Professional Documents
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WÄRTSILÄ L32
BUILT-ON LO PUMP, CW PUMPS AND CONROL OIL PUMP
COMMON RAIL
Pipe connections
213 Lubricating oil inlet from separator and filling
214 Lubricating oil outlet to separator and filling
215 Lubricating oil filling
216 Lubricating oil draining
236 Sludge from lubricating oil filter
701 Crankcase ventilation
721 Control oil to external filter
A Lubricating oil to upper parts of the engine
B Lubricating oil to main moving parts
C Lubricating oil to engine oil sump
System components
01 Lubricating oil system at free end
02 Lubricating oil system at driving end
03 Lubricating oil storage system
04 Lubricating oil delivery system
05 Running-in filter (for commissioning and
maintenance)
06 Lubricating oil system at rear side
System components
01 Lubricating oil pump
02 Pre-lubricating oil pump
03 Oil sump
Pipe connections
G Lubricating oil inlet from separator and filling
K Lubricating oil outlet to separator and draining
L Lubricating oil filling
M Lubricating oil draining
Components
01 Automatic filter
02 Centrifugal filter
03 Lubricating oil cooler
04 Thermostatic valve
05 Connection oil pipe for centrifugal filter
Connections
A Lubricating oil to lubricating oil cooler
B Lubricating oil to delivery pipe and upper
parts of the engine
C Lubricating oil to sump
System components
01 Oil sump
02 Hydraulic jack
03 Lubricating oil delivery pipe
Hydraulic jack
Hydraulic jack contains an operating cylinder which is
controlled by pressurized oil connection. The
lubricating oil is led up from the delivery pipe to the
main bearings through hydraulic jacks. Lifting and
lowering function for bearing caps provides an
operational environment when inspecting the bearings.
Components
01 End flange
02 Fastening flange
03 Cylinder
04 Oil pipe
05 Piston
06 Outer cylinder
07 Inner cylinder
08 Fastening flange
Connections
A Pressure connection, when lowering
B Pressure connection, when lifting
C Lubricating oil inlet
System components
01 Oil suction piping from oil sump
02 Oil suction piping for lubricating oil pump
03 Oil channels for lubricating oil cooler
04 Lubricating oil channel
05 Oil piping for lubricating oil delivery pipe
06 Lubricating oil delivery pipe
07 Oil piping for main moving parts
08 Oil piping for gear wheels and built-on pumps
09 Oil channels for tappets
10 Oil channels for tappets and turbocharger
11 Oil piping for cylinder head
12 Oil piping for centrifugal filter
System components
01 Splash guard for pipe connection
02 Splash guard for pipe connection
Fig. name: Splash guards for lubricating oil pipes at manoeuvering side and driving end
System components
01 Splash guard for automatic filter connection
02 Splash guard for pipe connection
03 Splash guard for pipe connection
04 Splash guard for centrifugal filter connection
Fig. name: Splash guards for lubricating oil pipes at rear side
Pipe connections
A Lubricating oil to Hot-box and camshaft bearing
B Lubricating oil to lubricating oil delivery pipe
System components
01 Bigger intermediate gear wheel
02 Smaller intermediate gear wheel
03 Thrust bearing piece
05 Intermediate gear bearing
06 Thrust bearing
07 Orifice
Connections
A Oil flow to bearing
B Oil flow to sump
System components
01 Camshaft drive gear wheel
02 Orifice
03 Thrust bearing
04 Camshaft drive gear bearing
05 Thrust bearing piece
06 Indicator plate
07 Screw
Connections
A Oil flow to bearing
B Oil flow to sump
System components
01 Lower part of side cover
Connections
A Oil flow to camshaft bearings
B Lubricating flow to upper parts of the engine
Connections
A Oil flow to valve tappets
B Oil flow to cylinder head
Connections
C Oil flow to injection tappet and injection pump
push rod
System components
01 Lubricating oil distributor
02 Oil piping for gear wheels and built-on pumps
Fig. name: Lubricating oil flow for gear wheels and built-on pumps
System components
01 Connection piece
02 Lubricating oil pipe
03 Return oil pipe
Pipe connections
A Lubricating oil to turbocharger
B Lubricating oil return flow
Components
01 O-ring
02 Connection outlet pipe
03 Orifice
04 O-ring
05 Connection inlet pipe
06 O-ring
07 O-ring
08 Connection piece
09 O-ring
10 O-ring
11 Locking plate
Connections
A Lubricating oil to turbocharger
B Lubricating oil return flow
System components
01 Electric motor
02 Flexible coupling
03 Pressure regulating valve
04 Pre-lubricating pump
05 Pressure regulating valve
06 Lubricating oil pump
07 Suction pipe for lubricating oil pump
08 Suction pipe for pre-lubricating oil pump
09 Control pressure pipe from delivery piping
Connections
A Suction connection for lubricating oil pump
B Pressure connection
Components
01 Pump bracket 05 O-ring
02 Shaft 06 Driving gear
03 Shaft seal 07 Driven gear
04 Bearing bush 08 Pump housing
09 Spring
10 Non-return valve
Connections
A Pressure connection
B Suction connection
Components
01 Piston
02 Spring
03 Spring retainer
04 O-ring
05 End cover
06 Screw
07 Adjusting screw
Components
01 Drive gear wheel
02 Gear wheel
03 Screw
Components
01 Pump housing 08 Bearing bush
02 Side flange 09 Pressure
03 Gear wheel regulating valve
04 Drive shaft 10 Pump cover
05 Screw 11 Distance sleeve
06 Pressure plate 12 Driving gear
07 Pair of friction 13 Driven gear
rings 14 O-ring
Connections
A Suction connection
B Pressure connection
Components
01 Housing
02 Thermostatic valve
03 Thermostatic element assembly
04 Cover
05 O-ring
06 Screw
Connections
A1 Lubricating oil from pump
A2 Lubricating oil delivery (uncooled)
A3 Lubricating oil delivery (cooled)
A4 Lubricating oil to filtration and delivery
A5 Lubricating oil to cooler
Functions
A OPEN position
B CLOSED position
Connections
A2 Lubricating oil delivery (uncooled)
A3 Lubricating oil delivery (cooled)
A4 Lubricating oil to filtration and delivery
Running-in filter
All engines are provided with full-flow filters. The
filters are used only during running-in and at the first
start-up of the installation.
The oil flows through the filter and dirt particles are
collected to filter insert. A safety valve is built into the
middle of the lower end flange. This safety valve
opens if the pressure rises too much and allows the
oil to pass through.
It is recommended to use running-in filters after
certain maintenance operations, such as major
engine repairs and oil system maintenance or repair.
The filters are removed by the installation personnel.
Components
01 Filter cartridge
02 Safety valve
Connections
A Oil inlet
B Oil outlet
Components
01 Filter cartridge 07 Turbine
02 Connection pipe 08 Tap
03 Shaft 09 Toothed gear
04 End plate 10 Worm gear
05 Safety filter 11 Overflow valve
06 End plate 12 Lubricating oil vent
2. the flushing opening of the other tap during the back-flushing should
be prevented if possible.
NOTE!
Counter-current back-flushing:
Due to the lower pressure inside the filter cartridges (01) during the back-flushing (connected to the
atmosphere) and the greater pressure (operating pressure) outside the filter cartridges (01), a counter-
current occurs through the mesh from the clean side of the filter via the dirty side of the filter to the
atmosphere.
NOTE!
The resulting pressure difference (operating pressure to the atmosphere) results in particularly
effective cleaning.
Before the overflow valves starts to operate, a differential pressure signal (first contact) is given via the
attached differential pressure indicator. The cause must now be localized and eliminated.
If this signal is not observed, an alarm is switched via the second contact of the differential pressure
indicator.
CAUTION!
The filter must only be operated in this mode (open overflow valves and differential pressure signal) for a
short period of time in an emergency situation. Prolonged operation in this mode can result in damage to
components switched downstream.
NOTE!
The overflow valves are closed in normal operating conditions, including in start-up status with lower medium
temperatures.
Centrifugal filter
The centrifugal filter acts as a complement to the automatic filter and it is
located at the rear side of engine. The filter cleans the dirty automatic
filter back-flush oil by centrifuging it.
The filter comprises a housing containing a hardened steel spindle on
which a dynamically balanced rotor assembly is free to rotate. Oil flows
through the housing, up the central spindle into the rotor.
The oil flows through a central tube into the upper part of the rotor, where
a high centrifugal force separates the dirt on the walls of the rotor. Then
the oil passes from the cleaning compartment into the stand-tube and the
lower part of the rotor, which contains two back flush nozzles. Through
the nozzles and the filter housing clean oil returns to the engine oil sump.
Components
01 Filter cover 07 Nozzle for drive oil
02 Rotor cover assembly 08 Nozzle for back-flush oil
03 Stand tube 09 Filter housing
04 Central tube 10 Locating screw
05 Spindle 11 Cutting-off valve
06 Clamping ring 12 Shuttle for cutting-off valve
Connections
A Back-flush oil inlet
B Lubricating oil to engine oil sump
C Drive oil inlet
Components
01 End housing 06 Fin
02 End housing 07 Tube stack
03 Tube sheet 08 Cooler housing
04 O-ring 09 Tube bundle
05 Gasket
Connections
A3 Lubricating oil delivery (cooled)
A5 Lubricating oil to cooler
B1 LT cooling water inlet
B2 LT cooling water outlet
Components Connections
01 Lubricating oil cooler A1 Lubricating oil from pump
02 Automatic filter A2 Lubricating oil delivery (uncooled)
A3 Lubricating oil delivery (cooled)
A4 Lubricating oil to filtration and delivery
A5 Lubricating oil to cooler
B1 LT cooling water inlet
B2 LT cooling water outlet
Fig. name: Lubricating oil and cooling water flow in lubricating oil cooler
System components
01 Venting pipe
02 Return oil pipe
03 Oil mist detection system
04 Cover
05 Cover
Pipe connections
A Pipe connection for return oil