Excavation Plan R2-Signed

Doc No:
PETRONAS GAS GRAPHITE-DD- KTHRO-CON-PLN-001

BERHAD
MMCEC-MMCOG-SEW JV Revision: 0
PROJECT : ENGINEERING, PROCUREMENT,

CONSTRUCTION & COMMISSIONING
(EPCC) OF PGU-I GAS PIPELINE
REPLACEMENT PROJECT (GRAPHITE)
CLIENT : PETRONAS GAS BERHAD
CONTRACT NO. : PD&T/PETRONAS/2019/326
DOCUMENT TITLE: EXCAVATION PLAN- MLL103
0 21/02/2022 For Review YGK MHMS
Prepared by Approved Reviewed Approved Approved

By By By By
Revision Date Description
Station Project Discipline Project Head of
Engineer Manager Engineer Manager Operations
MMSJV PGB GTR

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SHUTDOWN WINDOW TIE IN PIT

WRITTEN EXCAVATION PLAN
LOCATION: KP 12 – GRAPHITE Project AREA: MLL 103 Station DATE: 15/7/2022
DEPTH OF EXCAVATION: 4.1 m WIDTH OF EXCAVATION: 4m
NO ITEM DESCRIPTION
A. PRELIMINARY INFORMATION
1 Purpose of excavation Construction of Pit for Tie in TP5A,5B, 6A,6B
2 Key plan indicating excavated area Refer attachment
3 Proposed depth of excavation 4.1 m
4 Method of excavation (manual hand -dig/machine) Manual and Machinery excavation
5 Sufficient workspace inside the excavation for worker and movement of material Minimum of 1m is provided from edge of pipe to sheet pile wall
6 Duration of work (where the excavation area needs to be maintained open) 2 months
7 Maximum allowable trench horizontal length 11 m
B. UNDERGROUND UTILITIES / SERVICES

1 Underground utilities / services map / plan Refer attachment
2 Reference coordinate system Rectified skewed orthomorphic (RSO)
C. ASSESSMENT OF THE ABOVE GROUND / SURFACE CONDITION

1 Surrounding area ground surface condition (whether vegetated/barren/partially turfed) Medium stiff sandy silt
2 Potential of ingress of surface water runoff and mitigation Low. Standby dewatering pump
D. ASSESSMENT OF THE SUBSOIL CONDITION

1 Statement of presence of ground water table (whether known/unknown) 3m depth from OGL
2 Assessment of soil type (found via soil investigation of past experience) Sandy silt
3 Assessment of presence of cavity (if possible) N/A
E. SUPPORT SYSTEM DESIGN

1 Type of support system Sheet pile (FSP IIIA) – 70 pieces total
2 Steps/stages of installation if staggered installation is planned for Excavation of 1m depth from OGL, followed by Strut Installation and Sheet piling
3 Steps for safe removal of the support system Via hydraulic vibro
F. SURROUNDINGS AND ADJACENT STRUCTURES

1 Buildings within close proximity of the excavation area SCADA building located approx. 20m away from the pit
2 Other on-going/coinciding works by other parties near or adjacent to the excavation area N/A
3 Possible stockpiling of construction material nearby Please refer attachment
4 Traffic load surrounding the area N/A
G. SAFETY ASPECT OF EXCAVATION

1 Ingress and egress of workers 2 nos of access via monkey ladder and scaffold staircase
2 Emergency evacuation Refer Emergency Response Plan
3 Requirement of gas testing Yes. Gas detector shall be used to test for gas presence before work.
4 Temporary site shelter for long duration open-excavation area N/A
Doc No:
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ATTACHMENT 1
DRAWINGS
(5 pages)
N
SWING DIRECTION SWING DIRECTION

(CRANE 45 MT) CRANE CRANE (CRANE 45 MT)
10m Working Radius 10m Working Radius STOCKPILE
STEEL PLATE STEEL PLATE


STEEL PLATE
STEEL PLATE
STEEL PLATE STAIRCASE STEEL PLATE STAIRCASE

HARD BARICADE
EXCAVATOR
EXCAVATOR
HARD BARICADE
STOCKPILE SHEET PILES SHEET PILES
NPS 4
PRL103-3
PRL103-2 PRL103-1
VIBRO BUL-103 PRL-103

VIBRO
BUL103-2 BUL103-1
BUL103-3
PROJECT : CONTRACTOR : DRAWING TITLE : DATE :

JUNE 2022
PREPARED BY :
Yuga REVIEWED BY :
ENGINEERING, PROCUREMENT, CONSTRUCTION

AND COMMISSIONING (EPCC) OF PGU-I GAS PIPELINE REPLACEMENT MACHINERY ARRANGEMENT LAYOUT SCALE :
NTS
CHECKED BY :
N/A
APPROVED BY :
PROJECT (GRAPHITE)
PLAN DRAWING NO : GRAPHITE-MMSJV-CIVIL-LP01
34°
BLOWER 1
SUPPLY
BLOWER 2
EXHAUST
PROJECT : CONTRACTOR : DRAWING TITLE : DATE :

JUNE 2022
PREPARED BY :
Yuga REVIEWED BY :

SCALE : CHECKED BY : N/A APPROVED BY :
AND COMMISSIONING (EPCC) OF PGU-I GAS PIPELINE REPLACEMENT
PROJECT (GRAPHITE) TIE-IN PIT TP-05A, 5B, 6A & 6B NTS
DRAWING NO : GRAPHITE-MMSJV-CIVIL-DET04
8 7 6 5 4 3 2 1
F F
C C
DETAIL B Metal Sheet 1 THK 20mm

E SCALE 1 : 70 E
Welding on both end ( Intermittent fillet weld of 2 inch length every 10inch spacing)
1816.19
Metal Sheet 3 Soil (Ground)

1816.19 1865.50 964.00 4 .00 E
Sheet Pile 91
Welding on both end

D D
1725.10
2829.50
925.55
Metal Sheet 2 THK 20mm
1600.00 Welding on both end E

SECTION E-E
SCALE 1 : 70 DETAIL D
C Sheet Pile SCALE 1 : 70 C
Soil (Ground)
Welding on both end Metal Sheet 5 THK 20mm
Metal Sheet 4 THK 20mm
B B
SECTION C-C
SCALE 1 : 70
A PROJECT :
CONTRACTOR: DRAWING TITLE:
DATE :
JUNE 2022
DRAWN BY :
ANO
PREPARED BY :
YUGA
A
Detail View
CHECK BY:
AND COMMISSIONING (EPCC) OF PGU-I GAS PIPELINE REPLACEMENT MIK
PROJECT (GRAPHITE) DRAWING NO:
GRAPHITE-MMSJV-CIVIL-LP01
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
E E
D D
0
.0
2829.50
62
R4
.00
1816.20
1816.20
1865.50
1500.00
62
964.00
R4
C C
2400.00 2400.00 2525.00 2525.00 2525.00 2525.00

Metal Sheet 1 Metal Sheet 2 Metal Sheet 3 Metal Sheet 4 Metal Sheet 5 Metal Sheet Spare
B B
A PROJECT :
CONTRACTOR: DRAWING TITLE:
DATE :
JUNE 2022
DRAWN BY :
ANO
PREPARED BY :
YUGA
A
Steel Plate Cutting Plan
CHECK BY:
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
2500.00
1500.00
F F
60KN Point Load
93.45
50.00
2000.00
B
4012.00
E D E
914.00
A A
5500.00
D 11000.00 D
Struting Water Level
Existing Pipe 3m from GL
1000.00
0 0
1000.00 1000.00
C 2000.00 C
2600.00
3000.00
4014.00 4014.00
5000.00
B B
10000.00
(Sheet Pile Depth)
SECTION A-A
A PROJECT : SCALE 1 : 100 DATE : DRAWN BY : PREPARED BY :
A
CONTRACTOR: DRAWING TITLE: JUNE 2022 ANO YUGA
Top View and Side View
CHECK BY:
8 7 6 5 4 3 2 1
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ATTACHMENT 2
CALCULATION REPORT
(16 pages)
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KTH RO-CVS-CAL-026
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ENGINEERING, PROCUREMENT, CONSTRUCTION AND

Page:
COMMISSIONING (EPCC) OF PGU-1 GASPIPELINE
1 of 16
REPLACEMENT PROJECT(GRAPHITE)
PROJECT :ENGINEERING, PROCUREMENT,

CLIENT :PETRONAS GAS BERHAD3
CONTRACT NO. :PD&T/PGB/2019/326
DOCUMENT TITLE :CALCULATION REPORT FOR TEMPORARY

SHEET PILE TIE IN PIT
(,/
KP1
Tern
Date
0 30/06/2022 FINAL Cheah HM MHMS

Prepared By Reviewed by
Approved Reviewed Endorsed By Approved
Bv Bv Bv
Revision Date Description Engineer Construction Project Discipline Engineering Project
Manager Manager Engineer Manager Manager
MMCEC-MMCOG-SEW JV PGB
© 2022 PETROLIAM NASIONAL BER HAD (PETRONAS). All rights reserved. No part of this document may be reproduced, stored in a retrieval.
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of
the copyright OWNER.
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Table of Contents
1. OBJECTIVE ................................................................................................................. 3
2. PROJECT OVERVIEW .................................................................................................. 3
3. DEFINITIONS ............................................................................................................. 4
4. ABBREVIATIONS ........................................................................................................ 4
5. SYSTEM OF UNITS ...................................................................................................... 4
6. DESIGN CODES, PTS AND STANDARDS....................................................................... 4
6.1 Primary Design Code .................................................................................................... 4
7. DESIGN INFORMATION .............................................................................................. 5
7.1 Computer Program Use .................................................................................................5
7.2 Material Grades ........................................................................................................... 5
7.3 Loading ...................................................................................................................... 5
8. GROUND INFORMATION ............................................................................................ 6
8.1 General Arrangement ...................................................................................................6
8.2 Typical Cross Section....................................................................................................6
8.3 General Ground Conditions ............................................................................................ 7
8.4 Groundwater Table....................................................................................................... 7
8.5 Geotechnical Design Parameters .................................................................................... 8
9. FINITE ELEMENT ANALYSIS ....................................................................................... 8
9.1 Envisaged Construction Sequence .................................................................................. 9
9.2 Bending Moment and Pile Displacement .......................................................................... 9
9.3 Envisaged Construction Sequence .................................................................................. 9
9.4 Factor of Safety ......................................................................................................... 10
10. CONCLUSION ........................................................................................................... 10
APPENDICES .................................................................................................................... 11
APPENDIX 1 ...................................................................................................................... 12
GENERAL ARRANGEMENT DRAWING ..................................................................................... 12
APPENDIX 2 ...................................................................................................................... 13
SOIL INVESTIGATION FIELD LOGS ....................................................................................... 13
APPENDIX 3 ...................................................................................................................... 14
FINITE ELEMENT ANALYSIS (PLAXIS) INPUT........................................................................... 14
APPENDIX 4 ...................................................................................................................... 15
FINITE ELEMENT ANALYSIS (PLAXIS) RESULTS....................................................................... 15
APPENDIX 5 ...................................................................................................................... 16
APPENDIX 5 - CATALOGUE FOR SHEET PILE (FSPIIIA) ............................................................. 16
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1. OBJECTIVE
The objective of this report is to define the calculation for the engineering analysis and
design of temporary tie-in sheet pile structure as a retaining system at MLL103 station to
allow safe tie-in activity during the shutdown window.
The calculation covers load estimation and member capacity check with due references to
the relevant codes and standards.
2. PROJECT OVERVIEW
PGB intends to replace existing NPS 36 PGU-I Gas Pipeline with new NPS 36 PGU-I Gas
Pipeline (namely GRAPHITE) due to ageing facilities. New PGU-I Gas Pipeline will use better
route, eliminating hilly and graphitic soil via Loop 1 Right-Of-Way (ROW).
The PROJECT adapts like-to-like replacement including the pipe size of NPS 36, with length
of approximately 33 km from Gas Processing Kerteh (GPK) until Bukit Anak Dara Kijal,
Kemaman, Terengganu. The scope consists of Engineering, Procurement, Construction and
Commissioning (EPCC) of the FACILITIES.
In general, the new gas pipeline will be installed alongside the existing NPS 36 Loop 1 Gas,
NPS 12 Liquid Propane pipeline and two (2) x NPS 8 Liquid Butane pipeline. The ROW
varies from 90m then reduces to 40m width. Generally, the ROW corridor traverse along
light population village areas, railway & road crossings, palm & rubber estates, and hilly &
undulating terrains. In overall, FACILITIES for GRAPHITE project as illustrated below:
Figure 1: ROW of existing PGU-I and Loop 1.

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3. DEFINITIONS
The following definitions refer to the technical terminologies used throughout the
document:
The company appointed to carry out the works in

CONTRACTOR
accordance with the Contract.
PROJECT NPS 36 PGU-I Gas Pipeline Replacement (GRAPHITE).
FACILITIES All the equipment, pipeline, metering, building and station

related details in this project.
4. ABBREVIATIONS
The following abbreviations will be used throughout this document:
PGB PETRONAS Gas Berhad
PTS Petronas Technical Standard
SI Soil Investigation
5. SYSTEM OF UNITS
The International System Unit is adopted as the main system of unit throughout the
engineering design, in accordance with the requirements of PTS 16.00.01.
6. DESIGN CODES, PTS AND STANDARDS
The stability and integrity checks and analysis are performed in accordance with the
following listed guidelines and standards:
6.1 Primary Design Code
PTS 11.11.01 2015 Site Investigation for Onshore Facilities.
PTS 11.13.01 2015 Geotechnical Engineering for Onshore Facilities.
SI Quantities and Units (Endorsement of ISO

PTS 16.00.01 2010
31, ISO 1000, and ISO 80000)
PTS 18.52.18 Excavation
British Standard Codes of Practice for Earth

BS8002 1994
Retaining Structures.
BS 8110 1997 Structure Use of Concrete

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7. DESIGN INFORMATION
7.1 Computer Program Use
For geotechnical finite element (FE) analysis, computer software "PLAXIS" is used to
simulate the permanent sheet pile deflection and induced bending moment during
excavation. PLAXIS is a FE software program, specifically developed for the analysis of
deformation and stability in geotechnical engineering problems.
7.2 Material Grades
The sheet pile (FSP III) used as permanent retaining system for excavation works. FSP
III sheet pile is a common type of sheet pile available in the market. The material
properties for sheet pile listed below:
• Design strength, fy = 265N/mm2

• Mass per wall width = 150kg/m 2
• Section modulus = 1340cm 3 /m
7.3 Loading
Condition with 60kN point load at 1.Sm away from sheet pile is being analysed (based on
lm width and distribute to 3m length in the analyses)
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8. GROUND INFORMATION
8.1 General Arrangement
Figure 2 present the proposed configuration of sheet pile cofferdam.

0
0
2500.00
0
U')
60KN Point Load
93.45
0
0 0
0
0
0
0
N
11000.00
Figure 2: Location Plan
8.2 Typical Cross Section
Figure 3 presented the typical cross section adopted for this assessment.
1
Strutin
Water Level
3m from GL
8000.00
(Sheet Pile Depth) 5000.00
SECTION A-A
SCALE I: 80
Figure 3: Typical Cross Section

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COMMISSIONING (EPCC) OF PGU-I GASPIPELINE
7 of 16
8.3 General Ground Conditions
Two (2) nos of boreholes, namely BH MLL103 & BH MLL 103a where field logs are attached
in Appendix 2.
Table 1 presents the subsoil profile for BH MLL103 & BH MLL 103a plotted with SPT'N'
value versus depth. The SPT'N' values are increasing with depth. Hard layer with SPT'N'
greater than 50 is at depth of about 13.5m to 16.5m below ground level.
Depth N Value N Relative SPTN Bulk

Density Density
BH MLL BH MLL (kg/m 3 )
103 103a Adopted
7 Very Loose 0-4 <1600
1.5 5
7 Loose 5 - 10 1530-2000
3.0 7 9
13 Medium 11 - 30 1750-2100
4.5 50
21 12 13 Dense 31 - so 1750-2245
6.0
7.5 17 Very Dense > so <2100
21
9.0 29 20 Table la: SPT N Values and
28 23 bulk density of soil
10.5
correlated to relative density
12.0 35 23 20
13.5 50 28
15.0 50 29
16.5 50 50
50
18.0 50 50
Table 1: Interpreted Soil Profile
8.4 Groundwater Table
The ground water table adopted in this analysis is 3 m depth.

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8.5 Geotechnical Design Parameters
The subsoil profile as extrapolated from the soil investigation boreholes. Table 2 shows
the effective soil strength and stiffness parameters adopted in geotechnical finite element
analysis for both roadwork upgrading, motorcycle lane and bridge crossing. The Hardening
Soil (HS) model was used to describe the stress-strain behaviour of soils.
Table 2: Soil Effective Strength and Stiffness Parameters
Soil Layer Effective

Bulk Effective Elastic
below angle of
SPT'N' Thickness Density, Cohesion, Modulus,
ground friction,
Value (m) y c' E=2000N
level cl>'
(kN/m3) (kN/m 2 ) (kN/m 2 )
(m.g.l.) (degree)
0.0-4.5 7 4.5 17.0 3 28 14,000
4.5-9.0 13 4.5 18.0 3 28 26,000
9.0-16.5 20 7.5 19.0 3 28 40,000
>16.5 so 19.0 5 30 100,000
The bending stiffness (EI) and axial stiffness (EA) of sheet pile wall (FSP III) utilized in the
Plaxis analysis show in Table 3. The steel Young's Modulus used is 205 kN/m 2•
Table 3: Plate Properties
EI
Type EA (kN/m)
(kNm 2/m)
FSP IIIA 3.813x106 4.674x104
9. FINITE ELEMENT ANALYSIS
Finite Element Method was used to analyse the interaction between the soil and the
excavation sequnce.
The circumstances were analysed using 2D plane strain condition. In the typical FE
mesh, the left and right boundaries were assumed to be fixed horizontally but free to
move vertically, whereas the bottom boundary was assumed to be fixed in both
directions.
The soils were modelled by 15-noded triangular 2D elements with an elasto-plastic HS

model to represent the stress-strain behaviour of soils when subjected to shearing and
unloading-reloading.
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It is to note that the Plaxis analyses captured the analyses on main structural element
which is temporary steel shee piles where steel plates used at the pipe elbow area are
additional prescriptive measures to ease the construction works.
In this analysis, ground model extent of 40m with and 25m has been adopted.
9.1 Envisaged Construction Sequence
The envisaged construction sequences for the impact assessment according to the
typical cross section presented in Figure 2 shall be as below:
1. Imposed 60kN at 1.5m from sheet pile (assume load spreading of 3m)
2. Install 9m length Sheet Pile (FSP IIIA).
3. Excavate to 2mbgl
4. Install struts and excavate to 4mbgl (Final Excavation Level).
5. Factor of Safety (Required 1.4).
9.2 Bending Moment and Pile Displacement
Result from 2D analyses are presented in terms of induced bending moments, sheet pile
deflection due to excavation work at the proposed site were obtained from FE analysis.
The results of Finite Element analysis are presented in Appendix 3.
9.3 Envisaged Construction Sequence

Table 4 summarizes the maximum induced bending moment and maximum predicted
horizontal displacement of permanent sheet pile during construction stage.
Table 4: Summary of PLAXIS 2D Analysis Results
Bending Pile Horizontal

Type Moment Deflection
kNm/m mm
Sheet Pile (FSP IIIA) 52 5.5
Sheet Pile Ultimate Moment Capacity

= 265 X 1520 X 103 X 10- 6 /1.5
= 268 kNm/m > 45 kNm/m, Ok.
Sheet pile movement is found to be less than 1 % of total excavation depth, i.e. 40mm
(based on 4m excavation), hence, the proposed temporary sheet pile is acceptable.
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9.4 Factor of Safety
The factor of safety obtained from plaxis is 1.4 which is adequate for the sheet pile
stability.
10. CONCLUSION
The predicted permanent sheet pile wall deflection and induced bending moment due to
the effect of excavation are found to be well within the acceptable limit and based on the
available information, hence, the proposed temporay sheet pile wall is adequate.
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APPENDICES
APPENDIX 1 - General Arrangements Drawing
APPENDIX 2 - Soil Investigation Field Logs
APPENDIX 3 - Finite Element Analysis (Plaxis) Input
APPENDIX 4 - Finite Element Analysis (Plaxis) Results
APPENDIX 5 - Catalogue for Sheet Pile (FSPIIIA)

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APPENDIX 1
GENERAL ARRANGEMENT DRAWING

(1 Page)
N
NPS 4
PRL103-3
PRL103-2 PRL103-1
BUL-103 PRL-103
BUL103-2 BUL103-1
BUL103-3
DRAWING TITLE :
MACHINERY AND EQUIPMENT ARRANGEMENT LAYOUT
DURING SHUTDOWN AT MLL-103
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APPENDIX 2
SOIL INVESTIGATION FIELD LOGS

(6 Pages)
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APPENDIX 3
FINITE ELEMENT ANALYSIS (PLAXIS) INPUT

(15 Pages)
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APPENDIX 4
FINITE ELEMENT ANALYSIS (PLAXIS) RESULTS

(5 Pages)
Achieved FOS = 1.834 > 1.4
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APPENDIX 5
APPENDIX 5 - CATALOGUE FOR SHEET PILE (FSPIIIA)

(1 Page)
Doc Title Sheet Piles Data Sheets
Doc No OPS-VIBRO-SHEETPILES-DS
Date 15-MAY-2021
Rev 0
Ecotrans Construction & Heavy Machinery Sdn Bhd Page 1 of 1
Co Reg No : 201701047636 (1261812-U)

Address: 854, Batu 14, Jalan Kota Tinggi, 81800 Ulu Tiram, Johor, Malaysia
H/P: 017-8096778/ 014-3396778 Email: sales@ecotrans.com.my
Website: www.ecotrans.com.my
Doc No:
BERHAD
ATTACHMENT 3
ERP
(13 pages)
Doc No:
PETRONAS GAS GRAPHITE-EXE-MMSJV-
BERHAD. KTHRO-HSE-PRC-015
MMCEC-MMCOG-SEW JV Revision: A

Page:
COMMISSIONING(EPCC) OF PGU-l GAS PIPELINE REPLACEMENT
PROJECT(GRAPHITE) 1 of 13
PROJECT : ENGINEERING, PROCUREMENT,

CLIENT : PETRONAS GAS BERHAD
CONTRACT NO. : PD&T/PGB/2019/326
DOCUMENT TITLE: EMERGENCY RESPONSE PLAN (ERP)

FOR WORKING IN CONFINED SPACE
AT MLL 103
A 04/07/2022
Prepared Reviewed Approved Reviewed Endorsed Approved
by by by by by by
HSE HSE Project HSE Construction Project
Revision Date Description Executive Manager Manager Executive Engineer Manager
MMCEC-MMCOG-SEW JV PGB
© 2021 PETROLIAM NASIONAL BERHAD (PETRONAS). All rights reserved. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of
the copyright OWNER.
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Table of Contents
1. PURPOSE .................................................................................................... 3
2. SCOPE AND RESPONSBILITY .......................................................................... 3
3. REFERENCES ............................................................................................... 3
4. ABBREVIATION & DEFINITIONS ....................................................................... 3
5. PROJECT OVERVIEW ..................................................................................... 4
6. EMERGENCY RESCUE PLAN ........................................................................... 5
6.1 EXECUTION OF WORK INSIDE CONFINED SPACE ...................................... 5
6.2 ACCESS / EXIT .............................................................................................. 7
6.3 RESCUE PLAN .............................................................................................. 7
8. RESCUE EQUIPMENT ................................................................................... 10

9. ATTACHMENTS ........................................................................................... 10
ATTACHMENT 1 .................................................................................................. 11
EMERGENCY RESPONSE FLOW CHART .................................................................. 11
ATTACHMENT 3 .................................................................................................. 13
EMERGENCY MANAGEMENT TEAM ORGANIZATION CHART ....................................... 13
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1. PURPOSE
The purpose of this procedure is to provide a step-by-step approach for personnel

working inside MLL 103 Tie-In Pit to react in an emergency during the PGU Loop 1
Pipeline shutdown window allocated in August 2022 dedicated to enable bypass tie-
in works inside MLL103 from the new GRAPHITE pipeline to PGU Loop 1.
PGU Loop 1 pipeline will be temporarily de-commissioned and recommissioned

during this shutdown window to allow for hot works to be conducted.
This is to ensure that the affected person(s) is extracted immediately from the
accident area to be given prompt medical attention.
2. SCOPE AND RESPONSBILITY
For the safety of the personnel involved in the MLL 103 Shutdown, the Contractor
shall make certain that the plan is fully understood and implemented by the relevant
persons working at the vicinity or in the immediate area of a confined space.
3. REFERENCES
This document has been prepared in referenced with:
No. Document Title Document No.

1 Project Health, Safety, & Environment GRAPHITE-EXE-MMSJV-
Management Plan KTHRO-HSE-PLN-001
2 Confined Space Safety Procedure for MLL 103 GRAPHITE-EXE-MMSJV-
KTHRO-HSE-PRC-006
3 Confined Space Entry PTS 18.52.08 (2021)
4 Industrial Code of Practice for Safe Working in JKKP DP(S) 127/379/3-1
A Confined Space 2010
4. ABBREVIATION & DEFINITIONS
The abbreviations and acronyms used in this document shall have the following
meaning:
Abbreviation Definition
COMPANY The COMPANY is referring to as PETRONAS Gas Berhad (PGB)
CONTRACTOR The CONTRACTOR is referring to MMSJV: MMCEC-MMCOG-SEW
JV and is responsible for carrying out activities required by the
COMPANY.
EPCC Engineering, Procurement, Construction and Commissioning
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ERP Emergency Response Plan

ERT Emergency Response Team
GPK Gas Processing Kerteh
HSE Health Safety and Environment
JHA Job Hazard Analysis
JMS Job Method Statement
KCS Kerteh Compressor Station
MEDIVAC Medical Evacuation
MMSJV MMC Engineering Sdn Bhd – MMC Oil and Gas Sdn Bhd – Sedia
Engineering Sdn Bhd Joint Venture
NPS Nominal Pipe Size
PETI Portable Equipment & Temporary Installation
PD&T Project Delivery and Technology
PGB PETRONAS Gas Berhad
PGU Peninsular Gas Utilisation
ROW Right of Way
5. PROJECT OVERVIEW
COMPANY intends to replace Existing NPS 36 PGU-I-Gas Pipeline with New NPS 36
PGU-I Gas Pipeline (namely GRAPHITE) due to ageing facilities. New PGU-I pipeline
will use better route, eliminating hilly and graphitic soil via Loop 1 right-of-way
(ROW).
The pipeline adapts like-to-like replacement including the pipe size of NPS 36, with
length of approximately 33 km from Gas Processing Kerteh (GPK) until Bukit Anak
Dara Kijal, Kemaman. The works consists of Engineering, Procurement, Construction
and Commissioning of the facilities.
In general, the new pipeline will be installed alongside the existing NPS 36 Loop 1
Gas Pipeline, NPS 12 Liquid Propane pipeline and two (2) x NPS 8 Liquid Butane
pipeline. The ROW varies from 90m then reduces to 40m width. Generally, the ROW
corridor traverse along light population village areas, railway & road crossings, palm
& rubber estates and hilly & undulating terrains. In overall, facilities for GRAPHITE
project as illustrated below:
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Figure 1: Right-of-way (ROW) of existing PGU-I and Loop 1
6. EMERGENCY RESCUE PLAN
6.1 Execution of Work inside Confined Space
During execution of work inside Confined Space, worker to ensure that work area is
clear from water ponding and no entry is allowed in the work area if water is present
at a depth of more than 0.5m.
The following procedure is the activity that require the personnel working in confined
space area. Specific JMS as follows:
• GRAPHITE-EXE-MMSJV-KTHRO-HSE-PRC-016: Confined Space Safety

Procedure for Station MLL 103
• GRAPHITE-CON-MMSJV-PLF-PRC-022: Temporary Structure (Sheet Pile)

Installation Procedure
Ventilation plan shall be referred to Figure 2 that specifies requirements of blower

needed during work execution.
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Figure 2: Typical Ventilation Plan

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6.2 Access / Exit

A step ladder system shall be implemented for access and exit of the confined
space. The ladder shall adequately construct and firmly secured to prevent such
any movement. Refer Typical 3D drawing of Tie-In Pit in Figure 3.
Figure 3: Typical 3D Drawing of Tie-In Pit
6.3 Rescue Plan

Refer to document GRAPHITE-EXE-MMSJV-KTHRO-HSE-PLN-004: Emergency
Response and Preparedness.
a) Immediate response of calls to dedicated emergency telephone number to be

addressed to ERT on site. Refer to Attachment 1 for Emergency Response
Flow Chart, Attachment 2 for Emergency Evacuation Route for Workers
Attachment 3 for Emergency Communication Flow
b) For Tier 1 incident (within capabilities), situation will be handled by ERT

Contractor/owner.
c) If the situation is beyond the capabilities of ERT, CEFS personnel to attend the
victim(s), secure the area from any potential cause for secondary injury or other
emergency (equipment’s damaged, fire or etc.). In case of any injury or illness,
first aider to attend/stabilize the injured person before any attempt to transfer
or evacuate the patient to clinic.
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d) Isolate the area until the cause of the incident is identified.
7.0 RESCUE PROCEDURES
These procedures separated according to type of rescue that arise.

7.1 To deal with emergency plan for confined space:-
a) In case of physical injury on the confined space worker, which include major
injury and unconsciousness:-
1. Standby Person have to inform Work Leader/ Supervisor immediately.
2. Emergency warning signal (Air horn) to be trigger
3. All work shall stop immediately and workers shall proceed to assembly
point in a safe and orderly manner.
4. ERT to evacuate injured personnel from the confined space.
5. Headcount will be done by work leader and reported to supervisor.
b) In case of any other situation observed by the standby person, indicating

forming of a dangerous situation, or informed by the confined space worker.
1. Standby person inform Work Leader/Supervisor immediately.
2. Emergency warning signal (Air horn) to be trigger Stop all works
immediately.
3. All work shall stop immediately and workers shall proceed to assembly
point in a safe and orderly manner.
4. Headcount will be done by work leader and reported to supervisor.
7.2 Personnel Evacuation
a) Upon hearing the emergency warning signal (air horn) warning, stop all work
and shut off all sources of ignition under the control of contractors.
b) Look at the wind socks to determine the wind direction and evacuate across
the wind (cross wind) or windward (upwind) of the affected area to a
designated assembly point or area.
c) If the designated assembly point or area is not accessible or safe due to
wind direction, proceed evacuation to another designated assembly
point/area.
d) Site Supervisor or his representative shall make head count at the assembly
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point. Wait and follow further command from the Site Emergency
Commander
e) Declaring that the “emergency is rendered safe” when immediate threat is
eliminated so that recovery operation can be initiated.
f) Declaring the “emergency terminated” when the facility is safe for
implementation of post emergency procedures and resumption of normal
operation.
7.3 Rescue Plan For Confined Space (Tie-In Pit)
These procedures separated according to type of rescue that arise.
Rescue Pre-Plan Information

a) Entry Point Information
i. Description of Entry Point
• Step ladder (refer figure 3)

• Tie-In pit depth – 4.1m
b) Rescue Method - Deploying ERT to rescue IP inside confined space
Where a person is injured or met an accident in a confined space which is

previously considered safe for entry, rescuers can enter without breathing
apparatus.
In the event where there is no witness of the incident, another gas test has
to be done prior to entry. The reason could be associated with an overall
deterioration of the safe atmosphere or build-up of hazardous gaseous. In
such occurrence, only CEFS team is allowed to carry out rescuing procedure.
i. ERT to assess surrounding area prior to confined space entry.

ii. ERT to enter confined space along with rescuing equipment.
iii. Transfer the IP carefully onto the stretcher and secure properly.
iv. Proceed with the evacuation process
v. Hand over to medic/ambulance personnel for further treatment.
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Figure 4: Tie-In Pit
8. RESCUE EQUIPMENT
Equipment is as follows:
a) First aid kit (type B)

b) 2 unit of fire extinguisher for each pit
c) 1 unit of bucket stretcher for each pit
9. ATTACHMENTS
Attachment 1: Emergency Response Flow Chart

Attachment 2: Emergency Evacuation Route for Workers
Attachment 3: Emergency Management Team Organization Chart
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ATTACHMENT 1
EMERGENCY RESPONSE FLOW CHART

(1 Page)
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Attachment 2
EMERGENCY EVACUATION ROUTE FOR WORKERS
(1 page)
- Emergency route
- Tie in pit
- Assembly point
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ATTACHMENT 3
EMERGENCY MANAGEMENT TEAM ORGANIZATION CHART

(1 Page)
EMERGENCY MANAGEMENT TEAM ORGANISATION CHART
EMERGENCY COMMANDER
HAMRI BIN RAMLI
018-3767105
INFORMATION
HSE
MOHD HAMDI BIN MOHD SIDEK
ABD HALIM BIN HAIRUDDIN
012-3131769
019-7167168
LIAISON LEGAL
ABD NORIZAN BIN AB GHANI MOHJD HAMDI BIN MOHD SIDEK
012-2192690 012-3131769
HUMAN RESOURCE ERT

SYAHRIL ANUAR BIN BASHEER ALI MOHD NAZRI BIN SHAMSUDDIN
013-5588944 013-9647746
OPERATION PLANNING LOGISTIC FINANCE/ADMIN

HASHIM BIN MOHD ADAM KAMARUL B ARIFF KAMARUL CHE AIDIL HAZRI BIN CHE MAT JUSOH BIN ABDULLAH
019-9152137 018-9444795 012-9221789 012-9751976
SITE EMERGENCY COMMANDER

MOHD ZAHABUDIN BIN ZAHARI
012-3930782

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PETRONAS GAS GRAPHITE-DD- KTHRO-CON-PLN-001

PROJECT : ENGINEERING, PROCUREMENT,

CLIENT : PETRONAS GAS BERHAD

CONTRACT NO. : PD&T/PETRONAS/2019/326

DOCUMENT TITLE: EXCAVATION PLAN- MLL103

0 21/02/2022 For Review YGK MHMS

Prepared by Approved Reviewed Approved Approved

MMSJV PGB GTR

SHUTDOWN WINDOW TIE IN PIT

B. UNDERGROUND UTILITIES / SERVICES

C. ASSESSMENT OF THE ABOVE GROUND / SURFACE CONDITION

D. ASSESSMENT OF THE SUBSOIL CONDITION

E. SUPPORT SYSTEM DESIGN

F. SURROUNDINGS AND ADJACENT STRUCTURES

4 Traffic load surrounding the area N/A

G. SAFETY ASPECT OF EXCAVATION

SWING DIRECTION SWING DIRECTION

10m Working Radius 10m Working Radius STOCKPILE

STEEL PLATE STEEL PLATE

STEEL PLATE STEEL PLATE

STEEL PLATE STAIRCASE STEEL PLATE STAIRCASE

VIBRO BUL-103 PRL-103

PROJECT : CONTRACTOR : DRAWING TITLE : DATE :

ENGINEERING, PROCUREMENT, CONSTRUCTION

PROJECT : CONTRACTOR : DRAWING TITLE : DATE :

ENGINEERING, PROCUREMENT, CONSTRUCTION

DETAIL B Metal Sheet 1 THK 20mm

Metal Sheet 3 Soil (Ground)

Welding on both end

1600.00 Welding on both end E

Metal Sheet 4 THK 20mm

2400.00 2400.00 2525.00 2525.00 2525.00 2525.00

ENGINEERING, PROCUREMENT, CONSTRUCTION AND

PROJECT :ENGINEERING, PROCUREMENT,

CLIENT :PETRONAS GAS BERHAD3

CONTRACT NO. :PD&T/PGB/2019/326

DOCUMENT TITLE :CALCULATION REPORT FOR TEMPORARY

0 30/06/2022 FINAL Cheah HM MHMS

ENGINEERING, PROCUREMENT, CONSTRUCTION AND

ENGINEERING, PROCUREMENT, CONSTRUCTION AND

Figure 1: ROW of existing PGU-I and Loop 1.

ENGINEERING, PROCUREMENT, CONSTRUCTION AND

The company appointed to carry out the works in

PROJECT NPS 36 PGU-I Gas Pipeline Replacement (GRAPHITE).

FACILITIES All the equipment, pipeline, metering, building and station

The following abbreviations will be used throughout this document:

PGB PETRONAS Gas Berhad

PTS Petronas Technical Standard

6. DESIGN CODES, PTS AND STANDARDS

6.1 Primary Design Code

PTS 11.11.01 2015 Site Investigation for Onshore Facilities.

PTS 11.13.01 2015 Geotechnical Engineering for Onshore Facilities.

SI Quantities and Units (Endorsement of ISO

PTS 18.52.18 Excavation

British Standard Codes of Practice for Earth

BS 8110 1997 Structure Use of Concrete

ENGINEERING, PROCUREMENT, CONSTRUCTION AND

7.1 Computer Program Use

7.2 Material Grades

• Design strength, fy = 265N/mm2

ENGINEERING, PROCUREMENT, CONSTRUCTION AND

8.1 General Arrangement

Figure 2 present the proposed configuration of sheet pile cofferdam.