CONTENTS

CONTACT(S) FOR SUPPORT 1

FOREWORD 5
SAFETY INFORMATION 9
NOTICE 10
RUNNING-IN INFORMATION 11
ANTI-LOCK BRAKING SYSTEM 12
SAFE RIDING TIPS 17
KNOW YOUR TVS APACHE RTR 160 21
RIDING YOUR TVS APACHE RTR 160 44
MAINTENANCE 50
WARRANTY AND SERVICES 79
SERVICE INFORMATION 83
EXPRESS SERVICE 86
EXPERT ON WHEELS 87
PICKUP AND DROP 88
TECHNICAL SPECIFICATIONS 89
GENERAL INFORMATION 92

III
CONTACT(S) FOR SUPPORT

Incase you need any Clarification please contact

TVS Motor Company Authorised Main Dealer / Authorised Dealer
Or
TVS Motor Company’s Area Offices (flip over for addresses)
Or
Toll Free Number : 1800-258-7111
Email : customercare@tvsmotor.com

Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank
/ card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.

11
CONTACT AT OUR AREA OFFICES
TAMILNADU-1, 3 & 4
1. TVS Motor Company Limited
V Floor, Gee Gee Universal,
No. 2, MC Nichols Road,
Chetpet, Chennai - 600 031.
Phone : 044-28361651/28361654
Email : AO.Chennai@tvsmotor.com
AO.Madurai@tvsmotor.com
TAMILNADU-2
2. TVS Motor Company Limited
No. 10, 2nd floor,
Shree Shanmugapriya Towers,
Kannuswamy Street,
Behind Hotel Annapoorna,
R S Puram, Coimbatore - 641 002.
Phone : 0422-4350060/2541035
Email : AO.Coimbatore@tvsmotor.com
KERALA
3. TVS Motor Company Limited
Ambady Towers, Second Floor,
Door No. 27/631, A6,
Edappally-Pookkattupady Road,
Edappally PO., Cochin - 682 024.
Phone : 0484-2544578/2556938
Email : AO.Cochin@tvsmotor.com
2
KARNATAKA-1, 2 & GOA
4. TVS Motor Company Limited
No. 600, Anand Surya, 2nd Floor,
15th Cross, 6th Phase, JP Nagar,
Opp. BMTC Bus Stop,
Bangalore - 560 078.
Phone : 080-26653433
Email : AO.Bangalore@tvsmotor.com
AO.Hubli@tvsmotor.com
ANDHRAPRADESH -1 & 2
5. TVS Motor Company Limited
Rukumani Towers, First Floor,
No. 3-11-30, Plot No. 11,
Paigha Colony, Behind Anand Theater,
Secunderabad - 500 003.
Phone : 040-27840590/27844419
Email : AO.Hyderabad@tvsmotor.com
AO.Vijayawada@tvsmotor.com
MAHARASHTRA-1 & 2
6. TVS Motor Company Limited
No. 401, 4th Floor, The Chambers,
Plot No. 4/12/3, Near Ganapati Chowk,
Viman Nagar, Pune - 411 014.
Phone : 020-26632111/26632110
Email : Service.pune@tvsmotor.com
MAHARASHTRA-3 & CHATTISGARH
7. TVS Motor Company Limited
No. 502B, 6th Floor, B Wing,
Shriram Shyam Towers,
Near LIC Square, Sardar,
Nagpur - 440 001.
Phone : 0712-2569932
Email : Service.Nagpur@tvsmotor.com
AO.Raipur@tvsmotor.com
GUJARATH
8. TVS Motor Company Limited
109, Ayna Complex,
Opp. Suvarna Villa Bungalows,
100 ft Thaltej Hebbatpur Road,
Off : S.G. Highway, Thaltej,
Ahmedabad - 380 054.
Phone : 079-65443748
Email : AO.Ahmedabad@tvsmotor.com
MADHYA PRADESH-1 & 2
9. TVS Motor Company Limited
No. 211-212, 2nd Floor,
Chinar Incube Business Centre,
Chinar Fortune City,
Near Brindhavan Dhaba,
Hosangabad Road,
Bhopal - 462 026.
Phone : 0755-2499406/2499306
Email : AO.Bhopal@tvsmotor.com
AO.Indore@tvsmotor.com
RAJASTHAN-1 & 2
10. TVS Motor Company Limited
Plot No. 17-18,
2nd Floor of National Motors Building,
Jhotwara Industrial Area,
Jaipur - 302 012.
Phone : 0141-5150901/5150902
Email : AO.Jaipur@tvsmotor.com
AO.Udaipur@tvsmotor.com
DELHI & HARYANA
11. TVS Motor Company Limited
D-3 & D-4, 2nd Floor,
Sector - 10, Noida,
Uttar Pradesh - 201 301.
Phone : 011-29834640/29834773
Email : AO.Delhi@tvsmotor.com
AO.Haryana@tvsmotor.com
PUNJAB & CHANDIGARH
12. TVS Motor Company Limited
4th Floor, Royal Business Park,
Chandigarh Ambala Highway,
Zirkapur - 140 603.
Phone : 01762-464777/465777
Email : AO.Chandigarh@tvsmotor.com
UTTAR PRADESH WEST
13. TVS Motor Company Limited
D-3 & D-4, 2nd Floor,
Sector - 10, Noida,
Uttar Pradesh - 201 301.
Phone : 011-29834640/29834773
Email : AO.Upw@tvsmotor.com
UTTAR PRADESH CENTRAL & EAST
14. TVS Motor Company Limited
1st Floor, Cyber Tower, TC-34/V-2,
Vibhuti Khand, Gomti Nagar,
Lucknow - 226 010.
Phone : 0522-4918300/4918301
Email : AO.Upe@tvsmotor.com
AO.Upc@tvsmotor.com
WEST BENGAL
15. TVS Motor Company Limited
Ground Floor & First Floor,
133 A. S. P. Mukherjee Road,
Opp. Tollygunge Police Station,
Kolkatta - 700 026.
Phone : 033-24617096/24617092
Email : AO.Kolkatta@tvsmotor.com
BIHAR
16. TVS Motor Company Limited
N-Plaza, Jamal Road,
P.S. Kotwali,
Patna - 800 001.
Phone : 0612-2200068/2200069
Email : AO.BNJ@tvsmotor.com
33
ORISSA & JHARKHAND
17. TVS Motor Company Limited
No. 303, 3rd Floor,
Creative Plaza, Rasulgarh,
Bhubaneshwar - 751 010.
Phone : 0674-2580019
Email : AO.Bhubaneshwar@tvsmotor.com

NORTH EAST STATES

18. TVS Motor Company Limited
147, Udayan, Ganesh Guri,
Opp. Punjab National Bank,
R G B. Road, Guwahati - 781 005.
Phone : 0361-2202030/2202031
Email : AO.Guwahati@tvsmotor.com

4
 FOREWORD
Dear Customer
Congratulations on the taking home the new Apache RTR 160. Rest assured you can look forward to exciting times ahead.
And you will know what we are hinting at every time you gun that throttle that is meant to live up to its name - Racing
Throttle Response 160.
The priority in every step of the RTR 160 development has been Performance first. Every system, every detail and every
component has been studied and pared down to its essence and performance increased to the maximum. If it didn’t make
the RTR 160 lighter, faster or deliver quicker lap times on our Racetrack, it wasn’t considered.
The result: the RTR 160 is the fastest motorcycle with the highest power-to-weight ratio of any sport bike we have ever
made. It is the lightest, fastest stopping, quickest lapping TVS bike in history. For the first time TVS Racing‘s Dirt and Road
racing technology have been combined to create a racing bike that is Street Legal, but just barely. The results are stunning.
DESIGNED BY THE RACE TRACK
The look and stance of the RTR 160 were designed by the combination of race track technology, track-derived components at
our Apache Racing Group. The bike’s striking aerodynamic shape naturally embraces its Racing Ergonomics. The all new Tank
Scoops and new Data logging facilities which display Top speed and 0 - 60 lap time are the seen for the first time.
Also this Owner‘s Manual has all details to ensure your bike is in top notch race ready condition.
So get astride and burn rubber on every road you hit. Every road will now seem a race track.
Enjoy Riding!

TVS MOTOR COMPANY LIMITED

55
Brand Experience
Live the pure performance life. 
Since 2005, TVS Apache has been at the helm of performance motorcycling, creating an entirely new breed of rac-
ers. And now that you have chosen the ultimate race machine, you are also part of this esteemed legacy. Not just
that, you are also standing at the portal to a 360 moto-experience encompassing from out riding your limits at the
racetrack to becoming part of a league of riders who share your passion for motorcycling. 
Apache Owners Group
Join the league of Apache motor enthusiasts that share your passion for riding. Explore the unchartered, tame every
terrain, forge unbreakable bonds, and make unforgettable memories with every journey. 
Go on thrilling rides all year round – 
Breakfast ride | Overnight ride | Marquee ride | Chapter ride
Apache Racing Experience
If you have the mettle, we have the track. Apache Racing Experience (ARE), a flagship property of TVS Racing &
Apache, is the embodiment of our philosophy, “the bikes we race are the bikes we sell.” Hone your racing skills
and techniques with the INMRC Champion riders from TVS Racing and test the limits of your machine and yourself.  
TVS Racing Training School  
Founded in 2017, TVS Racing Training School aims at fostering motor sports in India. We believe that all our riders are
racers at heart and here, they can unleash that racer and learn the skills under National Champions. And through
multiple levels of training, we hope to turn these racing zealots into the podium winners of tomorrow. 

Join the AOG community - https://www.tvsapache.com/assets/pdf/AOG-Regulations.pdf and also download the

TVS Connect app / https://www.tvsapache.com/aog.aspx

6
 PERFORMANCE GEAR

When you ride your performance machine, you need

to have gear that performs too. That’s why we have
TVS Racing Performance Gear – an entire range of
riding gear designed to offer you the ultimate riding
experience. With utmost safety and extreme comfort,
it lets you take on every terrain and any weather.

With the range of urban wear, you can wear your

Urban Wear & Riding Gear passion even off track. And the racing DNA woven in
is all you need to get your podium look on.

Riding Jackets & Pants | Helmets | Riding Boots | Riding Gloves

Polo T-Shirts | Caps | Sunglasses | Backpacks

To know more log on to -

https://accessories.tvsmotor.com/performance-gear.aspx
OUR RACING HERITAGE IS NOW YOURSTO TAKE FORWARD
Your TVS Apache is born of the legacy of TVS Racing

1988/89 2017

1982 2005 - Till date

Our love of racing AX 100 TVS Racing wins their 2018
began when a won the TVS Apache RTR 18th Championship title
TVS 50 Moped Great Himalayan was launched.It started
clocked 105 km/h. Desert Rally. a revolution in racing and
continues to dominate with TVS Racing wins their
1993/94 90% of race wins and multiple 2007 7th consecutive INMRC
national championships. title
Won 12 national
championships 
Supercross,
1992/93 Shogun 2011
Motocross and Rally. 2019
kicked off scheme
bike racing Finished the
in India. Dakar Rally in 12th place
Supra TVS Racing won
and won the INMRC,
won Indian the National SLADA and Sri Lanka
2000-2005 2015 INRC and INSC.
Rally Championship; National Championship
Special Rally kit 250 in 2011, 2016 and 2017.
numbers were made
and sold.
1998 2016
TVS leaves
its mark as the 2020
Fiero
won multiple 1st Indian Manufacturer
Indian National Rally, in Dakar.
Supercross and First factory team in
Road Racing championships. India to sign a w oman rider
Shaolin 2017
won the Indian and launch a dedicated
National Rallyand road racing cup for Finished on the
Supercross women. podium in the Andalusia
Championships. Int’l Rally,11th INMRC title
The RTR 160 wins and debuted in ARRC
6 consecutive INMRC titles. (250 cc production
category)
Keep up with our pace. Follow TVS Racing on -
 SAFETY INFORMATION

Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we
have provided necessary operating procedure and other information in the owner’s manual. This information
alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the
hazards associated with operating or maintaining the vehicle, you must use your own judgement.
You will find important safety information in following form in the owner’s manual as well as the service
handbook. These words carry the following connotations:

Disregarding this message might result in injury to the rider or deadly accidents.

This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.

This message provides further clarification for clear understanding of any particular information.

99
 NOTICE

Take time to familiarize yourself with your TVS Apache RTR 160 and its performance characteristics.
This Owner‘s Manual contains a host of useful information. Please take the time to read this manual before you
ride your new TVS Apache RTR 160. Get familiarised with the operation of your motorcycle for maximum safety and
pleasure. The better you know your vehicle, the more pleasure you will experience riding your new vehicle. Ensure
that anyone else riding your TVS Apache RTR 160 does the same.
All information, illustrations, photographs and specifications contained in this owner’s manual are based on the latest
product information available at the time of this publication. TVS Motor Company Limited may, however, incorporate
modifications or improvements on its vehicles at any time without notice, and therefore, in such events it is possible
that the relevant part of the owner‘s manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this
owner’s manual.

Accessories shown in the picture may not be a part of standard equipment. Pictures shown in the manual are of TVS
Apache RTR 160 with rear disc brake until otherwise specified.
Your motorcycle is provided with always glowing head lamp. The head lamp glows automatically once the engine
is started.
Since your vehicle is fitted with side stand cut-off system ensure to retract the side stand before starting / moving
the vehicle.

Revision 6, Apr 2022

10
 RUNNING-IN INFORMATION

The first 1000 km is a crucial part of your motorcycle. Proper running-in operation during this period helps in ensuring
a maximum life and smooth performance of your motorcycle.
The reliability and performance of your motorcycle depends on the special care and restrain exercised during the
running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could
expose the engine parts to excessive stress. Recommended speed during the running-in is:
Maximum 50 km/h speed upto 750 km (vary the engine speed for better mating of parts).
The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and
other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine cum transmission oil
to be replaced. Timely performance of the first free service will ensure optimum service life and performance from
the engine.

Replacing the engine cum transmission oil during first service is most important for better life of engine. Always use TVS
TRU4 FULLY SYNTHETIC oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.
Since your motorcycle is fitted with Evaporative Emission Control System, the motorcycle should not be laid on the floor
during water wash. Else it may lead to difficulty in starting and improper running of the motorcycle.

11
11
 ANTI-LOCK BRAKING SYSTEM

Anti-Lock Brake System (ABS)

Your motorcycle is fitted with a Single Channel Anti-lock Braking System (ABS) in the front brake system which is
designed to prevent skidding and help riders to maintain steering control during emergency-stopping situation in dry
or wet roads, loose gravels etc.
How does ABS work?
When a rider applies the front brake continuously, as he detects a dangerous obstacle in dry or wet roads, loose
gravels etc. transmits an excessive brake force to the wheel. This excessive force may cause the wheels to stop
spinning and leads to lose of road grip. With no firm contact between the tire’s contact patch and the road surface,
the bike becomes unstable and a crash is imminent.
The slipping wheels on a riding surface results in losing control of whole motorcycle which usually occurs in fractions
of a second. Restoring traction while keeping the bike balanced is only a result of luck, or extreme training, as is
the case of professional stunt riders who drift. Preventing the wheels from slipping due to excessive braking force
compensates losing control and help the rider to maneuver the vehicle and to avoid accidents.
So what the ABS does is actually limiting the braking force exerted by the rider by either squeezing the lever and keep
the wheel spinning. Once the imminence of the locking (and therefore skidding) is avoided, the system re-applies
the maximum braking force until the next skid is anticipated. By limiting the max force of the braking maneuver, the
ABS systems practically allow the riders to use the greatest stopping force possible without locking the front wheel.
How does the ABS understands the wheel locking?
The ABS uses continuous wheel speed monitoring system; wheel speed sensors and toner rings and a Hydraulic
Electronic Control Unit (HECU).
During normal operation the ABS works similar to a normal brake. The speed sensor fitted on the front wheel measures
the rotational speed of the front wheel, when the wheel speed reduces rapidly i.e. wheel tends to lock, the HECU
modulates the pressure in the brake circuit and thereby prevents the wheel from locking.

12

HECU
Wheel speed sensor
How the irregular road surface affects the braking?
Humps and irregular surfaces of the road can cause
the wheels to lose contact temporarily with the road
surface; if this happens the braking force that can be
transmitted to road surface is zero.
If the brakes are applied under these condition, the
ABS has to reduce the braking force to ensure and
maintain the directional stability when the wheels
regains its contact with the road surface. At this
instant the ABS must reduce the traction, so that the
wheels will continue to rotate under all imaginable
circumstances, because this is the precondition for
ensuring directional stability.
As soon as the actual circumstances arises, the
system reacts instantly and adjusts braking force
accordingly to achieve optimum braking.
Why does brake lever pulsate during brake
application?
Vehicles fitted with ABS uses the conventional brake
system during normal operation. But during hard
stop the brake lever feels different, i.e., a rapid
pulsation in the brake lever; This is absolutely
normal.
The ABS can apply and release the pressure in the brake
circuit much faster than that rider can do with brake lever
to avoid wheel locking. So there is no need to pump the
brake, it requires only continuous application.
Only the front brake of your motorcycle is fitted
with ABS system and not the rear brake. Applying
rear brake alone can cause wheel skidding just like
normal braking system. Always apply both front and
rear brake for better performance.
13
13
It is not necessary to have this pulsation feel every
time the brake is applied. Pulsations are felt only
during wheel locking tendency, occurs due to the
modulation of pressure in the brake circuit by HECU.
Pulsation means that the vehicle is in limit. This
pulsation feel also depends on the road condition.
ABS warning lamp
The TVS Apache RTR 160 does an automatic self
check every time when the ignition switch is
turned ‘ON’. The ABS warning lamp provided at the
speedometer console blinks and informs you that the
ABS is under check.
14
This ABS warning lamp goes ‘OFF’ once the bike
reaches 7 km/h speed and above and the ABS
warning lamp blinks whenever the bike speed is less
than 7 km/h speed indicating that the ABS is working
fine.
If the warning lamp glows continuously even after
the bike crossing 7 km/h speed or if the ABS lamp
is not blinking or glowing at all, then the ABS has
an error and your bike should be taken to any of our
nearest TVS Motor Company Authorised Main dealer
/ Authorised Dealer.
DO‘S AND DON’Ts
Do’s
™ Check the ABS warning lamp for any warning
before driving the vehicle.
™ Apply both front and rear brake for better
performance.
™ Apply continuous brake in ABS mode for better
performance. Do not pump.
™ Perform the periodic maintenance as per the
schedule.
™ ABS should be serviced only at TVS Motor
Company Authorised Main dealer / Authorised
Dealer.
™ Carefully remove the front wheel during puncture
/ tyre replacement to prevent toner ring damage
/ bend.
™ Keep the wheel in such a way that the toner
ring is facing upwards.
™ Always use recommended brake fluid. Use fresh,
clean brake fluid.
™ Use only the recommended make, type and size
of tyre (ABS tuned with tyre specified by the TVS
Motor Company).
Don’ts
™ Do not use non-standard tyres.
™ Do not pump the brakes. Apply the brakes
continuously.
™ Do not ignore any warning lamp on speedometer.
™ Do not adjust the wheel speed sensor air gap
your self.
™ Do not attempt to correct the toner ring teeth by
bending manually or by using any other method.
™ Do not use different toner ring.
™ Do not insert any metallic parts near wheel speed
sensor.
™ Do not test the ABS on road!!, but use ABS (it is
already tested).
™ Do not use non-genuine spares like pads,
discs, tyres etc.
™ Do not try to service HECU or open to separate
parts.
™ Do not disengage the ABS by removing the ABS
coupler.
Incase of ABS failure, the braking system will work like
a non ABS braking system and provides normal stopping
distance.
This motorcycle is equipped with ABS (on front wheel)
and tubeless tyres. For repair or replacement please
contact nearest TVS Motor Company Authorised Main
Dealer / Authorised Dealer.
As a general riding practice it is advisable to apply more
front brake and less of rear brake.
Use of non-genuine brake pads, tyres, disc etc. leads to
poor braking performance and unsafe riding conditions.
Never open HECU on your own, it is a very sensitive
part of ABS and needs to be handled only by the trained
personnel. Contact your nearest TVS Motor Company
Authorised Main Dealer / Authorised Dealer.
15
15
ABS only helps in improving the vehicle control. It is
always good to remember not to exceed the physical
limits of the vehicle stability. It is rider’s responsibility to
ride at a suitable speed, while taking care of conditions
and road surface. ABS will not compensate for errors
in the judgement or improper brake use in the various
situation. ABS never eliminates the danger of falling
while turning.
Hard braking during sharp cornering on slippery surface
may lead to vehicle instability. Under such circumstances
gradual braking is recommended.

16
 SAFE RIDING TIPS

SAFE RIDING RECOMMENDATIONS

Any two wheeler riding requires some precautions to be taken to ensure the safety of the rider, pillion rider and other
road users. These precautions are:
Familiarise yourself with new TVS Apache RTR 160
Riding skill and your mechanical knowledge forms the foundation of safe riding practices. We suggest you to practice
riding TVS Apache RTR 160 in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls.
Remember practice makes you perfect.
Riding apparel
Loose, fancy clothing can be uncomfortable and unsafe when riding a two-wheeler. Choose good quality two wheeler
riding apparel.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you
avoid accidents.

Two wheeler safety starts with wearing a good quality helmet. One of the most serious injuries that can happen is a
head injury. Always wear an ISI approved helmet that should fit your head comfortably and securely. You should also have
good quality goggles to protect your eyes and help your vision.
To prevent or minimize accident, never consume alcohol or drugs before or during the operation of your vehicle. Even minimal
consumption of these will affect the rider’s ability to control the vehicle.

17
17
Posture
Proper vehicle riding starts with proper posture.
1. Sit erect on the seat at the position which you
feel most comfortable.
3. Keep your arms relaxed to give extra cushion for
body on uneven road surfaces.
4. Keep right arm and foot close to the brake lever
and pedal, so as to enable fast action during panic
braking.
One-hand riding is dangerous. Keep both hands firmly
on the handle bar and both feet securely on the foot
rest. Under no circumstances should both the hands be
removed from the handle bar, as it is very dangerous.
Avoid use of mobile phones while riding as it could
lead to fatal accident.
Do not downshift the gears in the midst of cornering.
Slow down to a safe speed before negotiating a corner.
If this is the first time that you are riding a vehicle of
this type, we suggest that you practice on a safe, open
area to thoroughly familiarise with the operation of the
vehicle.
18
4. Look widely instead of gazing at one point.
5. Alter your sitting location / posture slightly at
intervals during long rides. This will reduce
fatigue.
Cornering
When cornering, centrifugal force works in a direction
perpendicular to the direction in which the vehicle
is moving. Centrifugal force increases in proportion
with speed and the radius of the corner.
During cornering, reduce speed so as to reduce the
effects of centrifugal force. By all means, avoid abrupt
application of brake or sudden steering.
Braking
For safe riding, it is very important to master the
braking techniques.
1. Close / release the throttle.
2. Hold the vehicle upright as you apply the brake.
3. Progressive application of brakes is safer.
4. Never declutch while braking at higher speeds.
5. Apply both the brakes.
6. Do not pump the brakes.
7. Riding down hills, while cornering and wet roads,
close the throttle and down shift the gear to take
advantage of gearbox and engine which acts as
an additional brake. This will avoid the loss of
control over the vehicle due to over speed.
Causes for poor braking
1. If the brake shoes / pads or drum / disc are worn
out or if there is water or oil on them, sufficient
friction does not develop and brakes do not work
well.
As the vehicle speed increases, the stopping distance
also increases progressively. Be sure that, you have
sufficient distance between you and the vehicle or
obstruction ahead of you.
Avoid directing the water jet directly towards brake drum
/ disc pads during water wash.
Using only the front or rear brake is dangerous and can
cause skidding and loss of control. Apply both the
brakes together and with great care on a wet road or
other slippery surfaces.
Any abrupt braking on slippery or irregular roads can
cause loss of rider control.
2. Even when the brake works normally, if the road
surface is wet or the tyre surface is worn-out,
tyres do not take a firm hold on the surface,
increasing the stopping distance.
3. Approximately 60% braking effect is from front
brake. Non-usage of front brake causes poor
braking.
ACCESSORY INSTALLATION AND SAFETY TIPS
Use extreme caution while selecting and installing
the accessories for your motorcycle.
The addition of unsuitable accessories can lead to
unsafe operating conditions. Your friendly Dealer
will assist you in selecting quality accessories and
installing them correctly.
While selecting the accessories, make sure
the accessories should not obstruct lighting,
steerability, suspension level and ground
clearance. Please ensure that, if the tank cover is
used, it is not getting en-trapped between fuel tank
and fuel tank cap.
Additional electrical equipments is not acceptable
as it will void the warranty terms of the vehicle.
19
19
EMISSION CONTROL
All the TVS vehicles are tested in the factory for
optimum fuel efficiency and CO levels. If the vehicle If there is any abnormal jerk, startability issue are felt in
the vehicle or noise due to sudden escape of gas during
needs any adjustments, please consult nearest TVS
opening of fuel tank cap, immediately report to the TVS
Motor Company Authorised Main Dealer / Authorised
Motor Company Authorised Main Dealer / Authorised
Dealer.
Dealer.
While adequate care is exercised at the factory
to ensure that the emissions are within the limits,
it is essential for the owner to always maintain the
motorcycle in good condition by getting it periodically Your vehicle is tested and certified for emission which
checked and serviced by TVS Motor Company meets BS VI emission norms and is valid for initial 12
Authorised Main Dealer / Authorised Dealer so months from the date of purchase. Get your vehicle
that the emission and fuel consumption levels are certified by the Government authorised emission
maintained as per norms. testing station after initial 12 months of usage. And
Crankcase emission control system ensure to get the vehicle certified on expiry of the
certificate obtained.
The engine of new TVS Apache RTR 160 is equipped
with a closed crankcase system to prevent discharging
crankcase emissions into the atmosphere. Blow-by
gas is returned to the combustion chamber through
the air cleaner and the fuel system.
Evaporative Emission Control System
The TVS Apache RTR 160 is equipped with an
evaporative emission control system which consists
of a canister and associated piping. This system
prevents the escape of fuel vapors from the fuel tank.

20
 KNOW YOUR TVS APACHE RTR 160

VEHICLE IDENTIFICATION NUMBER

The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model
and type. They are also required to assist your Dealer for ordering parts or referring to special information.

Frame serial number is engraved on the right side of the Engine serial number is engraved on the left side
steering head tube as shown in the above figure. crankcase assembly near cylinder block as shown in the
above figure.

21
21
LOCATION OF PARTS - HANDLE BAR

1. Instrument cluster
14 15 1 2 3 4 5 2. Ignition cum steering lock
3. Master cylinder (front)
4. Engine cut off switch
5. Rear view mirror R
6. Front brake lever
7. Throttle grip
8. Electric starter switch
9. Fuel tank cap
10. Horn switch
13 11. Turn signal lamp switch
6
12. High / low beam switch
13. Clutch lever
12 14. Rear view mirror L
7 15. Pass by switch
11
8
10 9

22
LOCATION OF PARTS - VEHICLE LEFT SIDE

1. Saree guard
2. Rear wheel axle
3. Rear shockabsorber L
10 11 4. Pillion foot rest L
5. Rider foot rest L
6. Side stand
7. Center stand
8. Gear shift lever
9. Front wheel axle
10. Cover frame L
11. Pillion handle

9 8 7 6 5 4 3 2 1

23
23
LOCATION OF PARTS - VEHICLE RIGHT SIDE

1. Disc plate front

2. Cover toner ring
3. Front wheel axle nut
15 4. Wheel speed sensor front
5. Toner ring front
6. Caliper assembly front
7. Location of spark plug
8. Gauge oil level
1 9. Rear brake pedal
10. Rider foot rest R
11. Pillion foot rest R
12. Rear shockabsorber R
13. Disc plate rear*
14. Muffler assembly
15. Cover frame R

14 13 12 11 10 9 8 7 6 5 4 3 2

* Applicable only for rear disc brake model

24
LOCATION OF PARTS - VEHICLE FRONT & REAR

FRONT
1. Turn signal lamp front L
2. Head lamp assembly
6 3. Crash guard
5 1 4. Position lamps
5 5. Turn signal lamp front R
4
2 REAR
4 1
1. Turn signal lamp rear R
3 2. Reflex reflector
3 2 3. Number plate lamp
4. Turn signal lamp rear L
5. Tail lamp assembly
6. Pillion handle

License plates are mandatory accessory will be charged extra

25
25
CONTROL KEY
Your TVS Apache RTR 160 comes with a pair of
identical control keys. These keys are to operate
ignition cum steering lock, fuel tank cap and cover
frame R.
IGNITION CUM STEERING LOCK
The ignition cum steering lock enables and disables
the electrical circuit and steering lock. The three
positions of the switch are described below.
1. ‘OFF’ position
All the electrical circuits are deactivated. The key can
be removed from the lock.
2. ‘ON’ position 3. ‘LOCK’ position
All electrical circuits are activated. The instrument
Your TVS Apache RTR 160 steering can be locked in
cluster and warning lights performs self-diagnostic
both ‘left’ and ‘right’ directions.
cycle. Engine can be started. Control key cannot be
taken out from the lock. Turn the handlebar to the ‘left’ or ‘right’. Press the key
‘IN’ and rotate it to the ‘LOCK’ position from ‘OFF’
position. All the electrical circuits are deactivated
and the steering is locked. The control key can be
When the ignition is turned ON with the engine kill
switch ON condition, priming noise of pump may be removed from the lock.
heard which is absolutely normal. Insert the control key into the lock and press the key
‘IN‘ and turn it to ‘OFF’ or ‘ON’ position to unlock the
Frequent switch ‘OFF & ON’ of ignition to be avoided.
steering.
After ignition key reset, there may be a delay in start of
vehicle for couple of seconds.

26
 INSTRUMENT CLUSTER

Never attempt to move the vehicle when the steering is

locked, you may lose balance. 12 13 14 15

1
11
Leaving the ignition cum steering lock in ‘ON’ position 2
for a prolonged time will drain the battery when the
vehicle is not in use. Switch ‘OFF’ and take the control 3
key out when the vehicle is not in use. 4
Always lock the steering while parking for safety.
10 9 8 7 6 5

Instrument cluster’s back illumination, position lamps, 1. Malfunction indicator ( )

tail lamp and number plate lamp glow automatically once
the ignition is turned ‘ON’ without activating any other
switch.
When the ignition is turned ‘ON’, the instrument cluster
performs self-diagnostic cycle (count down starts).
Wait till the message ‘GO’ appears on the instrument
cluster’s dial.
Malfunction indicator lamp (MIL) is activated
whenever the ignition is turned ON, till the engine
is started. It will go OFF once the engine is started.
If this lamp glows continuously even after starting
the engine, it indicates that there may be a error in
the system.
Immediately contact the nearest TVS Motor
Company Authorised Main Dealer or Authorised
Dealer.

27
27
2. Low fuel indicator ( ) 4. Low battery indicator (
Low fuel indicator glows continuously when the fuel
comes to below minimum safe level. Refill the fuel
immediately.
3. Service reminder indicator ( ) Dealer.
If the service is due, whenever the ignition lock is
turned ‘ON’, service reminder indicator blinks for
10 seconds after the speedometer’s self diagnostic
cycle and repeats this cycle till the vehicle is serviced
and the reminder is reset. Get the vehicle serviced
at TVS Motor Company Authorised Main Dealer /
Authorised Dealer.
Before turning the IGNITION key to ON position, ensure
the availability of adequate fuel in the tank. That is LOW
FUEL INDICATION shall not come ON, before the start
of the vehicle. To avoid dry run of fuel pump, never run
vehicle beyond 5 km, after LOW FUEL INDICATION.
Service reminder indicator lamp works only based
on the distance covered by the vehicle. This is only a
reminder indicator. Customers are advised to keep track
and follow the service schedule.
28
)
Low battery indicator glows when the battery charge
is too low. Get the battery checked at TVS Motor
Company Authorised Main Dealer / Authorised
5. ABS warning lamp ( )
ABS warning lamp blinks when the ignition key is
turned ‘ON’ and speedometer performing self check.
This lamp goes ‘OFF’ once the vehicle reaches
7 km/h speed and above.
If this lamp glows continuously then have
your vehicle checked at TVS Motor Company
Authorised Main Dealer / Authorised Dealer (refer
page No. 014 for more details).
6. High beam indicator ( )
Glows when the head lamp is activated in high beam.
7. Neutral indicator ( )
Glows when the vehicle is in neutral and goes ‘OFF’
if the gear is shifted from neutral.
The ABS warning lamp will blink whenever the vehicle
speed is less than 7 km/h which is normal. It also
indicates that the ABS is working fine.
8. Turn signal indicator ( )
Flashes when the ‘left’ or ‘right’ side turn signal
indication is activated.
9. Digital clock
Digital clock indicates the time in 12 or 24 hour time
format. Refer page No. 33 for changing the time
format and setting the clock time.
In geared condition, if the side stand is deployed the
vehicle will not start. In neutral condition, if the side
stand is deployed the vehicle will start but as soon as
the gear is engaged the vehicle will switch off.
If there is error in the side stand sensor the indication will
blink and the vehicle will not start. In such a condition,
please visit the nearest TVS Motor Company Authorised
Main Dealer / Authorised Dealer.

11. Fuel gauge

Digital bars indicates the approximate quantity of
If the battery is disconnected and reconnected during
service. You may need to reset the time as explained in fuel available in the fuel tank. There are eight bars to
page No. 33. indicate the quantity of fuel available in the tank.

10. Side stand indicator

The side stand warning indicator turns ‘ON’ to alert
you whenever the vehicle‘s side stand is deployed
(vehicle in parked condition).
Side stand indication will supersede on digital clock
whenever side stand is deployed.

29
29
All the eight bars will be displayed when the fuel in
the tank reaches above 9 liters (full tank). When the
fuel reaches half tank (6.5 liters approx.), the fuel
gauge displays only four bars as shown.
The fuel gauge shows only single bar when the fuel
reaches reserve level (3.3 liters approx.)
This single bar starts blinking when the fuel reaches
to the minimum safe level 2.5 liters approximately.
Once the fuel level reaches 2 liters approximately, no
bar will be visible and the low fuel indicator (serial no.
2) starts glowing continuously.
If all the fuel level bars in the cluster are blinking
contact nearest TVS Motor Company Authorised
Main Dealer / Authorised Dealer.
30
12. Speedometer
Indicates the vehicle speed in kilometer per hour.
13. Odometer / Trip meter A & B / High speed
indicator / Shortest time indicator
The procedure for setting each mode is given in page
No. 32.
13a. Odometer
Odometer registers the total distance covered by the
vehicle in kilometer per hour. The digit after the dot
mark denotes one tenth of a kilometer. Set the meter
in ‘ODO’ mode to know the odometer reading.
If you leave the ignition key in ‘ON’ position and the
vehicle is kept without moving for more than 3 minutes,
ODO segments starts blinking which is normal. If you
notice the ODO segments are blinking while the vehicle
is in move. Contact nearest TVS Motor Company
Authorised Main Dealer for rectification.
13b. Trip meter A & B
In ODO mode, press the mode button once and twice
to enter ‘TRIP A’ and ‘TRIP B’ meters respectively.
Trip meter indicates the trip distance travelled in
kilometer. The digit after the dot mark denotes the
one tenth of a kilometer.
Provision to measure two different trip distance
‘TRIP A’ or ‘TRIP B’ is provided for the users to use
as per their convenience. You can reset it whenever is
required. Refer page no. 32 for resetting procedure.
13c. High speed indicator
High speed indicator records the maximum speed
(top speed) achieved by the rider so far. You can reset
and record the new speed if required. Refer page no.
32 for resetting the high speed data.
Set the meter in ‘HI SPd’ mode to know the maximum
speed achieved by any user so far.
Maximum speed recorded so far will be displayed
whenever the meter is set in ‘HI SPd’ mode.
This display will go off automatically once the vehicle
starts moving (>1 km/h) and it will continue the normal
operation. Max speed recorded will be stored until
manual reset. If the high speed is reset, the speed value
will be shown as ’0’.
13d. Shortest time indicator
Shortest time indicator records the minimum time
taken so far to reach 60 km/h speed.
You can reset and record new time if required. Set
the meter in ‘St’ mode to know the time taken by
a rider to reach the specific speed from starting.
Refer page no. 32 for resetting the shortest time
indicator.
31
31
 ODOMETER / TRIP METER / HIGH SPEED
INDICATOR / SHORTEST TIME INDICATOR
Minimum time taken recorded so far to reach 60 km/h SETTING
speed will be displayed when the ignition is turned ‘ON’
Every press of the Mode switch (A) changes the
and the meter is set in ‘St’ mode. You can reset the
display to other mode. Follow the below procedures
last time taken and record new time. The value will be
to change the display to desired mode.
displayed as 9.9 seconds if the ‘St’ mode is reset.
Irrespective of the mode which is set while turning
In shortest time mode, once the vehicle speed reaches OFF the ignition, the meter will display only ‘ ’
60 km/h the time will stop at the exact point and get meter during next ignition ON.
recorded if the time is less than the last recorded time.
In shortest time mode, fuel level indication bars of fuel
gauge may disappear. These bars may appear only after
changing the mode from ‘St’ to another.

14. Mode and Set switches B

To change the mode between ‘ODO’, ‘TRIP A’, ‘TRIP
B’, ‘HI SPd’ & ‘St’ and to set the some of the digital A
display functions of the instrument cluster, the mode
and set switches are provided.
Refer page no. 32 for the detailed procedure of
changing the modes, to set / reset their values and
for clock setting.
15. Tachometer 1. In ‘ODO’ mode, press the Mode switch once and
Tachometer indicates the engine speed in multiplies twice to enter ‘ ’ and ‘ ’ meters
of 1000 rpm (revolution per minute). respectively.

32
 • To reset any of the trip meter while ensuring
the display is in ‘TRIP A’ or ‘TRIP B’, press and
hold the Set switch (B) for a few seconds.
2. Press the Mode switch till the ‘ ‘ display
appears to set the ‘HIGH SPEED’ indicator mode.
• To reset the high speed recorded, keep the
display in ‘ ’ mode and press & hold
the Set switch for a few seconds.
3. Press the Mode switch till the display changes to
‘ ’ to set the ‘SHORTEST TIME’ indicator.
• To reset the shortest time, keep the display
in ‘ ’ mode and press & hold the Set
switch for a few seconds.
4. Press the Mode switch once to change the
display to ‘ODO’ mode again.
DIGITAL CLOCK SETTING
Digital clock can be set in ‘ODO’ mode only. Set the
digital clock time in the following manner:
1. Change the instrument cluster to ‘ODO’ mode by
pressing the Mode switch.
2. Press and hold the Mode switch (A) for a few
seconds to change the clock timing to 12 or 24
hour format.
3. Press and hold the Set switch (B) for a few
seconds to enter the clock setting mode.
4. Press the Mode switch to increase the hours
(while hours digits are blinking).
5. To access the minutes, press the Set switch
again for a few seconds.
6. Press the Mode switch to increase the minutes
(while minutes digits are blinking).
7. Press the Set switch to exit the setting.
33
33
HANDLE BAR LEFT SIDE 3. Clutch lever
1. Horn switch Press the lever towards grip to disengage the drive.
Press the switch ( ) to blow horn. It is used to It is used to disengage the clutch while shifting the
attract the attention of other road users in case of gears.
danger. 4. Pass-by switch
2. Turn signal lamp switch Press the switch to flash the head lamp. It is used to
When the turn signal switch is moved to left ’ ‘ give signal to the vehicles coming from the opposite
or right ‘ ‘, the corresponding turn signal lamps direction while overtaking other vehicles during day.
flashes. To stop flashing, push the switch in. The head lamp glows automatically once the engine
is started. If the head lamp is glowing in ‘Low’ beam,
3 4 5 on pressing the switch, the head lamp ‘High’ beam
also glows along with the ‘Low’ beam.
If the head lamp is already glowing in ‘High’ beam,
the pass-by system will not work.
5. Head lamp high / low beam switch
The head lamp glows automatically once the engine
is started. Only the head lamp beam (high/low) can
be controlled with the beam control switch.
Press the top end of switch for ‘High’ beam ’ ‘ and
2 1 bottom end for ‘Low’ beam ‘ ‘.

Failure to switch the turn signal lamp ‘ON’ or ‘OFF’ at the Pass by system will not work if the head lamp is glowing
right time may lead to an accident. in ‘High’ beam.

34

Use appropriate head lamp beam ‘high / low’ as per the
traffic and road conditions for your safety and to avoid
inconvenience to other riders.
It is strongly recommended to ride the vehicle in ‘low’
beam during day.
Once the engine is started the head lamp glows
automatically. Only head lamp beam (high/low) can be
controlled using beam control switch.
HANDLE BAR RIGHT SIDE
2 3
1 4
1. Electric starter switch
Ensure the transmission is in neutral or else press
the clutch lever and side stand is retracted before
engaging the electric starter switch ‘ ‘.
Ensure to turn ON the engine cut-off switch before
starting the vehicle.
Release the electric starter switch immediately after
pressing.
2. Engine cut off switch
It is ‘ ‘used to switch off the engine but to keep
other DC system active. The ignition circuit is
disabled, preventing the engine from being restarted.
To restart the engine, return the switch to the ‘ ‘
position.
With the ignition switch ON and engine kill is turned
ON, priming noise of fuel pump may be heard which is
absolutely normal.
Frequent switch ‘OFF’ & ‘ON’ of ignition to be avoided to
prevent unnecessary run of fuel pump.
35
35
3. Front brake lever
It controls a hydraulic circuit (ABS) that operates
the front brake system. The front brake is applied by
pressing the front brake lever gently towards the grip.
The brake lamp glows on application of front brake.
4. Throttle grip
It controls the fuel-air mixture supplied to the engine,
which regulates the engine speed. Rotate the throttle
grip in counter-clockwise from its idle position to
increase the engine speed and vice-versa to reduce.
Apache RTR 160 is provided with adjustable LH and RH
handles. Contact your TVS Motor Company Authorised
Main Dealer / Authorised Dealer for any such adjustment.
Please do not adjust the handles your self or by any
unauthorised persons. Improper adjustment may affect
the maneuverability of the vehicle.
36
FUEL TANK# CAP
Flush type fuel tank cap (1) is provided in TVS Apache
RTR 160. To open the fuel tank cap, lift the protection
lid (2), insert the control key into the lock, turn it in
clockwise direction and take out the tank cap along
with the key.
To close the cap, press the cap gently in its position
by keeping the front end ( ) towards the handles.
Take out the key while ensuring the proper locking of
the cap and close the protection lid.
1 2
#
The fuel tank is not a measuring instrument and the capacity
of the fuel tank may slightly vary from the indicated capacity.
To avoid accumulation of water in the fuel tank, a
small drain hole and a pipe is provided in the fuel tank
lid cavity so that the water entering through the lid is
drained out through the hose.
Do not smoke while refueling. Do not use cell phones
while refueling. Avoid spilling of fuel on the hot engine.
Refill petrol in well ventilated area. Switch off the engine
while refueling as petrol is highly inflammable. After
refilling close the cap properly.
EVAPORATIVE EMISSION CONTROL SYSTEM
This vehicle is fitted with Evaporative Emission
Control System (EVAP). If there is any abnormal jerk,
startability issue are felt in the vehicle or noise due
to sudden escape of gas during opening of fuel tank
cap, immediately report to the TVS Motor Company
Authorised Main Dealer / Authorised Dealer.
Never fill fuel beyond the fuel tank inlet (1). Filling
above the inlet may result in improper breathing of
fuel tank which leads to difficulty in starting as well as
improper running of the vehicle.
Whenever refueling the bike fill only the recommended
quantity of fuel (12 liters including reserve).
Do not clean the vehicle by laying down on floor, to avoid
fuel entry into EVAP system.
37
37
GEAR SHIFT LEVER
TVS Apache RTR 160 is equipped with a 5 speed
constant mesh transmission. Neutral (N) position of
the transmission is indicated by the warning light on
the speedometer.
To shift the transmission from neutral to first gear,
push the gear shift lever down.
To change it to the second gear, lift the lever up.
Lifting the lever up repeatedly engages all the gears
in succession up to the fifth gear.
Gear shift lever position can be set to your convenience.
Contact your TVS Motor Company Authorised Main
Dealer / Authorised Dealer for setting the gear shift lever
position.

3 4 5
2
N
1

Never shift gears without disengaging the clutch and

releasing the throttle. Failure to comply this will lead to
rough shift or jerk while shifting the gears. Remember to
return to neutral position before restarting the engine.

38
AIR DUCT
The Apache RTR 160 is designed with a air duct
bellow the fuel tank and just above cylinder head
which guides the air towards the cylinder head and
gives additional colling effects to the engine and
muffler for the better performance of the engine.
Care should be taken not to do any modification in
the vehicle (remove the air duct or block the air duct
passage). Else it will lead to over heating of engine and
muffler.
CATALYTIC CONVERTER
The Apache RTR 160 has a dual catalytic converter
to reduce and to meet the emission norms. Muffler
temperature near the catalytic converter can go
very high, it is advised not to touch or bring any
flammable object near the muffler to avoid severe
burns.
Ensure not touch or bring any flammable objects
near the muffler, which may lead to severe burns.
39
39
REAR BRAKE PEDAL
The rear brake pedal operates the rear brake system
and it is located adjacent to the right side foot rest.
To control the speed of your vehicle close the throttle
completely, and gradually press the brake pedal
downwards.
Independent use of rear or front brake reduces the
overall braking efficiency. In extreme conditions braking
with only rear or front brake may lock the wheel which
would result in skidding or toppling of vehicle.
Braking performance is affected adversely with wet
surfaces, loose surfaces and overheating of brake system
due to unnecessary continuous application of brakes.
For safety, exercise extreme caution while braking and
also at turning. Do not accelerate while turning.

Rear brake pedal position can be set to your convenience.

Contact your TVS Motor Company Authorised Main
Dealer / Authorised Dealer for setting the brake pedal
position. Incase of rear drum brake model, after setting
the brake pedal position, adjust the rear brake play as
explained in page No. 67.

40
STANDS
TVS Apache RTR 160 is equipped with a center (1)
and side stand (2). To place the vehicle on the center
stand, hold the handle bar left grip with left hand and
pillion handle with right hand.
Place your foot firmly on the center stand extension
(1a) and press with adequate effort. Ensure both the
legs of center stand are touching the ground before
placing the vehicle on the stand.
Side stand can be operated by sitting on the vehicle
with your left foot by pushing it away from the vehicle
to its extreme end.
Park the motorcycle safely on a solid ground. On slopes,
engage the first gear and park the vehicle in such a way
that the front wheel faces uphill.
Always retract the side stand to its full up position
before moving the vehicle. Else, the vehicle will get
‘Switched OFF’.
Do not sit on the vehicle when it is parked on the side
stand / center stand, as your full weight would rest on
the vehicle’s only support.

2
1
1a

41
41
COVER FRAME R
TVS Apache RTR 160 is provided with a lockable cover
frame on the right side for accessing the battery, rear
disc brake fluid reservoir* and seat lock cable. Cover
frame R can be opened in the following manner:
1. Insert the control key in the cover frame lock (1)
and rotate it in clockwise direction.
2. Take out the cover frame by gently pulling out at
front (2) and rear (3) end of the cover frame.
3 position after installation.
2
* Applicable only for rear disc brake model
42
To assemble the cover frame back
1. Locate the lugs of the cover frame at (2) & (3) to
the holes provided in the fuel tank assembly and
the frame while ensuring the availability of the
cushion in the holes.
2. Gently press the cover frame lugs into the holes.
3. Now, lock the cover frame by turning the key in
anti-clockwise direction.
Make sure that the cover frame is locked securely in
TOOL KIT AND FIRST AID KIT
To assist you in performing certain aspects of
periodic maintenance and emergency repairs, a tool
kit is supplied along with the vehicle. A first aid kit is
also available along with the tool kit.
Both tool kit and first aid kit are located under the
seat assembly.
Make sure that the seat assembly is locked securely in
position after reassembly.
To access the tool kit / first aid kit, open the cover
frame R as explained in the previous page and gently
pull the seat lock cable (A). Now, take out the seat
assembly by carefully releasing it from its lockings.
Tool kit consists of one number each of the following.
1. Grip driver
2. Bit (+) (-)
3. 12 x 14 open end spanner
4. Tool bag
It is recommended to use the tool kit in case of any
emergency only. It is always advisable to take your
vehicle to TVS Motor Company Authorised Main Dealer
/ Authorised Dealer.
Do not remove the tool kit and first aid kit from the
vehicle. Always ensure to keep them along with the
vehicle. Ensure the first aid equipments are changed
periodically based on the date of expiry.
43
43
 RIDING YOUR TVS APACHE RTR 160

PRE RIDE INSPECTION

Check the following items before riding

ITEM WHAT TO CHECK FOR

Engine cum transmission oil Availability of oil upto the level (page No. 61)
Fuel Enough fuel for the planned distance of running
Tyres Correct pressure (page No. 69)
Adequate tread depth / No cracks or cuts.
Battery Proper working of all lamps, horn and pass by switch.
Low battery indication and battery charge (page No. 56)
Instrument cluster Performing self check / Proper working of ABS warning lamp (page No. 28)
Malfunction indicator Turned OFF after starting the engine (page No. 27)
Steering Smooth movement / No play or looseness
Throttle Correct free play of cable / Smooth operation
Clutch Correct free play of cable (page No. 62) / Smooth and progressive action
Brakes Availability of brake fluid and proper working of brake (page No. 65)
Wheels Free rotation
Drive chain Slackness and lubrication of chain (page No. 72)

Do not switch ‘ON’ the ignition without minimum level fuel in tank. It will cause damage to the fuel pump.

44
STARTING THE ENGINE
As you turn the ignition switch to the ’ON’ position,
the instrument cluster and the warning lights will go
through the self-diagnostic cycle. During this phase,
make sure that all the warning lights on the cluster
comes on.
The following conditions must be verified before
starting the engine.
ˆ Availability of adequate amount of fuel.
ˆ The engine cut off switch is in ‘ ‘ position.
ˆ Side stand is in retracted condition.
ˆ The gear is in neutral.
ˆ If the gears are engaged, the clutch lever
must be pulled.
Press the start button without applying the throttle.
As soon as the engine starts, release the start button.
The engine will not start if the throttle is opened full.
Do not keep the engine in idling rpm for long.
Do not open excessive throttle when the vehicle is
parked. It leads to overheating of engine and damage to
the internal components.
SETTING THE VEHICLE IN MOTION
Press the clutch lever and engage first gear by
pressing the gearshift lever down.
Open the throttle slowly and simultaneously, release
the clutch lever gently and gradually. The vehicle
starts moving forward.
As the vehicle picks up speed, shift to the next higher
gear by closing the throttle, applying the clutch and
lifting the gear shift lever up.
Release the clutch lever and open the throttle
smoothly. Select the required gears in a similar
manner.
Using the transmission
The transmission is provided to keep the engine to
run smoothly in its normal operating speed range.
The gear ratios have been carefully chosen to meet
the characteristics of the engine. The rider should
always select the most suitable gear to achieve the
necessary speed and pulling power smoothly.
45
45
Riding on hills/gradients
When climbing steep hills, the motorcycle may begin
to slow down and show lack of power. At this point Since the engine and exhaust system becomes very
hot, make sure to park the vehicle in a place where
the rider should shift to a lower gear so that the
the pedestrians or children are not likely to touch the
engine will again be operating in its normal power
hot surface. Do not park near dry grass or any other
range. Shift gears rapidly to prevent the motorcycle
flammable resources which might catch fire.
from losing momentum.
When riding down a hill, the engine may be used as To avoid deterioration of paint gloss due to ultra violet
brake by shifting to a lower gear. rays and heat of sunlight, always park your motorcycle in
a covered parking.
STOPPING AND PARKING
1. Close the throttle completely and apply both the
brakes simultaneously.
2. Down shift the gears with clutch lever pressed /
disengaged as the road speed decreases. Bring
the engine to neutral position just before the
vehicle stops.
3. Turn the ignition ‘OFF’.
4. Park the vehicle on a firm, flat surface.
5. Lock the steering.

Reduce speed to a safe limit before turning / cornering.

Do not apply brake while turning / cornering. Do not
disengage clutch before braking.

46
FUEL RECOMMENDATION
Use only BS VI petrol with minimum RON 91.
BS VI petrol containing upto 10% of ethanol by
volume can be used.
Higher ethanol content in petrol can
• degrade plastic and rubber components of
fuel system and vehicle parts
• cause corrosion damage to metal parts like
fuel tank, etc
• result in startability & drivability issues
• decrease fuel economy
Ethanol absorbs water very easily, resulting fuel
separation. Extra care shall be taken to prevent
moisture entry into fuel tank while filling ethanol
blended petrol and water washing of vehicle.
Painted parts (viz. panels, covers) shall not come in
contact with ethanol blended fuels.
Manufacturer is not responsible for any warranty
issues that results from using ethanol blend in excess
of 10% by volume.
In case of any abnormalities observed due to use of
ethanol blended fuels, customers are advised to use
a different fuel station/brand for standard E10 fuel or
contact authorised service centers.
Never mix oil and petrol in the fuel tank. Always fill fuel
from reputed and reliable fuel stations.
CHECKS AND TIPS FOR IMPROVING FUEL
ECONOMY
Regular checks
Carry out the periodic maintenance checks as
specified in this manual (refer page no. 51).
Regular maintenance checks will save fuel ensuring
trouble-free, enjoyable and safe riding besides
keeping the environment clean.
Spark plug
A dirty or defective spark plug leads to wastage of
fuel due to incomplete combustion. Inspect and
clean the spark plug if necessary. Visually inspect the
spark plug gap. If the gap is found more replace the
plug with a new one.
However the spark plug need to be replaced every
12000 kms or 1 year whichever is earlier. Always use
recommended spark plug only.
Do not remove the spark plug when the engine is hot.
47
47
Air cleaner element
A dirty air cleaner element restricts airflow and
increases fuel consumption. Replace the element
every 12000 kms.
Since paper filter is used in your motorcycle, it is not
advised to clean the filter. Replace the filter in case of
any abnormalities.
Clutch
Increase in engine speed during acceleration and
constant speed running, without increase in vehicle
speed indicates clutch slip. The clutch slip will
cause high fuel consumption, poor acceleration and
overheating of engine.
If the condition persists even after adjusting the
clutch lever play, immediately have the clutch checked
by TVS Motor Company Authorised Main Dealer /
Authorised Dealer.
Never drive the vehicle with the clutch lever pressed.
This will reduce the life of clutch and affect the vehicle
performance and fuel economy.
48
Engine cum transmission oil
Dirty or less engine cum transmission oil increases
the friction between various parts of the engine
and reduces the engine life, thereby increases fuel
consumption.
Regularly inspect the engine cum transmission oil for
correct level and top-up if necessary. Get it replaced
at regular intervals as per the maintenance schedule.
Always use TVS TRU4 FULLY SYNTHETIC oil only
(SAE 10W 30 API-SL, JASO MA2).
Fuel leak
If any fuel leak from tank is suspected, tow the vehicle
to the nearest TVS Motor Company Authorised Main
Dealer / Authorised Dealer.
Do not attempt to do any rectification, as fuel lines are
normally pressurized upto 3.5 bar and any activity by any
untrained personnel, may lead to unsafe condition.
Tyres
Low tyre pressure has adverse effects on the
vehicle. The drag on the vehicle increases resulting in
decreased fuel economy. Further more, handling may
be affected adversely.
Check the tyre pressure regularly (weekly) and inflate
them to the recommended pressure (refer page no.
69). Never use tyres which are worn out beyond
the permissible limit.
Chain slackness
Check and ensure drive chain slackness. Excess
slackness leads to higher fuel consumption (refer
page no. 72).
Wheels free movement
Check and ensure the free movement of wheels
by rotating them at least once in a week to avoid
wastage of fuel.
Fast starting from rest wastes fuel
A racing start from rest at full throttle will waste fuel
and damage the engine. It also creates a potentially
dangerous traffic situation. Fuel is wasted whenever
the rider suddenly accelerate or apply brake.
Avoid unnecessary idling
While waiting for someone or stopping in signals for
long time, if the engine is kept running at idle speed,
it causes unnecessary wastage of fuel.
Avoid frequent braking
Anticipate corners and slopes as well as the traffic
conditions. Unnecessary and frequent braking
reduces the fuel economy.
The on-road mileage of TVS Apache RTR 160 is
dependent on several factors like road condition, quality
of fuel, riding speed, operation of clutch and brake, tyre
inflation, maintenance / timely servicing of vehicle, load
etc. and hence will differ from the mileage given under
standard test conditions such as made in recognised
institutes.
49
49
 MAINTENANCE

MAINTENANCE SCHEDULE
The maintenance schedule indicates the intervals between periodic services. At the end of each interval, be sure
to inspect, check, replace, adjust, lubricate and service as instructed. If the maintenance is not done periodically, it
will result in rapid wear and severe damage to the vehicle. If the vehicle is used under high stress conditions such
as continuous full throttle operation or is operated in dusty area, certain jobs should be performed more often to
ensure reliability of the vehicle. Fi components, cylinder head, steering components, suspension, chain and wheel
components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly
recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised
Main Dealer / Authorised Dealer.
Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS
Apache RTR 160, it is recommended that you use only the TVS Motor Company Genuine parts.

Proper running-in and maintenance are mandatory for making certain that your vehicle is reliable and gives optimum
performance at all times. Make sure that the periodic maintenance is performed thoroughly in accordance with the
instructions given in this owner’s manual.
In more dusty areas, the air filter element required early replacement than the mentioned kilometers to avoid costly damages
to the engine.

50
PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier)
Item In free service After free service
Service 1st 2nd 3rd 4th 5th Every Every Remarks
km 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km
Period from the date of sale 1 month 3 months 6 months 9 months 12 months 3 months 6 months
Engine cum transmission oil R I&T R I&T R I&T R
Oil filter (strainer) C – C – C – C
Oil filter (paper filter) R – R – R – R
Inspect, Clean and adjust
Spark plug1 I – – – R – – if required, Replace every
12000 km
Air cleaner element I – – – R – –
SAI hose connections I – – – – – –
Inspect for any noise /
Tappet clearance I – I&A – I&A – I&A starting trouble and adjust if
required
Inspect & replace if required
Clutch plates – – – – – – –
every 21000 km
Replace every 21000 km if
Engine breather hose I I I I I I –
required
Replace every 21000 km
Engine breather hose I I I I I I –
if required
Replace every 21000 km
Throttle body rubber ducts – I I I I I –
if required
Fuel filter I I I I I I –

1
Replace every 12000 km or 1 year whichever is earlier Contd...

51
51
Item In free service After free service
Service 1st 2nd 3rd 4th 5th Every Every Remarks
km 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km
Period from the date of sale 1 month 3 months 6 months 9 months 12 months 3 months 6 months
Hose fuel with respective Replace every 21000 km
I I I I I I –
clamps if required
Clutch and throttle cable
I, A & L I, A & L I, A & L I, A & L I, A & L I, A & L –
play2
Throttle grip – – L – L – L Lubricate using grease
C & L with fresh Bechem
Steering smooth operation/
I&A – – – C, L & A – – premium grade 3 grease
play3
every 12000 km
Front fork oil – – – – – – – Replace every 18000 km
Front and rear suspension4 I I I I I I –
All fasteners I & TI I & TI I & TI I & TI I & TI I & TI – Tighten if necessary
C, L C, L
Drive chain** C, L & A C, L & A C, L & A C, L & A – Adjust if necessary
&A &A
Inspect for proper
All bulbs, horn and switches I I I I I I –
functioning
Head lamp beam I&A I&A I&A I&A I&A I&A –
2
Inspect for proper operation and adjust play. Lubricate ends using grease.
3
Inspect for smooth steering rotation, steering shake / noise. Adjust the steering if necessary.
4
Inspect for smooth and proper function of front and rear suspension. Also inspect for any visual damage and oil leakage.

** Clean the drive chain with TVS TRU SPRAY Chain Cleaner and apply TRU SPRAY Chain Lube as frequently as every 500 km for better chain
life and smooth vehicle running (refer page 72 for details). Check drive chain, rear sprocket and engine sprocket for wear. If any part is
worn, replace the same. Always replace the engine sprocket, rear sprocket and chain together.
Contd...

52
Item In free service After free service
Service 1st 2nd 3rd 4th 5th Every Every Remarks
km 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km
Period from the date of sale 1 month 3 months 6 months 9 months 12 months 3 months 6 months
Battery voltage5 I I I I I I –
Brake effectiveness I I I I I I –
Brake pedal shaft L L L L L L – Lubricate using TRU4 oil
Brake shoe# / pad wear I I I I I I – Replace if necessary
Brake fluid I &T I &T I &T I &T I &T I &T –
WSS / toner ring I&C I&C I&C I&C I&C I&C – Replace if damaged
Fix new clamp if found
WSS cable clamps I I I I I I –
missing
WSS cable I I I I I I – Replace if damage
Brake hose / bundy tubes I I I I I – I Replace every 30000 km
Bundy tube mounting (all
I & TI I & TI I & TI I & TI I & TI I & TI – Inspect for leak
joints)
HECU mounting cushions – – I – I – I Replace every 30000 km
Toner rings teeth damage I I I I I I – Replace if necessary
Check and resolve the
errors using diagnostic tool
Malfunction indicator lamp I I I I I I –
if the lamp is ON even after
starting the engine
Master cylinder cups – – – – – – – Replace every 21000 km
5
Recharge if necessary
#
Applicable for rear drum brake model Contd....

53
53
Item In free service After free service
Service 1st 2nd 3rd 4th 5th Every Every Remarks
km 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 11500 - 12000 3000 km 6000 km
Period from the date of sale 1 month 3 months 6 months 9 months 12 months 3 months 6 months
Wheel freeness I I I I I I –
Tyre pressure at cold
I&S I&S I&S I&S I&S I&S –
condition
Ball joint gear shift lever – – L – L – L Lubricate using grease
Centre / side stand pivot L L L L L L – Lubricate using TRU4 oil
C & L with fresh Bechem
Swing arm bearings – – – – – – – premium grade 3 grease
every two years
Evaporative emission
I I I I I I –
control system
Fuel tank assembly** I&C I&C I&C I&C I&C I&C –

R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set

** Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or
Authorised Dealer.

54
RECOMMENDED LUBRICANTS

APPLICATION QTY MANUFACTURER BRAND

Engine cum transmission oil 1000 ml (after draining) TVS Motor Company TVS TRU4 FULLY SYNTHETIC oil
1100 ml (after disassembly) (SAE 10W30 API-SL, JASO MA2)
Front fork oil 140 ± 2 ml / leg (Gabriel make) IOC / Castrol Teleshockab oil
152 ± 2 ml / leg (Top make)
Disc brake fluid – TVS Girling DOT 3 / DOT 4
Grease – Bharat petroleum MP Grease no. 3
IOC Servo Gem no. 3
Bechem Bechem premium grade 3
Chain cleaner TVS Motor Company TRU SPRAY chain cleaner
Chain lubricant – TVS Motor Company TRU SPRAY

55
55
SELF - MAINTENANCE PROCEDURES
BATTERY
To ensure better performance and long life of battery,
you are requested to follow the steps given bellow:
1. Remove the cover frame R (refer page No. 42).
2. Check the battery voltage. If the voltage measured
is less than 12.4 Volts, charge the battery using
TVS Motor Company Limited recommended
battery charger only at TVS Motor Company
Authorised Main Dealer / Authorised Dealer.
3. Adding any additional electrical accessories other
than TVS Motor Company recommended ones,
may lead to disqualification of warranty coverage.
56
4. While connecting the terminals, observe the
correct polarity. Connect the red wire to the ‘+’
terminal and black wire to the ‘--’ terminal of the
battery.
5. Apply petroleum jelly to the terminals to avoid
corrosion.
6. Incase of any abnormality or for removal of battery
from the vehicle, contact TVS Motor Company
Main Dealer / Authorised Dealer.
Never check the battery charge by shorting the terminals.
Always connect the positive terminal first (red wire) and
then negative (black wire) to avoid sparking.
The inversion of the battery wires can damage the
battery and the recharging system.
If the motorcycle is to remain unused for a long time (a
month or longer), it is advisable to disconnect the battery
cables or have the battery removed by skilled personnel.
Recommendations to maintain battery health
during prolonged parking conditions
While your vehicle is parked for prolonged duration,
battery continues to discharge and if left unattended
can get completely discharged. It is recommended to
ride the vehicle for minimum 60 km every week to
keep the battery in healthy condition This could be at
a stretch in one ride or several rides during the week.
The vehicle speed will vary during the ride but an
average speed of minimum 30 kmph will be helpful
to ensure proper battery charging. Use kick-starting,
if available, to conserve battery charge during such
period. This is only a recommendation to maintain
battery charge and regular service schedules must
be followed to maintain your vehicle in good running
condition.
The following is recommendations to users regarding
battery maintenance before, during and after long
storage of battery:
1. Before Storage
a. Store the battery only after fully charging it
b. Battery fuse to be disconnected and stored
safely. This will reduce the sleep mode current
and hence enhance storage life of battery.*
c. Alternatively, battery connecting wires
(positive and negative wires) can be
disconnected and fasteners can be secured
with battery terminals.*
2. During Storage
a. Store it at room temperature or lower.
b. Store the vehicle in the shade and protected
from rain and cover the vehicle to prevent
rodents from entering and damaging the
wires.
3. After Storage
a. Connect the wires and fuse, if disconnected
earlier, with ignition switch in OFF position*
b. Start the vehicle by kick starting.
(Above recommendations do not consider storage
effects on other systems such as induction and fuel
systems and wheels)
Periodic Maintenance of Batteries:
• Keep top of battery clean.
• Check cables, clamps, and case for obvious
damage or loose connections.
• Clean terminals and connectors as necessary.
* To be done by skilled personnel
57
57
 • Recharge battery if voltage is below 12.4
Volts.
• Valve Regulate Lead Acid (VRLA) / Lead Acid
batteries are prone to water damage. Any
water entry, through vents or otherwise; will
result in irreparable damage to the battery or
the vehicle.

Battery develop explosive gases. Keep it away from

heat sources. If charging is required the battery must be
charged in well ventilated area.
Unusable battery must be disposed in environment
friendly manner. Do not discard it with household
thrash. Handover the battery to the battery dealers or to
a recycle center that accept used battery.

Never operate the vehicle with discharged battery as it

may damage electrical components.
Do not push start the vehicle, use a good battery to start
the vehicle.

58
FUSE REPLACEMENT Good Fuse Blown Fuse
The electrical components of your motorcycle are
protected by four fuses. Out of which three fuses are
housed inside a fuse box and located below the seat
assembly (at right side). One fuse is located below
the cover frame above the battery.
To access the fuses located below the seat :
1. Turn ‘OFF’ the ignition.
4. The fuse box contains two 10A fuses, one 15A
2. Park the motorcycle on a flat firm surface and fuse and one 5A fuse. Out of this, one 10A fuse is
remove the seat assembly as explained in page used for ABS system while the other one is used
No. 43. for EMS system. 15A fuse used for DC loads and
3. Open the fuse box lid. the 5A fuse is used for ABS system again. Use
the ‘fuse puller’ (A) placed near the fuse box to
pull out the blown fuse.
5. Replace the blown fuse with a new one with
same rating (extra fuses are provided inside the
fuse case itself).
6. Close the fuse box lid and fix back the seat
assembly.
A To access the fuse located below cover frame :
1. Remove the cover frame R as explained in page
No. 42.
2. Pull out and open the fuse holder (B). Take out the
blown fuse (Main fuse - 25A).

59
59
 SPARK PLUG
1. Wipe and clean the dust and mud around the
spark plug mounting to avoid their entry inside
the cylinder.
2. Pullout the suppressor cap from spark plug.
Remove the spark plug using a plug spanner.
A spark plug with heavy carbon deposits will not
B produce strong sparks. Hence, only if necessary,
remove the carbon deposits from the spark plug with
a small wire brush or spark plug cleaning tool.
Inspect the spark plug electrodes (A) and (B) for any
3. Replace the blown fuse with a new one with the
corrosion. If found any replace the spark plug with a
same rating (extra fuse is provided in the fuse
new one.
holder itself).
4. Turn ‘ON’ the ignition lock and check for proper
functioning of electrical and ABS system. lncase
if the fuse fails again, consult the nearest TVS
Motor Company Authorised Main Dealer /
Authorised Dealer.

Do not use vehicle by shorting the wires without a

fuse. This may result in overheating of electrical / wiring
and may result in fire. Never replace a fuse with a rating A 0.5 ~ 0.7 mm
other than that prescribed, in order to avoid damage to
the electrical equipment. B

60
Visually inspect the spark plug gap. The gap should
be 0.5 to 0.7 mm. If the gap is found to be more than
the limit replace the spark plug with a new one.
After cleaning and inspecting the gap, reinstall
the spark plug and tighten by hand to avoid cross
threading. Finally tighten using the spanner. Do not
over tight or cross thread the spark plug.
Always use only recommended make and type of spark
plug. Replace spark plug every 12000 km or 1 year
whichever is earlier.
Cover the spark plug hole with a cloth when the plug is
removed to prevent entry of dust / water.
It is advisable to tighten the new spark plug by hand till
the end, using plug spanner tighten by 1/4 turn. Then
loosen the plug by 1/8 turn and re-tighten using plug
spanner.
ENGINE CUM TRANSMISSION OIL
Check the engine cum transmission oil level
periodically. The gauge oil level is provided at the
right-hand side crankcase cover.
1. The check must be performed when engine is
in cold condition, after placing the motorcycle
in center stand with front wheel touching the
ground.
Maximum
Minimum
2. P lace the motorcycle in an upright position on a
horizontal and firm surface.
3. Wipe-off the surroundings of gauge oil level.
4. Remove the gauge oil level and wipe it clean.
5. Re-insert the gauge oil level by completely
screwing it in.
6. Once again remove the gauge and check the oil
level.
61
61
7. The oil level should be between the minimum and
maximum level marks on the gauge as shown in
the figure.
8. If the oil level is below the minimum level, top up
with TVS TRU4 FULLY SYNTHETIC oil (SAE 10W
30 API-SL, JASO MA2) upto the maximum level
mark. Do not overfill.
9. Wipe out the oil traces with a clean cloth to
prevent dust accumulation and re-fix the gauge.
Do not run the vehicle with insufficient / without engine
cum transmission oil as it will cause serious damage to
the engine components.
Excessive oil filling will cause oil leak and other
malfunctions. Always use TVS TRU4 FULLY SYNTHETIC
oil only (SAE 10W 30 API-SL, JASO MA2).
Make sure that no foreign object gets in the crankcase
while topping up the engine oil.
CLUTCH ADJUSTMENT
Clutch lever free play is one of the most important
adjustment which you may need to check in-between
services for better life of the clutch plates.
The free play of the clutch lever should be 7 to 12 mm
as measured at the clutch lever end at handle bar (as
shown in fig).
If the free play is not within the specified limit, adjust
the clutch lever free play periodically by means of
clutch cable adjuster at arm clutch release.
1. Ensure that the engine is cold (engine oil at room
temperature).
7 ~ 12 mm

Correctly recycle or dispose the used engine oil in order

to avoid environmental pollution.

62
2. Loosen the lock nut (2) while holding the clutch
cable adjusting nut (1).
3. Adjust the clutch cable adjusting nut (1) ‘in’ or After adjusting free play properly, if there is a clutch slip
or there is difficulty in shifting gear, visit your TVS Motor
‘out’ to give sufficient play in the clutch lever.
Company Authorised Main Dealer / Authorised Dealer
4. After adjusting the play, hold the adjuster nut in for rectification.
the same position, tighten the lock nut.

2 1

Too much or too less clutch lever free play will damage
the clutch plates, thereby affecting the performance of
the vehicle.
Adjust the clutch lever free play only when the
engine is cold.

63
63
REAR SHOCK ABSORBER
TVS Apache RTR 160 is provided with triple rated,
5 step adjustable, monotube inverted gas filled rear
shock absorbers to meet different road and load.
There are 5 notches for adjusting spring load.
If the spring is adjusted to the minimum notch, then SOFT HARD
the shock absorber will be softer which is good for
light loads. If the spring is adjusted to maximum
notch then it will be stiffer which is good for heavy
loads.
Adjust the spring pre-load by shifting the adjuster
to the required notch according to the different load
conditions. The more you compress the spring, the
suspension becomes more stiff.
Do not heat / tamper the canister filled with GAS.

Keep both left and right shock absorbers spring adjusters

in the same position. Adjust step by step. Do not go at a
stretch as it will damage the cam.

During the time of delivery of the motorcycle, the rear

suspension is adjusted to the standard configuration.

64
BRAKES
Front brake
You can observe a master cylinder (1) on the right
side of the handle bar, a caliper assembly (2) fitted to
the fork leg R along with a wheel speed sensor (3), a
disc (4) and the toner ring (5) to the front wheel. Also
you can observe a high pressure hose connecting
the master cylinder to the HECU of ABS system
and another hose connecting HECU to the caliper
assembly.
1. Check the master cylinder brake fluid level
through the view piece glass (A).
1 2
A
5
4 3
2. Brake fluid level always should be above the
‘LOWER’ mark (B) on the master cylinder when
the master cylinder is parallel to the ground.
3. If the brake fluid level is below the mark or while
applying brake if you feel the brake is more
spongy or ineffective due to air entry, contact
TVS Motor Company Authorised Main Dealer /
Authorised Dealer for topping-up the brake fluid,
air bleeding and other brake related inspections.
Check the brake fluid level only when the master cylinder
is parallel to the ground.
65
65
Rear brake - Disc type
You can observe a master cylinder (1) mounted on
the right side pillion foot rest, a reservoir (2) below
the cover frame R, a caliper assembly (3) fitted on the
rear wheel axle, a disc (4) to the rear wheel and a high
pressure hose (5) connecting the master cylinder to
the caliper.
1. Remove the cover frame R (refer page No. 42
for removal procedure).
2. Check the brake fluid level in the reservoir. It
should be between maximum and minimum
level.
3. If the brake fluid level is below minimum or
while applying brake if you feel the brake is more
spongy or ineffective due to air entry, contact
TVS Motor Company Authorised Main Dealer /
Authorised Dealer for topping-up the brake fluid,
air bleeding and other brake related inspections.
Maximum
Minimum

2
5
1

3
Check the brake fluid level only when the master cylinder
4 is parallel to the ground.

66
Brake pad wear indicator
Visually check the brake pads for wear. If the wear is
found beyond the wear indicator groove as shown in
the figure then, replace the brake pads as a set with
a new one.
Rear brake - Drum type
Measure the free play of the rear brake pedal at the
pedal end as shown in the figure.
1. The free play of the brake pedal before the
engagement of brake should be between
15 ~ 20 mm.

15 ~ 20 mm

Lack of maintenance of the brake system increases the

risk of accident. If you notice any malfunction in brake
system contact nearest TVS Motor Company Authorised
Main Dealer / Authorised Dealer.

Check the brake pedal play periodically. However

Replace the brake pads as a set, if the wear indicator the brake play needs to be adjusted more frequently
shows beyond the wear limit. depending upon the usage.

67
67
2. If the measured free play is more than the limit,
adjust the nut provided at the rear wheel end to
obtain the correct play.
3. Turn the adjuster nut clockwise to reduce the
free play or turn it in anti-clockwise direction to
increase the free play. B

Replace the brake shoes as a set, if the wear limit

indicator shows beyond the wear limit even after
indexing the lever.

Brake shoe wear indicator

When the brake is applied, the wear index mark (A)
on the cam brake should be within the range of wear
limit indicator (B) on the rear brake panel assembly.
In case of the mark going beyond the wear limit,
index the lever to next slot with the help of Dealer to
extend shoe life.

68
TYRES*
Tyre pressure:
Check the tyre pressure atleast once in a week if not
more frequently. Insufficient air pressure in the tyres
not only hasten tyre wear, but also seriously affects
the stability of the vehicle.
Under-inflated tyres make smooth cornering difficult
and over-inflated tyres decreases the tyre contact
with the ground which can lead to skidding and loss
Tyre tread condition
Operating the vehicle with excessively worn tyres
will decrease riding stability and can lead to loss of
control. It is recommended to replace the tyre when
the tyre wears off to the tyre wear indicator level
(indicated by TWI on the tyre).
T

W
I
of control. Be sure that the tyre pressure is within the
specified limits at all times.

Solo Pillion
Front 1.75 kg/cm² (25 psi) 1.75 kg/cm² (25 psi)
Rear 2.00 kg/cm² (28 psi) 2.25 kg/cm² (32 psi)
A

The tyre inflation pressure in cold condition and the
tyre thread condition are extremely important for the
performance and safety of the rider. Check the tyres
frequently for inflation pressure as well as the wear
pattern on it. Use of a tyre other than the standard will
cause instability.
* The pneumatic tyres fitted in this vehicle meet
the requirements specified by BIS and comply
with the requirements under the Central Motor
Vehicles Rules (CMVR), 1989.

69
69
Tyre rotation direction
While reassembling the tyre, after removing from
wheel rim, ensure that the arrow mark (A) provided Side walls of the tubeless tyres which are in contact with
the wheel rim are only seals the air inside the wheel
on the tyre, faces the direction of wheel rotation.
assembly. Hence, care should be taken not to damage
Tyre puncture the side walls of the tyres during removal / reassembly.
TVS Apache RTR 160 is fitted with a tubeless tyre
on both front and rear wheel. lncase of any puncture
/ tyre damage it is advised to visit nearest tyre
manufacturer Dealer or the tyre repair shops who
knows the repairing methods of tubeless tyre. It is
not necessary to remove the tyre from wheel rim
always to attend the puncture. Even though, if there
is a need of tyre removal, it is strongly recommended
to use a tyre removal / fitment machine.
If at all, tyre levers need to be used, the levers should
be free from sharp edges and care should be taken
not to damage the rim and tyre.

Use of a tyre other than the standard may cause

instability and improper function of ABS.
Keep the toner ring upwards whenever the wheel is
removed in order to avoid damage to the toner ring.
Damaged toner ring affects the ABS function.

70
Tyre Maintenance Tips
Inflation Pressure Check - Condition

R T

Within Within
1 km 5 km

If vehicle is in hold condition for long time

• Need movement of vehicle to avoid particular spot of tyre not to touch the ground for more than week time.
• Inflation pressure should check on cold condition maximum travel time should not exceed more than 1 km.
• Weekly basis inflation pressure check helps to improve 10% of tread life & fuel efficiency.

71
71
DRIVE CHAIN
Proper lubrication and adjustment of drive chain gives
long service life of the chain. Poor maintenance of
the chain causes premature wear or damage to the
drive chain and sprockets. Poor chain maintenance
also affects mileage of the vehicle.
20 ~ 25 mm
Riding with improperly adjusted chain / high slackness
can cause the chain to come off the sprockets resulting
in accident or serious damage to the motorcycle.
Misalignment of rear wheel or sprockets can cause
abnormal wear of chain and sprockets and results in
unsafe riding condition.
72
The drive chain must be cleaned, checked, lubricated
and adjusted at specified intervals mentioned in the
maintenance schedule.
Even though the chain is cleaned, lubricated and
adjusted during regular service by the Dealers,
the user must clean the chain with TRU SPRAY
Chain Cleaner and lubricate using TRU SPRAY
Chain Lube as frequently as every 500 km for
better chain life and smooth vehicle running.
Check, clean and lubricate the drive chain in the
following manner:
1. Place the vehicle on centre stand with the
transmission in neutral.
2. Clean the chain in the as explained below:
• Turn OFF the engine.
• Shake the TVS TRU SPRAY chain cleaner
bottle well.
• Rotate the rear tyre so as the chain, front and
rear sprockets rotate along with it. Apply TVS
TRU SPRAY chain cleaner front and sideways.
• Clean the chain using soft brush.
• Repeat the steps if needed until the dust is
removed completely.
• Let the vehicle be parked for 10 ~15 mins to
ensure the chain is dry.
3. After the chain is completely dry, apply TVS TRU4
Chain Lub by rotating the rear wheel by hand in
forward direction.
4. Now, check the slackness of the drive chain (as
shown). The slackness of the drive chain should
not exceed the limit (maximum 20 ~ 25 mm).
Excess slackness consumes more fuel.
5. If the slackness is found more contact TVS Motor
Company Authorised Main Dealer / Authorised
Dealer for adjustment.
Lubricate the drive chain after the motorcycle is
washed with water or riding in rainy / wet condition.
The chain must be serviced more frequently when the
vehicle is operated under severe conditions like dusty,
muddy, wet, high speed or frequent starting / stopping.
FRONT WHEEL REMOVAL AND REASSEMBLY
1. Remove the axle nut (1) along with a washer.
2. Pull out the axle (2) along with a washer.
3. Remove a spacer from the left side and toner ring
cover from the right side of the wheel.
4. Place a support below the frame to prevent
vehicle from falling and lift the vehicle up.
5. Carefully dislocate the disc from the caliper
assembly and slide the wheel out.
6. Reverse the procedure for reassembling.
2
1
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Ensure proper seating of disc in the caliper assembly
while reassembling the wheel.
Ensure to re-fix the spacer and toner ring cover at the
respective sides of the wheel.
Keep the toner ring upwards whenever the wheel is
removed in order to avoid damages to the toner ring.
Damaged toner ring affects ABS function.
REAR WHEEL REMOVAL AND REASSEMBLY -
DISC TYPE
1. Remove the axle nut (1) along with the washer
and partially pull out the axle (2).
1 2
74
2. Take out the caliper assembly by dislocating it
from the disc and the swing arm lug. Carefully
hang the caliper assembly in the swing arm itself.
3. Take out the spacer and pull out the axle fully.
4. Remove the wheel assembly by gently tapping it
along with the disc.
5. For locating and easy reassembly of the wheel,
engage the gear. This will arrest the free
movement of the drum sprocket.
6. Re-assemble the other parts in the reverse order
of removal.
While assembling the caliper assembly ensure that the
slot provided in the caliper is properly located to the lug
provided in the swing arm assembly.
Always make sure that whenever the wheel is removed,
axle nut is properly re-tightened to the specified torque
and chain play is to be re-checked and adjusted if
required.
REAR WHEEL REMOVAL AND REASSEMBLY - 6. F
or locating and reassembling the rear wheel
DRUM TYPE easily, engage the gear. This will arrest the free
1. Remove the rear brake adjuster nut (1) and movement of the drum sprocket.
disconnect the brake rod. 7. Reverse the procedure for reassembly.
2. Remove the split pin (2) and the nut (3) from the
torque link mounting with the brake panel and
disconnect the torque link.
3. Remove the axle nut (4). Once the split pins are removed, replace them with new
4. Pull out the axle (5) and take out the spacer bush ones.
from the rear wheel assembly.
5. Tilt the vehicle to the left and take out the wheel
assembly along with brake panel. Separate the
brake panel from the wheel.

4
1

3 5

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75
STORAGE PROCEDURES 6. Place a suitable support at the bottom of the
For storage of your motorcycle for longer periods of frame so that both the tyres are off the ground.
over a month and above, we recommend to carry out This will ensure better tyre life.
the following steps: 7. Cover up the vehicle completely with a clean
1. Clean the vehicle thoroughly. Park the vehicle on tarpaulin or any other suitable cover. Store the
centre stand. vehicle inside a garage or similar area to avoid
2. Warm up the engine and drain engine cum damage due to dust and rain. Make sure that the
transmission oil. Store the oil, if new, in a dust storage area is well ventilated and free from any
free container. source of flame or spark.
3. Empty the fuel tank.
4. Remove the spark plug and feed in several drops
of engine cum transmission oil through the
spark plug hole. Crank the engine few times and
reinstall the spark plug.
5. Remove the battery, store it away from direct
sunlight and freezing temperatures.

Do not park the vehicle on a slope or soft ground or else

it may fall.
During storage, the battery must be recharged on a TVS
Motor Company recommended battery charger atleast
once in a month.

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TAKING THE VEHICLE OUT OF STORAGE FOR
REGULAR USE
1. Take the vehicle out of the garage and clean it
thoroughly.
2. Remount the battery after bench charging if
required.
3. Fill the engine cum transmission TVS TRU4 FULLY
SYNTHETIC (SAE 10W30 API-SL, JASO MA2) oil
and check the oil level using the gauge.
4. Lubricate the parts as instructed in the
maintenance schedule.
5. Fill up fresh petrol in the fuel tank.
6. Check and inflate the tyres to the specified tyre
pressure.
7. Check and correct the points mentioned in page
No. 44.
8. Turn the ignition switch to ‘ON’ position. Retract
the side stand if the vehicle is parked on side
stand. Start the engine and run in idle for a few
minutes and ride out.
Avoid using alkaline solution like detergent soaps for
washing. This may damage head lamp and other lamp
assemblies.
RECOMMENDED TIPS WHEN TAKING A LONG
TRIP OF MORE THAN 500 KM
A) Please keep the following items for use in case of
emergency :
1. Complete tool kit / first aid kit
2. Recommended spark plug one number.
3. Head lamp bulb and turn signal lamp bulb
each one number.
4. Throttle and clutch cables one number each.
B) Precautions to be taken for the journey :
1. Ensure engine cum transmission oil and
brake oil level are up to the mark.
2. Adequate fuel in fuel tank.
C) Check your motorcycle for the following :
1. Tightness of all bolts and nuts with correct
torque value.
2. Fitness of tyres / tyre pressure / tread depth.
3. All bulbs, indicators and horn function.
4. Check proper functioning of ABS (through
ABS warning lamp)
5. Smooth functioning of all cables and their
free plays.
6. Smoothness of steering operation.
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 7. Slackness and lubrication of chain (page No.
72).
8. Front / rear brake functioning and rear brake Ensure the first aid equipments are changed periodically
based on the expiry.
lamp switch adjustment.
9. Front fork for any abnormality.
10. Spark plug cleanliness and condition of spark
plug. Long journey are to be taken only after the running-in
11. Air filter element cleanliness. period of 1000 km.
12. Correct idling speed.
13. Lubrication of all items mentioned in the
periodic maintenance schedule.
14. Intactness of EVAP system hoses and
canister.
15. Any other job as necessary.
16. Have your vehicle checked at any TVS
Motor Company Authorised Main Dealer /
Authorised Dealer.

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 WARRANTY AND SERVICES

TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Apache RTR 160
manufactured by the Company.
While the Company has taken every care to maintain quality in the manufacture of the TVS Apache RTR 160, the
above said warranty is subject to other terms of warranty: 
During 5 Years from the date of purchase or during the first 60,000 km of run for the vehicle in the hands of original
retail purchaser, whichever is earlier, the parts of the vehicle covered under warranty which prove to the satisfaction
of the Company to have a manufacturing defect will be repaired or replaced free of cost.
The Company’s obligation under this warranty is limited to repairing or replacing, free of cost, those parts of the
vehicle which upon examination by the Company may prove to the Company’s satisfaction to have a manufacturing
defect, and in such cases the Company’s decision either to repair or replace the affected parts will be final. In the
event of replacement of parts, the Company also reserves the right to use parts of the same brand as the affected
parts or any other brand which is used by the Company in the course of manufacture. All parts replaced under this
warranty will become the property of the Company and must be returned to the company.
Limitations of Warranty:
This warranty shall not apply to following condition:
1. Any natural wear and tear, including without limitation, aging.
2. Warranty claims on proprietary items such as tyres, tubes and batteries etc,. should be preferred by the user
directly on the respective manufacturer, as per their warranty terms and the Company shall not be liable in
any manner in respect to the same.
• Battery warranty for “MF type (Maintenance Free)” is applicable for a period of 21 months from the date
of charging or 18 months from the date of sale or 20,000 kms, whichever is earlier.
• Battery warranty for “Lead Acid type” is applicable for a period of 15 months from date of charging or
12 months from date of sale or 10000 kms whichever is earlier.
3. Parts repaired or replaced under this warranty are warranted only throughout the remainder of the original
warranty period.

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 4. The Company is not liable for any delay in servicing due to reasons beyond the control of the Company or any
of its Authorised Main Dealers / Authorised Dealers.
5. In any event, the Company is not liable for indirect, remote, incidental or consequential damages. 
6. The Company may make any modification or improvement to vehicles in future production at any time without
prior notice and without any obligation to install the same on vehicles previously dispatched for sale.
7. Any claim under this warranty will lie only when the customer :  
• takes his vehicle to an Authorised Main Dealer / Authorised Dealer of the Company and reports the
problem he / she felt in the vehicle to enable the Authorised Main Dealer / Authorised Dealer to inspect
the same and assess the cause for the reported problems. 
• produces to such Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned
vehicle for verification of relevant details.
8. This is the only warranty given by the Company for the TVS Apache RTR 160. No employee, Dealer or other
person is authorised to extend or enlarge this warranty.

Modifications to this vehicle not approved by the TVS Motor Company may cause loss of performance and render it unsafe
for use and disqualifies for warranty coverage also.

Following Toll Free numbers can be contacted for battery related queries if any.
Incase of EXIDE battery, call :- 1800 103 5454 Incase of AMCO battery, call :- 1800 425 0096
Incase of TATA GREEN battery, call :- 1800 419 8888 Incase of AMARON battery, call :- 1800 425 5858
Following Toll Free numbers can be contacted for Tyre related queries if any.
Incase of TVS Srichakra, call :- 04522443300 Incase of JK tyre, call :- 18002581100
Incase of Maxxis tyre, call :- 1800 532 2888

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List of parts not covered under warranty
ITEM WHAT TO CHECK FOR
Normal Maintenance Operations Engine tune-up, decarbonizing, fuel system cleaning, oil changes, head light
focusing, fastener retightening, ignition timing, clutch and brakes as well as
other normal adjustments.
Wear and Tear Items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals,
gaskets, O’ rings and spokes etc.
Electrical Bulbs, fuse, AHO
Service Maintenance Parts Oil filters, spark plug, air filter, SAI filter, oil and brake fluid
Rubber, Rexine and Plastic Items All hoses, pipes and plastic aesthetics
Proprietary Items Battery, tyres and tubes (the warranty terms are subject to our agreement with
proprietary OEM)
(Battery warranty for “MF type (Maintenance Free)” is applicable for a period
of 21 months from the date of charging or 18 months from the date of sale or
20,000 kms, whichever is earlier).
(Battery warranty for “Lead Acid type” is applicable for a period of 15 months
from date of charging or 12 months from date of sale or 10000 kms whichever
is earlier).
Parts of the vehicle getting affected due to atmospheric effect / environmental
factors (rusting, paint peel off etc.). However, depending on the vehicle usage
condition, warranty would be accepted up to 2 years from the date of purchase.
Others Factors Parts of the vehicle which have been tampered with, altered, repaired or
replaced by persons not authorised by the Company and which in the sole
judgement of the Company affect the performance of the vehicle.

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81
List of parts not covered under warranty

ITEM WHAT TO CHECK FOR

Parts which are used in conjunction with parts not made or recommended by
the Company.
Parts suffering damage or resultant damage by accident, misuse, negligent
treatment, use of bad quality lubricants or impure fuel or by omission to follow
the guidance and instructions contained in this owner’s manual.
Vehicles on which engine number or chassis number is deleted, defaced or
altered.
Others Factors Vehicles on which any warranty service including scheduled paid service is
not availed when it falls due (at TVS Motor Company Authorised Main Dealer /
Authorised Dealer).
Vehicles sold or transferred by original retail purchaser.
Vehicles used for racing or any competition or used otherwise than for ordinary
personal transportation. Vehicles attached with side cars etc. 
Vehicles which have been taken out of India.
Vehicles affected by natural calamities like flood, earthquake, tsunami, storm
etc,.
If the vehicle has been used for commercial purpose like taxi or used for rental
or hiring or any other purpose other than regular personal transportation.

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 SERVICE INFORMATION

SERVICE INFORMATION
There are twenty one services for TVS Apache RTR 160 during warranty period. Of these, the first five are free
services for which labour charges are free. In addition to these five free services, we have a scheme of sixteen pay
services. For keeping the maintenance track of your vehicle, free and pay service record sheets are attached in the
Service Handbook given to you during the time of your vehicle purchase. Please have the relevant record sheet filled
by the Dealer who is carrying out the maintenance service.
For availing any of the twenty one warranty services, please take your vehicle and your Service Handbook to any of
our Authorised Main Dealers or any of our Authorised Dealer. After effecting the service, the Authorised Main Dealer
or the Authorised Dealer will affix their stamp on the last column of free or pay service record sheet of Service
Handbook for your record and reference. An OTP would be sent to customer’s registered mobile number. The same
to be shared with the servicing Dealer on or before vehicle delivery.
Periodic maintenance always helps good performance of an automobile and our services are planned to keep your
TVS Apache RTR 160 performing good. Please note that carrying out the service for your vehicle at scheduled
intervals at any of the TVS Motor Company Authorised Main Dealer / Authorised Dealer is necessary for
availing of warranty. And please also remember that, after the services are over, periodic servicing of your vehicle
at appropriate intervals, depending upon its extent of use, will keep your vehicle at its best level of performance.
In case you need any clarification or assistance, please feel free to write to us mentioning the frame number, engine
number and the date of purchase of your vehicle also the name and place of the Authorised Main Dealer / Authorised
Dealer from whom you bought the vehicle and getting it serviced.

Service Department
TVS MOTOR COMPANY LIMITED
P.O.Box No. 4, Harita, Hosur - 635 109,
TAMILNADU, INDIA.
Toll free no. :- 1800-258-7111

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83
PLANNED SERVICE SCHEDULE (kms or month whichever of the two occurs early)

Sl. No. SERVICE TYPE Kms MONTHS

1 1st service 500 ~750 1 month
2 2nd service 2500 ~ 3000 3 months
3 3rd service Free 5000 ~ 6000 6 months
4 4th service 8500 ~ 9000 9 months
5 5th service 11500 ~ 12000 12 months
6 6th service 14500 ~ 15000 15 months
7 7th service 17500 ~ 18000 18 months
8 8th service 20500 ~ 21000 21 months
9 9th service 23500 ~ 24000 24 months
10 10th service 26500 ~ 27000 27 months
11 11th service Pay 29500 ~ 30000 30 months
12 12th service 32500 ~ 33000 33 months
13 13th service 35500 ~ 36000 36 months
14 14th service 38500 ~ 39000 39 months
15 15th service 41500 ~ 42000 42 months
16 16th service 44500 ~ 45000 45 months

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 Sl. No. SERVICE TYPE Kms MONTHS
17 17th service 47500 ~ 48000 48 months
18 18th service 50500 ~ 51000 51 months
19 19th service Pay 53500 ~ 54000 54 months
20 20th service 56500 ~ 57000 57 months
21 21st service 59500 ~ 60000 60 months

Free services enables the customer to avail the service at free of labour charges. Charges for the pay service should be
borne by the customer. Cost of engine oil, periodic maintenance parts, filter, brake fluids, all types of greases, petroleum
jelly, distilled water, chain cleaner, lubricants, coolants, cleaning cloths for both free and paid services are chargeable to the
customer.

Please remember that, after the above schedule, periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use,
will keep your vehicle at its best level of performance.

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EXPRESS SERVICE


Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.

…
Facility available at selected Dealerships only. Terms and conditions apply

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EXPERT ON WHEELS

Busy Life?
Easy Servicing!
Now, service your bike anywhere, anytime.

Service the vehicle at your door step.

Available for regular maintenance or breakdown service only.

Offered at nominal convenience charges.


Contact your nearest Dealership for details.
…
Facility available at selected Dealerships only. Terms and conditions apply

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PICKUP AND DROP

Busy Life?
Easy Servicing!
Now, service your bike anywhere, anytime.

Service the vehicle at your door step.

Available for regular maintenance or breakdown service only.

Offered at nominal convenience charges.


Contact your nearest Dealership for details.
…
Facility available at selected Dealerships only. Terms and conditions apply

88
 TECHNICAL SPECIFICATIONS
MANUFACTURER : TVS MOTOR COMPANY LIMITED
P.B. No1, Bythahalli, Kadakola post, Mysore - 571 311, India.

ENGINE TRANSMISSION
Type : Single cylinder, 4 stroke, fuel Clutch : Wet - multiplate type
injection, air cooled, OHC Gear shift pattern : 1 down and 4 up
engine Primary transmission : Helical gears
Cylinder bore : 62 mm Secondary transmission : Chain and sprockets
Stroke : 52.9 mm
Piston displacement : 159.7 cm³ GEAR RATIOS
Compression ratio : 10.0 ± 0.3: 1 I gear : 2.917
Air filter : Viscous paper filter II gear : 1.857
Oil filter : Wire mesh and micronic paper III gear : 1.333
filter
IV gear : 1.050
Lubrication system : Forced wet sump
V gear : 0.880
Maximum power in kW : 11.42 @ 8400 rpm
Primary reduction : 3.095
Maximum torque in Nm : 13.9 @ 7000 rpm
Final reduction : 3.385
Maximum speed : Around 107 km/h
Engine idling rpm* : 1500 ± 200 rpm
Starting system : Electric starter
Emission norms : BS VI

* Under warm condition

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CHASSIS TYRE*
Overall length : 2085 mm Tyre size
Overall width : 730 mm Front : 90/90-17 49P Tubeless
Overall height : 1105 mm Rear : 110/80-17 57P Tubeless
Seat height : 790 mm Tyre pressure
Ground clearance : 180 mm (unladen) Front : 1.75 kg/cm² (25 psi)
Wheel base : 1300 mm Rear - solo : 2.00 kg/cm² (28 psi)
Kerb weight (with toolkit : 140 kg (Rear Disc brake version) / Rear - dual : 2.25 kg/cm² (32 psi)
and 90% of fuel) 139 kg (Rear Drum brake version)
Pay load : 130 kg BRAKES
Maximum laden weight : 270 kg (Rear Disc brake version) / Front
: Hand operated, 270 mm petal disc
269 kg (Rear Drum brake version) Rear
: Foot operated, 200 mm petal disc
Steering angle : 36° (both sides) (Rear Disc brake version) /
Caster angle : 26° Foot operated, 130 mm dia drum
Frame : Double Cradle Synchro STIFF (Rear Drum brake version)
Front suspension : Telescopic oil damped
Rear suspension : Monotube inverted gas filled
5 step adjustable shocks with
rectangular swing arm
Trail length : 81.3 mm
* The pneumatic tyres fitted in this vehicle meet the
requirements specified by BIS and comply with
the requirements under the Central Motor Vehicles
Rules (CMVR), 1989.

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ELECTRICAL
Type : AC generator
Ignition system : ECU - 3D Ignition timing map
Spark plug : BOSCH - UR6DE
Spark plug gap : 0.6 ± 0.1 mm
Battery type : VRLA or Flooded 12V, 8 Ah
Generator : Fly wheel magneto 12V, 300W
Head lamp : Halogen HS 12V, 35/35W x 1
Position lamp : LED lamps (12V, 3W x 2)
Tail / brake lamp : LED lamps (0.5W max / 3.5W max)
Turn signal lamp : 12V,10W x 4
Number plate lamp : 12V, 5W x 1
Instrument panel : LCD / LED indicators
Horn : 12V, DC x 2
Fuse : 12V, 25A x 1 (Main fuse)
: 12V, 10A x 1 (ABS fuse)
: 12V, 5A x 1 (ABS fuse)
: 12V, 15A x 1 (DC load fuse)
: 12V, 10A x 1 (EMS fuse)
Using the bulb other than the specified rating can result
in overloading of the electrical system or premature
failure of the bulb.
CAPACITIES
Fuel tank capacity# : 12 l
Fuel : BS VI petrol with minimum RON
91 (containing upto 10% of
ethanol by volume)
Engine cum transmission : TVS TRU4 FULLY SYNTHETIC oil
oil grade (SAE 10W30 API-SL, JASO MA2)
Engine cum transmission : 1000 ml (after draining)
oil capacity 1100 ml (after disassembly)
Front fork oil grade : IOC teleshockab oil
Front fork oil capacity : 140 ± 2 ml / leg (Gabriel make)
: 152 ± 2 ml / leg (Top make)
Brake fluid : TVS Girling DOT 3 / DOT 4
Specifications are subject to change without notice.
The fuel tank is not a measuring instrument and the
#
capacity of fuel tank may slightly vary from the indicated
capacity.
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 GENERAL INFORMATION

Dear Customer,
It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public
place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such
insurance is an offense under Motor Vehicles Act.
To assist our Customers on their insurance requirements such as the prompt issue and renewal of policies as well as
expeditious settlement of claims if any, our preferred insurers are:

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