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World Electric Vehicle Journal Vol. 3 - ISSN 2032-6653 - © 2009 AVERE

EVS24
Stavanger, Norway, May 13-16, 2009

Equivalent Circuit Analysis of Interior Permanent Magnet


Synchronous Motor Considering Magnetic saturation
Jae-Woo Jung1, Jeong-Jong Lee1, Soon-O Kwon1, Jung-Pyo Hong1, Senior Member, IEEE
Ki-Nam Kim2
1
Department of Automotive Engineering, Hanyang University, 17 Hangdang-dong, Seongdong-gu, Seoul, Korea,
jjw@hanyang.ac.kr, hongjp@hanyang.ac.kr
2
HEV System Engineering Team, Hyundai&Kia Motors, Jangduk-Dong, Hwaseong-Si, Gyeonggi-Do, Korea

Abstract
Generally, design of the parts of an automobile is restricted by space especially components assembled in
the engine room. Therefore traction motor for hybrid electric vehicle is designed by interior permanent
magnet synchronous motor (IPMSM). The IPMSM has high power density and efficiency because it
generates not only magnetic torque but also reluctance torque. However, IPMSM is difficult to design due
to magnetic saturation and lots of analysis methods are required. Equivalent circuit analysis (ECA) is one
of the design methods of IPMSM and it is generally used for characteristics analysis. Using the ECA, we
can calculate the characteristics quickly. However, ECA can not estimate line current exactly because of
saturation of magnetic core and flux weakening control. In order to perform the ECA exactly, calculation of
parameters such as phase resistance, d- and q-axis inductance and no-load linkage flux are important. The
phase resistance is simply calculated by using linear equation which is geometrical problem. However, d-
and q-axis inductance is nonlinear problem which is varied with current level and current angle. Therefore,
nonlinear finite element analysis is necessary. Conventional ECA is considered only d- and q-axis
inductance profile but no-load linkage flux is considered as constant value. However, no-load linkage flux
of IPMSM is also varied according to current level and current angle similar with d- and q-axis inductance
profile. Therefore, no-load linkage flux profile which is calculated case of current level and current angle
should be considered in the ECA. In this paper, the calculation method of no-load linkage flux profile is
introduced firstly and then characteristic of specific model is analyzed with proposed method. The result of
line current from improved ECA is compared with experimental result and result of conventional ECA.

Keywords: Equivalent circuit analysis (ECA), Interior permanent magnet synchronous motor (IPMSM), No-load
linkage flux profile

electric vehicle (HEV) and these components


1 Introduction require small volume and high efficiency. In order
to reduce the volume and improve the efficiency of
The traction motor, inverter and battery are traction motor, interior permanent magnet
mainly additional parts to compose hybrid

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World Electric Vehicle Journal Vol. 3 - ISSN 2032-6653 - © 2009 AVERE

synchronous motor (IPMSM) is generally Iron loss is considered by equivalent resistance Rc,
applied to traction motor for HEV because and the d- and q-axis voltages, effective torque and
permanent magnets are embedded in the rotor definition of current are given by equation (1), (2),
core, IPMSM generates both magnetic torque (3) and (4) respectively
and reluctance torque by the rotor saliency. In ⎡ vd ⎤ ⎡iod ⎤ ⎛ Ra ⎞ ⎡vod ⎤
order to analyze characteristics of IPMSM ⎢ v ⎥ = Ra ⎢i ⎥ + ⎜ 1 + ⎟ ⎢ v ⎥
according to variation of parameters, equivalent ⎣ q⎦ ⎣ oq ⎦ ⎝ Rc ⎠ ⎣ oq ⎦
circuit analysis (ECA) usually applied despite of (1)
low accuracy. A lot of researcher is performed to ⎡ Ld 0 ⎤ ⎡iod ⎤
+ p⎢ ⎥⎢ ⎥
improve accuracy of ECA such as consideration
⎣ 0 Lq ⎦ ⎣ ioq ⎦
of the core-loss resistance or d- and q-axis
inductance profile according to amplitude of line ⎡vod ⎤ ⎡ 0 −ω Lq ⎤ ⎡iod ⎤ ⎡ 0 ⎤
⎢v ⎥ = ⎢ ⎢ ⎥+ (2)
current and current angle [1]-[4]. However, these ⎣ oq ⎦ ⎣ω Ld 0 ⎥⎦ ⎣ioq ⎦ ⎢⎣ωψ a ⎥⎦
methods also include error because of no-load
linkage flux input as a constant value regardless {
T = Pn ψ a ioq + ( Ld − Lq ) iod ioq } (3)
of line current and current angle. From this
reason, line current has little difference between ie = id2 + iq2 (4)
measured values and calculated value by ECA where, id and iq is d- and q-axis current. icd and icq
especially flux weakening region. is core loss current. vd and vq is d- and q-axis input
This paper deals with the improvement of the voltage. Ra is a phase resistance and ψa is linkage
ECA by considering variation of no-load linkage flux per single pole. Ld and Lq is d- and q-axis
flux which is changed by magnetic saturation and inductance, respectively. Pn is the number of pole
armature reaction. Lastly, line current calculated pair and ie is line current.
by improved ECA, conventional ECA and
measured value are compared to verify the 3 Armature reaction
analysis method presented in this paper.
Generally, synchronously rotate reference is
applied to describe vector diagram of IPMSM.
2 Equivalent circuit analysis Conventional ECA is analyzed with using constant
Equivalent circuits for IPMSM based on a value of linkage flux per single pole but it is
synchronous d-q reference frame including iron different from real phenomenon because of
loss are presented in Figure1. The mathematical nonlinear characteristics of magnetic circuit. In
model of the equivalent circuits is given as order to improve ECA, armature reaction and
following equation [3]. magnetic nonlinearity is considered in the ECA.
Figure2 briefly shows the variation of flux density
id Ra iod − per single pole pair. Line A in the Figure2 is field
ωLqioq + flux density in the air-gap which is generated by
icd
PM and Line B is air-gap flux density that is
generated by only armature current. The Line C
vd vod shows resultant flux density with linear condition.
Rc
In the Line C, half of field flux density is
Ld demagnetized and the other half of field flux
density is magnetized by armature reaction. If
(a) d-axis equivalent circuit magnetic circuit has a linear characteristic like
electric circuit, R.M.S value of air-gap flux density
iq Ra ioq is always same irrespective of armature current.
+ ωL i −
icq d od However, magnetic circuit has a nonlinear
characteristic. Therefore, the half of magnetized
ωψ a part of flux density is saturated as shown the Line
vq Rc voq D. It means that linkage flux form PM is varied
according to input current level and current angle.
Lq In order to consider the nonlinear characteristics of
IPMSM above mentioned, linkage flux generated
(q) q-axis equivalent circuit by PM may be calculated by FEA according to
case of current level and current angle.
Figure1: Equivalent circuit of IPMSM

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World Electric Vehicle Journal Vol. 3 - ISSN 2032-6653 - © 2009 AVERE

D Table1: Specification of analysis model 1

PM Item Value Unit Note


B Input voltage 155 VDC DC link
N S Max. torque 105 Nm @1200rpm

Output Power 15 kW Max.


Current limit 200 Arms Max.
Base speed 2000 rpm MTPA
A C Max. speed 6000 rpm Flux weakening


Figure2: Variation of linkage flux according to


20Arms 40Arms 60Arms 80Arms 100Arms
armature reaction 120Arms 140Arms 160Arms
0.060

Linkage flux Φa [ Wb ]
4 Analysis model 0.058

'
0.056
Analysis model is designed for HEV traction
motor. The specification of an analysis model is 0.054

shown in Table1. The battery voltage is 155VDC 0.052


and R.M.S. value of current limit is 200A. The Linkage flux not considering load conditions
0.050 Linkage flux considering load conditions
maximum torque, 105Nm is produced by
0 10 20 30 40 50 60 70 80 90
maximum torque per ampere (MTPA) control at o
Current angle [ ]
the low speed, from 0 to 1200rpm. Flux
Figure3: Variation of linkage flux according to
weakening control is applied to maintain constant
armature reaction
power 15kW until 6000rpm.
Ψa′ according to current level and current angle.
5 Calculation of linkage flux Two analysis stages are required to analyze
linkage flux Ψa′. First, load analysis is performed
from PM using by FEA with input current and current angle.
The constant value of no-load linkage flux Ψa is Second, no- load analysis is performed without
considered in conventional ECA. However, current source. In the analysis of stage two,
linkage flux Ψa generated by PM is varied magnetic saturation information calculated in first
because of magnetic saturation which is changed analysis stage is considered for calculation of Ψa′.
by line current level and current angle. Therefore The value and angle of linkage flux Ψa′ has a
no-load linkage flux Ψa′ which is considered difference with Ψa as shown in Figure5. Therefore
magnetic saturation at load condition may input torque equation (3) can be modified as follow
ECA with form of look up table as a function of equation (6).
line current and current angle as shown in
Figure3. The Ψa′ of analysis model is calculated
{
T = Pn ψ a' ioq cos χ + ( Ld − Lq ) iod ioq } (6)
by finite element analysis.
STAR T

6 Improved ECA Current ; off PM; On FEA

No-Load analysis
Overall process of characteristics analysis is (Calculation of Ψa)
Calculation of Ld, Lq
shown in Figure4. In the conventional ECA, the Current ; On PM; On FEA Ld =
Ψ a − Ψ o cos α
Lq =
Ψ o sin α
iq
d- and q-axis inductance profile is input in the Load analysis with
id

id, iq
conventional ECA to consider nonlinearity of (Case of Line current, current angle)
magnetic circuit. On the other hand, analysis Ld, Lq profile
Linkage flux Ψa’ profile
Save the information of
process of improved ECA is similar with magnetic saturation Calculation of extra parameters
each element Rc (FEA) , Ra(Analytic)
conventional method except linkage flux Ψa′.
The d- and q-axis inductance is calculated by Current ; off PM; On FEA

Calculation of Ψa’
equation (5) [3]. Characteristic analysis
(Equivalent circuit analysis)
Ψ a − Ψ o cos α Ψ sin α
Ld = , Lq = o (5)
id iq EN D

Improved ECA can consider the variation of Figure4: Overall process of presented ECA

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World Electric Vehicle Journal Vol. 3 - ISSN 2032-6653 - © 2009 AVERE

q-axis q-axis

iq iq Power analyzer
Ψ 0 Ld id Ψ 0 Ld id

Lq iq Lq iq
α
d-axis d-axis
Ψa χ Ψ′ Ψ a
a

Control unit
Figure5: Vector diagram of IPMSM considered
magnetic saturation Test motor

7 Verification of improved ECA Figure6: Equipment for experiment


In order to verify improved ECA, current
mapping is performed. The equipment of Exp._1000rpm Exp._3000rpm Exp._6000rpm
Pren.ECA_1000rpm Pren.ECA_3000rpm Pren.ECA_6000rpm
experiment is shown as Figure6. Conv.ECA_1000rpm Conv.ECA_3000rpm Conv.ECA_6000rpm

IPMSM produces not only magnetic torque but 140

also reluctance torque. Therefore, IPMSM


Line current [ Arms ]
120

produces high torque better than surface mounted 100

PM type motor with same volume. In order to 80

achieve maximum torque from the IPMSM, 60

current vector control is required. Therefore, 40

current mapping is necessary to find optimal 20

current and current angle. Line current which is 0


0 20 40 60 80 100 120
measured as shown in Figure7 is measured by Torque [ Nm ]

current mapping. Figure7: Comparison between experimental and


The line current calculated by presented method analysis results
is compared with measured value to verify
accuracy of presented analysis method. Figure7 References
shows comparison of line current among the
[1] F. B. Fidel, G. C. Aurelio, and F. Roberto,
results from conventional ECA, improved ECA "Determination of parameters in interior
and measured value at the speed 1000, 3000, permanent-magnet synchronous motors with
6000rpm and each point of torque. The three iron losses without torque measurement,"
results are almost same at the relatively low IEEE Trans. Ind. Appl., vol. 37, no. 5,
speed 1000rpm. However, results of improved pp.1265-1272, Sep./Oct. 2001.
ECA have good accuracy at the high speed [2] K. Yamazaki, "Torque and efficiency
6000rpm batter than result from conventional calculation of an interior permanent magnet
ECA. These results show that improved ECA can motor considering harmonic iron losses of
be used to predict line current more exactly batter both the stator and rotor," IEEE Trans. Magn.,
than conventional ECA during flux weakening vol. 39, no. 3, pp. 1460-1463, May 2003.
control. [3] J. Y. Lee, S. H. Lee, G. H. Lee, J. P. Hong,
and J. Hur, "Determination of parameters
Conclusion considering magnetic nonlinearity in an
interior permanent manet synchronous
Many of analytic technique are required for
motor," IEEE Trans. Magn., vol. 42, no. 4,
characteristic analysis of IPMSM because of pp.1303-1306, Apr. 2006.
nonlinear characteristic. ECA which is one of
generally used in design of IPMSM is not [4] T. Sebastian, G. R. Slemon, and M. A.
considering nonlinearity of IPMSM perfectly. In Rahman, "Modeling of permanent magnet
synchronous motors," IEEE Trans. Magn.,
this paper, improved ECA is presented by
vol. 22, no. 5, pp.1069-1071, Sep. 1986.
considering linkage flux profile Ψa′. Presented
method is helpful to predict reliable T-N-I curve
of IPMSM.
The next job is calculation of improved d- and q-
axis inductance considering Ψa′. It will be also
improving accuracy of ECA.

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World Electric Vehicle Journal Vol. 3 - ISSN 2032-6653 - © 2009 AVERE

Authors Jung-Pyo Hong received Ph.D. degree


in electrical engineering from the
Jae-Woo Jung received M.S. degree in Hanyang University, Korea, in 1995.
electrical engineering from the From 1996 to 2006, he was professor
Changwon National University, Korea, with Changwon National University,
in 2007. Currently he is pursuing the Changwon, Korea. Since 2006 he has
Ph.D. degree in automotive been working as a professor in the
engineering from Hanyang University, Hanyang University, Korea. His
Korea. His main fields of interests are research interests are the design of
optimization, analysis and design of electric machines, optimization and
electromagnetic machine. numerical analysis of electro-
magnetics.
Jeong-Jong Lee received M.S. degree
in electrical engineering from the Ki-Nam Kim received Ph.D. degree in
Changwon National University, Korea, electrical engineering from the
in 2002. Currently he is pursuing the Hanyang University, Korea, in 1995.
Ph.D. degree in automotive He joined Mando in 1987. He has been
engineering from Hanyang University, joined Hyundai Motor Company as a
Korea. His research interests are the chief of HEV motor design group
design of automotive electric Since 2003. His main fields of interest
machines, and numerical analysis of are analysis and design of interior
electromagnetic. permanent magnet motor.

Soon-O Kwon received M.S. degree in


electrical engineering from the
Changwon National University, Korea,
in 2005. Currently he is pursuing the
Ph.D. degree in automotive
engineering from Hanyang University,
Korea. His research interests are
electromagnetic field analysis and
electrical motor design related to the
interior permanent magnet
synchronous motor for electrical
power steering and traction.

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