Doors and Windows Specification for Gasco Projects

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ABU DHABI GAS INDUSTRIES LTD. (GASCO)

DOORS AND WINDOWS
TABLE OF CONTENTS
1. GENERAL .................................................................................................................................................. 4
1.1 INTRODUCTION ........................................................................................................................................ 4
1.2 PURPOSE .................................................................................................................................................. 4
1.3 DEFINITIONS............................................................................................................................................. 4
2. CODES AND STANDARDS ...................................................................................................................... 4
3. REFERENCE DOCUMENTS ..................................................................................................................... 8
4. DOCUMENT PRECEDENCE .................................................................................................................... 8
5. SPECIFICATION DEVIATION/CONCESSION CONTROL ...................................................................... 8
6. QUALITY ASSURANCE/QUALITY CONTROL ........................................................................................ 9
7. DOCUMENTATION ................................................................................................................................... 9
8. SUBCONTRACTORS/SUBVENDORS ................................................................................................... 10
9. HANDLING .............................................................................................................................................. 10
9.1 PACKAGING AND SHIPPING ................................................................................................................. 10
9.2 PRESERVATION AND STORAGE .......................................................................................................... 10
10. MATERIALS SELECTION ....................................................................................................................... 11
11. METAL DOORS AND FRAMES.............................................................................................................. 11
11.1 GENERAL ................................................................................................................................................ 11
11.2 MATERIALS ............................................................................................................................................. 12
11.3 EXECUTION ............................................................................................................................................ 13
12. WOOD DOORS........................................................................................................................................ 16
12.1 GENERAL ................................................................................................................................................ 16
12.2 MATERIALS ............................................................................................................................................. 17
12.3 EXECUTION ............................................................................................................................................ 17
13. ROLLING METAL DOORS ..................................................................................................................... 18
13.1 GENERAL ................................................................................................................................................ 18
13.2 MATERIALS ............................................................................................................................................. 19
13.3 EXECUTION ............................................................................................................................................ 19
14. ALUMINUM ENTRANCES AND WINDOWS .......................................................................................... 21
14.1 GENERAL ................................................................................................................................................ 21
14.2 MATERIALS ............................................................................................................................................. 22
14.3 EXECUTION ............................................................................................................................................ 24
15. GLASS AND GLAZING ........................................................................................................................... 26
15.1 GENERAL ................................................................................................................................................ 26
15.2 MATERIALS ............................................................................................................................................. 26
15.3 EXECUTION ............................................................................................................................................ 28
16. HARDWARE FOR STEEL AND WOODEN DOORS .............................................................................. 30
16.1 GENERAL ................................................................................................................................................ 30
16.2 MATERIALS ............................................................................................................................................. 30
16.3 EXECUTION ............................................................................................................................................ 32
16.4 LOCKING SYSTEM ................................................................................................................................. 34
17. UPWARD ACTING SECTIONAL DOORS .............................................................................................. 34
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17.1 GENERAL ................................................................................................................................................ 34
17.2 MATERIALS ............................................................................................................................................. 35
17.3 EXECUTION ............................................................................................................................................ 37
18. BLAST RESISTANT DOORS AND FRAMES ........................................................................................ 37
18.1 GENERAL ................................................................................................................................................ 37
18.2 SUBMITTALS ........................................................................................................................................... 37
18.3 MATERIALS ............................................................................................................................................. 38
18.4 EXECUTION ............................................................................................................................................ 43
19. BLAST RESISTANT WINDOWS............................................................................................................. 44
19.1 GENERAL ................................................................................................................................................ 44
19.2 SUBMITTALS ........................................................................................................................................... 45
19.3 MATERIALS ............................................................................................................................................. 45
19.4 EXECUTION ............................................................................................................................................ 46
20. FIRE RESISTANCE ................................................................................................................................. 46
21. TEST CERTIFICATES ............................................................................................................................. 46
21.1 FIRE RATED DOORS/ WINDOWS ........................................................................................................... 46
21.2 BLAST RESISTANT DOORS/ W INDOWS ....................................................................................................... 46
22. DOORS IDENTIFICATION SIGNS .......................................................................................................... 47
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1. GENERAL
1.1 INTRODUCTION
This Design General Specification defines the technical requirements for the furnishing and
installation of all doors and windows.
1.2 PURPOSE
This Design General Specification is to provide criteria for the furnishing and installation of
all doors and windows as outlined on the DRAWINGS, in the contract and this specification.
1.3 DEFINITIONS
Where used in this specification, the following terms shall have the meanings indicated
below unless otherwise clearly indicated by context of their use.
COMPANY - ABU DHABI GAS INDUSTRIES LTD. (GASCO)

CONTRACTOR - The party which carries out all or part of the design engineering,
procurement, construction and commissioning or management of the project.
SUBCONTRACTOR - An organization providing specific services to the CONTRACTOR.
PROJECT MANAGEMENT TEAM (PMT) - The COMPANY authorized party responsible for
the overall day-to-day execution of the Project. The PMT is to serve as the liaison between
the COMPANY and the CONTRACTOR(S) on the Project.
MANUFACTURER/VENDOR/SUBVENDOR - The service organization which actually
manufacturers the material/product in question.
SUPPLIER - The organization which supplies the material/product to the
CONTRACTOR/SUBCONTRACTOR.
SHALL - Indicates a mandatory requirement.
SHOULD: Indicates that the requirement is strongly recommended to be adhered to
CONCESSION REQUEST - A deviation requested by the CONTRACTOR or VENDOR,
usually after receiving the contract documents or purchase order. Often, it refers to an
authorization to use, repair, recondition, reclaim, or release materials, components or
equipment already in progress or completely manufactured but which does not meet or
comply with the COMPANY requirements. A CONCESSION REQUEST is subject to
COMPANY approval.
DRAWINGS - Drawings provided by the CONTRACTOR.
2. CODES AND STANDARDS
The following codes and standards, to the extent specified herein, form a part of this
specification. When an edition date is not indicated for a Code or Standard, the latest edition
and addendums in force at time of contract award shall apply. Where there are conflicts
between the requirements of different Specifications, Codes and Standards the most
stringent criteria shall apply.
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AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)
ASTM A48/A48M Standard Specification for Gray Iron Castings

ASTM A653/A653M Standard Specification for Steel Sheet, Zinc-Coated
(Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed)
by the Hot-Dip Process
ASTM B209/B209M Standard Specification for Aluminum and Aluminum-Alloy
Sheet and Plate
ASTM B221/B221M Standard Specification for Aluminum and Aluminum-Alloy
Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM C542 Standard Specification for Lock-Strip Gaskets
ASTM C920 Standard Specification for Elastomeric Joint Sealants
ASTM D4586/D4586M Standard Specification for Asphalt Roof Cement,
Asbestos-Free
ASTM A36/A36M Standard Specification for Carbon Structural Steel
ASTM A108 Standard Specification for Steel Bar, Carbon and Alloy,
Cold-Finished
ASTM A1011/A1011M Standard Specification for Steel, Sheet and Strip, Hot-
Rolled, Carbon, Structural, High-Strength Low-Alloy,
High-Strength Low-Alloy with Improved Formability, and
Ultra-High Strength
ASTM A1008/A1008M Standard Specification for Steel, Sheet, Cold-Rolled,
Carbon, Structural, High-Strength Low-Alloy, High-
Strength Low-Alloy with Improved Formability, Solution
Hardened, and Bake Hardenable
ASTM A666 Standard Specification for Annealed or Cold-Worked

Austenitic Stainless Steel Sheet, Strip, Plate, and Flat
Bar.
ASTM A924/A924M Standard Specification for General Requirements for
Steel Sheet, Metallic-Coated by the Hot-Dip Process.
ASTM C1036 Standard Specification for Flat Glass.
ASTM C1048 Standard Specification for Heat Treated Flat Glass – Kind
HS, Kind FT Coated and Uncoated Glass
ASTM E283 Standard Test Method for Determining Rate of Air

Leakage Through Exterior Windows, Curtain Walls, and
Doors Under Specified Pressure Differences Across the
Specimen
ASTM E331 Standard Test Method for Water Penetration of Exterior
Windows, Skylights, Doors, and Curtain Walls by Uniform
Static Air Pressure Difference
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STEEL DOOR INSTITUTE (SDI)
ANSI/SDI A250.8 Recommended Specifications for Standard Steel

Doors and Frames
UNDERWRITERS LABORATORIES, INC. (UL)
UL 10A Standard for Safety Tin-Clad Fire Doors
UL 10B Standard for Safety Fire Tests of Door Assemblies
UL 10C Standard for Safety Positive Pressure Fire Test of Door

Assemblies
FACTORY MUTUAL ENGINEERING CORPORATION (FM)

Edition 1997 Buildings Materials - Approval Guide, Supplement 1
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI Z97.1 Safety Glazing Materials Used in Buildings - Safety

Performance Specifications and Methods of Test.
AMERICAN HARDBOARD ASSOCIATION (AHA)
AHA A135.4 Standards for Basic Hardboard
FEDERAL SPECIFICATIONS (FED SPEC)
DLA-A-A-1922A Shield, Expansion (Caulking Anchors, Single Lead)

DLA-A-A-1923A Shield Expansion (Lag, Machine and Externally
Threaded Wedge Bolt Anchors)
DLA-A-A-1924A Shield, Expansion (Self Drilling Tubular Expansion Shell
Bolt Anchors)
DLA-A-A-1925A Shield, Expansion (Nail anchors)
DLA-A-A-55614 Shield, Expansion (Non-Drilling Expansion Anchors)
DLA-A-A-55615 Shield, Expansion (Wood Screw and Lag Bolt Self-
Treading Anchors
DOOR AND HARDWARE INSTITUTE (DHI)
DHI Recommended Locations for Architectural Hardware

for Standard Steel Doors and Frames.
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NATIONAL WOODWORK MANUFACTURERS ASSOCIATION (NWMA)
NWMA 1.S.1 Series for Wood Flush Doors
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 80 Standard for Fire Doors and Other Opening Protectives
NFPA 105 Standard for Smoke Door Assemblies and other

Opening Protectives
NFPA 252 Standard Methods of Fire Tests of Door Assemblies
GLASS ASSOCIATION OF NORTH AMERICA (GANA)
GANA Glazing Manual
CONSUMER PRODUCT SAFETY COMMISSION (CPSC)
CPSC 16 CFR 1201 Standards for Architectural Glazing Materials
DOOR AND ACCESS SYSTEMS MANUFACTURER’S ASSOCIATION (DASMA)
ANSI/DASMA 102 Specification for Sectional Overhead Type Doors
BRITISH STANDARDS (BS)
BS 459 Specification for Match boarded wooden door leaves

for external use
BS 952 (Parts 1 and 2) Glass for glazing
BS 4868 Specification for Profiled aluminium sheet for building
BS 4873 Aluminium alloy windows and doorsets-Specification
BS 6262 (Part 1 to Part 7) Glazing for Buildings
BS 6510 Steel-framed windows and glazed doors
BS 8213-1 Windows, Doors and Roof Lights Part 1: Design for
Safety in Use and During Cleaning of Windows,
Including Door-Height Windows and Roof windows.
Code of Practice
BS 8213-4 Windows, Doors and Roof Lights Part 4: Code of Practice

for the Survey and Installation of Windows and External
Door Sets.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/ D1.1M Structural Welding Code – Steel

AWS D1.3/ D1.3M Structural Welding Code – Sheet Steel
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INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)
ISO 9001 Quality Management Systems – Requirements
ISO 9004 Managing for the sustained success of an

organization - A quality management approach
3. REFERENCE DOCUMENTS
The following reference documents, to the extent specified herein, form a part of this
specification. When an edition date is not indicated for a document, the latest edition in
force at the time of contract award shall apply.
DGS 2010-001 Specification for Architectural Design Basis

DGS 6710-001 Specification for Preservation and Export Packing
DGS 1882-001 Specification for Structural Design Basis
DGS 2020-002 Specification for Architectural Metals
DGS 2020-004 Specification for Thermal and Moisture Protection
DGS 2020-007 Specification for Architectural Specialities
4. DOCUMENT PRECEDENCE
It shall be the SUBCONTRACTOR’s responsibility to be, or to become, knowledgeable of
the requirements of the referenced Codes and Standards.
The SUBCONTRACTOR shall notify the COMPANY of any apparent conflict between this
specification, the related data sheets, the Codes and Standards and any other specifications
noted herein. Resolution and/or interpretation precedence shall be obtained from the
COMPANY in writing before proceeding with the design/manufacture.
In case of conflict, the order of precedence shall be:
 Purchase Order or Contract including Project Drawings and Specifications.
 Design General Specifications and Standards.
 Industry Codes and Standards.
5. SPECIFICATION DEVIATION/CONCESSION CONTROL
Deviations from this specification are only acceptable where the CONTRACTOR has listed
in his quotation the requirements he cannot, nor does not wish to comply with, and the
COMPANY has accepted in writing the deviations before the order is placed.
In the absence of a list of deviations, it will be assumed that the CONTRACTOR complies
fully with this specification.
Any technical deviations to the Purchase Order and its attachments including, but not limited
to, the Design General Specifications shall be sought by the fabricator only through
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CONCESSION REQUEST format. CONCESSION REQUESTS require the
CONTRACTOR’s and COMPANY's review/approval, prior to the proposed technical
changes being implemented. Technical changes implemented prior to COMPANY approval
are subject to rejection.
6. QUALITY ASSURANCE/QUALITY CONTROL
CONTRACTOR’s Quality Management Systems shall comply with all the requirements of
ISO 9001 “Quality Management Systems – Requirements” and ISO 9004 “Managing for the
sustained success of an organization — A quality management approach”.
The CONTRACTOR shall ensure that the MANUFACTURER/VENDOR shall have in effect
at all times, a QA program, which clearly establishes the authority and responsibilities of
those responsible for the quality system. Persons performing quality functions shall have
sufficient and well-defined authority to enforce quality requirements that they initiate or
identify and to recommend and provide solutions for quality problems and thereafter verify
the effectiveness of the corrective action.
Quality System and Quality Control requirements shall be identified and included in the
CONTRACTOR’s Purchase documentation. Based on these requirements, the
MANUFACTURER/VENDOR will develop a QA/QC program, which shall be submitted to
the CONTRACTOR for review and concurrence. The MANUFACTURER/VENDOR’s
QA/QC program shall extend to SUBVENDORs.
7. DOCUMENTATION
VENDOR shall submit the type and quantity of drawings and documentation for
COMPANY’s/CONTRACTOR’s authorization or information as listed in the individual
Material Requisitions, Contract Documents and Purchase Orders.
Scheduled submittal of drawings and engineering data shall be part of all formal Purchase
Orders.
Comments made by COMPANY/CONTRACTOR on drawing submittal shall not relieve
VENDOR or SUBVENDORS of any responsibility in meeting the requirements of the Design
General Specifications. Such comments shall not be construed as permission to deviate
from requirements of the Contract Documents unless specific and mutual agreement is
reached and confirmed in writing.
Each drawing shall be provided with a title block in the bottom right hand corner
incorporating the following information:
 Office trade name of the company.
 Vendor drawing number.
 Drawing title giving the description of contents whereby the drawing can be identified.
 A symbol or letter indicating the latest issue or version.
 PO number and item tag numbers.
Revisions to the drawings shall be identified with symbols adjacent to the alterations, a brief
description in tabular form of each revision shall be given, and if applicable, the authority
and date of the revision shall be listed. The term “Latest Revision” shall not be used.
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8. SUBCONTRACTORS/SUBVENDORS
The CONTRACTOR shall assume unit responsibility and overall guarantee for the doors,
windows and related works.
It is the CONTRACTOR’s responsibility to enforce all Purchase Order and Design General
Specification requirements on its SUBCONTRACTORS / VENDORS.
The CONTRACTOR shall submit all relevant SUBCONTRACTORS / VENDORS

engineering / design data to COMPANY.
The CONTRACTOR shall obtain and transmit all SUBCONTRACTORS / VENDORS

warranties to the COMPANY.
9. HANDLING
9.1 PACKAGING AND SHIPPING
Preparation for shipment and packing will be subject to inspection and acceptance by the
COMPANY’s/CONTRACTOR’s representative. All costs incurred by any rejection shall be
at the expense of the MANUFACTURER.
The materials shall be shipped and delivered to the site in the VENDOR’S protective
shipping containers. Should they need to be removed from their shipping containers, they
shall be supported and covered so that they are protected from the elements and from
adjacent construction activities.
Material shall be packed, securely anchored, and skid mounted when required.
Open ends of tubes and pipe shall be capped for protection. Separate, loose, and spare
parts shall be completely boxed. A bill of materials shall be enclosed in each package or
container of parts.
Exposed finished and machined surfaces, including bolting, shall be given a coating of rust
inhibiting compound. Internal metal surfaces shall be sprayed or coated with a suitable rust
preventative prior to shipment. Openings shall be suitably tagged to indicate the rust
preventative applied.
Any finishes which becomes damaged shall be repaired in accordance with the respective
Specification.
9.2 PRESERVATION AND STORAGE
Materials shall be protected to withstand extended period of storage at the jobsite for a
minimum period of 18 months. Materials shall be stored indoors and elevated, protected to
safeguard against all adverse environments, such as: humidity, moisture, rain, dust, dirt,
sand, mud, salt air, salt spray and sea water.
All materials shall be preserved in accordance with the Specification for Preservation and
Export Packing, DGS 6710 001.
Items damaged due to improper handling and / or storage shall be replaced or repaired, at
the COMPANY’s option, by the CONTRACTOR and at no cost to the COMPANY.
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10. MATERIALS SELECTION
The references of materials, manufacturers or suppliers specified in this document are
intended to establish a standard of quality or a level of performance and are not intended to
prevent the use of equivalent or superior products.
Other references of materials, manufacturers or suppliers are acceptable after the approval
of the COMPANY for the proposed application.
Colours and finishing tints are generally not specified in this document. When necessary,
manufacturer’s standard palette shall be provided by CONTRACTOR for the choice of the
COMPANY.
The CONTRACTOR shall submit an “Affidavit of Compliance” before beginning
construction. The Affidavit shall confirm that all material meets the requirements of this
specification.
11. METAL DOORS AND FRAMES
11.1 GENERAL
11.1.1 Scope of Work
This section covers types, materials, general construction requirements, and finishing of
metal doors and frames. Doors shall be seamless-composite construction, except as
otherwise specified, and shall be installed complete with frames, hardware, and other
accessories as specified.
11.1.2 Related Work Specification Elsewhere:
 See Door Hardware, Section 16 herein.
 See Wood Doors, Section 12 herein.
 See Glass and Glazing, Section 15 herein.
11.1.3 Submittals
The following items shall be submitted for review and acceptance by the CONTRACTOR
before commencing work, and shop drawings should be reviewed by COMPANY:
 Copies of complete manufacturer’s technical specifications, including detailed

installation instructions and instructions for installation of hardware.
 Shop drawings indicating the following:
 Elevations of each door,
 Door and frame details,
 Typical and special details of construction,
 Label requirements.
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11.1.4 Manufacturers
Catalog designations are listed for convenience in identification and to establish quality and
type required. Products by other manufacturers which are of equal quality and appearance
shall be considered for approval upon review of information submitted to the COMPANY.
The construction of all doors, frames, and appurtenances shall be as specified herein.
Doors, frames, and hardware shall be the products of manufacturers who are regularly
engaged in the manufacture of the type of items specified.
Doors shall be Amweld “Series 83 LE, 85 LE, 87 LE and 89 LE” Ceco “Imperial and
Versadoor”, Mesker “SwingerDor,” Pioneer “CHT series” or equivalent, which meet the
requirements of ANSI/SDI A250.8.
Frames shall be supplied by the door manufacturer and shall be equivalent to Amweld
“Series 400,” Ceco “SU, SQ, and DQ” Pioneer “F12 Series”, “F14-F16 Series”, “F18 Series”
and “HW series” or Mesker standard frames.”
Fire rated doors shall have a mineral wool fiberboard core and shall be Amweld “Series 35
LE and 37 LE” Ceco “Fuego,” Mesker “PyroDor,” Pioneer “Series C” or equivalent. Fire rated
frames shall be equivalent to those specified for nonlabeled frames. Doors, frames and
hardware shall be constructed and installed in accordance with the requirements of, and
shall bear the label of, Underwriters Laboratories corresponding to the fire resistance
requirements indicated in Section 20 & Section 21 of this specification or as indicated
otherwise in the Door Schedule. For doors exceeding the Underwriters’ Laboratories size
limitations for labeling, the UL “Certificate for Oversize Construction” shall be provided.
Authorized construction details and requirements for labeling shall take precedence over
these specifications, except when thicker gauges of metal are required by these
specifications.
Other acceptable manufacturers are Martin Roberts, U.K. and Henderson Bostwick, U.K.
Equivalent manufacturers are acceptable with approval of the COMPANY (refer to section
10).
11.2 MATERIALS
11.2.1 Thicknesses of steel sheet metal specified are minimum permissible thicknesses. Steel
sheet metal shall confirm to ASTM A1008/A1008M for cold rolled steel and ASTM
A653/A653M and ASTM A924/A924M (A60 or G60) for hot-dip galvanized steel.
11.2.2 The nomenclature used in this section confirms to ANSI A250.2.
11.2.3 Materials used in the manufacture and installation of metal doors and frames shall be as
follows:
Doors and frames Cold rolled steel with a stretcher level degree of
flatness; smooth, clean surface; hot-dip
galvanized
Internal reinforcing Cold rolled steel
Urethane core Liquid urethane, expanded in place; self-bonding,
self-hardening, and self-extinguishing
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Mineral Wool Fiberboard Core Equivalent to “Solid Core Slab” by United States
Gypsum
Silencers Rubber or vinyl
Anchoring devices Cadmium plated where exposed; cadmium plated
or galvanized where concealed
Expansion anchors DLA-A-A-1922A Shield, Expansion (Caulking
Anchors, Single Lead)
DLA-A-A-1923A Shield Expansion (Lag, Machine
and Externally Threaded Wedge Bolt Anchors)
DLA-A-A-1924A Shield, Expansion (Self Drilling
Tubular Expansion Shell Bolt Anchors)
DLA-A-A-55614 Shield, Expansion (Non-Drilling
Expansion Anchors)
DLA-A-A-55615 Shield, Expansion (Wood Screw
and Lag Bolt Self-Treading Anchors).
Glass and glazing
 Patterned and Wired Flat Glass ASTM C1036, 6mm, diamond or square mesh,
Type II, Class 1 Clear, Forms 1, 2 or 3, Quality Q5.
 Tempered Glass ASTM C1048, 6mm, Kind FT, Type I, Transparent

Flat Glass or Type II Patterned and Wired Flat
Glass, Class 1 Clear, Forms 1, 2 or 3, Quality-3
fully tempered glass conforming to ANSI Z97.1,
and 16 CFR 1201.
Mastic Plastic roofing cement, ASTM D-4586.
Tape sealant PVC or neoprene closed-cell foam, black and 13
mm wide by 6 mm thick strip with pressure
sensitive adhesive back
Materials should be submitted for approval by COMPANY.

11.3 EXECUTION
11.3.1 FRAMES
Door frames shall be formed of 1.5 mm (16 gauge) or 1.9 mm (14 gauge) steel, as indicated
in the Door Schedule.
The finished work shall be strong and rigid, neat in appearance, and free from defects.
Molded members shall be fabricated straight and true with corner joints well-formed and
with fastenings concealed where practicable. The profile of door frame shall have the
necessary provision for accommodating Built-In rubber beading/gasket.
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Joints for frames shall be mitered and continuously welded on the reverse side to provide
rigid, invisible joints. Frame bottoms shall be held rigidly in position by spreader bars to
maintain proper alignment during shipment and erection.
Frames shall be prepared at the factory for the specified hardware. Frames shall be
mortised, reinforced, drilled, and tapped for mortised hardware, and shall be reinforced for
surface applied hardware. Cover boxes shall be reinforced for surface applied hardware.
Cover boxes shall be provided in back of all hardware cutouts. Frames for all doors except
exterior and weather stripped interior doors shall be punched to receive silencers, provide
three holes on the lock side of single door frames and one hole for each leaf in heads of
double door frames for silencers. Lock strikes shall be set out and adjusted to provide
clearance for silencers.
Concealed metal reinforcements for door hardware shall be provided in the following
minimum thicknesses:
 Hinge reinforcement 3.4 mm (10 gauge)
 Strike reinforcement 1.9 mm (14 gauge)
 Closer reinforcement 2.7 mm (12 gauge)
 Other reinforcement 1.9 mm (14 gauge)
Mullions and transom bars shall be reinforced tubular construction connecting neatly with
heads and jambs and secured in place by concealed interlocking joints or by welding.
Removable transom bars shall be connected to frames at jambs by concealed fasteners.
Cutouts or removable plates shall be provided as required for access to fasteners.
Metal anchors of sizes and shapes required for the adjoining type of wall construction shall
be provided. Jamb anchors shall be fabricated from steel, with thickness not less than that
used for frames. Anchors shall be located near the top and bottom of each frame and at
intermediate points not to exceed 800 mm spacing. For frames set in masonry, jamb
anchors shall be at least 250 mm long, adjustable, and corrugated or other deformed type.
For frames set in metal stud partitions, anchors shall be factory welded to the backs of
frames. Frames shall be fastened to steel studs with 6 mm machine bolts, or by welding.
Door frames shall be provided with floor anchors at each jamb, gauge thickness of floor
anchors shall match gauge thickness of the frame. Anchors shall be sized and drilled for at
least two anchoring devices. Where floor fill occurs at a door opening, the bottom of the
frame shall terminate at the indicated finish floor level and shall be supported by adjustable
extension anchors attached to the structural slab.
Metal glazing beads shall be furnished with hollow metal frames at sidelights and interior
glazed panels. Glazing stops shall be formed as an integral part of the frames, and the
frames shall be prepared to receive the glazing beads. Where frames are exposed to the
weather, the integral stops shall be located on the exterior side of the frames. Beads shall
be fastened to frames with oval head machine screws, spaced at 225 mm centers
maximum. Bends having a molded shape shall be mitered at corners. Rectangular beads
may be either mitered or butted at corners.
Door frames shall be set in position, plumbed, aligned, and braced securely until permanent
anchors are set. Frames shall be anchored to floors with two, minimum 1.3 mm (18 gauge)
expansion anchors or powder actuated anchors. Jamb anchors shall be built into walls or
secured to adjoining construction. Spreader bars shall remain in place until frames have
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been built into the walls. Temporary mid-height bracing shall be provided for frames installed
in masonry walls.
For doors set in structural steel support frames, the door frames shall be tack welded to
surrounding steel with 5 mm by 25 mm welds on both interior and exterior sides. Welds
shall be located at the elevation of each hinge location.
11.3.2 Doors
Doors shall be as specified herein. Doors shall be prepared to receive the hardware as
specified herein.
Doors shall be rigid, neat in appearance, and free from defects. Molded members for glazed
doors shall be formed straight and true, with joints coped or mitered, well formed, and in
true alignment. All welded joints on exposed surfaces shall be dressed smooth so that they
are invisible after finishing.
Doors shall be 45 mm thick seamless type. Clearances for doors, except fire doors, shall
be 3 mm at jambs and heads, 6 mm at meeting edges of pairs of doors, and 20 mm at
bottom unless otherwise specified. Clearances for fire doors shall be as required by the
authority having jurisdiction.
Face sheets for interior doors shall be 1.3 mm (18 gauge) and for exterior doors shall be
1.5 mm (16 gauge), and shall be seamless. Sides edges of doors shall be flush and closed
watertight, with all seams either mechanically interlocked, continuously welded, or spot
welded at 100 mm centers maximum, filled with filler metal, and dressed smooth. Doors
shall be prepared at the factory for hardware and glazing as specified. Door edges shall be
beveled or rounded.
Foam filled doors shall have all internal spaces completely filled with the specified core
material, with a minimum thermal resistance of 1.94 m2K/W.
Outswinging exterior doors shall be finished flush at the top, with all seams and joints closed
watertight as specified for door edges.
Interior transom panels shall be of the same construction as doors, and shall be removable.
Panels shall be attached to frames by concealed fasteners.
Doors shall be mortised, reinforced, drilled and tapped at the factory for mortised hardware.
Reinforcing units shall be provided for locksets. Reinforcing plates shall be provided for
mortised and surface applied hardware in the following thickness:
 Hinge reinforcements 3.4 mm (10 gauge)
 Surface applied closers and hold open arms 2.7 mm (12 gauge)
 Other reinforcement 1.9 mm (14 gauge)
The location of hardware items shall be in accordance with DHI “Recommended locations
for Architectural Hardware for Standard Steel Doors and Frames.”
Metal glazing beads shall be furnished with hollow metal doors where glazing is provided.
Glazing stops may be formed as an integral part of the doors, or separate glazing beads
provided for both sides of the glass. Doors shall be prepared to receive the glazing beads.
Beads shall be snapped into place, or shall be fastened with oval head machine screws
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spaced at 225 mm centers maximum. Beads having a molded shape shall be mitered at
corners. Rectangular beads may be either mitered or butted at corners.
Where doors are exposed to weather, all seams and joints on all sides of the glass panel,
except joints in removable beads, shall be closed watertight as specified for side edges. In
addition, all surfaces of glazing beads, including unexposed back surfaces, shall be prime
painted.
The meeting edges of all-exterior double doors and interior double doors to be weather-
stripped shall be provided with astragals. Astragals shall be applied to the active leaf. Fire
rated doors shall be equipped with solid, bar type astragals.
Louvers shall be stationary, sight proof, fixed slat or fixed grid type with a minimum of 60
percent of free air area.
The construction of exterior transom panels shall be as specified for doors. Panels shall be
set into frames with tape sealant all around for weatherproofing. Panels shall be fastened
to frames with oval head machine screws or with 25 mm long intermittent welds, spaces at
225 mm centers maximum and located on the interior side of the panels.
11.3.3 Finish
A primer shall be applied at the factory to all surfaces of ferrous metal furnished under this
section. All metal surfaces shall be cleaned and given phosphate or equivalent treatment to
assure maximum corrosion protection and paint adherence. A dip or spray coat of synthetic
resin, rust-inhibitive, metallic oxide primer shall be applied to all surfaces, then baked or
oven dried. Finished surfaces shall be smooth and free from irregularities. Finish coats shall
be field applied.
12. WOOD DOORS
12.1 GENERAL
Work under the Section includes the furnishing and installation of wood doors, frames and
hardware.
12.1.2 Related Work Specified Elsewhere.
 See Doors and Frames, Section 11 herein.
 See Door Hardware, Section 16 herein.
12.1.3 Submittals
The following items shall be submitted for review and acceptance by the COMPANY before
commencing work:
 Copies of complete manufacturer’s technical specifications, including detailed
installation instructions and instruction for installation of hardware.
 Shop drawings indicating the following:
 Elevations of each door type.

 Door and frame details.
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 Typical and special details of construction.
 Label requirements.
 Samples
Three 300 mm x 300 mm sections of door showing internal construction and edge detail.
Three 300 mm x 300 mm of each face material proposed, unless included in above samples.
Full size samples or a full cross-section, as may be required.
12.1.4 Handling
Stack flat on three pieces 50 mm x 100 mm lumber, lay one each 300 mm from each end,
and one across center.
Under bottom door and over top of stack, provided plywood or corrugated cardboard to
protect door surface. Provide corrugated cardboard between doors when stacked.
Doors shall be protected from direct sunlight.
Acceptable manufacturers are Algoma Hardwood, Ebbers Hardwood, Eldiar, Leader,
Weyerhauser and Zubair or equivalent.
12.2 MATERIALS
Except as otherwise specified, flush wood doors shall meet the requirements of NWMA
1.S.1.
Adhesives shall be waterproof, melamine fortified urea type.
Door frames and hardware shall be specified under referenced Sections herein.
Fire rated wooden doors shall be comply with the fire resistance requirements indicated in
Section 20 & Section 21 of this specification or as indicated otherwise in Door schedule.
12.3 EXECUTION
12.3.1 Fabrication
Doors shall comply with BS 459
Moisture content shall be 12 percent maximum at time of fabrication of wood materials.
Total thickness of flush doors shall be 45 mm. Door frames shall be hardwood, 45 mm thick,
width of frame shall be equal to width of wall + finishing thickness schedule.
Face panels shall include:
 Face panels of two or more Teak wood veneer plies, total minimum thickness 2 mm,
before sanding, or high pressure laminate plastic face.
 Bond hardwood veneer to core construction for 3-ply stiles and rail core construction or
to horizontal cross banding for 5 or 7-ply construction.
 Side match veneers for grain and color at meeting stiles for doors hung in pairs.
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 Side edge bands to match face veneers species, or side edge bands to match
laminated plastic faces to type and color.
12.3.2 Installation
Before installation verify that door frames are of the type required for each door, and that
they are installed as required for proper installation of the doors. Fire rated doors shall be
installed in corresponding labeled fire rated frames.
Doors shall be installed in strict conformance with the door manufacturer’s written
instruction.
Do not install doors in frames which would hinder the operation of the doors.
Fire rated doors shall be installed in accordance with NFPA-80 recommendations, and only
in pressed welded steel frames. Maximum clearances will be as follows:
 3 mm between door and frames
 19 mm between door bottom and the floor surface, regardless of the existence of a
raised sill or threshold.
 3 mm between doors for pairs of doors.
Finish hardware shall be installed as recommended by the hardware manufacturer.

Replace or rehang doors which are hinge bound and do not swing or operate freely.
Refinish or replace job finished doors damaged during handling or installation.
13. ROLLING METAL DOORS
13.1 GENERAL
This section covers industrial type chain gear operated or motor operated rolling metal doors
as specified by COMPANY or as shown in the project drawings. Doors shall be aluminium
door, overhead coiling type, complete with necessary guides, brackets, hoods, operating
mechanisms, hardware, fastenings and any special features as specified. In case of motor
operated doors, the design shall be such that, in the event of power failure, the door is
capable of being opened manually to permit means of egress travel or closed where
necessary to safeguard means of egress.
Doors shall be installed complete and in proper operating condition, including all wiring
between the motor operator and all electrical accessories furnished with the doors.
The construction of doors shall be as specified herein. Doors shall be the products of
manufacturers who are regularly engaged in manufacturing the items specified.
13.1.2 Related Work Specified Elsewhere
 DGS 2020 002 Specifications for Architectural Metals. See Miscellaneous Metals,
Section 12.
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13.1.3 Submittals
The CONTRACTOR shall submit complete manufacturer’s technical specifications, detailed
installation, instructions including shop drawings indicating details, and dimensions of
fabrication, installation and operators and controllers when specified. Drawings shall include
electrical schematic and interconnection drawings for motor-operated doors. Three 300 mm
sample pieces of door slat shall be submitted for approval by the COMPANY.
Manufacturer’s operations and maintenance instructions shall also be submitted.
13.2 MATERIALS
13.2.1 Thicknesses of aluminum sheet metal specified are minimum and shall be designed by the
manufacturer depending on the opening size and functional use. Aluminum sheet metal
shall confirm to ASTM B209/B209M for aluminum and aluminum alloy sheets.
Materials used in aluminum industrial type rolling metal doors shall be as follows.
Curtain Extruded aluminum interlocking insulated slats

having minimum thickness of 1.3mm (0.050”).
Insulated slats shall be double faced and with
polyisocyanurate or polyurethane foam insulation
Bottom bar Extruded Aluminum angles, minimum 5mm thick
Guides Extruded aluminum angles, minimum 5mm thick.
Bottom weather seal Extruded vinyl
Barrel Steel tubing of not less than 100mm diameter
Brackets Steel plate, minimum 6mm thick.
Hood Aluminum, minimum 1.0mm thick
Counter balancing spring Oil tempered helical torsion spring
Gears Cast Iron
Operating chain Zinc or cadmium plated steel
13.3 EXECUTION
13.3.1 Fabrication
Acceptable manufacturer’s for rolling metal doors are Atlas Overhead Doors, Overhead
Door Corporation, Cookson Company, Mahon Door Corporation, Crawford and Wayne
Dalton Corporation. Products by other manufacturers which are of equal quality and
appearance shall be considered for approval upon review of information submitted to the
COMPANY.
Operation shall be provided by means of chain gear operator or motor operator as specified
by COMPANY or as shown in the project drawings.
Doors shall be mounted on the face of the wall or between jambs with hood concealed
above head of the openings.
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The door curtain shall be constructed of interconnected extruded aluminum insulated slats
of minimum thickness 1.3mm (0.050”) designed to withstand a minimum wind load of 1.0
kN/m2. The insulated slats shall consists of two layers of aluminum sheets with a core of
foamed-in-place polyisocyanurate or polyurethane insulation, with a minimum thermal
resistance of 1.06 m2K/W. Wind locks to be furnished where required by opening span, or
for heavier wind load requirements. Both ends of alternate slats shall be equipped with
combination of end locks and wind locks. The bottom of each curtain shall be reinforced
with two aluminum angles of equal weight or extruded aluminum bottom bar assembly on
all doors up to 5.0m unless specified otherwise.
Combination of end locks and wind locks shall have flat surfaces engaging a seal of metal
or other suitable material mounted on or in the guides to provide an effective wind and water
seal.
The bottom bar shall consists of two 5mm thick (minimum) aluminum angles mechanically
joined together with a 25mm (minimum) diameter vinyl covered foam edge astragal
continuous along the bottom. Each exterior door shall be equipped with a replaceable,
compressible weather seal attached to the bottom bar.
The guides shall be fabricated of aluminum angles of not less than 5mm thick and to be
assembled with 10mm bolts. Depth of guides to be sufficient to retain curtain under wind
load specified. If wind locks are required, guides shall be furnished with wind lock retainers.
The guide shall include an extruded vinyl snap-on or neoprene or rubber weather stripping
continuously along the exterior leg of guide. Guides shall be continuous and fastened to the
surrounding structure with minimum 12mm bolts near each end and at intermediate spacing
not to exceed 750mm centres. Bell mouths and door stops to be incorporated into guide
assemblies.
The barrel shall be steel tubing of not less than 100mm in diameter. Oil tempered torsion
springs shall be capable of correctly counter balancing the weight of the curtain. The barrel
shall be designed to limit the maximum deflection to .0.75mm per 300mm of opening width.
The spring shall be adjusted by means of an exterior wheel without removing the hood.
Ends of each roller shall be closed with cast iron plugs machined to fit and fastened in place
with pins or screws. Welding will not be permitted. Counter balancing spring shall be
installed inside the roller. The spring shall be capable of producing sufficient torque to
assure easy operation of the curtain from any position.
The brackets shall be constructed of steel not less than 6mm thick and shall close the ends
of the roller shaft and shall support the hood. Bracket plate shall be with self-lubricating
bronze bearings or permanently lubricated ball bearings to support counterbalance
assembly and door curtain.
The hood shall be fabricated from minimum 1.0mm thick aluminum and shall be formed to
fit the curvature of the brackets. The hood shall contain a flexible waterproof baffle to control
air infiltration. Intermediate supporting brackets shall be provided for hoods at openings
which exceeds 3.6m in width.
Each chain gear operated door shall have an endless chain operation over a sprocket and
extending to within 600mm of the floor. Reduction gears shall be designed to reduce pull
required on hand chain to 90 Newtons maximum under full wind load conditions.
The motor operated rolling door shall be provided with an open-drip-proof electric motor unit
of sufficient capacity with gear reducer in oil bath to operate the door at an average speed
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of 200mm per second. Provision shall be made for mechanical and electrical interlocking
device to prevent over travel of rolling door. Operator design shall permit removal of motor
without affecting hand chain operation. Locking device shall be self-locking through control
switches and worm gear reducers.
.
The curtain slats, bottom bars, guides and hood of doors shall be anodized finish. All other
exposed metal parts of door and accessories except bearings and chains shall be given a
shop prime coat.
For metal items other than aluminum, galvanizing shall comply with ASTM A653/A653M or
ASTM A924/A924M as applicable. Galvanized surfaces shall be phosphatised or otherwise
treated to assure paint adherence.
Personnel access doors shall be provided including shut-off button embedded in the access
door frame to stop rolling door operation in case door is open.
13.3.2 Installation
Doors shall be installed by the manufacturer or by an authorized manufacturer’s
representative, in accordance with manufacturer’s written instructions. All anchors and
inserts for guides, brackets, and other required work shall be accurately located. Upon
completion, doors shall be free from warp, twist, or distortion, and shall be lubricated,
properly adjusted, and tested to assure free and smooth operation.
13.3.3 Storage and Handling
Doors shall be protected from damage during transportation, at the jobsite, and after
erection during subsequent construction activities. Damaged items will be rejected and
shall be replaced with undamaged units at no cost to the COMPANY.
Upon completion, factory finished metal surfaces shall be thoroughly cleaned and touched
up as recommended by the manufacturer. Abrasive, caustic, or acid cleaning agents shall
not be used.
14. ALUMINUM ENTRANCES AND WINDOWS
14.1 GENERAL

This section covers aluminum entrance doors, aluminum sliding doors and operators,
aluminum door framing, hardware, aluminum transom frames, aluminum sidelight frames,
and fixed aluminum window frames.
The system design shall incorporate a thermally broken framing system with insulated glass.

 DGS-2020-004 Specification for Thermal and Moisture Protection. See Joint Sealants,
Section 15.
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14.1.3 Submittals
Complete specifications and shop drawings covering the aluminum entrances and
assemblies and a complete Hardware List shall be submitted to the COMPANY.
14.1.4 Manufacturer
Acceptable manufacturers are Kawneer, PPG Industries, Guardian Industries, Tajima
Corporation, Anotec, Alico and Arabian Profile or equivalent.
shall be considered for approval upon review of information submitted to the COMPANY
(refer to section 10).
14.2 MATERIALS
14.2.1 Materials used in the manufacture of aluminium assemblies shall be as follows (Refer to
Section 10 for materials selection):
Aluminum
Extrusions ASTM B221/B221M, alloy 6063-T5; tubular
sections, minimum thickness 3mm.
Sheet ASTM B209/B209M, alloy 5005-H154.
Bolts, nuts, screws, and rivets IFI-104, Grade 24T4.
Thermal barrier High density polyurethane.
Glazing gaskets Extruded vinyl or neoprene.
Expansion anchors: DLA-A-A-1922A Shield, Expansion (Caulking
Anchors, Single Lead)
DLA-A-A-1923A Shield Expansion (Lag, Machine
and Externally Threaded Wedge Bolt Anchors)
DLA-A-A-1924A Shield, Expansion (Self Drilling
Tubular Expansion Shell Bolt Anchors)
DLA-A-A-55614 Shield, Expansion (Non-Drilling
Expansion Anchors)
DLA-A-A-55615 Shield, Expansion (Wood Screw
and Lag Bolt Self-Treading Anchors).
Coal tar paint Koppers “Bitumastic Super Service Black,” or
Tnemec “46-450 Heavy Tnemecol.”
14.2.2 Hardware
Hardware shall be furnished and installed by the door manufacturer in accordance with the
list herein. Hardware finish shall match finish of doors and frames. Hardware shall be
furnished complete with machine screws, bolts, and other attachments as required, finished
to match the hardware.
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A master key system shall be created for all keyed locksets. Three sets of keys shall be
provided to the COMPANY.
Hardware items listed are standard products furnished by the MANUFACTURER and are
for single leaf doors. Quantities for double leaf doors shall be adjusted as required. Similar
and equal hardware of other makes will be considered, provided full information about such
hardware is furnished. The VENDOR shall furnish complete specifications and catalog cuts
of each item offered.
Item Quantity Remarks
Push Bar 1
Pull handle 1
Top offset pivot 1 set
Bottom offset pivot 1 set
Butt hinges 3
Surface closer 1 To speed closing.
Deadlock 1 Adams Rite MS1850A with 4001 box
strike and MS4042 cylinder guard.
Latchlock 1 Adams Rite 4510 with 4565 lever
handle, 4502 strike, and MS4042
cylinder guard.
Panic exit device 1 Concealed rod type with rod keepers.
Panic exit device 1 Rim type with roller strike.
Threshold 1 Aluminium, serrated.
Overhead door holder 1 Concealed overhead door holder
14.2.3 Sliding Door Assemblies
The entire door package shall be designed, engineered, and manufactured by the
MANUFACTURER. The sliding door assembly shall be a compatible interface with the
aluminum storefront/curtainwall construction.
Door operators shall have the following features:
 All electric,
 Self-contained and concealed in header,
 Power open/power close,
 Solid state controls,
 Reverse on contact,
 Fully adjustable speeds,
 Adjustable time delay,
 “Breakaway” feature for emergency exit,
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 Emergency stand-by battery back-up,
 Automatic security locking,
 Weather-stripping,
 Motion and presence detectors for door operation.
Door type, size and finish shall be as indicated on the DRAWINGS and the Door Schedule.
Acceptable manufacturers are Horton Automatics, Dor-O-Matic, Stanley and Kawneer or
equivalent.
14.2.4 Revolving Door Assemblies
The entire door package shall be designed, engineered and manufactured by the
MANUFACTURER. The revolving door assembly shall be a compatible interface with the
aluminum store-front/curtain wall construction.
The door assembly shall have the following features:
 Floor mounted speed control
 Panic fold mechanism, factory pre-set break-away force
 Two bottom rail deadbolt locks
 Laminated glass wing glazing
 Laminated glass enclosure glazing
 Push/Pull bars
 Door wing weatherstripping
 Recessed ceiling lights in canopy and associated electrical requirements
Door type, wing configuration, size and finish shall be as indicated on the DRAWINGS and
the Door Schedule.
Acceptable manufacturers are Kawneer, Crane Fulview Door Company, and Horton
Automatics or equivalent.
14.3 EXECUTION
14.3.1 Fabrication
Frames shall be fabricated from extruded tubular shapes. Frames shall be fabricated and
factory assembled in sections as large as practical consistent with shipping and field
requirements. All miters and joints shall form flush, hairline joints, utilizing concealed
fastenings where practicable. Where the use of exposed screws, bolts, or rivets cannot be
avoided, heads shall be countersunk and finished to match adjacent work.
All standard and special clips, angles, and other connection or attachment members shall
be furnished, as indicated, specified, or required for proper installation.
Full-view insulated glass aluminum doors shall be at exterior vestibule doors.
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Stiles and rails shall be 45mm thick, fabricated from extruded tubular shapes. Corners shall
be accurately joined and fitted with hairline surface joints. Corners shall be mechanically
fastened and welded along concealed lines of contact. Cutouts and mortises for hardware
shall be made accurately and reinforced adequately. Each door leaf shall have an adjusting
mechanism to permit clearance adjustments after installation.
Doors and assemblies shall be designed for glazing with 6 mm thick glass or 20 mm thick
insulating glass. Glazing gaskets shall be furnished by the aluminum assembly
manufacturer. Glazing stops for doors shall be snap-in type with provisions for extruded
bulb type glazing. Stops on exterior side shall be lock-in tamperproof type.
Doors shall be weatherstripped on three sides with metal-backed pile cloth installed in the
door or frame without exposed fastenings. A weatherstripped adjustable astragal with
stainless steel backing shall be provided at meeting and pivot stiles. Weather-stripping shall
be replaceable without special tools and without removing door. Doors shall be weather-
stripped at the sill by a pile sweep strip on the bottom rail.
Exposed surfaces of aluminum assemblies shall be given a Kynar coating, Aluminum
Association finish AA-M21C22A42, color as selected by the COMPANY, with all adjacent
components carefully selected for color match.
14.3.2 Installation
Door frames and framing members shall be erected plumb and true by skilled mechanics in
accordance with the manufacturer’s recommendations and standard installation manuals,
subject to the following modifications.
Framing members shall be anchored to concrete or solid masonry units with expansion
anchors, to hollow masonry units with toggle bolts, and to steel with machine screws.
Anchors for head, jamb, and still members shall be spaced not more than 600 mm apart.
Each vertical mullion shall be anchored by an aluminum angle or special clip at each end.
Mullion anchors shall be fastened to the mullion with two stainless steel or cadmium plated
self-tapping screws.
Member-to-member connections shall be made with appropriate profile clips, or with
aluminum angles at each side or level of the members joined. Each clip or angle shall be
fastened to each member with at least two stainless steel or cadmium plated screws.
Connections exposed to weather shall be watertight and shall be sealed during erection in
accordance with the manufacturer’s recommendations and standard details.
Glazing stops, removable stops, weatherstripping, and other accessories shall be secured
with countersunk machine screws.
Aluminum surfaces that are to be placed in contact with concrete, mortar, plaster, or
dissimilar metals shall be given a coat of coal tar paint.
Hardware shall be carefully and properly installed, doors hung, and each item of hardware
lubricated and adjusted for perfect operation.
Door and framing assemblies shall be protected during fabrication, shipment, site storage,
and erection to prevent damage to materials or finished work. Damaged or mismatched
doors and framing members will be rejected and shall be replaced with satisfactory units at
no cost to the COMPANY.
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After completion of construction, protective materials shall be removed and all aluminum
work shall be washed with a mild solution of soap and water and then rinsed with clean
water.
15. GLASS AND GLAZING
15.1 GENERAL
This section covers glass and glazing for windows, doors, and other openings having glass.
 See Metal Doors and Frames, Section 11 herein.
15.1.3 Submittals
The CONTRACTOR shall submit three samples of 100 mm by 100 mm size of each type of
glass proposed, glazing compounds, sealants, and accessories. Shop drawings showing
sections and details of glass installation in framing members such as head mullions, jambs,
and sills shall be submitted. No work shall commence until shop drawings have been
approved by the COMPANY.
shall be considered for approval upon review of information submitted to the COMPANY.
15.2 MATERIALS
15.2.1 Materials shall confirm to the following (Refer to section 10 for materials selection):
Flat Glass:
Clear 6 mm, transparent, ASTM C1036, Type I,
Class1, Quality Q3.
Tinted 6 mm, transparent, ASTM C1036, Type I,
Class 2, Quality Q3.
Bronze 6mm, heat absorbing, PPG “Solarbronze” or
equivalent.
Reflective 6 mm, glazing quality, ASTM C1036, Type I,

Class 1, Quality Q2, PPG “Solarcool” or
equivalent””.
Insulating Glass:
Clear 25 mm thick, made from 6 mm float glass; L-
O-F “Theropane”, or PPG “Twindow”.
Tinted 25 mm thick, made from 6 mm float glass with
inner pane clear and outer pane of gray or
bronze glass; L-O-F “Thermopane”, or PPG
“Twindow”.
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Reflective 25 mm thick, made from 6 mm float glass;
inner pane clear and outer pane with metallic
oxide reflective coating, bronze or silver color;
L-O-F “Vari-Tran Thermopane”, or PPG
“Solarban Twindow”.
Wired glass 6 mm diamond or square mesh, ANSI Z97.1
and Fed Spec DD-G-451D, Type II, Class 1,
Style A, Form 1.
Tempered Glass:
Clear 6 mm, Kind FT, transparent, ANSI Z97.1,
ASTM C1048, Type I, Class1, Quality Q3.
Tinted 6 mm, Kind FT, transparent, ANSI Z97.1,
ASTM C1048, Type I, Class 2, Quality Q3.
Reflective Metallic oxide coating, bronze or silver color;
L-O-F “Vari-Tran Tuf-flex”, or PPG “Solarban
Herculite”.
Laminated glass Minimum thickness of laminated glass shall
consist of two layers of float glass of a
minimum of 3 mm each and a polyvinyl-butyral
(PVB) interlayer of 1.9mm.
Sound control glass Amerada “Acousta-Pane 36”, Dearborn
“Soundtropane 36”, or COMPANY approved
equal. 7 mm thick, sound transmission rating
not less than STC 36.
Fire rated glass Safety and Fire Technology, Inc. “SuperLite
and II” or Schott Glaswerke “Pyran”.
Extruded tape Pecora “BB-50 Pre-shimmed Extru-Seal”,
Protective Treatments, Inc. “PTI 303 Spacer
Rod Tape”, or Tremco “SST-800”.
Acrylic sealant Pecora “Unicrylic 60 plus”, (solvent release
type) or Tremco “Mono”.
Silicone sealant Dow Corning “790”, General Electric “SCS
1200”, Pecora “863”, or Tremco “Proglaze”.
Structural Silicone Sealant ASTM C920; Pecora “895”, or Tremco

“Proglaze II”.
Silicone Sealant (for joints) ASTM C920; Pecora “864”, or Tremco on 4-
sided structural glazing system “Spectrum 2”.
Structural gaskets Neoprene, ASTM C542; Maloney Lock Strip”,
or Standard Products “Stanlock” glazing
gaskets with separate locking strips, and with
neoprene setting blocks as required.
Setting blocks Soft lead or neoprene.
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Spacers Cork and rubber, Rhopac “Adhesive Backed
Spacer Blocks”.
Spacers (for 4-sided structural) Tremco “Glazing Tape 920”, Norton glazing
system “Thermalbond V-2100”.
Glazing clips Spring wire.
15.3 EXECUTION
15.3.1 Installation
Except as modified or supplemented herein, all glazing shall be done in accordance with
the applicable details set forth in the publications of the GANA.
Tempered glass and laminated glass shall conform to the requirements for glazing materials
for Category II products in accordance with the Safety Standard for Architectural Glazing
Materials, CPSC 16 CFR 1201.
All glass shall be delivered to the job site bearing the original manufacturer’s labels. Labels
shall not be removed from clear glass until just prior to the final window cleaning. Labels
shall be removed from tinted glass before erection.
15.3.2 Glazing Assemblies
All glass sizes shall be obtained from measurements of the work at the site, or from the
manufacturer of the sash, doors, or frames in which the glass is to be set. In all cases,
however, the SUBCONTRACTOR shall be responsible for the correctness of the size of the
glass.
Setting blocks shall be provided where recommended by GANA.
15.3.2.1 External Glazing
Laminated glass shall be used for external glazing of all buildings. Hermetically sealed,
double-glazed units shall be used when transparency needs to be combined with heat
insulation. These glazing units, prefabricated by the Manufacturer, shall be composed of
two spaced glass panes with a cavity of dehydrated air.
Each unit shall consist of:

- an outer pane of normal float glass, minimum thickness 6 mm
- an air space, minimum 6 mm
- an inner pane of laminated glass consisting of two layers of glass, minimum
thickness 2 mm each, and a PVB interlayer of 1.9 mm.
The outer and inner pane of the unit shall be fixed to the spacers of the air cavity by a
polysulphide adhesive compound. The edges of the units shall not be provided with a
channel-shaped metal cover.
Fabricated steel window frame shall have a rebate of minimum 18mm or more. The glass
panels shall be fitted from outside. Steel beads with height same as that of rebate shall be
fixed with 5.5mm screws at less than 200mm intervals. Each edge of the pane shall have a
5mm clearance with the frame and both faces of the pane shall have a minimum clearance
of 3mm with the frame. Neoprene setting blocks/ side spacers shall be used to maintain the
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clearances. Glass shall be fitted in the steel frame using a non-hardening adhesive
compound. A self-adhesive aluminium tape shall be taped on the edge of the window pane
to separate adhesive with the PVB interlayer. The fixing method shall ensure void-free and
waterproof joints.
15.3.2.2 Internal Glazing
Thermally toughened (tempered) glass of minimum 6mm thickness shall be used for internal
glazing.
The panes may be fitted in steel frames composed of standard sections, and fixed with a
non-hardening, non-staining type of putty. Glass in internal timber doors shall be fixed with
screwed hardwood beads.
Internal glass in timber doors and in hardwood frames shall be fixed with screwed hardwood
beads.
If considerable protection against the spread of fire is required, polished wired glass shall
be applied in view of its resistance to fragmentation.
Wired glass, thickness 6 mm, shall be fixed with screwed metal beads in steel frames and
with wooden beads in wooden doors.
Transparent polished wired glass shall be used if visibility is required, otherwise translucent
wired-cast glass shall be applied.
Internal windows of the control room and laboratory shall have fixed windows constructed
with laminated glass consisting of two layers of glass, minimum thickness 2 mm each, and
a PVB interlayer of 1.9 mm and fixed similar to that of the external glazing.
15.3.3 Hollow Metal Doors And Frames (CLAUSE NUMBER TO BE CHANGED AS 15.3.3)
Glass in hollow metal doors and frames shall be set in glazing compound and held in place
with the glazing stops and beads provided. Spacers held 6 mm below sight line shall be
provided between the glass and the stops or beads if required to position the glass. Each
glass panel shall be cushioned so that it is free from strain or binding due to uneven pressure
at the stops. At exterior doors and frames, removable beads shall be bedded in glazing
compound. Glazing compound shall be finished smooth and shall slope uniformly from the
face of the glass to the edge of the stop or bead.
15.3.4 Aluminium Assemblies (CLAUSE NUMBER TO BE CHANGED AS 15.3.4)
Glass in aluminum assemblies employing extruded gasket glazing shall be set with the
gaskets and stops supplied by the manufacturer of such assemblies and in accordance with
the manufacturer’s instructions. Silicone sealants shall be used where sealants are
required.
15.3.5 Other Glass
All other glass shall be set as required by the glazing facilities provided and location
requirements relative to glass embedment.
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15.3.6 Protection and Cleaning
All glass shall be protected against breakage during the construction period and all broken
or cracked glass shall be replaced at the time of completion of the work, at no cost to the
COMPANY.
All glass shall be cleaned just before final inspection, and all stains and defects shall be
removed. Care must be exercised to remove paint, labels, and glazing sealant or compound
without scratching or marring the surface of the glass or adjacent metalwork.
The cleaning of reflective glass shall conform to the manufacturer’s written instructions.
16. HARDWARE FOR STEEL AND WOODEN DOORS

16.1 GENERAL
This section covers the requirements, materials and installation for the steel and wooden
doors hardware except for blast resistant.
16.1.2 Related Work Specified Elsewhere:
 See Metal Doors and Frames, Section 11 herein.
 See Wood Doors, Section 12 herein.
16.1.3 Submittals
VENDOR shall submit sample of hardware items, showing each required finish from each
manufacturer for COMPANY approval of color and texture only.
VENDOR shall submit a final hardware schedule organized by “hardware sets” to indicate
specifically the product to be furnished for each item required on each door, for approval by
COMPANY.
16.2 MATERIALS
16.2.1 Each item of finish hardware shall be the product of a manufacturer who is regularly
engaged in the production of high quality builder’s hardware.
16.2.2 Each hardware manufacturer shall prepare and deliver to the door and frame manufacturer
a template for each item of mortised hardware. Each template shall be labeled with the
manufacturer’s name, hardware item, and location on the door or frame where the item is
to be installed.
16.2.3 Acceptable hardware and accessories manufacturers are Modric, Newman Tonks, Stanley,
Sargent, Schlage, LCN, Pemko and Ives. Products by other manufacturers which are of
equal quality and appearance shall be considered for approval upon review of information
submitted to the COMPANY (Refer to section 10).
16.2.4 Hardware shall be as listed below. Finishes shall be as indicated. Door closers and brackets
shall have a sprayed aluminium finish unless otherwise indicated. Hardware shall be
furnished complete with machine screws, bolts, and other attachements as required,
finished to match the hardware.
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Butt Hinges Five knuckle, full motised, template type,
nonremovable pin, ball bearing, extra heavy-
duty, US26D finish.
Locksets Key-in-lever handle, pin tumbler cylinder type,
US26D finish. Master key all keyed locksets,
three keys per lock.
Automatic Door Closers Electro hydraulic powered systems, heavy
duty, cast iron cylinder with all-weather fluid for
consistency and reliability, rugged drive
mechanism provides the connection to the
electric motor assembly, fully adjustable,
independent hydraulic regulation controls the
door to minimize the chance of damage to the
door and frame assemblies.
Panic Bar Heavy duty type, covers, cylinder and latch
made of stainless steel, levers, thumb pieces
and escutcheon trims available, Used for
evacuation, fire rated, alarming. Length
according to the width of door.
Thresholds Extruded mill finish aluminum saddle type,
125 mm by 15 mm. Door, when closed, shall
seal against threshold.
Weatherstripping Extruded vinyl bulb insert in an extruded
aluminum keeper for head and jambs. Extruded
vinyl sweep in an extruded aluminum keeper for
door bottoms.
Door bumpers Gray rubber bumper, 60 mm diameter by 24
mm projection, aluminum finish, concealed
screw attachment.
Kick plates Stainless steel, 850 mm by 250 mm; centered
on inside surfaces of all doors 25 mm above
door bottom.
Coordinator For use on pair of doors, B26D finish.
Flush bolts Top and bottom of inactive leaf of pairs of
doors.
Astragal Overlapping astragal with sponge neoprene
seal in an extruded aluminum keeper, provide
at meeting edge of all pairs of doors. When
attached to inactive leaf, provide minimum 30
mm clearance at knob.
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16.3 EXECUTION
16.3.1 Except as otherwise specified, door hardware shall be furnished in accordance with the
following requirements.
16.3.2 Hinges
Hinges shall be of stainless steel unless otherwise indicated.
Interior hinges shall have non-rising pins. Exterior hinges shall have non-removable pins.
Hinges required shall be in accordance with manufacturer’s recommendation.
Minimum butt hinge quantities and size for doors shall be as follows unless greater
quantities or/and size are recommended by the manufacture.
Butt hinge quantities for non-label doors shall be as follows:
Height of Door Hinges Required
1,500 mm or less 2
One 1,500mm but not over 2,000mm 3
Over 2,000mm 4
Butt hinge sizes shall be as follows:

Door Width Butt Sizes
900 mm and less 113 mm by 113 mm
Over 900 mm but less than 1,050 mm 125 mm by 113 mm
1,050 mm to and including 1,200 mm 125 mm by 113 mm extra heavy
Over 1,200 mm 150 mm by 113 mm extra heavy
16.3.3 Automatic Door Closers

Automatic door closers shall be of heavy duty type and be with electro hydraulic powered
systems. The cylinder should be of cast iron with all-weather fluid for consistency and
reliability, rugged drive mechanism provides the connection to the electric motor assembly.
The closer shall be fully adjustable with independent hydraulic regulation to minimize the
chance of damage to the door and frame assemblies.
The closer size, function and installation shall be as recommended by the manufacturer.
Brackets for closers shall be supplied by the manufacturer as required to make a complete
and satisfactory installation. Where pairs of doors are indicated, closers shall be furnished
for active leaf only. All closers shall be adjusted for maximum door swing available. Delay
action speed shall be adjusted as per the requirements of the COMPANY.
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16.3.4 Flush Bolts
A flush bolt shall be provided at both the top and bottom of each inactive leaf for each pair
of doors.
16.3.5 Fire Rated Door Hardware
Hardware for fire rated doors shall bear the FM or UL label for the class of opening and
rating indicated. Hardware not specifically listed but required to satisfy the fire rating shall
be provided.
16.3.6 Thresholds
Thresholds shall have ends notched to fit frame profile and shall be field drilled to receive
flush bolts where required. Where fastened to concrete, thresholds shall be anchored with
8 mm stainless steel flathead countersunk machine screws and expansion anchors spaced
at 200 mm centers. Thresholds shall be set in a full bed of mastic.
16.3.7 Weatherstripping
Heads and jambs of all exterior doors and those interior doors where required shall be
weatherstripped.
Weatherstripping will not be required at meeting edges of double doors where astragals are
provided.
16.3.8 Keying
All cylinder locks shall be keyed into groups as determined by the COMPANY. Three keys
shall be provided for each lockset. Six master keys shall be provided for each key group
and three sets of a single master key shall be provided for all cylinder locks.
16.3.9 Handling And Installation
Each item of hardware shall be separately packaged and labeled for its respective opening.
Hardware shall be accurately fitted, securely applied, carefully adjusted, and lubricated as
necessary. Special care shall be exercised to avoid damage to the hardware and to adjacent
work.
16.3.10 Panic bar
Panic bar shall be of heavy duty type. Head cover and end cover should be made of
stainless steel. Panic bar shall be provided with levers, thumb pieces and escutcheon trims.
Chassis should be made of steel plate and cylinder and latch shall be made of stainless
steel. Panic bars shall be fire rated and alarming. The length of panic bar shall be to suit the
door width and as recommended by the manufacturer.
The installation of panic bar shall be as recommended by the manufacturer.
Panic bars shall be provided for all fire exit and emergency exit doors.
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16.4 LOCKING SYSTEM
A three levels master key shall be provided as follows:
Level 1 - Master key for all locks
Level 2 - Master key for each building/or group of Buildings
Level 3 - Key for each room (three keys per lock).

Moreover the master key shall be compatible with the existing master key system if any.
Number of keys for level 1 and 2 master key will be defined later by COMPANY. The
CONTRACTOR needs to provide extra percentage of paddle locks and cylinder locks
compatible with Master key system for any future replacement by COMPANY.
17. UPWARD ACTING SECTIONAL DOORS
17.1 GENERAL
This section covers furnishing and installing industrial type upward acting sectional doors.
Doors shall have aluminum flush panel type with polyurethane foam insulation cores. The
upward acting sectional doors shall conform to ANSI/DASMA 102.
Doors shall be installed complete with overhead tracks, springs and hardware.
Operation shall be by electric motor operator.
Sectional overhead doors and all accessories and components required for complete and
secure installations shall be manufactured as a system from one manufacturer.
17.1.2 Related Work Specified Elsewhere :

 DGS 2020 002 Specification for Architectural Metals. See Miscellaneous Metals,
Section 12.
17.1.3 Submittals
Shop drawings shall indicate opening dimensions and required tolerances, connection
details, anchorage spacing, hardware locations, and installation details.
Product data shall provide information on component construction, anchorage method, and
hardware.
Submit two exterior panel finish samples to the COMPANY, approximately 600 mm by 600
mm in size illustrating color, raised panel design, and finish.
Indicate special procedures and perimeter conditions requiring special attention per
manufacturer’s installation instructions.
The submittals shall include the following, but not limited to:
1. Design and installation details to withstand wind load specified.
2. All details required for complete operation and installation.
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3. Hardware locations.
4. Type of metal and finish for door sections.
5. Finish for miscellaneous components and accessories.
6. Manufacturer’s product data and installation instructions.
17.1.4 Manufacturer
Acceptable manufacturers for doors shall be insulated aluminum doors from Clopay Garage
Doors, Overhead Door, Wayne Dalton Corporation, Arm-R-Lite, Ryterna, Crawford or
equivalent.
17.2 MATERIALS
Materials used in the sectional doors shall be as follows:
17.2.1 Rails and stiles
Rails and stiles should be joined by heli-arc welds in unexposed locations. Rails and stiles
shall be of aluminum alloy 6063-T5.
17.2.2 Panels
Sections shall be 45mm thick minimum. The external internal skin shall be anodized
aluminum and thickness shall be as recommended by the manufacturer.
Panels shall be insulated with high density CFC free foam injected polyurethane with
U=0.4 W/m2K, R = 2.55 m2K/W.
17.2.3 Glass
Glazing if required by COMPANY or if shown in the project drawings shall be with minimum
6mm thick insulated glass set in continuous vinyl channel and held in place with a rigid
plastic snap-in bead.
17.2.4 Weather Seal
Doors shall be equipped with top and side seals to seal against header and jamb, co-
polymer joint seals between sections. Bottom section shall have full length astragal retainer
with U or bulb shaped flexible extended vinyl weather strip. Flexible vinyl thermal break seal
shall be attached at each section joint.
Complete continuous perimeter seals shall be provided.
17.2.5 Counter Balance
Counter balance shall be factory calibrated to match site conditions.
Counter balance spring shall be torsion type, low stress, helical wound, oil tempered spring
on a galvanized steel tube or solid steel shaft. Wire to provide 100,000 cycles of use. Spring
fittings and drums should be made of die cast, high strength aluminum. Lifting cables shall
be high strength pre-formed galvanized steel air craft cable with a minimum 7:1 safety factor.
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17.2.6 Tracks
Track size shall be 50mm (2”) or 75mm (3”) as required by door size. Vertical track shall be
bracket or angle mounted. Vertical mounting angle shall be minimum 1.5mm (16 gauge) hot
dip galvanized steel. Vertical track shall be graduated to provide wedge type weather-tight
closing with continuous angle mounting for steel jambs, and shall be fully adjustable to seal
door at jambs.
Horizontal tracks shall be minimum 1.9mm (14 gauge) hot dip galvanized steel. Horizontal
tracks shall be reinforced with 2.16mm (13 gauge) galvanized steel of adequate length and
thickness to minimise deflection.
17.2.7 Hardware
Hinges and brackets shall be of hot dip galvanized steel, 1.9mm (14 gauge) minimum.
Rollers shall be heavy duty full-floating ball bearing with case-hardened inner race with ten
ball rollers, mounted to fit the slope of track.
17.2.8 Bottom Sections
Bottom section shall have full length astragal retainer (minimum 1.0mm thick aluminum)
with U or bulb shaped flexible extended vinyl weather strip. High density composite
combination step plate/lift handle shall be located on bottom section.
17.2.9 Locking device
Locking device shall be inside spring loaded slide bolt lock on end stile to securely engage
slot in track.
Keying
Three keys shall be provided for each lock set. Six master keys shall be provided for each
key group.
17.2.10 Wind Load
Door shall comply with ANSI/DASMA 102 or to meet specific application requirements.
17.2.11 Color
Color shall be as specified by the COMPANY from the manufacturer’s standards.
17.2.12 Other Options
Provide sensor edge for motor operated doors to stop and reverse the door in the event an
obstruction is struck when the door is closing.
Provide exhaust ports in bottom panel of door to receive tubes from vehicle exhaust systems
when shown on PROJECT drawings.
Provide vision lights, each 635mm wide by 300mm high in panels when shown on
PROJECT drawings”.
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17.3 EXECUTION
17.3.1 Installation
Verify that wall openings are ready to receive work, and opening dimensions and tolerances
are within specified limits.
Prepare opening to permit correct installation of door unit to perimeter air and vapor barrier
seal.
Install door unit assembly in accordance with manufacturer’s written instructions. Anchor
assembly to wall construction and building framing without distortion or stress. Securely
brace door tracks suspended from structure. Secure tracks to structural members only. Fit
and align door assembly including hardware, level, and plumb, to provide smooth operation.
Maintain dimensional tolerances and alignment with adjacent work:
 Maximum variation from plumb: 2 mm
 Maximum variation from level: 2 mm
 Longitudinal or diagonal warp: Plus or minus 3 mm
Adjust door assembly to smooth operation.
Clean doors and frames. Remove labels and visible markings.
18. BLAST RESISTANT DOORS AND FRAMES

18.1 GENERAL
This section covers the blast resistant doors, blast resistant frames and door hardware that
are to be factory-assembled, completely assembled and shipped as a unit.
18.1.2 Related Work Specified Elsewhere:
 DGS 1882 001 Specification for Structural Design Basis.
18.2 SUBMITTALS
Submit shop drawings showing details of fabrication, installation, and anchorage.
Provide design calculations showing conformance with the specified blast loading
requirements, or provide certified test reports from an independent laboratory. Calculations
should consider how blast loads are transferred from the door panel through the frame and
frame anchorage for the seating load case and how the blast loads are transferred from the
door panel through the restraining hardware into the frame and wall during the unseating
load case.
Provide recommended installation procedures and operation and maintenance instructions.
Provide manufacturer’s standard written warranty.
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Acceptable manufacturers are Krieger Steel Products, Overly Manufacturing Company,
AMBICO, and International Doors Inc. Products by other manufacturers which are of equal
quality and appearance shall be considered for approval upon review of information
submitted to COMPANY.
The manufacturer and installer of doors shall have minimum 5 (five) years of experience in
designing, producing and installing blast resistant doors.
Unless otherwise specified, blast resistant doors and accessories shall be supplied by the
same manufacturer.
CONTRACTOR shall secure the services of a qualified representative of the manufacturer
to visit the job site and instruct the contractor’s personnel in proper installation and
adjustment of the assemblies or secure services of manufacturer’s factory trained and
authorized installer to perform installation of assemblies.
Products by other manufacturers which are of equal quality and appearance shall be
considered for approval upon review of information submitted to the COMPANY (Refer to
section 10).
18.3 MATERIALS
18.3.1 Blast resistant doors and frames shall constructed to meet the following design criteria and
performance requirements:
Blast resistant doors shall be provided according to the following requirements:
a) For blast loading (peak side-on over-pressure) < 5 kPa or an impulse < 200 kPa-ms,
no additional design requirements for blast resistance are required.
b) For blast loading (peak side-on over-pressure) more than or equal to 5 kPa, blast
resistant doors shall be used.
c) All external doors, frames and hardware shall be designed to withstand the
applicable blast loading (peak side-on over-pressure) on the building.
d) Fire rating of door, frame, hardware and other accessories shall be at least 120
minutes for structural integrity, flame tightness and insulation.
Unless noted otherwise on project drawings, the ‘performance category’ of the blast
resistant doors shall be considered as follows:
 Category-I : All external doors of Control Building, Instrument Equipment Shelter (IES),
Field Auxiliary Rooms (FARs) & buildings occupied by personnel or critical equipment
(related to reliable plant operation)
 Category-II : All external doors of other buildings
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The response limits and other requirements for various ‘performance category’ shall be as
given in Table 1.
Table 1 Blast Door Performance Requirements

Category Door Panels Ductility Edge Door Function
Condition Ratio Rotation
after Blast Limit ‘θ’
(degrees)
I Operable Elastic 1.0 1.2 Primary exit or
repeated blast
II Operable Significant 3 2 Prevent

damage entrapment
III Inoperable Substantial 10 8 Prevent blast

damage from entering
building
IV Inoperable Failure in 20 12 Prevent door

rebound from becoming
debris hazard.
*Note: The following categories shall be used to determine the requirements for blast resistant
doors.
Category-I: The door shall be operable after the loading event, and pre-established design
criteria for stress, deflection, and the limitation of permanent deformation shall not be exceeded.
This category shall be specified if the door should be required to withstand repeated blasts or if
entrapment of personnel is of concern and the door is a primary exit to the building.
Category-II: The door shall be operable after the loading event. Plastic deformation of the door
occurs, but the frame and fixing to the structure remains unaffected. This category shall be
specified if entrapment of personnel is of concern.
Category-III: Non-catastrophic failure is permitted. The door assembly remains in the opening.
No major structural failure occurs in the panel structure, the restraining hardware system, the
frame or the frame anchorage that would prevent the door assembly from providing a barrier to
blast wave propagation. However the door will be rendered inoperable. This category should
only be specified if entrapment of personnel is not a possibility.
Category-IV: Outward rebound force and resulting hardware failure is acceptable.
Doors, doorframes, and door hardware including hinges shall be designed for the
performance criteria above and applied blast loads specified. The orientation of the door
relative to the blast source(s) will determine the blast loads for which the door needs to be
designed.
Outward opening doors shall be provided at two sides of the control building for ease of
access to process areas and shall seat against the frame under the positive phase blast
wave. Air locks shall be installed to maintain the required over-pressure inside the building.
All outer doors shall be provided with automatic door closers.
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No windows shall be provided in the outer doors; only small peepholes shall be provided to
check, in the event of fire, that the area outside the door is safe to permit evacuation of the
building.
The outer and inner doors shall have a good seal between door and frame to maintain the
different pressures between the various rooms and the outside of the building.
Blast door Manufacturers shall provide calculations or test data to verify adequate blast
resistance and door performance for the design load conditions. The design blast pressure
shall be as specified by the COMPANY or as recommended in the Quantitative Risk
Assessment (QRA) Report for the PROJECT
Manually operated exit doors shall not exceed a maximum opening force of 25 N (measured
at the door handle) or shall meet the requirements of the local building codes for the
maximum opening force. Power operated doors shall be used for exit doors that exceed the
maximum opening force.
The initial blast pressure shall be applied on the hinge side of the door. The rebound
pressure shall be specified as a percentage of the initial blast pressure. The pressure is
assumed to act as an equivalent static load.
Doors shall be provided with lever handles and/or hardware for the type operation as
indicated on the drawings or as specified.
Hinges shall be weldment type with radial and thrust bearings and grease fittings.
Latching mechanism shall be 2-point, concealed, and self-latching.
Door shall be fully insulated.
Frame and hardware shall be designed to match the blast load capacity of the door,
eliminating any weak links in the design.
Assembly shall be blast/pressure resistant constructed of steel faces, internally reinforced
and having the appearance of a conventional flush metal door.
Door assemblies shall be designed to protect personnel and equipment from the effects of
blast(s) and pressure loads.
All components including the hardware of the packaged units shall be assembled, mounted,
fitted and shop operated to insure the doors will operate without extensive field adjustments.
Doors, frames and hardware packages shall be shipped as complete units assuring delivery
in the same condition as shop assembled. Oversized doors shall be shipped assembled or
knocked down in accordance with maximum overall size for truck shipments.
Doors shall be air and gas tight before and after blast.
Assemblies shall resist penetration from a steel missile fragment of a maximum weight
determined by the COMPANY and traveling at a velocity to be determined by the
COMPANY.
Design door hardware and reinforcements to transfer all applicable blast loadings to frame.
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Design frame anchors to transfer all blast loadings to walls or structural sub-frame
embedments.
Equipment (Double) access doors shall be designed so that instrumentation, computer
equipment and air-conditioning equipment etc. can be transported into the building. The
size of these equipment doors will depend on the dimensions of the equipment but they
shall be at least 1.8 m x 2.5 m. When not in use, equipment doors shall be bolted to the
steel doorframe and the seal shall be air tight. If the doorway is also to be used as a
passageway, a single door shall be installed in the equipment door, and the seal shall be
airtight when the door is closed. Recessed flush bolts shall be provided for inactive leaf of
double swing doors.
18.3.2 Blast resistant doors and frames shall be fabricated from one of the following:
Steel Sheet:
 Cold-rolled steel sheet conforming to ASTM A1008/A1008M, commercial quality.
 Hot-rolled steel sheet conforming to ASTM A1011/A1011M, commercial quality.
Galvanized steel sheet:
 Galvanized steel sheet conforming to ASTM 653/A653M, commercial quality,
minimum G60 zinc coating.
Stainless Steel sheet:
 Stainless sheet Type 304 or 316 conforming to ASTM A666.
Steel plate and shapes for reinforcing and/or framing members shall conform to ASTM
A36/A36M and bars shall conform to ASTM A108 grade 1018.
Door face sheets shall be constructed of minimum, 3.0mm (11 gauge) steel sheets with
steel sheet or structural tube internal stiffeners. Face sheets for exterior doors shall be
galvanized. Visible seams on face sheets and on vertical edges are not permitted. Internal
stiffeners shall be spot welded to both face sheets. The spaces between stiffeners shall be
filled with rock wool or polyurethane foam insulating material. Doors shall be minimum
80mm thick, full flush, constructed and reinforced to resist the blast forces specified.
Door frames shall be constructed of minimum, 3.0mm (11 gauge) steel sheets. Frames for
exterior doors shall be galvanized. Door hardware and reinforcements shall be designed to
transfer all applicable loadings to frame. Frame anchors shall be designed to transfer all
applicable loadings to walls or structural sub-frames embedded. Frame anchorage shall be
concrete expansion anchors or welded connection. Frames shall be three or four sided,
factory reinforced and tapped for hardware. Reinforcing plates shall be provided at surface
mounted or non-templated hardware locations
The thickness for door face sheets and frames specified above is minimum and required
thickness shall be designed by the manufacturer for specified blast pressure.
Assemble work using all welded construction conforming to the applicable requirements of
AWS D1.1/D1.1M and AWS D1.3/D1.3M
After fabrication, remove all tool marks and surface imperfections, and dress all welded
joints smooth and coat with rust inhibitive primer.
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All steel surfaces shall be factory-primed with rust inhibitive metallic oxide, zinc chromate or
synthetic resin primer. Primer shall be oven dried. Concealed surfaces of the doors shall be
primed before assembly, unless doors are made of zinc-coated steel.
18.3.3 All door assemblies shall have the following standard features, but not limited to:
Latch bolts Stainless steel or hardened steel, non-sparking
Lever and pull handles Stainless steel
Hinges Heavy duty anti-friction or ball bearing type stainless

steel mortised butt hinges of sufficient size and quantity
to withstand blast loadings and door weight
Automatic door closer Electro hydraulic powered systems, heavy duty, cast
iron cylinder with all-weather fluid for consistency and
reliability, rugged drive mechanism provides the
connection to the electric motor assembly, fully
adjustable, independent hydraulic regulation controls
the door to minimize the chance of damage to the door
and frame assemblies
Panic bar Heavy duty type, covers, cylinder and latch made of
stainless steel, levers, thumb pieces and escutcheon
trims available, Used for evacuation, fire rated,
alarming. Different length according to the width of door
Astragal Prime coated steel or extruded aluminum removable

astragal on double doors designed to conform with blast
pressure rating
Weather stripping Solid or closed cell sponge elastomer seals or extruded

aluminum with neoprene bulb
Smoke gasket Surface applied, self adhesive, poly propylene or silicon

rubber strips
Threshold Extruded aluminum
Peephole Blast resistant glazing with neoprene or silicon glazing

sealants
Manufacturer’s standard door hardware is acceptable subject to the COMPANY
approval.
18.3.4 All locks shall be keyed, master keyed, and grand master keyed as directed by the
COMPANY. All cylinders shall be C-pin type.
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18.4 EXECUTION
18.4.1 Installation of Doors and Frames
Install door components including doors, frames and hardware in strict accordance with
approved shop drawings and manufacturer’s written instructions. Any required field welding
shall be performed by qualified welders in accordance with AWS D1.1/1.1M and AWS
D1.3/D1.3M.
All works shall be strong, rigid and neat in appearance, square, true and free of defects,
warp or buckle.
Frames shall have trim faces welded and finished smooth.

Prior to installation, frames shall be checked and corrected for size, swing, squareness,
alignment, twist and plumb.
Fire rated assemblies shall be installed in accordance with NFPA 80.
Upon installation, qualified representative of the manufacturer should visit the job site and
inspect the complete installation of the door and frame assemblies, test all components thru
a minimum of ten cycles of operation and should direct the CONTRACTOR in correcting
any non-conforming items found.
18.4.2 Installation of Hardware
Install hardware, plumb, level and true to line in accordance with manufacturer’s templates
and written instructions.
Fire rated hardware shall be installed in accordance with NFPA 80.
Where cutting and fitting is required on substrates to be field painted or similarly finished,
install, fit, remove and store hardware prior to finishing. Reinstall hardware after finishing
operations are completed.
Surface mounted hardware shall not be installed until finishes have been completed on
substrate.
Hardware attachment substrate should be reinforced, as necessary, for installation and

operation.
Each operating hardware item shall be checked and adjusted to ensure correct operation
and function.
Ensure weather-stripping and seals do not inhibit closing and positive latching of door.
Lubricate moving or operating components as recommended by hardware manufacturer.
Replace defective materials or units which cannot be adjusted to operate as intended.

Reinstall items found improperly installed.
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DOORS AND WINDOWS
18.4.3 Field Painting
After installation of doors and frames, all damaged spots in the shop coat shall be sanded
smooth and touched-up with metal primer, matching the shop coat.
Finish painting shall be by CONTRACTOR per written instruction of door manufacturer.
19. BLAST RESISTANT WINDOWS

19.1 GENERAL
The following requirements shall be considered for windows of the buildings which are
designed to resist blast loads:
a. For blast loading (peak side-on over-pressure) < 5 kPa or an impulse < 200 kPa-ms,
no additional design requirements for blast resistance are required. Laminated safety
glass should be used to mitigate risks from flying glass.
b. For blast loading (peak side-on over-pressure) between 5 kPa and 45 kPa (estimated
duration between 50 ms and 150 ms), laminated safety glass and catch bars shall be
used and the pane area shall be < 1 m2
c. For blast loading (peak side-on over-pressure) more than or equal to 45 kPa, blast
resistance in the structure and structural components shall be provided. Laminated
safety glass and catch bars shall be used and the pane area shall be < 0.25 m2.
d. The strength of external window frames shall withstand the blast loads at all times.
Design loads on the anchor bolts shall be calculated taking the provided blast loads
into account.
e. Anchor bolt spacing shall be based on the size and ultimate strength of the anchor bolts
and the material to which the bolts are anchored. Anchor bolts shall be located
uniformly around the frame perimeter.
f. Fire rating of the external windows for Blast Resistant Buildings shall be same as that
of the blast resistant external doors.
If (as directed by the COMPANY) there is a possibility that gas, smoke, fire, heat, etc., can
enter a building through damaged windows after an explosion, no windows SHALL be
provided in the outer walls of rooms which are considered as essential for controlling the
operation of the plant.
In blast resistant control buildings, windows in the outer walls shall not be provided for rooms
such as control room, computer room, instrument room, electrical equipment and battery
room, HVAC machine room, shift supervisor’s office, air locks and social amenities with
exception of the mess room. Also, windows in the outer walls shall not be provided for all
rooms in Field Auxiliary Room (FAR). Other offices, plant laboratory and mess room in the
blast resistant control room building may have small windows in the outer walls. The
underside of external widows in the plant laboratory and offices in the blast resistant control
room building shall be 1.0m above the finished floor level.
The total external window area in the blast resistant building shall not exceed 7% of the wall
area, measured inside the building from top of floor to underside of roof.
Windows shall be a fixed & non-open type design.
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DOORS AND WINDOWS
The design of window frames and anchorage shall be included”.
Windows shall be sealed with extruded vinyl weather - stripping with consideration for
blowing sand.
Manufacturers
Acceptable manufacturers are Krieger Steel Products, Overly Manufacturing Company
and AMBICO. Products by other manufacturers which are of equal quality and
appearance shall be considered for approval upon review of information submitted to
COMPANY.
19.2 SUBMITTALS
Submit shop drawings showing details of fabrication, installation and anchorage.
Provide design calculations showing conformance with the specified blast loading
requirements, or provide certified test reports from an independent laboratory. Calculations
should consider how blast loads are transferred from the window panel through the frame
and frame anchorage for the seating load case and how the blast loads are transferred from
the window panel through the restraining hardware into the frame and wall during the
unseating load case.
Provide recommended installation procedures and operation and maintenance instructions.
Provide manufacturer’s written warranty.

19.3 MATERIALS
The window frame shall be made of galvanized steel capable of transferring the explosion
pressure (blast load) on the window pane to the surrounding structure. The normal rebate
width of 12 mm shall therefore be increased to at least 30 mm to achieve this requirement.
Laminated glass panes shall be used consisting of two layers of normal glass, each at least
3mm thick, with a polyvinyl butyral (PVB) interlayer at least 1.9mm thick.
Double-glazing units can be considered for climatic conditions and to prevent condensation
on the windows. If double-glazing units are applied, both panes shall be laminated-type
glass. The requirement of double-glazing shall be determined based on the HVAC
considerations. The thick interlayer shall keep the two glass sheets together even when the
pane has been blown out of its frame and folded itself around catch bar.
The glass pane shall be fitted into the window frame using an adhesive compound
(polysulphide) that will remain flexible and have maximum adhesive properties. The pane
shall be fixed with steel beads, screwed to the frame.
Aluminum or plastic window frames shall not be used as they are not sufficiently strong to
cope with forces resulting from explosions.
All external windows shall be provided with a vertically mounted solid steel catch bar, 20mm
diameter, securely welded to the inside of the window frame, or built into the concrete
structure. The centre line of the catch bar shall be located at least 70mm behind the glass
pane. The dimensions of windows, provided with a catch, shall be limited to 0.5m x 0.5m.
DGS-2020-005 Rev. 2
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DOORS AND WINDOWS
The underside of any external windows in the rooms shall be minimum of 1m above the
finished floor level.
19.4 EXECUTION
All installation works shall be in strict accordance with approved shop drawings and
recommended installation procedures of the manufacturer. Any required field welding shall
be performed by certified welders in accordance with AWS D1.1/D1.1M.
After installation of windows and frames, all damaged spots in the shop coat shall be sanded
smooth and touched up with metal primer, matching the shop coat.
20. FIRE RESISTANCE
The minimum smoke and fire resistance period of all types of external & internal doors
including metal doors, wooden doors, frame, hardware and other accessories shall be as
indicated in the following Table 2 unless otherwise stated in the Door Schedule.
Table 2 Minimum period of smoke and fire resistance rating in hours
Building Type External Doors Internal Doors
Control Building, Instrument Equipment Shelter (IES),
Field Auxiliary Rooms (FARs), Substation Building,
Operator Shelter, Analyser Building, Laboratory 2 1
Building, Chemical Store, Telecommunications
Building, Warehouse & other process buildings
Administration Building, offices, HSE Building, Training
Centre, Fire Station, Gate House, Masjid, Maintenance 1 0.5
/ Workshop Building, Accommodation Buildings
Internal doors of Air Lock room, Stairways & Corridor 1
Notes:
1. Fire rating requirements for doors of non-listed buildings in above table shall be studied by Consultant
considering nature of building, risk assessment, international codes/standards and submit it for
Company approval.
2. Fire rating of blast resistant doors shall be 2 hours.
3. Rating shall be applicable to structural integrity, flame tightness and insulation.
21. TEST CERTIFICATES

21.1 Fire Rated Doors/ Windows
The manufacturer of the doors/ windows and frame assembly shall submit the independent
test report from a recognized laboratory. Fire rated doors/ windows and assemblies shall be
tested in accordance with UL 10A, UL 10B and UL 10C for specified fire ratings and to bear
the labels of Underwriters Laboratories (UL).
21.2 Blast Resistant Doors/ Windows
The manufacturer of the doors/ windows and frame assembly shall submit the independent
analysis report and test report from a recognized firm /laboratory that specialized in blast
analysis indicating compliance with the blast resistance requirements in addition to the Fire
rating test Certificates mentioned in Section 21.1.
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DOORS AND WINDOWS
22. DOORS IDENTIFICATION SIGNS

All doors shall be provided with standard door signs as per COMPANY STANDARD,
including room number and shall be related to main board of directional signs.
Signs shall be in accordance with clause 14 of Architectural Specialities, Design General

Specification – DGS 2020 007.
DGS-2020-005 Rev. 2

Doors and Windows Specification for Gasco Projects

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Rev.

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

COMPANY - ABU DHABI GAS INDUSTRIES LTD. (GASCO)

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

ASTM A48/A48M Standard Specification for Gray Iron Castings

ASTM A666 Standard Specification for Annealed or Cold-Worked

ASTM E283 Standard Test Method for Determining Rate of Air

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

STEEL DOOR INSTITUTE (SDI)

ANSI/SDI A250.8 Recommended Specifications for Standard Steel

UNDERWRITERS LABORATORIES, INC. (UL)

UL 10A Standard for Safety Tin-Clad Fire Doors

UL 10B Standard for Safety Fire Tests of Door Assemblies

UL 10C Standard for Safety Positive Pressure Fire Test of Door

FACTORY MUTUAL ENGINEERING CORPORATION (FM)

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI Z97.1 Safety Glazing Materials Used in Buildings - Safety

AMERICAN HARDBOARD ASSOCIATION (AHA)

AHA A135.4 Standards for Basic Hardboard

FEDERAL SPECIFICATIONS (FED SPEC)

DLA-A-A-1922A Shield, Expansion (Caulking Anchors, Single Lead)

DOOR AND HARDWARE INSTITUTE (DHI)

DHI Recommended Locations for Architectural Hardware

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

NWMA 1.S.1 Series for Wood Flush Doors

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 80 Standard for Fire Doors and Other Opening Protectives

NFPA 105 Standard for Smoke Door Assemblies and other

NFPA 252 Standard Methods of Fire Tests of Door Assemblies

GLASS ASSOCIATION OF NORTH AMERICA (GANA)

GANA Glazing Manual

CONSUMER PRODUCT SAFETY COMMISSION (CPSC)

CPSC 16 CFR 1201 Standards for Architectural Glazing Materials

DOOR AND ACCESS SYSTEMS MANUFACTURER’S ASSOCIATION (DASMA)

ANSI/DASMA 102 Specification for Sectional Overhead Type Doors

BRITISH STANDARDS (BS)

BS 459 Specification for Match boarded wooden door leaves

BS 8213-4 Windows, Doors and Roof Lights Part 4: Code of Practice

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/ D1.1M Structural Welding Code – Steel

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 9001 Quality Management Systems – Requirements

ISO 9004 Managing for the sustained success of an

DGS 2010-001 Specification for Architectural Design Basis

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)

The CONTRACTOR shall submit all relevant SUBCONTRACTORS / VENDORS

The CONTRACTOR shall obtain and transmit all SUBCONTRACTORS / VENDORS

DGS 2020 005 2

ABU DHABI GAS INDUSTRIES LTD. (GASCO)