Petronas Technical Standards: Standard Forms (Binder)

PETRONAS TECHNICAL STANDARDS
DESIGN AND ENGINEERING PRACTICE

(CORE)
STANDARD FORM
STANDARD FORMS
(BINDER)
PTS 00.00.10.05
APRIL 2003
PREFACE
PETRONAS Technical Standards (PTS) publications reflect the views, at the time of publication,
of PETRONAS OPUs/Divisions.
They are based on the experience acquired during the involvement with the design, construction,
operation and maintenance of processing units and facilities. Where appropriate they are based
on, or reference is made to, national and international standards and codes of practice.
The objective is to set the recommended standard for good technical practice to be applied by
PETRONAS' OPUs in oil and gas production facilities, refineries, gas processing plants, chemical
plants, marketing facilities or any other such facility, and thereby to achieve maximum technical
and economic benefit from standardisation.
The information set forth in these publications is provided to users for their consideration and
decision to implement. This is of particular importance where PTS may not cover every
requirement or diversity of condition at each locality. The system of PTS is expected to be
sufficiently flexible to allow individual operating units to adapt the information set forth in PTS to
their own environment and requirements.
When Contractors or Manufacturers/Suppliers use PTS they shall be solely responsible for the
quality of work and the attainment of the required design and engineering standards. In
particular, for those requirements not specifically covered, the Principal will expect them to follow
those design and engineering practices which will achieve the same level of integrity as reflected
in the PTS. If in doubt, the Contractor or Manufacturer/Supplier shall, without detracting from his
own responsibility, consult the Principal or its technical advisor.
The right to use PTS rests with three categories of users :
1) PETRONAS and its affiliates.

2) Other parties who are authorised to use PTS subject to appropriate contractual
arrangements.
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with
users referred to under 1) and 2) which requires that tenders for projects,
materials supplied or - generally - work performed on behalf of the said users
comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with
users, PETRONAS disclaims any liability of whatsoever nature for any damage (including injury
or death) suffered by any company or person whomsoever as a result of or in connection with the
use, application or implementation of any PTS, combination of PTS or any part thereof. The
benefit of this disclaimer shall inure in all respects to PETRONAS and/or any company affiliated
to PETRONAS that may issue PTS or require the use of PTS.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual
arrangements, PTS shall not, without the prior written consent of PETRONAS, be disclosed by
users to any company or person whomsoever and the PTS shall be used exclusively for the
purpose they have been provided to the user. They shall be returned after use, including any
copies which shall only be made by users with the express prior written consent of PETRONAS.
The copyright of PTS vests in PETRONAS. Users shall arrange for PTS to be held in safe
custody and PETRONAS may at any time require information satisfactory to PETRONAS in order
to ascertain how users implement this requirement.
PTS 00.00.10.05
April 2003
Page 3
TABLE OF CONTENTS
1. INTRODUCTION ....................................................................................................... 4
1.1 SCOPE ...................................................................................................................... 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ........ 4
1.3 DEFINITIONS ............................................................................................................ 4
1.4 SUMMARY OF CHANGES SINCE PREVIOUS EDITION ........................................ 4
2. INDEX ........................................................................................................................ 5
2.1 DESIGN BOOKS ....................................................................................................... 5
2.2 ELECTRICAL EQUIPMENT ...................................................................................... 5
2.3 MISCELLANEOUS .................................................................................................... 5
2.4 PIPING SYSTEMS .................................................................................................... 7
2.5 PUMPS ...................................................................................................................... 7
3. REFERENCES .......................................................................................................... 8
PTS 00.00.10.05
April 2003
Page 4
1. INTRODUCTION
1.1 SCOPE
This PTS lists the standard forms applicable to electrical, mechanical and project
engineering.
This is a revision of the PTS dated September 2002; a summary of changes is given in
Section 1.4.
Prior to September 2002, editions of this PTS were in the form of a binder containing the
standard forms themselves. This practice was discontinued because the forms are now
available in electronic form. For Shell users, the forms are available in electronic format on
the Shell Wide Web, at address http://sww.shell.com/standards/ (in the PTS section, under
the tab "Standard Forms").
For data sheets, requisition sheets and data/requisition sheets, refer to PTS 30.10.01.10
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

Unless otherwise stated by PETRONAS, the distribution of this document is restricted to
companies forming part of or managed by PETRONAS Group, and to Contractors
nominated by them.
This PTS is intended for use in oil refineries, chemical plants, gas plants, exploration and
production facilities and supply/marketing installations.
If national and/or local regulations exist in which some of the requirements may be more
stringent than in this PTS the Contractor shall determine by careful scrutiny which of the
requirements are the more stringent and which combination of requirements will be
acceptable as regards safety, environmental, economic and legal aspects. In all cases the
Contractor shall inform the Principal of any deviation from the requirements of this PTS
which is considered to be necessary in order to comply with national and/or local
regulations. The Principal may then negotiate with the Authorities concerned with the object
of obtaining agreement to follow this PTS as closely as possible.
1.3 DEFINITIONS
The Contractor is the party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of the project, or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party which manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party which initiates the project and ultimately pays for its design and
construction. The Principal will typically specify the technical requirements. The Principal
may also appoint an agent or consultant authorised to act for and on behalf of the Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
1.4 SUMMARY OF CHANGES SINCE PREVIOUS EDITION

The standard forms that have changed are marked with a vertical bar in the margin in
Section 2.
PTS 00.00.10.05
April 2003
Page 5
2. INDEX
2.1 DESIGN BOOKS

Number Revision Title
PTS 01.00.03.80 Aug. 1998 Material balance sheet
PTS 01.00.03.81 Aug. 1998 General information sheet
PTS 01.00.03.84 Apr. 2002 Heat exchanger summary sheet
PTS 01.00.03.85 Aug. 1998 Pump summary sheet
PTS 01.00.03.86 Aug. 1998 Compressor and blower summary sheet
PTS 01.00.03.87 Aug. 1998 Mixing equipment summary sheet
PTS 01.00.03.88 Aug. 1998 Separating equipment summary sheet
PTS 01.00.03.89 Aug. 1998 Column summary sheet
PTS 01.00.03.90 Aug. 1998 Vessel summary sheet
PTS 01.00.03.91 Aug. 1998 Reactor summary sheet
2.2 ELECTRICAL EQUIPMENT

PTS 05.00.10.80 Mar. 2003 Utility data - electrical
PTS 05.00.54.84 Mar. 2002 Summary of electrical engineering
PTS 33.67.01.80 May 2001 Schedule for LV switchboard
PTS 33.67.01.81 May 2002 Schedule for lighting distribution switchboard
PTS 33.67.01.82 Mar. 2002 Schedule for AC instrument distribution switchboard
PTS 33.67.20.80 Nov. 2002 Schedule for DC instrument distribution switchboard
PTS 33.67.34.80 May 2002 Schedule for remote control unit/safety switch
PTS 33.67.51.80 Mar. 2001 Schedule for high-voltage switchgear and control gear assemblies
PTS 33.68.30.80 Feb. 2001 Trace heating systems
2.3 MISCELLANEOUS
PTS 05.00.50.82 May 2002 Specification of design and engineering documents
PTS 05.00.51.81 Aug. 2000 List of data/requisitions and requisitions
PTS 05.00.51.82 May 2002 List of supplier's drawings
PTS 05.00.51.83 May 2002 List of design and engineering drawings
PTS 05.00.54.81 May 2002 Approval drawing specification (ADS)
PTS 05.00.54.82 May 2002 Final drawing specification (FDS)
PTS 05.00.55.83 Feb. 2000 Minutes of meeting
PTS 30.00.00.80 May 2002 Equipment record card eral
PTS 31.21.01.80 May 2002 Equipment record card - Heat exchanger shell
PTS 31.21.01.81 May 2002 Equipment record card - Tube bundle
PTS 31.21.01.82 May 2002 Equipment record card - Barometric condenser vacuum equipment
PTS 31.21.70.80 May 2002 Equipment record card - Air-cooled heat exchanger
PTS 31.22.00.80 May 2002 Equipment record card - Columns
PTS 31.22.00.81 May 2002 Equipment record card - Pressure vessel
PTS 00.00.10.05
April 2003
Page 6
2.3 MISCELLANEOUS (continued)

PTS 31.22.10.41 May 2002 Full manufacturing report
PTS 31.22.10.42 May 2002 Abridged manufacturing report
PTS 31.24.00.80 Nov. 2002 Equipment record card - Fired steam boiler
PTS 31.24.00.81 May 2002 Equipment record card - Furnace
PTS 31.24.48.80 May 2002 Equipment record card - Air preheater
PTS 31.27.00.80 May 2002 Equipment record card - Conveyor/elevator
PTS 31.27.04.80 May 2002 Equipment record card - Weighing equipment
PTS 31.27.10.80 May 2002 Equipment record card - Mixing equipment
PTS 31.29.00.80 May 2002 Equipment record card - Gear box
PTS 31.29.02.80 May 2002 Equipment record card - Centrifugal pump
PTS 31.29.12.80 May 2002 Equipment record card - Reciprocating pump
PTS 31.29.22.80 May 2002 Equipment record card - Rotary displacement pump
PTS 31.29.32.80 May 2002 Equipment record card - Axial pump
PTS 31.29.40.80 May 2002 Equipment record card - Centrifugal compressor-blower
PTS 31.29.43.80 May 2002 Equipment record card - Reciprocating compressor
PTS 31.29.47.80 May 2002 Equipment record card - Fan
PTS 31.29.53.80 May 2002 Equipment record card - Reciprocating vacuum pump
PTS 31.29.56.80 May 2002 Equipment record card - Rotary vacuum pump
PTS 31.29.60.80 May 2002 Equipment record card - Steam turbine
PTS 31.29.70.80 May 2002 Equipment record card - Gas turbine
PTS 31.29.80.80 May 2002 Equipment record card - Internal combustion engine
PTS 31.29.85.80 May 2002 Equipment record card - Steam engine
PTS 31.36.90.50 May 2002 Equipment record card - Safety relief valves
PTS 31.38.00.80 May 2002 Equipment record card - Pipelines
PTS 32.31.00.80 May 2001 Equipment record card - Instruments
PTS 33.66.05.80 May 2001 Equipment record card - Electric motor
PTS 34.51.00.80 May 2002 Equipment record card - Fixed roof tank
PTS 34.51.00.81 May 2002 Equipment record card - Floating roof tank
PTS 34.51.00.82 May 2002 Equipment record card - Spherical pressure tank
PTS 34.51.00.83 May 2002 Equipment record card - RLG tank
PTS 00.00.10.05
April 2003
Page 7
2.4 PIPING SYSTEMS

PTS 31.38.01.40 Feb. 2001 Specification for piping systems - Cover sheet
PTS 31.38.01.41 Feb. 2001 Specification for piping systems - Index and issue sheet
PTS 31.38.01.42 Feb. 2001 Specification for piping systems - Design and engineering requirements
Specification for piping systems - Selection of piping classes for process utility
PTS 31.38.01.43 Feb. 2001
lines
PTS 31.38.01.44 Feb. 2001 Specification for piping systems eral-purpose sheet
Specification for piping systems - Description of piping classes deviating from
PTS 31.38.01.52 Feb. 2001
PTS 31.38.01.12/15
PTS 31.38.01.80 Feb. 2001 Bill of material
PTS 31.38.01.81 Feb. 2001 Index sheet
PTS 31.38.01.82 Feb. 2001 Issue sheet
2.5 PUMPS
PTS 31.29.01.85 Sep. 2002 Calculation sheet for pumping data
PTS 00.00.10.05
April 2003
Page 8
3. REFERENCES
In this PTS, reference is made to the following publications:

NOTE: Unless specifically designated by date, the latest edition of each publication shall be used, together
with any amendments/supplements/revisions thereto.
PETRONAS STANDARDS
Index to PTS publications and standard PTS 00.00.05.05
specifications
Requisitioning PTS 30.10.01.10
Last page of this PTS

MATERIAL BALANCE Design book No. : page:
No.
Description
of
stream
MW Components
TOTALS
Temperature, °C / Pressure, bar abs / / / / / / /
MW average / Density, kg/m3 / / / / / / /
Viscosity, cP / cSt / / / / / / /
Flow rate, kg/s / t/d / / / / / / /
REMARKS Made by: Date MATERIAL BALANCE Rev. letter
Date
Checked by: Date PLANT: Signature
Sheet No. continued on sheet No.
Approved by: Date CONSIGNEE:
PTS 01.00.03.80, 08/98

Design book No.: page
Revision letter
Principal: Date
Signature
PTS 01.00.03.81, 08/98
PTS 01.00.03.84, 04/2002
Project: Location:
Principal :
TEMA Total Overall Shell dia. Total Design conditions Materials of
exchangers
Number of
Equip- Type type (bare) heat Tubes mm power Hot Cold construction
In series
Parallel
ment Hot side of or Duty outside transfer or total consumed side side
Service --------------
No. equip- header surface coeff. OD Length unit per unit Temp. Press. Temp. Press. Shell Tubes
Cold side
ment constr. 3) width 4) or or
E 1) 2) kW m2 W/m2.K mm m m kW o
C bar ga. o
C bar ga. Headers Plates
HEAT EXCHANGER SUMMARY

Design book No.
Sign.
Date
Rev. letter
Page
2) For air-cooled equipment: CP = cover plate
1) ST = shell-and-tube heat exchanger PT = plug type 3) Based on bare outside surface
AC = air-cooled equipment MT = manifold type 4) For air-cooled equipment only
PHE = Plate Heat Exchanger BT = billet type
PUMP SUMMARY Design book No.: page
Project: Location:
Pump Spared Capacity Pressure Diff. head Pumping Density at Viscosity at Estimated Installed
Number Service by Normal Maximum discharge vessel at max. capacity temp. pumping temp. pumping temp. required power power Remarks
P P dm3/s dm3/s bar ga m liquid °C kg/m3 cSt kW kW
Principal : Revision letter
Date
Signature
PTS 01.00.03.85, 08/98
COMPRESSOR AND BLOWER SUMMARY Design book No.: page
Project: Location
Equipment Spared Normal Intake Discharge Inlet Temp. M.W. Estimated Installed
Number Service by flow pressure pressure temp. after final at isentropic power Remarks
K K kg/s bar ga bar ga °C cooler °C inlet power kW kW
Date
Signature
PTS 01.00.03.86, 08/98
MIXING EQUIPMENT SUMMARY Design book No.: page
Project: Location:
Equipment Speed Working Required Power of Vessel Materials
Number Service Type impeller volume power in liquid installed motor Design Design pressure Size dia x length of Remarks
M r/min m3 kW kW temp. °C bar ga mm construction
Date
Signature
PTS 01.00.03.87, 08/98
SEPARATING EQUIPMENT SUMMARY Design book No.: page
Project: Location:
Equipment Design Design Size of vessel Actual
Number Service Type temperature pressure dia. x length throughput Materials of Remarks
S °C bar ga mm dm3/s construction
Date
Signature
PTS 01.00.03.88, 08/98
COLUMN SUMMARY Design book No.: page
Project: Location:
Column Design Design Size Materials of construction
Number Service temperature pressure dia. x length Type of Number of Remarks
C °C bar ga mm trays trays Shell Internals
Date
Signature
PTS 01.00.03.89, 08/98
VESSEL SUMMARY Design book No.: Page
Project: Location:
Vessel Design Design Size Total Materials of construction
Number Service temperature pressure dia. x length volume Type of Remarks
V °C bar ga mm m3 internals Shell Internals
Date
Signature
PTS 01.00.03.90, 08/98
REACTOR SUMMARY Design book No.: page
Project: Location:
Reactor Design Design Size Materials of construction
Number Service Type temperature pressure dia. x length Type of Remarks
R °C bar ga mm internals Shell Internals
Date
Signature
PTS 01.00.03.91, 08/98
EQUIPMENT MOTOR LOAD EFFICIENCY POWER kW = A/D CONSUMED LOAD kVAr = kW.tg ϕ
ABSORBED RATING FACTOR FACTOR REMARKS
Equipment Non Re- LOAD at load
No. Description Vital Essential essential starting = A/B factor C at load Continuous Intermittent Stand-by
A B C D factor C E F G
kW kW in decimals in decimals cos ϕ kW kVAr kW kVAr kW kVAr
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Maximum of normal running plant load: kW; kVAr; kVA

kW 2 + kVAr 2 =
(Est. x%E + y%F) TOTAL Power factor without compensation (cos ϕ): 0.
Peak load
(Est. x%E +y%F + z%G) kW; kVAr; kW 2 + kVAr2 = kVA Power factor with compensation (cos ϕ1): 0.
kVA ( = kW 2 + kVAr 2 )
Coincidence factors x, y and z shall be defined for each separate case, subject to Principal's approval. Required capacitor rating [= kW (tgϕ - tgϕ1)]: kvar
NOTES
a) Load classification/restarting: b) Absorbed loads: C) Consumed loads:
For definitions of "Vital", "Essential" and - for pumps, shaft load on duty point; E - "Continuous"; all loads that may continuously be required G - "Stand-by"; loads required in emergencies only, such as fire-water
"Non-Essential" services and application of - for instrumentation, computers, communiction, for normal operation, including lighting and workshops pumps or those of normally not running electrically driven units stand-by for
"Restarting", see PTS 33.64.10.10 air conditioning, the required load during full operation of plant; F - "Intermittent"; the loads required for intermediate pumping, normally running steam-driven ones (e.g charge pumps, boiler feed pumps).
- for lighting during dark hours; storage, loading, etc.

- for workshops, the average total load in normal full operation
Project title Revision letter UTILITY DATA - ELECTRICAL
Principal Date Cont. Job No.
Consignee Signature Project No.:
Eng. by: Drawing No.: sheet no. of
PTS 05.00.10.80, Sheet 1 of 2, 03/2003
EQUIPMENT MOTOR LOAD EFFICIENCY POWER kW = A/D CONSUMED LOAD kVAr = kW.tg ϕ
ABSORBED RATING FACTOR FACTOR REMARKS
Equipment Non Re- LOAD at load
No. Description Vital Essential essential starting = A/B factor C at load Continuous Intermittent Stand-by
A B C D factor C E F G
kW kW in decimals in decimals cos ϕ kW kVAr kW kVAr kW kVAr
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Project title Revision letter UTILITY DATA - ELECTRICAL
Principal Date Cont. Job No.
Consignee Signature Project No.:
Eng. by: Drawing No.: sheet no. of
PTS 05.00.10.80, Sheet 2 of 2, 03/2003
SUMMARY OF ELECTRICAL ENGINEERING
Project title: Consignee:
Project No.: Contr. Job No.:
Eng. Contractor
Principal:
CONTENTS
Number Revision letter of sheet
Title Section of sheets
issued 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Table of contents 1 1
List of engineering drawings 2
List of manufacturer's drawings 3
List of cables 4
Generators, Electric motors,
Transformers, Reactors, 5
Rectifiers, Static inverters
Switch gear 6
Cables and accessories 7
Lighting material 8
Earthing material 9
Miscellaneous material 10
First issue Rev. letter TABLE OF CONTENTS
Date Section: 1
Drawing No.:
Signature T- Sheet: 1
PTS 05.00.54.84, sheet 1/5 05/2002
Principal's drawing Engineering/drawing office drawing Released for
construction Title Remarks
No. T - Revision Name Number Revision Rev. Date
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Project title: Principlal: Consignee: Eng. by:
LIST OF ENGINEERING DRAWINGS
First issue Rev. letter Project No.:
Date Drawing No.: Section 2
Sign. T- Sheet 2
PTS 05.00.54.84, Sheet 2/5 03/2002
Principal's drawing Supplier
Title Requisition Item Remarks
No. T - Revision Name Address Drawing No. Revision
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First issue Rev. letter Project No. LIST OF ENGINEERING DRAWINGS
Date Drawing No.: Section: 3

Sign. T- Sheet
PTS 05.00.54.84, Sheet 3/5 03/2002
Description of cable Description of run
Remarks
Cable no. Type Length, mm Size, mm2 Volt. grade From To
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First issue Rev. letter Project No.: LIST OF CABLES
Date Drawing No.: Section: 4
Sign. T- Sheet
PTS 05.00.54.84, sheet 4/5 03/2002
* For use by consignee only
Date of * * *
Requisition Item Quant. Unit Description Name of supplier Remarks Promised Ex
Requisition Order
delivery works At site
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LIST OF REQUISITIONS
First issue Rev. letter Project No.:
Date Drawing No.: Section:

Sign. T- Sheet:
PTS 05.00.54.84, sheet 5/5 03/2002
SWITCHBOARD DATA ELECTRIC MOTOR DATA DIAGRAMS LAYOUT
Equipment item No.
LABEL INSCRIPTION Switch Con- Am- Trans- IMCS START DATA AT 80% Standard Schematic FINAL PANEL
FUSE RATING RATING
device tactor Protection meter ducer connec- OF NOMINAL VOLTAGE arrangement and IDENTIFICATION REMARKS
rating Base Fuse rating device CT tion 3) LRC Restart in accordance connection
required FLC RT t Panel Circuit
if kW in % E module AC.4 with
Tag No. Equipment A A A A ratio Drawing No. No. No.
non-standard A FLC s s 1) setting duty 2) S.67.019
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First Issue Rev. letter SWITCHBOARD No.:

Date
Sign.
Plant : Drawing No.
Consignee :
SCHEDULE FOR LV SWITCHBOARD T-
Eng. By : Contr. Job No.:
Sheet No. 1 continued on sheet No. 2
Principal : Sub-group No. 67
PTS 33.67.01.80, sheet 1/2 05/2001
SPACE FOR DIAGRAMS DEVIATING FROM STANDARD DRAWING S 67.019
CONNECTED CABLES
Equipment item No.
MAIN CONTROL PILOT PILOT
Diameter Diameter Diameter Diameter

No. of No. of No. of No. of
cores Over Over Length cores Over Over cores Over Over cores Over Over
and size lead all and size lead all and size lead all and size lead all
mm2 mm mm m mm2 mm mm mm2 mm mm mm2 mm mm

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NOTES TECHNICAL DATA
1 Only for Ex'e motors Supply System: V; 3-phase; 3/4-wire; 50/60Hz earthed
2 Only for motors in inching or reversing rotating service Bus-bar current rating: A
3 For details see T-2.238.761 Bus-bar short-circuit strength: kA rms, 1 s
REFERENCES
MANUFACTURER'S DRAWINGS PTS 33.67.01.31
S 67.019 Single-line diagrams for LV switchboard panels
S 67.004 Schematic diagrams of control circuits for LV motors
S 67.021 LV switchboard panel identification
T- Summary of electrical engineering
Contractor Job No.

Make: Type:
Location:
Plant : Drawing No.
Consignee :
SCHEDULE FOR LV SWITCHBOARD T-
Sheet No. 2 continued on sheet No.
PTS 33.67.01.80, sheet 2/2 dated 05/2001
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Equipment Item No.
LIGHTING DISTRIBUTION DIAGRAMS LAY-OUT CONNECTED CABLES

SWITCHBOARD DATA
Standard No. of
FINAL PANEL DIAMETER
LABEL INSCRIPTION Switch arrangement in cores
FUSE RATING E.L.C.B IDENTIFICATION
device accordance and Over Over No.
Rating Base Fuse Rating Sensitivity with Panel Circuit size lead all
A A A A (mA) S 67.022 No. No. mm
2
mm mm
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PTS 33.67.01.81, sheet 1/2 05/2002
SPACE FOR DIAGRAMS DEVIATING FROM STANDARD DRAWINGS S 67.024 AND REMARKS

Supply system: ; 3-phase;
phase:4-wire;50/60
wire: Hz;50/60
earthed
Hz; earthed
Bus-bar current rating : A
Bus-bar short-circuit strength: kA rms, 1s
REFERENCES
PTS 33.67.01.31
S 67.021 LV switchboard panel identification
MANUFACTURER'S DRAWINGS S 67.022 Single-line diagrams and control circuits
for lighting distribution switchboards
Contractor Job No. :

Make: Type:
Location:
Project title: Principal
Consignee: Eng. By:
Switchboard No.: Section: Left hand/centre/right hand/emergency
Project No.: Sub group SCHEDULE FOR LIGHTING DISTRIBUTION SWITCHBOARD
No. 67
Requisition No.: Drawing No.
T-
First issue Rev. letter
Date
Sign.
PTS 33.67.01.81, sheet 2/2 05/2002
1
Equipment Item No. 2 3 4 5 6 7 8 9 10 11 12 13
AC INSTRUMENT DISTRIBUTION SWITCHBOARD DIAGRAMS LAY-OUT CONNECTED CABLES

DATA
Standard No. of
LABEL INSCRIPTION Switch arrangement in cores
FUSE RATING CONTRACTOR IDENTIFICATION
device accordance and Over Over
Rating Base Fuse Rating with Panel Circuit size lead all
Type 2
A A A A S 67.024 No. No. mm mm mm
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4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
PTS 33.67.01.82, sheet 1/2 03/2002
SPACE FOR DIAGRAMS DEVIATING FROM STANDARD DRAWINGS S 67.024 AND REMARKS

Supply system: V; phase: wire: 50/60 Hz; earthed
Transformers
Rating : kVA
Voltage ratio : / V;50/60 Hz
Phases : Single/three
MANUFACTURER'S DRAWINGS REFERENCES
PTS 33.67.01.31
S 67.024 Single-line diagram and control circuit
Make: Type:
Location:
Consignee: Eng. By:
Switchboard No.: Location
Project No.: Sub group SCHEDULE FOR DC INSTRUMENT DISTRIBUTION SWITCHBOARD
No. 67
T-
Date
Sign.
PTS 33.67.01.82, sheet 2/2 04/2002
1
Equipment Item No. 2 3 4 5 6 7 8 9 10
DC INSTRUMENT LAY-OUT CONNECTED CABLES

DISTRIBUTION CIRCUIT DATA
No. of
LABEL INSCRIPTION Switch cores
FUSE RATING IDENTIFICATION
device and Over Over
Rating Base Fuse Panel Circuit size lead all
A A A No. No. mm2 mm mm
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
PTS 33.67.20.80, sheet 1/2, 11/2002
SPACE FOR DIAGRAMS DEVIATING FROM STANDARD DRAWING S 67.025/S 67.026 AND REMARKS

Supply system: V DC
Number of incoming feeder circuits: 2/3/4
MANUFACTURER'S DRAWINGS REFERENCES

PTS 33.67.01.31.
S 67.025 Schematic diagram
S 67.026 Typical arrangement
Make: Type:
Consignee: Eng. By:
Switchboard No.: Location
Project No.: Sub group SCHEDULE FOR DC INSTRUMENT DISTRIBUTION SWITCHBOARD
No. 67
T-
Date
Sign.
PTS 33.67.20.80, sheet 2/2, 11/2002
1 2 3 4 5 6 7 8 9 10 11 12 13
Remote control unit Junction box Safety switch
A 0 A A
off on off on low high off on
A A
2 4 6
2 4 6 2 4 5 7 2 4 6
Incl. 12 line-up
1 3 5 terminals 2,5 mm2
1 3 5 1 3 6 1 3 5
Item No.
CableglandAmmeter Ammeter Warning

Tag. No. inscription (direct) CT conn. plate REMARKS
Qty. Size/Type Scale Ratio Yes/No
First Issue Rev. letter SWITCHBOARD No.:

Date
Sign.
Plant : Drawing No.
SCHEDULE FOR REMOTE CONTROL UNIT/SAFETY SWTICH
Consignee : T-
Sheet No. 1 continued on sheet No.
PTS 33.67.34.80, sheet 1/1 05/2002
1 Panel label reading (Note 1)
2 Panel identification number
3 Final panel identification number (Note 2)
4 Type of switching device
5 Rated current switching device A
6 Rated current HV fuses A
7 Rating of generator kVa
8 Rating of transformer kVa
9 ELECTRIC MOTOR DATA
10 Rated output kW
11 Full-load current A
12 LRC in % of FLC (at 100% Un) %
13 Running-up time (at 80% Un) s
14 Allowable running-up time s
15 tE time (at 100% Un) (Note 3) s
16 Restarting relay required yes/no
17 VOLTAGE TRANSFORMERS
18 Secondary V
19 Rating VA
20 Class
21 Secondary V
22 Rating VA
23 Class
24 CURRENT TRANSFORMERS FOR PROTECTION
25 Ratio V
26 Rating VA
27 Class
28 Ratio V
29 Rating VA
30 Class
31 Ratio V
32 Rating VA
33 Class
34
35 RELAYS
36 Differential Type/pcs
37 Overcurrent "
38 Overvoltage "
39 Undervoltage "
40 Earth fault "
41 Rotor earth fault "
42 Stator earth fault "
43 Neutral overcurrent "
44 Reverse power "
45 Negative phase-sequence "
46
47
48 MEASURING, INDICATING AND INTEGRATING INSTR.
49 Voltmeter AC Type/pcs
50 Ammeter AC "
51 Frequency meter "
52 Power-factor meter "
53 Ammeter DC "
54 Wattmeter "
55 Reactive volt-ampere meter "
56 Watt-hour meter "
57 Maximum-demand indicator "
58 Recording (graphic) wattmeter "
59
60
61
First Issue Rev. letter

Date
Sign.
Plant : SCHEDULE FOR HIGH-VOLTAGE SWITCHGEAR AND CONTROLGEAR Drawing No.
Consignee : ASSEMBLIES T-
Eng. by : Contr. Job No.:
Sheet No. 1, continued on sheet No. 2
Principal : Project No.:
PTS 33.67.51.80, sheet 1/3, 03/2001
1 Panel label reading
2 MAIN CABLES
3 Type
4 Cores x mm2
5 Diameter, overall mm
6 Diameter, overlead mm
7 Cable No.
8 Type
9 Cores x mm2
12 Cable No.
13 CONTROL CABLES
14 Type
15 Cores x mm2
18 Cable No.
19 Type
20 Cores x mm2
23 Cable No.
24 Type
25 Cores x mm2
28 Cable No.
29 MISCELLANEOUS CABLES
30 Type
31 Cores x mm2
34 Cable No.
35 Type
36 Cores x mm2
39 Cable No.
40 Type
41 Cores x mm2
44 Cable No.
45 Type
46 Cores x mm2
49 Cable No.
50 Type
51 Cores x mm2
54 Cable No.
55 Type
56 Cores x mm2
59 Cable No.
60
61

Date
Sign.
Sheet No. 2, continued on sheet No. 3
PTS 33.67.51.80, sheet 2/3, 03/2001
1 TECHNICAL DATA STANDARD DRAWINGS
2 System voltage and frequency : kV, 3-phase, 50/60 Hz S 67.027 - Identification of sections and panels
3 Rated normal current : A S 67.028 - Schematic diagrams of control circuits for HV motors (contractor starters)
4 Short-time withstand current : kA rms, 1/3 s
5 Peak withstand current : kA Summary of electrical eng. T -
6 System neutral : isolated/solidly earthed/earthed through Ω
7 Section : left hand/centre/right hand MANUFACTURER'S DRAWINGS
8
9 Control voltage - Closing : - V AC/DC
10 - Tripping : - V DC
11 - Contactors : 220/240/255-V AC
12 Make and type :
13 Requisition No. :
14 Location :
15
16 NOTES
17 1. Schedule to be completed by supplier, where applicable
18 2. Final panel identification number to be stated by supplier
19 3. Only applicable to Ex (e) protected motors if located in Zone 1
20
21 SPACE FOR DIAGRAMS
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

Date
Sign.
Sheet No. 3, continued on sheet No.
PTS 33.67.51.80, sheet 3/3, 03/2001
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Item Line No. Line Pipe Pipe Insul. Insul. Operat. Max. Maint. Exp. Steam Calc. temp. Thermostat Heat Type of Therm. Spir Cable Valves Stubouts Supports Total Total Total Junction P
No Equipm. No. size length matl matl thickness temp. fluid temp. temp. out min max setpoint loss heat-tracing output rating length length heater heater box h
R Instr. Tag No. temp. cable cable pipe No. Htr. No. Htr. No. Htr. Cable current load a
e length length length s
v DN m mm °C °C °C °C °C °C °C °C W/m W/m m m m m m A W e
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
REMARKS: See sheets 2 and 3 for legend
Project title: Principal: Consignee:

Eng. By:
Rev letter cont'd TRACE HEATING SUMMARY
Date Project: Sub-group No:
Drawing No.:
Signature Requisition No.:

Sheet No.:
T- Cont'd on sheet:
PTS 33.68.30.80, sheet 1/3 02/2001
Legend for sheet 1
Column Title Description
1 Item number This is a serial number. These numbers are fixed for the project, new items
must be added at the bottom of the list.
2 Revision Indicate the revision status per line. The revision numbers refers to the
number in the bottom template.
3 Line No. / Item or object number to be traced.

Equipment No./
Instrument No./
4 Line size The normal (pipe) diameter, DN.
5 Pipe length The pipe length to be traced expressed in metres.
6 Pipe material This column shows the pipe

materials:
CS = Carbon Steel
SS = Stainless Steel
GRE = Plastic
Etc.
7 Insulation material Abbreviation showing insulation material:
RW = Rockwool
FG = Fiber Glass
PI = Poly-isocyanurate
CG = Cellular Glass
FE = Foamed elastomer
OTH = Other insulation material
If "OTH" is filled in, the specific information on the applied material should be
listed in the Remarks section.
Note: Ageing factor to be applied
8 Insulation thickness The insulation thickness in mm.
9 Operating temperature The temperature of the medium during normal process operation. This
temperature is taken as the continuous exposure temperature of the tracing.
10 Maximum medium temperature The maximum temperature that the heat tracing is allowed to reach in the
current design under limits imposed by any element in the system like:
- medium
- pipe material
- insulation material
11 Maintain temperature The temperature that needs to be kept by the tracing at the lowest ambient
temperature.
12 Exposure temperature The temperature of the medium during upset condition of the process. This
temperature is used as the intermittent temperature, which the tracing cable
must be able to withstand.
TRACE HEATING SUMMARY
Drawing No.
Sheet No.:
T- Cont'd on sheet:
PTS 33.68.30.80, sheet 2/3 02/2001
Legend for sheet 1 (continued)
Column Title Description
13 Steam out The temperature of the steam used for pipe cleaning. The auto trace cables
may be exposed to +190 °C intermittently. If steam out is not applicable,
enter N.A. in this column.
14 Calculation temperatures Calculation minimum:

This is the minimum maintained temperature by the tracing at the lowest
ambient temperature and 230 V power supply.
15 Thermostat The setpoint of the thermostat if required. If no thermostat is required enter

N.A. in this column.
16 Heat loss The heat-loss of a given pipe at maintain temperature for the lowest ambient
temperature. Including ..…% heat-loss safety factor.
17 Type of heat tracing cable Catalogue number of selected electrical trace cable.
18 Thermal output The heat output of the tracing cable at maintain temperature with a supply
voltage of 230 V.
19 Spiral ratio The spiral ratio gives the number of tracing elements on the pipe. This is
only applicable to straight tracing.
20 Cable length item The length of tracing cable required to keep the item at maintain
temperature.
21 Valves No: The number of valves in the described item.

Heater/valve length: The length of tracing cable to be installed per valve.
22 Stub-outs Stub-outs are short pieces that are attached to the process pipe and need to
be traced (e.g. drains, vents, instrument connections etc.)
No: The number of stub-outs in the described item.
Heater length/stub-out: The total of tracing cable to be installed per stub-out.
23 Supports The standard support type is a ……

No: The number of supports for the described item
Heater length/support: The total of tracing cable to be installed around/on
one support
24 Total length cable This is the total length of tracing cable required to trace the item on the
specific row.
item length x Trace ratio =
No. of valves x m length =
No. of stub outs x m length =
No. of supports x m length =
Connection 1m =
Length
Total length of cable
25 Total heater current (amps) The start-load of the heater at –5°C start-up temperature with 230 V power
supply, 300 seconds after switching on the heat tracing circuit.
26 Total heater load (watts) The output of the heat tracing cable at maintain temperature with power
supply of 230 V.
27 Junction box The identification of the junction box in the field.
28 Phase This identifies which phase of the Main box the junction box is connected to
(L1, L2 or L3).
TRACE HEATING SUMMARY
Drawing No.
Sheet No.:
T- Cont'd on sheet:
PTS 33.68.30.80, sheet 3/3 02/2001
SPECIFICATION OF DESIGN AND All documents to be accompanied by one set of SHEET
ENGINEERING DOCUMENTS this specification. No.
PRINCIPAL OFFICE'S COPY In this specification only the documents relating
Sequential 1
to one project sub-group number should be
order No. stated.
ORIGINAL to be sent to: (Principal's name and address) Eng. Contractor's Job No.
Principal's project No.
Project title and applicable
unit number(s)
From: Date of return from

Date of despatch from Date of receipt by
principal to
engineering contractor to principal from
engineering
principal: engineering contractor:
contractor:
1. 2. 3. 4. 5
Registration No. Number of Code
Registration No. Description of document or title
of engineering transparencies 1-4
of principal
contractor and/or prints
Code to be used by principal only (see column 5)
1. Comments on document proper 3. See additional remarks
2. To be resubmitted for comments 4. No comments
Additional remarks engineering contractor
Additional remarks principal
* Engineering contractor to indicate by X what is applicable
Engineering contractors remain responsible for their documents under all Signature engineering contractor For comments *
circumstances, and shall never be entitled to allege express or tacit
approval thereof by the principal. Released *
PTS 05.00.50.82, Sheet 1/10 dated 05/2002

Sequential 2
order No. stated.
COPY to be sent to: (Principal's name and address) Eng. Contractor's Job No.
unit number(s)

principal to
engineering
contractor:
1. 2. 3. 4. 5
of principal
PTS 05.00.50.82, Sheet 2/10 dated 05/2002

Sequential 3
order No. stated.
unit number(s)

principal to
engineering
contractor:
1. 2. 3. 4. 5
of principal
PTS 05.00.50.82, Sheet 3/10 dated 05/2002

Sequential 4
order No. stated.
unit number(s)

principal to
engineering
contractor:
1. 2. 3. 4. 5
of principal
PTS 05.00.50.82, Sheet 4/10 dated 05/2002

Sequential 5
order No. stated.
unit number(s)

principal to
engineering
contractor:
1. 2. 3. 4. 5
of principal
PTS 05.00.50.82, Sheet 5/10 dated 05/2002

ENGINEERING CONTRACTOR'S COPY In this specification only the documents relating
Sequential 6
order No. stated.
unit number(s)

principal to
engineering
contractor:
1. 2. 3. 4. 5
of principal
PTS 05.00.50.82, Sheet 6/10 dated 05/2002

ENGINEERING CONTRACTOR'S COPY In this specification only the documents relating
Sequential 7
order No. stated.
COPY to be retained by engineering contractor for further reference Eng. Contractor's Job No.
unit number(s)

principal to
engineering
contractor:
1. 2. 3. 4.
Registration No. Number of
of engineering transparencies
of principal
PTS 05.00.50.82, Sheet 7/10 dated 05/2002

PURCHASING OFFICE'S COPY In this specification only the documents relating
Sequential 8
order No. stated.
COPY to be sent to: (Purchasing office's name and address) Eng. Contractor's Job No.
unit number(s)
From:
Date of despatch from Date of receipt from
engineering contractor engineering contractor:
1. 2. 3. 4.
of principal
Engineering contractors remain responsible for their documents under all Signature engineering contractor
approval thereof by the principal.
PTS 05.00.50.82, Sheet 8/10 dated 05/2002

LOCAL HEAD OFFICE'S COPY In this specification only the documents relating
Sequential 9
order No. stated.
COPY to be sent to: (Local head office's name and address) Eng. Contractor's Job No.
unit number(s)
From:
1. 2. 3. 4.
of principal
PTS 05.00.50.82, Sheet 9/10 dated 05/2002

PLANT SITE COPY In this specification only the documents relating
Sequential 10
order No. stated.
COPY to be sent to: (Plant site name and address) Eng. Contractor's Job No.
unit number(s)
From:
1. 2. 3. 4.
of principal
PTS 05.00.50.82, Sheet 10/10 dated 05/2002

PTS 05.00.51.81, 08/2000
Data/requistion or Despatch to principal's engineering division

Serial Item Equipment TItle Requistion Nos. of Despatch to purchasing office REMARKS
No. No. Eng. Contractor Despatch to area
and Principal Date Rev. Number 1) Date Rev. Number 1) Date Rev. Number 1) Date Rev. Number 1)
1) T = Transparancey P = Print Revision letter Sheet No. Cont'd on sheet No.

Date Sub-group No.:
LIST OF DATA/REQUISITIONS AND REQUISITIONS Revision letter Project No.:
Date Drawing No.:
Name of Supplier Receipt for approval Receipt of final drawing
Serial Item Equipment TItle and …………………………………. Despatch of final drawing to Principal
No. No. Drawing No. of Supplier Return to supplier Despatch of final drawing to area
and Date Rev. Date Rev. Date Rev. Date Rev. Number 1) Date Rev. Number 1)
Drawing No. of Principal

Date Sub-group No.:
LIST OF SUPPLIER'S DRAWINGS Revision letter Project No.:
Date Drawing No.:
PTS 05.00.51.82, Sheet 1/1 dated 05/2002
Drawing Nos. Despatch to Principal
Serial Item Equipment TItle of …………………………………………. REMARKS
No. No. Eng. Contractor Despatch to area
and Date Rev. Number 1) Date Rev. Number 1) Date Rev. Number 1) Date Rev. Number 1)
Principal

Date Sub-group No.:
LIST OF DESIGN AND ENGINEERING DRAWINGS Revision letter Project No.:
Date Drawing No.:
PTS 05.00.51.83, sheet 1/1 dated 05/2002
ADS form
APPROVAL DRAWINGS
INSTRUCTIONS TO THE SUPPLIER
SUBMISSION
To obviate any delays and keep interested parties concurrently informed, drawings submitted for approval
shall be forwarded under cover of the attached Approval Drawing Specifications ("ADS") forms.
The Requisition for Engineering Documents ("RED") form states the number of prints to be despatched.
COMPLETION OF THE SPECIFICATION SHEETS
It is essential that all information is typed and appears only in the correct space.
In addition to self-explanatory notes contained in the attached sheet, suppliers should note the following
instructions:
Space 4. If drawings are complete, delete the word "PART"; if other drawings are to follow,
delete the word "COMPLETE".
Space 9.
Space 10. - Insert names and addresses as given on the RED form.
Space 11.
Space 20. To be used for additional comments, if any. Please do not comment by letter.
DISTRIBUTION OF THE SPECIFICATION SHEETS
The "Instructions" given at the foot of each sheet in regard to despatch shall be carefully followed.
Following scrutiny of drawings by the Approval Office, sheet 5 will be returned to you with one annotated copy of
each drawing and accompanied, when drawings are released by an appropriate Final Drawing Specification ("FDS"),
PTS 05.00.54.82, which details our procedure for submission.
To minimize delays, please ensure that copies 2, 3, 4, 5, 6 and 7 are sent to the correct addresses, as
indicated on the "RED" form
PTS 05.00.54.81, dated 05/2002

APPROVAL DRAWING SPECIFICATION
Approval will be given within 15 working Sheet No.
SUPPLIER'S COPY days after receipt of drawing(s). 1
1. Date of despatch 4.
PART COMPLETE
5. Purchase Order No. 6. Supplier's Works Order refernece
7. Name of equipment
8. Supplier's name/address 9. Distribution Office's name/address
Telephone No.: Ext.: 11. Principal's name/address
10. Purchasing Office's name/address
12. 13. 14. 15. qty as per qty as per

Item
Supplier's drawing No. Rev. Drawing description or title RED RED
No.
No. Transp. Print
20. Additional remarks by supplier
21. Signed:
WARNING: Approval of drawings in no way absolves suppliers

from responsibilities for their accuracy, or for the design, construction
and performance of the equipment.
INSTRUCTIONS:
SUPPLIER TO DETACH AND RETAIN THIS SHEET FOR RECORDS
PTS 05.00.54.81, dated 05/2002

PURCHASING OFFICE'S COPY
days after receipt of drawing(s). 2
1. Date of dispatch 4.
PART COMPLETE
5. Purchase Order No. 6. Supplier's Works Order reference
8. Supplier's name/address 9. Distributions Office's name/address

FROM
11. Principal's name/address

Telephone No.: Ext.:

TO:
12. 13. 14. 15. qty as qty as

Item Supplier's drawing No. Rev. Drawing description or title per RED per RED
No No. Transp. Print
21. Signed:
WARNING: Approval of drawings in no way absolves suppliers from

responsibilities for their accuracy, or for the design, construction and
performance of the equipment
INSTRUCTIONS:
SUPPLIER TO DETACH THIS SHEET AND DESPATCH SEPERATELY WITHOUT DRAWINGS TO THE PURCHASING OFFICE AT THE
ADDRESS SHOWN IN SPACE 10
PTS 05.00.54.81, dated 05/2002

PRINCIPAL'S COPY
days after receipt of drawing(s). 3
PART COMPLETE

FROM

Telephone No.: Ext.: TO:
12. 13. 14. 15. qty as qty as

Item Supplier's drawing No. Rev. Drawing description or title per RED per RED
No No. Transp. Print
21. Signed:

INSTRUCTIONS:
SUPPLIER TO DETACH THIS SHEET AND DESPATCH SEPERATELY WITHOUT DRAWINGS TO THE
PRINCIPLE AT ADDRESS SHOWN IN SPACE 11
PTS 05.00.54.81, dated 05/2002

Approval will be given within 15 working days Sheet No.
APPROVAL OFFICE'S COPY
after receipt of drawing(s). 4
1. Date of dispatch 2. Date of receipt 3. Date of distribution 4.
PART COMPLETE

FROM TO:

12. 13. 14. 15. qty as qty as 16. 17. 18. 19.
Item Supplier's drawing No. Rev. Drawing description or title per RED per RED Approval Office's Rev. Code Meaning of Code
No No. Transp. Print drawings No. No.
Code A: Released for construction.
Code B: Released for

constructions, except as indicated.
NOTE: In both cases final

drawings shall be submitted
under cover of the "Final
Drawings Specification", PTS
05.00.54.82, attached.
Code C: Is Corrected. To be
resubmitted before starting
manufacture under cover of
"Approval Drawing Specification
PTS 05.00.54.81, Attached.
21. Signed:
22. Additional remarks by Distribution Office
The requirements for final drawings and the address to which they
should be despatched are given on the RED form.
WARNING: Approval of drawings in no way absolves suppliers from 23. Signed:
INSTRUCTIONS:
SUPPLIER TO DESPATCH THIS SHEET AND REMAINING SHEETS OF THE SPECIFICATION TO THE DISTRIBUTION
OFFICE SHOWN IN SPACE 9, TOGETHER WITH THE NUMBER OF PRINTS OF EACH DRAWING AS STATED ON THE
RED FORM
PTS 05.00.54.81, dated 05/2002

SUPPLIER'S COPY
PART COMPLETE

FROM FROM

12. 13. 14. 15. qty as qty as 16. 17. 18. 19.


05.00.54.82, attached.
21. Signed:
INSTRUCTIONS:
APPROVAL OFFICE TO DETACH THIS SHEET AND DESPATCH SEPARATELY
TO THE SUPPLIER WITH ONE ANNOTATED PRINT OF EACH DRAWING
(i) FINAL DRAWING SPECIFICATION FOR ANY DRAWING A OR B
(ii) APPROVAL DRAWING SPECIFICATION FOR ANY DRAWING CODED C
PTS 05.00.54.81, dated 05/2002
PART COMPLETE

FROM:


TO:
12. 13. 14. 15. qty as qty as 16. 17. 18. 19.


05.00.54.82, attached.
21. Signed:
INSTRUCTIONS:
DISTRIBUTION OFFICE TO DETACH THIS SHEET AND DESPATCH WITHOUT
DRAWINGS TO THE PURCHASING OFFICE
PTS 05.00.54.81, dated 05/2002

PRINCIPAL'S COPY
PART COMPLETE

FROM:

12. 13. 14. 15. qty as qty as 16. 17. 18. 19.


05.00.54.82, attached.
21. Signed:
INSTRUCTIONS:
DISTRIBUTION OFFICE TO DETACH THIS SHEET AND DESPATCH TO THE PRINCIPLE WITH
ONE ANNOTATED PRINT OF EACH DRAWING
(UNLESS OTHER INSTRUCTIONS ARE APPLICABLE)
PTS 05.00.54.81, dated 05/2002

FDS form
FINAL DRAWINGS
INSTRUCTIONS TO THE SUPPLIER
ROUTING
Final drawings shall be forwarded to the Distribution Office in accordance with the Requisition for Engineering
Documents ("RED") form, under cover of the attached Final Drawing Specifications ("FDS") form, when:
- the approval drawings have been coded "A" or "B" on sheet 5 of the Approval Drawing Specification ("ADS")
forms, PTS 05.00.54.81;
- final drawings only are stipulated on the "RED" form, PTS 40.10.01.93
In either case the "RED" form states the number of prints and transparencies to be despatched.
Under no circumstances should any drawing coded "C" be included on the "FDS".
Revised prints of these drawings should be submitted to the Distribution Office under cover of an "ADS"
COMPLETION OF THE SPECIFICATION SHEETS
It is essential that all information is typed and appears only in the correct space.
In addition to self-explanatory notes contained within the attached sheets, suppliers should note the following
instructions:
Space 4. If drawings are complete, delete the word "PART"; if other drawings are to follow,
delete the word "COMPLETE".
Space 9.
- Insert names and addresses as given on the RED form.
Space 10.
Space 14. Insert supplier's drawing revision number, i.e. new revision numbers resulting from the
Approval Office's indications on drawings coded "B".
Space 16. Where drawings have been released for construction (either code "A" or code "B"), insert
the Approval Office number, as shown in space 16 of the "ADS"
on both the Final Drawing Specification and on the drawings.
Space 19. To be used for additional comments, if any. Please do not comment by letter.
DISTRIBUTION OF THE SPECIFICATION SHEETS
The "Instructions" given at the foot of sheet 1 and 2 shall be carefully followed.
To minimise delays, please ensure that copies 2, 3 and 4 are sent to the correct address, as indicated on the "RED"
form.
PTS 05.00.54.82, dated 05/2002

FINAL DRAWING SPECIFICATION
Sheet No.
SUPPLIER'S COPY
1
PART COMPLETE

FROM FROM:
12. 13. 14. 15. 16. 17. 18. Quantity

Item Supplier's drawing No. Rev. Drawing description or title Approval Office's Rev. Final drawings attached
No No. drawings No. No. Transparencies Prints
20. Signed:

INSTRUCTIONS:
SUPPLIER TO DETACH AND RETAIN THIS SHEET FOR RECORDS
PTS 05.00.54.82, dated 05/2002

Sheet No.
DISTRIBUTION OFFICE COPY
2
PART COMPLETE

12. 13. 14. 15. 16. 17. 18. Quantity

20. Signed:
INSTRUCTIONS:
SUPPLIER TO DESPATCH THIS SHEET AND REMAINING SHEETS OF THE SPECIFICATION TO
THE DISTRIBUTION OFFICE AT ADDRESS SHOWN IN SPACE 9, TOGETHER WITH THE
REQUIRED NUMBER OF DRAWINGS, AS STATED ON THE RED FORM
PTS 05.00.54.82, dated 05/2002

Sheet No.
PRINCIPAL'S COPY
3
PART COMPLETE

FROM FROM:

12. 13. 14. 15. 16. 17. 18. Quantity

20. Signed:

INSTRUCTIONS:
DISTRIBUTION OFFICE TO DESPATCH THIS SHEET TO THE PRINCIPAL WITH REQUIRED
NUMBER OF DRAWINGS
PTS 05.00.54.82, dated 05/2002

Sheet No.
4
PART COMPLETE

FROM:

12. 13. 14. 15. 16. 17. 18. Quantity

20. Signed:

INSTRUCTIONS:
DISTRIBUTION OFFICE TO DESPATCH THIS SHEET WITHOUT DRAWINGS TO THE
PURCHASING OFFICE
PTS 05.00.54.82, dated 05/2002

MINUTES OF MEETING NO. DATE: Sheet No.
Continuted on sheet No.
SUBJECT: PLACE:
PRINCIPAL: ENG. CONTRACTOR:

PROJECT No.:
AREA: JOB No.
SUB- SUBJECT DESCRIPTION OF DISCUSSION ACTION TO
GROUP ITEM BE TAKEN BY
PTS 05.00.55.83, February 2000

LOCATION AND DUTY EQUIPMENT TYPE REGISTRATION No.
No. LOCATION LOC.No DUTY MEDIUM DATE
1 GENERAL INFORMATION
2 Purchase order No. Date
3 Maker Type
4 Year of fabrication Serial No.
5 Design book page No. Size
6 Fabrication report No. MESC No.
Mass kg
Date in operation
INFORMATION COMPILED BY DATE CHECKED ON SITE BY

CHECKED BY DATE REFINERY
PTS 30.00.00.80, dated 05/2002
LOCATION AND DUTY HEAT EXCHANGER SHELL PLANT NO.
LOCATION DUTY MEDIUM
GENERAL INFORMATION
Purchase order No. Date
INTENDED OPERATING CONDITIONS PERMITTED OPERATING RANGE Maker Type
MINIMUM MAXIMUM Year of fabrication Serial No.
Working press. inlet bar (ga) Design book page No. Size
OUTSIDE
TUBES
Working temp. inlet °C Fabrication report No. MESC No.
Working press. outlet bar (ga) NOTE: This equipment is safeguarded against Mass kg
Working temp. outlet °C overpressure on: shellside/tubes Mass incl. bundle kg
Relief valve No. Date in operation
Working press. inlet bar (ga) P & I drawing Ref. No.
INSIDE
TUBES
Working temp. inlet °C ENGINEERING
Working press. outlet bar (ga) Constructed acc. To
Working temp. outlet °C Design pressure (see note above) bar (ga)
Hyd. test pressure new & cold bar (ga)
Working capcity m3/h Design temperature °C
Max. working capacity m3/h Nozzles (shell) INLET OUTLET
Diam. of nozzles DN / in.
Schedule No. of nozzles

Flange standards/size ASA series
Nozzles (channel)
MATERIALS Diam. Of nozzles DN / in.
No. PART SIZE SPECIFICATION MESC No. Schedules No. of nozzles
Shell Flange standards/size ASA series

Shell liner Inside diameter of shell mm
Shell flanges Wall thickness mm
Shell cover Length of shell mm
Channel Corrosion allowance mm
Channel cover Shell liner yes/no Radiographic/ultrasonic tested yes/no
Shell flange stud bolts Shell insulated yes/no Special heat treatment yes/no
Nuts Heated/cooled surface area m3 Volume m3
Plugs and nipples INS. DIAM PITCH DIAM. Nr. Of HOLES HOLE DIAM.
Drains Test ring

Vents Size of gasket/'O' ring
Gaskets Location of test ring
Floating head cover Test ring interchangeable with
Floating head clamp ring DRAWING REFERENCE
Floating head bolts General arrangement No.

Nuts Requisition No.
INFORMATION COMPILED BY DATE CHECKED ON SITE BY DATE

PTS 31.21.01.80, dated 05/2002
LOCATION AND DUTY TUBE BUNDLE PLANT NO.
GENERAL INFORMATION
Working press. inlet bar (ga) Design book page No. Size
Working temp. inlet °C Fabrication report No. MESC No.
Working press. outlet bar (ga) Mass kg
Working temp. outlet °C Date in operation
Test pressure bar (ga)
ENGINEERING
Constructed acc. to
MATERIALS INSIDE TUBES OUTSIDE TUBES
No. PART SIZE SPECIFICATION MESC No. Design pressure (see note above) bar (ga)
Stationary tube sheet Hyd. Test pressure new & cold bar (ga)
Floating tube sheet Design temperature °C

Floating head cover Heating/cooling surface m3
Floating head clamp ring Diameter of tubes (outside) mm ISWG No.
Tubes Number of tubes length of tubes mm
Baffle plates Connection in tube plates expanded/welded/flared/expanded and seal welded
Number of passes
Number of baffle plates
Impingement plates Bundle reversible yes/no
Rods Bundle suitable for shell
Number of support plates
Support plate Thickness stationary tube sheet (actual) mm
Corrosion allowance at design press. mm
Thickness floating tube sheet (actual) mm
Corrosion allowance at design press. mm
Floating head stress relieved yes/no

Floating head radiographic/ultrasonic tested yes/no
DRAWING REFERENCE
General arrangement No.
Requisition No.

PTS 31.21.01.81, sheet 1/1 dated 05/2002
LOCATION AND DUTY
BAROMETRIC CONDENSER REGISTRATION No.
No. LOCATION LOC.No DUTY MEDIUM DATE VACUUM EQUIPMENT
3 Maker Type
Relief valve card No. Mass kg
Date in operation
DATA ON
DESIGN OPERATING CONDITIONS ACTUAL OPERATING CONDITIONS ENGINEERING
1 2 3 4 5 6 Constructed acc. to
Working press. (steam / liquid) bar (ga)

Working temp. (steam / liquid) °C Max. allow. working press. (steam to jet nozzle) bar (ga)
Working capacity (medium)

3
m /h Max. allow. working temp. (steam to jet nozzle) °C
Working vacumn bar (abs)
Ejector suction temp. °C 1st STAGE 2nd STAGE 3rd STAGE
Steam consumption kg/h Inlet diam. steam/vapour mm
Flange standards / size

Outlet diam. mm
Flange standards / size

Throat diam. mm
Length of jet mm
MATERIALS
No. PART SIZE SPECIFICATION MESC No. Number of jet nozzles
Housing
Covers
1st sage nozzle
2nd stage nozzle
3rd stage nozzle
DRAWING REFERENCE
Selection No.
Part list No.
Requisition No.

PTS 31.21.01.82, sheet 1/1 dated 05/2002
LOCATION AND DUTY AIR-COOLED HEAT EXCHANGER PLANT NO.
GENERAL INFORMATION
OUTSIDE
TUBES
Air temp. inlet °C Design book page No. Size
Fabrication report No. MESC No.
Air temp. outlet °C NOTE: This equipment is safeguarded against overpressure by: Mass kg
Relief valve No. Date in operation
Working temp. inlet INSIDE °C P & I drawing Ref. No.
TUBES
Working temp. outlet °C ENGINEERING
Working press. inlet bar (ga) Constructed acc. To
bar (ga) Design pressure (see note above) bar (ga)
Working press. outlet
Hyd. test pressure (new and cold) bar (ga)
Normal capacity Design temperature °C
Max. capacity Header nozzles (per element) INLET OUTLET
Heat transferred Diam. mm
Over design Flange standard/size ASA series

Construction of header
Cooling surface (outside bare) m2 Corrosion allow. of headers mm
Cooling surface (total finned) m2 Volume of water for testing dm3
Radiographed/ultrasonic tested yes/no
MATERIALS Stress relieved yes/no
No. PART SIZE SPECIFICATION MESC No.
Tubes
Headers DRAWING REFERENCE
Plenums General arrangement No.
Supports Requisition No.

Fan shaft DESCRIPTION AND TUBES ARRANGEMENT
This cooler consists of No. of elements parallel
Fan blades No. of elements in series
Hub For inspection purposes the elements are marked as indicated on the attached sheet
Plugs The elements consits of tubes in rows
Total number of tubes
O.D. of tubes mm ISWG No.
Length of tubes mm
Connection in headers: expanded/welded/flated/exp. and sealwelded

Number of passes
Number of fins per m
Fin height mm
Fin thickness mm

PTS 31.21.70.80, sheet 1/1 dated 05/2002
LOCATION AND DUTY COLUMNS PLANT NO.
GENERAL INFORMATION
INTENDED OPERTING CONDITIONS PERMITTED OPERATING RANGE Maker Type
Working press. top section bar (ga) Design book page No. Size
Working press. interm. section bar (ga) Fabrication report No. MESC No.
Working press. bottom section bar (ga) NOTE: This equipment is safeguarded against overpressure by: Mass of column kg
Relief valve No. Mass of internals kg
Working temp. top section °C P & I drawing Ref. No. Date in operation
Working temp. interm. section °C ENGINEERING
Working temp. bottom section °C Constructed acc. To
Top Intermed. Bottom
Shell
Section section section
Working capacity tons/day Design pressure (see note above) bar (ga)
Max. working capacity tons/day Design pressure external bar (ga)
MATERIALS COLUMN Hydr. test press (new and cold) bar (ga)
No. PART SIZE SPECIFICATION MESC No. Air test press. bar (ga)
Shell top section Design temperature °C
interm. Section Hydr. field test allowed/not allowed

bottom section
Liner: clad/strip
top section Total capacity m3
interm. section Inside diam. mm
bottom section Overall length mm
Bottom head Wall thickness mm

Top head Corrosion allow. mm
TRAYS/DECKS Liner thickness clad/strip mm
GENERAL INFORMATION Max. volume of water for field test m3
Purchase order No. Date Stress relieved yes/no

Maker Type Radiographed/ultrasonic tested % yes/no
Year of fabrication Serial No. Insulated yes/no thickness mm material
Design book page No. Size COLUMN DRAWING REFERENCE
Fabrication report No. MESC No. General arrangement No.
Trays are assembled/single Total mass of trays kg Requisition No.

Numbered from top/bottom
Total number of trays
Tray material

PTS 31.22.00.80, sheet 1/1 dated 05/2002
LOCATION AND DUTY PRESSURE VESSEL PLANT NO.
GENERAL INFORMATION
SHELL MINIMUM MAXIMUM Year of fabrication Serial No.
Working press. int./ext. bar (ga) Design book page No. Size
Working temp. °C Fabrication report No. MESC No.
3
Working capacity m /h. NOTE: This equipment is safeguarded against overpressure by: Mass kg
3
Max. Working cap. m /h. Relief valve No. Date in operation
COIL P & I drawing Ref. No.
Working press. bar (ga) ENGINEERING
Working temp. °C Constructed acc. to
Heat consumption kW Design temperature °c SHELL COIL JACKET
JACKET Design pressure internal (see note above) bar (ga)
Working press. bar (ga) Design pressure external bar (ga)
Working temp. °C Hydrostatic Test pressure (new and cold) bar (ga)
Heat consumption kW Volume of water testing m3
Inside diam. mm
MATERIALS Total length mm

No. PART SIZE SPECIFICATION MESC No. Wall thickness shell/dished ends mm
Shell Corrosion allowance mm

Dished ends Stress relieved yes/no yes/no yes/no
Liner shell Radio graphic/ultrasonic tested yes/no yes/no yes/no

Nozzles Special heat treatment yes/no yes/no yes/no
Jacket
Plugs Shell liner full/party -thickness mm
Coil Dished ends lined yes/no -thickness mm
Stud bolts Insulated yes/no -thickness mm
Nuts Heating surface coil jacket m2
DRAWING REFERENCE
Requisition No.

PTS 31.22.00.81, sheet 1/1 dated 05/2002
LIST OF CONTENTS
Name and address of manufacturer :

……………………………………………………..…………………………………………………………………………………………………………………………………..
Principal's purchase order No. : …………………………………………...…………………………………………………………
Item No.: ………………………...……………..
Equip. plant No. and name : ……………………………...………………………………………………………………………………………..
Manufacturer's production order No. : ……………………………………...……………………………………………………………………………………………
DESCRIPTION Section No. of sheets
General data A1
Copy of release note N*
Certificate of conformance (design) A2
Certificate of conformance (construction and testing) A3
List of authorized deviations and/or concessions B
List of construction materials/alloy verification/certificates C
List of material design strength data D
Welding procedure (details) E1
Welding procedure (test results) E2
List of welders and welding operators E3
Welder approval test record E4
Non-destructive examinations:
List of NDE methods F1
Radiography (details) F2
Wall thickness measurements (shell) F3
Wall thickness measurements (other components) F4
QC considerations for vessels with glass lining F5*
QC considerations for vessels with rubber lining F6*
Report on repairs (locations to be shown on as-built drawings, report of additional NDE in appropriate
section, re-heat treatment) G*
Heat treatment certificate H
Nozzle orientation check (sketch with dimensions) I
Circularity (out of roundness)/straightness/misalignment (high-low) J 1/2
Painting and coating system K
Pressure test certificate L
Equipment nameplate or stamping M
As-built general assembly drawing (certified and signed) O*
Quality control Plan P*
* no sheet provided
NOTE: Delete what does not apply
For manufacturer: For inspection organization:

Name: Name:
Position: Position:
Name of company:
Place and date: Place and date:
Signature and stamp Signature and stamp
PTS 31.22.10.41, sheet 1/22, 04/2002

GENERAL DATA
Name and address of manufacturer : Section A2, sheet of
……………………………...……………………………………………………………………………………………………………………………
Principal's purchase order No. : …………………………………………………………… Item No.: ………………………..
Equip. plant No. and name : ………………….…………………………………………………………………………………………
Manufacturer's production order No. : ……………………………………………………….………………………………………………………
Applicable design code : …………………………………………….…………………………………………………………………
Year of manufacture : ………………………...…………………………….
Manufacturer's serial No. : …………………………….………………
Name of design org. : ………………………………………………………..………………………………………………………
Name of inspection org. : ………………………………………………………..………………………………………………………
Type of vessel : horizontal/vertical*; clad/lined/coated*
Design pressure, bar(ga) : ……………………………….………………………………………………………………………………

Design temperature, (Min.max.) : ………………………………..………………………………………………………………………………
ID/OD* mm : ……………………………………...…………………………………………………………………………
Wall thickness, Actual (mm) : …………………………………...……………………………………………………………………………
Corrosion allowance, mm : ………………………………….……………………………………………………………………………
Overall length of vessel : …………………………………...……………………………………………………………………………
Weight of vessel (empty) : …………………………………..……………………………………………………………………………
Heat treatment : yes/no* When yes, type of heat treatment: …………………………………….………………………
Pressure test date : ………………………………………….……………………………………………………………………
Position : horizontal/vertical*
Test pressure : ……………………….. bar(ga)

Test medium : ………………………………….……………………………………………………………………………
Temperature of medium : ……………………. oC
NDE: - radiopgraphy (X-ray/Gamma-ray) : yes/no*; spot*/ ……………%*
- ultrasonic : yes/no*; spot*/ ……………%*
- magnetic/particle : ……………………...………………………………………………………………………………
- dye penetrant : …………………………..……………………………………………………………………………
Joint efficiency : ………………………….……………………………………………………………………………………
Type of equipment support : skirt/saddle/suspended*
Number(s) of approved drawing(s) : ……………………. Rev. No.: ………………..

: ……………………. Rev. No.: ………………..
: ……………………. Rev. No.: ………………..
: ……………………. Rev. No.: ………………..
: ……………………. Rev. No.: ………………..
: ……………………. Rev. No.: ………………..
* Delete what does not apply

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, sheet 2/22, 04/2002

CERTIFICATE OF CONFORMANCE (design)
……………………………………………………………………………………………………………………………………………………………
Principal's purchase order No. : ……………………………………………………………………………………………
Item No.: …………………………………………………
Equip. plant No. and name : ……………………………………………………………………………………………………………

Manufacturer's production order No. : ……………………………………………………………………………………………………………
We hereby certify that the design of this vessel conforms to:
Code : ……………………………………………………………………………………………………………
Purchase order No. : ………………… Rev. : ………………… Dated : ………………………………………
Requisition No. : ………………… Rev. : ………………… Dated : ………………………………………
Additional requirements : ……………………………………………………………………………………………………………
For design organization : ……………………………………………………………………………………………………………

Name : ……………………………………………………………………………………………………………
Position : ……………………………………………………………………………………………………………
Name of company : ……………………………………………………………………………………………………………
Place and date : ……………………………………………………………………………………………………………
Signature and stamp
We hereby confirm that the design of the above equipment has been reviewed and accepted by: (*…………………………………………)
as complying with the specified code and the additional requirements.
* Here state name/function indicator of acceptance authority (I.e. Principal or Nominee).
NOTE In some instances the inspection organization may be appointed.
For inspection organization : …………………………………………………………………………………………

Name : …………………………………………………………………………………………
Position : …………………………………………………………………………………………
Name of company : …………………………………………………………………………………………
Place and date : …………………………………………………………………………………………
Signature and stamp
* Delete what does not apply

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, sheet 3/22, 04/2002

CERTIFICATE OF CONFORMANCE (construction and testing)
……………………………………………………………………………………………………………………………………………………………
Principal's purchase order No. : …………………………………………………………… Item No.: ……………………………………………….
Equip. plant No. and name : …………………………………………………………………………………………………………………
Manufacturer's production order No. : …………………………………………………………………………………………………………………
We hereby certify that this equipment has been constructed and tested in conformity with:
Code : …………………………………………………………………………………………………………………
Purchase order No. : ………………… Rev. : ………………… Dated : …………………………………………
Requisition No. : ………………… Rev. : ………………… Dated : …………………………………………
Additional requirements : …………………………………………………………………………………………………………………
For manufacturer : …………………………………………………………………………………………………………………

Name : …………………………………………………………………………………………………………………
Position : …………………………………………………………………………………………………………………
Name of company : …………………………………………………………………………………………………………………
Place and date : …………………………………………………………………………………………………………………
Signature and stamp
We hereby confirm that (except for the items listed hereunder*) the construction and testing of the above equipment has been carried
out under surveillance and that to the best of our knowledge and belief all aspects of this work have been in accordance with the
requirements of the above code, purchase order, requisition and the additional requirements.
* Delete words between brackets, if not applicable; otherwise list items not covered by above statement immediately hereunder.
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………
For inspection organization : …………………………………………………………………………………………………………………

Name : …………………………………………………………………………………………………………………
Position : …………………………………………………………………………………………………………………
Name of company : …………………………………………………………………………………………………………………
Place and date : …………………………………………………………………………………………………………………

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, sheet 4/22, 04/2002

LIST OF AUTHORIZED DEVIATIONS
AND/OR CONCESSIONS
Name and address of manufacturer : Section B, sheet of
……………………………………………………………………………………………………………………………………………………………
Non-confirmity Part of Description of the Manufacturer Manufacturer Repair/ Waiver/ Correspondence
No. Equipment Non-Confirmity NCR No. C.A. No. Replacement Concession Reference
Signature and stamp

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, sheet 5/22, 04/2002

LIST OF CONSTRUCTION MATERIALS/
ALLOY VERIFICATION/CERTIFICATES
Name and address of manufacturer : Section C, sheet of
……………………………………………………………………………………………………………………………………………………………
Drawing No.: Materials
No. Part of Pos. Qty. Specified Actually Alloy verification Heat No./ Level of Certificate
Equipment No. used Yes/No Charge No. certificate page No.
2
3

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, sheet 6/22, 04/2002
LIST OF MATERIALS DESIGN STRENGTH DATA
Name and address of manufacturer : Section D, sheet of
……………………………………………………………………………………………………………………………………………………………
Design Nominal 1) Reference 2)
Identification of temperature, design strength, Reference document3)
Part of equipment material actually used strength,

o
C N/mm2 N/mm2
NOTES: 1) The design strength value used in the computations. Where this value is based on two or more reference strength
values, a detailed derivation shall be attached.
2) The application strength value(s) on which, in accordance with the code requirements, the nominal design strength
has been based (yield, tensile or creep rupture strength value).
3) That document/code from which the reference strength or the nominal design strength value(s) has been taken.
4) When particular properties are required to be proven by destructive mechanical testing (tensile tests, charpy impact
tests) these test certificates should be attached.

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, sheet 7/22, 04/2002

WELDING PROCEDURE (details)
Name and address of manufacturer : Section E1, sheet of

……………………………………………………………………………………………………………………………………………………………
Principal's purchase order No. : …………………………………………………………… Item No.: ………………………………………………..
Equip. plant No. and name : ……………………………………………………………………………………………………………………………………………………
Manufacturer's production order No. : ……………………………………………………………………………………………………………………………………………………
Manufacturer's procedure No. (and revision No.):…………………………………….. Test record No.:……………………………….……………………….
Welding process(es) : ………………………….……………………………………………………….
Parent material(s)
Joint type : ………………………….……………………………………………………….
Specification: …………………………………………………………………………………
Welding position(s) : ………………………….……………………………………………………….
Materials group(s): …………………………………………………………………….
Test piece position : ………………………….……………………………………………………….
Dimensions of test piece: …………………………………………………………………...
mm
Weld preparation (dimensional sketch): Run sequence and completed weld dimensions (sketch):
…………………………………...………………………………………………………………………………
………………………………………………………..…………………………………………………
…………………………………...………………………………………………………………………………
………………………………………………………..…………………………………………………
…………………………………...………………………………………………………………………………
………………………………………………………..…………………………………………………
…………………………………...………………………………………………………………………………
………………………………………………………..…………………………………………………
…………………………………...………………………………………………………………………………
………………………………………………………..…………………………………………………
Method of preparation and cleaning: Welding conditions
………………….………………………………………………………………………………
Run No. : ………………………………….…………………………………
Welding consumables Size(s) : ………………………………….…………………………………
Filler materials : ………………….……………………….……………………………………………………….
Currrent (value/type) : ………………………………….…………………………………
/ AC / DC
Make and type : ………………………….……………………………………………………….
Voltage : ………………………………….…………………………………
Composition : ………………………….……………………………………………………….
Polarity : ………………………………….…………………………………
Shielding gas/flux : ………………………….……………………………………………………….
Travel speed - R.O.L. : ………………………………….…………………………………
Make and type : ………………………….……………………………………………………….
Wire feed speed : ………………………………….…………………………………
Composition : ………………………….……………………………………………………….
Gas flow rate : ………………………………….…………………………………
Baking treatment : ………………………….……………………………………………………….
Shield : ………………………………….…………………………………
Purge : ………………………………….…………………………………
Second aide treatment Post-weld heat treatment
……………………………………………………………………………………………………………………………………………………………………………………………….
Specification: : ………………………………….…………………………………
Method : ………………………………….…………………………………
Temperature, oC Method Control Control : ………………………………….…………………………………
o
Preheat Soak temperature C
: ………………………………….…………………………………
Interpass Soak time : ………………………………….…………………………………
h
Other information: ……………………………………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………………………………………….
……………………………………………………………………………………………………………………………………………………………………………………………….
Record of approval test: ……………………………………………………………………………………………………………………………………………………………………………
Originator: Welder's identity
……………………………………………………………………………………………………………………………………………………………………………………………….
Name : ………………………………….…………………………………
Place and date: ……………………………………………………………………………………………………………………………
Mark : ………………………………….…………………………………
Extent of approval : ……………………………………………………………………………………………………………………………………………………………
Remarks: ………………………………….…………………………………
Range of materials : ……………………………………………………………………………………………………………………………………………………………
………………………………….…………………………………
Range of thickness(es) : ……………………………………………………………………………………………………………………………………………………………
………………………………….…………………………………
Range of diameters : ……………………………………………………………………………………………………………………………………………………………
………………………………….…………………………………

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, sheet 8/22, 04/2002

WELDING PROCEDURE QUALIFACTION (test results)

……………………………………………………………………………………..…………………………………………………………………………………………………………………..
Principal's purchase order No. : …………………….……..……………………………………………………………
Item No.:……………………………….………..
Equip. plant No. and name : ………………..……………………….…………………………………………………………………………………………
Manufacturer's production order No. : ………………..……………………….…………………………………………………………………………………………
NON-DESTRUCTIVE TESTS Test record No. :

Visual: Radiography :
Magnetic particle or dye penetrant: Ultrasonic :
DESTRUCTIVE TESTS
Test Tensile strength Yield strength Elongation Reduct. of area Fracture location Test Temp.
Units N/mm2 N/mm2 % % o
C
Transverse tensile
All-weld tensile
Bend tests Fillet weld fracture (results)
Orientation Former diameter Results 1
Root/face/side 2
Root/face/side 3
Root/face/side Macro-examination ………………………………………………………………………….
Root/face/side …………………………………………………………………………………………….
Longitudinal …………………………………………………………………………………………….
Hardness survey type: ……………… load: …………… Locations of hardness measurements (sketch):
Hardness range …………………………………………………………………………………………….
Parent material ……………………………………………………………. …………………………………………………………………………………………….
H.A.Z. ……………………………………………………………. …………………………………………………………………………………………….
Weld ……………………………………………………………. …………………………………………………………………………………………….
Impact tests Applicable standard:
Specimen location and
Notch location Test temp., oC Results (with units)
size
Additional test(s) and result(s), e.g. chemical analysis, micro-examination, ferrite measurement, etc.:
………………………………………………………………………..…………………………………………………………………………………………………………………………………
………………………………………………………………………..…………………………………………………………………………………………………………………………………
………………………………………………………………………..…………………………………………………………………………………………………………………………………
The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of the applicable codes and
the additional requirements.

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 9/22, 04/2002

LIST OF WELDERS AND WELDING OPERATORS
……………………………………………………………………………………..…………………………………………………………………………………………………………………..

Item No.:……………………………….………..

All welding on the equipment covered by the above mentioned order was done by the welders mentioned below.
Welder's certificate
Name Identification Mark Authority which certified welder's examination

Date of last
Number Issued on
certification
For manufacturer : ……………………………………………………………………………………………………………………………………………………………..
Position : ……………………………………………………………………………………………………………………………………………………………..
Place and date : ……………………………………………………………………………………………………………………………………………………………..
PTS 31.22.10.41, Sheet 10/22, 04/2002

WELDER APPROVAL TEST RECORD*

……………………………………………………………………………………..…………………………………………………………………………………………………………………..
Item No.:……………………………….………..
Welder's name : ……………………………………………………………. Welder's identity No.: ……………………………………………………………………..

Approval test No. : ……………………………………………………………. Date of test: Shop or site test:
……………………………………… ……………………………………………………..
Welding procedure No. : ……………………………………………………………. Welding process and polarity
…………………………………………………………….………………………………………..
Parent material(s) Welding consumables
Type : ……………………………………………………………. Electrode or filler material : …………………………………………………
Thickness : ……………………………………………………………. Specification : …………………………………………………
Pipe outside diameter : ……………………………………………………………. Type of flux or electrode covering : …………………………………………………
or dimension
Welding position : ……………………………………………………………. Pipe position : …………………………………………………
Type of joint with sketch of weld preparation: Weld dimensions required : …………………………………………………
Additional information : …………………………………………………
Approval test results : …………………………………………………………………………………………………………………………………………………………….

(State: satisfactory, unsatisfactory or not applicable and clearly indicate any results of re-tests)
Non-destructive tests
Visual : …………………………………………………………………………………………………………………………………………………………….
Magnetic particle : …………………………………………………………………………………………………………………………………………………………….
Dye penetrant : …………………………………………………………………………………………………………………………………………………………….
Radiography/ultrasonics : …………………………………………………………………………………………………………………………………………………………….
Destructive tests
Macro-examination : …………………………………………………………………………………………………………………………………………………………….
Root bend : …………………………………………………………………………………………………………………………………………………………….
Face bend : …………………………………………………………………………………………………………………………………………………………….
Side bend : …………………………………………………………………………………………………………………………………………………………….
Fillet weld fracture : …………………………………………………………………………………………………………………………………………………………….
Result of test with any remarks ………………………………………………………………………………………………………………………………………………….
Inspection organization : ……………...…………………………………………….. For welder's employer : ………………………….……………………………………………..

…………………..…………………………………………………………………………Position : ………………………..……………………………………………………………
Witnessed by : ………………...………………………………………………………
Name of company : ……………………...……………………………………………………
Place and date : ……………………...…………………………………………………
Place and date : ………………………………………………………………….
Signature and Stamp Signature and Stamp

Endorsements (intervals of six months):
*One sheet to be completed for one test
PTS 31.22.10.41, Sheet 11/22, 04/2002

LIST OF NDE METHODS
Name and address of manufacturer : Section F1, sheet of
……………………………………………………………………………………..…………………………………………………………………………………………………………………..

Item No.: ……………………………….………..
Equip. plant No. and name : ……………….……………..……………………….…………………………………………………………………………………………

Manufacturer's production order No.
: ……………...……………..……………………….…………………………………………………………………………………………
List of NDE methods and standard/code applied:
Methods Applicable standard/code
Repairs:
Part of equipment Weld No. Acceptable Yes/No Remarks

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 12/22, 04/2002

RADIOGRAPHY (details)
…………………………………………………..………………………………………………………………..………………………………………………………………………………………
Principal's purchase order No. : ………………..……………………….…………………………………………………………………………………………

Item No.: …………………………………………………
Equip. plant No. and name : ………………………………..………………..……………………….………………………………………………………………………
Manufacturer's production order No. : ……………………………..………………..……………………….…………………………………………………………………………
Method of radiography (X-ray/gamma-ray *)

: ………………..……………………….…………………………………………………………………………………………
Source strength
: ………………..……………………….…………………………………………………………………………………………
Film name and type (sensitivity) 13
: ………………..……………………….…………………………………………………………………………………………
………………………………….
*Delete what does not apply Applicable code: ………………………………………….…
Outline sketch (state zero marking related to the exact location from which radiography was started) or manufacturer's sketch to be attached.
Repairs
Part of equipment Weld No. Pass/Fail Remarks

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 13/22, 04/2002

WALL THICKNESS MEASUREMENT (shell)
…………………………………………………..………………………………………………………………..………………………………………………………………………………………

Item No.: …………………………………………………
Shell layout
Give description of ultrasonic instrument used:
……………………………………………………………………………………………………………………………………………………………………
Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 14/22, 04/2002

WALL THICKNESS MEASUREMENTS ("Other" components)
…………………………………………………..………………………………………………………………..………………………………………………………………………………………

Item No.: …………………………………………………
Part of equipment Wall thickness in mm Remarks
Give description of ultrasonic instrument used:

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 15/22, 04/2002

HEAT TREATMENT CERTIFICATE
Name and address of manufacturer : Section H, sheet of
…………………………………………………..………………………………………………………………..………………………………………………………………………………………

Item No.: …………………………………………………
Stress relieved by
: ……………………………..………………..……………………….……………………………………………………………………
Name of company
: ……………………………..………………..……………………….……………………………………………………………………
Address
: ……………………………..………………..……………………….……………………………………………………………………
Date
: ……………………………..………………..……………………….……………………………………………………………………
Method of heat treatment (stress relief, normalizing etc.)
: ……………………………..………………..……………………….………………………………………………………
Required temperature o
C
: ……………………………..………………..……………………….……………………………………………………………………
Maximum material thickness (shell or heads)
: ……………………………..………………..……………………….……………………………………………………………………
mm
Rate of heating up o
C/h
: ……………………………..………………..……………………….……………………………………………………………………
Time taken to reach required temperature
: ……………………………..………………..……………………….……………………………………………………………………
h
Holding time
: ……………………………..………………..……………………….……………………………………………………………………
h
Rate of cooling down o
C/h
: ……………………………..………………..……………………….……………………………………………………………………
Method of cooling down
: ……………………………..………………..……………………….……………………………………………………………………
Graphical presentation of the applied procedure to be attached.
Remarks: (in case of additional/repeated heat treatment due to repairs etc. an additional sheet to be provided).
……………………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………………
……………………………………………………………………………………………………………………………………………………………………

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 16/22, 04/2002

NOZZLE ORIENTATION CHECK (sketch with dimensions)
Name and address of manufacturer : Section I, sheet of
…………………………………………………..………………………………………………………………..………………………………………………………………………………………

Item No.: …………………………………………………
Outline sketch (section and top view) or manufacturer's attachment.
The results of the check on main dimensions can be indicated between brackets on the as-built drawing, being part of this manufacturing report.
4000 (-3) or 4000 (+5)
Example:

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 17/22, 04/2002

CIRCULARITY (out of roundness)
Name and address of manufacturer : Section J1, sheet of
…………………………………………………..………………………………………………………………..………………………………………………………………………………………

Item No.: …………………………………………………
Design: inside diameter, ID

= mm
outside diameter, OD
= mm
external circumference, C
= mm
greatest permissible deviation from nominal inside diameter: plus ……..…. mm; minus ……..…. mm;
Circularity, mm Circumference, mm
Section D max. Deviation D min. Deviation C actual +/- Remarks
from OD from OD Deviation
10
11
Note: In the case of vessels to be installed in the vertical position, if the above measurements are made in the horizontal position, the measurements shall be repeated after turning the
shell through 90o about its longitudinal axis

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 18/22, 04/2002

STRAIGHTNESS
Name and address of manufacturer : Section J2, sheet of
…………………………………………………..………………………………………………………………..………………………………………………………………………………………

Item No.: …………………………………………………
A wire shall be mounted at equal distances from the heads between the tangent lines.
Measurements shall not be made to a weld, fitting or other raised part.
The positive or negative deviations from 'L' to be stated.
Deviations from straightness
Section LA +/- LB +/- LC +/- LD +/-
1
………………. ………………. ………………. ……………….
2
………………. ………………. ………………. ……………….
3
………………. ………………. ………………. ……………….
4
………………. ………………. ………………. ……………….
5
………………. ………………. ………………. ……………….
6
………………. ………………. ………………. ……………….
7
………………. ………………. ………………. ……………….
8
………………. ………………. ………………. ……………….
9
………………. ………………. ………………. ……………….
The maximum deviation of the shell from a straight line shall not exceed: …………………………. mm.
NOTE: For shells of tubular heat exchangers the use of a 'pull through' is permitted and no values have then to be stated.

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 19/22, 04/2002

PAINTING AND COATING SYSTEM
Name and address of manufacturer : Section K, sheet of
…………………………………………………..………………………………………………………………..……………………………………………………………………………………

Item No.: ……………………………………………………
Equip. plant No. and name : ………………………………..………………..……………………….…………………………………………………………………………
Manufacturer's production order No. : ……………………………..………………..……………………….……………………………………………………………………………
Painting/Coating system details :
Surface preparation as per code/standard No. :
Inspection of the surface finish has been carried out by the following method(s) :
Satisfactory / Unsatisifactory
Results were considered :
Layer Paint/coat name and Repair

Minimum dry-film Curing* time in Relative* humidity
Description /No. specification and repair Remarks
thickness (mm) hours
reference method
Specified Actual Specified Actual Specified Actual
Adhesion/cohesion tests have been carried out on test samples and were demonstrated to be successful.
Continuity of the painting/coating has been checked by means of high voltage spark test : Yes/No
The method used was : ………………………………………………………………………………………………………………………………………………………………………
The results were : ………………………………………………………………………………………………………………………………………………………………………
* Diagrams of curing time and interval period, relative humidity during application to be attached.
# Details of subsequent surface preparations should be noted.

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 20/22, 04/2002

PRESSURE TEST CERTIFICATE
Name and address of manufacturer : Section L, sheet of
…………………………………………………..………………………………………………………………..……………………………………………………………………………………

Item No.: ……………………………………………………
This is to certify that the above equipment has satisfactorily passed a pressure test under the conditions mentioned below:
1. Test pressure (outside tubes *) : ……………………………..………………..……………………….………………………………………………………………………………

bar (ga) Holding time : ……………………………..………………..……………………
h
Specification of medium:
Type (water, air, etc.) : ……………………………..………………..……………………….………………………………………………………………………………

o
Temperature C
: ……………………………..………………..……………………….………………………………………………………………………………
2. Test pressure (inside tubes )* : ……………………………..………………..……………………….………………………………………………………………………………

bar (ga) Holding time : ……………………………..………………..……………………
h
Specification of medium:
Type (water, air, etc.) : ……………………………..………………..……………………….………………………………………………………………………………

o
Temperature C
: ……………………………..………………..……………………….………………………………………………………………………………
3. Maximum allowable differential pressure (shell/tube side, during test)* : ……………………………..………………..……………………….……………………………………

bar (ga)
4. Additional support (sketch) for columns: Yes/No *
If testing of column has been applied in horizontal position, can field testing be executed in vertical situation (e.g. with regard to skirt).
5. Have gaskets been renewed after test? Yes/No
* Delete what does not apply.

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 21/22, 04/2002

EQUIPMENT NAMEPLATE OR STAMPING
Name and address of manufacturer : Section M, sheet of
…………………………………………………..………………………………………………………………..……………………………………………………………………………………

Item No.: ……………………………………………………
Photograph or rubbing *
* Delete what does not apply.

Name: Name:
Position: Position:
Name of company:
PTS 31.22.10.41, Sheet 22/22, 04/2002

ABRIDGED MANUFACTURING REPORT
Name and address of Manufacturer: Section A1, sheet of
……………………………………………………………………………………………………………………………………………………………………………………………….………………………………
Principal's purchase order No. : ………………………………………………………………………………………………………………………………… Item No. : ………………
Equipt. Plant No. and name : …………………………………………………………………………………………………………………………………………………………..……
Manufacturer's production order No. : …………………………………………………………………………………………………………………………………………………………………
Description of parts* : ………………………………………………………………………………………………………………………………………………………………..
………………………………………………………………………………………………………………………………………………………………..........…..……………………………………………………..
………………………………………………………………………………………………………………………………………………………………..........…..……………………………………………………..
Design code* : …………………………………………………………………
Additional requirements* : …………………………………………………………………
Design pressure* : ……………………………………………………… bar (ga); Design temperature* : …………………………… °C
Test pressure* : ……………………………………………………… bar (ga): Test medium* : ……………………………….
Overall dimensions : …………………………………………………………… mm
Weight of equipment (weight empty) : …………………………………………………………… kg
Drawings(s) No.(s) : ………………………………………………………………………………………………………………………………………

(Attach general arrangement drawing)*
Manufacturer's serial No. : ……………………………………………………………. Year of manufacture : ……………………
Non-destructive testing* : …………………………………………………………….

…………………………………………………………………………………………………………………………………………………………………………………………………………………………………..
List of construction materials

Part of equipment Specified Actually used Type of certificate Certificate page No.
If a pressure test is not required, a leak test has to be conducted (when applicable).
Certificates to be attached*
*Delete what does not apply or state NA (not applicable)
We hereby certify that the goods have been designed, constructed and tested in every respect in accordance with the applicable code* and/or
(additional) requirements as mentioned in the purchase order.
For manufacturer: ………………………………………………………………………………………………………………………………………………………………………………………………
Position: ………………………………………………………………………………………………………………………………………………………………………………………………………………
Place and date: ………………………………………………………………………………………………………………………………………………………………………………………………………………

Signature and stamp
For review: For inspection organization:
Principal or nominee: Name:
Name: Position:
Name of company:
PTS 31.22.10.42, sheet 1/1, 05/2002

LOCATION AND DUTY FIRED STEAM BOILER PLANT NO.
GENERAL INFORMATION
INTENDED OPERATING CONDITIONS PERMITTED OPERATING RANGE Maker (boiler) Type
MINIMUM MAXIMUM Maker (drums) Serial No.
Working steam press. M.C.R. bar (ga) Design book page No. Size
Working steam temp. (saturated) M.C.R °C Fabrication report No. MESC No.
Evaporation at N.E.R. °C NOTE: The relief valves for this boiler are listed below: Mass kg
Evaporation at M.C.R. kg/h Date in operation
Evaporation at peak rating for 2 h kg/h
Feed water temp. (inlet economizer) ENGINEERING
Feed water temp. (outlet economizer) °C Constructed acc. to
Feed water temp. (inlet boiler) °C
Design press. bar (ga)
OIL FIRED GAS FIRED
1 2 3 1 2 3 Design temp. °C
Super heater outlet temp. N.E.R. °C Hydrostatic test press. bar(ga)
Super heater outlet temp. M.C.R. °C Volume of water for testing m3
Super heater outlet temp. at peak rating for 2 h °C Type of circulation
Combustion chamber outlet temp. °C SUPER HEATER DE-SUPER BOILER
Gas to air pre-heater temp. °C FIRST SECOND HEATER FIRST SECOND THIRD FOURTH
Gas leaving air pre-heater temp. °C RV set pressure bar (ga) 1
Air to air pre-heater temp. °C 2
Air leaving air pre-heater temp. °C 3
Stack temp. °C
RADIANT CONV. SUPER DE-SUPER AIR PRE- ECONO-
TOTAL
1 2 3 SECTION SECTION HEATER HEATER HEATER MIZER
Combustion chamber press. mm/H2O Heating surface m2
Forced draught fan press. mm/H2O
Gas press. drop in air pre-heater mm/H2O
Air press. drop in air pre-heater mm/H2O

PTS 31.24.00.80, sheet 1/2 dated 11/2002
LOCATION AND DUTY FIRED STEAM BOILER Cont'd… PLANT NO.
DE-
STEAM MUD SUPER
SUPER
SECTION DRUM HEATER WALL BOXES
MATERIALS HEATER
BOXES
BOXES
No. PART SIZE SPECIFICATION MESC No. Inside diameter mm
Steam drum Wall thickness mm
Length betw. circf.welds mm
Mud drum Radiographic/ultra sonoric tested

Stress relieved
Super heater boxes Wall thickness drum heads mm
Boiler wall boxes
RADIANT CONV. SUPER DE-SUPER AIR PRE- ECONO-
BAFFLES
SECTION SECTION HEATER HEATER HEATER MIZER
Boiler tubes radiant section
Tube outside diameter mm
Boiler tubes convection section Tube (I.S.W.G.) No.
Superheater tubes
De-superheater tubes Tube number

De-superheater elements Largest tube length mm
Air pre-heater tubes Total length mm

Air pre-heater elements
Economizer tubes SUPER AIR PRE-
BOILER ECONOMIZER
HEATER HEATER
Number of sootblowers
Type of sootblowers
Length of sootblowers
FUEL OIL GAS
Number of burners
Type of burners
Burner capacity m3/h m3/h
Normal pressure bar (ga) bar (ga)
DRAWING FEFERENCE
Sectional No.
Part list No.
Requisition No.
Graph No.

PTS 31.24.00.80, sheet 2/2 dated 11/2002
LOCATION AND DUTY FURNACE REGISTRATION No.
Indent No. Date
Maker Type
2 Year of fabrication MESC No.
Design book page No. Date in operation
Relief valve card No.
DATA ON
DESIGN OPERATING CONDITIONS ACTUAL OPERATING CONDITIONS
COIL No. COIL No. STEAM COIL COIL No. COIL No. STEAM COIL COIL No. COIL No. STEAM COIL
Service
Feed (see feed spec.)
Max. allow. Press. bar (ga)
Max. allow. temp. °C
Hydr. test press. bar (ga)

IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT
Working press. bar (ga)

Working temp. °C
Liquid quantity kg/h

Rel. density
Viscosity mm 2/s mPa.s
Vapour quantity kg/h

% Vapourisation
Steam injected at
Steam quantity kg/h
Steam press. bar (ga)
Steam temp °C
Heat absorbed kJ/h

Heat liberated kJ/h
Heat load rad. sec.
kJ/h.m2
Overall furn. Load
Excess air
°C
Air temp. before burner
Air press. at burner mm H2O

PTS 31.24.00.81, sheet 1/2 dated 05/2002
LOCATION AND DUTY FURNACE Cont'd.. REGISTRATION No.
DESIGN OPERATING CONDITIONS ACTUAL OPERTING CONDITIONS
COIL No. COIL No. STEAM COIL COIL No. COIL No. STEAM COIL COIL No. COIL No. STEAM COIL
Mean furn. temp. °C

Volume comb. Chamber m3
Wall surface total m2
Wall surface cooled m2
Total heating surface m2
ENGINEERING MATERIALS
Overall furnace load k.J/h.m 2 tot. tube surface PART ORDER No. MANUFACTURER ENCL. No.
k.J/h.m 3 tot. furnace volume Tubes
Tube and fitting details see list, enclosure no. inserted into
see sketch, enclosure no. this card Fittings
COIL No. COIL No. STEAM COIL
type Tube hangers

Burners number Tube supports
capacity Tube end plates
type
Sootblowers
number Burners
Burner throat
STACK
Sootblowers
Combined with furnace(s)

height m Steamcoil
Diameter bottom m
Diameter top m Stack
Temperature °C Stack liner
FAN
See separate card, No. DRAWING REFERENCE
AIR PREHEATER See separate list, enclosure No. Inserted into this card
See separate card, No.

PTS 31.24.00.81, sheet 2/2 dated 05/2002
LOCATION AND DUTY AIR PREHEATER REGISTRATI0N No.
3 Maker Type
Date in operation
DATA ON
DESIGN WORKING CONDITIONS ACTUAL WORKING CONDITIONS
1 2 3 4 5 6
AIR FLUE GAS
Quantity kg/h AIR FLUE GAS AIR FLUE GAS AIR FLUE GAS AIR FLUE GAS AIR FLUE GAS AIR FLUE GAS
Mol. Weight
Density kg/m3
2
Viscosity mm /s mPa.s
Temperature °C
Heat transferred kW
Velocity m/s
Pressure drop m bar
M.T.D. °C
Surface m2
MATERIALS ENGINEERING
No. PART SIZE SPECIFICATION MESC No. Constructed acc. to:

0
Shaft Max. permissable working temperature C
Rotating drum Diameter of rotating drum mm
Corrugated plates Number of revolutions
Rotary
Sealing plates Direction of rotation (seen from driver)
Bolts Position of rotor horizontal / vertical
Nuts Type of coupling

Gaskets
Number of tubes
Body O.D. of tubes ISWG No.
Stationary
Finned tubes Lengths of tubes mm

Number of fins per cm / in.
Length of fins mm
Thickness of fins mm

PTS 31.24.48.80, sheet 1/2 dated 05/2002
DRIVING UNIT AIR PREHEATER Cont'd.. REGISTRATION No.
REGISTRATION No.
Electric motor DRAWING REFERENCE
Steam turbine General arrangement No.
Combustion engine Sectional No.
Part list No.
Transmission: Direct / Gear / V-belt Requisition No.
BEARINGS CLEARANCE INFORMATION

JOURNAL BEARINGS BALL/ROLLER BEARINGS Rotor and housing mm
DIMENSIONS MAT. SPEC.TYPE No. MESC No. Axial clearance (sealing) mm
Main bearings Radial clearance (sealing) mm
Shaft bearings (if no ball / roller bearings) mm
axial mm
Clearance on circumference
radial mm
mm
SEALING LUBRICATION
Shaft oil seal rings Type of bearing lubricant
Forced lubrication
Oil pressure yes / no
Oil temperature bar (ga)
0
Coupling lubricant C

PTS 31.24.48.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY CONVEYOR / ELEVATOR REGISTRATION No.
3 Maker Type: belt, roller, screw, chain,
4 Year of fabrication slat, elevator
5 Design book page No. Serial No.
Mass kg
Date in operation
DATA ON
DESIGN WORKING CONDITIONS ACTUAL WORKING CONDITIONS ENGINEERING
Normal capacity Arrangement hor./vert./angle/overhead

Max. capacity Location outdoors/indoors
Inlet temp. °C
Outlet temp. °C Sort of product

Speed of conveyor m/s Size of product mm
Number of revs. driven head rpm Mass of product kg
Required power kW Density of product kg/m 3
Humidity of product %
Type of packing
Air equipment yes/no

Cooling yes/no
Chain break contact yes/no
MATERIALS Magnetic break on slip coupling yes/no
Belt Length centre to centre mm

Supporting roll Total length mm
Roller Width mm
Bucket
Chain Belt:
Screw Make
Slat Thickness inserts/mm Width mm
Drive chain / V-belt Diameter of driving roll mm
Driving roll / Sprocket Diameter of tension roll mm
Tension roll / Sprocket Type of supp. roll flat / conical / trough diameter mm

PTS 31.27.00.80, sheet 1/2 dated 05/2002
DRIVE / TRANSMISSION CONVEYOR / ELEVATOR Cont.. REGISTRATION No.
ENGINEERING Cont..
Roller
Diameter
REGISTRATION No. Elevator

Location of drive Feed / discharge and Continuously / bucket / paternoster / sing try / push bar
Electric motor Chain

Electro roll Type
Slip coupling Screw:
Gear Box Thickness of blades
Flexible coupling Diameter of blades
Fluid drive coupling DRAWING REFERENCE
V-belt General arrangement No.
Chain Selection No.
Part list No.
Requisition No.
CLEARANCE INFORMATION
Roller bearings mm
Main bearings driven end mm
BEARINGS Main bearings non-driven end mm
Roller bearings type
Driven end type
Non-driven end type
LUBRICATION
Type of bearing lubricant
Type of coupling lubricant
Type of chain / sprockets lubricant

PTS 31.27.00.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY WEIGHING EQUIPMENT REGISTRATION No.
LOCATION DUTY DATE DATE OF GOVERNMENT GAUGING SIGNATURE GOV. INSP.
GENERAL INFORMATION
Purchase order No.
Date
Manufacturer
Type of equipment
Size
Serial No.
Mass (own) kg
Fabrication Order No.
MESC No.
Date in operation
Government gauging No.
ENGINEERING DATA
Self indicating yes/no
Dial diameter mm
Range dial chart. From to kg
Taring device yes/no
Taring capacity kg
Type of adjusting sliding poise / press buttons
Quick taring device yes/no
Angle of dial
Range switch capacity kg
Chart capacity kg
Total capacity kg
Graduations kg
Transportable yes / no
Plateau size mm
Pneumatic stop mechanism yes / no
Arrester yes / no
Electrical system volts
phase
cycles

PTS 31.21.01.81, sheet 1/2 dated 05/2002
LOCATION AND DUTY WEIGHING EQUIPMENT Cont'd.. REGISTRATION No.
LOCATION DUTY DATE DATE OF GOVERNMENT GAUGING SIGNATURE GOV. INSP.
SERVICE DATA
Max. weighing velocity : loads per h
Material handled :
Bulk density : kg/m3

0
Temp. of material : C
DRAWING REFERENCE
Manufacturer Customer
Sectional No.
Part list No.
Instructions No.
Wire diagram No.

Folder No.
DETAILS OF ACCESSORIES

PTS 31.27.04.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY MIXING EQUIPMENT REGISTRATION No.
3 Maker Type: Top / side / inclined entry
4 Year of fabrication Batch / continuous operation
5 Design book No. Serial No.
Mass kg
Date in operation
DATA ON
1 2 3 4 5 6 Required power on shaft kW
Medium Shaft : number of revoloutions rpm Direction of section cw/ccw
Relative density Total length mm Assembled yes/no
Kinematic viscosity
2
mm /s Type of coating Thickness of coating mm
normal m Number of sections
Liquid level max. m Diameter of sections mm
min. m
Paddle : Number of paddles Diam. of paddles mm
Number of blades Pitch: variable / constant mm
Type of coating Thickness of coating mm
Diameter of funnel
MATERIALS
No. PART SIZE SPECIFICATION MESC No. motor and gearbox
Shaft Type of coupling between gearbox and shaft
motor and shaft

Shaft sleeve
Paddle
Bearings
DRAWING REFERENCE
Seal General arrangement No.
Sectional No.
Gland packing Part list No.
Gaskets Requisition No.

PTS 31.27.10.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY MIXING EQUIPMENT Cont'd… REGISTRATION No.
DRIVE TRANSMISSION SEALING
REGISTRATION No. Mechanical seal yes / no Make
Electric motor: one/two/variable speed Type MESC No.
Order No. Date Serial No.
Make Type Stuffing box yes / no
Serial No. MESC No. Sealing liquid on stuffing box yes / no
Supply system Volts. Phase cycles. Rated output kW
Normal speed rpm. Speed variable from to rpm

REGISTRATION No.
Transmission: Direct/Gear/V-belt
LUBRICATION
Gear box : Order No. Date BEARINGS COUPLING TRANSMISSION
Make Type
Ratio MESC No. Type of lubrication 1)
Lubricant
V-belt : Make Type
Number of belts 1) g = grease pu = purge
p = pressurized o.m. = oil mist
BEARINGS r.o = ring oiled

TOP SIDE INTERMEDIATE BOTTOM SIDE
Make
Type
Dimensions
MESC No.
THIS STIRRER / MIXER MAY BE

USED IN THE FOLLOWING VESSELS
REG No. REG No. REG No.

PTS 31.27.10.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY GEAR BOX REGISTRATION No.
3 Maker Type
Mass kg
Date in operation
DATA ON
Single / double reduction 1 2 3 4 5 6 Constructed acc. to
Ratio Max. allow. load kW
Power kW Max. number of revs. of driving shaft rpm
Efficiency % Max. number of revs. of driving shaft rpm
Number of revolutions 1st shaft rpm
Number of revolutions 2nd shaft rpm Lub. oil nozzles INLET OUTLET
Number of revolutions 3rd shaft rpm Flange standards / size ASA series
Cooling water: fresh / brackish / salt
Max. temp. of cooling water at inlet
Type of coupling between gear box and driver °C
Type of coupling between gear box and driven unit
Direction of rotation (seen from driver) 1st shaft cw / ccw
MATERIALS DRAWING REFERENCE
No. PART SIZE SPECIFICATION MESC No. General arrangement No.

Casing Sectional No.
1st shaft Part list No.
2nd shaft Folder No.
3rd shaft Requisition No.

Gears
Bearings CLEARANCE INFORMATION
Axial mm Main bearings 1st shaft mm
Back lash 1st gear mm Main bearings 2nd shaft mm
Back lash 2nd gear mm Main bearings 3rd shaft mm

PTS 31.29.00.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY GEAR BOX Cont'd. REGISTRATION No.
DRIVEN UNIT SEALING
REGISTRATION No. Type
Compressor
Centrifugal / reciprocating
Pump
Centrifugal / reciprocating
Generator
DRIVEN UNIT
REGISTRATION No.
Electric motor LUBRICATION
Steam turbine Force feed yes / no
Gas turbine Independent pump yes / no
Combustion engine Lub. oil press. normal / max. / min. bar (ga)
Lub. oil temp. normal / max / min. °C
Safety device on lub. oil press. / temp yes/no
BEARING OF GEARBOX LUBRICATION
JOURNAL BEARINGS BALL / ROLLER BEARING

MESC No.
DIMENSIONS MAT. SPEC TYPE No.
Main bearings drive shaft
Main bear. 1st interm. shaft
Main bear. 2nd interm. shaft
Thrust bearings

PTS 31.29.00.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY CENTRIFUGAL PUMP REGISTRATION No.
3 Manufacturer Type
5 Design book page No. Page Size
7 Relief valve card No. Mass kg
Date in operation
DATA ON
Liquid 1 2 3 4 5 6 7 Constructed acc. to
Discharge pressure bar (ga) Maximum allowable working pressure bar (ga)
Pumping temperature °C Maximum allowable working temperature °C
Relative density at pumping temp Hydrostatic test pressure bar (ga)
Visc. At pumping temp. mm 2/s Direction of rotation (facing driven end) cw / ccw
normal m 3/h L.H. / R.H. side-top-down-end SUCTION DISCHARGE
Capacity
maximum m 3/h Flange standards / size
Vap. press. at pump temp. bar (abs) Cooling on
Total min. suction head bar/m liq.(abs) Cooling water stuffing box / bearings / pedestal
Total max. discharge head bar/m liq.(abs) Maximum temperature of cooling water at inlet fresh / brackish / salt
Differential head at max. cap. bar/m liq. Type of coupling °C
Required NPSH bar/m liq. Coupling adjustment (acc. to manufacturer's spec.)
Available NPSH bar/m liq. Minimum allowable wall thickness of casing mm
Speed rpm Number of stages mm
Power required kW Efficiency of pump
minimum mm Horizontal / Vertical split
Impeller diam.actual mm
maximum mm
No. PART SIZE SPEFICIATION MESC No. General arrangement No.

Sectional No.
Casing and covers
Impeller Part list No.
Impeller wear. rings Folder No.
Brinell hardness Requisition No.

Casing wear. rings Graph No.
Brinell hardness

PTS 31.29.02.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY CENTRIFUGAL PUMP Cont'd.. REGISTRATION No.
MATERIALS CLEARANCE INFORMATION
No. PART SIZE SPEFICIATION MESC No. Radial Impeller wear. rings / casing wear. rings mm
Shaft Intermediate bushings / sleeves mm
Shaft sleeve Neck bush / stuffing box busings mm
Diffusers Journal bearings mm
Intermediate bushings Balance piston / sleeve mm
Brinell hardness
Intermediate sleeves Axial Balance disc / seat mm
Balance desc / sleeve Thrust bearing (if no ball bearing) mm
Brinell hardness
Bolting Coupling mm
Gaskets
SEALING
DRIVE TRANSMISSION Mechanical seal yes / no Manufacturer
Type Serial No.

Electric motor Size MESC No.
Steam turbine % balanced Length of spring stretched mm
Combustion engine unstretched mm
Transmission: Direct / Gear / V-belt Soft packing yes / no
Lantern ring connection yes / no Smothering gland yes / no
PUMP BEARINGS
MESC No.
DIMENSIONS MAT. SPEC TYPE No. LUBRICATION
Coupling side Type of bearing lubriction grease / forced / ring oiled

Thrust Type of bearing lubricant
End side

PTS 31.29.02.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY RECIPROCATING PUMP REGISTRATION No.
3 Maker Type piston/plunger
7 Relief valve card No. Mass kg
Date in operation
DATA ON
Liquid handled 1 2 3 4 5 6 7 Constructed acc. to
Discharge press. bar (ga) Maximum allowable working pressure bar (ga)
Visc. At pumping temp. mm2/s Nozzle position (seen from steam end / driver) SUCTION DISCHARGE
3
normal m /h Right hand / Left hand side top / down / end
Capacity
maximum m3/h Flange standards / size ASA series
Variable whilst running yes / no Valve type

From to Cooling on stuffing box yes / no
Vapour press. at pumping temp. bar (abs) Cooling water: fresh / brackish / salt Max. temp. at inlet °C
Total min. suction head bar/m liq.(ga) Steam jacket yes / no
Total max. discharge head bar/m liq.(ga) Removable liners yes / no Number of cylinders
Differential head at max. cap. bar/m liq. Cylinder bore mm Length of stroke mm
Required NPSH bar/m liq. Min. allow. wall thickness of casing mm
Available NPSH bar/m liq. Couplings
Number of double strokes/min
Power required kW
Nozzle position (facing steam cover) INLET EXHAUST

Right hand / Left hand side top / down / end
Flange standards / size ASA series
Steam press. normal (max.) ( ) bar (ga) Cylinder bore mm
Steam temp. normal (max.) ( ) °C Power required kW
Back press. normal (max.) ( ) bar (ga)

PTS 31.29.12.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY RECIPROCATING PUMP Cont'd.. REGISTRATION No.
Cylinder (steam end) Sectional No.
Cylinder (liquid end) Part list No.
Cover Folder No.
Cylinder liner Requisition No.
Piston or plunger
Piston rod
Cross head
Guide
Connecting rod CLEARANCE INFORMATION
Crank shaft Piston in liner (liquid end)
Piston rings (steam end) Neck bush " "

Piston rings (liquid end) Gland bush " "
Lantern ring
Valve springs
Gaskets Piston in liner (steam end)
Gland packing Neck bush
Gland bush
BEARINGS OF PUMP
MESC No.
DIMENSIONS MAT. SPEC TYPE No. SEALING
Main bearings Type
DRIVE TRANSMISSION
REGISTRATION No. LUBRICATION
Electric motor Type of lubrication: forced feed / ring-oil / grease

Steam turbine Type of lubricant
Combustion engine
Transmission: Direct / Gear/ V-belt Type of coupling lubricant

PTS 31.29.12.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY ROTARY DISPLACEMENT PUMP REGISTRATION No.
3 Maker Type
5 Design book page No. Page Size
Date in operation
DATA ON
Liquid handled 1 2 3 4 5 6 Constructed acc. to
Pumping temperature °C Hydrostatic test pressure bar (ga)
S.G. at pumping temp. Maximum allow. working temp. °C

Visc. at pumping temp. mm 2/s Direction of rotation (seen from driver) cw/ccw
normal m 3/h Nozzle position (seen from driver) top / down / end SUCTION DISCHARGE
Capacity
3
maximum m /h Right hand / Left hand side top / down / end
Vap. Press. at pump tem. bar (abs) Flange standards / size ASA series
Total min. suction head bar/m liq. (ga) Cooling on stuffing box - bearings - pedestal
Total max. discharge head bar/m liq. (ga) Cooling water: fresh / brackish / salt
Differential head at max. cap. bar/m liq. Max. temp. of cooling water at inlet °C
Required NPSH bar/m liq. Type of coupling
Available NPSH bar/m liq. Min. allow. wall thickness of casing mm
Number of revolutions rpm Steam jacket yes / no
Power required kW Bypass with hand operated relief vavle yes / no
Safety valve yes / no

Sectional No.
Casing and covers
Inner rotor Part list No.
Outer rotor Folder No.
Liner Requisition No.

Shaft Graph No.
Shaft sleeves

PTS 31.29.22.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY ROTARY DISPLACEMENT PUMP Cont'd.. REGISTRATIN No.
No. PART SIZE SPEFICIATION MESC No. Outer rotor / Inner rotor mm
Blades Liner
Gear wheels Axial mm
Bolting Bearing (if no ball / roller bearing) mm
Gaskets Blades mm
Coupling mm
SEALING
DRIVE TRANSMISSION Mechanical seal yes / no Maker
Type Serial No.

Electric motor Size MESC No.
Steam turbine % balanced Length of spring mm
Combustion engine Circulating harness yes / no
Transmission: Direct / Gear / V-belt Soft packing yes / no

Lantern ring connection yes / no
BEARINGS OF PUMP Smothering gland yes / no
MESC No.
Coupling side Type of bearing lubrication forced feed / ring oil / grease
Thrust Type of bearing lubricant
End side

PTS 31.29.22.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY AXIAL PUMP REGISTRATION No.
3 Maker Type
Date in operation
DATA ON
Liquid handled 1 2 3 4 5 6 Constructed acc. to
Visc. At pumping temp. mm 2/s Direction of rotation (seen from driver) cw/ccw
normal m 3/h Nozzle position (seen from driver) SUCTION DISCHARGE
Capacity
maximum m 3/h LH/RH side - top/down/end
Vap. press. at pump tem. bar (abs) Flange standards / size ASA series
Total min. suction head m liq. (ga) Cooling on stuffing box - bearings - pedestal
Total max. discharge head bar/m liq. (ga) Cooling water: fresh / brackish/ salt
Differential head at max. cap. bar/m liq. (ga) Maximum temperature of cooling water at inlet °C
Required NPSH bar/m liq. (ga) Type of coupling
Available NPSH rpm Minimum allowable wall thickness of casing mm
Number of revolutions kW
Power required Steam jacket yes/no
Bypass with hand operated relief valve yes/no
Safety valve yes/no

Sectional No.
Casing and covers
Propellers Part list No.
Casing liner Folder No.
Requisition No.
Graph No.

PTS 31.29.32.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY AXIAL PUMP Cont'd REGISTRATION No.
DRIVE TRANSMISSION CLEARANCE INFORMATION
Bearings (if no ball bearing) mm
Electric motor Radial clearance propellers mm
Steam turbine Axial clearance mm
Combustion engine Back lash propellers mm
Transmission: Direct / Gear / V-belt Coupling mm
BEARINGS OF PUMP
MESC No.
Coupling side
Thrust SEALING
End side Sealing liq. connection yes / no

Circulating liq. connection yes / no
Soft packing yes / no
Mechanical seal yes / no Maker
Type Serial No.
Size MESC No.
% balanced Length of spring mm
LUBRICATION
Type of bearing lubrication forced feed oil / ring oil / grease

PTS 31.29.32.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY CENTRIFUGAL COMPRESSOR / BLOWER REGISTRATION No.
3 Maker Type
Date in operation
DATA ON
Discharge press. bar (ga) Maximum allowable working pressure bar (ga)
Discharge temp. °C Hydrostatic test pressure bar (ga)
Entrainment Maximum allowable working temperature °C
Humidity Direction of rotation (seen from driver) cw/ccw

Rel. molecular mass Nozzle position (seen from driver) SUCTION DISCHARGE
Compressibility Right hand / Left hand side top / down / end
3
Norm. capacity m /h Flange standards / size ASA series
Max. capacity m 3/h Cooling water: fresh / brackish/ salt
Min capacity m 3/h Maximum temperature of cooling water °C Cooling water on diaphragms yes / no
Intake press. bar (ga) Type of coupling
Intake temp. °C Number of revolutions: Max. Min. rpm
Press. fluctuations due to pulsation bar Norm. Critical rpm
Efficiency % Wall thickness of casing mm
Power required kW Corrosion allowance mm
Horizontal / vertical split
Number of stages
Glandsealing: yes / no, injection inert gas / steam / air / ejector; oil seal; mech. seal

Casing and covers Sectional No.
Diaphragm Part list No.

Rotor Folder No.
Blading Requisition No.

Impellers Graph No.
Shaft

PTS 31.29.40.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY CENTRIFUGAL COMPRESSOR-BLOWER Cont'd.. REGISTRATION No.
No. PART SIZE SPECIFICATION MESC No. Diaphragms sheet no. mm
Shaft sleeves Glands sheet no. mm
Glands Bearings sheet no. mm
Bolts Thrust sheet no. mm
Inter cooler (shell) Stages (lateral) sheet no. mm
Inter cooler (tubes) Coupling mm
After cooler (shell)
After cooler (tubes)
DRIVE TRANSMISSION
REGISTRATION No.
Electric motor
Steam turbine
Steam engine SEALING
Combustion engine Mechanical seal yes / no Maker
Gas turbine Type Serial No.

Size MESC No.
Transmission: Direct / Gear / V-belt % balanced Length of spring mm
BEARINGS OF COMPR.-BLOWER Circulating harness yes / no
JOURNAL BEARINGS BALL / ROLLER BEARING Soft packing yes / no
MESC No.
DIMENSIONS MAT. SPEC TYPE No. Lantern ring connection yes / no
Coupling side Smothering gland yes / no
Thrust
End side LUBRICATION
Required quantity of lub. oil in main tank m3
Normal lub. oil press. on bearings bar (abs)
Min. lub. oil press. on bearings bar (abs)
Coupling lubricant

PTS 31.29.40.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY RECIPROCATING COMPRESSOR REGISTRATION No.
3 Maker Type
Date in operation
DATA ON
Medium handled 1 2 3 4 5 6 Constructed acc. to
Discharge press. bar (ga) H.P. CYL. L.P. CYL
Discharge temp. °C Maximum allowable working pressure bar (ga)
Intake press. bar (ga) Hydrostatic test pressure bar (ga)
Intake temp. °C Maximum allowable operating temperature °C
Entrainment Direction of rotation (seen from driver) cw / ccw

Humidity Nozzle position (seen from driver) SUCTION DISCHARGE
Rel. molecular mass Right hand / Left hand side Top / down / end
Ratio of specific heats Flange standards / size ASA series
normal kg/h Type of valves
Capacity
max. kg/h Cooling of cylinders / covers / stuffing box
Intake volume suction conn. m 3/h Cooling medium max. temp. at inlet °C
Power required kW Length of stroke mm type of coupling
normal rpm Number of cylinders H.P. CYL. L.P. CYL
Revolutions
max. rpm Cylinder bores mm
Clearance pockets yes / no

Valve lifters yes / no Single / double acting
Autom. cap. control yes / no Number of stages

Cylinder Sectional No.
Cylinder liner Part list No.

Piston Folder No.
Piston rings Requisition No.

Piston rods Graph No.
Stuffing box

PTS 31.29.43.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY RECIPROCATING COMPRESSOR Cont'd…. REGISTRATION No.
No. PART SIZE SPECIFICATION MESC No. Main bearing Cross head / guide mm
Type of packing Bottom end of connect. Rod mm
Valve (inlet) Piston end of connect . Rod mm
Valve (discharge) Piston in liner L.P. mm Piston in liner H.P. mm
Valve seat (inlet) Gland bush L.P. mm Gland bush H.P. mm
Valve seat (discharge) Neck bush L.P. mm Neck bush H.P. mm
Valve spring Piston / cyl. cover top end: mm Piston / cyl. cover bottom end mm
Inter cooler
After cooler
DRIVE TRANSMISSION
REGISTRATION No.
Electric motor
Steam turbine
Combustion engine SEALING
Oil seal ring
Transmission: Direct / Gear / V-belt
BEARINGS OF COMPR. LUBRICATION

JOURNAL BEARINGS BALL / ROLLER BEARING Required quantity of lub. oil in main tank m3
MESC No.
DIMENSIONS MAT. SPEC TYPE No. Type of bearing lubricant
Main bearing Cylinder lubrication yes / no
Bottom end Lub. oil press. on bearings: Normal / minimum bar (abs)
Piston end

PTS 31.29.43.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY FAN REGISTRATION No.
3 Maker Type
Mass kg
Date in operation
DATA ON
Medium 1 2 3 4 5 6 Constructed acc. to
Static press. m bar (ga) Dynamic press. m bar (ga)

Working temp. °C Max. allow. total press. m bar (ga)
Entrainment Max. allow. working temp °C
Humidity Direction of rotation (seen from driver) cw / ccw

Rel. molecular mass Cooling water: fresh / brackish / salt
Required power kW Cooling on bearings / pedestal
3
Capacity m /h Max. temp. of cooling water at inlet °C
Number of revolutions rpm Type of coupling
Intake press. m bar (ga) Critical number of revolutions rpm
Intake temp. °C
Intake volume (act. cond.) m 3/h

Casing and covers Sectional No.
Impeller Part list No.

Shaft Folder No.
Vanes Requisition No.

Graph No.

PTS 31.29.47.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY FAN Cont'd.. REGISTRATION No.
DRIVE / TRANSMISSION CLEARANCE INFORMATION
REGISTRATION No. Bearings (if no ball bearings) mm
Electric motor Impeller clearance (radial) mm
Steam turbine Axial clearance mm
Combustion engine
BEARINGS OF FAN
MESC No.
Main bearings
SEALING
Oil seal ring
LUBRICATION
Type of lubrication: forced feed / ring oil / grease
Type of lubricant

PTS 31.29.47.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY RECIPROCATING VACUUM PUMP REGISTRATION No.
3 Maker Type
Date in operation
DATA ON
Working vacuum m bar (abs) Maximum allowable working temp. °C

Working temp. °C
Entrainment
Humidity
Rel. molecular mass
Capacity m 3/h Nozzle position (facing front) SUCTION DISCHARGE
Intake press. / vacuum bar (ga)/m bar (abs) Right hand / Left hand side Top / down / end
Intake temp. °C Flange standards / size ASA series
Efficiency % Cooling on stuffing box yes / no
Number of double strokes/minute Interchangeable liners yes / no
Cylinder bore mm
Length of stroke mm
Nozzle position (facing front) INLET EXHAUST

Right hand / left hand side top / down / end
MATERIALS Power required
No. PART SIZE SPEFICIATION MESC No. Max. steam press. bar (abs) Max. steam temp. °C
Cylinder (steam end)
Cylinder (vac. Pump)
Cylinder liner
Piston
Piston rod
Piston rings (steam end)

PTS 31.29.53.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY RECIPROCATING VACUUM PUMP Cont'd…. REGISTRATION No.
Piston rings (vac. pump end) Sectional No.
Valves (steam end) Part list No.
Valves (vac. pump end) Folder No.
Lantern ring Requisition No.
Valve springs
Gaskets CLEARANCE INFORMATION
Gland packing Liner and piston (vac. pump end)
Neck bush "
DRIVE TRANSMISSION Gland bush "
REGISTRATION No. Liner and piston (steam end)
Electric motor Neck bush "
Steam turbine Gland bush "
Steam engine
Combustion engine
SEALING
Type of lubricant
Forced feed lubricator yes / no
Frequency of lubrication

PTS 31.29.53.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY ROTARY VACUUM PUMP REGISTRATION No.
3 Maker Type
Date in operation
DATA ON
Discharge press. bar (abs) Maximum allowable working temp. °C
Discharge temp. °C
Entrainment
Humidity Direction of rotation (seen from driver) cw/ccw
Molecular weight Nozzle position (seen from driver) SUCTION DISCHARGE
Norm. capacity m 3/h Right hand / Left hand side top / down / End
3
Max. capacity m /h Flange standards / size ASA series
Min capacity m 3/h Cooling water on: bearings / stuffing box / pedestal / seal
Intake press. / vacuum m bar Cooling water: fresh / brackish/ salt
Intake temp. °C Maximum temperature of cooling water °C
Efficiency % Type of coupling
Number of revolutions rpm Wall thickness of casing
Power required kW Corrosion allowance mm
Cylinder liner mm
Critical number of revolutions rpm

Body and covers Sectional No.
Liner Part list No.

Rotor Folder No.
Shaft Requisition No.

Shaft sleeve Graph No.
Bushes
Blades

PTS 31.29.56.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY ROTARY VACUUM PUMP REGISTRATION No.
DRIVE/TRANSMISSION CLEARANCE INFORMATION
REGISTRATION No. Rotor and liner
Electric motor
Steam turbine
Combustion engine Axial (rotor and covers)

Main bearings (if no ball bearing)
BEARINGS OF PUMP SEALING

JOURNAL BEARINGS BALL / ROLLER BEARING Mechanical seal yes / no Maker
MESC No.
DIMENSIONS MAT. SPEC TYPE No. Type Serial No.
Coupling side Size MESC No.
End side % balanced Length of spring mm
Thrust
Soft packing yes / no
Lantern ring connection yes / no
Gland sealing inert gas / oil / water
LUBRICATION
Frequency of lubrication
Coupling lubricant

PTS 31.29.56.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY STEAM TURBINE REGISTRATION No.
3 Maker Type
Date in operation
DATA ON
norm. bar (ga) HP side LP side

Live steam press. max. bar (ga) Max. allow. working press. bar (ga)
min. bar (ga) Max. allow. working temp. °C
norm. °C Hydrostatic test press. bar (ga)

Live steam temp. max. °C Direction of rotation (seen from non driving end) cw / ccw
min. °C normal
Normal back press. bar (ga) Number of revolutions per minute max.
Variation in back press. bar (ga) critical
Variation in vacuum m bar (abs)

Number of stages
Steam extracted from turbine at bar (ga) Nozzle position (seen from non driving end) INLET EXHAUST EXTRACTION
Bled steam press. governed by turbine yes / no Right hand / Left hand side top / down / end
Back press. governed by turbine yes / no Flange standards / size ASA series
normal kW at rpm
Output
max. kW at rpm Condensing equipment yes / no
Power required by driven unit kW Cooling water: fresh / brackish / salt
Type of coupling
normal load kg/h
Steam consumption at
max. load kg/h DRAWING REFERENCE

press. bar (ga) Sectional No.
Cooling water
max. temp °C Part list No.
Folder No.
Requistion No.
Test figures No.

PTS 31.29.60.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY STEAM TURBINE Cont'd.. REGISTRATION No.
No. PART SIZE SPEFICIATION MESC No. Axial mm
Diaphragms
Casing and covers Radial mm
Rotor Axial mm
Gland labyrinths
Wheels Radial mm
Rotor shaft Axial mm
Blading
Rotor blades Radial mm
Stationary blades Axial / thrust mm
Bearings
Glands Radial mm
Bolts Coupling mm
Oil cooler shell
Oil cooler tubes SEALING
Valves Type of glands
Valve seats Type of interstage diaphragms

Type of rotor shaft oil seals
Gland steam press. H.P. gland bar (ga)
Gland steam press. L.P. gland bar (ga)
BEARINGS OF TURBINE LUBRICATION

JOURNAL BEARINGS BALL / ROLLER BEARING Required quantity of lub. oil main tank m3
MESC No.
MAT. SPEC. TYPE No. Type of bearing lubricant
H.P. end Lub oil press. on main bearings : normal max. min.
L.P. end bar (ga)
Thrust Lub oil temp. on main bearings : normal max. min.
°C
DRIVEN UNIT / TRANSMISSION Oil press. on valve control system : normal max. min.
REGISTRATION No. : bar (ga)
centr. Main lub. oil pump drive direct / motor / steam
Compressor
reciproc. Aux. Lub. oil pump drive m3
centr. Coupling lubricant
Pump
reciproc.
Generator
Transmission: Direct / Gear

PTS 31.29.60.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY GAS TURBINE Cont'd.. REGISTRATION No.
No. PART SIZE SPEFICIATION MESC No. General arrangement No. :
Compressor: Sectional arrangement No. :
Casing Parts list No. :
Rotor Folder No. :
Rotor blades Man.'s instructions No. :
Requisition No. :
Stator blades Test figures No. :
Compr. performance characteristics No. :
Compressor turbine: List of installed blade and labyrinth clearances No. :
Casing Bearing arrangement No. :
Liner List of bearing clearances (new and cold)
Rotor installed at manufacturers shop No. :
Rotor blades
Stator blades
Power turbine:
Casing
Rotor
Rotor blades
LUBRICATION
Stator blades Capacity of lub. oil main tank m3
Combustion chambers Min. / norm./ max. lub. oil press. main bearings / / bar (ga)
Inner comb. Chambers Min. / norm./ max. control oil press. / / bar (ga)
Oil cooler shell Cooling surface lub. oil cooler m2
tubes Main lub. oil pump Type Drive:
tube plates Aux. lub. oil pump Type Drive:
Emergency lub. oil pump Type Drive:
DRIVEN UNIT Type of coupling lubricant
Transmission: Direct / Gearbox REGISTRATION No.

1 2 3
Pump
Compressor
Generator

PTS 31.29.70.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY INTERNAL COMBUSTION ENGINE REGISTRATION No.
3 Maker Type
Diesel / gas / petrol engine Date in operation
DATA ON
Working temp. exhaust °C Maximum allowable load kW
Inlet air pres. (supercharged) bar (ga) Maximum allow. exhaust temp. °C
Working output kW Max. continuous operation kW
Number of revolutions rpm Direction of rotation (facing coupling) cw/ccw

Generated power kW Nozzle position (facing coupling) INLET EXHAUST
Hor./ vert. - left / right - up / down - end
Type of valves
Cooling on - cylinders - covers - exhaust valves - stuffing box - piston
Cooling water: fresh / brackish / salt max. cooling water temp. °C
Length of stroke mm
Cylinder bore mm
Compression ratio
Type of coupling
Type of ignition
Max. cooling water temp. °C

Cylinder Sectional No.
Cylinder liner Part list No.

Piston Folder No.
Piston ring Requisition No.

Crank shaft Graph No.
Connecting rod
Valve (inlet)
Valve (exhaust)
PTS 31.29.80.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY INTERNAL COMBUSTION ENGINE Cont'd.. REGISTRATION No.
No. PART SIZE SPECIFICATION MESC No. CLEARANCE INFORMATION
Valve seat (inlet) Main bearing mm
Valve seat (exhaust) Bottom end mm
Valve spring (inlet) Piston end / crosshead mm
Valve spring (exhaust) Piston and liner mm
Valve inlet mm
Valve exhaust mm
DRIVE UNIT
REGISTRATION No. SEALING
Gas compressor Oil seal rings

Air compressor / blower Seal rings cooling water pump
Pump
Generator
GEAR BOX
BEARING
BEARING BALL BEARING
MESC No.
Main bearing Required quantity of lub. oil in carter m3

Bottom end Type of bearing lubricant
Piston end Normal lub. oil press. on bearings bar (abs)
Min. lub. oil press. on bearings bar (abs)
Coupling lubricant
SKETCH (MAIN DIMENSIONS)

PTS 31.29.80.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY STEAM ENGINE REGISTRATION No.
3 Maker Type
Date in operation
DATA ON
Steam press. on throttle valve bar (ga) Maximum allowable working pressure bar (ga)
Steam temp. on throttle valve °C Maximum allowable working temperature °C
Steam press. on L.P. cyl bar (ga) Maximum allowable number of revolutions rpm
Steam temp. on L.P. cyl. °C Direction of rotation (facing coupling) cw / ccw

Steam press./vac. on exhaust bar (ga) / bar (abs) Nozzel position (facing coupling)
Steam consumption at full load kg/h
Specific steam consumption kg/kW Right hand / Left hand side top / down / end INLET EXHAUST
Efficiency % Flange standards / size ASA series

Speed control limits between rpm Length of stroke
Number of revolutions rpm Cylinder bore H.P. cyl. mm L.P. cyl. mm
Power kW Expansion range between % and mm
Type of valves %
Type of coupling

Cylinders Sectional No.
Piston H.P. Part list No.

Piston L.P. Folder No.
Piston ring H.P. Requisition No.

Piston ring L.P. Graph No.
Piston rod

PTS 31.29.85.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY SPRING LOADED SAFETY/RELIEF VALVES PLANT NO.
No. LOCATION LOC. No. GENERAL INFORMATION
1 Purchase order No. : Date:
2 Maker :
3 Year of fabrication :
4 Design book page No. :
5 Fabrication report No. :
6
7
8 Type : MESC No. :
9 Serial No. : Date in operation :
10
ENGINEERING DATA
No. DUTY MEDIUM DATE UP STREAM DOWN STREAM
1 Flange connection
2 Standards/size ASA series
3 Screw connection API
4 Nozzle area mm 2
5 Valve upstream side of safety/relief valve yes/no
6 Valve downstream side of safety/relief valve yes/no
7 Screwed / bolted cap
8 Test rod yes/no
9 Open/vented bonnet
10 Regular/packed lifting gear
Balanced type (bellows plus piston) yes/no
DESIGN WORKING CONDITIONS ACTUAL WORKING CONDITIONS Inspection interval months
1 2 3 4 5 6 7 8 9 10 Test medium
Max. working press bar (ga) DRAWING REFERENCE
Max. allow. working press. bar (ga) General arrangement No.
Max. working temp. bar (ga) Sectional No.

SET PRESSURE °C Part list No.
Fire/non-fire Requisition No.

Weight discharge kg/h MATERIALS
Max. relief press. bar (ga) No. PART SIZE SPECIFICATION MESC No.
bar (ga) Body
Max downstream press.
Max. press. rupture disc bar (ga) Bonnet
Relief temp. °C Disc
Relative density or molecular mass under relief conditions Nozzle
Calc. Min. req. nozzle area mm2 Adj. Ring
Required spring No. Nozzle adj. Ring

mm Spindle
Spring height
mm Spring
Spring O.D.
mm Spring washer
Spring thickness
Spring pitch mm Bellows
Spring constant c = P/f kg/mm Piston seal ring
Spring washer
PTS 31.36.90.50, sheet 1/1 dated 05/2002
LOCATION AND DUTY PIPELINES PLANT NO.
GENERAL INFORMATION
Fluid MINIMUM MAXIMUM Year of fabrication Serial No.
Phase Design book page No. Size
working press. bar (ga) NOTE: This pipeline is safeguarded against overpressure by: Mass kg
working temp. °C Relief valve No.
P & I drawing Ref. No.
Density kg/m 3 ENGINEERING
Viscosity mm 2/s Constructed acc. To
Flow rate m 3/h Design pressure (see note above) bar (ga)
Piping class
MATERIALS Hydrostatic test press. bar (ga)
No. PART SIZE SPECIFICATION MESC No. at temperature °C
Line pipe Velocity m/s
Flanges Pipe diameter ( ) mm
Packing Pipe schedule
Valve body
Valve Internal liner yes/no Liner thickness mm
Valve seat Insulated yes/no Insulation thickness mm
Membrane
Special heat treatment
Stress relieved
Radiographic/Ultrasonic tested yes/no
* If more than one relief valve protects the line, then the valve numbers together with isometric location Corrosion allowance mm
sketch should be included herein.
DRAWING REFERENCE
Part list No.
Requistion No.
Welding directions No.

PTS 31.38.00.80, sheet 1/1 dated 05/2002
INSTRUMENTS REGISTRATION No.
GENERAL INFORMATION MANUFACTURER'S INFORMATION INSTRUMENT

Purchase order No. : Manufacturer : VARIABLE DIRECTLY CONN. RECEIVER CORRECTING UNIT
Date of purchase : Model : Flow Indicator Indicator Control valve
Value : Type : Level Recorder Recorder Regulator
MESC No. : Serial No. : Pressure Controller Controller
Requisition No. : Mfr's order No. : Temperature Transmitter Control station
Date of receipt : Year of fabrication : Switch Man. contr. unit
Date in operation : Certified drg. No. : Relay
Parts list :
Install instructions :
LOCATION AND OPERTING CONDITIONS
Rel. dens Rel. dens Visc. Pressure bar (ga) Flow t/d
Line size sch. Temp
No Date Plant Tag No. Service Fluid at 15°C at t at t
Vessel t °C Normal Upstr. Downstr. Normal Maximum
M.W.
1
TECHNICAL DATA
SUPPLY CONTROL INDICATOR / RECORDER CHART
Pneumatic: bar (ga) Proportional / Integral / Derivative Number pens: Type pens: Circular: Strip:
Electric: V CYCLES AC/DC % min. min. Number points: Printing speed: sec/p Graduation:
Hydraulic: Scale graduation: Mfr's No.:
Switch auto-manual: none / integral / separate / MESC No.:
SIGNAL Adjustment set-point: mechanical / integral pneu. / MOUNTING CHART DRIVE

Pneumatic: bar (ga) electr. / remote pneu. electr. Flush / Surface / Yoke Pneumatic: bar (ga)
Electric: Integral / Field Electric: V cycles AC/DC
Hydraulic: Mechanical:
Chart speed: mm/h

PTS 32.31.00.80, sheet 1/2 dated 05/2002
INSTRUMENTS Cont'd.. REGISTRATION No.
TECHNICAL DATA
FLOW LEVEL PRESSURE TEMPERATURE CONTROL VALVE
DIFFERENTIAL PRESSURE-TYPE DIFFERENTIAL PRESSURE-TYPE SPRING-TYPE FILLED THERMAL SYSTEM-TYPE VALVE BODY
Measuring element m bar Range limits: m bar Range limits bar Range limits °C Type: straight / angle / 3-way / Butterfly /
Range: m bar Pressure rating: bar Range bar Range: °C
Pressure rating bar Type spring: Bourdon / Spiral / Type system: Gas / Liquid-vapour / Liquid Size, type connections:
Helical / Bellows Pressure rating: bar
Mat. Spring: Size bulb OD: L: mm Material body:
Primary element: Seal: Conn. Bulb: Packing:

Size well ID: L: mm Cooling fins:
Conn. Well: Size trim:
Mat. Well: Type trim: Single/Double
POSITIVE DISPLACEMENT METER DISPLACEMENT-TYPE Type capillary: Characteristics: Equal % / Linear ported / Contoured Quick-opening /
Range:
3
m /h Range: Length capillary: m
Pressure rating: bar Pressure rating:

Size, type connections: Mounting: External / Internal Material trim:
Size, type connections:
Magnetic coupling: VALVE ACTUATOR
Counter: Actuating medium: pneumatic / hydraulic / electric /
Extension length: THERMO ELECTRIC TYPE Pressure range actuating medium

Mat. displacer: ELECTRIC RESISTANCE-TYPE
Mat. torque tube: Range: °C Diameter: mm
Cooling fins: Calibration for thermocouples Stroke: mm
ROTAMETERS C.A acc. to Valve closes / opens with increasing pressure of actuating medium
Range: Calibration for resistance elements Handwheel:
Pressure rating: bar acc. to Type valve pos.:
Size tube: Mat. resistance element: Input valve pos.:
Material tube: Amplifier: Action valve pos.: Direct / Reverse
Type float:
Material float:
Size, Type connections:

PTS 32.31.00.80, sheet 2/2 dated 05/2002
Variable working conditions at site
Max.
HV LV ELECTRIC MOTOR REGISTRATION No.
Method Starting
ambient
of current DRIVEN UNIT TYPE OF MOTOR:
temp. LOCATION
starting ampere Type Reg. No. Remarks Date GENERAL INFORMATION
°C
Purchase order No.
Maker
Date Frame size
Year of fabrication Serial No.
MESC No. Mass kg
Rated output kW
Type of enclosure
Date in operation
Standards
ENGINEERING DATA
Supply system: volts : phase Hz
Shaft speed at full load : rpm
Stator winding connection : Star / delta /
Direction of rotation (seen from non-driving end) cw / ccw / reversible

Rated line current at full load : ampere
No load line current : ampere
full load :
Power factor 3/4 load :
1/2 load :
full load : %
Efficiency at 3/4 load : %
1/2 load : %
BEARINGS TERMINAL BOX Starting current as percentage of full load current : %
DRIVING END NON-DRIVING END Location of terminal box (seen from non-driving end) Starting torque as percentage of full load torque : %
Maker Maker Min. running / up torque as percentage of full load torque : %
Type: ball / roller / sleeve Type: ball / roller / sleeve Clock position Break / down torque as percentage of full load torque : %
Dimensions Dimensions Type of cable core mm 2
Allowable number of starts in 4 min :
Starting time of uncoupled motor : s
LUBRICATION DRAWING REFERENCE Min. air gap : mm
Type of lubricating system General arrangement No. Cooling medium :

Type of bearing lubricant Requisition No. Max. temp. rise : °C
Data sheet No. Class of insulation :

Drain device yes/no
Space heater yes/no

PTS 33.66.05.80, sheet 1/2, dated 05/2002
ELECTRIC MOTOR Cont'd.. REGISTRATION No.
DEVIATIONS FROM ABOVE MENTIONED ORIGINAL MOTOR DATA GENERAL REMARKS

PTS 33.66.05.80, sheet 2/2, dated 05/2002
LOCATION AND DUTY FIXED ROOF TANK PLANT NO.
GENERAL INFORMATION
Working press. bar (ga) Design book page No. Size
Vap press. of liquid bar (ga) NOTE: This equipment is protected against overpressure/vacuum by Mass kg
Relative density of liquid R.V. No. Date in operation
Max. height of liquid m P & I Diag. No. *
Capacity m3 ENGINEERING
MATERIALS COLUMN Constructed acc. to
No. PART SIZE SPECIFICATION MESC No. Design pressure (positive) mbar (ga)
Bottom plates Design pressure (vacuum) mbar (ga)
Shell plates Design temperature °C
1st course(s) Hydrostatic test press. mbar (ga)
2nd course(s) Bottom (air test press.) mbar (ga)
3rd course(s) Diameter of tank m height of tank m
4th course(s) Number of courses Type of welding
5th course(s) Radiographed/ultrasonic tested yes/no
6th course(s)
7th course(s) Tank nozzles: INLET SUCTION
8th course(s) Diam. of nozzles mm

9th course(s) Schedule No. of nozzles
10th course(s) Flange standards/size ASA series
11th course(s)
12th course(s) Heating coil: Number
Pipe Diam. ( ) mm (in.) Schedule No.
Heating surface m2
Roof plates INLET OUTLET
Diam. Of nozzles
Loading vavles Schedule No. of nozzles mm
Unloding valves Flange standards/size ASA series
Drains
Relief/vac valves* Mixing nozzle
Type of stirrer
Corrosion allow. bottom plates mm
* If several Relief/vac valves protect an individual tank, then these valves should be given unique numbers Corrosion allow. shell plates mm
and be listed herein. Corrosion allow. roof plates mm

PTS 34.51.00.80, sheet 1/2 dated 05/2002
LOCATION AND DUTY FIXED ROOF TANK Cont'd…. PLANT NO.
DRAWING REFERENCE
Bottom No.
Shell No.
Roof No.
Requisition No.
Calibration card No.
Welding details No.
FOUNDATION LEVEL OBSERVATIONS

N NE E SE S SW W NW
ZERO LEVEL AT FIRST DATE OF OPERATION
cm cm cm cm cm cm cm cm
Observation date
" "
" "
" "
AUTOMATIC TANK LEVEL GAUGE

Maker
Type
Range

PTS 34.51.00.80, sheet 2/2 dated 05/2002
LOCATION AND DUTY FLOATING ROOF TANK PLANT NO.
GENERAL INFORMATION
Working temp. °C Design book page No. Size
Capacity m 3
Vap press. of liquid bar (ga) Mass kg

Relative density of liquid Date in operation
Max. height of liquid m
ENGINEERING
MATERIALS Constructed acc. to
Bottom plates Bottom (air test press.) mbar (ga)
Shell plates Diameter of tank m
1st course(s) Height of tank m
2nd course(s) Number of courses
3rd course(s) Type of floating roof
4th course(s) Type of shell welding
5th course(s) Non-destructive testing radiographic/ultrasonic
6th course(s) Nozzles SUCTION INLET
7th course(s) Flange standards/size ASA series
8th course(s) Corrosion allowance bottom plates mm
9th course(s) Corrosion allowance shell plates mm
10th course(s) Corrosion allowance floating roof mm
11th course(s) Heating coil yes/no
12th course(s)
Relief/vacuum valves DRAWING REFERENCE

Loading valves Bottom No.
Unloading valves Shell No.
Floor drains Roof No.
Seal type Requistion No.
Roof stair/ladder Calibration card No.
Seal plates Welding details No.

Foam piping
Roof drain
Hose
Pantograph
Automatic

PTS 34.51.00.81, sheet 1/2 dated 05/2002
LOCATION AND DUTY FLOATING ROOF TANK cont'd……. PLANT NO.
Internal paint/coating system spec:
N NE E SE S SW W NW
Observation date
" "
" "
" "
Maker
Type
Range
Tank mixers:
Number
Orientation
Type

PTS 34.51.00.81, sheet 2/2 dated 05/2002
LOCATION AND DUTY SPHERICAL PRESSURE TANK PLANT NO.
GENERAL INFORMATION
Working press. bar(ga) Design book page No. Size
Vap press. of liquid bar (ga) Relieve valves numbers for this sphere are listed below in Mass kg
Relative density of liquid materials section Date in operation
Max. height of liquid m See also P & I Diag. No.
3 ENGINEERING
Capacity m
MATERIALS Constructed acc. to
Shell plates Hydr. Test press. (new and cold) bar (ga)
Supports Stress relieved yes/no
Press. relief valves Diameter of tank m

Non-destructive testing radiographic/ultrasonic
Nozzles: SUCTION INLET
Wall thickness mm
Corrosion allowance mm
Piled foundation yes/no
Fire protection

N NE E SE S SW W NW
ZERO LEVEL AT FIRST DATE OF OPERATION cm cm cm cm cm cm cm cm
Observation date DRAWING REFERENCE
" " General arrangement No.
" " Part list No.

" " Requisition No.
Calibration card No.
Welding details No.
WALL THICKNESS OF PRINCIPAL PLATES
AUTOMATIC TANK LEVEL GAUGE Upper crown plates

Maker Lower crown plates
Type Upper shell plates
Range Lower shell plates

PTS 34.51.00.82, sheet 1/1 dated 05/2002
LOCATION AND DUTY
FULL CONTAINMENT REFRIGERATED PLANT NO.
LOCATION DUTY MEDIUM LIQUEFIED GAS (RLG) TANKS
GENERAL INFORMATION
INTENDED OPERATING CONDITIONS Maker Type
Working pres. bar (ga) Max. pump in rate m3/h Year of fabrication Serial No.
Working temp. °C Max pump out rate m3/h Design book page No. Size
Vap press. of liquid bar(ga) Max. boil off rate % day Fabrication report No. MESC No.
Relative density of liquid NOTE: This equipment is protected against overpressure/ Mass kg
Max. height of liquid m vacuum by R.V. No. Date in operation
Capacity m3 P & I Diag. No.
ENGINEERING
MATERIALS COLUMN Constructed acc. to
No. PART SIZE SPECIFICATION MESC No. Design pressure (positive) mbar (ga)
Bottom plates Design pressure (vacuum) mbar (ga)
Shell plates
1st course(s) Hydrostatic test press. mbar (ga)
2nd course(s) Bottom (air test press.) mbar (ga)
3rd course(s) Diameter of tank m Height of tank m
4th course(s) Number of courses Type of welding
5th course(s) Radiographed/ultrasonic tested
6th course(s) Tanknozzles: INLET OUTLET
7th course(s) Diam. of nozzles mm
8th course(s)
9th course(s)
10th course(s) Main pump shafts diameter
11th course(s) Circulation pump diameter/cap
12th course(s)
Main pump type
Circulation pump type
Roof plates Foot valve type
INSULATION
Loading valves MATERIAL THICKNESS
Unloading valves Bottom

Drains Shell
Relief/vac valves* Suspended ceiling

PTS 34.51.00.83, sheet 1/2 dated 05/2002
LOCATION AND DUTY
FULL CONTAINMEN T REFRIGERATED PLANT NO.
MATERIALS OUTER TANK LIQUEFIED GAS (RLG) TANKS Cont'd.
Reinforced
Concrete Prestressed Thickness Steel spec. Thickness DRAWING REFERENCE
concrete
Bottom No. Heating tapes No.
Bottom Shell No. Thermol control No.
Roof No.
Shell (lower) Requisition No.
Shell (upper) Calibration card No.
Roof Welding details No.
N NE E SE S SW W NW
Oservation date
" "
" "
" "
Maker
Type
Range

PTS 34.51.00.83, Sheet 2/2 dated 05/2002
SPECIFICATION FOR PIPING SYSTEMS
PROJECT NUMBER :
PLANT :
CONSIGNEE :
LOCATION :

Date
Sign.
Plant : Drawing No.
Consignee :
COVER SHEET T-
Sheet No. 1
PTS 31.38.01.40, sheet 1/1, 02/2001
Date of issue/revision letter
Sheet No. Description
1st issue Rev. Rev. Rev. Rev. Rev. Rev.
1 Cover sheet
2 Index and issue sheet
Continued on sheet No.

Date
Sign.
Plant : Drawing No.
Consignee :
INDEX AND ISSUE SHEET T-
Sheet No.
PTS 31.38.01.41, sheet 1/1 02/2001
GENERAL REQUIREMENTS
Design engineering and testing of piping systems shall be in accordance with PTS 31.38.01.11 ,
dated ………………………………… and the amendments mentioned in the job instructions or project specifications.
SPECIAL REQUIREMENTS
Special requirements which are not mentioned in, or conflict with PTS 31.38.01.11 , dated ………………………………….
are part of this specification and stated on sheet(s) No. ……………………………………………….
PIPING CLASSES
Piping classes to be used for this project are selected from PTS 31.38.01.12 , 1) dated ………….…………………………..
Derived piping classes, are indicated by an X, Y or Z added to the piping class number.
Additional requirements which are included in PTS 31.38.01.12 , 1) 1 …………………………………..……………. are part
of this specification and stated on sheet(s) No. ……………………………………………..
BILL OF MATERIAL
Each 'Bill of Material', including drawings, number system and standard forms to be used, shall be in
accordance with PTS 31.38.01.13 , dated ……………………………………………
PIPING SUPPORTS
Supporting of piping shall be in accordance with:

PTS 3138.01.29 .
Eng. Contractor's stardard practice for which the Principal's written agreement is given; see ……………………………………..
NOTE: 1) For Exploration and Production, PTS 31.38.01.15. is used

Date
Sign.
Plant : Drawing No.
Consignee :
DESIGN AND ENGINEERING REQUIREMENTS T-
Sheet No.
PTS 31.38.01.42, sheet 1/1, 02/2001
Approx. Working Design
Unit normal temp. condition Piping Basic material
number Service WP class and/or
Press Temp. remarks
bar ga ºC bar ga ºC
Cont'd on sheet No.

Date
Sign.
Plant : SELECTION OF PIPING CLASSES Drawing No.
Consignee : FOR ………………………………….. LINES T-
Sheet No.
PTS 31.38.01.43, sheet 1/1, 02/2001
Date
Sign.
Plant : Drawing No.
Consignee : T-
Eng. by : Contr. Job No.: Sheet No. 1
Principal : Project No.: Continued on sheet No.
PTS 31.38.01.44, sheet 1/1 02/2001
Class number Description of deviation

Date
Sign.
Plant : DESCRIPTION OF PIPING CLASSES Drawing No.
Consignee : DEVIATING FROM PTS 31.38.01.12/15 T-
Sheet No. 1
PTS 31.38.01.52, sheet 1/1, 02/2001
BILL OF MATERIAL
For :
Material :
Group No. :
Contains piping
of units :
Group colour :
REFERENCE DRAWINGS
Description Drawing No.
REMARKS AND/OR DESCRIPTION OF REVISIONS

Fabrication shall be in accordance with

Date
Sign.
Plant : Drawing No.
Consignee :
COVER SHEET T-
Sheet No. 1
PTS 31.38.01.80, Sheet 1/1, 02/2001
Sheet Sheet
DESCRIPTION DESCRIPTION
No. No.
1 Cover sheet 51
2 Key plan 52
3 Index sheet 53
4 Issue sheet 54
5 Issue sheet isometric drawings 01 to incl. 55
6 56
7 57
8 58
9 59
10 60
11 61
12 62
13 63
14 64
15 65
16 66
17 67
18 68
19 69
20 70
21 71
22 72
23 73
24 74
25 75
26 76
27 77
28 78
29 79
30 80
31 81
32 82
33 83
34 84
35 85
36 86
37 87
38 88
39 89
40 90
41 91
42 92
43 93
44 94
45 95
46 96
47 97
48 98
49 99
50 100

Date
Sign.
Plant : INDEX SHEET Drawing No.
Consignee : Sheet 1 to 100 incl. T-
Sheet No. 1
PTS 31.38.01.81, Sheet 1/1, 02/2001
Date of issue Date of issue
Sheet No. Contents/Line No. First Sheet No. Contents/Line No. First
A B C D A B C D
issue issue
01 51
02 52
03 53
04 54
05 55
06 56
07 57
08 58
09 59
10 60
11 61
12 62
13 63
14 64
15 65
16 66
17 67
18 68
19 69
20 70
21 71
22 72
23 73
24 74
25 75
26 76
27 77
28 78
29 79
30 80
31 81
32 82
33 83
34 84
35 85
36 86
37 87
38 88
39 89
40 90
41 91
42 92
43 93
44 94
45 95
46 96
47 97
48 98
49 99
50 00

Date
Sign.
Plant : ISSUE SHEET Drawing No.
Consignee : Sheet 01 to 00 incl. T-
Sheet No. 1
PTS 31.38.01.82, sheet 1/1, 02/2001
CALCULATION SHEET FOR PUMPING DATA
BASIC INFORMATION NOTES

Pump No. :P For clarification of terms see PTS 31.38.01.11
Liquid :
Pumping temperature : °C
Flow rate : dm3/s
Density ρ at pumping temperature : kg/m3

Kinematic viscosity ν at pumping temp. : cSt
Vapour pressure at pumping temperature : bar abs
10 200 10 200
1 bar = = = m liquid
densit y
flow. rate. diff head. density x x

Estimated power required: N= = = kW
3
102. η . 10 102 x x 103
in which differential head in m liquid and η is pump efficiency
REMARKS ON REVISIONS
Rev.
Made by: Date: PUMP: P letter
Date
Checked by: Date: PLANT:
Signature
Appr. By Date: CONSIGNEE:
Sheet No.
Principal: Req. No.
Eng. By: Drawing No.
PTS 31.29.01.85 Sheet 1/2, dated 05/2002
CALCULATION SHEET FOR PUMPING DATA SUCTION SIDE
V . Di x
DI = m; V = m/s; Re = . 10 6 = x 10 6 = ;λ =
ν
L V2 −5 100 2
Pressure drop ∆p = λ . D . 2 . 10 . ρ bar; ∆ p (100) = x x x 10− 5 x = bar per 100 m pipe
i 2
Flow rate Visc. Nom. PRESSURE DROP (suction line)

Pipe including valves, tees, bends, etc.
From To pipe Case 1 Case 2
converted into straight length of pipe
dm3/s cSt size in. bar m liquid bar m liquid
+ +
1)
Total pressure drop
AVAILABLE NPSH
Absolute pressure in suction vessel
Height of liquid level in suction vessel above/below pump centre line (min.) ± ±
Sub total
Total pressure drop in suction line, see 1) above
Total minimum suction head
Vapour pressure (absolute) of liquid
Minimum available NPSH
DISCHARGE SIDE
v . Di x
DI = m; V = m/s; Re = . 10 6 = x 106 = ;λ =
ν
L V2 2
. 10−5 . ρ bar; ∆ p (100) =
100
Pressure drop ∆p = λ . . x x x 10− 5 x = bar per 100 m pipe
Di 2 2
Flow rate Visc. Nom. PRESSURE DROP (discharge line)
Pipe including valves, tees, bends, etc.
From To pipe Case 1 Case 2
converted into straight length of pipe
dm3/s cSt size in. bar m liquid bar m liquid
Pressure drop control valve

Pressure drop apparatus: 1
2
3
4 + +
Total pressure drop 2)
DIFFERENTIAL HEAD
Absolute pressure at battery limit or absolute pressure in discharge vessel
Height of liquid level in discharge vessel above/below pump centre line (max.) ± ±
Sub total
Total pressure drop in discharge line, see 2) above + +
Total maximum discharge head
Total minimum suction head (see under suction side)
Differential head
Rev.
Made by: Date: PUMP: P letter
Date
Checked by: Date: PLANT:
Signature
Appr. By Date: CONSIGNEE:
Sheet No.
Principal: Req. No.
Eng. By: Drawing No.
PTS 31.29.01.85 Sheet 2/2, dated 05/2002

Petronas Technical Standards: Standard Forms (Binder)

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PETRONAS TECHNICAL STANDARDS

DESIGN AND ENGINEERING PRACTICE

The right to use PTS rests with three categories of users :

1) PETRONAS and its affiliates.

1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

1.4 SUMMARY OF CHANGES SINCE PREVIOUS EDITION

2.1 DESIGN BOOKS

2.2 ELECTRICAL EQUIPMENT

2.3 MISCELLANEOUS (continued)

2.4 PIPING SYSTEMS

In this PTS, reference is made to the following publications:

Last page of this PTS

PTS 01.00.03.80, 08/98

TEMA Total Overall Shell dia. Total Design conditions Materials of

HEAT EXCHANGER SUMMARY

Principal : Revision letter

Principal : Revision letter

Principal : Revision letter

Principal : Revision letter

Principal : Revision letter

Principal : Revision letter

Principal : Revision letter

Maximum of normal running plant load: kW; kVAr; kVA

- for lighting during dark hours; storage, loading, etc.

Project title: Consignee:

Project No.: Contr. Job No.:

List of engineering drawings 2

List of manufacturer's drawings 3

Generators, Electric motors,

Rectifiers, Static inverters

Cables and accessories 7

First issue Rev. letter TABLE OF CONTENTS

First issue Rev. letter Project No. LIST OF ENGINEERING DRAWINGS

Date Drawing No.: Section: 3

Date Drawing No.: Section:

First Issue Rev. letter SWITCHBOARD No.:

Diameter Diameter Diameter Diameter

mm2 mm mm m mm2 mm mm mm2 mm mm mm2 mm mm

Contractor Job No.

LIGHTING DISTRIBUTION DIAGRAMS LAY-OUT CONNECTED CABLES

NOTES TECHNICAL DATA

Contractor Job No. :

AC INSTRUMENT DISTRIBUTION SWITCHBOARD DIAGRAMS LAY-OUT CONNECTED CABLES

NOTES TECHNICAL DATA

DC INSTRUMENT LAY-OUT CONNECTED CABLES

NOTES TECHNICAL DATA

MANUFACTURER'S DRAWINGS REFERENCES

CableglandAmmeter Ammeter Warning

First Issue Rev. letter SWITCHBOARD No.:

First Issue Rev. letter

First Issue Rev. letter

First Issue Rev. letter

Project title: Principal: Consignee:

Signature Requisition No.:

3 Line No. / Item or object number to be traced.

4 Line size The normal (pipe) diameter, DN.

5 Pipe length The pipe length to be traced expressed in metres.

6 Pipe material This column shows the pipe

8 Insulation thickness The insulation thickness in mm.

TRACE HEATING SUMMARY

14 Calculation temperatures Calculation minimum:

15 Thermostat The setpoint of the thermostat if required. If no thermostat is required enter

21 Valves No: The number of valves in the described item.