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Kapasitas
= 500.000 ton/Tahun.
Waktu operasi
= 330 hari/tahun.
= 24 jam/hari
100000
1000
330 24
= 63131,31313 kg/jam
Basis bahan baku
% berat
95%
0,36%
0,31%
3,88%
Berat (Kg)
26614,61214
100,3798886
86,43823745
1081,872133
27883,3024
1.
%berat
98%
2%
100%
Ball Mill
Fungsi
Pada Ball Mill terjadi penambahan 7.5 % bahan recycle dari Screen.
Neraca Total : F2 = F1 + F4
Neraca Komponen :
Aliran 1 (F1)
F1, NaCl
= 26614,61214 kg/jam
F1, MgSO4
= 100,3798886 kg/jam
F1, CaSO4
= 86,43823745 kg/jam
F1, H2O
= 1081,872133 kg/jam
Aliran 4 (F4)
F4, NaCl
F4, MgSO4
F4, CaSO4
F4, H2O
Aliran 2 (F2)
F2, NaCl
F2, MgSO4
F2, CaSO4
F2, H2O
2. Screen
Fungsi
Neraca Komponen :
Aliran 2 (F2)
F2, NaCl
= 28610,70805 kg/jam
F2, MgSO4
= 107,9083803 kg/jam
F2, CaSO4
= 92,92110526 kg/jam
F2, H2O
= 1163,012543 kg/jam
Aliran 4 (F4)
F4, NaCl
= 1996,095911 kg/jam
F4, MgSO4
= 7,528491649 kg/jam
F4, CaSO4
= 6,482867809 kg/jam
F4, H2O
= 81,14040999 kg/jam
Aliran 3 (F3)
F3, NaCl
F3, MgSO4
F3, CaSO4
F3, H2O
3.
Furnace
Fungsi
Neraca Total : F2 = F3 + F4
Neraca Komponen :
Aliran 3 (F3)
F3, NaCl
= 26614,61214 kg/jam
F3, MgSO4
= 100,3798886 kg/jam
F3, CaSO4
= 86,43823745 kg/jam
F3, H2O
= 1081,872133 kg/jam
Reaksi 1
Konversi NaCl pada reaksi sebesar 98 % (Keyes ; 763)
2 NaCl (s)
H2SO4 (aq)
HCl
(g)
454,9506349
227,4753175
445,8516222
222,9258111
222,9258111
445,8516222
9,099012699
4,549506349
222,9258111
445,8516222
N7, NaCl
Nin, H2SO4
Konversi =
Nout, NaCl
= 9,099012699 kmol/jam
Nout, NaCl
= Nin, NaCl + r
= 445,8516222 kmol
Nout, Na2SO4
= Nin, Na2SO4 + r
= x 445,8516222 kmol
= 222,9258111 kmol
Nout, HCl
= Nin, HC l+ r
= 1 x 445,8516222 kmol
= 445,8516222 kmol
Nout, H2SO4
= Nin, H2SO4 - r
Fberlebih, H2SO4
Nsisa, H2SO4
= 50,04456984 kmol
Asam sulfat (H2SO4) yang digunakan adalah H2SO4 dengan kadar 98% dan mengandung
2% air (H2O)
FH2SO4, 98%
Aliran 5 (F5)
F5, H2O
F5, H2SO4
= Fberlebih, H2SO4
= 26751,09733 kg/jam
Aliran 6 (F6)
F6, NaCl
= 100,3798886 kg/jam
= 86,43823745 kg/jam
F6, Na2SO4
Reaksi 2
Konversi H2SO4 pada reaksi dekomposisi sebesar 86 % (Gandia ; 75)
H2SO4
SO3 (g)
H2O (g)
50,04456984
43,03833006
43,03833006
43,03833006
7,006239778
43,03833006
43,03833006
Nin, H2SO4
Konversi =
= 50,04456984 kmol
Mol NaClin Mol NaClout
Mol NaClin
Nout, H2SO4
= 7,006239778 kmol/jam
Nout, H2SO4
= Nin, NaCl + r
= 43,03833006 kmol
Nout, SO3
= Nin, SO3 + r
= 1 x 43,03833006 kmol
= 43,03833006 kmol
Nout, H2O
= Nin, H2O + r
= 1 x 43,03833006 kmol
= 43,03833006 kmol
Aliran 7 (F7)
F7, HCl
F7, SO3
F7, H2O
F7, H2SO4
Berdasarkan titik didih komponen, maka belerang trioksida (SO3) dan air (H2O)
menguap.
4.
Rotary Cooler
Fungsi
Neraca Komponen :
Aliran 6 (F6)
F6, NaCl
= 532,2922429 kg/jam
F6, MgSO4
= 100,3798886 kg/jam
F6, CaSO4
= 86,43823745 kg/jam
F6, Na2SO4
= 31655,46518 kg/jam
Aliran 9 (F9)
F9, NaCl
F9, MgSO4
F9, CaSO4
F9, Na2SO4
Aliran 8 (F8)
F8, NaCl
F8, MgSO4
F8, CaSO4
F8, Na2SO4
5. Cyclone Separator
Fungsi
: Memisahkan salt cake dari udara yang terikut dari rotary cooler
Neraca komponen:
Aliran 9 (F9)
F9, NaCl
= 58,55214672 kg/jam
F9, MgSO4
= 11,04178775 kg/jam
F9, CaSO4
= 9,508206119 kg/jam
F9, Na2SO4
= 3482,10117 kg/jam
Aliran 10 (F10)
F10, NaCl
= F9, NaCl x 1%
= 58,55214672 kg/jam x 1%
= 0,585521467 kg/jam
F10, MgSO4
= F9, MgSO4 x 1%
= 11,04178775 kg/jam x 1%
= 0,110417878 kg/jam
F10, CaSO4
= F9, CaSO4 x 1%
= 9,508206119 kg/jam x 1%
= 0,095082061 kg/jam
F10, Na2SO4
= F9, Na2SO4 x 1%
= 3482,10117 kg/jam x 1%
= 34,8210117 kg/jam
Aliran 11 (F11)
F11, NaCl
F11, MgSO4
F11, CaSO4
F11, Na2SO4
6.
SILO
Fungsi
Neraca komponen:
Aliran 8 (F8)
F8, NaCl
= 473,7400962 kg/jam
F8, MgSO4
= 89,3381009 kg/jam
F8, CaSO4
= 76,93003133 kg/jam
F8, Na2SO4
= 28173,36401 kg/jam
Aliran 11 (F11)
F11, NaCl
= 57,96662525 kg/jam
F11, MgSO4
= 10,93136987 kg/jam
F11, CaSO4
= 9,413124058 kg/jam
F11, Na2SO4
= 3447,280158 kg/jam
Aliran 12 (F12)
F12, NaCl
F12, MgSO4
F12, CaSO4
F12, Na2SO4
7.
Neutralizer
Fungsi
Aliran 12 (F12)
F12, NaCl
= 531,7067214 kg/jam
F12, MgSO4
= 100,2694708 kg/jam
F12, CaSO4
= 86.34315539 kg/jam
F12, Na2SO4
= 31620,64417 kg/jam
Reaksi 1
Konversi MgSO4 pada reaksi sebesar 98 % (Dimitar Trendafelov, 1995)
MgSO4 (l)
2 NaOH (l)
Na2 SO4
Mg (OH)2 (l)
0,835578923
1,671157846
0,818867345
1,637734689
0,818867345
0,818867345
0,016711578
0,033423157
0,818867345
0,818867345
F12, MgSO4
= 100,2694708 kg/jam
N12 MgSO4
Nin, NaOH
Konversi =
Nout, MgSO4
= 0,016711578 kmol/jam
Nout, MgSO4
= Nin, MgSO4 + r
= 0,818867345 kmol
Nout, Na2SO4
= Nin, Na2SO4 + r
= 1 x 0,818867345 kmol
= 0,818867345 kmol
Nout, Mg(OH)2
= Nin, Mg(OH)2 + r
= 1 x 0,818867345 kmol
= 0,818867345 kmol
Nout, NaOH
= Nin, NaOH - r
Fberlebih, NaOH
Nsisa, NaOH
Natrium hidroksida (NaOH) yang digunakan adalah NaOH dengan kadar 40% dan
mengandung 60% air (H2O)
FNaOH, 40%
FH2O, 60%
Reaksi 2
Konversi CaSO4 pada reaksi sebesar 67,6 % (Bahruddin, 2003)
CaSO4
Na2CO3
CaCO3
Na2SO4
0,634876143
0,634876143
0,429176272
0,429176272
0,429176272
0,429176272
0,20569987
0,20569987
0,429176272
0,429176272
F12, CaSO4
= 86.34315539 kg/jam
N12 CaSO4
Nin, Na2CO3
Konversi =
Nout, CaSO4
= 0,20569987 kmol/jam
Nout, CaSO4
= Nin, CaSO4 + r
= 0,429176272 kmol
Nout, Na2SO4
= Nin, Na2SO4 + r
= 1 x 0,429176272 kmol
= 0,429176272 kmol
Nout, CaCO3
= Nin, CaCO3 + r
= 1 x 0,429176272 kmol
= 0,429176272 kmol
Nout, Na2CO3
= Nin, Na2CO3 - r
Fberlebih, Na2CO3
Nsisa, NaCO3
Soda ash
FH2O, 0,07%
Reaksi 3
Konversi Na2SO4 pada reaksi sebesar 95 % (Keyes ;763)
Na2SO4 (s)
10 H2O
Na2SO4.10H2O
223,9286363
2239,286363
212,7322045
2127,322045
212,7322045
2,239286364
111,,9643182
212,7322045
F Na2SO4
NNa2SO4
= FNa2SO4 / BMNa2SO4
= 31797,86636 / 142
= 223,9286363 kmol/jam
Nin, H2O
Konversi =
Nout, Na2SO4
= 11,19643182 kmol/jam
Nout, Na2SO4
= Nin, Na2SO4 + r
= 212,7322045 kmol
= Nin, H2O - r
Fberlebih, H2O
Nsisa, H2O
Fsisa, H2O
Aliran 13 (F13)
F13, H2O
= Fberlebih, H2O
= 60460,73181 kg/jam
Aliran 14 (F14)
F14, H2O
Aliran 15 (F15)
F15, Na2SO4
F15, MgSO4
F15, NaCl
= F12, NaCl
= 531,7067214 kg/jam
F15, CaSO4
F15, CaCO3
F15, H2O
F15, NaCO3
F15, NaOH
8.
Fungsi
Neraca komponen:
Aliran 15 (F15)
F15, Na2SO4
= 1589,893318 kg/jam
F15, MgSO4
= 2,005389415 kg/jam
F15, NaCl
= 531,7067214 kg/jam
F15, CaSO4
= 27,97518235 kg/jam
= 47,49430599 kg/jam
F15, CaCO3
= 42,9562531 kg/jam
F15, H2O
= 22319,04811 kg/jam
F15, NaCO3
= 55,4526218 kg/jam
F15, NaOH
= 34,09162006 kg/jam
Aliran 17 (F 17)
F17, NaCl
F17, H2O
F17, NaOH
Aliran 16 (F16)
F16, Na2SO4
= F15, Na2SO4
= 1589,893318 kg/jam
F16, MgSO4
= F15, MgSO4
= 2,005389415 kg/jam
F16, NaCl
F16, CaSO4
= F15, CaSO4
= 27,97518235 kg/jam
= F15, Mg(OH)2
= 47,49430599 kg/jam
F16, CaCO3
= F15, CaCO3
= 42,9562531 kg/jam
F16, H2O
F16, NaCO3
F16, NaOH
9.
Crystalizer
Fungsi
Neraca komponen:
Aliran 17 (F 17)
F17, NaCl
= 505,1213853 kg/jam
F17, H2O
= 21203,0957 kg/jam
F17, NaOH
= 32,38703906 kg/jam
= 52,67999071 kg/jam
Aliran 18 (F 18)
Aliran Kristal:
F18, NaCl kristal
F18, Na2SO4.10H2O
kristal
Aliran larutan:
F18, NaCl larutan
F18, Na2SO4.10H2O
larutan
= F17, H2O
= 21203,0957 kg/jam
F18, NaOH
larutan
= F17, NaOH
= 32,38703906 kg/jam
= F17, Na2CO3
= 52,67999071 kg/jam
10.
Sentrifuga
Fungsi
Neraca komponen:
Aliran 18 (F 18)
Aliran Kristal:
F18, NaCl kristal
F18, Na2SO4.10H2O
= 502,5957784 kg/jam
kristal
= 64749,40746 kg/jam
Aliran larutan:
F18, NaCl larutan
F18, Na2SO4.10H2O
= 2,525606927 kg/jam
larutan
= 325,3739068 kg/jam
= 21203,0957 kg/jam
F18, NaOH
= 32,38703906 kg/jam
larutan
= 52,67999071 kg/jam
Aliran 20 (F 20)
F20, NaCl
kristal x
90%
Aliran 19 (F 19)
F19, NaCl
F19, NaOH
F19, Na2CO3
11.
Ball Mill 2
Fungsi
Pada Ball Mill terjadi penambahan 7.5 % bahan recycle dari Screen.
Neraca Total : F20 + F23 = F21
Neraca Komponen :
Aliran 20 (F 20)
F20, NaCl
= 452,3362006 kg/jam
Aliran 23 (F 23)
F23, NaCl
Aliran 21 (F 21)
F21, NaCl
12.
Screen II
Fungsi
Neraca Komponen :
Aliran 21 (F 21)
F21, NaCl
= 486,2614156 kg/jam
Aliran 23 (F 23)
F23, NaCl
= 33,92521504 kg/jam
Aliran 22 (F 22)
F22, NaCl