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I/O Interface
UNS 0863a-P, V.1
Data sheet
FEATURES
I/O interface between process and signal processing device UNS 1860
16 galvanically isolated digital inputs for 24VDC nominal voltage
18 output relays with switchover contacts for 250 VAC/DC
4 analog outputs from the active channel
2 analog inputs (voltage or current inputs) + 10V or + 20 mA
Analog input for external stabilisation signal
Test points for checking the analog actual values of the UNS 1860
SHORT DESCRIPTION
The I/O interface UNS 0863 provides the connection between the binary process signals and the
processing device UNS1860, which is part of the converter unit. The AC measured values, 3xU
and 1xl from the first machine transformer set are picked up by the UNS 0862 at connector X11
and fed to channel 1. If only one machine transformer set is present for a 2-channel system, the
same measured values are fed to channel II; for this purpose, jumper TWIN must be in position N.
If two machine transformer sets are present in a 2-channel system, a second UNS 0862 is
connected to connector X12. In this way, both channels receive independent AC measurement
signals; for this purpose, jumper TWIN must be in position Y.
A total of 4 analog outputs are provided. Two outputs are used for excitation current and machine
power. The two others can be parameterised and are available for the output of signals for
customer use. In the case of 2-channel systems, the signals are taken from the active channel.
Two parameterisable analog inputs are provided, e.g. for reference values of superimposed
control.
UNS 1860 UNS 1860
Channel I Channel II (if present)
TW IN 1 X31 1 X41
X12
X11
X12
TP1...49
X32 X42
AC actual value measurement
1 1
X11
N Y
I/O Interface UNS 0863
2-CH
R1002
R1003
R1004
R1001
X1016
X1001
Digital inputs
Relay outputs Analog I/O
transformer set
transformer set
162
184
182
22
21
14
22
12
12
20
19
35
36
X6
X5
X4
11
11
181
21
181
161
21
17
18
11
2
3
1
Customer connections
TABLE OF CONTENTS
FEATURES .................................................................................................................................... 1
SHORT DESCRIPTION.................................................................................................................. 1
1. DEVICE BLOCK DIAGRAM....................................................................................................... 4
2. FUNCTIONAL DESCRIPTION ................................................................................................... 4
2.1 Schematic Diagram .............................................................................................................. 4
2.1.1 Digital Inputs ..................................................................................................................... 4
2.1.2 Analog Signals .................................................................................................................. 5
2.1.3 Relay Outputs ................................................................................................................... 6
2.2 Digital Inputs ........................................................................................................................ 7
2.3 Relay Outputs ...................................................................................................................... 7
2.4 Analog Inputs ....................................................................................................................... 7
2.5 Analog Outputs .................................................................................................................... 8
2.6 Test Points ........................................................................................................................... 8
2.7 Definition of the Signal Names ............................................................................................. 8
3. CONFIGURATION ..................................................................................................................... 8
4. COMMISSIONING AND FUNCTION CHECK ............................................................................ 9
4.1 Connections ......................................................................................................................... 9
4.2 TWIN Configurations ............................................................................................................ 9
4.3 Reference Potential of the Digital Inputs............................................................................... 9
4.4 Parameterisable Inputs/Outputs ........................................................................................... 9
4.5 Function Check .................................................................................................................... 9
5. TECHNICAL DATA .................................................................................................................. 10
5.1 Power Supply ..................................................................................................................... 10
5.2 Input Values ....................................................................................................................... 10
5.2.1 Analog Input Voltages AITAC, A12.................................................................................. 10
5.2.2 Stabilisation Signal PSSin ............................................................................................... 10
5.2.3 Digital Inputs X6:11, 21, ... 161 ....................................................................................... 10
5.2.4 Digital Inputs X31/32: 17 ... 33 ........................................................................................ 10
5.2.5 Digital Inputs of the Device Connections ......................................................................... 10
5.3 Output Values .................................................................................................................... 11
5.3.1 Analog Output Exciter Current Ie..................................................................................... 11
5.3.2 Analog Output Machine Power Pout................................................................................ 11
5.3.3 Analog Outputs AO1, AO2 .............................................................................................. 11
5.3.4 Analog Output X5:1,4,19 ................................................................................................. 11
5.3.5 Digital Outputs of the Device Connections ...................................................................... 11
5.3.6 Relay Outputs at Plug X4 ................................................................................................ 11
5.4 Setting Values .................................................................................................................... 12
5.4.1 Resistors of the Analog Inputs AITAC and AI2 ................................................................ 12
5.4.2 Bridges 2-CH and TWIN.................................................................................................. 12
5.5 Transfer Values.................................................................................................................. 12
5.5.1 Optocoupler Inputs on Plug X6........................................................................................ 12
5.5.2 Relay Outputs on Plug X4 ............................................................................................... 12
5.6 Environmental Values ........................................................................................................ 12
5.6.1 Permissible Ambient Temperature .................................................................................. 12
5.6.2 Climatic Stability.............................................................................................................. 12
5.6.3 Mechanical Stability......................................................................................................... 12
5.6.4 EMC (Electromagnetic Compatibility) .............................................................................. 13
5.6.5 Altitude of Installation ...................................................................................................... 13
5.6.6 Protection Means ............................................................................................................ 13
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2. FUNCTIONAL DESCRIPTION
2.1 Schematic Diagram
2.1.1 Digital Inputs
X6: I1 X41/42:
11 4
X1001 ON IN 1
12
I2
21 5
X1002 OFF
22
I3
31 6
X1003
32
I4
41 7
X1004
42
I5
51 8
X1005
52
I6
61 9
X1006
62
I7
71 10
X1007
72
I8
81 11
X1008
82
I9
91 12
X1009
92
I10
101 13
X1010
102
I11
111 14
X1011
112
I12
121 15
X1012
122
I13
131 16
X1013
132
I14
141 17
X1014
142
I15
151 18
X1015
152
I16
161 19
X1016 IN16
162
ZB
23/24
+24V
25/26
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X5:
1, 4, 19 2k
2, 5, 20 ZA
TP36 AO1_1
3, 6, 21 X41:32
AO1 TP33 AO1_2
13 X42:32
14 ZA
TP32 AO2_1
15 X41:33
AO2 TP29 AO2_2
31 X42:33
32 ZA
TP28 le_1
33 X31:7
le TP25 le_2
16 X32:7
17 ZA
TP24 Pout_1
18 X41:2
Pout TP21 Pout_2
34 X42:2
35 ZA X31:16
36
X32:16
PSSin TP45 PSSin
22 X31/X32:8
23 ZA TP48, 49 ZA
ZA X31/X31:3,6, 27
24
AITAC+ TP44 AITAC+
7 X41/X42:28
8
R1001
R1002
9
AITAC- TP41 AITAC-
10 X41/X42:29
11
12
AI2+ TP40 AI2+
25 X41/X42:30
R1003
R1004
26
27
TP37 AI2-
28 X41/X42:31
AI2- U
29 TP1 X31:11
I
CHANNEL I
30 TP4 X31:12
I*cos phi
TP5 X31:13
I*sin phi
TP8 X31:14
DFRTEST
TP9 X41:3
U
TP12 X32:11
I
CHANNEL II
TP13 X32:12
I*cos phi
TP16 X32:13
I*sin phi
TP17 X32:14
DFRTEST
TP20 X42:3
UR1
X11:1/2 X31:2
US1
X11:3/4 X31:4
UT1
X11:5/6 X31:5
IR1
X11:7/8 X31:9
COM1
X11:9/10 X31:10
N
TWIN
Y
UR1
X12:1/2 X32:2
US1
X12:3/4 X32:4
UT1
X12:5/6 X32:5
IR1
X12:7/8 X32:9
COM1
X12:9/10 X32:10
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+ N
1 CH 2 FAIL
Y
X41:34
TCHFN2 2 CH
X32:34
X42:34 1 CH 1 FAIL
X4:
TCHFN1
X31:34 12
CH 1+2FAIL
11, 11
X31/X32: 14
TRIP
33 22
21, 21
TRIP EXC. TRIP
24
O3
32 32
OUT3
31, 31
34
O4
31 42
OUT4
41, 41
44
O5
30 52
OUT5
51, 51
54
O6
29 62
OUT6
61, 61
64
O7
28 72
OUT7
71, 71
74
O8
27 82
OUT8
81, 81
84
O9
26 92
OUT9
91, 91
94
O10
25 102
101, 101
OUT10
104
O11
24 112
111, 111
OUT11
114
O12
23 122
121, 121
OUT12
124
O13
22 132
131, 131
OUT13
134
O14
21 142
141, 141
OUT14
O15
144
20 152
151, 151
OUT15
154
O16
19 162
161, 161
OUT16
O17 164
18 172
171, 171
OUT17
174
O18
17 182
ALARM
181, 181
OUT18
184
ZB
15
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The + 24VDC supply voltage for the optocouplers is provided by the output (6,7) of the power
supply unit UNS 0861, which is decoupled by means of a diode. This allows redundant voltage
supply for 2-channel configurations.
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3. CONFIGURATION
Prefabricated flat cables are used for the connections between the UNS 0863 and the processing
device UNS1860.
It is essential that the cables specified below are used:
Connectors X31, X32, X41, X42 34-pole flat cable in accordance with HIER 466818 P....
The position number represents the cable length in cm,
e.g. P0100 corresponds to a cable length of 1 meter.
Connectors X11, X12 10-pole flat cable in accordance with HIEE 405181 P1
This flat cable is supplied with the UNS 0862.
If two UNS 0862s are used, the bridges TWIN must be set to position Y.
With 2-channel systems, the bridge 2-CH must be set to position Y.
Where current signals are used for the analog inputs, the resistors R1001 ... R1004 must be
adapted accordingly. In the basic configuration, R1001 ... R1004 are not soldered in.
The device is grounded via the fixing bolts of the interface board UNC 4866 (600 mm system with
one UNS 0862) or UNC 4868 (800 mm system with one or two UNS 0862). The interface board is
grounded in accordance with the installation instructions.
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Break connection
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5. TECHNICAL DATA
5.1 Power Supply
Nominal voltage Us1 24 VDC
Permissible voltage range 21.6 ... 29.7 V
Current consumption Is1 ≤ 100 mA
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5.7 Reliability
Failure rate 1'839 FIT
Condition: GB, 40 °C
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6. CONSTRUCTION DATA
6.1 Flat cable, terminals
PCB (Lx W x H) 417x150x23 [mm]
6.2 Weight
Mass 560 g
Control elements:
Resistors 1W (R1001..R1004) according to ABB standard XN 400 323
6.4 Connectors
6.5 Flat Cable, Terminals
Connectors X31, X32, X41, X42 34-pole flat cable according to HIER 466818 P
The position number xxx represents the cable length in cm.
Connectors X11, X12 10-pole flat cable according to HIEE 405185 P1
X4, X5, X6 (customer terminals) cage spring clamps 2.5mm² / WAGO type 256
Only one conductor (wire or strand) may be connected per terminal!
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/:For TWIN configurations, i.e. if 2 transformer sets are present, these connections (from X31 =>
X32) are isolated by setting the bridge TWIN to position Y.
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X12
X11
X12
TP1...49
1 X32 1 X42
X11 N Y
I/O Interface UNS 0863
R1001
R1002
R1003
R1004
150 mm
2-CH
X1001
X1016
Digital inputs.
Relay outputs Analog I/O
162
182
184
22
14
22
12
12
19
21
35
36
20
UNS 0862
UNS 0862
X6
X5
X4
11
11
21
181
181
161
11
21
17
18
1
2
3
417 mm
7. ORDERING INFORMATION
Order number: UNS 0863a-P, V1
HIEE 305082 R1
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