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18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

THIS DIAGRAM IS FOR GENSET MODEL


FOR USE WITH: C9.3B ENGINE, GCCP 1.1 CONTROL
K K

630/800/1250A/1600A CIRCUIT BREAKER

J J

SIGNAL NAMES SYMBOL LEGEND TABLE WIRE NAME DEFINITION HARNESS TABLE
CIRCUIT_ID COLOR DESCRIPTION IDENT PART NO. CHG LOC DESCRIPTION
0V WH AVR VOLTAGE SENSING HARNESS AS - - - -
101 RD BATTERY (+) (UNFUSED) XXXX-XX# XX-XX C 597-9530 02 SH 2 & 3 ENGINE
MINITURE CIRCUIT BREAKER
105 WH BATTERY (+) (FUSED) D 345-1116 02 SH 2 LINK E-STOP
108 WH BATTERY (+) (FUSED) G 345-1117 05 SH 2 CANOPY E-STOP
200 GN-YL GROUND/EARTH N 348-8561 00 SH 2 BATTERY -
200V WH AVR VOLTAGE SENSING EMERGENCY STOP PUSHBUTTON P 475-4765 00 SH 2 BATTERY +
208 WH BATTERY (-) WIRE GAUGE R 240-0465 00 SH 2 BATTERY LINK
I 304 WH STARTER RELAY OUTPUT (-) I
305 WH STARTER RELAY OUTPUT (+) WIRE COLOUR
348 WH EMERGENCY STOP
879 WH CUSTOMER START INPUT FUSED AUTOMOTIVE RELAY WIRE NUMBER
A122 BK SPEED ADJUST (5V)
A774
E486
WH
WH
EMERGENCY STOP
VOLTAGE SENSING L1 PHASE
HARNESS IDENT LOAD CABLE TABLE
E487 WH VOLTAGE SENSING L2 PHASE
CB SIZE ALTERNATOR LOAD CONDUCTOR
E488 WH VOLTAGE SENSING L3 PHASE RESISTOR CIRCUIT IDENT
630A 120mm² CABLE (1 PER PHASE)
E494 WH CURRENT SENSING L1 PHASE
800A 120mm² CABLE (2 PER PHASE)
E495 WH CURRENT SENSING L2 PHASE
1250A BRAID
E496 WH CURRENT SENSING L3 PHASE
1600A BRAID
E498 WH CURRENT SENSING COMMON

H
E558 WH AIR INLET TEMP INPUT EARTH/GROUND COLOUR ABBREVIATIONS H
E559 WH AIR INLET TEMP RETURN
F+ WH AVR EXCITER (+)
F- WH AVR EXCITER (-)
F1 WH AVR EXCITER (+) ABBREVIATION DESCRIPTION
F2 WH AVR EXCITER (-)
CURRENT TRANSFORMER
BK BLACK
F409 WH VOLTAGE SENSING NEUTRAL
F434 WH VOLTAGE SENSING L1 PHASE CU COPPER
F435 WH VOLTAGE SENSING L2 PHASE PANEL TERMINAL GN-YL GREEN-YELLOW
F436 WH VOLTAGE SENSING L3 PHASE RD RED
F535 WH SPEED ADJUST RETURN TERMINAL WH WHITE
F536 RD SPEED ADJUST INPUT
F537 CU SPEED ADJUST SHIELD
L1 BK PHASE_L1
G L2 BK PHASE_L1 CONNECTOR G
L3 BK PHASE_L1
N
P734
BK
WH
PHASE_L1
ANALOG SENSOR COMMON ABBREVIATIONS
R956 WH ECM POWER RELAY CONTROL +
X1 BK AVR SHUNT SUPPLY BATTERY ABBREVIATION DESCRIPTION
X1A WH AVR SHUNT SUPPLY AC ALTERNATING CURRENT
X2 BK AVR SHUNT SUPPLY AVR AUTOMATIC VOLTAGE REGULATOR
X2A WH AVR SHUNT SUPPLY SPLICE E-STOP EMERGENCY STOP PUSHBUTTON
X2B WH AVR SHUNT SUPPLY CHARGE ALT CHARGING ALTERNATOR
Y797 WH CAN (+) DC DIRECT CURRENT
Y798 BK CAN (-) WIRE ECM ENGINE CONTROL MODULE
Y799 CU CAN (SHIELD) ECMR ENGINE CONTROL MODULE RELAY
Y983 WH LOW COOLANT LEVEL INPUT ECR ENGINE CRANK RELAY
F SCREEN CABLE SAR START AID RELAY F
E-STOP PANEL EMERGENCY STOP PUSHBUTTON
50 ETH EARTH/GROUND
MCB MINIATURE CIRCUIT BREAKER
TERM PANEL TERMINAL
DIN EMCP DIGITAL INPUT
G S

STARTER MOTOR
30
MOT BTRY

31

E E
+ ALT
GND CHARGING ALTERNATOR

2 1
RELAY
4 3

TERMINAL/CONNECTION POINT

D D

3 POLE BREAKER

C C

4 POLE BREAKER

NOTES
NOTE A FOR 200V ALTERNATOR CONFIGURATIONS CONNECT TO L1 AND L2 FOR AVR 200V SUPPLY
B B
NOTE B FOR 400V ALTERNATOR CONFIGURATIONS CONNECT TO L1 AND N FOR AVR 200V SUPPLY

M
A
T
L
HT
TR

1E5167A 1NT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY x
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 1 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS


SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C9.3 GC)
VER CHG
598-4279 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
GC C9.3B WIRING L

K
155-2267
INSIDE THE PANEL K
C-C1

A Y798-C25 WH-18 SERVICE CONNECTOR

B Y797-C27 WH-18 F G C J H D E B A C-C6


265-4123
C
120

108-C33 WH-18 REF[5,E]

374-8331 208-C34 WH-18 REF[10,G]


J ENGINE ECM A6:E2 C-C2 J
GCCP 1.1 CONTROLLER
CBL-C3:Y798-C1 BK-18
C-S1 TERM_8
J1-PIN26 CAN A- 26 Y798-C36 WH-18 CBL-C1:Y798-C1 BK-18 CBL-C2:Y798-C1 BK-18

C-T12
C-T11
C-T13
C-T60
19 CAN LO
CBL-C3:Y797-C2 WH-18
TERM_9 120R
C-S2

C-T15
J1-PIN25 CAN A+ 25 Y797-C38 WH-18 CBL-C1:Y797-C2 WH-18 C-T14
C-T16
CBL-C2:Y797-C2 WH-18 C-T61
18 CAN HI
CBL-C3:Y799-C3 CU-20
TERM_10

C-T18
J1-PIN27 CAN A SHIELD 27 CBL-C1:Y799-C3 CU-20 CBL-C1:Y799-C3 CU-20 C-T17
C-T19
CBL-C2:Y799-C3 CU-20 C-T62
20 CAN SCR

C-C7
J1-PIN46 5V SUPPLY OEM 46 CBL-C4:A122-C2 BK-18 1 351-6706

CBL-C4:F535-C3 WH-18 2 P734-C20 WH-18 10 ANALOG SENSOR RETURN


SPEED ADJUST CONNECTOR
C-T59

J1-PIN50 ANALOG RETURN 50


I CBL-C4:F536-C1 RD-18 3 I
J1-PIN51 ANALOG THROTTLE 51 CBL-C4:F537-C5 CU-20 4

CLIPPED_1
CBL-C4:CLIPPED-C4 GN-18 CLIPPED_3

CLIPPED_2

TERM_7
C-T20
P734-C35 WH-18 C-T10
C-T9

J1-PIN84 BATT+ 84 105-C1 WH-14


C-S3
J1-PIN85 BATT+ 85 105-C2 WH-14 105-C9 WH-12 105-C9 WH-12 REF[7,D]

J1-PIN86 BATT+ 86 105-C3 WH-14


TERM_6
H J1-PIN69 KEY SW INPUT 69 105-C4 WH-14 C-T8
208-C19 WH-18 C-T54 1 BATTERY NEGATIVE H
C-S4
J1-PIN81 BATT- 81 208-C5 WH-14 208-C11 WH-16 C-T7
CONNECT TO START (AUTO) C-T6
879-C18 WH-18 C-T55 14 INPUT A (REMOTE START)
TERM_5 TERM_4
J1-PIN82 BATT- 82 208-C6 WH-14 208-C42 WH-18 REF [13,A]

J1-PIN83 BATT- 83 208-C7 WH-14 208-C26 WH-10 REF[15,B] REF[7,D] R956-C14 WH-18 R956-C13 WH-18 3 OUTPUT A (POS) (FUEL)
C-T1
C-T2
C-T56

TERM_1
J1-PIN52 ANALOG RETURN 52 E559-C28 WH-18 1 208-C10 BK-8 REF[17,D]
AIR INLET
TEMP
J1-PIN33 AIR INTAKE TEMP 33 E558-C29 WH-18 2 208-C34 WH-18 REF [5,K]
T
o

G J1-PIN10 STARTER RELAY+ 10 305-C12 WH-18 C-C4 G


230-4011
J1-PIN3 STARTER RELAY- 3 304-C8 WH-18 208-C39 WH-18
REF [13,A] Y983-C40 WH-18 C-T71 16 INPUT C (COOLANT LEVEL)

CANOPY E-STOP (STD) LINK E-STOP (STD)


3E-3364 155-2269
D-C3 C-C3
E-STOP
D-C1 1 1 208-C39 WH-18

1 2 1 2
C-S6
D-T6
D-T3
208-G1 WH-18 1 348-D1 WH-18 2 2 348-C15 WH-18 C-T22
C-T21
A774-C31 WH-18 A774-C32 WH-18 C-T57 15 INPUT B (E-STOP)
F F
348-G2 WH-18 2
230-4011
C-C5
2

A774-C21 WH-18

REF [13,A] 108-C41 WH-18


STARTER MOTOR_1
390-0788
REF[4,J] 108-C33 WH-18 TERM_3

C-T72
C-T5

REF[13,C] 101-C23 WH-10 C-T24 C-T23


108-C16 WH-16 C-T4
C-T3

108-C22 WH-18 C-T58 2 BATTERY POSITIVE


MCB 4 (6A) TERM_2

E G S E
ECMR

REF[13,C] 101-C24 WH-12 C-T25 30


MOT BTRY C-T32

87A
P-T1

25A
REF[13,H] 105-C9 WH-12 C-T26 87

A774-C21 WH-18 C-T27 86


M
REF[5,G] R956-C14 WH-18 C-T28 85
101-C17 RD-8

REF[13,H]
C-T31

208-C10 BK-8
N
-T
1

D D
BATT(+)-P1 RD-2
BATT(-)-N1 BK-2

BATT(+)-R1 BK-2

C-S5 101-C24 WH-12 REF[7,E]


C C
+ +
101-C23 WH-10 REF[9,E]

BATTERY 1 BATTERY 2

REF[12,G]
208-C26 WH-10 C-T30

ALT + C-T29
105-C30 WH-10
GND

B B

M
COOLANT LEVEL SENSOR
A
T
L
362-2913 HT

C-C8 TR

155-2267 1E5167A 1NT-PROP


1E2722G DRAWING
A A 108-C41 WH-18 REF [7,F] 1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
B B 208-C42 WH-18 REF [12,H] N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
C C Y983-C40 WH-18 REF [4,G] PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY x
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 2 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS


SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C9.3 GC)
VER CHG
598-4279 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

POWER SCHEMATIC (A FRAME ALTERNATOR)

K K

PARALLEL STAR SERIES DELTA

T1
EXCITER T12

T3 T5
EXCITER T1 T7

J T6 T11 T2 J
T4

T2 T8 T10 T3

T9
T12 T10 T4
T7 T6

T8 T5
E T11 T9
E

I I

3P BREAKER 4P BREAKER

H H
L1-UA1 UA-T1

1 2

C-T44

C-T45
L2-VA1 VA-T1

CUSTOMER LOAD
SERIES STAR 1 2
CONNECTION

C-T47
C-T46
L3-WA1 WA-T1

AC ALTERNATOR
C-T50

T5
U

1 2
A

3
-T

C-T51
-T
2

A
V

C-T48

C-T49
T1
G EXCITER T6 N-NA1 NA-T2

G
T2 T7
F2
T3 T8

E498-C54 WH-16

E498-C55 WH-16

E498-C56 WH-16
T4
C-T53

T12
N
A-
T1

F1
T11
T10

E
200-C43 GN-YL-16 REF[7,D] GCCP 1.1 CONTROLLER
T9
E498-C44 WH-18 32 CURRENT SENSING COM
F F
WA-T3
C

C-T67
-T
52

C-S7
BASEFRAME CUSTOMER E496-C57 WH-16 C-T68 31 CURRENT SENSING L3
GND GND
E495-C58 WH-16 C-T69 30 CURRENT SENSING L2

E494-C50 WH-16 C-T70 29 CURRENT SENSING L1

STANDARD (SHUNT) MCB 1 (2A)


F434-C46 WH-18 C-T39
C-T40
E486-C53 WH-18 C-T66 21 GEN SENSING L1
E EVC600i AVR E
MCB 2 (2A)
V380 F435-C47 WH-18 C-T37
C-T38
E487-C52 WH-18 C-T65 22 GEN SENSING L2
W V220 S2
L-L VOLTAGE
V
S1 MCB 3 (2A)
V0
A1 F436-C48 WH-18 C-T35
C-T36
E488-C49 WH-18 23 GEN SENSING L3
F1
C-T64

F+
F2 F- A2

X2 X2 VR2 NEUTRAL TERM 24 GEN SENSING N


200VAC F409-C45 WH-18 C-T33

F409-C51 WH-18
(NOTES A&B)
C-T34

VR1
C-T63

X1 X1

D EARTH TERM D
REF[8,F] 200-C43 GN-YL-16 C-T43
C-T42
200-C37 GN-YL-16 C-T41

A106 AVR (CE OPTION)

0V-DSE3 WH-16
DSE-T7

200VAC
(NOTES A&B) DSE-T9

200V-DSE5 WH-16

X1A-DSE4 WH-16
DSE-T8

200VAC
(NOTES A&B) DSE-T2

X2A-DSE1 WH-16 DSE-T4 10A DSE-T1


X2B-DSE2 WH-16

C C

F1
EXCITER
F2
DSE-T10

DSE-T11

DSE-T3
DSE-T5

F- F+ S1 S2 AUX+ AUX- L1 N
(L2)

P1

B DSEA106 MKII P2
B
AVR VOLTAGE SETTINGS: AVR A+

DIP SWITCH 1:OFF


(LOW (200V) SENSING FOR ALL VOLTAGE CONFIG) A-

DIP SWITCH 2:ON (60Hz) or OFF (50Hz) M


A
T
L
HT
TR

1E5167A 1NT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N 1E0011
O
INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY x
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 3 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS


SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C9.3 GC)
VER CHG
598-4279 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

ADDITIONAL INFORMATION
K K

CUSTOMER DIN RAIL INFORMATION

J J

MCB 4
MCB 2
MCB 1

MCB 3

0
0
I I

H H
NAME CURRENT RATING WIRE ID DESCRIPTION TERM NO. WIRE ID DESCRIPTION
MCB 1 2A F436/E488 PHASE SENSING L1 ETH
MCB 2 2A F435/E487 PHASE SENSING L2 1 R956 ECM POWER RELAY (COIL SIGNAL)
MCB 3 2A F434/E486 PHASE SENSING L3 2 105 BATTERY POSITIVE (6A FUSED)
N TERM F409 PHASE SENSING N 3 105 BATTERY POSITIVE (6A FUSED)
MCB 4 6A 101/105 DC PANEL SUPPLY 4 879 REMOTE START INPUT
5 208 BATTERY NEGATIVE
6 208 BATTERY NEGATIVE
7 P734 ANALOG SENSOR RETURN
8 Y798 CAN - (J1939)
9 Y797 CAN + (J1939)
10 Y799 CAN SCR (J1939)
G G

F F

E E

D D

C C

B B

M
A
T
L
HT
TR

1E5167A 1NT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY x
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 4 4
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS


SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(C9.3 GC)
VER CHG
598-4279 2X3
DK 01
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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