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ISSUED FOR IMPLEMENTATION

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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

TABLE OF CONTENTS

1. INTRODUCTION......................................................................................................................................... 3

2. PURPOSE ................................................................................................................................................... 4

3. DEFINITIONS ............................................................................................................................................. 5

4. ABBREVIATIONS ....................................................................................................................................... 5

5. REFERENCES ............................................................................................................................................ 7

6. PIPING PAINTING COLOUR CODE. ....................................................................................................... 15

7. GENERAL REQUIREMENTS ................................................................................................................... 16

8. PIPING CLASSES .................................................................................................................................... 23

9. ATTACHMENTS ....................................................................................................................................... 29

10. STUDBOLT LENGTH ............................................................................................................................... 92

11. ANNEXURE-1 PIPING WALL THICKNESS CALCULATION FOR A30 ................................................... 98

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1. INTRODUCTION

Project Background

Vedanta Limited (Cairn Oil & Gas) is India’s largest private upstream O&G company
with operating interests in several producing fields in India contributing ~27% of India’s
domestic crude production. Vedanta Limited (Cairn Oil & Gas) is the operator of the
onshore RJ-ON-90/1 block, on behalf of itself and its Joint Venture (JV) partners Cairn
Energy Hydrocarbons Limited (CEHL) and Oil and Natural Gas Corporation Limited
(ONGC), located in Barmer district, in the state of Rajasthan, India. Vedanta Limited
(Cairn Oil & Gas) holds 70% participating interest in the block which contains 38 major
oil and gas discoveries, with significant gas potential in the southern area and oil in the
northern area of the Barmer Basin. Apart from 4 major discoveries in the basin, viz.
MBA (Mangala, Bhagyam & Aishwariya) & RDG (Raageshwari Deep Gas), remaining
34 discoveries are relatively marginal in nature, and are geographically widespread
across the basin and are under various stages of execution.

Vedanta Limited (Cairn Oil & Gas) intends to fast track the execution of 14 identified
fields in RJ-ON-90/1 block in order to maximize the resource monetization with cost
optimization. To achieve these objectives Vedanta Limited (Cairn Oil & Gas) intends
to partner with global Oil & Gas Service/EPC companies and/or consortiums, with
capabilities for end to end Integrated Oil well construction (including but not limited to
drilling, completion, frac and associated well services) and development of surface
facilities (including but not limited to well pad, intra-field network and evacuation
facilities / pipeline to designated hook-up point).

Halliburton Offshore Services Inc. (HOSI) has been awarded the Engineering,
Procurement and Construction (EPC) contract for Integrated Field Plan Execution
Services in the identified 14 fields in RJ-ON-90/1 block in Barmer District of Rajasthan,
India. Sparklet Engineers Private Limited (SEPL) is the subcontractor to Halliburton
Offshore Services Inc. for the development of surface facilities in these fields and
Petrocil Engineers and Consultants is the selected engineering partner of SEPL.
Accordingly PETROCIL will carry out the Basic and Detailed Design & Engineering
services including interfacing of all vendor packages along with procurement support
services like RFQ preparation, Technical Bid Evaluation and Vendor Document
Review of identified packages

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Objective

The main objective of this document is to specify minimum requirement for design,
Engineering, material of construction for “Integrated Field Plan Execution Services in
Satellite Fields in RJ-ON 90/1 Block” Projects

Scope of Document

This specification defines the general requirements for piping systems along with
detailed material requirements for pipes, fittings, accessories, valves, strainers,
fasteners, gaskets etc, for use on “Integrated Field Plan Execution Services In Satellite
Fields In RJ-ON 90/1 Block” Projects. This specification applies to shop fabricated pipe
spools, skid piping and field installed piping systems.

The primary drivers for material selection are safety, environmental impact, plant
design life of 10 years, predicted corrosion rate, material availability and material cost.

The Process systems include:

 Wellheads & Production Facilities for oil and gas piping Systems
 Oil and gas export piping/pipe lines
The Utility Systems include:

 Injection Water and Power Fluid System


 Water System Includes Potable Water/Irrigation water
 Fuel Gas System
 Flare System Including HP & LP
 Drains System
 Instrument Air, Utility Air
 Inert Gas System ( Eg: Nitrogen)
 Chemical Injection System (Includes Chemicals for Hydrocarbon & Water
Systems)
 Diesel Fuel System
 Fire Water System

2. PURPOSE

The purpose of this document is to provide detail information regarding material


specifications of the pipes, valves, fittings, flanges, blinds/spacers, bolts/nuts, and

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gaskets and related components required for various fluids/services such as Gas /
Liquid Hydrocarbons (sweet / sour) and non-hydrocarbons fluids/services etc. required
for the process piping, utility piping & the pipe line systems and constructed as per
ASME B31.3., ASME B31.4 & ASME B31.8

3. DEFINITIONS

NOMENCLATURE DESCRIPTION
Vedanta Ltd. ( Cairn oil & gas ) or its authorized
Company
representative (CAIRN)
Project Management WORLEY, Mumbai
Consultant(PMC)
Main Contractor Halliburton Offshore Services Inc. (HOSI)
Sub-contractor Sparklet Engineers Pvt. Ltd (SEPL)
Engineering Consultant Petrocil Engineers & Consultants (PETROCIL)
Shall mean the party, who manufactures or
Vendor
supplies the equipment and services specified
SHALL Indicates a mandatory requirement.
Indicates a strong recommendation to comply with
SHOULD
the requirements of this document.
Integrated Field Plan Execution Services In
Project Satellite Fields In RJ-ON 90/1 Block-Surface
Facilities (Satellite Project)

4. ABBREVIATIONS

ABBREVIATIONS DESCRIPTION
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
BS British Standards
CA Corrosion Allowance
CS Carbon Steel

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DN Nominal size
SS Stainless Steel
EPC Engineering Procurement Construction
EPCC Engineering Procurement Construction & Commissioning
ESD Emergency Shutdown
FAT Factory Acceptance Test
FEED Front End Engineering Design
MNF STD Manufacturing standard
Manufacturers Standardization Society of the Valves and
MSS-SP
Fittings Industry
NACE National Association of Corrosion Engineers
NDE Non Destructive Examination
OISD Oil Industry Safety Directorate
PTFE Polytetrafluoro ethylene
PSV Pressure Relief Valve
RFQ Request for Quotation
RO Restriction Orifice
TSV Thermal Relief Valve
PE Plain Ends
BE Bevel Ends
PBE Plain Both Ends
POE Plain One End
TBE Thread On Both Ends
TOE Thread On One Ends
SCH Schedule
THK Thickness

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5. REFERENCES

CODES AND STANDARDS

These codes shall be interpreted as the minimum requirements applicable to the


subject work, and no statement contained in this specification shall be construed
as limiting the work to such minimum requirements. Codes referenced within these
listed codes shall also apply, Latest editions of the codes listed shall govern all work.

 All above ground, Plant piping shall be designed in accordance with the Code,
ASME B31.3 Process Piping code, ASME particular edition (indicated in Design
Basis), once selected shall be followed throughout the job.
 Editions and addenda (if any) of referred Codes and standards shall be as per
the job Engineering Design Basis (Piping).
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B31.1 Power Piping


ASME B31.3 Process Piping
ASME B31.4 Pipeline Transportation System for Liquids and slurries.
ASME B16.5 Pipe Flanges and Flanged Fittings NPS ½ through NPS 24.
ASME B31.8 Gas transmission and distribution piping system
ASME B16.9 Factory-Made Wrought Butt welding Fittings.
ASME B16.10 Face-to-Face and End-to-End dimensions of Valves
ASME B16.11 Forged Fittings, Socket-Welding and Threaded
Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound &
ASME B16.20
Jacketed
ASME B16.21 Non-metallic flat Gaskets for Pipe Flanges
Cast Copper Alloy Pipe Flanges and Flanged Fittings
ASME B16.24 Classes150, 300,
600, 900, 1500, and 2500
ASME B16.25 Butt-welding Ends
ASME B16.34 Valves-Flanged, Threaded, and welding ends
ASME B16.47 Large Diameter Steel Flanges NPS 26 through NPS 60

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ASME B16.48 Line Blanks


Square, Hex, Heavy Hex, and Askew Head Bolts and Hex,
ASME B 18.2.1 Heavy Hex,
Hex Flange, Lobed Head, and Lag Screws (Inch Series)
Nuts for General Applications: Machine Screw Nuts, Hex,
ASME B18.2.2 Square, Hex
Flange, and Coupling Nuts (Inch Series)
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B36.19M Stainless Steel Pipe
ASME Section V Non-destructive Examination
ASME SEC. VIII Rules for Construction of pressure vessels
ASME SEC. IX Welding & Brazing Qualifications

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)


ASTM A53 Pipe, Steel, Black and Hot-Dipped, Zinc Coated, Welded and
ASTM A105 Seamless
Forgings, Carbon Steel, for Piping Components
ASTM A106 Seamless Carbon Steel Pipe for High Temperature Service
ASTM A123 Zinc (Hot Dip Galvanized) Coatings on Iron and steel
ASTM A153 Products.
Zinc Coating (Hot-Dip) on Iron and Steel Hardware.
Carbon and Alloy Steel Nuts for Bolts for High-Pressure and
ASTM A194 /A194M
High Temperature Service or both.
Standard Specification for Alloy-Steel and Stainless Steel
ASTM A193 /A193M Bolting Materials for High-Temperature or high pressure
services and other special purpose applications.
Standard Specification for Forged or Rolled Alloy-Steel
ASTM A182 / A 182 M /stainless steel Pipe Flanges, Forged Fittings, and Valves and
Parts for High- Temperature Service.
Steel Casting, Carbon, Suitable for Fusion Welding for High
ASTM A216/ A216M
Temperature Service.
Pipe Fittings of Wrought Carbon Steel and Alloy Steel for
ASTM A234 / A234M
Moderate and high Temperatures service.

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Standard Specification for Chromium and Chromium- Nickel


Stainless
ASTM A240 / A240M
Steel Plate, Sheet, Strip for Pressure Vessels and for General
Applications
Standard Specification for Seamless Welded and heavily cold
ASTM A312 / A312M
worked Austenitic Stainless Steel Pipes.
Standard Specification for Alloy-Steel and Stainless Steel
ASTM A320 / A320M Bolting for Low-
Temperature Service
Standard Specification for Seamless and Welded Steel Pipe
ASTM A333 / A333M for Low-
Temperature
Standard Specification for Carbon and Low-Alloy Steel
ASTM A350 / A350M Forgings,
Requiring Notch Toughness Testing for Piping components.
Standard Specification for Castings, Austenitic, for Pressure-
ASTM A351
Containing Parts1
Standard Specification for Steel Castings, Ferritic and
Martensitic, for
ASTM A352 / A352M
Pressure-Containing Parts, Suitable for Low-Temperature
service.
Standard Test Methods and Definitions for Mechanical Testing
ASTM A370 of Steel
Products
ASTM A 388 / A388M Standard Practice for Ultrasonic Examination of Steel
Forgings.
Standard Specification for Wrought Austenitic Stainless Steel
ASTM A403 / A403M
Piping Fittings
Standard Specification for Piping Fittings of Wrought Carbon
ASTM A420 / A420M Steel and
Alloy Steel For Low Temperature Service
Standard Specification for Pressure Vessel Plates, Carbon
ASTM A515
Steel, for Intermediate- and Higher-Temperature Service1
Standard Specification for Pressure Vessel Plate, Carbon
ASTM A516 / A516M Steel, for
Moderate and Lower Temperature Service
Standard Specification for Electric-Fusion-Welded Steel Pipe
ASTM A671 / A671M for
Atmospheric and Lower temperature.
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Standard Specification for Seamless and Welded


ASTM A790/ A790M Ferritic/Austenitic
Stainless Steel pipe.
Standard Specification for Wrought Ferritic, Ferritic/Austenitic,
ASTM A815/ A815M and
Martensitic Stainless Steel Pipe fittings.
Standard Specification for Castings, Austenitic- Ferritic
ASTM A995/ A995M (Duplex) Stainless
Steel, for Pressure-Containing parts.
ASTM B61 Standard Specification for Steam or Valve Bronze Castings
Standard Specification for Composition Bronze or Ounce
ASTM B62
Metal Castings
ASTM B148 Standard Specification for Aluminium-Bronze Sand Castings
Standard Specification for Factory-Made Wrought Nickel&
ASTM B366
Nickel Alloy Fittings
Standard Specification for Nickel-Chromium- Molybdenum-
Columbium Alloy (UNS N06625) & Nickel-Chromium-
ASTM B443
Molybdenum-Silicon Alloy (UNSN06219) Plate, Sheet and
Strip.
Standard Specification for Nickel-Chromium- Molybdenum-
Columbium Alloys (UNS N06625 and UNS N06852) and
ASTM B444
Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219)
Pipe and tubes.
ASTM B564 Standard Specification for Nickel Alloy Forgings.
Standard Specification for Electrodeposited Coatings of Zinc
ASTM B633
on Iron & Steel
Standard Specification for Precipitation-Hardening Nickel Alloy
Bars,
ASTM B637
Forgings, and Forging Stock for Moderate or High-
Temperature Service.
Standard Specification for Filament-Wound "Fiberglass"
ASTM D 2996 (Glass Fiber-
Reinforced-Thermosetting- Resin) Pipe
Standard Specification for Machine Made "Fiberglass" (Glass
ASTM D 4024 Fiber-
Reinforced-Thermosetting Resin) Flanges

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Standard Specification for “Fiberglass” (Glass Fiber-


ASTM D 5685 Reinforced
Thermosetting-Resin) Pressure Pipe Fittings
AWWA C507 Ball Valves 6 in Through 48 in. (150 mm through 1200 mm)

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)


Hot Dip Galvanized Coatings on Fabricated Iron and Steel
ISO 1461 Articles -
Specifications and Test Methods
Petroleum and Natural Gas Industries — Steel Pipe for Pipeline
ISO 3183
Transportation Systems
Bolted Bonnet Steel Gate Valves for the Petroleum,
ISO 10434 Petrochemical and
Allied Industries
ISO 10497 Testing of valves — Fire Type-Testing Requirements
Petroleum and Natural Gas Industries — Pipeline
ISO 14313 Transportation
Systems — Pipeline Valves

AMERICAN PETROLEUM INSTITUTE (API)


API 5L Specification for Line Pipe
API 6A Specification for well head and Christmas tree equipment
API 6D / BS EN ISO
Specification for Ball Valves
17292
API 6D / ISO 14313 Pipeline valves (Gate, Plug, Ball and Check valves)
API 6FA Specification for Fire Test for Valves
API 594 Check Valves: Flanged, Lug, Wafer and butt-welding.
API 598 Valve Inspections and Testing
API 599 Metal Plug valves-Flanged ,Threaded and welding ends
API 600/BS EN ISO Steel Gate Valves—Flanged and Butt-welding Ends, Bolted
10434 Bonnets
Steel Gate, Globe and Check Valves for Sizes DN 100 and
API 602/BS EN ISO
Smaller for
15761 the Petroleum and Natural Gas Industries
Fire Test for Quarter-turn Valves and Equipped with
API 607
Nonmetallic seats.
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API 608 Metal Ball Valves - Flanged, Threaded, and Welding Ends
API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type
MANUFACTURERS STANDARDIZATION SOCIETY (MSS)
Standard Marking System for Valves, Fittings, Flanges and
MSS SP-25
Unions
MSS SP- 44 Steel Pipe Line Flanges
Quality Standard for Steel Castings and Forgings for Valves,
MSS SP-53 Flanges, Fittings & Other Piping Components - Magnetic
Particle Examination Method
Quality Standard for Steel Castings for Valves, Flanges,
MSS SP-55 Fittings & Other Piping Component Visual Method for
Evaluation of Surface Irregularities
Ball Valves with Flanged or Butt-Welding Ends for General
MSS SP-72
Service
Standard specification for high-test wrought, butt-welding
MSS SP-75
fittings.
MSS SP-80 Bronze Gate, Globe, Angle, and Check Valves
Class 3000 & 6000 Steel Pipe Unions Socket Welding and
MSS SP-83 Threaded (Carbon steel, Alloy steel, Stainless steel, Nickel
alloys.)
Integrally Reinforced Forged Branch Outlet Fittings – Socket
MSS-SP-97
Welding, Threaded and Butt welding Ends
Ball Valves Threaded, Socket-Welding, Solder Joint, Groove &
MSS SP-110
Flared Ends

OIL INDUSTRIES SAFETY DIRECTORATE (OISD)


OISD-STD-130 Inspection pipes, Valves and fittings
OISD-STD-118 Layouts for Oil and Gas Installations
Fire Protection Facilities for Petroleum Refineries and Oil/ Gas
OISD-STD-116
Processing Plants
Standard on Fire Fighting equipment for Drilling Rigs, Working
OISD-STD-189
over Rigs and Production Installation.

BRITISH STANDARDS (BS)


BSS-5351 Steel Ball valves For the Petroleum and allied industries

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Specification for steel wedge Gate, Globe and Check valves


BS-5352 50mm and smaller for the petroleum and petrochemical and
allied industries.
BS-1414 Specification for steel wedge gate valves
Specification for steel Globe and Check valves (flanged and
BS-1873 butt welding ends) for the petroleum and petrochemical and
allied industries.
Specification for steel Check valves (flanged and butt
BS-1868 welding ends) for the petroleum and petrochemical and
allied industries
BS-5353 Specification for steel Plug Valves
BS-5155 Specification for steel Butterfly Valves
BS-5156 Specification for steel Diaphragm Valves
Valve Inspections and Testing in accordance with British
BS EN 12266
Standard
Specification for Heavy-duty series of bolted bonnet in
BS EN 10434
accordance with British Standard.
Specification for fire testing requirements and a fire testing
BS EN 10947
method in accordance with British Standard.

COMPANY SPECIFICATIONS

Doc. No. Description


CAIRN Engineering Standard- Piping Standard
CAIRN-TSG-L-STD-0001
Documents
S340HAL-SRX-L-BD-0001 Piping Design Basis.
CAIRN Engineering Standard- Piping Material
CAIRN-TSG-L-SP-0001
Specification (PMS)
CAIRN Engineering Standard- Valve Material
CAIRN-TSG-L-SP-0002
Specification (VMS)
CAIRN-TSG-L-SP-0003 Piping Fabrication & Erection Specification
S340HAL-SRX-L-SP-0002 Valve material specification.
CAIRN-TSG-L-SP-0006 CAIRN Engineering Standard-Insulation (piping)
S340HAL-SRX-L-SP-0003 Specification For Piping Insulation

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Doc. No. Description


CAIRN Engineering Standard-Specification for
CAIRN-TSG-L-SP-0005
Painting (Piping & Structural)
S340HAL-SRX-L-SP-0004 Specification for Painting (Piping & Structural)
CAIRN-TSG-L-SP-0009 General welding Specification
CAIRN-TSG-L-SP-0011 Specification Application of Torque Flange Joints
CAIRN-TSG-L-SP-0012 Inspection, Flushing and Testing
CAIRN Engineering Standard-Specification For 3D
CAIRN-TSG-L-SP-0013
Model Scope And Review.
DECO-RX-M-PRO-2001-B4 Piping Stress analysis procedure
CAIRN-TSG-L-SP-0016 Specification for Positive Material Identification
Specification for Pneumatic Testing of Piping
CAIRN-TSG-L-SP-0018
Systems
CAIRN-TSG-L-TN-0001 Technical Notes for Pipes
CAIRN-TSG-L-TN-0002 Technical Notes for Valves
CAIRN-TSG-L-TN-0003 Technical Notes for Gaskets
CAIRN-TSG-L-TN-0004 Technical Notes for Bolts and Nuts
Technical Notes for Butt Welded, Socket Welded
CAIRN-TSG-L-TN-0005
and Screwed Fittings
Technical Notes for Flanges, Spectacle Blinds and
CAIRN-TSG-L-TN-0006
Drip Rings

PROJECT PIPING DOCUMENTS

Doc. No. Description


S340HAL-SRX-L-MTO-0001 Manual Valve MTO
S340HAL-SRX-L-MTO-0002 Pipes & Fittings Bulk MTO
S340HAL-SRX-L-MTO-0003 Piping Specialty Items
S340HAL-SRX-L-DS-0001 Data Sheet for Needle Valve
S340HAL-SRX-L-DS-0002 Data Sheet for Check Valve
S340HAL-SRX-L-DS-0003 Data Sheet for Ball Valve

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Doc. No. Description


S340HAL-SRX-L-DS-0004 Data Sheet for Butterfly Valve
S340HAL-SRX-L-DS-0005 Data Sheet for Mono DBB Valve
S340HAL-SRX-L-DS-0006 Data Sheet for Gate Valve
S340HAL-SRX-L-DS-0007 Data Sheet for Globe Valve

6. PIPING PAINTING COLOUR CODE.

Painting and coating of above ground steel piping, including surface preparations, method
of application, material used, its inspection & testing shall be in accordance with the
company specification and also refer Doc.No. CAIRN-TSG-L-SP-0005.

RAL COLOR
ITEM EQUPMENT COLOR
(Note 1)
1 Tanks (except U/G), Vessels, Towers Medium Grey 7004
2 Storage Bullets White 9003
3 Vendor Supplied Equipment Medium Grey 7004
Structural, Skids(except for handrails,
4 Medium Grey 7004
safety cages and ladders)
5 Handrails, Safety Cages and Ladders Safety yellow 1021
Process Gas Piping(including Inlet, Sales,
6 Medium Grey 7004
Multi-Phase Gas Streams)
7 Instrument Gas Piping Medium Grey 7004
8 Fuel Gas Piping Safety yellow 7004
Process Hydro-Caron Liquid
9 Piping(Including Inlet, Sales, Multi-Phase Medium Grey 7004
Oil Streams)
10 Instrument Air Medium Grey 7004
11 Drain, Flair, Relief Piping Medium Grey 7004
12 Fire and Emergency Systems Safety Red 7004
13 Water(Except Firewater) Medium Grey 3001
High Pressure Gas and Water(Over
14 Medium Grey 7004
10,204kPa or 1480 psi)
Amine Streams(Or Other Gas Sweetening
15 Medium Grey 7004
Agents)
16 Glycol and Glycol/Water Streams Medium Grey 7004
17 Refrigerant Streams Medium Grey 7004
18 Flare and Other stacks Black 9004

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NOTES

 The piping final colour shall be in accordance with “Painting Specification: CAIRN-TSG-
L-SP-0005 Rev.B1.
 Flammable and fuel lines shall be painted full length with a single painted or taped strip
(Strip Colour 300 mm width) placed in such a way that everybody of the working staff
would see and identify the piping and the product that it contains. These strips shall also
be placed each 9 meters length whenever necessary identification (branches, valves,
tanks, drums, at curves, close to manoeuvre equipment, close to the entrance and exit
of equipment and before and after crossing of a bulkhead).
 Line tags and arrows to indicate flow direction shall be painted or marked by vinyl or
PVC tape. Text height shall be 20 mm for DN15 - DN50 pipe sizes and 50 mm for all
pipe sizes above DN50.
 All strip colours shall be painted or marked by vinyl or PVC tape, in accordance with the
specified colours of the table above.
 Insulated piping shall also be identified.(All Electrically traced piping)

7. GENERAL REQUIREMENTS

General

 All materials furnished by vendor shall be new, unused and undamaged, and shall have
legible mill codes to type and grade of material.
 Unless otherwise noted all piping components shall be supplied in accordance with the
applicable codes referenced herein and this specification.
 Substitution of materials by vendor may not be made without prior written approval of
Company.
 he following pipes shall not be used: NPS 3/8", 1 1/4", 2 1/2", 3 1/2", 5", 7" 9"
 Wall thickness shall be as per detail pipe class and is calculated as per ASME B31.3.
 Carbon steel pipe thickness shall be selected as per ASME B36.10M and Stainless steel
as per ASME B36.19M.
 All pipe threads shall conform to ASME B1.20.1 except where otherwise noted.
 Flanges shall be provided in accordance with the Piping Material Specification for the
applicable Piping Class Rating and Service.
 Pressure-Temperature (P-T) ratings and dimensions for flanges shall be as per ASME
B16.5 for sizes up to including NPS 24”.
 Flange facing finish shall be smooth (125 AARH to 250 AARH).
 Spectacle blind (Figure 8), spacers and blanks shall be in accordance with ASME
B16.48.
 Branch connection shall be made in accordance with the branch table in applicable pipe
classes.

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

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PIPING MATERIAL SPECIFICATION

 Forged steel SW and threaded fittings shall be in accordance with ASME B16.11, unless
otherwise specified. For items not covered under B16.11, reference may be made to BS
3799 or appropriate MSS-SP-Std.
 BW Fittings shall be in accordance with ASME B16.9, unless otherwise specified.
 Butt-weld elbows shall be long radius (1.5D) and the wall thickness of butt welded fittings
shall be equal to the thickness of the connected pipe. Short Radius Elbows (1D) shall be
used where specified.
 Dimensions of steel BW fittings for sizes not covered in ASME B16.9 shall conform to
MSS-SP-48.

Unit of measurement

Refer CAIRN Document CAIRN-TSG-J-STD-0001 for the units of measurement


and that shall preferably be used on this PROJECT that will also apply for all data
sheets, calculations, and drawings

Line Numbering System


Example: Line Number 250 - PL – A – 3000 – 25P

250........Nominal Pipe Size


PL........Service Identification (see Table A)
A........Piping System Specification (See Piping Class)
3000.......Unique Line Number (See Table B)
25P…...Insulation Thickness / Type (see Table C)

Service Identification
For service identification refer Table-A below.

Table A - Service Identification

Servic
Service Service Service Service Service Service
e Service
Identific Descriptio Identific Descriptio Identifi Descrip
Identifi Description
ation n ation n cation tion
cation
Atmosp
Process Fire
BG Blanket Gas PF FM VA heric
Fluids Protection
Vent /
High
Boiler Feed Process
BW PG FO Fuel Oil VH Pressur
Water Gas
e

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 17 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Process Power Distillati


Chemical
CI PL Hydrocarbo FP Fluid WD on
injection
n Liquid (Water) Water
Medium
Well
Pressure Produced
CM PW FW Firewater WF Complet
Steam Water
ion Fluid
Condensate
Low
Pressure Gray
CL RF Refrigerant GL Glycol WG
Steam Water
Condensate
Steam
Steam Hypochlorit Injection
CR Condensate SB HC WI
Boiler e Water
Return
High
Hydraulic Waste
CW Cooling Water SH Pressure HF WO
Fluid Oil
Steam
Medium Instrument Raw
DC Closed Drain SM IA WR
Pressure Air Water
Low
Instrument Potable
DF Diesel Fuel SL Pressure IG WP
Gas Water
Steam
Low Sewage
Jacket
DO Open Drain SU Pressure JW WS Water
Water
Utility (Black)
Engine Waste
EX SW Seawater LO Lube Oil WW
Exhaust Water

FG Fuel Gas UA Utility Air NP Nitrogen

Flare High
FH UG Utility Gas
Pressure
Flare Low Utility
FL UW
Pressure Water

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 18 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Unique Line Numbers

Table B - Unique Line Numbers

ON-SKID OFF-SKID
LINE TYPE
LINE NO. LINE NO.
Water Injection & Power Fluid – WI, FP 1000 10000
High Pressure Process - (ASME 600 & Up) PL, PG, PW, PF 2000 20000
Low Pressure Process - (ASME 150 & 300) PL, PG, PW, PF 3000 30000
Flare/Vent - EX, VA, CO, FL, FA, VL, FH, VH 4000 40000
Steam – BW, SC, ST 5000 50000
Drains Open & Closed - DO, DC 6000 60000
Fuel & Utility Gases - BG, FG, IA, IG, UA, UG, NP, RF 7000 70000
Fuel & Utility Liquids - AM, CI, DF, GL, HM, LF, LO, WO, FO 8000 80000
Firewater & Utility Water – DW, FM, FW, JW, UW, WG, WP, WS, WW 9000 90000

Insulation Classification

Insulation thickness requirements are shown on P&ID’s.

Table C - Insulation Classifications

Insulation Classification Description


P Personnel Protection
H Heat Conservation
C Cold Conservation
A Acoustic Cladding
ET Electrically Traced
H-ET Heat Conservation & Electrically Traced
AS Anti-Sweat
PUF-SEHMS Skin effect heat management system

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 19 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

End Connections

Table D - End Connections

Symbol Type Symbol Type

F Flat Face U Union


J Ring Joint W Butt weld
R Raised Face X Special
S Screwed Z Socket weld

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 20 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Branch Tables
For branch tables Refer Table- E, F, G, H and I below. The branch tables are piping class specific
as prescribed and shall not be used for any other class without proper design.
BRANCH TABLE - E
APPLICABLE CLASS :
HEADER A,A7,A3,A30,B,D,E,F,G,R,R1,S,T,V,W
1/2" 15 1

3/4" 20 2 1

1" 25 2 2 1

1 ½” 40 2 2 2 1

2" 50 3 3 3 3 4

3" 80 3 3 3 3 5 4

4" 100 3 3 3 3 5 5 4

6" 150 3 3 3 3 6 5 5 4

8" 200 3 3 3 3 6 6 5 5 4

10" 250 3 3 3 3 6 6 6 5 5 4

12" 300 3 3 3 3 6 6 6 5 5 5 4

14" 350 3 3 3 3 6 6 6 6 5 5 5 4

16" 400 3 3 3 3 6 6 6 6 5 5 5 45 4

18” 450 3 3 3 3 6 6 6 6 6 5 5 5 5 4

20” 500 3 3 3 3 6 6 6 6 6 5 5 5 5 5 4

22” 550 3 3 3 3 6 6 6 6 6 6 5 5 5 5 5 4

24” 600 3 3 3 3 6 6 6 6 6 6 5 5 5 5 5 5 4

15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550 600
BRANCH
1/2" 3/4" 1" 1 ½” 2” 3” 4" 6" 8” 10” 12" 14” 16” 18” 20” 22” 24”

BRANCH CONNECTION LEGEND:

1. SW EQUAL TEE / SCRD. EQUAL TEE


2. SW RED. TEE SW RED. TEE / SCRD. RED TEE
3. SOCKOLET / THREADOLET
4. BW EQUAL TEE
MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 21 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

5. BW RED. TEE
6. WELDOLET

BRANCH TABLE - F
Header APPLICABLE CLASS-M
1/2" 15 1
3/4" 20 2 1
1" 25 2 2 1
1 ½” 40 2 2 2 1
2" 50 3 3 3 3 1
15 20 25 40 50
BRANCH 1/2" 3/4" 1" 1 ½” 2”

BRANCH CONNECTION LEGEND:

1. THREADED TEE
2. THREADED RED.TEE
3. THREADOLET

BRANCH TABLE - G
Header APPLICABLE CLASS - N

1/2" 15 1
3/4" 20 2 1
1" 25 2 2 1
1 ½” 40 2 2 2 1
2" 50 3 3 3 3 4
3" 80 3 3 3 3 5 4
4" 100 3 3 3 3 5 5 4
6” 150 3 3 3 3 6 5 5 4
8” 200 3 3 3 3 6 6 5 5 4
10” 250 3 3 3 3 6 6 6 5 5 4
12” 300 3 3 3 3 6 6 6 5 5 5 4
14” 350 3 3 3 3 6 6 6 6 5 5 5 4
15 20 25 40 50 80 100 150 200 250 300 350
BRANCH 1/2" 3/4" 1" 1 ½” 2” 3” 4" 6” 8” 10” 12” 14”

BRANCH CONNECTION LEGEND:

1. SW EQUAL TEE
2. SW RED. TEE
3. THREADOLET
4. BW EQUAL TEE
MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 22 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

5. BW RED. TEE
6. WELDOLET

REDUCER SELECTION TABLE- I

LARGER
SIZE
3/4" 20 1
1" 25 1 1
1 ½” 40 1 1 1
2" 50 3 3 3 3
3" 80 3 2
4" 100 2 2
6" 150 2 2
8" 200 2 2
10" 250 2 2 2
12" 300 2 2 2
14" 350 2 2 2 2
16" 400 2 2 2 2
18” 450 2 2 2 2
20” 500 2 2 2 2
22” 550 2 2 2 2
SMALLER 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 550
SIZE 1/2" 3/4" 1" 1 ½” 2” 3” 4" 6" 8” 10” 12" 14” 16” 18” 20” 22”

BRANCH CONNECTION LEGEND:

1. REDUCED COUPLING SW / SCREWED


2. REDUCER BEVELLED END
3. SWAGE NIPPLE

8. PIPING CLASSES

The following classes have been used in this project

PIPING CLASSES

Piping Design C.A. Basic Rating / Special


S. No Services
Class Code mm Material Facing Requirements

POWER FLUID (WATER),


PRE/TEMP
GLYCOL, JACKET WATER,
RATING
1 A B31.3 3.2 CS 150LB/RF Non‐HC NITROGEN, UTILITY
KPA °C
WATER, ATMOSPERIC
1965 ‐28 \ 38
VENT, INJECTION WATER,

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 23 of 98
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PIPING MATERIAL SPECIFICATION

1792 93 WASTE OIL, DISTILLATION


1586 149 WATER,
1379 204 SEWAGE WATER, WASTE
1172 260 WATER, COOLING WATER,
965 316 OPEN DRAIN,
861 343 UNDERGROUND OPEN
758 371 DRAIN
BLANKET GAS, DIESEL
FUEL, FUEL GAS, LP & HP
FLARE,FUEL OIL,
PROCESS FLUID, PROCESS
GAS,PROCESS
HYDROCARBON
HC
LIQUIDPRODUCED
WATER,UTILITY
GAS,HIGH PRESSURE
VENT,CLOSED DRAIN,
UNDERGROUND CLOSED
DRAIN

PRE/TEMP
RATING
KPA °C
1965 ‐28 \ 38
1792 93
2 A7 B31.3 6.4 CS 150LB/RF 1586 149 CLOSE DRAIN / CORROSION SERVICE
1379 204
1172 260
965 316
861 343
758 371

PRE/TEMP
RATING
KPA °C
1965 ─46 / PROCESS FLUID,PROCESS GAS, PROCESS
3 A3 B31.3 3.2 LTCS 150LB/RF 38 HYDROCARBON LIQUID, REFRIGERANT
1792 93 (LOW TEMPERATURE)
1586 149
1379 204
1172 260
PRE/TEMP
RATING
KPA °C
1965 ─46 / PROCESS FLUID,PROCESS GAS, PROCESS
4 A30 B31.3 6.2 LTCS 150LB/RF 38 HYDROCARBON LIQUID, REFRIGERANT
1792 93 (LOW TEMPERATURE)
1586 149
1379 204
1172 260
PRE/TEMP COOLING
5 B B31.3 3.2 CS 300LB/RF Non‐HC
RATING WATER,GLYCOL,NITROGEN

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 24 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

KPA °C BLANKET GAS, CLOSED


5102 ‐28 \ 38 DRAIN, FUEL GAS, HIGH
4654 93 PRESSURE FLARE,
4516 149 PROCESS FLUID, PROCESS
4378 204 GAS, PROCESS
4137 260 HYDROCORBON LIQUID,
HC
3792 315 PRODUCED WATER, HIGH
3654 371 PRESSURE VENT,
2827 426 INJECTION WATER, POWER
FLUID (WATER).

PRE/TEMP
RATING
KPA °C
5102 ‐28 \ 38 PROCESS FLUID,PROCESS GAS, PROCESS
6 B3 B31.3 3.2 LTCS 300LB/RF 4654 93 HYDROCARBON LIQUID, REFRIGERANT
4516 149 (LOW TEMPERATURE)
4378 204
4137 260

PRE/TEMP
RATING
HIGH PRESSURE FLARE ,POWER
KPA °C
FLUID(WATER), GLYCOL,NITROGEN,
10204 ‐28 \ 38
7 D B31.3 3.2 CS 600LB/RF PROCESS
9756 65
HYDROCORBON LIQUID, PRODUCED
9308 93
WATER,INJECTION WATER
9067 146
8756 204

PRE/TEMP
RATING
KPA °C
PROCESS FLUID,PROCESS GAS, PROCESS
10204 ‐28 \ 38
8 D3 B31.3 3.2 LTCS 600LB/RF HYDROCARBON LIQUID, REFRIGERANT
9756 65
(LOW TEMPERATURE)
9308 93
9067 146
8756 204

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 25 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

PRE/TEMP
RATING
KPA °C
15306 ‐28 \ 38
13962 93
POWER FLUID (WATER), PROCESS GAS,
13583 149
PROCESS HYDROCORBON
9 E B31.3 3.2 CS 900 LB/RTJ 13100 204
LIQUID,PRODUCED WATER, INJECTION
12376 260
WATER
11307 316
11100 373
11032 371
10411 399
8515 427

PRE/TEMP
RATING
FUEL GAS, HIGH PRESSURE FLARE, FUEL
KPA °C OIL, POWER FLUID (WATER), GLYCOL,
25545 ‐28 \ 38 NITROGEN PROCESS FLUID, PROCESS
10 F B31.3 3.2 CS 1500LB/RTJ
23270 93 GAS, PROCESS HYDROCORBON LIQUID,
22615 149 PRODUCED WATER, HIGH PRESSURE
21856 204 VENT, INJECTION WATER
20650 260

PRE/TEMP
RATING
POWER FLUID (WATER), PROCESS FLUID,
2500 KPA °C
11 G B31.3 3.2 CS PROCESS GAS, PROCESS HYDROCORBON
LB/RTJ 41369 ‐28 \ 38
LIQUID, INJECTION WATER.
38783 93
37715 149
36405 204
34405 260
PRE/TEMP
RATING
KPA °C
1965 ‐28 \ 38 INSTRUMENT AIR, NITROGEN, UTILITY AIR,
12 M B31.3 1.6 CS 150LB/RF 1861 65 UTILITY WATER, POTTABLE WATER,
1792 93 SEWAGE WATER
1586 149

GALVANISED

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 26 of 98
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PIPING MATERIAL SPECIFICATION

PRE/TEMP
RATING
KPA °C
1965 ‐28 \ 38
FIRE PROTECTION FOAM, FIRE WATER,
13 N B31.3 1.6 CS 150LB/FF 1792 93
U/G FIREWATER
1566 93
1379 204
1172 260
GALVANISED

PRE/TEMP
RATING
KPA °C
1585 ‐28 \ 38
14 R B31.3 0 SS 150LB/RF CHEMICAL INJECTION,LUBE OIL
1344 93
1206 149
1103 204
1000 260

PRE/TEMP
RATING
KPA °C
1585 ─28 /
15 R1 B31.3 0 SS 150LB/RF 38 DISSTILLATION WATER, POTABLE WATER,
1344 93
1206 149
1103 204
1000 260
PRE/TEMP
RATING
KPA °C
16 S B31.3 0 SS 300LB/RF 4136 ‐28 \ 38 CHEMICAL INJECTION
3481 93
3137 149
2861 204
PRE/TEMP
RATING
KPA °C
17 T B31.3 0 SS 600LB/RF 8273 ‐28 \ 38 CHEMICAL INJECTION
6998 93
6274 149
5688 204

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 27 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

PRE/TEMP
RATING
KPA °C
18 V B31.3 0 SS 900LB/RTJ 12410 ‐28 \ 38 CHEMICAL INJECTION
10480 93
9376 149
8549 204

PRE/TEMP
RATING
KPA °C
24810 ‐28 \ 38
19 W B31.3 0 SS 1500LB/RTJ 24060 50 CHEMICAL INJECTION
23430 60
22810 70
22180 80
21550 90

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 28 of 98
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Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

9. ATTACHMENTS

Piping Material Specification "A"

PIPING MATERIAL SPECIFICATION "A"

NON HYDROCARBON SERVICES: POWER FLUID (WATER), GLYCOL,


PRE/TEMP RATING
JACKET WATER, NITROGEN, UTILITY WATER, ATMOSPERIC VENT,
INJECTION WATER, WASTE OIL, DISTILLATION WATER,
KPA °C
SEWAGE WATER, WASTE WATER, COOLING WATER, OPEN DRAIN,
UNDERGROUND OPEN DRAIN
1965 ‐28 \ 38
REV B1 SERVICE HYDROCARBON SERVICES:BLANKET GAS, DIESEL FUEL, FUEL
GAS, LP & HP FLARE,FUEL OIL,
PROCESS FLUID, PROCESS GAS,PROCESS HYDROCARBON
LIQUIDPRODUCED WATER,UTILITY 1792 93
GAS,HIGH PRESSURE VENT,CLOSED DRAIN, UNDERGROUND
CLOSED DRAIN
PIPING CLASS: # 150 1586 149

PIPING CODE ASME B 31.3 1379 204

COROSSION ALLOWANCE: 3.2 MM 1172 260

DSG. PR. 1965 KPA @ 38°c 965 316


NOTE A:- 10% CORROSION ALLOWANCE ADJUSTED TO SELECT OPTIMUM
861 343
SCHEDULE
NOTE B:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100mm
758 371
SPOOL
Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 15 ‐
160 ASME B 36.10 ASTM A106 GR.B PE, SEAMLESS
DN 20
DN 25 ‐
XS ASME B 36.10 ASTM A106 GR.B PE, SEAMLESS
DN 40
PIPE
DN 50 XS ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 80 ‐
STD ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 350
DN 15 ‐ 75mm, 100mm, 150mm
160 ASME B 36.10 ASTM A106 GR.B TOE, SEAMLESS
DN 20 Length
NIPPLE
DN 25 ‐ 75mm, 100mm, 150mm
XS ASME B 36.10 ASTM A106 GR.B TOE, SEAMLESS
DN 40 Length
FLANGE GROUP
MATCH ‐
DN 15 ‐
PIPE SCH/ ASME B 16.5 ASTM A 105 150#, RF/125 AARH
DN 350
WN THK
FLANGE MATCH
DN 50 -
PIPE- ASME B 16.5 ASTM A 105 300#, RF/125AARH NOTE 1
DN 350
SCH/THK
SW DN 15 ‐
ASME B 16.5 ASTM A 105 300#, RF/125AARH NOTE 1
FLANGE DN 40
DN 15 -
ASME B 16.5 ASTM A 105 150#, RF/125 AARH
BLIND DN 350
FLANGE DN 15 ‐
ASME B 16.5 ASTM A 105 300#, RF/125AARH NOTE 1
DN 350
DN 15 ‐
FLNG.FIG.8 ASME B 16.48 ASTM A 105 150#, RF/125AARH NOTE 2,3
DN 300

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 29 of 98
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PIPING MATERIAL SPECIFICATION

DN 15 ‐
ASME B 16.48 ASTM A 105 300#, RF/125AARH NOTE 1,2,3
DN 300
DN 350 ASME B 16.48 ASTM A 105 150#, RF/125AARH NOTE 2,3
SPCR &
BLIND
DN 350 ASME B 16.48 ASTM A 105 300#, RF/125AARH NOTE 1,2,3

FITTING GROUP
DN 15 ‐
ASME B 16.11 ASTM 105 SW, 6000
DN 20
DN 25 ‐
ASME B 16.11 ASTM 105 SW, 3000
ELBOW 90 DN 40
MATCH
DN 50 - ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5D
DN 350 Seamless
SCH/THK
DN 15 ‐
ASME B 16.11 ASTM A 105 SW, 6000
DN 20
DN 25 ‐
ASME B 16.11 ASTM A 105 SW, 3000
ELBOW 45 DN 40
MATCH
DN 50 - ASTM A 234 GR.WPB,
PIPE- ASME B 16.9 BW, 1.5D
DN 350 Seamless
SCH/THK
DN 15 -
ASME B 16.11 ASTM A105 SW, 6000
DN 20
DN 25 -
ASME B 16.11 ASTM A105 SW, 3000
EQUAL TEE DN 40
MATCH
DN 50 - ASTM A234 GR.WPB, S
PIPE- ASME B 16.9 BW
DN 350 Seamless
SCH/THK
DN 15 -
ASME B 16.11 ASTM A105 SW, 6000
DN 20
DN 25 –
ASME B 16.11 ASTM A105 SW, 3000
RED. TEE DN 40
MATCH
DN 50 – ASTM A234 Gr.WPB,
PIPE- ASME B 16.9 BW
DN 350 Seamless
SCH/THK
DN 15 -
MSS‐SP‐97 ASTM A105 SW, 6000
DN 20
SOCKOLET
DN 25 -
MSS‐SP‐97 ASTM A105 SW, 3000
DN 40
MATCH
DN 50 -
WELDOLET PIPE- MSS‐SP‐97 ASTM A105 BW
DN 350
SCH/THK
MATCH
REDUC. DN 50 - ASTM A234Gr.WPB,
PIPE- ASME B 16.9 BW
ECC. DN 350 Seamless
SCH/THK
MATCH
REDUC. DN 50 - ASTM A234Gr.WPB,
PIPE- ASME B 16.9 BW
CON. DN 350 Seamless
SCH/THK
DN 15 -
ASME B 16.11 ASTM A 105 SW, 6000
RED. DN 20
COUPLING DN 25 -
ASME B 16.11 ASTM A 105 SW, 3000
DN 40
DN 15 -
ASME B 16.11 ASTM A 105 SW, 6000
FULL DN 20
COUPLING DN 25 -
ASME B 16.11 ASTM A 105 SW, 3000
DN 40
DN15 -
ASME B 16.11 ASTM A 105 SW, 6000
DN 20
DN 25 -
ASME B 16.11 ASTM A 105 SW, 3000
CAP DN 40
MATCH
DN 50 –
PIPE- ASME B 16.9 A234 Gr.WPB, Seamless BW
DN 350
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 30 of 98
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PIPING MATERIAL SPECIFICATION

MATCH
SWAGE DN 15 -
PIPE- BS‐3799 ASTM A 105 PBE
ECC. DN 80
SCH/THK
MATCH
SWAGE DN 15 -
PIPE- BS‐3799 ASTM A 105 PBE
CONC. DN 80
SCH/THK
DN 15 -
ASME B 16.11 ASTM A 105 3000, THREADED
DN 20
HEX. PLUG
DN 25 -
ASME B 16.11 ASTM A 105 6000, THREADED
DN 40
GASKET GROUP
4.5 MM THK. SWG, SS-
316 INNER RING +
DN 15 - ASME B16.20‐
GRAPHITE FILLER, CS SPIRAL,150#
DN 350 ASME B16.5
OUTER RING, ASME B
16.20/ B16.5
GASKETS
4.5 MM THK. SWG, SS-
316 INNER RING +
DN 15 - ASME B16.20‐
GRAPHITE FILLER, CS SPIRAL, 300# NOTE 1
DN 350 ASME B16.5
OUTER RING, ASME B
16.20/ B16.5
BOLT GROUP
BOLT: A193 GR.B7,NUT:
DN 15 - ASME B18.2.1/
A194 GR.2H, HOT DIP 150#
DN 350 B18.2.2
GALVANIZED.
BOLTING
BOLT: A193 GR.B7,NUT:
DN 15 - ASME B18.2.1/
A194 GR.2H, HOT DIP 300#
DN 350 B18.2.2
GALVANIZED.
VALVES GROUP
BODY‐ASTM A105, TRIM-
DN 15 ‐ API 6D/ BS EN REGULAR PORT,
13% CR. STEEL/SS316, SW, 800#
DN 40 ISO 17292 D2Z
BODY‐ASTM A105, TRIM-
DN 15 ‐ API 6D/ BS EN FULL PORT,
13% CR. STEEL/SS316, SW, 800#
DN 40 ISO 17292 D2ZF
BALL
VALVE BODY‐ASTM
DN 50 ‐ API 6D/ BS EN FLGD, 150#, ASME B16.5 REGULAR PORT,
A216GR.WCB, TRIM 13%
DN 350 ISO 17292 RF/125AARH A2R
CR. STEEL/SS316,
BODY‐ASTM
DN 50 - API 6D/ BS EN FLGD, 150#, ASME B16.5 FULL PORT,
A216GR.WCB, TRIM 13%
DN 350 ISO 17292 RF/125AARH A2RF
CR. STEEL/SS316
ASTM A105,TRIM‐
DN 15‐ API 602/ SW, 800#, CL.6000,
STELLITED,STEM D1Z
DN 40 ISO 15761 ASME B‐16.11
13% CR. STEEL
GATE
VALVE
DN 50 – API 600/ BODY‐ASTM A216 FLGD, 150#, ASME B16.5
A1R
DN 350 ISO 10434 GR.WCB,TRIM‐13% CR RF/125AARH

ASTM A105,TRIM‐
DN 15 – SW, 800#, CL.6000,
API 602 / BS 5352 STELLITED, HINGE D5Z
DN 40 ASME B‐16.11
CHECK 13% CR. STEEL
VALVE ASTM A216
DN 50 – FLGD, 150#, ASME B16.5
API 594/ BS 1868 GR.WCB,TRIM‐13% CR. A5R
DN 350 RF/125AARH
STEEL
ASTM A105,TRIM‐
DN 15 – SW, 800#, CL.6000,
API 602 / BS 5352 STELLITED, STEM D4Z
DN 40 ASME B‐16.11
13% CR. STEEL
GLOBE
ASTM
VALVE
DN 50 – A216GR.WCB,TRIM‐ FLGD, 150#, ASME B16.5
API 623/ BS 1873 A4R
DN 350 STELLITED, STEM RF/125AARH
13% CR. STEEL

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 31 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

ASTM A105,TRIM‐
NEEDLE DN 15 ‐ SW, 800#, CL.6000,
MNF STD STELLITED, STEM D6Z
VALVE DN 40 ASME B‐16.11
13% CR. STEEL
BODY‐ASTM A216
API 609/BS 5155 /
BUTERFLY DN 80– GR.WCB,TRIM‐13% WAFL, 150#, ASME B‐
BS EN 593/ A7R
VALVE DN 350 CR STEEL,TRIPLE 16.5, 125AARH
AWWA C504
OFFSET
TRAP/STRAINER GROUP
MATCH
DN 50 – BODY A234 GR.WPB; INT
PIPE- MNF STD BW,T‐TYPE
DN 350 SS304
STRAINER SCH/THK
DN 15 –
MNF STD A105; INT SS304 SW, Y‐TYPE, 800#
DN 40

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 6” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 32 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "A7"

PIPING MATERIAL SPECIFICATION "A7"

PRE/TEMP RATING

KPA °C
REV B1 SERVICE CORROSION SERVICE
1965 ‐28 \ 38

1792 93

PIPING CLASS: # 150 1586 149

PIPING CODE ASME B 31.3 1379 204

COROSSION ALLOWANCE: 6.4 MM 1172 260

DSG. PR. 1965 KPA @ 38°c 965 316


NOTE A: -10% CORROSION ALLOWANCE ADJUSTED TO SELECT OPTIMUM
SCHEDULE. 861 343

NOTE B:-.ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100mm
758 371
SPOOL

Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 20 ‐
XXS ASME B 36.10 ASTM A106 GR.B PE, SEAMLESS
DN 40
DN 50 ‐
160 ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 80
DN 100 ‐
PIPE 80 ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 150
DN 200-
60 ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 250
DN 300 ‐
40 ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 350
DN20 ‐ DN 75mm, 100mm, 150mm
NIPPLE XXS ASME B 36.10 ASTM A106 GR.B TOE, SEAMLESS
40 Length
FLANGE GROUP
MATCH
DN 20 ‐
PIPE- ASME B 16.5 ASTM A 105 150#, RF/125AARH
DN 350
WN FLANGE SCH/THK
MATCH
DN 50 ‐
PIPE- ASME B 16.5 ASTM A 105 300#, RF/125AARH NOTE 1
DN 350
SCH/THK
DN 20 ‐
ASME B 16.5 ASTM A 105 300#, RF/125 AARH
DN 20
SW FLANGE
DN 25‐DN
ASME B 16.5 ASTM A 105 300#, RF/125 AARH NOTE 1
40
DN 20 -
ASME B 16.5 ASTM A 105 150#, RF/125 AARH
BLIND DN 350
FLANGE DN 20 ‐
ASME B‐16.5 ASTM A 105 300#, RF/125AARH NOTE 1
DN 350
DN 20 ‐
ASME B‐16.48 ASTM A 105 150#, RF/125 AARH NOTE 2,3
FLNG.FIG.8 DN 300
DN 20 ‐
ASME B‐16.48 ASTM A 105 300#, RF/125 AARH NOTE 1,2,3
DN 300

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 33 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 350 ASME B 16.48 ASTM A 105 150#, RF/125AARH NOTE 2,3


SPCR &
BLIND NOTE 1,2,3
DN 350 ASME B 16.48 ASTM A 105 300#, RF/125AARH

FITTING GROUP
DN 20 ‐
ASME B 16.11 ASTM 105 SW, 9000#
DN 40
ELBOW 90 MATCH
DN 50 ‐ ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5 D
DN 350 Seamless
SCH/THK
DN 20 ‐
ASME B 16.11 ASTM A 105 SW, 9000#
DN 40
ELBOW 45 MATCH
DN 50 - ASTM A 234 GR.WPB,
PIPE- ASME B 16.9 BW, 1.5 D
DN 350 Seamless
SCH/THK
DN 20 -
ASME B 16.11 ASTM A105 SW, 9000#
DN 40
EQUAL TEE MATCH
DN 50 - ASTM A234 GR.WPB,
PIPE- ASME B 16.9 BW
DN 350 Seamless
SCH/THK
DN 20 -
ASME B 16.11 ASTM A105 SW, 9000#
DN 40
RED. TEE MATCH
DN 50 - ASTM A234 GR.WPB,
PIPE- ASME B 16.9 BW, 9000#
DN 350 Seamless
SCH/THK
SOCKOLET DN 20 - MSS‐SP‐97 ASTM A105 SW
DN 20
WELDOLET DN 50 DN MATCH MSS‐SP‐97 ASTM A105 BW
600 PIPE-
MATCH
SCH/THK
REDUC. DN 50 – ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
ECC. DN 350 Seamless
SCH/THK
MATCH
REDUC. DN 50 – ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
CON. DN 350 Seamless
SCH/THK
RED. DN 20 –
ASME B 16.11 ASTM A 105 SW, 9000#
COUPLING DN 40
FULL DN 20 –
ASME B 16.11 ASTM A 105 SW, 9000#
COUPLING DN 40
DN 15 –
ASME B 16.11 ASTM A 105 SW, 9000#
DN 40
CAP MATCH
DN 50 –
PIPE- ASME B 16.9 A234 GR.WPB, Seamless BW
DN 350
SCH/THK
SWAGE ECC. DN 20 - MATCH BS‐3799 ASTM A 105 PBE
DN 80 PIPE-
SWAGE DN 20 - MATCH
SCH/THK
BS‐3799 ASTM A 105 PBE
CONC. DN 80 PIPE-
DN 20 – SCH/THK
HEX. PLUG ASME B 16.11 ASTM A 105 THRD 9000#
DN 40
GASKET GROUP
4.5 MM THK. SWG, SS-316
DN 20 - ASME B16.20 INNER RING + GRAPHITE
SPIRAL,150#
DN 350 FILLER, CS OUTER RING,
ASME B 16.20/ B16.5
GASKETS
4.5 MM THK. SWG, SS-316
DN 20 - INNER RING + GRAPHITE
ASMEB16.20 SPIRAL, 300# NOTE 1
DN 350 FILLER, CS OUTER RING,
ASME B 16.20/ B16.5
BOLT GROUP
BOLT: A193 GR.B7,NUT:
DN 20 - ASME B‐
BOLTING A194 GR.2H, HOT DIP 150#
DN 350 18.2/18.2.2
GALVANIZED.
MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 34 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

BOLT: A193 GR.B7,NUT:


DN 20 - ASME B‐
A194 GR.2H, HOT DIP 300# NOTE 1
DN 350 18.2/18.2.2
GALVANIZED.
VALVES GROUP
DN 20‐DN API 6D/ BS EN BODY‐ASTM A105, TRIM- REGULAR PORT,
SW, 800#
40 ISO 17292 13% CR. STEEL/SS316 D2Z
DN 20‐DN API 6D/ BS EN BODY‐ASTM A105, TRIM- FULL PORT,
SW, 800#
40 ISO 17292 13% CR. STEEL/SS316 D2ZF
BALL VALVE DN 50‐DN BODY‐ASTM
API 6D/ BS EN FLGD, 150#, ASME B16.5 REGULAR PORT,
A216GR.WCB, TRIM 13%
350 ISO 17292 RF/125AARH A2R
CR. STEEL/SS316
BODY‐ASTM
DN 50‐DN API 6D/ BS EN FLGD, 150#, ASME B16.5 FULL PORT,
A216GR.WCB, TRIM 13%
350 ISO 17292 RF/125AARH A2RF
CR. STEEL/SS316
ASTM A105,TRIM‐
DN 20‐DN API 602 / BS EN SW, 800#, CL. 6000,
STELLITED,STEM 13% D1Z
40 ISO 15761 ASME B‐16.11
GATE VALVE CR. STEEL
DN 50‐DN API 600 / ISO BODY‐ASTM A216 FLGD, 150#, ASME B16.5
A1R
350 10434 GR.WCB,TRIM13% CR RF/125AARH
ASTM A105,TRIM‐
DN 20 – API 602 / BS SW, 800#, CL. 6000,
STELLITED,HINGE 13% D5Z
DN 40 5352 ASME B‐16.11
CHECK CR. STEEL
VALVE ASTM A216
DN 50 – API 594/ BS FLGD, 150#, ASME B16.5
GR.WCB,TRIM‐13% CR. A5R
DN 350 1868 RF/125AARH
STEEL
ASTM A105,TRIM‐
DN 20 – API 602 / BS SW, 800#, CL. 6000,
STELLITED,STEM 13% D4Z
DN 40 5352 ASME B‐16.11
GLOBE CR. STEEL
VALVE BODY‐ASTM A216
DN 50 – API 623/ BS FLGD, 150#, ASME B16.5
GR.WCB,TRIM13% CR A4R
DN 350 1873 RF/125AARH
STEEL
API 609/BS
BODY‐ASTM A216
BUTERFLY DN 80– 5155 /BS EN WAFL, 150#, B‐16.5,
GR.WCB,TRIM13% CR A7R
VALVE DN 350 593/ AWWA 125AARH
STEEL
C504
TRAP/STRAINER GROUP
MATCH
DN 50 – BODY A234 GR.WPW; INT
PIPE- MNF STD BW, T‐TYPE
DN 350 SS304
STRAINER SCH/THK
DN 20 –
MNF STD A105, INT SS304 SW, Y‐TYPE,800
DN 40
NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 6” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 35 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "A3"

PIPING MATERIAL SPECIFICATION "A3"


PRE/TEMP RATING
PROCESS FLUID,PROCESS GAS, PROCESS
KPA °C
REV B1 SERVICE HYDROCARBON LIQUID, REFRIGERANT (LOW
TEMPERATURE) 1965 ─46 / 38
1792 93
PIPING CLASS: # 150 1586 149
PIPING CODE ASME B 31.3 1379 204
COROSSI ON ALLOWANCE: 3.2 MM 1172 260
DSG. PR. 1965KPA @ 38°C TO ─46 °C
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE
100mm SPOOL PIECE
Dmn.ST
Item Type Size Range Sch/Thk D/ Dsn. Material Description REMARKS
STD
PIPE GROUP
ASME B‐
DN 15 XXS ASTM A333 GR. 6 PE,SEAMLESS
36.10
DN 20‐DN ASME B‐
160 ASTM A333 GR. 6 PE,SEAMLESS
40 36.10
PIPE
DN 50‐DN ASME B‐
XS ASTM A333 GR. 6 BE,SEAMLESS
80 36.10
DN 100‐ ASME B‐
STD ASTM A333 GR. 6 BE,SEAMLESS
DN 350 36.10
ASME B‐
DN 15 XXS ASTM A333 GR. 6 PBE,SEAMLESS
36.10
NIPPLE
DN 20‐DN ASME B‐
160 ASTM A333 GR. 6 PBE,SEAMLESS
40 36.10
FLANGE GROUP
MATCH
DN 15‐DN ASME B‐ ASTM A350 GRADE LF2,
WN FLANGE PIPE- 150,RF/125 AARH
350 16.5 CL 1
SCH/THK
DN 15 – ASME B‐ ASTM A350 GRADE LF2,
BLINDFLANGE 150,RF/125 AARH
DN 350 16.5 CL 1
DN 15 ‐ ASME ASTM A350 GRADE LF2,
FLNG.FIG.8 150,FF/125 AARH
DN 300 16.48 CL 1
ASME ASTM A350 GRADE LF2,
SPCR & BLIND DN 350 150,FF/125 AARH
16.48 CL 1
FITTING GROUP
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
ELBOW 90⁰ SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW, 1.5 D
350 16.9
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
ELBOW 45⁰ SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW, 1.5 D
350 16.9
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
EQUAL TEE SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW
350 16.9

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 36 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

ASME B‐ ASTM A350 GRADE LF2,


DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
RED. TEE SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW
350 16.9
MSS‐SP‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
97 CL 1
SOCKOLET
DN 20 ‐ DN MSS‐SP‐ ASTM A350 GRADE LF2,
SW,3000
40 97 CL 1
DN 50 DN MSS‐SP‐ ASTM A350 GRADE LF2,
WELDOLET BW
350 97 CL 1
DN 50‐DN ASME B‐
REDUC. ECC. ASTM A420 GRADE WPL6 BW
350 16.9
DN 50‐DN ASME B‐
REDUC. CON. ASTM A420 GRADE WPL6 BW
350 16.9
DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
RED. 20 16.11 CL 1
COUPLING DN 25 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,3000
40 16.11 CL 1
DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
FULL 20 16.11 CL 1
COUPLING DN 25 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,3000
40 16.11 CL 1
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
CAP SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW
350 16.9
MATCH
DN 15 – ASTM A350 GRADE LF2,
SWAGE ECC. PIPE- BS‐3799 PBE
DN 80 CL 1
SCH/THK
MATCH
SWAGE DN 15 – ASTM A350 GRADE LF2,
PIPE- BS‐3799 PBE
CONC. DN 80 CL 1
SCH/THK
DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
HEX. PLUG THRD, 6000
40 16.11 CL 1
GASKET GROUP
DN 15 – ASME
GASKETS SP. WND SS316 + GRAFIL SPIRAL ,150#
DN 350 B16.20
BOLT GROUP
DN 15 – ASME BOLT : A320 GR.L7, NUT :
BOLT STUD
DN 350 B‐18.2.2 A194 GR.4
VALVES GROUP
DN 15‐DN BS EN 350 GR.LF2 CL.1, TRIM‐
SW, 800#, 6000 REGULAR PORT, D2Z‐LT
40 ISO 17292 BODY SEATRPTFE

DN 15‐DN BS EN 350 GR.LF2 CL.1, TRIM‐


SCRD, 800#, 6000 REGULAR PORT, D2S‐LT
40 ISO 17292 BODY SEATRPTFE

BS EN BODY ‐ ASTM A 352 GR.


BALL VALVE DN 15‐DN ISO LCB/ASTM A
150#, RF, B‐16.5 REGULAR PORT, A2R‐LT
350 17292/AP 350 GR.LF2 CL.1, TRIM‐
I‐6 D BODY SEATRPTFE
BS EN BODY ‐ ASTM A 352 GR.
DN 15‐DN ISO LCB/ASTM A
150#, RF, B‐16.5 FULL PORT, A2RF‐LT
350 17292/AP 350 GR.LF2 CL.1, TRIM‐
I‐6 D BODY SEATRPTFE
API BODY ‐ ASTM A 350
DN 15‐DN GR.LF2 CL.1, TRIM‐
GATE VALVE 602/ISO SW, 800#, 6000, B‐16.11 D1Z‐LT
40
15761 STELLITED, STEM‐SS 304

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 37 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

API BODY ‐ ASTM A 352 GR.


DN 50‐DN LCB, TRIM‐
600/ISO FLGD, 150#, RF, B‐16.5 A1R‐LT
350
10434 STELLITED, STEM‐SS 304
BODY ‐ ASTM A 350
DN 15 – BS EN ISO
GR.LF2 CL.1, SW, 800#, 6000, B‐16.11 D5Z‐LT
DN 40 15761
TRIMSTELLITED
BODY ‐ ASTM A 350
DN 15 – BS EN ISO
CHECK VALVE GR.LF2 CL.1, TRIM‐ SW, 800#, 6000, B‐16.11 D5ZP‐LT
DN 40 15761
STELLITED, PISTON TYPE
BODY ‐ ASTM A 352
DN 50 –
BS ‐ 1868 GR.LCB, TRIM‐ FLGD, 150#, RF, B‐16.5 D5R‐LT
DN 350
STELLITED
BODY ‐ ASTM A 350
DN 15 ‐ DN BS EN ISO GR.LF2 CL.1, TRIM‐ SW, 800#, 3000, B‐16.11 D4Z‐LT
40 15761
STELLITED, STEM‐SS 304
GLOBE VALVE
BODY ‐ ASTM A 352
DN 50 ‐ GR.LCB, TRIM‐
BS ‐ 1873 FLGD, 150#, RF, B‐16.5 A4R‐LT
DN 350
STELLITED, STEM‐SS 304
BLEED RING
DN 50 ‐ BODY ‐ ASTM A 352
BLEED RING MNF STD 150# RF
DN 600 GR.LCB, SCRD
TRAP/STRAINER GROUP
MATCH
DN 15 – B: A350 GR.LF2, CL.1: INT:
PIPE- MNF STD SW, Y‐TYPE, 800#
DN 40 SS 304
SCH/THK
STRAINER
MATCH
DN 50 ‐ B: A420 GR. WPL6, INT:
PIPE- CEIL BW, T‐TYPE
DN 350 SS 304
SCH/THK

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 38 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "A30"

PIPING MATERIAL SPECIFICATION "A30"


PRE/TEMP RATING
PROCESS FLUID,PROCESS GAS, PROCESS
KPA °C
REV B1 SERVICE HYDROCARBON LIQUID, REFRIGERANT (LOW
TEMPERATURE) 1965 ─46 / 38
1792 93
PIPING CLASS: # 150 1586 149
PIPING CODE ASME B 31.3 1379 204
COROSSI ON ALLOWANCE: 6.2 MM 1172 260
DSG. PR. 1965KPA @ 38°C TO ─46 °C
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE
100mm SPOOL PIECE
Dmn.ST
Item Type Size Range Sch/Thk D/ Dsn. Material Description REMARKS
STD
PIPE GROUP
DN 15‐DN ASME B‐
XXS ASTM A333 GR. 6 PE,SEAMLESS
40 36.10
DN‐50‐DN ASME B‐
160 ASTM A333 GR. 6 BE,SEAMLESS
80 36.10
DN‐100‐ ASME B‐
80 ASTM A333 GR. 6 BE,SEAMLESS
DN 150 36.10
DN‐200‐ ASME B‐
60 ASTM A333 GR. 6 BE,SEAMLESS
DN 250 36.10
DN‐300‐ ASME B‐
40 ASTM A333 GR. 6 BE,SEAMLESS
DN 350 36.10
DN 15‐DN ASME B‐
XXS ASTM A333 GR. 6 PBE,SEAMLESS
40 36.10
FLANGE GROUP
MATCH
DN 15‐DN ASME B‐ ASTM A350 GRADE LF2,
WN FLANGE PIPE- 150,RF/125 AARH
350 16.5 CL 1
SCH/THK
DN 15 – ASME B‐ ASTM A350 GRADE LF2,
BLINDFLANGE 150,RF/125 AARH
DN 350 16.5 CL 1
DN 15 ‐ ASME ASTM A350 GRADE LF2,
FLNG.FIG.8 150,FF/125 AARH
DN 300 16.48 CL 1
ASME ASTM A350 GRADE LF2,
SPCR & BLIND DN 350 150,FF/125 AARH
16.48 CL 1
FITTING GROUP
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
ELBOW 90⁰ SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW, 1.5 D
350 16.9
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
ELBOW 45⁰ SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW, 1.5 D
350 16.9
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
EQUAL TEE SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW
350 16.9

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 39 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

ASME B‐ ASTM A350 GRADE LF2,


DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
RED. TEE SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW
350 16.9
MSS‐SP‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
97 CL 1
SOCKOLET
DN 20 ‐ DN MSS‐SP‐ ASTM A350 GRADE LF2,
SW,3000
40 97 CL 1
DN 50 DN MSS‐SP‐ ASTM A350 GRADE LF2,
WELDOLET BW
350 97 CL 1
DN 50‐DN ASME B‐
REDUC. ECC. ASTM A420 GRADE WPL6 BW
350 16.9
DN 50‐DN ASME B‐
REDUC. CON. ASTM A420 GRADE WPL6 BW
350 16.9
DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
RED. 20 16.11 CL 1
COUPLING DN 25 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,3000
40 16.11 CL 1
DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
FULL 20 16.11 CL 1
COUPLING DN 25 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,3000
40 16.11 CL 1
ASME B‐ ASTM A350 GRADE LF2,
DN 15 SW,6000
16.11 CL 1
DN 20 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
CAP SW,3000
40 16.11 CL 1
DN 50‐DN ASME B‐
ASTM A420 GRADE WPL6 BW
350 16.9
MATCH
DN 15 – ASTM A350 GRADE LF2,
SWAGE ECC. PIPE- BS‐3799 PBE
DN 80 CL 1
SCH/THK
MATCH
SWAGE DN 15 – ASTM A350 GRADE LF2,
PIPE- BS‐3799 PBE
CONC. DN 80 CL 1
SCH/THK
DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
HEX. PLUG THRD, 6000
40 16.11 CL 1
GASKET GROUP
DN 15 – ASME
GASKETS SP. WND SS316 + GRAFIL SPIRAL ,150
DN 350 B16.20
BOLT GROUP
DN 15 – ASME BOLT : A320 GR.L7, NUT :
BOLT STUD
DN 350 B‐18.2.2 A194 GR.4
VALVES GROUP
DN 15‐DN BS EN 350 GR.LF2 CL.1, TRIM‐
SW, 800#, 6000 REGULAR PORT, D2Z‐LT
40 ISO 17292 BODY SEATRPTFE

DN 15‐DN BS EN 350 GR.LF2 CL.1, TRIM‐


SCRD, 800#, 6000 REGULAR PORT, D2S‐LT
40 ISO 17292 BODY SEATRPTFE

BS EN BODY ‐ ASTM A 352 GR.


BALL VALVE DN 15‐DN ISO LCB/ASTM A
150#, RF, B‐16.5 REGULAR PORT, A2R‐LT
350 17292/AP 350 GR.LF2 CL.1, TRIM‐
I‐6 D BODY SEATRPTFE
BS EN BODY ‐ ASTM A 352 GR.
DN 15‐DN ISO LCB/ASTM A
150#, RF, B‐16.5 FULL PORT, A2RF‐LT
350 17292/AP 350 GR.LF2 CL.1, TRIM‐
I‐6 D BODY SEATRPTFE
API BODY ‐ ASTM A 350
DN 15‐DN GR.LF2 CL.1, TRIM‐
GATE VALVE 602/ISO SW, 800#, 6000, B‐16.11 D1Z‐LT
40
15761 STELLITED, STEM‐SS 304

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 40 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

API BODY ‐ ASTM A 352 GR.


DN 50‐DN LCB, TRIM‐
600/ISO FLGD, 150#, RF, B‐16.5 A1R‐LT
350
10434 STELLITED, STEM‐SS 304
BODY ‐ ASTM A 350
DN 15 – BS EN ISO
GR.LF2 CL.1, SW, 800#, 6000, B‐16.11 D5Z‐LT
DN 40 15761
TRIMSTELLITED
BODY ‐ ASTM A 350
DN 15 – BS EN ISO
CHECK VALVE GR.LF2 CL.1, TRIM‐ SW, 800#, 6000, B‐16.11 D5ZP‐LT
DN 40 15761
STELLITED, PISTON TYPE
BODY ‐ ASTM A 352
DN 50 –
BS ‐ 1868 GR.LCB, TRIM‐ FLGD, 150#, RF, B‐16.5 D5R‐LT
DN 350
STELLITED
BODY ‐ ASTM A 350
DN 15 ‐ DN BS EN ISO GR.LF2 CL.1, TRIM‐ SW, 800#, 3000, B‐16.11 D4Z‐LT
40 15761
STELLITED, STEM‐SS 304
GLOBE VALVE
BODY ‐ ASTM A 352
DN 50 ‐ GR.LCB, TRIM‐
BS ‐ 1873 FLGD, 150#, RF, B‐16.5 A4R‐LT
DN 350
STELLITED, STEM‐SS 304
BLEED RING
DN 50 ‐ BODY ‐ ASTM A 352
BLEED RING MNF STD 150# RF
DN 600 GR.LCB, SCRD
TRAP/STRAINER GROUP
MATCH
DN 15 – B: A350 GR.LF2, CL.1: INT:
PIPE- MNF STD SW, Y‐TYPE, 800 #
DN 40 SS 304
SCH/THK
STRAINER
MATCH
DN 50 ‐ B: A420 GR. WPL6, INT:
PIPE- CEIL BW, T‐TYPE
DN 350 SS 304
SCH/THK

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles
8. Wall thickness calculation attached as Annexure-1

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 41 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "B"

PIPING MATERIAL SPECIFICATION "B"

NON HYDROCARBON SERVICES: COOLING PRE/TEMP RATING


WATER,GLYCOL,NITROGEN
KPA °C
HYDROCORBON SERVICE: BLANKET GAS, CLOSED DRAIN, FUEL
REV B1 SERVICE
GAS, HIGH PRESSURE FLARE, PROCESS FLUID, PROCESS GAS, 5102 ‐28 \ 38
PROCESS HYDROCORBON LIQUID, PRODUCED WATER, HIGH
PRESSURE VENT, INJECTION WATER, POWER FLUID (WATER). 4654 93

PIPING CLASS: # 300 4516 149

PIPING CODE ASME B 31.3 4378 204

COROSSION ALLOWANCE: 3.2 MM 4137 260

DSG. PR. 5102 KPA @ 38°c 3792 315


NOTE A:- 10% CORROSION ALLOWANCE ADJUSTED TO SELECT OPTIMUM
3654 371
SCHEDULE
NOTE B:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100mm
2827 426
SPOOL PIECE
Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 15 ‐ DN
160 ASME B 36.10 ASTM A106 GR.B PE, SEAMLESS
20
DN 25 ‐ DN
XS ASME B 36.10 ASTM A106 GR.B PE, SEAMLESS
40
PIPE DN 50 XS ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 80‐DN
STD ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
250
DN 300‐DN
40 ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
350
DN 15 ‐ DN 75mm, 100mm, 150mm
160 ASME B 36.10 ASTM A106 GR.B TOE, SEAMLESS
20 Length
NIPPLE
DN 25 ‐ DN 75mm, 100mm, 150mm
XS ASME B 36.10 ASTM A106 GR.B TOE, SEAMLESS
40 Length
FLANGE GROUP
MATCH
DN 15 ‐ DN
PIPE- ASME B 16.5 ASTM A 105 300#, RF/125 AARH
40
SCH/THK
SW FLANGE
MATCH
DN 15 ‐ DN
PIPE- ASME B 16.5 ASTM A 105 600#, RF/125 AARH
40
SCH/THK
MATCH
DN 50 –
PIPE- ASME B 16.5 ASTM A 105 300#, RF/125 AARH
DN 350
SCH/THK
WN FLANGE
MATCH
DN 50 –
PIPE- ASME B 16.5 ASTM A 105 600#, RF/125 AARH
DN 350
SCH/THK
DN 15–DN
ASME B 16.5 ASTM A 105 300#, RF/125 AARH
BLIND 350
FLANGE DN 15 - DN
ASME B 16.5 ASTM A 105 600#, RF/125 AARH
350

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 42 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15‐DN
ASME B 16.48 ASTM A 105 300# ,RF/125AARH NOTE 2,3
300
FLNG.FIG.8 NOTE 1,2,3
DN 15‐DN
ASME B 16.48 ASTM A 105 600#, RF/125 AARH
300

SPCR. & DN 350 ASME B 16.48 ASTM A 105 300# ,RF/125AARH NOTE 2,3
BLIND
DN 350 ASME B 16.48 ASTM A 105 600#, RF/125 AARH NOTE 1,2,3

FITTING GROUP
DN 15 ‐ DN
ASME B 16.11 ASTM 105 SW, 6000
20
DN 25 ‐ DN
ASME B 16.11 ASTM 105 SW, 3000
40
MATCH
ELBOW 90 DN 50 – ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5D
DN 350 Seamless
SCH/THK
MATCH
DN 400‐DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5D
600 WELDED
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 105 SW, 6000
20
DN 25 ‐ DN
ASME B 16.11 ASTM A 105 SW, 3000
ELBOW 45 40
MATCH
DN 50 – ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5D
DN 350 Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A105 SW, 6000
20
DN 25 ‐ DN
ASME B 16.11 ASTM A105 SW, 3000
EQUAL TEE 40
MATCH
DN 50 - DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A105 SW, 6000
20
DN 25 ‐ DN
ASME B 16.11 ASTM A105 SW, 3000
RED. TEE 40
MATCH
DN 50 ‐ DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
DN 15 - DN
MSS‐SP‐97 ASTM A105 SW, 6000
20
SOCKOLET
DN 25 - DN
MSS‐SP‐97 ASTM A105 SW, 3000
40
MATCH
DN 50 ‐ DN
WELDOLET PIPE- MSS‐SP‐97 ASTM A105 BW
350
SCH/THK
MATCH
REDUC. DN 50 - DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
ECC. 350 Seamless
SCH/THK
MATCH
REDUC. DN 50 - DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
CON. 350 Seamless
SCH/THK
RED. DN 15 - DN
ASME B 16.11 ASTM A 105 SW, 6000
COUPLING 20

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 43 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 25 - DN
ASME B 16.11 ASTM A 105 SW, 3000
40
DN 15 - DN
ASME B 16.11 ASTM A 105 SW, 6000
FULL 20
COUPLING DN 25 - DN
ASME B 16.11 ASTM A 105 SW, 3000
40
DN 15 - DN
ASME B 16.11 ASTM A 105 SW, 6000
20
DN 25 -
CAP ASME B 16.11 ASTM A 105 SW, 3000
DN 40
DN 50 - DN
ASME B 16.9 A234 GR.WPB, Seamless BW
350
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
ECC. 80
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
CONC. 80
SCH/THK
DN 15 - DN
ASME B 16.11 ASTM A 105 THRD 3000
20
HEX. PLUG
DN 25 - DN
ASME B 16.11 ASTM A 105 THRD 6000
40
GASKET GROUP

4.5 MM THK. SWG, SS-316


DN 15 - DN ASME B16.20‐ INNER RING + GRAPHITE
SPIRAL, 300#
350 ASME B16.5 FILLER, CS OUTER RING,
ASME B 16.20/ B16.5
GASKETS
4.5 MM THK. SWG, SS-316
DN 15 - DN ASME B16.20‐ INNER RING + GRAPHITE
SPIRAL ,600# NOTE 1
350 ASME B16.5 FILLER, CS OUTER RING,
ASME B 16.20/ B16.5
BOLT GROUP
BOLT: A193 GR.B7,NUT:
DN 15 - DN ASME B‐
A194 GR.2H, HOT DIP 300#
350 18.2/18.2.2
GALVANIZED.
BOLT. STUD
BOLT: A193 GR.B7,NUT:
DN 15 - DN ASME B‐
A194 GR.2H, HOT DIP 600#
350 18.2/18.2.2
GALVANIZED.
VALVES GROUP
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A105, TRIM- SW,800#.6000,ASME FULL PORT,
40 ISO 17292 13% CR. STEEL/SS316 B16.11 D2ZF
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A105, TRIM- SW,800#.6000,ASME REGULAR PORT,
40 ISO 17292 13% CR. STEEL/SS316 B16.11 D2Z
BODY‐ASTM
BALL VALVE DN 50 ‐ DN API 6D/ BS EN FLGD,300#,ASME B‐ REGULAR PORT,
A216GR.WCB, TRIM 13%
350 ISO 17292 16.5,RF/125AARH B2R
CR. STEEL/SS316
BODY‐ASTM
DN 50 ‐ DN API 6D/ BS EN FLGD,300#,ASME B‐ FULL PORT,
A216GR.WCB, TRIM 13%
350 ISO 17292 16.5,RF/125AARH B2RF
CR. STEEL/SS316

ASTM A105,TRIM‐
DN 15 ‐ DN API 602 / BS EN SW,800#.6000,ASME
GATE VALVE STELLITED,STEM 13%
40 ISO 15761 B16.11 D1Z
CR. STEEL

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 44 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

BODY‐ASTM A216
DN 50 ‐ DN API 600 / ISO FLGD,300#, ASME B‐
GR.WCB,TRIM‐13 % CR B1R
350 10434 16.5,RF/125AARH
STEEL
ASTM A105,TRIM‐
DN 15 ‐ DN API 602 / BS SW,800#.6000,ASME
STELLITED,HINGE 13%
40 5352 B16.11 D5Z
CHECK CR. STEEL
VALVE BODY‐ASTM A216
DN 50 - DN API 594/ BS FLGD 300#,ASME B‐
GR.WCB,TRIM‐13 % CR B5R
350 1868 16.5,RF/125 AARH
STEEL
ASTM A105,TRIM‐
DN 15 ‐ DN API 602 / BS SW,800#.6000,ASME
STELLITED,STEM 13% D4Z
40 5352 B16.11
GLOBE CR. STEEL
VALVE BODY‐ASTM A216
DN 50 - DN API 623/ BS FLGD 300#, ASME B‐
GR.WCB,TRIM‐13 % CR B4R
300 1873 16.5, RF/125 AARH
STEEL
NEEDLE DN 15 ‐ DN ASTM A105,TRIM‐
MNF STD STELLITED, STEM SW, 800#, ASME B 16.11 D6Z
VALVE 40 13% CR. STEEL
BODY‐ASTM A216
BUTTERFLY DN 100 - API 609/ BS WAFL,300#, ASME B‐
GR.WCB,TRIM13% CR B7R
VALVE DN 350 5155 16.5,WAF,RF/125AARH
STEEL
TRAP/STRAINER GROUP
MATCH
DN 15 ‐ DN
PIPE- MNF STD A105; INT SS304 SW, Y‐TYPE, 800#
40
SCH/THK
STRAINER
MATCH
DN 50 - DN BODY,A234 GR.WPB ; INT
PIPE- MNF STD BW, T‐TYPE
350 SS304
SCH/THK
DN 15 ‐ DN BODY A105,TRIM
TRAP MNF STD 300#, RF/125 AARH
40 SS304/13%CR

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 6” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 45 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "B3"

PIPING MATERIAL SPECIFICATION "B3"


PRE/TEMP RATING
PROCESS FLUID,PROCESS GAS, PROCESS
KPA °C
REV B1 SERVICE HYDROCARBON LIQUID, REFRIGERANT (LOW
TEMPERATURE) 4800 ‐46 \ 38
4750 50
PIPING CLASS: # 300 4530 100
PIPING CODE ASME B 31.3 4390 150
COROSSI ON ALLOWANCE: 3.2 MM 4250 200
DSG. PR. 4800 KPA @ 38°c / - 46°c 4080 250
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE
100mm SPOOL PIECE
Dmn.ST
Size
Item Type Sch/Thk D/ Dsn. Material Description REMARKS
Range
STD
PIPE GROUP
DN 15- ASME B‐
160 ASTM A333 GR. 6 PE,SEAMLESS
DN 20 36.10
DN 25‐ ASME B‐
XS ASTM A333 GR. 6 PE,SEAMLESS
DN 40 36.10
ASME B‐
PIPE DN 50 XS ASTM A333 GR. 6 BE,SEAMLESS
36.10
DN 80‐ ASME B‐
STD ASTM A333 GR. 6 BE,SEAMLESS
DN 250 36.10
DN 300- ASME B‐
40 ASTM A333 GR. 6 BE,SEAMLESS
DN 350 36.10
DN 15- ASME B‐
160 ASTM A333 GR. 6 PBE,SEAMLESS
DN 20 36.10
NIPPLE
DN 25‐ ASME B‐
XS ASTM A333 GR. 6 PBE,SEAMLESS
DN 40 36.10
FLANGE GROUP
MATCH
DN 15‐ ASME B‐ ASTM A350 GRADE LF2,
WN FLANGE PIPE- 300,RF/125 AARH
DN 350 16.5 CL 1
SCH/THK
DN 15 – ASME B‐ ASTM A350 GRADE LF2,
BLINDFLANGE 150,RF/125 AARH
DN 350 16.5 CL 1
DN 15 ‐ ASME ASTM A350 GRADE LF2,
FLNG.FIG.8 150,FF/125 AARH
DN 300 16.48 CL 1
ASME ASTM A350 GRADE LF2,
SPCR & BLIND DN 350 150,FF/125 AARH
16.48 CL 1
FITTING GROUP
DN 15- ASME B‐ ASTM A350 GRADE LF2,
SW,6000
DN 20 16.11 CL 1
DN 25 ‐ ASME B‐ ASTM A350 GRADE LF2,
ELBOW 90⁰ SW,3000
DN 40 16.11 CL 1
DN 50‐ ASME B‐ ASTM A420 GRADE
BW, 1.5 D
DN 350 16.9 WPL6-SEAMLESS
DN 15- ASME B‐ ASTM A350 GRADE LF2,
SW,6000
DN 20 16.11 CL 1
DN 25 ‐ ASME B‐ ASTM A350 GRADE LF2,
ELBOW 45⁰ SW,3000
DN 40 16.11 CL 1
DN 50‐ ASME B‐ ASTM A420 GRADE
BW, 1.5 D
DN 350 16.9 WPL6-SEAMLESS
DN 15- ASME B‐ ASTM A350 GRADE LF2,
SW,6000
DN 20 16.11 CL 1
EQUAL TEE
DN 25 ‐ ASME B‐ ASTM A350 GRADE LF2,
SW,3000
DN 40 16.11 CL 1

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 46 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 50‐ ASME B‐ ASTM A420 GRADE


BW
DN 350 16.9 WPL6-SEAMLESS
DN 15- ASME B‐ ASTM A350 GRADE LF2,
SW,6000
DN 20 16.11 CL 1
DN 25 ‐ ASME B‐ ASTM A350 GRADE LF2,
RED. TEE SW,3000
DN 40 16.11 CL 1
DN 50‐ ASME B‐ ASTM A420 GRADE
BW
DN 350 16.9 WPL6-SEAMLESS
DN 15- MSS‐SP‐ ASTM A350 GRADE LF2,
SW,6000
DN 20 97 CL 1
SOCKOLET
DN 25 ‐ MSS‐SP‐ ASTM A350 GRADE LF2,
SW,3000
DN 40 97 CL 1
DN 50 MSS‐SP‐ ASTM A350 GRADE LF2,
WELDOLET BW
DN 350 97 CL 1
DN 50‐ ASME B‐ ASTM A420 GRADE
REDUC. ECC. BW
DN 350 16.9 WPL6-SEAMLESS
DN 50‐ ASME B‐ ASTM A420 GRADE
REDUC. CON. BW
DN 350 16.9 WPL6-SEAMLESS
DN 15 ‐ ASME B‐ ASTM A350 GRADE LF2,
SW,6000
RED. DN 20 16.11 CL 1
COUPLING DN 25 ‐ ASME B‐ ASTM A350 GRADE LF2,
SW,3000
DN 40 16.11 CL 1
DN 15 ‐ ASME B‐ ASTM A350 GRADE LF2,
SW,6000
FULL DN 20 16.11 CL 1
COUPLING DN 25 ‐ ASME B‐ ASTM A350 GRADE LF2,
SW,3000
DN 40 16.11 CL 1
DN 15- ASME B‐ ASTM A350 GRADE LF2,
SW,6000
DN 20 16.11 CL 1
DN 20 ‐ ASME B‐ ASTM A350 GRADE LF2,
CAP SW,3000
DN 40 16.11 CL 1
DN 50‐ ASME B‐ ASTM A420 GRADE
BW
DN 350 16.9 WPL6-SEAMLESS
MATCH
DN 15 – ASTM A350 GRADE LF2,
SWAGE ECC. PIPE- BS‐3799 PBE
DN 80 CL 1
SCH/THK
MATCH
DN 15 – ASTM A350 GRADE LF2,
SWAGE CONC. PIPE- BS‐3799 PBE
DN 80 CL 1
SCH/THK
DN 15 ‐ ASME B‐ ASTM A350 GRADE LF2,
HEX. PLUG THRD, 6000
DN 40 16.11 CL 1
GASKET GROUP
DN 15 – ASME
GASKETS SP. WND SS316 + GRAFIL SPIRAL ,300#
DN 350 B16.20
BOLT GROUP
DN 15 – ASME BOLT : A320 GR.L7, NUT :
BOLT STUD
DN 350 B‐18.2.2 A194 GR.4,GALV
VALVES GROUP
DN 15‐ BS EN 350 GR.LF2 CL.1, TRIM‐
SW, 800#, 6000 REGULAR PORT, D2Z‐LT
DN 40 ISO 17292 BODY SEATRPTFE
DN 15‐ BS EN 350 GR.LF2 CL.1, TRIM‐
SCRD, 800#, 6000 REGULAR PORT, D2S‐LT
DN 40 ISO 17292 BODY SEATRPTFE

BS EN BODY ‐ ASTM A 352 GR.


BALL VALVE DN 15‐ ISO LCB/ASTM A
150#, RF, B‐16.5 REGULAR PORT, B2R‐LT
DN 350 17292/AP 350 GR.LF2 CL.1, TRIM‐
I‐6 D BODY SEATRPTFE
BS EN BODY ‐ ASTM A 352 GR.
DN 15‐ ISO LCB/ASTM A
150#, RF, B‐16.5 FULL PORT, B2RF‐LT
DN 350 17292/AP 350 GR.LF2 CL.1, TRIM‐
I‐6 D BODY SEATRPTFE
API BODY ‐ ASTM A 350
DN 15‐
GATE VALVE 602/ISO SW, 800#, 6000, B‐16.11 D1Z‐LT
DN 40 GR.LF2 CL.1, TRIM‐
15761

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 47 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

STELLITED, STEM‐SS 304


API BODY ‐ ASTM A 352 GR.
DN 50‐ LCB, TRIM‐
600/ISO FLGD, 150#, RF, B‐16.5 B1R‐LT
DN 350
10434 STELLITED, STEM‐SS 304
BODY ‐ ASTM A 350
DN 15 – BS EN ISO
GR.LF2 CL.1, SW, 800#, 6000, B‐16.11 D5Z‐LT
DN 40 15761
TRIMSTELLITED
BODY ‐ ASTM A 350
DN 15 – BS EN ISO
CHECK VALVE GR.LF2 CL.1, TRIM‐ SW, 800#, 6000, B‐16.11 D5ZP‐LT
DN 40 15761
STELLITED, PISTON TYPE
BODY ‐ ASTM A 352
DN 50 –
BS ‐ 1868 GR.LCB, TRIM‐ FLGD, 300#, RF, B‐16.5 D5R‐LT
DN 350
STELLITED
BODY ‐ ASTM A 350
DN 15 ‐ BS EN ISO GR.LF2 CL.1, TRIM‐ SW, 800#, 3000, B‐16.11 D4Z‐LT
DN 40 15761
STELLITED, STEM‐SS 304
GLOBE VALVE
BODY ‐ ASTM A 352
DN 50 ‐ GR.LCB, TRIM‐
BS ‐ 1873 FLGD, 300#, RF, B‐16.5 B4R‐LT
DN 350
STELLITED, STEM‐SS 304
BLEED RING
DN 50 ‐ BODY ‐ ASTM A 350
BLEED RING MNF STD 300# RF
DN 600 GR.LF2 CL.1, SCRD DN 20
TRAP/STRAINER GROUP
MATCH
DN 15 – B: A350 GR.LF2, CL.1: INT:
PIPE- MNF STD SW, Y‐TYPE, 800#
DN 40 SS 304
SCH/THK
STRAINER
MATCH
DN 50 ‐ B: A420 GR. WPL6, INT:
PIPE- CEIL BW, T‐TYPE
DN 350 SS 304
SCH/THK

NOTE:

8. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
9. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
10. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
11. Branch reduction as per Branch table E.
12. Refer reducer selection table I.
13. Mesh size for strainer to be as per Process requirement.
14. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 48 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "D"

PIPING MATERIAL SPECIFICATION "D"


PRE/TEMP RATING
HIGH PRESSURE FLARE ,POWER KPA °C
REV B1 SERVICE FLUID(WATER),GLYCOL,NITROGEN, PROCESS
HYDROCORBON LIQUID,PRODUCED WATER,INJECTION WATER 10204 ‐28 \ 38
9756 65
PIPING CLASS: # 600 9308 93
PIPING CODE ASME B 31.3 9067 146
COROSSION ALLOWANCE: 3.2 MM 8756 204
DSG. PR. 10204 KPA @ 38 °c
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE
100mm SPOOL PIECE
Schedule / Dimensional
Item Type Size Range Material Description Remarks
Thickness Standard
PIPE GROUP
DN 15 ‐ DN
160 ASME B 36.10 ASTM A106 GR.B PE, SEAMLESS
40
PIPE DN 50 160 ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
DN 80 ‐ DN
80 ASME B 36.10 ASTM A106 GR.B BE, SEAMLESS
350
DN 15 ‐ DN 75mm, 100mm, 150mm
NIPPLE 160 ASME B 36.10 ASTM A106 GR.B TOE, SEAMLESS
40 Length
FLANGE GROUP
MATCH
WN DN 50 – DN
PIPE- ASME B 16.5 ASTM A 105 600#, RF/125 AARH
FLANGE 350
SCH/THK
DN 15 ‐ DN
SW FLANGE ASME B 16.5 ASTM A 105 600#, RF/125 AARH
40
BLIND DN 15 - DN
ASME B 16.5 ASTM A 105 600#, RF/125 AARH
FLANGE 350
DN 15 ‐ DN
FLNG.FIG.8 ASME B 16.48 ASTM A 105 600#, RF/125 AARH NOTE 2,3
200
SPCR & DN 250‐DN
ASME B 16.48 ASTM A 105 600#, RF/125 AARH NOTE 2,3
BLND 350
FITTING GROUP
DN 15 ‐ DN
ASME B 16.11 ASTM 105 SW, 6000, ASME B 16.11
40
ELBOW 90 MATCH
DN 50 – DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5D
350 Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 105 SW, 6000, ASME B 16.11
40
ELBOW 45 MATCH
DN 50 – DN ASTM A 234 GR.WPB,
PIPE- ASME B 16.9 BW, 1.5D
350 Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A105 SW, 6000, ASME B 16.11
40
EQUAL TEE MATCH
DN 50 – DN ASTM A234 GR.WPB,
PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A105 SW, 6000, ASME B 16.11
40
RED. TEE MATCH
DN 50 – DN ASTM A234 GR.WPB,
PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 49 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 – DN
SOCKOLET MSS‐SP‐97 ASTM A105 SW, 6000, ASME B 16.11
40
MATCH
DN 50 DN
WELDOLET PIPE- MSS‐SP‐97 ASTM A105 BW
350
SCH/THK
MATCH
REDUC. DN 50 – DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
ECC. 350 Seamless
SCH/THK
MATCH
REDUC. DN 50 – DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
CON. 350 Seamless
SCH/THK
RED. DN 15 ‐ DN
ASME B 16.11 ASTM A 105 SW, 6000
COUPLING 40
FULL DN 15 ‐ DN
ASME B 16.11 ASTM A 105 SW, 6000
COUPLING 40
DN 15 ‐ DN
ASME B 16.11 ASTM A 105 SW, 6000
40
CAP MATCH
DN 50 – DN A234 GR.WPB,
PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
ECC. 80
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
CONC. 80
SCH/THK
DN 15 – DN
HEX. PLUG ASME B 16.11 ASTM A 105 THRD, 6000
40
GASKET GROUP
4.5 MM THK. SWG, SS-
ASME B16.20‐ 316 INNER RING +
DN 15 - DN
GASKETS ASME GRAPHITE FILLER, CS SPIRAL ,600#
350
B16.5 OUTER RING, ASME B
16.20/ B16.5
BOLT GROUP
BOLT: A193
DN 15 - DN ASME B18.2.1/ GR.B7,NUT: A194
BOLTING 600#
350 B18.2.2 GR.2H, HOT DIP
GALVANIZED.
VALVES GROUP
BODY‐ASTM A105,
DN 15 ‐ DN API 6D/ BS EN SW, 800#, 6000, ASME REGULAR PORT,
TRIM-13% CR.
40 ISO 17292 B‐16.11 D2Z
STEEL/SS316
BODY‐ASTM A105,
DN 15 ‐ DN API 6D/ BS EN SW, 800#, 6000, ASME FULL PORT,
TRIM-13% CR.
40 ISO 17292 B‐16.11 D2ZF
STEEL/SS316
BALL BODY‐ASTM
VALVE DN 50 ‐ DN API 6D/ BS EN REGULAR PORT,
A216GR.WCB, TRIM FLGD,600#,RF/125AARH
350 ISO 17292 D2R
13% CR. STEEL/SS316
BODY‐ASTM
DN 50 ‐ DN API 6D/ BS EN
A216GR.WCB, TRIM
FULL PORT,
FLGD,600#,RF/125AARH
350 ISO 17292 D2RF
13% CR. STEEL/SS316
ASTM A105,TRIM‐
DN 15 ‐ DN API 602 / BS SW, 800#, 6000,ASME B‐
STELLITED,STEM D1Z
40 EN ISO 15761 16.11
GATE 13% CR. STEEL
VALVE BODY‐ASTM A216
DN 50‐DN API 600 / ISO FLGD,600#,RF/125AARH
GR.WCB,TRIMSTELLIT D1R
350 10434 ,
ED
ASTM A105,TRIM‐
CHECK DN 15 – DN API 602 / BS SW, 800#, 6000,ASME B‐
STELLITED,HINGE 13% D5Z
VALVE 40 5352 16.11
CR. STEEL

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 50 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

BODY ASTM A216


DN 50 – DN API 594/ BS GR.WCB,TRIM FLGD 600#, B‐
D5R
350 1868 STELLITED,HINGE 13% 16.5,RF/125 AARH
CR. STEEL
ASTM A105,TRIM‐
NEEDLE DN 15 ‐ DN SW, 800#, 6000, ASME B
MNF STD STELLITED, STEM D6Z
VLAVE 40 16.11
13% CR. STEEL
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS SW, 800#, 6000, ASME
STELLITED,STEM 13% D4Z
40 5352 B‐16.11
CR. STEEL
GLOBE
BODY ASTM A216
VALVE
DN 50 – DN API 623/ BS GR.WCB,TRIM FLGD 600#,ASME B‐
D4R
350 1873 STELLITED,STEM 13% 16.5, RF/125 AARH
CR. STEEL
TRAP/STRAINER GROUP
MATCH
DN 50 – DN BODY A234 GR.WPB ;
PIPE- MNF STD BW,T‐TYPE
350 INT SS304
STRAINER SCH/THK
DN 15 – DN
MNF STD A105 ; INT SS304 SW, Y‐TYPE, 800#
40

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles
8. 2” and below isolation valves for Instruments such as transmitters and gauges shall be
Monoblock DBB

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 51 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "D3"

PIPING MATERIAL SPECIFICATION "D3"


PRE/TEMP RATING
PROCESS FLUID,PROCESS GAS, PROCESS
KPA °C
REV B1 SERVICE HYDROCARBON LIQUID, REFRIGERANT,FLARE,LPG
(LOW TEMPERATURE) 9600 -45 °c / 38 °c
9490 50
PIPING CLASS: # 600 9070 100
PIPING CODE ASME B 31.3 8790 150
COROSSI ON ALLOWANCE: 3.2 MM 8510 200
DSG. PR.9600 KPA @ -45 °c / 38 °c 8160 250
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 8076 260
100mm SPOOL PIECE
NOTE B:-CARBON CONTENT NOT TO EXCEED 0.25% FOR ALL PIPE
,FITTINGS AND SULPHUR & PHASPOROUS SHALL BE LIMITED TO 0.05%
FOR ALL FLANGES
Dmn.ST
Item Type Size Range Sch/Thk D/ Dsn. Material Description REMARKS
STD
PIPE GROUP
DN 15- ASME B‐
160 ASTM A333 GR. 6 PE,SEAMLESS
DN40 36.10
ASME B‐
DN 50 160 ASTM A333 GR. 6 PE,SEAMLESS
36.10
PIPE
DN 80‐DN ASME B‐
80 ASTM A333 GR. 6 BE,SEAMLESS
350 36.10
DN 400‐ ASME B‐
80 ASTM A333 GR. 6 BE,SEAMLESS
DN 600 36.10
DN 15-DN ASME B‐
NIPPLE M ASTM A333 GR. 6 PBE,SEAMLESS
40 36.10
FLANGE GROUP
MATCH
DN 15‐DN ASME B‐ ASTM A350 GRADE LF2,
WN FLANGE PIPE- 600,RF/125 AARH
600 16.5 CL 1
SCH/THK
DN 50-DN ASME B‐ ASTM A350 GRADE LF2,
SW FLANGE 600,RF/125 AARH
40 16.5 CL 1
DN 15 – ASME B‐ ASTM A350 GRADE LF2,
BLINDFLANGE 600,RF/125 AARH
DN 600 16.5 CL 1
DN 15 ‐ ASME ASTM A350 GRADE LF2,
FLNG.FIG.8 600,FF/125 AARH
DN 200 16.48 CL 1
DN 250-DN ASME ASTM A350 GRADE LF2,
SPCR & BLIND 600,FF/125 AARH
600 16.48 CL 1
FITTING GROUP
DN 15-DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
40 16.11 CL 1
DN 50 ‐ DN ASME B‐
ELBOW 90⁰ M ASTM A420 GRADE WPL6 BW,1.5D
350 16.11
DN 400‐ ASME B‐ ASTM A420 GRADE
M BW, 1.5 D
DN 600 16.9 WPL6-WELDED
DN 15-DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
40 16.11 CL 1
DN 50 ‐ DN ASME B‐
ELBOW 45⁰ M ASTM A420 GRADE WPL6 BW,1.5D
350 16.11
DN 400‐ ASME B‐ ASTM A420 GRADE
M BW, 1.5 D
DN 600 16.9 WPL6-WELDED
DN 15-DN ASME B‐ ASTM A350 GRADE LF2,
EQUAL TEE SW,6000
40 16.11 CL 1

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 52 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 50 ‐ DN ASME B‐
M ASTM A420 GRADE WPL6 BW
350 16.11
DN 400‐ ASME B‐ ASTM A420 GRADE
M BW
DN 600 16.9 WPL6-WELDED
DN 15-DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
40 16.11 CL 1
DN 50 ‐ DN ASME B‐
RED. TEE M ASTM A420 GRADE WPL6 BW
350 16.11
DN 400‐ ASME B‐ ASTM A420 GRADE
M BW
DN 600 16.9 WPL6-WELDED
DN 15-DN MSS‐SP‐ ASTM A350 GRADE LF2,
SOCKOLET SW,6000
40 97 CL 1
DN 50 DN MSS‐SP‐ ASTM A350 GRADE LF2,
WELDOLET M BW
600 97 CL 1
DN 50‐DN ASME B‐
M ASTM A420 GRADE WPL6 BW
350 16.9
REDUC. ECC.
DN 400- ASME B‐ ASTM A420 GRADE
M BW
DN 600 16.9 WPL6-WELDED
DN 50‐DN ASME B‐
M ASTM A420 GRADE WPL6 BW
350 16.9
REDUC. CON.
DN 400- ASME B‐ ASTM A420 GRADE
M BW
DN 600 16.9 WPL6-WELDED
RED. DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
COUPLING 40 16.11 CL 1
FULL DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
COUPLING 40 16.11 CL 1
DN 15-DN ASME B‐ ASTM A350 GRADE LF2,
SW,6000
40 16.11 CL 1
CAP
DN 50‐DN ASME B‐
M ASTM A420 GRADE WPL6 BW
600 16.9
DN 15 – ASTM A350 GRADE LF2,
SWAGE ECC. M BS‐3799 PBE
DN 80 CL 1
SWAGE DN 15 – ASTM A350 GRADE LF2,
M BS‐3799 PBE
CONC. DN 80 CL 1
DN 15 ‐ DN ASME B‐ ASTM A350 GRADE LF2,
HEX. PLUG THRD, 6000
40 16.11 CL 1
GASKET GROUP
SP. WND SS316 +
DN 15 – ASME
GASKETS GRAPHITE FILLER SPIRAL ,600#
DN 600 B16.20
+INNER RING
BOLT GROUP
ASME
DN 15 – BOLT : A320 GR.L7, NUT :
BOLT STUD B18.2.2/18. CLASS 600#
DN 600 A194 GR.4
2.1
VALVES GROUP
ASTM A 352
API-
DN 15‐DN GR.LCB/ASTM A 350 FLGD, 600#,B-
6D/BS EN REGULAR PORT,D1Z-LT
400 GR.LF2 CL.1, TRIM‐BODY 16.5,RF/125AARH
ISO 17292
SEAT RPTFE
BALL VALVE
ASTM A 352
API-
DN 15‐DN GR.LCB/ASTM A 350
6D/BS EN SCRD, 800#, 6000 FULL PORT, D2R‐LT
400 GR.LF2 CL.1, TRIM‐BODY
ISO 17292
SEAT RPTFE
API BODY ‐ ASTM A 350
DN 15‐DN GR.LF2 CL.1, TRIM‐
602/ISO SW, 800# D1Z‐LT
40
15761 STELLITED, STEM‐SS 304
GATE VALVE
API BODY ‐ ASTM A 352 GR.
DN 50‐DN LCB, TRIM‐ FLGD, 600#, RF, B‐
600/ISO D1R‐LT
600 16.5/125AARH
10434 STELLITED, STEM‐SS 304
BODY ‐ ASTM A 350
DN 15 – BS EN ISO
CHECK VALVE GR.LF2 CL.1, TRIM- SW, 800# D5Z‐LT
DN 40 15761
STELLITED/PISTON TYPE

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 53 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

BODY ‐ ASTM A 352


DN 50 – FLGD, 600#, RF, B‐
BS ‐ 1868 GR.LCB, TRIM‐ D5R‐LT
DN 600 16.5/125AARH
STELLITED
BODY ‐ ASTM A 350
DN 15 ‐ DN BS EN ISO GR.LF2 CL.1, TRIM‐ SW, 800# D4Z‐LT
40 15761
STELLITED, STEM‐SS 304
GLOBE VALVE
BODY ‐ ASTM A 352
DN 50 ‐ GR.LCB, TRIM‐ FLGD, 600#, RF, B‐
BS ‐ 1873 D4R‐LT
DN 300 16.5/125AARH
STELLITED, STEM‐SS 304
BLEED RING
DN 50 ‐ BODY ‐ ASTM A 352
BLEED RING MNF STD 600# RF
DN 600 GR.LCB, SCRD
TRAP/STRAINER GROUP
DN 40 – B:A 516 CONE TYPE,600#/RF/125
MNF STD
DN 600 GR.70(NORM);INT:SS 304 AARH
DN 50 ‐ B: A420 GR. WPL6, INT:
STRAINER M CIL STD BW, T‐TYPE
DN 350 SS 304,SMLS
DN 400- B: A420 GR. WPL6, INT:
M CIL STD BW, T‐TYPE
DN 600 SS 304

NOTE:

15. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
16. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
17. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
18. Branch reduction as per Branch table E.
19. Refer reducer selection table I.
20. Mesh size for strainer to be as per Process requirement.
21. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 54 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "E"

PIPING MATERIAL SPECIFICATION "E"


PRE/TEMP RATING
POWER FLUID (WATER), PROCESS GAS, PROCESS KPA °C
REV B1 SERVICE HYDROCORBON LIQUID,PRODUCED WATER, INJECTION
WATER 15306 ‐28 \ 38
13962 93
PIPING CLASS: # 900 RTJ 13583 149
PIPING CODE ASME B 31.3 13100 204
COROSSION ALLOWANCE: 3.2 MM 12376 260
DSG. PR. 15306KPA @ 38°c 11307 316
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE
11100 373
100mm SPOOL PIECE
11032 371
10411 399
8515 427
Dimensional
Item Type Size Range SCH/THK Material Description Remarks
Standard
PIPE GROUP
DN 15 ‐ DN ASME B
XXS ASTM A106 GR.B PE, SEAMLESS
40 36.10
DN 50 ‐ DN ASME B
PIPE 160 ASTM A106 GR.B BE, SEAMLESS
80 36.10
DN 100‐DN ASME B
120 ASTM A106 GR.B BE, SEAMLESS
350 36.10
DN 15 ‐ DN ASME B 75mm, 100mm, 150mm
NIPPLE XXS ASTM A106 GR.B TOE, SEAMLESS
40 36.10 Length
FLANGE GROUP
MATCH
DN 50 ‐ DN
PIPE- ASME B 16.5 ASTM A 105 1500#, RTJ/63 AARH
65
WN SCH/THK
FLANGE MATCH
DN 80 – DN
PIPE- ASME B 16.5 ASTM A 105 900#, RTJ/63 AARH
350
SCH/THK
DN 15 ‐ DN
SW FLANGE ASME B 16.5 ASTM A 105 1500#, RTJ/63 AARH
40
DN 15 – DN
ASME B 16.5 ASTM A 105 1500#, RTJ/63 AARH
BLIND 65
FLANGE DN 80 – DN
ASME B 16.5 ASTM A 105 900#, RTJ/63 AARH
350
DN 15 - DN ASME B
FLNG.FIG.8 ASTM A 105 900#, RTJ/63 AARH NOTE 2,3
100 16.48
SPCR & DN 150‐DN ASME B
ASTM A 105 900#, RTJ/63 AARH NOTE 2,3
BLND 350 16.48
FITTING GROUP
DN 15 ‐ DN ASME B
ASTM 105 SW,9000#,ASME B‐16.11
40 16.11
ELBOW 90 MATCH
DN 50 – DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5D,
350 SEAMLESS
SCH/THK
DN 15 ‐ DN ASME B
ASTM A 105 SW,9000#,ASME B‐16.11
40 16.11
ELBOW 45 MATCH
DN 50 – DN ASTM A 234 GR.WPB,
PIPE- ASME B 16.9 BW, 1.5D
350 Seamless
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 55 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 – DN ASME B
ASTM A105 SW,9000#,ASME B‐16.11
40 16.11
EQUAL TEE MATCH
DN 50 – DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
DN 15 – DN ASME B
ASTM A105 SW,9000#,ASME B‐16.11
40 16.11
RED. TEE MATCH
DN 50 – DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
DN 15 – DN
SOCKOLET MSS‐SP‐97 ASTM A105 SW,9000#,ASME B‐16.11
40
MATCH
DN 50 DN
WELDOLET PIPE- MSS‐SP‐97 ASTM A105 BW
350
SCH/THK
MATCH
REDUC. DN 50 – DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
ECC 350 Seamless
SCH/THK
MATCH
REDUC. DN 50 – DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
CON 350 Seamless
SCH/THK
RED. DN 15 ‐ DN ASME B
ASTM A 105 SW,9000#,ASME B‐16.11
COUPLING 40 16.11
FULL DN 15 ‐ DN ASME B
ASTM A 105 SW,9000#,ASME B‐16.11
COUPLING 40 16.11
DN 15 ‐ DN ASME B
ASTM A 105 SW,9000#,ASME B‐16.11
40 16.11
CAP MATCH
DN 50 – DN A234 GR.WPB,Seamless
PIPE- ASME B 16.9 BW
350 SS
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
.ECC 80
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
.CONC 80
SCH/THK
DN 15 – DN ASME B
HEX. PLUG ASTM A 105 THRD
40 16.11
GASKET GROUP
ASME
DN 15 – DN SOFT IRON HARDNESS
B16.20‐ OVAL RING,1500#
65 90BHN(MAX)
ASME B16.5
GASKETS
ASME
DN 15 – DN SOFT IRON HARDNESS
B16.20‐ OVAL RING,900#
65 90BHN(MAX)
ASME B16.5
BOLT GROUP
ASME BOLT: A193 GR.B7,NUT:
DN 15 - DN
BOLTING B18.2.1/ A194 GR.2H, HOT DIP 900#
350
B18.2.2 GALVANIZED.
VALVES GROUP
DN 15 ‐ DN API 6D/ BS BODY‐ASTM A105, TRIM- SW,1500#, 9000#,ASME
REGULAR PORT,F2Z
40 EN ISO 17292 13% CR. STEEL/SS316 B‐16.11
DN 15 ‐ DN API 6D/ BS BODY‐ASTM A105, TRIM- SW,1500#, 9000#, ASME
FULL PORT, F2ZF
40 EN ISO 17292 13% CR. STEEL/SS316 B‐16.11
BALL BODY‐ASTM
DN 50 ‐ DN API 6D/ BS FLGD,900#, ASME B‐
VALVE A216GR.WCB, TRIM 13% REGULAR PORT,E2J
350 EN ISO 17292 16.5, RTJ/63AARH
CR. STEEL/SS316
BODY‐ASTM
DN 50 ‐ DN API 6D/ BS
A216GR.WCB, TRIM 13% FLGD,900#, ASME B‐
FULL PORT,E2JF
350 EN ISO 17292 16.5,RTJ/63AARH
CR. STEEL/SS316

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 56 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

ASTM A105,TRIM‐
DN 15 ‐ DN API 602 / BS SW,1500#, 9000#, ASME
STELLITED,STEM F1Z
40 EN ISO 15761 B‐16.11
GATE 13% CR. STEEL
VALVE BODY‐ASTM A216
DN 50 – DN API 600 / ISO FLGD, 900#, ASME B‐
GR.WCB,TRIM E1J
350 10434 16.5, RTJ/63AARH
STELLITED
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS SW,1500#,9000#,ASME
STELLITED,HINGE 13% F5Z
40 5352 B‐16.11
CR. STEEL
CHECK
BODY ASTM A216
VALVE
DN 50 – DN API 594/ BS GR.WCB,TRIM FLGD 900#,ASME B‐16.5,
E5J
350 1868 STELLITED,HINGE 13% RTJ/63 AARH
CR. STEEL
ASTM A105,TRIM‐
NEDDLE DN 15 ‐ DN SW 900#, 6000, ASME B‐
MNF STD STELLITED,STEM F6Z
VALVE 40 16.11
13% CR. STEEL
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS SW,1500#,9000#,ASME
STELLITED,STEM F4Z
40 5352 B‐16.11
13% CR. STEEL
GLOBE
BODY ASTM A216
VALVE
DN 50 – DN API 623/ BS GR.WCB,TRIM FLGD 900#,ASME B‐
E4J
350 1873 STELLITED, STEM 13% 16.5,RF/63 AARH
CR. STEEL
TRAP/STRAINER GROUP
MATCH
DN 50 – DN BODY ASTM A 234
PIPE- MNF STD BW, T‐TYPE
200 GR.WPB; INT SS304
STRAINER SCH/THK
DN 15 – DN
MNF STD A105 ; INT SS304 SW, Y‐TYPE,1500#
40

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles
8. 2” and below isolation valves for Instruments such as transmitters and gauges shall be
Monoblock DBB

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 57 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "F"

PIPING MATERIAL SPECIFICATION "F"


PRE/TEMP RATING
FUEL GAS, HIGH PRESSURE FLARE, FUEL OIL, POWER FLUID
(WATER), GLYCOL, NITROGEN PROCESS FLUID, PROCESS GAS, KPA °C
REV B1 SERVICE
PROCESS HYDROCORBON LIQUID, PRODUCED WATER, HIGH 25545 ‐28 \ 38
PRESSURE VENT, INJECTION WATER.
23270 93
PIPING CLASS: # 1500 RTJ 22615 149
PIPING CODE ASME B 31.3 21856 204
COROSSION ALLOWANCE: 3.2 MM 20650 260
DSG. PR. 25545 KPA @ 38 °c
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE
100mm SPOOL PIECE.

Dimensional
Item Type Size Range SCH/THK Material Description Remarks
Standard
PIPE GROUP
DN 15 ‐ DN ASME B
XXS ASTM A106 GR.B PE, SEAMLESS
40 36.10
DN 50 ‐ DN ASME B
PIPE XXS ASTM A106 GR.B BE, SEAMLESS
150 36.10
DN 200 ‐ DN ASME B
160 ASTM A106 GR.C BE, SEAMLESS
350 36.10
DN 15 ‐ DN ASME B 75mm, 100mm, 150mm
NIPPLE XXS ASTM A106 GR.B TOE,SEAMLESS
40 36.10 Length
FLANGE GROUP
MATCH
WN DN 50 – DN
PIPE- ASME B 16.5 ASTM A 105 1500#, RTJ/63 AARH
FLANGE 350
SCH/THK
DN 15 ‐ DN
SW FLANGE ASME B 16.5 ASTM A 105 1500#, RTJ/63 AARH
40
BLIND DN 15 - DN
ASME B 16.5 ASTM A 105 1500#, RTJ/63 AARH
FLANGE 350
DN 15 - DN ASME B
FLNG.FIG.8 ASTM A 105 1500#, RTJ/63 AARH NOTE 2,3
100 16.48
SPCR & DN 150‐DN ASME B
ASTM A 105 1500#, RTJ/63 AARH NOTE 2,3
BLND 350 16.48
FITTING GROUP
DN 15 ‐ DN ASME B
ASTM 105 SW,9000,B 16.11
40 16.11
MATCH
DN 50 ‐ DN ASTM A234 GR.WPB‐
PIPE- ASME B 16.9 BW, 1.5D
ELBOW 90 150 SEAMLESS
SCH/THK
MATCH
DN 200 ‐DN ASME B‐ ASTM A234 GR.WPC‐
PIPE- BW, 1.5D
350 16.9 SEAMLESS
SCH/THK
DN 15 ‐ DN ASME B
ASTM A 105 SW,9000,B 16.11
40 16.11
MATCH
DN 50 – DN ASTM A 234 GR.WPB,
PIPE- ASME B 16.9 BW, 1.5D
ELBOW 45 150 Seamless
SCH/THK
MATCH
DN 200 ‐DN ASME B‐ ASTM A234 GR.WPC‐
PIPE- BW, 1.5D
350 16.9 Seamless
SCH/THK
DN 15 – DN ASME B
EQUAL TEE ASTM A105 SW,9000,B 16.11
40 16.11

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 58 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

MATCH
DN 50 – DN ASTM A234 GR.WPB,
PIPE- ASME B 16.9 BW
150 Seamless
SCH/THK
MATCH
DN 200 ‐DN ASME B‐ ASTM A234 GR.WPC‐
PIPE- BW
350 16.9 Seamless
SCH/THK
DN 15 – DN ASME B
ASTM A105 SW,9000,B 16.11
20 16.11
MATCH
DN 50 – DN ASTM A234
PIPE- ASME B 16.9 BW
RED. TEE 150 GR.WPB,SEAMLESS
SCH/THK
MATCH
DN 200 ‐DN ASME B‐ ASTM A234 GR.WPC‐
PIPE- BW
350 16.9 Seamless
SCH/THK
DN 15 – DN
SOCKOLET MSS‐SP‐97 ASTM A105 SW,9000,B 16.11
40
MATCH
DN 50 DN
WELDOLET PIPE- MSS‐SP‐97 ASTM A105 BW
350
SCH/THK
MATCH
DN 50 – DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
150 Seamless
REDUC. SCH/THK
ECC MATCH
DN 200 – ASTM A234GR.WPC,
PIPE- ASME B 16.9 BW
DN 350 Seamless
SCH/THK
MATCH
DN 50 – DN ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
150 Seamless
SCH/THK
MATCH
REDUC. DN 200 – ASTM A234GR.WPC,
PIPE- ASME B 16.9 BW
CON DN 350 Seamless
SCH/THK
MATCH
DN 200 – ASTM
PIPE- ASME B 16.9 BW
DN 350 A234GR.WPC,WELDED
SCH/THK
RED. DN 15 ‐ DN ASME B
ASTM A 105 SW,9000,B 16.11
COUPLING 40 16.11
FULL DN 15 ‐ DN ASME B
ASTM A 105 SW,9000,B 16.11
COUPLING 40 16.11
DN 15 ‐ DN ASME B
ASTM A 105 SW,9000,B 16.11
40 16.11
MATCH
DN 50 – DN
PIPE- ASME B 16.9 A234 GR.WPB, Seamless BW
CAP 150
SCH/THK
MATCH
DN 200 ‐DN ASME B‐ ASTM A234 GR.WPC‐
PIPE- BW
350 16.9 Seamless
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
.ECC 80
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 105 PBE
.CONC 80
SCH/THK
DN 15 – DN ASME B
HEX. PLUG ASTM A 105 THRD, 9000
40 16.11
GASKET GROUP
ASME
DN 15 - DN SOFT IRON HARDNESS
GASKETS B16.20‐ OVAL RING ,1500#
350 90BHN(MAX)
ASME B16.5
BOLT GROUP
ASME BOLT: A193 GR.B7,NUT:
DN 15 - DN
BOLTING B18.2.1/ A194 GR.2H, HOT DIP
350
B18.2.2 GALVANIZED.
VALVES GROUP

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 59 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

API 6D/ BS
DN 15 ‐ DN BODY‐ASTM A105, TRIM- SW,1500#, 9000#, B‐ REGULAR PORT,
EN ISO
40 13% CR. STEEL/SS316 16.11 F2Z
17292
API 6D/ BS
DN 15 ‐ DN BODY‐ASTM A105, TRIM- SW,1500#, 9000#, B‐
EN ISO FULL PORT,F2ZF
40 13% CR. STEEL/SS316 16.11
17292
BALL API 6D/ BS BODY‐ASTM
DN 50 ‐ DN A216GR.WCB/WCC, TRIM FLGD,1500#,B‐
VALVE EN ISO REGULAR PORT ,F2J
350 16.5,RTJ/63 AARH,
17292 13% CR. STEEL/SS316

API 6D/ BS BODY‐ASTM


DN 50 ‐ DN A216GR.WCB/WCC, TRIM FLGD,1500#,B‐
EN ISO FULL PORT,F2JF
350 16.5,RTJ/63 AARH,
17292 13% CR. STEEL/SS316

API 602 / BS ASTM A105,TRIM‐


DN 15 – DN
EN ISO STELLITED,STEM SW,1500#,9000#,B‐16.11 F1Z
40
15761 13% CR. STEEL
GATE
ASTM A216 GR
VALVE
DN 50 – DN API 600 / ISO WCB/WCC,‐ TRIM FLGD,1500#,B‐
F1J
350 10434 STELLITED, STEM 13% 16.5,RTJ/63 AARH,
CR.STEEL
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS
STELLITED,HINGE 13% SW,1500#,9000,B‐16.11 F5Z
40 5352
CR. STEEL
ASTM A216 GR
CHECK DN 50 – DN API 594/ BS WCB/WCC,‐ TRIM FLGD,1500#,B‐
F5R
VALVE 350 1868 STELLITED, , HINGE 13% 16.5,RTJ/63 AARH,
CR.STEEL
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS
STELLITED,HINGE 13% SW,1500#,9000,B‐16.11 F5JP
40 5352
CR. STEEL
ASTM A105,TRIM‐ STEM
NEDDLE DN 15 ‐ DN
MNF STD 13% CR. SW 1500#, 9000, B‐16.11 F6Z
VALVE 40
STELLITED,PISTON
ASTM A216 GR
DBB MONO BS EN ISO WCB/WCC,‐ TRIM FLGD 1500#,B‐
DN 50 F8FB
VALVE(FB) 17292/API 6D STELLITED, STEM 13% 16.5,RTJ/63 AARH
CR.STEEL
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS
STELLITED,STEM 13% BW,1500#,9000,B‐16.11 F4Z
40 5352
GLOBE CR. STEEL
VALVE ASTM A216 GR
DN 50 – DN API 623/ BS FLGD 1500#,B‐
WCC,TRIM F4J
200 1873 16.5,RTJ/63 AARH
STELLITED,
TRAP/STRAINER GROUP
MATCH
DN 50 – DN ASTM A 234 GR.WPB ;
PIPE- MNF STD BW,T‐TYPE
150 INT SS304
SCH/THK
MATCH
STRAINER DN 200 – ASTM A 234 GR.WPC ;
PIPE- MNF STD BW,T‐TYPE
DN 350 INT SS304
SCH/THK
DN 15 – DN
MNF STD A105 ; INT SS304 SW,Y‐TYPE,2500#
40

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 60 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles
8. 2” and below isolation valves for Instruments such as transmitters and gauges shall be
Monoblock DBB

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 61 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "G"

PIPING MATERIAL SPECIFICATION "G"


PRE/TEMP RATING

POWER FLUID (WATER), PROCESS FLUID, PROCESS GAS, KPA °C


REV B1 SERVICE
PROCESS HYDROCORBON LIQUID, INJECTION WATER. 41369 ‐28 \ 38
38783 93
PIPING CLASS: # 2500 RTJ 37715 149
PIPING CODE ASME B 31.3 36405 204
COROSSION ALLOWANCE: 3.2 MM 34405 260
DSG. PR.41369 KPA @ 38 °c
NOTE A:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE
100mm SPOOL PIECE
Dimensional
Item Type Size Range SCH/THK Material Description Remarks
Standard
PIPE GROUP
DN 15 ‐ DN ASME B
160 ASTM A106 GR.C BE, SEAMLESS
20 36.10
DN 25 ‐ DN ASME B
XXS ASTM A106 GR.C BE, SEAMLESS
40 36.10
ASME B
DN 50 12.7 MM ASTM A106 GR.C BE, SEAMLESS
36.10
ASME B
DN 80 16 MM ASTM A106 GR.C BE, SEAMLESS
36.10
ASME B
PIPE DN 100 20 MM ASTM A106 GR.C BE, SEAMLESS
36.10
ASME B
DN 150 28 MM ASTM A106 GR.C BE, SEAMLESS
36.10
ASME B
DN 200 34 MM ASTM A106 GR.C BE, SEAMLESS
36.10
ASME B
DN 250 42 MM ASTM A106 GR.C BE, SEAMLESS
36.10
ASME B
DN 300 48 MM ASTM A106 GR.C BE, SEAMLESS
36.10
DN 15 ‐ DN ASME B 75mm, 100mm, 150mm
NIPPLE XXS ASTM A 106 GR C TOE, SEAMLESS
40 36.10 Length
FLANGE GROUP
DN 15 ‐ DN
ASME B 16.5 ASTM A 105 2500#, RTJ/63 AARH
40
WN
MATCH
FLANGE DN 50 ‐ DN
PIPE- ASME B 16.5 ASTM A 105 2500#, RTJ/63 AARH
350
SCH/THK
BLIND DN 15 - DN
ASME B 16.5 ASTM A 105 2500#, RTJ/63 AARH
FLANGE 350
DN 15 ‐ DN ASME B
FLNG.FIG.8 ASTM A 105 2500#, RTJ/63 AARH NOTE 2,3
100 16.48
SPCR & DN 150 ‐ DN ASME B
ASTM A 105 2500#, RTJ/63 AARH NOTE 2,3
BLND 350 16.48
FITTING GROUP
MATCH
DN 15 - DN ASTM A 234 GR WPC,
ELBOW 90 PIPE- ASME B 16.9 BW, 1.5D
350 Seamless
SCH/THK
MATCH
DN 15 - DN ASTM A 234 GR WPC,
ELBOW 45 PIPE- ASME B 16.9 BW, 1.5D
350 Seamless
SCH/THK
MATCH
DN 15 - DN ASTM A 234 GR WPC
EQUAL TEE PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 62 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

MATCH
DN 15 - DN ASTM A 234 GR WPC,
RED. TEE PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
MATCH
DN 15 ‐ DN
WELDOLET PIPE- MSS‐SP‐97 ASTM A105, BW
300
SCH/THK
MATCH
REDUC. DN 15 - DN ASTM A 234 GR WPC,
PIPE- ASME B 16.9 BW
ECC 350 Seamless
SCH/THK
MATCH
REDUC. DN 15 - DN ASTM A 234 GR WPC,
PIPE- ASME B 16.9 BW
CON. 350 Seamless
SCH/THK
MATCH
DN 15 - DN ASTM A 234 GR WPC,
CAP PIPE- ASME B 16.9 BW
350 Seamless
SCH/THK
DN 15 ‐ DN ASME B
HEX. PLUG ASTM A 105 THRD
40 16.11
GASKET GROUP
DN 15 - DN ASME B SOFT IRON HARDNESS
GASKETS OVAL RING, 2500#
350 16.20 90BHN(MAX)
BOLT GROUP
ASME BOLT: A193 GR.B7,NUT:
DN 15 - DN
BOLTING B18.2.1/ A194 GR.2H, HOT DIP
350
B18.2.2 GALVANIZED.
VALVES GROUP
API 6D/ BS BODY‐ASTM A105, TRIM-
DN 15 ‐ DN SW,2500#, 9000# ASME REGULAR PORT,
EN ISO 13% CR. STEEL/SS316
40 B16.9 G2Z
17292 WITH STELLITED
API 6D/ BS BODY‐ASTM A105, TRIM-
DN 15 ‐ DN SW,2500#, 9000#ASME FULL PORT,
EN ISO 13% CR. STEEL/SS316
40 B16.9 G2ZF
BALL 17292 WITH STELLITED
VALVE API 6D/ BS BODY‐ASTM
DN 50‐DN FLGD, 2500#,ASME B‐
EN ISO A216GR.WCC, TRIM 13% REGULAR PORT,G2J
150 16.5,RTJ/63 AARH,
17292 CR. STEEL/SS316
API 6D/ BS BODY‐ASTM
DN 50‐DN FLGD, 2500#, ASME B‐
EN ISO A216GR.WCC, TRIM 13% FULL PORT,G2JF
150 16.5,RTJ/63 AARH,
17292 CR. STEEL/SS316
API 602 / BS ASTM A105,TRIM‐
DN 15 ‐ DN SW, 2500#,9000# ASME
EN ISO STELLITED,STEM G1W
40 B16.9
15761 13% CR. STEEL
GATE
BODY‐ASTM A216
VALVE
DN 50 – DN API 600 / ISO GR.WCC,TRIM‐ FLGD, 2500#,ASME B‐
G1J
350 10434 STELLITED, STEM 16.5,RTJ/63 AARH
13% CR. STEEL
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS BW, 2500#,9000#,ASME
STELLITED,HINGE G5W
40 5352 B‐16.9
13% CR. STEEL
CHECK
BODY‐ASTM A216
VALVE
DN 50 – DN API 594/ BS GR.WCC,TRIM‐ FLGD, 2500#,ASME B‐
G5J
350 1868 STELLITED, HINGE 16.5,RTJ/ 63 AARH
13% CR. STEEL
ASTM A105,TRIM‐
DN 15 – DN API 602 / BS BW, 2500#, 9000,ASME
STELLITED,STEM G4W
40 5352 B‐16.9
13% CR. STEEL
GLOBE
BODY‐ASTM A216
VALVE
DN 50 – DN API 623/ BS GR.WCC,TRIM‐ FLGD, 2500#,ASME B‐
G4J
350 1873 STELLITED, STEM 16.5, RTJ /63 AARH
13% CR. STEEL
TRAP/STRAINER GROUP
MATCH
DN 50 – DN BODY ASTM A 234 Gr.
STRAINER PIPE- MNF STD BW,T‐TYPE, 2500#
350 WPC ; INT SS304
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 63 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 – DN
MNF STD A105; INT SS304 SW,Y‐TYPE, 2500#
40

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles
8. 2” and below isolation valves for Instruments such as transmitters and gauges shall be
Monoblock DBB

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 64 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "M"

PIPING MATERIAL SPECIFICATION "M" GALVANIZED


PRE/TEMP RATING
INSTRUMENT AIR, NITROGEN, UTILITY AIR, UTILITY
WATER, POTTABLE WATER, FIREWATER SPRINKLER KPA °C
REV B1 SERVICE
SYSTEM, SEWAGE WATER, FIREWATER SPRINKLER 1965 ‐28 \ 38
SYSTEM.
1861 65
PIPING CLASS: # 150 1792 93
PIPING CODE ASME B 31.3 1586 149
COROSSION ALLOWANCE: 1.6 MM
DSG. PR.1965 KPA @ 38 °c
NOTE A:- Galvanized shall be done after spool fabrication.
NOTE B:- All small bore soft seated welded valves shall have 100mm spool
piece
Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 15‐ ASME B ASTM A106 GR.B THRD, SEAMLESS,
160
DN 20 36.10 GALV GALV.
DN 25 ‐ ASME B ASTM A106 GR.B THRD, SEAMLESS,
PIPE XS
DN 40 36.10 GALV GALV.
DN 50 - ASME B ASTM A106 GR.B BE, SEAMLESS,
STD
DN 350 36.10 GALV GALV.
DN 15 ‐ ASME B ASTM A106 GR.B TOE, SEAMLESS, 75mm, 100mm, 150mm
160 Length
DN 20 36.10 GALV GALV.
NIPPLE
DN 25 ‐ ASME B ASTM A106 GR.B TOE, SEAMLESS, 75mm, 100mm, 150mm
XS Length
DN 40 36.10 GALV GALV.
FLANGE GROUP
DN 15 ‐ ASME B 150#, RF/125 AARH,
ASTM A 105 GALV
THRD. DN 40 16.5 GALV.
FLANGE DN 15 ‐ ASME B 300#, RF/125 AARH,
ASTM A 105 GALV
DN 40 16.5 GALV.
DN 50 – ASME B 150#, RF/125 AARH,
ASTM A 105 GALV
WN DN 350 16.5 GALV.
FLANGE DN 50 – ASME B 300#, RF/125 AARH,
ASTM A 105 GALV
DN 350 16.5 GALV.
DN 15 - ASME B 150#, RF/125 AARH,
ASTM A 105 GALV
BLIND DN 350 16.5 GALV.
FLANGE DN 15 - ASME B 300#, RF/125 AARH,
ASTM A 105 GALV
DN 350 16.5 GALV.
DN 15 - ASME B 150#, RF/125 AARH,
ASTM A 105 GALV NOTE 2,3
DN 300 16.48 GALV.
FLNG.FIG.8
DN 15 - ASME B 300#, RF/125 AARH,
ASTM A 105 GALV NOTE 1, 2,3
DN 300 16.48 GALV.
ASME B 150#, RF/125 AARH,
DN 350 ASTM A 105 GALV NOTE 2,3
SPCR & 16.48 GALV.
BLND ASME B 150#, RF/125 AARH,
DN 350 ASTM A 105 GALV NOTE 1, 2,3
16.48 GALV.
FITTING GROUP
DN 15 ‐ ASME B
ASTM A 105 GALV THRD, 6000, GALV.
DN 40 16.11
ELBOW 90
DN 25 ‐ ASME B
ASTM A 105 GALV THRD, 3000, GALV.
DN 40 16.11

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 65 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

MATCH ASTM
DN 50 - ASME B
PIPE- A234GR.WPB,SEAMLE BW, 1.5D, GALV.
DN 350 SCH/THK 16.9
SS GALV
DN 15 ‐ ASME B
ASTM A 105 GALV THRD, 6000, GALV.
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 GALV THRD, 3000, GALV.
ELBOW 45 DN 40 16.11
MATCH ASTM
DN 50 - ASME B
PIPE- A234GR.WPB,SEAMLE BW, 1.5D, GALV.
DN 350 SCH/THK 16.9
SS GALV
DN 15 ‐ ASME B
ASTM A 105 GALV THRD, 6000, GALV.
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 GALV THRD, 3000, GALV.
EQUAL TEE DN 40 16.11
MATCH ASTM
DN 50 - ASME B
PIPE- A234GR.WPB,SEAMLE BW, 1.5D, GALV.
DN 350 SCH/THK 16.9
SS GALV
DN 15 ‐ ASME B
ASTM A 105 GALV THRD, 6000, GALV.
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 GALV THRD, 3000, GALV.
RED. TEE DN 40 16.11
MATCH ASTM
DN 50 - ASME B
PIPE- A234GR.WPB,SEAMLE BW, GALV.
DN 350 SCH/THK 16.9
SS GALV
DN 15 ‐
MSS‐SP‐97 ASTM A 105 GALV THRD, 6000, GALV.
THREADO DN 20
LET DN 25 ‐
MSS‐SP‐97 ASTM A 105 GALV THRD, 3000, GALV.
DN 40
MATCH
DN 50 ‐ ASTM A105, MSS‐SP‐
WELDOLET PIPE- MSS‐SP‐97 BW, GALV.
DN 200 SCH/THK 97 GALV
MATCH ASTM
REDUC. DN 50 - ASME B
PIPE- A234GR.WPB,SEAMLE BW, GALV.
ECC. DN 350 SCH/THK 16.9
SS GALV
MATCH ASTM
REDUC. DN 50 - ASME B
PIPE- A234GR.WPB,SEAMLE BW, GALV.
CON. DN 350 SCH/THK 16.9
SS GALV
DN 15 ‐ ASME B
ASTM A 105 GALV THRD, 6000, GALV.
RED. DN 20 16.11
COUPLING DN 25 ‐ ASME B
ASTM A 105 GALV THRD, 3000, GALV.
DN 40 16.11
DN 15 ‐ ASME B
ASTM A 105 GALV THRD, 6000, GALV.
FULL DN 20 16.11
COUPLING DN 25 ‐ ASME B
ASTM A 105 GALV THRD, 3000, GALV.
DN 40 16.11
DN 15 ‐ ASME B
ASTM A 105 GALV THRD, 6000, GALV.
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 GALV THRD, 3000, GALV.
CAP DN 40 16.11
MATCH ASTM
DN 50 - ASME B
PIPE- A234GR.WPB,SEAMLE BW, GALV.
DN 350 SCH/THK 16.9
SS GALV
MATCH
SWAGE DN 15 -
PIPE- BS‐3799 ASTM A 105 GALV PBE, GALV.
ECC. DN 80 SCH/THK
MATCH
SWAGE DN 15 -
PIPE- BS‐3799 ASTM A 105 GALV PBE, GALV.
CONC. DN 80 SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 66 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 ‐ ASME B
ASTM A 105 GALV THRD., GALV., 6000
DN 20 16.11
HEX. PLUG
DN 25 ‐ ASME B
ASTM A 105 GALV THRD., GALV., 3000
DN 40 16.11

GASKET GROUP
2 MM THK
ASME
DN 15 - COMPRESSED NON
B16.20ASM 150#
DN 350 ASBESTOS ASME
E B16.5
16.21
GASKETS
2 MM THK
ASME
DN 15 - COMPRESSED NON
B16.20ASM 300#
DN 350 ASBESTOS ASME
E B16.5
16.21
BOLT GROUP
ASME BOLT: A193 GR.B7,NUT:
DN 15 - A194 GR.2H, HOT DIP
B18.2.1/ 150#
DN 350 GALVANIZED..
B18.2.2
BOLTING
ASME BOLT: A193 GR.B7,NUT:
DN 15 -
B18.2.1/ A194 GR.2H, HOT DIP 300#
DN 350 GALVANIZED.
B18.2.2
VALVES GROUP
API 6D/
DN 15 ‐ BODY‐ASTM A105, TRIM- SCRD.,800#, 6000, REGULAR PORT,
BS EN 13% CR. STEEL/SS316,
DN 40 GALV. D2S
ISO 17292
API 6D/
DN 15 ‐ BODY‐ASTM A105, TRIM- SCRD.,800#, 6000,
BS EN 13% CR. STEEL/SS316,
FULL PORT,D2SF
DN 40 GALV.
ISO 17292
BALL API 6D/ BS BODY‐ASTM FLGD,150#,B‐
VALVE DN 50 ‐
EN ISO A216GR.WCB, TRIM 13% 16.5,RF/125 AARH, FULL PORT,A2RF
DN 350 CR. STEEL/SS316
17292 GALV.

API 6D/ BS BODY‐ASTM FLGD,150#,B‐


DN 50 ‐ REGULAR
EN ISO A216GR.WCB, TRIM 13% 16.5,RF/125 AARH,
DN 350 CR. STEEL/SS316 PORT,A2R
17292 GALV.

API 602 / ASTM A105,TRIM‐


DN 15 - SCRD.,800#,6000
BS EN ISO STELLITED,STEM D1S
DN 40 13% CR. STEEL B16.11, GALV.
15761
GATE
VALVE BODY‐ASTM A216 FLGD,150#,B‐
DN 50 - API 600 / GR.WCB,TRIM‐
STELLITED,STEM
16.5,RF/125 AARH, A1R
DN 350 ISO 10434
13% CR. STEEL GALV.

DN 15 - API 602 / ASTM A105,TRIM‐ SCRD.,800#,6000,B‐


13% CR. STEEL
D5S
DN 40 BS 5352 16.11, GALV.
ASTM A105,TRIM‐
DN 10 - API 602 / 13% CR. STEEL.
SCRD.,800#,6000,B‐
CHECK D5SP
DN 40 BS 5352 PISTON 16.11, GALV.
VALVE
ASTM A216 FLGD,150#,B‐
DN 50 - API 594/ BS
GR.WCB,TRIM‐13% CR. 16.5,RF/125 AARH, A5R
DN 350 1868 STEEL GALV.

GLOBE DN 15 - API 602 / ASTM A105,TRIM‐ SCRD.,800#,6000,B‐


13% CR. STEEL
D4S
VALVE DN 40 BS 5352 16.11, GALV.

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 67 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

ASTM A216 FLGD,150#,B‐


DN 50 - API 623/ BS
GR.WCB,TRIM‐13% CR. 16.5,RF/125 AARH, B4R
DN 350 1873 STEEL GALV.
TRAP/STRAINER GR OUP
MATCH
DN 50 - ASTM A 224 GR.WPB ;
PIPE- MNF STD BW,T‐TYPE, GALV.
DN 350 SCH/THK INT SS304
STRAINER
DN 15 - SCRWD,Y‐TYPE,800#,
MNF STD A105 ; INT SS304
DN 40 GALV.

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table F.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 68 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "N"

PIPING MATERIAL SPECIFICATION "N"

PRE/TEMP RATING

KPA °C
REV B1 SERVICE FIRE PROTECTION FOAM,FIRE WATER,UNDER GROUND FIRE WATER
1965 ‐28 \ 38
1792 93

PIPING CLASS: # 150 1566 93

PIPING CODE ASME B 31.3 1379 204

COROSSION ALLOWANCE: 1.6 MM 1172 260

DSG. PR.1 965 KPA @ 38 °c


NOTE A: - Galvanized shall be done after spool fabrication.
NOTE B:- All small bore soft seated welded valves shall have 100mm spool
piece
Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 15 ‐ ASME B
160 ASTM A106 GR.B THRD, SEAMLESS
DN 20 36.10
DN 25 ‐ ASME B
XS ASTM A106 GR.B THRD, SEAMLESS
DN 40 36.10
PIPE
ASME B
DN 50 80 ASTM A106 GR.B BE, SEAMLESS
36.10
DN 80 ‐ ASME B
STD ASTM A106 GR.B BE, SEAMLESS
DN 350 36.10
DN 15 ‐ ASME B 75mm, 100mm,
160 ASTM A106 GR.B TBE/TOE, SEAMLESS
DN 20 36.10 150mm Length
NIPPLE
DN 25 ‐ ASME B 75mm, 100mm,
XS ASTM A106 GR.B TOE, SEAMLESS)
DN 40 36.10 150mm Length
FLANGE GROUP
MATCH
DN 15 ‐
PIPE- ASME B 16.5 ASTM A 105 150, FF/125 AARH
THRD. DN 40
SCH/THK
FLANGE
DN 15 ‐
ASME B 16.5 ASTM A 105 300, FF/125 AARH
DN 40
MATCH
DN 50 -
PIPE- ASME B 16.5 ASTM A 105 150, FF/125 AARH
DN 350
WN FLANGE SCH/THK
DN 50 -
ASME B 16.5 ASTM A 105 300, FF/125 AARH
DN 350
DN 15 -
ASME B 16.5 ASTM A 105 150, FF/125 AARH
BLIND DN 350
FLANGE DN 15 -
ASME B 16.5 ASTM A 105 300, FF/125 AARH
DN 350
DN 15 ‐ ASME B
ASTM A 105 150#, FF/125 AARH NOTE 2,3
DN 350 16.48
FLNG.FIG.8
DN 15 ‐ ASME B
ASTM A 105 300#, FF/125 AARH NOTE 1,2,3
DN 300 16.48
ASME B
DN 350 ASTM A 105 150#, FF/125 AARH NOTE 2,3
16.48
SPCR &
BLND ASME B 300#, FF/125 AARH
DN 350 ASTM A 105 NOTE 1,2,3
16.48

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 69 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

FITTING GROUP
DN 15 ‐ ASME B
ASTM A 105 THRD, 6000
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 THRD, 3000
ELBOW 90 DN 40 16.11
MATCH
DN 50 – ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW, 1.5D
DN 350 Seamless
SCH/THK
DN 15 ‐ ASME B
ASTM A 105 THRD, 6000
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 THRD, 3000
ELBOW 45 DN 40 16.11
MATCH
DN 50 - ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW, 1.5D
DN 350 Seamless
SCH/THK
DN 15 ‐ ASME B
ASTM A 105 THRD, 6000
DN 20 16.11
DN 25 ‐ ASME B
EQUAL TEE ASTM A 105 THRD, 3000
DN 40 16.11
DN 50 - ASTM A234GR.WPB,
ASME B 16.9 BW
DN 350 Seamless
DN 15 ‐ ASME B
ASTM A 105 THRD, 6000
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 THRD, 3000
RED. TEE DN 40 16.11
MATCH
DN 50 - ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
DN 350 Seamless
SCH/THK
DN 15 ‐
MSS SP-97 ASTM A 105 THRD, 6000
DN 20
THREADOLET
DN 25 ‐
MSS SP-97 ASTM A 105 THRD, 3000
DN 40
MATCH
DN 50 ‐
WELDOLET PIPE- MSS‐SP‐97 ASTM A105, MSS‐SP‐97 BW
DN 350
SCH/THK
MATCH
DN 50 - ASTM A234GR.WPB,
REDUC. ECC. PIPE- ASME B 16.9 BW
DN 350 Seamless
SCH/THK
MATCH
REDUC. DN 50 - ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
CON. DN 350 Seamless
SCH/THK
DN 15 ‐ ASME B
ASTM A 105 THRD, 6000
RED. DN 20 16.11
COUPLING DN 25 ‐ ASME B
ASTM A 105 THRD, 3000
DN 40 16.11
DN 15 ‐ ASME B
ASTM A 105 THRD, 6000
FULL DN 20 16.11
COUPLING DN 25 ‐ ASME B
ASTM A 105 THRD, 3000
DN 40 16.11
DN 15 ‐ ASME B
ASTM A 105 THRD, 6000
DN 20 16.11
DN 25 ‐ ASME B
ASTM A 105 THRD, 3000
CAP DN 40 16.11
MATCH
DN 50 - ASTM A234GR.WPB,
PIPE- ASME B 16.9 BW
DN 350 Seamless
SCH/THK
MATCH
DN 15 -
SWAGE ECC. PIPE- BS‐3799 ASTM A 105 PBE
DN 80
SCH/THK
MATCH
SWAGE DN 15 -
PIPE- BS‐3799 ASTM A 105 PBE
CONC. DN 80
SCH/THK
DN 15 ‐ ASME B
HEX. PLUG ASTM A 105 THRD.
DN 40 16.11

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 70 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

GASKET GROUP
ASME 2 MM THK COMPRESSED
DN 15 -
B16.21‐ NON, FF 150
DN 350
ASME B16.5 ASBESTOS ASME 16.21
GASKETS
ASME 2 MM THK COMPRESSED
DN 15 -
B16.21‐ NON, FF 300
DN 350
ASME B16.5 ASBESTOS ASME 16.21
BOLT GROUP
ASME BOLT: A193 GR.B7,NUT:
DN 15 -
B18.2.1/ A194 GR.2H, HOT DIP 150
DN 350
B18.2.2 GALVANIZED.
BOLTING
ASME BOLT: A193 GR.B7,NUT:
DN 15 - NOTE 1
B18.2.1/ A194 GR.2H, HOT DIP 300
DN 350
B18.2.2 GALVANIZED.
VALVES GROUP
API 6D/ BS
DN 15 ‐ BODY‐ASTM A105, TRIM- SCRD,800#,6000, ASME B‐ REGULAR PORT,
EN ISO
DN 40 13% CR. STEEL/SS316, 16.11 D2S
17292
API 6D/ BS
DN 15 ‐ BODY‐ASTM A105, TRIM- SCRD,800#,6000, ASME B‐ FULL PORT,
EN ISO
DN 40 13% CR. STEEL/SS316, 16.11 A2F
17292
BALL VALVE
API 6D/ BS BODY‐ASTM
DN 50 ‐ FLGD, 150#, ASME B16.5 FULL PORT,
EN ISO A216GR.WCB, TRIM 13%
DN 350 FF/125AARH A2FF
17292 CR. STEEL/SS316,
API 6D/ BS BODY‐ASTM
DN 50 ‐ FLGD, 150#, ASME B16.5 FULL PORT,
EN ISO A216GR.WCB, TRIM 13%
DN 350 FF/125AARH D2SF
17292 CR. STEEL/SS316
API 602 / BS
DN 15 ‐ ASTM A105,TRIM‐13% SCRD,800#,6000, ASME B‐
EN ISO D1S
DN 40 CR. STEEL 16.11
GATE 15761
VALVE ASTM A216 GR
DN 50 ‐ API 600 / ISO FLGD, 150#, ASME B16.5
WCB,TRIM 13%CR A1F
DN 350 10434 FF/125AARH
STEEL
DN 15 - API 602 / BS ASTM A105,TRIM‐13% SCRD,800#,6000, ASME B‐
D5S
DN 40 5352 CR. STEEL 16.11
DN 15 - API 602 / BS ASTM A105, TRIM‐13% SCRD,800#,6000, ASME B‐
CHECK D5SP
DN 40 5352 CR. STEEL. PISTON 16.11
VALVE
ASTM A216 GR
DN 50 - API 594/ BS FLGD, 150#, ASME B16.5
WCB,TRIM 13%CR A5F
DN 350 1868 FF/125AARH
STEEL
ASTM A105,TRIM‐
DN 15 - API 602 / BS SCRD,800#,6000, ASME B‐
STELLITED,STEM 13% D4S
DN 40 5352 16.11
GLOBE CR. STEEL
VALVE ASTM A 216 GR
DN 50 - API 623/ BS FLGD, 150#, ASME B16.5
WCB,TRIM 13% CR A4F
DN 350 1873 FF/125AARH
STEEL
API 609/ BS ASTM A 216 GR
BUTTERFLY DN 80 ‐ WAF,150#,B‐16.5,WAF,/125
5155 / BS EN WCB,TRIM 13% CR A7F
VALVE DN 350 AARH,
593 STEEL
TRAP/STRAINER GROUP

MATCH
DN 50 - BODY A 234 GR.WPB ;
PIPE- MNF BW,T‐TYPE
DN 350 INT SS304
STRAINER SCH/THK
DN 15 -
MNF A105 ; INT SS304 SW, Y‐TYPE, 800#
DN 40

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 71 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

NOTE:
1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 6” & above.
4. Branch reduction as per Branch table G.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 72 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "R"

PIPING MATERIAL SPECIFICATION "R" 316/316 L


SERVICE A: PRE/TEMP RATING
CHECMICAL INJECTION KPA °C
REV B1 SERVICE
SERVICE B: 1585 ‐28 \ 38
LUBE OIL 1344 93
PIPING CLASS: # 150 1206 149
PIPING CODE ASME B 31.3 1103 204
COROSSION ALLOWANCE: NONE 1000 260
DSG. PR.1 585 KPA @ 38 °c
NOTE A: - Vendor to provide dual certificate for 316/316l.
NOTE B:- All small bore soft seated welded valves shall have 100mm spool piece
Dimensional
Item Type Size Range SCH/THK Material Description Remarks
Standard
PIPE GROUP
DN 15 ‐ DN ASME B ASTM A312GR TP
80S PE, SEAMLESS
20 36.19 316/316L
DN 25 ‐ DN ASME B ASTM A312GR TP
40S PE, SEAMLESS
40 36.19 316/316L
ASME B ASTM A312GR TP
PIPE DN 50 40S BE, SEAMLESS
36.19 316/316L
DN 80 ‐ DN ASME B ASTM A312GR TP
10S BE, SEAMLESS
200 36.19 316/316L
DN 250 ‐ ASME B ASTM A358 TP 316/316L
10S BE,EFSW
DN 350 36.19 CL 1
DN 15 ‐ DN ASME B ASTM A312GR TP 75mm, 100mm, 150mm
80S TOE, SEAMLESS
20 36.19 316/316L Length
NIPPLE
DN 25 ‐ DN ASME B ASTM A312GR TP 75mm, 100mm, 150mm
40S TOE, SEAMLESS
40 36.19 316/316L Length
FLANGE GROUP
DN 15 ‐ DN ASTM A 182 GR F
SW FLANGE ASME B 16.5 300#, RF/125 AARH
40 316/316L
MATCH
DN 15 ‐ DN ASTM A 182 GR F
PIPE- ASME B 16.5 150#, RF/125 AARH
40 316/316L
SCH/THK
MATCH
WN DN 50 – DN ASTM A 182 GR F
PIPE- ASME B 16.5 150#, RF/125 AARH
FLANGE 350 316/316L
SCH/THK
MATCH
DN 50 – DN ASTM A 182 GR F
PIPE- ASME B 16.5 300#, RF/125 AARH
350 316/316L
SCH/THK
DN 15 - DN ASTM A 182 GR F
ASME B 16.5 150#, RF/125 AARH
BLIND 350 316/316L
FLANGE DN 15 - DN ASTM A 182 GR F
ASME B 16.5 300#, RF/125 AARH
350 316/316L
DN 15 ‐ DN ASME B ASTM A 182 GR F
150#, RF/125 AARH NOTE 2,3
300 16.48 316/316L
FLNG.FIG.8
DN 15 ‐ DN ASME B ASTM A 182 GR F
300#, RF/125 AARH NOTE 1,2,3
300 16.48 316/316L
ASME B ASTM A 182 GR F
DN 350 150#, RF/125 AARH NOTE 2,3
SPCR & 16.48 316/316L
BLND ASME B ASTM A 182 GR F
DN 350 300#, RF/125 AARH NOTE 1,2,3
16.48 316/316L
FITTING GROUP
DN 15 ‐ DN ASME B ASTM A 182 GR F
ELBOW 90 SW, 3000
40 16.11 316/316L

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 73 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

MATCH
DN 50 ‐ DN ASTM A403 GR
PIPE- ASME B 16.9 BW, 1.5D
200 WP316/316L SEAMLESS
SCH/THK
MATCH ASTM A403 GR
DN 250‐DN
PIPE- ASME B 16.9 WP316/316L ‐WX
350
SCH/THK WELDED
DN 15 ‐ DN ASME B ASTM A 182 GR F
SW, 3000
40 16.11 316/316L
MATCH
DN 50‐DN ASTM A403 GR
PIPE- ASME B 16.9 BW, 1.5D
ELBOW 45 200 WP316/316L Seamless
SCH/THK
MATCH
DN 250‐DN ASTM A403 GR
PIPE- ASME B 16.9 BW, 1.5D
350 WP316/316L‐WX WELDED
SCH/THK
DN 15 ‐ DN ASME B ASTM A 182 GR F
SW, 3000
40 16.11 316/316L
MATCH
DN 50‐DN ASTM A403 GR
PIPE- ASME B 16.9 BW
EQUAL TEE 200 WP316/316L Seamless
SCH/THK
MATCH ASTM A403 GR
DN 250‐DN
PIPE- ASME B 16.9 WP316/316L ‐WX BW
350
SCH/THK WELDED
DN 15 ‐ DN ASME B ASTM A 182 GR F
SW, 3000
40 16.11 316/316L
MATCH
DN 50‐DN ASTM A403 GR
PIPE- ASME B 16.9 BW
RED. TEE 200 WP316/316L Seamless
SCH/THK
MATCH ASTM A403 GR
DN 250‐DN
PIPE- ASME B 16.9 WP316/316L ‐WX BW
350
SCH/THK WELDED
DN 15 ‐ DN ASTM A 182 GR F
SOCKOLET MSS‐SP‐97 SW, 3000, B 16.11
40 316/316L
MATCH
DN 50 ‐DN ASTM A 182 GR F
WELDOLET PIPE- MSS‐SP‐97 BW
500 316/316L MSS‐SP‐97
SCH/THK
MATCH
DN 50 – DN ASTM A403 GR
PIPE- ASME B 16.9 BW
200 WP316/316L Seamless
REDUC. SCH/THK
ECC. MATCH
DN 250 – ASTM A403 GR
PIPE- ASME B 16.9 BW
DN 350 WP316/316L‐WX WELDED
SCH/THK
MATCH
DN 50 – DN ASTM A403 GR
PIPE- ASME B 16.9 BW
200 WP316/316L‐ Seamless
REDUC. SCH/THK
CON. MATCH
DN 250 – ASTM A403 GR
PIPE- ASME B 16.9 BW
DN 350 WP316/316L‐WX WELDED
SCH/THK
RED. DN 15 ‐ DN ASME B ASTM A 182 GR F
SW, 3000
COUPLING 40 16.11 316/316L
FULL DN 15 ‐ DN ASME B ASTM A 182 GR F
SW, 3000
COUPLING 40 16.11 316/316L
DN 15 ‐ DN ASME B ASTM A 182 GR F
SW, 3000
40 16.11 316/316L
MATCH
DN 50 ‐ DN ASTM A403 GR
PIPE- ASME B 16.9 BW
CAP 200 WP316/316L Seamless
SCH/THK
MATCH ASTM A403 GR
DN 250 ‐
PIPE- ASME B 16.9 WP316/316L ‐WX BW
DN 350
SCH/THK WELDED
MATCH
SWAGE DN 15 - DN ASTM A 182 GR F
PIPE- BS‐3799 PBE
ECC. 80 316/316L
SCH/THK
MATCH
SWAGE DN 15 - DN ASTM A403 GR
PIPE- BS‐3799 PBE
CONC. 80 WP316/316L
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 74 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 ‐ DN ASME B ASTM A 182 GR F


HEX. PLUG THRD, 3000
40 16.11 316/316L
GASKET GROUP
4.5 MM THK. SWG, SS-316
ASME
DN 15 - DN INNER RING + GRAPHITE
B16.20‐ 150
350 FILLER, CS OUTER RING,
ASME B16.5
ASME B 16.20/ B16.5
GASKETS
4.5 MM THK. SWG, SS-316
ASME
DN 15 - DN INNER RING + GRAPHITE
B16.20‐ 300 NOTE 1
350 FILLER, CS OUTER RING,
ASME B16.5
ASME B 16.20/ B16.5
BOLT GROUP
ASME B‐
DN 15 - DN BOLT: A193 GR.B8,NUT:
18.2.1/18.2. 150
350 A194 GR.8
2
BOLTING
ASME B‐
DN 15 - DN BOLT: A193 GR.B8,NUT:
18.2.1/18.2. 300
350 A194 GR.8
2
VALVES GROUP
API 6D/ BS
DN 15 ‐ DN BODY‐ASTM A182 REGULAR PORT,
EN ISO SW,800#, 6000, B 16.11
40 F316/316L,TRIM SS316 T2Z
17292
API 6D/ BS
DN 15 ‐ DN BODY‐ASTM A182 FULL PORT,
EN ISO SW,800#, 6000, B 16.11
40 F316/316L,TRIM SS316 T2ZF
BALL 17292
VALVE API 6D/ BS
DN 50 ‐ DN BODY‐ASTM A351 FLGD,150#, ASME B16.5 REGULAR PORT,
EN ISO
350 CF8M,TRIM SS316/316L RF/125AARH R2R
17292
API 6D/ BS
DN 50 ‐ DN BODY‐ASTM A351 FLGD,150#, ASME B16.5 FULL PORT,
EN ISO
350 CF8M,TRIM SS316/316L RF/125AARH R2RF
17292
API 602 / BS ASTM A182
DN 15 ‐ DN SW, 800#, 6000,ASME B‐
EN ISO F316/316L,TRIM T1Z
40 16.11
GATE 15761 STELLITED, STEM SS316
VALVE
DN 50 – API 600 / ASTM A 351 CF8M, TRIM FLGD,150#, ASME B16.5
R1R
DN 350 ISO 10434 SS316 RF/125AARH

ASTM A182 F316L,TRIM


DN 15 ‐ DN API 602 / BS SW, 800#, 6000,ASME B‐
STELLITED, HINGE T2ZL
CHECK 40 5352 16.11
SS316
VALVE
DN 50 – API 594/ BS ASTM A 351 CF8M, TRIM FLGD,150#, ASME B16.5
R5R
DN 350 1868 SS316 RF/125AARH
NEDDLE DN 15 ‐ DN ASTM A182 F316,TRIM
MNF STD SW 800#, 6000, B‐16.11 T6Z
VALVE 40 STELLITED, STEM SS316
DN 15 ‐ DN API 602 / BS ASTM A182 F316,TRIM SW, 800#, 6000,ASME B‐
T4Z
GLOBE 40 5352 STELLITED, STEM SS316 16.11
VALVE DN 50 - DN API 623/ BS ASTM A 351 CF8M, TRIM FLGD,150#, ASME B16.5
R4R
350 1873 SS316 RF/125AARH
TRAP/STRAINER GROUP

MATCH ASTM A 403 GR WP


DN 50 - DN
PIPE- MNF STD 316/316L SEAMLESS; INT BW,T‐TYPE
200
SCH/THK SS316
STRAINER MATCH ASTM A 403 GR WP
DN 250 -
PIPE- MNF STD 316/316L ‐WX WELDED; BW,T‐TYPE
DN 350
SCH/THK INT SS316
DN 15 - DN
MNF STD A 182 RG. F 316 INT 316 SW, Y‐TYPE, 800#
40

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 75 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

NOTE:
1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 76 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "R1"

PIPING MATERIAL SPECIFICATION "R1" 304/304L STAINLESS STEEL

PRE/TEMP RATING

KPA °C
REV B1 SERVICE DI.SSTILLATION WATER, POTABLE+ WATER, INSTRUMENT AIR
1585 ─28 / 38
1344 93
PIPING CLASS: # 150 1206 149

PIPING CODE ASME B 31.3 1103 204

COROSSION ALLOWANCE: NONE 1000 260

DSG. 1585 kPa @ 38 °C

HYDROTEST PRESS: 2388 kPa

NOTE A:- VENDOR TO PROVIDE DUAL CERTIFICATE FOR 316/316L


NOTE B:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100MM
SPOOL PIECE
Dimensional
Item Type Size Range SCH/THK Material Description Remarks
Standard
PIPE GROUP
DN 15 ‐ DN
80S ASME B 36.19 ASTM A312 GR. TP 304/304L PE, SEAMLESS
40
PIPE DN 50 ‐ DN
40S ASME B 36.19 ASTM A312 GR. TP 304/304L BE, SEAMLESS
300
DN 350 9.6 MM W.T ASME B 36.19 ASTM A312 GR. TP 304/304L BE, SEAMLESS
DN 15 ‐ DN 75mm, 100mm,
NIPPLE 80S ASME B 36.19 ASTM A312 GR. TP 304/304L TOE, SEAMLESS
40 150mm Length
FLANGE GROUP
DN 15 ‐ DN SW, 150#, RF/125
ASME B 16.5 ASTM A 182 GR. F304/304L
40 AARH
SW FLANGE
DN 15 ‐ DN SW, 300#, RF/125
ASME B 16.5 ASTM A 182 GR. F304/304L
40 AARH
MATCH
DN 50 - DN
PIPE- ASME B 16.5 ASTM A 182 GR. F304/304L 150#, RF/125 AARH
350
WN FLANGE SCH/THK
DN 50 - DN
ASME B 16.5 ASTM A 182 GR. F304/304L 300#, RF/125 AARH
350
DN 15 ‐ DN
ASME B 16.5 ASTM A 182 GR. F304/304L 150#, RF/125 AARH
BLIND 350
FLANGE DN 15 ‐ DN
ASME B 16.5 ASTM A 182 GR. F304/304L 300#, RF/125 AARH
350
DN 15 ‐ DN
ASME B 16.48 ASTM A 182 GR. F304/304L 150#, FF/125 AARH NOTE 2,3
300
FLNG.FIG.8
DN 5‐DN
ASME B 16.48 ASTM A 182 GR. F304/304L 300#, FF/125 AARH NOTE 1,2,3
300

SPCR & DN 350 ASME B 16.48 ASTM A 182 GR. F304/304L 150#, FF/125 AARH NOTE 2,3
BLND DN 350 ASME B 16.48 ASTM A 182 GR. F304/304L 300#, FF/125 AARH NOTE 1,2,3

FITTING GROUP
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR. F304/304L SW, 3000
40
ELBOW 90⁰ MATCH
DN 50 – DN ASTM A 403 GR. WP304/304L‐
PIPE- ASME B 16.9 BW , 1.5 D
350 SMLS
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 77 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR. F304/304L SW, 3000
40
ELBOW 45⁰ MATCH
DN 50 – DN ASTM A 403 GR. WP304/304L‐
PIPE- ASME B 16.9 BW,1.5 D
350 SMLS
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR. F304/304L SW, 3000
40
EQUAL TEE MATCH
DN 50 - DN ASTM A 403 GR. WP304/304L‐
PIPE- ASME B 16.9 BW
350 SMLS
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR. F304/304L SW, 3000
40
RED. TEE MATCH
DN 50 - DN ASTM A 403 GR. WP304/304L‐
PIPE- ASME B 16.9 BW
350 SMLS
SCH/THK
DN 15 ‐ DN
SOCKOLET MSS‐SP‐97 ASTM A 182 GR. F304/304L SW, 3000
40
DN 50 - DN
WELDOLET MSS‐SP‐97 ASTM A 182 GR. F304/304L BW
350
MATCH
DN 50 - DN ASTM A 403 GR. WP304/304L‐
REDUC. ECC. PIPE- ASME B 16.9 BW
350 SMLS
SCH/THK
MATCH
REDUC. DN 50 - DN ASTM A 403 GR. WP304/304L‐
PIPE- ASME B 16.9 BW
CON. 350 SMLS
SCH/THK
RED. DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR. F304/304L SW, 3000
COUPLING 40
FULL DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR. F304/304L SW, 3000
COUPLING 40
MATCH
DN 15 ‐DN
PIPE- ASME B 16.11 ASTM A 403 GR. F304/304L SW, 3000
40
SCH/THK
CAP
MATCH
DN 50 - DN ASTM A 403 GR. F304/304L‐
PIPE- ASME B 16.11 BW
350 SMLS
SCH/THK
MATCH
DN 15 - DN
SWAGE ECC. PIPE- BS‐3799 ASTM A 182 GR. F304/304L PBE
80
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 182 GR. F304/304L PBE
CONC. 80
SCH/THK
DN 15 ‐ DN
HEX. PLUG ASME B 16.11 ASTM A 182 GR. F304/304L THRD, 3000
40
GASKET GROUP
4.5 MM THK (3.2 MM THK
DN 15 - DN ASME 16.20/ COMPRESSED)
SPIRAL, 150 #
350 ANSI B16.5 SP WIND SS316 + GRAPHITE
FILLER
GASKETS
4.5 MM THK (3.2 MM THK
DN 15 - DN ASME 16.20/ COMPRESSED)
SPIRAL, 300# NOTE 1
350 ANSI B16.5 SP WIND SS316 + GRAPHITE
FILLER
BOLT GROUP
ASTM A 193 GR. B8
DN 15 - DN ASME B‐
STUD/ASTM A 194 CL 150 #
350 18.2.1/18.2.2
GR. 8
BOLTING
ASTM A 193 GR. B8
DN 15 - DN ASME B‐
STUD/ASTM A 194 CL 300 #
350 18.2.1/18.2.2
GR. 8
VALVES GROUP
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A 182 F REGULAR PORT,
BALL VALVE SW, 800#
40 ISO 17292 316/316L,TRIM SS316/316L T2Z

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 78 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A 182 F FULL PORT,


SW, 800#
40 ISO 17292 316/316L,TRIM SS316 T2ZF
DN 50 ‐ DN API 6D/ BS EN BODY‐ASTM A 351 REGULAR PORT,
FLG, 150#, RFAARH125
350 ISO 17292 CF8M,TRIM SS316 R2R
DN 50 ‐ DN API 6D/ BS EN BODY‐ASTM A 351 FLG, 150#, RF/ FULL PORT,
350 ISO 17292 CF8M,TRIM SS316 AARH125 R2RF
DN 15 ‐ DN API 602 / BS ASTM A182 F316/316L,TRIM
SW, 800# T2ZL
CHECK 40 5352 STELLITED, HINGE SS316
VALVE DN 50 ‐ DN API 594/ BS ASTM A 351 CF8M, TRIM FLG, 150#,
R5R
350 1868 SS316 RF/AARH125
DN 15 ‐ DN API 602 / BS ASTM A182 F316/316L,TRIM
SW, 800#, T4Z
GLOBE 40 5352 STELLITED, STEM SS316
VALVE DN 50 ‐ DN API 623/ BS ASTM A 351 CF8M, TRIM FLG, 150#,
R4R
350 1873 SS316 RF/AARH125
DN 15 ‐ DN API 602 / BS ASTM A182 F316/316L,TRIM
SW, 800#, T1Z
40 EN ISO 15761 SS316
GATE VALVE
DN 50 ‐ DN API 600 / ISO ASTM A 351 CF8M, TRIM FLG, 150#,
R1R
350 10434 SS316 RF/AARH125
TRAP/STRAINER GROUP
DN 15 ‐ DN B: A 182 GR. F 304; INT: SS
MNF STD SW, Y‐TYPE, 800 #
40 304
STRAINER MATCH
DN 50 ‐ DN B: A 403 GR. WP 304‐S; INT:
PIPE- MNF STD BW, T‐TYPE
350 SS 304
SCH/THK

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 6” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 79 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "S"

PIPING MATERIAL SPECIFICATION "S"

PRE/TEMP RATING

KPA °C
REV B1 SERVICE CHEMICAL INJECTION
4136 ‐28 \ 38

3481 93

PIPING CLASS: # 300 3137 149

PIPING CODE ASME B 31.3 2861 204

COROSSION ALLOWANCE: NONE

DSG. PR. 4136KPA @ 38°c

NOTE A: - VENDOR TO PROVIDE DUAL CERTIFICATE FOR 316/316L.


NOTE B:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100mm
SPOOL PIECE
Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 15 ‐ DN
80S ASME B 36.19 ASTM A312 GR .TP316/316L PE, SEAMLESS
20
DN 25 ‐ DN
40S ASME B 36.19 ASTM A312 GR .TP316/316L PE, SEAMLESS
40
PIPE
DN 40 ‐ DN
40S ASME B 36.19 ASTM A312 GR .TP316/316L BE, SEAMLESS
50
DN 80 ‐ DN
10S ASME B 36.19 ASTM A312 GR .TP316/316L BE, SEAMLESS
100
DN 15 ‐ DN 75mm, 100mm,
80S ASME B 36.19 ASTM A312 GR .TP316/316L TOE,SEAMLESS
20 150mm Length
NIPPLE
DN 25 ‐ DN 75mm, 100mm,
40S ASME B 36.19 ASTM A312 GR .TP316/316L TOE, SEAMLESS
40 150mm Length
FLANGE GROUP
DN 15 ‐ DN
ASME B 16.5 ASTM A182 GR F316/316L 300#, RF/125 AARH
40
SW FLANGE
DN 15 ‐ DN
ASME B 16.5 ASTM A182 GR F316/316L 600#, RF/125 AARH
40
DN 40 ‐ DN
ASME B 16.5 ASTM A182 GR F316/316L 300#, RF/125AARH
WN 50
FLANGE DN 50 ‐ DN
ASME B 16.5 ASTM A182 GR F316/316L 600#, RF/125 AARH
100
DN 15 - DN
ASME B 16.5 ASTM A182 GR F316/316L 300#, RF/125 AARH
BLIND 100
FLANGE DN 15 - DN
ASME B 16.5 ASTM A182 GR F316/316L 600#, RF/125 AARH
100
DN 15 ‐ DN
ASME B 16.48 ASTM A182 GR F316/316L 300#, RF/125 AARH NOTE 2,3
100
FLNG.FIG.8
DN 15 ‐ DN
ASME B 16.48 ASTM A182 GR F316/316L 600#, RF/125 AARH NOTE 1,2,3
100
FITTING GROUP
DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
ELBOW 90 MATCH
DN 50 ‐ DN ASTM A403 GR WP
PIPE- ASME B 16.9 BW, 1.5D
100 316/316 L, Seamless
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 80 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
ELBOW 45 MATCH
DN 50 ‐ DN ASTM A403 GR WP
PIPE- ASME B 16.9 BW, 1.5D
100 316/316 L,Seamless
SCH/THK
DN 15 - DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
EQUAL TEE MATCH
DN 50 - DN ASTM A403 GR WP
PIPE- ASME B 16.9 BW
100 316/316 L, Seamless
SCH/THK
DN 15 - DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
RED. TEE
DN 50 - DN ASTM A403 GR WP
ASME B 16.9 BW
100 316/316 L, Seamless
DN 15 - DN ASTM A182 GR F316/316L,
SOCKOLET MSS‐SP‐97 SW, 3000
40 Seamless
MATCH
DN 50 ‐ DN ASTM A182 GR F316/316L,
WELDOLET PIPE- MSS‐SP‐97 BW
80 Seamless
SCH/THK
MATCH
REDUC. DN 50 - DN ASTM A403 GR WP
PIPE- ASME B 16.9 BW
ECC. 100 316/316 L, Seamless
SCH/THK
MATCH
REDUC. DN 50 - DN ASTM A403 GR WP
PIPE- ASME B 16.9 BW
CON. 100 316/316 L, Seamless
SCH/THK
RED. DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L, SW, 3000
COUPLING 40
FULL DN 15 ‐ DN
ASME B 16.9 ASTM A182 GR F316/316L, SW, 3000
COUPLING 40
DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
CAP MATCH
DN 50 - DN ASTM A403 GR WP
PIPE- ASME B 16.9 BW
100 316/316 L, Seamless
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A182 GR F316/316L, PBE
ECC. 80
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A182 GR F316/316L, PBE
CONC. 80
SCH/THK
DN 15 - DN
HEX. PLUG ASME B 16.11 ASTM A182 GR F316/316L, THRD
40
GASKET GROUP

4.5 MM THK. SWG, SS-


316/316L INNER RING +
DN 15 - DN ASME B16.20‐
GRAPHITE FILLER, CS SPIRAL, 300#
100 ASME B16.5
OUTER RING, ASME B 16.20/
B16.5
GASKETS
4.5 MM THK. SWG, SS-
316/316L INNER RING +
DN 15 - DN ASME B16.20‐
GRAPHITE FILLER, CS SPIRAL, 600# NOTE 1
100 ASME B16.5
OUTER RING, ASME B 16.20/
B16.5
BOLT GROUP

ASME
DN 15 - DN BOLT: A193 GR.B8,NUT: A194
B18.2.1ASME 300#
100 GR.8
B18.2.2
BOLTING
ASME
DN 15 - DN BOLT: A193 GR.B8,NUT: A194
B18.2.1ASME 600#
100 GR.8
B18.2.2

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 81 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

VALVES GROUP
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A182 F316,TRIM REGULAR PORT,
SW,800#, 6000, B 16.11
40 ISO 17292 SS316 T2Z
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A182 F316,TRIM FULL PORT ,
SW,800#, 6000, B 16.11
40 ISO 17292 SS316 T2ZF
BALL VALVE DN 50 ‐ DN BODY‐ASTM A351 CF8M/A
API 6D/ BS EN FLGD 300#,ASME B‐ REGULAR PORT,
182 GR. F316/316L, TRIM
100 ISO 17292 16.5,RF/125 AARH S2R
BODY SEAT RPTFE
BODY‐ASTM A351 CF8M/A
DN 50 ‐ DN API 6D/ BS EN FLGD 300#,ASME B‐ FULL PORT,
182 GR. F316/316L, TRIM
100 ISO 17292 16.5,RF/125 AARH S2RF
BODY SEAT RPTFE
ASTM A182 F316,TRIM
DN 15 - DN API 602 / BS EN SW, 800#, 6000,ASME
STELLITED, STEM SS316, T1Z
40 ISO 15761 B‐16.11
GATE 13% CR
VALVE
DN 50 - DN API 600 / ISO ASTM A 351 CF8M, TRIM FLGD,300,B‐
S1R
350 10434 SS316 16.5,RF/125 AARH,
BODY ASTM A351 Gr.CF8M, T5Z
DN 15 - DN API 602 / BS SW, 800#, 6000,ASME
TRIM STELLITED, HINGE
CHECK 40 5352 B‐16.11
SS316,TRIM STELLITED
VALVE
DN 50 - DN API 594/ BS ASTM A 351 CF8M, TRIM FLGD 300#,ASME B‐
S5R
350 1868 STELLITED, HINGE SS316 16.5,RF/125 AARH
NEDDLE DN 15 ‐ DN ASTM A182 F316,TRIM SW 800#, 6000, B‐
MNF STD T6Z
VALVE 40 STELLITED, STEM SS316 16.11
BS‐5352 /
DN 15 - DN ASTM A182 F316,TRIM SW, 800#, 6000,ASME
BS EN ISO T4Z
GLOBE 40 STELLITED, STEM SS316 B‐16.11
15761
VALVE
DN 50 - DN API 623/ BS ASTM A 351 CF8M, TRIM FLGD 300#,ASME B‐
S4R
350 1873 SS316 STELLITED 16.5,RF/125 AARH
TRAP/STRAINER GROUP
DN 50 - DN BODY ASTM A 403 GR WP
MNF STD BW,T‐TYPE, 800#
100 316/316L ; INT 316
STRAINER
DN 15 - DN
MNF STD B:182GR.F 316/316L ; INT 316 SW, Y‐TYPE, 800#
40

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 6” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 82 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "T"

PIPING MATERIAL SPECIFICATION "T"316/316L SS


PRE/TEMP
RATING
KPA °C
REV B1 SERVICE CHEMICAL INJECTION
8273 ‐28 \ 38

6998 93
PIPING CLASS: # 600 6274 149

PIPING CODE ASME B 31.3 5688 204

COROSSION ALLOWANCE: NONE

DSG. PR. 8273KPA @ 38 °c

NOTE A :- VENDOR TO PROVIDE DUAL CERTIFICATE FOR 316/316L.


NOTE B:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100mm
SPOOL PIECE
Dimensional
Item Type Size Range SCH/THK Material Description Remarks
Standard
PIPE GROUP
DN 15 ‐ DN ASTM A312 GR GR.B TP
80S ASME B 36.19 PE, SEAMLESS
20 316/316L
DN 25 ‐ DN ASTM A312 GR GR.B TP
PIPE 40S ASME B 36.19 PE, SEAMLESS
40 316/316L
DN 50 ‐ DN ASTM A312 GR GR.B TP
40S ASME B 36.19 BE, SEAMLESS
100 316/316L
DN15 ‐ DN ASTM A312 GR GR.B TP 75mm, 100mm,
80S ASME B 36.19 TOE, SEAMLESS
20 316/316L 150mm Length
NIPPLE
DN 25 ‐ DN ASTM A312 GR GR.B TP 75mm, 100mm,
40S ASME B 36.19 TOE, SEAMLESS
40 316/316L 150mm Length
FLANGE GROUP
MATCH
DN 50 ‐ DN
WN FLANGE PIPE- ASME B 16.5 ASTM A182 GR F316/316L 600#, RF/125 AARH
100
SCH/THK
DN 15 ‐ DN
SW FLANGE ASME B 16.5 ASTM A182 GR F316/316L 600#, RF/125 AARH
40
BLIND DN 15 - DN
ASME B 16.5 ASTM A182 GR F316/316L 600#, RF/125 AARH
FLANGE 100
DN 15 ‐ DN
FLNG.FIG.8 ASME B 16.48 ASTM A182 GR F316/316L 600#, RF/125 AARH NOTE 2,3
100
FITTING GROUP
DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
ELBOW 90 MATCH
DN 50 ‐ DN ASTM A403 GR
PIPE- ASME B 16.9 BW, 1.5D
100 WP316/316L, Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
ELBOW 45 MATCH
DN 50 ‐ DN ASTM A403 GR
PIPE- ASME B 16.9 BW, 1.5D
100 WP316/316L, Seamless
SCH/THK
DN 15 - DN
EQUAL TEE ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 83 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 50 - DN ASTM A403 GR
ASME B 16.9 BW, 1.5D
100 WP316/316L, Seamless
DN 15 - DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
RED. TEE
DN 50 - DN ASTM A403 GR
ASME B 16.9 BW,
100 WP316/316L, Seamless
DN 15 - DN
SOCKOLET MSS‐SP‐97 ASTM A182 GR F316/316L, SW, 3000
40
MATCH
WELDOLET DN 50 PIPE- MSS‐SP‐97 ASTM A182 GR F316/316L, BW
SCH/THK
MATCH
REDUC. DN 50 - DN ASTM A403 GR
PIPE- ASME B 16.9 BW
ECC. 100 WP316/316L, Seamless
SCH/THK
MATCH
REDUC. DN 50 - DN ASTM A403 GR
PIPE- ASME B 16.9 BW
CON. 100 WP316/316L, Seamless
SCH/THK
RED. DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L, SW, 3000
COUPLING 40
FULL DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L, SW, 3000
COUPLING 40
DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
CAP MATCH
DN 50 - DN ASTM A403 GR
PIPE- ASME B 16.9 BW
100 WP316/316L, Seamless
SCH/THK
MATCH
SWAGE DN 15 - DN ASTM A182 GR F316/316L,
PIPE- BS‐3799 PBE
ECC. 80 Seamless
SCH/THK
MATCH
SWAGE DN 15 - DN ASTM A182 GR F316/316L,
PIPE- BS‐3799 PBE
CONC. 80 Seamless
SCH/THK
DN 15 - DN
HEX. PLUG ASME B 16.11 ASTM A182 GR F316/316L, THRD, 3000
40
GASKET GROUP
4.5 MM THK. SWG, SS-
316/316L INNER RING +
DN 15 - DN ASME B16.20‐
GASKETS GRAPHITE FILLER, CS SPIRAL ,600#
100 ASME B16.5
OUTER RING, ASME B 16.20/
B16.5
BOLT GROUP
ASME
DN 15 - DN BOLT: A193 GR.B8, NUT:
BOLTING B18.2.1ASME 600#
100 A194 GR.8
B18.2.2
VALVES GROUP
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A182 SW,800#, 6000, B REGULAR PORT,
40 ISO 17292 F316/316L,TRIM SS316 16.11 T2Z
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A182 SW,800#, 6000/316L, B FULL PORT,
BALL 350 ISO 17292 F316/316L,TRIM SS316 16.11 T2ZF
VALVE DN 50 ‐ DN API 6D/ BS EN BODY‐ASTM A351 CF8M,TRIM FLGD,600#,B‐ REGULAR PORT,
350 ISO 17292 SS316 16.5,RF/125AARH, T2R
DN 50 ‐ DN API 6D/ BS EN BODY‐ASTM A351 CF8M,TRIM FLGD,600#,B‐ FULL PORT,
350 ISO 17292 SS316 16.5,RF/125AARH, T2RF
ASTM A182 F316,TRIM
DN 15 - DN API 602 / BS SW, 800#, 6000,ASME
STELLITED, STEM SS316, T1Z
40 EN ISO 15761 B‐16.11
GATE 13% CR
VALVE
DN 50 - DN API 600 / ISO ASTM A 351 CF8M, TRIM FLGD,600,B‐
T1R
350 10434 SS316,13% CR 16.5,RF/125 AARH,
CHECK DN 15 - DN API 602 / BS ASTM A182 F316,TRIM SW, 800#, 6000,ASME
T5Z
VALVE 40 5352 STELLITED, HINGE SS316 B‐16.11

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 84 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 50 - DN API 594/ BS ASTM A 351 CF8M, TRIM FLGD,600,B‐


T5R
350 1868 STELLITED, HINGE SS316 16.5,RF/125AARH,
NEDDLE DN 10 ‐ DN ASTM A182 F316,TRIM SW 800#, 6000, B‐
MNF STD T6Z
VALVE 40 STELLITED, STEM SS316 16.11
DN 15 - DN API 602 / BS ASTM A182 F316,TRIM SW, 800#, 6000,ASME
T4Z
GLOBE 40 5352 STELLITED, STEM SS316 B‐16.11
VALVE DN 50 - DN API 623/ BS ASTM A 351 CF8M, TRIM FLGD 600,B‐
T4R
350 1873 STELLITED, STEM SS316 16.5,RF/125 AARH
TRAP/STRAINER GROUP
DN 50 - DN BODY ASTM A 403 GR WP
MNF STD BW,T‐TYPE
100 316/316L ; INT 316
STRAINER
DN 15 - DN B:182GR F316/316L ; TRIM
MNF STD SW, Y‐TYPE, 800#
40 316

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 85 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "V"

PIPING MATERIAL SPECIFICATION "V" 316/316L SS


PRE/TEMP
RATING
KPA °C
REV B1 SERVICE CHEMICAL INJECTION
12410 ‐28 \ 38

10480 93
PIPING CLASS: # 900 9376 149

PIPING CODE ASME B 31.3 8549 204

COROSSION ALLOWANCE: NONE

DSG. PR. 12410KPA @ 38 °c

NOTE A: - VENDOR TO PROVIDE DUAL CERTIFICATE FOR 316/316L.


NOTE B:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100mm
SPOOL PIECE
Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 15 ‐ DN ASTM A312 GR GR.B TP
80S ASME B 36.19 PE, SEAMLESS
20 316/316L
DN 25 ‐ DN ASTM A312 GR GR.B TP
40S ASME B 36.19 PE, SEAMLESS
40 316/316L
PIPE
DN 50 ‐ DN ASTM A312 GR GR.B TP
40S ASME B 36.19 BE, SEAMLESS
80 316/316L
DN 100 ‐ ASTM A312 GR GR.B TP
80S ASME B 36.19 BE, SEAMLESS
DN100 316/316L
DN 15 ‐ DN ASTM A312 GR GR.B TP 75mm, 100mm,
80S ASME B 36.19 TOE, SEAMLESS
20 316/316L 150mm Length
NIPPLE
DN 25 ‐ DN ASTM A312 GR GR.B TP 75mm, 100mm,
40S ASME B 36.19 TOE, SEAMLESS
40 316/316L 150mm Length
FLANGE GROUP
MATCH
DN 50 ‐ DN
PIPE- ASME B 16.5 ASTM A182 GR F316/316L 1500#, RTJ/63 AARH
65
WN SCH/THK
FLANGE MATCH
DN 80 ‐
PIPE- ASME B 16.5 ASTM A182 GR F316/316L 900#, RTJ/63 AARH
DN100
SCH/THK
DN 15 ‐ DN
SW FLANGE ASME B 16.5 ASTM A182 GR F316/316L 1500#, RTJ/63 AARH
40
DN 15 - DN
ASME B 16.5 ASTM A182 GR F316/316L 1500#, RTJ/63 AARH
BLIND 65
FLANGE DN 80 -
ASME B 16.5 ASTM A182 GR F316/316L 900#, RTJ/63 AARH
DN100
DN 15 - DN
FLNG.FIG.8 ASME B 16.48 ASTM A182 GR F316/316L 900#, RTJ/63 AARH NOTE 2,3
100
FITTING GROUP
DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L BW,3000
40
ELBOW 90 MATCH ASTM A403 GR WP
DN 50 ‐ DN
PIPE- ASME B 16.9 BW, 1.5D
100 316/316 L, Seamless
SCH/THK

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 86 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L BW,3000
40
ELBOW 45 MATCH ASTM A403 GR WP
DN 50 ‐ DN
PIPE- ASME B 16.9 BW, 1.5D
100 316/316 L, Seamless
SCH/THK
DN 15 - DN
ASME B 16.11 ASTM A182 GR F316/316L BW,3000
40
EQUAL TEE MATCH ASTM A403 GR WP
DN 50 - DN
PIPE- ASME B 16.9 BW
100 316/316 L, Seamless
SCH/THK
DN 15 - DN
ASME B 16.11 ASTM A182 GR F316/316L BW,3000
40
RED. TEE MATCH ASTM A403 GR WP
DN 50 - DN
PIPE- ASME B 16.9 BW
100 316/316 L, Seamless
SCH/THK
DN 15 - DN ASTM A182 GR F316/316L, SW, 3000.ASME B‐
SOCKOLET MSS‐SP‐97
40 Seamless 16.11
MATCH
DN 50 ‐
WELDOLET PIPE- MSS‐SP‐97 ASTM A182 GR F316/316L BW
DN80
SCH/THK
MATCH ASTM A403 GR WP
DN 50 - DN
REDUC. ECC. PIPE- ASME B 16.9 BW
100 316/316 L, Seamless
SCH/THK
MATCH ASTM A403 GR WP
REDUC. DN 50 - DN
PIPE- ASME B 16.9 BW
CON. 100 316/316 L, Seamless
SCH/THK
RED DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L, BW,3000
COUPLING 40
FULL DN 15 ‐ DN ASTM A182 GR F316/316L,
ASME B 16.9 BW,3000
COUPLING 40 Seamless
DN 15 ‐ DN
ASME B 16.11 ASTM A182 GR F316/316L SW, 3000
40
CAP MATCH ASTM A403 GR WP
DN 50 - DN
PIPE- ASME B 16.9 BW
100 316/316 L, Seamless
SCH/THK
MATCH
SWAGE DN 15 - DN ASTM A182 GR
PIPE- BS‐3799 PBE
ECC. 80 F316/316L,SEAMLESS
SCH/THK
MATCH
SWAGE DN 15 - DN ASTM A182 GR F316/316L,
PIPE- BS‐3799 PBE
CONC. 80 Seamless
SCH/THK
DN 15 –
HEX. PLUG ASME B 16.11 ASTM A182 GR F316/316L, THRD, 3000
DN 40
GASKET GROUP
ASME B16.20‐
DN 15 - DN ASME 316 SS ,ASME B16.20/16.5 OVAL RING,1500#
50
B16.5
GASKETS
ASME B16.20‐
DN 80 - DN ASME 316 SS ,ASME B16.20/16.5 OVAL RING,900#
100
B16.5
BOLT GROUP
DN 15 - DN ASME B18.2.1‐ BOLT: A193 GR.B8,NUT: A194
BOLTING 600#
100 ASME B18.2.2 GR.8
VALVES GROUP
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A 182 F SW,1500#, 6000, B REGULAR PORT,
40 ISO 17292 316,TRIM SS316 16.11 W2Z
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A 182 F SW,1500#, 6000, B FULL PORT,
40 ISO 17292 316,TRIM SS316 16.11 W2ZF
BALL VALVE
DN 50 ‐ DN API 6D/ BS EN BODY‐ASTM A 351 FLGD,900#,B‐ REGULAR PORT,
350 ISO 17292 CF8M,TRIM SS316 16.5,RTJ/63 AARH, V2J
DN 50 ‐ DN API 6D/ BS EN BODY‐ASTM A 351 FLGD,900#,B‐ FULL PORT ,
350 ISO 17292 CF8M,TRIM SS316 16.5,RTJ/63 AARH, V2JF
MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 87 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

DN 15 ‐ DN API 602 / BS
ASTM A182 GR. F316 SW,1500,6000,B16.11 W5Z
CHECK 40 5352
VALVE DN 50 ‐ DN API 594/ BS FLGD,900,B-
ASTM A-351 CF8M V5J
350 1868 16.5,RTJ/63 AARH
DN 15 - DN API 602 / BS EN ASTM A182 F316,TRIM
SW,1500#,6000,B‐16.11 W1Z
GATE 40 ISO 15761 STELLITED, STEM SS316
VALVE DN 50 - DN API 600 / ISO ASTM A 351 CF8M, TRIM FLGD,900,B‐
V1J
350 10434 SS316 16.5,RTJ/63 AARH,
DN 15 - DN API 602 / BS ASTM A182 F316,TRIM
SW,1500#,6000,B‐16.11 V4Z
GLOBE 40 5352 STELLITED, STEM SS316
VALVE DN 50 - DN API 623/ BS ASTM A 351 CF8M, TRIM FLGD 900,B‐
V4J
200 1873 STELLITED, STEM SS316 16.5,RTJ/63 AARH
TRAP/STRAINER GROUP
MATCH BODY ASTM A‐351 CF8M
DN 50 - DN /CF3M ;
PIPE- MNF STD BW,T‐TYPE
100
STRAINER SCH/THK TRIM 316
DN 15 - DN B:182GR F316/316L ; TRIM
MNF STD SW,Y‐TYPE,1500#
40 316

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 88 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

Piping Material Specification "W"

PIPING MATERIAL SPECIFICATION "W" 316/316 L


PRE/TEMP RATING

KPA °C
REV B1 SERVICE CHECMICAL INJECTION
24810 ‐28 \ 38

24060 50

PIPING CLASS: # 1500 23430 60

PIPING CODE ASME B 31.3 22810 70

COROSSION ALLOWANCE: NONE 22180 80


DSG. PR.2 0684 KPA @ 38°c 21550 90
NOTE A: - VENDOR TO PROVIDE DUAL CERTIFICATE FOR 316/316L.
NOTE B:- ALL SMALL BORE SOFT SEATED WELDED VALVES SHALL HAVE 100mm
SPOOL PIECE
Size Dimensional
Item Type SCH/THK Material Description Remarks
Range Standard
PIPE GROUP
DN 15 ‐ DN
80S ASME B 36.19 ASTM A312GR TP 316/316L PE, SEAMLESS
25
PIPE DN 40 SCH160 ASME B 36.19 ASTM A312GR TP 316/316L PE, SEAMLESS
DN 50 ‐ DN
SCH160. ASME B 36.19 ASTM A312GR TP 316/316L BE, SEAMLESS
100
DN 15 ‐ DN 75mm, 100mm,
80S ASME B 36.19 ASTM A312GR TP 316/316L TOE, SEAMLESS
25 150mm Length
NIPPLE
DN 40 ‐ DN 75mm, 100mm,
SCH160 ASME B 36.19 ASTM A312GR TP 316/316L TOE, SEAMLESS
40 150mm Length
FLANGE GROUP
DN 15 ‐ DN
SW FLANGE ASME B 16.5 ASTM A 182 GR F 316/316L 1500,RTJ/63 AARH
40
MATCH
WN DN 50 ‐ DN
PIPE- ASME B 16.5 ASTM A 182 GR F 316/316L 1500,RTJ/63 AARH
FLANGE 100
SCH/THK
BLIND DN 15 - DN
ASME B 16.5 ASTM A 182 GR F 316/316L 1500,RTJ/63 AARH
FLANGE 100
DN 15 - DN
FLNG.FIG.8 ASME B 16.48 ASTM A 182 GR F 316/316L 1500,RTJ/63 AARH NOTE 2,3
100
FITTING GROUP
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 3000
25
DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 6000
ELBOW 90 40
MATCH
DN 50 ‐ DN
PIPE- ASME B 16.9 ASTM A403 GR WP316/316L BW, 1.5D
100
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 3000
25
ELBOW 45
DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 6000
40

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 89 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

MATCH
DN 50 ‐ DN
PIPE- ASME B 16.9 ASTM A403 GR WP316/316L BW, 1.5D
100
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 3000
25
DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 6000
EQUAL TEE 40
MATCH
DN 50 ‐ DN ASTM A403 GR WP316/316L
PIPE- ASME B 16.9 BW
100 Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 3000
25
DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 6000
RED. TEE 40
MATCH
DN 50 ‐ DN ASTM A403 GR WP316/316L
PIPE- ASME B 16.9 BW
100 Seamless
SCH/THK
DN 15 ‐ DN
MSS‐SP‐97 ASTM A 182 GR F 316/316L SW, 3000
25
SOCKOLET
DN 40 ‐ DN
MSS‐SP‐97 ASTM A 182 GR F 316/316L SW, 6000
40
MATCH
WELDOLET DN 50 PIPE- MSS‐SP‐97 ASTM A 182 GR F 316/316L BW
SCH/THK
MATCH
DN 50 – DN ASTM A403 GR WP316/316L,
REDUC. ECC. PIPE- ASME B 16.9 BW
100 Seamless
SCH/THK
MATCH
REDUC. DN 50 – DN ASTM A403 GR WP316/316L,
PIPE- ASME B 16.9 BW
CON. 100 Seamless
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 3000
RED. 25
COUPLING DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 6000
40
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 3000
FULL 25
COUPLING DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 6000
40
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 3000
25
DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L SW, 6000
CAP 40
MATCH
DN 50 ‐ DN ASTM A403 GR WP316/316L,
PIPE- ASME B 16.9 BW
100 Seamless
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A 182 GR F 316/316L PBE
ECC. 80
SCH/THK
MATCH
SWAGE DN 15 - DN
PIPE- BS‐3799 ASTM A403 GR WP316/316L PBE
CONC. 80
SCH/THK
DN 15 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L THRD, 3000
25
HEX. PLUG
DN 40 ‐ DN
ASME B 16.11 ASTM A 182 GR F 316/316L THRD, 6000
40
GASKET GROUP
ASME
DN 15 – DN
GASKETS B16.20ASME 316 SS, ASME B16.20/16.5 OVAL RING,1500#
100
B16.5
BOLT GROUP
DN 15 – DN ASME B‐ BOLT: A193 GR.B8,NUT:
BOLTING 1500#
100 18.2.1/18.2.2 A194 GR.8

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 90 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

VALVES GROUP
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A 182 F SW,1500#, 6000, ASME REGULAR PORT,
40 ISO 17292 316,TRIM SS316 B‐16.11 W2Z
DN 15 ‐ DN API 6D/ BS EN BODY‐ASTM A 182 F SW,1500#, 6000, ASME FULL PORT.
40 ISO 17292 316,TRIM SS316 B‐16.11 W2ZF
BALL VALVE
DN 50 - DN API 6D/ BS EN BODY‐ASTM A 351 FLGD,1500#, ASME B‐ FULL PORT,
350 ISO 17292 CF8M,TRIM SS316 16.5, RTJ/63 AARH, W2J
DN 50 - DN API 6D/ BS EN BODY‐ASTM A 351 FLGD,1500#,ASME B‐ REGULAR PORT,
350 ISO 17292 CF8M,TRIM SS316 16.5,RTJ/63 AARH, W2JF
DN 15 – DN API 602 / BS ASTM A182 F316,TRIM SW,1500#,6000,ASME
W1Z
GATE 40 EN ISO 15761 STELLITED, STEM SS316 B‐16.11
VALVE DN 50 - DN API 600 / ISO ASTM A 351 CF8M, TRIM FLGD,1500#,B‐16.5,
W1J
300 10434 STELLITED, STEM SS316 RTJ/63 AARH,
DN 15 – DN API 602 / BS ASTM A182 F316,TRIM SW,1500#,6000,ASME
W5Z
CHECK 40 5352 STELLITED, HINGE SS316 B‐16.11
VALVE DN 50 - DN API 594/ BS ASTM A 351 CF8M, TRIM FLGD,1500#,B‐16.5,
W5J
300 1868 STELLITED, HINGE SS316 RTJ/63 AARH,
NEDDLE DN 15 ‐ DN ASTM A182 F316,TRIM SW,1500#, 6000, ASME
MNF STD W6Z
VALVE 40 STELLITED, STEM SS316 B 16.11
DN 15 – DN API 602 / BS ASTM A182 F316,TRIM SW,1500#,6000,ASME
W4Z
GLOBE 40 5352 STELLITED, STEM SS316 B‐16.11
VALVE DN 50 – DN API 623/ BS ASTM A 351 CF8M, TRIM FLGD,1500#,ASME B‐
W4J
200 1873 STELLITED, STEM SS316 16.5,RTJ/63 AARH,
TRAP/STRAINER GROUP
DN 50 – DN
MNF STD A403 GR.WP 316 ; INT SS316 BW,T‐TYPE
100
STRAINER
DN 15 – DN
MNF STD A105 ; INT SS304 SW,Y‐TYPE ,2500#
40

NOTE:

1. For connection with instruments like control valve, temperature indicator, PSV etc. when
Required.
2. Spectacle blinds shall be used to a maximum weight of 50 Kg. Use blinds and spacers
over this weight.
3. Flange should be provided with jackscrew arrangement / Use of Spreader is more
preferably for spectacle blind, spade & spacer & orifice flange of 2” & above.
4. Branch reduction as per Branch table E.
5. Refer reducer selection table I.
6. Mesh size for strainer to be as per Process requirement.
7. Metal seated valves shall be used for fluid having sand particles

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 91 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

10. STUDBOLT LENGTH

TABLE-1 STUDBOLT LENGTH FOR 150# FLANGES


FOR RF FLANGE JOINTS

Final Stud Bolt Length

Stud Bolt
Length with
No of stud Stud bolt Final Stud Bolt
Pipe Size spade and
Bolts Dia. Length
spectacle
blind
DN NPS NOs. INCH MM MM
15 1/2" 4 1/2 70 80

20 3/4" 4 1/2 75 85

25 1" 4 1/2 75 85

40 11/2" 4 1/2 85 100

50 2" 4 5/8 95 110

80 3" 4 5/8 105 120

100 4" 8 5/8 105 125

150 6" 8 3/4 115 135

200 8" 8 3/4 120 140

250 10" 12 7/8 135 160

300 12" 12 7/8 135 160

350 14" 12 1 150 175

400 16" 16 1 155 185

450 18" 16 1 1/8 170 200

500 20" 20 1 1/8 180 215

600 24" 20 1 1/4 195 235

Notes:-

1 Up to 24" Refer 16.5, for Number of bolts / Flange & 16.47, Series A for higher sizes.
Base bolt length is taken from ASME 16.5 & extra 3 thread length after each side of nut
has been considered.
2 For bolt diameter 1.5” and above 2 tension nuts as per ASME 18.2.2 table 10 has been
considered.
3 Gasket thickness 4.5 mm wherever applicable for RF flange joint

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 92 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

TABLE-2 STUDBOLT LENGTH FOR 300# FLANGES


FOR RF FLANGE JOINTS

Final Stud Bolt Length

Pipe Size No of stud Stud bolt Final Stud Bolt Stud Bolt
Bolts Dia. Length Length with
spade and
spectacle
blind
DN NPS NOs. INCH MM MM

15 1/2" 4 1/2 80 95

20 3/4" 4 5/8 90 105

25 1" 4 5/8 95 110

40 11/2" 4 3/4 110 125

50 2" 8 5/8 110 130

80 3" 8 3/4 125 140

100 4" 8 3/4 130 150

150 6" 12 3/4 140 165

200 8" 12 7/8 155 185

250 10" 16 1 180 210

300 12" 16 1 1/8 195 230

350 14" 20 1 1/8 200 240

400 16" 20 1 1/4 210 255

450 18" 24 1 1/4 220 270

500 20" 24 1 1/4 230 280

600 24" 24 1 1/2 300 360

Notes:-

1. Up to 24" Refer 16.5, for Number of bolts / Flange & 16.47, Series A for higher sizes.
Base bolt length is taken from ASME 16.5 & extra 3 thread length after each side of nut
has been considered.
2. For bolt diameter 1.5” and above 2 tension nuts as per ASME 18.2.2 table 10 has been
considered.
3. Gasket thickness 4.5 mm wherever applicable for RF flange joint

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 93 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

TABLE-3 STUDBOLT LENGTH FOR 600# FLANGES

FOR RF FLANGE JOINTS

Final Stud Bolt Length

Pipe Size No of stud Stud bolt Final Stud Stud Bolt Length
Bolts Dia. Bolt with spade and
Length spectacle blind
DN NPS NOs. INCH MM MM

15 1/2" 4 1/2 90 110

20 3/4" 4 5/8 105 125

25 1" 4 5/8 105 125

40 11/2" 4 3/4 125 150

50 2" 8 5/8 125 150

80 3" 8 3/4 145 170

100 4" 8 7/8 165 195

150 6" 12 1 190 225

200 8" 12 1 1/8 215 255

250 10" 16 1 1/4 240 290

300 12" 20 1 1/4 245 300

350 14" 20 1 3/8 260 325

400 16" 20 1 1/2 320 385

450 18" 20 1 5/8 340 405

500 20" 24 1 5/8 355 430

600 24" 24 1 7/8 400 485

Notes:-

1. Up to 24" Refer 16.5, for Number of bolts / Flange & 16.47, Series A for higher sizes.
Base bolt length is taken from ASME 16.5 & extra 3 thread length after each side of nut
has been considered.
2. For bolt diameter 1.5” and above 2 tension nuts as per ASME 18.2.2 table 10 has been
considered.
3. Gasket thickness 4.5 mm wherever applicable for RF flange joint

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 94 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

TABLE-4 STUDBOLT LENGTH FOR 900# FLANGES

FOR RTJ FLANGE

Final Stud Bolt Length

Stud Bolt
No of stud Stud bolt Final Stud Length with
Pipe Size Bolt
Bolts Dia. Length spade and
spectacle blind
DN NPS NOs. INCH MM MM
15 1/2" 4 3/4 120 155

20 3/4" 4 3/4 130 155

25 1" 4 7/8 145 170

40 11/2" 4 1 160 190

50 2" 8 7/8 165 190

80 3" 8 7/8 165 205

100 4" 8 1 1/8 195 240

150 6" 12 1 1/8 220 270

200 8" 12 1 3/8 250 310

250 10" 16 1 3/8 260 325

300 12" 20 1 3/8 280 355

350 14" 20 1 1/2 350 435

400 16" 20 1 5/8 360 455

450 18" 20 1 7/8 405 510

500 20" 20 2 450 565

600 24" 20 2 1/2 565 700

Notes:-

1. Up to 24" Refer 16.5, for Number of bolts / Flange & 16.47, Series A for higher sizes.
Base bolt length is taken from ASME 16.5 & extra 3 thread length after each side of nut
has been considered.
2. For bolt diameter 1.5” and above 2 tension nuts as per ASME 18.2.2 table 10 has been
considered.

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 95 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

TABLE-5 STUDBOLT LENGTH FOR 1500# FLANGES


FOR RTJ FLANGE JOINTS
Final Stud Bolt Length

Stud Final Stud Stud Bolt Length


Pipe Size No of stud Bolts bolt Bolt with spade and
Dia. Length spectacle blind

DN NPS NOs. INCH MM MM

15 1/2" 4 3/4 120 155

20 3/4" 4 3/4 130 160

25 1" 4 7/8 145 175

40 1 1/2" 4 1 160 190

50 2" 8 7/8 165 205

80 3" 8 1 1/8 200 250

100 4" 8 1 1/4 220 270

150 6" 12 1 3/8 290 355

200 8" 12 1 5/8 365 440

250 10" 12 1 7/8 415 500

300 12" 16 2 480 585

350 14" 16 2 1/4 520 635

400 16" 16 2 1/2 580 710

450 18" 16 2 3/4 630 765

500 20" 16 3 690 835

600 24" 16 3 1/2 780 950

Notes:-
1 Up to 24" Refer 16.5, for Number of bolts / Flange & 16.47, Series A for higher sizes.
Base bolt length is taken from ASME 16.5 & extra 3 thread length after each side of nut
has been considered.
2 For bolt diameter 1.5” and above 2 tension nuts as per ASME 18.2.2 table 10 has been
considered.

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 96 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

TABLE- 6 STUDBOLT LENGTH FOR 2500# FLANGES

FOR RTJ FLANGE JOINTS


Final Stud Bolt Length

Pipe Size No of stud Bolts Stud Final Stud Stud Bolt


bolt Bolt Length with
Dia. Length spade and
spectacle
blind
DN NPS NOs. INCH MM MM

15 1/2" 4 3/4 120 -

20 3/4" 4 3/4 130 -

25 1" 4 7/8 145 -


1
40 4 1 1/8 170 -
1/2"
50 2" 8 1 180 -

80 3" 8 1 1/4 220 -

100 4" 8 1 1/2 255 -

150 6" 8 2 345 -

200 8" 12 2 380 -

250 10" 12 2 1/2 490 -

300 12" 12 2 3/4 540 -

Notes:-
1. For bolt diameter 1.5” and above 2 tension nuts as per ASME 18.2.2 table 10 has been
considered.

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 97 of 98
Doc No.
S340HAL-SRX-L-SP-0001

Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block Revision B1
PIPING MATERIAL SPECIFICATION

11. ANNEXURE-1 PIPING WALL THICKNESS CALCULATION FOR A30

PIPING WALL THICKNESS CALCULATION


DESGN DESGN OD
SIZE S t T Sel
PIPING CLASS PRESS TEMP (D) MTL tm Tnom SCH
(DN) (Psi) (mm) (mm)
(Psi) (F) mm
285 100.4 15 21.3 20000 0.150902 6.35 7.258174 7.47 XXS
285 100.4 20 26.7 20000 0.189159 6.39 7.301896 7.82 XXS
285 100.4 25 33.4 20000 0.236626 6.44 7.356144 9.09 XXS
285 100.4 40 48.3 20000 0.342187 6.54 7.476785 10.15 XXS

ASTM A333 GR.6


285 100.4 50 60.3 20000 0.427202 6.63 7.573946 8.74 160
285 100.4 80 88.9 20000 0.629823 6.83 7.805511 11.12 160
A30
285 100.4 100 114.3 20000 0.809772 7.01 8.011168 8.56 80
285 100.4 150 168.3 20000 1.192341 7.39 8.448390 10.97 80
285 100.4 200 219.1 20000 1.552240 7.75 8.859703 10.31 60
285 100.4 250 273.1 20000 1.934809 8.13 9.296925 12.7 60
285 100.4 300 323.9 20000 2.294708 8.49 9.708237 10.31 40
285 100.4 350 355.6 20000 2.519290 8.82 10.079189 11.13 40

Where
S = Basic Allowable Stress in Tension as per the table A-1 - 31.3 in Psi
E = Weld quality factor from table A-1A or A-1B
W = Weld Joint Strength reduction factor as per 302.3.5(e), W = 1
(General Note (a)) Table 302.3.5 ASME B 31.3 2012
P = Design Pressure in Psi
D = Outside Diameter in mm
Y = Coefficient from table 304.1.1, Y=0.4 (for t<= 482)
t = Pressure Design Thickness as per Para 304.1.2 t = (PD)/2(SEW+PY)
c = Corrossion Allowance (For above class c=6.2mm) As per S340HAL-SRX-L-SP-0001
tm = Minimum thickness required inculding corrosion and erosion allowance tm = t+c
Tnom = Nominal Thickness including Mill tolerance allowance (Mill Tolerance = 12.5%)
Tsel = Selected Thickness from Pipe Schedule.

Note:-
Pressure Design thickness calculated as per ASME B 31.3 Requirements and selected next
availble thickness as per ASME B36.10

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

Sheet 98 of 98

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