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ABSTRACT
A beautiful method based on Solar Energy to heat and melts the paraffin or Bees wax has been developed to manufacture
the candles by a Linear Fresnel Reflecting Solar Concentrating Collector and a bucket. The solar method has several
advantages over the conventional candle making methods. This process is likely to generate the employment
particularly in the rural complex areas in Bangladesh. This paper reports a few modifications made on the solar system to
enhance the daily candle production. Candles are used by all section of the society for various purposes. Candles are made
from paraffin or Bees wax which is heated by Fresnel Reflecting Concentrating Collector and method to make candles. A
few other materials are also added to make good quality of candles. So far the older methods based on conventional fuels are
in practice for candle production. These old manual methods are troublesome, unhygienic and needs continuous
attendance and care during the melting of wax besides having other drawbacks. To overcome these drawbacks, a
completely new system for candle production has been developed at Solar Energy Research Centre (SERC), Department of
Physics, Jagannath University, Dhaka in Bangladesh. This system is based on solar energy which accumulates sufficient solar
heat by Fresnel Reflecting Solar Concentrating Collector to melt wax for making candles. The new solar system, besides
saving the fuels, has several advantages over the conventional candle making methods and also obviates the continuous
attendance during wax melting. The reports about the solar system and there after the few modifications made over it to
improve the candle production. It is shown that in the semi-cloudy day the efficiency of the solar candle production
machine is 41.52% & 59.75% for single glazed & double glazed respectively. In the clear day the efficiency of the solar
candle machine is 43.135% & 63.775% for single glazed and double glazed system respectively
Keywords: Solar Thermal, Paraffin Wax, Bees Wax, Candle, Bucket, Fresnel Reflecting Concentrator
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1st International Conference on ‘Energy Systems, Drives and Automations’, ESDA2018
The working principle of this solar system for candle solar radiation freely. For daily candle production, the
generation is quite simple. This job is possible for any wax is required to be loaded many times in a day. About
people. This solar system does not need any extra space. 3kg solid wax can be loaded at a time in a prototype solar
It is possible to implement in the any free space, free system. The melting of wax takes place during a day. The
field, house, courtyard, terrace, coastal areas where we molten wax is collected through a pipe to moulds through
can get solar radiation freely. For daily candle production, gate valve and nozzle system [33-35].
the wax is required to be loaded once a day cither in the
morning or in the evening preferably in the evening. III I. Description of the Concentrator
About 5-6kg solid wax can be loaded at a lime in a small
size solar machine absorbing surface area is 0.785m".The A Fresnel Reflecting Concentrator having the geometrical
melting of wax takes place during the day. The molten concentration ratio about 12 employed in the present case
wax is collected in the evening or fed directly to moulds has been made out of 32 long back-coated equip spaced
through a mile-value and nozzle system [28-32]. reflecting mirror strips of 0.05m width (having the
reflectivity ~0.6) mounted in a planar configuration in a
III G Solar System by a Concentrating Collector rectangular size of 1.20m x 1.8m (Fig. 1). Each mirror
strips are arranged in such a way that that can be
Prototype solar candle production system is shown in Fig. 5. rotated freely about an axis along its length. Each of the
This system is based on a concentrator-receiver system. mirror elements is then adjusted separately and leaked in
The dimension of the concentrator is 1.8 m x 1.2m and the position in such that the mirrors image the sun on the
size of the receiver is 0.5 m x 0.5 m x 0.11 m. It consists of a flat plate absorber which is in reverse configuration
melting chamber made of copper sheet. having a rectangular channel of 0.5m x 0.10m x 0.06m
size.
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1st International Conference on ‘Energy Systems, Drives and Automations’, ESDA2018
iii) Mineral waxes: It comes from (a) petroleum For more daily candles production, the bigger size solar
(b) coal (c) peat and lignite dice (machine) preferably doubling the absorbing surface
iv) Synthetic waxes: It comes from all kinds of area may be fabricated. If more candles have to be
waxes after synthesis.
manufactured, the panels of the solar machine have been
iii) Types of Waxes:
further improved by providing double glazing to enhance
There Are Different Types Of Washes. Such As the candle production. The performance of such models is
in progress and the candles productions for two typical
(1) Beeswax days are given in table-3.
(2) Carnauba Wax
(3) Spermaceti ii) Cost of the Solar System by a concentrator
(4) Ozocerite
(5) Parfin Wax The total costing is estimated, which must be added the
(6) Montan Wax
skilled labor cost and other developmental expenses. The
(7) Candelilla Wax
(8) Synthetic Waxes cost of conversion of solar energy into useful heat in
(9) Bayberry Wax producing solar candles by using the Fresnel
(10) Chinese Insect Wax Reflecting Concentrator is presented below:
(11) Ceresin
(12) Petrolatum Wax etc. 1) Mild steel angle frame (1.8m x 1.2m) = Tk. 500/
2) Mild steel angle stand (20m) = Tk. 500/-
III J. Some Constants of Waxes 3) Copper absorber (0.45mx0.1 mx0. 0Sm) = Tk. 300/-
4) Absorber glass cover, wooden Box and insulation (glass
Table-1: Melting points of different wax wool) = Tk. 300/-
5) Absorber surface coating (Nonselective coating)=Tk.
Wax Melting Point (°C) 100/-
Spermaceti 41-49 6) Reflecting mirror strips (2m2) =Tk. 1000/-
Bees wax 61-63 7) Fabrication charge = Tk. 800/-
Candelilla 65-70 8) Replacement of the mirror strips after 5 years (10% rate
of inflation and 10% rate of discount) = Tk. 1000/-
Ceresin 54-77
9) Total cost of the CR-system (A0Cor) = Tk. 4500/-
Carnauba 80-87
Montan 76-84 (Here,A0 = Aperture area, Cor= Cost per unit aperture area)
Ozocerite 58-100
III K. History of the Bees Wax
i) Uses of Stearine for Manufacture of Candles to Beeswax is a natural wax produced in the bee
increase the quality: hive of honey bees of the genus Apish. This is the esters
A mixture of static acid and palmtic acid is used with of fatty acids. It looks creamed color but the pure bees
about 50%-85% paraffin wax of m.p. around 55°c for the wax looks white. Sometimes it looks yellow due to the
manufacture of candles. Steric acid and palmtic acid are
presence of pollen and other substances.
obtained from tallow, palm oil or hardened oil and these
acids are added to make the candles hard. It increases the
longevity of the candles. are added to make the candles III L. Production of Bees Wax
hard. It increases the longevity of the candles. The
It is generated by all species of honeybees. It is produced
mixture of fatty acids obtained by hydrolysis of fats with
super heated steam is heated to about 60°c and pressed when by the Asian species of honeybees which is known as
liquid acids are separated. The solid cake obtained is a Ghedda wax. It looks on the constitution of their
mixture of steric acid and palmtic acid and is known as chemical and physical properties.
stearine. It is mixed with suitable proportion (paraffin:
stearic acid 9:1) of paraffin wax and melted. The melted
mixture is poured in to the holes carrying twisted cotton
threads to act as wicks[36]. Then we get the candles by
removing from the holes. The production capacity of solar
system depends upon its size and the weather conditions.
The efficiency of candles that can be manufactured for
single and double glazed from a proto-type solar system Fig.7. Bees wax
in different sky conditions is given in table 1.
The wax is formed by worker bees, who secrete it from
The variation in the candle production is due to the eight wax-producing mirror glands on the inner sides of
variation in the day to day weather conditions. the termites (the ventral shield or plate of each segment of
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the body) on abdominal segments 4 to 7. The sizes of vii) Paraffin candles are known to drip
these wax glands depend on the age of the worker and viii) Often scented with artificial fragrance
after daily flights these glands begin to gradually atrophy. ix) Often bleached and dyed with toxic
The new wax scales are initially glass-clear and colorless colorants
(see illustration), becoming opaque after mastication by
the worker bee. The wax of honeycomb is nearly white, III.Q Measurements from the Experiment:
but becomes progressively more yellow or brown by
Production of candles
incorporation of pollen oils and propels. The wax scales
are about 3 millimeters (0.12 in) across and 0.1
millimeters (0.0039 in) thick and about 1,100 are required 'The production capacity of the Solar machine depends
to make a gram of wax[37]. upon its size and weather conditions The quantity of
candles that can be manufactured from small sized solar
Honey bees use the beeswax to build honeycomb cells in machine in different season is given in table 1.
which their young are raised and honey and pollen are
stored. For the wax-making bees to secrete wax, the Production, of candles by ‘a small sized solar machine
ambient temperature in the hive has to be 33 to 36 °C (absorbing surface area is 0.785m*).
(91 to 97 °F). To produce their wax, bees must consume
about eight times as much honey by mass. Typically, for a Table2. Beam radiation in Dhaka, Bangladesh
honey beekeeper, 10 pounds of honey yields 1 pound of
wax. It is estimated that bees collectively fly 150,000 Season Average solar beam Daily candle
miles, roughly six times around the earth, to yield one radiation 1, (watt/m2) production (kg)
pound of beeswax (530,000 km/kg).
Summer 700 15 ±2
III. M Advantages of the Candle of the Bees Wax
i) Beeswax candles burn longer than others winter 600 11±2
and do not drip 10±2
ii) Beeswax is a 100% natural fuel created by Rainy 550
bees
iii) Beeswax candles emit negative ions that The variation of candle Production it due in the variation
actually clean the air and invigorate the in the day to day weather conditions. For more candle
body. production, the bigger sign solar machine preferably
iv) Non-hazardous doubling the absorbing surface area (1.5nr) may be
v) Non-carcinogenic fabricated. If more candles (say over 20kg/day) have to be
vi) Dyes are not tested on animals manufactured, the bucket of the solar candle machine can
vii) Solvent free be accordingly multiplied, to meet the requirement. This
vii) Does not contain hazardous additives such machine has been further improved by improving
as naphtha or naphthalene doubling glazing to enhance the candle production. The
ix) We use a minute amount of dye in our candles, less performance of such models is in progress and the candle
than 0.0125% production for two typical days is as follows:
x) Can be shipped in all weather conditions because of its Table 3.Candle production from double and single
high melt point glazed models.
III. N Disadvantages of the Candle of the Bees Wax Date Candle Production Sky Wind
i)Considered pricier than other waxes condition speed
Single glazed &
ii) Beeswax can be combined with other waxes to reduce Double glazed
manufacturing costs, be sure to always look for 100%
10.03.14 3.5 kg 12 kg semi-clear >2KMPH
pure beeswax products
15.04.14 2.5 kg 16.5 kg clear day >2KMPH
III.O Advantages of the Paraffin Wax:
Inexpensive (about 9 times less than beeswax) 20.05.14 5.00 kg 14.0 kg semi-clear >2KMPH
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valuable suggestions and whole hearted cooperation 14. Md. Kamrul Alam Khan, Production of Candles by
during research work. Solar System in Bangladesh, Nuclear Science &
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