18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONTROL PANEL OPTIONS

L L

PRODUCT: GC C9.3, C13 & C15 SERIES GEN-SETS

K K

GCCP 1.1 CONTROL

J J

I I

SYMBOL LEGEND TABLE

SIGNAL NAMES HARNESS TABLE
MINIATURE CIRCUIT BREAKER
CIRCUIT ID
11
COLOUR
WH
DESCRIPTION
AUX CONTACT NC
WIRE NAME DEFINITION IDENT PART NO.
HARNESS AS -
CHG
-
LOC
-
DESCRIPTION
-
12 WH AUX CONTACT COM ACC 602-6430 00 SH3 CB OVERLOAD INPUT
EMERGENCY STOP PUSHBUTTON
XXX_XXX-XX# XX-XX AX 602-6428 00 SH3 AUX CONTACT & OVERLOAD (T7 & EMAX)
14 WH AUX CONTACT NO
AT 602-6420 00 SH3 SHUNT TRIP (T7 & EMAX)
108 WH (+12V) BATTERY BC 602-0748 00 SH2 BATTERY CHARGER
208 WH (-12V) BATTERY FL 602-5657 00 SH2 FUEL LEVEL
H A122 BK SPEED ADJUST RTN HC 602-6299 00 SH2 JACKET WATER HEATER STD (C13/15) H
WIRE GAUGE FUSED AUTOMOTIVE RELAY
AC101 WH AC LIVE (AUX SUPPLY) HT 602-0765 00 SH2 HEATER CONTROL (C9-C15)
OT 602-5251 00 SH2 OIL TEMP DISPLAY
AC121 WH AC SUPPLY (BATTERY CHARGER)
WIRE COLOUR OTT 602-5259 00 SH2 OIL TEMP DISPLAY
AC199 WH AC NEUTRAL (AUX SUPPLY) SH 602-0756 00 SH2 JACKET WATER HEATER & TIMER (C13/C15)
AC200 GN-YL EARTH WIRE NUMBER SJ 602-0755 00 SH2 JACKET WATER HEATER & TIMER (PANEL)
AC717 WH AC SUPPLY (HEATERS) RESISTOR SP 602-6305 00 SH2 SPEED ADJUST
AC718 WH AC SUPPLY (HEATERS) ST 602-6422 00 SH3 SHUNT TRIP CONTROL
HARNESS IDENT
T 601-1160 00 SH3 PLG 601/PLG 641
E565 WH SHUNT TRIP O/P
VA 453-7039 02 SH3 VOLTS ADJUST (EVC600I)
F535 WH SPEED ADJUST 5V CIRCUIT IDENT VJ 578-7032 01 SH3 VOLTS ADJUST (DSE106)
EARTH/GROUND
F536 RD SPEED ADJUST I/P
F537 CU SPEED ADJUST SHIELD
G P733 WH OIL TEMP. G
P734 WH ANALOG NEG.
CURRENT TRANSFORMER
P735
TH1
WH
WH
FUEL LEVEL SENSOR
HEATERS THERMOSTAT
COLOUR ABBREVIATIONS
Y797 WH CAN HIGH
ABBREVIATION DESCRIPTION PANEL TERMINAL
Y798 BK CAN LOW
RD RED
Y799 CU CAN SHIELD TERMINAL
WH WHITE
Y986 WH OVERLOAD I/P
OR ORANGE
YL YELLOW
PK PINK CONNECTOR
BK BLACK
F F
GY GREY
PU PURPLE +
BR BROWN BATTERY
GN GREEN
BU BLUE
CU COPPER SPLICE
GN-YL GREEN-YELLOW
WIRE

SCREEN CABLE
E E
ABBREVIATIONS 2 POLE SWITCH

ABBREVIATIONS DESCRIPTION
A.V.R AUTOMATIC VOLTAGE REGULATOR 1

AC ALTERNATING CURRENT LCL 2 LOW COOLANT LEVEL SENDER

3
DC DIRECT CURRENT
MCB MINIATURE CIRCUIT BREAKER
ECM ENGINE CONTROL MODULE
1
ECR ENGINE CRANK RELAY FLS 2 FUEL LEVEL SENDER
ETH EARTH/GROUND 3

D D
TERM PANEL TERMINAL
LCL LOW COOLANT LEVEL
FLS FUEL LEVEL SENDER +
- AUDIBLE ALARM

C C

B B

M
A
T
L
HT
TR

1E5167A INT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY X
A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 1 OF 3
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(I6 GC OPTIONS)
VER CHG
601-5777 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L
C13/15
C13/15 JACKET WATER HEATER
JACKET WATER HEATER (WITH TIMER & DSE CONTROL)
(STD WITH STAT)
GCCP 1.1 CONTROLLER

HC-C1 THERMOSTAT (25-37°C)

155-2267 R957-SJ5 WH-18 SJ-T11

8 OUTPUT E
AC717-HC1 WH-14 A

AC200-HC5 GN-YL-16 C WEEKLY/DAILY TIMER

JWH RELAY
K TH1-HC2 WH-14 B K
TERM_5
SJ-T7

A1 A2
SJ-T8

AC199-SJ6 WH-18 REF [8,L] SJ-T10

A1 A2
SJ-T2
208-SJ4 WH-18 SJ-T12
TERM_6
AC718-SJ3 WH-14
SJ-T9 SJ-T6 SJ-T5 SH-T1

11 14 11 14
MCB 6 16A TERM_16 JACKET WATER HEATER^ 12 12

AC AUX SUPPLY (L) TERM_11 AC101-HT1 WH-14 AC717-HT2 WH-14

HT-T2 HT-T1
HT-T3 HT-T4 HC-T3

HC-C2

JWH-T4
TERM_14 AC200-HC6 GN-YL-16
H1

155-2267
HC-T2 HC-S1

AC AUX SUPPLY (ETH)

TERM_15 AC717-SJ2 WH-14
B L
AC717-SJ1 WH-18
H2

AC200-HC4 GN-YL-16 ETH TH1-SH1 WH-14

GND

C
JWH-T5

H3

AC AUX SUPPLY (N) TERM_12 AC199-HC3 WH-14 A N

HC-T1

MCB 6 16A TERM_16 Water_Jacket_5_2

TERM_13 ???-????
H4

SJ-T3

SJ-T4
JWH-T6
AC AUX SUPPLY (L) TERM_11 AC101-HT1 WH-14 AC717-HT2 WH-14
HT-T2

J J
HT-T3 HT-T1 HT-T4

SH-C1

JWH-T10
H1

155-2267
TERM_14 SH-T2

AC200-SH2 GN-YL-16
TERM_15 B L H2

ETH
GND

C
JWH-T11

H3

AC AUX SUPPLY (N) TERM_12 SH-T3

AC199-SH3 WH-14 A N
TERM_13

SJ-T1
H4

JWH-T12
AC199-SJ6 WH-18 REF [7,K]

C9
JACKET WATER HEATER
(STD WITH STAT)
I C9 I
JACKET WATER HEATER
Water_Jacket_3_1
(WITH TIMER & DSE CONTROL)
MCB 6 16A TERM_16 ???-????
A1
GCCP 1.1 CONTROLLER
AC AUX SUPPLY (L) TERM_11 AC101-HT1 WH-14 AC717-HT2 WH-14 L
HT-T1 HT-T2 HT-T3 HT-T4
CR1

R957-SJ5 WH-18 SJ-T11

8 OUTPUT E

ETH GND

AC AUX SUPPLY (ETH) TERM_14 P

WEEKLY/DAILY TIMER
TERM_15 JWH RELAY
TERM_5
SJ-T7 SJ-T8

AC199-SJ6 WH-18 REF [8,F] SJ-T10 SJ-T2

208-SJ4 WH-18 TERM_6
H H
SJ-T12

A1 A2 A1 A2
21
TERM_12 N AC718-SJ3 WH-14
SJ-T9 SJ-T6 SJ-T5

AC AUX SUPPLY (N) 11 14 11 14

12 12
TERM_13

AC717-SJ2 WH-14
AC717-SJ1 WH-18
L

MCB 6 16A TERM_16

Water_Jacket_3_2

SJ-T3

SJ-T4
AC AUX SUPPLY (L) TERM_11 AC101-HT1 WH-14 AC717-HT2 WH-14 ???-????
HT-T2 HT-T1
HT-T3 HT-T4

A1

G ALTERNATOR HEATER CR1

G
(240V)
AC AUX SUPPLY (N) TERM_14 ETH
TERM_15 GND
P

ALT HEATER
TERM_12 N
MCB 6 16A TERM_16
TERM_13

SJ-T1
21
AC AUX SUPPLY (L) TERM_11 HT-T3

AC101-HT1 WH-14
HT-T2 HT-T1

AC717-HT2 WH-14 L AC199-SJ6 WH-18 REF [7,H]

250W
HT-T4

AC AUX SUPPLY (N) TERM_12

N
TERM_13
F F
FUEL LEVEL SENDER

TERM_2
FUEL LEVEL SENSOR 108-GG3 WH-18 TERM_3
GCCP 1.1 CONTROLLER
GG-T1

1 D
2 C P735-GG1 WH-18 GG-T2 13 ANALOG INPUT C
3 B

BATTERY CHARGER 4 A

259-5667
GG-C1
E P734-GG2 WH-18 GG-T3 TERM_7 E

BATTERY CHARGER
MCB 5 6A BC-C1

TERM_11
BC-T4

AC101-BC4 WH-18
BC-T3 BC-T5

AC121-BC2 WH-18 1 L

TERM_12
AC199_131-BC5 WH-18 N
OIL TEMP DISPLAY (C9/13) OIL TEMP DISPLAY (C15)
BC-T6

2
TERM_13

TERM_14 AC200-BC6 GN-YL-16 ETH

BC-T7

3
TERM_15 OIL TEMP SENDER OT-C1 GCCP 1.1 CONTROLLER
BC-C2 230-4011 OIL TEMP
GCCP 1.1 CONTROLLER
D TERM_2 108-BC1 WH-18 DC+ P733-OT1 WH-18 D
BC-T2

1
13 ANALOG INPUT C
TERM_3
OT-T1

OTT-T3
P733-OTT2 WH-18 13 ANALOG INPUT C
TERM_5 208-BC3 WH-18 DC-
BC-T1 OTT-T1

2
TERM_6 OTT-T4

3
4
5
P734-OT2 WH-18 OT-T2 TERM_7
6
P734-OTT1 WH-18 OTT-T2 TERM_7
7

C C

ENGINE SPEED ADJUST

LOW COOLANT TEMP ALARM

SEE MAIN SCHEMATIC
FOR ENGINE ECM CONNECTION
155-2272
SP-C1 CLIPPLED_1
CBL-SP1:CLIPPED-SP4 GN-18 CLIPPLED_2
5K POT
LOW COOLANT TEMP SWITCH GCCP 1.1 CONTROLLER
ECM SCR 4 CBL-SP1:F537-SP5 CU-20 CLIPPLED_3

820

B ECM 5V SUPPLY 1 CBL-SP1:A122-SP2 BK-18 3 LC-T1

Y986-LC2 WH-18 LC-T3 17 INPUT D B
ECM ANALOG INPUT 3 CBL-SP1:F536-SP1 RD-18 2
LC-T2

ECM ANLALOG RETURN 2 CBL-SP1:F535-SP3 WH-18 1

820
208-LC1 WH-18 LC-T4 TERM_5
TERM_6 M
A
T
L
HT
TR

1E5167A INT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 2 3
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(I6 GC OPTIONS)
VER CHG
601-5777 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

CIRCUIT BREAKER (T7)

CIRCUIT BREAKER (T5 &T6)
AUX CONTACT & OVERLOAD ALARM
AUX CONTACT & OVERLOAD ALARM

11
11
AX-T5 11-AX4 WH-18 AX-T10 TERM_19
11-AC1 WH-18 TERM_19
(Q1) AUX CONTACT 12
AC-T1 AC-T6

12-AX5 WH-18 TERM_20

(Q1) AUX CONTACT 12
AX-T6 AX-T11

12-AC2 WH-18 TERM_20

K K
AC-T2 AC-T7

14
14
AX-T7 14-AX6 WH-18 AX-T12 TERM_21
AC-T3 14-AC3 WH-18 AC-T8 TERM_21

41 TERM_5
TERM_5 41-AX1 WH-18 TERM_6
95
(DC NEGATIVE TERM WIRE 208) (DC NEGATIVE)
AX-T8 AX-T4

95-AC4 WH-18 TERM_6 44

(SY) AUX CONTACT
AC-T4 AC-T9

44-AX3 WH-18 TERM_17

(SY) OVERLOAD CONTACT 96
AX-T9 AX-T2

AC-T10 96-AC6 WH-18 AC-T12 TERM_17 42

(OVERLOAD ALARM)
98
AX-T1

(OVERLOAD ALARM)
AC-T5

GCCP 1.1 CONTROLLER

GCCP 1.1 CONTROLLER
TERM_18
TERM_18 42-AX2 WH-18 AX-T3
ACC-T1

Y986-ACC1-WH-18
ACC-T2

17 INPUT D
98-AC5 WH-18 AC-T11 ACC-T1 Y986-ACC1 WH-18 ACC-T2 17 INPUT D

J J

I I
CIRCUIT BREAKER
CIRCUIT BREAKER (EMAX)
SHUNT TRIP
AUX CONTACT & OVERLOAD ALARM

11
SHUNT TRIP RELAY 11-EX5 WH-18 TERM_19
GCCP 1.1 CONTROLLER
EX-T17 EX-T4

(DC NEGATIVE) (Q1) AUX CONTACT 12

EX-T18 12-EX1 WH-18 EX-T5 TERM_20
14
TERM_5 208-ST2 WH-18 E565-ST1 WH-18 9 OUTPUT F 14-EX2 WH-18 TERM_21
ST-T1 ST-T5 ST-T2
ST-T6
EX-T19 EX-T6

A2 A1
TERM_6
AT-T4

TERM_2 ST-T3
108-ST3 WH-18 ST-T4

11 14
AT-T2

TERM_3 TERM_5
H 12 95
95-EX3 WH-18 TERM_6 H
(DC NEGATIVE)
EX-T1 EX-T7

21 24
(DC POSITIVE) 22 (S51) AUX CONTACT

(OVERLOAD ALARM)
EX-T2

98

GCCP 1.1 CONTROLLER

CB SHUNT TRIP
TERM_18
98-EX4 WH-18 Y986-ACC1-WH-18 17 INPUT D
ACC-T2
ACC-T1

1 2
EX-T3

C2-AT8 WH-18 C1-AT7 WH-18

AT-T3 AT-T1

G G

F F
TELEMATICS
PLG601/641 VOLTS ADJUST POT (EVC600i)

(DC POSITIVE) EVC600i AVR

TERM_2 V380
S2
TERM_3 108-T1 WH-18
T-T3
V220

S1
100K POT
V0
A1
E TERM_5 F+
P-VA1 WH-18
E
TERM_6
T-T4
208-T2 WH-18 F- A2

X2 VR2 VA-T2

(DC NEGATIVE)
VR1 Q-VA2 WH-18
X1
VA-T1

CBL-T1:Y799-T3 CU-20
T-T5
TERM_10

CBL-T1:Y798-T1 BK-18
VOLTS ADJUST POT (DSE106 AVR)
T-T7
TERM_9
D D
T-T6
TERM_8 CBL-T1:Y797-T2 WH-18
497-5511 493-5256 5K POT
T-C1 T-C2
F- F+ S1 S2 AUX+ AUX- L1 N
(L2)

P1-VJ1 WH-18
2

1
15

14

13

12

11

10

P1 VJ-T1

NEG POS
GND

COM
PE

NO
LO

COM
HI

A11
A12
A13
A14

D12 +

D11 +

DSEA106 MKII
D12 -

D11 -

P2
VJ-T2
P2-VJ2 WH-18
POWER
9 TO 32 VDC AVR A+

A-

C C

PLG 641/601 PLG 641

ANTENNA

CELL (BROWN)
RS485 RS232
GND
COM

B B
Rx
Tx

PE
A
B

GPS

C5 (BLUE)
M
A
T
L
HT
TR

1E5167A INT-PROP
1E2722G DRAWING
1E0198W BRAND MARKINGS
1E0013Y CONFIDENTIALITY
1E0012A INTERPRETATION
N
O 1E0011 INTPR & TOL
T
E Caterpillar: Confidential Yellow
PROD OTHER RECORDS
UNLESS OTHERWISE SPECIFIED
VERSION PRIMARY

A DIMENSIONS ARE IN mm
DIMENSIONS W/O TOL ARE BASIC TYPE SECONDARY A
THIRD ANGLE
SHEET 3 3
OF
PROJECTION DWG CONTROL W595

THE INFORMATION HEREON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS

SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO
OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED

DIAGRAM-WIRING
(I6 GC OPTIONS)
VER CHG
601-5777 2X3
DK 00
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1