Fi FINISH THOMPSON INC. DB6, GH, 7, 8, 9, 10 Series Centrifugal Pumps Assembly, Installation and Operation ManualEH FINISH THOMPSON INC. 7h EU Declaration of Conformity ce Finish Thompson Inc. hereby declares that the following machine(s) fully comply with the applicable health and safety requirements as specified be the EC Directives listed. The product may not be taken into service unti it has been established that the drive motor for the centrifugal pump complies with the provisions of all relevant EC Directives. The complete product complies with the provisions of the EC Directive on machinery safety provided motors carry CE marking. This declaration is valid provided that the devices are fully assembled and no modifications are made to these devices. Type of Device: Centrifugal Pumps Models: AC/AK/AV ~ 400/500/600/800 GP-11/22/32 VKC-5.5/6/6H/7/8/10 DB-3/4/5/5.5/6/6H/7/8/9/10/11/15/22 MSKC SP-10/11/15/22 KC-3/4/5/5.5/6/6H/8/10/11/22/32 MSVKC UC-1516/15161/1518/1518L/2110/3158/326/326H/328/436/438/4310H/326H/4310H/6410 EC Directives Machinery Safety (2006/42/EC) Applied Harmonized Standards: EN ISO 12100 Part 1 EN ISO 12100 Part 2 EN 809 Manufacturer: Finish Thompson Inc. 921 Greengarden Road Erie, Pennsylvania 16501-1591 U.S.A Signed, President 3 February 2016 Person(s) Authorized to Compile Technical File: Finish Thompson GmbH Otto-Hahn-Strasse 16 Maintal, 0-63477 DEU Telephone: 49 (0)6181-90878-0Table of Contents Important Information - Read Me First Model Number’Serial Number. Important Notice Chemical React Safety Precautions Installation/Operation Precautions... Safety Precautions for ATEX Pumps. ‘Temperature Classification DB6 - 10 Capabilitic Minimum Flow Rate ‘Maximum Motor Power.. Unpacking and Inspecti Section I - Assembly. paces 3 Pumps with Motors.. 3 Pumps without Motors. 03 ‘Section II -Instaltatior Mounting wenn Piping. Motor/Elec Section III - Start-up and Operati Shutdown Flush Systems. Optional Drain Installation, Section IV - Maintenance Recommended Maintenance schedul Section V - Disassembly. Outer Drive Replacement snowman ‘Thrust Ring Replacement... Bushing Replacemen Section VI- Reassembly. Section VII - Troubleshooting.. Section VIII - Warranty Part Number Explanation re Parts Diagram Spare Parts List. snes Impeller Assemblies. NOTE: Maintenance videos are now available on- at www.finishthompson.com. FTI Contac ‘Tech Service: 800-888-3743 or techservice@finishthompson.com Order Fax: 814-459-3460 or 814-455-8518 Sales: 814-455-4478; 800-934-9384 (U.S. & Canada)IMPORTANT INFORMATION - READ ME FIRST! Model Number and Serial Number Record the model number and serial number below for future reference. This is important information when ordering replacement parts or when technical assistance is required. The numbers are found ona label located on the motor adapter. MODEL NUMBER = SERIAL NUMBER = IMPORTANT NOTICE U.S. Export Administration Regulations, pursuant to ECCN 28350, prohibit the export or reoxport to certain enumerated countries of sealless centrifugal pumps in which all wetted materials are constructed from fluoropolymers without first applying for and obtaining a license from the U.S. Bureau of Industry and Security (BIS), This affects all Finish Thompson magnetic-drive pumps constructed from PVDF or lined with ETFE. Please contact the BIS (www..bis.doc.gov) or Finish Thompson with questions regarding the Regulations or a list of the countries to which they apply. Chemical Reaction Disclaimer The user must exercise primary responsiblity in selecting the product's materials of construction, which are compatible withthe fluids) that ccome(s) in contact with the product. The user may consul Finish Thompson, Inc. (manufacturer) and a manufacturer's representative/sistributor ‘agent to seek a recommendation of the product's material of construction that offers the optimum available chemical compatibility. However nether manufacturer ror agent shall be lable for product damage or flue, injuries, or any other damage or loss arising out ofa reec- ton inoracton or any chemical tec that occurs between the materials ofthe products contruction and uid that come into contact with the product's components. Safety Precautions AX warwine: READ THIS MANUAL COMPLETELY BEFORE INSTALLING AND OPERATING THIS UNIT. FATL- URE TO FOLLOW THESE PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH. Ad warns: neon tts nazar Tis pump contains power magnets. Exposed magnets (ump na comected io ot pracuce power {ul magnetic feds. Individuals with cardiac pacemakers, implanted detirilators, other electronic medical devicos, metalic prosthetic heart valves, intemal wound cis (rom surgery), metalic prosthetic devices or sickle cell anemia must not hand or ba in the proximity ofthe magnets ‘grained inside the pump. Consutt a health care provider for specific recommendations before working with this pump. .WARNING: Magnetic force hazerd. This pump shoul only be disassembled and assembled using the recommended procedures, The mag netic attraction is powerful enough to rapidly pul the motor end and the wet end together. Do not place fingers between the mating surtaces of the motor anc wet ends to avoid injures. Keep the drive magnet and impeller assembly away from metal chips or particles, items with magnetic sige like credit cards and magnetic computer media such as floppy discs and hard drives. JARNING: When pumping flammable or combustible liquids witha DB Series pump it is important ofolow these guidelines: 1. You must use @ PVDF pump. PVDF has conductive carbon fibers added which allow itto be grounded when installed ina properly grounded piping system or when a properly installed grounding strap is attached toa housing bot. f PVDF isnot compatible with the liquid being pumped, you should consider an ETFE lined UC Series magnetic drive pump. 2. You must select the non-sparking (Ns) bronze bump ring option. The non-sparking rng is pressed int the clamp ring oF motor adapter and brevents sparking should the motor bearings fal andthe outer mag drive assembly runs Ou of round. 3. YoU must select an explosion-proot FTI motor or provide your awn explosion-proof motor. When pumping non-tammable or non-combustible fiquds ina hazardous area sing a DB Seres pump, iis important to take these guidelines: 1. You must select the nan-sparking (\s) bronze bump ring option The non-sparkng rng is pressed int the clamp ring or motor adapter and prevents sparking should the motor bearings fail andthe outer mag drive assembly rurs out of round. 2... You must select an explosion-proot FTI motor or provide your own explosion-proof motor. AXwusrwms: tot sutaces. tis pump is capable of handing quis with temperatures as high a 220° 104"). This may cause the outer ‘areas ofthe pump to become hot as well and could cause burns. WARNING: Rotating Parts. This pump has components that rotate while in operation. Follow local safety standards for locking out the motor from the power supply during maintenance or service. WARNING: Chemical Hazard. This pump is used for transferring many types of potentially dangerous chemicals. Always wear protective lothing, eye protection and folow standard safety procedures wien handling cortosive or personally harmful materials, Proper procedures should be followed for draining and decontaminating the pump before disassembly and inspection ofthe pump. There may be small uanttes of chemi- cals present curing inspection. 1“AX wuannine: the pump and associated components are heavy. Failure to properly suppart the pump during iting and movement could result in serious injury or damage tothe pump and components, “Ax warns: nevorun pump at ess han minmum ow or wth the escare ave cose. This could lead to pump ture, 1stallation/Operation Precautions A caution: mis pump shou never be operated thot ium the casing. kis eeommended that un dry potacton be used, Optional electronic power monitors are available to help protect against run dry. I the pump has a PTFE, ceramic or silicon carbide bushing, IT CANNOT BE RUN DRY WITHOUT CAUSING DAMAGE TO THE PUM. However, the pump can operate without liquid in the casing ifthe pump has a carbon bush ing. The exact length of time the pump can operate dry with a carbon bushing varies with operating conditions and the environment. \CAUTION: Never start or operate with a closed suction valve. Never operate witha closed discharge valve. CAUTION: Always provide adequate NPSHa (net positive suction head availabe) tis recommended to provide atleast 2 feet (61 cm) above ‘the NPSHir (net positive suction head requirec). CAUTION: 1 pump is used on variable speed eve, dont exceed the tequency fr whic he pump was designed (er example fhe pump is 5012 modal, do rot exceed 0 He) Safety Precautions for ATEX Pumps Mdcaution: proper o-tng material must be chosen forthe tid being pumped. Improper material selection cul lead a sweling and be a possible source of leaks. his the responsibilty ofthe ed user. WARNING: The pump must be checked for leks on aeguar bas. leaks are noticed, the pump must be repaired or replaced immediatly Apusemmn pump must be cleaned ona regu basi o avoid dust buildup orate than § mm. JARNING: ATEX pumps must use a power monitor, flow switch, pressure switch or similar device to help protect against running dry, closed discharge valve and decoupling. Any ofthese conditions could lead toa rise in surface temperature ofthe pump. ‘Temperature Classification uid Temperature Maximum Suface | Temperature ass] Maximum Alowable Temperature Surface Temperature OFS?) 125° F(62"C) 16 35°C 180" F (62 T74FF eC) 14 EC 220° F {104° C) 200° F189" C) m4 135°C DBB6, 6H, 7, 8, 9,10 Capabilities ‘+ Maximum Working Pressure: 80 psi (5.5 bat) + Maximum Viscosity: 180 oP ‘+ Maximum Temperature: Polypropylene -180° F (82° C); PUDF 220° F(104” Note: Maximum temperature is application dependent, Consulta chemical resistance guide or the chemical manufacturer for chemical compatibility and temperature limits. ‘© Solids: Maximum parte siza is 100 microns for sluries and 1/64” (4 mm) fr infrequent partcies. Maximum hardness is 80 HS. Maximum ‘concentration is 10% by weight. solids are being pumped, itis recommended thatthe pump have either ceramic of for best results, silicon ‘carbide components. Pumping solids may lead to increased wear. Minimum Allowable Flow Rate ‘Do nat allow the flow rate to drop below the minimum flow rate listed in the chart below. 3450 rpm 1725 rpm. 2900 rpm 1450 rpm 1/2 gpm (1.9 Jom) 174 gpm (95 lom) 4.9 pm (1/2 gpm) 95 lpm (1/4 gpm) Maximum Allowable Motor Power Do nat exceed the maximum power rating for the pump coupling. Standard coupling forthe DBE, GH & 7 is 6-pole; standard coupling for the BB, 9 & 10 is B-pole 6-pole coupling = 1/2 horsepower (0.97 kW) 8-pole coupling = 1 horsepower (0.75 ki) 10-pole coupling = 2 horsepower (1.50 KW) Maximum Noise Level {69 €BA (Pump only)Unpacking and Inspection Unpack he pump and examine fr any signs of shipping damage. If ‘any damage is detected, save the packaging and notify the carier immediately. Section | - Assembly Pumps with Motors Proceed to installation Section Pumps Without Motors Tools Required: etic socket or wrench set, 9/16" socket or wrench and 3/16" Allen Wirench (NEMA motors onl) 1, Remove the pump, drive magnet assembly and hardware package fom the carton, CAUTION: Keep away from metalic particles, tools and elec- ‘tronics. Drive magnets MUST be free of metal chips. Ad wrsamne:soep eve magna nay tom he open en of ‘the motor adapter and barrier. Strong magnetic attraction cou alow the rive hub enter the mot depleting innuy or camage. 2. Place motor on the fan end, See figure 1. | NOTE: Fo S6C/ASTC frame motors goto | = Gili step 4. Figure 1 ‘3. install the motor adapter flange (tem 14) ‘on motor face using boits, lock washers and flat washers (tems 27, 28, 29). See figure 2. Torque bots to te fotiowin 68 frame (MS) = 30 in-b (3.4 N-m) 71 frame (ME) = 90 in-lb (10.2 N-m) 80 frame (M6) = 90 in-b (10.2 N-m) NOTE: 63/71 B14 adapter flange is revers- ible, Install 63/71 B14 adaptor so tat proper motor flange size i facing motor. NOTE: Apply ant-seize compound on the threads of the bots. 4. Coat the motor shat with anti-seize com- pound. Insert key supplied with motor into eyway on motor shat. See figure 3. NOTE: Make sure the motor shaft is clean LS ‘and fee of burs. The outer crive is preci- Figure? Figure 3 sion machined and has a bore tolerance of +.0005/-0 inch. 5. Slide the outer drive magnet assembly (tem 1) onto the motor ‘shaft until the motor shaft contacts the snap rng in the bore of the drive. See figures 4 & 5. Secure the drive on the motor shaft. Acoso care, mages wit ‘ty to attract tools Metric Motors: Secure the drive to the ‘motor shaft using bot, lock washer and flat washer (tems 21, 22, 23. Thread the bolt into the end ofthe motor shaft (while halding the cuter crive to prevent it from turning), See figure 6, rae Tighten the batt othe following: 63 frame (Mt) = 15 in-lb (1.7 Nem) 71 frame (M5) 30 in-b (4 Nem) 80 frame (M6) 0 in-tb (10.2. Nem) 90 frame (Me) = 130 in-to (14.7 Nem) NEMA Motors: Install set scrows (tem 138) Into threaded holes onthe side of the outer rive magnet assembly. Using a 3/16" Allen wrench, tighten to 228 in-bs (25.8 N-m). See figure 7. 7. Install the pump end on the motor/rive ‘magnet assembly. With the motor/outer rive magnet assembly in a horizontal pos tion, securely clamp to the workbench, "Note: Ifthe pump has the optional o-ring sealing option (available (on 56C and 145 frame pumps only, instal the o-ring (item 12) in the groove in the mator adapter (motor end). Carefully slide the pump onto the drive magnet assembly. The last couple of inches (5 cm) before the pump reaches the motor will have STRONG magnetic attraction between the pump and ‘outer drive magnet assembly, See figure 8. 8. Secure the pump to the mator with (8) 3/8" bolts, lock washers and flat washers (items 24, 25, 26) Tighten to 60 in-Ib (6.8 Nm). Soo figure 9. Note: 63/71 frame require 3/8-16 hex am nuts. Place nut in ‘and secure pump to moto, Note: Apply anti-sieze compound on the threads of the bots. Va . Figure Figures Figure 8, Rotate the motor fan to ensure that there is no binding inthe pump. 10. Proceod to installation Section.Section Il - Installation Mounting Motor feet shouldbe socuraly fastened toa sold foundation ote: Shims are required forthe motor feet on ALL 63, 71 and 80 ‘rame motors and 90 frame B5 motors. Instructions for horizontal discharge installa ‘The pump ships from the factory with the discharge in a vertical orien- tation. These instructions allow a horizontal discharge. 1. Remove (4) clamp ring bolts, ock washers and flat washers (items 20,19, 18). Rotate clamp ring clockwise 90° rom the motar end. 2. Reinstall (4) lamp ring bots, lack washers and fat washers. Tighten to 60 in-b (6.8 N-m), Note: I the pump has the optional o-ring sealing option (avai able on 56C and 145 freme pumps ony), make Sure o-ring is property seated inthe groove ater the clamp has been rotted. Note: When the pump discharge isin a horizontal configuration, ‘the motor must be shimmed to raise the front ofthe pump to avoid interference. Piping Acauior: ‘The NPSH available must be greater than the NPSH requited. Fillers, strainers and any other fitings inthe suction line wil, lower the NPSH available and should be calculated into the application. Install the pump as close to the suction source as possible. ‘Support the piping independently near the pump to eliminate any strain on the pump casing. In addition, the piping should be aligned ‘to avoid placing stress on the pump casing. The suction side ofthe pump should be as straight and short as possible to minimize pipe fiction, Keep bends and valves at least tn pipe diameters away from the suction and discharge. The suction line should be atleast as large as the suction init port tr one pie siz larger so that it does not affect the NPSHa, Do not reduce the suction line size, The suction ine should not have any high spots. This can creat at pockets. Te suction piping should be level or slope slightly upward to the pump. ‘A check val and control vahe (fused) shouldbe installed on the ‘ischarge ine. The control valve is used for regulating flow. AN isolation valves on the suction and discharge are used to make the ‘pump accessible for maintenance. The check valve helps prevent ‘the pump against damage from water hammer. Ths is particularly important when the static cischarge head is high It flexible hose Is preferred, use a reinforced hose rated forthe proper temperature, pressure and chemical resistance to the fuid being pumped. The suction valve must be completely open to avoid restricting the suction flow. Itis advisable to install a flush system in the piping to allow the pump to be flushed before the pump is removed from service, Note: The pump is provided with a provision fora customer installed 7" crain in the impeller hosing. See the Drain instalation Section for details For units in suction it system, install appropriate piping inthe ischarge to allow priming of the pump (OB models are not set- priming). When installing pumps with flanges, we recommend the use of low seating slress gaskets such as Gore-Tex® or Gylon® (expanded PrFe) Motor/Electrical Install the motor according to NEC requirements anc local electrical codes. The motor should have an overioad protection circuit ‘Wire the motor for clockwise rotation when facing the fan end of the motor. A caumion: 00 no operate the pump to check rotation unt the pump is fl of liquid Check all electrical connections withthe wiring diagram on the motor. Make sure the voltage, frequency, phase and amp draw comply with ‘the supply circuit. Itutlized, verity thatthe power monitor has been properly installed ‘according to the manufacturers instructions. ‘To verity correct rotation of the motor: 1. Install the pump into the system. 2, Fully open the suction and discharge vales. 3, Allow fluid to flow into the pump. Do not allow the pump to run dry (ceramic, PTFE and silicon carbide bushings can’t be run dry without damage to pump components). 4. Jog the motor (allow it o un for 1-2 seconds) and observe the Totation of the motor fan. Refer tothe directional arrow molded into the pump casing if necessary. Hote: & pump running backwards will pump but a a greatly reduced flow and pressure. Section Ill - Start-up and Operation 1. This pump must be filed from a flooded suction tank (gravity) or primed with quid from an outside source. DB Series pumps are not self-priming. 2. Open the inlet (uction) and discharge valves completely and al- ow the pump to fil with liquid, 3. Close the discharge valve, 4. Turn the pump on. Slowly open the discharge valve. Adjust the flow rate and pressure by regulating the discharge valve, Do not attempt to adjust the flow withthe suction valve 5. _ Use ofa power monitor is strongly recommended for pumps with ceramic, PTFE or silicon carbide bushings. The power monitor wil slop the pump and help prevent damage if the pump should run dry. ‘Shutdown Use the folowing procedure to shutdown the pump. 1. Slowly close the discharge valve. 2, Tum off the motor, 3. Close the suction valve.Flush Systoms A cauti01: some tues reat wih water use compatible fusing ‘i Tum off the pump. Completely cose the suction and discharge valves Connect using fd supply tush net valve. Connect ishing i dain to fush dain va. Open fushing inlet and outlet valves. Flush system unt the pump Is clean. Optional Drain Installation 11. Flemove the impeller housing (tem 1) from the pump assembly. 2. Clamp the impeller housing toa dil press table 3, Using a 7/16" drill and the molded boss as a guide, aril com= pletely through the molded boss into the interior ofthe impeller housing, Ad caumion: boro tp t0 coe or he peter hausng may bo damaged 4. Ving a¥° NPT tap, tp the Role in the mold boss othe a- propriate depth. 5. Install the drain plug or valve, being careful nt to overtighten. Section IV - Maintenance Recommended maintenance schedule ‘The recommended maintenance schedule depends upon the nature ofthe fluid being pumped and the specific application. I the pump is sed on a clean fluid its recommended thatthe pump be removed ‘rom service and examined after six months of operation or after 2,000 hours of operation. Ifthe pump Is used on fluids with solids, high tem ‘peratures or other items that could cause accelerated wear, then this Initial examination should be sooner. ‘Ator the intial examination of the internal components and wear items ‘are measured, a specific maintenance schedule can be determined. For best resuls, itis recommenced that the pump be removed from service annually for examination Section V - Disassembly te A wannic: rotating Pats. Tis pump has components tha rotate ‘while in operation. Follow local safety standards for locking out the ‘motor from the power supply during maintenance or service. Adwarnine: chemica Hazard. This pump is used fr transferring ‘many types of potentially dangerous chemicals. Always wear protective clothing, eye protection and follow standard safety procedures when handling corrasive or personally harmful materials. Proper procedures should be followed for draining and decontaminating the pump before cisassembly and inspection of the pump. There may be small quanti- ties of chemicals present during inspection, Adwrnninc: agntc force nazard. This pump shouts only be cis- assembled and assembied using the recommended procedures. The maghati traction is powerul enough to rapidly pull th motor end andthe wet end together, Do ot place fingers between the mating surfaces ofthe motor and wet ends to avi injuries. Keep the crive magnet and impeller assembly away from metal chips or partces, 1. Stop the pump, lock out the motor starter, close all the valves that are connected to the pump, and draiv/decontaminate the pump, Ad warn: toe pun must ve torougly used of any ha ardous materiats and all internal pressure relieved prior to opening ‘the pump. Allow the pump to reach ambient temperatures prior to performing maintenance, 2. Securely clamp the motor tothe bench. Remove the (4) bolts, lack washers and flat washers (tems 24, 25, 26) securing the pump to the motor. 3, Firmly grb the pump and pull straight back to disengage the motor andthe pump. See figure 10. 4. Place pump on bench with housing facing up. Remove () 8 mm hous ing bots, lock washers and fat Figure 10 washers (tems 15, 16,17). See figure 11 5. Pullhousing item 1) straight up to remove. Inspect housing for signs of | wear or damage. Look fr signs af rubbing, cracked thrust ring or dam- age to front shaft support. See tloure 12. Figure 11 6. Remove impeller/nner drive assembly (tems 4A, 4, 5, 5A). Inspect impeller and drive for signs of wear or damage. Look for signs of rubbing, damage and ‘wear tothe impeller and inner drive. See figure 13. CCheck the impetir thrust ring anc bushing for wear. See figure 14, net Figures Ais, 20 e Figure Mf7. Remove the impeller shaft (tem 6) from the barrier and check for signs ‘of cracking, chipping, scoring or ‘wear, See figure 15, Remove the barrier item 7) from the ‘motor adapter (item 11) (make sure the shaft has been removed), Hf necessary, gently tap on the back side of the barier witha soft rod (wood, plastic tc). Inspect the inside ‘and outside of the barrier for signs of rubbing, See figure 16, Figure 22 Impeller Replacement ‘To remove the impeliar from the inner drive magnet, gently pry off by hand or lightly tap on the back of the impeller. ‘To install a new impeller, place the inner drive magnet assembly face up. Lineup the pattems on the impeler 0. RaRGe MA GINg CEN KoNTe with the ones onthe inne drive magnet barr and inspect or chemical at so they match and press into place by cr celvainienesaie Figure hand. An arbor press can also be used toes fe pean Dee Ge 10 You eet vere tam 13 at canap.cx- BREE Mpaaron Baa fore tet mene impel test ring ane push down on the Outer Drive Replacement Impaler unl itis completey sated in Figwre23 1. Remove the setscrews (tem 198) from the side of he dive {fe bowed se fae 2 (NEMA motors o the bolt, lock washer and flat waster (tems 21, Section VI - Reassembly it 22, 23) from the center of the drive (metric motors). 1. Place motor adapter (tam 11) so the large flange is on the bench. Rotate the adapters the our hls inthe sar feng ain WARNING: Be careful, tools will want - Sean ee Beto etn ato ne woe Se 2, Remove the drive magnet from the oe cea ip ring. \ ty ong up a i hay ey org ee a ale es eaenuanee figure 17, adapter so the housing bot Holes (6 holes in ctamp ring) are in Figure 17 ‘3:00 and 9:00 position. See figure 25. 3, Toreinstall the chive ora new dive ‘follow the instructions from Section | - Assembly, Pumps without Motors, steps 5 & 6. Thrust Ring Replacement 1, Thrust ing (tem 49) is held in-place with a snap fit wh a ridge. Using a razor knife or side cutters, cut a notch out ofthe ‘thrust ring. Pull ring up and out of the holder. See figures 18 and 19. 2, To reinstall, align the two flats on the For horizontal discharge - Install the clamp ring (tem 9) in the ‘motor adapter so two housing bot holes (6 holes in clamp ring) are in 12:00 and 6:00 position, See figure 26. Fea Flare 5 Fiere2¢ thus ing with the las ne bore of the Soci baceutenetsetoees 4. sta bts, ok washers and tat washers lems 20,19, 18. Fs aral roabaoiae~A Tifton every using estar pate, Thtan to 60 -b 68 Wm). rus compa seid i to See gue 27, impeter 4a barter 7) ito motor adapter Bushing Replacement(¥===) and clamp fing assembly Lubricate the | ‘o-ring with achemicaly compatible ubri- cant, and install itn the groove in the clamp ring before intaling the barrier. See figure 278, Push barter nto piace. See gare 27 figue 278, To remove the bushing, place the Impellr/in- ner drive assembly in an arbor press Insert a 7/16” diameter plastic or wond shaft through the eye ofthe impeller and press the bushing mE, out. ‘To replace the bushing tem 5A), place the top of the impeller on an vtbor press withthe thrust ring face dow. Inert the front of the bush- 1ng into the center ofthe impellerinner drive magnet assembly. Press Into place until the bushing reaches the shoulder molded into the inner drive, See figures 20,21, 22, Figure 274 Figure 2785. Install o-ring (item 3) in groove inthe barrier. 6. _Instal impeller shaft (tem 6) into barrier by aligning the flats on the statt with the flats inthe barrier Make sure itis completely seated. See figure 28, Carefully install the impellerinner drive assembly (items 4A, 4, 5, 5A) by slicing it over the impeller shatt inthe barier. It is normal forthe impellerinner drive to ‘op up a slight amount due to magnetic forces, See figures 29 and 30. 8. Establish the bottom of the motor ‘adapter/ciamp ring assembly. See tigures 25 and 26, Install he impeller housing making sure that the discharge isin correct orien- tation (vertical or horizonta). Align the statin the barir withthe front shaft support inthe impeller housing. Pressing down, push the impellerinner drive ‘magnet assembly into position, Holding the impeller nousing with one hand, install and finger-tigten two bots, lock washers and fat washers (tems 15, 16, 17) in ‘opposite locations, See figure 31 c Figure 2 7 a Figure 29 Figure 30 @. 10. install the remaining bots, lock washers and lat washers finger ight. 11, Tighten al the bots evenly using a star pattern Tighten to 60 inch-Is (6.8 N-m), Figare3) +12. Reinstall the pump onthe mtor/crive magnet folowing istuc- tons found in “Assembly, Pumps without motors" steps 7-10 Section VII - Troubleshooting General Notes: * Do not pump liquids containing ferrous metal fines. + magnets decouple, stop pump immetiatly. Operating the pump with the magnets decoupled wil eventualy weaken the magnets. + Domot use mismatched drive magnet assembles (erent rum- ber of magnets on inner and outer drive magnet assemblies). * Contact our Technical Service Department at 1-800-888-3743 or by e-mal at techserviee@nishthomson.com if you have any ‘questions regarding product operation or repair. No or Insufficient Discharge + ileaks in svtion pining © Pump not primed © System head higher than anticipated + Clsed valve + Viscosty or specfic gait to high + Motor‘ large for magnet coupling rating (magnets uncoupled) '* Suction lift too high or insufficient NPSH + Clogged suction ine or impala vanes '* — Motor rotation incorrect (correct rotation when viewed from the fan end is clockwise) Insutficient Pressure Air or gas in quid + Impele diameter too small + System head lower than anticipated ‘Moors speed insufficient (10 low) or motor rotation incorrect (cor rect rotation when viewed from the fan end is clockwise) Loss of Prime + Leak in suction piping ‘Foot valve or suction opening not submerged enough ‘Foot valve too small or leaking + Airor gas in iguid ‘Foreign matter in impeller ‘Leaking valve, Suction It to high or insutficient Sta Excessive Power Consumption ‘+ Head lower than rating + Excessive low Speci gravity o viscsty to high Vibration/Noise * Loose magnet * Drive magnet rubbing ‘© Pump cavitating from improper suction or feed ‘© Motor or piping not property secured ‘Foreign object in impeller Section VIII - Warranty Finish Thompson, Inc (manufacturer) wearants this pump product tobe ‘tee of detects in materials and workmanship fora period of five years from date of purchase by original purchaser. a warranted defect, ‘which is determined by manufacturer’ inspection, occurs within this period, it wil be repaired or replaced at the manufacturer's option, pro- vided (1) the product is submitted with proof of purchase date and (2), ‘transportation charges are prepaid to the manufacturer. Liability under ‘his warranty is expressly limited to repairing or replacing the product or paris thereof and is in ew of any other warranties, either expressed 0 implied. This warranty does not apply to normal wea ofthe product or components. This warranty does not apply to products or pats broken due to, in whole or in part, accident, overload, abuse, chemical attack, tampering, or alteration, The warranty does nat apa to any other equipment used or purchased in combination with this product. ‘The manufacturer accepts no responsibilty for product damage or personal injuries sustained when the producti morsfed in any way. I this warranty does not apply, the purchaser shall bea ll cost fr labor, ‘material and transportation. ‘Manufacturer shall not be liable for incidental or consequential dam- ages including but nt limited to, process down time, transportation costs, costs associated with replacement o substitution products, la- bor costs, product installation or removal casts, or lss of profit. n any ‘ang all events, manufacturer's lablty shall not exceed the purchase price of the product andor accessories. Ordering Spare Parts Spare parts can be ordered from your local cstributor. Always refer to ‘the pump model to avoid errr. Other FTI Products Se our fl product range at wwwusnishthompson.com.PART NUMBER EXPLANATION Poors TATERNvEcomponexrs al Ly Select base model (.6. DB10P*) Pre Grit Catan 2. If standard components are not suitable, Alumina Ceramic. enter symbols) of atematie 7 ‘in any order. EPOM. £ a Si 5 Base Model ~ alrez_ K DB10P EFIA4 ‘BSP Threads B Ti i ‘DB10P-E-Ff-14 is a DB10P with EPDM O-ring, Cer ‘Steel ANSITSO/PN2O/40 flange Fs fiberglass flanges and 145TC motor, ‘FAP ANSITSO/PN20/40 flange Fi FIP JIS 10K flange. Ai 3, Alternative components - select from chart. Es Seca ctr ee 2LsT41s 16 Lets bo “The mode umber ison he seri umber bel located on the motor adapter. The model num- ‘DB6/GH/7: 6-Pole 6-Pole: up to .5 HP/.38 kW (56C, 63, 71 frame) fp Decora tse me at ues caren ee standard components. Compare the model num "ade for spectio 10-Poe: up to 2 HP/.S KW rey beron he punp tthe cart below determine Gorter | [__esonaxt ttt Bi gS Sgr ane ite pump cota any teat components Mode! numbers containing “P" have primary sGHABTr eM ae components molded ram polypropylene, Mode Ereaale s rurbers containing "hve pray compo: EOI a nents mold fom PVD. scr EEOBIE u 4 ECSuEE a Base model numbers ar: DBEP D8 DB6HP a & DB6HV, DB7P, DB7V, DBSP, DBBV, DB9P, DBSY, EC 80/05 85 stor petov, EES = Sage [a bing nt ng a a Ty at i Tin 1 ALOE el i Ton satin ig We SS dan ig i Contact dear or factory for moto dealsDB 6 - 10 SPARE PARTS DIAGRAMDB 6 - 10 SPARE PARTS LIST DB6/6Hi9 Description Giiocol Pion fino Polypro | PVDF | Polypro | PVDF Housing w/ Ring NT teas & Standard ceramic ring 7105765] 10665-1 [_roeaa7 | roesar-+ [106952 | 1005-1 ‘BSP tveadls & standard ceramic rng 706765. | 1082653 | Tosss7-2 | 1063973 | ToR2s2-2 | 100252-3 FAP ANE] 150/PN2OV40 flanges & tandaoeranicing | 106360 | 1063601 | 106384 _[ toezes-1 | 106965 | 106365-1 RP JIS 104 tgs & standard ceramic ring 506a60-4 | 106369-5 | Tosse4-a | vosse4-5 | 106365_| 106356-1 ‘Stee ANS 15OIPN2O/40 flanges & tandrd ceremicring | 106969-2 | 106369-3 | rocaes.2 | rosse4-3 | 105965-2 | 106365-3 ‘Unons & sandard ceramic rng soss77_[ssa77-1 | 10538 [1069821 [1 100357-1 NPT tess & optional SC ring 106346 106346-1 [106381 _[ vossat-1 [106345 _[ t063e5-1 BSP treads & ontinal SC ing “05946. | 106346-3 | vossa1-2 | so63at-3 | 106305-2 | 100346-3 FRE ANSI 15IVPN20V40 flanges & optional Si ing 196370 105970-1 | 106985 | 10e385-1 | 106365 _[ ro63E6-1 FR JIS 10K flanges & optona SiGring "ons70-4_| v05a70-5 | rossas-4 | 106986-5 [106968 | 106366-1 Sie ANSI 15/20/40 flanges & ooioral SiC ing "105370-2 | 108370-3 | 106885-2 | 108985-3 | Yossn6.2 | 108366. Union & optional SiC ring 06378 | 105978-1 | 105383 | 106383-1 J 108368 | 106368-1 Discharge O-ring (BSP Housings Only) FAM 106208 105918 EPDM 06004 105918 Sim 106308 105921 Karer 106905 105920 Housing O-ring FAM standard 706298 EPDM optional 06299 ‘Sine ootora 106304 Kae optional 108300 impel ‘Soe DB-10 pele Assen Table o pg 14 Tnnpeller Thrust Ring Only llc PTE standard) 0857 Si (ootna) 06257-7 Impeller Drive Assembly pole w carbon bushing o6a61_[10eN6r-3 | rosast_| vosaer-s [10661 | 7063613 pole w/ carbon bushing “osae1-1 | 106361-4 | Tosa6t-1 | 106361-4 | 708961-1 | 1063614 0-polew/ carbon busi 108961-2 | 1 509361-2 | 106261-5 poe w PIFE bushing “105362 | 105962-3 106362 | 106362-3 | to5s62 | 106362:3 B-poe w/ PTFE bushing 0262-1 | 1069624 "105362-4 | Tos62-1 | v05362-4 10.pole w/ PTFE bushing 7105362-2 | 106362-5 ‘ 3105962.2 | 1053625 B-poe w/ ceramic bushing 708363 _| T063655:3, 7062653 71063633 8-poew/ cram bushing 10s363-1 | 106363-4 | 106369-1 | 1053684 | Tosse3-1_| ro8363-4 w/ corm bushi 195263.2 | 106363-5 J 1063632 | 0536-5 | 105369-2 | 108363-5 B-poe w SC busing “105364 | 1063643 [106964 | T0664. | ross64 | 105968-3 ‘8-polew SIC bushing Toss64-1 | 1066-4 | Toss64-1 | 10536¢-4 | TosaG4-1 | TOso6-4 10-pole w SIC busing ‘oss64-2 | 106364-5 | 1063842 | 10836e-5 | rosse4-2 | ross64-5 Timpolir Bushing Only _ (arbor (stander 03a Filed TEE (opto 3102790, ‘Coram (opto 103617, ‘SiC (tional 109617-1 Impeller Shaft Cofamic stand 06285 ‘SiC (otra i06283-1 Hastaly C (optional 108203-2 Bavrior ‘With siioon carbide thrust washer [ine235-4 | 106235-5 J 106235-4 | 106295-5 | 106236-4 | 106235-5. Barrier O-Ring (For Vapor Protection Kit Option for NEMA Motors Only) Bua N 08572 Ou 108850 Fal 106551 ryDB 6- 10 SPARE PARTS LIST Cont DBBIEH/O Be B70 ttem | aty Description Garo foo fio Polypro [| PVDF | Polyere | PVDF | Polypro | PVDF ‘lamp Ring Painted cast ron Standard onzas | ro6Da6-1 [106246 | 106006-1 | vo82a6 [1082861 Painted cast rn wth non sparing ng “osse1 | vosser-1 | to6s2 | tonsot-+[ronser | 106511 9 | 1 [panies castro at Wa | 1o652t- | wa | o6s21- [wa | 06521-1 Sines ol 77oaso | 108500 [Tossas | 108599 | To8595_ | 108599 Sans stel wih ron-parking 70sseo-t | Tossee-T | Tossve-1 | 708590-1_| oese-1_| 7859-1 Saiess tel (§TEN, wa | ro8sser Wa | 1085031 | wa | 108599-1 ‘lamp Ring O-Ring (For Vapor Protection Kit Option for NEMA Motors Only) vo | 1-2 106548 POM 106972. FAL 03954 olor Adapter Column av] 1 LC standard “7o6208_[ 1062461 | Too2a8_T r06248-1 | t06288_[ 106a6-1 ATEX Wa __|-so6246-2 [~ wa | woezee-2 | wa | vo62a8-2 Motor adapter O-ring (For Vapor Protection Kit Option for NEMA Motors Only) 2 Bura 0654 12) 1 trom 106573 FAL 106374 Drive Magnet Assombiy with Retaining Ring G6C Frame Also Includes Sot Screws) 566 frame, 6-pole 0526 560 fame, Bole 06209-1 566 fre, 10-pue 105288-7 45/1487 tame, Spe 106283-4 ¥4g/145T0 tame, 104 105265-5 ee ee ee een 43. | 1 [7 63:rame, &-poi 0628-1 63 tame, 10-908 105260-2 7 fame, 6-poe 105266, 7 fame, 6-pce| 1062061 Ttame,1-p9e 105286-2 aorrame 8-502 105292-1 80 amo, 10-poe 105282-2 0 Fame, 10-900 106292. Retaining Ring Only 56 frame 105706, 149/481 rae 105708 van] 1 [63am 106310 71 fame 106300 ‘soiree 106711 90 rane 105712 “ap | 2 | Set Screws (EMA Motor Oni) Stainless tal I T0084 Motor Adapter Flange (69/7 tame wi B14 Henge sosari | soaeri | rosort | sonar [ soeort_[ 0627-1 80 ame w 814 fange 105726-1 | 105724-2 | 1057e6-1 | 105762 | 0sre4-1 | 1057242 90 fame w/ B14 tange "105725-1 | 105725-2 | 10s725-+ | 105726-2 | 106726-1 | 1057252) 63 ame w 85 tanga 06272 | soaz72-1 | 105272 | sos272-1 | ww6272 | 106272-1 71 fame w B5 tage sosz7s_ | sosera-+ | sosz73_[osara-1 [0627s | 1082731 v4 | 1 [7 60700 frame w 85 age osz7a | sosara-t | voszra | opz74.1 | 106274 | vo5z74-1 6/71 fame w B14 flange AEX WA | soneri-2 | wa | toszri-2 | wA | sosa7i-2 ‘0 rae w/ B14 flange ATEX Wa | ro57e4-3 | wa | 107243 | wa | 1057243 0 ame w B14 ange ATEX WA | 105725-3 | wa | 1057263 | wa | 108726-3, 3 ame w BS fange ATEK wa | soner2-2 [Wa | 1082722 | wa | 1062722 71 fram w BS flange ATEX WA | so8273-2 | Wa | Yosz7s-2 | WA | 106273-2 {790 ame w/ 85 flange ATEX wa | somera-2 | Wa | ros2ra-2 | wa [1062742 u(tree ns item | ay Desorption Slainess Stel Tanium we |) 5 [teusio Ba Z I 5100789 [ 106308 oo | easing Lok Washer Siowzae Osea 7 |» (Hess Fat waster 75767 768 7 | ia ing Fawr =r [___osre7___ | 105768 "| tame Ring Lockwaster I 1102282 I 1103847 ‘Giang Ring Bait als = I +0570 I 0577 |) priv Ba 6 Motors Oni | Sane i064 083s a |. [71am "05312 10633 20 rane 105765. 105765 0 ane "05770 105771 Drive Lockwasher (EC Frames On) Sane 76am 0628 2 | [7am 16520 106821 a0 fame 00672 crows 30 ane 07282 wio3e7 | Drive Fiatwasher (EC Frames On) Siem, 7818 es19 zo]. [71am 78316 16817 0 fame 105767 105768 20 fone 105722 105773 Moor Adapter Sot ale ais [root [ss we | a (Meta RapteLockwasher coors [sro me | a | Meta Raper Faas z cor —_[___ oso Toto AdaperFango Bo (EC Frames Oni) Stare 76348 "053 a | 4 [“7tane 105765 105766 0 rare 105765. 105756 0 fane 105770 105771 itor Adapter Lockwashor (EC Framos Oni) 63 Fane SORES? 76550 ze | 4 [—7itane ‘on672 rows 60 fave 00672 ioe 0 fave iozza2 wases? ‘Motor Adapter Flatwasher (IEC Frames Only) 6S ave Toa ETT 20 | 4 [71 tame = soos Hoe204 a0 fare rooits J0ez08 0 fare ores 108845 cp | a blo Adapter Nat TET Frames Oni) 63 rane 8 7 fame wih B14 ange oat 3 3Impeller Assemblies F£i 821 Greengarden Road rig PA 16501-1591 USA, PRAMAS 4478-FaxB 4-455 8518 Part Number 106577,10,5/13/2016 (Order fax: 814-459-3460 mai fisbshthampsoncom-wnutnshthompsencon. Tech Service: 800-888-3743 Moder | Twust Ring “| we 6 “ 6 6 " #8 ® InpelorDameter(n) | 300 | 276 | 280 | sao | sas | a0 | 278 | - : on oro | T0E956-4| 105066-6 | voess60 | sass | 1063562 | 18066-4| o6ss6-6 | os POF | 106956-5| 1000607 | 1069560 | rossi | v065563 | 1sss-5 | 10850-7 | Sewn cnn PNET _|Ymns-a| roses | veesrn | vores | ross. [ essra[ sess | - : POF | 1069575 106957-7 | vossr-a | osss7-+ | vosasr-s | voess7-5| sosas7-7 | __- : inelerOineter(n) | 360 | 36a | sae | are | aw | am | a7 | sa | ae Poten | 106s | 1066-2 | 106sa-¢| voa5866 | romss6 | rosa-2| rosase4 | rosse-6 | — oH por | voes36 0656-3 | 106536-5 | 1055067 | esse | rossse-3| ross565 | rosse-7 [ Stor coco [ever _[ nes | onsar-2 | vonse-+| rose-« [rosso [rosso-2] sossse [soso | vor | v0es37-1] 067-3 | 106507-5 | v0a5e7-7 | 103s | ross0-3| 105356 | rosas-7 [ Impeller Diameter (in.) 318 3.00 215 3.63 3.38 3.12 ie i a Patra | 06354) v06a-8 | 0535-10] 05054 | 1035e-2 | 103se-6 F : 07 wor | v0635t5| r06a-0 | esr] v05364-1 | 10954-3| 1035e-7 ~ : on caoce HE | Toss) routs | roast] onses_[ rons. | ross5-) : unr | v060555| v05a-0 | 0535511] 05055 | 1055-3 10066-7 : TnpelerDiameier(n) | 26a | an | a12 | 2m | ate | 400 | a7 | 50 a Pov | 1065708) 10597910 1053792] 15s7a-6] 16979 | 106x792] 0ss7e-« | r0Es786 oes wor | s06570-9| 10597911 | 053793] 16973-5] 106a7e-1| 1o6a79-3] 0ss70-5 | 1055707 orcas HE | 060] Toscana roan] rosen-4| roeaD | oes0-2| roomn+ | oss vor | s060e0-) vo5380-11 [1053603] 180e0-5] v06se0-| 1069003] 105005 | 1058807 ‘pater Diameter (mn) | 418 | 5 : |e = Poyero | 106356 | _- Soe aice 5 zi Bo tae PVDF 1063581 : - : Silicon Carbide pea a a ~ — - ~ ~ pwr | v0ss50-1] 5 . ie 3 : TnpelerDiameier(n) | _aze | aso | aa | ago | ai | ao | ars | a50 | as me ano | 106950-«| 1065525 | ro5e528| 10se-10| oss | 1058522] ssa-« | rosss25 | 083528 610 wor | 0sase-5| 1063527 | rose52-9] rosse-1]Tons521 | r06s52| ses | rons527 | rossse-9 ticon Cb Polypro | 106353-4| 106353-6 | 106253-8 | 106353-10| 106353 _| 106353-2| 106953-4 | 106353-6 | 106353-8 wor | 06959-5[ 1068597 | ro5252-9] 1050-13] ton95%t | 1058593] 1068-5 | rosss5-7 | oss88-9 FINISH THOMPSON INC.