PERHITUNGAN EVAPORATOR PG.

RENDENG KUDUS

OPERASIONA

BASIS KAPASITAS = 1450

% brix NE = 10.50

% brix NK = 61.61

Berat NE = 3126.37 Ton/hari

P Ube = 0.8 ATO

P Badan akhir = 62 CmHg Vac

∆P = 1.61579

Pembagian tekanan menurut HUGOT

Badan ∆P Tekanan

I 0.35547368421 1.4445263158 108.38

II 0.33931578947 1.1052105263 82.97

III 0.32315789474 0.7820526316 58.77

IV 0.307 0.4750526316 35.78

V 0.29084210526 0.1842105263 14

RAW SUGAR DIOLAH PERHARI =

%brix Raw Sugar =

%brix remelt =

Kebutuhan uap di masakan = Berat air masakan + Berat air dita

= 0.0

Kebutuhan uap di VW = 596.9

Badan V = X

Badan IV = X

Badan III = X

Badan II = X +

Badan I = X +
Jumlah = 5X +

Air diuapkan = E= 2593.549 Ton/Hari

E = 5X +

5X = 1996.639

X = 399.32780648 Ton/Hari

BRIX KELUAR TIAP BADAN DAN BRIX RATA - RATA

Badan Air Diuapkan Brix Keluar Brix Rata2

I 996.2 15.41 12.96

II 399.33 18.97 17.19

III 399.33 24.65 21.81

IV 399.33 35.22 29.94

V 399.33 61.61 48.41

Titik Didih = T Uap + KTD hitung + KTD Hidostatis

∆ T = Suhu bahan Penguap - Suhu TD

Badan %brix Rata2 T Uap KTD Hitung

UBE 116.5

I 12.96 109.6 0.306

II 17.19 101.2 0.424

III 21.81 92.5 0.579

IV 29.94 79.5 0.924

V 48.41 58.6 2.522

Kecepatan penguapan dan LP masing - masing badan

Badan ∆T C dessin 0.0006

I 5.61 3.26

II 6.58 2.76

III 6.42 2.21

IV 9.28 1.62
 V 11.18 0.79

kecepatan penguapan dibuat sama = 18

Badan 5

TD = 61.1

C = 0.0310 x (T4 - 54)

∆T = T3 -

T4 = 122.3 +

T4 = 86.32

∆T = 17.99

P4 = 0.72 kg/cm2 abs

= 53 CmHg abs

= 23 CmHg Vac

Badan 4
 TD = 80.4

C = 0.0420 x (T3 - 54)

∆T = T3 -

T3 = 137.2 +

T3 = 93.94

∆T = 10.72

P3 = 0.91 kg/cm2 abs

= 67 CmHg abs

= 9 CmHg Vac

Badan 3

TD = 93.1

C = 0.0469 x (T2 - 54)

∆T = T2 -

T2 = 148.8 +

2
 T2 = 102.66

∆T = 7.88

P2 = 1.222 kg/cm2 abs

= 0.222 ATO

Badan 2

TD = 101.6

C = 0.0497 x (T1 - 54)

∆T = T1 -

T1 = 157.0 +

T1 = 109.55

∆T = 6.52

P1 = 1.51 kg/cm2 abs

= 0.51 ATO

Badan 1
 TD = 109.9

C = 0.0522 x (T0 - 54)

∆T = T0 -

T0 = 164.9 +

T0 = 116.41

∆T = 5.52

P0 = 1.85 kg/cm2 abs

= 0.85 ATO

BADAN % brix keluar %brix rata2 TD

I 15.41 12.96 109.9

II 18.97 17.19 101.6

III 24.65 21.81 93.1

IV 35.22 29.94 80.4

V 61.61 48.41 61.1

OR PG.RENDENG KUDUS DESAIN BLEEDING KE MASAKAN DAN JUICE HEATER

OPERASIONAL QUINTIPLE
KAPASITAS 1450 TCD

OLAH RAW SUGAR 0 TON/HARI

TCD

= 135 CmHg Abs T = 116.5 oC -----> LIHAT HUGOT

= 14 CmHg Abs T = 58.6 oC =

Vacum Suhu uap oC

0.44452632 ATO 109.6 -----> LIHAT HUGOT

0.10521053 ATO 101.2

 17.23 Vacum 92.5

40.22 Vacum 79.5

62 Vacum 58.6

0 TON

99

60

air masakan + Berat air ditambahkan dimasakan+puteran + air untuk remelt

Ton/hari

Ton/hari

0.0

596.9 + VD II di bleeding ke Juice Heater

596.9

596.9 = 2593.549
 KTD Hids KTD Total TD ∆T

0.98 1.29 110.89 5.61

1.4 1.82 103.02 6.58

1.7 2.28 94.78 6.42

2.8 3.72 83.22 9.28

7.2 9.72 68.32 11.18

Air
W (Kec.Penguapan) LP (m2)
diuapkan

18.32 996.2 2265.3241

18.17 399.3 915.91489

14.22 399.3 1170.2259

15.01 399.3 1108.2955

 8.82 399.3 1885.9556

7345.7159

kg/m2/jam

68.32

50.3120549651843

-----> LIHAT HUGOT HAL.1034

 83.22

50.663200239935

-----> LIHAT HUGOT HAL.1034

94.78

56.5477982275739
-----> LIHAT HUGOT HAL.1034

103.02

62.0681035979159

-----> LIHAT HUGOT HAL.1034

 110.89

67.9312567795671

∆T C W LP P Abs

1.85

5.52 3.26 18 2306 1.51

6.52 2.76 18 2306 1.222

7.88 2.28 18 2306 0.91

10.72 1.68 18 2306 0.72

17.99 1.00 18 2306 14

11531
HEATER

-----> LIHAT HUGOT HAL.1034

0.1842 Kg/Cm2

-----> LIHAT HUGOT HAL.1034

 Vacum

0.85 ATO

0.51 ATO

0.222 ATO

9 VAC

23 VAC

62 VAC
 PERHITUNGAN EVAPORATOR PG.RENDENG KUDUS

OPERASIONA

BASIS KAPASITAS = 4000

% brix NE = 10.50

% brix NK = 61.61

Berat NE = 3126.37 Ton/hari

P Ube = 0.6 ATO

P Badan akhir = 62 CmHg Vac

∆P = 1.41579

Pembagian tekanan menurut HUGOT

Badan ∆P Tekanan

I 0.31147368421 1.2885263158 108.38

II 0.29731578947 0.9912105263 82.97

III 0.28315789474 0.7080526316 58.77

IV 0.269 0.4390526316 35.78

V 0.25484210526 0.1842105263 14

RAW SUGAR DIOLAH PERHARI =

%brix Raw Sugar =

%brix remelt =

Kebutuhan uap di masakan = Berat air masakan + Berat air dita

= 0.0

Kebutuhan uap di VW = 596.9

Badan V = X

Badan IV = X

Badan III = X

Badan II = X +

Badan I = X +
Jumlah = 5X +

Air diuapkan = E= 2593.549 Ton/Hari

E = 5X +

5X = 1996.639

X = 399.32780648 Ton/Hari

BRIX KELUAR TIAP BADAN DAN BRIX RATA - RATA

Badan Air Diuapkan Brix Keluar Brix Rata2

I 996.2 15.41 12.96

II 399.33 18.97 17.19

III 399.33 24.65 21.81

IV 399.33 35.22 29.94

V 399.33 61.61 48.41

Titik Didih = T Uap + KTD hitung + KTD Hidostatis

∆ T = Suhu bahan Penguap - Suhu TD

Badan %brix Rata2 T Uap KTD Hitung

UBE 116.5

I 12.96 109.6 0.306

II 17.19 101.2 0.424

III 21.81 92.5 0.579

IV 29.94 79.5 0.924

V 48.41 58.6 2.522

Kecepatan penguapan dan LP masing - masing badan

Badan ∆T C dessin 0.0006

I 5.61 3.26

II 6.58 2.76

III 6.42 2.21

IV 9.28 1.62
 V 11.18 0.79

kecepatan penguapan dibuat sama = 18

Badan 5

TD = 61.1

C = 0.0310 x (T4 - 54)

∆T = T3 -

T4 = 122.3 +

T4 = 86.32

∆T = 17.99

P4 = 0.72 kg/cm2 abs

= 53 CmHg abs

= 23 CmHg Vac

Badan 4
 TD = 80.4

C = 0.0420 x (T3 - 54)

∆T = T3 -

T3 = 137.2 +

T3 = 93.94

∆T = 10.72

P3 = 0.91 kg/cm2 abs

= 67 CmHg abs

= 9 CmHg Vac

Badan 3

TD = 93.1

C = 0.0469 x (T2 - 54)

∆T = T2 -

T2 = 148.8 +

2
 T2 = 102.66

∆T = 7.88

P2 = 1.222 kg/cm2 abs

= 0.222 ATO

Badan 2

TD = 101.6

C = 0.0497 x (T1 - 54)

∆T = T1 -

T1 = 157.0 +

T1 = 109.55

∆T = 6.52

P1 = 1.51 kg/cm2 abs

= 0.51 ATO

Badan 1
 TD = 109.9

C = 0.0522 x (T0 - 54)

∆T = T0 -

T0 = 164.9 +

T0 = 116.41

∆T = 5.52

P0 = 1.85 kg/cm2 abs

= 0.85 ATO

BADAN % brix keluar %brix rata2 TD

I 15.41 12.96 109.9

II 18.97 17.19 101.6

III 24.65 21.81 93.1

IV 35.22 29.94 80.4

V 61.61 48.41 61.1

OR PG.RENDENG KUDUS DESAIN BLEEDING KE MASAKAN DAN JUICE HEATER

OPERASIONAL QUINTIPLE
KAPASITAS 4000 TCD

OLAH RAW SUGAR 0 TON/HARI

TCD

= 135 CmHg Abs T = 116.5 oC -----> LIHAT HUGOT

= 14 CmHg Abs T = 58.6 oC =

Vacum Suhu uap oC

0.28852632 ATO 109.6 -----> LIHAT HUGOT

-0.0087895 ATO 101.2

 17.23 Vacum 92.5

40.22 Vacum 79.5

62 Vacum 58.6

0 TON

99

60

air masakan + Berat air ditambahkan dimasakan+puteran + air untuk remelt

Ton/hari

Ton/hari

0.0

596.9 + VD II di bleeding ke Juice Heater

596.9

596.9 = 2593.549
 KTD Hids KTD Total TD ∆T

0.98 1.29 110.89 5.61

1.4 1.82 103.02 6.58

1.7 2.28 94.78 6.42

2.8 3.72 83.22 9.28

7.2 9.72 68.32 11.18

Air
W (Kec.Penguapan) LP (m2)
diuapkan

18.32 996.2 2265.3241

18.17 399.3 915.91489

14.22 399.3 1170.2259

15.01 399.3 1108.2955

 8.82 399.3 1885.9556

7345.7159

kg/m2/jam

68.32

50.3120549651843

-----> LIHAT HUGOT HAL.1034

 83.22

50.663200239935

-----> LIHAT HUGOT HAL.1034

94.78

56.5477982275739
-----> LIHAT HUGOT HAL.1034

103.02

62.0681035979159

-----> LIHAT HUGOT HAL.1034

 110.89

67.9312567795671

∆T C W LP P Abs

1.85

5.52 3.26 18 2306 1.51

6.52 2.76 18 2306 1.222

7.88 2.28 18 2306 0.91

10.72 1.68 18 2306 0.72

17.99 1.00 18 2306 14

11531
HEATER

-----> LIHAT HUGOT HAL.1034

0.1842 Kg/Cm2

-----> LIHAT HUGOT HAL.1034

 Vacum

0.85 ATO

0.51 ATO

0.222 ATO

9 VAC

23 VAC

62 VAC
 MATERIAL BALANCE STASIUN PENGUAPAN (QUINTIPLE EFFECT)
PG. RENDENG KUDUS (TON/JAM)
KAPASITAS 2750 TCD

Air Injeksi 477.11

BLEEDING VW
24.87
Uap Nira V
Ke Kondensor Kondensor
Uap Nira I 16.64 Uap Nira II 16.64 16.64 16.64
Uap Nira III Uap Nira IV

I II III IV V

Uap Bekas 493.75

Air Jatuhan

Nira Kental
Berat = 22.10
Nira Encer Berat = 88.76 Berat = 72.12 Berat = 55.48 Berat = 38.84 Pol = 10.12
Berat = 130.27 %brix = 12.59 %brix = 15.71 %brix = 20.91 %brix = 31.22 Brix = 13.62
Pol = 10.17 Air konden HK = 74.33
Brix = 13.68 Air konden Air konden Air konden Air konden %pol = 45.79
HK = 74.32 Berat = 41.51 Berat = 16.64 Berat = 16.64 Berat = 16.64 Berat = 16.64 %brix = 61.61
%pol = 7.80 OV
Berat = 0.10
Pol = 0.04
Brix = 0.06
HK = 72.00
%pol = 44.36
%brix = 61.61