Edition: 33-2

Chapter 7 Installation

7.1 Introduction .....................................................................................................................................1

7.2 Check before Installation ................................................................................................................1
7.2.1 Provided parts check list .........................................................................................................1
7.2.2 Instrument provided parts check list .......................................................................................1
7.3 Installation Space ...........................................................................................................................2
7.4 Remove Shipping Clamps ..............................................................................................................3
7.5 Remove Shipping Fixtures..............................................................................................................5
7.6 Attach Trap Chamber .....................................................................................................................6
7.7 Connect Rinse Bottle and Waste Bottle..........................................................................................7
7.8 Connect Power Cord and Connection Cord ...................................................................................8
7.9 Set Trash Box .................................................................................................................................9
7.10 Set Filters......................................................................................................................................9
7.11 Set Reagent Rack and Reaction Tube Rack ................................................................................9
7.12 Change language and insert program card ................................................................................10
7.13 ID Barcode Reader Installation...................................................................................................13
7.13.1 Application ..........................................................................................................................13
7.13.2 Preparation .........................................................................................................................13
7.13.2.1 Prepare KIT NO.190 (P/N: CS073970), additional item, and tool...............................13
7.13.2.2 Prepare the JIG for adjusting barcode position...........................................................14
7.13.3 Installation...........................................................................................................................14
7.13.4 Settings...............................................................................................................................17
7.13.5 ID barcode reader position adjustment ...............................................................................18
7.13.6 Checking .............................................................................................................................20
7.14 Hand-held Barcode Reader Installation......................................................................................22
7.14.1 Application ..........................................................................................................................22
7.14.2 Preparation .........................................................................................................................22
7.14.3 Installation...........................................................................................................................22
7.14.3.1 Installation procedure for the connecting cable(CBL-020-300-C00-SX1)...................22
7.14.3.2 Initialization of the Hand-held Barcode Reader ..........................................................23
7.14.3.3 Confirming if the Hand-held Barcode Reader is connected........................................24

CA-600 Series S/M Revised March 9, 2012

Chapter 7 Installation
7.1 Introduction
This product is a clinical test instrument. A representative is responsible for unpacking, installing, and
initial setup to ensure its proper and safe operation. This chapter will give some essential information for
installation of this instrument.

7.2 Check before Installation

Make sure that the instrument is free from external flaws and check the quantity of the provided parts.

7.2.1 Provided parts check list

Part No. Description Quantity

BD335959 Program Card 1
BK938255 Instruction For Use CA-600 Series 1
265-7151-8 Power Code (N.America) 1
073-2752-0 Sample Rack (White) 1
241-9223-6 Ferrite Core 1
AU071498 Instruction For Using Ferrite Core 1
BX177453 Label No.966 (Reagent Indication Mark) 1

7.2.2 Instrument provided parts check list

Quantity
Part No. Description
CA-620 CA-660
AS244534 Filter No.598 2 2
043-3581-4 Trap Chamber Complete 1 1
663-7175-7 Screw w/Knob TL-233-3 1 1
BP577416 Rinse Bottle Assy (5L) 1 1
AS977096 Waste Bottle Assy (5L) 1 1
AJ387179 Reagent Rack Assy 1 1
AJ046225 Reaction Tube Trash Box 1 1
668-6827-9 Reaction Tube Rack 2 4
363-2558-6 Holder No.89 (Sample Cup Adapter of Reagent Rack) 2 2
663-5117-3 Sample Tube Spacer 13 Phi 1 1
541-1352-1 Push Vial PV-10 2 2
013-1771-4 SLD Vial Assy (10/Pack) 1 1
424-1160-8 Sample Cup Conical (4mL) 1 1
541-0541-8 Reaction Tube 60 60
663-9184-8 Paper Thermal F1-2 2 2
BC963426 Fuse 250V 4.0A 2 2

CA-600 Series S/M 7-1 Revised March 9, 2012

7.3 Installation Space
To ensure optional instrument performance properly, install it at an appropriate location.
● Select a place where the power supply is located close.
● Be sure to use the supplied bottles to collect rinse solution and waste.
● Keep a space for maintenance and service. Giving consideration to heat radiation by the instrument,
provide at least 50 cm distance from the wall to sides, rear, and top panels.
The dimensions of the instrument are shown below. The power cord is 2.5 m long.

Width (mm) Depth (mm) Height (mm) Weight (kg)

Main unit 566 490 490 Approx. 42

Caution!
Be sure to place the rinse bottle and waste bottle on the base on which the instrument is
set. Do not place them on the instrument. They may cause the instrument to break down
or to fail to produce correct results.

CA-600 Series S/M 7-2 Revised March 9, 2012

7.4 Remove Shipping Clamps
Remove the shipping clamps used on movable components of the instrument.

(1) Open the front cover of the main unit.

(2) Remove the X-Y mechanism fixing metals.
Two fixing metals are retained with screws as shown. Loosen the screws and remove the metals.

NOTE:
Unless the fixing metals are removed, the instrument cannot operate.

(3) Move the sample probe unit by hand to a place where it is easy to operate.
Remove the sample probe retainer.

NOTE:
Unless the retainer is removed, the instrument cannot operate.

CA-600 Series S/M 7-3 Revised March 9, 2012

(4) Raise the sample probe by hand to a place where it is easy to operate.
Remove the catcher retainer.

NOTE:
Unless the retainer is removed, the instrument cannot operate.

CA-600 Series S/M 7-4 Revised March 9, 2012

7.5 Remove Shipping Fixtures
(1) Pull out the sampler until the screw becomes visible.
(2) Unscrew the fixing screws (two areas).
(3) Pull out the bottom of the side cover.
(4) Lift up and remove the side cover.

(5) Remove the tape fixing the cushioning material.

(6) Remove the cushioning material (two areas).
(7) Attach the side cover in the reverse order of removal.

CA-600 Series S/M 7-5 Revised March 9, 2012

7.6 Attach Trap Chamber
(1) Attach the supplied trap chamber to the rear panel.
Connect the trap chamber tube (green) to the waste vacuum nipple (green) on the rear panel.

Caution!
When draining the trap chamber, always wear latex or non latex examination gloves.
After completion of work, wash hands with disinfectant. Handle all instrument parts as
biologically hazardous. There is a risk of infection with pathogens etc.

CA-600 Series S/M 7-6 Revised March 9, 2012

7.7 Connect Rinse Bottle and Waste Bottle
Connect the rinse bottle and the waste bottle to the nipples on the instrument rear panel.

(1) Connect Rinse Bottle.

● Connect the rinse bottle to the pressure supply nipple (black), and rinse aspiration nipple (blue)
on the rear panel, at places where the color matches with the bottle.
● Connect the level-detecting float switch to the float switch connector on the rear panel.

(2) Connect Waste Bottle.

●Connect the waste bottle tube (red) to the waste drain nipple (red) on the rear panel. Connect the
waste bottle tube (yellow) to the trap chamber nipple (yellow).
● Connect the level-detecting float switch to the float switch connector on the rear panel.

NOTE:

● Even at a facility equipped with the waste channel (drain system), the waste bottle
should be connected. Also, put the rinse bottle and the waste bottle at the same level
as the instrument.
Be sure not to use any other tube than the supplied one; otherwise, the instrument's
hydraulic system may fail to operate properly.
● Remove the rubber tube that locks the float switch in the rinse bottle and waste bottle.
This rubber tube serve to prevent vibration in transit.

CA-600 Series S/M 7-7 Revised March 9, 2012

7.8 Connect Power Cord and Connection Cord
(1) Connect the supplied power cord.
● Make sure the power switch is OFF, at “O”.

Caution!
Confirm the power switch is OFF, at “O” before routing the power cord. Make sure to
ground the AC outlet; otherwise, there is a hazard of electrical shock.

(2) Connect the cable to link with the host computer.

● Make sure the power switch is OFF, at “O”.
● Connect the connection cord to Host Computer Serial Connector on the right side panel and
tighten the screw to fix it.

NOTE:
Confirm the power switch is OFF, at “O”, before routing the connection cord; otherwise,
there is a hazard of electrical shock.

CA-600 Series S/M 7-8 Revised March 9, 2012

7.9 Set Trash Box
Set the supplied trash box.

7.10 Set Filters

Insert the filters NO. 598 (two pieces) all the way in until they hit the back wall, with the arrow mark face up.
Make sure to insert the filters in line with the bottom plate guides of the instrument.

7.11 Set Reagent Rack and Reaction Tube Rack

Set the supplied reagent rack and reaction tube rack. Affix Indication Mark (Label No. 966) on the
reagent rack.

CA-600 Series S/M 7-9 Revised March 9, 2012

7.12 Change language and insert program card
A 201146
(1) Remove a memory card cover attached under serial port on right side of the instrument.
(2) Change the DIP switch of PC NO.60020 (main board) that suits to your language by referring to
the table below.

Language DSW-1 DSW-2 DSW-3

Japanese OFF OFF OFF
English 1 ON OFF OFF
(general)
Germany OFF ON OFF
French ON ON OFF
Italian OFF OFF ON
Spanish ON OFF ON
English 2 OFF ON ON
(Britain)

(3) Bring out program card from supply parts, and insert it to PC NO.60020 (main board).
(4) Attach the memory card cover.

(5) After turning on the main power, select [Global] as following screen appears. (The screen below
is an example of "English 1")

CA-600 Series S/M 7-10 Revised March 9, 2012

 NOTE:

For Siemens market, following screen appears. Select [OUS Setting] (Out of US
Setting) or [US Setting].

(6) As following screen appears, select [Set].

CA-600 Series S/M 7-11 Revised March 9, 2012

CA-600 Series S/M 7-12 Revised March 9, 2012
7.13 ID Barcode Reader Installation

7.13.1 Application
This procedure applies to Automated Blood Coagulation Analyzer CA-620 ID Barcode Reader installation
(option).

7.13.2 Preparation
7.13.2.1 Prepare KIT NO.190 (P/N: CS073970), additional item, and tool
KIT NO.190 includes the following parts.

No. Part No. Description Quantity

HOLDER_ASSY NO.158

1 CB510884 1

COVER NO.2291

2 CY381573 1

LABEL NO.1066

3 CY034966 1

4 BF745766 PROCEDURE NO.35 1

Additional item (Not included in the kit)

No. Item Specification Quantity

OD : 15mm
1 Sample Tube 1
HT : 75 - 78mm

Tools

No. Item Specification Quantity

Phillips head
1 #2 1
Screwdriver

Caution!
Use the sample tube of OD:15mm for accurate detection in the range of scanning.
The sample tube of less than OD:15mm may not perform accurate adjustment
because the width of scanning will be narrower.

CA-600 Series S/M 7-13 Revised March 9, 2012

7.13.2.2 Prepare the JIG for adjusting barcode position
Put LABEL NO.1066 on the Sample Tube as shown below.

7.13.3 Installation

Caution!
●Risk of Infection●
When handling the Sampler, always wear latex or non latex examination gloves. After
completion of work, wash hands with disinfectant.
Handle all instrument parts as biologically hazardous.
There is a risk of infection with pathogens etc.

(1) Turn the power off, open the Light Shield Cover, and pull out the Sampler.

(2) Remove 3 screws on the Sampler and remove COVER NO.2063.

* Do not drop these screws inside the Sampler, as they will be used later in this procedure.

CA-600 Series S/M 7-14 Revised March 9, 2012

 COVER NO.2063(This part may be discarded.)

(3) Move the ID barcode reader installation part to the left side.

(4) Install HOLDER_ASSY NO.158 using 2 screws.

* The installation part may be tilted when installing the holder.

(5) Connect the wiring cord of HOLDER_ASSY NO.158 with the base.
* Be sure to insert the cord securely, holding the connector housing.

CA-600 Series S/M 7-15 Revised March 9, 2012

 (6) Install COVER NO.2291 using 3 screws.
* The ID barcode reader can be moved by hand if necessary.

(7) Remove the protective sheet on HOLDER_ASSY NO.158.

(8) Push the Sampler in.

CA-600 Series S/M 7-16 Revised March 9, 2012

7.13.4 Settings
(1) Turn the power on
Press 'Special Menu' -> Press 'Settings' -> Press 'I/O Settings' -> Press 'Barcode Scanner'

(2) Set as follows:

Sample BCR: 'Connected'
Kind: Select 'NW-7' on 1, 2, 3, or 4.
Check Digit: 'Mod.11'

(3) Press 'Return'

(4) Press 'Fix'

(5) Press 'Return' -> 'Return'

CA-600 Series S/M 7-17 Revised March 9, 2012

7.13.5 ID barcode reader position adjustment
(1) Enter Adjustment screen as follows:
Press 'ID No. Entry' -> Enter 'C9-0' -> Press 'Enter' -> Press 'Quit' -> Press 'Special Menu'
-> Press 'Special Operate' -> Press 'Service' -> Press 'Adjust' -> Press 'BCR Pos. Adjustment'

(2) Set the JIG in STAT Sample Rack.

* Check that the entire barcode is shown in the rack opening.

(3) Close the Light Shield Cover.

(4) Press 'STAT Adjust' to execute automatic position adjustment.

CA-600 Series S/M 7-18 Revised March 9, 2012

 (5) Confirm that eight or more of 'o' are displayed in Reading status.

(6) Open the Light Shield Cover.

(7) Set the JIG in the position #5 of Sample Rack.

* Check that the entire barcode is shown in the rack opening.

(8) Close the Light Shield Cover.

(9) Press 'Pos. 5 Adjust' to execute automatic position adjustment.

A: 201203

NOTE:
For CA-620 with program Ver.00-02 and before (For Siemens, Ver.00-22 and
before), "CPU Failure (4)" could occur when selecting “Pos.5 Adjust” in position
adjustment for ID barcode reader during installation, and instrument could lock-
up.
In such case, restart the instrument, and check the instrument performance by
referring to Service Manual "7.13.6 Checking".

CA-600 Series S/M 7-19 Revised March 9, 2012

 (10) Confirm that eight or more of 'o' are displayed in Reading status.
->Press 'Return'

(11) Press 'FIX'

(12) Press 'Return' -> 'Return' -> 'Main Menu'

7.13.6 Checking

CA-600 Series S/M 7-20 Revised March 9, 2012

Perform tests to check the following:
● No abnormal sound is heard when the ID barcode reader unit is operating.
● No error is detected when reading barcode.

CA-600 Series S/M 7-21 Revised March 9, 2012

7.14 Hand-held Barcode Reader Installation

7.14.1 Application
This procedure applies to Automated Blood Coagulation Analyzer CA-600 series Handheld Barcode
Reader.

7.14.2 Preparation
Prepare KIT NO.191 (P/N: BV088995). It includes the following parts.
No. Part No. Description Quantity
1 BF705470 CBL-020-300-C00-SX1 1
2 AQ610747 PROCEDURE NO.36 1

In addition to the kit, prepare the following product.

No. Part No. Description Quantity
1 CT904571 1900GSR-1 HANDHELD BARCODE READER 1

7.14.3 Installation
7.14.3.1 Installation procedure for the connecting cable(CBL-020-300-C00-SX1)

Caution!
Turn the power off before installing this kit.

(1) Remove the cap of Hand-held Barcode Reader Connector on the COVER NO.1966.

CA-600 Series S/M 7-22 Revised March 9, 2012

 (2) Connect the connecting cable [CBL-020-300-C00-SX1(Included in the Kit)] to the Hand-held
Barcode Reader/1900GSR-1 and the Hand-held Barcode Reader connector of Main Unit.

7.14.3.2 Initialization of the Hand-held Barcode Reader

(1) Turn the power of the Main Unit on.

NOTE:
A 'beep' will sound indicating that the power is supplied to the barcode reader and the
barcode reader is ready to use.

(2) Press 'Special Menu' → 'Settings' → 'I/O Settings' → 'Barcode Scanner'.

(3) Hand-held BCR is set to 'Connected'.

(4) Press 'Return' → 'Fix'

(5) Scan the following barcode with the connected Hand-held Barcode Reader to initialize the set-
ting to use it in CA-600.

(6) Confirm that the barcode is scanned and a "Beep"sound is heard.

CA-600 Series S/M 7-23 Revised March 9, 2012

7.14.3.3 Confirming if the Hand-held Barcode Reader is connected
(1) Press 'Standard Curve' → 'Lot No. Entry' → 'Ref.'.
(2) Confirm the "HB" character and Hand-held Barcode Reader icon is displayed on the upper part
of the screen.

(3) Scan the following barcode with the connected Hand-held Barcode Reader to check the settings
have been done correctly.

(4) Confirm that the barcode is scanned and a "Beep"sound is heard.

(5) Confirm that the scanned information is the same as the information displayed on the following
screen.

(6) Press 'Cancel' → 'Quit' → 'Return' → 'Cancel' → 'Main Menu' to return to the stand-by menu.

CA-600 Series S/M 7-24 Revised March 9, 2012