Unit Cordinator- Start Up Program

Enable-On- Both Breakers from EDGs for particular Unit should be in open position or Test Position.
Auto Shutdown- GT Flame "off".
CRIT CMD

Normaly Continuation Criterion Step Command Output Note

SLC Deload – OFF
SLC Demin Water Pump 1/2 – ON
SLC CT Raw Water Pump – ON
SLC CT Service Water Pump - ON

1
SLC-2 GT Enclosure Ventilation – ON
SLC Hot Water Station – ON
0 SLC Deload – OFF W=0 Sec.
1 SLC Demin Water Pump 1/2 – ON M=5 Sec.
1 SLC CT Raw Water Pump – ON
1 SLC CT Service Water Pump - ON
1 SLC-2 GT Enclosure Ventilation – ON
0 SLC Hot Water Station – ON

2
1 Demin Water Supply is in Operation
1 Service Water Supply is in Operation
1 Raw Water Supply is in Operation No Command
W=0 Sec.
M=1800 Sec.

3
1 SGC CCW- " is in Start Up Step SGC CCW -Auto Operation Command

W=0 Sec.
M=5 Sec.

1 CCW System is in Operation

4 No Command
W=0 Sec.
M=600 Sec.

SGC CW Supply (Actually it will switch "ON" GC.)

5 SGC CW Condenser-Auto Operation
1 It Will Confim that GC for CW pumps is "ON" W=0 Sec.
1 SGC CW Condenser is in Start Up Step. M=5 Sec.

1 CW System is in operation
1 Condenser Status is in Operation 6 No Command
W=0 Sec.
M=1800 Sec.

7
W=0 Sec.
M=5 Sec.

8
W=0 Sec.
M=0 Sec.

9
W=0 Sec.
M=5 Sec.

10
W=0 Sec.
M=0 Sec.

SGC Service Cooling Water System -Auto Operation

1 SGC Service Cooling Water System -is in Start Up Step 11
W=0 Sec.
M=5 Sec.

1 Service Coling Water System is in Operation

12 No Command
W=0 Sec.
M=600 Sec.

SGC AUX. Steam System-Auto Operation

SLC HRSG Drain Pump- Auto ON
13 SLC Clean Drain Pump- Auto ON
0 SGC AUX. Steam System-Is in Start Up Step W=0 Sec.
1 SLC HRSG Drain Pump- is ON M=5 Sec.
1 SLC Clean Drain Pump- is ON

1 HRSG Drain Status in Operation.

1 Clean Drain Status is in Operation.

0/1
A). Aux Steam Supply is in operation 14 No Command
B). Start up Without Aux. Steam. W=0 Sec.
M=2400 Sec.
 14 No Command
W=0 Sec.
M=2400 Sec.

A). Aux. Steam Supply in Operation is set in following two cases:-

Case-1. :- (HRSG is quit hot and able to supply Aux. Steam / Unit is not taking any Steam from Aux. Steam Common header.)
Electrical Super Heater is "ON".
Seal Steam Super Heat >10 K.
Aux. Steam Pressure in Unit is more than 2.2 Bar and Unit itself LP HRSG Status is >50%.

Case-2:- (Aux. Steam is being supplied by other Unit.)

Electrical Super Heater is "ON".
Seal Steam Super Heat >10 K.
Aux. Steam Pressure in Unit is more than 2.2 Bar and Aux. Steam Common Header Pressure is > 2.8 Bar and Unit is connected with Common Header and Any one other Unit LP
HRSG Status is >50 % and that Unit is connected with Common Header.
B). Start Up Without Aux. Steam.:-
Any of The HRSG is not having LP System Status > 50 % and SLC Start Up Without Aux. Steam is "ON".

LP System HRSG Status > 50% :-

Case-1:-
HRSG Status in operation (GT NG ESV close-command not persisting and GT Speed is > 3 Hz.)
& HP Sys HRSG Status > 50% (HP Steam Flow > 38 Kg/Sec. & HRSG Status in operation & HP FW Shut off valve open )
& LP Drum Pressure > 5.5 Bar.

Case-2:-
HRSG Status in operation (GT NG ESV close-command not persisting and GT Speed is > 3 Hz.)
& LP Drum Pressure > 2.5 Bar and LP Main Steam Flow > 5.0 Kg/Sec.
Case-3:-
HRSG Status in operation (GT NG ESV close-command not persisting and GT Speed is > 3 Hz.)
& LP Drum Pressure > 2.5 Bar and LP FW Flow > 6.2 Kg/Sec since last 1 miniute.

15
W=0 Sec.
M=5 Sec.

16
W=0 Sec.
M=0 Sec.

17
W=0 Sec.
M=5 Sec.

18
W=0 Sec.
M=0 Sec.

19
W=0 Sec.
M=5 Sec.

20
W=0 Sec.
M=0 Sec.

SGC Steam Turbine Auxi. -Auto Operation

0 SGC Steam Turbine Aux. -is in Start Up Step 21
W=0 Sec.
M=5 Sec.

1 Turbine Oil System In Operation.

A). Start up Without Aux. Steam- Selected 22 No Command
0/1 B). SGC Seal Steam Supply-is in Start up step. W=0 Sec.
And Condenser Pressure <0.8 Bar. M=1800 Sec.

SGC Condensate Supply -Auto Operation

0 SGC Condensate Supply. -is in Start Up Step 23
W=0 Sec.
M=5 Sec.

0 Condensate Supply is in operation. 24 No Command

W=0 Sec.
M=6000 Sec.

SGC Condensate Preheater. -Auto Operation

0 SGC Condensate Preheater- is in Start Up Step 25
W=0 Sec.
M=5 Sec.

0 Condensate Preheater System -In Operation.

26 No Command
W=0 Sec.
M=600 Sec.

SGC Bypass Dearator. -Auto Operation

0/1
SGC Bypass Deaerator- is in Start Up Step 27
Start up Without Aux. Steam- Selected W=0 Sec.
M=5 Sec.
 Start up Without Aux. Steam- Selected

0/1
B/P Deaerator Status is in operation.
CPH Cold By D/S Temp. > 132 C. & Main Cond. To D/A DT
28 No Command
W=0 Sec.
> 4K.
M=3600 Sec.

SGC LP HRSG. -Auto Operation

0 SGC LP HRSG- is in Start Up Step 29
W=0 Sec.
M=5 Sec.

RELS LP DRM-Ok S/up.-a 30 No Command

0 RELS LP DRM Without Aux. Steam-b W=0 Sec.
HRSH Status in Operation. M=1800 Sec.

There is only one difference between a and b that LP Bypass Pressure Control in Auto mode.

31
W=0 Sec.
M=5 Sec.

32
W=0 Sec.
M=0 Sec.

SGC Steam Turbine (SS)-Auto Operation.

SGC Steam Turbine (SS)-In Start Up Step. 33
W=0 Sec.
M=5 Sec.

Operating Bypass System is ready for operation.

Start up Without Aux. Steam- Selected 34 No Command
W=0 Sec.
M=3600 Sec.

Operating Bypass System is ready for operation means..

A). Turbine Oil Supply System in operation.
B). Speed actual value >0.16 Hz.
C). SLC CF Sup. Turb./Bypass valves ready for operation. (Both Pump in
operation and >150 bar)
D). Condenser Pressure < 0.5 Bar.
E). IP Bypass Station in Auto Operation.
F). LP Bypass Station in Auto Operation.

SGC Feed Water Supply. -Auto Operation

0 SGC Feed Water Supply- is in Start Up Step 35
W=0 Sec.
M=5 Sec.

0 Feed Water Supply -In Operation.

36 No Command
W=0 Sec.
M=600 Sec.

SGC IP HRSG. -Auto Operation

0 SGC IP HRSG- is in Start Up Step 37
W=0 Sec.
M=5 Sec.

RELS IP DRM-Ok S/up.-a 38 No Command

0 RELS IP DRM Without Aux. Steam-b W=0 Sec.
HRSH Status in Operation. M=0 Sec.

There is only one difference between a and b that IP Bypass Pressure Control in Auto mode. Pressure controller will be switched on by SGC ST when cond. Pr. <0.3 bar.

SGC HP HRSG. -Auto Operation

0 SGC HP HRSG- is in Start Up Step 39
W=0 Sec.
M=5 Sec.

RELS HP DRM-Ok S/up.-a

0
HRSH Status in Operation. 40 No Command
W=0 Sec.
M=0 Sec.

41
W=0 Sec.
M=5 Sec.

Branch
Unit S/up Preselection -RF GT OP.
Unit S/up Preselection -CC OP. 42 No Command
W=1800 Sec.
M=1805 Sec.
 42 No Command
W=1800 Sec.
M=1805 Sec.

If Waiting time is expired and still HRSG Fill is selected than it will jump to last step.

SGC FGPH System. -Auto Operation

0 SGC FGPH System- is in Start Up Step 43
W=0 Sec.
M=5 Sec.

0 SGC FGPH - is ON.

44 No Command
W=0 Sec.
M=1800 Sec.

Unit Set point to GT-SLC "ON".

SLC HRSG Stack Damper-"ON"
SGC HP Steam System.
45 SGC LP Steam System.
0 Unit Set Point to GT -ON. W=0 Sec.
0 SGC HP Steam System.-is in start up step. M=5 Sec.
0 SGC LP Steam System.-is in start up step.
1 SLC HRSG Stack Damper-"ON"

1 Stack Damper position is Open.

46 No Command
W=0 Sec.
M=600 Sec.

SLC HRH Drain System-"ON".

47 SLC CRH Drain and Warm Up System-"ON"
1 SLC HRH Drain System- is "ON". W=0 Sec.
1 SLC CRH Drain and Warm Up System- is "ON" M=5 Sec.

SEL Start up Without Aux. Steam. Out put command allows SGC ST Aux. to start
1 SGC GT Ready For SR. Evacuation System. In step-3
1 Unit Start up preselection CC OP.
0 Condenser Pr. <0.5 Bar. 48
1 Condenser Level < 1050 mm. W=0 Sec.
Seal Steam is not tripped or Startup Without Aux. Steam is M=5 Sec.
1 selected.
0 All the above or Generator On Load.

49
W=0 Sec.
M=5 Sec.

1 Hot Water Station is "ON".

50 No Command
W=0 Sec.
M=5 Sec.

SGC Gas Turbine -Auto Operation.

0 SGC-Gas Turbine in start up Steps. 51
W=0 Sec.
M=5 Sec.

0 HRSG Status in operation

0 Generator on Load. 52 No Command
W=0 Sec.
M=5 Sec.

53
W=0 Sec.
M=5 Sec.

0 Seal Steam Condition S/HTG-ok.

0 Seal Steam Control Valve Not Closed 54 No Command
W=0 Sec.
M=0 Sec.

Means Seal Steam Temp is >275 (In general) for 5 minute and Seal Steam Control valve has not closed since last 5 minutes.

SEL S/Up Without Aux. Steam -OFF Command. This output command will switch "off" the SLC Start up
55 without Aux. Steam.

0 Aux. Steam Supply -"ON" W=0 Sec.

0 SEL S/Up Without Aux. Steam Not Released. M=3600 Sec.

SGC B/P Deaerator -Auto Operation.

0 SGC B/P Deaerator- is in Start up step 56
W=0 Sec.
M=180 Sec.
0 Bypass Deaerator status in operation.
57 No Command
W=0 Sec.
M=7200 Sec.

58 Last Step
W=0 Sec.
M=0 Sec.
1
2
3
4
5
6
7
8
9
10
11
12
Raw Water System is in operation or it is blocked by suitable means to avoid furious start.
Demin Water Distribtion System is in operation.
Service Water System is in operation or it is blocked by suitable means to avoid furious start.
CCW System is in operation.
CW Condenser is in operation.
CW Pump System is in operation.
Service Cooling Water System is in operation
If non of the Unit is in operation Aux. Steam Common header is drained and MOV are operating ok.
If any other Unit is in operation line up Aux. Steam to the Unit which is to be started.
Lube. Oil System is in operation.
Stack Demper is open.
Take trail of Hot Water Station each boiler for five minutes.
 Unit Cordinator- Shutdwon Program
CRIT CMD
Normaly Continuation Criterion Step Command Output
SLC HRSG Drain Pumps-"On" Command
61 SLC Clean Drain Pumps-"On" Command
1 SLC HRSG Drain Pumps-"On" Feedback W=0 Sec.
1 SLC Clean Drain Pumps-"On" Feedback M=5 Sec.

1 HRSG Drain Status in Operation.

1 Clean Drain Status is in Operation. 62 No Command
W=0 Sec.
M=600 Sec.

SGC AUX. Steam System-Auto Operation

63
1 SGC AUX. Steam System-Is in Start Up Step W=0 Sec.
M=5 Sec.

1 SLC AUX. Steam S/O-V -"On" Feedback.

64
W=0 Sec.
M=600 Sec.

65
W=0 Sec.
M=5 Sec.

66
W=0 Sec.
M=0 Sec.

Unit Set point to GT SLC-"On" command

67 Select Deload SLC-"On" command
1 Unit Set point to GT SLC-"On" Feedback W=0 Sec.
0 Select Deload SLC-"On" Feedback M=5 Sec.
 0 IGV Min. Position active. (11%)
0/1 OTC Controller Active or SSS Clutch not engage
SLC Force Cooling Down not "On" or Force Cooling Down
68 No Command
W=0 Sec.
1 Finished.
M=5 Sec.
0 HRSG Status Flame Off.

69
W=0 Sec.
M=5 Sec.

70
W=0 Sec.
M=0 Sec.

SGC Steam Turbine -Auto Shutdown

0/1 SGC Steam Turbine in Shutdown Program 71
W=0 Sec.
M=5 Sec.

0/1 ST Trip System Tripped

72 No Command
W=0 Sec.
M=0 Sec.

73
W=0 Sec.
M=5 Sec.

74
W=0 Sec.
M=0 Sec.

SGC HP Steam System-Auto Shutdown

SLC HRH Drain System-"On" Command
SLC CRH Drain System-"On" Command
75
 75 SLC Evaporative Cooler-"Off" Command
0 SGC HP Steam System is in S/D Step W=0 Sec.
1 SLC HRH Drain System-"On" Feedback M=5 Sec.
1 SLC CRH Drain System-"On" Feedback
0/1 SLC Evaporative Cooler-"Off" Feedback.

0 HP Main Steam Status-"Off" Feedback.

0/1 Evaporative Cooler not "On" feedback. 76
W=0 Sec.
M=0 Sec.

77
W=0 Sec.
M=5 Sec.

0 Gas Turbine Deloaded <7 MW.

0 SPD ACT Value <25 Hz. (ST) 78
W=0 Sec.
M=0 Sec.

SGC FGPH System-Auto S/D Commnad

79 SGC Gas Turbine -Auto S/D Commnad
0 SGC Gas Turbine in S/D step Feedback W=0 Sec.
0 SGC FGPH in S/D step Feedback M=5 Sec.

0 HRSG Status Flame "Off" Feedback

0 FGPH "Off" Status. 80
W=0 Sec.
M=5 Sec.

SGC HP HRSG -Auto Shutdown Command

SGC IP HRSG -Auto Shutdown Command
SGC LP HRSG -Auto Shutdown Command
SGC LP Steam System-Auto Shutdown command
0 SGC HP HRSG in S/D step Feedback 81
0 SGC IP HRSG in S/D step Feedback W=0 Sec.
0 SGC LP HRSG in S/D step Feedback M=900 Sec.
 81
W=0 Sec.
M=900 Sec.
0 SGC LP Steam System-in S/D step Feedback
Hot Water Station "Off" Feedback or other HRSG Status not
0 "Off".

0 HP HRSG Status "Off".

0
0
IP HRSG Status "Off".
LP Main Steam Status "Off".
82
W=180 Sec.
Preselect Unit S/D-Unit "Off" Selected. M=0 Sec.
Preselect Unit S/D-Unit "Restart" Selected.

Preselect Unit S/D-Unit "Off" Selected than it will continue for further shutdown program.
Preselect Unit S/D-Unit "Restart" Selected than it will jump to last step of shutdown.

SGC FW System-Auto S/D Commnad

0 SGC FW System in S/D step Feedback 83
W=0 Sec.
M=5 Sec.

0 Feed Water Supply "Off".

84
W=0 Sec.
M=180 Sec.

SGC B/P Deaerator-Auto S/D Commnad

0 SGC B/P Deaerator in S/D step Feedback 85
W=0 Sec.
M=5 Sec.

IP and LP Bypass position < 5% for 15 minute.

0 LP System HRSG Status "Off". 86
0 B/P Deaerator Status "Off". W=0 Sec.
M=0 Sec.

SGC CPH-Auto S/D Commnad

0 SGC CPH in S/D step Feedback 87
W=0 Sec.
M=5 Sec.
0 SGC CPH System "Off".
88
W=0 Sec.
M=5 Sec.

SGC Condensate Supply -Auto S/D Commnad

0 SGC Condensate Supply in S/D step Feedback 89
W=0 Sec.
M=5 Sec.

0 Condenste Supply System "Off".

90
W=0 Sec.
M=0 Sec.

91
W=0 Sec.
M=5 Sec.

92
W=0 Sec.
M=0 Sec.

SGC Steam Turbine Aux. -Auto S/D Commnad

0 SGC Steam Turbine Aux. in S/D step Feedback 93
W=0 Sec.
M=5 Sec.

0 SLC Evacuation Stop or SEL. Condenser Standby On.

94
W=0 Sec.
M=5 Sec.

95
W=0 Sec.
 95
W=0 Sec.
M=5 Sec.

0 HRSG Stack Damper Closed

96
W=0 Sec.
M=0 Sec.

SLC HRSG Stack Damper "Off". Command

0 SLC HRSG Stack Damper "Off". Feedback 97
W=0 Sec.
M=5 Sec.

98
W=0 Sec.
M=5 Sec.
Sr. No. GT RFO Condition
1 No DP Fault in Compressor
2 Turbine speed < IGN speed
3 No fault in BFE/BMA/BUC/BUD/BUB present
4 SFC should not blocked
5 Excitation should not blocked
6 Turbine oil Temp > 25
7 No Acc inspection Bit present
8 No GT Fail safe function Reset Required
9 No Trip in BAT present
10 No Trip in BBT present
11 NG press d/strm of Pilot CV<Max
12 No Generator Trip present
13 Gen Start At low speed no rls should not be present.
14 Level of liquid switch at EE< Max
15 Level of liquid switch at TE< Max
16 Press H2 Gen > 4.7
17 IPD vent Fan in Operation
18 Purity H2 Analyzer 1 > 95.5
19 Purity H2 Analyzer 2 > 95.5
20 No fault in Seal oil supply should be present
21 No Speed measurment Dead should be present
22 No load measurment DBL fault should be present
23 No pressure Comp Outlet DBL fault should be present
24 No fault in IGV position measurment
25 No Acc monitoring Trip fault should be present.
26 No prem CV Not Closed fault should be present
27 No pilot CV Not Closed fault should be present
28 GT Control Simulation Should be OFF
29 No pilot gas position control Not Closed fault should be present
30 No Gas pressure (NG MBP) DBL fault should be present
31 No position Measurement NG Prem CV DBL fault should be present
32 No position Measurement NG PG CV DBL fault should be present
33 No DP measurement PM CV DBL fault should be present
34 No DP measurement PG CV DBL fault should be present
35 All NG valves (MBP) closed
36 GT Enclosure Ventilation In OP
37 Cooling Turning Start Release
38 Release from HRSG
39 Release from Unit Control
40 HCO State Monitoring SR Rel
41 Temp Ambient Air > -35 Deg C
42 Rotor Temp > Min
HP Bypass aut.
clutch disturbance
interval turning gear