Professional Documents
Culture Documents
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1 TAG. NUMBER TBA
GENERAL
2 LOCATION TBA
3 SERVICE NATURAL GAS
4 LINE NUMBER TBA
5 DRAWING NUMBER TBA
6 FLUID STATE NATURAL GAS
PROCESS
15 QUANTITY 1
16 FLUID TYPE NATURAL GAS
17 FLUID DENSITY TBA
18 OPERATION PRESSURE TBA
19 END TO END DIMENSIONS ANSI B 16.10
20 FLANGED DIMENSIONS ANSI B16.5
21 BUTT WELDING END ACC TO ANSI B16.25
22 MAX. SERVICE TEMP. +100 °C
23 MIN. SERVICE TEMP. ‐29 °C
24 FACE TO FACE FACE TO FACE DIMENSIONS ACC. TO:ANSI B16.10
25 FIRE SAFE DESIGN API 6FA
26 ANTI STATIC DESIGN YES
27 ANTI BLOW‐OUT STEM YES
28 BORE TYPE FULL BORE
29 BODY TYPE FULLY WELDED
30 END CONNECTION FE/FE
31 MOUNTED TYPE TRUNNION
SPECIFICATION
32 PUP NO
33 EXTENTION NO
34 LIFTIHING EYES YES
35 SUPPORT LEGS TES
36 MECHANICAL POSITION INDICATOR YES
37 LOCK DEVICE YES
38 SEALING SYSTEM PMSS
39 DOUBLE BLOCK AND BLEED YES
40 DRAIN AND VENT YES
41 SEALANT INJECTION YES
42 MARKING API 6D
43 OPERATOR TYPE LEVER
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1 BODY ASTM A350 LF2
2 BALL ASTM A350 LF2
3 STEM Manufacture's Standard with ENP
MATERIAL
4 BONNET ASTM A350 LF2
5 O‐RING VITON
6 BODY SEAL MANUUFACTURE STANDARD
7 BOLTS ASTM A193 Gr. B7
8 NUTS ASTM A194 Gr. 2H
9 LEVER CARBON STEEL
10 TESTING AND INSPECTION CODE API SPEC 6D
11 TESTING AND INSPECTION ACC. TO ITP / TEST PROCEDURE / FINAL CONT.
TESTING AND
INSPECTION CERTIFICATE EN 10204 TYPE 3.1 / TEST REPORTS
INSPECTION
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13 TOURQUE TEST API SPEC 6D
14 TEST INFORMATION
15 SHELL TEST (1.5 X OPERATION PRESS.) API SPEC 6D 2 MIN
16 SEAT TEST (1.1 X OPERATION PRESS.) API SPEC 6D 2 MIN
17 PNEUMATIC TEST (6 BAR) API SPEC 6D 2 MIN
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1 TAG. NUMBER TBA
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2 LOCATION TBA
3 SERVICE NATURAL GAS
4 LINE NUMBER TBA
5 DRAWING NUMBER TBA
6 FLUID STATE NATURAL GAS
PROCESS
15 QUANTITY 1
16 FLUID TYPE NATURAL GAS
17 FLUID DENSITY TBA
18 OPERATION PRESSURE TBA
19 END TO END DIMENSIONS ANSI B 16.10
20 FLANGED DIMENSIONS ANSI B16.5
21 BUTT WELDING END ACC TO ANSI B16.25
22 MAX. SERVICE TEMP. +100 °C
23 MIN. SERVICE TEMP. ‐29 °C
24 FACE TO FACE FACE TO FACE DIMENSIONS ACC. TO:ANSI B16.10
25 FIRE SAFE DESIGN API 6FA
26 ANTI STATIC DESIGN YES
27 ANTI BLOW‐OUT STEM YES
28 BORE TYPE FULL BORE
29 BODY TYPE FULLY WELDED
30 END CONNECTION FE/FE
31 MOUNTED TYPE TRUNNION
SPECIFICATION
32 PUP NO
33 EXTENTION NO
34 LIFTIHING EYES YES
35 SUPPORT LEGS TES
36 MECHANICAL POSITION INDICATOR YES
37 LOCK DEVICE YES
38 SEALING SYSTEM PMSS
39 DOUBLE BLOCK AND BLEED YES
40 DRAIN AND VENT YES
41 SEALANT INJECTION YES
42 MARKING API 6D
43 OPERATOR TYPE GEAR OPERATOR
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1 BODY ASTM A350 LF2
2 BALL ASTM A350 LF2
3 STEM Manufacture's Standard with ENP
MATERIAL
4 BONNET ASTM A350 LF2
5 O‐RING VITON
6 BODY SEAL MANUUFACTURE STANDARD
7 BOLTS ASTM A193 Gr. B7
8 NUTS ASTM A194 Gr. 2H
9 LEVER CARBON STEEL
10 TESTING AND INSPECTION CODE API SPEC 6D
11 TESTING AND INSPECTION ACC. TO ITP / TEST PROCEDURE / FINAL CONT.
TESTING AND
INSPECTION CERTIFICATE EN 10204 TYPE 3.1 / TEST REPORTS
INSPECTION
12
13 TOURQUE TEST API SPEC 6D
14 TEST INFORMATION
15 SHELL TEST (1.5 X OPERATION PRESS.) API SPEC 6D 2 MIN
16 SEAT TEST (1.1 X OPERATION PRESS.) API SPEC 6D 2 MIN
17 PNEUMATIC TEST (6 BAR) API SPEC 6D 2 MIN
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1 TAG. NUMBER TBA
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2 LOCATION TBA
3 SERVICE NATURAL GAS
4 LINE NUMBER TBA
5 DRAWING NUMBER TBA
6 FLUID STATE NATURAL GAS
PROCESS
15 QUANTITY 4
16 FLUID TYPE NATURAL GAS
17 FLUID DENSITY TBA
18 OPERATION PRESSURE TBA
19 END TO END DIMENSIONS ANSI B 16.10
20 FLANGED DIMENSIONS ANSI B16.5
21 BUTT WELDING END ACC TO ANSI B16.25
22 MAX. SERVICE TEMP. +100 °C
23 MIN. SERVICE TEMP. ‐29 °C
24 FACE TO FACE FACE TO FACE DIMENSIONS ACC. TO:ANSI B16.10
25 FIRE SAFE DESIGN API 6FA
26 ANTI STATIC DESIGN YES
27 ANTI BLOW‐OUT STEM YES
28 BORE TYPE FULL BORE
29 BODY TYPE FULLY WELDED
30 END CONNECTION FE/FE
31 MOUNTED TYPE TRUNNION
SPECIFICATION
32 PUP NO
33 EXTENTION NO
34 LIFTIHING EYES YES
35 SUPPORT LEGS TES
36 MECHANICAL POSITION INDICATOR YES
37 LOCK DEVICE YES
38 SEALING SYSTEM PMSS
39 DOUBLE BLOCK AND BLEED YES
40 DRAIN AND VENT YES
41 SEALANT INJECTION YES
42 MARKING API 6D
43 OPERATOR TYPE GEAR OPERATOR
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1 BODY ASTM A350 LF2
2 BALL ASTM A350 LF2
3 STEM Manufacture's Standard with ENP
MATERIAL
4 BONNET ASTM A350 LF2
5 O‐RING VITON
6 BODY SEAL MANUUFACTURE STANDARD
7 BOLTS ASTM A193 Gr. B7
8 NUTS ASTM A194 Gr. 2H
9 LEVER CARBON STEEL
10 TESTING AND INSPECTION CODE API SPEC 6D
11 TESTING AND INSPECTION ACC. TO ITP / TEST PROCEDURE / FINAL CONT.
TESTING AND
INSPECTION CERTIFICATE EN 10204 TYPE 3.1 / TEST REPORTS
INSPECTION
12
13 TOURQUE TEST API SPEC 6D
14 TEST INFORMATION
15 SHELL TEST (1.5 X OPERATION PRESS.) API SPEC 6D 2 MIN
16 SEAT TEST (1.1 X OPERATION PRESS.) API SPEC 6D 2 MIN
17 PNEUMATIC TEST (6 BAR) API SPEC 6D 2 MIN
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VIZA VALVES
Kunshan Viza is specialized in manufacturing Forged Steel and Cast Steel Trunnion Mounted and Floating
type Ball Valves, size from 1/2” to 48”, class from 150 to 2500, with body materials as A105N, LF2, F304,
F304L, F316, F316L, F51, WCB, LCB, LCC, CF8, CF3, CF8M, CF3M & seat materials as PTFE, Nylon,
Delrin, PEEK, etc. All valves are API607/6FA fire safe certified. The factory has strict quality assurance
system and is certified by API6D, ISO9001: 2008, PED/CE and ATEX.
VIZA Valves’ goal is to produce a zero defect product with a long and reliable service life. Making constant
improvements towards this goal minimizes the Total Ownership Costs for all the customers, EPCs, and
end-users. VIZA Valves is ready to serve the global energy industry and to work towards a sustainable new
world.
VIZA Valves – the Flow Control Expert for the 21st Century!
1
Low Emission Test
Cryogenic Test
Fire Test
API607 API6FA
2
Figure Numbers
1 Valve Size
Full Bore
NPS 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10 12 14
DN 15 20 25 40 50 65 80 100 125 150 200 250 300 350
Symbol 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10 12 14
NPS 16 18 20 22 24 26 28 30 32 34 36 40 42 48
DN 400 450 500 550 600 650 700 750 800 850 900 1000 1050 1200
Symbol 16 18 20 22 24 26 28 30 32 34 36 40 42 48
Reduced Bore
NPS 3/4*1/2 1*3/4 1-1/2*1 2*1-1/2 3*2 4*3 6*4 8*6 10*8
DN 20*15 25*20 40*25 50*40 80*50 100*80 150*100 200*150 250*200
Symbol 3/4*1/2 1*3/4 1-1/2*1 2*1-1/2 3*2 4*3 6*4 8*6 10*8
NPS 12*10 14*10 14*12 16*12 16*14 18*14 18*16 20*16 20*18
DN 300*250 350*250 350*300 400*300 400*350 450*350 450*400 500*400 500*450
Symbol 12*10 14*10 14*12 16*12 16*14 18*14 18*16 20*16 20*18
NPS 22*18” 24*20” 26*22” 28*24” 30*24” 32*26” 34*28” 36*30” 40*34”
DN 550*450 600*500 650*550 700*600 750*600 800*650 850*700 900*750 1000*850
Symbol 22*18 24*20 26*22 28*24 30*24 32*26 34*28 36*30 40*34
2 Valve type
Symbol Floating Ball Valve Symbol Trunnion Mounted Ball Valve
FC 2PC Body Cast Floating Ball Valve TF 3PC Body Forged Trunnion Mounted Ball Valve
FR 1PC Body Cast Floating Ball Valve TW Welded Body Trunnion Mounted Ball Valve
FF 2PC/3PC Body Forged Floating Ball Valve TT Top Entry Forged Trunnion Mounted Ball Valve
FS Small Sizes Forged Floating Ball Valve TP Pig Ball Valve
FM Metal to Metal Seat Floating Ball Valve TM Metal to Metal Seat Trunnion Mounted Ball Valve
FY Cryogenic Floating Ball Valve TY Cryogenic Trunnion Mounted Ball Valve
3 Nominal Pressure
Class 150 250 300 400 600 800 900 1500 2500
Symbol 1 2 3 4 6 8 9 15 25
4 End Type
Symbol Type Symbol Type
R Raised Face Flange S Socket Welding End
J Ring Joint Flange N Screwed End
F Flat Face Flange SN Socket Welding End x Screwed End
B Butt-Welding End W Wafer
3
Figure Numbers
5 Body/Adapter Material
Cast WCB WCC LCB LCC LC3 WC1 WC6 WC9 C5 C12
Material
Forged A105 LF2 F11 F22 F5 F9
Symbol A B C D V U I J K L
Cast CF8 CF8M CF3 CF3M CF8C CN7M MONEL
Material
Forged F304 F316 F304L F316L F347 Alloy 20 F321 F51 F53
Symbol F E H G Q S M N P T
6 Trim Material
Floating Ball
Seat O-Ring Stem Ball
Symbol Material Symbol Material Symbol Material Symbol Material
1 PTFE 1 NBR 1 F6a 1 F6a
2 Nylon 1010 2 Viton A 2 304 2 304
3 PEEK 3 Viton AED 3 A105/ENP* 3 A105/ENP*
4 Polyphenylene 4 Viton B 4 17-4PH 4 17-4PH
5 Nylon S 5 HSN(HNBR) 5 4140/ENP* 5 4140/ENP*
6 Devlon V 6 ELAST-O-LION 101 6 316 6 316
7 Nylon 12 7 PTFE Coated Viton 7 304L 7 304L
8 Delrin 8 Viton GLT + AED 8 316L 8 316L
9 RPTFE 9 LF2/ENP* 9 LF2/ENP*
A 4130/ ENP* A 4130/ ENP*
B 13Cr/Hard Cr B 13Cr/Hard Cr
C F51 C F51
7 Valve Actuator
Type Lever Gear Electric Actuator Pneumatic Actuator Bare Stem
Symbol None G E P B
8 Special Code
Description Extend Stem Locking Device NACE MR-01-75 SHELL Standard
Symbol ES LD NC SH
4
Floating Ball Valves Design Feature
Stem Stem
Body Body
Ball Ball
The stem is made separately from the ball with Spring plus graphite type anti-static device is
integral T-type round shoulder, installed applied between the ball, stem and body, to
internally from body side, retained by body to keep the electrical continuity between all the
assure sealing safety at all pressure. metallic components, and ensure the
resistance lower than the most severe service
requirement.
Fire Safe
Before Fire After Fire
Graphite
Packing
O - ring
Graphite
Gasket
Stem Stem
Body Body
Ball Ball
5
Design Feature Floating Ball Valves
Seat Seat
Ball Ball
Top Mounting
All valves are designed and manufactured with ISO 5211 top mounting, for 2” & larger cast floating ball valve,
actuator can be directly mounted on the valve.
6
Series FC 2PC Body Cast Floating Ball Valve Series FC
Specifications
Features Design ASME B16.34/API6D/
Size: 1/2"~10" BS EN ISO 17292(BS5351)
Class: 150~300 Face to Face ASME B16.10
Two Pieces Cast Steel Body End to End ASME B16.10
Floating Ball, Full & Reduced Bore End Flange ASME B16.5
Anti-Static Device BW End ASME B16.25
Blow-out Proof Stem Test API 598/BS EN 12266(BS6755)
Fire Safe Design Fire Safe Test API 607/API 6FA
Low Emission Special NACE MR0175
7
Series FC 2PC Body Cast Floating Ball Valve
20
25
21
24
26
5
27
22
13
6
14
1 2" & Larger
4
12
16
7
19
18
10 11
3 17 15 8 9 2
23
Gear Standard for 6" & Larger Lever for 1/2"-1 1/2"
8
2PC Body Cast Floating Ball Valve Series FC
Material Specifications
7 O-Ring Box(2"&Larger) ASTM A276-410 ASTM A276-316 ASTM A276-316 ASTM A276-316
8 Body Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B8 ASTM A320-L7M
9 Body Nut ASTM A194-2H ASTM A194-2H ASTM A194-8 ASTM A194-7M
10 Steel Ball Stainless Steel Stainless Steel Stainless Steel Stainless Steel
11 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
12 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
13 Dish Spring Alloy Steel Alloy Steel Alloy Steel Alloy Steel
20 Lever Head Carbon Steel Carbon Steel Carbon Steel Carbon Steel
21 Lever Pipe Carbon Steel Carbon Steel Carbon Steel Carbon Steel
23 Position Screw Carbon Steel Carbon Steel Stainless Steel Carbon Steel
9
Series FC 2PC Body Cast Floating Ball Valve
W
W ( ≤ 240mm)
H
H
D
D
d
d
L L
10
1PC Body Cast Floating Ball Valve Series FR
16
17
12
14
10
8
7
13
11 18 15
OPEN
Features Specifications
Size: 3/4"~6" Design ASME B16.34/API 608
Class: 150~300 Face to Face ASME B16.10
One Piece Cast Steel Body End to End ASME B16.10
Floating Ball, Reduced Bore End Flange ASME B16.5
Anti-Static Device Test API 598
Blow-out Proof Stem Fire Safe Test API 607/API 6FA
Fire Safe Design Special NACE MR0175
11
Series FR 1PC Body Cast Floating Ball Valve
Material Specifications
12
2PC/3PC Body Forged Floating Ball Valve Series FF
Specifications
Features Design ASME B16.34/API6D/
Size: 1/2"~10" BS EN ISO 17292(BS5351)
Class: 150~2500 Face to Face ASME B16.10
2PC/3PC Body Forged Steel Body End to End ASME B16.10
Floating Ball, Full & Reduced Bore End Flange ASME B16.5
Anti-Static Device BW End ASME B16.25
Blow-out Proof Stem Test API 598/BS EN 12266(BS6755)
Fire Safe Design Fire Safe Test API 607/API 6FA
Low Emission Special NACE MR0175
13
Series FF 2PC/3PC Body Forged Floating Ball Valve
25
24
26
27
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2PC/3PC Body Forged Floating Ball Valve Series FF
Material Specifications
7 Body Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B8 ASTM A193-L7M
8 Body Nut ASTM A194-2H ASTM A194-2H ASTM A194-8 ASTM A194-7M
9 Steel Ball Stainless Steel Stainless Steel Stainless Steel Stainless Steel
10 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
11 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
12 Dish Spring Alloy Steel Alloy Steel Alloy Steel Alloy Steel
18 Lever Head Carbon Steel Carbon Steel Carbon Steel Carbon Steel
19 Lever Pipe Carbon Steel Carbon Steel Carbon Steel Carbon Steel
20 Lock Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel
23 Position Screw Carbon Steel Carbon Steel Stainless Steel Carbon Steel
15
Series FF 2PC/3PC Body Forged Floating Ball Valve
D
d
D
d
W
L L
Gear Operation
Full Bore Class 150 Reduced Bore Class 150
Size d L H W Weight Size d D L H W Weight
in mm mm mm mm Kg in mm mm mm mm mm Kg
1/2 13 108 85 160 2.8 3/4*1/2 13 19 117 85 160 3.5
3/4 19 117 93 160 3.7 1*3/4 19 25 127 93 160 5.0
1 25 127 112 180 5.3 1-1/2*1 25 38 165 112 180 7.5
1-1/2 38 165 125 240 8.3 2*1-1/2 38 51 178 125 240 10
2 51 178 126 350 11.2 2-1/2*2 51 64 191 126 350 16
2-1/2 64 191 139 400 18.4 3*2 51 76 203 126 350 21
3 76 203 164 400 23 4*3 76 102 229 164 400 35
4 102 229 185 450 39.3 6*4 102 152 267 185 450 73
6 152 394 270 *300 90 8*6 152 203 292 270 *300 120
8 203 457 360 *400 140 10*8 203 254 330 360 *400 200
10 254 533 410 *400 230 * Gear Operated
16
2PC/3PC Body Forged Floating Ball Valve Series FF
W ( ≤ 240mm) W
D
d
D
d
W
L L
Gear Operation
17
Series FS Small Sizes Forged Floating Ball Valve
13 14 15 16
12
11
17
10
18
Screwed End
9 19
3
Socket
Welding End
2
Specifications
Features Design ASME B16.34/
Size: 1/2"~2" BS EN ISO 17292(BS5351)
Class: 800~1500 End to End Manufacturer Standard
Three Pieces Forged Steel Body Screwed End ASME B1.20.1
Floating Ball Socket Welding End ASME B16.11
Anti-Static Device Test API 598/ BS EN 12266(BS6755)
Blow-out Proof Stem Special NACE MR 01 75
18
Small Sizes Forged Floating Ball Valve Series FS
Material Specifications
No. Part A105/304 A105/316 F316/316 LF2/316 NACE
1 Adapter ASTM A105 ASTM A105 ASTM A182-F316 ASTM A350-LF2
2 Body Bolt ASTM A193-B7 ASTM A193-B7 ASTM A193-B8 ASTM A320-L7M
3 Spring Washer Carbon Steel Carbon Steel Stainless Steel Stainless Steel
4 Body Nut ASTM A194-2H ASTM A194-2H ASTM A194-8 ASTM A194-7M
5 Body ASTM A105 ASTM A105 ASTM A182-F316 ASTM A350-LF2
6 Seat PTFE PTFE PTFE PTFE
7 Ball ASTM A182-F304 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316
8 Stem ASTM A276-304 ASTM A276-316 ASTM A276-316 ASTM A276-316
9 Thrust Washer PTFE PTFE PTFE PTFE
10 * Stem Packing PTFE PTFE PTFE PTFE
11 Gland ASTM A276-410 ASTM A276-410 ASTM A276-316 ASTM A276-316
12 Stop Plate Carbon Steel Carbon Steel Carbon Steel Carbon Steel
13 Stop Pin Carbon Steel Carbon Steel Stainless Steel Stainless Steel
14 Spring Washer Carbon Steel Carbon Steel Stainless Steel Stainless Steel
15 Lever Nut ASTM A194-2H ASTM A194-2H ASTM A194-8 ASTM A194-7M
16 Lever Carbon Steel Carbon Steel Carbon Steel Carbon Steel
17 Antistatic Spring Stainless Steel Stainless Steel Stainless Steel Stainless Steel
18 Steel ball Stainless Steel Stainless Steel Stainless Steel Stainless Steel
19 * Body Gasket PTFE PTFE PTFE PTFE
* Recommended Spare Parts
Dimensions and Weights
W
Socket
Welding End
Screwed End
H
d
NPT
Class 800/1500
Size d L H W B J NPT Weight
in mm mm mm mm mm mm in Kg
1/2 13 92 65 140 21.8 10 1/2 1.5
3/4 18 111 75 140 27.1 13 3/4 1.7
1 23.5 127 85 200 33.8 13 1 3.3
1-1/4 28 140 98 230 42.6 13 1-1/4 7.0
1-1/2 35 152 105 240 48.7 13 1-1/2 8.0
2 49 172 115 240 61.2 16 2 11.0
Note:Butt Welding End is on request
19
Series FM Metal to Metal Seat Floating Ball Valve
Severity Service
Normal soft-seated valve cannot be used for
abrasive service or for operation under high Reliable Operations
temperatures that prohibits the use of a resilient Spring-loaded seat maintain close contacting with
material. VIZA metal-to-metal seated floating ball the ball ensuring tight sealing even at low
valve (series FM, range 1/2”~4” class 150 & 300, pressures. This also results in stable operating
1/2”~2” class 600) is designed for this type of torques at high differential pressures over a wide
severity service has seating action provided by the
range of temperatures or/and high frequency.
metal to metal contacting seating action is provided
between ball and seat ring. Fire Safe
General Design The features of metal seated and graphite sealing
Blow-out proof stem, anti-static device are designed to guarantee to pass requirement of fire safe
as standard requirements. testing.
20
Metal to Metal Seat Floating Ball Valve Series FM
24
25
26
29
27
28
Material Specifications
No. PART Standard Materials No. Part Standard Materials
1 Body ASTM A105N 16 Gland Stainless Steel
2 Adapter ASTM A105N 17 Belleville Spring Alloy Steel
3 Ball ASTM A182 F6a/TCC 18 Nut Steel
4 Seat Packing Graphite 19 Screw Stainless Steel
5 Antistatic Spring INCONEL X-750 20 Washer Carbon Steel
6 Seat Ring ASTM A182 F6a/TCC 21 Tee Head Carbon Steel
7 Stem 17-4PH 22 Lever Pipe Carbon Steel
8 Gasket Graphite 23 Nut Carbon Steel
9 Steel Ball Stainless Steel 24 Position Screw Carbon Steel
10 Antistatic Spring INCONEL X-750 25 Body Stud ASTM A194 2H
11 Thrust Washer PTFE 26 Body Nut ASTM A193 B7
12 Push Ring Stainless Steel 27 Key Carbon Steel
13 Belleville Spring Alloy Steel 28 Lock Plate Carbon Steel
14 O-Ring Viton 29 Screw Stainless Steel
15 Packing Graphite
Note: 1. TCC: Tungsten Carbide Coating.
2. Customer shall order the valve according to service condition.
21
Design Features Trunnion Mounted Ball Valves
General Design
AED O-Ring
When valves are used under high pressure gas applications, e.g. hydrocarbon gas service under class 600
and above, the gas may be absorbed into the molecular structure of elastomeric O-rings. If the valve is
subjected to sudden decompression, the O-rings may be destroyed by the rapidly expanded gas. To avoid
this possibility, special AED O-rings or Lip seals, suitable for such service conditions, are available on
request.
22
Trunnion Mounted Ball Valves Design Features
Seat Design
Standard seat design is primary soft seal, and secondary metal to metal seal. Seat insert is designed as
pressed-in type which is easy for maintenance.(Fig. 1) Optional design with primary metal to metal seal and
secondary soft seal seat design is also available upon request.(Fig. 2)
Ball
Seat Ring
Ball
Metal-to-Metal
Contact
Fig.1 Fig.2
Adapter Body
Cavity
Seat Insert
C
C
A
B
Ball Pressure Release
Fig.3 Fig.4
Body
Seat Cavity
Adapter Ring
Resultant
Seat Firesafe Thrust
Packing
Resultant
Seat Insert Thrust
C
C
B
A
Ball
Fig.5 Fig.6
23
Design Features Trunnion Mounted Ball Valves
Drain
(At the Center Vent Valve
of Body Bottom) (At the Center
Body of Body Upside)
Stem
Closed Ball
Flow Line
Fig.7
The stem is made separately from the ball with integral T-type round shoulder, retained by gland. (other
designs are available on request).(Fig. 8)
Stem
Anti-static Device
Gland Flange
Ball
Washer
Fig.8
24
Trunnion Mounted Ball Valves Design Features
Fire Safe
stem and gland flange, gland flange and body, Stem Stem Fire Safe Packing
Gland (Graphite)
body and adapter are sealed with primary O-ring Flange
then secondary graphite gasket. When fire burned O-ring Body
Gland Gasket(Graphite) Adapter
out the primary O-ring seal, the secondary
O-ring O-ring
graphite gasket seal still can prevent the process
Body Gasket
medium from external leakage.(Fig. 9) Ball Bearing (Graphite)
Fig.9
0-ring
Seat Firesafe Packing
(Graphite)
Seat Insert
Fig.10 Fig.11
25
Series TF 3PC Body Forged Trunnion Mounted Ball Valve
Features Specifications
Size: 2"~48" Design ASME B16.34/API 6D
Class: 150~2500 Face to Face ASME B16.10/API 6D
Three Pieces Forged Steel Body End to End ASME B16.10/API 6D
Trunnion Mounted Ball, Full & Reduced Bore End Flange ASME B16.5/B16.47 A
Anti-Static Device BW End ASME B16.25
Blow-out Proof Stem Test API 6D
Double Block and Bleed Fire Safe Test API 607/API 6FA
Fire Safe Design Special NACE MR 01 75
Emergency Sealant Injector ( 6" & Larger)
Vent Valve ( 6" & Larger) Seat Pocket SS Overlay(Optional)
Lifting Lugs & Supporting Feet ( 8" & Larger) Seals Area ENP Coated
26
3PC Body Forged Trunnion Mounted Ball Valve Series TF
12 9 6 36 16 13 35
31
7
II
11 10 19 1 3 26 20 2
I II
24
15
23 18 33 32
27
25
28
30 5 17 22 4 14 21 34 29
27
Series TF 3PC Body Forged Trunnion Mounted Ball Valve
Material Specifications
28
3PC Body Forged Trunnion Mounted Ball Valve Series TF
Dimensions and Weights
W W
H1
H1
D
d
D
d
H2
H2
L L
29
Series TF 3PC Body Forged Trunnion Mounted Ball Valve
Dimensions and Weights
W W
H1
H1
D
d
D
d
H2
H2
L L
W W
H1
H1
D
d
D
d
H2
H2
L L
* Gear Operated
31
Series TW Welded Body Trunnion Mounted Ball Valve
Features Specifications
Size: 2"~40" Design ASMEB16.34/API6D
Class: 150~2500 Face to Face ASMEB16.34/API6D
Welded Forged Steel Body End to End ASMEB16.34/API6D
Trunnion Mounted Ball End Flange ASMEB16.5/B16.47A
Anti-Static Device BW End ASME B16.25
Blow-out Proof Stem Test API6D
Fire Safe Design Fire Safe Test API607/6FA
For Undergroud Use (On Request) Special NACE MR0175
32
Welded Body Trunnion Mounted Ball Valve Series TW
39 32
38 34
35
33
37
41
36
10 9
31
13
11
6
II
8
7 16
17
28
24 21 23 22
49 1 3 2
42
I II A
43
20
44
12
45
18 46
15 47
27 A View 48
29 25
26 14 5 19 4 30 40
33
Series TW Welded Body Trunnion Mounted Ball Valve
Material Specifications
No. Part A105/ENP A105/316 F316/316 LF2/316 NACE
1 Body ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
2 Adapter ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
3 Ball ASTM A105N/ENP ASTM A182-F316 ASTM A182-F316 ASTM A182-F316
4 Seat Insert PTFE/Nylon/PEEK PTFE/Nylon/PEEK PTFE/Nylon/PEEK PTFE/Nylon/PEEK
5 Seat Ring ASTM A105N/ENP ASTM A182-F316 ASTM A182-F316 ASTM A182-F316
6 Stem AISI 4140/ENP ASTM A182-F51 ASTM A182-F51 ASTM A182-F51
7 Trunnion Support ASTM A105N/ENP ASTM A105N/ENP ASTM A182-F316 ASTM A350-LF2/ENP
8 Gland Flange ASTM A105N/ENP ASTM A105N/ENP ASTM A182-F316 ASTM A350-LF2/ENP
9 Top Flange ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
10 Screw Carbon Steel Carbon Steel Stainless Steel ASTM A320-L7M
11 Screw Carbon Steel Carbon Steel Stainless Steel ASTM A320-L7M
12 * Gland Gasket Graphite Graphite Graphite Graphite
13 * Stem Firesafe Packing Graphite Graphite Graphite Graphite
14 * Seat Firesafe Packing Carbon Fibre+Graphite Carbon Fibre+Graphite Carbon Fibre+Graphite Carbon Fibre+Graphite
15 Thrust Washer PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2
16 Washer PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2
17 Bearing 316SS+PTFE+MoS2 316SS+PTFE+MoS2 316SS+PTFE+MoS2 316SS+PTFE+MoS2
18 * O-Ring Viton Viton Viton Viton
19 * O-Ring Viton Viton Viton Viton
20 * O-Ring Viton Viton Viton Viton
21 Vent Valve Stainless Steel Stainless Steel Stainless Steel Stainless Steel
22 Drain Stainless Steel Stainless Steel Stainless Steel Stainless Steel
23 Stem Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
24 Seat Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
25 Check Valve Stainless Steel Stainless Steel Stainless Steel Stainless Steel
26 Seat Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
27 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
28 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
29 Grounding Plunger Stainless Steel Stainless Steel Stainless Steel Stainless Steel
30 ALignment Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel
31 Gland Pin Carbon Steel Carbon Steel Stainless Steel Carbon Steel
32 key Carbon Steel Carbon Steel Stainless Steel Carbon Steel
33 * O-Ring Viton Viton Viton Viton
34 * O-Ring Viton Viton Viton Viton
35 Upper Flange ASTM A105N ASTM A105N ASTM A182-F316 ASTM A105N
36 Under Flange ASTM A105N ASTM A105N ASTM A182-F316 ASTM A105N
37 Steel Tube Carbon Steel Carbon Steel Stainless Steel Carbon Steel
38 Stud Carbon Steel Carbon Steel Stainless Steel Carbon Steel
39 Nut Carbon Steel Carbon Steel Stainless Steel Carbon Steel
40 Stud Carbon Steel Carbon Steel Stainless Steel Carbon Steel
41 Pin Carbon Steel Carbon Steel Stainless Steel Carbon Steel
42 Adapter Sleeve Carbon Steel Carbon Steel Stainless Steel Carbon Steel
43 Adapter Sleeve Carbon Steel Carbon Steel Stainless Steel Carbon Steel
44 fixed plate Carbon Steel Carbon Steel Stainless Steel Carbon Steel
45 Eduction tube 1 Carbon Steel Carbon Steel Stainless Steel Carbon Steel
46 Eduction tube 2 Carbon Steel Carbon Steel Stainless Steel Carbon Steel
47 Eduction tube 3 Carbon Steel Carbon Steel Stainless Steel Carbon Steel
48 Eduction tube 4 Carbon Steel Carbon Steel Stainless Steel Carbon Steel
49 Supporting Feet Carbon Steel Carbon Steel Stainless Steel Carbon Steel
* Recommended Spare Parts
34
Welded Body Trunnion Mounted Ball Valve Series TW
Dimensions and Weights
W W
H1
H1
D
d
H2
H2
L1(BW)
L
35
Series TW Welded Body Trunnion Mounted Ball Valve
Dimensions and Weights
W W
H1
H1
D
d
H2
H2
L1(BW)
L
36
Welded Body Trunnion Mounted Ball Valve Series TW
Dimensions and Weights
W
W
H1
H1
D
d
H2
H2
L
L1(BW)
* Gear Operated
37
Series TT Top Entry Forged Trunnion Mounted Ball Valve
Features Specifications
Size: 2"~28" Design ASME B16.34/API 6D
Class: 150~1500 Face to Face ASME B16.10/API 6D
Top Entry Forged Steel Body End to End ASME B16.10/API 6D
Trunnion Mounted Ball, Full & Reduced Bore End Flange ASME B16.5
Anti-Static Device BW End ASME B16.25
Blow-out Proof Stem Test API 6D
Fire Safe Design Fire Safe Test API 607/API 6FA
Emergency Sealant Injector ( 6" & Larger) Special NACE MR0175
38
Top Entry Forged Trunnion Mounted Ball Valve Series TT
10 12 30 6
29
17
7
9
26
8
2
11 II 18
1 3 15 16
I II
20
27
28
14
23
19 13 25 5 4
21
24
22
39
Series TT Top Entry Forged Trunnion Mounted Ball Valve
Material Specifications
5 Seat Ring ASTM A105N/ENP ASTM A182-F316 ASTM A182-F316 ASTM A182-F316
7 Top Flange ASTM A105N ASTM A105N ASTM A182-F316 ASTM A350-LF2
8 Body Stud ASTM A193-B7 ASTM A193-B7 ASTM A193-B8 ASTM A320-L7M
9 Body Nut ASTM A194-2H ASTM A194-2H ASTM A194-8 ASTM A194-7M
13 * Seat Firesafe Packing Carbon Fibre+Graphite Carbon Fibre+Graphite Carbon Fibre+Graphite Carbon Fibre+Graphite
21 Vent Valve Stainless Steel Stainless Steel Stainless Steel Stainless Steel
23 Stem Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
24 Seat Injection Stainless Steel Stainless Steel Stainless Steel Stainless Steel
25 Seat Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
26 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
27 Antistatic Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
28 Grounding Plunger Stainless Steel Stainless Steel Stainless Steel Stainless Steel
29 Gland Pin Carbon Steel Carbon Steel Stainless Steel Stainless Steel
40
Top Entry Forged Trunnion Mounted Ball Valve Series TT
Dimensions and Weights
W
W
H1
H1
D
d
D
d
H2
H2
L L
41
Series TT Top Entry Forged Trunnion Mounted Ball Valve
W W
H1
H1
D
d
D
d
H2
H2
L
L
42
Metal to Metal Seat Trunnion Mounted Ball Valve Series TM
Severity Service
Normal soft-seated valve cannot be used for Reliable Operations
abrasive service or/and for operation under high Spring-loaded seats maintain close contacting with
temperatures that prohibits the use of a resilient the ball ensuring tight sealing even at low
material. VIZA metal-to-metal seated trunnion pressures. This also results in stable operating
mounted ball valve (series TM, range 2”~24” class torques at high differential pressures over a wide
150~2500) is designed for this type of severity range of temperatures or/and high frequency.
service has seating action provided by the metal to
metal contacting seating action is provided between
ball and seat ring.
Material Selection
General Design Various materials can be chosen from for the
Blow-out proof stem, anti-static device, double block
service up to 500°C. For service temperature above
& bleed, self relieving seats, Mechanical stops for
300°C, the extension bonnet is required.
ball seat alignment are designed as standard
requirements; while for fire safe and sealant injection
system will be supplied when service request.
Applications
Hard faced ball and seats (TCC as standard, other
Superior Sealing special coatings are available on request) allow the
High precision machining and seat to ball rubbing valve to be used in more severe services such as
result in superior ball and seat interfacing for reliable slurries, pulp stock, mining and other abrasive
sealing conforming to ANSI/FCI 70-2 class V. media in long life.
43
Series TM Metal to Metal Seat Trunnion Mounted Ball Valve
32 31 7 11 8 5 35 15 23 12 34 14 22
17
30
27 28 24 26
4 10 9 18 1 3 25 19 33 20 13 21 16 29 2
Material Specifications
No. Part Standard Materials No. Part Standard Materials
1 Body ASTM A105N 19 Bearing 316SS+PTFE+MoS2
2 Adapter ASTM A105N 20 * O-Ring Viton
3 Ball ASTM A182-F6a+TCC 21 * O-Ring Viton
4 Seat ASTM A182-F6a+TCC 22 * O-Ring Viton
5 Stem AISI 4140/ENP 23 * O-Ring Viton
6 Trunnion Supprot ASTM A105N/ENP 24 Vent Valve Stainless Steel
7 Gland Flange ASTM A105N/ENP 25 Drain Stainless Steel
8 Top Flange ASTM A105N 26 Stem Injection Stainless Steel
9 Body Stud ASTM A193-B7 27 Seat Injection Stainless Steel
10 Body Nut ASTM A194-2H 28 Check Valve Stainless Steel
11 Screw Carbon Steel 29 Seat Spring Inconel X-750
12 Screw Carbon Steel 30 Antistatic Spring Inconel X-750
13 * Body Gasket Graphite 31 Antistatic Spring Inconel X-750
14 * Gland Gasket Graphite 32 Grounding Plunger Stainless Steel
15 * Stem Firesafe Packing Graphite 33 Alignment Pin Stainless Steel
16 * Seat Firesafe Packing Carbon Fibre+Graphite 34 Gland Pin Carbon Steel
17 Thrust Washer PTFE/316SS+PTFE+MoS2 35 Key Carbon Steel
18 Washer PTFE/316SS+PTFE+MoS2
Note: 1. * Recommended Spare Parts
2. TCC: Tungsten Carbide Coating.
3. Customer shall order the valve according to service condition.
44
Cryogenic Ball Valve Series FY/TY
Cryogenic Service
cryogenic valves are demanded widely for
application between -196 and -50 °C , including LNG
that is fast becoming a better alternative source of General Features
clean energy. VIZA develops its cryogenic floating Extension bonnet gives enough vapour space to
(Series FY) and Trunnion mounted (Series TY) ball maintain the stem packing at a temperature high
valve accordingly. enough to protect the stem packing against
malfunctioning due to freezing;
Standards Cavity pressure relief;
ASME B16.34, ASME B16.5, API 6D, Low operating torque for smoother operations;
BS EN ISO 17292, BS 6364,Shell MESC 77/200,
BS EN 12266, Shell MESC 77/306 Blow-out proof stem, anti-static device and fire safe
design;
Applications Double block & Bleed (Series TY);
Ethane: -89°C Low fugitive emission compliance.
Ethylene: -104°C
Methane: -162°C
Liquefied Natrual Gas (LNG): -162°C Technical Data
Oxygen: -183°C
Design type: Floating, Trunnion
Nitrogen: -196°C
Sizes: 1/2”~24”
Cryogenic Test Pressure: class 150~600
Valves can be tested by in house testing facility and Temperature: -196°C to ambient temperature
Body material: A351 Gr CF8/CF8M, A182
the report can be provided per request. F304/F316 (-196°C)
45
Series FY/TY Cryogenic Ball Valve
9 30
17
20 13
10 11
12
16
21
25
19
22 27
18 8
24
4
6
5
28
29
2 3 1 23 7 26 17 15 14
Material Specifications
No. Part Standard Materials No. Part Standard Materials
1 Body ASTM A182-F316 16 Screw ASTM A320-B8
2 Adapter ASTM A182-F316 17 Screw ASTM A320-B8
3 Ball ASTM A182-F316 18 * Body Gasket 316SS+Graphite
4 Seat Insert PCTFE 19 * Gasket 316SS+Graphite
5 Seat ring ASTM A182-F316 20 * Stem Packing Graphite
6 Stem ASTM A182-F316 21 * Seat Packing Carbon Fibre+Graphite
7 Trunnion ASTM A182-F316 22 Thrust Washer PTFE/316SS+PTFE+MoS2
8 Seat Follower ASTM A182-F316 23 Bearing 316SS+PTFE+MoS2
9 Top Flange ASTM A182-F316 24 Stem Bearing 316SS+PTFE+MoS2
10 Extension Assembled by 14&15 25 Lip-Seal PTFE+Spring
11 Extended Bonnet ASTM A182-F316 26 Vent Valve Stainless Steel
12 Adiabatic Plate ASTM A182-F316 27 Seat Spring INCONEL X-750
13 Packing Washer ASTM A276-316 28 Antistatic Spring INCONEL X-750
14 Body Stud ASTM A320-B8 29 Grounding Plunger Stainless Steel
15 Body Nut ASTM A194-8 30 Key Stainless Steel
* Recommended Spare Parts
46
Torque Value & Cv Value
47
Torque Value & Mounting Flange Dimensions
A
B
C
Key KxK
2- P
n- d
f
t
H
Size Torque Flange Dimensions ISO5211 Key Size G D h H
Class mm Flange KxK
inch No. mm mm mm mm mm
N.m lbf.ft A B C f t n-d P
150 42 31 90 70 55 3 12 4-9 6 F07 6x6 25 22 25 95
300 66 49 90 70 55 3 12 4-9 6 F07 6x6 25 22 25 95
600 102 75 90 70 55 3 12 4-9 6 F07 6x6 25 22 25 95
2*1-1/2
900 142 105 90 70 55 3 12 4-9 6 F07 6x6 25 22 25 100
1500 241 178 90 70 55 3 15 4-9 6 F07 6x6 25 22 25 100
2500 423 312 125 102 70 3 15 4-11 8 F10 8x8 32 28 30 115
150 76 56 90 70 55 3 12 4-9 6 F07 6x6 25 22 25 103
300 91 67 90 70 55 3 12 4-9 6 F07 6x6 25 22 25 103
600 143 105 90 70 55 3 12 4-9 6 F07 6x6 25 22 25 102
2
900 231 170 125 102 70 3 17 4-11 8 F10 8x8 32 28 30 117
1500 349 257 125 102 70 3 17 4-11 8 F10 8x8 32 28 30 117
2500 798 589 150 125 85 3 20 4-13 10 F12 10x10 41 36 55 141
150 121 89 125 102 70 3 15 4-11 8 F10 8x8 32 28 30 129
300 159 117 125 102 70 3 15 4-11 8 F10 8x8 32 28 30 129
600 269 198 125 102 70 3 15 4-11 8 F10 8x8 32 28 30 132
3 900 150 125 85 3 18 4-13 10 F12 10x10 41 36 55 140
524 386
1500 887 654 150 125 85 3 18 4-13 10 F12 10x10 41 36 55 153
2500 1583 1168 175 140 100 4 24 4-18 10 F14 12x12 51 45 65 169
150 179 132 125 102 70 3 15 4-11 8 F10 8x8 32 28 30 150
300 355 262 125 102 70 3 15 4-11 8 F10 8x8 32 28 30 150
600 670 494 150 125 85 3 18 4-13 10 F12 10x10 41 36 55 160
4
900 875 645 175 140 100 4 20 4-18 10 F14 12x12 51 45 65 172
1500 1351 996 210 165 130 5 24 4-22 12 F16 14x14 57 50 75 193
2500 2111 1557 210 165 130 5 26 4-22 12 F16 14x14 62 55 80 205
48
Torque Value & Mounting Flange Dimensions
*Due to quick develop, we reserve the right to institute changes in material, design and specifications for all
VIZA designed valves without prior notice.
50
51
52
Part number : C03-11108
All Rights Reserved.
Copyright Suzhou Viza Valve Co., Ltd. 2010.
No 18, Jinlu Road, Jinxi Town, Kunshan, Jiangsu, China Zip Code: 215324
Tel: 0086-512-57226281 Fax: 0086-512-57226280
Email: sales @vizavalve.com Website : www . vizavalve . com
Factory
KUNSHAN VIZA VALVE CO., LTD.
No 18, Jinlu Road, Jinxi Town, Kunshan, Jiangsu, China Zip Code: 215324