Grua Liebherr LTM 1095 - 5.1

Technical Information
LTM 1095-5.1
• Overview of the components with resource identification (BMK)
TECHNICAL DATA:
• Max. load at a 2.5m radius: 95 t

• Max. lifting height with dual folding jib: 82 m
• Max. boom projection with dual folding jib: 62 m
• Telescopic boom length: 12.6 - 58 m
• Ballast variants: max. 23 t
COMPONENTS:
• Driving motor: D 846 TI-E, A7, P= 370 kW / 503 PS Common Rail

• Crane motor: D934 S TI-E A6 145 KW/197 PS PLD
• Automatic shift transmission: ZF 12 AS 2302 Intarder
• Two-stage transfer gearbox
• Active rear axle steering
Ersteller: LWEend2 / Ausgabe: 14.12.05 / Version: 01

LTM 1095-5.1
Overview of the components with resource identification (BMK)
BMK components
CHASSIS UW-02
Customer service - Technical Documentation LWE • lweend2
Chassis Chassis
contents 1 contents 2
Vehicle: ...................................................................................................... 3 Charge air sensor ....................................................................................... 30

View from front, lighting and mirrors ............................................................. 3 Oil pressure sensor .................................................................................... 31
View from rear, lighting ................................................................................. 4 Water-cooled external exhaust gas return .................................................. 32
View from rear, sockets, warning signal generator ........................................ 5 flame starting device .................................................................................. 33
Support operating unit, side marker lights, left .............................................. 6 Coolant level and temperature .................................................................... 34
Support operating unit, side marker lights, right ............................................ 7 Engine control unit, air filter pressure ......................................................... 35
Cab: ............................................................................................................ 8 Diesel fuel system .................................................................................... 36

Doors and windows, interior lighting ............................................................. 8 Fuel prefilter and fuel tank .......................................................................... 36
Ventilation and heat exchangers ................................................................... 9
Operating elements .................................................................................... 10 Automatic shift transmission ZF 12 AS 2302 with Intarder: .................. 37
Batteries and main fuse box ........................................................................ 11 Clutch and transmission actuators ............................................................. 37
Centre console - I/O modules and diagnostic connector ............................. 12 Intarder ....................................................................................................... 38
Centre console - relays .............................................................................. 13
Centre console - fuses ............................................................................... 14 Hydraulic pumps: ..................................................................................... 39
Centre console - instrumentation module, voltage converter ........................ 15 Fan drive .................................................................................................... 39
Pressurized air system: ........................................................................... 16 Power train: ............................................................................................. 40

Pressure sensors and valves in brake system ............................................ 16 Overview ..................................................................................................... 40
Compressor and dryer ................................................................................ 17 Transfer gearbox - pulse generator and pumps ........................................... 41
Auxiliary load valve block ............................................................................ 18 Differential locks - axles 1 and 2 ................................................................. 43
Differential locks - axles 4 and 5 ................................................................. 44
Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) .................. 19 Retarder Telma FOCAL 2200L 24V ............................................................. 45
Left side view of engine .............................................................................. 19
Right side view of engine ............................................................................ 20 Steering: ................................................................................................... 46
View of engine from flywheel side ............................................................... 21 Steering gear, fault monitoring, steering from superstructure ....................... 46
Top view of engine ...................................................................................... 22 Fault monitoring ......................................................................................... 47
Injectors ..................................................................................................... 23
Fuel pumps ................................................................................................ 24
Fuel Service Center FSC ............................................................................ 25
Rail pressure sensor .................................................................................. 26
Pressure limiting valve in fuel system ......................................................... 27
Banjo bolts for limiting pressure in fuel system ........................................... 28
Speed sensor ............................................................................................. 29
LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 1 -

Chassis Chassis
Active rear axle steering: ....................................................................... 48

Angle sensor .............................................................................................. 48
Resistor modules in the support boxes ...................................................... 49
Rear-axle steering hydraulic pump, axles 3, 4 and 5 .................................. 50
Bosch CAN valves, axles 3, 4 and 5 ........................................................... 51
Valve block, axles 3, 4 and 5 ...................................................................... 52
Centring circuit hydraulic pump A10VO45-DFR1 ........................................ 53
Pressure accumulator ................................................................................ 54
Support: .................................................................................................... 55
Supporting valves - right ............................................................................. 55
Supporting valves - left ................................................................................ 56
Inclination sensor ....................................................................................... 57
Supporting force display pressure sensor ................................................... 58
Axle suspension: ..................................................................................... 59

Axles suspension level sensor ................................................................... 59
Valves for axle compensation; blocked/suspended ..................................... 60
Support / axle suspension oil release ......................................................... 61
Filling and draining valves, left .................................................................... 62
Filling and draining valves, right .................................................................. 63
Special equipment: ................................................................................. 64

Air-conditioning device ................................................................................ 64
Auxiliary heating ........................................................................................ 65
External power supply ................................................................................ 66
Index, chassis .......................................................................................... 67
Kundendienst-Technische Dokumentation LWE • lweend2

Vehicle:
View from front, lighting
and mirrors
E28 E27
Rotating beacon, Rotating beacon
FR, 70W FL, 70W
E26 E25
Marker lights, Marker lights,
FR, 5W FL, 5W
A151_M1 A150_M1
Drive for mirror Drive for mirror
vertical adjustment vertical adjustment
A151_M2 A150_M2
Drive for mirror Drive for mirror
hor. adjustment hor. adjustment
A151_E A150_E
Mirror heating Mirror heating
right, 40W left, 40W
E200
Wide-angle
mirror heater
E4
Parking light
E3 FL, 5W
Parking light
FR, 5W
E40 E1 E5 E6 E2 E50
Flasher Low beams High beams High Low beams Flasher
R, 21W FR, 70W FR, 70W beams FL, 70W L, 21W
FL, 70W

Vehicle:
View from rear, lighting
E95 E75
Tracking light Tracking light
RL, 5W RL, 5W
E128_E8 E129_E8
Reversing Reversing
light light
RL, 21W RR, 21W
E128_E7 E129_E7
Rear fog Rear fog
light RL, 21W light RR, 21W
E128_E1 E128_E2 E128_E3 E128_E4 E128_E5/E6 E129_E5/E6 E129_E4 E129_E3 E129_E2 E129_E1
Marker Flasher Brake light License plate Taillight Tail License plate Brake light Flasher Marker
light RL, 21W RL, 21W light RL, 2x5W light RR, 2x5W light RR, 21W RR, 21W light
RL, 10W RL, 10W RR, 10W RR, 10W

Vehicle: H53
View from rear, sockets, warning signal generator Warning signal
for reversing
X203
Dolly rotating X202
beacon and X200 Compressed Compressed
reversing light Trailer socket, 24V air air Socket, ABV
socket connection connection trailer ISO 7638
trailer ABV

Vehicle:
Support operating unit, side marker lights, left
E51 E80 E81 E101 E82 E83 E84 E103

Side flasher Side marker Side marker Sliding beams Side marker Side marker Side marker light Sliding beams
L, 21W light L, 3W light L, 3W illumination L, light L, 3W light L, 3W L, 3W illumination L,
70W 70W
EMERGENCY STOP A10

Chassis diesel engine Support control unit L
emergency stop
A14
I/O module 4 (in support box)
ZE0 LSB 1 address 5

Vehicle:
Support operating unit, side marker lights, right
E102 E64 E63 E62 E100 E61 E60 E41

Sliding beams Side marker Side marker Side marker Sliding beams Side marker Side marker Flasher side
illumination R, light R, 3W light R, 3W light R, 3W illumination R, light R, 3W light R, 3W R, 21W
70W 70W
A9
Support
control unit, R
A13
I / O module 3
ZE 0, LSB 1

Cab:
Doors and windows, interior lighting
E22
Courtesy light, R
E20
Courtesy light, L
E21
Courtesy light,
centre
S14 S15 S16

Power window Power window Power window for
for left window for right window right window in right
door S12 S13
Left door Right door
M11 contact switch contact switch
Motor
power window
left
M12
Motor
power window
right

Cab: A145
Drive M21
Ventilation and heat exchangers Air actuator,
ventilators / heat
exchangers footwell / window
Y107
Valve
auxiliary heater
engine running 0 = open
engine stationary 1 = closed
Y109
Valve,
cab warmer
Y108
Valve,
cab cooler
M10 M9
Windscreen Motor
washer pump windscreen wiper
S159* M20
Thermal switches, Actuator
air conditioning recirculated air/fresh air
system

Cab:
Operating elements
S5
Steering column
A5 P11 switch R,
Display unit Tacho tempomat and
temposet
H21*
Lifting axle S207 P15
S19 Lifting axle Timer, auxiliary
Mirror H22* raise / lower heater
adjustment Lifting axle
P14
Operating
hours
counter
X65
Electrical
socket 12V
P10 S4 B30 A1 S17

Tachograph Steering Accelerator pedal Keypad Ignition
column sensor unit switch
switch, L 2 x 4-20mA
windscreen
wiper, horn
low beam and E204 X64 S18
high beam Cigarette Socket Switch
lighter 24V chassis /
* = Option 24V superstructure

Cab: F80 F79

Batteries and main fuse box F82 F81 Fuse 80A, Fuse 50A,
Fuse 100A Fuse 100A, 30L1, 30L2, D30L1
Liftachse* (nicht belegt) 30L3, 30L10, D30L2 Dolly
For Telma control unit, see

„Telma intarder“
S1
Battery
main switch
G1 Cable to Telma
Battery
AF0
control unit Main fuse box
G2
Battery
R16
Temperature
monitor
charger

Cab:
Centre console - I/O modules and diagnostic
connector
X90 X91
Plugs Diagnostic
for programming I/ connector
O modules engine
A11
I / O module 1
ZE 0, LSB 1
address 2
A12
I/O module 2
ZE 0, LSB 1
address 3
A15
I/O module 5
ZE 0, LSB 1
address 6
X92
Diagnostic
connector
Transmissions
X93
Diagnostic
connector
Intarder
Axle suspension Axle suspension Axle suspension Axle suspension

pressure pressure pressure pressure
axles 1 and 2, left axles 1 and 2, right axles 4 and 5, left axles 4 and 5, right

Cab:
Centre console - relays
A71 K49 K54 K56 K57

Diode Timing relay Relay 130/20A, Relay, engine Relay 130/
module interior Fuel pre- preheating 20A, fuel pre-
lighting heating „On“ (flame heating
fine filter glow plug) pre-filter
S22
Toggle switch,
shutoff
Intarder (e.g. with icy
roads)
S23
Toggle switch,
neutral position
distributor gear
R25
Resistor 0.47 Ohm,
pre-resistor for
electric steering motor
from superstructure
K40 K76* K77* K78* K79* K41* K61*

Front wiper Relay, Relay, Relay, Relay, Dolly Dolly
interval relay auxiliary auxiliary auxiliary auxiliary operation operation
heating heating heating heating display unit „On“ relay
interval relay

Cab: Fuse colour table:

Centre console - fuses A COLOURS FARBEN
Note: 2 GY GREY GRAU

Different versions of the fuse plate can be installed: 3 VT VIOLET VIOLETT
1. With light fuses, without fuse tester. 5 LB LIGHT BROWN BEIGE
Defective fuses illuminate if a consumer such as a solenoid valve is 7,5 BN BROWN BRAUN
connected. But fuses can also be defective if they do not illuminate, e,g, if 10 RD RED ROT
a switch contact is connected downstream and therefore no current is
flowing. 15 BU BLUE BLAU
20 YE YELLOW GELB
2. With conventional fuses with fuse tester.
30 GN GREEN GRÛN
AF1 AF2 AF3 AF4 AF5 AF6 AF7 AF8 AF9 AF10 S24
F1-F6 F7-F12 F3-F18 F19-F24 F25-F30 F31-F36 F37-F42 F43-F48 F49-F54 F55-F60 Button for
checking operation of
fuse tester
AF20
Fuse tester
X1
-AF20
X2
0 I
-S24
14 13
12 11
24 23
22 21
X2 X1

Cab:
Centre console - instrumentation module, voltage converter
/45.1 /79.4 /115.2
-A100 .1 3 5 7
A100
A602792308
Instrumentation
0,25W
0,25W
A62
2,5W
2,5W
2K05 module
121
500
500
Intarder ECU
A62 EST 42
2 4 6 8
X50 Intarder ECU
EST 42
/45.1 /79.4 /115.2
U2*
Voltage transformer
24V / 12V 24A with
radio, 12V trailer
socket
U1
Voltage transformer
24V / 12V 3A
radio

Pressurized air system: S114

Pressure sensors and valves in brake system Pressure switch 5.6 A,
parking brake
with P < 5.6 bar = 1
= parking brake applied (break
B5 B6 B7 contact) S116
Pressure sensor Pressure sensor Pressure sensor B8 B9 Pressure switch 0.5
reservoir 1, reservoir 2, reservoir 3, Pressure sensor, Pressure sensor, E,
service brake service brake parking brake service brake service brake with P > 0.5 bar = 1
supply supply supply brake circuit 1 brake circuit 2 = brake light ON
brake circuit 1 brake circuit 2 (make contact)
Y49
Superstructure parking
brake,
S51 Y102a 1 = open,
Pressure switch 5.5E 2-way valve, 0 = closed
axle suspension spring- switch to
mounted superstructure
with P > 5.5 bar = 1 operation
S50 Pressure sensors B5 to B9
Pressure switch 5.6 A
axle suspension blocked Y102b
with P <5.6 bar = 1
2-way valve,
switch to
chassis operation 2,0 BAR = 51 OHM
4,0 BAR = 86 OHM
6,0 BAR = 122 OHM
8,0 BAR = 152 OHM
10,0 BAR = 180 OHM

Pressurized air system:

Compressor and dryer Compressed air
system compressor
E231
Heater air
dryer
24V 100W


Auxiliary load valve block
-Y20 -Y21 -Y24 -Y52 -Y65 -Y66 -Y64 -Y51
-Y7 a
2 31
4 5 1
LUFTKLAPPE
2 2 2 2 2 2 2 2 KUNDENWUNSCH
b
.6
1 2 3 STEU
VERTEILERGET
VERTEILERGETRIEBE
LAENGSDIFFERENTIALSPERRE
VERTEILERGETRIEBE ANSCH
1 2
STELLUNGZYLINDER -D96
-Y65 -Y6
Transfer gearbox installation shaft
ZUSCHALTUNG VERTEILERGETRIEBE GELØNDE 1 0
1.ACHSE IN 2.ACHSE
KUNDENWUNSCH NEUTRAL 0 1
STRASSE 0 0
LAENGSDIFFERENTIALSPERRE
4.ACHSE QUERDIFFERENTIALSPERRE
MOTORBREMSE
1 = BESTRO
Ballast-dependent
1.ACHSE 0 = STROML Transfer gearbox controller braking force reduction
QUERDIFFERENTIALSPERRE
(see transfer gearbox)
Y47 Y48
4.ACHSE Ö0,4
QUERDIFFERENTIALSPERRE
( KUNDENWUNSCH ) 2.ACHSE
Y65 Y66 Y64 Axles 1, 3, 5 Axles 2, 4
QUERDIFFERENTIALSPERRE ABSTÛTZKASTEN
5.ACHSE RECHTS /LINKS
Y20
• Longitudinal
differential lock, transfer
gearbox,
• Switch on Y21 Y52 Y51*
axle 1 to axle 2 with • Longitudinal Y24 Engine brake and
drive 10 x 8 Lateral differential Ventilation flap
differential lock support box
4. axle, lock, axles 1 and 2 ventilation
• Lateral differential
lock
axles 4 and 5
Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Left side view of engine Fuel Service Center FSC with
• Suction filter
High-pressure rail • Fine filter
(rail) • Manual delivery pump
Compressed air
generator
Connecting flange for Connecting flange for High-pressure pump (rail pump)
toothed wheel pump toothed wheel pump with pre-delivery pump
steering circuit 2 steering circuit 1
Oil drain plug


Right side view of engine Exhaust re-cooling to
reduce NOx values
Exhaust gas
turbocharger
Oil filter
M700 Fan drive

Starter motor
Coolant pump
G700
Generator


View of engine from flywheel side
Oil separator
Oil dipstick
Turning
direction
Flywheel


Top view of engine
Y716 Y715 Y714 Y713 Y712 Y711

Injector 6 Injector 5 Injector 4 Injector 3 Injector 2 Injector 1
Cylinder 1
(at fan side)


Injectors
Extractor with knurled screw 102 89 119 Special tool for

removing injectors
Bridge 102 89 131


Fuel pumps
Y703
Pulse Width Modulated Pulse-duty factor 100% = • Installed at high-pressure
proportional valve, zero delivery; pump intake side
fuel quantity valve or ZME pulse-duty factor 0% = • Controls high-pressure
delivery control unit maximum delivery; pump delivery rate
Caution:
Always add 0.04 litres of oil after
replacing the high-pressure pump
(rail pump).
- Delivery control unit
- High-pressure
- Delivery pump pump (rail pump) Overflow valve

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) -Fuel

Fuel Service Center FSC suction filter
-Fuel -Fuel
fine filter manual delivery
pump
KRAFTSTOFF KRAFTSTOFF KRAFTSTOFF

DRUCK DRUCK DRUCK
MOTOR ECU MOTOR ECU MOTOR ECU
/33.1 /33.1 /33.1

REF2 (A14) GND A14 A14 (0..5V)
=M+M 62 =M+M 34 =M+M 48
-A700_X1 -A700_X1 -A700_X1
B702
Fuel
pressure sensor
0.5 - 4.5V / 0 - 15 bar
DRUCK (bar) U (V) MAX. 5% (V) MIN. 5% (V)

0 0,500 0,700 0,300
1 0,767 0,967 0,567
3 1,300 1,500 1,100
5 1,833 2,033 1,633
RD BK BU
7 2,367 2,567 6,167
9 2,900 3,100 2,700
11 3,433 3,633 2,233
13 3,967 4,167 3,767
15 4,500 4,700 4,300
=M+M
-B702_X 1 2 3
/144.3
IN+
GND
OUT
E230
=M+M
U Fuel
-B702
0,5-4,5V
pre-heating
p (filter heating)
0-15bar


Rail pressure sensor
RAIL-DRUCK RAIL-DRUCK RAIL-DRUCK
/33.1 /33.1 /33.1

GND A16 A16 (0..5V) REF3 (A16)
=M+M 32 =M+M 46 =M+M 60
-A700_X1 -A700_X1 -A700_X1
BK BU RD
=M+M
-B704_X 1 2 3
/144.2
GND
OUT
IN+
=M+M
U
0,5-4,5V
-B704
p
0-1800bar
-Rail pressure limiting valve 1800

bar (2-stage)
opens at 1800 bar and then limits DRUCK (bar) U (V) MAX. (V) MIN. (V)
the pressure to 800 bar 000 0,500 0,575 0,475
200 0,944 0,992 0,896
400 1,389 1,437 1,341
600 1,833 1,881 1,785
800 2,278 2,326 2,230
1000 2,722 2,774 2,670
-Rail maximum 1800 bar B704 1200 3,167 3,228 3,106
Rail pressure sensor, 1400 3,611 3,681 3,541
0.5 - 4.5V / 0 -1800 bar 1600 4,056 4,135 3,977

1800 4,500 4,588 4,412


Pressure limiting valve in fuel system
Pressure limiting valve 0.5 bar,

adjusts fuel pressure in injector return line


Banjo bolts for limiting pressure in fuel system
Banjo bolt with 0.5

mm hole
(acts as throttle)
Caution: Banjo bolt with 2 holes

The gasket is a Pressure limiting valve
special gasket and for flame start system
must not be replaced 1.3 to 1.8 bar
by any other gasket!
5 bar for high-pressure
pump inlet
1.3 to 1.8 bar for flame
start system
(0.5 mm hole)


Speed sensor
• The camshaft sensor is used to
detect the „Cylinder 1 TDC
position“
• In order to do this it monitors
the 6+1 pins on the high-pressure
pump driving wheel.
B713 • The high-pressure pump is
Camshaft sensor, driven by the camshaft.
B711
Speed sensor,
• The speed and the crank

angle are determined via the
speed sensor.
• These values are required
for correct actuation of the
injectors (start and duration
of injection).
=M+M
-B713_X 1 2 3
/144.2
GND
SIGNAL
U+
x
n
f=0,3 - 16000Hz
Ust_max=10,8V
Ust_min=1,1V


Charge air sensor TEMP.(³C) R (OHM)Rmax.(OHM)Rmin.(OHM)
-40 45162 48042 42281
-20 15410 16207 14613
B703 0
20
5876
2492
6120
2573
5633
2411
Charge air pressure 40 1171 1213 1128
sensor 60 593,5 619,1 568
DRUCK (bar) U (V) MAX. (V) MIN. (V) 80 321,4 337,2 305,7
0 0,50 0,51 0,49 100 186 196,2 175,9
1 1,07 1,08 1,06 120 112,3 119 105,6
2 2,21 2,23 2,19 130 89 94,48 83,52
3 3,36 3,39 3,33
4 4,50 4,55 4,46
B707
Charge air temperature
LADELUFT
DRUCK
LADELUFT
DRUCK
LADELUFT
DRUCK
sensor LADELUFT LADELUFT
MOTOR ECU MOTOR ECU MOTOR ECU TEMPERATUR TEMPERATUR
MOTOR ECU MOTOR ECU
/33.1 /33.1 /33.1
REF3 (A15) GND A15 A15 (0..5V) /33.1 /33.1
=M+M 61 =M+M 33 =M+M 47 GND T12 T12
-A700_X1 -A700_X1 -A700_X1 =M+M 36 =M+M 50
-A700_X1 -A700_X1
BU RD
RD BK BU
2 3 1
=M+M
-B703_X 3 2 4
/144.1
=M+M
-B707_X 3 1
IN+
GND
OUT
/144.3
=M+M
U R
0,5-4,5V =M+M
-B703
p -B707
0,5-4bar
-40 - +130³C


Oil pressure sensor
ÚLDRUCK ÚLDRUCK ÚLDRUCK
/33.1 /33.1 /33.1

REF2 (A13) GND A13 A13 (0..5V)
=M+M 63 =M+M 35 =M+M 49
-A700_X1 -A700_X1 -A700_X1
DRUCK (bar) U (V) MAX. (V) MIN. (V)

0 0,500 0,650 0,350
0,36 0,739 0,839 0,639
0,48 0,819 0,919 0,719
1 1,167 1,417 0,917
2 1,833 2,083 1,583
3 2,500 2,750 2,250
4 3,167 3,417 2,917
5 3,833 4,083 3,583
6 4,500 4,650 4,350
RD BK BU
=M+M
-B701_X 1 2 3
/144.2
IN+
GND
OUT
=M+M
U
0,5-4,5V
-B701
p
0-6bar
Actuation cylinder for B701

exhaust flap (engine brake) Oil pressure
(y57) sensor

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) AGR AGR AGR AGR
Water-cooled external exhaust gas return

RÛCKMESSUNG S RÛCKMESSUNG S
MOTOR ECU MOTOR ECU MOTOR ECU MOTOR ECU
/33.1 /33.1 /33.1 /33.1

DI8 POWER PS1 DO8 GND DO8
=M+M 65 =M+M 43 =M+M 14 =M+M 28
-A700_X1 -A700_X1 -A700_X1 -A700_X1
Y702
EGR module,
flap with
electro-pneumatic
actuation cylinder and
reed contact for
feedback
(flap closed when
pressureless) RD BU
4 3 2 1
=M+M
-Y702_X 1 2 3 4
/146.6
AGR
RÛCKMESSUNG S
=M+M
-Y702
R(20³C)=96 Ohm
Exhaust water cooler


flame starting device
R9
Flame glow plug
Y53 Banjo bolt with 0.5

Solenoid valve, mm hole
release of fuel to flame glow (acts as throttle)
plug


Coolant level and temperature +F
-B31_X 3 2
1
/144.2
BN GN WH
U=5V S MASSE
0V...5V
+F
-B31 U
OHNE MEDIUM Us=5,00V

IM MEDIUM
DRAHTBRUCH : SIGNAL
Us=4,09V
Us=0,00V
B31
KURZSCHLUSS : Coolant level
SIGNAL - MASSE Us=0,00V
B708 TEMP.(³C)
-40
R (OHM)Rmax.(OHM)Rmin.(OHM)
45162 48042 42281
Coolant -20 15410 16207 14613
temperature 0 5876 6120 5633
20 2492 2573 2411
40 1171 1213 1128
60 593,5 619,1 568
80 321,4 337,2 305,7
100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,48 83,52


Engine control unit, air filter pressure
B39
Air filter
vacuum
+F
-B39_X 1 3 2
/144.3 S MASSE MESSBEREICH : 0 / -0,08 BAR
A700
U=5V 0V...5V SIGNAL : < -0,05 BAR
+F 0,00 BAR = 4,5V
-B39 U -0,02 BAR = 3,5V Engine control unit
P -0,04 BAR = 2,5V ECU CR
-0,05 BAR = 2,0V
-0,06 BAR = 1,5V
-0,08 BAR = 0,5V
A700_X1 A700_X2
Engine connector Vehicle connector

Diesel fuel system TANKGEBER
Fuel prefilter and fuel tank WASSER WASSER

IM KRAFTSTOFF IM KRAFTSTOFF
MOTOR ECU MOTOR ECU
+F
TANKINHALT SIGNAL
/33.1 /33.1 -B70
GND TI1 TI1
0% = 2,00V
M
+F 46 +F 60 25% = 3,62V
-A700_X2 -A700_X2 50% = 4,95V
- + AA SA 75% = 6,29V
+F +F
100% = 7,80V
1 2
-E232_X 2 3 4 -B70_X 3 4
/138.1
/144.4 1
2
+F
-E232_S1 P=300W
B70 4
3
U=24V +F
Fuel tank sensor
+F -E232_S2 1 2
-E232
+F
-E232_F WASSER
SCHALTPUNKT : (>82³C)
EIN +5³C - 0³C
AUS +10³C
+F
-E232_X 1
/144.4
E232 M19
Fuel pre-filtering unit Fuel metering pump for
with heater and water auxiliary heater
sensor (40 Ohms at 20 °C)

Automatic shift transmission ZF 12 AS 2302 with Intarder: X45 X44

Clutch and transmission actuators Plug Plugs
transmission vehicle electrical
electrical system system
B29
Inductive sensor
power take-off speed
A61
ECU transmission actuator with
integrated electronic transmission
actuation and travel sensors,
temperature sensor, air pressure sensor
and speed sensor (transmission input).
A69
Clutch actuator
with 4 magnetic on-off
valves and travel sensors

Automatic shift transmission ZF 12 AS 2302 with Intarder:

Intarder
A68_Y1 A68_Y2
Pulse width- Accumulator
modulated valve, charging valve
intarder actuation (U
= 0 up to 24V PWM)
S22
Toggle switch,
shutoff
Intarder
(e.g. with icy roads)
A68_B1
Temperature sensor,
intarder cooling water
20 °C . 40140 Ohms
80 °C ... 3518 Ohms
X29 100 °C ... 1819 Ohms
Plug-in connection 120 °C ..... 996 Ohms
on intarder ECU 130 °C ..... 751 Ohms

Hydraulic pumps:
Fan drive
Y50
Proportional valve,
fan drive
Rexroth
adjusting pump for
fan drive
A10VO 45 ED
Rexroth
axial piston pump
for active
rear axle steering
A10VO 45 DFR1

Power train:
Overview
1 - SCHEIBEN TROCKENKUPPLUNG
ANTRIEB 10X8
DIESELMOTOR ZF-SCHALTGETRIEBE 12 AS-TRONIC
D846 TI A7 MIT AUTOMATISCHER SCHALTUNG
i=12,33 - 0,78
370 KW (1.900 1/min)
2.355 Nm (1.100-1.500 1/min) VERTEILERGETRIEBE VG3750
iStr.=0,8
iGel.=1,836
RADDREHZAHL RADDREHZAHL
LØNGSDIFFERENTIAL- TELMA
SPERRE
VERTEILUNG 1:1
F2200 (KW)
Q1 Z2 LVG L4 Q5
Q4
Q2
RADDREHZAHL RADDREHZAHL
LØNGSDIFF.VERT.GET.
VERTEILUNG 1:2
active rear active rear active rear

axle steering axle steering axle steering
Drive 10 x 6 (series): axles 2, 4, 5 driven
Drive 10 x 8 (optional): axles 2, 4, 5 driven, axle 1 can be additionally activated

v-OUT:
Power train:
5.5V
Transfer gearbox - pulse generator and pumps
Kessler + CO - 2-stage VG 3750 Front
1.5V
+F
1.5KHz
-B28_X 1 2 3 4
+UE
-U0
I/O
+F
v
4 Imp/m
-B28
Drive from 5.5V
engine
1.5V
IMPULSGEBER
VERTEILERGETRIEBE
244Hz
Auxiliary steering pump,

toothed wheel pump
SNP 3/33 DSC07G
MP18
Wheel-driven
centring pump
measuring point
B28
Transfer gearbox pulse
Wheel-driven axial piston pump generator
A10VO45-DFR1, for axle 3, 4 and 5 (tachograph signal)
centring circuit
Power take-off
to axles 1 and 2

Power train:
Transfer gearbox installation
Transfer gearbox - road/off-road switchover shaft
Kessler + CO - 2-stage VG 3750
-S65 -S64
GELØNDEGANG EIN
Compressed air Compressed air Compressed air

connection connection connection
-S65 -S64
1. off-road gear NEUTRAL 2nd road gear

NEUTRALSTELLUNG /
ZWISCHENSTELLUNG Y 65 Y 66 Y 64
-S65 -S64
STRASSENGANG EIN
S
E
-S23 -S64 -S65 BETRIEBSARTEN RÛCKMELDUNG

0 0 0 FEHLER BLINKT S64 S65
0
0
0
1
1
0
GELØNDEGANG EIN
STRASSENGANG EIN
EIN
AUS
Contact switch, Contact switch,
1 1 1 NEUTRALSTELLUNG BLINKT SCHNELL Road gear ON Off-road gear ON
0 1 1 ZWISCHENSTELLUNG BLINKT feedback feedback

Power train: Solenoid valves for actuating the differential locks, see
„Compressed air system: auxiliary load valve block“.
Differential locks - axles 1 and 2
Axle 1 from the rear Axle 2, front
S41 S31
Contact switch Contact switch
cross-differential lock axle 1 activated
axle 1 (only with 10 x 8)
On = 1 On = 1
Transfer gearbox from front Axle 2 from the rear
Cro
S30
Contact switch
longitudinal differential S42
lock Contact switch
distributor gear cross-differential lock
On = 1 axle 2
On = 1

Power train:
Differential locks - axles 4 and 5
Axle 4 from the Axle 5 from the

front front
S44 S45
Contact switch Contact switch
cross-differential lock cross-differential lock
axle 4 axle 5
On = 1 On = 1
Solenoid valves for actuating the differential locks, see

Axle 4 from the „Compressed air system:auxiliary load valve block“.
rear
S34
Contact switch
longitudinal differential lock
axle 4
* = Option On = 1

Power train:
Retarder Telma FOCAL 2200L 24V
L17*
Telma intarder A77*
Telma control box
Fuse 15A
MOTORBREMSE WIRBELSTROMBREMSE INTARDER

TELMA F2200
-Y52 STUFE STROM STUFE

SCHALTERSTELLUNG
0 0 0 0 0
1 1 0 0 v
2 1 1 32A 1
3 1 2 64A 2
4 1 3 96A 3
5 1 4 128A 4
* = Option

Steering:
Steering gear, fault monitoring, steering from superstructure
M2
Steering motor, for
steering from
superstructure
S118 MP2
Flow rate indicator Measuring point
steering pump pressure P steering
steering circuit 1 circuit 2
Servocom steering
(ZF 8099)
MP1
Measuring point
pressure P steering circuit 1
Hydraulic pump, steering circuit 1 and 2,

see“Diesel engine D846 A7“

Steering: S119
Fault monitoring Flow indicator,
steering circuit 2 auxiliary steering
DRUCK VENTILE
pump deficiency
[bar]
-Y5 -Y225
DRUCKVERSORGUNG
210 0 1
HINTERACHSLENKUNG ZENTRIEREN
Y5
ÚL VERSORGUNG :
ABSTÛTZUNG ,
210 1 0 Oil release
ACHSFEDERUNG axle
suspension
VB1
DBV3
MP6
Measuring point
pre-tension
centring cylinder,
return fan
MP16
Emergency
steering pump
measuring point
Y225
Backup supply
for centring
cylinder

Active rear axle steering:

Angle sensor
B52 B53
Angle sensor LA2, Angle sensor LA3,
axle 4 axle 5
B53
Angle sensor IV,
B51 axle 6
Angle sensor LA1,
axle 3
B54
Angle sensor V,
axle 7
B50
Angle sensor,
axle 1
(WH)
(BN)
(GN)
(YE)
(GR)
(PK)
GND
GND
0-20mA
0-20mA
UB +24V
UB +24V
KANAL A KANAL B
Angle sensor
WINKELGEBER I


Resistor modules in the support boxes
I/O module in support

box
A104 A103
Resistor module in Resistor module in
left support box right support box
Resistor module
-A103_7
CAN terminating resistor 120 Ohm
-A103_4
CAN terminating resistor 120 Ohm
Resistor module without cover


Rear-axle steering hydraulic pump, axles 3, 4 and 5
MP 7
Measuring
point,
P11 rear
axle
steering
pump
rexroth
axial piston pump
for active
rear axle steering
A10VO 45 DFR1
Pressure-
regulating
valve
(165 bar)
Delivery
current
controller


Bosch CAN valves, axles 3, 4 and 5
Y233
Prop. axle 5 valve
Bosch CAN valve
(steering axle 3)
Y232
Prop. axle 4 valve
Bosch CAN valve
(steering axle 2)
Y231
Prop. axle 3 valve,
Bosch CAN valve
(steering axle 1)
Nozzle /
non-return valve
combination
MP8
Measuring point,
load signal pressure
rear axle
steering pump


Valve block, axles 3, 4 and 5
MP9
Centring S90
pressure Flow indicator
measuring point
Y220
Solenoid valve, Y221 Y226 Y222 Y223 Y227
pressure Centring valve 1, Blocking valve, Centring valve 2, Centring valve 3, Axle 5 blocking valve
accumulator for axle 3 axles 3 + 4 for axle 4 for axle 5
release


Centring circuit hydraulic pump A10VO45-DFR1
Distributor gear
Auxiliary steering pump,

toothed wheel pump
See also S NP 3/33 DSC07G
„Steering: Fault monitoring“ MP18
Wheel-driven
centring pump
measuring point
Wheel-driven axial piston pump

A10VO45-DFR1, for axle 3, 4 and 5
centring circuit
Y225
Backup supply
centring cylinder


Pressure accumulator
S89
Pressure
Rear axle steering switch, centring
pressure pressure
accumulator monitoring
MP11
Rear axle steering
pressure accumulator
pressure measuring
point
Hydraulic oil
pressure filter

Support:
Supporting valves - right
Y81b Y80b
Prop. valve, 3-way valve,
left front left front sliding
support UP beam ON
Y83b Y82b
left rear left rear sliding
support beam
UP ON
Y82a
Y83a 3-way valve,
Prop. valve, left rear sliding
left rear beam
support OFF
DOWN
Y81a Y80a
left front left front sliding
support beam OFF
DOWN

Support:
Supporting valves - left
Y85b Y84b
right front right front sliding
support UP beam ON
Y86b
Y87b 3-way valve,
Prop. valve, right rear
right rear support sliding beam
UP ON
Y84a
3-way valve,
right front sliding
beam OFF
Y85a Y87a
Prop. valve, Prop. valve,
right front right rear
support support
DOWN DOWN Y86a
3-way valve,
right rear
sliding beam
OFF

Support:
Inclination sensor
B100
Incline
sensor
ZE0 LSB 1,
address 16
3 2
4 1
X=0³ ==> I=12MA

Y=0³ ==> I=12MA

Support
Supporting force display pressure sensor
Pressure
B12* B14* gauge
Pressure gauge 3 3 2 Pressure gauge 2
left front supporting force, right front supporting force
0-750bar 0-750bar
ZE 0, LSB 1 ZE 0, LSB 1
address 19 address 18
B11* 1 B13*
Pressure gauge 4 4 Pressure gauge 1
left rear supporting right rear supporting force,
force, 0-750 bar 0-750bar
ZE 0, LSB 1 ZE 0, LSB 1
address 20 address 17

Axle suspension: BEREIFUNG ZYLINDERLØNGE [mm] FEDERWEG [mm] STELLUNG
Axles suspension level sensor 14.00 R25 16.00 R25 20.5 R25 NIVEAU EIN AUS NIVEAUSCHALTER
X X X 605 150 150 5
A1 A2
FAHRZEUG ANGEHOBEN / NIVEAU ==> ABLASSEN 0 0
FAHRZEUG NIVEAU 0 1
FEHLER 1 0
FAHRZEUG ABGESENKT / NIVEAU ==> ANHEBEN 1 1
Proximity switch
S63 S61
Proximity switch, right Proximity switch, right
rear axle suspension front axle suspension
feedback feedback
S60 S62
Proximity switch, left Proximity switch, left
front axle suspension rear axle suspension Setting to position 3
feedback feedback (with tyre sizes 14.00 R25 and
16.00 R25)

Axle suspension:
Valves for axle compensation; Transfer gearbox installation shaft
blocked/suspended
S55
1 = Axle compensation for axles 3-5, right
S53
1 = Axle compensation for axles 3-5,
left
Y9a Y9b Y6a Y6b

Via Y6 pneumatically actuated Axle Axle Compensation Compensation (normal operation)
2-way valve with feedback S53 suspension suspension axles 1-2 / 3 / 4-5 axles 1-2 / 3-5
and S55, 1 = blocked 1 = suspended 1 = without compensation 1 = with compensation

Axle suspension:
Support / axle suspension oil release Y5
Oil release
axle suspension / support
DRUCK VENTILE
[bar]
-Y5 -Y225
DRUCKVERSORGUNG
210 0 1
HINTERACHSLENKUNG ZENTRIEREN
ÚL VERSORGUNG :
210 1 0
ABSTÛTZUNG ,
ACHSFEDERUNG
Y225
Backup supply for
* = Option centring cylinder

Axle suspension:
Filling and draining valves, left
Y10 Y11 Y16 Y17

Fill Drain Fill Drain
left front left front left rear left rear

Axle suspension:
Filling and draining valves, right
H51 H52
Horn Horn
Y18 Y19 Y13 Y12

Fill Drain Drain Fill
right rear right rear right front right front

Special equipment: Diesel engine D846 A7

Air-conditioning device
S112*
Pressure switch
air conditioning
system
Air conditioning
system coolant
compressor
Y112*
Coupling
coolant compressor
S159* air conditioning system
Temperature see diesel engine
switch
air conditioning
system
(without a
picture)
Dryer

Special equipment:
Auxiliary heating
A130
Control unit
SG 1577 for
independent
heating
A131
Heater
Thermo 90 ST
M19
Diesel metering
pump
auxiliary heating
40 Ohm at 20°

Special equipment: G6
External power supply 24V DC
battery
charger
AF25_F1 AF25_F2
Fault current Overload cut-out 16A, On left next to driver
protection equipment • Cab fan socket seat
• Charger
Hole for viewing

monitoring LED’s
R16
Temperature sensor at positive
battery terminal
X228 AF25 0 °C = 670 Ohm

Socket Overload cut-out 230V, 10 °C = 600 Ohm
power supply • Charger 20 °C = 511 Ohm
230V • Cab fan socket
30 °C = 415 Ohm

Index, chassis
B70 36 E82 6 G6 66 MP2 46 S34 44 X92 12 Y81b 55
B100 57 E83 6 G700 20 MP6 47 S41 43 X93 12 Y82a 55
B701 31 E84 6 MP7 50 S42 43 X200 5 Y82b 55
A AF2 14
B702 25 H
AF3 14 E95 4 MP8 51 S44 44 X202 5 Y83a 55
A1 10 B703 30 EMERGENCY H21* 10 MP9 52 S45 43, 44 X203 5 Y83b 55
AF4 14
A5 10 B704 26 STOP 6 H22* 10 MP11 54 S50 16 X228 66 Y84a 56
AF5 14
A9 7 B707 30 E100 7 H51 63 MP16 47 S51 16 Y84b 56
AF6 14 Y
A10 6 B708 34 E101 6 H52 63 MP18 41, 53 S53 60 Y85a 56
AF7 14
A11 12 B711 29 E102 7 H53 5 S55 60 Y5 47, 61 Y85b 56
AF8 14 P
A12 12 B713 29 E103 6 S60 59 Y6a 60 Y86a 56
AF9 14 K
A13 7 E128_E1 4 P10 10 S61 59 Y9a 60 Y86b 56
AF0 11 E
A14 6 AF10 14 E128_E2 4 K40 13 P11 10 S62 59 Y9b 60 Y87a 56
A15 12 AF20 14 E1 3 E128_E3 4 K41* 13 P14 10 S63 59 Y10 62 Y87b 56
A61 37 AF25 66 E2 3 E128_E4 4 K49 13 P15 10 S64 42 Y11 62 Y102a 16
A62 15 AF25_F1 66 E3 3 E128_E5/E6 4 K54 13 S65 42 Y12 63 Y102b 16
A68_B1 38 E4 3 E128_E7 4 R S89 54 Y13 63 Y107 9
AF25_F2 66 K56 13
A68_Y1 38 E5 3 E128_E8 4 K57 13 R9 33 S90 52 Y16 62 Y108 9
A68_Y2 38 B E6 3 E129_E1 4 K61* 13 R16 11, 66 S112* 64 Y17 62 Y109 9
A69 37 E20 8 E129_E2 4 K76* 13 R25 13 S114 16 Y18 63 Y112* 64
B5 16
A71 13 E200 3 E129_E3 4 K77* 13 S116 16 Y19 63 Y220 52
B6 16 S
A77* 45 E21 8 E129_E4 4 K78* 13 S118 46 Y20 18 Y221 52
B7 16
A100 15 E22 8 E129_E5/E6 4 K79* 13 S119 47 Y21 18 Y222 52
B8 16 S1 11
A103 49 E25 3 E129_E7 4 S159* 9, 64 Y24 18 Y223 52
B9 16 S4 10
A104 49 E26 3 E129_E8 4 L S207 10 Y47 18 Y225 47, 53, 61
B11* 58 S5 10
A130 65 E27 3 E204 10 Y48 18 Y226 52
B12* 58 L17* 45 S12 8 U
A131 65 E28 3 E230 25 Y49 16 Y227 52
B13* 58 S13 8
A145 9
B14* 58
E40 3 E231 17 M S14 8 U1 15 Y50 39 Y231 51
A150_E 3 E41 7 E232 36 U2* 15 Y51* 18 Y232 51
B28 41 M2 46 S15 8
A150_M1 3 E50 3 Y52 18 Y233 51
B29 37 F M9 9 S16 8 X
A150_M2 3 E51 6 Y53 33 Y702 32
B30 10 M10 9 S17 10
A151_E 3 E60 7 F 11 X29 38 Y64 18 Y703 24
B31 34 M11 8 S18 10
A151_M1 3 E61 7 F79 11 X44 37 Y65 18 Y711 22
B39 35 M12 8 S19 10
A151_M2 3 E62 7 F80 11 X45 37 Y66 18 Y712 22
B50 48 M19 36, 65 S22 13, 38
A700 35 E63 7 F82 11 X50 15 Y6b 60 Y713 22
B51 48 M20 9 S23 13
A700_X1 35 E64 7 X64 10 Y80a 55 Y714 22
B52 48 G M21 9 S24 14
A700_X2 35 E75 4 X65 10 Y80b 55 Y715 22
B53 48 M700 20 S30 43
AF1 14 E80 6 G1 11 X90 12 Y81a 55 Y716 22
B54 48 MP1 46 S31 43
E81 6 G2 11 X91 12


LTM 1095-5.1
Overview of the components with resource identification (BMK)
BMK components
SUPERSTRUCTURE
OW-02
Superstructure Superstructure
Cab instruments: 3 Speed sensor ................................................................................................ 26

Oil pressure sensor ....................................................................................... 27
Liccon monitor, pedals .................................................................................... 3 Right installation view .................................................................................... 28
Left master switch ........................................................................................... 4 Radiator fan drive, air filter pressure ............................................................... 29
Right master switch ........................................................................................ 5 Engine control unit LH ECU UP/CR ............................................................... 30
Roof console ................................................................................................... 6 Charge air and coolant temperature sensor ................................................... 31
Charge air pressure sensor ........................................................................... 32
Crane cab: 7 Ventilation flap in intake air (optional) ............................................................ 33
Wiper system, radio system ........................................................................... 7 Cooling water level sensor ............................................................................. 34
Heating, auxiliary heater .................................................................................. 8 Fuel tank and tank sensor ............................................................................. 35
Auxiliary heater ............................................................................................... 9 Pressurized air system: 36
Switch box: 10 Air dryer, cab platform ................................................................................... 36
Slewing frame - fuses .................................................................................... 10 Turntable locking mechanism, boom direction ............................................... 37
Slewing frame - relays ................................................................................... 11 Hydraulic turntable: 38
CAN and LSB subscribers ............................................................................ 12
EMERGENCY OPERATION without LICCON system ................................... 13 Hydraulic pump overview ............................................................................... 38
- X emergency connector ............................................................................... 13 Hydraulic component overview ....................................................................... 39
EMERGENCY OPERATION without LICCON system - Operation ................. 14 Measuring connection plate overview ............................................................. 40
EMERGENCY OPERATION without LICCON system - Resistors ................. 15 Main control block with one hoist gear .......................................................... 41
Terminals, voltage converters ......................................................................... 16 Main control block with hoist gear 2 .............................................................. 42
Main control block - pressure stages ............................................................. 43
Electric slewing platform: 17 Main control block - pressure sensor ............................................................. 44
Battery box ................................................................................................... 17 Temperature sensor hydraulic oil ................................................................... 45
Winch 1 ........................................................................................................ 46
Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD) 18 Auxiliary load ................................................................................................ 47
Slewing gear - actuation, slewing angle indicator ........................................... 48
Right side view of engine ............................................................................... 18 Slewing gear - brake ..................................................................................... 49
Plug-in pumps ............................................................................................... 19 Luffing gear ................................................................................................... 50
Fuel temperature sensor ............................................................................... 20 Ballasting ...................................................................................................... 51
Fuel preliminary filter unit .............................................................................. 21
Left side view of engine ................................................................................. 22
Coolant temperature ...................................................................................... 23
Top view of engine ......................................................................................... 24
Frontal view of engine .................................................................................... 25
LTM 1095-5.1 - Superstructure • BMK - Component overview

LTM 1095-5.1 - Superstructure • BMK - Component overview - OW 2 -
Superstructure Superstructure
Turntable, general: 52
Central lubrication system ............................................................................. 52

Lighting turntable ........................................................................................... 53
Telescopic boom: 54
Cable drums, angle and length sensors ......................................................... 54

Boom head ................................................................................................... 55
Tele pinning ................................................................................................... 56
Tong pinning .................................................................................................. 57
Hydraulic folding jib: 58
Actuation ...................................................................................................... 58
Left limit switch ............................................................................................. 59
Right angle sensor and limit switch ............................................................... 60
Hydraulic components ................................................................................... 61
Dolly (trailer for boom transport, USA) ........................................................... 62
Index A to R 63
Index S to Z 64

Cab instruments:
Liccon monitor, pedals
H105 H101 H102

Charge Charge Preglow
monitoring monitoring indicator
indicator indicator chassis
superstructure chassis
H106 S103 S104

B30 Chassis foot B19 B29 Preglow Ignition Ignition
brake Gas pedal indicator switch switch
Converter, (pneumatic) Gas pedal
0-25° / 200-700 mA chassis superstructure superstructure chassis superstructure
Foot brake with freely 0° = 4 mA (on ECU)
rotating slewing gear 25° = 20 mA 0° = 4 mA
25° = 20 mA
LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 3 -

Cab instruments: T
Left master switch

T: TOTMANN
Master switch for crane S2 S1 S1: HANDGAS
with 1 hoist gear S2 : SCHNELLGANG

S3 : HORN
S401
Left master switch 2
CPU1, LSB 2 address 9 S3
Master switch for crane

with 2 hoist gears
S421
Tilt cabin UP
H423
Feedback S420
“Slewing gear brake Parking brake
released“ slewing gear
1 = brake released
S425
Tilt the cab DOWN
S424
Luff up at
overload
S428 S427
Rear axle steering Rear axle steering
Left steering direction Right steering direction

Cab instruments: T
Right master switch
Master switch for crane T: TOTMANN

with 1 hoist gear S2 S1 S1: HANDGAS
S2 : SCHNELLGANG
S301 S3 : HORN
Master switch 1, right

CPU2, LSB 3 address 9 S3
Master switch for crane

with 2 hoist gears
S321 S322
Indicators Preselection
L/0/R Tele luffing /
Folding jib luffing
S320
Vehicle
parking
brake, S323
1= Shut-off
released „Acoustic
warning“
S324
Engine
stop
S325 S326
Button, gear selection Direction of travel
1, 2, 3, 4 F/N/R
S327 S328
Front axle steering Front axle steering
Left steering direction Right steering direction
S322
Preselection
Tele luffing /
Telescoping /
Folding jib luffing

Cab instruments:
Roof console
H633 H619
b 0023105 h
YE YE
* * * * * * * *
P655 S652 S648 S644 S640 S636 S632 S628 S624

S654 S650 S646 S642 S638 H634 S626
Webasto
SO
-K651 -K652
S618 H616 S612 S608 S604 K651 K652

S614 S610 S606 S602 P656 H660
-H616...Indicator / Central lubrication “ON” -P656...Auxiliary heater preselect clock -S628...Travel switch in emergency operation without Liccon
-H619...Gripper spur switch indicator -S602...Ballasting “RAISE“/ “LOWER“ -S632...Auxiliary heater “ON” / “OFF”
(emergency operation) -S604...Turntable locking -S636...Air conditioning system “ON”
-H633...Indicator / Air conditioning “ON” -S606...Windscreen washer, roof -S638...Work headlight, roof / towards the front
-H634...Indicator / Auxiliary heater “ON” -S608...Windscreen wiper / wipe wash / roof -S640...Winch lighting
-H660...Buzzer, ballast in end position -S610...Windscreen wiper / front -S642...Work headlight, roof / towards the rear
-S612...Windscreen wiper / wipe wash / roof -S644...Work headlight articulated piece 70W
-K651...Interval relay, windscreen wiper motor / front -S614...Parking light / parking light + driving light -S646...Work headlight articulated piece 42W
-K652...Interval relay, windscreen wiper motor / roof -S618...Emergency stop / roof console / -S648...Work headlight control operation
diesel engine / superstructure -S650...Rotating beacon flash “ON“ / “OFF“
-P655...Diesel engine operating hours counter -S624...Unpin cylinder / Unpin tele ->Manual op. -S652...Platform exit / entry
-S626...Manual pressure boost -S654...Instrument panel illumination

Crane cab:
Wiper system, radio system
M3
Wiper motor
Front windshield
S84*
EMERGENCY OFF,
B25 cab
Loudspeaker,
right
M4
Wiper motor
roof B26
Loudspeaker,
left
Behind
operator seat
X519
24V socket
cab
Radio
M7 M6
Front windows Roof windows
washing pump washing pump

Crane cab:
Heating, auxiliary heater
X298
230V fan
socket
cab
Mechan. S89 S90

recirculated air / M9
Stage switch, fan Heater switch Water
fresh air heat exchanger
adjustment circulation pump

Crane cab: S83

Auxiliary heater Thermal switch,
Water circulation
Y139
Diesel
metering pump
auxiliary heater
40R at 20 °C
Y28
Water circulation,
behind auxiliary heater 0 = engine and cab,
1 = engine
XST3 XST2 XST1 Water

Metering Sensor To heater A1 A2
circulation
pump Control unit pump Heater
Y139 SG 1577 Thermo 90S

Switch box:
Slewing frame - fuses
AF1 -F1 to F6
AF2 -F7 to F12
AF3 -F13 to F18
AF4 -F19 to F24
AF5 -F25 to F30
AF6 -F31 to F36
AF7 -F37 to F42
AF8 -F43 to F48
AF9 -F49 to F54
S81
X49 Key switch
Electrical socket 24V Emergency operation
with LICCON

Switch box:
Slewing frame - relays
A50
Diode and varistor
board
X56
K51 K52 K53 K54 K55 K56 K57 K58
K59 K61 K62

X57 XNOT
X54 X55
X52 X53
X50 X51
K11 K12 K13 K14 K15 K16 K17 K18
K19 K20 K21 K22 K23 K24 K25 K26
K27 K28 K29 K30 K31 K32 K33 K34
K35 K36 K37 K38 K39 K40 K41 K42

Switch box: EP0 EP1 EP2

CAN and LSB subscribers Input circuit board, Input circuit board, Input circuit board,
CPU0, LSB1 CPU1, LSB2 CPU2, LSB3
I/O module 6
K1
Control ON
A14
Resistor carrier,
120 Ohm CAN
terminating resistor
NT CPU0 CPU1 CPU2
Power CPU 0 CPU 1 CPU 2
supply unit

Switch box:
EMERGENCY OPERATION without LICCON system
- X emergency connector
-XNOT
X56
-X51
1
-X52
2
-X53
-X54
X57 XNOT
-X55
X54 X55
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
telescoping turning
X52 X53
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
hoist gear 2 luffing
X50 X51
Plug,
EMERGENCY
OPERATION
hoist gear 1

Switch box: Switch in instrument panel, roof

EMERGENCY OPERATION without LICCON system H619
Cylinder in
- Operation position
Superstructure cab roof
console
SCHWENKRAHMEN ARMATURENBRETT DACH

SCHALTSCHRANK -H619 /17.6
NOTBETRIEB OHNE LICCON
-X56
-S626 /17.5
S628 -S628 /17.5 S626 -S624 /17.5 S624

BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION Manual pressure II: Unpin tele
-XNOT
boost 0: Pin tele/cyl.
-X57
-XNOT IN STECKER : S628
-S622
I: Unpin cylinder
-X51 <= II
1 -X51
-XNOT <= I
-XNOT
-X54 -X55
-X52 -X53
-X52 <= II -X50 -X51
2 -X52
-XNOT <= I
-XNOT
-X52
-X53
-X54
-X55
-X51
1
2
-X53 <= II
-X53
-XNOT <= I
S624
II => II : TELE ENTBOLZEN NUR WENN S626
-X54 <= II ZYLINDER
: TELE VERBOLZEN , VERBOLZT
-X54 0 0
ZYLINDER VERBOLZEN
-XNOT <= I <=
I => I : ZYLINDER ENTBOLZEN
MANUELLE
DRUCKAUFSCHALTUNG
-X55 <= II
-X55
-XNOT <= I =>
H619
ZYLINDER IN POSITION

Switch box:
EMERGENCY OPERATION without
LICCON system - Resistors
R50 R51 R52 R53 R59

Preresistor 47 R, Preresistor 30 R, Preresistor 30 R, Preresistor 47 R, Potentiometer 68R,
in EMERGENCY in EMERGENCY in EMERGENCY in EMERGENCY adjustment of speed
OPERATION OPERATION OPERATION OPERATION for telescoping and turning
hoist gear luffing telescoping and turning hydraulic pump in EMERGENCY OPERATION

Switch box:
Terminals, voltage converters T50
Transformer,
24V / 12V - 4A
Radio
X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 X38 X40
X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 X37 X39

Electric slewing platform:

Battery box
G2
12V battery
G3
12V battery
S1
Main battery
switch
K2
F61 Heat flange
Fuse 50A, relay
Battery + D30
F62
Fuse 50A,
Battery + 30
(after main switch)
F63 AF25
Fuse 100A, -F1 to F6
Battery + 30
(after main switch)

Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD)

Right side view of engine
Fuel Engine control unit
fine filter LH-ECU UP
Manual fuel
pump
for bleeding
End control valve

Fuel Oil pressure
preliminary filter adjustment
unit
Fuel
delivery pump
M750
Starter motor


Plug-in pumps
Bosch
plug-in pump
UP xxx
New Y711 Y712 Y713 Y714

(Old) (Y731) (Y732) (Y733) (Y734)
Solenoid valve, Solenoid valve, Solenoid valve, Solenoid valve,
plug-in pump plug-in pump plug-in pump plug-in pump
Note: cylinder 1 cylinder 2 cylinder 3 cylinder 4
For optimum power
adjustment, the engine
control unit must be notified
of this „tolerance class
code“ via a diagnostic tool
(e.g. DCDesk) when a plug-
in pump is being replaced.


Fuel temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

-30 27000 28350 2565 0
-20 15410 16207 14613
0 5876 6120 5633
KRAFTSTOFFTEMPERATUR 20 2492 2573 2411
40 1171 1213 1128
-30...130³C 60 593,5 619,1 568
=M+M 80 321,4 337,2 305,7
-B709 100 186 196,2 175,9
-B709 /56.2
R 120 112,3 119 105,6
0...5K 130 89 94,5 83,5
=M+M OUT GND
-B709.X 1 2
B709
Fuel temperature sensor
=M+M =M+M
-A750.X1 52 -A750.X1 38
TI4 GND TI4

/32.1 /32.1
MOTOR-ECU MOTOR-ECU
KRAFTSTOFFTEMPERATUR KRAFTSTOFFTEMPERATUR
SIGNAL MASSE


Fuel preliminary filter unit
DIESEL WASSER
4,57 V 3,97 V
-B710 /56.2
WASSERSENSOR (WS)
Water sensor
=M+M
-B710 WASSER IM
12K
KRAFTSTOFF
=M+M
-B710.X 1 2 3
B710
Sensor
„Water in fuel“
=M+M =M+M =M+M
-A750.X1 57 -A750.X1 53 -A750.X1 39
POWER PS1 TI5 GND TI5

/32.1 /32.1 /32.1 X272
MOTOR-ECU MOTOR-ECU MOTOR-ECU
Fuel pre-heating
WASSERSENSOR WASSERSENSOR WASSERSENSOR
VERSORGUNG SIGNAL MASSE


Left side view of engine
Compressed air
compressor
Oil cooler
bypass valve
Oil cooler Exhaust gas

turbocharger
Oil pump
G750
Generator
Coolant drain plug


Coolant temperature
B708
Coolant
temperature sensor
KÛHLWASSERTEMPERATUR
-30...130³C
=M+M
-B708
-B708 /56.2
R -B70
0...5K
=M+M OUT GND
-B708.X 1 2
Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

=M+M =M+M -30 27000 28350 25650
-A750.X1 51 -A750.X1 37 -A
-20 15410 16207 14613
TI3 GND TI3 ³C
/32.1 /32.1 38 LADELUFT
0 5876 6120 5633
MOTOR-ECU MOTOR-ECU
KÛHLWASSER KÛHLWASSER K 85 KÛHLWASSER

20
40
2492
1171
2573
1213
2411
1128
TEMPERATUR TEMPERATUR
TEMPERATUR 60 593,5 619,1 568
80 321,4 337,2 305,7
100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,5 83,5


Top view of engine Injection nozzle Claw
Pressure pipe with
union nut
Oil separator with

overpressure and
underpressure valve
<= Direction of
travel
Cylinder 1 at
flywheel side


Frontal view of engine Oil filter Oil filter
Air intake pipe

with heat flange
Thermostat
housing
Coolant pump
G750
Generator
Drain hose from

coolant pump
equalizing hole


Ust.max=10,8V
Speed sensor Signal and wiring
diagram of Hall
sensors B711, B712
and B713
Ust.min=1,1V
0V
0,3-16000Hz
M+M n
711
M+M GND SIGNAL U+
11.X 1 2 3
B711
Speed sensor 1 on
flywheel (Hall sensor)
• The speed and the

crank angle are
determined via the speed
sensor.
• These values are
required for correct
actuation of the solenoid
valves at the plug-in
pumps (start and duration
of injection). B713
Camshaft sensor,
• The camshaft sensor is used
to detect „Cylinder 1 TDC“
position.
Turning direction
B712
Speed sensor 2 on flywheel
(Hall sensor)


Oil pressure sensor
B701
Oil pressure sensor
0 -10 bar / 0.5 - 4.5 V
ÚLDRUCK
0-10bar
=M+M p
-B701
-B701 /56.2
U
0,5-
=M+M GND 4,5V IN+
-B701.X 1 2 3
=M+M =M+M =M+M

-A750.X1 35 -A750.X1 49 -A750.X1 63
GND A13 A13 (0..5V) REF2 (A13)

/32.1 /32.1 /32.1
ÚLDRUCK ÚLDRUCK ÚLDRUCK

MASSE SIGNAL VERSORGUNG


Right installation view Engine control unit
Air filter housing LH-ECU UP
Fuel preliminary Fuel fine

filter unit filter
Air conditioning
system
coolant
compressor
Y137
Air
conditioning
system
coolant
compressor
coupling
0 = 25 bar
1 = 18 bar
M750 Oil filler neck Oil dipstick

Starter motor


Radiator fan drive, air filter pressure
LUFTFILTER
MESSBEREICH :
0 / -0,08BAR
0,00BAR = 4,5V
=D+D2 p -0,02BAR = 3,5V
-B38 -0,04BAR = 2,5V
U -0,05BAR = 2,0V
-B38 /56.7 -0,06BAR = 1,5V
=D+D2 5V 0-5V -0,08BAR = 0,5V
-X258 1 2 3
/165.5
BU
BK
RD
B38
Air filter vacuum
0 -0.08 bar / 4.5 -0.5 V
5V 0,5-4,5V
=D+M =D+M =D+M Y27
-A750.X2 7 -A750.X2 5 -A750.X2 6 Proportional valve for fan
REF1 (AI1) GND (AI1) 0...5V (AI1) drive in bypass, actuated
/32.1 /32.1
MOTOR ECU
/32.1 by ECU
VERSORGUNG MASSE SIGNAL


Engine control unit LH ECU UP/CR
X107
Diagnostic connector for engine
diagnosis via Notebook
A750
Engine control unit
ECU UP/CR
Crane cab
A750_X1 A750_X2
Connector Connector
for engine to crane


Charge air and coolant temperature sensor
B707
Charge air
temperature sensor
R9 ³C
38 LADELUFT
Heat flange
85 KÛHLWASSER
B708 TEMPERATUR
Coolant
temperature sensor
Charge air temperature sensor Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹) T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-20 271200 284760 257640 -30 27000 28350 2565 0
-10 158000 165900 150100 -20 15410 16207 14613
0 94980 99729 90231 0 5876 6120 5633
20 37300 39165 35435 20 2492 2573 2411

40 16150 16958 15343 40 1171 1213 1128
60 7590 7970 7211 60 593,5 619,1 568
80 3840 4032 3648 80 321,4 337,2 305,7
100 2050 2153 1948 100 186 196,2 175,9
120 1170 1229 1112 120 112,3 119 105,6
130 900 945 855 130 89 94,5 83,5


Charge air pressure sensor
LADELUFTDRUCK (LLD)
0,5-4,5bar
=M+M p
-B703 I<4mA
-B703 /56.2
U
0,5-4,5V
=M+M GND OUT IN+
-B703.X 1 2 3
B703 =M+M =M+M =M+M

Charge air -A750.X1 33 -A750.X1 47 -A750.X1 61
pressure sensor GND A15 A15 (0..5V) REF3 (A15)
/32.1 /32.1 /32.1
LADELUFTDRUCK LADELUFTDRUCK LADELUFTDRUCK

MASSE SIGNAL VERSORGUNG


Ventilation flap in intake air (optional)
View from above
Y56
Solenoid valve for
compressed air-
operated shut-off flap in
intake air
1 = open
0 = closed
Actuator
Ventilation flap


KÛHLWASSERSTAND
Cooling water level sensor
=D+D2 I<500mA
B37 -B37
Cooling water -B37 /56.7
U
level sensor S
0-5V MASSE U=5V
GN
WH
BN
1
=D+D2
2
-X257 1 2 3 3
/165.4
RD
BK
BU
0-5V 5V
=D+M =D+M =D+M
-A750.X2 20 -A750.X2 19 -A750.X2 21
0...5V (AI2) GND AI2 REF1 (AI2)
/32.1 /32.1 /32.1
MOTOR ECU
SIGNAL MASSE VERSORGUNG
OHNE MEDIUM Us=5,000V

IM MEDIUM Us=4,09V
DRAHTBRUCH : SIGNAL Us=0,00V
KURZSCHLUSS :
SIGNAL - MASSE Us=0,00V
MONITOR : PEGEL / NIVEAU

KÛHLWASSER

Diesel engine D 934 TI - E : H21

Fuel tank and tank sensor LMB Flashing
beacon
cab
E.DE6.0L /149.3
TANKGEBER
=D+D2
-R4
-R4 /69.5
+ AA - SA 1
2
=D+D2 4
-X247 1 2 3
3 4
/165.5
-X4 1 2 17
/162.1
-X662 2 -X662 4 -X662 3 -X662 18
E.AGND6.1 E.S6.7 E.E6.7 E.DE6.0

/31.3 /31.3 /31.3 /31.3
E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6
MASSE TANKGEBER TANKGEBER KLIMAANLAGE

ANALOG VERSORGUNG SIGNAL EIN
SIGNAL
0% = 2,00V
25% = 3,59V
50% = 4,95V
75% = 6,31V
100% = 7,80V
MONITOR :
1O.O. R4 H80
Bell,
TANKINHALT Tank sensor post shut-off warning
DREHBÛHNE fuel LMB overload


Air dryer, cab platform
BN
BN
4 2
1 1
3
=D+D2 =D+D2
-S32 -S30
3 4 2 3 4 2
Y23
Unpin
turntable
Y22
Pin turntable
Y142
Retract cab
platform
Y58 Y141
Air dryer heater Extend cab
platform


Turntable locking mechanism, boom direction
-S4
Contact switch ± 5°
N1
Slip ring transmitter S32
Proximity switch,
turntable locking
B17* mechanism
pin top
Turn sensor 0-360°,
turn angle display
for working range limitation
CPU0, LSB 1 address 25
(customer request)
1 1 0
=F+F1-S4 * 1 1 1 S30
2 4 Proximity switch,
1
þ175³ A AUSLEGER IN FAHRTRICHTUNG turntable locking
mechanism
2 4
þ5³ B AUSLEGER NACH HINTEN pin bottom
1

Hydraulic turntable:
Hydraulic pump overview
Y32
Proportional valve,
pump 2
Y31
Proportional valve,
pump 1
Pump 2 Pump 1
adjusting pump adjusting pump
Pump 4
winch 1, luffing, extending, winch 1, luffing, extending,
toothed wheel pump
hoist gear 2, hoist gear 2,
tele, telescope
luff folding jib luff folding jib
pinning
Pump 3
toothed wheel pump
slewing gear, auxiliary
consumers

Hydraulic component overview
Hydraulic folding jib
Main control block
Slewing gear block
Battery box
Slewing gear
Hydraulic oil cooler

Auxiliary load

Measuring connection plate overview
M1 M2 M3 M4 M5
Basic block 1 Tele pinning Hoist gear 1 Slewing gear / Luffing
Pump 1/2 P brake auxiliary load XL lowering brake
M6 M7 M8 M9 M 10
Basic block XL Supply pressure Hoist gear 2 Slewing gear Runback tank
brake brake

Main control block with Y24 Y6 Y1
Prop. valve, Prop. valve, Prop. valve,
one hoist gear luffing telescope out hoist gear 1
LOWER up
Y4 Y7 Y2
Prop. valve, Prop. valve, Prop. valve,
luffing RAISE telescoping in hoist gear 1
down
Y49
Ring surface
pretension when
retracting cylinder

Main control block with hoist gear 2 Y24 Y6 Y1 Y16
Prop. valve, Prop. valve, Prop. valve, Prop. valve,
luffing telescope out hoist gear 1 hoist gear 2
LOWER up raise
Y4 Y7 Y2 Y17
Prop. valve, Prop. valve, Prop. valve, Prop. valve,
luffing RAISE telescoping in hoist gear 1 hoist gear 2
down down
2 3
S50
Pressure switch, P
monitor min. >15bar
pressure in hoist
gear 2 lower P
>15bar

Main control block - pressure stages
Y11 Y12
Pressure stage Pressure stage
-Y12
VB
DB
-Y11 125
DA
SCHALTLOGIK
DER DRUCKSTUFEN
MAGNET Y11
-Y11 -Y12 BAR FUNKTION DRUCKSTUFE -Y11 -Y12 BAR FUNKTION DRUCKSTUFE
0 0 125 60-100% p1 0 1 160 0-60% p3

VA 180
0 0 180 p2 1 0 250 p4

Main control block - pressure sensor
X5 PUMPE
(X)
LASTSIGNAL
(XL)
B11
Pressure ADRESSE "20" ADRESSE "21"
sensor P -B11 /24.1 B3.20 /14.2 -B12 /24.1 B3.21 /14.2
(Pump X) 0-400bar 0-400bar

CPU2, LSB 3 =D+D2 p X =D+D2 p XL
address 20 -B11 -B12
X5 LSB 1 LSB 1
B12 24V
1
LSB
4
0V
3
24V
1
LSB
4
0V
3
Pressure 4 2 4 2
sensor LS
(pump XL)
ZE2, LSB 3
BN
BK
BU
BN
BK
BU
3 3
address 21

Temperature sensor hydraulic oil
15F7L2 /48.5
HYDRAULIKÚL
=D+D2
-B62
-B62 /24.4
U
=D+D2 + - AA
-X262 1 2 3
2
/165.7
3 1
-X4 8 18 16
/162.1
X205
-X662 9
S31 M2
E.E6.4
E-motor,
/31.3 Temperature switch in hydraulic oil, Hydraulic oil cooler
> 55 °C = opens = Fan ON
E/A-MODUL 6
TEMPERATURSENSOR
HYDRAULIKÚL
SIGNAL B62
-30³C = 2,00V Temperature sensor in tank line -
0³C = 3,31V
+130³C = 9,00V
hydraulic oil for:
• Display in LICCON engine view
• Load Sensing Regulation
• Diesel engine control unit
MONITOR :
³C HydOil
48
TEMPERATUR
HYDRAULIKÚL

Winch 1 Winch 1 right
P2
Incremental sensor
S49 with adjusting switch
Pressure switch, and limit switches
monitor min. pressure
2 3 in hoist gear 1 down
P
=D+D2 >15bar Winch 1 left
-S49
P
>15bar
-S49 /24.6
Superstructure cab roof

console
Winch 1
P657 Y3
Winch 1 operating Release brake winch 1
hours counter

Auxiliary load
Y103a Y85a Y19a

Tilt cabin UP Fold out the Ballast UP
folding jib
Y103b Y85b Y19b

Tilt the cab Fold in the Ballast
DOWN folding jib DOWN
-Y19 -Y85 -Y103
a b a 2,5 b a b
100 100 60 80
-A7
XL/8.8
MXL
P5/8.8
P
T6/3.3
T
A1 MA1 MB1 B1 A2 MA2 MB2 B2 A3 MA3 MB3 B3

Slewing gear - actuation, slewing angle indicator
Y67 Y66 Y109

Proportional valve, Proportional valve, Changeover valve,
turn right turn left rotate when clamped / freely rotating slewing
gear
V: 1O.O.%
35³
S35
Incremental sensor, signal for:
S34 • Device adjustment programs
Incremental sensor, • Slewing angle indicator if
see -S35 rotation sensor not installed
Y10 Y5
Safety relief, lowering Prop. valve,
brake actuation luff down lowering brake
luff down

Slewing gear - brake
Y20
Brake
open
Y21
Prop. valve,
slewing gear
foot brake
B30
Converter,
0-25° / 200-700 mA
slewing gear foot brake
STEUERUNG EIN
FUSSBREMSE
1L /75.4
DREHWERK
0-25³
=K+K2
-B30
-B30 /15.2
I
200...500mA
=K+K2 - A +
-X192 4 2 1
/165.4
MK2 /132.2
-X36 15 13 11
/162.6
M5L7 /74.6

Luffing gear
B2
Pressure sensor,
WIPPZYLINDER Piston surface
KOLBENFLØCHE luffing cylinder
CPU1 LSB 2
ADRESSE "22" address 22
-B2 /24.1 B2.22 /13.6
0-400bar
=D+D2 p
-B2
LSB 1
24V LSB 0V
1 4 3
4 2
BN
BK
BU
3
Y10 Y5
lowering brake actuation Prop. valve,
luff down lowering
brake luff -X4 3 4 15
down /162.1

Hydraulic turntable: S27

Ballasting Tappet switch
right ballast
„down“
S26
Tappet switch S29
left ballast „down“ Pressure switch
>230 bar
right ballast „up“
BALLASTIE
S28 13
Pressure switch
150
15
>230 bar
left ballast „up“ BAR
-S28
S >230
-S26 BAR
M1
Tappet switch
280
F KF

Turntable, general:
Central lubrication system
Y69
Central lubricating
system
S69
Proximity switch
Lubricant distributor
X269
Plug on S69
X268
Plug
control unit

Turntable, general:
Lighting turntable
E17
Xenon work
headlights,
35W articulated piece
E60 E18 M23

Work Xenon work Actuator,
headlight headlights, adjustment
articulated piece work headlight
35W articulated piece
E11 E12
Rotating Rotating
beacon 70W beacon 70W
E8*
Work headlight
Front roof 70W
(optional)
E7
Marker
lamp
5W
E6 E96
Marker Work
lamp 5W headlight
cab 70W

Telescopic boom: S413

Cable drums, angle and length sensors Terminal box
N2
Cable drum for B4
high voltage antenna, Angle sensor
flashing beacon, tele basic frame
Drum with hydraulic hose for angle sensor B6, CPU1, LSB 2
hydraulically adjusted folding jib* lighting boom head address 29
N1
Slip rings for
LSB sensor tele
gripper pinning, S908
and Y40
B7
Length sensor
Telescopic boom
CPU1, LSB 2
address 30

Telescopic boom:
Boom head B6
Angle sensor
Tele boom head
CPU2, LSB 3
address 23
Terminal box
boom head
X417
B1 Terminal strip
Wind sensor
A417
Added replenishing
for LSB
S931
2. Hoist limit switch
S930 hoist top
1. Hoist limit switch tele / boom nose
hoist top CPU2, LSB 3
left telescopic head address 24
CPU2, LSB 3
address 28

Telescopic boom: S918

Tele pinning Inductive sensor
tele pinned
S919
Inductive sensor
tele unpinned
Y40
Change over valve
Tele pinning /
Tong pinning
S901
Inductive sensor
S908 Tele 1
Inductive sensor CPU1, LSB 2
gripper position address 10
in emergency
operation
no LSB sensor! S902
Inductive sensor
Tele 2
S905 CPU1, LSB 2
Inductive address 11
sensor
Tele 5
CPU1, LSB 2 S903
address 14 Inductive sensor
Tele 3
CPU1, LSB 2
S904 address 12
Inductive
sensor
Tele 4 -XMLSB2
CPU1, LSB 2 Nodal point for
address 13 gripper LSB
sensor

Telescopic boom:
Tong pinning
S912 S914 S915 S913

Inductive sensor Inductive sensor Inductive sensor Inductive sensor
left gripper bolted left gripper unbolted right gripper unpinned right gripper, bolted
CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2
address 18 address 19 address 21 address 20
Y38
Unpin

Hydraulic folding jib:

Actuation
Y82
Directional valve,
release luff folding jib
X 12 13 Y
PST7/7.8
-Y80b -Y80a
33 34
0,8
-Y82 19
15
250
P 18
31
32
P6/5.4
30
1,2 23 1,2
1,2
20
16
XL1/3.3
XL
6 bar
T7/3.3 22 100
T 4 bar
21
0,2 bar
Y80b Y80a T1 A B
Proportional valve, Proportional valve,

folding jib luff up folding jib luff down NA/8.8
DREHBÛHNE


Left limit switch
P12
Control S72
panel Folding jib
fold in
S73
Folding jib
fold out


Right angle sensor and limit switch
B55
Angle sensor
folding jib
ZE2, LSB 3
address 29
X501
S940
Hoist limit switch
hoist top
single folding jib
CPU2, LSB 3
address 27


Hydraulic components
-MP
Measuring point,
luffing DOWN
-MP
Measuring point,
luffing UP

Special equipment:
Dolly (trailer for boom transport, USA)
B26 B27 B28

Pressure switch, Pressure switch, Pressure switch,
slewing gear brake luffing lowering hydraulic pump
>35 bar brake ON with P < 40 bar
>35 bar OFF with P < 55
bar
M13
Electric motor,
electrically operated
hydraulic pump

H634..6 K37..11 N IndexS49..46

A to R
A to R S to Z H660..6 K38..11 S50..42
N1..37, 54
K39..11 S69..52
K N2..54
K40..11 S72..59
NT..12
A B17*..37 E17..53 K1..12 K41..11 S73..59
A1..9
B19..3 E18..53 K2..17 K42..11 P S81..10
B25..7 E60..53 K11..11 K51..11 S83..9
A2..9 P2..46
B26..7, 62 E96..53 K12..11 K52..11 S84*..7
A14..12 P12..59
B27..62 EP0..12 K13..11 K53..11 S89..8
A50..11 P655..6
B28..62 EP1..12 K14..11 K54..11 S90..8
A417..55 P656..6
B29..3 EP2..12 K15..11 K55..11 S103..3
A750..30 P657..46
B30..3, 49 K16..11
A750_X1..30 F K56..11
R
S104..3
B37..34 K17..11 K57..11 S301..5
A750_X2..30
B38..29 F61..17 K18..11 R4..35
AF1..10 K58..11 S320..5
B55..60 F62..17 K19..11 R9..31
AF2..10 K59..11 S321..5
B62..45 F63..17 K20..11 R50..15
AF3..10 K61..11 S322..5
AF4..10
B701..27 G K21..11 K62..11 R51..15 S323..5
B703..32 K22..11 K651..6 R52..15 S324..5
AF5..10 G2..17
B705..23 K23..11 K652..6 R53..15 S325..5
AF6..10 G3..17
B707..31 K24..11 R59..15 S326..5
AF7..10 G750..22, 25 M
B708..31 K25..11
AF8..10 S S327..5
B709..20 H K26..11 M2..45
AF9..10 S328..5
B710..21 K27..11 M3..7 S1..17
AF25..17 H21..35 S401..4
B711..26 K28..11 M4..7 S26..51
H80..35 S413..54
B B712..26 K29..11 M6..7 S27..51
H101..3 S420..4
B1..55 B713..26 K30..11 M7..7 S28..51
H102..3 S421..4
B2..50 K31..11 M9..8 S29..51
E H105..3 S424..4
B4..54 K32..11 M13..62 S30..37
H106..3 S425..4
E6..53 K33..11 M23..53 S31..45
B6..55 H423..4 S427..4
E7..53 K34..11 MP..61 S32..37
B7..54 H616..6 S428..4
E8*..53 K35..11 M750..18, 28 S34..48
B11..44 H619..6, 14 S602..6
E11..53 K36..11 S35..48
B12..44 H633..6 S604..6
E12..53
LTM 1095-5.1 - Superstructure • BMK - Component overview

LTM 1095-5.1 - Superstructure • BMK - Component overview - OW 64 -
X53..11, 13 Y17..42 Index S to Z

Y711 (Y731)..19
A to P S to Z X54..11, 13 Y19a..47 Y712 (Y732)..19
X55..11, 13 Y19b..47 Y713 (Y733)..19
X56..11, 13 Y20..49 Y714 (Y734)..19
S606..6 S914..57 X18..16 X57..11, 13 Y21..49
S608..6 S915..57 X19..16
Z
XMLSB2..56 Y22..36
S610..6 S918..56 X20..16 X107..30 Y23..36 ZE0..12
S612..6 S919..56 X21..16 X205..45 Y24..41, 42 ZE1..12
S614..6 S930..55 X22..16 X268..52 Y27..29 ZE2..12
S618..6 S931..55 X23..16 X269..52 Y28..9
S624..6, 14 S940..60 X24..16 X272..21 Y31..38
S626..6, 14 X25..16
T X298..8 Y32..38
S628..6, 14 X26..16 X417..55 Y38..57
S632..6 T50..16 X27..16 X501..60 Y40..56
S636..6 X X28..16 X519..7 Y49..41
S638..6 X29..16 XNOT..11, 13 Y56..33
X1..16
S640..6 X30..16 XST1..9 Y58..36
X2..16
S642..6 X31..16 XST2..9 Y66..48
X3..16
S644..6 X32..16 XST3..9 Y67..48
X4..16
S646..6 X33..16 Y69..52
X5..16 Y
S648..6 X34..16 Y80a..58
X6..16
S650..6 X35..16 Y1..41, 42 Y80b..58
X7..16
S652..6 X36..16 Y2..41, 42 Y82..58
X8..16
S654..6 X37..16 Y3..46 Y85a..47
X9..16
S901..56 X38..16 Y4..41, 42 Y85b..47
X10..16
S902..56 X39..16 Y5..48, 50 Y109..48
X11..16
S903..56 X40..16 Y6..41, 42 Y103a..47
X12..16
S904..56 X49..10 Y7..41, 42 Y103b..47
X13..16
S905..56 X5..44 Y10..48, 50 Y137..28
X14..16
S908..56 X50..11, 13 Y11..43 Y139..9
X15..16
S912..57 X51..11, 13 Y12..43 Y141..36
X16..16
S913..57 X52..11, 13 Y16..42 Y142..36
X17..16

Grua Liebherr LTM 1095 - 5.1

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Technical Information

• Max. load at a 2.5m radius: 95 t

• Driving motor: D 846 TI-E, A7, P= 370 kW / 503 PS Common Rail

Ersteller: LWEend2 / Ausgabe: 14.12.05 / Version: 01

Vehicle: ...................................................................................................... 3 Charge air sensor ....................................................................................... 30

Cab: ............................................................................................................ 8 Diesel fuel system .................................................................................... 36

Pressurized air system: ........................................................................... 16 Power train: ............................................................................................. 40

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 1 -

Active rear axle steering: ....................................................................... 48

Axle suspension: ..................................................................................... 59

Special equipment: ................................................................................. 64

Index, chassis .......................................................................................... 67

Kundendienst-Technische Dokumentation LWE • lweend2

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 3 -

Kundendienst-Technische Dokumentation LWE • lweend2

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 5 -

E51 E80 E81 E101 E82 E83 E84 E103

EMERGENCY STOP A10

Kundendienst-Technische Dokumentation LWE • lweend2

E102 E64 E63 E62 E100 E61 E60 E41

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 7 -

S14 S15 S16

Kundendienst-Technische Dokumentation LWE • lweend2

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 9 -

P10 S4 B30 A1 S17

Kundendienst-Technische Dokumentation LWE • lweend2

Cab: F80 F79

For Telma control unit, see

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 11 -

Axle suspension Axle suspension Axle suspension Axle suspension

Kundendienst-Technische Dokumentation LWE • lweend2

A71 K49 K54 K56 K57

K40 K76* K77* K78* K79* K41* K61*

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 13 -

Cab: Fuse colour table:

Note: 2 GY GREY GRAU

Kundendienst-Technische Dokumentation LWE • lweend2

/45.1 /79.4 /115.2

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 15 -

Pressurized air system: S114

Kundendienst-Technische Dokumentation LWE • lweend2

Pressurized air system:

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 17 -

Pressurized air system:

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 19 -

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

M700 Fan drive

Kundendienst-Technische Dokumentation LWE • lweend2

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 21 -

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Y716 Y715 Y714 Y713 Y712 Y711

Kundendienst-Technische Dokumentation LWE • lweend2

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

Extractor with knurled screw 102 89 119 Special tool for

Bridge 102 89 131

LTM 1095-5.1 - Chassis • BMK - component overview - Chassis 23 -

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail)

- Delivery control unit

Kundendienst-Technische Dokumentation LWE • lweend2

Diesel engine D 846 TI A7, 370 kW/503 PS (Common Rail) -Fuel

KRAFTSTOFF KRAFTSTOFF KRAFTSTOFF

/33.1 /33.1 /33.1