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LG

LG Ceiling Duct-Type
Fan Coil Unit
INSTALLATION MANUAL
LOW STATIC PRESSURE FCU MODELS

IMPORTANT
• Please read this installation manual carefully and
thoroughly before installing and operating the unit.
• Please retain this installation manual for future reference
after reading it thoroughly.
• Installation work must be performed in accordance with
the national wiring standards by authorized personnel
only.
Fan Coil Unit Installation Manual

TABLE OF CONTENTS
FOR YOUR RECORDS
Safety Precautions.................3 Write the model and serial numbers here:
Model #
Care and maintenance...........8 Serial #
Before you call for service ..10 You can find them on a label on the side of each unit.
Dealer's Name
Installation ............................11
Date Purchased
■ Staple your receipt to this page in the event you need it
to prove date of purchase or for warranty issues.

READ THIS MANUAL


Inside you will find many helpful hints on how to use and
maintain your air conditioner properly. Just a little
preventive care on your part can save you a great deal
of time and money over the life of your air conditioner.
You'll find many answers to common problems in the
chart of troubleshooting tips. If you review our chart of
Troubleshooting Tips first, you may not need to call for
service at all.

PRECAUTION
• Contact the installer for installation of this unit.
• The unit is not intended for use by young children or
invalids without supervision.
• Young children should be supervised to ensure that
they do not play with the unit.
• When the power cord is to be replaced, replacement
work shall be performed by authorized personnel only
using only genuine replacement parts.
• Installation work must be performed in accordance
with the National Electric Code by qualified and
authorized personnel only.

2 Fan Coil Unit


Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions
must be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.

WARNING This symbol indicates the possibility of death or serious injury.

CAUTION This symbol indicates the possibility of injury or damage.

■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING
■ Installation
Do not use a defective or For electrical work, contact Always ground the product.
underrated circuit breaker. the dealer, seller, a qualified
Use this appliance on a electrician, or an Authorized
dedicated circuit. Service Center.
• There is risk of fire or electric • Do not disassemble or repair the • There is risk of fire or electric
shock. product. There is risk of fire or shock.
electric shock.

Always install a dedicated Use the correctly rated Do not modify or extend the
circuit and breaker. breaker or fuse. power cable.

• Improper wiring or installation • There is risk of fire or electric • There is risk of fire or electric
may cause fire or electric shock shock. shock.

Installation Manual 3
Safety Precautions

Do not install, remove, or Be cautious when unpacking For installation, always


re-install the unit by yourself and installing the product. contact the dealer or an
(customer). Authorized Service Center.
• There is risk of fire, electric • Sharp edges could cause injury. • There is risk of fire, electric
shock, explosion, or injury. Be especially careful of the case shock, explosion, or injury.
edges and the fins on the
evaporator.

■ Operation
Do not let the unit run for a long Take care to ensure that power Do not place anything on the
time when the humidity is very high cable could not be pulled out or power cable.
and a door or a window is left open. damaged during operation.
• Moisture may condense and wet • There is risk of fire or electric • There is risk of fire or electric
or damage furniture. shock. shock.

Do not plug or unplug the Do not touch(operate) the Do not place a heater or
power supply plug during product with wet hands. other appliances near the
operation. power cable.
• There is risk of fire or electric • There is risk of fire or electrical • There is risk of fire and electric
shock. shock. shock.

Do not store or use flammable Do not use the product in a When flammable gas leaks, turn off
gas or combustibles near the tightly closed space for a the gas and open a window for
product. long time. ventilation before turn the product on.
• There is risk of fire or failure of • Oxygen deficiency could occur. • Do not use the telephone or turn
product. switches on or off.
There is risk of explosion or fire

Gasolin

4 Fan Coil Unit


Safety Precautions

If strange sounds, or small Stop operation and close the When the product is soaked
or smoke comes from window in storm or cyclone. (flooded or submerged),
product. Turn the breaker off If possible, remove the contact an Authorized
or disconnect the power product from the window Service Center.
supply cable. before the cyclone arrives.
• There is risk of electric shock or • There is risk of property damage, • There is risk of fire or electric
fire. failure of product, or electric shock. shock.

Be cautious that water could Ventilate the product from Turn the main power off
not enter the product. time to time when operating when cleaning or
it together with a stove, etc. maintaining the product.

• There is risk of fire, electric shock, • There is risk of fire or electric • There is risk of electric shock.
or product damage. shock.

When the product is not be used for a long


time, disconnect the power supply plug or
turn off the breaker.
• There is risk of product damage or failure, or
unintended operation.

Installation Manual 5
Safety Precautions

CAUTION
Installation

After installing, the water Install the drain hose to Keep level even when
leakage test should be ensure that water is drained installing the product.
perfrmed. away properly.
• A bad connection may cause • A bad connection may cause • To avoid vibration or water
water leakage. water leakage. leakage.

90°

Use two or more people to lift and transport Do not install the product where it will be
the product. exposed to sea wind (salt spray) directly.
• Avoid personal injury. • It may cause corrosion on the product. Corrosion,
particularly on the condenser and evaporator fins,
could cause product malfunction or inefficient
operation.

Operation
Do not expose the skin Do not use the product for Do not block the inlet or
directly to cool air for long special purposes, such as outlet of air flow.
periods of time. preserving foods, works of
(Don't sit in the draft.) art, etc. It is a consumer air
conditioner, not a precision
refrigeration system.
• This could harm to your health. • There is risk of damage or • It may cause product failure.
loss of property.

6 Fan Coil Unit


Safety Precautions

Use a soft cloth to clean. Do Do not touch the metal parts Always insert the filter
not use harsh detergents, of the product when securely. Clean the filter
solvents, etc. removing the air filter. They every two weeks or more
are very sharp! often if necessary.
• There is risk of fire, electric shock, • There is risk of personal injury. • A dirty filter reduces the efficiency
or damage to the plastic parts of of the air conditioner and could
the product. cause product malfunction or
damage.

x
Wa Thinner

Do not insert hands or other Do not drink the water Use a firm stool or ladder
objects through the air inlet drained from the product. when cleaning or
or outlet while the product is maintaining the product.
operated.
• There are sharp and moving parts • It is not sanitary and could cause • Be careful and avoid personal
that could cause personal injury. serious health issues. injury.

Installation Manual 7
Care and maintenance

Care and maintenance


Caution: Before performing any maintenance, turn off the main power to the system.

Indoor Unit
Turn the system off before cleaning. To clean, Never use any of the followings:
wipe with a soft, dry cloth. Do not use bleach or • Water hotter than 40°C
abrasives. Could cause deformation and/or
Note: discoloration.
Supply power must be disconnected before • Volatile substances
cleaning the indoor unit. Could damage the surfaces
of the air conditioner.

SI
N N ER
S CO
U R IN G
Be C LB
n z ene A RG E R

Clean the filter with a vacuum or warm, soapy


1 water.
• If very dirty, wash with a solution of
detergent in lukewarm water.

Air outlet vent Air filters


2 After washing with water, dry well in the shade.

Air Filter 3 Re-install the air filter.


The air filters behind Indoor unit
(the suction side) should be checked and cleaned
once every 2 weeks or more often if necessary.

Air outlet vent Air filters

8 Fan Coil Unit


Care and maintenance

When the unit is not going to be used for a long time.

When it is not going to be used for


When the unit is to be used again.
a long time.

1 Operate the unit on Air circulation mode for ■ Check that the air inlet and outlet of the
2 to 3 hours. unit are not blocked.

• This will dry out the internal parts.

2 Turn off the circuit breaker.

CAUTION:Turn off the circuit Helpful information


breaker when the air conditioner is not The air filters and your electiric bill.
going to be used for a long time. If the air filters become clogged with dust, the
Dirt may collect and may cause a fire. cooling capacity will drop, and 6% of the
electricity used to operate the air conditioner will
be wasted.

Operation Tips

Do not overcool the room. Keep blinds or curtains Make sure that the doors
closed. and windows are shut tight.

This is not good for the health Do not let direct sunshine Avoid opening doors and
and wastes electricity. enter the room when the unit windows as much as possible
is in operation. to keep the cool air in the
room.

Clean the air filter regularly. Ventilate the room


occasionally.

Blockages in the air filter Since windows are kept


reduce the airflow and lower closed, it is a good idea to
cooling and dehumidifying open them and ventilate the
effects. Clean at least once room now and then.
every two weeks.

Installation Manual 9
Before you call for service...

Before you call for service...


Troubleshooting Tips! Save time and money!
Check the following points before requesting repairs or service.... If the malfunction persist, please contact your
dealer.

Case Explanation See page

The unit does not operate. • Has the fuse blown or has the circuit breaker
been tripped?
The room has a peculiar odor. • Check that this is not a damp smell exuded by
the walls, carpet, furniture or cloth items in the 4
room.
Does not cool or heat effectively. • Is the air filter dirty? See air filter cleaning
instructions.
• The room may have been very hot when the
unit was first turned on. Allow time for it to cool 4, 5, 7
down.
• Are the indoor unit's air inlet or outlet vents
obstructed?

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Installation

Installation
Selection of the best location
Install the fan coil unit in the location that satisfies the
following conditions. Top view Rear
(unit: mm)
• The place shall easily bear a load exceeding four 300
times the unit’s weight.
• The place shall be able to inspect the unit as the
figure.
• The place where the unit shall be leveled.
600 600

1000
• The place shall allow easy water drainage.(Suitable
dimension “H” is necessary to get a slope to drain as Front
figure.)
• The place where the unit is not affected by an
electrical noise. Front view
• There should not be any heat source or steam near
the unit

Confirm the positional relationship between the unit


and suspension bolts.
• Installation the ceiling opening to clean the filter or
service under the product.
Unit:mm B(Min)
A(Min)
DIMENSION
Model
A B
03 530 945
04 530 1095
06 530 1295
08 530 1545
10 530 1745
12 530 1895
14 530 1995 200
Ceiling

Service Space

Installation Manual 11
Installation

CAUTION:

1. Install declination of the unit is very important for the drain of the duct type unit.
2. Minimum thickness of the insulation for the connecting pipe shall be 20mm.

Front of view
• The unit must be horizontal or declined to the drain hose connected when finished installation.

Ceiling

1- 3 m m

1- 3 m m
CORRECT INCORRECT

CAUTION FOR GRADIENT OF Lay the drain hose with a downward


UNIT AND DRAIN PIPING inclination so water will drain out.
Thermal insulator
• Always lay the drain with downward inclination
(Local supply)
(1/50 to 1/100).
Prevent any upward flow or reverse flow in any Drainage pipe
part. (Local supply)
• 5mm or thicker formed thermal insulator shall Unit
always be provided for the drain pipe.

Drainage hole Make sure to be closed.

CORRECT
INCORRECT

• Upward routing not


allowed

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Installation

Insulation, others
Insulate the joint and tubes completely.

THERMAL INSULATION All thermal insulation must comply with local requirement
the thickness min 20mm.

Union for water pipe

Water pipe and thermal Thermal insulator for water pipe


insulator(Local supply) (Local supply) Thermal insulator for
piping(Local supply)
Thermal insulator for water pipe
(Local supply)
Hose clip for thermal insulator
(Local supply) Overlap with thermal
Air exit insulator for piping.
Hose clip for thermal insulator(Local supply)
Make sure that there is no clearance here.

Connecting Cable to the Fan Coil Unit


Connect the wires to the terminals on the control board individually according to the thermostat.
• Ensure that the color of the wires of unit and the terminal No. are the same as those of unit respectively.
Wiring Diagram
6 5 4 3 2 1

50/60
YL
WH WH

Capacitor

MED
38296001
2 1
3

50/60
YL
5 4

WH WH
Capacitor
6

YL
WH WH
MED
Capacitor

YL
WH WH
Capacitor
6 5 4 3 2 1

50/60
YL
WH WH
Capacitor

YL
WH WH
MED
Capacitor
3

Installation Manual 15
Installation

CAUTION
The power cord connected to the unit should be Install Power Cord
complied with the following specifications (Rubber
insulation, type H05RN-F approved by HAR or SAA). L 1 m

NORMAL CROSS-SECTIONAL
GN
AREA 1.25mm2
/YL
T/B Cover
20
mm

If the supply cord is damaged, it must be replaced by a special cord or assembly availible from the manufacturer of its service agent.

CAUTION: Make sure that the screws of the terminal fixed tightly.

CAUTION: Prepare the wiring as follows:


1) Never fail to have an individual power specialized for the unit. As for the method of wiring, be guided by the
circuit diagram pasted on the side panel.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to
which the unit is subjected during the course of transportation. Check them and make sure that they are all
tightly fastened. (If they are loose, it could give rise to burn-out of the wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name
plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal
function of a overload protection device.

16 Fan Coil Unit


Installation

Checking the Drainage


Checking the Drainage
- Spray one or two glasses of water upon the
evaporator.
- Ensure that water flows drain hose of unit without
any leakage.

Water Quality
The standards for cooling water quality
The influence of water quality
Index Item Standards
Corrosion The formation of scale
PH[25°C] 6.5~8.0 O O
Electric cOnductivity[25°C](µs/cm) Below 800 O O
Standard ChlOride iOn(mgCl-/L) Below 200 O
Item Sulfate iOn (mgSO42-/L) Below 200 O
Acid cOnsumptiOn[PH4.8](mgCaCO3/L) Below 100 O
Calcium hardness(mgCaCO3/L) Below 150 O
Turbidity Below 20 O O
Fe(mgFe/L) Below 1.0 O O
Reference
AmmOnium iOn(mgNH4+/L) Below 1.0 O
Item
IOnic phases silica(mgSiO2/L) Below 50 O
SaturatiOn index 0.0~1.0 O O

The standards for adding water quality

Index Item Standards

PH[25°C] 6.5~8.0
Electric conductivity[25°C](µs/cm) Below 200
Chloride ion(mgCl-/L) Below 50
Standard Item
Sulfate ion (mgSO42-/L) Below 50
Acid consumption[PH4.8](mgCaCO3/L) Below 50
Calcium hardness(mgCaCO3/L) Below 50
Turbidity Below 50
Fe(mgFe/L) Below 50
Reference Item
Ammonium ion(mgNH4+/L) Below 50
Ionic phases silica(mgSiO2/L) Below 50

Installation Manual 17
Installation

Circuit Breaker
Use a recognized circuit breaker between the power source and the unit.
A disconnecting device to adequately disconnect all supply lines must be fitted.

Main power source

Air Circuit Breaker


Conditioner Use a circuit breake
or time delay fuse.

Capacity of the Circuit Breaker must lie between MCA and MOP
- MCA = 1.25 x Current of Motor
- MOP = 2.25 x Current of Motor

Installation Manual 18
P/No.: MFL39192001 MSZAF0200

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