Professional Documents
Culture Documents
ON
STUDENT INDUSTRIAL WORK EXPERIENCE SCHEME (SIWES)
DONE AT
CHINESE GEO CONSTRUCTION COMPANY (CGC)
BY
ATULE WISDOM
2020/ND/CVE/060
SUBMITTED TO
THE DEPARTMENT OF CIVIL ENGINEERING, KOGI STATE
POLYTECHNIC ITAKPE CAMPUS
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CERTIFICATION
I certify that this report was written by ATULE WISDOM with matric
number 2020/ND/CVE/060 as meeting the requirements for the partial
fulfillment of the award of national diploma in civil engineering Kogi
state Polytechnic lokoja and this report has not been submitted in any
award of any degree
________________ ________________ ________________
NAME MATRIC sign/DATE
________________ _________________
CORDINATOR sign/DATE
________________ _________________
HOD sign/DATE
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DEDICATION
This report is dedicated to God almighty for his mercy and love upon me
and my family I say may his name be praised forever.
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ACKNOWLEDGEMENT
My appreciation goes to almighty God for giving me the strength to
undergo my four month siwes program in good health. I want to also
thank my lovely mother, my siblings Inspector Peter Amaje, Engr.
Fidelis Ukwumaka Johnson, Hon. Felix Omakojotu Johnson, Josephine
Johnson, Jacob Johnson, uncle Christopher Ogala all my Friends and
among others which I can not mention. May God bless you all.
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TABLE OF CONTENT
Title page i
Certification ii
Dedication iii
Acknowledgement iv
Table of contents v-vi
CHAPTER ONE
1.0 Introduction 1
1.1 Background of study 1
1.2 Aim of SIWES 1
1.3 Objective of SIWES 2
1.4 safety precautions 2-3
CHAPTER TWO
2.0 In-situ density test (Compaction test). 4
2.0.1 Importance of the test. 4
2.0.2 Practical application
2.0.3 Objective of the test. 5
2.1 Equipment used in highway construction. 11-12
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CHAPTER THREE
3.0 Flexible pavement construction. 13
3.1 Layers of a flexible pavement 14
3.2 ISO method for controlling a track excavator 15-17
3.3 Leveling of subgrade with grader 17-19
3.4 Compression strength test 20-22
CHAPTER FOUR
4.0 California Bearing Ratio (CBR) Test 23-24
4.1 Slump Test 25-30
CHAPTER FIVE
5.0 Conclusion 31
5.1 Recommendation 32
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CHAPTER ONE
1.0 INTRODUCTION
1.1 BACKGROUND OF STUDY
Students industrial work experience scheme is one of the Industrial
Training Fund (ITF) programme which was introduced in 1974 due to
the inability of engineering and technology students in Nigeria
universities and polytechnics to meet the practical aspects of their
training. that is the needed to enable students match their theoretical
school knowledge with the practical aspect of their training in industry.
The training last for six months according to Ekpenyong (2011), one of
the principles underlying any industrial work experience scheme for
students in institutions of learning is a desire to marry the practical with
the theoretical learning which characterizes conventional classroom
situations with a view to striking a balance between theory and practice.
the author stressed further that it was in realization of this that the ITF
when it was established, set out to study the extent to which the
theoretical knowledge that students in engineering technology and other
allied fields in Nigerian institution offering technology-based courses
related to the kind of work experience expected of them by employers.
CHAPTER TWO
2.0.0 IN-SITU DENSITY TEST (COMPACTION TEST)
REPLACEMENT SAND METHOD
The dry density of the compacted soil or pavement material is a common
measure of the amount of compaction achieved during construction. It
can be calculated from the field density and field moisture content data;
therefore, field density or the in-situ density test is an important field
control test for the compaction of soil or any other pavement layers.
The in-situ density of material is determined by the weight of the
excavated material divided by the in-situ volume. The volume of the
excavated hole can be determined from the weight of sand with known
density filling in the hole. There are several methods for determining the
field density of soils: core cutter method, sand replacement method,
rubber balloon method, heavy oil method, etc. The sand replacement test
is simple and is the most popular method, and it is followed in this
report.
By conducting this test it is possible to determine the field density of the
soil. The moisture content is likely to vary from time and hence the field
density also. So it is required to report the test result in terms of dry
density
2.0.1 IMPORTANCE OF THE TEST
The in situ density of natural soil is needed for the determination of
bearing capacity of soils, for the purpose of stability analysis of slopes,
for the determination of pressures on underlying strata for the
calculation of settlement and the design of underground structures.
Knowing the field density of the soil enables the estimation of the
soil-bearing capacity, evaluation of the pressure on underlying
strata, and computation of the settlement and stability of a natural
slope.
Aim
Theory
Apparatus
Soil cutting and excavating tool, such as scraper tool, bent spoon, etc.
Metal tray of 300mm square and 40mm deep with a hole of 100mm in
diameter at the center.
Weighing balance.
Electric oven
Desiccator.
Fig 2.1 sand pouring cylinder
Procedure
Calibration of Apparatus.
Fill the sand pouring cylinder with sand to about 10mm of its top.
Determine the mass of the cylinder as (M1) to the nearest gram.
Again fill the pouring cylinder with sand, within 10mm of its top.
Open the shutter of the cylinder and allow the sand to run out of the
cylinder. When the volume of the sand let out is equal to volume of the
calibrating container, close the shutter.
Place the cylinder on the glass plate and open the shutter. The sand fills
the cone of the cylinder. Then close the shutter when the sand stops
running.
Collect the sand on the glass plate and weigh it to determine the mass of
the sand. (M2)
Use the scraper tool to expose an area of about 450mm square on the
surface to a well leveled surface.
Excavate the soil to a depth of about 150mm through the hole of the
metal tray.
Take all the excavated soil in a container and determine it mass as (M).
Put the cylinder vertically over the excavated hole and allow the sand to
run out of the cylinder to fill the hole. Then close the shutter once the
sand stops running.
Remove the cylinder from the hole and determine it mass as (M4).
Take portion of the excavated soil and determine the moisture content of
the soil.
Repeat step 1 to 9 three times and then take the average values for
determination of the field density.
Motor Grader:
There are so many types of equipment needed before Motor Grader, but
this is an integral one. Motor grader, also known as a road grader is used
to surplus or flatten the surface. The equipment is so powerful that it can
flat even rockery or earthen surface in no time. The motor grader
generally consists of three axles. This machine is very important as it
fastens the work and helps to complete the construction project quickly.
Road roller machine is used soon after asphalt is laid down on road. The
equipment is rolled to compact the asphalt. This equipment is similar to
its name and work. Mostly, three wheels are there in the machines. The
two rear one is built in regular tyres while the front one is built in hard
metal. Some road roller machines are built in two wheels only -both in
hard metals. The wheels play a significant role in compacting the
asphalt. It needs water on the wheel when it rolls on the asphalt. The
type of roller machines used in road construction project depends on the
specific projects.
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Forklift Truck:
The forklift truck (also known as fork truck or lift truck) was initially
designed to lift or move objects in large manufacturing companies or
factories. But over the years, it has expanded its uses by bringing some
mechanically changes. The truck equipped with an attached prolonged
platform helps to pick an object laying on or below the ground and move
it to the destination. It can lift heavy materials and take it to anywhere
within the construction site and therefore can fasten the road
construction project.
Crawler Excavator:
It’s a heavy construction equipment used to excavate paved rocks & clay
and load onto a dump truck. In fact, it serves many purposes like digging
earth, excavating rocks and clay or move rocks or soil from the
construction sites. All you need to do is to change the front attachment
as per purpose. The excavator equipped with a boom, bucket, and cab
serve assists multiple works as required.
Truck Crane:
Wheel Loader:
Last but not the least; the wheel loader is one of the must-have
equipment for most the construction sites. This is much like a tractor and
it can live and move a pile of materials including clay, soil, stones,
rocks, etc. from the ground and load it on to a dump truck. It is popular
for removing, lifting and loading things without spreading it out.
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CHAPTER THREE
1. Preparation of Sub-grade,
4. Bituminous Coat
a. Prime Coat
b. Tack Coat
6. Rolling
7. Seal Coat
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Fig 3.1.0
3.1 LAYERS OF A FLEXIBLE PAVEMENT
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3.2 ISO METHOD FOR CONTROLLING A TRACK
EXCAVATOR
The most commonly used control pattern throughout the world is the
ISO controls. In the ISO control pattern, the left hand joystick controls
Swing (left & right) and the Stick Boom (away & close), and the right
hand joystick controls the Main Boom (up & down) and Bucket motions
(close & dump). This control pattern is standardized in ISO 10968.
Driving
Joystick
Petals
Parking
Generally a grader is made up of three axles the first axle is located with
the engine and on top of the cabin, the second axle is at the front end of
the machine and the third one is located at the rear end. It also has a
blade in between which does most of the cutting work.
The operator who is working with the machine needs to check if the
blade is sharp enough to do the job and once he’s sure about it efficiency
he can begin with grading the land to level it
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Process of grading
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3.4 COMPRESSIVE STRENGTH TEST
Moulds
Concrete mixer
Trowel
Sample preparation
Samples were taken from the concrete patches used in the site or
prepared with the same mixture are used in the field
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Concrete mixing
Clean the mould properly and finish it with oil so that concrete
will not stick into the mould and make the latter cleaning
difficult
Put concrete in the mould layer by layer. Each layer is around
5cm thick . Each layer is compacted with a tamping rod [35
stroke]
Level the top suffice with a trowel
Curing
Test specimens were kept in the moulds and stored in moist air for 24
hours and then the specimens were removed from the moulds and
submerged in freshwater for the specific curing period
Test procedure
Get the specimen out of water after curing time and wipe out
excessive water from the surface
Measure the dimensions of the specimen are that will be subjected
to load.
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Place the specimen in the appropriate location in the test machine.
Note the load will be applied to the face perpendicular to the
direction of casting
Align the specimen centrally on the base plate of the machine.
Make the movable portion of the machine touches the specimen
top surface.
Apply the Lord gradually at the rate of 140 kg/cm2/minute until the
specimen fails
Record the maximum load
Fig 3.4 compression testing machine
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CHAPTER FOUR
Apparatus
Mould
Steel cutting collar
Spacer disc
Surcharge weight
Dial guages
IS sieves
Penetration plunger
Loading machine
Miscellaneous apparatus
Procedure
Definition
Slump cone,
The mold for the concrete slump test is a frustum of a cone, 300 mm (12
in) of height. The base is 200 mm (8in) in diameter and it has a smaller
opening at the top of 100 mm (4 in).
The base is placed on a smooth surface and the container is filled with
concrete in three layers, whose workability is to be tested .
When the mold is completely filled with concrete, the top surface is
struck off (leveled with mould top opening) by means of screening and
rolling motion of the temping rod.
The mould must be firmly held against its base during the entire
operation so that it could not move due to the pouring of concrete and
this can be done by means of handles or foot – rests brazed to the mold.
Immediately after filling is completed and the concrete is leveled, the
cone is slowly and carefully lifted vertically, an unsupported concrete
will now slump.
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The decrease in the height of the center of the slumped concrete is called
slump.
The slump is measured by placing the cone just besides the slump
concrete and the temping rod is placed over the cone so that it should
also come over the area of slumped concrete.
The slumped concrete takes various shapes, and according to the profile
of slumped concrete, the slump is termed as;
Collapse Slump
Shear Slump
True Slump
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Types of Slump
Collapse Slump
Shear Slump
In a shear slump the top portion of the concrete shears off and slips
sideways. OR
If one-half of the cone slides down an inclined plane, the slump is said to
be a shear slump. The shear slump indicates that the result is incomplete,
and concrete needs to be retested for valid results.
True Slump
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Mixes of stiff consistence have a Zero slump, so that in the rather dry
range no variation can be detected between mixes of different
workability.
This test is very useful on site as a check on the day-to-day or hour- to-
hour variation in the materials being fed into the mixer. An increase in
slump may mean, for instance, that the moisture content of aggregate has
unexpectedly increases.
Other cause would be a change in the grading of the aggregate, such as a
deficiency of sand.
Too high or too low a slump gives immediate warning and enables the
mixer operator to remedy the situation.
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This application of slump test as well as its simplicity, is responsible for
its widespread use.
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CONCLUSION
RECOMMENDATION
I recommend the SIWES, especially the kogi state polytechnic and the
supervisors should endeavor to visit the students in their various places
of attachment to check on their welfare and the company should be
willing to accept and encourage student that are seeking for SIWES
placement in their company.
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