Process Name: Maintenance Process Map

Process Owner(s):
Doc #: MAC-01-2022 Revision Date: July 21, 2022 Effective Date:

INPUTS OUTPUTS

Training Maintenance Re
Preventative Maintenance Conforming Equ
Schedule Preventative Ma
Work Orders Completion
Work Instructions Increased Efficie
Planned Down Time Work Order Com

Maintenance

MEASURABLES
PM Completion
Work Order Completion

ISO 9001 With Whom

Manufacturing
7.1.5
8.00

Management Processes Support Processes

Internal Audits Engineering
Management Review Control of Inspection, Test & Measuring
Competency & Training

MAC Procedures MAC Work Instructions

Quality Operating Manual Maintenance of Equipment & Machinery
Thermocouples Procedure Tooling Mangement
Training Directives
Maintenance Procedure
Required Records:
PM Records Predictive Maintenance Records
PM Schedule Key Equipment List
Training Records
Work Instructions
Contingency Plan
Printed copy for reference only

RISK ASSESSMENT
Process Name: Maintenance

Process Owner(s): Not identified / Not competent enough / Doesn't know the process
Doc #: NA-FM-75-007 Revision Date: November 15, 2017 Effective Date: August 6, 202

INPUTS

Training Maintnenance r
PM Schedule PMs not comple
Work orders late Production dow
Work instructions Decreased effici
Manufacturers Customer not sa
recommendations Work orders no

Maintenance

MEASURABLES
PM Completion
Work Order Completion
 Sev - 5 / Occ - 5/ RCN -5

Sev - 1 / Occ - 1 / RCN -1

ISO 9001 Customer Specific Requirements With Whom

Requirements not met Manufacturing
Quality

Sev - 1 / Occ - 1 / RCN - 1

Leadership / Management Processes Support Processes

Management Review Production Management
Competency & Training

Sev - 1 / Occ - 1 / RCN - 5 Sev - 1 / Occ - 1 / RCN - 1

MAC Procedures MAC Work Instructions

Procedures don't exist or aren't clear Work Instructions don't exist or aren't clear

Sev - 1 / Occ - 5 / RCN - 5 Sev - 1 / Occ - 5 / RCN - 5

Required Records:
Required records not maintained

Sev - 5 / Occ - 5 / RCN - 5

Printed copy for reference only

 OUTPUTS

Maintenance Records
Conforming Equipment
Preventative Maintenance
Completion
Increased Efficiency
Work Order Completion PM Schedule - when regular maintenace is scheduled at a certain
time or usage interval.

asuring

achinery
ow the process
August 6, 2021

OUTPUTS

Maintnenance records
PMs not completed
Production downtime
Decreased efficiency
Customer not satisfied
Occurrence Level and Criteria

Work orders not completed

 Sev - 1 / Occ - 1 / RCN -1

With Whom
Manufacturing
Quality

Sev - 1 / Occ - 1 / RCN - 1

aren't clear

5
duled at a certain
Severity Level and Criteria