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To cite this article: I.J. Sánchez-Arce, L.D.C. Ramalho, R.D.S.G. Campilho & J. Belinha
(2019): Evaluation of an elastic meshless formulation to adhesive joints’ strength prediction
against established methods, Journal of Adhesion Science and Technology, DOI:
10.1080/01694243.2019.1702829
1. Introduction
Most of the objects used in our daily life are composed of several components, regard-
less their size, joint together. Throughout the years, several mechanical ways to joint
materials have been developed and perfected (e.g. riveting, bolting, welding, brazing).
Although adhesives have been used in human life since thousands of years [1,2], they
have become more ubiquitous in recent years with applications to the aerospace, auto-
motive, energy, and construction fields, to name a few [3,4]. In general, the types of
joint (geometries) are similar to those used for welding, such as lap joints, butt-joint,
Nomenclature
E Young’s modulus of the substrates L0 Overlap length
Ea Young’s modulus of the adhesive c Half overlap length
G Shear modulus of the adhesive P Tensile force applied to the joint
t1 Thickness of the upper substrate x Distance from the overlap centre
t2 Thickness of the lower substrate towards the joint ends
t3 Adhesive layer thickness X Domain for the meshless method
t Substrate thickness when t1 ¼ t2 n Number of nodes in the domain X.
b Out of plane width of the joint
‘T joint’, and their combinations are used. Although adhesive joints are expected to
work only in shear, it is not always achieved [1].
The single-lap joint (SLJ) is the most used type for analysis and experimental test-
ing being followed by the double-lap joint (DLJ) [1]. SLJs are more used because of
their easiness to manufacture. However, the SLJ has a disadvantage, the load acts
eccentrically because of the lap. Conversely, in DLJs, the load acts concentrically, but
it is more complex to be executed for repair work. The strength of an adhesively-
bonded SLJ can be influenced by several variables such as substrate and adhesive
mechanical properties, substrate thickness, overlap length, adhesive layer thickness,
surface preparation, and adhesive curing time [5]. In experimental tests of brittle
(AralditeV AV138) and ductile adhesives (similar to the AralditeV 2015) the joint
R R
strength was inversely proportional to the adhesive layer thickness [6]. Similarly, for
tougher adhesives (SikaForceV 7888) the strength decreases as the adhesive layer
R
thickness increases [7]; in all cases the minimum tested adhesive layer thickness was
0.2 mm. Moreover, it is important to maintain a thin layer thickness to reduce voids,
which lower the joint strength [6,7]. In thin adhesive layers the cohesive fracture is
observed at the centre of the adhesive layer whilst in thicker layers the fracture has
been observed closer to the interfaces [7].
To analyse both SLJ and DLJ analytical models have been derived, being the one
developed by Volkersen [8] amongst the first. This model took into account the differ-
ences in substrate thickness and neglected the load eccentricity, and so only ‘shear’
stresses can be determined [1,9]. Subsequently, Goland and Reissner [10] developed a
model which considered the load eccentricity; thus, both ‘shear’ and ‘peel’ stresses
could be determined; however, it was only valid for short overlaps [11], and the stress
values are estimated only in the adhesive mid-thickness [12]. Goland and Reissner’s
model was later improved and expanded by other authors (e.g. [11,13]), being the
works of Hart-Smith remarkable because of their deep analysis. Hart-Smith developed
models for both elastic and elastic-plastic behaviour of the adhesive [11]. It is import-
ant to note that all these models considered an elastic-only behaviour of the substrates
and a shear-only failure of the adhesive [11]. Crocombe proposed that the joint’s max-
imum strength is achieved when the whole adhesive layer has yielded (s sy) while the
adherends have not. This model is known as ‘Global yielding’ (GY) [14]. It is important
to note that all these analytical models consider the SLJ as a two-dimensional geometry
in a ‘plane strain’ condition. Analytical models like Hart-Smith (in the elastic-plastic
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 3
version) provide a good tool for parametric studies [1]. More recently, this concept was
retaken by Her [15] to parametrically analyse SLJs and DLJs with different adhesive
thicknesses, adhesive/adherend (G/E) ratios using his own analytical model, validated
also via the finite element method (FEM) [15].
Although analytical models provide an insight about the stresses in an adhesive
joint, the continuous development of numerical and computational technologies had
proven to provide a better mean to analyse stress and strains in the joints [1].
Analytical models were developed for joints with certain characteristics, both geomet-
rical and physical (i.e. materials) while the numerical techniques do not possess such
constraints [1]. The most known and used technique is the FEM in which any geom-
etry is discretised by a set of small elements. Moreover, FEM allows investigating the
effect of geometrical changes in the adhesive and adherends with the aim of reducing
stress concentration at the joint ends [14,16,17]. Although adhesive joints as the SLJ
are three-dimensional, the use of two-dimensional models to analyse them numerically
has been demonstrated to be a good alternative for their analysis [16,18].
The FEM is also used as a benchmark for newer analytical formulations
[14,15,19,20]. Together with experimental work, it has been also used to show the val-
idity of newer numerical techniques [19–22]. It is important to note that experimental
data provides the true joint strength and numerical or analytical formulations allow to
estimate the stress and strain distributions in the joint.
Meshless methods have been evolving throughout the years. There are two main
classifications for such methods, those using approximation functions and those
using interpolation. Interpolating meshless methods possess Kronecker’s delta prop-
erty, as the FEM. It is a property that allows to directly impose the essential and
natural boundary conditions. Among those methods is the ‘natural neighbour radial
point interpolation method’ (NNRPIM), which has been reported to be as accurate
as of the FEM, regardless whether or not the mesh is structured or uniform.
Moreover, the stress patterns obtained with the NNRPIM are smoother than those
from the FEM [23].
In the FEM, nodes are connected by elements which should obey shaped poly-
gons. Under large deformation cases, the elements can be heavily distorted causing
convergence issues. Conversely, meshless methods and NNRPIM in particular do
not have those restrictions, which makes them more suitable to large deformation
analyses [22–25]. In the adhesively-bonded joints case, their strength is determined
by deforming the joint until failure; this process causes a large-deformation state to
the adhesive.
Regarding to adhesive joints, meshless methods have been successfully applied in
few cases. The Element Free Galerkin Method (EFGM) was applied to layer-composed
plates and cantilever beams; afterwards, the results were compared with FEM solutions
for the same cases [19]. The double cantilever beam (DCB) test was analysed using
‘symmetric smoothed particle hydrodynamics’ (SSPH) and a cohesive zone models; the
results were compared with both experimental and numerical data [26]. In the afore-
mentioned cases, good agreement was found between all the methods. Subsequently,
the ‘smoothed particle hydrodynamics’ (SPH) was applied to adhesive joints with the
standardised geometry and an overlap length of 12.5 mm, aiming to evaluate fracture
4 I.J. SÁNCHEZ-ARCE ET AL.
of the joint. Peel and shear stress distributions were determined and compared with
FEM solutions; although this is the first simulation of an SLJ using meshless methods,
the results qualitatively agreed; however, the stress distributions presented a rather
heavy numerical noise [20]. Later, a combination of cases SLJ, bonded, bolted, and
bonded-bolted were modelled using a ‘radial point interpolation method’ (RPIM) being
the first work including non-linear material behaviour and the bolt to adherends contact
[21]. Although these studies provide the bases to use meshless methods in the analysis of
adhesive joints, they only provide an insight into the method and they are not compar-
able amongst them. Moreover, these studies only considered the ‘standard’ SLJ, in which
case also analytical models provide good results; in addition, the adhesive type varied
amongst the studies, some used brittle [20,26] whilst other applied ductile [21].
Recently, the NNRPIM has been extended to elastic-plastic analysis of metallic speci-
mens under tensile tests providing promising results [22]. On the other hand, adhesive
joints are often analysed using elastic-plastic models which provide a closer estimation
to the experimental work. However, it is necessary to investigate the NNRPIM suitabil-
ity to be applied for analysing adhesive joints under elastic behaviour to subsequently
apply the elastic-plastic models.
Joint strength, however, is dependent on the ductility or brittleness of the adhesive
in particular, and so the prediction methodology should be chosen accordingly [14].
Nevertheless, the consideration of elastic-plastic adhesive and adherends in those mod-
els leads to more accurate predictions.
This paper aims to evaluate the NNRPIM method for the elastic analysis of adhesive
joints. The suitability of the method was evaluated by comparing it with the known
analytical models and numerical methodologies as FEM. This evaluation could be the
basis for further analyses of adhesive joints such as elastic-plastic and joint geometries
with industrial applications.
2. Experimental work
The substrates were manufactured from an aluminium AW6082-T651 sheet. The
mechanical properties of the substrates’ material were determined following the guide-
lines and dimensions from the ASTM-E8M-04 standard [27] and it was performed in a
previous work [28]; further description of the properties in § 2.1.
Afterwards, the tensile mechanical properties of each adhesive were determined by
following the guidelines and dimensions from the NF T 76-142 standard [29].
Adhesive’s shear properties were determined via the TAST test. The critical strain
energy release rates were obtained via the DCB, and ENF tests, respectively, following
the ISO 11003-2 standard, as described in previous work [30–35].
Subsequently, single lap joint (SLJ) test samples were prepared by following the
ASTM D1002 standard. In this work, three adhesive types were considered, and so in
order to obtain strong data for the analysis five samples were prepared for each adhe-
sive type and overlap length giving a total of 60 samples.
The adhesives tested in this work were AralditeV AV138 and 2015, and
R
SikaForceV 7888.
R
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 5
Figure 1. Experimental and numerical stress-strain diagram for the three adhesives tested.
2.1.2. Adhesives
The mechanical properties of each one of the adhesives were experimentally deter-
mined in previous works [30–33] and are listed in Table 1. Moreover, their tensile
stress-strain behaviour is shown in Figure 1.
lengths L0 ¼12.5, 25.0, 37.5, and 50 mm (Figure 2). The clamping distance was set to
LT ¼ 180 mm in all cases.
Once all the substrates were cut, their surfaces were prepared by grit blasting the
bonding interfaces. These surfaces were later degreased with acetone and the adhesive
was applied. In order to achieve accuracy in the assembly a custom-made jig was used
to ensure joint uniformity and constant adhesive thickness; the adhesive thickness was
also controlled by placing calibrated metallic strips between one substrate and the jig
(see i.e. da Silva et al. [29]). Subsequently, all the specimens were left curing at room
temperature for a minimum of 48 h. Once all the joints were cured, the excess of adhe-
sive was mechanically removed (milling).
Finally, the tensile properties of the specimens were determined with a Shimadzu
AG-X 1000 Universal Testing Machine (UTM) with a 100 kN load cell and using a
strain rate of 1 mm/min, as recommended by the standard.
Where
t1 GL2
x2 ¼ 1þ
t2 Et1 t3
x
X¼
L0
The Volkersen model provides an insight into the shear stresses in the joint;
however, during tensile loading of an SLJ bending occurs in the joint area caus-
ing ‘peel’ stresses whilst the Volkersen model does not consider such effects, it is
the base for further analytical methods like the Goland and Reissner
described next.
4Pt 2k 0 2kx 2kx
rðxÞ ¼ ð Þ ð Þ
R2 k þ kk cosh k cos k cosh cos
bDL20 2 L0 L0
(3)
4Pt 2k 0 2kx 2kx
þ R1 k þ kk sinhðkÞ sin ðkÞ sinh sin
bDL20 2 L0 L0
Where
Ga t1
b2 ¼ 8
E t3
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi rffiffiffiffiffiffiffiffiffi
3ð1 2 Þ 1 P
u2 ¼
2 t1 bt1 E
8 I.J. SÁNCHEZ-ARCE ET AL.
L0
c¼
2
coshðu2 cÞ
k¼ pffiffiffi
coshðu2 cÞ þ 2 2 sinhðu2 cÞ
(4)
rffiffiffiffiffiffiffiffiffiffiffi
Ea t1
c¼ 6
4
Et3
c
k¼c
t1
rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
kc P
k0 ¼ 3ð1 2 Þ
t Ebt
R1 ¼ coshðkÞsinðkÞ þ sinhðkÞcosðkÞ
(5)
R2 ¼ sinhðkÞcosðkÞ coshðkÞsinðkÞ
sinð2kÞ þ sinhð2kÞ
D¼
2
Therefore, the bending moment (M) and the transverse force (V) are determined as
follows:
Pt
M¼k (6)
2b
Pt
V ¼ k0 (7)
2b
s ¼ A2 coshð2k0 xÞ þ C2 (8)
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 9
Where:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
ffi
1 þ 3 ð 1 2Þ
2G
k0 ¼ (10)
4 t3 Et
Et 3
D¼ (11)
12ð1 2 Þ
P
n2 ¼ (12)
bD
Pðt þ t3 Þ 1
M¼
b n 2 c2 (13)
1 þ nc þ
6
G P 6ð1 2 ÞM 1
A2 ¼ þ (14)
t3 Et b t 2k sinhð2k0 cÞ
0
1 P A2
C2 ¼ ð 0 Þ
2 0 sinh 2k c (15)
2c b 2k
Similarly to the ‘Goland and Reissner’ model, the Hart-Smith model considers adher-
end bending due to the non-aligned loading. However, the method to calculate the factor
k is a function of the adherend’s bending stiffness (n), as shown in Equation (16); never-
theless, Equations (6) and (7) are still valid for such purpose.
t3 1
k¼ 1þ
t1 ðncÞ2 (16)
1 þ nc þ
6
Pm ¼ sy bL (17)
10 I.J. SÁNCHEZ-ARCE ET AL.
Pa ¼ ry bt (18)
For all the aforementioned methods, the peak stresses, both peel and shear, are
located at the joint ends. Thus, the joint strength can be predicted by equalling the
shear stress to the adhesive shear strength. This concept is known as the maximum
shear stress criterion (MSSC). Similarly, the peel stress is equalled to the tensile
strength of the adhesive to determine the joint strength under peel, this criterion is
known as maximum peel stress criterion (MPSC).
where Ri ðxI Þ is the ‘radial basis function’ (RBF), and ai ðxI Þ is a non-constant coefficient
of Ri ðxI Þ [23]. Similarly, Pj ðxI Þ is a polynomial basis function and bj ðxI Þ are their non-
constant coefficients [39]. Various RBFs exist, here one related to the ‘Euclidean norm’
(distance between two points in space) ðrIi Þ was chosen, the multi-quadratics radial
basis functions (Equation (21)).
p
RðrIi Þ ¼ ðrIi 2 þ c2 Þ (20)
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
rIi ¼ ðxI xi Þ2 þ ðyI yi Þ2 þ ðzI zi Þ2 (21)
Although c and p are parameters that have to be optimised, their values were already
optimised as c 0:0001 and p 0:9999 [22,23]. The non-constant coefficients ai ðxI Þ
and bj ðxI Þ can be obtained by applying the interpolation function [19] to all nodes (n)
in the domain X [22,39].
The interpolation function [19] can be represented as a matrix [25], as follows:
us ¼ Ra þ Pb (22)
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 11
Where:
2 3
r1 ðx1 Þ r2 ðx1 Þ rn ðx1 Þ
6 r ðx Þ r2 ðx2 Þ rn ðx2 Þ 7
6 1 2 7
R¼6
6 .. .. .. .. 7 7 (23)
4 . . . . 5
r1 ðxn Þ r2 ðxn Þ rn ðxn Þ
2 3
p1 ðx1 Þ p2 ðx1 Þ pm ðx1 Þ
6 p ðx Þ p ðx Þ p ðx Þ 7
6 1 2 2 2 m 2 7
P¼6
6 . . . . .. 7 7 (24)
4 . .. .. . 5
p1 ðxn Þ p2 ðxn Þ pm ðxn Þ
Where Ui ðxI Þ is the shape function value at xI [25]. Subsequently, the partial deriva-
tives with respect to x and y of uðxI Þ: Further details of the method in [22,23,25,39].
Subsequently, the weak-Galerkin form is used to apply the material matrix and the nat-
ural and essential boundary conditions [23]. First, the equilibrium condition is estab-
lished considering the stress tensor r and the body forces b, as shown in [27].
rr þ b ¼ 0 (27)
Where n is the normal, t is the tension applied to the natural boundary (Ct ), and u
is the displacement applied to the essential boundary (Cu ) [23]. Then, the Galerkin
weak form can be expressed in a matricial form, as shown in [29], where K is the stiff-
ness matrix. Therefore, the boundary conditions and loading can be applied to it fol-
lowing the Hooke law [23].
du½KuF ¼ 0 (29)
12 I.J. SÁNCHEZ-ARCE ET AL.
Table 2. Number of nodes and elements used for the FEM models.
Overlap length (mm) Number of nodes Number of elements
12.5 7835 7444
25.0 11,035 10,560
37.5 11,835 11,360
50.0 11,151 10,680
Same nodes were used on the NNRPIM models.
Table 3. Number of Gauss points in the adhesive layer for each overlap
length case and solution method.
Solution case
Overlap length (mm) FEM NNRPIM
12.5 2880 5760
25.0 5280 10,560
37.5 6240 12,480
50.0 7200 14,400
Figure 3. Photographs of some cohesive failures observed during the experiments; ordered from
brittle (AralditeV AV138), ductile (AralditeV 2015), and tough (SikaForceV 7888) adhesive types,
R R R
respectively. (a) L0 ¼ 12.5 mm; (b) L0 ¼ 37.5 mm; (c) L0 ¼ 25.0 mm; (d) Adherend plastic deformation
on tests with SikaForceV 7888 and L0 ¼ 50.0 mm. Adapted from Nunes et al. [40]; photographs
R
data were normalised. The overlap length was considered from 0 to 1 where 0 repre-
sents the left end whilst 1 the right end; the normalisation was achieved by dividing all
the points by L0. Similarly, the stress magnitudes (shear and peel) were normalised
with respect to the average shear stress (sxy).
All the integration (Gauss) points belonging to the adhesive layer were selected.
Subsequently, peel and shear stresses at those points were requested and plotted in con-
tour plots showing the stress variation along and across the adhesive layer. Thickness
and overlap length were normalised from 50% to 50% and from 0% to 100%, respect-
ively. For further clarity, the overlap axis was plotted in logarithmic scale and only the
left side was represented (0–50%); nevertheless, the right side is antisymmetric to left
along the centre of the adhesive layer (L0 ¼ 50%). Contour plots were drawn for both
FEM and NNRPIM solutions.
104
3
AV138
2015
7888
2
Pm (N)
1
0
12.5 25.0 37.5 50.0
L 0 (mm)
Figure 4. Strength determined from the SLJ specimens related to L0 and adhesive type.
adhesive brittleness has an important role in the final joint strength Pm; as shown in
Figure 4, the adhesive AralditeV AV138 showed the lowest Pm while the SikaForceV
R R
7888 presented the highest strength Pm. Nevertheless, in short overlaps (L0 ¼ 12.5 mm)
the joints presented similar strengths regardless of the adhesive used.
The peel (ryy) and shear (sxy) stress distributions, for identical joints, were deter-
mined in a previous work by the authors [40] and were related to the experimental
joint strengths. It can be inferred that adhesive’s E and L0 affect the final strength
(Figure 4). Moreover, ductile adhesives provide a better stress distribution along L0
[41], and they plasticise prior to the fracture allowing a higher joint strength [16].
Conversely, brittle adhesives, as the AralditeV AV138, cause higher-stress peaks which
R
result in lower-joint adhesive offers similar performance as the ductile, with a differ-
ence of 4.9% (Figure 4) because the maximum peak stresses (a function of L0) are lower
and more uniform [42] and the adhesive area is small; therefore, these small overlaps
do not benefit from the adhesive ductility [11]. Nevertheless, as L0 increases these peak
stresses increase, in which case more ductile adhesives perform better by yielding prior
failure. However, with strong adhesives like the SikaforceV 7888, there is yielding in
R
both adhesive and adherend (global yield) [43]. In conclusion, brittle adhesives were
found more suitable for SLJs with short overlaps, whilst ductile adhesives provide bet-
ter joint performance as the overlap increases. However, the adhesive should be strong
enough that does not cause yielding of the adherends.
(a) 4 (b) 6
FEM FEM
NNRPIM
3 4
/ avg
/ avg
yy xy
xy xy
2 2
1 0
0 -2
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
x/LO x/LO
Shear stress Peel stress
Figure 5. Normalised ‘shear’ and ‘peel’ stress distributions at the centre of the adhesive layer on a
SLJ with 25.0 mm of overlap bonded with an AralditeV 2015 adhesive.
R
(a) 10 (b) 10
12.5 mm 37.5 mm 12.5 mm 37.5 mm
25.0 mm 50.0 mm 25.0 mm 50.0 mm
8 8
Difference (%)
Difference (%)
6 6
4 4
2 2
0 0
AV138 2015 7888 AV138 2015 7888
Adhesive Adhesive
τxy σyy
Figure 6. Difference, in percentage, between the peak stresses estimated from the NNRPIM
method compared to the FEM.
for L0 ¼ 25.0 mm with the adhesive AralditeV 2015, as shown in Figure 6(a).
R
In the peel stress case, the maximum difference was 4.34%, corresponding to L0 ¼
12.5 mm with the adhesive AralditeV AV138; the smallest difference was 0.60%
R
observed at L0 ¼ 50.0 mm with the adhesive AralditeV AV138, as shown in Figure 6(b).
R
From these data, it can also be observed that in all cases the smallest difference cor-
responded to L0 ¼ 25.0 mm regardless the adhesive (Figure 6), except for the
16 I.J. SÁNCHEZ-ARCE ET AL.
(a) (b)
8
0
10 -2
-2
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
x/L0 x/L0
Shear Peel
Figure 7. Normalised differences of shear and peel stress distributions corresponding to
L0 ¼ 50.0 mm and SikaForceV 7888. These differences were calculated in the centre of the
R
adhesive layer.
aforementioned peel difference which looks odd compared with the trends of the data.
Moreover, such small differences indicate the NNRPIM method provide rather similar
results to those predicted by well-established methods as the FEM. Difference between
peak stress values comparing meshless to FEM have been reported before [20]; how-
ever, the difference found by Mubashar and Ashcroft [20] was five times larger than
the one observed here. Such big difference can be attributed to the node density; in this
study, the mean distance between nodes in the adhesive layer was 0.03 mm whilst the
reported distance of the other study was 0.06 mm [20].
Similarly, the differences throughout the full stress distributions, in both shear and
peel, were calculated for all the cases. The maximum difference was always located at
the joint ends (Figure 7); moreover, the maximum differences were found for L0 ¼
50.0 mm for all cases, except for the shear stress with SikaForceV 7888, where the max-
R
imum difference (5.47%) was found with the L0 ¼ 37.5 mm shear stress distribution.
In Figure 7, the normalised differences between FEM and NNRPIM predictions are
presented only using L0 ¼ 50.0 mm and SikaForceV 7888 as an example. The stress dis-
R
tributions corresponding to all cases are rather similar. Again, the smallest difference
was found with L0 ¼ 25.0 mm in all the adhesives. It is important to note that the dif-
ference between stress predictions from both methods (FEM & NNRPIM) was small
indicating that NNRPIM method is a good option for further analysis of adhe-
sive joints.
Stresses along the overlap length and across the layer thickness presented a saddle
shape with peaks at the free edges of the layer in all the cases tested. Moreover, there is
a slight stress variation across the adhesive thickness. Figures 8 and 9 present the typ-
ical stress distributions found in all cases; corresponding to the FEM and NNRPIM sol-
utions, respectively. The major differences between solutions are found between the
ends and 0.02 L0 (Figure 8 and 9). Moreover, the NNRPIM also predicted slight varia-
tions of both peel and shear stresses around 0.1ta from the interfaces, which were not
detected in the FEM solution.
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 17
Peel stress
7
0.4
)
1
yy avg
Normalised thickness position
6
/
2
0
1
2
0.2 5
3
0 3
2
-0.2
4
1
5
3
6
-0.4 0
-2 -1
10 10
Normalised overlap position
Shear stress
3
0.4
) xy avg
1
Normalised thickness position
/
2.5
1
1.5
0.2
0
1.5
-0.2
2.5
1
2
-0.4
10-2 10-1
Normalised overlap position
Figure 8. Contour plot of peel and shear stresses at the adhesive layer, FEM solution of a
L0 ¼ 12.5 mm and AralditeV 2015 joint; left half of the overlap is shown.
R
Moreover, in all cases, it was observed the presence of peaks in the free ends of the
adhesive layer. These peaks were quantified and are shown in Figure 10. The brittle
adhesive (AralditeV AV138) presented the highest peak values in all cases whilst the
R
ductile adhesives (AralditeV 2015 and SikaForceV 7888) presented rather similar values
R R
in all cases. In the FEM solution, the peak values increased with the overlap length,
whilst in the NNRPIM the peak values stabilised for overlaps greater than 37.5 mm
(difference 6.5% in shear, and 2.0% in peel), as shown in Figure 10.
The stress concentration at the joint’s free ends had been previously observed in a
photoelasticity study [44] and in finite element models of spew effects [16]. Moreover,
for a joint with 12.5 mm of overlap and joint with a brittle adhesive the peak was found
to be greater than 10 times the average shear stress [16]; in this study, for a similar
adhesive (AralditeV AV138) stress concentrations of 12.5 and 5.6 (MPa/MPa) were
R
found in peel and shear, respectively, and so agreeing with Adams and Peppiant [16].
Stress distribution at the interfaces follow the same shape as those at the adhesive layer
centre with the exception of presenting a peak at the joint free end. The magnitude of
the peaks corresponds to those reported in Figure 10. On the other hand, considering
the Saint Venant’s principle, as described in [16], if the Gauss points around 0.2 mm of
the free end are not considered, the stresses follow the same pattern and magnitude
across the whole adhesive thickness.
18 I.J. SÁNCHEZ-ARCE ET AL.
Peel stress
2 1 0 8
0.4
)
3
yy avg
Normalised thickness position
/
6
2
0.2 3
-0.2 4 2
5
0
6
-0.4 0
1
10-2 10-1
Normalised overlap position
Shear stress
1 0.5 3
2
)
0.4
xy avg
5
Normalised thickness position
1.
2.5
/
1
0.2
1
2
1.5
-0.2
1
5
-0.4
1.
0.5 0.5
1
10-2 10-1
Normalised overlap position
Figure 9. Contour plot of peel and shear stresses at the adhesive layer, NNRPIM solution of a
L0 ¼ 12.5 mm and AralditeV 2015 joint; left half of the overlap is shown.
R
1.32% and 22.83% with respect to the experimental data (Figure 11).
As L0 increased, the difference between the first three analytical methods and the
experimental data increased. However, regardless of the magnitude of L0 the Volkersen
method provided the best strength prediction only for the brittle adhesive AralditeV
R
AV138. The differences with respect to the experimental data were 21.87%, 34.15%,
and 40.06% corresponding to L0 ¼ 25.0, 37.5, and 50.0 mm, respectively (Figure 11(a)).
In all L0 combinations with the brittle adhesive, the Goland and Reissner and Hart-
Smith models predicted around 50% of the experimental joint strength. The best
approximation was with the shortest overlap giving strengths of 50.92% and 52.51%,
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 19
yy
, FEM yy
, NNRPIM
40 40
30 30
Normalised stress
Normalised stress
Peel ( yy / avg)
Peel ( yy / avg)
20 20
10 10
0 0
12.5 25.0 37.5 50.0 12.5 25.0 37.5 50.0
Overlap length (mm) Overlap length (mm)
xy
, FEM xy
, NNRPIM
40 40
2015
AV138
30 7888 30
Normalised stress
Normalised stress
Shear ( xy / avg)
Shear ( xy / avg)
20 20
10 10
0 0
12.5 25.0 37.5 50.0 12.5 25.0 37.5 50.0
Overlap length (mm) Overlap length (mm)
Figure 10. Normalised peak peel and shear stresses at the adhesive layer free ends. Comparison
between FEM (left) and NNRPIM (right) solutions.
respectively. The largest overlap also gave the smallest predicted strength, being 42.36%
and 45.50%, respectively (Figure 11(a)). Conversely, for the ductile adhesives, strength
prediction was found lower with these two analytical methods.
For the ductile adhesives, AralditeV 2015 and SikaForceV 7888, the GY model always
R R
provided the best strength estimation, even though it was mostly over-predicting. For
L0 ¼ 12.5 mm and the adhesive AralditeV 2015 strength prediction was rather close,
R
being 1.32% higher than the experimental (Figure 11(b)). For the other three overlap
lengths, the best predictions were found with the adhesive SikaForceV 7888 which pro-
R
(a) 10 4 (b) 10 4
3 3
2.5 2.5
2 2
Pm (N)
Pm (N)
1.5 1.5
1 1
0.5 0.5
0 0
12.5 25.0 37.5 50.0 12.5 25.0 37.5 50.0
L 0 (mm) L 0 (mm)
2.5
2
Pm (N)
1.5
0.5
0
12.5 25.0 37.5 50.0
L 0 (mm)
Experimental Hart-Smith
Volkersen Global Yield
Goland & Reissner
SikaForce ® 7888
Figure 11. Comparison between experimental strength and analytical strength for each adhe-
sive tested.
The effect of these properties in the joint strength was pointed out by Hart-Smith
[11], and recently analysed by Nunes and colleagues [40], indicating that adhesive
toughness is necessary for larger overlaps [40]. Conversely, the GY criterion over-pre-
dicts the results in most cases but estimates strengths close to the experimental in those
adhesives with greater toughness. It can be attributed to the better load distribution
along the overlap [40] which is important for the application of this criterion [14].
Pm (N)
1 1
0.5 0.5
0 0
12.5 25.0 37.5 50.0 12.5 25.0 37.5 50.0
L 0 (mm) L 0 (mm)
0.5
0
12.5 25.0 37.5 50.0
L 0 (mm)
SikaForce ® 7888
Figure 12. Predicted joint strength for each adhesive based on the MSSC.
as it was also observed with the analytical models. Nevertheless, the lowest differ-
ence was observed with L0 ¼ 12.5 mm which is the overlap used by the ASTM
standard. In all cases, both experimental and numerical, the joint strength
increased proportionally with the overlap length (L0), as it can be observed in
Figures 4, 12, and 13.
Considering the MSSC, the minimum difference between experimental and numer-
ical data was found at L0 ¼ 12.5 mm where the numerical techniques under-predict the
joint strength by 52.86% and 55.69% (FEM and NNRPIM, respectively) corresponding
to the adhesive AralditeV AV138; while the maximum difference was observed at L0 ¼
R
50.0 mm with the adhesive SikaForceV 7888 where the numerical methods provide
R
strengths equivalent to 18.26% and 19.06% (FEM and NNRPIM, respectively) corre-
sponding to the experimental data (Figure 12).
Simarly with the MPSC, the numerical methods under-predict the joint strength with
respect to the experimental data. The minimum differences were observed with L0 ¼
12.5 mm and the adhesive AralditeV 2015 were 43.85% and 45.46% corresponding to the
R
FEM and NNRPIM, respectively. The maximum differences were again found with the
most ductile adhesive tested, SikaForceV 7888, corresponding to L0 ¼ 50.0 mm being
R
18.83% and 19.27% for the FEM and NNRPIM, respectively; as shown in Figure 13.
22 I.J. SÁNCHEZ-ARCE ET AL.
Pm (N)
1 1
0.5 0.5
0 0
12.5 25.0 37.5 50.0 12.5 25.0 37.5 50.0
L 0 (mm) L 0 (mm)
AV138 2015
(c) 4
10
2.5
Exp
2 FEM
NNRPIM
1.5
Pm (N)
0.5
0
12.5 25.0 37.5 50.0
L 0 (mm)
7888
Figure 13. Predicted joint strength, based on the Maximum Peel Stress Criterium, for
each adhesive.
In reference to the analytical models, the numerical results from both methods
(FEM and NNRPIM) follow a similar trend in all cases. The maximum difference
between strength predictions from the Hart-Smith model and the FEM was found in
the joints with the AralditeV 2015 for all the overlaps; the maximum difference was
R
13.31% corresponding to L0 ¼ 37.5 mm. In the NNRPIM case, the maximum difference
observed was 9.69% corresponding to L0 ¼ 25.0 mm.
These differences can be attributed to the differences between the experimental and
numerical cases, being these differences summarised as follows. Experimental data took
in account the maximum load a joint holds prior its failure; when it occurs the adhe-
sive yielded; while the numerical data was considered, in this first stage, as linear
elastic, and so the final joint strength differs. The use of numerical models in the lin-
ear-elastic region has been reported before [20]. In that case, both FEM and meshless
method were compared, the meshless solution was threefold the FEM solution [20].
From a reported comparison between the FEM and the Goland and Reissner model,
the strength determined numerically was found around 20% lower than the analytical
for an SLJ [16]. Such differences can be expected because the joint strength is inversely
proportional to the peak stresses, numerical models capture better stress concentrations
at the joint ends which result in higher stresses on such points.
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 23
6000
FEM
NNRPIM
4000
Time (s)
2000
0
12.5 25.0 37.5 50.0
L 0 (mm)
Figure 14. Time difference between the FEM and NNRPIM methods for all the overlap lengths.
It is important to note that the reported models only considered one adhesive and
one overlap, and so cannot be directly compared with the present work. To summarise,
the agreement found between the models developed here and the analytical models
supports the hypothesis that the NNRPIM is a suitable tool to analyse adhesive joints.
5. Conclusions
Numerical analysis of adhesively bonded has proven to be the most accurate method to
predict joint strength when considering non-linear material properties. Current estab-
lished numerical analyses require fine meshes in order to provide accurate results; how-
ever, large deformation analyses may require even finer meshes. The NNRPIM is a
meshless method that does not require a previous mesh or uniformly distributed nodes;
in addition, it allows large deformation analyses making it suitable to analyse adhesive
24 I.J. SÁNCHEZ-ARCE ET AL.
joints but its application still is in an early stage. In order to determine the suitability
of NNRPIM for this application, the strength of adhesive joints with various overlap
lengths and adhesive types was evaluated in this work. As a first stage, only linear elas-
tic properties were used and the predictions were compared against analytical models
and the finite element method.
The analytical models estimated joint strengths as close as 11.56% to the experimen-
tal data only for short overlaps and brittle adhesives. Longer overlaps increase the joint
strength when the adhesive has good toughness. Hence, the ‘global yielding’ criterion is
the best alternative, with estimated strengths as close as 5.28% to the experimental
data. In consequence, the application of analytical models is also governed by the adhe-
sive’s characteristics. Two of the analytical models evaluated in this work, Volkersen’s
and Goland and Reissner, were developed to consider only the elastic region of the
materials. The third one, Hart-Smith has been developed to consider elastic adherends
and elastic or elastic-plastic adhesives; for comparison purposes, only the elastic model
was used in this work. Accordingly, the same properties were used in the numerical
cases to ease comparison. Similar to the analytical models, the numerical predictions
under-predicted the joint strength by approximately 50% using the brittle adhesive.
Likewise, as the overlap and adhesive toughness were increased, the predicted strength
was found lower than the experimental around 80%. Therefore, a similar trend as the
analytical models was observed.
The NNRPIM strength estimations were found similar to those obtained from the
finite element method (FEM). The maximum difference observed was 2.82% corre-
sponding to the brittle adhesive and the shortest overlap. Correspondingly, differences
between the stress distributions determined by the FEM and NNRPIM were evaluated,
the maximum difference observed correspond to the peak shear stress, being 6.56%. In
this application, the NNRPIM method provided similar results, both in magnitude and
pattern, to those obtained with the well-accepted FEM. Therefore, it can be concluded
that the NNRPIM method is suitable for this application leading to further research
applications such as DLJ and industrial applied joint geometries. Moreover, this
research leads to further exploration of the use of elastic-plastic material models in
order to achieve more accurate strength predictions regardless, overlap length or adhe-
sive toughness. Currently, application of RPIM and NNRPIM methods in the elastic-
plastic analysis of SLJ is being carried out; good results had been achieved with overlaps
lower than 37.5 mm, but for the 50 mm strength prediction is still low. Further research
work is being performed in order to improve material models and yield criteria, which
will allow to enhance strength predictions.
Disclosure statement
No potential conflict of interest was reported by the authors.
Funding
The authors truly acknowledge the funding provided by the Ministerio da Ci^encia, Tecnologia
e Ensino Superior - Fundac~ao para a Ci^encia e a Tecnologia (Portugal), under project funding
[MIT-EXPL/ISF/0084/2017 and ‘POCI-01-0145-FEDER-028351’]. Additionally, the authors
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY 25
ORCID
I.J. Sanchez-Arce http://orcid.org/0000-0001-7463-6608
L.D.C. Ramalho http://orcid.org/0000-0003-2579-4057
R.D.S.G. Campilho http://orcid.org/0000-0003-4167-4434
J. Belinha http://orcid.org/0000-0002-0539-7057
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