Professional Documents
Culture Documents
• Assernb l i n!~
o t p ipi n~ from componenrs. <t"cl mc thodc;
to•· connectmg tu equ iprncnt
All••ghts ré$Orved. No pan olltu'!> book may bo teprooucad or unnsmlt100 by any mo3ns wha1SOéVtr
Chapter
USESOF PIPING 1.1 fo e1ther ~Hou:lfun~. Hm milfu 1.1(1•'er soppl es nrorrn~.~· on conttHHrliJ ·te
:111r~1SP.S r.f b uldH'~:P· ¡-trOCIK<.cs:. puxiuti on hltC'\. lr... :qn ccnr·~~ f:.Jf spt:elr e
reuu ·emer.ts. d~ld1h '' eustm~ s: .ml.,lf'dsnnar-. ;·s. 11 en~.
P1 1 1 "~ !e rO 1\!r 1 (p l'S$,), n ¡•,r • l·.JIISfJ~I~ahm
11' di d1 , • , 11 tt't:'ll tulu •lJ,,~) putp~Xb 1.:~1 11 SflO•'•i the pr •~•P.J$ !l'..c .. etl. ot•J tt:l! llr:-.·~ ol ml31mltU_.'ll ;tf\.1
mcf8ri<JI
' !1 1S pc u r ' one fV'd :.,:ti •r'ICtJS.:" a p¡pmg 10• p~ocess.rg .:nd
SI'IVlr \',tff'l os Ptocmp•ptng '!! u t'iH:$()0'1 Hu cts. be'\\-cen s.:.01.3~
SCttEMAliC FOR PLANt COHSTHUCTION CHART 1 1
!a·t~ ~ re u occu. ng vr 1S. Stftlice pipmg es ~A.:"!:d te steaw. ait~
CCfr. -'l
\'wdl r c:lr f01 procb~ 119 P¡r., ~e "'o• r1ed as ·s.e .... •ce fhO n; .s somr.
tu ( 'rl t~1·d 10 1t ·,,11ttv f1 ptng. t;u1. u 111e Gl:rde. the ltr•n ut1lty
¡up q' ~~~\1':1 ftH Moltl r hn1:s supply "1:) ~·••rr.!, fue• ~1m, JOd fu~l o il
t~ l iJI is, fur cr..;.,m·odt!IOS. ~.osual v puf.:l'lasec from 1..ttl1~íe~ con,pac .es ar.::J
h.~11 ••PP t'IS)
Mr~rrne /HfJIIIIJ f,l! .1 :•\ ,., ullt 1 11~1fl!l'":v•! ~:':.tch e l ,• .s iati!!C9iC·::I i!CII'
o,.·,,+lrrrl J!lll 'iCft·v1;tul r.ul un !.Wd rHfltng, "'';119P•Pf' .wd 11111!}!: rlnscnbcd 111
CLIENT
Nr¿-_ .._
ftNISU[O ""LAN1
CHART
1.1
lht•; lJ 1111 OHtJtR J.UK PtP.Nf
& LJAlA f 0fl fiLA!\ 1 '--'--
Tr.mwo,rturtJn JJIPIII{J t\ n:un allv lm¡t:·d'aml!l~:f p¡¡(rq ¡,::;er; ~L !:mwcv
hq urh, ~ .111!1!\ ,,1111 t¡,¡sPs, ~¡·¡·u•um~ •.!Vf'l 1umJ10ds ol 11 IP.S_ C11.. d~ ülls. \ ~~'~'""''"~'·'•ll(fl(('/'~"·'
rflr'' m!tr
~·IHI•IIN•If
lll!llflh!ltlll ~!IUI.ilt •s, W;lhH, drld SOIId mOHf''i1ll~¡ MICt'! ;'\S C:la {CMr!Cd hy '.'/.'lll! l~
-· -----
-
l
.11· II·I!ISJJUI I+Hilluu 111111: tlll ':\, Diftt!ICIII li4t.:i!Js- 1aH be lmnspn·¡¡:d rnnset:lJ
,,r~ , ,~,...,
!lvf•·" "' 1hu s.m tt: 1' p •lu.u. <lfl- 1 l trnnrhln~ .l~rongamer"lts a'i- ~.~sed 10 J iv~ l OtstGN ron fll "\JT LON SlRUC 1 ION
lluw~ 111 1l1 1 !1:n t 1 tlf•\lllt 1 · ·n~~ hi'IG I N I..L W ~ E N ~li NH RS
1
C1vtl p1pwg '' u:¡PII 1u 11!St11t•u', t•JLitf. ut,lll es (wii;tt!l, fuel q.tstos~. nnd Lu
C'llll!l:t 11111 '/hJ'I• lOWJqtJ, t11J ll•lhJSI'!oll 'NdSte WJtPrS ~}()St p¡pin~ ul lhiS - -- J
IVt :P '" pl.un.l 11rd 'ttlll·'" .,,1 :;:
PJumbm!J (t·o/ltrllllfL'IlJ/ p1pmg) •S J:: ;IIIHJ UlSttlh!d •n w·tttner!:ial Lu;ldt•tg'l. ...,..>
~ w
> ,.<
)(h u1h•• ,, ;uf,,l-c;, C:>ll!P~Ir~·•. He .• lot d$tr tJUI•rv~ ~~t1He' and fuel gases. ft
"'a:> ""'<
·o :t~t ,,(, ~.,~;e \'."'lli!f, ttnr1 llll Olhf!"" Pl.: (lC!ieS
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OUfSIDfL
1ne 1 C f~t 1 Cf,•, 't'o(;f ~OIC\ O tntJ n(!P.•Ir:g C:)rrlpar.'l lO JnCCI!a~ SuPPLICH!;.
(;.()t(SUl f AN'lS
k:.¡¡ 1 .11.1 runs1u r:: .n I'JI i 1t:r. Cor.lJ'!",.., s o~\"0 eq¡ir.wir.g d::p;t··n:er ~ ?S
..11 ' l'lOUQI. they ,•,JI t:o :1 e JL"SQI ..., ~rt. n·au~ tlv- ¡:·otttt.cnd ~:Jiov
1~ or mor cor1ra .. 'O'$ ·o Go the t":lrslhJct•co :.'fJ l.
111
The designing and building of an industrial plant is a complex undertaking.
Except for the larger industrial concerns, who may maintain their own design
staffs, the design and construction of plants and related facilities is usually
undertaken by specialist companies.
The Guide describes in 4.1 the organization and responsibilities of design
engineering, with special reference to the duties of individuals engaged in the
development of piping designs for plants.
[2)
PIPE, FITTINGS, FLANGES, REINFORCEMENTS,
ln·line Equipment and support Equipment
PROCESS PIPE 2.1 Pt~c in lllt! ~.j'iO'JS s.1es 1$ t•t.uJf 111 58\'etal wall t~uc~rtéSSL~ 1or e,j(t• S, te..
.,.,·tucr"~ f".a-.-e- oeen es~atlhshtr. ~r r-.rrn ·ltlfrrcru so•n,~·
PIPE~ TUB~ 2.1.1
1h~ pnnr.tfl;ll u-..~ lo• ru~t.t are tri ll!al extl·d·t¡¡e'S. ll"lS.trument liftes, a· u! (31 Th• Al""l•:t'ICM Pelt•ll 'IJ~Il ,, S.111U'• thHJu¡Jh lb 1.!oWdauj ~L. IJ' l re
li'IJ..Ii IPitlt:U'II t!t.lll.)ll$ Dll ~\1!1'1""1('01 $t:Ch as t-omr:ii~%C'S, b!li'P.fS.., ;md p tpr.t' Oír•ensio·•s '!1 tJl~ ~"" dard l!¡j•,·e no f>J1t-!l(f1Ces f JI •nfi1v r. ¡:d
'n•¡l7:1 1 11\ SilCS drtlf Wdll trHl:l,n"'~SC.
SIZES 5o LEtiGTHS COMMONL Y USED 2.1.2 '.ldiUidGIUIBI~· \"IP.L¡Ill;' (~·(ll~U 5J.I'CC) w•;m llllll~d¡;d, ,1¡ OOIJ ago oS 193U,
FOR Sl EH Pll't 10 be supo~sqtlcd IN scti•~rtul,- ·uHrl•ns. Hrrwr.vo1, 11r.monf1 fnr rhcso ...,¡,U
h!c\nosses h"s ca~;ser1 lh(hl wnnufnr.u.~.--~ H1 .. O,HIIiiJ,~. Con~;,. ftrttng:. ;;re
•A·~S 1... lli• l.ud H3f! .1fJM ~~~l.JI It;,hi \'11,111 1h kr'IC!!\Sl!\ fu• ¡t pe ·;m,tlll~l f '011 1/8 -1
dvai1.1blu l •nly '" mauular.nm:rs' \".'l:-4hh
.
'":r;¡r¡;, •h .+·w ~"·'"'*' ¡! ¡ lílt! s·u!') Pinu ¡,+tus nCHmally swc'ked
t 1 fillut(.fl
·IIW. l• 11/, ll·l 1, 1''•, 1\'1, 7, ?Y,, 3, 3Y,. 4. 5.1i. 8, 10, 12, 14, 16, lR. r !;lS dune•tS·O'l$ ltullt thu :;UI:UIII.I ·uuJ !1 11 J SIJlHCú$ a•t:: ncorp:HúlCd 1 1
71J ,,rul 24 Su•·!. 1~. 7'':·, :.iV>, ¡;u!J ~ mch are ~e doiTl ttSed (t:fl!l!:uill sites c.11e ~~'·\~ Noíiornf :>tanda• d U36.1OM. 1~GI~ 1'-1 hs! O•men~":n' lru
S(tn•ullwP~ il!UtittHI i•H ~;ont1 CCIIrn n em~·nmnn•, hu1 uip ug 1S norn'ally we.:Lleo . m~J-osnamlnss ·swr•l :llf)i! 1n 1h1~i $landard. ~:~rd 41\+!J :1t::tv1ú.J ddHI.
1111' '" •l!r rr.~r ~u~r.' stnt.~ ~m: .1::m r.unPr!c:tinn hils I.Jl!C!l P'liH.Je} 1/8. 1/1.,
~/U JIIIJ 1/2·1111.1• uil)t! l$ \JSu¿ ly II!SitiCIH tu inStiU'"flOf'lt lines cr rr ser·.·:r.c- !RON PIPE SIZES 'NCi e 111 l!¡) V CStab!•Shi!d for •NrOtJt,;ht mm PIOO, Wllh ·,\'ii 1
unr• 111'1!' ' t"\ wh•t:"l lii'M 1:1 mnrp w1111 ~rJulpnu·nt 1/2-ipch u1nfl 1s 'hic:l;,ne~u~ dtsigllllll'd bv 1!111 'u1m~ '':trJ•ulu·d (W•!tqht). 'exlla·sHonu' JO(;
nllltht+Jdy IJVd fur :.hlfHHadm¡ [IIIIJ fLI::IJXi iory ~¡¡.:: I'J di j.ll1fnPS ~IC. 'dOutl.e-cKtréJ·S1'0f'tJ' Urfo·a tha 1C;riOCul(l n~tmber SC':hrrr{l1or ~lr·r.l rtp; 1/v~
Sht•u''' 111~"' r. surolh~il m ··;mrl·:ur' lr.n<nh:; 117 tt: Zf> hL am: somet~mes ftrsl publ·.ihi"f1 bv tha 1\mr·Kun Stu,dorrls A~sOCI.)I·nn m 1935, rh•! trrvt p Pt:
'(jn,tl! ~~ r;lll 1t111' lunq1l1:; (38 tu 4U tll. d ptefeqed. Tt1e enJ~ of these cnqths S•lf!S wnrc rno,h 1iNI tm $:,.~1 r•P' h'v' t;l,r¡htly tt-c:r"'si:1g t'P •.vd!l tluckrH·~+:-s
3!t: l"ll •u,fh¡ J!lhl! IJI.i '1 (f-'( ). !J~.¡{l~O IJI ·N~Id nn IUE). cr thrcaded and i I!J\t·flg tht· outs•rh1 d,m'Ult!IS r.rmsl.tnl~ ~~~ lhül !lt;J wt¡_;hts n~r loot i!L/ft)
su;.apltt:lj w th
01'1' cJup,u·D tht t:r.f¡!h flhrcnded and cou:-~lcd', or 'T&·C') eq.IU ed l'le •fiii11NJ,:~ '<'•l!!:flls
11 ;u pe IS urdtn~\'! •r f.,(:·. 1t·r, rJ!InJ C: f ll:r. Clll¡pltnQ IS S:Of!C rfo>d-see Cf1élfl 2.3
\•\hJIJght·i~lYI p!~ ltlll un!JC Ira~.) n~s bocr tu"Jlplf.!te y SIPP'i':f·rt!·l t,.., '!.lt'P.]
Olhf!f l;·péS ,:.~ tfllt. 5loCh ti', gfi).I'YtltJ fnc !;pt:t:lo.ll cuup:u·•.tS. can be ootatnOO
U r rrh., p pt>, tml sch,.rtu e '1Wnhers, ~n~enrJcc re suoplanl ro·• r:uoe ~~up.:.ttOftS ~he
no! uS~S tonlifltJCd tO spct fy ('l p:, i'l fO'l p¡pe t~ftrS, !Wld as "he ll ~
OIAMETERS ~ WALL THICKNESSES OF PIPE 2.1.3 lf<DOOOOd, thcse lr••m• .1111 •e ullofl 11 A\SI stand31d ll36.ltW..t i')! $1l!fl ~'P'l
Sch~du e nan!M;~ :.'Uó~ llt~.:JdiJCCd 1~ •:srablish ~;pe \"E.sll th1ttJ~J'S. lr1
...._ ol iN 1$ JonltiH!d b I"C r10mrr~; :Jipt: ~zc .•iJJri!VI.!te.:l '\FS. formula, b,Jt as ñ;J'I :h.ckm~cs m cornl',~n ~,.-,e com n·.nd tu :.!epau t¡Ofn
\•.•uct. ts s.rl~cm JXlui'l :tll'n• 11.10 bme lir·ten~Ji t arretet) ~- ille o•r.e -tl·c those p·ooosed trv lhe sclilr.Wl. sct-.cJ 1lo nurn!tt.1S 1\0':. 1~11 ~Y ·.·.JI tn c<-
t!' lfe:e!ltr 1n U)mC rns:1:1nccs 1$ latge. \¡P$ 14 iHid l.:fQ€.1 pipe ~$ OU':S•te 11€SSP.S ol p pr. rn thn rt•lfr.JC>nl nmro,.11Hes as A\SI 836.10'! sta:es ··as a
d:.1~1Wiet' r:J.IáiiO 1hr. numuLII P•ue sile ttll1•::rir.m dr.s.;'Jlitlton ~yst Mn fv1 1US tn Olt)~rnq''
STAtNLESS·STEE L SIZES Amertr;;Jn N<:llonal $Wnd:1rd 836. Hl estabiiS~ed PLASTIC&)':pe made lrom pi \IS~tC$ 1TiíiY be JS!!d ti> COIWey at.l!vcl)• OOIIOSwe
a 1an;;-e of 1h111 wdllod .!\!ICS 101 sl;uulr!SS·Steel :Hpe, .odenulled by szhr.dult~s fÍwds, and 1S P.spechlly uscful lm h,mdlin~J c~..:nosive or Lu~Hdous gases and
SS ano JOS diluli: M111er;:;l adds. Pia.sl!cs tJI ~ en1ploved 111 th1ee ways as Jll nlastlc p¡¡·n:::r
a~ 'fllled' plaslic rnatefials (gtnss·f<hr.•·n• nlurccú, Cdrbon hlled, etc j anrt ~s
MATERIAL$ FOR PIP E 2 .1.4 tu ung o' t oatioy (r¡att:lia:Sc. P!ast•c pipe i~ madc imm pul;lfJIUPYiene. poi y·
mhvl•nc WU. ¡Jolybutyiena {Pf\1, poly<inyl clllolid~ ll'VC), ac:vloMiilr·
STEE L PIPE No!!l!(l.ly 1efe:s lll t<llbou-stP.e-1 ptf;B Snam WO:dr.d slr.o' pipe i$ IJu tad•ene·stv•eoe (ABSI, r.elluh>sc ar.etat"butymle (CAB). polyoleli>1s, a11d
lf\<Jtk lru111 ¡.¡!ate Ssam:ess OIPC •s made us1n9 di~. Cr;mumu fimshe5 aru pulyestérs. t>ipe made ffon , ¡¡olve$ter anct epoxy n~stns is frcquerulv 1;1ass·
'hiac ~' f'plrun • nr 'm•ll' f1~"'liSh l anrJ ~Jivanizcd. hber·•eil! iOited ('FRP') and comrnerCiítl prCH!ur.l) ()1 th~ ;ypu hove BUOd
·usisl;.mte lC •;ve-ar aod che~rucu an;:¡ck.
e uflec liv sctec lP.rl Sle21 P•OB oi'f!f$ lhe StHlnlllh and dUialJ;I¡{y leQUHeri lm
lhe appltc:atinn ••uul thc rt.u:ti1ily C111tt mad1inabilitv reQulrr.d lo 1nin it and
fnrm it in tu I"P·'IY ('spUtJis' ·• see 5.2.9) Tho sJJir.clcd nirn;: wust wuhsmnrl
1hr tnl uli11\in~ of tlse. espociíll,y or~urn. lmflpmallllfJ and coHosion cundi·
tinnr. Thcsu requiicments arí! met tly' selectino ni pe made to an a:;p1opttate COMPARABLE USA & EUROPEAN
~H1111Iad. m u-lnwst t)iJ mstances íln ASTM ur ¡i.PI standard (see ? 1 3 anc~ S?ECIFICATIONS FOR STEEL PIPE
tabl,• 1.5 )
1\SJM A5l fiS lttll 011'1 1629
Hl.~d ~·e•' ~, W' l :.n p!!!Cü~ I•11'S. i1l .J lo• V''IJ' :JIIIJ I.JütJ(h! 'l. ,¡~l~
· d .. .; •''l-'1
,,.,,. ·' ....~,
H l , 7'JI,
1-11 t ?> ...
:.~ h
.,., ~·1 ..,.,
~~ la ~,.:,IJ ~ ;\1')
·-·~ f<lt,.l · "'
lH.u~ 'C ..'\~T\tA ::3 :u /:.STM .•\-lfki. ¡_..rua.:·:.~GIIv ,,, wall !'u t: -¡~.¡t: ASTMMl 8Sl~1 OIH 1626
t .,, ,, -,,, rw1.
dc·l:.dl'/1 ~-•w.·.
l!"l .. uJ !l. y ~¡h;:il11 t: 411 ~Cl. ;n-:l•··,lf'viJ·.:lt.lt:l). -.·.·e_(¡r¡JS.~~TP _:.n:i Y.S Bt)i'' •'••c.t<· fol ~.\ •-!Wo"l 1 .,, 1•,; n:ot r.·,.,
ASfMA?J OtN HIZG
A~TV ¡:\ :;:-i .m•: ;\S:\1 /\ llJij p J~ 1s :&t_.,,_;tt:~r: ~:~;:1 · 1 ::<>'i ::· :i•.... t::1~:J , !Jv ''fA ,, •••1 '~· ••, - ' "·'•
1 r.l 1 .si ''lt ,•,•e 1'1·•1. ¡,, G:J les ."\ ;rul ¡.) f:¡:;.des 8 ,,-,...._. !••r tur¡l• I\$1Mioltl~ 8$3501
;,_,;!o "· H!":'.l •:• 1!1 1! 'liS 1;! W ("-~
r1!I ~C gfOO€'$ 1)1 A . !_}¡) .)f{: ;!Vil! .!!il[' Gra~e:: /\, "" :ill:l r.. ti: ,,,,,¡,.¡,. HS:O' ···.:.:.'' •¡1', 1·~ ..,.,,
,1 -i}-,
,,.!'/ -''
~
lu mt! Otl a1H'J HOIUfal ya.s IOdiJ-Stf!BS, Slt'Ul pipO usr.d 10 COIWCy Oil and gas IS
nanulactu(ed ro tfle An1e'lcan P(!llilhJum lnstitute'sstandard t\PI Gl, wf't1<:h
" '-'t>
., i-/1
..;\, IJ.
,,
>!•L-/'
.:; (
.,, ..... 1
.
apphes l'<lhlet tou~ro nt compos•iioo ~mi nutre tl!slm¡:; Ilion ASl M-120. <t' .,,, -,,'),! 1
A" ~L
,J<!. o\ :0V l~
.>31. }~:Vl'S
8S 36UI
hf' 21 e. Cf;(. :{')
l· f' ..., t. r:n:& ...,
,, ..
I)IN
,,,., ~~
l~a
',1· l:'t>P
·,1' 1l:S4 .• :
S1cal sp<~cilicatiuns in othel counnles may t OII'C!\pond '.'.'ith USA ~rcr.¡fj.
M I ~L 8S l li01 DIN 162S
r:;uicns. Sa111t! roHespomJi nu european standards tor corbon steels Mó ~ o1o- A 1 •t\\
.,,¡,.1\ .....
t-1\l'i '};
I:IU••,}·
l'!.ol!
w..u.l·.," 'l•ll'
,¡_;..t, IR•,',
....,1• ,,.,,,,to_,,
:Ul•~
OiHE:R M erALS &- A L LOYS P1pe o; ¡nbe made lrom coppe1, leod, 1\STM A.ll2 es J60i WSN 0t'litNtiot
>"
¡;
lf> ,-,{ ..,•••;. Í!l.•l
... 1
-4 .... , ... ~ 1-:'<t.• ••, . , ,;i'~'J}j 1-~;..t
nic;ket brass, alu>n>Oum and va11ous stoinlnss steels can be reaúily obtamed, (;.!j i
" -•..:s
~,:,.:j-:
(,...,,, b••H
tf ~ -~t .0,\..tl,,'!,!l
·.•,.,:;.,.,,,:.r
.>1 >/J:..:-c~
Tñt..-~Se nmUH1alsare :elatwetv expens1·-'e ond ilmsole-¡;tcd usu;;lly cilhC:I hecause •" tFvn l.:•;o~
f•t¡o~I!.J')
I•V:.
....
"""'-' ..
~.~,
'
'
1'; l• ll •;> r;.¡.;
.. '• l lo1.1'> l~j 1" <.1!'?-~~1
l)UfPOSeS.
l •i
Jhe Arrr.'•rnr NJut:na, !::wndaros lnstllultl ~:c.:: un •l'lt.cell ~eventl schédules WElOEO & SCR EWEO JO INTS 2.2. 1
.1.3
fut ~.HI.ll' 'lli!d~ trorn ·:tHUHJS plastu;s. 1hoSf ANSI $(, nr1arrts and c:th~rs tor
p ,))JtC p :-~~ n·e hww . -, ~ab!e /. 5
Ltr,cs N?S ? a1·1J lu1q¡'~1 au ''suo11y b~~~t-weldcd.
INkr:rnof Vv~y uf t(ltflinq !~H9!.''-dl;-ur~'l•r plp 11•j U~v.JIIV Suct~
l.'t:O:'IOI'f"IIC
:.hr~ lC1'1g tl1e must 2 .2.4
l1ne$ aru Sli.Ltt:r tracwJ tu 11: p•Jmy rdb!IC~tor :Uf preltttmc.¡tmn ''' svcaon1
GLASS Al\-tj:}SS p¡p·('lg •s U'iied fnr 1$ t~:nn:ul n~~:Jit:.e. ch!PIIír:css z:ml tetmr.d ·s¡.¡ocls', ~htm fftnsporred I:.J u·~ ~¡e 1 •
11 tr _y Gtass P•Pe ~NI suntre• 10 'crat r~· olll~r f:n:nd in ;13ss·lire1
oO<Jit ' , · k · .·. -.. and are normattv f~c-r1.1n by
'lltJt ul'lv ~~ sa.of:t~ la rcpeo:eG lteHr<al $lft$SC$ Pice. tl:hngs. and ~r<f. tl11~ Jtplt..; tUII!rJCtcr fll.'fi Ó'O'>'o-rYJS. r·-ei(! •:.Jn
4
tlfliJ S.;HJJ,I·Iabl ca!td p IJÍilg
\',~In nm it;,l \\bll~ bt"h ro:r ~n:;ce;... p :lÍflfJ an<1 "ra rhatnrtgc, cn~'lir:q G!ass ••e diltv""" n !>.1.9.
Wu • S o11ets a f\:te:~ 'Ccnttal S)'SiP.:n fc1• W~JC~ hc'lt!$ il 1, 1Y,, 2. 3. 4
at1f1 SulCh s1:t-s :!Dl ~·mh L.50 F as tl·o u•• muM ope!attng ~r.,rr.·at!HP., SOCKET·WELOEO JOINTS 2.2.2
,JIId ~·r·s•J•e ••nyes 0-Go PSIA 11 n ·~·., 3 '" 1 0-50 PSI/>. !4 111.) ofld
O :'b PSIA ([ w l G!ass cocts, Slldll C!) ij!l(l ¡twrr"J()WO lsme avnikib'l':. P10(; L•k~) lif.II!Wci!...J:I·~ ·fH!. Sockot wekJiriJ •s used 101 i·nes ul smal'e' s·TfJ'\, but
lllil''~s Hlll equ•~ment <ue 1u•rcrl hv lltnl<:H a~Y.'~II !Jiios \\'~ 1 Ch bear on lho? t,j' J,¡, +iv•tl.t• lt!~o\:!~P. I' 11\lr.,-Ü_¡f':flt;=;'¡S,'j,!'fll •\¡ l!i·l ,1 l.tl•,t ',11:~f.l
1hld:enflll r:nm:al mds ol orpll h~n<¡l hS 1111d llltlrlQ~. C~m in9 SISO otters a +/,lll'll 11 t 111 .tl<h. Ht•!l IH •1II!Ud•: '.'l; 't.Jill,i_iJ! l:ol!ll''l • :¡-.•:t 'fl' _.._.:-;
Pvrmc Auu 'NJSle Dnunltne s·,·stero 10 1%, 7. J. ~ nnc1 inch S>l,~S 0 0) Wlth n ·.,1 kul •'~-'l'hl+ r. 111 1\ ¡, 'ltl' lt!~t , .•_fi'f ll. S.l 1 II;Lt.~. I!!W• '/+·t
teaded t~nds 101neo tiV Tal Ion gílSM!Wd ilylon rurupttlbo'Su>•l LOL+t.ll+n~ !3oth
Curmmt !.Y\IUI'S t;JII! madc hum the SrJitle boro~• CJtn <~I.)S~ BOlT EO·flANG E JOI NTS 2.2.3
FIJngc~ drl. expcf'l~ivc anc for the mcsl na1 are ~~~d to mm~ ....-ith fl<tnllt!d
-LININGS & COA'TINGS LU',"lQ ur COJting CtJrbO"'' ~:IM?I r~~n~ \"',utll ü material v~s. ep,.~tprP(Ht~. v.11v..s. ¡n-1 to process ltnr.s ~,.t, eh rn.J·.,. tP.'II.Hn p(!fl(lf"ltc
..~'!;' to ,,. th>!Ol'ld C'l'Em1cal atnr~ pcrrnHS i·.s J\P. t'1 r.1rn¡ c.::nsos ·.-e fl~1ds l. C-.f; lll.
Lef'!Jitl$ olllfl(d JUpea,c fi:tll"'llj'S dtB jo•r~d by llflll~~.. .~n1 efb0':.1. ter.s, e· e.
,,re ít:l•hbl!:! clrecdy 1!a'lgfd. :_.nm~ hubber. loe t'),lJ"\CJie) c..1r. be ap:di!ll! Flao~ ¡o n:s.JJe noaJo uy tal ti~ l!lge!~er :wo 118'lgeS wflt, a ~-.s~er oc·~
,,l·l'f I.:JLtKC:ht;r t~•e piping. but pJOtt ~ ohen rue hnrd. ord ~:tn,/actun~•s. 1/lent lU D!Ov Ó) 8seal Arfer (Q 7 6 lo• ,¡anda•d lm¡¡t.'d-Stl>ll fl.rllje< dJJd
q 'tle ns.troc·aons to· rma<1ng oinu: lm,n~ o· v:uums tul !lees, ;~1~1-tS. r:le:a·s gas~et>.
dO~ •; II<O~S !glassvl materiil:S arcw.•ar aJie. P1•ly,invl el ou~e. polyprooy;ene
Jfld capolyrr..e1s are ~r.c most cbmmtJ'' tOdlll'tJ 'lla:tell&h. CaJtJo~Hteel ¡lipn FITTINGS 1.2.4
1111r·n¡,11id l.'\' urtTTlefs1oa. into ·no: len tinc lhvt· hp IJJI•.'í1017Cd) '" .Jsr.rt ·m
:u1 IH\'11'!.1 tJr 1~.1ng .·.·atet. ms~rumcnt .1;1 1nd lt'Winu~ mhn1 Huid~ RubtJ\•r Fttinys ~onui1 a Ll~t.mge tll tJHt>CI :ln of p;rung. a change tn cJ¡JmOtCI ol flirc.
lml•''l is uft~n used w hand·.e ;~h~ilsivt: f1111d:-.. 1H ,¡ l:·,nlth ! t\ h• fn,II!O lml'!l 'hn !Tii'llll '""Un 1'·1 ¡J!f:(!. Tt-·I'Y .He lmnu:IJ 1!11111
plaw nr IHPII.mr,r.hil 't!d fHtm lv1qud hlrmks, ra~i. m muhlud frrvu l l.l\!iii(':S,
rEMI'En/ITllRF & P[I~SSURE LIMITS 2.1.5
Clmn 2 1 l>ho..vs thc totulOS of butt·welding f~tungs IISo-d V~~tth pipu ul ·mlio11s
.111 + • ':.!H•h !11)t: ~~·e!'u_¡~l •.r l•tll IP'"flll ,.11.11, schedule uunüt~~s .md wnuu lactuwrs' •:.-e g"IS. For lf;rtlensiOilS of lJU ll ·
,llll1! 1' flHt 1 + h!!!l~f··f: !i:;:!~ii.!L.''I"'•,' 1 11 ~f'",•l' 1' •IJ•I'.' lflf' l1rr .l"f' h.!~" , ••~ldin¡¡ filling1 nnd llanges, see tobles D·l ¡h·u D·O , nnd Jahll!s F·l thru
)tr..,¡,l :;~.ü F f- 1 11 ¡l t! t ,. ••¡:•~·,,!¡' ~_.~ ac(•.........,.t f./ Droliw•¡ $Vfl•buls "'" Qivcn "' charls 5.3 lhJu 5 !>
Thrrad"l f,IIOnJ¡< ""''"- PmsSU'o Cillss des qna::ons ot 2000. 3000 awl6000.
P., • ure Jdti~ fe:- slL-el p1pc .r· tlrfh~•enf •eMpe-:atures a(e ca1cw.1rM S:>< <el··:•e Ju•r hl!foJ"s .,.,,& P·t•ss.ne Class oe:;o;¡oauons of JIXXJ, 6000 até
, r.cor~ ·~ lo l~e ANSI 831 Codc lllf P'l".SUJe P pong Lle:a ed n 0000 lhr:. :~Me ProlS!Ure Class desg'la" ons rela:e to scht'<i•l• n Jmbln aflé
•a~te 1 '2} ~~\$f 331 gi't'eS $llm/tc·npt'1ahnc v~J Jti loe tlu~·.. a ous rrnn~Aac::w ~$·\',. Q'l'S lor ruoe sshcr:."ff !'1 table. 2 7
ue !.l rr.m :.-1< eh r flf< s L:t"";('::=:ed
CORRELATIOI"f OF CLASSOF THR CADE.D lABLE 2.2
& SOCK.ET Vt'EI.OtNG FITTtNGS
METHODS FOR JOINING PIPE 2.2 \VITH SCHIEOVI.E$/WEIC HTS Ot: PIPE
OISADVANTAGE
OF JO INT: lnHUG•II!l wcld 1111)1!11 nay ,¡lll•tll ow !/ 1 !'.; 1~ \J\1 U\l , J[ tiOIHI'/'-1 . ' t.Ps ...
uun WfL\,lfl>
HOW JOINT IS MAOE: Thn 0111 (lf 1110 pipu is ~cvolad as showll in
FOA '<"t-IJ
t h•ol 2. 1 Fttll11!1~ are sln11latly beveled bv '<0-\ll'l•\l loFII) I"''.JIII
Wi.l(,tl1 Qf rll't <- ll f f'i(,•. r~~.;ICII,II\LLY
fhe manufactWet n)fl (Wn Pilrl~ ;ur, ,¡Jigm!d, :JS(O CW) cr U' 1111-+.. M Wo\Hf.(!o\L!i Q¡'l
,:o¡p( " .\,\'L•II
..........r ..,,,...
II E·"·\<IE~Wfl... ~!l ~ ~ ~fo ,.. f ll ~l'l GS WILL S<ZE rflo,. ' ' " '
propc1ll¡ 9·lflPOtl, llte l wuld~.!d. 1:ntl the11 t1 t:Ofll· i).[Pr~P 0N l"flf ".,'.JIH. lt-Wi>fH"-lUR( t , .Qii
lmltms \\'!.lid is m~Jdfl1n cnm¡.J'Ct t thP tOIOl Tllt COiutO~I(,lN All(MM;(;l JllOU!fiF n
.. 11 1 1 1 ~
•.o
'"
Chut 2 1 S"''OWS lhí· filtin~ of pioe. fltl109') olrld Vill'\11~ lh,;~l ,P(f! (:f)t'TUTl~lllly
'""'~ooed or ""'' lk ~ toget~er. 11 "a gutde only, ¡¡1\{j MI a substitule
lora prO!et~ s:pr~:f.cai-nn..
VALYES
FITTINGS, BENDS, MITERS & FLANGES 2.3.1 f- .W 1,.- ¡ At.O ·so .IIXt tJOu too .1\\t 1 Gl• .. ~'
1 AJ (_. 1 'o'AlV(~ A.CCONUff-N 1~ SVS"' 1'" Pf\fSSU
FOR BUTT WELDED SVSTEMS
Aul1 1 10 tJb 1(!S O. F fl!)d V•/·1 ior dmwnsurns .atuJ VYP!I¡hts. ul 1tWn';$ anr.
~">1
~~~··
¡;
..,_,
~l
:....,~
MI
(UII. l;1•c;; !lt, ANU
',MAl 11 \'Al._,['¡
!;ao·:;t!S,
USUA I. l Y 300 rMMtlllti t;,:l J 1 lÜ!
str3tr¡ht rx:r,-;ía" at ene r-"1 ('long ~angcnt'l are $lll • ...-.il>t~le tn STO
.,.,, ni 1' ff a1irl!
8ACKINC RINO FtGURE 2' 1
AEOUCING ELBOW r"ke$ a 90cr;¡ree tha0'1' in dillltlillll '"lh tha<l!lf' n
lirt• ~~~, Ru!t...:irq ellJ~,...,5 ha·.-e tl'r'lte:tl•ne rad:us ot curvatwn \Y1 til'lles lhe
111 ~""di t.~:t ü1 •he OIPE 10 te ;ntaehed to tl11l lafgei cnd.
RETUAN chbn~es 1irccuon ol llcw :hou IHO doqu,.$, ,,,~ is used lO
conSliUCI healim·· r.~i ls, vc•ltS ~~~ tanks, etc.
llENOS J re modc lrom SJc;dght pioe. Cotttlllun beudiiiU tadti are 3 and 5
ltii'·CS lhC ptpn sil!! (JR nnrl 5R ~ends. whet e 1~ ll011tlll3l PIPO Sf7e-
llOntlnOI il!Oti'Ctor, nor rmlius). 3r! bcnds n1c uv~iiJ~Io lrom stock. L~rger
rodlus twnds can be C•J Stu:n rrwde. pretnwhly lw hot bc·1du1g. On\v seam ii:Si
or elr<:mc·leS Stance··...-eldcú ptpe is suthJhlc ter lJ( ndillfJ.
1
t• t
ELBOWS & A (TURNS FIGURE 2.2 SWAGE i:¡ WTifhOyed H' '=Oilnect but: +o•;eldQd tupmg to Sl'fl.;lll~:r scr~·.-ed or
.2.4
'JOO l.ONO•AAOIUS
sockelv....Jdcd piping lfl bull welded 'mes, used as art .l~tcmat.'ii: tu thf
teducer wt"aen gu~alcr recut1HJrts in 11oe Sw! n~e reQu~~t!t! Rogurar s-,y~ 2 .3.1
(LBOW 900 SHOilT·RA.UIV\ in r.oncenu•c 01 eccen111c lmm give ablliPI r.nann~ of hne si1e, as do
ri~OOw
reduccrs. Tho! 'ventol!' swnort a'lows snot>otlot'l fluw. Rel~~r tO ldblo 2.3 foo
spe<:ifyino SWJ9as lolr joioinr¡ tu socretwPtdio'rl itü·ns. and to toblr• 2..1 for
specify ~ s-.·: tiJ:S for lOIOiiiiJ lu sen~ ¡:upinu For offset. S(.'t~ 'Reduce!'
$WAGES. Of SWAGED NrPPL(S FIGUR S 2:.4
•
c;ONCFNTRIC
I_CNO·RI'I.UIU$
Hl:i.lURN
ECC(N1 q1c
HCUUC IN O
C HART
FLQOw 2.1
"HnnT·RAOIU:O MITEREO ELBOWS ah: l,!hrtC3teá as ll:lllllfr.d from urpt• lh(IV CW'e not
H.L TURN
littiogs. The usr ot muers 'a ma»:.e c:t dfliJI'S ,n direclm« w prac.ucally
II!Sli!Cled to low-pressure lnms IO·mch and latglll if the vrcS<ure drop is
mimpoftalll, lm these ut:tl!: reoulaf el·tJU!Jif.) woutd be 1:0l>llwr. :'1: Z-p•ecc
90-~eg,.u~ 1nltc1 ha~-i{IIU 11 ~~~ lir IUSíhQ hv.doJIJiit~ re~tvnce..ol 11.11~ t:OHtt>
f..
1'l¡j¡u ,.,! ;r 1.11 •J!I J-·.u:, r' ¡•!!1L•h :tf'\r! o;h :1 . ·! lt• wd .-.. +f}>-.; u 1 1 l'.. l¡_;·1e ••
~O 1"9,..• • ''"~ullnoultie tkD>..,....1alltiHO llbW>lliAko reo,ara~
k~ ••lbQl'· re lo" to taL~ F·IO. ConstrU<tíons for 3-. 4-, illld 5·P•CC1l mners
1
;¡re silcwn rn tables M·2.
¡__.::_>.::_•_;N_;">; .__..j
3·PIECE & 2.Pt ECE M ITERS FIGURE l.S IFIGUI=1CS
2.1- 2.5
REDUCER (O< INCREASEAI jOlns 3 larq¡r pope 11> a sm.JIIeo One. [he l'o'M 3-f'lt:CE tr~ITEA
BV?.iiablo ··tp¡!s, c:oocentuc a'ld eta!nuic, JI~ •J10W11 Tht_• cc:centrit teñucer \'··~==
1S use!i wtwn 11 is r•cccss.ny Ir) : cer> P.1l '1er lh~ 10p 01 1"1e bu11om ot 1he hne
level-ullsul tf'l;uals Y1 x Onn¡r!t 10 mmus :iHH!Ihu 10).
===rr
ECCE.NfRIC
\f ~ ~¡
"¡ t=::l
1 !
l
1
li;
The lollowing fivp flongn IVP!'S '"~ usnd lot uutt-welded fines. 1 he different REDVClNG FLANGE Sui toblc fnr clmngi11y lino SilO, hui should not ue
flongo facings ov,,ilahlf' 11<1! thstuSSI'tl in 2.6 used if at.uupt traosition would create uod~1roblo ltlrhllnn<:e, as u; pump
connectlons AViJ¡Iable w order 1n wo:dmq nock ami occuntrtc types, aP.d
usua•ry froll"· s;ock '" shp on typn. Sr><>e•fv hv non11nal p1oe s•m. staung
WELDING-NECK FLANGE, REGULAR & LONG Regular wetding-nock the we ol the larger p1pe lnst Exa·uptc: a shp 011 ruducm¡ llange to ccnnect
flanges are usetf with hlltt-weldmg lrllings. Long weldlng-neck flangos a NPS 4 P'D'' 1:Ja CIJss 1!iO NPS G1mn-wc !la•·IJC '' specd 110:
at'!JW!!l•.!.!),Yused-W.!, ve'2§.1an!lequiomell.l. nonJas. raml~ íoLOIP!l- 'SUitablc REDFLG NPSGxt. Class l~USO
::ht're e:a-l' .. rll' l'"nrw• 1m· · l'••.u. n1 1.nf1 \'il';.·:•~·v ~ l•esscs ou¡rv_Regu-
For a v.!!fO,ng-neü 1edtrcing ftonsr. Cllrr<!C1 lwra is oiJtan~ed IJv g••:i• q tlm
liJ:rlty--ur lñB" b~ 1$ n,liñTa~efe1 lo lnb 1P.S F lor bure diar.-•eters ol
pipe sc•oc'llule number or manufacture~· wo•ght ot thO npo :o be NB dcd
these f1~"9es on
WELDING-.NECK FLANCE FIGURE 2..6
REDUC1NG $LIP.O,.. fLANGE
FIGURE 2.8
~B
.L
«
\
o '
,.. , ~ - ' N~ 4
~
\
1 - ~·:>
\ - ....J . ~
-
t...-tCR r ~(;. t.'
B ,.,
LAP.JOINT, or 'VAN STONE', F LANGE Econom•cal if COStfV pipe Such SPECIFYING SIZE OF OUTT·WELOING REOUCINO TtES
as st,nless stcel '' used. as the llangc con be of carbon steel and unly the lop -
MUw roWCJIIV rlfS RUN OU1lU 1 IRAh'CU 1 21.3.1
.3.2
..
RUk INUT ()(At.IP\.(
¡otnt s1u~ ena oeed ~e olthe ltne matenal. A slub end must bu used '"a lap
,ornt, and tlle cosr ot che two uems must be consioored 11 both stub and AfOUCI"-0 OH IMA"K:H 6" 6" 4
.. IAfOTU 6 .. .
1
tronga are or the same ma:er.al thev w 11 be mote exper.s>Ve than 1 weldi~·
neck tlange. Usefut whore ahgnmenr of boll hales is dtfficull, as ''"lh spools
10 ne anached 10 flanged noures of •cssels. FIGURE 2.12
~
1
- wn_OfNG
, l.
STqAIOI•' bUf't TCE
(
.¡_
\i
STU6·1N FICUAIE 2.11 WELDOLET mu<CS a 90-dcgrco branch. luii·SilB or red\IC>fl'J, 011 s11a1g'•t
J ~
pope. Cl02r manilold•ng os pOS$lble tha.; w•lh roes. Ftal·based weldolets are
BJVaolabll! fo1 connecu~ 10 orpe caos and veS>~JI heads
FIGL.FlES
FIGURE 2.13 2.6-2.13
)
1
l\
1
t ------ 1- =::¡
"
+
LATERAL, STRAIGHT o< REDUCING, permils odd·nugiCd Cnlry lnlo the
pipo run whcru low rcsislancc to flo·.... is inp.ortont. Sw.ugh t luterals wilh
BUTT-I'IELDING LATROLET rr·~kf.'S O ~&~c;¡mo rcducrnq branch 00 >lra;\i>l brand· bt:re eo:¡u;H to run bo<r ltO avail.ble in STO an~ XS wri!Jhts. Rcducong
plpe latetals and la!etals al angb Olhet roan ~5 de<)rer.< are u¡¡¡ally avarlable only
10 SpOC:I~ ordl.'f. Reinlorcement 1$ reqo~rell whcre '' •s netessarv to res-10m
thr suunqll ol rne ¡otnt ro thn lull strengt~ ol tho pipo Recluc•nQ laterals
swe EPOL ET trnkcs • 90·d>lgree rerlucinu branch from rhc rrraur run of pine. ore ordercd stmtlarlv ro ~ull·weldmo tees. t)xcopt thal rhe angle ber•: .'<-an
Primarlly dcvclopud fr¡r lriyh·yield pi~c uscd In 011ond gns lflursnrlssion lines. bHmc:h nud HUI is also stated.
Provides qood 11uwpallern, and oprirnurrr suess distribution.
LA.TCRAL FIGURE 2.18
SHAPEO NIPPLE Ne»v mmlv ""!d. bul can be oblatned hom stock ín 90
and 4fr·<fe9ree ang'es, and •n ony si1e and ang'e, tnc:lvdong oflset. 10 spectn'
nrtl••1 Ttw n.u is field·Cut u~il \ll lt.e nipolo as tf!·npi.He. Needs rrinforr.emeu1
\1 11 IS O~!Ce:;.."i.ary tu lmng lhO 'WI!Hglh ol the jO!Ol UfJ t(l lhe rull strenglh
ol rhe rtt¡ou
Tlle nexr rhroo flllrf19' are usua!ly used lor special df.'SI~
and uol CfOsses, ax:cept where sp(tce 1$ rostnctcd. as in rni.Hinl! ruplnn or 're
v;nnp' WOik. nemtorcemern IS 1101 Uf!CdL>d.
1101
CLOSURES 2.3. 3 S()(:K!1T-WI:LDCD Pl f'ING
.3.2
2 .4
C~a11 7 7 "''"'···~ tho rao ogs uf pipe. l•lln'!l> and vat.es thJt 3re commonly
FLAT CLOSURES 1 ool p al>.$ 3:0 llUI'T01 Y l'UI espeQally l•cm p 3'CSI3Ck coonbont<l, ar ""'"Y IJe ~d togethoo. lhe chort is a ~id" only, and nota
lv tte ta:Jt""'"'" <«t<>· (Se€ ',.;ure 2.20 (bl :llld (el.) 11.1h~tlltJtc lur a prcfet.~ Spetilic.ti•Ora.
l t ) F l AT C U)SUJU..
SOCKET-WELOEO PIPING CHART 2.2
1 CARBON·STEEL PIPE & FORGED·STEEL FITIINGS
r~o.AI,C(
I'Afilt.IU~
,__ 1 1 ''"'
(JR ff,.,f>\lfh?
••••
·'• '
)
'
-
'
, "
~
l; .<S- 1··
' ("" ' ·
(M' •
l!"j
--a•rn·trc•!l!l 1 v 1.11/.
ELLIPSOIDAL, or OISIIED, HEAOS are used ID Closc n•oes o' large 1 't·llt "oG IC•¡;:-•,1•1;1 \>oll\'
d•ameter, :tnd ru u Slln ildl lo those used !or C<lnlilfUCTilt!l vessnb. ~h\Xf\1 11\, 1 ¡·,! l/ 1 • NI,.IHM~~
'"
~- ~·~
1.1 1 t{_I, L l>~
-
• o( I! II'S J'"o l" 'ol/\.1!1'-1 l'll lli(d
PIPING SYSTEMS
1 ~·tLO\It.-.
',u V d(~ Y.••IC $C•f1~ -- QJART
r
WHERE USEO: ffle:s""" . ltWt-W~~~ • . -- 2.2
-
MI f•fr;nf·PII'l. l.'f "-"'
Wf(..;tl
XX<
Mot) ~ ~LS'..;t.lfl{ 1
e),¡.;e '' ·•• • .t'1' ·.·.t · A!5M·SOf -
r·· rrw 't¡··i !'- Tf ;( • '1 , , íf.tj.,"l P:.'(l, 1 f1 1 ~1'i~.',+ l 10i 1 1f1f'f:'i
JOOO 1)000
~:1 A~ ,
: . .. ¡ <.;I;VI'A!H.<.r á
-.
j f*': ::;~lt'll n\~ 1 ~11 1•<~1 \ !l~.ur F•·' :J!ftl
~
í:alco•'tJ'!•rr•t~s. . '1 mil~< , ndur 'Cnnpsmn.J
••
" rnr•Nt.
tJOn l e t;c ·!40 SLH lfitt "l
TO·
ADVANTAGES 01 JQINT: (·) FtlSir:r .di¡Jntuurn ur¡ ~ndll lines t hdfl
l!u ll wcld•·lg. latk MJi i mg 1> un·
Oecess31\' YO$: «:V'-'0"'1 Ct>Vf•PI;A.11(: ... ( !•IN~' Of M¡\T(R·M- OR
' "' D
A:..t.Ot'\
FG.JRES
2.14-2.20
~e '
OISADVANTAGES OF JOINT: 111 1 he 1116·10Ch rcccss in j0'1t lsee
chnrt 2.?1 nocknts hqu td
(21 lJs" 1.•.J! IICIII\IIietl by ANSI f.!31.1 ·
1909 11 severo v hrMirm nr crev·,ce
VALVES 1
CONlRCL 'v'AI.V f ~
M·N .., t•M U!ot.. Al.l" "00 !Sff ~ 1 1m
ccurnsiQn 1~ n1u::¡1a1Ud (l}:-.li:O.l : Y Ht.•.; :;CO!
1"•!1 · ~· rnt
· ~" 11" •.
'llt.t.V{S0Tl•Crt1uAN üCC(•' '>Si}
\IAli-">
H0\'1 JOINT IS MAOE: The ene ol tlw r•PC " l~r•i,·•e-J flal,
as (0NTAOl VAl V('¡. !lt)) !AP·)
-----
Ounonsions ot li:unqs and ffanges are gtvun tn t•bles 0·8 end f ·1 thru F· 6
/
1
• •
SWAGEO NtPPLES Accordtng 10 type, these allow iO•ning (1) Soe<et
REOUCER ¡ofns IWll dtfferent dial'1etcrs of pipe. ended •tems ol dtfferent sizes this type of swaged nrpoie hos both en~s
plam (P8E) for 'n:scrtion into snckcr 1mds.. (2) A socl;et-endcd itcrn In oi larqt!f
AEOUCEA butt·,·~ding prpe or finong-thrst)•pe ot swaged "'PP'e hll$ the larger end borv·
eled (BLE) ano the smatler end plain (PSEI for inserloon tntO a sot<et·ended
• .... 1
i:em. A~ noll()lt is atsa rclened to 8$>, ·.,,.,!J'· (prnnounr:t-d "Mo•d!J!')
abbrevtated on dr~.-.n!)S as "SWG" or ·swG 1\ lf'P'. '.'lhen ordertn9 a swage.
st<J:e tl>e .·.1J•¡Ill desor¡roa1to~rs ol the P<PllS to be ,ooned fot e•ato~le, NPS?
~¡'-: ·- . (\ ISCH 40f < NPS 1 (SCH 801 Exam~IL'< d the dilfetelll und tetn,onat ons
1ha1 nooy be sn<>c•f ·~dorA as loliows·
• JI'
SPECIFVING $11E & ~ NO F I N I St~ TAOl.E ~ .3
OF SOCKfT\•Ie.L.OINC SWAGES
REOUCER tNSERT A reducing fitting used tor connectino a small pipe too
SWAOE FOA JOINING -
iar~r fitting. Socket·endctl teducer inserts can ho mode in anv reduction hY EXAMPLE NOfl! ON OAAWING
LARGER SMALLER
borin~ stondord forgcd b!•nks. lO
ltii'H;:C fORMS
Or RCCJUCCR
INSCA 1 1
(121
ELBOWS makc 90· or 4&·degree chang~ of rliror.tion in the run of pipe. SOCKET·WELOING 1'EE FIGURE 1.28
1.4.1
SOCK(T·WELOINO ElOOWS FIGURE 2.26 2 .4.2
SOCKET WElOING FLANGE 'iegular type is •.,.; eUe from Stlct. Re~uC· LATERAL m•'<esluii·S•te 45·degreebranchhom ti• moin run ol pp!l
rt~ tv t. ""~~~~b 1:1 Jld · For cxan pe, a ret-:IJon:;) l'afl!J! :o c:on'locl
a NPS 1¡ '"" to 0 laS> l!iO NPS 1'•• lino si1e f ar·ge iss~ec.lti!d SOCKET WELOING LATERAL FIGURE 2.29
''
¡'
''.
TEE, STRAIGHT or REOUCING. 1113~ C> 90-<kwee ~rcoth from tha main
run of P•P•· HedJcn•g '""' "" cu<lllfn-lobroMI!d by Doring standard forged
bl.mks.
tiPECtFYING $1ZE OF SO(:K[T wtLOING TE ES.
.
..cM- ro•to,.,. ru s RIJ .. ~Lt1 *'"001Uf
"""""' !Jti.MPU
. .. .
ttU)II,IC*t-10 OH ..NI!Qi
H" . 1r t
r ~
flfDtff r~•
TABLE
MOUCtNO OH Mm
,...n.u-. ,A11r·' • "'·" 1f' r Ir IIILI)tl( 1'\ ol • . ,
2.3
(l3l
FITTINGS FOR SOCKET-WELDED BRANCH Z.4.3 SOCKH·WELOING LATROLET makr¡s a 45-degrar¡ ·udm:ing branch on
FROM VESSEL DA BUTT-WELDED MAl N AUN straight pipe.
HAL.F·COUPLING The full·counling is nul usad lor hranchiml lll ter ves· SOCK.ET·W ELOINC L.AT AOLET FICVRE 1.-34
se1 eonnecuons, as the h;!l f-coupliny rs t~e same leru¡llr &nJ is strooger. The
h;)lf couplrng pcrmits 90-t!egree enuy rnto d lorger prpe or vesse· wa'l. The
SOC'(Oirt •> more practicable il$ shapUlg os • - Y woth the couphng.
SOCKET Wl: LOING HALF.COU:PLING fi GURE 2.3 1
--- -·
FIGURE 2.32
\ --r
--)"---.·-·'\
1
\ STUB·IN See comments in 2.3.2 .Not preferred for llnesundor 2-inch due 10
\ oisk ol we'd metal cnlering line and resuicting flow.
)
CLOSURE 2.4.4
SOCKET-WELDING ELBOLET makes a roducong Glngi!OI btaoch on long SOCKET·WELOING CAP ll!diS plarn-ended pipe.
radius and short·radius elbO'.\'S FIOVAE 2.:Jt
SOCKET ~ E:L OI NG CAP
SOCKfl ~WE LDINC El80LET A CURE 2.33
---
'
COMPONENTS FOR SCREWED 2.5 SCfl EWtD PIPING CHART ~.~
.4.3
PIPING SYSTEMS
Chil<t 7 3 Sha.-.~ the rar.ngs of pope, fmin(JS illld ""''es :ha! ..e wrnmuolv
2 .5.1
WHERE USEO: For hnes CQn'~ey¡rg S€-'Vices .1ad fea srnellet orocess comboned. or ·nay he used !OIJ!llhet lloe tharl IS a gold<2 ooly, ifld llQt a
JIIOIIIIJ subsl•tute hu <1 PffJett soot:TiiC:::1'Jr
AOVANTAGES: ( 11 r J<>dy made lrom prpe ""~ lillln'l' on s11e
il~ \•1inirni7es fire ha2an1- ,,.,.hun '":>tüll1no p¡p¡ng 10
"'""' whore flommablo <I'J~Ilil r¡r lrquids are
nresent
SGREWED PIPING GHART 2.3
CARBON-STEEL PIPE & FORGED·STEEL FITTINGS
DISAOVANTAGES: ll)' Use !1rll permilled ~V AN~I 831 l·i9B9. rf
~Nf!fe e;OSion. crevK.e- t;¡;•ru'Oion. s.1oc~. or
•Jihfnhon es an1rcipaled. uor a.: u:m.'ll!fnt:ares;
tver 925 F (A !so So'e lootnot• :•ble ~ 9)
('lf.l) ..II.PAIOATI()"t Of li'JP(. A.',J)
m Pcssi!Jie •ca.(aga~ n~ ¡oifi1 llfh400 t+ JIJI"WoC. 1:) fiTTl',.:. 1 1V !( t
FITIINGS & FLANGES FOR 2.5.1 A\'•\tl Atllll r'l' !Jf fO~(ll ~ IHl
SCREIVEO SYSTEMS ·••u :•t;•o "'' ....foC.-<;
Scre-.-•..0 PIP""< 's ooplll 0.....:mblod lrom :hreadeé po¡;<> and lrnong1 D-iAAT
W ,HTS04 f"IP{
A ...O Pll:LS$t.M t
"'""' 2.3
...~reaoed 1r:J11~;1lj.p: fu ' ,,~C~:~l.J..lQO r HIÍ'!)S ~~e e-x~s ·• ~lv .t~~ ·n1 :1lu'l1b C l o\Ji',f $1)f
~~o':..=~s·
Y.'EICIIT !711
n¡, 1 Lu~iiQli. h IIJI.'i!,;'í."f .ti .:-.;-~1 C3tiOns, C:i:iSS J!JQj ;uu· ~00 ~,·,.or~ 11- IH iNLo~ 1't'!!!CI1
AAr Cf1111'AI11 -l F
~~ ·ulluaole 1ron h~lmys dlld "1r1i~.:r y rnwo ·:ah•e-s aro uSCI.i lur jnnkln~ ·:m~rf
dll·l di li11t!~ l)unr·u~IO!IS U1 I~IJIIúüLit!·iiUil littlng~ ,¡rp 01\'''11 111 tllhlf! IJ. f1
------
:;nr.ens:or.s ot ~ot~·S.!t!IE! thrc,Or~ filttngs a-re '!J \·en m u!Jio 0·9 FlGt.J'lES
2.31-2.37
.....
• A,"CJI a.n 1 o '"'~ tow• ~-;a~ ""• !101 w c""'\I!Ciw.a to pn...,.,., ro P .. tr,..,.., •' ,...,
01\ piOI ()f . . . w:t-tod c.or-ofl«1ol>'\l *'1"1 t.•U'"'Y 1 '""' ~·!'h f t r..:"""o(o(loot of P•oll•"t C*"""'9 tol' 01
ol~ II'IN't 9M, .-.el ....~
Qn~l 01'1 ~~~ lot'IM lur 4 -,.dror:.-Tixlt'l ~ote .YII1•t~r 11~ C(Jtn•t>yffiQ ~!lqi:'(OII.IIo. ~OX <- C:O!fO\- ••
.....¡,.. ,,l.lft 1 liltil
11 !>1
REDUCING COUPLING, or REDUCER, joins lhrnOd!>d PIP!.'S of dlfferent UNION nwk1~s i$ ju n1 which fl~rmi'"'S easy lllSLa11.etiún. romoval ur n~p!,'tf u nlrnl
si ru~
Cnlfl hn n arli! in any rerfucllon tly hurinq 11nd IOIJf)IO!J standard forged o l l=?!lyth:> :1~ 1:1jJl!, 'blh'l" ()! VI:SSRI(, ir- SCfP.•N?.d IJifHn~ ~ysiP.!tlS f. \:ar.'IUII!S
hl;onks. te 'emr,·.. ~ a \'l)lvt~ ,¡ ll 'l.:il l·dve i!t lc-asl ,lnl? ad¡ar.P.fl l un1on, ·H'I:1 10 IP'llt".'"
!llp1TlJ ftom .) ~·tlSSrl ,.,.,th :h:E!(;ceJ curmections. 1~ach CJ,Jtlot !rom lh'' w~\1 !!
REOUCING COUPLING FIGURE 2.38 s..'lntJid h.1vr. ctro uruor: be1W\!en .,.~h·e anJ vess,~. G•u..Jnd-faceJ Jlllnh an•
pleiellerl ;rlthrtiqh 'l':tt'ler fltlll!J$ 3f€ ol'.·ailab'e.
r'-+----; ¡ ~-;
1 --
~-
"
NIPPLES lOIII u11ions. ordiVCS, strui1 O!S, l +ttif ,Q~. utc. Hil!in:nlly ·1 shorl 1cngth
,r n•pn "" '"" fully lhre~ded (c!ose ninplo) 01 th•o•~Otl bolli ""u' (TBE), nr
IJI¡un IJ!!e•.md and ttueaded one end (POL- roL). Avt~~hlh'n 111 'ldiiUU~ h!'IO:!" hs
1efrr to lt~blo ll· ll Ntpplescafl be éllJtaulo..J '.'t'ilit .a Vittaulic q1 orwP ,-,, one
I!Od
1---- - --
••
6"
-1
TANK NIPPLE is used ror mokinn a scre•....ed conuoctiun to 3 non·p•csS~ue
vcssol or tank in low pressttrú SCJvice. Ovorall lonn111 1s osuallv 6 iuchtl<S with
o standard tapo• pipo th•ead a! each r,urt On <In!.' end only, the taper pipe
lh<eod runs •nto a ANSI lock-nut th<cad.
1161
21$.1
SWAGEO NIPPLE This IS .1 reducon~ fot<ong, used IOI ¡OIIlÍIIg l• 19e1 dia•ne1CI THREAOEO FLANGES aoe used 10 COOO!'CI lhrc•dod nope lO flon~ed IICMS
10 smalleo d1w1101Qt pop• Alsn 1efe•1ed to as a 'sw.J9'! (pronounced 'tNedge'l a.te evJtiUhle Ir om stock. For exarnp!e, o rcd1Jo:1nq
F.!:{l.tlot ord renuc1ng !\1Pes
IIW11J1! In connetl a NPS 1 popP. ro a Class 150 NPS m tines.T< l!ange 1$ 1 .5.2
aod a~brevoated .,. 'SWG ' or 'SWG NIPP' on dr¡rmnc¡s. Wheo orderong a
•·'4!11'. sl•t• ll'o! ...,1¡¡111 dL'S~oations u! the PIPI!S 10 br Jlll111'd lor exarnple, s~ecifo~<l
\PS 2 (SCII40h \PS 1 ($CII80). ASI~ rnaybe used lar JOUII<ICJ ( 1) Sa ...,, ílEO ~~G NPS lll x 1 r. :lSS 150 THRO
ed p pong 10 >1:1"""" p1p "' f2l Sc"''"'d
pipori<J lO buthwh!ed popon~ (3)
FIGUit( 2:.45
Buu·welded popo11~ 1o• 111reaáed nozzle o•1equ1pmen1 11 •s neca'«lry •o specify T HHEAOED fl.ANGE
-~~~~~
EXA.MPLt NO'rl! ON ORAWtNG
•• SMALLER
-
LAROER
' A larger t iY COd l}d 1tOiil is seldom joinect 10 3 smulltU l>u 1rwulding
item. Hoth~:vt•r, 1he connection of a buttweldcd li nv to a threaded
nou le on o 111..'Sstl '' an f!X\lmple. FITTINGS FOR BRANCHING FROM 2.52
SCREWEO SYSTEMS
SWAGEO NIPPLU. T8€ t f'ld OLE-TSE FIGURE 2.43
..
10 ilUN IN ~ H 1111~ 81'1A~CH f-liA-.,1'\I
TABLE
2.4
LATERAL ~nakes lul wc 4&dcorcc b1ancn trom we matn '""uf pi¡lll. Tne next tour 1twn9s lo• J•on'~'"" n•e mn•1c by 8onnv Forqc. Thoso fnnngs
cfle1 a rne3ns of IO.ntPQ screwed 111010~ to o wclrled 11.10, nno fot rnaktn:¡
THREAOEO LATCRAL FIGURE V11 mslrttmen t conm,'CII<.m~ Thl ad ....tnwqr~ oqlth\n t lu~ wt!lrk•q ond unes no1
mQUirfl u:mlmCt!mílnl and lhdt H1e untl:~ aw t;haJJr.d ~o 1110 curvdhlle ot 111e
run :.11pe
THAEDOLET ii;I•CS 3 q¡J i:-.•J'C'tl 1 ~.1rr:h, f 1 Cf ICdLJC '1~. r.n :.: •lit ~Upt,
Flm h:JS!d t'lfldl e•:s m ·.-a1 ,11. P lnr hr.1t1 1 ( (f'lrf'r.:HJr'IS m p!p.? c.,p$ cnd
.,~ hea~s.
..J
CROSS 11t!M.lr<S for ~un __.,, ding cro.s llpl)ly sre 2.3.2. Redur.iflll c1osses
""nade OV bonn<¡ and :<JPptn<¡ Sl~ndaf'd forl)ed blati<s
\
.....
& rll~l.c~
~-. 1.-
THREAOEO ELBOLET JUd:u; 19 1dii9U111 btoJitLI tln Ull!J·IMJJ S. nnd
st•ufiHtC·JS e1~.wws.
• T).tREAOEO E LljOlEl
--
FIGURE ~.51
~-
FROM VESSeL OR 9UTT·WELDEO MAIN AUN
',
1,... :::J
STUB IN <" ·t: .,,.,rrt!rtl$ m 7.3.2. N~t· pwfcrn:tl fur lncnd<ng hút't pipe Sv'llbo!S u~o tor '1;-h'C rv·n~ rhrr.w'.s
r.ntaPI~r rl~.u: \I'S 7 ilS \',...~J 'lltttal rnav rcstrict llu·.·,·. N a- Ar"lf!flr:.tll \.t'U\~1.11 St.mJ !rtl 11 1e''' f tWI•. P PtpP., T Tnr~2r,
e= Cm.piUIIJ, 1 f ,J.>I ~ Útl, u HO<i(' r.r;u nling. 1- lnti~rnCll'.Utl!,
L Lock'lul. M Mt!r.h ' 11 .•/1, R R. lu~liUt·ll,l_s. S._Stru1]h·
CLOSVR ES
ANSI 8 1 20.1: PIPE niRFAOS, GENERAL PURPOSE
DARSl OCK PLVG "'·11< th•• thrc~Jcd 'nJ Df • flnon~. A•so torrr-o1 'rouod F IGUAéS
hpor P•on T1rr·od
1'"'" rl"q· Orv>.ool Sranri.rd ~ PTF
2.47- 2.55
· D·y,eal SAC Shoil 1~1'11 IW··· •h.H~~·wd lv o)ot Hiieadl PTf SAF SllORT
OARSTOCK Pt UC UN THt FIGURE ?.SS
Su uiqln Pip! Threa~ th~er•¡<JI Wll·.-·1
Urvse<>i,l o~ 1!01 "'" "' •o•t/d.rc:ole m.rw olsl \PSF
~ Urv:;ea!'.. lnh.:lllt~diltc (tor ~su in 1;udJL,,:· 1 mtJt>t a'~) IIII'S!
(NP:J -s tb: r.rjy ¡y;¡e ~~~t rnsurts $CJ1tn~j .sg.:nr.sl lu1fl pu~re lf U·e•e
is r;o ubE::.t on :o ns use. prpe ·Jope rr.av l.ll llll!'f w.fl,.llllneads 10 rnpr&.·'
Sóól 'l!l. ano 1~ ga11an1 ot tho 1hre1:ls 1
Specify l J1') :lueads b•¡ NPS r ~read$ pe· ÍllL••. Puedd type
Ek:unp e1
3 61\PT
11')1
2.6 RING-JOINT FACING 11 illll! ·"·1'! ,· l,,, 11 !1 • •• 1.1111'1 .•• '1 1
FLANG E FACI NGS. BOL TS & G/\S KETS ' ji!•'''
.&;ut:;elr"t''llllllllil'l"' ' ó"JIIt , ,,;.~ ·I.W.. i' ~~1:.1· 1 LJ<.:H••r 1 lthtli ~~·pr. rr.~y
rLANG( FACINGS p, FINISHES 2.6. 1
!r'IC'l':1se .)S hiJII•)•...- rr,of r f' 1 n•;"' llil ·1 11<::.:upt.J11t.E! 11. 111 l••~~·ss t.ht•r · ur,¡l St•.1l \,
M11 'l·¡ f.t ¡ru.J!l. 'nr 1 111~c~ aitJ t..!lf!tCd b·.,.· flar~~o 113nufact Jru·s. •n::lu:lHty LAP.JOJNT F LANGE t:; S'I1PII"I to Jl.:t:•.J'IIfTIIUJ<Itt! 1:1(! :.luh l~nrl Ttrr• l:lin:ur
~·~r Ll'i 'lll'"• •'.!' •.mr1 ~rcov\1' rvr.•!S whu:h 11usl Le use<J 1n pa1·s. rlnwe·:.::r. atmn uf Ham¡t1 s.tub end prl!)f:nts ~·mihll VCUlllt.!lly hl 'hl' ril -s.tr. 1.1r.c
d!ld
n ·, •ou, 1\IPCS tj f.twv¡ are .,;, OOiv ~•S•!d, anrt The"Sr. ;uc !lhn•hn in figi'Jf~ flangn alid -~, '· .J ·,·!1•• '.t.w1:rP IY rt! 1 ·'" .•r· : 1• J' ' . lu:•.-Jrt·
2 r~¡ a;es uf thrs 1Jllye <He staled 111 '11 1
'"'' d "'~rJ '-Ke s •w.·l fw aboul 8~ o! ¡¡!1 f·:mqcs. The 1.g1ou.¡ lac ng.
1rnpltVt!.J ~U1 81th~· .1n QV.l' scc.•,on or ut:ta~oo-sect on ~el. JS a;sed ma n;,. lte re-:m 'f•nt$h' re:?rs I:J the •v::te ol ~~ au prodocet: ~\ mnc~ mnq ·tr
th p·•, ·fl .. uca ·ndcA!tv flange :ar.e v..h•th tO'll·lCIS •he ~~et T~ pr nt1p.11 ·yro:s of • m~h am orcr
il.u;r.d, :~ ·sr.uatcd' .1nrf 's-no:-aah'
THt M0$1 ·USEO fl.ANO( FACING$ FIGURE 2.56
T"le pnct- a: · ;J~ r¡ror.··•C an.1thr;s.urtoco ltnr$1 Vt)l'; ffrllon:111"11}(ln the Stlt!ilnd
ciass ot the fiJTl:J!' Fn· 'J. Sd-i,lr.O~;I(~rl i ilr!lf~\. :~e 11•1<:11 ~·.1f•n$lrom 74 ·o 4~
re: tncn 1t 1s r1aca us q a c.1:1r•t~ tUt:l lldVI'l•l a nw mut'llitdius atll-·~ :1p o1
0.06 .r,ch Th! ·1nx. mt.m 10 I:Jt,~wss al l-Wt,u:c 4mp.;l• ~~ 1?5 ~,nn mt~-rou11:lu!S.
n¡~~;(;: J01Nl
'Smnot 11' Jiqp;h IS IS.Ii~ VWf!"fl!l '{ (lfrlt'rt:t!, Hllr~ IS a~·,,iL!tlh~ •t1 WV(I ljUJht e-s.
( 1I/\ hne l'ldiJ med lu ·sh hltJVIIl'l 1'1' J!'tl fli!O lOO! rrl:!f~$. 12) A 'm '((')' hr•S1',
f1f mJrll\' •ntrnrtrrl lnr ¡¡S,\W,IhOul Q~~IWI~
Bo·l hules 111 llt.~o;;es are e•waltv <.jl il\.l"rf Spn<.1fvmothr nmnbt'r ul hules... lta·
mP.IP.• or 1hc hnh eurlf' ~nd hule $•tU SI):S the bol· ng r.onlg·.traliuu Numnw
oJ hnll hr¡-es pru ii,Jngc IS 9·\'Cn in tabluS F
Flil"l(}t!S .are. ::u.wt10ntJd so lhat bclts ~~~o- lllu vn11u:n1 .,nd hntllOfltlll center·
imcs. Th•s :s tt·c normol posHmu ul :mr1 l•(lk, :111 íJ 1 Uun;nJ ncms 1
Suppfit,1' t41liiiO!Js gtvh 'lenyth rhm huhi d1mt:ns10ns wh1ctt 1nclude rhe Twu tvpes \JI t.ul,:u ere cvJ latJI" thC s~•Abo 1 us·ng t-.·.·n nuh. anr: t'l
0.06-mch u •s•d /iJCP. on llnfi<}Cs mCLmt:< !50 and 300, bm cxclutfe rhe 11-'JChrne bo t IJStniJ one 11ut tiot~ OJit¡_nns arn lh:srra·cn n ' ;we 2.")7.
0.25-mch wstd l.>e• ·on' "''""" m Cla:m!r 400 tluu 2500 Teble:r F Sw~t;o:t thleao lcn¡th• ¡¡t1lj r. amcws a·c QI>OO "'abl~ r.
mclude tho r<NsetlfiiCe l or ~11 """JI' Cl.lms Su..:dbo as have arge·v d:spl.aQ?C ·r.gu <11 lx.lh.o; Lr• 001• ug 1 t'I~J p·;NVJ ¡O ms
Th!eea--3vant;tges Gf rs.ng ~·udho 1~ ar{
FLAT FACE \\gst CO'!Hf!M us~ diC IOI matul] W1lh: tUjO.Sf~r.l Ha...:;~ un
úilillf! ,. p •mO I'IC 8."1! 11' • rn&I•TitlY••lh CJass 125 taSI·d'l)!l..,c¡IV('S and litttfl!t>. i 1) f'le st.u~bol• $ mort e<t1ilv tcn-r•r~d ,• carrotJed
121 ComUSion ·:. ¡r-. cthet ool·~ .Ut I'IQ srtt> •S IJ~Hted
#3) SliJCbol•s u1 1'1(l es) lrequenl~ ·~ 11n, ¡u~ tno)l uah la1r, br no,;t o¡
troó.lde hon tound s·od
MACHINt.=. OOI.t & NUT, •nd STU000l.f 8o NUTS FIGUR E: 2.$1 GASKE r CHAAA(.: 1f RIS I ICS TABLE 2 ,5
.6
S Q UA h t ·Hl AU
M/\LI !INl 0 0 1 l
~I UDOOL T
1 """ ........
MA)(IIoiiiM
flWl MAIIIIIl ,.............. ,......,.
MA,I( c\liUI ,,. U(.r(IM ,4\'A ilfl11.(
1141UHUS
2 .7.1
•n,.r .,.,
HE)( NUT HEXNVT
\\o !"' ·"''
o..
llll!lllt
""
l (l l.lú) .. ' .,
I IN(.tl($1
- !. 1
1hl®
'.:!'
'•
o:;"''
'"" • l'iOOOO
Cl'lf·..
''"' • . '\(11.:00
' .!C'\1
.....
"'""".........
"" • l4¡flWO
1 (4 1'1,"
UNIFIEO INCH SCREWTHREAOS IVN ANO UNR THREAD FORMi ll\R "" f.,"'Q,O"'
.,.,..,...f ,..,......
.
t•i;I'\C>I"'_,.
uu"l .... ¡•r. HII.IJ :1· cm,tl'hH a"n .1r.ruN! ru !J:Ietn.l' ~hr€"ads 1;n~y F.,. 01 ~·11
H .ru11'.1 lt.ot ,, nPIIJn:,. v\loUI ltiL vN t!l'i._..Jd. Tr.ere ate lcur Uuilieo sc~ew
11-.'<tdi Unilied Co.trlil IU~C/ UNCRt.IJn l<'r. Fonr (U\FIUNF'll, Lni; ed
.... _....
~ ~,.,.liiO'O
"'""'"'-1 'M
·~
,..,.....
,.
'"''""'
..
~~ ~'"' .
••, ..... .a ....._,
..-(.'
IINC !C.Iuss 2 """''o"' lol b<rll and ~Jd rs r.soo lor !Jr. 1~ an:l ShJri!nlcs in
mr nc. cru1 S;)! 11IJed m the fo lo'"'"!l OtfP~
S1 Hl WASHU\_
INSV lAlii'\ G O\'A~ Hl. R ~
GASKE1'S 2.6.4
(i <)s~els uro usod te make a fhJifl rcl>ís.tanl senl herv...cfln two s~.r1 fcces. lhe
co!l~·uml ¡.¡iitJ ul P<~lll•m:~ (ur (Ji¡..H! flam~t!s ~10 lhn l,tll·facc <111d dng 1vpes, lar
usr Wlth flot·I<Jeoli "'"' ruisod·laco llan9cs 1esoect velv . Aefar 10 lioure 7 ~6
I'Muly tJsrd n•utorlats tor oaskets am ro!'lpr1J5sod asbasws ( 1/W inr.h chir.k)
on-1 JSU~st •J>lrllcrl n10101 ('sptrnl·wO'lM ' O175-onclr th ek) lhe folled rnewt
~¡<J!:I;,et i:. CSP\.1-C'I.illy usulul 1l u aiu lcu~n~.:~ n~~IU ;,es wpr:a11:1d •mt o~.tpling ol TEMPORARY CLOSURES FOR LI NES 2.7
(l,Jr QPS, d'> ih• QaskOI SOPJI• I<'> tleJOiy •1d S olteJ\ reusable.
Che e· ul ¡¡JSkol rs J"dd<rl lly. F IGURES
11) l llr'l¡Jl!lil:urc. pu~s.~..ur. iHUI corrosivc n;IHHP ot thl'! convcvec llu•d IN -LINE CLOSVR ES 2.7. 1 2.56-2.58
12) \'V'hethe• ll'dintcn.lflct.: or upmalHJR re4uues •epcateél urcouphng A cnmplotclv led~·prtJol 11~,1n~ tlf stopr ~'HJito,~ rn '•nas is nec~·s~ary in p•ping
13) Co h•/•"'' anoll'r :•l rnq.urn.,11t11S ~hJI r 1.1y a¡;ply s)4·crns when 0) A d'ldngc in ;~rocf"SS 'ltOII'rinl ~n fl o~o" in tf:r iirw i':! la be
14) Co<t Mdd·· and ero~ contd'lllrt.afiU(I is tu !Je ''"'.Ktlcd O t PcrioU e m.1intr!na•1ce IS
Gdth'c~ h : U'C.U:fiJteJJ's ¡¡ubllc.ttn:n 'Etl9H'1f!Ered J::!S1.P.t•rlg pro~ucrs' pro,udes co lle caH:ed wt• •md ¡¡ h.umd wuul:l b•• pn:sr~rlfl.'d by flnm:ili e andltH
•nlmrn.JttiYl o-• tiiC StJ¡I.c~lJ~IIy ;:~t tFJS:~f!t matl?f1Jfs to1 d•Heref'l app:.ca~'ors IOJiiC ff'3(etldl pa$$10\) d va'v•"
Tabt~ 2 !) QIY\.'S $0CTlO Ch3HICh'f,Stlt1: O: ~<.P.U.. ID a d ~f.Ci on
l ile w.c~fves :Jestflbed H\ J l rn.ty OUI fl~ft•t CO'Ytf'lr.!r. SC(I..UI:y •llfl;"Sl eai:..J.-;r,
1t may be requrred tnat aO~o~<ent pam of" trne 01e eleclllcat<v onsur.noo lrorn iJnd 01111 of t~e lottow n¡¡ rn•thuds al tl!mporaty closure can be usm Une
onr. anothP.r. ond tl'us m;:rv he dh1:1ed try ~n~rting a flonged iolni rmed bl1nd •.'31'18~ l1ne b 1t1d (includ n; spec .tllvpm·•Ot •IW.'.·.-•ttt ring·iolnlli:!~'Sl,
\\1th an in.SlJiar~ng 1)1Slcr 5e: tr.w..cam roo p:ms. A gasket Clecuically insu- spec1acte plale (SO<•' od hom i:s shape). 'd••rhlr block a.d blr.'<'d', iWld bfird TASLE
L.ltes 1l'.e fl.llt!JI' foo•s. and $1~'\·t5o ,"'lld \v.!Stlr.rs insulatr- rhr. hohs hom one flant}eS •eplacing a remcv<tble suoul. TI'C lasl lh'cC tiDSlJtl'S are dlusllated in
2.5
01' t;olh 'lar~~. M illusu.,rct! '"' qJre 2.58. : g;rres 7 59 :hru 7 61
12i l
SPECTAClE P LATE & l iNE BLI ND F IGURE 2 .59 Fiouru ?.r,o ~'"'ws 1he hh:ed 11110 connec1ed 10 a b!ccd valvo suc 3 1 11 Thu
usr of o tappcd valve 1a1he1 than a bleed ring should be r.uusideoea, 6S ot ls
~ I N I-
BliN O a mene I!COillmliC t.lll iJIIQef"lent. and usu:llly c~m be specif1ed merely by addino
a suttix 10 ttiP \' ~lvn OfdPr~qg rmr1bC1
:>1 U ~ V IC\'/ ._
\ C: l,OSliAt
1 I N ~ RUN O
wtcr A (: t f DOVSl f Hl M(IVA!• t l
I'LATE, u• BLOCK, 6
11 \ h a u ld b e n o ted VAl Vl L IN[ BLINO 6LEEO SI•QOI.
n•;~t
CRI TI'-fUON -\
1;~ c:~<. scr ew~ rn<~v
~le.:e In (0f r01i Y•
((lr)d ltiOt'l.) AE LAT IV( M (OIUM E'JCP(NS(,
OV[RALL l( "~' OH f NO tNG 0"4 f A[ OUf NC:V M 0$1'
t osr [ )(I'(.N~ IV [
()J.- C I-IA.N t.EOVF~
rxrtNS1vr
YA'lHOVJ:tS
f OR OOoBU: NI:Glllo18l.i: 11ol -.f:GU Gt8 LE :ho6
OOU8Ui 9LOCK AND.ULEEO FIGURE 2.60 (H.A...,GfOVUl
1 -
Nl't!At.. f &.IM:l V taN V [ ft '( t'ft(;M
(()ST lil(fH t4JG"
(EATAIHl"r'
...
COM~f ff COY I'l[l[ 00\IBTfOL tQ VI'\11'(
o• SHul orr
VISVAL vtSBlff
"OICATIO~ t
V($ St.fSP(CT VIS
v.wo P\.ANT
PtPCFITI(R
fl'lA-..T
PtPH1ff(q
OPEMAtt'l;l 0PFA.&10R OPtAAlOR
Tomp1uarv bui iOd cli>Sures includo blind llanges usong flat 9osk~ts ltr liny
jo;ms, T·bull elos uros. woldcd on clnsures wi th h111ged doors ondudinq thc
hohll!ss m..!llliOfe covcr (Robort Jonkins. Englcmd} and d 0$tm ~ prim.u •IV •u
RCMOVAULI; SPOOI.. FIGURE 2 .61
tc•uJud loo vcsse•s. such •• thn L:onapu 1anqe (Bonr cv Foogt!) :;hit 1t muv uiSO
bo useu w11h ptpe ol '"' JI!
dtametuo The tilirou fl""!}e 1~ tnr>>11y '"uu w11h a
v1~1 tl futJfO ~)lp111~u;1 uf 1t1e Pllllfl~ svste:n, or for cleaning, lf'sa;ectton. etc.
:n~----l~~~
t-hfl~ ctosutes: ar• al·~~~ ill$-lal"ed on "-essels; I0 1 rcqucnlly oo p1pe
h m m RFMOVAUL< SPOO<.
,,dj.'lc:e<t: lla n~~ """'4Y {1) Lever typt' wllh doub v h:vP.1 ci C~mping, such flS E•mrtiu• 'St.Jn<.lJrd' and
tront tn e '-13'1)<>1 10 e H"'ct Vocto.1lic 'Snap Jmnt' (2) Scoew type wtth captiVI' nu t - 'ltuse cooncctor'
rton l<W<JI 1111~ 11 MPII<I¡tlly
l mow t.nt w lo h •l no ¡ntn o )
f),li'I I:JC$ J TyoicnluNr. is lur col'lnectmg temporanly to lonk <:ars, trucks or ()rocess vos
'
Sf!IS. hltO(·II!l(leS OQft'! IJinPnlS pcrrnil ptanl operotOIS l(l a iiHCh and unr;uuplo
11 a lina ls t11 be l!mtpormily closed down with rJoubll! hluck·nnd·bleed, bo¡h 1hcsr: lmlt!nss cunnuclOrs.. t.::erlJin lemporory conncclr¡rs have l.nuh·1n vntvus
vatv¡•s '" " cluscd. and the lluid b~lw<?en t1L'""" off w11h thn bluud vah·e. The Evmtite 'll anutJcl ufl!~ a úu u~ le shut off connct:tor f01 hqmds. ond' Schr(IÚUI
h!i!f·¡i v¡11vu iS then lul t uptm to show w~P l 'lrr 1hr mltnr •JtJivcs. am lrgl tly s~ u 1 a '.'illvcll CUI>IIOCIUI IOI &11 hnes
BOLTEO OUICK·COUPLINGS ~.8.2 m Fle rou!lng or fC·Spóng !he !iuc. (7} Exoanston locps ""' ligutc G. l. .7.1
Connections ol ti js 1VPt' r·t;~y bP :;uunhlr for r.tthnr perrnanent o~ tcmporarv
use. dependin-g Or• the 101nt cmd qJskt!t, tuul scrvirn cnndiunns. Piping c<~n
(3) Cnlt.tthJit!ll plnr:.:<Pcn t o• eochors. (4) CD•d sptinumo ;ce 6 1 Oellows·•VP"
t!XP II'StCl't ¡~unt5 ol tre type sho.,.,.u u li~un• 2.63 Ul€1 uiStJ l,s ·d tu oosorb
2 .9.1
'o'llU.:hiU
be built rapodly with tllem, and they ••~ e>peci" ly us.·lul lo• making rCjli)it~
to 1 nes, for coostrucb~~g shO<Hun proccS> u<St~Lttiom such ólS pilot plants, SIMPLE Ol!l.LOWS FICUAE 2.63
atld lor ptocess m:>eifie-•tioJL
COUPLINGS FOR GROOVED COMPONENTS & PIPE
Cm.phngs of th<; tYpe ··e l'ldt>uldoluu•d bv lh Victa,dic Corrpany ol
All"'l!lica for h$e VYJth steel. cast-irDI', 1 HP nr p il!.1•c. p pr, ~i1hcr havirtg
g¡ooved onds, nr witr lfottaul e colla" welded 01 cemented w che pipe
enes.
Th1: fnlluwmg Splcia fi1tmg~ with gtlmvi•d ,.,,ds rne ovailahle elbow. tee
(all types), laLetal, cwss, ••llucm, 11ippl1!, arul rop. GtooVP ended valves and
'.•tdvo aUÍJplOIS cuc aiso avaifolJin. AdvclfiiUUtJ)) (1 ) Ouid< littin9 nnd rcmovol.
m Jnint can tak€ up some deflect<Oil ontl CXPOI1S101' (3) Suotallle loo 1'\'131\V
uses, Wl1h COl rf!Cl 9-askms.
Thc monufacturer states thot the btg~est us~ me hu permJnem pl;:¡nt a1r.
WJIIJI ldtin~ing, wrvice, proccss. wa, tel and lubroc ont lines.
AATICULATED DCLl.OWS FICURE 2.64
FG..JRES
2.59- 2.65
.ARTICULA fEO TWIN BELLOWS ASSEMBLY fiGURE 2.65
F 911res 2.63 1hru 2.06 sl11¡w muthods of accom nod~t•nu tnove01ent 111 po~i119 TA9LE
lllJf~ tu re:npP.ratt..re cha"lges. i f ~u eh nuMtuu:rP ':!!nno; be w~en t.IP b~' 2.6
( 2ll
FICUA.E 2.GG STRAINERS 2.10. 3
$1,10 1NG.SI..ff!VE·ANO·ANCHOR SUPPOtl1'
The tOI'lmonest strainm is the illustrated wyc l'¡pe ,.,here the wr.cn "cylu~
~L.I01NC. SLFFVE dnc anci 1c1ains 11'8 f)ltrlltles Wilhin. This type of stramef u eas11y d1sman1·
leo Soma mainerscan be fittcd Wilh" val-.., to taciltlatc bloNing out collctt·
/'. ed matclinl wiii10ul shuttmg tlie line down-see figu1e 6.9, 101 cxample.
.)atketod sl!ai11e1S ore ovail~hlo.
Fur filliuy &nd emptyong rnilcars, tan~ers, etc., thru oogid PiP<>. 11 is necessnoy
tu desogn erticuloted pir.ing, using ·swivellng' ¡o1<ots, ur ·~~11' 1olnts ~ thc lallet
is d 1Unlversa1' joint). Ffextble hose ha$ rmmy U:)US especiolly t,\hUri.l there is
ORlER :,o·\._AM
a nE!Cd tor temporarv connec1inns. or t~.tlefe v1brar•on m rno..oemem cccurs.
C!)emlcal~r~st3ru and/or annored t"!oses are availaulc 111 regular or jacketed
lorms (see ftgure 6.39).
-nuvic~s 1.11e mcluded in pmce·ss and serv1co lino~ lo soptHOlP nnd culloct un-
desi•Jule solld or lí~uid m~ty• i•l. Pope S<;alu. lonse 'Nilid rnewl. ""'""cted or
dcc<Jmposed processrnntcrial, preclpttatr..tS, u!ul<:tiUlS, olls. or wotm muy harrn
c1ttuH ~'quapmtnt ur the process.
Comrnon lorms of fone-installed separator mu 1llusuated 10 figures 2.67 and
1 68. Other more elabo1ate separators mcntioned In 3.3.3 are •va1lable, but S TR..AINER FIGURE 2.68
these fall more into the cate<¡orv of process equ1pment, nnrmallv selected by
the proc:ess engmeer.
Air ond sorne other lJ'I$'lS in hquod-bearing lirK!S are normal !y $111!-collocting at
p1ping h1(;l po10u and al the rernote tllldS of headcrs, and 3m V<1tted by diS·
charoe valves sec 3.1 9.
SEPARATORS 2.10.2
STRAIGHT PIPE
U);UJ\1.. C,HACc.;riON t a hun ..·.·eld ¡o~n,ng :tJ.o St,!f.;l.0r1s ot ~crdi~ll pioo 1) subject to untiSlJal
OF FLOW THAU extcrn.1l <Hrss, rt ITIJy bu re nlorced by the dddrtron ol d 'slue•u' (!orrned
HIL $CfU.(N
horn twu unrts, mr.h resembhns the ower member '" figure 2.71 (b)).
The code applrc~hh: 111 thn nrrino ~l·ould be consulled lor rernforcement
requ,,emems. 8":7:1< ··~ 1 1'1!' .111: ,, ·e:n~•(.ro¡ , 11 ~~ ri'HI~~-.r~r.men•, ~r rh6
(lfl' 1:1~ 1.1 ('!111 1 ' 1
o---7"~·
--
- ---- ----=-:.~-
FIGUR ES
2.66-2.71
l l:tAPPIPiNG
CONN ECTIO"'
(b) WAAPAAOUNO SAOOLl.
fUOWOOWN
CONN(.CnON
Often made lrOf!l p¡pe ,md lith:•~# tht.• driplug is an inexpensive means of
oollec:ung conde<l$110. Frqure 2.10 shuws a dripk'9litwd toa horiLOntal pi;>e.
Rem<ml ol condeosate lrom steam lrnes rs drscussed in 6.10. Recummended
sues lcr drrpll'ljS are grw:n in table 6.10.
1251
PIPE SUPPORTS FIGURE 2.72A
HANGERS SUPPORTS
tfh O 1 "'"''
(..•:.~'> ...,,
,.,..sr ...~
• r t .. 1
~\IIMI"-l~
"tJI<"
~
IIOLI - •
•• ' ...
f.l • t!IW
t
V.HO
! ~:;;~~~·
J. .. "'··
un. . .
I'I,.AI \Io'll-1 ROO 11011 ·'
IJI..Io\\\'I'UC j
= o ~
---,. ....
= l
...
••••
L
HAI
HUI
l'lll,/1'
Jo .. ""'' •
f<l.111
....,,. ..
"'" ,. .. •
•
,.hO
r-l>.:l-
"'•Glf ';AliOli
1 L SlCII()-.;
"'
""'~ ' "-Cl ••·'""·m 1 lff i CJN.SHH.
OH GHAI?11 1 t
$ L II""ll l'lAi t:í
PIPE SUPPORTS FIGURE 2.728 211 -12
SUPPORTING PIPE SUPPORTS ALLOWINC
CLOSE TO STRUCTURAL SHEL FREE MOVEMENT Of PIPE
l. CONSTANT LDAD TYPE
~
2. VARI ABLE LOAD TVPE
(~- \ll
1 . ~ \
--~
Jlll.
1 - --
u
·.
FIGURES
,. ¡2.72A&B
C0lO$f riU.IG
h liY0(U)!.""!'.\11G
IE!.l$"1~
..
' '
1271
HARDWARE FOR SUPPORTI NG PIPING 2.12 SUDE PLATE A slldO plillC SUiljJOtl IS >llustr~ted tn fiuure 2.72A. F>gmc
2.72B shows apphtallons ol 'Ur.at' graphtte shde t>lotoswlo~ chorc otleted by
Union Carbidc lnc. Thc two pldtes used in u support are made IJorn or
Symbols lor dfüi!IOQ VOIIOU~ 1VPOS ol SUPIIIHI ilrll Shuwn in <:hall 5.7. r 01 laced with a meterral ol low lrlction abte 10 wrthsland "'echanlc•l suess
desrgnrng support svstcms, s¡•n 6.7 and te111perature chengcs. Plates are ohen rnade trotn graphiw blocks. Steel
plates woth a tellon facrng are avarlable ond may be wetded 10 steel.
PIPE SUPPORTS 2.12.1
Sprong hangers or supoorts allow vanauons 111 thc lenglh of prpe due to
Prpe S<;ppou, sh 10ld be as s>mpte as cnndrtoons ~IIO'N Stock """'"are uscd changes on temperatura. 'llld "e olton •·~ for l'mocal hros. Reter 10 6.2.5
wht!re oractlcable, espec ally lor mpmg 'tcld hom auove. To S..1)pon prprng lrgure 6. 16. Tt,¡re are 1.-.~ ry¡x'S ulwr'nr¡ han!Jilr or support.
trom below, S<~p¡>orts ~re uSúally made 10 surl from platestcck, orr.e. and
piet::es. of SHhCioral stee. 'CONSTANT LOAD' HANGER Thos CC'tÍCil ronsom of a co;l spring and
IEM:r mechanism on a housirrg. ~·ovcment ol 1~ p prr>g. ;nllun lrmrts, woll
A sereet on of &Yarlable nar<t.-.~re for suppott>fl!j is illu51raleó '" : gures 2.72A not change the s¡lllog 1orce hold ng up the ptprfl!j,l'>us. no addotronal torces
nnt: B will ba 10110duceó lO lhl> pip llqS0,">1C'II.
TI E 1\n a; 1an9ement of ono or moco ro(IS, bars.. cte.. w :estra1n u•ovemeu1 SWAY BRACE, or SWAY AARESTOR, IS CSS81lllally O hohcal spring tn a
ol p>pino. housmo '•*-'hlch 1s lined bctWC(ln pipino nud i'J 119id sttul:luHJ. 11s lunc.tion
tS to bulfa1 vibtation lllld swav.
DUMMY LEG !In extension ponce lul ptpo ur JUIIerJ steol sectiun) weldeu
10 an t lhow on order 10 '''PIH>tl tloc loron-sce fiuu>e Z.!ZA and table 6.3.
WELDING TO PIPE 2.12.3
Tl•e lollow1flg ha1dware 1S osed whr1u nwchcmical and/or thurmal rnovwucru
is a probiN~'I li tho app!icablc 1;ndu pcrmils, lugs may hu '.'.'t'ldt~d Ht pipe. f tyUJe 2.12A
il 1us1r.1ms somn cnmmnu atldllQt:l~mntli usu1q ~~A-~IdotJ lu;s, 1ol'ed steel wctlons
aod pi~e. lor -
GUIDE A mr.•n• ol oll¡¡wil ya pr~e 10 move along lts leng;n, but nct
sidt.W.l\'!'
{1) Frxrnr¡ h.1ngJJI'S fll Slll•<llnal stl'llt, lliC
SHOE A Me!al poece at:..ched to t~ undersrde ola prpe w'>tc' rcsts on scp- (2) /lllatlriny 10 pope
poniny steel. Prirnarrty used 10 reduce '~' from slidm~ lor •'1€< subjccl lo (3) SupportinQ prpe
movemenL Per'llriS U'$.1181101\ 10 be ilOP oelllo pope.
Wetdrnr¡ suppom 10 pre inLod pope ••..ill """"IIV spml trre .mng. •nd therefor
SAOOLE A \',cfdP.e ai1JChmenl for p oe recuirinq ins.ulatico. dAd sub)eci lugs. r.tc., must be ....,lood 111 pipo ar d lolllllQ$ betore IN hnrng rs ,;ppht'll
10 101\'¡itudinaJ or rolliog movernont hesulling lrom temperatura chanr¡es Welding ol supports and lugs lo popes and 'SS1els 10 ba stres:.reli.,...d s~ould
0\llet than cl,matic). Saddla mav be osed ""'h gurdas il$ Shown in 6.2.8. be dooe belore heattreatment
1201
VALVES, PUMPS, COMPRESSORS, [3]~
SWITCH JNG FLOW the conveved lluitl ot !Ju muvod LJv a stern lluvi1l9 a linear, 1Utarv or hellc~l
S\\'1TCH ING ALONG OI FFERENT 3. 1,8 •oovei!>Ci\l. The stem ceo be movetl manually or be driven hydraulicaily,
ROUTFS pneumattcallv or electricanv. under remote or automatic control. 01 mech·
OJSCHARGING FLUJO ~nic~lly by •N\ll~htcd lever, spring. etc.
OJSCHARGJNG 3.1.9
FROM A SYS'rE.rv1
rhe SÍLi! Of Cl valve is lfettmninP.d b,• 11m Si/1! uf its t::nrls +..•lhirh connr.cl lO lhe
pipe, etc. Tt<e pun sil. e 10av be Sll1clic<.
Types o· val•.•e suuabie for on/oft and ICQulolln(l funcl10ns ,JIO liSte•J iu STEM
Lhal'3.2. Th!! suiwbilhv nf tt 'lalvu ltu n rf!!¡L;ired p¡¡tposc rlr!pcnrls on liS
eonwuc110o. tliSC"SSúd In 3.1.3. ThaiE~ iJW l'liO cah:qmies ul st;Hw1ed .Sli!m: Th ~ risiny slum showu w hgures
J . l aud 3.2. amJ llw rmn·lisiuy Steru shU\".'fl in liyuH! 13.
PARTS OF VALVES 3.1.2 Risi!lq ~tr.m (~aw ilud g1ohü) wtlvcs me ~nade eilher wllh í 11side Scrl!w' fiS)
01 'uutsidu scu~w · {OS}. lile OS type llas a yoke :lO the bormet ano llw
V~h·c nmuutacum:1s' cal~h>gs ollcr (1 sccmtnylv (¡ndless vunety of tonsuucM 3Sscmbly is rf!(Homl 10 :1S 'uulSi!h! scre·,._, and yoke'. a!Jbtevrdted 10 'O$&Y'.
TASLE
uons. Class•tiC.alHlll 1S JHJSSlb1e. ht•v...cvl!l, hv t:oustderinq ¡he hasic: pm1s thm 1he lmmJwheel (;(111 r:ith(!r 1ise .,.•.,th Ute stem, or the s1em can use thru the
rrtflkc up a ·Jai·.. e 3. 1
haodwl<eel.
BASIC VAlVt MtCHANISMS CHART 3.1
IN THESE SCHEMATIC DIAGRAMS, THE DISC IS SHOWN WHITE,
fLUID CONTROL fl[M[NTS [OISCS] THE SEAT IN SOliO COlOR, & THE CONVEYED flUID SHADED.
OfAI'HM:.\(j.V
(jLOfU ROTAKY.8-'.U CSA.ll'«tf fl$ '.,,.. IM($$UA( RtGUlATQH
1
üUTTtRfLY 91~11 KAU.. CH(CX.
I
$1NGI.l lUSC
$1N0lt·SC.Al GATE N¡;_ruLI: TllliN(j I)IS(: C Ut.l:K !l:TOP CtiCCK
( .)1)¡
Non·ustnq stem vatves are t)f thc g.au: tvnn. Tltn hnnrtwtu:cl ond stem are u1
tne sama pos1tton whether the vai"Ve tS opct! 01 ctu~:r.d Thu sr.ww is insu1r:
tiHJ honnm nml in co.ntact wtth the convevcd lluld.
BONNET
lhere a•e lhrcc h;rsir; types of a11achmen1 loo Vdl'll' b<~nnr·:s · !C<e"~d
3 .1 .2
{inr."ur!tft9 union), tloltt:t:, .md brccchlock.
A 'floor stand' is a stem extensoon for use '"'~ both ¡ypes of sterr.. where it
A strtr.wd bcHinm ~•V occas¡on:a y Shtl( aod u.:m whtitt 1 or.tl\'t! tS npenr.rl
~ nr.cess.w, to vperate a \'ah-e tt•ht a t !10' or pLHiorrt. Al:ew..ih:lv rnrJ~
ftltt!'ll Wolh IJflJ~l'rsa ¡oin!S rr:::rr be LS4:i: 1;) ~~~~ 11 ·,•,J ve tarct:,+.€~ ,',1ihir
flllroU<JI' sudrng is """ el e problem w lh lhe unoon tvpo bc••net. •::>!ves
v. lll scce-.-.~ bonnels. arr: b6~ rese;wd ~o· se·viCf~ prt'Senung no hatard !O
,fll opf.'r.aiU(S rtoarl.
pt:'liiJrnd. Union tonr-:e1s cue more suitatJit! lot s111all V'~Jfves fftllnllng he·
Qcto: dismanllir>g 1t"r· thc simplr. stre.~d type.
Ol!pcnoong on t~e size of the reqo11ed v.llve and avaolabílitoes, se'ec!lcn el
Str'"'wve can be based on Ti' e !Joltcd bonort hllS larg<•ly drs~laced scrc·:.'l!d and uoron bumwl '""'es rn
hvdrocarbon apphcations. 1\ U·oo.l 01 clamp·lype bonnc1rs olfe1orl 011 scmc
( 1) Whnther '' os undesorab.e to• the convcycd fluid 10 bo in c:oonact wi;h
s·ua! qau~ v.tlvPs lor r·wdcH•le pressures. te tacdttJte llf:lltJt;lll r.lc:nniun onll
lht.: thtP.atled ht:ariro :-.uriJn!!i
lll~l'f:i;IIQI
(?) Whet~eo ao exposed soew os lr•hlu tr> hu olarnouutl by AhrHsi''" atmo·
sptu~c 1C tfusl Thc '¡Jrussu•c scol' is n vallalrnn of lile bolhld lrnnnol usod lor high pressu;e
(~) Whethe1 tl is oecessaPt tu snf! i1 tlm V\tlvfr .s orwn nr ctoscd v•lvn>, "''"'"Y
COinbincd wilh OS& Y construclinll. 11 nrnkr.> usu or lrnc pres
SUie tu lighlt.!n rmd senl nn interna! metal rmu or gask~l <~llai u!il 1hu hndy,
lu adtlrlron tu 1he preccding lypcs uf slorn uscd wltll 9atc •nJ glubo valvcs.
lliOSI other valves have a simple rotary Slem. Aotory ball, ~luq and butwrflv The tJret:chlud. is ;1 hc:Mcr infrcQuently-used and mur~ cxpeos•ve cor\slruc-
vah.·es ~dve a rotary stem which is rnov\?d by ít ocrman~nt lcver. or tool applied tu'u. rt ~·1 lar t'tgh-oressure t;se, anc tr ...·nlves scah'~··ldmg o• the be •1uet W\1'1
!O d V~Ud/f boss at th.e nnd ol ttle slcm thll hodv.
GATE VALVE (OS&Y, bolted bonne~ "'109 stem) GlOBE VALVE (OS& Y, boltect bon.-, riunt tt..-nl GATE VALVE US, bofbld boniWI'l, non rktnt n.m)
Q-jART
J.1
FIGLAES
3.1 - J.J
...
.........
, L.~""'"' J.l1~
·'"'"'·· ·
,' w••·
t; -._.... r "'
r
'
.,- 1 ~,,...) ...f
,,.,., • h...
f
. "
A O~ llilo1 \
~
T\iM
,¡ 1..:'"' "- ''"'' • t,IO#o ,foil
¡J ••• o.;¡ 1 ":."••: · .
O\ ....., ...... ,
_\LII.W'
r;;~~~~~ ·~··
...... ...
• 1 . .. , •.• , 011
,,... ,
~
l<)t<ol
..
.~~
~··
......
1 • ,¡ , ,
·.n· 1 ,,,,
-..,h.. ..., , . ...ru••··• ...... J
ll\~: ::, ••'-~:
~ ~ .........t
·~~}};.~;,¡ot o •'"' lt •r.\
¡¡ • ((1 (\'o ...
ÚJiil) •l ~ !' tllll •n i"
.....
•• !llllo..
1311
A cuucal factor for valvas usod lar ~">ccss t:lrnmical' ;, thc lubrication of the Flal1l)ed •.-alves use gHs~cts to scal againstllro lino flangcs. Autterfly vafves "'"Y
stcrn. Care has 10 bo t;¡knn ¡, IIH• Slllr.cl•on of packinu, nland design, and ex1end Lhe resilinnt scat 10 olso serve os fim• gJskuts. The r•essu•e·seal bomrel
rhoicc ond appllcaliun ul lubricafll. A' on u~tion the bonnel rnay 1nclude a )oint ulilizes 1ho prossu1e of the conveyo~ lluins to 119h1en !he se•l - """
'lontern ung' which sc•vos twu l" "l'oscs cithcr to act as a collec~on poinl 'Pressure seal' UIH1er 'Uunum', thi~ ~CI IOn
10 dldtn ot l an~· h,!l;urlolt~ se~pagos. 01 dS e1 pmnt whorc lubricant can be
IO)etiPd.
MANUAL OPERA TORS
LANTERN RING
HANOLEVER tS vsed 10 aelt,;ii'~ llle ~IWI!Sttl )l11atltu. ll f'lfly ,Jnd rota1y·iJdll
valvcs. aoó small COC<-S. 1.'.'u·r11.-h J:j't'!li1110n ISL¡f;d lt;r cucl.s and srnall Dlu~
val>-es.
WRI:.NCH U$(0
AS OPC.AAIOA
COCK con<
--
l)N
WRt._(': ...
BOOV
In most Mt'rn·or.orawd VíJive~. whl!lhiH the Sl€11l h~u¡ wlnry or linea! mc·.·e--
ment~ pdt;~Hlll ur soc'b are 11:,cf1 hot•NeOfl stcm and huunlll (m tody• 11 h:gh
vacuum or corrosivn, llmunmbln m toxir fhud ls to be haud:efJ, the d~~i: o- tiAM M&R ACTIQN tS PROVIO[Q
hY TWO LUGS CAST ON UNULH
stum may be srored by u lllBtal ~ellows, or IJy H lluxihre d•ophranm (tlle 1ane' SlDC Of HANO'.VH ~f.I.., WH I CI-1 H I Y
ANVI L PROjCC fiN O llC 1 WCCN
¡, lrrmcd 'pac~tess' Cllll&IIUCIJOII) A uaskct ib IIS~d ,~. SC'dl lmtwecn a boltcd
bonnor ann voll·e body
BELLOWS SE'Al. VAL VE
'PACKL.CSS' VA.LVE
CHAl N U~l!liti.Jf i!i I1Sr:d lhi'P.fe d h!tiiiJWhl'l!l '>'•''lUid 1JO OtJI OI U:dtl,, TI USfllm
JS hll~li '.'.'il!l a thaiN.. Iwnl or wrenc11 (1m lrrvN nri'!Jc;l~d VtJiv~) d'li.J lhu luop
of the ehai•¡ 1S llruug!H ~11h10 J 11 11 1 •,•..nrl 1119 11om IPv l. Univur:-al-tnc
chain~·vhcels whid au-acl u~ the lt:Qul¡u l'.lnfl~\lhrcl t:,IVe 1Jt.1HI biJmed fo•
~t:'Cifipr¡rs: in r.orrostve 81fl\OS:Chcn~s l\•here ~~ ti h:qvtll!·v·oPcralcd wa \tl> has
sM.<, the attachrng bol!> hcl'e btl'l1 >no·,•,,-, !O too l. 1ho> pwblem •lucs nr·l
"' ise "ith ;he chaim•.i1o~ t~t rqJaco-s the reyuidt vat..e h;wdw'leel.
GEAR o¡:mfitt3·s \ISCd 'OIOOUCe ll'leopet"aHng IO'IltJI for mana;a opetat 011,
cm:siSrs ot a :lMd'.-.fleet·opetétted goar tra n att ~~~ ng :he vatvtl s.te:u As a
.' .
J !1Jide, !J"'I opennors ~1ou d be nlSlderro lot ,., .•'liS ol the lotl~" oq ~L1!S
'
ili1CI dasses 115. 150, voj 300. 14 oncl ""'' "'11'·
400 .-d 600, 8-u-.:> 1Jl1
larqeo. 900 and 1500. S •nch ene ~">" 2500, 4 inclo and la<qe~
SPUR OllAR OS'CJlATOrt UEVEI.-GEAR OPERATOR geating-thm~n molnr$ nrn couuntHtiY pistuu-arul·f:ytinrll'f rad1al tyoes. 13) A
duubhhll:lmg \fcnn Wll h I11111Wll rnt;uy fliO\'eii'Uilllfl a S-l)l;tw t:iising, ac1uating
the srem dnecrlv l~) S~ueAt~ lVI'" l•efer 10 ·s~uee1e vdll'~'). 3 .1 .2
. 1.3
OUOCK·ACTONG OPERATORS FO~ NON·RDTARY VAl. VES
(Manl•ally·oper&ted vulvesl
Ou~ck·a~liug upwawr~ JO! u:;ct! w11'1 4•111! .-..rul qh;hr valvcs Two S1rn
liiU'o'f!l'lí:nls ilH. t!lllPfl:yC'!I
(ll Rotaünt'} s1rrn. ro'lll!d bv u h!w·r
(1) Sfidirg >1om, 'n whio;h 1111 '"'" os rai~-d llfld fo::eoed by ~eo
OUICK·ACTING LEVERS ON VALVCS
POWERED OPERArORS
CHAAT 3,2
(;Afl
8AI1
h;,)lo\IIY
1"1 UG. 11 ) De t•~nine 1YI ,, O~ • r-¡.r.1wyrd 11<111 hq\11(), l)J$ SIJHV, CJI
I)IAf'j.!•A.t; Y 10\Nlk•(
I';U'TIPF I 'T
l'llj(,ljl\lf
12\ Dctcrn• 'IC n<.~ tu~e· ot llt1 d
'"'"''''
O'l IU.. J VLOIIl
l!liTll 111-1., 't.f::'d'"
•0"'"- • S>•bst..,ntt,,ly nc·¡,tf.,¡ flOI untJr~'\Jhly Jr 10 or Jl kal ul•~.
h _IK, C,...ll '-V>{ \Ltt..h iJ~ va•tuu:. tJih, d1 11 1• 11"1 \"''oJl• 1 t1111Qt)Crl, \)~. dll.e:c:.
D ld"f4.. A.t.Y , ...... 10.0 .,.....,. !od.~l
h,I(Dif -.r. v t~~.. r"'- ..,'v, • Co•fO'Sfvt~- ,,,.,;f"-t"'tiV .., . •d. au,. me. or othef'-"iW dl(''fll·
+- ;:ally HUI.I!vt
I.AU -.:.1 -O)Itft.C:S.IVf.' CJS.&"'TI.·~_..
f\~, ,A 0 t "'·' oo•~~vr · -~.,, • 'HytliPnl:" -f"\.Jttvl:th tn,. thf- fOOo1, '1rttg rosrr.ctte or
.......
MrtAilY lAU A'ol C:O""IJ'.>.Nt ' :.-•nto:•
A.l\1 W"!!Rtl:Sf\l'l-' "--•~_n.-_,..
.XT•OO.. •O$.owt· .• ~
uÜk1 i:-.:$m.ll ~
"''-• .t.o\f
aou...-u~o;,.""
Nliflllf¡,'l¡' -~ ~1<:(;11"~\;:. ' )L....., • Sl~or•v SU\PC .. ~' ot told J>O'•Iiclcs 111 d IKJuK: t;dll ,,.,.-e
A( htt
cae.r ......TlC(Iftll' >06$\"1 ~.,..- ,..._.. ~ .tn <41t.~vo· ..H« 1 on ..,,, \'l5, t·lc Non dlu.cs¡ve tJwnt!ll
IIIIGUIA~•'o 4
,.,, .
O•AI'Nttll.,.,
..... ,,
au"1"''v ~
·~Tt~'w-"f ' )l_,..,..
...... ~l®fi&IQISivt . ll..C
.... ' ICO'IWS!vt • .IOS&YJ
c;olh as ..-.OQ'; ''-~''' ~t."'eJ ,,,,~Id P. 'Id!~ met-harnsn5
(JI ~U'fflllllll' Oflf'f;IUfWI
liOUIO JoY(>t~(
('• ou IVI1l•llY
(lo·.,...Mf.U
.- '>1'\C&Al O:i1."1
~._,.,...,
-a..u~ !:>(.61
u-.•'IIG
1
~·rt. OV!o"H'"~"''
• ;)nJofl lullv os,..,, ut lully e IOSt"l
•ll'-l•A<.'S
IMIJ- •u"••••' ' Sl'fC14l 015(::1 ,__.lf 'IIAI 1
O·AI'-111'•'~~ SA ' f'iAIJY Ll..,_"ffG 1\foll• t 0-A'foi:'t.\GV 1
• R·-'9lJLIItnl) tN:I~rjlntJ ClO"St• ret.;.lhtiK)O 1throuhny)
tJ•W"M SCiolfllf ~l!'f F\IJI,IfUf tt,¡M 1 (4) LooJ.. ruo ottw-r t.ll' ton .ttfr. tll)tJ ch<a -·~
h~ll .Hif( ll(llll!:ll( 1\llll'
• Prl-'5~11t.•o~rw.t h_.,.,,,,._:tJhl'~·uf UIIV\."VCU rfuiU
"'TAft'r f_lo¡.¡, "''"'~10-.,. ..u·.=.,~-~.::.~.~-~,7,~.""=--- 'ít,.,.,
tutll·••l" "'•"'•siO~ •t.~ s~ D'k • t.-:.Jl E~r stA1 • \.'"l'md tll <'l•t-!'f<1t 'IQ UJtl\1 l+t 1M» '"9 cmw
Ot~Mú~
,~ uo.
A.R.lSIC"• "'f$1S"'lo.' f :.IN, h G
lLIItf<AttO .., ~ • Cme
Pl"itll
IOt.U~l
'IIIJ"k
ClN!'AAI. SlJi l • Av;uf,¡hiltiV
SLUIUY
t~-'._7~~~~;:~ t~~~:O,I-0'• 111: :01~1 OISC. R!'.i'LI!M '->lA ' • Sr·~ c;tl lll">t
llnf'S
j •• th(l'l l •fC-ll ' i ! ' SI•\." llj
W•·I.Jitt:l h··,U .,.,.,11 Wl
wdding •:d l ..·fl1 into
oo'f~~"•'"' dhturt Hte b nd y
IW~~Ul ~b~~ and ~-¡ff,•: t thn .,.."IJnr¡ ul ~·.,.,.u vl):vt:o:;.
jo'\,.,lf Sll-lt!lf ~fAr .'IIO:'CHHl DI$<:
Ull. l l :ii'IGU SéJI T. 0:~ i,;,~,;.cx;;,;,.:;:;O;,os.:~-:-;,;:c";;c;;"~';"O;rl
l 18fiVIJ~ (IN.'Ofl A fliA.Pt~AA~O~ NO ~( 1; 15<:;
MJl;fiiN,;II)~'• fi( (,IIIJil•t,.-, WiJllll ~O'IIl
~-----lr------------r----------~·~··~<~•c_ ____, •••.,_______________________,
ü ft.H 'IIOr. E
01 O"'f +.e:......,,.,.,, .., n, •.¡ t~rv11• n,•.,
l)!i-\11. fiO I Al-l'I'IIAio.L "'IOt.l
PlU(i -'ONF j¡,t,....,,,,.¡,¡, f u• tt•...,
""'""'"!
l lftlhlAt n•AI'HAA{.M "<IN( 1\ln ii;"UIIIt '"' >~t+"' w<Y«I
11\111 t.HA 'J f' 1rj UlUIU. 'iOM '
l\l f'HI\1" 'VOI\l 1~11 1~ ,.., O'llv'
tr.r• n••• LV
IJilol''"iHAI•M
NOI\l
NO"'f IIJ•n•¡ov\;lr 1 \1' 1' «1"''1C"\'>tlll
t'lUF S•tor.t 1 &V• '~
;
l4V1T LI•' l V AN ~I C.ORII OS•Vl'
GAS II OTA!I'r IIAII
\}IANI IIf\(l lo'r
o\lo TIQO•ciiOSI\If '
•\ Ntl OORIIU~I\'t '
t;IIIIA~ ··',I VI IILUG 4.to 1'1 CORH~~'V r •
•AC:•P \ ' APQI't'.i,
f1 11 1)/tiN( f•l --+c.0u00111
t 7tc
t¡ ¡
uc,.c,c,:--t-,A,._.n (QkliO$ \1( •
AIHI (.;lo!lll(jlj•Vl-' •CSS."''
l'lriiJI ATI~I¡
~~otLULl II.'J. I CORHOS.\•f ' .l~,..,..c n"""' ~'•'
O IA.ri. IIAt,~• A'ITI {0((/IQS'Vl '
OA.H lllll(lt.\:'>Sf-"-1
\'AeiJUM ~-~ u•• IAOiil.
~ I A.A ...... t i
O•t,OI4ftAC;\I"' .Uú.Oo'tS tf :. t
lot'o0.1f
ll.•rfiAf¡Y IIIU!LIH•1 :OLA'
A.l.t.r,-y¡
1'01. :.. ,, fi .. OII 5
.. fGth A1 ~o¡c;
, "'·-"
5avlltl
"""''•l
•CH•l "'.t..Sf_.o\'
J"lt.A l ~~ 1 V MAL SOC~ lloQ,.,I
..,..,
f(l,.lf'A.,li(Al
PLUG GATE VALVE l~ · "·atve ~;so t Q:,;nd tapc:ed Ol$C ..-.•11t:11 ru_w,_:s up
hlo!J thJ','ol "S1.11.1h lot 1hfoHI•ng :nd lull tlt;\'v w·. lt1: nnly DviliiJhle m
11·11 .w aliN ~~n~.
PLUG VALVE MechanrsH is shcv.n rn chan ~ 1, bol illa drsc rnav be cvh,d·
r
uc us wull a~ 1npP.rr.d. Advaor.agcs a1e cnmpactncss, <1nd rntruy 90·1'10Qff'l! Sll~fTl
~~-~:;) etc.) SllOI, or hv IHiuir.nrinn (wirh the drowbock 1ha1 1hn cnnvnynd !luir! is
COnldiiiUUHcd) The irlctiOfl p!Ol>lt!!H is O:SII rnl!l hy riiiJI:!I.ll1i5rn$ lOisir.g 1hf!
tibe ft<PII th1~ se.11 tcfore rotatit1g ;t. u1 bv usip,,~ thc 'occcr~trrt:' dc-sign
lsr.c rotory·!:l.tl val'.•e). J•rintipal ust:s are br '.'.'alm. oib, slurrtr.s. rtntl g01s.r.s.
LINE BLINO VALVE Thrs os a p~r;,.,e shmol! lleY•cewllKI1 b&S•ca,ly con~sts
DOUBLE-DISC PARAlLEl.SEATS GATE VAL VE ~"s tw~ pa1ak:t tliscs ol ILinCJI!d ossembly s.ndw"=11in~ 3 "'JCCtar:h>~lato Ol bhoc. Thrs vall... is
~ll:h ;ur. fotted. Ofl CIOSI.ne. d\.J. ~1 J).l1_, 1 ~ S siS by ,. 'wrcadr.r' lJsed fUI W...:nb.!O dlld co.oprurd wr;~ other ciOS>Jies on 2 7.1.
IQUI(jS Md gases al normó'll 'llf"l:ll rature.. U11 ¡u¡table lor légUiatiOfl 1o 3.1.5
VALVESMAINLY FOR REGULATING SERVICE
FPlP1"11 ,ammtng. tns:allat m· 1:s ust.alty vruu iJ w-t~ hafl&,\heel t,;p.
GL06E VAL VE, STRAIGHT & ANGLE TYPE ThC:o.laoc t!oe ''3lvCS I'IOSt
DOUBLE-OISC (SPLJT-WEDGEIWEDGE GATE VALVE Orsr.s Wl)C4E againSI l. sed tor ref)ulatlng. r Of hne sites over 6·inch. choice uf a wWm fOT flnw cnn-
uu:hnrd seats wnhout use of a spred~UI, Ren·a1ks tm douLle-d:sc para"el 1101 loods lo oo 10 sur rabie gate 01 ~uuerl ly '.'alvc>s. 1 m "'0'"
'""';l;;r.Hu y
sea1s gaJe vulve <.:pply, bo1 smailcr valvas O'C mude 101 stearr scrv,cc. Oftr.n. .:iCrvktJ1 thc rhrcctmn o1 tlow thru valve recctT'Imcnded by lr'arHddcturcrs is
cunstmcuon allows lhe chscs 10 ruta1c. thStllhuw''l wt!.dr. l1nru ~ 11 :1u tll :iP..i:t, w assrst closUJe ami tu prt:vuut Um d•s:t: t:h:n wr 1111-1 oJ~iinst
SINGLE·DISC SINGLE-SEAT GATE VAL VE, or SLIDE VALVE, 1S usoo thu ~BH I Ul lhtl lhtottlinn !lOSrtiOfL rtow shuuuJ b<! lroll' 'SIJUI 1u stemsilfe
for tumtlling popcr ¡w!p $lurry <1nd uHwr rihu111~ susp(!n$ions. anrl lr)r hl'.'.' ( 11 il Uroro rs o lmllud piúsr.nll!d by lhc disc dr·10chrn9 ltorn tho s1om lhus
nrcssure gast"S. V'l'dl ool lunct1on properlv w1th iufluw 01 11m sr.:11 sidn. dosino thc v;,tlve, 01 (2) il d curnposition disc is usud. ns thrs 1IHttCIIOO of llow
Su·rahle fo1 regulaliiiiJ tlo•N ir rn~'ll ~~lu-:uw 1:0. nur r~r)hirr.d. thi)O oives l~s wear
ANGLE VAL VE Tlus 1s a qlube valva w1th !mdy omls nt nqln Jll~les. savmg NEEDlE Vl\l VE •s a small valva usM lar llow control lnr tlusinu ""'f
tho .Jso ol " 90-dogroo elb:~w Howavr.r. tho ,mqles ul popim¡ a1c o ften sub¡ecl lmtud$ and q.1so~ . AI!SIS1Mcc to tlow ts prec1sely cont,crell by ,J liJI.itl'il!ly
1(1 luahe1 stn•ssc·s tlmn ~1r~ugw 1uns. \lvh ll:ll llilSl hn tf:nsu1r•cd w· th 1b1s 13rge sea1 -.1 10a <!ntl 1'11! ad¡ustmun1 aHouied bv hne threadtnq uf ti o ~!c.·n.
tvoe r.t v.11lve.
N FEDlf! V Al V[
ClOOE VAL VES
REGULAR·OISC GLOSE VAL VE: Unsui la!Jie for clu:;.e u.'gulatio" as dísc
dfld lJedl have narrow (almos¡ line) cuntd-tl SOU EEZE VA l VE •• ..,¡11 SUited lo regulatullj the llow •JI rfollir.ull !io111d~
PlUG TYPE OISC GlOBE VAlVE Used lor SI'VPIP roguf,ltmg "'""a' ,•,ót't slurncs and PO\'o1.1CfS. M3)1;1Mum ctOSUf'! 1$ aboutSO'ft.. o,•,- tlcll &;mil$ thtt '"''9!
gtiny !iquids, suth as boilor feedwate•. aod lor blov. oll :.«vice. Les:> subject o1 f'e!Jllahon. ur.less the V'dlldlton ol this ¡yae of •¡¡wc wtth a cen1raf
lo we 1t uodet clase regulatior. lhiWl ihlt rug¡Jiar·se.1tt!d va'vf!. core ISI'atl os ~. offeton9 lul! Closure.
\VYE-800Y GLOSE VALVE has in--line ptliiS .tnd S!l!ITI I:'IICI'!JIIl!;J dt <tbOUI PINCH VAl VE Al>Usuitod lu reguLllir<¡ llmv ol difficnlilrQOHdS. Slurllfl$ and
4~ deqrllt!s. lience lhe 'Y'. Pre!cued for e11>síve lluo<ls tbe 10 smoolher flow powders. Complete closu1e IS pus; oble but tends tu rapidywl!.1r the l~xoblc
pattern. · ut'x!. unle~ of 'f"" :¡;¡1 rtes1;n.
WV( OOOV GLOBE VAL VE llnc.orporaung co mpositmn d liC)
VAl VES FOR BOTH REGULATING & ON/OFF SERVICE 3. 1.6
136 r
BU TTERFlV VAl VE oi iOIS lile atlv•ntages of rotary stem movemcnl (90 flo"' ve!oclllt-s onn 1owe1 PIUSSiuu drop wnh small veloc,lies 1hau a corn~a1·
dey1ees or les$). com~actna~. an~ abscncc of pock~ting. 11 is ; vailahlr' in
ell si<C~. ""d ce11 be p1oduccd In chcm,cai iCSIStanl and hvg,cmr. lorrn$.
Thn volvcs arr tl~ud fo1 OíiSl.~. lic¡uids, shmius. puwde1s a11d vacuum. lh e
ahlú swmy·d!u(:k v:tlvn ~.'ny ho IIISttlllt¡d V•Ht•colly wnh llow upward, 01
hoJizontallv. Oist lllt)\'t)ln(:n1 c:au hu <:unlrolled hy cm i11tngml tjnshpol 01
snubbe1.
3 .1.5
.1.7
H$11ill rr.$.iltt:nt p l a~llr. sn<U has a 1nmp m aturf~ li'llilatiou, but tight c!osure at
high tempfHJIIses is avnih;b1o witl a vo1siou hdving a metal rrog seaf around LIFT.CHECK VAl VE rf:<Prnblcs lh8 PIS\OO·Check v&lve. lhe d1st IS gu1ded,
1110 cllsc. 11 IIH vaivc i¡ flanqr:d, il may be ~eld between IJar.ges o~ any tv~e. hui tt'fl drts:hpm loauuc 1s ohscm Spr•ngi<.Mdr.:d tvoc:> can npurate al any
Slip·on and scrcwed l!a11gos do nu~ lorm a vrooer sm1 ,•,~111 sume •..vatc1 orieniHtiun, bu1 un$f)lung valvt!S hove 10 be auanged so thett the d1sc wtll
forms ol the valvn. 1n ·:,hcl· the 1esd1ent seat 1s extended to serve also as closo by gravnv. Comr.o~IIIOO·dlst v•lves die av-•1i¡iL!~ lor 911tty iiQuid~
111\e gaskelt.
PISTON.CHECK VALVE Súlldble .,,1te<e llequ•nl tl>dl>gt! ol direc11on Ol
O.UTTC~PLY \1.\LVE flow occurs .s 1hese vdlves ore múth less Sllbje<l lo pounding ,_;,h pulsa1ong
twat.. tvlMI
flow tlue to the .ntl'giJI dosll·pOl. Sprong-luiCied fypi.!S can opera le a; ony
onent•uoo. Unsprur<¡ valves h<I\·P. 10 be one<1tated fo1 91...,1\y closare. Not
SUitabie 101 gr-tty fiquids
STOP CH ECK VA L V E
PI$TON.CH(CK VA LVt
SWING CHECK VAlVE lhe 10;¡ular swing check v~lve 1s not su,tablo il ¡ho w
is frequent flow reve•sal as poundlno and weanng of ó1sc occurs. For gritrv
hqUidS a composnlon dlsc ls adv,sable lo reduce domooe to the seot May be
mounted venlcally w1th flow upwo•d. or hori1onwlly. Vertically mo11nlnrl
valve has a 1endoncy to remain r¡¡¡on if 1hc strn<m vefocity changcs sluwfv.
/In oplional le,er ond outsi~u wn1gh1 111ay he ofle1ed ei1her 10 assisl C'osir1g
c11 10 r.ounlelbllnntu lhO d1·;c '" 1>011. an~ allow opcn.ng by low nrc:¡surr. flu1d. STOP-eH EcK VAl ve Pt~ncip~l nxamplo of uso ls '" stc~m oanerotion by
mul tiplnllo1lers, whorc o volvo IS •n~C!fiOd b('twcon coch boi!cr ond the m1in
SWINO CHECK VALVES Sleam header. Basicully,a chm.J:. valv~ tfM1 u¡nionatly can bo kupt closcd auto·
0Ul<10!(111 l_O"bl t Wc l qh l
'Of \Wino¡ (_hto~k ..a;:-.e m:uir.ally nr ru:muJIIV.
BALL-CHECK VAL V E 1$ t:UIIdb!e 101 IIUJS1 Strv•CBs. The vaiV¡j Ct!ll hi:lnd:e
gosns, vap01s and hqilldS. 10tlud1ny lhuse lurrni1•4 gummv doPOSIIS. Tf·e b•ll
i.COIS hy gruvnv and/or back pre~S<Jre. '" d " I1«JIU rotale. wflir.h dis111bu1es
\\~·ar !'l.nd ·ds '" ~ecping contactu"4) su•fates c'wn
l'o'AFER CHECK VAl VE efl ?1:1~ ciOllire by tv.n WllliCircufa¡ 'doors'. both
h nged to a ttl'tral pos1 '" 1 ronp 5h.Jred ~or.v wflith is .ns~llcd bctwr!en
íiMges Freqoc'11lly U>lld lm non louhno hquod>, os it is tllfl!pac: and ot
te .•ui....r.ly I..Jw os1 A single d& lvu•• i" al:sn 1\'.!llilbh?.
Tfl TING OISC VALVE Suotab'e whefe li~quent flou reve1sa. cttun. VaM! FOOT VALVE Typocal use !S lO MalnlaiO a llead of \\aler on !he SUCIIOO
closm ropidly woth bener closu1e and lest sl..-um,~ than the s..:ng chec• ;ide ola ~.omp p<omp. Thi• var.e 11 b.Jgculfv a •lt-chec< var.e ,.•m a stramer
""'""· ,v•uch ¡· •omt.·IIW 1ewmbles 11 ha$ hlfJhel press•!le a•op wnh large ÍRIL"CiateO
1371
VALVES FOASWITCHINO FLOW 3.1 .8 BALL FLOA'r VAL VE ThnSt• A•IIU'IIIIIir. v.IIV\1$ flll! u::cd: (1 ) fls aif traps
c. o 1C'lHwt~ Wd 1u1 1 uu .¡ir W~l Plll~. 17) Tn rt•muvu d'' 1rum h1:tm 1 \"¡W?ro-s
MULTIPORT VA LVE Used Wgely on hyarauhc ond J)r.eumauc control cir and at l a~ \'dCUUII ' ~HIJ¡.,ur ~ m lul•r~lhur v. 11vn~. (3t Tn r ;•r.Jrnl lu¡uul :evel
curts and somet•mes used duectly 111 process PIPio~. these valves have rowry in IO'lkS rhey rlf l;! fi UI llll~otJc!J 11 rt'IIIU\Il' ClliHif~ns-:hl
bol! or plugtvoo d1scs w•th ooc or moro pom orraoged to sw,tcn flow
BALL f LOAT VALVf OLOWOJ:'F VA~VE
OIVERTING VAL VE 1WO lVI,US ul 'd•VC<lH1Q va 1ve dre ~lóde. 8oth SWitCh
llow lrom a hnt u'ltC one o; 1wa cwtlets. One 1vpe 1Sor '~'~Ve oaa ern Vvlt~ n (Fcw t 1tS t UM •1.10••1
h1n~tl d1SC al !he ¡t~nr.ruJn tMnc, closr.~ or1f! uf 1~e ~wo owtlets. and ¡o;; usr.d "CIO_,I O R l PL F..G
to h.:Jndle po"'d~rs ar<l W ll!< sohrls. fl•e second type hao di~ I•Q"'d cnly, aod
:'lile; no rnn'"'"!l piltt\ flow n ~w)tcMed ttv :..·..o p!"leumauc control 1.,...., lt ~
;l'w'Jil:tb " ,-,¡ tri 6-it'1t:tl
Thest! y¡ \'1 allll"N rt!ll "J'WI IIIJ el trom \'-.1t•un a ruptng ~wn euh€r 10 WAfi"R
NIUA~CO
auno"SUI•t·e. lu a c)¡un. 01 lO ~muthr p 0101;1 SV$tcm or '-'eSSC ct ~ luwer
pres>u•e. OperatJCm .s ohen automauc Relte! and salcty ~··.-rs. stea·n 114s.
and rup¡ure d1stS ate •nctuded rn th.s scctmn. Ptcssuu~Ji!lll!YU'!q vah-es are
OJS<J;JI'v ''"""1
loacrd. as !hose wor,ct1 by 1'VIlr and weor;n c.r be E3S !y BLOWOFF VAL VE A v;mcly ot gtobu val\"' cnnlmmmq •.•:uh boih~1 corte
rcncc·fd tnopCJallvr bv pcrs.omw ThC! li1s1 ll··ce v.:~t ...~ ace opera1cd bV requtren•cots atld es;n."': ctllv dt!::il~ll!d tc.u tm~b bh.iwtltl s.,.trvtm, SnrTli!Hmes
~y~H!''' ptt."'.OSUIU. ;snd ar~ UN.! y 1~1uur11ed d1tettty onto the Chplr:g 1r '.·::::sst."l su= tcble a~u tOJ b!OY"'dnwn scrv•w. 1Nyn p~Htlrn 11nd ar"~glo fVllf!S ohm usr.d.
tu be prulcctud. 1r1 a \•n 1rtal. upuqhl pu~110n. He1er 10 the gove tf!lng coGe Jscd ro u.:1nuvu dll aud ot!"ter ya\liCl ru-11 bude•s. etc. MdllUdlly·operated.
for the •PPiicatlon ot ti' ese valves. rnclud1n~ the nerd onr an cxfcrnal lllling
~cv1cc !handluv•r, e,..},
F LUSH·BOnOM TANK VAL VE U¡,¡¡lll• ó fl i L>~I 1y~e. ~ CSÍ I) IIed 10 rn1ne
mi1e pocketll"'l!). p1lrnarilv lo• convor ,ontty dl$<,:l !/1l ~tnq ,quuJ hont the low
~
potnt of a t..u•t
SAF ETY VALVE fl rdpld·oPen'n'J (popp1ng aw onl tull t.nw valve lor n"
and othe1 oases. FLUSH..a()'rtOM f ANK VAlVIi:: <GL0$E TVPtl
RE LIE F VALVE 1nlendeG lO rrltO\'C nxcnss: pwssurr; 111 lirnuds. 111 SliU:·HII:IIS
whorc r 1ll llow dtschorgo is no1 U!QlJiru<.l. whon r f!l~aSC! t>f a small volunc ot
liouid wuuld rOtJtdly h'lwOI ¡>r(:-c;;sum Mcwntm(t i~ s~wwu1n flnurc 6.4
= ..=--
RUPTURE OtSC A ~fetv devll;(! &!t!).t~ned tu Lurst '~1.1 u~rra1n excess pressure
and fap;drv dtSC:ht.H~ 9dS Of httUid ffucr¡ a S'ySii!lfl. Us.~nlly fi'U:h! in fht' fatfll
ola replaceoole metal dosc ~eld betwet'llllonr¡es O.sc m•v
also be ol9rapln11'
m . lm ltu-.'L'SI burst Tt!J ptt~•cs. pt&JSliC l1hn
SAMPLlNG VAL VE A v;,l·-e. usu!lHy ol roxdtc ol g obe Qa:tern p'dct'd rn a
\Jianch line lor the ll\l<pose al drawrng oll '"'"Pes of p1oc"" lllé'eualotoru
SAFETY-RELIEF VAL VE Ro C'mi ex~ pres<ure o! euher r¡as or liquid tiro aranctl. Sampluu¡ from '"'Y lugh pr_,rohn!'> IS best dooo• thru a d01ohlo
wlloch ,.y "'dd•.,tv 11M!Iop ' Y3pur ph<JSe du• to :apod .-.d unconorulled vaJ..'ell coi~Wno vessel. A coolrng ·llfangl'f'•fll1 rroay be ~llar samplíng
rt~:ctho:,J hvcn chcm _..:. r~JCII .1 rnlu,~tnd ladcn ,~Js. Hi:l~C • 1 ) ' ~ tre G..: f IOfn h~l··lel:"ilJt~3lUfC lt~
TR AP A1 .!IIFII'lkii(: '/dh·P l·u SCH l;MA TIC flOA A CONTROL VALVE ARRANGEME NT FIGURE 3.4
.1.8
;¡- ·~1 j 'Id.. '<';Ji!)•~t!Ji 1'''
3 .1.11
CON' ROL
SIG~A l
r-----~
~
A LITOWAriC
CO'<,!lA.Oll[R
INV[An :o BUCKET TRAP ¡Mol« hJ Sf(,,NAt
c.natt S.l) 1
- r......__ .''
!
'
OP'íRATOlt '
'"TLA..., Af'\10
t:O ...,. t:JLI"li-1\ 1 C
f ~01 .• D~ l~ l..lO
•'l'1:-''-1 J
• CIISC!-iA JlG.f
Pt.~IOO I C
CO"'ITAOL VALVE SfNSIII.Q LLEM I NT
0 1 t:ONOENSA TC
BACK-PRESSURE REGULATOR C11111101 VJivO uSCd 10 100•01010 ups<r~o m ORIP VAL V E A lfiBIII V<Jive fl:led 10 !l'e bottom ol a Urr('IIP<I 10 Pl:rrlllt
Pft'!'SSI; IP in a svstrm. bluwtluwu.
1391