Dears

 Pleases refer attached Photos for turbine rotor in which area with red mark to be repaired most repair at right side where journal bearing
and thrust bearing are located , some what a at left side also please confirm all dimension with new shaft as our side it is same but
during application of HVOF need to be verify at each stage of repair

 Please make gate pass and send following items to outside vendor when approval will come.

1) Exist one Rotor-shaft assy.-01 st.. in which governor side journal and thrust bearing area, coupling side journal bearing area to be repaired.
(PMI result-4140 exact: Fe-97.72%. Mn-81%, Cr.-0.91%, Mo-0.209%, Cu-0.15%, Ni-0.10%).

2) New thrust bearing 528247-01. for sample purpose to check final dimension.

3) New Rotor Shaft 528244-01. (PMI result-4140 exact: Fe-97.72%. Mn-81%, Cr.-0.91%, Mo-0.209%, Cu-0.15%, Ni-0.10%).

Whole Rotor

Governor side more worn out to be made final as per new shaft and sketch

While selecting steam turbine 1st question is which stand either API611 or API612 would be prefereed

When driven equipment are compresoor or generator orheavy duty m/c API612 and API 611 for driving lubeoil pump or small duty
m/c.
Difference between API 611 and API 612
S.no Description API 611 API 612

1 Application General Purpose Steam Turbine Special Purpose Steam Turbine

Turbine Design life is 20 years and Turbine design life is not defined in the standard.

2 Design Life uninterrupted period of operation will be 3 Also, the uninterrupted period of operation will be

years as per purchaser requirement.

Operating condition Variation & Operating steam condition as per NEMA-

3 Operating steam condition as per NEMA-SM 24
Steam Purity SM 23.

4 External Force and Moment As per NEMA-SM 23 As per NEMA-SM 24

Steam Turbine used for process Application -

Safe operation Limit of a rotor The rotors are designed for the safe 127% of rated speed.
5
(momentary) without damaging operation limit of 110% of the trip speed In the case of generator Application – 121% of

synchronous speed.

6 Integral Flinger Integral flingers are not applicable The rotor shaft will be designed with Integral
flinger between the bearing housing and shaft
seal. This to avoid the moisture enter into the
bearing housing.

7 Bearing a)For smaller size turbine Anti-friction Hydrodynamic bearings are used for both radial

bearings are use take for both Radial and

Thrust load
 b)For medium size turbine, the

hydrodynamic bearing is used for Radial

load and Anti-friction bearing is used for

Thrust load and thrust load (10.1)

c)Large size turbine hydrodynamic

bearings are used for both radial and

thrust load. (6.10)

For condensing type steam turbine, brushes are

8 Shaft Grounding Shaft grounding is not applicable
kept on the shaft end for shaft grounding.

a) Labyrinth type seals are used as an

interstage seal of steam turbine

b) Carbon ring seals are used as Shaft  Labyrinth seals are used for both interstage seal
9 Shaft Seals
end seals. Caron ring seals are used and shaft seal

only  Up to the peripheral velocity of

50m/s.

Pressure containing parts shall be Cast Pressure containing parts shall be of steel.
10 Material of Construction
iron and steel (6. 12.1.3) (11.1.10)

Coupling shall be rated to Rated power of

turbine with service factor as per AGMA

922.
11 Coupling Selection Coupling shall be as per API 671 (15.1.2)
For this types of steam turbine coupling

shall be selected as per API 671 based

on purchaser requirement.

Based on purchaser or manufacturer

12 Turning Gear Turing gear are not required requirement, turning gears are available with

steam turbine

13 Governor Oil relay governor of NEMA Class A is a Governor shall be of an electronic type. It will

standard governor.

If purchase needs an Electronic governor

 then NEMA Class D will be installing on
meet the requirement as per NEMA Class D.
the turbine. It is an optional requirement.)

a) 4-hour uninterrupted mechanical test (16.3.3.2

-f)

b) Rotor Dynamics Testing

c) Amplitude vs. Frequency

a) 1-hour uninterrupted mechanical test d) Amplitude vs. Speed

(8.3.3.2 e) e) Phase Angle vs. Speed

b) Measure Oil Temperature (IN) f) Prove Lateral Critical (N/A for stiff shaft rotors)

c) Measure Oil Pressure (IN) g) Measure Oil Temperature (IN / OUT)

14 Inspection and testing d) Measure Steam Pressure h) Measure Oil Pressure (IN / OUT)

e) Inlet and Exhaust i) Measure Oil Flow

f) Measure Steam Temperature j) Measure Steam Pressure

g) Inlet and Exhaust k) Inlet and Exhaust

h) Standard Rotor Balance l) Measure Steam Temperature

m) Inlet and Exhaust

n) Check rotor unbalance response (if coupling is

furnished by manufacturer)

o) Incremental Rotor Balance

a) Willams Line (Performance Curve)

Willans Line (Performance
15 Curve and Report b) Rotor Response Analysis (Lateral)
Curve)
c) Campbell / Goodman Diagrams

Filed Under: Steam TurbineTagged With: Difference between API 611 and API 612
Coupling side little worn out ple confirm as per new shaft