TA202A - Manufacturing Processes Ii

4/19/22, 8:17 AM TA202A: Manufacturing Processes Ii
TA202A: Manufacturing Processes Ii

Users Online : 617 00:12:54
Submission Deadline : 19/4/2022 08:30
TA202A: Quiz 3

Q.1
A cylindrical workpiece is being turned in a lathe . The following information is given:
Cutting speed : 100 mm/min
Original diameter : 30 mm
Reduced diameter : 27 mm
Longitudinal feed : 0.2 mm/rev
What is the MRR in mm3/min?
Max. score: 1; Neg. score: 0.5

63.6

30

31.8

471.2
Q.2
Indicate which of the functions is NOT performed by cutting fluids?

Improve the ductility of the part being machined

Wash away chips from the machining zone

Reduce the machining zone temperature

Reduce the friction at the chip-tool interface.
Q.3
Referring to the laboratory session on additive manufacturing, the solid raw material is liquified by
heating and is pushed through a nozzle for subsequent part build.
Both the nozzle and the heating element are housed in a component known as:
https://hello.iitk.ac.in/ta202a22/#/quiz/197 1/7


Build Head

Melting Head

Extrusion Head

Wire driving spool
Q.4
During orthogonal machining of a cutting tool having 8o rake angle, the chip thickness is measured to
be 0.3 mm. The uncut chip thickness is 0.1 mm. What is the magnitude of the shear strain?
Enter your answer here
Q.5
Suggest if the following statement is true?
In the 3D printing process shown, the part is generated in the following sequence:
3D CAD file -> Export in STL/OBJ format -> Set manufacturing parameters -> Development of G code ->
Slicing the 3D volume -> Feed the G code to the printer -> Start building
[Imp. Note: If you wish to skip the question, you should do so immediately. Once an option is chosen (either true or false), you
can not skip the question at a later stage.]

false

true
Q.6
(a) How many degrees of freedom does the 3d printer , shown in the laboratory exercise possess?
Q.7
Suggest if the following statement is true:
Assuming Merchant's first solution to be valid, the cutting force PZ can be expressed as : PZ = K cot (βo)
where K is a constant accounting for geometry and material properties, βo is shear angle

false

true
Q.8
In machining, most of the generated heat is aobsorbed by

The chips

The job

The machine

The cutting tool
Q.9
Suggest if the following statement is true:
For high speed machining applications, provided all other machining conditions remain same, a ceramic
tool needs more rapid tool changing compared to a tool made of high-speed steel.


false

true
Q.10
Which of the following tool material(s) is (are) not suitable for cutting steels?

Ceramic

Cubic Boron Nitride

Pure Tungsten Carbide
Diamond

Diamond
Q.11
A workpiece made of mild steel and having length 80 mm and diameter 30 mm is being turned with
a cutting speed of 50 m/min and a longitudinal feed of 0.1 mm/rev . What is the machining time in
minutes?
Q.12
TiC and TaC are added to Wc-Co tool for which purpose?

To prevent Cobalt diffusion from tool

To improve hot hardness

To reduce tool-chip friction

To prevent Tungsten diffusion from tool
Q.13
During pure orthogonal turning of a metal rod by a single point cutting tool with orthogonal rake
angle 0o, the cutting force and thrust force, as measured by the dynamometer are 600 N and 200 N
respectively. The friction force acting at the chip-tool interface in N is
Q.14
Which one is NOT an assumption in deriving Merchant's first solution for shear angle?

Only the principal cutting edge takes part in cutting

The shear stress at the tool-chip interface depends linearly on the normal stress.

Chip flow can be represented in 2D orthogonal plane

Chip is continuous without built up edge
Q.15
Match the following
(a) Serrated chip (1) Good surface finish
(b) B ilt d
https://hello.iitk.ac.in/ta202a22/#/quiz/197
(2) Diffi lt t hi t i l 4/7
(b) Built-up edge (2) Difficult-to-machine materials
TA202A:chip
(c) Discontinuous Manufacturing Processes
(3) Brittle materials Ii
Users Online
(d) Continuous chip : 617 (4) High friction 00:12:54


(a) - (4)
(b) - (2)
(c) - (3)
(d) - (1)

(a) - (2)
(b) - (4)
(c) - (3)
(d) - (1)

(a) - (4)
(b) - (2)
(c) - (1)
(d) - (3)

(a) - (4)
(b) - (1)
(c) - (3)
(d) - (2)
Q.16
Suggest if the following is true:
Flank wear happens due to the rubbing of the finished surface with the flank surface of the cutting tool.


false

true
Q.17
For a given tool-chip interface condition, if the rake angle of the tool is reduced, the cutting force
will:

Decrease

Increase

Cutting force is independent rake angle
Q.18
During an orthogonal cutting test, the following observations are made:
a1=0.25 mm (uncut thickness)
a2=1.2 mm (chip thickness)
b = 2.5 mm (width of cut)
γ = 0o (rake angle)
Pz =800 N
PXY =200 N
what is the mean shear strength of the work material in N/mm2? (Assume Merchant's first solution to be
valid).
Q.19
In turning of a steel rod by a cutting tool (of given material and geometry) and at given machining
conditions (feed, depth of cut), the tool life decreases from 80 min to 20 min due to increase in cutting
velocity from 60 m/min to 120 m/min.
Under the same machining condition, what cutting velocity will cause the life of the cutting tool to be 40
min?
Q.20
The purpose of generating a 'brim' during 3D printing of a component is

Users Online : 617

To decrease porosity in the final manufactured part
00:12:54

To help the component to properly attach/stick to the build bed.

To provide support to the overhanging parts

To increase the strength of the component.
Q.21
If tool life of 100 min is obtained at a cutting speed of 40 m/min and tool life of 20 min is obtained at
cutting speed of 80 m/min, what is the tool life constant 'C' in Taylor's equation?
Q.22
In an orthogonal turning operation of a cylindrical job of diameter 100 mm, a single point cutting
tool is used with rake angle = 0o. The cutting speed is given as 637 RPM. The thrurst force measured with
the dynamometer is 400 N. If the apparent coefficient of friction at the tool-chip interface is 0.5, what is
the power consumed in kW?
Q.23
Mild steel is being machined at a cutting speed of 100 m/min with a tool of rake angle 10o. The
apparent coefficient of friction at the chip tool interface is 0.5. Assuming the machining constant is 70o
for mild steel, what is the shear plane angle?
SAVE
SUBMIT

TA202A - Manufacturing Processes Ii

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TA202A - Manufacturing Processes Ii

Uploaded by

Copyright:

Available Formats

4/19/22, 8:17 AM TA202A: Manufacturing Processes Ii

TA202A: Manufacturing Processes Ii

Submission Deadline : 19/4/2022 08:30

Cutting speed : 100 mm/min

Longitudinal feed : 0.2 mm/rev

What is the MRR in mm3/min?

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Enter your answer here

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Enter your answer here

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Enter your answer here

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

a1=0.25 mm (uncut thickness)

a2=1.2 mm (chip thickness)

b = 2.5 mm (width of cut)

γ = 0o (rake angle)

Max. score: 1; Neg. score: 0.5

Enter your answer here

Max. score: 2; Neg. score: 0.5

Enter your answer here

Max. score: 1; Neg. score: 0.5

Max. score: 1; Neg. score: 0.5

Enter your answer here

Max. score: 2; Neg. score: 0.5

Enter your answer here

Max. score: 1; Neg. score: 0.5

Enter your answer here

You might also like