv 8 volts


e o e

and from 1 0 t 2 0 amp r s according to t h load t h o e e ,


e on e

motor ; cons qu ntly four c lls ill b quir d e e e w e re e .

S hould t h r d r d sir t build a st nd d shunt e ea e e e o a ar

w ound motor of 4 hors po r inst ad f t h s ri s e we e o e e e

w ound typ sp cifi d t h sam f m m y b us d e e e , e e ra e a e e ,

th e l variation b ing in t h m nn r f inding


on v e e a e o w .

In ord r t ind t h m chin e 4 ho s po


o w mo e a e as a r e wer

tor to ork a 1 1 0 volt circ it t h rm tu coil


,
w on u ,
e a a re s

must consist f N 2 7 ir doubl cotton cov d o o . w e ,


e -
e re ,

ea ch coil b ing 9 l y rs d p d 2 8 tu ns in idth e a e ee an r w

25 2 turns tot l p coil Th m gn t coils ill con


,
a ,
er . e a e w

sist f N 2 5 ir w ound to a d pth f 3 9 l y rs ith


.
o o . w e e o a e ,
w

as m ny tu ns l ngth is as b g t i t h sp c f
a r e w e c an e o .
n e a e o

2 4 inch allott d f t h coil l ngth ; ith c ful


es e or e e w a re

w inding 9 2 turns b put in ach l y r giving ch


,
c an e e a e ,
ea

m g n t coil a total f
a e turns o .

In ord r t ch ng t h d sign into a 4 hors po r


e o a e e e e we

motor t h magn t mus t b m d f i on 2 4 inch s


,
e e e a e o r e

squa inst d f 1 4 inch s d t h rm tu sh ft


re ,
ea o e ,
an e a a re ,
a ,

journ l yok bolts t must b mad x ctly 1 inch


a -
e ,
e c .
,
e e e a
29 8 H OME ME H N C A IC S F OR A MAT E UR S
long r xially th n t h bov m asur m nts sp cify
e ,
a ,
a e a e e e e e .

Th indings ill b N 24 ir t h m tur c h


e w w e o . w e on e ar a e ,
ea

coil 5 l y s d p and 2 1 turns id ; N 22 ir t h


a er ee w e o . w e on e

m gn t ch coil b ing 3 7 l y s d p and 7 4 turns


a e ,
ea e a er ee

long (or as many as t h 2 4 inch sp c ill tak ) e a e w e

Th numb r f arm tur coils and ll oth r data


e e t
o a e a e no

sp cifi d in this p r gr ph ill r main pr cis ly as in


e e a a a w e e e

t h original instructions abov


e e .

A DE S I G N F O R A N E L E C T R I C L A U N C H M O T O R
F th propulsion f an l ctric launch a motor
or e o e e

mus t unit l m nts of ffi ci ncy compactn ss d


e e e e e e ,
e ,
an

str ngth t a d gr sc rc ly n c ssary in any oth r


e o e ee a e e e e

situation Th d sign giv n h r is for a motor f


. e e e e e o un

usu l simplicity f construction hich


a sily b o ,
w c an ea e

buil t by am t ur t small cost It is int nd d f


an a e a . e e or

a bo t f bout 2 4 f t ov r ll d 4 f t 6 inch s
a o a ee e a an ee e

b m d ing 1 8 inch s d is c pabl f prop lling


ea ,
ra w e ,
an a e o e

such a c ft at a sp d of 7 mil s p hour G ing of


ra ee e er . e ar

a ll sorts h b n disp ns d ith t h motor b ing


as ee e e w , e e

a dapt d f dir ct tt chm nt to t h prop ll r shaft


e or e a a e e e e .

Whil t h d scription b lo r f rs prima ily t motor


e e e e w e e r o a

for craft of this siz dim nsions


a also giv n f e ,
e a re e or

t h const uction of moto s for sm ll r l unch s


e r r a e a e .

Without going into t h d t ils f c lcul tion it m y e e a o a a ,


a

b st t d th t for such
e a e bo t t h most ffici nt s rvic
a a .
a e e e e e

w ill b h d f om four bl d d scr


e a bout 1 4 inch s
r a -
a e ew ,
a e

i ndi m t r 1 2 inch s pitch 3 5 p c nt bl d r


a e e , e ,
er e . a e a ea .

by hich is m ant ith bl d s h ving tot l proj ct


w e w a e a a a e

e d a qu l to 3 5 p c nt of th t f 1 4 inch disk )
a re e a er e . a o a -

,
C A I
H OME ME H N CS F OR A MAT EU R S 2 99
30 0 H OME ME CHA NIC S F OR A MAT E UR S
running at 8 8 0 r volutions p minut S uch scr w e er e . a e

w ill absorb about 4 ho s po r N v ry d finit fi g r e we . o e e e

ur s f sp ds and po rs can b giv n as th s d


e o ee we e e , e e e

p d v ry larg ly upon t h shap f t h bo t i t full


en e e e e o e a ,
s

ne ss for d aft t h moulding f t h runs t Th


e an ,
e o e ,
e c . e

moto d crib d b lo ill giv sp d f mil p


r es e e w w e a ee o 1 es er

hour to a r th r full mod l d bo t f t h siz indicat d


a e -
e e a o e e e ,

w h n fully load d t a displac m nt f


e pounds e o e e o .

This m ns assuming th t t h boat its lf ighs about


ea ,
a e e we

pounds a carrying capacity f about t ,


or en or

t lv pa s ng rs
we e s e e .

Th storag batt ry consists f 2 4 l m nts arr ng d


e e e o e e e ,
a e

in t s ri s of 1 2 c lls ch ach c ll b ing f bout


wo e e e ea ,
e e e o a

8 0 pounds ight Th s c lls contains 1 3 plat s ach


we . e e e e e ,

a bou t 7 4 inch s squar d about 7 4 8 4 inch s e e ,


an a re x e

squar by 1 1 inch s in h ight th s m asur m nts b


e e e ,
e e e e e e

i g out id
n f t h rubb r containin g jars
s e o Th y should e e . e

b e mount d in t ood n box s about 8 4 inch s


e wo w e e ,
e

w id by 1 4 inch s d p insid and about 7 f t 6 inch s


e e ee e ee e

long Th s m k conv ni nt s ats in t h boat and


. e e a e e e e e ,

th ir lids may b cov r d ith cushions Th y should


e e e e w . e

b eplac d sid by sid amidships as l as possibl


e e e ,
ow e

an d a littl for a d f t h c nt r f gr vity f t h boat


.
e w r o e e e o a o e

to comp ns t for t h igh t f t h m otor hich is


e a e e we o e , w

i ns t ll d ll ft S uch c lls may b bought from


a e we a . e e

any f s v r l ll kno n Am rican mak rs f


on e o e e a we -
w e e o

a ccumulators E l m nt in glass jars should t b . e e s no e

us d account f t h dang r f br ak g
e ,
on o e e o e a e .

F or t h sm ll r siz s f motor d scrib d b lo


e in
a e e o e e e w ,
or,

oth r ords for sm ll r boats f t h sam g n ral


e w ,
a e o e e e e

typ t h numb r f c lls r m ins t h s m but th ir


e ,
e e o e e a e a e ,
e

siz m y b propo tionat ly r duc d With c lls f


e a e r e e e . e o

t h sam typ
e h ving pla t s f t h siz giv n 3 hors
e e ,
a e o e e e ,
a e
H OME ME CHA NIC S F OR A MATE UR S 30 1

po bo t ill r quir thos having 9 pl t s d a 2


wer a w e e e a e an

hors po r bo t thos having 7 pl t s


e we a e a e .

T rminals f charg i ng should b tt ch d to t h


e or e a a e e

box s cont ining t h c lls It is by ll odds t h b t


e a e e . a e es

pl n t ch rg t h c lls in t h bo t and t t t
a o a e e e e a ,
n o o a

t mpt t r mov th m f t his purpos


e o e e e or e .

Th capacity of th s outfits
e ch rg is bout e e on on e a e a

3 hours run at full sp d about 7 hours run t


’ ’
ee ,
or a

about 44 mil s p hour thus giving t h boa t in ach


e er , e e

cas a cruisin g radius f bout 30 mil s If larg


e o a e . a er
-

F I Gs . 277 an d 27 8 . S e c t i on of C ou p li n g .

cruising r dius is d sir d it m y b ttain d by t h


a e e a e a e e

us e f l rg r c lls but
o ath s h vi r th ir
e e , ,
as e e a re ea e ,
e use

m ans corr ponding d cr as in t h pass ng r carry


e a es e e e e e e

ing c pacity f t h boat


a o e .

Th m tor illustr t d h r
e ith is f a four pol i
o a e e ew
-
o -
e n

clos d typ e t rproof and int nd d t b att ch d


'
e ,
wa e e e o e a e

dir ctly to t h scr shaft S om form f fl xibl


e e ew . e o e e

couplin g is r comm nd d th t sho n in F igs 2 7 7 d


e e e ,
a w . an

2 7 8 b in g v ry simpl
e d asily m d It consists f
e e an e a e . o

two cas t iron fl ng s t h l rg r bout 1 2 inch s in d i a e ,


e a e a e a

m t for t h motor to b d scrib d and proportion


e er e e e e
30 2 H OME ME CHA NIC S F OR A MAT E UR S
t ly small r for t h small r motors Th s fl ng s
a e e e e . e e a e a re

mount d t h motor sh ft and t h oth r


e ,
on e th on e a e e on e

prop ll r shaft so th t t h sm ll r run insid t h


e e ,
a . e a e s e e

larg r ith a cl aranc f bout 1 inch all round


e ,
w e e o a .

In t h cylindrical surfac s f ach


e t igh t i e o e a re cu e w n
do s t h d g s f hich
w ,
eround d ff as sho n in
e e o w a re e o w

F ig 2 7 8 Through th s indo s a pi c f cotton


. . e e w w e e o

b lting 1 inch id is lac d as indicat d in t h figur


e ,
w e ,
e e e e ,

its nds b ing c m nt d tog th r Th hol form


e e e e e e e . e w e s an

in xp nsiv and satisfactory coupling hich w ill


e e e ,
w

l rg ly pr v nt
a e strain f t h shaft d t t h fl
e e .
an v o e ue o e ex

u re of t h boat und r lo ds in a s a aye e a .


e w .

A thrus t b aring t tak up t h for ard thrus t f e ,


o e e w o

t h scr
e shaft is lso n c ssary A simpl d satis
ew ,
a e e . e an

factory typ is illustrat d i F igs 2 7 9 2 8 0 d 2 8 1


e e n .
, an .

U pon t h scr sh ft mount d four st l coll rs


e ew a a re e ee a ,

ea ch abou t thr tim s t h di m t r of t h shaft d ee e e a e e e an

about 1 inch thick Th s provid d ith t . e e a re e w se

scr s A c st i on bo x cont ins t h br ss s g inst


ew . a r a e a e a a

w hich th s coll rs ork This box i t must b


e e a w .
,
e re

m mb r d r c iv s t h hol for ard th ust of t h


e e e ,
e e e e w e w r e

scr ew d must ,
t only b mad strong nough to
an no e e e re

sist this but lso ar ng d t communicat t h pr s


,
a ra e o e e e

sur t t h fram f t h boat A good pl n for mount


e o e e o e . a

ing it is t pl c in t h bottom of t h bo t stout tim


o a e e e a a

be r, long nough to b scr d t s v r l f t h aft r


e e ewe o e e a o e e

fr m s and arr ng t h thrust b ring ith lugs for


a e ,
a e e ea w

four si x lag scr s so that it may b


or ély t ew e se c ur a

tac h d to this
e In t h siz f bo t d scrib d abov at . e e o a e e e ,

full sp d t h for rd push f t h scr


ee ,
ill b bout e wa o e ew w e a

2 2 0 pounds but in a if th r is any obstructio


,
s e a , or e e n

in t h y this m y b asily doubl d


e wa , a e e e .

Th b fr m f t h thrust block as t h illustra


e ox a e o e , e
H OME ME CHA N IC S F OR A MAT E UR S 303

tions v y cl arly sho is groov d to r c iv thr


er e w ,
e e e e ee

h ors sho sh p d b ss s
e e ch bout a inch thick
e
-
ra e ,
ea a an .

Th s st ddl t h sh ft b t n t h coll s hich


e e ra e e a e wee e ar ,
w a re

a djust d to b ar qu lly on t h b ss s Th box is fill d


e e e a e ra e . e e

w ith oil t l v l so th t t h coll r run in i t con


o a .
e e a e a s ,

t
s an t ly lub ic ting t h b aring surf c s of t h coll rs
r a e e a e e a

FIG S 28 0, 281
C B
. .

E le va t i on , Pla n ,
an d ros s S e c t i on of T h ru s t e a ri n g .

and b ss s If ra of t h bras s h ats it m y b


e . on e e se e ,
a e

lift d out d tu n d round r pl c d ith noth r


e an r e a or e a e w a e

w ithout stopping t h bo t A light hing d cov r m e a . e e co

pl t s t h thrust block F t h m ll r siz s of motors


e e e . or e s a e e

indic t d th coll rs on t h h aft d t b ss


a e re e a e s an wo ra es

w ill b su ffi ci nte e .

Th sh ll of t h motor F igs 2 8 2
e e d 2 8 3 is yli e , . an a c n
30 4 H OM E ME CHA N IC S F OR A MAT E UR S
iron c sting c rrying t h four polar proj ctions
d ri c a l a a e e ,

A It is sho n in t h dra ings ith a p rf ctly pl in


. w e w w e e a

e xt rior but it should b provid d ith f t Th s


e ,
e e w ee . e e

a re not sho n in t h dra ing th y shoul d b mad w e w ,


as e e e

to fit t h sh p f t h hull e a e o e .

At ach d f t h h avy fi ld ring is a cylindrical


e en o e e e

proj ction O sti ff n d ith four columnar ribs R t


e , ,
e e w , ,
o

r c iv t h cap scr s hich f st n t h d plat


e e e e ew w a e on e en e .

T h fi ld casting m y b finish d on t h lath in t


e e a e e e e wo

op tions It s h ould b chuck d and t h fi ld bor d


e ra . e e e e e

ou t to a diam t r f xactly 6 inch s U pon t h e e o e


3
1 6 e . e ac

curat boring f t h fi ld d turning f t h arm tur


e o e e an o e a e ,

or, in oth r ords upon k ping t h i sp c s as small


e w ,
ee e a r a e

as possibl ill d p nd much f t h satisfactory p e ,


w e e o e er

f m or f t h motor
an c e o e .

Th d surfac s fe t h r c ption f t h
en d pl t e or e e e o e en a es

a re tru d ff at t h sam tim t h fi ld is bor d d


e o e e e e e e , an

th s t for t h brush hold r ring B is also turn d


e ea ,
e e , , e .

Th r is no n c ssity f any finish t h xt rior f


e e e e or on e e e o

t h fi ld cylind r
e e y oth r m chin ork upon i t e or a n e a e w

e xc pt drilling and tapping four hol s in ach d to


e e e en

t k t h cap scr s holding t h d p l t s Aft r


a e e e w on e en a e . e

t h fi ld is bor d all sharp dg s and corn rs l ft


e e th e e e e e on e

polar proj ctions should b n atly round d ff ith a


e e e e o w
fi le .

plat s
Th e t w o t l alik ch i g en d e a re e xa c v e ,
ea c a rrv n

a b ring 1 4 inch s in di m t r by 3 inch s long for


ea e a e e e

t h a m tur sh ft
e Th y should b cast f bron z
r a e a . e e o e or

gun m tal d n d t b mor than 4 inch thick


e ,
an ee no e e .

I th
n t t h commutator
e on e a d four indo s sho ld e en w w u

b cut opposit t h normal position f t h brush s so


e ,
e e o e e ,

th t th s m y b obs rv d hil t h mach n run


a e e a e e e w e e i e is

ning .
H OME ME CHA N IC S F OR A MAT E UR S 30 5

FG
I S . 28 2 an d 283 . L on g it udi n al an d C ro s s S e c t i on s of

Mot or S h e ll .
30 6 H OME ME CHA N IC S F OR A MAT E UR S
brush hold r ring B F igs 2 8 3 d 2 8 5 is f
Th e e , ,
. an , o

brass or bronz 9 4 inch s outsid di m t r and 4 inch e ,


e e a e e

th i ck It carr i s t h four brush hold rs


. f hich e e e ,
on e o w

is sho n s ction in F i g 2 8 5 and in l vation in


w In e . e e

F i g 28 6 . Any d sign f radi l brush hold r m y b


. e o a e a e

us d but t h simpl for m sho n is a y to mak and


e , e e w e s e

v ry s tisfactory Th body f it consists f brass


e a .
$

e o .
o a

b ca t in
ox , pi c ith t h stud going through t h
s . on e e e w e e

ring B This is finish d out t llo t h copp r d


,
. e o a w e e e

c rbon brush 1 4x1 4 4 inch s in si z to slid asily


a ,
x e e ,
e e

through it A fork d pi c straddling t h upp r cor . e e e e e

ner o f this box c rri s a fing r hich is p r ss d upo a e e w e e n

th but t f t h brush by t h st l spri g d thumb


e o e e ee n an

scr arra g m t sho n


ew n e en w .

T h dim nsions f t h sh ft
e cl arly indic t d in
e o e a a re e a e

t h dra ing
e Th commut tor is by f
w b st bought . e a ar e ,

though t h dra ing furnish s a su ffici nt indic tion f


e w e e a o

a simpl form to nabl em t ur t mak it him e e an a a e o e

s lf i f h d sir It h 4 8 s gm nts and should b


e e so e e . as e e e

4 i ch s in diam t r 2 inch s f c
n e and bor d f a 1 4 e e ,
e a e ,
e or

inch sh ft a .

Th cor f t h armatur is 6 inch s diam t r and 8


e e o e e e e e

inch s long Th d pl t s f st l 4 inch thick hold


e .
. e en a e o ee , ,

tog th r t h mass f soft iron disks f hich it is com


e e e o .
o w
pos d Th s should b a littl larg r than 6 inch
e . e e e e e es

diam t r in t h rough as t h cor must finish xactly


e e e ,
e e e

t this figur
o If it com s t a littl small t h fi ld e . e ou e , e e

bor hich should ait upon t h construction f t h


e ,
w w e o e

a rm tur mus t b mad as n arly as possibl


a e ,
nch e e e e 1 6
3
i

l rg r
a e .

It is us l ss to japan i nsul t t h disks P t e e or a e e . u

th m tog th r as th y
e tight n up t h nut N F ig
e e e a re ,
e e , ,
.

28 5 t h sh ft
,
on d pin it in plac Th tru ff t h
e a an e . en e o e
H OME ME CHA N IC S F OR A MAT E UR S 30 7

surf c in t h l th by v ry light cuts ith shar p t ool


a e e a e e w a

at rath r high sp d using


e bund nc f soapy ee ,
an a a e o

w t r t h tool A mirror lik surfac m y b t


a e on e .
-
e e a e a

t i
a ne d in this y wa .

Whil t h armatur is in t h l th i t should b scor d


e e e e a e e e

for t h binding e ir s hich ill hold t h coils in pl c w e w w e a e .

Th g roov s for th s shou ld b turn d


e e ach bou t 4 e e e e ,
e a

inch id by scant d p
w e n ar ch d and a ee ,
on e e ea en

on e in t h middl e e .

F IG m C . f
28 5 C mm. Ar a t u re ore , S h a t, an d o u t a t or .

Th n xt op r tion i milling
e e t t h slots for t h
e a s ou e e

w inding Th r . 4 8 f th s ach 4 inch id d


e e a re o e e ,
e w e an

{ 4 inch d p quidistantly s pac d around t h cor


ee , e In e e e .

milling t arm tur slots t h tool should turn at


ou a e , e a

f irly high sp d t h f d b v ry slo and t h cut


a ee ,
e ee e e w e

light d an bundanc f i l should b us d If no


,
an a e o o e e .

milling m chin is at h nd t h slots may b plan d


a e a ,
e e e ,

gr at pr caution b ing tak t k p t h cut v ry ligh t


e e e en o ee e e

ind d ee .

Th b st e y t lin
e
p t h fram
wa f t h motor d o e u e e o e an

to b ur th t t h a mat r is prop rly c nt r d in t h


.

e s e a e r u e e e e e e
30 8 H OME ME CHA N IC S F OR A MAT E UR S
fi ld bor is to rap t h arm tu cor ith or t
e e, w e a re e w on e wo

lay rs f thin p p r until i t fits n atly in t h fi ld


e o a e ,
e e e

b or put t h h ds t t h nds of t h m chin


e ,
.
on d e ea a e e e a e ,
an

cast Babbitt m t l in t h bushings If t h d plat s e a e . e en e

a re mark d so th t th y can b put b ck in t h sam


e a e e a e e

wa y t h armatur
,
ill befound to b cor ctly e w e e re cen

t d
e re U nl ss this is do t h l ctrical b l nc f t h
. e ne e e e a a e o e

motor ill b disturb d d t h brush s ill probably


w e e ,
an e e w

sp rk and giv troubl


a e e .

Th inding to b d scrib d is f t h sort kno n as


e w e e e o e .
w

a four pol l p inding d is -


f t h simpl st and
e a w ,
an on e o e e

e asi st to m k f t h various form f int rlock d


e a e o e s o e e

w indings E ch of t h forty ight coils us d is sh p d


. a e -
e e a e

in t h forming app ratus sho n in F igs 2 8 7 2 8 8 and


e a w .
,

289 This is in t parts a fram f inding t h


. wo ,
e or w e

coils d a form for b nding th m Th fr m is


an er e e . e a e

simply p i c of board ith t 4 inch round m tal


a e e w wo e

pins d iv n in it th s b ing 1 04 inch s part t t


r e ,
e e e e a ,
ou o

ou t Around th s as cl arly sho n in F igs 2 8 8 and


. e e ,
e w .

2 89 ,
ound six turns f N 1 4 B S gaug doubl
a re w o o . . . e e

cotton cov r d i t h st rting d f t h coil b ing


-
e e w re ,
e a en o e e

mark d by t isting a loop in it as sho n in F i g 2 8 9


e w ,
w . .

Th ds f t h ir should b l ft long r th n t h illus


e en o e w e e e e a e

t ti
ra sho s th m y about 6 inch Wh n t h i
on w e ,
sa es . e s

coil is compl t d i t should b ti d in at l st fou e e ,


e e ea r

plac s ith small thr d to k p it in position h n i t


e w ea ee w e

is r mov d from t h t pins and it should b


e e ll e wo , e we

sh ll ck d ith rath r thin varnish I t is x tr m ly


e a e w e . e e e

advis bl to mak up at l ast fi


a e si x f t h boards e e ve or o e

sho n in F igs 2 8 2 and 2 8 3 this nabl s t h i nd r


w .
,
as e e e w e

to llo w t h coil t dry to t h prop r consist ncy f


a e o e e e o

tackin ss b for it is r mov d from t h fram

e d
e e e e e e ,
an

a lso p rmi t s t h coils t b m d much mor rapidly


e e o e a e e
H OME ME CHA N IC S F OR A MAT E UR S 30 9

th n if it
a n c ss y to it ch tim for t h w ir
w e re e e ar wa ea e e e

to d y t b fo inding t h n xt
r ou e re w e e .

Th cor ct st t f dryn ss f t h sh ll c f t h
e re a e o e o e e a or e

n xt op r tion must b l a n d by xp ri nc It i
e e a e e r e e e e e . s

w h n it is at i t sticki st Wh n this condition is


e s e . e

r ach d t h coil is r mov d from t h fr m d pl c d


e e , e e e e a e an a e

in t h appar tus sho n in F ig 2 8 7 to b form d This


e a w . e e .

machin is m d f a ood n bas boa d on hich is


e a e o w e e r , w

scr d h d ood shaping pi c f t h dim nsions


ewe a ar w e e o e e

sho n and bout 4 inch thick T hing d pi c s


w a . wo e e e ,
as

sho n provid d so that h n t h straight coil


w , a re e ,
w e e as

F IG
F IG 28 6 S

B B F m B C
. . .

ru s h H old e r . oa rd for or in g an d en di n g oi ls .

it com s from t h inding board is laid c ntrally upon


e e w e

th forming pi c and both t h hing d pi c s b nt


e e e ,
e e e e e

ov r it ill b b nt into form som h t lik a id


e ,
w e e a ew a e w e

inv rt d U Th illustr tion sho s coil of only


e e . e a w a on e

lav r b ing b nt Th r ill b f cours si x ir s in


e e e . e e w e ,
o e, w e

each sid f t h coil t lv in all t b b nt


e o e ,
or we e o e e .

Wh n this b ndin g op ration is co m pl t d and b


e e e e e ,
e

for t h sh llac is fi ll hard t h b nt coil must b


e e e na v , e e e

pull d apart that


e f it ir s thos ti d t so Si x o s w e ,
e e o

g th r
e sid may b laid in a slot f t h armatur
e on on e e ,
e o e e ,

an d t h r mainin g si x ir s forming t h oth r long


e e w e ,
e e
31 0 H OME ME CHA NIC S F OR A MAT EUR S
straight sid of t h b nt coil l id in t h slot 9 0 d gr
e e e ,
a e e ees

aw ay In oth r ords t h coil h n it is put on t h


. e w ,
e ,
w e e

armatur must r ch f om slot 1 t slot 1 3 ssuming


e, ea r o ,
a

that th y cons cutiv ly numb d Th pp r


e a re e e e re . e a ea

anc f t h finish d coil r dy to put t h rm tur


e o e e ,
ea on e a a e

i indic t d by F ig 29 0
s a e . .

A glanc t F ig 2 9 1 hich sho s t h d of t h m


e a .
,
w w e en e ar

atur partially ound ill mak this cl r r Th


e w , w e .
ea e . e

F IG . 2 90 . C om p le te d C o i ls , R e a dy to be M ou n t e d on A rm a t u re .

F IG . 291 . En d of C ore , S h ow i n g Arra n g e m e n t of C oi ls .

coils if prop rly b nt ill li clos tog th r t h


,
e e ,
w e e e e on e

h ads of t h armatur and produc t h v y n t d


e e e e e er ea an

simpl int rlock d d arr ng m nt sho n in t h i l


e e e en a e e w e

lustration .

Wh n all t h forty ight coils in pl c t h arma


e e -
e a re a e ,
e

tur i ady for b nding In t h sh llo scor


e s re a . e a w es on

t h surf c
e l id thin strips f mic t h matur
a e a re a o a, e ar e

b ing in c nt rs
e th l th f this op r tion
e e on e a e or e a ,
or
H OME ME CHA N IC S F OR A MAT E UR S 31 1

oth is mount d so th t i t can b turn d roun d


e rw e e a e e a .

It is b tt r to catch t h mic strips und r cord


e e e a e a

w ra pp d a ound t h co a f turns th n t tt mpt


e r e re e w a o a e

to stick th m on ith sh ll c O t h mic is ound


e w e a . n e a w
t h band consisting f bout N
e ,
2 4 gaug G rman sil o a o . e e

ve r or h d b s ir ound und r t h strong st t


ar ra s w e w e e e en

sion it ill st nd Th band should t b mor th n


w a . e no e e a
3
4 6 inch id t h numb r f turns d p nding f cou s
w e ,
e e o e e ,
o r e
,

on th g ug of t h b d i Abov ll car mus t


e a e e
'

an w re . e a ,
e

b t k n not to h v this
e a e l rg t h mic thick a e so a e or e a so

th t t h b nds proj c t bov t h matur surf c


a e a e a e e ar e a e ,
as

th ecl r nc spac is v ry m ll and t h bands


ea a e e e s a e a re

li bl to injury in putting t h arm tur in pl c


a e e a e a e or re

movi g it n .

Wh n t h band ir is ound it is sold r d ith


e e w e w on ,
e e w

fi veor six littl d bs f sold r t continuously d e a o e ,


no ,
an

th e nds cut ff Thr b nds ill b r quir d


e o . ee a w e e e ,
on e

w ithin bout 4 inch f ach d f t h arm t ur cor


a o e e n o e a e e

an d t h oth t t h middl
e er a e e .

Th commut tor is h ld f om turning


e th sh fta e r on e a

by f th ( t h O
a ea th illustr tions ) d is
er no s wn i n e a ,
an

su ffici ntly h ld nd w is by t h nin ty six ir s sol


e e e e e e -
w e

d d into it To conn ct th s t k t h b ginning


e re . e e e ,
a e e e

en d of y coil mark d
an by t h littl loop t ist d in it, e e e w e ,

an d sold r it d th nding d f t h n xt coil i


e an e e en o e e . n

re gul r o d r ith r y into t h slot in t h t i l of


a r e ,
e e wa , e e a

th ecommut to b n a st in lin Proc d round a r ar e re e . ee a

th e rm tu in this r gul r ord r b ing v y car ful


a a re e a e ,
e er e

to b ing t h nds t n tly d not to pull t h h d


r e e ou ea an e ea

of t h inding t pi c s in doing N cid should


e w o e e so . o a

b us d
e flux in sold ing commutator conn ctions
e as a er e .

Th only s f thing is osin


e A n o dg d sold r
a e r . a rr w e e e

ing i on th t ill go into t h slot i t h commutator


r a w e n e
31 2 H O ME ME CHA N IC S F OR A MAT E UR S
b ar w ill b found v ry conv ni nt for this ork It is
e e e e w .

we ll t ind som t p round t h inn r hub f t h


o w e a e a e e o e

commut tor b fo b ginning t h sold ing ‘Vh n it


a e re e e er . e

is finish d lay r of stout cord should b ound


e ,
a e e w on

ov r t h bunc h f nds going to t h commut tor t k p


e e o e e a o ee

th s from spr ding from c ntrifug l ction h n t h


e e ea e a a w e e

arm tu is running Th s commut tor conn ctions


a re . e e a e ,

r dy f t h cord rapping
ea or sho n in F ig 2 92
e w ,
a re w . .

Th armatu is compl t d by b ing r turn d t t h


e re e e e e e o e

l tha h r a light cut is tak n ov r t h commut tor


e ,
w e e e e e a

F IG 2 92 En d of C om p le t e d A rm a t u re S h ow i n g
C C
. .
,

omm u t a t or on n e c t i on s .

to tru it d cut ff any straggling ir nds Th


e an o w e e . e

a matur should b bak d ov r night in


r e ov n t e e e an e o

tho oughly d y it out b for it is tt mpt d to it i


r r e e a e e use n

t h motor
e .

O ach f t h four pol s f t h fi ld is f st n d ith


n e o e e o e e a e e ,
w
small br ss ngl pi c s cl rly sho n in F igs 2 8 2
a a e e e ,
as ea w .

and 2 8 3 i l consisting f t,
nty fi turns f N
a co o we -
ve o o .

6 B & S gaug. ir rrang d in fi lay rs f fi turns


. e w e ,
a e ve e o ve

e ach Th s coils. ound eood n form r d e a re w on a w e e an

tap d Th ir inn r nds should b mark d in som


e . e e e e e e

conv ni nt y and th y should b conn ct d t


e e wa ,
e e e e o
H OME ME CHA N IC S F OR A MAT E UR S 31 3

g th r so that th y m gn tiz t h fi lds lt nat ly


e e e a e e e e a er e

no th d south h n cu nt is s nt th ough t h
r an w e a rre e r e

four in s ri s C lling th m A B O d D this is


e e . a e , , ,
an ,

d on thus e Bring t t h out r d of A through


: ou e e en a

h rd ubb r bushing in t h commut tor


a r e d pl t (th e a en a e e

en d pl t at t h commut tor
a e d f t h moto ) th n e a en o e r ,
e

conn ct t h inn r d of A to t h inn r d f B t h


e e e en e e en o ,
e

out d of B t t h out r
er en d f O t h inn r d f o e e en o ,
e e en o

(7 to t h inn d fD e d bring t t h out r d f


er en o ,
an ou e e en o

D th ough noth r b hjp g


r a e us .

T oth r bushings
wo provid d for bringin g t
e a re e ou

th nds f t h ir s to t h b ush s Th four b ush s


e e o e w e e r e . e r e

a re conn ct d in t p irs opposit brush s b in g con


e e wo a ,
e e e

nec t d tog th r and to


e f th l ding t ir s
e e on e o e ea -
ou w e .

Th s conn ctions should b m d ith N 8 ir and


e e e e a e w o . w e

th l e ding t ir s should b N 6 fl xibl rubb r


ea -
ou w e e o . e e e

insul t d cabl a e e .

S hould it b d sir d to co struct motors f this typ e e e n o e ,

but of l ss po r t h sam g n r l instructio s should


e we ,
e e e e a n

b follo
e d t h diam t r f t h rm tur d casing
we ,
e e e o e a a e an

b ing t h s m but th i l gths di ff r nt B lo


e e a e, e r en e e . e w a re

giv n dim nsions and sp ds f motors f t and


e e ee or o wo

th hors po r ; h r dim nsion is not giv n it


re e e we w e e a e e ,

is t h s m eth t d sc ib d bov for t h motor f


a e as a e r e a e e o

four ho s po r Th slots for t h thr hors po r


r e we . e e ee e we

arm tur should b 4 inch id d 4 inch d p ; for


a e e w e an ee

th t e hors po r rmatur 4 inch id d inch


wo e we a e ,
w e an
7
44

d p
ee .

Th motor e b ing compl t t h n xt p rt f t h n ow e e e ,


e e a o e

bo t s quipm nt is t h controll r Th d sig sho wn


a

e e e e . e e n

is x c dingly simpl and asy t ma k R f rrin g to


e ee e e o e . e e

F igs . d 295 hich sho it i s ction an ,


w w n e ,

an d F ig 2 9 6 h ic h I diagr m of its conn ctio s its


.
,
w s a a e n ,
31 4 H OME ME H N C A IC S F OR A MAT E UR S
construction d op ration ill b r adily und stood
an e w e e er .

It has b n thought b st not to complicat its


ee e e c on

struction by tt mpting t combin t h ah d and


a e o e e ea

ast rn controlling mov m nts ith thos for sp ds so


e e e w e ee ,

two h ndl s a p ovid d e giving h lf t h full


a re r e ,
on e a e

sp ds d t h oth r for r v rsing t h boat s dir ction


ee an e e e e e

e .

Th s e e ho v r for conv ni nc mount d at t h


a re ,
we e ,
e e e ,
e e

two e nds of t h cylindric l cas of t h controll r Th


e a e e e . e

b st m t rial f this is ood It should b bout 1 0


e a e or w . e a

or 1 2 inch s in diam t r outsid


e d a b out 1 i ch thic k e e e ,
an n

F IG 2 93 F IG 29 4
L C
. . . .

C ros s ro s s S e c t i on

C C
S e c t i on of S p e e d E n d on g i t ud i n a l
of on t rolle r . of on t rolle r .

by about 9 1 0 inch s long and i conv ni ntly built


or e ,
s e e

up in t h y d scrib d bov f t h patt rn f t h


e wa e e a e or e e or e

fi ld c sting It should b f od account f t h


e a . e o wo on o e

insul ting prop rti s f that mat rial


a e e o e .

In this ood n cylind r wmount d t w ood n e e a re e wo e

disk s bout inch l ss in di m t r than t h int r l


,
a an e a e e e e na

m sur m nt of t h cont ining cylind r Th s t


ea e e e a e . e e wo

disks tu n d by t h t h ndl s t h sp d and


a re r e e wo a e —
e ee

dir ction handl s and carry th ir sur fac s copp r


e e —
on e e e
H OME ME H N CS F OR C A I A MAT EUR S 31 5

s ctor hich
e t into t h
s w ood so to l v a re se e w as ea e a

smooth surf c for running und r t h conn cting a e e e e

points Th s ll sho n in cross s ction in F i g


. e e a re we w e .

2 93 hich is a p rti l cross s ction f t h sp d con


,
w a a e o e ee

trolling d f t h pp ratus Th y consist f bras


en o e a a . e o s

tub s bout 1 inch in diam t r 4 inch s long d


e a e e ,
e ,
an
1
4 6

inch thick containing spring and contact pi c,


a a e e

(br ss copp r ) fitting t h tub n tly d pr s d


a or e ,
e e ea an es e

b y t h spring into cont ct


e ith t h surfac f t h dis k a w e e o e .

N in f th m w ill b r quir d
e o e e e e .

FIG . 2 95 . C ros s S e c t i on of R e ve rs i n g En d of C on t rolle r .

At t h sp d control d f t h pp ratus t h turning


e ee en o e a a e

d isk c rri s t sho t s ctors opposit sid s th s


a e wo r e on e e ,
e e

b ing conn ct d tog th r sho n d t long


e e e e e as w ,
an wo e r se c

tors xt nding through bout 8 0 d gr s f t h cir


e e a e ee o e

cu mf Th s lso fold d ov r on to t h b c k
e re n c e . e e a re a e e e a

o f t h disk as sho n by dott d lin s in F i g 2 8 6 so that


e , w e e .
,
.

two o f th pring cont cts m y lso b r upon this sur


e S a a a ea

f c Th si st y to m k th s s cto s is to cut
a e . e ea e wa a e e e e r

t h parts
e t f inch sh t copp ou d mount th m o
1
1 6 ee e r, a n e
31 6 H O ME ME CHA N IC S F OR A MAT E UR S
on ood ith sm ll count rsunk ood scr s
the w w a e w ew .

Th ci cumf r ntial d fl t p rts f t h s ctors l st


e r e e an a a o e e a

d sc ib d may ll b sold r d tog th r ft r th y


e r e we e e e e e a e e a re

in plac t h disk In ll c s s t h s ctor should b


e on e . a a e e e e

l t into t h
e ood that th ill b e should r to
w so e re w e no e

catch gainst t h spring contact h n t h disk is


a e w e e

turn d e .

At t h sp d control d f t h appar tus four f t h


e ee en o e a o e

spring cont ct tub s mount d b aring upon t h


a e a re e ,
e e

e dg f t h disk sho n t h four b ing in opposit


e o e as w e e e

p irs 60 d gr s apart In t h int rior f t h yli


a e ee . e e o e c n

d i l cas
r ca of t h contro ll r t e partitions as e e a re wo

sho n in F ig 2 9 4 t h
w n ar st t h p d control .
,
e on e e e e S ee

disk just d scrib d c rrying t f t h spring contacts


e e a wo o e

b aring t h flat s ctors sho n by t h dott d lin s


e on e e as w e e e

i F ig 2 93 Th s b ar t points
n . t h s m diam t r
. e e e a on e a e e e

conn cting t f t h dg b aring contacts


e wo o e e e e .

A t t h oth r d f t h controll r is mount d t h


e e en o e e e e

m chanism for r v sing hich is sho n in p rtial


e e er ,
w w a

s ction in F ig 2 95 This consists also f a disk c rry


e . . o a

ing its dg thr s ctors t of th m o ly long


on e e ee e ,
wo e n

e nough t b nti ly in contact ith t h springo e e re w e c on

tacts as sho n d t h oth r long nough to bridg w , an e e e e

t wo of th m about fifty d gr s Thr f t h spring


e ,
e ee . ee o e

contacts mount d b ring th s 3 0 d gr


a re e ea on e e ,
e ee s

a p t Th long s ctor is conn ct d t t h furth r f


ar . e e e e o e e o

th t e short on s hil t h middl s ctor is conn ct d


wo e ,
w e e e e e e

to t h pivot f t h disk d thus to t h bushing in hich


e o e an e w

it tu ns As F ig 2 9 4 sho s this is m d quit long


r . . w ,
a e e ,

as this contact h to c y l rg curr nts It should as a rr a e e .

no t b l ss th n th inch s long t h pivot b ing a


e e a re e e , e e

pi c f inch sh fting
e e o on e a .

R f ing e to F ig 2 9 6 t h op r tions f t h
e rr n ow .
,
e e a o e c on
H OME ME CHA N IC S F OR A MAT E UR S 31 7

troll r ill b sily und stood It sho s t h conn c


e w e ea e r . w e e

tions for h lf sp d h d Th di gr m sho s t h


a ee a ea . e a a w e

t
wo S id f t h controll r s p r t d for t h s k of
es o e e e a a e ,
e a e

cl rn ss but i t is f cours und rstood th t t h


ea e , ,
o e ,
e a e v a re

no furth r part th n t h t nds of t h ood n box


e a a e wo e e w e

in hich th y op r t Th fus ho n in t h circuit


w e e a e . e e S w e

b t n t h pivot f t h r v rsin g controll


e wee e d th o e e e e r an e

inn r sprin g cont ct is mount d in t h middl division


e a e e e

o f th b hich should hav a door for acc ss It


e ox , w e e .

should b an ordin ry single pol orc lain fus block


e a -
e p e e

F I G 29 6. . D i a g ra m of C on t rolle r C on n e c t i on s .

carrying a fus blo ing t abou t 7 5 amp s F e w a e re . or

t h 3 hors po
e r motor it should blo t 6 0 mp r s
e we w a a e e ,

and at 4 0 amp r s for t h 2 ho s po r motor e e e r e we .

Th controll r b eis si st m d f som soft ood e ox ea e a e o e w ,

such as hit pin It should b lib r lly v rnish d


w e e . e e a a e

outsid d lin d insid ith asb stos p p r glu d or


e an e e w e a e ,
e

t ck d in plac Th t disks should b f hard


a e e . e wo e o

w ood O t h xt rior f t h box should b mark d


. n e e e o e e e

t h positions f
e th v ious sp ds d dir ctions or e ar ee an e ,
or,

if t h constructor f ls dispos d h
e mount ee so e ,
e c an a

p sition m d roll
o ch pivot
ca an e r on ea .
31 8 H O ME ME CHA NIC S F OR A MAT E UR S
controll r m y b pl c d ny h r in t h boat
Th e e a e a e a w e e e ,

but pr f r bly h r it e b em nipul t d by t h


a w e e c an e a a e e

pilot s l ft h nd hil h st rs ith his right All t h



e a w e e ee w . e

w iring b t n t h batt i s motor d controll r


e wee e er e , ,
an e

S hould b run ith good qu lity ubb r cov r d ir


e w a r e e e w e ,

N 4 g ugo . d p f r bly in iron rmor d conduit so


a e ,
an re e a a e ,

th t it m y not b disturb d by pass ng rs lking


a a e e e e wa

on it .

T h 2 4 c lls f batt ry may b conv ni ntly ch rg d


e e o e e e e a e

from olt sourc f supply by t h


a of a r sist
v e o e use e

a nc This should b f bout 3 ohms and is


e . e o a c on ve n

i t ly m d
en f iron ir bout N 1 4 g ug Abou t
a e o w e ,
a o . a e .

35 0 f t f it ill b r quir d and this m y b


ee o w e e e ,
a e c o n ve n

i t ly coil d up in loos
en coils d hung in fr m
e e an a a e .

It should t b confin d b t llo d to h v f cirno e e ,


u a we a e re e

cul tion f ia it ill rm up consid r bly Th


o a r, a s w wa e a . e

ch rging curr nt should b about 2 0 amp r s F u ll


a e e e e .

ch rg is d t min d ith r by t h voltm t r w hich


a e e er e e e e e e ,

w ill th n r d voltse by t h boiling f t h


ea . or e
“ ”
o e

c lls It is a w st f cur nt to tt mpt to furth r


e . a e o re a e e

cha g a c ll ft r it b gins to boil


r e e a e e

.

If t h am t ur so d sir s h m y mak h i
e a e c lls e e e a e s ow n e ,

but h is lik ly t h v mor satisfaction w ith thos


e e o a e e e

h buys
e F or t h l rg r siz f motor d scrib d th s
. e a e e o e e e e

c lls should b m d ith pl t s 8 inch s squar 1 5


e e a e w a e e e ,

l d plat s and 1 6 zinc plat t ach c ll


ea e es o e e .
H OME ME CHA NIC S F OR A MAT E UR S 31 9

I Y N A MO O R MO T OR
TH E E D S O N D

It is thing t mak a dyn mo moto from


on e o e a or r

explicit instructions and quit anoth r thing t d sign e e o e

a machin d pt d to g n r t
. e a ba op r t d by
e e e a e or e e a e a

p rticular curr nt Th form r is pur ly m chanic l


a e . e e e e a

FIG . 2 97 . S m a ll E d i s on Dyn a m o or M ot or .

and ithin t h r ng f most m chinists and m t u s


w e a e o a a a e r ,

w hil t h latt r is ntir ly


e e ithin t h p ovinc of t h
e e e w e r e e

el ctrical ngin r
e l ctrici n fl h n t h o k f
e ee or e e a .

e e w r o

m chi b uildin g p oc ds simul t n ousl y it h t h


a ne r ee a e w e
32 0 H OME ME CHA N IC S F OR A MAT E UR S
study fundam nt l principl s r al progr ss is mad
of e a e ,
e e e .

F t h b n fit f thos
or e h proc d in t h is
e y and
e o e w o ee wa ,

in ns r t m ny inquir rs giv a d t il d d i p
a we o a e ,
we e e a e e sc r

tion f E dison o kilo tt m chin d sign d f


an wa a e , e e or

use as a dyn mo f supplying a curr nt f fi E diso a or e or ve n

standard lamps f t h E dison circui t ,


or or u s e on e as a

quart r hors po r motor


e e we .

B for b ginning t h d scription of t h machin it is


e e e e e e e

but fair t y th t it is thoroughly ll mad in v ry


o sa a we e e e

particular Th insulation in v ry p rt is v ry p
. e e e a e er

f t and t h
e c ,
hol is ll mad th t any singl e w e so w e e a e

machin built by a m chanic amat ur could but


e e or e

su ff r by comparison ith it ; and furth rmor w


e w e e ,
e

doubt if y mak r f a singl m chin could v


an
-

e o e a e e en

purchas t h mat rials r quir d f t h pric ask d f


e e e e e or e e e or

t h machin by t h r gular manufactur rs


e eTh r for e e e . e e e,

if t h machin is ant d
e advis purchas I f e w e , we e a e .

e xp ri nc is ant d t h mak ing f t h machin com s


e e e w e , e o e e e

first in ord r ith a prob bl purchas t follo w e ,


w a e e o .

Th bas hich is f brass is mad hollo w


e e ,
w o , e ,
as

sho It is 1 4 in long 7 4 in id 1 4 in d p at
wn . .
, . w e , . ee

th nds ith t 1 4 in l vations at t h middl f


e e , w wo . e e e e or

r c iving t h cast iron pol pi c s f t h fi ld mag t


e e e e e e o e e ne ,

w hich ach s cur d t t h bas by t small tap


a re e e e o e e wo

b olts x t nding up ardly through t h b s


e e d i to w e a e an n

t h pol pi c s
e e e e .

Th upp r surfac s f t h pol pi c


e truly fac d
e e o e e e e s a re e

f r c iving t h cylindrical fi ld magn t cor s w hich


or e e e e e e ,

a re mad f S dish iron 2 4 in in diam t


e o d 44 we ,
. e e r an

in long Th s magn t cor s


. . ach h ld i positio e e e e a re e e n n

by a thr d d stud scr d into t h p l pi c and


ea e ewe e o e e e

e nt ring ma g t cor E ch cor i provid d w ith


e ne e . a e s e a

vulcaniz d fib r collar at ach d hich is 4 in thic k


e e e en , w .
H OME ME CHA NIC S F OR A MAT E UR S 3 21

and 4 in id U pon ch cor and b t n t h


. w e . ea e , e wee e

fib r coll rs is ound 5 4 lb f N 24 il k cov r d


e a , w . o o . S -
e e

copp r i eith a r pping of thin v rnish d p p r


w re , w w a a e a e

b t n t h l y s Th co s b for indin g
e wee e a er . e re ,
e e w ,
a re

thor ughly insulat d ith t h s m m t rial


o e w e a e a e .

F I G 298 . . S i d e S e c t i on a l E le va t i on of D yn a m o .

fib r collars
e ch h ld in pl c by thr conic l
a re ea e a e ee a

h ad d scr s nt ing t h d of t h co
e e ew ith th i
e er e en e re ,
w e r

h ad proj cting b yond t h body of t h cor To t h


e s e e e e e . e

i nn r d out r nds of t h
e an inding f ch arm of t h
e e e w o ea e

m gn t
a attach d pi c s of l g r ir to void
e a re e e e ar e w e a
3 22 H OM E ME CHA N IC S F OR A MAT E UR S
br k g
ea d th ainn r nds e ,
l d t through
an e e e a re e ou

groov s in t h fib r coll rs Th yok f S dish


e e e a . e e ,
o we

iron is 2 4 in id 2 4 in thick d 7 4 in long I t


,
. w e , . an . .

is h ld in position on t h cor s by t 4 in bron z


e e e wo . e

studs ach thr d d t t h upp r d lo r nds and


,
e ea e a e e an we e ,

furnish d ith collar hich fits into t h count r


e w a w e e

F I G 29 9F M
. . S i de Vi e w of i e ld ag n e t , P a rt ly i n S e c t i on .

bor d par t f t h hol in t h yok Th studs


e o e e e e . e a re

squ r d t t h upp r d to r c iv
a e a r nch d e e en e e e a w e ,
an a

nut is pl c d ch stud bov t h yok f cl mp


a e on ea a e e e or a

ing it s cur ly ft r adjustm nt Th m chin is r gu


e e a e e . e a e e

l t d ad pt d t y ork r qui i g l ss th n its


a e or a e o an w e r n e a

full po r b y r ising t h yok mor or l ss Th yok


we a e e e e . e e
HOME ME CHA N IC S F OR A MAT E UR S 323

is provid d ith y by m ns
e f hichwt h m an e e ,
ea o w e a

chin m y b lift d
e

a e e .

F ront and r r bo rds f m hog ny ng d on ea a o a a a re a rra e

opposit sid s f t h yok e d h ld in pl c by br ss


e o e e ,
an e a e a

plat t t h nds
es a e e .

Th outsid nds of t h fi ld magn t coils


e e e e e e a re c on

nec t d ith binding posts t h r r bo rd


e w on e ea a .

A vari bl r sist nc f t a fift n ohms is i


e e a e o en or ee n

t d b t
se r e n th s posts h n t h machin is us d
e wee e e w e e e e

as a dynamo In t h fr nt bo rd at t h right hand . e o a ,


e

sid is s cur d bronz c sting kno n as t h right


e ,
e e a e a w e

h nd motor h ad fi ld m gn t t rminal This is


a e e a e e .

F IG . D m M 300 . Sw itc h on t h e E d i s on yn a o or ot or .

ad pt d to r c i t h lin ir also
a e f t h l ads
e e ve e e w e ,
on e o e e ,

t h upp r
e d f hich is scr
e d to t h casting Th
e n o w e we e . e

lo wer en d of t h l d is s cur d to l ad t rmin l e ea e e a e e a

a tt ch d to block f ood s cur d t t h right hand


a e a o w e e o e

pol pi c At t h right h nd sid f t h machin a


e e e . e a e o e e

simil rr ng m nt f t h l d is found but t h p


ar a a e e o e ea ,
e u

p l ad t rminal is mad in t s p r t parts


er e e e wo e a a e ,
on e

att ch d to t h l d t h oth r b ing conn ct d ith


a e e ea ,
e e e e e w
th elin ; both b ing furnish d ith copp r s itch
e e e w e w

tongu s Th s itch m turns a stud proj cting


e . e w ar on e

from t h f ont bo rd d c rri s a loos triangular


e r a an a e e

s itch pl t of copp r h ving k if dg hich


w a e e ,
a a n e e e w
32 4 H OME ME CHA N IC S F OR A MAT E UR S
r dily nt rs b t n t h s itch tongu Th s itch
ea e e e wee e w es . e w
h as aT h ndl f h rd rubb r by m
-
a ns f hich i t
e o a e ,
ea o w

is turn d A stop pin proj cting f om t h front b oard


e . e r e

limits t h r r rd mov m nt of t h s itch m


e ea wa e e e w ar

Th insid e d of t h righ t magn t coil i conn ct d


e en e e s e e

w ith t h right hand l ad and t h insid


e d f t h l ft e ,
e e en o e e

F IG D m W . 301 m
. i a g ra of i n di n g of E d i s on Ar a t u re .

h nd magn t coil is conn ct d ith t h lo r hal f f


a e e e w e we o

t h l f t hand l
e e d t rminal ea e .

At opposit nds f t h bas th r plan surfac s


e e o e e e e a re e e

to hich
w s cur d t h s lf oiling b arings f t h
a re e e e e -
e o e

a rmatur shaft E ach b aring h a hollo st ndard


e . e as w a

f urnish d ith cap hich tog th r ith cross


e w a , w ,
e e w a

pi c in t h hollo stand rd forms a suppor t f t h


e e e w a ,
or e
H OME ME CHA NIC S F OR A MAT E UR S 325

sph e ical c ntr l portion f t h bro z sl v formin g


r e a o e n e ee e

t h journal box prop r


e e .

This sl v is short th n t h out r portion f t h


ee e e r a e e o e

b ring d is slott d across t h t p t llo t


ea ,
an e e o o a w wo

b ss rings to rid upon t h rm tu shaft Th s


ra e e a a re . e e

rings dip in t h i l in t h holl w st ndard and as th y


e o e o a ,
e

F IG . 302 . Th e F i rs t T w o C oi ls an d C ommu t a t or C on n e c t i on s .

r volv carry i l to t h shaft in quantiti s mor th n


e e o e e e a

su ffi ci nt f t h purpos f lubrication Th i l is
e or e e o . e o

distribut d throughout t h b aring by m ans f spiral


e e e e o

groov s form d in t h inn r surfac f t h journal bo x


e e e e e o e .

Th surplus i l d p bac k into t h hollo


e standard
o r0 s e w .

A scr w plug in t h lo r portion f t h st dard


e e we o e an

allo s f t h r n al f t h i l Th b ari g t
w o e e ew o e o . e e n s a
32 6 H OME C A I
ME H N CS F OR A MAT EUR S
opposit nds f t h machine e lik xc pt tha t t h
o e e a re a e ,
e e e

cast iron support f t h b onz journ l box t t h o e r e a , a e

commutator d of t h armatur is turn d its i n r


en e e , e on n e

en d t r c iv t h brush yok
o e e e e e .

Th st l armatur shaf t is 1 6 4 inch s long and 4


e ee e e

i nch in diam t r at t h journals and 44 inch in di m


e e e , a e

t bt
er t h journals
e ween Th larg r part f t h shaft
e . e e o e

FIG . 3 03 . Arra n g e m e n t of th e L a y e rs at End of A rm a t u re Co re .

is 94inch s long S uffi ci nt d ch s is allo d in


e . e en a e we
th armatur journal t c us t h surfac to ar
e e s o a e e es we
smoothly .

O th c ntral portion f t h arm tur sh f t is


n e e o e a e a

plac d ood n sl v 1 4 inch in diam t r ;


e a w e ee e , 6 e e on

this mount d t h thin h t iron disks forming t h


a re e e S ee e

armatur cor Th s disks 2 4 inch i diam t r


e e . e e a re es n e e .
H OME ME CHA N IC S F OR A MAT E UR S 32 7

Th y e rr ng d in s ri s f fi
a re ith tissu pap r
a a e e e o ve , w e e

b t n t h disks d b t n t h s ri s f fi
e wee e ,
an e w ee e e e o ve a re

plac d s v r l thickn ss s of p p r E nough disk


e e e a e e a e . s a re

clamp d tog th r t h sh ft to m k this portio


e e e on e a a e n

o f th cor 34 inch s long Th c st iron disk b


e e e . e a s e

t hich t h sh t iron disks plac d 4 inc h


ween w e ee a re e a re

in thickn ss and 2 4 inch in diam t r O f th m


e es e e . ne o e

is fix d t h shaft t h oth r b ing h ld in plac by


e on e ,
e e e e e a

h xagon l nut scr d t h sh ft Th cast iro


e a ewe on e a . e n

disk hav th ir out r corn rs round d and i t h


s e e e e e ,
n e

F IG m C. 304 . Th e E n ds of t h e Ar a t u re ore .

edg f che form d thirty t


o ea quidi t n t radi l
a re e -
wo e s a a

slits i nch id In th s slits ins rt d lip f


w e . e e a re e e s s o

vulc niz d fib r for s parating t h d i ff r nt pair f


a e e e e e e s o

coils during t h op r tion f inding e e a o w .

It is impossibl t d scrib t h E diso indin g w ith e o e e e n w


ou t d p nding mainly
e et h di gr ms F ig 3 01 d on e a a ,
s . an

3 02 Th r . t s ri s f coils ; that is to say th r


e e a re wo e e o ,
e e

a re t coils in ach division f t h arm tur Th r


wo e o e a e e e

a re thirty t b rs in t h commut to hich


-
wo m a e a r, w a re n u

b r d cons cutiv ly from 1 to 32


e e e e .
328 H O ME ME CHA NIC S F OR A MAT E UR S
Th e rmatur co and sh ft
a thoroughly insu
e re a a re

lat d by m ans f pap r co t d ith an dh siv


e e o e a e w a e e va r

n ish Jut string ibbon is ound on t h fac f t h


. e r w e e o e

cor as furth r prot ction


e a e e .

Th ir us d on t h rmatur is N 2 1 copp r w ir
e w e e e a e o . e e ,

doubl cov r d ; t h inn r cov ring b ing f sil k t h


e e e e e e e o ,
e

o ut r f cotton
e o .

L aving an
e d t for conn ction ith t h mm
en ou e w e co u

t ator coil N 1 is b gun at 1 , d oound in four lay


. e .
an w

e rs , w ith six convolutions in ach lay r t h out r t e e ,


e e er

m inal coming t t Th s nds oumark d a e e e a re e re

s p ect i ly 1 and
ve 1 in such a mann r as t avoid y

. e o an

possibility f t h d tachm nt f t h marks If this


o e e e o e .

caution is obs rv d much troubl m y b avoid d e e ,


e a e e .

A good y to mark th m is to pl c a tag f p rch


wa e a e o a

m nte parchm n t p p r
,
or ch d f t h w ir e a e ,
on ea en o e e ,

w ith t h numb r m rk d e e a e on .

Aft r inding coil N 1 t h armatur is tur d half


e w o . e e ne

w y ov r and coil N
a e 2 is ound and m rk d in t h o . w a e e

sam y ith 2 on t h inn r d f t h coil and 2


e wa ,
w e e en o e
'
on

t h out r
e d Th coil is th n r v rs d
e en . d coil N e e e e e an o .

3 is ound and its nds


w mark d in t h sam y e a re e e e wa ,

an d so until t h fir t s ri s f coils is finish d t h


on e s e e o e ,
e

last coil f t h s ri s b ing mark d 1 6 and


o e e e e e

Th first coil f t h out r s ri s is N


e 17 1 oThis e e e e o .
-
4

is ound t h t p f coil N 1 Th armatur is


w on e o o o . . e e

turn d ov r d N 1 8 is ound t h t p f N 2
e e an o . w on e o o o .
,

and so until all f t h ut coils


on in plac o e o er a re e .

B for inding t h i nn r d f ach ir is


e e w ,
e e en o e w e

w r pp d in jut
a e string ribbon t a point ithin t h e o w e

en d f t h armatur cor
o e d it is furth r prot ct d e e ,
an e e e

by w apping f thin adh siv t p Th out


a r o d f e e a e . e er en o

t h coil is cov r d in t h s m
e
y e e e a e wa .
H OME ME CHA N IC S F OR A MAT E UR S 329

A b ou t thr pound f N 2 1 i r quir d f


ee s o o . w re a re e e or

th rmatur Th l ngth f ir in t h first inn r


e a e . e e o w e e e

coil is 2 6 f t 6 inch s Th l ngth f ir in t h l st


ee e . e e o w e e a

ou t r coil is 35 f t
e ee .

Th commutator cylind r is form d f 3 2 bro z


e e
*
e o n e

bars h ving b v l d nds d radial arms f


a i e e e e an or re c e v

i g t h w ir s
n Th s bars
e clamp d i positio
e . e e a re e n n on

a sl v havi g an und r cut fl ng by count rsun k


. ee e n e -
a e ,
a e

w ash r and t scr


e d th sl v Mic is a nu ewe on e ee e . a

ins rt d b t w t h commutator bars b t


e e e th een e ,
e wee n e

bars and t h sl v d b t n t h nds of t h bars


e ee e ,
an e wee e e e

F IG . 30 5 . T h e A rm a t u re w i t h P a rt s B k ro en Aw a y .

an d the fl ang and


ash r Th radi l arms e the w e . e a ex

t nding from t h commut tor bar ch h v a slo t i


e e a s ea a e n

th d f
e r c i ing t h t rminals f t h coils
en or e e v e e o e .

Th coil t rminalse arrang d in groups f 1 6 t h


e a re e o ,
e

w ir s f ach group b ing parall l Th t rminals


e o e e e . e e a re

carri d aroun d d attach d t commutator b rs


e an e o a

w hich about 9 0 from t h plan s f t h coils t


a re
°
e e o e o

w hich th y b lo g thus mak ing t h inding mor


e e n , e w e

symm trical and at t h sam tim p rmitti g f b t


e .
e e e e n o a e

t arrang m nt f t h brush s
er e e o e e .

Th coil t rminalse ins rt d in t h slots f t h


e a re e e e o e

arm f t h commutator b s d sold d ith sof t


s o e ar an e re w

F or f u rt h e r p oi n t s on C om mu t a t ors , s e e S u pp le m e n t 600 .
330 H OME ME H N C A IC S F OR A MAT E UR S
sold r t h conn ctions b ing mad i accorda c w ith
e ,
e e e e n n e

t h di gram F i g 30 1
e a ,
. .

Th ir s h r th y cross at t h bac k and front


e w e ,
w e e e e

en d f th ormatur s p at d by sh ts of mica
e a e ,
a re e ar e ee .

Wh r t h indi g cross s at t h r ar d f t h arm


e e e w n e e e en o e a

tur t h w ir s
e spr d t that th y
e only
e a re ea ou so e a re

on e lay d p er ee .

F IG . 306 . Th e B ru s h Yo k e .

Wh e n i ding f coil is finish d t h t rmi al


the w n o a . e e e n

is fast n d by stout thr ads ins rt d in t h coil b for


e e e e e e e e

w in di ng t h last thr co volutio s d ti d aft r t h


e ee n n ,
an e e e

coil i co mpl t s e e .

A vulcani z d fib r colla littl la g r in diam t r


e e r, a e r e e e

than t h commutator is slipp d ov r t h commutator


e ,
.
e e e

ba s and plac d gainst t h radial arms f t h bars


r e a e o e

as sho n Th dg f t h collar is groov d and


w . e e e o e e a

ca va cov r is f st n d t t h collar by tying i t i


n s e a e e o e n

th egroov I t is th n dra n ov r t h t rminals and


e . e w e e e
H OME ME CH N CS A I F OR A MAT E UR S 331

f st n d by t h first ri ng f binding ir
a e e th rma e o w e on e a

tur At t h opposit d of t h matur similar


e . e e en e ar e a

colla and cov r provid d


r e a re e .

B for cov ring t h t rminals


e e ith t h canvas th y
e e e w e e

a rew und ith t i n t giv t h d of t h r m tur


o w w e o e e en e a a e

F IG 307 D e t a i ls of t h e B ru s h H old e r, th e C o mmu t a t or C yli n d e r,


B
. .

an d ru s h - h old i n g Ji g .

a symm tric l shap Th inding is v rn i sh d ith


e a e . e w a e w

sh llac b for its cov r i appli d and t h cov r is


e e e e s e ,
e e

varnish d ft r it i s cur d i plac


e a e s e e n e .

Th binding rings e form d f br ss ir ound a re e o a w e ,


w

tightly ov r a lay r f mica int rpos d b t n t h


e .
e o .
e e e wee e

w ir and t h binding Th binding ir is s cur d by


e e . e w e e e

clips and soft sold ring e .

Th brush yok is provid d w ith


e ood n handl by e e w e e
3 32 H OME ME CHA N IC S F OR A MAT E UR S
w hich it m y b mov d and a binding scr by w hich
.
a e e e w

it is cl m p d i t h position f
a In mortis s in t h
e n e o use . e e

ends f t h yok pl c d insul ting blocks in hic h


o e e a re a e a ,
w

a re ins rt d t h brush holding studs Th s studs


e e e -
. e e a re

each provid d ith nut f cl mping t h b rush e w a or a e

hold cabl s hich communicat it h t h l ad t t h


er e w e w e e s a e

sid f t h pol pi c
e o e e e es .

O ach brush holding stud is plac d a sl v f


n e -
e ee e as

t n d ith
e e t scr w lso loos l v co ct d a se ew ,
a a e s ee e nne e

w ith t h fast l v by a spiral s pring conc l d w ith


e S ee e ea e

in it Th loos l v is fur ish d ith a brush clamp


. e e S ee e n e w

for holding t h brush hich b ars t h commuta e ,


w e on e

tor cylind r ith yi lding pr ssur Th b rush s


e w a e e e . e e a re

fo m d f pring copp r ir s fast n d tog th t


r e o s e w e e e e er a

th ir out nd w ith soft sold r


e er e s e .

A j g go ith ach machin for clam ping t h b sh


1 es w e e e ru

and guiding t h fi l hil r n ing t h brush nds e e w e e ew e e .

Th sp d f t h motor e a 1 2 5 vol t circuit i


ee o e on s

r volutions p minut Th p d t hich t h arm


e er e . e S ee a w e a

tur is t b driv n in ord r t g n rat a curr nt h


e o e e e o e e e e av

i g an E M F
n f 1 2 5 volts is . r volutions p
. . o e er

minut e .

According to t h rating t h machin h r d e ne w e e e e e

scrib d is kilo tt m chin hich h n us d as


e a wa a e , w ,
w e e

a g n rator f supplying lights ill g n rat ffi


e e or ,
w e e e su

ci nt cu r nt to bri g t full candl po r in 1 6 C


e r e n o e we n e .

P 1 1 2 volt lamps and h n us d f po r it is a 4


. w e e or we

ho s po motor t a rat d volt It is g arant d t


r e wer a e . u ee o

giv hors po r at 4 f its rat d volts


e e we o e .
H OME ME CHA N IC S F OR A MAT E UR S 3 33

TH E U TI LI $ ATI O N O F 1 1 0 V O LT E LE C T R I C
C I R C U IT S F O R S M A L L F UR N A C E W O R K I -
*

It occurr d to t h rit r in iring p coupl f


e e w e w u a e o

e xp rim ntal
e lamps across t h f d rs f an i
e a re e ee e o n

ca d sc nt lighting syst m that a laborato y l ctric


n e e e ,
r e e

furnac could b Op rat d e a s ri s carbon pla e e e on e e n,

w ithout disturbing t h prot cting fus s f t h circuit e e e o e .

This id a f conc ntrating a pai of arcs ithin a


e o e r w

small crucibl furnac using only t h amount f e or e ,


e o

r istanc ir loc t d i n t h tops f t h lamps prov d


es e w e a e
l

e o e ,
e

t ob crud t h curr nt t k n b ing x c ssiv upo


e e, e e a e e e e e n

in troducing a charg f fusio h n its ch ract r e or n ,


w e a e

e mbodi d fair l ctric l conductivity In ord t


e e e a . er o

obviat this di fficulty e ll as t comp ns t f t h , as w e o e a e or e

lo w ring f r istanc d t ddy curr nts b t


e o es e ue o e e e ween

th carbons a tripl s ri s
e form d r quiri g
, e e e a re w as e e n

only short l ngth f G rman silv r ir to st ady


a e o e e w e e

its action Wi t h this arrang m nt t h most succ


. e e e .
e ss

ful r ult r attain d and ith t h furnac


es s we e e ,
w e e ,
as

finally construct d upon this plan , many m tallurgic l e e a

p O r
r c e ss e s w ec rri d a 1 2 mp r fus plac
e d i a e on ,
a e e e e n

e ach l g f t h curr nt supply b ing su ffici n t Th


e o e e e e . e

littl furnac illustr t d in F ig 308 i capabl f p


e e a e . s e o ro

d i g calcium carbid
uc n in t nty minut s from t h e we e e

tim t h curr n t is s itch d


e e th fus s r mai ni g
e w e on , e e e n

int ct throughout t h Op r tion if a h O t l n gth f


a e e a , s r .
e o

r sistanc ir is introduc d into t h circuit With


e e w e e e .

this ar r ng m nt it is possibl to s p rat t h carbon


a e e e e a e e

e l ctrod s 34 inch s w ithou t x tinguishing t h tripl


e e e e e e

a re It is t h int ntion f t h
. it r t d c ib i
e e o e wr e o es r e n

d tail t h construction f this littl plant and fur


e e o e ,

* By N e v i l M on roe H op i n s k .
334 H OME ME CHA N IC S F OR AT E UR S
AM
H OME ME CHA N IC S F OR A MAT E UR S 335

nish c f lly pr p d dir ctions f m king small


-
a re u e a re e or a

qu ntiti s f c alcium c rbid Thi compound i


a e o a e . s s

chos n b c us f its xc dingly us ful d int r st


e e a e o e ee e an e e

ing ch r ct ristics d b caus f t h num rous i


a a e ,
an e e o e e n

q i i
u r est h rit h r c iv d in r g rd to its
e form w er as e e e e a a

tion small sc l Calcium ca bid is highly


on a a e . r e a

re fr ctory body its pr p r tion r qui ing t h high s t


a ,
e a a e r e e

t mp r tur s and its succ ssful production by m ns


e e a e ,
e ea

o f this small l c t rical quipm nt urg s xp rim nt e e e e e e e e a

tion ith oth r compounds r quiring l ss n rgy d


w e e e e e an a

lo t mp r tur
wer e e a e .

F ig 3 09 ill nabl us to und rstand t h mounting


. w e e e e

and conn cting f t h c rbons b ing a plan vi w f e o e a ,


e e o

t h syst m e Th st ps i putting tog th r this littl


e . e e n e e e

e quipm nt should consist in forming and lining t h


e e

furn c prop r Th sh ll is mad from sh t iron


a e e . e e e ee ,

cut to xactly inc s f th e common si z s f fi a e on e o e e o re

clay slabs Th xact si z and shap f this furnac . e e e e o e

is f cours immat rial provid d t h l ngt h is t


, o e ,
e ,
e e e no

ov r 1 3 inch from d t d sho n in F ig 31 1


e es en o en ,
as w . .

S hould t h l ngth x c d 1 3 inch s stand rd l ctric e e e ee e ,


a e e

ligh t ca bons ould t prov long nough t m t at


r w no e e o ee

t h c nt r e As t h fi clay slabs dapt d t our p


e e . e re a e o ur

pos vary som h t i l ngt h d finit dim nsions


e ew a n e ,
e e e a re

no t g iv n b t thos sho n i F ig 3 1 0 ill b found


e ,
u e w n . w e

us ful as guid s d
e pproximat ly sui t d t t h
.
e ,
an a re a e e o e

av r g si z d slab sold for back ing up fi pl c s and


e a e e re a e

stov s hich e pla , sid d fl ut d t h


w a re n e on on e e an e on e

oth r H ving procur d four f th s labs t h sh t


e . a e o e e s , e ee

iron (N 1 8 or 2 0 gaug ) m y b m rk d ff car fully


o . e a e a e o e

and b nt to form t h sh ll Th ov rlapping sid s


e e e . e e e a re

drill d through and s cur ly riv t d tog th O f


e e e e e e er . ne o

th fi clay pi c is
e repl c d in t h sh ll ith r e es n ow a e e e on e e
3 36 H OME ME CHA N IC S F OR A MAT E UR S
H OME ME CHA N IC S F OR A MAT E UR S 33 7

side t h
( e fl ut d surf c n xt to
i on ) d l rg e a e e . the r an a . a e

brick dropp d in b t n th m Th s larg fi


e
_

fi re e e wee e . e e e re

b ick com ith r c ss in t h top


r s r pr s nt d e w a e e e ,
as e e e e

in F ig 3 08 hich is d sir bl f coll cting small


.
, w e a e or e

q If t h thr pi c f fi clay fi t nic ly in


I on s . e ee e es o re e

th sh ll t h fi brick i r mov d t m porarily and


e e ,
e re s e e e ,

ou r a tt ntion giv n to cuttin g e f t h sl bs in half e on e o e a

t form t h
o nds f t h lining e e o e .

In F ig 3 1 0 a s ction f t h sh ll i sho w n w h r A
. e o e e s ,
e e

r pr nt
e e sef th sid sl bs in position ru ni g
s on e o e e a ,
n n

from d t d illus t t d by t h hori z ontal sh d


en o en ,
as ra e e a

ing Th s sl b may b h d about 1 2 4 inch in


. e e a s e a es

l ngth by abou t 8 inch s in idth and 2 inch s thick


e e w e ,

w hich s rv for thi lining nic ly Th d pi c


e e s e . e en e es
-

mus t b t ff at an angl to form t h bottom f t h


e cu o e e o e

inclin l adin g into t h furnac Th s


e e p e e . e e a re re re

se nt d i t h dr ing by s ction in obliqu lin s Th


e n e aw e ,
e e . e

fi recl y i cut ith a cold chis l and hamm r or k


a s w e e , w

ing lo ly ith uniform blo s x rcising som littl


S w w w ,
e e e e

p t i nc until t h pi c s hav t h prop r shap Th


a e e ,
e e e e e e e . e

a ngl must b d t rmin d by t r i l ith t h sh ll hich


e e e e e a w e e ,
w
is t do n by m ns f h vy sh rs ithin 5 inch s
cu w ea o ea ea , w e

o f t h bottom b ing about 5 4 inch s in


e idth Th ,
e e w . e

m tal fl ap r ultan t f this cutting do n i sharply


e ,
es o w , s

b nt ov r and cut ff t h dg b ing smooth d ith


e e o ,
e e e e e w

a larg fl t fi l A ban d f iron riv t d round t h


e a .
e . o e e a e

t p
o illustr t d cro s t h p ning and must b
,
as a e ,
wn e o e ,
e

adjust d t h ight by t h siz and thic kn s f


e as o e ,
e e e s o

th fi e cl y lining hich h b n procur d


re a w as ee e .

T compl t t h furn c prop r it i only n c ss ry


o e e e a e e ,
s e e a

t put in plac t h angl pi c s and s cur i


o posi t ion e e e e e ,
e e n

t mpor rily fou pi c s of gl ss i rd r to form t h


e a r e e .
a ,
n o e e

t p f th
o incli d tra c Th ood brac B
o e ne en n e . e w en e , ,
33 8 H OME ME CHA N IC S F OR A MAT E UR S
is c utprop r l ngth t p ss t h v rtical glass
to the e e o re e e es

sho n in simpl uling ag inst pi


.

( w ) t h d f fi e r a e en ec es o re

cl y and sm ll ood n bl cks mad t support t h


a ,
a w e o e o e

glas plat s s th inclin as illustrat d l aving a


e on e e, e ,
e

2 inch sp c
-
Th h ight of t h v rtical gl s pl t s
a e . e e e e as a e

must b jus t qual to t h h ight of t h id slab


e e e e .
e s e ,

A and t h
, inclin d pi c s mus t com nic ly in e e e e e e

contact it h th m Th t spac s form d 0 d


w e . e wo e e , an

D , fill d in ith stov fix


a re n ow oth r fi cla y e w

e

or e re

compoun d mad pla tic by t h ddition f littl e s e a o a e

w at r This compound may b had r ady t mi x d


e . e e o .

, an

is ppli d w ith tro l Th gl ss plat s mus t b


a e a we . e a e .
e

l ft in position ov r night in ord r th t t h mat ri l


e . e ,
e a e e a

w hich th y upport may t Th y e th w ith s se . e a re en


-

dra n t og th r ith t h ood n brac and t h fi


w e e w e w e e ,
e re

b ric k d ropp d in t o t h bottom t stay A additional e e o . n

quantity f t h stov compound is mad p and ll


o e e e u ,
a

cra k s and cr vic s pl t r d in Wh n this fi nall y


c .
e e as e e . e

se ts a strong and durabl fu n ac is produc d I t


,
e r e e .

s hould b h at d up slo ly f th first tim uncov r d


e e e w or e e e e ,

in ord to xp el all moistur Th top hich


er e e . e ,
w c on

sist f t h fourth pi c f sl b is cut through by m a


s o e e e o a ,
e ns

o f t h cold chis l and is aft r ard smooth d w it h


e e ,
e w e a

larg rasp e .

Th m thod f susp nding t h cov r is illustrat d in


e e o e e e e

F ig 3 1 1 t h iron b nds coming ov r t h fi clay alls


.
, e a e e re w ,

on t h i nsid b ing thus prot ct d from t h h at f


e e ,
e e e e e o

t h arcse H aving compl t d this portion f t h w r k


. e e o e o ,

th bas pl tforms d scr f d must b p t t


e e ,
a ,
an ew ee e u o

g th Th bas upon w hich t h ntir pl nt r sts


e er . e e , e e e a .
e ,

consists f h vy pin bo rd 4 f t in l ngth by 8


. o a ea e a ,
ee e

i ch in idth Th furnac is mount d upon thr


n es w

. e e e ee

common bricks (2 4 inch s in h ight ) and p l c d t ‘

e .
e a e a
H O ME ME CHA NIC S F OR A MAT E UR S 33 9

th e c nt r of t h bo d to f cilit t t h d sign and


-
~
e e e ar a a e e e

construction f t h inclin s hich must b v ry o e e w e e ac

t ly pitch d in ord r that t h carbons may b f d


c u ra e e ,
e e e e

in t o t h furn c ithout coming in cont ct ith t h


e a e w a .
w e

op nings S hould th y touch ho v r a coupl of


e . e ,
we e , e

mi ca sh ts must b ppli d a pr c ution against


ee .
e a e as e a

short circuits Th s inclin s m d fr m 1 inch . e e e a re a e o

pin boards 6 inch s in idth and 1 6 in ch s in l ngth


°

e ,
e w e e .

Th s bo rds mount d upon upright pi c s f ood


e e a a re e e e o w

of t h s m igh t for trial but


e a not scr d
e we ,
a re ewe on

until t h scr f d is put in pl c hich is attach d


e ew ee a e ,
w e

F IG C m . 31 2 F . S e c t i on s of la p a s a p p li e d to S c re w ee d .

from und n th Of cours t h inclin s must b car


er ea . e e e e e

fully djust d to any sp cific fu n c but t h h ight


a e e r a e ,
e e

of t h front d bac k supports


e ill b about 8 and 34 an -
w e .

inch s r sp ctiv ly Th s m y b ttach d at onc b


e e e e . e e a e a e e v

m ns f strong ngl irons as illustr t d in F ig 308


ea o a e a e . .

T form t h scr
o f d s l ct l rg i z d furnitur
e ew ee ,
e e a a e S e e

mak r s cl mp ith ood n scr s at l ast 1 8 inch s


e

a ,
w w e ew e e

long F ig 3 1 2 illust at s uch a clamp t h s ctions


. . r e s ,
e e

to b s n t hrough t mak t h b arings and scr w


e aw o e e e e

coll s b ing m rk d in dott d lin s Th s ctions


ar e a e e e . e -
e

mark d S S ill b found to cont in t h scr thr ds


e w e a e ew ea ,

and s rv f t h c nt r trav ling pi c s up n hich


e e or e e e e e e o w
3 40 H OM E ME CHA N IC S F OR A MAT E UR S
the bloc ks and l ctrod s mount d Th s ctions e e e a re e . e e

1 2 3
, d 4 s v f
,
simpl b rings aft r b ing
,
an er e or e ea ,
e e

car fully d ill d through ith bit d brac


e r e w a an e ,
ex

i i g gr at car in boring t s cur c ntrally locat d


e rc s n e e ,
o e e e e

straight hol s Th s scr d t th bo rd e . e e a re ewe on o e a

from und rn ath and as t h ood from hich t h e e , e w w e

furnitur clamps mad is v ry h rd giml t hol s


e a re e e a ,
e e

mus t b provid d f t h r c ption f t h scr s to p


e e or e e e o e ew re

v nt splitting Th s giml t hol s must hav consid r


e . e e e e e e

abl d pth U pon t h tr v ling pi c s


e e mount d
. e a e e e a re e

t wo blocks 6 inch s long 4 inch s id and abou t 1 4 e , e w e ,

inch s in thickn ss Thr brass tub s


e car fully e . ee e a re e

mou t d upon ach f th s f t h right iz t r c iv


n e e o e e ,
o e S e o e e e

e l ctric light c rbons (t h long st kind c opp r coat d )


e a e e ,
e e

w ith tight fit Th s tub a s cur d as sho n i . e e e s a re e e w n

F ig 309 by m ans f h avy brass straps Th


. e o e . e c ar

bons p l l in position
a re about inch f t h d
ac e ,
an o e en

l ft p otruding t allo brass pring clips to b push d


e r o w S e e

und rn ath With this spring adjustm nt t h car


e e . e ,
e

bons b quickly ithdr n


c an asily r gulat d e w aw or e e e .

Th conn ctions hich should consist f doubl i


e e ,
w o e n

l t d
su a e ir s (N 1 6 g ug ) wsold r d t th s e o . a e ,
a re e e o e e

clips in t h mann r indic t d It ill b obs rv d by e e a e . w e e e

r f rring gain t F ig 3 08 that t h carbons may b


e e a o . e e

S lo ly ithdra n by turning t h scr


w w th y may w e ew ,
or e

b pull d
e t f t h furnac by t h handl
e f th
ou cr o e e e e o e s ew

w h n it is n c ssary to r mov t h furn c from t h


e .
e e e e e a e e

b as e .

Th furnac is r ady for conn cting up d


e e .
n ow e e an a

t ial Adjust ll six carbons car fully making sur


r . a e ,
e

that th y all in contact Wh n t h tripl


e a re onc . e e e a re e

forms th y r quir v ry littl att ntion d st t d


,
e e e e e e ,
an ,
as a e ,

w ill co tinu to b ur wh t h distanc b t


n th i e n en e e e ween e r
H OM E ME CHA N IC S F OR AM AT E UR S 341

ends xc ds 3 inch s ith ch rg of cok and lim


e ee e ,
w a a e e e

as t h conducting m dium
e F i g 3 1 3 sho s t h sch m e . . w e e e

of prop r conn ctions ith 1 1 0 volt l ctric lighting


e e w a -
e e

syst m Th m in conductors
e . f d rs p
e a ,
or ee e , a re re re

s nt d at t h bottom by h avy horizontal lin s and


e e e e e a re

join d as indicat d dir ct to porc l in fus block F


e e e a e a e ,
.

This conn ction should b mad n r th m t r


e e e as ea e e e as

possibl in ord r to avoid annoyanc from int rm di


e ,
e e e e

t fus s
a e In addition to this t h cap city of t h m t
e .
,
e a e e er

F IG D
i a g ra m of C
w i t h Am m e t e r a n d olt m e t e r V
C
31 3
B
. . on n e c t i on s ,

a rra n g e d fo r s t u d y i n g t h e e h a v i or o f om p ou n d s
w i t h i n t h e A rc .

should b asc rt in d hich should llo f a 2 5 m


e e a e ,
w a w o a

p r load In oth r ords a 4 5 ligh t m t r ill b


e e . e w ,
-
e e w e

larg nough st nd rd 1 6 c ndl po r lamp taking


e e ,
a a a a e we
about mp Plac 1 2 mp r fus in ch sid
a -
e re . e a -
a e e e ea e

of th fus block as sho n d join t h sam to a


e e , w ,
an e e

small knif s itch S S hould t h r ad r poss ss an


e w , . e e e e

amm t r ( f fully 5 0 amp r c p city ) it should b


e e o e es a a , e

includ d in t h circuit and a voltm t should b


e e ,
e er e
3 42 H OME ME CHA NIC S F OR A MAT E UR S
join d across t h conn ction f t h rc if possibl
e e e s o e a s e .

Th r sistanc
e R consists of 2 0 f t of doubl d G
e e , ,
ee e er

man silv r ir N 22 gaug Bro n S h rpe w e ,


o . e , w a e .
*

To mak this r sist nc in conv ni nt shap t h


e e a e e e e ,
e

w ir should b ound bout larg fi clay slab


e e w a a e re ,

w hich s rv s f su ffici nt insulation and r sists t h


e e or e e e

e fi t of t h h ating up
ec This sl b ith its ir must
e e . a w w e .

no t b pl c d n ar e ood ork Th furnac should b


a e e w w . e e e

ru n for fift n t nty minut s f t h first tim ee or we e ,


or e e

w ithout its cov r and ithout a ch rg moving t h e w . a e ,


e

carbons b ck and forth and t sting th ir c nt ring t


a e e e e ,
e c .

S hould t h arc g out t h f d is scr e d do n until o ,


e ee ewe w

contact is again m d and t h inclin rapp d ith a e e e e w a

mall t in ord r to c us t h points f t h carbons to


e e a e e o e

vibrat rub tog th r In doing this ork w ith t h


e or e e . w e

cov r ff e strongly smok d gl ss s t prot ct t h


o ,
use e a e o e e

e y s from unn c ssary strain H aving mast r d t h


e e e . e e e

handling f t h quipm nt w o r ady f e e e e a re n ow e or

e x p rim ntation and ill proc d dir ct ith t h pr p


e e ,
w ee e w e e

aration f calcium carbid To produc a laboratory


o e . e

quantity f this compound follo clos ly t h d i


o , w e e re c

tions giv n W igh t 1 8 ounc s f good unsl k d


e . e ou e o a e

l im ( calcium oxid C O ) and r duc to a gr nulat d


e e, a e e a e

form in a larg iron or porc l in mort r Pl c this e e a a . a e

portion f t h charg larg sh t f manila pap r


o e e on a e ee o e

and pr par f t h grinding f t h cok D not t


e e or e o e e . o a

t mpt t
e charcoal as it is t light and fl y
o use ,
oo ou r ,

o x idi z ing a ay in t h air ithout combining ith t h e


w e w w
lim e .

S l ct ith r good cok


e e procur a l t f brok
e e e or e o o en

l ctric light carbons and igh t 1 6 ounc s f t h


e e ,
we ou e o e

T h i s w i re muc h a llow e
k k b k q u i re s
b
re c a re i n h a n d li n g ,
an d ,
if d to
t a n g le or i n , re a s ve ry e a s i ly . I t i s v e ry ri t t le .
H OME ME CHA NIC S F OR A MA TEUR S 34 3

fr gm nts Th s must
a e b pound d to small
. e e .
n ow e e

pi c s d aft r ard granul t d in t h iron mortar t


e e an e w a e e o

about t h s m siz as t h pi c s f lim Th co k


e a e e e e e o e . e e

and lim hould b thoroughly mix d tog th r


e S n ow e e e e on

t h larg sh t f p p r pr par tory t grinding in an


e e ee o a e e a o

iron co ff mill Th s mills com all f iron d ign d


ee . e e e o ,
es e

t scr
o up against t h all d
ew quipp d ith a .
e w ,
an a re e e w
r gulating d vic f grinding coars
e fi Th e e or e or ne . e

m on y put in a mill of substantial charact r


e ill b e w e

w ll inv st d as i t
e ill prov f gr at valu in
e e , w e o e e a

labor tory xp rim nt al shop f r ducing ma y


a or e e e or e n

subst nc s to po d Th granulat d lim and co k


a e w er . e e e e

a re pou d into t h mill and ground to t h fin s t m al


re e e e e ,

passing t h mixtur t hrough s v r l tim s t insur


e e e e a e o e an

intimat mixing ll as fi po d r S hould a


e as we a ne w e .

mill t b t hand t h charg may b r duc d t t h


no e a ,
e e e e e o e

prop r fin n ss lthough r quiring much mor labor


e e e ,
a e e ,

by m ns f t h l rg iron mo tar Th p stl f t h


ea o e a e r . e e e o e

mortar is ground to t h right and t h mort r rotat d e e a e

t t h l ft
o ith t h palm f t h l ft hand Th r is
e e w e o e e . e e a

littl knac k in doing this and ith a littl practic


e ,
w e e ,

but ith consid r bl ork t h lim and co k may b


w e a e w , e e e e

suitably pr p r d for fusion e a e .

Th po d r d charg must b put a ay in irtigh t


e w e e e e w a

r c p t cl s if it is not int nd d f imm diat


e e a e ,
as e e or e e use ,

t h lim in t h fin ly po d r d stat quickly slak s if


e e e e w e e e e

l ft in contac t ith t h i S hould


e th mi x w e a r . we u se e

tur ithout thoroughly grinding hich is v ry


e w ,
w .
a e

d ark sl t color it ill b found a v ry light gray


a e ,
.
w e .
e

upon shutting do n t h furnac ft r a run sho i g w e e a e ,


w n

that most f t h c rbon h gon ff as carbon dioxid


o e a as e o e

and c bon monoxid l ving t h unfus d lim b hind


ar e ,
ea e e e e .

W can e start t h furnac for actual w ork d


n ow e e an
344 H O ME ME CHA N IC S F OR A MAT E UR S
f d four or fi ounc s of t h charg in t h
ee as ve e e e e a re

soon as ll st rt d Obs ving t h voltm t r d m


we a e ,
er e e e an a

m t r i f study f t h r sistanc of furnac fusions


e e ,
a o e e e e

is to b mad Th carbons dra n gradually part


e e . e a re w a ,

an d additional quantiti s f th charg add d from e o e e e

tim to tim Th cov r is k pt


e much as possi
e . e e e on as

b l only r moving it to add mor mat ri l and to h a p


e ,
e e e a e

F IG . 31 4 . F u rn a c e for m a k
i n g S old e rs a n d ot h e r Alloy s h a vi n g
L ow M e lt i n g P oi n t s .

the compound about t h tripl by m ans f e e a re e o a

spatula Aft r a t nty minut s run during hich


. e we e

, w
tim t h compound is fr qu ntly h p d about t h
e e e e ea e e

points f t h l ctrod s t h s itch may b op n d


o e e e e , e w e e e

and t h furnac llo d to cool S hould


e f th e a we . on e o e

fus s blo e t d uring t h it hould b i mm d i


w ou e ru n ,
S e e

at ly r plac d by
e f t h s m cap city and
e e small on e o e a e a a
H OME ME CHA N IC S F OR A MAT E UR S 34 5

a mount f addition l G rm n silv r ir dd d t t h


o a e a e w e a e o e

circuit lthough t h 2 0 f t f t h doubl m t rial ill


,
a e ee o e e a e w

probably a fford ll t h prot ction n c ssary d st ady a e e e e an e

t h arcs in
e v ry satisfactor mann r a e y e .

A v riabl rh ostat f l r sistanc includ d in t h


a e e o ow e e e e

circuit ould b a gr at conv ni nc llo ing t h


w e e e e e ,
a w e c ur

r nt fl t b adjust d to t h c p city f t h fus


e ow o e e e a a o e e

w ir s t ea nic ty A f runs ith t h furnac ill


o e . ew w e e w

e nabl to b com quit xp rt in forming c lcium


e on e e e e e e a

carbid orking it h a 3 inch


e, w ithout llo ing it w -
a re w a w
t goo t Wh n t h fu nac h cool d numb r f
ou . e e r e as e , a e o

larg mass s f t h carbid ill b found in t h bot


e e o e e w e e

t m o f th fi Obrick h arth hich m y b thro n


e re e ,
w a e w

imm diat ly upon at r to obtain ac tyl n gas


e e w e e e e or

stor d a ay in irtight cans j rs for futur


e w If a or a e use .

l f t op n in t h air i t is slo ly att ck d by moistur


e e e ,
w a e e

and is d compos d B for sugg sting oth r ork f


e e . e e e e w or

small pr parations t h introduction f v ry sm ll


e ,
e o a e a

crucibl furnac may b f int r st F ig 3 1 4 illus


e e e o e e . .

trat s t h simpl st form f crucibl quipm nt d


e e e o e e e e

sign d f op ration t h 1 1 0 vol t circuit with si x


e or e on e -

or e ight 32 candl po r lamps arrang d in bridg e we .


e a e

in multipl as indicat d A larg sand crucibl or


e e . e e or

di fl
n ar
y o r p t is fill d ith granulat
we d fi clay o e w e re or

oth r poor conductor f h at and a small r crucibl


e o e ,
e e

plac d insid Th hol is stood a fi brick d


e e . e w e on re an

t h larg p t
e crucibl is provid d ith clay cov
e o or e e w a e r

having hol s f t h r c ption f t c bon l ctrod s


e or e e e o wo ar e e e .

Th st nds sold f
e a supports in ch mical laboratori s or e e

mak t h most conv ni nt hold rs f t h carbon rods


e e e e e or e .

Th furnac d pict d in F ig 3 1 5 is c p bl of doing


e e e e . a a e

mo ork in f ct much m y b ish d for


re w ,
a , as as a e w e on a

small scal if t h xp rim nt r is so situ t d th t h


e ,
e e e e e a e a e
34 6 H OME ME H N CS C A I F OR A MAT EURS
may hav as much curr nt as h ants Th small
e e .
e w . e

crucibl i d ill d through t h bottom and


e s r f th e e , on e o e

el ctric ligh t carbons c m nt d in plac


e simply h ld e e e e ,
or e

in positio b y tigh t fit Th out r incas m n t i


n '

a . e e e e n

F IG 31 5 F for m e lt i n g B C
for H a rd e r Alloy s ,
x
. . u rn a c e ra s s opp e r e t c , ,

a n d re d u c i n g S m a ll Qu a n t i t i e s o f M e t a lli c O i d e s

t o t h e i r R e s p e c t i ve M e t a ls .

this d sign consists f a larg fl o r pot support d


e o e we ,
e

on small iron ring stand ls t b had from ch mi


a ,
a o o e e

cal d al rs This is cov r d by a h avy plat f mic


e e . e e e e o a

w ith c ntr l hol for t h carbon By putting i


a e a e e . n

s ri s t
e e thr rh ostats t h curr nt may b asil y
w o or ee e e e e e
H OME ME CHA NIC S F OR A MAT E URS 34 7

controll d d if h vy fus s e inst ll d d if


,
an ea e a re a e ,
an

th r is no f r f injuring any m t r a v ry fi rc
e e ea o e e ,
e e e

an d int ns arc may b maintain d


e U only t h
e p e e . se e co

p r d c rbons d sold r th ir con ctions to th m


e e a ,
an e e ne e .

Th rit r sugg sts xp rim ntation ith all y in


e w e e e e e w o s,

conn ction w ith th s sm ll crucibl s (s nd crucibl s


e e e a e a e ,

plumbago gr phit ) using borax in som cas s and


,
or a e ,
e e

charcoal in oth rs (h r t h light fl y charcoal is e e e e ou r

t b pr f rr d ) i
o e ord r to fus t h b di s in n utral
e e e ,
n e e e o e a e

atmosph r e e .

By using an x c s f c harcoal constantly in t h e e s o e

crucibl t h in rt carbo ic acid g hich is form d


e ,
e e n as w e

w ill xp l t h oxyg n from t h crucibl and pr v n t


e e e e e e e e

oxidation of t h m tals xp rim nt d ith N rly e e e e e e w . ea

a ll t h m tallic o x id s may b r duc d in t h pr s nc


e e e e e e e e e e

o f c rbon ith a su ffi ci ntly high t mp r tur p i d


a w e e e a e ,
rov

ing int sting fi ld f ork S m ll m ss s f


an e re e or w . a a e o

a luminum and luminum b onz may b form d in a r e e e

t h crucibl furnac illustrat d in F ig 3 1 5


e e in t h e e .
,
or e

larg tripl arc quipm nt although only a v ry


e e e e , on e

small sc l Aluminum oxid (Al ) may b dir ctly


a e . e g e e

r duc d in t h
e in t h pr s nc f carbon by intro
e e a re e e e e o

d i g an intimat mixtur
uc n f t h oxid and po d r d e e o e e w e e

graphit Th aluminum oxid may b bought may


e . e e e ,
or

b epr par d a v ry sm ll scal from clay alum


e e on e a e or

as follo s Dig st 8 ounc s f clay in mixtur f


w : e e o a e o

hydrochloric and sulphuric cids in a glass fl ask (H Cl a

3 parts H S O 1 p r t ) f ,
about an hour Th fl uid
2 1
. a or . e

is mix d ith four fi ounc s f at r and filt r d


e w or ve e o w e e e .

An xc ss f ammoni ( mm nium h ydro x id ) i


e e o a a o e s

add d and t h hit pr cipit t coll ct d a larg


e ,
e w e e a e e e on e

filt r and allo d t dry I t is th n mix d ith t h


e we o . e e w e

graphit and t h t ground tog th r F rom lum i t


e e wo e e . a ,
34 8 H OME ME CHA N IC S F OR A MAT E UR S
is only n c ssary t dd t h ammonia t a strong sol
e e o a e o u

tio f alum in at r d tr at t h r sultan t p i pi


n o w e ,
an e e e re c

tat in a lik m nn r O f cours this proc ss is only


e e a e . e e

a littl ch mical x rcis and is only giv n for t h


e e e e e, e e

b n fit f thos h ish to att mp t t h ntir proc ss


e e o e w o w e e e e e ,

a lthough f comm rcial valu t h manufactur fo no e e ,


e e o

aluminum mbodying ntir ly unlik m thods e e e e e .

F or t h b n fit f thos h hav n v r xp rim nt d


e e e o e w o e e e e e e e

w ith t h l ctric th rit r includ s in t h sug


e e e a re ,
e w e e e

g stions o ff r d a pair f strongly smok d glass s t


e e e o e e ,
o

b w orn
e h n v r t h arc is xpos d T ork ith
w e e e e e e . o w w
ou t glass s is t xpos t h y s to s v r str in and
e o e e e e e e e e a

poss ibl injury e .

R E C O R D I N G T E LE GR AP H F OR AMATE U R S
If t h qu stion f utility controls i mak ing and
e e o on e n

trying a pi c f app ratus it is us l ss t x p ct t e e o a ,


e e o e e o

r liz anything in t h y f profit from t h r cord


ea e e wa o e e

ing t l graph illustrat d d d scrib d ; but f i


e e e an e e a ew n

t t d am t urs
e re s e c op rat d ith a ir d a e c an o e e , an w w e an

transmitt r f ach can s cur a pr ctical kno l d g


e or e e e a w e e

o f th orkings f som f t h larg t l graph syst ms


e w o e o e e e e e

and f som f t h applications f l ctricity hich


o e o e o e e , w

could t b s cur d in any oth r y Th x p ns


no e e e e wa . e e e e

w ould b slight h n th r is a joining f amat ur


e ,
w e e e o e s

for pur pos on e e .

It is assum d that an ordinary sound r is availabl e e e

for th c ntral o ffic r cord r and that v ry sub


e e e e e , e e

sc ib r ill furnish a tr nsmitt r a ir t communi


r e w a e ,
w e o

cat ith t h c ntr l o ffic r cord r and batt ry ffi


e w e e a e e e , e su

ci nt t op rat
e branch f t h c ntral o ffic syst m
o e e on e o e e e e .

In making t h c ntr l o ffi c r cord r commo e e a e e e , a n

sound r is pr ss d into s rvic It is provid d w ith a


e e e e e . e
H OME ME CHA N IC S F OR A MAT E UR S 34 9

stylus hold hich is cl mp d to t h f


-
er w d f th a e e re e en o e

a rm tur l v Th stylus is pi c of st l ir
a e e er . e a e e ee w e

1 1 6 inch in di m t
-
and 1 inch long ith a round d
a e er ,
w e

an d h rd n d point It is clamp d in plac by


a e e t . e e a se

S CI CW

.

F IG 31 6

I
. .

Th e R e c e i vi n g n s t ru m e n t of t h e R e c ord i n g T e le g ra ph .

U nd r t h fr e arma t ur l v r is journal d
e e e e n d of t h e e e e e

an rbo c rrying a ood n roll r h ving V shap d


a r, a .
w e e a a -
e

p riph ral g oov at t h c nt r x actly und r t h


e e r e e e e ,
e e e
35 0 H OME ME CHA N IC S F OR A MAT E UR S
stylus ; so that h n a p p strip p ss s ov r t h .
w e a er a e e e

roll r t h stylus
e ,
mak slight d pr ssion in t h
e c an e a e e e

pap r h n t h sound r m gn t is actuat d


e , w e e e a e e .

Th princi pal f tur s of this t l graph


e a sim ea e e e a re

p l etransmitt r for giving fix d c lls lik call b e e a , e a ox ,

and t h m ch nism f e i g t h pap r tap ov r


e a or c a rr v n e e e e

t h groov d spool and und r t h


e stylus Th roll f
e e e . e o

tap e purch s d from t h d l r is carri d


as a a e e ea e e on

w ood n r l support d by a st nd rd at t h r ar f
e ee ,
e a a e e o

t h sound r
e B t n t st ndards in front f t h
e . e wee wo a o e

sound r journ l d t roll rs b Th ll


e a re a e wo e ,
a . e ro er a

is flang d and provid d its p riph ry ith thr


e e on e e w ee or

four rubb r bands to giv it frictional contact w ith


e ,
e

t h p p r tap
e aTh lo r roll r 1 is cov r d ith
e e . e we e ) e e w a

pi c f rubb r tub d t h shaft f this roll r carri s


e e o e e an e o e e

a small gov rnor for r gulating t h sp d f t h e c ,


e e ee o e

tap Th t p xt nds ov r t h roll r b th nc do


e . e a e e e e e e ,
e e wn

w a d und r t h flang d roll r d th n up rd to


r e e e e ,
e wa a

fast n r Th roll e r d is provid d ith a igh t w hich


e e . e e w we

actuat s t h m chanism e e e .

It ill thus b w n th t t h pap r tap is c rri d e Se e a .


e e e a e

th ough t h machin by t h action f t h


r eigh t d e e o e we e

roll r d d its motion is r gulat d by t h gov rnor


e ,
an e e e e c .

Th gov rnor
e consists f slott d hub f links 9 g
e c o a e , ,

pivot d in t h slots f t h hub a slott d sliding bloc k


e e o e ,
e

1 plac d loos ly
1, t h shaft of t h roll r b
e i ght d e on e e e , we e

arms 4 i pivot d in slots in t h block h and pivotally e e ,

conn ct d t t h out r nds f t h links 9 g and a light


e e o e e e o e ,

S pring t nding t dr t h ight d ms i 2to ard


, e o aw e we e ar 7 w

e ach oth Th block h is provid d ith a l ath r


er . e e w e e

w ash r l hich produc s n c ssary frictional cont ct


e ,
w e e e a

w ith t h standa d h n t h ight d rms thro n


e r ,
w e e we e a a re w

ou t by c ntrifugal action Th t p r l is provid d


e . e a e ee e
H OME ME CHA NIC S FOR A MAT E UR S 35 1

w ith slight spring f ch cking its motion h n t h


a or e w e e

p p r f d stops In t h sid f t h block hich


a e ee . e e o e w c ar

ri s t h stylus is ins rt d small stud in hich is


e e e e a ,
w

cl mp d ir m h ving its fr
a e a w ed n r t h sid
, f a ee en ea e e o

F IG D m R . 31 7 . i a g ra of th e e ce i ve r .

t h roll
e fl tt n d d tu n d up t right ngl s
e r a, a e e an r e a a e .

Th fl tt n d
e ad f thise ir m li s in t h p th of a
e en o w e e e a

s m ll pi proj cting from t h roll r so that w h


a n e e e a, en
35 2 H OME ME CHA N IC S F OR A MAT E UR S
e v r t h arm tur l v r is dra n do n by t h magn t
e e a e e e w w e e ,

t h pin is r l as d
e d t h roll r is llo d t turn
e e e ,
an e e (
1 a we o

b t u h n no curr nt p ss s t h m gn t t h armatur
w e e a e e a e ,
e e

l v r ris s and brings t h e flatt n d d f t h ir m


e e e e e en o e w e

into t h path f t h sm ll pin d t p t h mov m n t


e o e a ,
an s e s e e e

o f t h roll r d cons qu ntly arr sts t h progr ss


e e a, an e e e e e

o f t h pap r until t h pin is r l


e s d by anoth r
e , e e ea e e ac

tion f t h armatur l v r Binding posts plac d at


o e e e e . e

t h r ar f t h sound r
e e conn ct d ith t h magn t
o e e a re e e w e e

e l ct ically in t h usual y To tr nsmit a signal


e r e wa . a

v r a lin conn ct d ith this i nstrum nt it is t


o e e e e w e ,
no

n c ss ry to und rstand t h t l graph lphab t


e e a t e e e e a e ,
n or o

k no anything in r g rd to t l graphy Th signal


w e a e e . e s

a re pr rrang d so tha t t h op ration f s nding is


e a e ,
e e o e

pur ly m chanical e e .

Th signal bo rd ho e in d tail in F ig 3 1 8 a S wn e . w as

inv nt d and p t nt d y r ago by William H add n


e e a e e ea s e ,

but t h p t nt has long xpir d This simpl d vic


e a e e e . e e e

consists f a board f inch s id o d p rhap ,


a ew e w e ,
an e s

t ic t h l ngth d p nding t h numb r and l ngth


w e e e ,
e e on e e e

o f t h m ssag s s nt T h board h r sho n is 4 4 inch s


e e e e . e e e w e

w id 7 inch s long and 4 inch thick


e ,
ith many e , ,
w as

longitudinal groov form d in it th r signals es


-
e ,
as e e a re

to b giv n Th ignal board must b f v ry hard


e e . e s e o e

w ood and t h dots d dash s f t h sign ls


,
form d e an e o e a a re e

by s ing N 30 pl in opp r ir through hol s


ew o . a C e w e e ex

t nding through t h board from t h groov s i fron t


e e ,
e e n

t t h groov
o in t h r ar As t h ignal transmitt r
e es e e . e S e

is t pr s nt construct d t h copp r ir s w d
a e e e ,
e e w e e e

through t h fi st t of hol s r pr s nt t h l tt rs f e r se e e e e s e e e o

t h M ors alph b t f om A to F
e ith a dash b t
e a e r , w e ween

e ach l tt r Th s ing in t h s cond groov p


e e . e ew e e e re re

s nts t h l tt rs from G to J Th s in g in t h third


e e e e . e ew e
H OM E ME CHA N I C S F OR A MAT E UR S 35 3

g ov p s nts t h l tt s f om K to ll d so
ro e re re e e e er r i , an on .

All of t h i s fo ming th s l tt rs
e w re conn ct d r e e e e a re e e

tog th t t h top of t h bo d by i on t h b ck
e er a e e ar ,
a w re e a ,

w hich is in l ct ic l conn ction ith t h binding pos t


e e r a e w e

s n to t h ight in
ee vi of t h sign l pp tus
e r ou r e w e a a a ra .

T h binding post
e t t h opposit dg f t h bo d a e e e e o e ar is

FIG V m . 31 8 . ie w of t h e T ra n s i t t i n g A p p a ra t u s .

conn ct d on t h b ck of t h bo rd ith thi d bind


e e e a e a w a r

ing post t t h lo r d of t h bo d Th thi d


,
a e we en e ar . e r

binding post is conn ct d by fl xibl co d ith e e a e e r w a

i h ving fl tt n d d d p ovid d ith a


w re , a a a e e en ,
an r e w

w ood n h ndl S ndin g sign l consists simply in


e a e . e a a

d ing t h fl tt n d d of t h ir ith unifor m


ra w e a e e e n e w e w a
35 4 H OME ME CHA N I C S F OR A MAT E UR S
sp d do n
ee of t h g oov s Th first t binding
w on e e r e . e wo

posts b ing conn ct d ith t h binding posts of t h


,
e e e w e e

r cording inst um nt d ith b tt ry h n sign l


e r e an w a a e , w e a a

is s nt t h r cord r is l s d automatic lly d t h


e ,
e e e re ea e a ,
an e

d t nt is constantly
e e ithd n from t h pin in t h w ra w e e

rol l so lon g t h sign l is b ing s nt d t h m


e r, as e a e e ,
an e es

F IG . B 31 9 W . M b
H ow t h e oa rd is i re d fo r t h e o rs e A lp h a e t .

s g is thus r cord d I Vh t h sign ling stops t h


a e e e . en e a ,
e

reco d r is stopp d by t h ction f t h d t nt


r e e e a o e e e .

S v l tr nsmitt rs m y b conn ct d ith t h


e e ra a e a e e e w e

record r d ei in ch c s may b disp ns d


,
an on e w re ea a e e e e

w ith by g ounding t h oth r t ach d


,
r e e a e en .

Th r co d eill elong nough to r cord lo g


r er w ru n e e a n

sign l s v r l sho t on s ith


a or aising f t h
e e a r e w on e r o e

we i ght c r i d by t h p p r t p
a r e e a e a e .
H O ME M E CH AN I C S F OR AMA E T UR S 35 5

HO W T O M A K E T E L E P H O N E S A N D T E L E

P H O N E C A LL S
O J nn ary 30 1 8
ua9 4 t h B l l t ,
l phon pat nt
,
e e e e e e ex

p i
re d d t
anh inv ntion e b c m t h e prop rty of t h e a e e e e

public ; so th t ho v r d s s to do soa w e mak


e e i re c an e ,

buy or s ll t l phon s ithout f ar of infringi g t h


e e e e w e n e

F IG D .
C 3 20 .
B e t a i ls of on s t ru c t i on of t h e e ll T e le ph on e .

rights of any This ppli s only to t h h nd i


on e . a e e a n

st um nt
r eus d a r c iv r P t nts for oth r
n ow e as e e e . a e e

t l phon pp r tus still r m n fo c ; but nough


e e e a a a e ai In r e e

is avail bl f ctu l s vic With


a e t h nd
or a
i t a er e wo a n s ru

communic tion
.

m nts d suit bl c ll t l phonic


e an a a e a e e a

conditions ov r
,

m y b m int in d und r f vor bl


a e a a e ,
e a a e ,
e
35 6 H OME ME CHA N IC S F OR A MA TE UR S
a lin ight t mil s long
e e batt y b ing or en e ,
no er e re

quir d e .

To void t h ff cts f induction and t s cur t h


a e e e o o e e e

b st r sults m t llic ci cuit is r quir d It has b


e e ,
a e a r e e . een

s id on good authority th t ith hand t l phon


a , ,
a w e e es

us d as tr nsmitt
e d r c iv r conv rsation hasa er an e e e ,
e

b n ca i d b t n N York and Chicago using


ee rr e on e wee ew ,

a m tallic circuit form d f h vy copp r ir and


e e o ea e w e

h ving v y l
a r si t nc Th ords it is said
er ow e s a e . e w , .

we r distinct
e as h r a tr nsmitt r is us d but t h as w e e .
a e e ,
e

volum f sound som h t l ss


e o w as ew a e .

F t h b n fit of thos
or h d sirous f mak i n g
e e e e w o a re e o

t l phon s for th ir
e e for s l
e pr s n t e ow n use ,
or a e , we e e

p sp ctiv d s ctional vi s of t h lat st and mos t


er e e an e ew e e

i mprov d fo m f t l phon e all f t h p ts f hich r o e e e ,


o e ar o w

a re sho n in r duc d siz w e e e .

Th h ndl i mad f h rd rubb r and t h cap


e a e s e o a e e ,

w hich is also t h mouthpi c is f ha d rubb r Th e e e ,


o r e . e

di phr gm A is cl mp d t t h dg b t n t h cap
a a , ,
a e a e e e e wee e

or m outhpi c and t h body of t h h ndl V ry thin


e e e e a e . e

f rrotyp plat h g
e ll b n us d for t h d i
e e as e n e ra v ee e e a

p h g m
ra but thin t gg s i on
,
h n prot ct d by a er r , w e e e a

co t f sh ll c oth r suitabl varnish is said t


a o e a or e e ,
o an

sw e r b tt r e e .

Th compound m gn t B us d in t h t l phon
e i a e , ,
e e e e e ,
s

compos d of four thi fl t b m gn ts


e rrang d n ,
a ar a e ,
a, a e

in pairs opposit sid s f t h fl t d f t h soft i o


on e e o e a en o e r n

pol pi c e t d and t h
e soft i on dist nc
e ,
0, a on e en ,
e r a e

pi c d t t h opposit
e e ,
d th
,
m gn ts b ing
a e e en ,
e a e e

cl m p d to th s pi c s ith lik pol s ll in


a e di e e e e ,
w e e a on e

re ction Th sp c in t h c nt f t h m gn t b
. e a e e e e r o e a e e

t n t h pol pi c d dist nc pi c is fill d ith


wee e e e e an a e e e e w a

st ip 9 f ood
r , ,
o w .
H O ME ME CH AN IC S F OR AM A T E UR S 35 7

Th e cylin d ic l d f t h dist nc pi c hich r a e n o e a e e e w ex

t nds b yond t h m gn t is bor d d t pp d t


e e e a e e an a e o re

ce i th
ve scr by hich t h m gn t is h ld in pl c
e ew w e a e e a e

in t h h ndl Th cylind ic l p oj cting d f t h


e a e . e r a r e en o e

pol pi c xt nds to ithin 1 1 0 0 or 2 1 00 of inch f


e e e e e w -
an o

t h di phr gm
e aIn oth o ds it is pl c d n r t h
a . er w r ,
a e as ea e

d i ph
a gm as possibl ithout b ing touch d by t h
ra e w e e e

d i ph
a gm h n t h latt r vibrat s
ra w e e e e .

O t h pol pi c
n is pl c d a ood n spool on
e e e e ,
0, a e w e ,
c ,

w hich is ound N 34 (Am I V G ) silk cov d cop


w o .
-
4
. . .
-
e re

p er w ir Th i fills
e t.h spool d itse nds l
w re e ,
an e a re a

lo d to proj ct
we t inch s Th ir m y b
e on e or wo e . e w e a e

w ound on t h spool in ith di ction d it is i m e e er re ,


an

mat i l hich pol of t h compound m gn t djoins


er a w e e a e a

t h di ph
e gm a ra .

Th r sist nc of t h inding v i s from 7 0 ohms


e e a e e w ar e

as minimum to 2 00
a m ximum I Vh t h i as a a . en e n

s t um nt is to b us d both t nsmitt r d c iv r
r e e e as ra e an re e e ,

an d p i
esll h n it is
ec on long
a lin s t
v w h r sist nc e e ,
e e a e

should b 1 00 ohms or mo N 36 i is us d for


e re . o . w re e

th e inding h t h sist nc is gr t O f N 34
w w e re e re a e ea . o ,

i 2 6 3 f t ill b qui d for 7 0 ohms r sist nc


w re , ee w e re re e a e .

F or1 00 ohms 3 73 f t qui d F or 1 5 0 ohms


,
ee a re re re .

3 4 3 f t of N ee 36 r qui d o . a re e re .

In t h d f t h h ndl e en ins rt d t binding


o e a e a re e e wo
posts t hich ,
tt ch d insul t d i s (N 1 8 )
o w a re a a e a e w re o .

w hich xt nd to ard t h di phr gm th ir fr nds


e e w e a a ,
e ee e

b ing sold r d to t h t rmin ls f t h fi w i on t h


e e e e e a o e ne re e

spool so th t h n t h t l phon is conn ct d up in


,
a w e e e e e e e

ci cuit i t h oth t l phon s t h curr nt ill p ss from


r w er e e e e e w a

on e of t h binding posts through e of t h co rs on e e a e

w i s th ough t h fi
re , i coil th ough t h oth
r e ne w re ,
r e er

co s ir t t h oth r binding post


ar e w e o e e .
35 8 H OME ME CHA N IC S F OR A MAT E UR S
B ll t l phon has a disk of fl xibl ubb
Th e e e e e e e r er

slipp d ov r t h pol pi c and ov r t h nds of t h


e e e e e e e e e e

co rs ir s
a e gu rd ag inst sho t ci cuiting A
w e as a a a .
r r .

scr y is ins t ed in t h d of t h t l phon handl


ew e e er e en e e e e e

for susp ndi g t h instrum nt h n not in


e n e e w e u se .

This t l phon h n us d in t h m nn r sugg st d


e e e ,
w e e e a e e e ,

re quir s n ith r b tt ry
e induction coil It is
e e a e n or .

th for sily conn ct d up f


e re e ea by l ctrically e e or use e e

conn cting t h binding posts of


e inst um nt ith
e on e r e w

t h bindin g posts of anoth r


e Wh n numb r of t l e . e a e e e

phon s conn ct d in t h sam lin t h m tt


e a re e e e e e ,
e a er

F IG . 3 21 .

W Ci
F IG . 3 22 .

S i n g le i re rc u i t .

is quit so Simpl Th r
n ot emany ys of ar e . e e a re wa

ra nging t h circuit ; giv di g ams f t


e f we e a r o w o, on e or

on e lin ir ith ground conn ctions t h oth r f


e w e w e ,
e e or

l m t llic ci cuit ith a s parat ci cuit for callin g


e a r ,
w e e r .

In t h singl ir ci cuit ach inst u m nt t h lin


e e w e r e r e on e e

is p ovid d ith a d oubl s i tch cut into t h lin as


r e w e w e e

sho n in F ig 32 1 t h pivots of t h s itch m


w .
b ,
e e w ar a a

,
e

i g conn ct d
n ith t h lin ir Th s itch ms
e e w e e w e . e w ar

a re p i t ll conn ct
vo a d ith bar f insul
v ting m t e e w a o a a e

i l so th t th y ill mov tog th r Th arms


r a ,
a e w e e e . e ,
a a

m b b ou g ht i nto cont ct
av e r ith t h points d a w e , ,
c .
H OME ME CHA N I C S F OR A MAT E UR S 35 9

c
I

f
, A mang tod c ll box .i s conn ct d ith t h a n e a e e w e

points d l d t h rms ,
l ft no m lly on
c

,
an e a ,
a d

,
a re e r a

th s points e e sho n in dott d lin s so th t h n ,


as w e e , a w e

an
y magn to in t h lin is op t de t h oth rs ill e e e ra e e e w

ring All on t h ci cuit h v sp ci l c ll


. e r a e a e a a .

Th c ll d ill kno h th r t h si g l com s


e on e a e w w w e e e n a e

from t h st st north or south S uppos it to


e ea ,
we ,
. e

com from t h st t h s itch is pl c d in t h position


e e ea ,
e w a e e

sho n in full lin s Th is cuts t t h m gn tos


w e . ou .
e a e ,

g ou ds t h
r st rn s ction f t h lin through t h
n e we e e o e e e

point d ,
t th e, ast n s ction ith
an c on n e c
\

s e e er e w on e

F IG . 323 . Me t a lli c Ci rc u i t .

en d of
t l phon co d th ough t h point
the th e e e r r e ,
e

oth t l phon conn ction b ing g ound d th ough


er e e e e e r e r

th points f and ground ir If t h c ll is from


e ,
e ,
w e . e a

th st t h s itch rms
e we , brough t into con
e w a ,
a a

,
a re

tact ith t h points f Th arms


w l ys e ,
6

. e ,
a a

, a re a wa

l ft on t h points d
e O utsid t h t rmin l st tions
e , , e e e a a

t h lin is conn ct d
e ith t h ground or rr ng d as
e e e w e a a e

S ho n in F i g 32 2 ith t h lin g ound d through t h


w .
,
w e e r e e

m gn to t l phon
a e or e e e .

In t h m t llic circuit sho n in F ig 323 t h t mi


e e a w .
,
e e r

na l t l h on s econn ct d ith t h nds of t h li


ep e a re e e w e e e ne
3 60 H O ME ME CH AN IC S F OR A MAT E UR S
i s Int rm di t t l phon s
w re . cut into t h lin
e e a e e e e a re e e

by m ns of a doubl s itch sho n in t h cut in


ea e w ,
as w e ,

w hich g s h o s t h int m diat t l ph n cut out h w e er e e e e o e

sho s it conn ct d ith t h st d i i th t h st


w e e w e ea an w e w e .

A thi d ir ground d t t h nds and including a


r w e e a e e ,

m gn to for ch t l phon runs p r ll l ith t h


a e ea e e e ,
a a e w

m t llic ci cuit In this c s ll of t h b lls ring at


e a r . a e a e e

onc d individu l sign ls m ust b ag d upon


e ,
an a a e re e .

It is Obvious th t t h inform tion h giv n in a e a e re e re

g rd to t h const uction f t h t l phon m y b d


a e r o e e e e a e e

p rt d f om in mino points such t h construction


a e r r , as e

o f t h h ndl ed mout h pi c but v ything r l ting


a e an e e ,
e er e a

to t h magn t t h coil d t h r l tion of t h m gn t


e e ,
e , an e e a e
'

a e

and di ph gm hould b st ictly follo d


a ra ,
S e r we .

N t l phon lin is compl t ithout a signal f


o e e e e e e w o

som kind hich ill s rv to ttr ct t h att ntion of


e w w e e a a e e

a p son in t h vicinity of t h instrum nt A b tt ry


er e e e . a e

c ll ns s v y ll f short dist nc s but f dis


a a wer er we or a e ,
or a

t nc of f om
a e to t lv mil s mo t h b tt y
r on e we e e or re ,
e a er

h as b n found i mp ctic bl d t h m gn to c ll is
ee ra a e an e a e a

g n lly m pl d This inst um nt not only s v s


e e ra e o ve . r e er e

a good pu pos in conn ction ith t h t l phon but


r e e w e e e e ,

it ans rs ll ind d for g r l sign ling pur


we v e rv w e ee ene a a

pos s I t is l ys r dy for ction d do s not i


e . a wa ea a ,
an e n

volv t h c of b tt y
e e a re a a er .

Th lin d em g pr s nt d h r ithe thi d ra w s e e e e ew a re on e -


r

th ctu l siz (lin r m su m nt ) f t h i t


e a a e ea ea re e o e n s ru

m nt d t h p sp ctiv vi is lso
e ,
an thi d of t h e er e e ew a on e -
r e

a ctu l siz ; t h only d im nsion not obt in bl from


a e e e a a e

th d e ings is t h d pth of t h sig l box hich is 3


ra w e e e n a ,
w

inch s A s ll of t h dim nsions m y b obt in d f om


e . a e e a e a e r

th eg ving s it ill b unn c ss ry t r p t th m


en ra ,
w e e e a o e ea e

in t h d sc iptiv m tt r
e e r e a e .
H O ME ME CHA N IC S F OR AMAT E UR S 361

pol pi c s A A b t n hich m tu B
Th e e e e ,
'

, e wee w ar a re

volv s form d f soft g y c st i on ith s


, ,
re e a re e O ra
, a r w e ar
t t h top nd t h s I t t h bottom s p t
,
a a, a e a e e ar )
, , a e e a ra
d by b rs C C of non m gn tic m t i l such vul
,

e a a e a e r a
-

, , as
i d fib r h d ubb th y m y b m d from
,

c a n ze e ar r e r, or e
, a e a e
h d ood ll v nish d or s tu t d ith p ffi
ar w , we ar e a ra e w a ra ne

to p v nt th m from sh inking or s lling Th pol


re e e r we e e
pi c s A A cl mp d to t h b rs C C b fo th y
.


e e a re a e e

, , a , e re e

bor d out Th y bo d out to loos ly fit t h


,
a re e e a re re
.
e e
36 2 H OM E ME CHA N I C S F OR A MAT E UR S
n e is s cu d i pl c in t h c sing In t h pol p c s
t e re n a e e a . e e ie e ,

A A bov t h rs I’

,
a d ill d d t pp d hol s
e e ea ,
) ,
a re r e an a e e ,
c ,

f c iving t h st ds f by hich t h ho s sho m g


o r re e e u , ,
w e r e e a

n tse s cur d to t h pol pi c s Th studs f


a re e e e e e e . e , ,
a re

d ill d for c iving k ys 9 by hich t h magn ts


r e re e e , ,
w e e a re

cl mp d in pl c
a e a e .

Th compound magn t 2 is comp s d of thr


e flt e , ,
o e ee a

st l b s fo ming U sh p d m gn ts h h
ee ar ith r -
a e a e , ,

. w

t h sp c b t
e n t h pol s d pt d to c iv t h pol
a e e wee e e a a e re e e e e

pi c s A A Th magn t h fits ov r t h djoining


e e ,

. e e
z
,
e e a

e d g s of t h m gn ts h h d t h thr m gn ts
e e a e ,

,
an e ee a e a re

d ill d to r c iv t h studs f hich xt nd th ough


r e e e e e , ,
w e e r

th m gn ts d into t h pol pi c s t h p rts b ing


e a e an e e e e ,
e a e

cl mp d tog th by k ys d iv n th ough t h hol s in


a e e er e r e r e e

t h studs
e sho n in t h p sp ctiv vi ,
as w e e r e e ew .

Th m tu B is t h ll kno n H t p f S i
e ar a re , ,
e we w v e o e

m ns m d of soft g y c st i on t h sh ft b ing
e ,
a e ra a r ,
e a ,
e

c st int g lly ith t h body of t h rm tu


a e ra Th w e e a a re . e

p t j hich c iv s t h i is nar o r d sho t r


ar , ,
w re e e e w re r we an r e

th n t h pol r xt miti s of t h m tur Th rm


a e a e re e e ar a e . e a a

tur is tu n d so th t its conv x sid s ill r volv


e r e a e e w e e ve rv

n r but not in cont ct ith t h pol pi c s Th


ea a w e e e e . e

sh ft t t h nds of t h matur is turn d d to


a a e e e ar e e ,
an on e

en d is fitt d sl v f insul ting mat i l (


e vul a ee e ,
o a er a

c an i d fib ze h d ubb ) hich is pl c d a
er or ar r er ,
on w a e

b ss ri g $ In t h inn r sid of t h m t llic ing l


ra n ,
. e e e e e a r , , .

is i ns rt d stud to hich is sold d


e e t rmin l
a ,
n , w e re on e e a

of t h m tu coil t h oth t min l f hich i


e ar a re ,
e er er a o w s

sold d to sc e re ns t d in t h sh ft Th a re w 11 I er e e a ,
e

ar m tu i a ound in t h s m m nn r
re l ctro
s w e a e a e as an e e

m gn t t h
a i b in g c i d ound
e ,
m f th
e w re e a rr e ar on e ar o e

a m tu ntil
r a h lf f t h i is in pl c It i
re u on e -
a o e w re a e . s

th n c rri d c oss t h c ntral po tion f t h m


e a e a r e e r o e ar a
H OME ME CHA N IC S F OR AMATE UR S 36 3

tu re ound upon t h oth


an d w m of t h m tu e e r ar e ar a re .

Th e i us d i N 3 4 silk cov d i th r b ing


w re e s o .
-
e re w re ,
e e e

abou t 1 4 ounc s of i upon t h rmatur e nough w re e a e ,


or e

to giv it e ist nc f 2 00 ohms


a re s a e o .

FIG . 325 . D e t a i ls of Ma g n e t o -
C a ll —
th e G e n e ra t or .

To t h b e a r, is s cur d br s pl t
C, e e a a s a e ,
E, by m ns ea

o f sc re ws w hich p ss through t h pl t a e a e an d into t h e

b ar In t h
. e pl t E opposit t h c nt r
a e , , e e e e o f t h bor e f e o

t h pol pi
e e e c s th r i a b ring f
e ,
e e s ea or on e d of t h
en e

sh ft f t h
a o e ar m tur d in t h opposit
a e ,
an e e or upp r d e en
36 4 H OM E ME CHA N IC S F OR A MAT E UR S
of t h b ss pl t E th is b ring for t h driving
e ra a e , ,
e re a ea e

sh ft F To t h opposit d of t h bar C d to
a ,
. e e en e , ,
an

C is s cu d pl t E hich is also pro’ ’


th b e a r, ,
e re a a e , ,
w

vid d ith b rings f t h rmatur shaft d f


e w ea or e a e an or

t h d iving h ft
e T t h bar C is s cur d a curv d
r S a . o e , ,
e e e

spring hich b ars upon t h insul t d ring l and


,
6, w e e a e , ,

this spring is conn ct d by a ir p ith binding e e w e , ,


w a

post 1 at t h top of t h casing


,
(, e e .

Upon t h d of t h rm tur shaft outsid t h e en e a a e 4 e e

pl t E is pl c d a pinion and upon t h sh f t F


a e ,

,
a e ,
r, e a , ,

is plac d spur h l ehich ng g s t h pinion


a w ee ,
8, w e a e e ,
r .

Th sh ft F is h ld in p lac in t h mac h in by
e a ,
scr ,
e e e e a e w

ins t d in t h d f t h h ft d ash r h ld by
er e e en o e S a ,
an a w e e

th sc e gai st t h d of t h haft d b ring


re w a n e en e S an ea

a g inst t h pl t E Th cr nk C b hich t h sh ft
a e a e ,
. e a , ,
v w e a ,

F is turn d is scr d
,
t th d f th sh f t
e ,
ewe on o e en o e a

through an p tu th sid of t h c sing O a er re In e e e a . n

t h stud f p oj cting th ough t h front of t h magn t


e , ,
r e r e e e

is pl c d cont ct sp ing t hich is cl mp d by t h


a e a a r , ,
w a e e

k y hich holds t h m gn t in pl c
e w e a e a e .

Th m ch nism thu d scrib d compris s t h mag


e e a s e e e e

n to g n r tor hich g n r t s t h alt rnating cur


e e e a w e e a e e e

r nt r quir d f Op r ting t h m gn to b ll Th
e e e or e a e a e e . e

m chin is h ld in pl c in t h c sing by t h sc
a e s e a e e a e re w ,

d l d d c ib d
a s a re a d t h b ck f t h c sing i v es r e ,
an e a o e a s

cut a y to l t t h magn t h into t h back thu


wa e e e ,
z
,
e ,
s

e conomizing room To t h cov f t h casing is t . e er o e a

t h d t h m gn to b ll H t h m gn t
ac e d rm tur
e a e e , , e a e an a a e

of hich pl c d ithin t h d oor hil t h b lls


w a re a e w e ,
w e e e

a re pl c d t h outsid of t h door t h h mm r
a e on e e e ,
e a e ex

t nding th ough t h door d b t n t h b lls


e r e an e wee e e .

Th body of t h m gn to c ll consists of a curv d


e e a e a e

c sting
a hich is s cu d to t h inn r f c of t h
,
71 , w e re e e a e e
H OM E ME CHA N IC S F OR A MA TEUR S 365

d oor d provid d ith Ioops


an f c iving t h e w ,
v

v ,
o r re e e

soft iron pol pi c s


.
of t h b ll m g t Th s e e e ,
20 w

,
e e a n e . e e

pol pi c s
e h ld in pl c in t h loops
e e by
a re e a e e ,
v v

scr s passing th ough t h sid of t h loop d b r


ew r e e e an ea

ing g inst t h pol pi c Th conv x sid of t h


a a e e e e . e e e e

c sting is p ovid d ith r ct ngul notch


a ,
a, r e w a e a ar ,
a

f r c iving t h L shap d p rm n nt m gn t b hich


or e e e -
e e a e a e ,

,
w
is h ld in its plac by scr p ssing th ough t h
e e a ew a r e

FIG D M C B . 32 6 . e t a i ls of ag n e to -
a ll —
th e e ll .

m gn t into t h casting To t h L sh p d m g t b
a e e . e -
a e a n e ,

is s cur d pl t e hich is b nt t ic t ight


e a a e ,
0, w e w e a r

angl s d in t h b nt nds of hich ins t d pivot


e ,
an e e e w a re er e

scr s su pporting t h rm tu d hich xt nds


ew .
e a a re , ,
w e e

do n rd b t n t h djac n t nds of t h pol pi c s


w wa e wee e a e e e e e e ,

w Th
w m tu is cov d by strip of cop

. e ar a re e re a ,
e

p d in
e r, a nt h d of t h m tu is ins t d ir e en e ar a re er e a w e ,
36 6 H O ME ME CHA N IC S F OR A MAT E UR S
f c ying t its xtr mity b ll h m m g To t h
, a rr a e e a e a e r,

. e

out r surf c of t h do or d opposit sid s of t h


e a e e ,
an on e e e

b ll h mm
e support d t b lls I by studs i
a e r, a re e wo e , , ,
f

proj cting from djust bl pl t s j pivot d to t h


e a a e a e ,

,
e e

doo t r a d d p ovid d ith cu v d lot at t h


on e e n an r e w a r e S e

opposit d for r c iving cl m ping scr


e en hich e e a a ew , w

p ss s through t h slot d into t h door By m ans


a e e an e . e

of this d vic t h b lls m y b djust d so that ach


e e e e a e a e e

w ill r c iv strok f t h s m po r from t h b ll


e e e a e o e a e we e e

h mm g
a e r,

.

Th pools on t h po l pi c s
e S cont in bou t e e e e ,
u: w

,
a a

1 4 ounc s f N 3 4 ilk cov r d copp r


e ir Th y o o . S -
e e e w e . e

a re ound in t h s m dir ction d t h insid nds


w e a e e ,
an e e e

a re conn ct d to g th r Th out r d f e spool e e e . e e en o on e

is conn ct d ith t h upp r hing of t h casing hich


e e w e e e e ,
w ,

in tu n is conn ct d ith t h binding post q ; t h


r ,
e e w e ,

e

out r d of t h r m aining spool is conn ct d ith


e en e e e e w a

st ip l f copp r t t ch d to t h doo d con ct d


r ,
c

,
o e a a e e r an n e e

w ith pl t l hich com s into cont ct ith t h


a a e ,

,
w e a w e

sp ing t h n t h door f t h c sing is clos d


r , ,
w e e o e a e .

O th t pn f th c sing th is plug s itch


e O o e a e re a w ,

w hich lso ns s alightni g a r st Th r r a wer as a n r e er . e ea

pl t of t h s itch is provid d ith t h binding post


a e e w e w e ,

971 , hich is conn ct d ith t h ground Th binding


w e e w e . e

posts 1 q r c iv t h nd f t h lin ir t h con


,
(

,
e e e e e s o e e w e ,
e

ne cti b ing m d
on s sho n in t h s ction t h
e a e as w e e on e

t l phon pag s 3 5 8 3 6 0
e e e ,
e -
.

Wh n t h c ll is pl c d t t h d f t h lin t h
e e a a e a e en o e e e

call box is ground d by ins ting t h plug b t n e er e ,


e wee

th r r ground pl t d t h front plat that i


e ea or a e an e e s

no t conn ct d ith a lin ir I Vh it is d si d to


e e w e w e . en e re

cut t h c ll box out f t h lin t h plug i i ns t d in


e a o e e ,
e s er e

th ci cul r sp c b t n t h t front pl t s t h
e r a a e e wee e wo a e , e
H OME ME CHA N I C S F OR A MAT E UR S 36 7

cu r nt p ssing from
r e d of t h lin through
a on e en e e on e

of th binding post to t h oth r portion f t h lin


e e e o e e .

\Vh n t he rm tur B is tu n d by r volving t h


e a a e , ,
r e e e

c nk G Opposit nds
ra , ,
lt rnat ly pr s nt d to e e a re a e e e e e

opposit pol s t h cons qu nc b ing t h t t h r pi d


e e ,
e e e e e a e a

ch ng s f m g n tism in t h rm tu induc lt
a e o a e e a a re e a er

n t puls tions i t h inding of t h m tu hich


a e a n e w e ar a re w

op r t t h pol iz d b ll f t h i nst um nt lso t h


e a e e ar e e o e r e ,
a e

pol iz d b ll of t h dist nt inst um nt both b ing


ar e e e a r e ,
e

norm lly in t h ci cuit


a e r ;

‘Vh i l t lking ov r t h
e lin it is important to t
a e e e cu

out t h mag n t n ccount of its r sistanc


e e d hil o a e e ,
an w e

sign ling ov long dist nc s t h ignals


a er mor a e e S a re e

eff ctiv if t h t l phon s cut t of t h lin


e e e e e e a re ou e e .

Th s m chin s
e e b purc h s d f $ 4 d
a e c an e a e or ,
an we

th fo doubt if it is profit bl to und t k to m k


e re re a e er a e a e

th m ; ho v r th y m b m d ithout f r of l g l
e we e ,
e av e a e w ea e a

complic tions th y a not p t nt d ,


as e a re a e e .

TH E E N D .
I N D E X

F W k
P AGE

B m a ro e te r 20 1
F
lu t e d or T u rn i n g

R f
,

ra me s
B li e s
F
0 0 0 0 0 0 0 0 0 0

as e
0 0 0

B
-

a t t e ry , P ri m a ry 227 u rn a c e E le c t ri c

B B
,

ra s s , u rn i sh e d 78

G C tti
e ar u n g
Gl S t ia ss, a ne d

C bi t El t i Gil r d G
l es an ra t i n gs

Cb
a

a W in
ne

e t,
,
ec

a ll
r c al
G i di
r n d n g an P oli s h i n g

C i
a lo r c En gin e
C i W
a rv n g, ood

C en t e ri n g
C h asin g
H ou s e h old O rn a m e n t s

C m El t i
hi e e c r c
H yg ros c op e

Ch k
,

uc in g
C t R
u t e rs , ot a ry

I n de xP la t e s

I ron W k or

D ri lls an d D ri lli n g 99 K
D y n a m o, E d i s on 31 9 K n i ve s , Mou ld i n g
K n u rli n g

L
E le c t ri c i t y L a mp E le c t ri c Ni gh t 243
L L
,

E le c t ri c i gh ti n g aun c h M ot or E le t ri c 29 8
L
c

B F
. .
,

E n g in e s an d oi le rs , M od e l ath e oot 96
L I x
, ,

1 69 1 8 4 at h e ne p e n s i ve 1 7
R L W k
- -
,

En g in e s , un n i n g 1 75 ath e , ood w o r in g on a . 8
3 70 I N DE X
M
j I
P A GE
Sc roll S aw
M a oli c a m i t a t i on
,
49
S i lv e r W k or
M e t a l T u rn i n g
Me t a l W k
or i n g
1 1 9
8 9 1 68 -
S li d e R e st

S old e ri n g
M e t e orolog y 1 8 7 2 05 -

S pi n n i n g M e t a ls
Mi c ros c op e Th e
M od e l M a i n g k
,
21 8
1 5 5
S tai n e d Gl ass

S t e a dyi n g
M ot or E d i s on
, 31 9
S te am E n gin e
Mot or S e w i n g M a c h i n e
, 27 8
Mot or S i m p le E le c t ri c
, 25 9
M o t or S m a ll E le c t ri c 27 0
K
,

M ou ld i n g n i ve s

W
9
T e le g ra p h , R e c o rd i n g 348
M ou ld i n g ood , 1 1
T e le p h on e H ow t o Ma e 35 5 k
k
,

T e le s c op e ,
H ow t o Ma e 2 07

O T e le s c op e s an d M i c ro
O rn a m e n t ,
F e at h e r
Th e r
s c op e s

m om e t e rs
0 0 0 0 0 0 0 0 0 0 0 0 20 7 2 2 5
-

1 94
O rn a m e n t s , H ou s e h old
T oot h , S a w 21
W
0 0 0 0 0 0 0 0

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i n ve n t i o n for a t e rm o f s e ve n t e e n ye ars Yo u .

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