Specifications

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Product: EXCAVATOR
Model: 320 L EXCAVATOR 9KK
Configuration: 320, 320L TRACK-TYPE EXCAVATORS 9KK00001-01358 (MACHINE) POWERED BY 3066 ENGINE
Specifications
Air Conditioning and Heating R134a for All Caterpillar Machines
Media Number -SENR5664-31 Publication Date -01/05/2015 Date Updated -23/10/2018
i06795133
Refrigerant Compressor
SMCS - 1802
S/N - 1AL1-UP
S/N - 1AM1-UP
S/N - 1CW1-UP
S/N - 1DN1-UP
S/N - 1ES1-UP
S/N - 1EW1-UP
S/N - 1FM1-UP
S/N - 1GN1-UP
S/N - 1GW1-UP
S/N - 1HS1-UP
S/N - 1JB1-UP
S/N - 1JD1-UP
S/N - 1JL1-UP
S/N - 1JM46-UP
S/N - 1JW1-UP
S/N - 1KL442-UP
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 2019/12/31
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S/N - 1KM1-UP
S/N - 1KS1-UP
S/N - 1PK1-UP
S/N - 1PZ1-UP
S/N - 1RW1-UP
S/N - 1XJ1-UP
S/N - 1XM118-UP
S/N - 1XS1-UP
S/N - 1YS1-UP
S/N - 1YZ1-UP
S/N - 1ZS1-UP
S/N - 1ZZ1-UP
S/N - 2AN1-UP
S/N - 2AS1-UP
S/N - 2CZ1-UP
S/N - 2DL214-UP
S/N - 2DS1-UP
S/N - 2DW1-UP
S/N - 2EL332-UP
S/N - 2EN1-UP
S/N - 2ES1-UP
S/N - 2FZ1-UP
S/N - 2GS1-UP
S/N - 2HM1-UP
S/N - 2HR1-UP
S/N - 2HS1-UP
S/N - 2JR1-UP
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S/N - 2JS1-UP
S/N - 2KR1-UP
S/N - 2KW1-UP
S/N - 2KZ1-UP
S/N - 2LR1-UP
S/N - 2NW1-UP
S/N - 2PM115-UP
S/N - 2PS1-UP
S/N - 2RN1-UP
S/N - 2RR426-UP
S/N - 2RS1-UP
S/N - 2RZ1-UP
S/N - 2SL528-UP
S/N - 2SR1-UP
S/N - 2SS1-UP
S/N - 2TW1-UP
S/N - 2WM1-UP
S/N - 2WR1-UP
S/N - 2XL1-UP
S/N - 2XW1-UP
S/N - 2YN1-UP
S/N - 2YR1-UP
S/N - 2YS1-UP
S/N - 2YZ1-UP
S/N - 2ZK1-UP
S/N - 2ZL1-UP
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S/N - 2ZM1-UP
S/N - 2ZR1-UP
S/N - 3AS1-UP
S/N - 3AZ1-UP
S/N - 3BS1-UP
S/N - 3CR1-UP
S/N - 3DN1-UP
S/N - 3DR1-UP
S/N - 3DZ1-UP
S/N - 3GM1-UP
S/N - 3GZ1-UP
S/N - 3HK1-UP
S/N - 3JW1-UP
S/N - 3KR1-UP
S/N - 3KZ1-UP
S/N - 3LL678-UP
S/N - 3ML1-UP
S/N - 3NR307-UP
S/N - 3PW1-UP
S/N - 3PZ1-UP
S/N - 3RZ1-UP
S/N - 3SR1-UP
S/N - 3SW1-UP
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S/N - 3XJ1-UP
S/N - 3XK1909-UP
S/N - 3YK1-UP
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S/N - 3YR1-UP
S/N - 3YZ1-UP
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S/N - 3ZN1-UP
S/N - 3ZR1-UP
S/N - 3ZS1-UP
S/N - 4BR1-UP
S/N - 4BS1-UP
S/N - 4DS1-UP
S/N - 4EJ1-UP
S/N - 4ER1-UP
S/N - 4FM1-UP
S/N - 4GS1-UP
S/N - 4HN1-UP
S/N - 4HS1-UP
S/N - 4JN1-UP
S/N - 4JR1-UP
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S/N - 4LR1-UP
S/N - 4MK1-UP
S/N - 4MM149-UP
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S/N - 4MZ1-UP
S/N - 4NS1-UP
S/N - 4PS1-UP
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S/N - 5CR264-UP
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S/N - 6NK1-UP
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S/N - 6PS1-UP
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S/N - 6QW1-UP
S/N - 6RL45-UP
S/N - 6RM1-UP
S/N - 6RN1-UP
S/N - 6SK1001-UP
S/N - 6SW1-UP
S/N - 6SZ1-UP
S/N - 6TL1-UP
S/N - 6TR1-UP
S/N - 6WL1-UP
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S/N - 6WS1-UP
S/N - 6XK1-UP
S/N - 6XR1-UP
S/N - 6YM254-UP
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S/N - 6YS1-UP
S/N - 6YW1-UP
S/N - 6YZ1-UP
S/N - 6ZJ1-UP
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S/N - 6ZK64-UP
S/N - 7AR1-UP
S/N - 7BR1-UP
S/N - 7BS1-UP
S/N - 7BW1-UP
S/N - 7CN1-UP
S/N - 7CS1-UP
S/N - 7DR1-UP
S/N - 7EN1-302
S/N - 7ER1-UP
S/N - 7FN1-UP
S/N - 7FR1-UP
S/N - 7FS1-UP
S/N - 7GR1-UP
S/N - 7HR1-UP
S/N - 7JR1-UP
S/N - 7KK1-UP
S/N - 7KN1-UP
S/N - 7LM1-UP
S/N - 7LR1-UP
S/N - 7LS1-UP
S/N - 7ML1-UP
S/N - 7MZ1-UP
S/N - 7PM1-UP
S/N - 7PZ1-UP
S/N - 7RK241-UP
S/N - 7SR1-UP
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S/N - 7TK1-UP
S/N - 7TL1-UP
S/N - 7WJ1-UP
S/N - 7WL1-UP
S/N - 7XJ124-UP
S/N - 7XM1-UP
S/N - 7YM1-UP
S/N - 7ZN1-UP
S/N - 89X1-UP
S/N - 8AK1-UP
S/N - 8AL1-UP
S/N - 8AS1-UP
S/N - 8BL1-UP
S/N - 8CK206-UP
S/N - 8CL1-UP
S/N - 8CR1-UP
S/N - 8ES1-UP
S/N - 8FK1-UP
S/N - 8FN1-UP
S/N - 8GM1-298
S/N - 8HK144-UP
S/N - 8JN1-UP
S/N - 8JW1-UP
S/N - 8KM1-UP
S/N - 8LJ884-UP
S/N - 8LK1276-UP
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S/N - 8LN1-UP
S/N - 8ML1-UP
S/N - 8MN1-UP
S/N - 8NL78-UP
S/N - 8PS1-UP
S/N - 8RL44-UP
S/N - 8RS1-UP
S/N - 8SL1-UP
S/N - 8SS1-UP
S/N - 8TM1-UP
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S/N - 8ZR1-UP
S/N - 9AR1-UP
S/N - 9BL1-UP
S/N - 9BM1-UP
S/N - 9CM1-UP
S/N - 9CS1-UP
S/N - 9DK143-215
S/N - 9DM1-UP
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S/N - 9EM1-UP
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S/N - 9FS1-UP
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S/N - AAE1-UP
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S/N - BDK1-UP
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S/N - BDR1-UP
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Illustration 1 g06117911
Table 1
Specification for 3E-1906 Refrigerant Compressor Gp
Item Qty Part Specification description
Pressure
1 - Torque to 8.0 ± 1.5 N·m (70.8 ± 13.3 lb in).
switch
7T-4532 Plug assembly is under pressure when the system is pressurized.
2 1
Plug As Toque to 10 ± 2 N·m (88 ± 18 lb in).
Torque to 35 ± 3 N·m (26 ± 2 lb ft) with required thread
3 - -
engagement of 15.0 ± 2.0 mm (0.59 ± 0.08 inch).
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Copyright 1993 - 2019 Caterpillar Inc. Tue Dec 31 16:53:09 UTC+0800 2019
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Product: EXCAVATOR
Specifications
Air Conditioning and Heating R134a for All Caterpillar Machines
i05794451
System Capacities for Refrigerant (Excavators) - 302.5-5080

SMCS - 1809
S/N - 1JM1-UP
S/N - 1KL1-UP
S/N - 1XM1-UP
S/N - 2BN1-UP
S/N - 2DL1-UP
S/N - 2EL1-UP
S/N - 2KM1-UP
S/N - 2PM1-UP
S/N - 2SL1-UP
S/N - 2WM1-UP
S/N - 2ZL1-UP
S/N - 2ZM1-UP
S/N - 3LL1-UP
S/N - 3ML1-UP
S/N - 3XK1-UP
S/N - 3XM1-UP
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S/N - 4MM1-UP
S/N - 4RM1-UP
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S/N - 4ZJ1-UP
S/N - 5WK1-UP
S/N - 5YM1-UP
S/N - 6BL1-UP
S/N - 6GK1-UP
S/N - 6KK1-UP
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S/N - 6NK1-UP
S/N - 6RL1-UP
S/N - 6RM1-UP
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S/N - FLZ1-UP
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S/N - FPK1-UP
S/N - GBB1-UP
S/N - HWJ1-UP
S/N - MXH1-UP
S/N - RHP1-UP
S/N - SMD1-UP
S/N - TYK1-UP
S/N - XER1-UP
Reference: For the proper procedure to handle refrigerant, refer to Testing and Adjusting,
"Refrigerant System - Charge".
302.5C Refrigerant Capacities

302.5C
GBB1-Up ... 0.45 kg (0.992 lb)
303C CR Refrigerant Capacities

303C CR
BXT1-Up ... 0.6 kg (1.3 lb)
303.5C CR Refrigerant Capacities

303.5C CR
DMY1-Up ... 0.6 kg (1.3 lb)
303.5D CR Refrigerant Capacities

303.5D CR
RHP1-Up ... 0.7 kg (1.54 lb)
303.5E CR Refrigerant Capacities

303.5E CR
SFH1-Up ... 0.7 kg (1.54 lb)

RKY1-Up ... 0.7 kg (1.54 lb)
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304C CR
FPK1-Up ... 0.6 kg (1.3 lb)
304D CR Refrigerant Capacities

304D CR
SSC1-Up ... 0.7 kg (1.54 lb)

TYK1-Up ... 0.7 kg (1.54 lb)
304E CR Refrigerant Capacities

304E CR
TTN1-Up ... 0.7 kg (1.54 lb)

305C CR
HWJ1-Up ... 0.6 kg (1.3 lb)
305D CR Refrigerant Capacities

305D CR
XER1-Up ... 0.8 kg (1.76 lb)

305E CR
XFA1-Up ... 0.8 kg (1.76 lb)

WDL1-Up ... 0.8 kg (1.76 lb)
305.5 Refrigerant Capacities

305.5
DCK1-Up ... 0.6 kg (1.3 lb)

CXZ1-Up ... 0.6 kg (1.3 lb)
305.5D CR Refrigerant Capacities

305.5D CR
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FLZ1-Up ... 0.8 kg (1.76 lb)
305.5E CR Refrigerant Capacities

305.5E CR
YGB1-Up ... 0.8 kg (1.76 lb)

FKY1-Up ... 0.8 kg (1.76 lb)
305.5E Refrigerant Capacities

305.5E
MX51-Up ... 1.1 kg (2.4 lb)
306 Refrigerant Capacities

306
MXH1-Up ... 0.6 kg (1.3 lb)

SMD1-Up ... 0.6 kg (1.3 lb)
306E Refrigerant Capacities

306E
FHL1-Up ... 0.7 kg (1.54 lb)

307
2PM1-Up ... 0.9 kg (2.0 lb)

2WM1-Up ... 1.0 kg (2.2 lb)

307E
H1Y1-Up ... 0.7 kg (1.54 lb)

308E CR
JBE1-Up ... 0.7 kg (1.54 lb)

GBJ1-Up ... 0.7 kg (1.54 lb)
HEL1-Up ... 0.7 kg (1.54 lb)
HAM1-Up ... 0.7 kg (1.54 lb)
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JSN1-Up ... 0.7 kg (1.54 lb)

308E
TAZ1-Up ... 0.7 kg (1.54 lb)
308E2 CR Refrigerant Capacities

308E2 CR
FJX1-Up ... 0.7 kg (1.54 lb)

TMX1-Up ... 0.7 kg (1.54 lb)

311
9LJ1-Up ... 1.0 kg (2.2 lb)

2KM1-Up ... 1.0 kg (2.2 lb)

312
6GK1-Up ... 1.0 kg (2.2 lb)

6BL1-Up ... 1.8 kg (4 lb)

315
3ZM1-Up ... 1.8 kg (4.0 lb)

4YM1-Up ... 1.0 kg (2.2 lb)
6YM1-Up ... 1.0 kg (2.2 lb)

317
4MM1-Up ... 1.8 kg (4.0 lb)

9SR1-Up ... 1.8 kg (4.0 lb)

320
4ZJ1-Up ... 1.8 kg (4.0 lb)
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8LK1-Up ... 1.0 kg (2.2 lb)

2DL1-Up ... 1.0 kg (2.2 lb)
2BN1-Up ... 1.0 kg (2.2 lb)
3XM1-Up ... 1.0 kg (2.2 lb)
7WK1-Up ... 1.0 kg (2.2 lb)
8HL1-Up ... 1.0 kg (2.2 lb)
320 L
3XK1-Up ... 1.8 kg (4.0 lb)

9KK1-Up ... 1.0 kg (2.2 lb)
1KL1-Up ... 1.0 kg (2.2 lb)
320 N
9WG1-Up ... 1.8 kg (4.0 lb)

1XM1-Up ... 1.0 kg (2.2 lb)
320 S
6KM1-Up ... 1.8 kg (4.0 lb)

322 L
8ML1-Up ... 1.7 kg (4.0 lb)

9RL1-Up ... 1.7 kg (4.0 lb)
7WL1-Up ... 1.0 kg (2.2 lb)
8CL1-Up ... 1.0 kg (2.2 lb)
322 N
9JL1-Up ... 1.7 kg (4.0 lb)
322 LN
4RM1-Up ... 1.7 kg (4.0 lb)

325
5WK1-Up ... 1.0 kg (2.2 lb)

9ZK1-Up ... 1.7 kg (3.7 lb)
8NL1-Up ... 1.0 kg (2.2 lb)
6RM1-Up ... 1.7 kg (3.7 lb)
8NK1-Up ... 1.0 kg (2.2 lb)
8YK1-Up ... 1.0 kg (2.2 lb)
325 L
6KK1-Up ... 1.0 kg (2.2 lb)
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2SL1-Up ... 1.7 kg (3.7 lb)

9KL1-Up ... 1.0 kg (2.2 lb)
7LM1-Up ... 1.7 kg (3.7 lb)
325 LN
3LL1-Up ... 1.7 kg (3.7 lb)

330
6ZK1-Up ... 1.7 kg (3.7 lb)

8FK1-Up ... 1.0 kg (2.2 lb)
8RL1-Up ... 1.0 kg (2.2 lb)
2ZM1-Up ... 1.7 kg (3.7 lb)
6SK1-Up ... 1.0 kg (2.2 lb)
9PJ1-Up ... 1.0 kg (2.2 lb)
330 L
2EL1-Up ... 1.7 kg (3.7 lb)

9ML1-Up ... 1.0 kg (2.2 lb)
5YM1-Up ... 1.7 kg (3.7 lb)
330 LN
8CK1-Up ... 1.7 kg (3.7 lb)

350
8HK1-Up ... 2.2 kg (4.9 lb)

2ZL1-Up ... 2.2 kg (4.9 lb)
7RK1-Up ... 1.0 kg (2.2 lb)
350 L
9FL1-Up ... 2.2 kg (4.9 lb)

3ML1-Up ... 2.2 kg (4.9 lb)
9DK1-Up ... 1.0 kg (2.2 lb)

375
8WJ1-Up ... 2.2 kg (5.0 lb)

6NK1-Up ... 2.2 kg (5.0 lb)
8XG1-Up ... 1.0 kg (2.2 lb)
375 L
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6RL1-Up ... 1.8 kg (4.0 lb)

9WL1-Up ... 2.2 kg (5.0 lb)
1JM1-Up ... 2.2 kg (5.0 lb)

5080
6XK1-Up ... 2.2 kg (5.0 lb)

8SL1-Up ... 2.2 kg (5.0 lb)
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Specifications
3064 and 3066 Engines for Caterpillar Built Machines
i02469598
Engine Design
SMCS - 1201
3064 Engine
Cylinder and valve location
(A) Exhaust valve
(B) Inlet valve
Type ... Four cylinder and four stroke
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Combustion system ... Direct injection
Bore ... 102 mm (4.02 inch)
Stroke ... 130 mm (5.12 inch)
Number of cylinders ... 4
Displacement ... 4.3 L (260 cu in)
Cylinder arrangement ... In-line
Valves per cylinder ... 2
Firing order ... 1 - 3 - 4 - 2
Compression ratio ... 17:1
Note: Refer to the Engine Information Plate for the performance specification number. Refer to
the Technical Marketing Information (TMI) or refer to the Fuel Setting and Related Information
Microfiche for the correct timing specifications.
Minimum rpm ... 900 ± 20
The crankshaft rotation is viewed from the flywheel end of the engine. Crankshaft rotation ...
Counterclockwise
Note: The front end of the engine is opposite of the flywheel end of the engine. The left side of
the engine and the right side of the engine are viewed from the flywheel end of the engine. The
No. 1 cylinder is the front cylinder.
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Specifications
i02469600
Engine Design
SMCS - 1201
3066 Engine
Cylinder and valve location
(A) Exhaust valve
(B) Inlet valve
Type ... Six cylinder and four stroke
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Combustion system ... Direct injection
Bore ... 102 mm (4.02 inch)
Stroke ... 130 mm (5.12 inch)
Number of cylinders ... 6
Displacement ... 6.4 L (390 cu in)
Cylinder arrangement ... In-line
Valves per cylinder ... 2
Firing order ... 1 - 5 - 3 - 6 - 2 - 4
Compression ratio ... 17:1
Note: Refer to the Engine Information Plate for the performance specification number. Refer to
the Technical Marketing Information (TMI) or refer to the Fuel Setting and Related Information
Microfiche for the correct timing specifications.
Minimum rpm ... 900 ± 20
The crankshaft rotation is viewed from the flywheel end of the engine. Crankshaft rotation ...
Counterclockwise
Note: The front end of the engine is opposite of the flywheel end of the engine. The left side of
the engine and the right side of the engine are viewed from the flywheel end of the engine. The
No. 1 cylinder is the front cylinder.
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Specifications
i01778626
Fuel Injection Lines

SMCS - 1252
(1) Fuel injection lines
Tighten the fuel injection line nuts to the following torque. ... 27 to 32 N·m (20 to 24 lb ft)
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i01778640
Fuel Injection Pump

SMCS - 1251; 1290
(1) Bolts for fuel injection line
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Tighten the bolts for the fuel injection line to the following torque. ... 20 to 25 N·m (15 to
18 lb ft)
(2) Delivery valve holder
Tighten the delivery valve holder to the following torque. ... 49 to 54 N·m (36 to 40 lb ft)
(3) Bolt for lock plate
Tighten the bolt for the lock plate to the following torque. ... 3 to 5 N·m (27 to 44 lb in)
(4) Bolt for fuel line
Tighten the bolt for the fuel line to the following torque. ... 10 to 13 N·m (7 to 10 lb ft)
(5) Idler subspring nut
Tighten the idler subspring nut to the following torque. ... 12 to 16 N·m (9 to 12 lb ft)
(6) Idler subspring
Tighten the idler subspring to the following torque. ... 16 to 20 N·m (12 to 15 lb ft)
(7) Nut
Tighten the nut to the following torque. ... 3 to 5 N·m (27 to 44 lb in)
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Specifications
i02910133
Fuel Injection Nozzles

SMCS - 1254
(1) Seat washer
(2) Fuel injection nozzle
(3) Retainer for fuel injection nozzle
Tighten the retaining bolt to the following torque. ... 20 to 23 N·m (14 to 17 lb ft)
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(4) Body for fuel injection nozzle
(5) Shims
Refer to Table 2 for the correct injector valve opening pressures.
Table 1
Engine Part Number of the Nozzle Injector Valve Opening Pressure
(22.1 to 23.1 MPa)
193-2749
(3205 to 3350 psi)
(22.1 to 23.1 MPa)
3064 212-8470
(3205 to 3350 psi)
(22.1 to 23.1 MPa)
5I-7706
(3200 to 3343 psi)
3066 (22.1 to 23.1 MPa)
193-2749
(3205 to 3350 psi)
212-8470 (22.1 to 23.1 MPa)
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(3205 to 3350 psi)

(18.1 to 19.1 MPa)
233-1161
(2625 to 2770 psi)
(22.1 to 23.1 MPa)
5I-7706
(3200 to 3343 psi)
Increasing shims by 0.10 mm (0.004 inch) changes injection pressure by approximately 1375 kPa
(200 psi). Shims are available in nine sizes from 0.10 mm (0.004 inch) to 0.58 mm (0.023 inch).
(6) Pressure spring
(7) Pressure pin
(8) Gasket
(9) Pin
(10) Tip for fuel injection nozzle
(11) Retaining nut for fuel injection nozzle
Tighten the nut to the following torque. ... 30 to 39 N·m (22 to 29 lb ft)
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Specifications
i04372692
Fuel Filter and Water Separator

SMCS - 1261; 1263
Table 1
Specifications for 127-2308 Water Separator Gp, 145-8862 Water Separator Gp, and 149-
2683 Water Separator Gp
Item Qty Part Specification Description
1 1 118-8119 Nut Torque to 8.75 ± 0.25 N·m (77.44 ± 2.21 lb in).

2 - - Torque plug to 1.5 ± 0.1 N·m (13.3 ± 0.9 lb in).
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i02825655
Fuel Filter and Water Separator

SMCS - 1261; 1263
(1) Torque for the hose clamp ... 6.0 ± 0.5 N·m (55 ± 4 lb in)
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View A-A
(2) Torque for the bolt ... 35.0 ± 0.5 N·m (26.0 ± 0.4 lb ft)
(3) Torque for the hose clamps ... 6.0 ± 0.5 N·m (55 ± 4 lb in)
(4) Torque for the bolt ... 35.0 ± 0.5 N·m (26.0 ± 0.4 lb ft)
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Specifications
i01778818
Lifter Group
SMCS - 1209
(1) Diameter of the lifter bore
Minimum ... 22.000 mm (0.8661 inch)

Maximum ... 22.021 mm (0.867 inch)
Service limit ... 22.100 mm (0.8701 inch)
Clearance of lifter to bore
Minimum ... 0.035 mm (0.0014 inch)

Maximum ... 0.086 mm (0.0034 inch)
Repair limit ... 0.120 mm (0.0047 inch)
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Specifications
i02830255
Rocker Shaft
SMCS - 1102
(1) Bore in rocker arm bushing for shaft ... 20.011 to 20.094 mm (0.7878 to 0.7911 inch)
(2) Diameter of rocker arm shaft ... 19.966 to 19.984 mm (0.7861 to 0.7868 inch)
Clearance of rocker arm bushing and shaft
Minimum ... 0.027 mm (0.0011 inch)

Maximum ... 0.128 mm (0.0050 inch)
Repair limit ... 0.15 mm (0.006 inch)
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(3) Align the oil holes in rocker arm bushing (4) with the oil holes in the rocker arm when the
rocker arm bushing is replaced.
Position the rocker shaft brackets (7) and mounting bolts.
(5) Tighten the long bolt to the following torque. ... 10 to 20 N·m (7 to 15 lb ft)
(6) Tighten the short bolt to the following torque. ... 10 to 20 N·m (7 to 15 lb ft)
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Valve lash adjustment
Note: Turn the crankshaft until the timing mark on the crankshaft pulley is aligned with the
pointer on the timing gear housing in order to adjust the valve lash. Both the No. 1 inlet valve and
the No. 1 exhaust valve pushrods must not be in tension against the rocker arms.
Valve lash
Inlet ... 0.25 mm (0.010 inch)

Exhaust ... 0.25 mm (0.010 inch)
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Specifications
i02830259
Valve Mechanism
SMCS - 1102
(2) Valve stem seal
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(1) Spring
Length under test force ... 44.0 mm (1.73 inch)

Test force ... 223 to 246 N (50 to 55 lb)
Free length after test ... 56.4 mm (2.22 inch)
Maximum bend in spring ... 2 degrees
(A) Height to top of valve guide ... 17.00 ± 0.30 mm (0.669 ± 0.012 inch)
(B) Specifications for the valve stems
Diameter of inlet valve stem

Maximum ... 7.955 mm (0.3132 inch)
Minimum ... 7.940 mm (0.3126 inch)
Clearance of inlet valve stem to valve guide

Minimum ... 0.055 mm (0.0022 inch)
Maximum ... 0.085 mm (0.0033 inch)
Diameter of exhaust valve stem

Maximum ... 7.940 mm (0.3126 inch)
Minimum ... 7.920 mm (0.3118 inch)
Clearance of exhaust valve stem to valve guide

Minimum ... 0.070 mm (0.0028 inch)
Maximum ... 0.105 mm (0.0041 inch)
(C) Specifications for the valve guides
Outside diameter of the inlet valve guide

Minimum ... 13.025 mm (0.5128 inch)
Maximum ... 13.035 mm (0.5132 inch)
Inside diameter of the inlet valve guide

Minimum ... 8.010 mm (0.3154 inch)
Maximum ... 8.035 mm (0.3163 inch)
Outside diameter of the exhaust valve guide

Minimum ... 13.025 mm (0.5128 inch)
Maximum ... 13.035 mm (0.5132 inch)
Inside diameter of the exhaust valve guide

Minimum ... 8.010 mm (0.3154 inch)
Maximum ... 8.025 mm (0.3159 inch)
(D) Thickness of lip
Valve lip thickness for inlet and exhaust valves ... 2.13 mm (0.084 inch)
Minimum allowable valve lip thickness for inlet and exhaust valves ... 1.20 mm (0.047 inch)
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(E) Angle of valve face ... 30 degrees
(F) Depth of bore in cylinder head for valve seat insert ... 9.50 ± 0.10 mm (0.374 ± 0.004 inch)
(G) Chamfer of inlet valve ... 40 degrees
Note: The depth of the chamfer of the inlet valve is 2.38 ± 0.10 mm (0.094 ± 0.004 inch).
(H) Chamfer of exhaust valve ... 45 degrees
Note: The depth of the chamfer of the exhaust valve is 2.00 ± 0.10 mm (0.079 ± 0.004 inch).
(J) Bore in cylinder head for inlet valve ... 46.000 to 46.025 mm (1.8110 to 1.8120 inch)
(K) Bore in cylinder head for exhaust valve ... 39.000 to 39.025 mm (1.5354 to 1.5364 inch)
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(L) Width of valve seat ... 1.40 ± 0.20 mm (0.055 ± 0.008 inch)
Note: The maximum permissible width of the valve seat is 1.80 mm (0.071 inch).
(M) Valve seat angle ... 30 degrees
(N) Dimension from top of closed valve to face of head
Inlet valve
Minimum ... 0.3 mm (0.01 inch)
Maximum ... 0.5 mm (0.02 inch)
Exhaust valve
Minimum ... 0.4 mm (0.02 inch)
Maximum ... 0.6 mm (0.02 inch)
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(3) Pushrod
(3) Use a dial indicator in order to check all pushrods for runout. Replace the pushrod if the runout
exceeds the following value. ... 0.4 mm (0.02 inch)
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Specifications
i02830266
Valve Mechanism Cover

SMCS - 1107
(1) Torque for nuts ... 7 to 9 N·m (60 to 80 lb in)
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i02474941
Cylinder Head - 3064

SMCS - 1100
(1) Cylinder head
Use a straightedge and a feeler gauge to check the cylinder head for warpage.
Flatness of the cylinder head over total span ... 0.05 mm (0.002 inch)
Resurface the cylinder head if the warpage exceeds the following amount. ... 0.20 mm
(0.008 inch)
Gasket thickness of cylinder head ... 1.70 ± 0.10 mm (0.070 ± 0.004 inch)
Thickness of new head ... 95.00 ± 0.10 mm (3.740 ± 0.004 inch)
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Minimum thickness of cylinder head ... 94.70 mm (3.728 inch)
Note: The repair limit of the contact surface of the gasket and the repair limit of the cylinder block
surface is 0.20 mm (0.008 inch).
Numerical sequence of bolts for 3064 Engine
Put clean engine oil on the threads of the cylinder head bolts. Install the bolts and tighten the bolts
in the appropriate numerical sequence to the following torque. ... 118 ± 5 N·m (87 ± 4 lb ft)
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i02474930
Cylinder Head - 3066

SMCS - 1100
(1) Cylinder head
Use a straightedge and a feeler gauge to check the cylinder head for warpage.
Flatness of the cylinder head over total span ... 0.05 mm (0.002 inch)
Resurface the cylinder head if the warpage exceeds the following amount. ... 0.20 mm
(0.008 inch)
Gasket thickness of cylinder head ... 1.70 ± 0.10 mm (0.070 ± 0.004 inch)
Thickness of new head ... 95.00 ± 0.10 mm (3.740 ± 0.004 inch)
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Minimum thickness of cylinder head ... 94.70 mm (3.728 inch)
Note: The repair limit of the contact surface of the gasket and the repair limit of the cylinder block
surface is 0.20 mm (0.008 inch).
Numerical sequence of bolts for 3066 Engine
Put clean engine oil on the threads of the cylinder head bolts. Install the bolts and tighten the bolts
in the appropriate numerical sequence to the following torque. ... 118 ± 5 N·m (87 ± 4 lb ft)
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Specifications
i01030372
Turbocharger
SMCS - 1052
(1) Compressor wheel
(2) Turbine wheel
(3) Turbine housing
(4) Compressor housing
(5) Cartridge housing
Note: Mark the orientation of the compressor housing, the cartridge housing and the turbine
housing before disassembly.
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(6) Turbine shaft
Place a dial indicator on the end of the turbine shaft. Move the compressor wheel (1) in the
axial direction in order to measure end play. End play ... 0.057 to 0.103 mm (.0022 to .0041
inch)
Note: The turbocharger must be disassembled and the turbocharger must be checked for
clearances if the end play is beyond the specifications.
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(7) Lock plates
Position the lock plates and tighten the bolts to the following torque. ... 20 N·m (15 lb ft)
Turbine housing (3) and Cartridge housing (5)
Align the turbine housing (3) with the cartridge housing (5).
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(8) Clamp
Apply 5P-3931 Anti-Seize Compound to the threads of the clamp. Tighten the clamp to the
following torque. ... 4 ± 1 N·m (35 ± 9 lb in)
Tap clamp (8) lightly around the circumference. Tighten clamp (8) to the following torque. ... 4 ±
1 N·m (35 ± 9 lb in)
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Specifications
i02830321
Exhaust Manifold
SMCS - 1059
(1) Torque for the nuts of the turbocharger ... 41 N·m (30 lb ft)
(2) Torque for the studs of the turbocharger ... 12 N·m (9 lb ft)
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(3) Torque for the studs of the exhaust manifold ... 12.5 N·m (9 lb ft)
(4) Torque for the nuts of the exhaust manifold ... 18 ± 4 N·m (13 ± 3 lb ft)
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Specifications
i02830683
Exhaust Manifold
SMCS - 1059
(1) Torque for the nuts of the turbocharger ... 41 N·m (30 lb ft)
(2) Torque for the studs of the turbocharger ... 12 N·m (9 lb ft)
(3) Torque for the studs of the exhaust manifold ... 12.5 N·m (9 lb ft)
(4) Torque for the nuts of the exhaust manifold ... 18 ± 4 N·m (13 ± 3 lb ft)
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Specifications
i02830690
Camshaft
SMCS - 1210
(1) Maximum permissible temperature of the camshaft gear for installation on the camshaft ... 315
°C (599 °F)
NOTICE
Do not use a torch to heat the gear. A torch can unevenly heat the gear
causing warpage. The hardness of the gear may also be changed with
the use of a torch.
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(A) Diameters of camshaft journals
Table 1
Number of Journal Number of Journal Service
Standard Diameter
for 3064 Engine for 3066 Engine Limit (1)
1, 2 1, 2, 3 53.94 to 53.96 mm 53.90 mm

(2.123 to 2.124 inch) (2.122 inch)
3 4 52.94 to 52.96 mm 52.90 mm

(2.084 to 2.085 inch) (2.083 inch)
(1)
The service limit is the maximum dimension or the service limit is the minimum dimension that is specified for a
part. Replace the part if the service limit is reached.
(2) Torque for two bolts ... 10 to 13 N·m (90 to 115 lb in)
(B) Specified camshaft lobe lift
Exhaust lobe ... 7.344 mm (0.2891 inch)

Inlet lobe ... 6.689 mm (0.2633 inch)
Service limit for lobe lift for exhaust ... 6.844 mm (0.2694 inch)
Service limit for lobe lift for inlet ... 6.189 mm (0.2437 inch)
Note: Replace the camshaft if the service limit for the lobe lift is reached.
In order to find the lobe lift, use the following procedure:
1. Measure the camshaft lobe height (C) .
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2. Measure the base circle (D) .
3. Subtract the base circle that is found in Step 2 from the lobe height that is found in Step 1.
The difference is the actual camshaft lobe lift (B) .
Note: Use a dial indicator and blocks in order to determine the runout of the camshaft. Take one
half of the dial indicator reading as the runout.
(3) Camshaft
Maximum permissible runout for camshaft ... 0.020 mm (0.0008 inch)

Straighten the camshaft if runout is less than the following amount. ... 0.050 mm (0.0020
inch)
Replace the camshaft if runout is more than the following amount. ... 0.050 mm (0.0020
inch)
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(4) Measure the camshaft bearing with a dial indicator. Subtract the diameter of the camshaft
journal in order to give bearing clearances. Refer to Table 3 for the clearance between the
camshaft journals and the bushings.
Table 2
Number of Journal Number of Journal Repair
Standard Diameter
for 3064 Engine for 3066 Engine Limit (2)
1, 2 1, 2, 3 0.04 to 0.09 mm (0.002 to 0.15 mm

0.004 inch) (0.006 inch)
3 4 0.040 to 0.119 mm 0.15 mm

(0.0016 to 0.0047 inch) (0.006 inch)
(2)
The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a
part. Repair the part if the repair limit is reached.
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(5) Install the dial indicator in order to determine gear end play.
End play ... 0.10 to 0.25 mm (0.004 to 0.010 inch)

Replace the thrust plate if the end play exceeds the following amount. ... 0.30 mm (0.012
inch)
Thrust plate thickness ... 4.85 mm (0.191 inch)
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i01779859
Engine Oil Relief Valve

SMCS - 1315
Engine oil relief valve
Remove the oil pressure relief valve from the cylinder block. Check the valve and the valve seat
for abnormal contact patterns. Inspect the spring for weakness or damage. Replace the oil pressure
relief valve, if necessary.
Relief valve opening pressure ... 343 ± 49 kPa (50 ± 7 psi)

Tighten the engine oil relief valve to the following torque. ... 44 to 53 N·m (33 to 40 lb ft)
Tue Dec 31 17:11:15 UTC+0800 2019
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Copyright 1993 - 2019 Caterpillar Inc.

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Specifications
i02830711
Engine Oil Pump

SMCS - 1304
(1) Driven gear assembly
(2) Drive gear assembly
(5) Spindle
NOTICE
Before operation, the pump must be lubricated with clean engine oil
and the pump must turn freely by hand or damage to parts can be the
result.
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Note: The minimum acceptable oil pressure at low idle is 98 kPa (14 psi).
Heat the oil pump gear (3) to 180 to 220 °C (356 to 428 °F) and support the end of the drive gear
shaft in order to install the oil pump gear. Press the oil pump gear until the oil pump gear is flush
with the end of the shaft.
NOTICE
Do not use a torch to heat the gear. A torch can unevenly heat the gear
causing warpage. The hardness of the gear may also be changed with
the use of a torch.
The backlash between the oil pump gear (3) and the idler gear (4) is the following. ...
0.100 to 0.190 mm (0.0039 to 0.0075 inch)
Note: Replace the gears if the backlash exceeds 0.35 mm (0.014 inch).
Note: The oil pump gear and the drive gear assembly are not serviceable if the oil pump gear is
removed.
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(6) Housing for oil pump gear
Maximum distance between the oil pump gear assembly and the oil pump housing
Distance above the housing ... 0.020 mm (0.0008 inch)

Distance below the housing ... 0.034 mm (0.0013 inch)
Note: The service limit of the oil pump gear assembly is 0.150 mm (0.0059 inch) below the oil
pump housing.
Note: Measure the clearance between the oil pump gears and the oil pump housing with a feeler
gauge.
Clearance between the oil pump gears and the oil pump housing ... 0.050 to 0.098 mm
(0.0020 to 0.0039 inch)
Note: The service limit of the oil pump gear assembly is 0.10 mm (0.004 inch).
Measure the inside diameters of the bores of the shafts in the cover (8) and the oil pump housing
(7). Measure the bores of the shafts. The clearance between the gear shafts and the oil pump
housing and cover ... 0.04 to 0.07 mm (0.002 to 0.003 inch)
Note: Replace the oil pump gear assembly, the cover, or the oil pump housing if the clearance
exceeds the service limit of 0.15 mm (0.006 inch).
Note: Replace the drive gear and driven gear as an assembly.
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(A) Idler gear bushing
Inside diameter of idler gear bushing ... 25.000 to 25.021 mm (0.9842 to 0.9851 inch)
Maximum diameter of idler gear bushing for oil pump ... 25.059 mm (0.9866 inch)
(B) Spindle
Diameter of spindle ... 24.939 to 24.960 mm (0.9818 to 0.9827 inch)
Minimum diameter of spindle for oil pump ... 24.901 mm (0.9804 inch)
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(9) Torque for bolts ... 35 ± 6 N·m (26 ± 4 lb ft)
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i01780230
Engine Oil Bypass Valve

SMCS - 1306-BV
Note: The oil bypass valve is mounted inside the oil pan along the rail of the oil pan.
(1) Valve seat
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Check the valve and the valve seat for abnormal contact patterns.
(2) Spring
Inspect the spring for weakness or damage. Free length of spring ... 83.5 mm (3.29 inch)
Opening pressure of the bypass valves that are equipped on the 3066 engine
Primary bypass valve ... 1177 ± 98 kPa (171 ± 14 psi)

Secondary bypass valve ... 981 ± 98 kPa (142 ± 14 psi)
Opening pressure of the bypass valve that is equipped on the 3064 engine ... 981 ± 98 kPa (142 ±
14 psi)
Tighten the oil bypass valve to the following torque. ... 69 ± 5 N·m (51 ± 4 lb ft)
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i02832427
Engine Oil Pan

SMCS - 1302
Typical example
(1) Torque for bolts ... 15 to 21 N·m (11 to 15 lb ft)
(2) Torque for drain plug ... 34 to 44 N·m (25 to 32 lb ft)
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i01573496
Water Temperature Regulator

SMCS - 1355
The water temperature regulator starts to open at the following temperature. ... 71° ± 2°C (160° ±
4°F)
The optional water temperature regulator starts to open at the following temperature. ... 82°C
(180°F)
The valve lifts more than 10 mm (0.4 inch) at the following temperature. ... 85°C (185°F)
The optional water temperature regulator lifts more than 10 mm (0.4 inch) at the following
temperature. ... 96°C (204°F)
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i02832432
Water Pump
SMCS - 1361
(A) The distance from the face of the impeller (3) to the water pump housing ... 21.00 to 21.70
mm (0.827 to 0.854 inch)
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(1) Shaft
The press fit between the shaft and the flange (2) ... 0.035 to 0.065 mm (0.0014 to 0.0026
inch)
The press fit between the shaft and the impeller ... 0.022 to 0.062 mm (0.0009 to 0.0024
inch)
Note: The faces of the impeller and the shaft are flush.
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i06782258
Cylinder Block
SMCS - 1201
(1) Cylinder block
1. Measure the amount of the warpage of the cylinder block with a straightedge and feeler
gauge. Maximum allowable clearance is 0.05 mm (0.002 inch)
2. Repair limit is 0.20 mm (0.008 inch)
3. Resurface the top of the block if the repair limit is reached.
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(2) Cylinder liner
4. Measure the inside diameter of the cylinder sleeve that is parallel to the crankshaft. Measure
the inside diameter of the cylinder liner that is in a perpendicular position to the crankshaft.
Measure the top, the middle, and the bottom of the cylinder liner. Refer to Table 1 for
tolerances of the cylinder liner.
Table 1
Tolerances of Cylinder Sleeves
Standard at Assembly Repair Limit(1) Service Limit(2)
Inside 102.010 to 102.045 mm 102.200 mm 102.700 mm
Diameter (4.0161 to 4.0175 inch) (4.0236 inch) (4.0433 inch)
Out of
0.010 mm (0.0004 inch) N/A N/A
Round
Taper 0.015 mm (0.0006 inch) N/A N/A
(1)
The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a
part. Repair a part if the repair limit is reached.
(2)
The service limit is the maximum dimension or the service limit is the minimum dimension that is specified for a
part. Replace the part if the service limit is reached.
1. Bore the cylinder to the specified oversize dimension if the inside diameter reaches the
repair limit but the inside diameter does not reach the service limit. Refer to Table 2.
2. Hone the liner to +0.25 mm (+0.010 inch) or +0.50 mm (+0.020 inch) oversize. Hone the
liner to an accuracy within 0.010 to 0.045 mm (0.0004 to 0.0018 inch).
3. Determine the oversize dimension that is necessary in order to clean up the cylinder if any
liner has uneven wear.
4. Replace all cylinder liners that are in excess of the service limit.
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Note: Refinish all liners to the same oversize dimension. Use a ridge reamer to cut the ridge of the
cylinder if the liner is in good condition. Hone the cylinder bore.
Table 2
Oversize Bore Cylinder Bore Size
102.260 mm (4.0260 inch)
0.250 mm (0.0098 inch)
102.295 mm (4.0274 inch)
102.510 mm (4.0358 inch)
0.500 mm (0.0197 inch)
102.545 mm (4.0372 inch)
(3) Service limit of cylinder liner is 102.700 mm (4.0433 inch)
Note: Replace all cylinder liners that exceed the service limit.
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Cylinder liner
Use the following procedure to repair the cylinder liners:
1. Set up a boring machine on the cylinder block. Align the boring machine with the center of
the bottom of the cylinder liner with the less worn area.
2. Bore the liner until the thickness is 0.50 mm (0.020 inch).
3. Remove the remainder of the liner. Be careful not to damage the cylinder block.
4. Install a new liner. Align the liner with the top of the cylinder block.
◦ The bore of the cylinder must be 102.000 to 102.035 mm (4.0157 to 4.0171 inch).
◦ Diameter for the main bearing bores 95.000 mm (3.7401 inch)
◦ Maximum diameter of the main bearing bores 95.022 mm (3.7410 inch)
◦ New height of deck from centerline of crankshaft to deck 307.00 ± 0.05 mm

(12.087 ± 0.002 inch)
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i07330659
Crankshaft
SMCS - 1202
(1) Crankshaft main bearing journal
Table 1
Main Bearing Journal
Original size journal(1) 89.95 to 89.97 mm (3.541 to 3.542 inch)
Undersize journal
89.70 to 89.72 mm (3.531 to 3.532 inch)
0.25 mm (0.010 inch)
Undersize journal
89.45 to 89.47 mm (3.521 to 3.522 inch)
0.50 mm (0.020 inch)
89.20 to 89.22 mm (3.512 to 3.513 inch)
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Undersize journal
0.75 mm (0.030 inch)
(1)
If the bearing journal has been ground beyond 89.85 mm (3.537 inch), then regrind the bearing journals to the
next undersize journal.
Measurement of connecting rod bearing journal
Table 2
Connecting Rod Journal
Original Size 59.945 to 59.965 mm (2.36003 to 2.3608 inch)
Undersize journal
59.695 to 59.715 mm (2.35019 to 2.35098 inch)
0.25 mm (0.010 inch)
Undersize journal
59.445 to 59.465 mm (2.34035 to 2.3411 inch)
0.50 mm (0.020 inch)
Undersize journal
59.195 to 59.215 mm (2.3305 to 2.3313 inch)
0.75 mm (0.030 inch)
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(2) Support the crankshaft in a set of vee blocks. Measure the runout dimension at the center
journal. Maximum runout ... 0.10 mm (0.004 inch)
Note: The allowable tolerance for main bearing journals that are out of round is 0.010 mm
(0.0004 inch). The maximum repair limit is 0.030 mm (0.0012 inch). If the repair limit is
exceeded, regrind the bearing journals to the specified dimension.
Note: The maximum service limit for the crankshaft journal is 0.90 mm (0.035 inch). Replace the
crankshaft if the crankshaft journal is worn beyond this specification.
Note: Replace the crankshaft if the runout exceeds the repair limit of 0.13 mm (0.005 inch).
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(A) Width of crankshaft main bearing journal ... 33.000 to 33.039 mm (1.2992 to 1.3007 inch)
(3) Crankshaft end play ... 0.100 to 0.264 mm (0.0039 to 0.0104 inch)
Note: The maximum repair limit is 0.300 mm (0.0118 inch).
Replace the standard thrust plates if the end play exceeds the standard clearance. Three oversize
thrust plates are available as replacements if the end play still exceeds the maximum limit.
Generally, the rear journal is likely to be worn more rapidly than the front journal. If necessary,
replace the rear thrust plate. Refer to Table 3 for oversize thrust plates.
Table 3
Dimensions for Grinding of Crankshaft
Oversize Thrust Plates
Oversize Thrust Oversize (front or Oversize (front or
Tolerance
Plate rear) rear)
+0.15 mm 33.15 mm 33.30 mm +0.039 mm
(+0.006 inch) (1.305 inch) (1.311 inch) (+0.0015 inch)
+0.30 mm 33.30 mm 33.45 mm +0.039 mm
+0.45 mm 33.45 mm 33.60 mm +0.039 mm
Refer to Specifications, "Crankshaft Pulley" for the applicable torque of the crankshaft pulley nut.
The maximum temperature for installing the crankshaft gear is the following value. ... 100 °C
(212 °F)
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i02829584
Crankshaft Seals
SMCS - 1160; 1161
(1) Front seal
Apply sealant on the contact surface (4) between the slinger (3) and the crankshaft. Apply clean
engine oil on the surface of the rear seal assembly (2) .
Note: The rear seal assembly and the slinger are installed as a unit. The rear seal assembly should
be flush with the slinger after installation.
(A) Distance from rear seal assembly to end of crankshaft ... 6.0 mm (0.24 inch)
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i02759135
Connecting Rod Bearing Journal

SMCS - 1202; 1219; 1225
Table 1
Connecting Rod Bearing Journal
Original size journal 64.945 to 64.965 mm (2.5569 to 2.5577 inch)
Undersize journal
64.695 to 64.715 mm (2.5470 to 2.5478 inch)
0.25 mm (0.010 inch)
Undersize journal
64.445 to 64.465 mm (2.5372 to 2.5380 inch)
0.50 mm (0.020 inch)
Undersize journal
64.195 to 64.215 mm (2.5274 to 2.5281 inch)
0.75 mm (0.030 inch)
The clearance between a new bearing and a new journal is the following value. ...
0.035 to 0.100 mm (0.0014 to 0.0039 inch)
An undersized bearing is required if the clearance between the connecting rod journal and the
bearing is in excess of the service limit of 0.200 mm (0.0079 inch). If the crankshaft is worn
excessively, or if the crankshaft is uneven, an undersized bearing is required. If an undersized
bearing is required, grind the crankshaft to a dimension listed in Table 1.
Note: The allowable tolerance for rod bearing journals that are out of round is 0.010 mm
(0.0004 inch). The maximum repair limit is 0.030 mm (0.0012 inch). If the repair limit is
exceeded, regrind the bearing journals to the specified dimension.
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i02876647

SMCS - 1202; 1203
(1) Main bearing cap
(2) Dial indicator
Procedure to measure the bore of main bearing journal
1. Put the main bearing caps in position in the cylinder block. Apply clean engine oil on the
main bearing bolts. Install the main bearing bolts and tighten the main bearing bolts to a
torque of 137 ± 5 N·m (100 ± 4 lb ft).
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2. Measure the main bearing bores with a dial indicator. Subtract the diameter of the
crankshaft journal from the inside diameter of the main bearing in order to determine the
bearing clearance on the main journal. Clearance between the crankshaft journal and the
main bearing is 0.050 to 0.118 mm (0.0020 to 0.0047 inch).
Note: Replace the bearings or refinish the crankshaft to the next undersize bearing if the main
bearing clearance exceeds 0.20 mm (0.008 inch).
Note: The allowable tolerance for main bearing journals that are out of round is 0.010 mm (0.0004
inch). The maximum repair limit is 0.030 mm (0.0012 inch). If the repair limit is exceeded,
regrind the bearing journals to the specified dimension.
(1) Main bearing cap
(3) Bolts
(4) Main bearing
(5) Main bearing journal
Table 1
Thickness for Crankshaft Main Bearing
Size of Crankshaft Main Bearing Journal Bearing Thickness
Original size journal

2.477 to 2.490 mm (0.0975 to 0.0980 inch)
Undersize
0.25 mm (0.010 inch) 2.602 to 2.615 mm (0.1024 to 0.1030 inch)
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Undersize
Undersize
The diameter of the crankshaft main bearing journal is given in Table 3.
Table 2
Original size journal (1)

89.95 to 89.97 mm (3.541 to 3.542 inch)
Undersize journal
89.70 to 89.72 mm (3.531 to 3.532 inch)
0.25 mm (0.010 inch)
Undersize journal
89.45 to 89.47 mm (3.521 to 3.522 inch)
0.50 mm (0.020 inch)
Undersize journal
89.20 to 89.22 mm (3.512 to 3.513 inch)
0.75 mm (0.030 inch)
(1)
Regrind the main bearing journals to the next undersize dimension if the repair limit of 89.85 mm (3.537 inch) is
exceeded.
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i02938352
Connecting Rod
SMCS - 1218
(1) Matching marks that are used to align the cap to the connecting rod
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(A) The upper oil hole is 40 degrees above the horizontal centerline.
(B) The lower oil hole is 30 degrees below the horizontal centerline.
(C) The end of the piston pin bearing is 30 degrees below the lower oil hole.
The clearance between the piston pin bearing and the piston pin is 0.023 to 0.054 mm (0.0009 to
0.0021 inch).
(D) Bore of piston pin bearing ... 34.020 to 34.045 mm (1.3394 to 1.3404 inch)
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Note: A clearance for the piston pin to the piston pin bearing over 0.080 mm (0.00315 inch) is
excessive. Replace the piston pin or replace the bearing if the clearance is excessive.
Note: Before assembly, put clean engine oil on the bolt threads and all surfaces that make contact
between the bolt and connecting rod caps.
(2) Torque for nuts ... 103 ± 5 N·m (75 ± 4 lb ft)
Note: Measure the bores of each of the connecting rods and record the dimension of the bores.
(E) Bore in connecting rod ... 64.000 mm to 64.019 mm (2.5197 inch to 2.5204 inch)
(3) Use a feeler gauge to measure the end play. End play of the connecting rod should be within
0.15 to 0.35 mm (0.006 to 0.014 inch).
Note: Replace the connecting rod if the end play exceeds 0.50 mm (0.020 inch).
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Assemble the piston (4) and connecting rods. Ensure that the markings on the piston (5) and the
marks on the connecting rod (1) are on the same side.
Install the piston assembly with the marks (1) on the connecting rod toward the camshaft (6) .
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(F) Piston projection
Use the following procedure to measure the height of each piston above the cylinder block. If
clearances are not in the acceptable range, inspect the components for wear or damage.
1. Determine the top center position of the piston with a dial indicator assembly.
2. Install the dial indicator assembly on the top of the block. Set the needle of the dial indicator
to zero.
3. Measure projection (F) at three places on the top of the piston. Take an average of the three
measurements in order to determine the projection. Subtract the projection from the
installed thickness of the cylinder head gasket in order to determine the clearance between
the top of the piston and the cylinder head.
Installed thickness of the cylinder head gasket ... 1.70 ± 0.10 mm (0.067 ± 0.004 inch)
Piston projection ... 0.55 to 1.15 mm (0.022 to 0.045 inch)
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i02830291
Piston and Rings

SMCS - 1214; 1215
(A) Piston diameter
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Each piston has markings (1) which are stamped on top of the piston. The markings are used to
align the piston assembly to the camshaft side of the cylinder block.
Table 2 gives the dimensions for pistons that are standard. Table 2 also gives the dimensions for
pistons that are oversize.
Note: Measure the piston diameter along the perpendicular of the piston pin bore.
Table 1
Dimensions for Piston Diameters
Bore Size Standard at Assembly Service Limit (1)
101.915 to 101.945 mm (4.0124 to 4.0136

Standard 101.730 mm (4.0051
inch)
inch)
Oversize
0.25 mm (0.010 inch) 102.165 to 102.195 mm (4.0222 to 4.0234 101.980 mm (4.0150
inch) inch)
Oversize
0.50 mm (0.020 inch) 102.415 to 102.445 mm (4.0321 to 4.0333 102.230 mm (4.0248
inch) inch)
(1)
A piston which exceeds this limit must be replaced.
(B) Diameter of piston pin bore
(C) Diameter of piston pin ... 33.993 to 34.000 mm (1.3383 to 1.3386 inch)
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Measure the piston pin bore diameter. Subtract the piston pin diameter from the bore diameter.
The clearance between the bore and piston pin ... 0.002 to 0.019 mm (0.0001 to 0.0007 inch)
Note: The service limit for the clearance between the piston pin and the piston pin bore is 0.050
mm (0.0020 inch). Replace the piston if the clearance has been exceeded.
(3) Install the piston rings with the identification mark toward the top.
Note: Each piston ring is marked with an "R" or "T" for an identification mark.
(4) When the top piston ring is installed in a cylinder liner with a bore of 102 mm (4.0 inch), the
clearance between the ends of the top piston ring is the following distance. ... 0.30 to 0.45 mm
(0.012 to 0.018 inch)
Note: Replace the top piston rings if the end gap exceeds the maximum tolerance of 1.50 mm
(0.060 inch).
(5) When the intermediate piston ring is installed in a cylinder liner with a bore size of 102 mm
(4.0 inch), the clearance between the ends of the intermediate piston ring is the following distance.
... 0.30 to 0.45 mm (0.012 to 0.018 inch)
Note: Replace the intermediate piston rings if the end gap exceeds the maximum tolerance of 1.50
mm (0.060 inch).
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Note: The position of the end gap of the oil control ring is 180 degrees from the ends of the ring
expander.
(6) When the oil control piston ring is installed in a cylinder liner with a bore of 102 mm (4.0
inch), the clearance between the ends of the oil control piston ring is the following distance. ...
0.30 to 0.50 mm (0.012 to 0.020 inch)
Note: Replace the oil control piston rings if the end gap exceeds the maximum tolerance of 1.50
mm (0.060 inch).
Note: Install new piston rings in the ring grooves of the piston. Measure the side clearance of the
ring groove (D) with a straight edge and feeler gauge. Table 3 gives acceptable clearances of the
ring groove.
Table 2
Clearances of the Piston Rings
Width of Ring Side Clearance of Ring
Piston Rings Service Limit (2)
Groove
No. 1 Compression
3.00 mm (0.118 0.080 to 0.120 mm (0.0031 to 0.200 mm (0.0079
Ring
inch) 0.0047 inch) inch)
No. 2 Compression
2.00 mm (0.079 0.080 to 0.120 mm (0.0031 to 0.150 mm (0.0060
Ring
Oil Control Ring 4.00 mm (0.157 0.025 to 0.065 mm (0.0010 to 0.150 mm (0.0060
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(2)
The piston must be replaced if the piston rings exceed these clearances.
(8) Camshaft side of engine block
(9) End gap for no. 1 ring (top compression ring)
(10) End gap for no. 2 ring (intermediate compression ring)
(11) End gap for oil control ring
(12) Side of engine with combustion chamber
Note: Position the piston rings according to Illustration 5.
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i02832451
Gear Group (Front)

SMCS - 1206
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(5) Crankshaft gear
(4) Torque for nut ... 83 to 98 N·m (60 to 70 lb ft)
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Note: Ensure that the marks on the timing gears are in alignment.
Install a dial indicator and rotate the idler gear (2) back and forth in order to measure backlash.
Replace the idler gear if the backlash exceeds the service limit. Refer to Table 2.
Table 1
Item Standard at Assembly Service Limit (1)
Backlash of idler gear 0.03 to 0.17 mm (0.001 to 0.007 0.25 mm (0.010

inch) inch)
End play of idler gear 0.05 to 0.20 mm (0.002 to 0.008 0.35 mm (0.014
inch) inch)
Clearance between idler gear

0.019 to 0.100 mm (0.0008 to 0.120 mm (0.0047
bushing and shaft
0.0040 inch) inch)
(1)
Replace the idler gear if the service limit is exceeded.
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Note: Measure the end play of the idler gear with a feeler gauge. Refer to Table 2.
(6) Torque for bolt ... 29 to 39 N·m (21 to 29 lb ft)
(7) Torque for bolts that holds the front plate ... 29 to 41 N·m (21 to 30 lb ft)
(A) Inside diameter of idler gear bushing
(8) Idler gear shaft
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Replace the bushing if the clearance between the idler gear bushing and the idler gear shaft
exceeds the service limit. Refer to Table 2.
Torque for bolts of the timing gear cover ... 29 to 41 N·m (21 to 30 lb ft)
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i02830261
Flywheel
SMCS - 1156
(1) Place the flywheel on a surface plate in order to measure the flatness of the flywheel. Use a
dial indicator to measure the flatness of the flywheel.
Standard at assembly of flywheel ... 0.15 mm (0.006 inch)

Repair limit of flywheel ... 0.50 mm (0.020 inch)
Note: Refinish the flywheel if the repair limit is exceeded.
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(2) Measure the runout on the flywheel face with a dial indicator.
Maximum face runout ... 0.15 mm (0.006 inch)

Repair limit of face runout ... 0.50 mm (0.020 inch)
Note: Refinish the flywheel if the repair limit is exceeded.
Maximum permissible temperature of the ring gear for installation on the flywheel without using a
torch ... 150 °C (302 °F)
Note: The ring gear is pressed on the flywheel.
Torque for flywheel bolts ... 83 ± 5 N·m (60 ± 4 lb ft)
Number of teeth of the flywheel ring gear ... 127
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i02828622
Crankshaft Pulley
SMCS - 1205
Before tightening nut (1) , check your engine serial number for the applicable torque.
7JK1-48468
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(2) Pulley assembly
(1) Torque for nut ... 490 ± 10 N·m (360 ± 7 lb ft)
(S/N: 7JK48469-UP; MAE1-UP)
(2) Pulley assembly
(1) Torque for nut ... 707.5 ± 57.5 N·m (520 ± 42 lb ft)
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i02486168
Belt Tension Chart

SMCS - 1357
Table 1
Belt Tension Chart
Gauge Reading
Initial Belt Tension(1) Used Belt Tension(2)
400 to 489 N (90 to 110 lb) 267 to 356 N (60 to 80 lb)
(1)
Initial Belt Tension refers to a new belt.
(2)
Used Belt Tension refers to a belt that has been in operation for 30 minutes or more at the rated speed.
Note: Use a 144-0235 Belt Tension Gauge to measure the tension of the belt.
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i01574161
Belt Tightener
SMCS - 1358
(1) Bolt.
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Apply pressure to each belt midway between the pulleys in order to inspect the belt tension.
Adjust the bolt for the alternator if the tension is incorrect.
The proper tension for the fan drive belt is approximately the following deflection. ... 12.0 mm
(0.50 inch)
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i02830258
Alternator and Regulator

SMCS - 1405; 1410
Polarity ... Negative ground
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Rotation ... Either direction
Speed for testing ... 5000 rpm
Output voltage ... 28.0 ± 0.5 V
Rated output ... 50 Amp
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i05357672
Alternator and Regulator

SMCS - 1405; 1410
Note: Load the battery with a carbon pile 4C-4911 Battery Load Tester in order to get the maximum
alternator output.
Table 1
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Specification for 177-9953 Charging Alternator Gp

Item Qty Part Specification Description
Tighten the bolt to 88.0 ± 13.5 N·m (64.9 ± 10.0 lb ft)
1 - -
before tightening the bolt (3).
2 1 2K-4821 Locknut Torque to 127 ± 10 N·m (94 ± 8 lb ft).
3 1 5S-7349 Bolt (B-) terminal. Torque to 4.4 ± 1.0 N·m (38.9 ± 8.9 lb in).
185-2648 Voltage Voltage setting requires no adjustment.

4 1
Regulator As Permissible voltage range is 27 to 29 V.
(R) terminal is the AC tap from stator and is not to be used
5 - -
for diagnostics.
Use a 7/16 ring terminal for (B+) terminal.
6 1 6V-8189 Nut (B+) terminal. Torque to 18.2 ± 2.4 N·m
(161.1 ± 21.2 lb in).
- - - Voltage is 24 V.
- - - Amperage is 80 Amp.
- - - Polarity is negative ground.
- - - Rotation is clockwise.
- - - Minimum full load current at 5000 rpm is 85 Amp.
- - - Minimum full load current at 1500 rpm is 16 Amp.

- - - Output voltage is 28 ± 1 V.
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i02830257
Electric Starting Motor

SMCS - 1453
(1) Torque for terminal nuts ... 11 ± 1 N·m (95 ± 9 lb in)
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The rotation is viewed from the drive end of the electric starting motor. Rotation of electric
starting motor ... Clockwise
No load conditions
Minimum speed ... 3300 rpm
Maximum current (draw) ... 85 Amp
Voltage ... 23 V
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i01780352
Coolant Temperature Switch

SMCS - 1395; 1906
Engine coolant temperature switch
Tighten the engine coolant temperature switch to the following torque. ... 21 to 24 N·m (15 to 18
lb ft)
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i02825644
Engine Oil Pressure Sender

SMCS - 1924
Note: During the calibration check, tap the engine oil pressure sender. Take readings on
decreasing pressure.
Table 1
Calibration Chart
Pressure
Resistance
(0 to 21 kPa)
227 to 257 Ohms
(0 to 3 psi)
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182.5 ± 27.5 Ohms (48.3 kPa)

(7 psi)
(276 kPa)
102 ± 11 Ohms
(40 psi)
(552 kPa)
21.5 to 49.5 Ohms
(80 psi)
(1) Final installation torque for nut ... 1.70 ± 0.25 N·m (15 ± 2 lb in)
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i01458660
Engine Oil Pressure Switch

SMCS - 1924
Engine oil pressure switch
Tighten the engine oil pressure switch to the cylinder block to the following torque: ... 7 to 12
N·m (62 to 106 lb in)
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i01578156
Air Inlet Heater

SMCS - 1090
Tighten the four bolts that secure the air inlet heater to the inlet manifold to the following torque.
... 28 ± 7 N·m (21 ± 5 lb ft)
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Air Conditioning and Heating R-12 All Caterpillar Machines
i01730693
SMCS - 1802
S/N - 01X1-6361
S/N - 02X1-370
S/N - 06Z1-UP
S/N - 11Z1-UP
S/N - 14Y1-UP
S/N - 15Z1-1412
S/N - 18Z1-UP
S/N - 1AB1-1509
S/N - 1DD1-6005
S/N - 1DF1-UP
S/N - 1FB1-570
S/N - 1FJ1-5541
S/N - 1HF1-UP
S/N - 1JB1-UP
S/N - 1JD1-UP
S/N - 1JK1-UP
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S/N - 1JL1-UP
S/N - 1KD1-5599
S/N - 1KF1-UP
S/N - 1KL1-441
S/N - 1NB1-UP
S/N - 1SD1-UP
S/N - 1SF1-1336
S/N - 1SJ1-UP
S/N - 1XJ1-UP
S/N - 1YD1-5521
S/N - 1YK1-2047
S/N - 1YL1-319
S/N - 21Z1-UP
S/N - 22Z1-UP
S/N - 26Z1-UP
S/N - 29S1-UP
S/N - 2AC1-UP
S/N - 2BL1-346
S/N - 2CK1-UP
S/N - 2DL1-213
S/N - 2EL1-331
S/N - 2JK1-UP
S/N - 2KC1-UP
S/N - 2KD1-5617
S/N - 2NJ1-UP
S/N - 2PD1-UP
S/N - 2PG1-UP
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S/N - 2RG1-5621
S/N - 2SD1-5548
S/N - 2SK1-UP
S/N - 2SL1-527
S/N - 2TG1-5592
S/N - 2TL1-345
S/N - 2XB1-UP
S/N - 2XD1-UP
S/N - 2YD1-UP
S/N - 2ZR1-UP
S/N - 32Z1-UP
S/N - 33Z1-UP
S/N - 35S1-UP
S/N - 3AC1-UP
S/N - 3BJ1-99
S/N - 3CL1-750
S/N - 3ED1-UP
S/N - 3HD1-UP
S/N - 3HK1-UP
S/N - 3KK1135-1135
S/N - 3LL1-677
S/N - 3MD1-5593
S/N - 3ND1-UP
S/N - 3NJ1-UP
S/N - 3RK1-UP
S/N - 3RL1-34
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S/N - 3SK1-409
S/N - 3TJ1-362
S/N - 3WG1-UP
S/N - 3XG1-5514
S/N - 3XJ1-UP
S/N - 3XK1-1908
S/N - 3YG1-5771
S/N - 3ZF1-5735
S/N - 45Z1-UP
S/N - 48Z1-UP
S/N - 49Z1-UP
S/N - 4AB1-5531
S/N - 4BK1-UP
S/N - 4DG1-UP
S/N - 4DJ1-2239
S/N - 4EL1-195
S/N - 4FB1-UP
S/N - 4FG1-5536
S/N - 4GG1-5631
S/N - 4KD1-5584
S/N - 4LG1-5597
S/N - 4LK1-UP
S/N - 4NB1-UP
S/N - 4ND1-UP
S/N - 4NK1-146
S/N - 4RC1-5588
S/N - 4SB1-UP
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S/N - 4TK1-UP
S/N - 4YF1-5574
S/N - 4YG1-UP
S/N - 4ZD1-UP
S/N - 4ZJ1-596
S/N - 50W1-UP
S/N - 53Y1-UP
S/N - 5AF1-UP
S/N - 5BF1-5689
S/N - 5DL1-166
S/N - 5EJ1-UP
S/N - 5FJ1-UP
S/N - 5GD1-UP
S/N - 5HF1-5581
S/N - 5KC1-UP
S/N - 5KK1-335
S/N - 5MK1-UP
S/N - 5SD1-UP
S/N - 5TF1-UP
S/N - 5TJ1-1316
S/N - 5WB1-5585
S/N - 5XG1-UP
S/N - 5XJ1-576
S/N - 5YJ1-1545
S/N - 63R1-UP
S/N - 63W1-4010
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S/N - 63X1-UP
S/N - 64W1-194
S/N - 65R1-UP
S/N - 66G1-UP
S/N - 6AB1-UP
S/N - 6CF1-5564
S/N - 6CK1-353
S/N - 6EB1-UP
S/N - 6FC1-5541
S/N - 6GB1-UP
S/N - 6GK1-392
S/N - 6KL1-UP
S/N - 6KM1-212
S/N - 6MJ1-649
S/N - 6RL1-44
S/N - 6SK1-1000
S/N - 6XJ1-522
S/N - 6XK1-88
S/N - 6XL1-169
S/N - 6YF1-UP
S/N - 6YG1-UP
S/N - 6ZF1-306
S/N - 6ZK1-63
S/N - 77Z1-UP
S/N - 79Z1-5610
S/N - 7CG1-UP
S/N - 7CJ1-UP
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S/N - 7EG1-UP
S/N - 7EJ1-2811
S/N - 7FL1-UP
S/N - 7JC1-UP
S/N - 7LJ1-UP
S/N - 7NC1-5526
S/N - 7PC1-UP
S/N - 7PK1-134
S/N - 7PL1-102
S/N - 7RK1-240
S/N - 7SK1-224
S/N - 7TG1-UP
S/N - 7TK1-UP
S/N - 7XJ1-123
S/N - 7YB1-UP
S/N - 7ZB1-UP
S/N - 7ZF1-UP
S/N - 7ZJ1-UP
S/N - 7ZK1-348
S/N - 80Z1-5517
S/N - 82Z1-UP
S/N - 85X1-UP
S/N - 86G1-UP
S/N - 86X1-1103
S/N - 87X1-1699
S/N - 8AJ1-854
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S/N - 8AK1-700
S/N - 8BG1-2190
S/N - 8CJ1-1220
S/N - 8FK1-UP
S/N - 8HK1-143
S/N - 8JB1-UP
S/N - 8KB1-UP
S/N - 8KJ1-UP
S/N - 8KK1-313
S/N - 8LJ1-883
S/N - 8LK1-1275
S/N - 8NB1-UP
S/N - 8NK1-UP
S/N - 8PB1-UP
S/N - 8PJ1-532
S/N - 8RC1-5566
S/N - 8RJ1-4386
S/N - 8SG1-5326
S/N - 8SK1-368
S/N - 8TJ1-UP
S/N - 8WF1-UP
S/N - 8WJ1-76
S/N - 8XG1-193
S/N - 8YC1-UP
S/N - 8YK1-UP
S/N - 8ZF1-UP
S/N - 8ZJ1-318
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S/N - 8ZK1-1768
S/N - 90L1-UP
S/N - 91L1-UP
S/N - 92X1-UP
S/N - 92Z1-UP
S/N - 94X1-UP
S/N - 94Z1-UP
S/N - 99Y1-UP
S/N - 9DB1-UP
S/N - 9DK1-142
S/N - 9FL1-120
S/N - 9GJ1-944
S/N - 9HC1-5520
S/N - 9JK1-360
S/N - 9KJ1-440
S/N - 9KK1-1358
S/N - 9LJ1-261
S/N - 9LK1-463
S/N - 9MK1-349
S/N - 9NB1-UP
S/N - 9NG1-UP
S/N - 9PJ1-1000
S/N - 9SG1-UP
S/N - 9TC1-UP
S/N - 9TF1-UP
S/N - 9WB1-UP
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S/N - 9WG1-1160
S/N - 9WJ1-UP
S/N - 9XG1-342
S/N - 9ZJ1-166
S/N - 9ZK1-142
(1) Torque for oil plug ... 10 ± 2 N·m (89 ± 18 lb in)
Note: Oil plug (1) is under pressure when the system is pressurized.
(2) Final installation torque ... 25 ± 7 N·m (18 ± 5 lb ft)
(3) V-belt tension
New V-belt ... 535 ± 22 N (120 ± 5 lb)

Used V-belt ... 400 ± 44 N (90 ± 10 lb)
Note: Used belt tension is for a belt that has been operated for at least 30 minutes at the rated
speed. Operate the air conditioner for 30 minutes. Then, adjust the tension of the drive belt to 400
N (90 lb).
Note: Use a Caterpillar 144-0235 Belt Tension Gauge .
Maximum allowable RPM ... 4000 rpm
Displacement per revolution ... 161 mL (5.44 fl oz)
Recommended Compressor RPM ... 2500 ± 200 rpm
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Refrigerant Oil
Air Conditioning Mineral Oil
Oil capacity ... 240 mL (8.12 fl oz)
Magnetic Clutch
Clutch 24 DCV coil resistance ... 14.4 ± 0.6 ohms
Minimum voltage for engagement ... 16 DCV
Maximum Current ... 1.74 amp
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Air Conditioning and Heating R-12 All Caterpillar Machines
i01727000
System Capacities for Refrigerant

SMCS - 1809
Personal injury can result from contact with refrigerant.
This system is under pressure at all times, even if the engine is not
running. Heat should never be applied to a charged system.
Contact with refrigerant can cause frost bite. Keep face and hands away
to help prevent injury.
Protective goggles must always be worn when refrigerant lines are

opened, even if the gauges indicate the system is empty of refrigerant.
Always use caution when a fitting is removed. Slowly loosen the fitting.
If the system is still under pressure, evacuate the system recovering the
refrigerant before removing the fitting.
Personal injury or death can result from inhaling refrigerant through a

lit cigarette.
Inhaling air conditioner refrigerant gas through a lit cigarette or other

smoking method or inhaling fumes released from a flame contacting air
conditioner refrigerant gas, can cause bodily harm or death.
Do not smoke when servicing air conditioners or wherever refrigerant

gas may be present.
Before any checks of the air conditioning and heating system are made,
move the machine to a smooth horizontal surface. Lower all implements
to the ground. Make sure the transmission is in neutral or park and that
the parking brake is engaged. Keep all other personnel away from the
machine or where they can be seen.
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Note: The information in the table should be used for reference. Use the sight glass that is located
on the receiver-dryer. When the refrigerant is clear, the system is fully charged. If the refrigerant
contains bubbles, the system is undercharged.
Table 1
Model Product Identification Number Amount of Charge
Agricultural Tractors
65 7YC227-UP
2.2 kg (4.8 lb)
65C 2ZJ1-374
2.2 kg (4.8 lb)
75 4CJ1-UP
2.2 kg (4.8 lb)
75C 4KK1-373
2.2 kg (4.8 lb)
Backhoe Loaders
416 5PC1-UP
1.8 kg (4.0 lb)
416B 8ZK1-1768
1.8 kg (4.0 lb)
416B 8SG1-5326
1.8 kg (4.0 lb)
426 7BC1-UP
1.8 kg (4.0 lb)
426B 6KL1-UP
1.8 kg (4.0 lb)
426B 5YJ1-1545
1.8 kg (4.0 lb)
428 6TC1-UP
1.8 kg (4.0 lb)
428B 7EJ1-2811
1.8 kg (4.0 lb)
436B 7FL1-UP
1.8 kg (4.0 lb)
436B 6MJ1-649
1.8 kg (4.0 lb)
438B 3KK1-1135
1.8 kg (4.0 lb)
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446 6XF1-UP
2.2 kg (4.8 lb)
446B 5BL1-385
1.5 kg (3.3 lb)
Compactors
814 90P1-UP
1.9 kg (4.2 lb)
815 91P1-UP
1.9 kg (4.2 lb)
815 15R1-UP
1.9 kg (4.2 lb)
816 57U1-UP
1.9 kg (4.2 lb)
816B 15Z1-1412
1.4 kg (3.1 lb)
824B 36H1-UP
1.9 kg (4.2 lb)
(1)
824C 85X1-UP
825B 43N1-UP
1.9 kg (4.2 lb)
826B 58U1-UP
1.9 kg (4.2 lb)
825C 86X1-1103
1.4 kg (3.1 lb)
826C 87X1-1699
1.4 kg (3.1 lb)
834 43E1-UP
1.9 kg (4.2 lb)
834B 92Z1-UP
2.5 kg (5.5 lb)
835 44N1-UP
1.9 kg (4.2 lb)
836 3RL1-34
2.5 kg (5.5 lb)
Excavators
215 14Z1-UP
2.4 kg (5.3 lb)
215 61Z1-UP
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2.4 kg (5.3 lb)
215B 2XC1-UP
2.4 kg (5.3 lb)
215B 4JC1-UP
2.4 kg (5.3 lb)
215D 9TF1-UP
2.4 kg (5.3 lb)
219D 5XG1-UP
2.4 kg (5.3 lb)
225 51U1-UP
2.4 kg (5.3 lb)
225 61X1-UP
2.4 kg (5.3 lb)
225B 2ZD1-UP
2.4 kg (5.3 lb)
225B 3YD1-UP
2.4 kg (5.3 lb)
225D 6RG1-UP
2.4 kg (5.3 lb)
225D 2SJ1-UP
2.4 kg (5.3 lb)
227 10W1-UP
2.4 kg (5.3 lb)
229 1GF1-UP
2.4 kg (5.3 lb)
229 1AG1-UP
2.4 kg (5.3 lb)
229D 2LJ1-UP
2.4 kg (5.3 lb)
231D 1NK1-UP
2.4 kg (5.3 lb)
231D 5WJ1-UP
2.4 kg (5.3 lb)
235 32K1-UP
2.4 kg (5.3 lb)
235 62X1-UP
2.4 kg (5.3 lb)
235 81X1-UP
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2.4 kg (5.3 lb)
235B 7WC1-UP
2.4 kg (5.3 lb)
235B 9PC1-UP
2.4 kg (5.3 lb)
235B 1FD1-UP
2.4 kg (5.3 lb)
235C 2PG1-UP
2.4 kg (5.3 lb)
235C 4DG1-UP
2.4 kg (5.3 lb)
235C 5AF1-UP
2.4 kg (5.3 lb)
235C 3WG1-UP
2.4 kg (5.3 lb)
235D 8KJ1-UP
2.4 kg (5.3 lb)
235D 8TJ1-UP
2.4 kg (5.3 lb)
245 95V1-UP
2.9 kg (5.7 lb)
245 82X1-UP
2.9 kg (5.7 lb)
245B 1SJ1-UP
2.9 kg (5.7 lb)
245B 6MF1-UP
2.9 kg (5.7 lb)
245D 4LK1-UP
2.9 kg (5.7 lb)
245D 7ZJ1-UP
2.9 kg (5.7 lb)
311 9LJ1-261
1.0 kg (2.2 lb)
312 6GK1-392
1.0 kg (2.2 lb)
320 4ZJ1-596
1.0 kg (2.2 lb)
320L 3XK1-1908
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1.0 kg (2.2 lb)
320L 9KK1-1358
1.0 kg (2.2 lb)
320L 1KL1-441
1.0 kg (2.2 lb)
320 2DL1-213
1.0 kg (2.2 lb)
320 8LK1-1275
1.0 kg (2.2 lb)
320 3RK1-UP
1.0 kg (2.2 lb)
320 4BK1-UP
1.0 kg (2.2 lb)
320 9WG1-1160
1.0 kg (2.2 lb)
320S 6KM1-212
1.0 kg (2.2 lb)
322 7WL1-121
1.0 kg (2.2 lb)
322 8CL1-129
1.0 kg (2.2 lb)
325 7TG1-UP
1.0 kg (2.2 lb)
325 9SG1-UP
1.0 kg (2.2 lb)
325 2JK1-UP
1.0 kg (2.2 lb)
325 7CJ1-UP
1.0 kg (2.2 lb)
325 7LJ1-UP
1.0 kg (2.2 lb)
325 8YK1-UP
1.0 kg (2.2 lb)
325 9ZK1-142
1.0 kg (2.2 lb)
325 8NK1-UP
1.0 kg (2.2 lb)
325 2SL1-527
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1.0 kg (2.2 lb)
325 3LL1-677
1.0 kg (2.2 lb)
325 2SK1-UP
1.0 kg (2.2 lb)
330 9WJ1-UP
1.0 kg (2.2 lb)
330 9PJ1-1000
1.0 kg (2.2 lb)
330 6ZK1-63
1.0 kg (2.2 lb)
330 8FK1-UP
1.0 kg (2.2 lb)
330L 6SK1-1000
1.0 kg (2.2 lb)
330L 2EL1-331
1.0 kg (2.2 lb)
330LN 8CK1-205
1.0 kg (2.2 lb)
330 9NG1-UP
1.0 kg (2.2 lb)
350 7RK1-240
2.4 kg (5.3 lb)
350 8HK1-143
2.4 kg (5.3 lb)
350L 9DK1-142
2.4 kg (5.3 lb)
350L 9FL1-120
2.4 kg (5.3 lb)
375 8WJ1-UP
2.4 kg (5.3 lb)
375 8XG1-193
2.4 kg (5.3 lb)
375L 6RL1-UP
2.4 kg (5.3 lb)
5080 6XK1-88
2.4 kg (5.3 lb)
Integrated Toolcarriers
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IT12 2YC1-UP
1.5 kg (3.3 lb)
IT12B 1KF1-819
1.5 kg (3.3 lb)
IT12F 1KF820-UP
1.5 kg (3.3 lb)
IT14B 3NJ1-UP
1.5 kg (3.3 lb)
IT14F 4EL1-195
1.5 kg (3.3 lb)
IT18 9NB1-UP
1.5 kg (3.3 lb)
IT18 7ZB1-UP
1.5 kg (3.3 lb)
IT18B 1DF1-UP
1.5 kg (3.3 lb)
IT18B 4ZD1-UP
1.5 kg (3.3 lb)
IT18B 2NJ1-UP
1.5 kg (3.3 lb)
IT18F 6ZF1-306
2.5 kg (5.5 lb)
IT18F 5EJ1-UP
2.5 kg (5.5 lb)
IT18F 3CL1-UP
2.5 kg (5.5 lb)
IT18F 1JL1-UP
2.5 kg (5.5 lb)
IT28 2KC1-UP
1.5 kg (3.3 lb)
(1)
IT28 8JB1-UP
IT28B 1JK1-UP
1.5 kg (3.3 lb)
(1)
IT28B 5SD1-UP
(1)
IT28B 1HF1-UP
Motor Graders
12F 89J1-UP
1.8 kg (4.0 lb)
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(1)
12F 13K1-UP
(1)
12G 61M1-15357
12G 3WC1-1737
1.8 kg (4.0 lb)
(1)
14E 72G1-UP
(1)
14E 12K1-UP
(1)
14G 96U1-UP
16 49G1-UP
1.6 kg (3.5 lb)
(1)
16G 93U1-UP
112F 89J1-UP
1.8 kg (4.0 lb)
(1)
120 14K1-UP
(1)
120 13U1-UP
(1)
120 10R1-2881
(1)
120 10R2882-UP
(1)
120G 87V1-9731
120G 11W1-1350
1.8 kg (4.0 lb)
(1)
120G 4HD1-UP
(1)
130G 74V1-UP
(1)
130G 12W1-UP
(1)
140 11R1-UP
(1)
140 14U1-UP
(1)
140G 72V1-UP
140G 13W1-UP
1.8 kg (4.0 lb)
(1)
140G 5MD1-UP
Off-Highway Trucks
768C 02X1-370
1.9 kg (4.2 lb)
769C 01X1-6361
1.9 kg (4.2 lb)
771 3BJ1-99
w 10/25(W)
1.9 kg (4.2 lb)
772B 64W1-194
1.9 kg (4.2 lb)
773B 63W1-4010
1.9 kg (4.2 lb)
775B 7XJ1-123
1.9 kg (4.2 lb)
776 14H1-UP
1.9 kg (4.2 lb)
776B 6JC1-UP
1.9 kg (4.2 lb)
776C 2TK1-78
1.9 kg (4.2 lb)
777 84A1-UP
1.9 kg (4.2 lb)
777B 4YC1-UP
1.9 kg (4.2 lb)
777C 4XJ1-366
1.9 kg (4.2 lb)
785 8GB1-UP
1.9 kg (4.2 lb)
(1)
785B 6HK1-UP
789 9ZC1-UP
1.9 kg (4.2 lb)
(1)
789B 7EK1-UP
(1)
789C 2BW1-UP
793 3SJ1-UP
1.9 kg (4.2 lb)
(1)
793B 1HL1-UP
Track-Type Loaders
941 80H1-UP
1.9 kg (4.2 lb)
943 04Z1-UP
1.6 kg (3.5 lb)
943 19Z1-UP
1.6 kg (3.5 lb)
943 31Y1-UP
w 11/25(W)
1.6 kg (3.5 lb)
943 03Y1-UP
1.6 kg (3.5 lb)
943B 8WF11-UP
2.3 kg (5.1 lb)
953 76Y1-UP
1.6 kg (3.5 lb)
953 77Y1-UP
1.3 kg (2.9 lb)
953 78Y1-UP
1.3 kg (2.9 lb)
953 05Z1-UP
1.3 kg (2.9 lb)
953 20Z1-UP
1.3 kg (2.9 lb)
953 44Z1-UP
1.3 kg (2.9 lb)
953B 5MK1-UP
1.3 kg (2.9 lb)
955K 85J1-UP
1.9 kg (4.2 lb)
955L 13X1-UP
1.8 kg (4.0 lb)
963 11Z1-UP
1.7 kg (3.7 lb)
963 21Z1-UP
1.7 kg (3.7 lb)
963 48Z1-UP
1.7 kg (3.7 lb)
963 06Z1-UP
1.7 kg (3.7 lb)
963 18Z1-UP
1.7 kg (3.7 lb)
963 29S1-UP
1.7 kg (3.7 lb)
973 26Z1-UP
2.6 kg (5.7 lb)
973 86G1-UP
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2.6 kg (5.7 lb)
973 91L1-UP
2.6 kg (5.7 lb)
973 32Z1-UP
2.6 kg (5.7 lb)
973 66G1-UP
2.6 kg (5.7 lb)
973 90L1-UP
2.6 kg (5.7 lb)
977K 11K1-UP
1.9 kg (4.2 lb)
977L 14X1-UP
1.8 kg (4.0 lb)
(1)
977L 94X1-UP
983 38K1-UP
1.9 kg (4.2 lb)
983B 58X1-UP
1.8 kg (4.0 lb)
Track-Type Tractors
951B 86J1-1991
1.9 kg (4.2 lb)
951C 86J1992-UP
1.9 kg (4.2 lb)
D4D 82J1-UP
1.9 kg (4.2 lb)
D4D 83J1-UP
1.9 kg (4.2 lb)
D4D 84J1-UP
1.9 kg (4.2 lb)
D4E 27X1-UP
1.6 kg (3.5 lb)
D4E 50X1-UP
1.6 kg (3.5 lb)
D4E 28X1-UP
1.6 kg (3.5 lb)
D4E 51X1-UP
1.6 kg (3.5 lb)
w 13/25(W)
D4E 29X1-UP
1.6 kg (3.5 lb)
D4E 52X1-UP
1.6 kg (3.5 lb)
D4H 2AC1-UP
1.3 kg (2.9 lb)
D4H 3AC1-UP
1.3 kg (2.9 lb)
D4H 8PB1-UP
1.3 kg (2.9 lb)
D4H 9DB1-UP
1.3 kg (2.9 lb)
D4H 8PJ1-532
1.3 kg (2.9 lb)
D4H 9GJ1-944
1.3 kg (2.9 lb)
D4H 4NK1-146
1.3 kg (2.9 lb)
D4H 8ZF1-UP
1.3 kg (2.9 lb)
D4H 7PK1-134
1.3 kg (2.9 lb)
D5 93J1-UP
1.9 kg (4.2 lb)
D5 94J1-UP
1.9 kg (4.2 lb)
D5 95J1-UP
1.9 kg (4.2 lb)
D5 96J1-UP
1.9 kg (4.2 lb)
D5 98J1-UP
1.9 kg (4.2 lb)
D5B 22X1-UP
1.6 kg (3.5 lb)
D5B 23X1-UP
1.9 kg (4.2 lb)
D5B 47X1-UP
1.9 kg (4.2 lb)
D5B 24X1-UP
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1.9 kg (4.2 lb)
D5B 25X1-UP
1.9 kg (4.2 lb)
D5B 48X1-UP
1.9 kg (4.2 lb)
D5B 26X1-UP
1.9 kg (4.2 lb)
D5B 49X1-UP
1.9 kg (4.2 lb)
D5H 7NC1-5526
1.3 kg (2.9 lb)
D5H 1YD1-5521
1.3 kg (2.9 lb)
D5H 8RC1-5566
1.3 kg (2.9 lb)
D5H 3MD1-5593
1.3 kg (2.9 lb)
D5H 9HC1-5520
1.3 kg (2.9 lb)
D5H 2SD1-5548
1.3 kg (2.9 lb)
D5H 1DD1-6005
1.3 kg (2.9 lb)
D5H 4KD1-5584
1.3 kg (2.9 lb)
D5H 7EG1-UP
1.3 kg (2.9 lb)
D5H 8RJ1-4386
1.3 kg (2.9 lb)
D6C 10K1-UP
1.9 kg (4.2 lb)
D6C 99J1-UP
1.9 kg (4.2 lb)
D6C 17R1-UP
1.9 kg (4.2 lb)
D6C 69U1-UP
1.9 kg (4.2 lb)
D6D 03X1-UP
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1.6 kg (3.5 lb)
D6D 19X1-UP
1.6 kg (3.5 lb)
D6D 30X1-UP
1.6 kg (3.5 lb)
D6D 04X1-UP
1.6 kg (3.5 lb)
D6D 20X1-UP
1.6 kg (3.5 lb)
D6D 31X1-UP
1.6 kg (3.5 lb)
D6D 05X1-UP
1.6 kg (3.5 lb)
D6D 01Y1-UP
1.6 kg (3.5 lb)
D6D 32X1-UP
1.6 kg (3.5 lb)
D6D 06X1-UP
1.6 kg (3.5 lb)
D6D 33X1-UP
1.6 kg (3.5 lb)
D6H 4RC1-5588
1.3 kg (2.9 lb)
D6H 7PC1-UP
1.3 kg (2.9 lb)
D6H 4LG1-5597
1.3 kg (2.9 lb)
D6H 2KD1-5617
1.3 kg (2.9 lb)
D6H 8KB1-UP
1.3 kg (2.9 lb)
D6H 1FJ1-5541
1.3 kg (2.9 lb)
D6H 3ED1-UP
1.3 kg (2.9 lb)
D6H 8FC1-5611
1.3 kg (2.9 lb)
D6H 6FC1-5541
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1.3 kg (2.9 lb)
D6H 8YC1-UP
1.3 kg (2.9 lb)
D6H 2TG1-5592
1.3 kg (2.9 lb)
D6H 1KD1-5599
1.3 kg (2.9 lb)
D6H 3YG1-5771
1.3 kg (2.9 lb)
D6H 5HF1-5581
1.3 kg (2.9 lb)
D6H 4GG1-5631
1.3 kg (2.9 lb)
D6H 3ZF1-5735
1.3 kg (2.9 lb)
D6H 6CF1-5564
1.3 kg (2.9 lb)
D6H 4YF1-5574
1.3 kg (2.9 lb)
D6H 8ZJ1-UP
1.3 kg (2.9 lb)
D6H 8KK1-313
1.3 kg (2.9 lb)
D6H 9KJ1-440
1.3 kg (2.9 lb)
D6H 9LK1-463
1.3 kg (2.9 lb)
D6H 8SK1-368
1.3 kg (2.9 lb)
D6H 5KK1-UP
1.3 kg (2.9 lb)
D6H 2BL1-346
1.3 kg (2.9 lb)
D6H 7ZK1-348
1.3 kg (2.9 lb)
D6H 6CK1-353
1.3 kg (2.9 lb)
D6H 1YL1-319
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1.3 kg (2.9 lb)
D6H 2TL1-345
1.3 kg (2.9 lb)
D7F 93N1-UP
1.9 kg (4.2 lb)
D7F 94N1-UP
1.9 kg (4.2 lb)
D7G 91V1-UP
1.9 kg (4.2 lb)
D7G 64V1-UP
1.9 kg (4.2 lb)
D7G 92V1-UP
1.9 kg (4.2 lb)
D7G 65V1-UP
1.9 kg (4.2 lb)
D7G 45W1-UP
1.9 kg (4.2 lb)
D7G 72W1-UP
1.9 kg (4.2 lb)
D7G 44W1-UP
1.9 kg (4.2 lb)
D7G 35N1-UP
1.9 kg (4.2 lb)
D7H 25B1-UP
2.0 kg (4.4 lb)
D7H 77Z1-UP
2.0 kg (4.4 lb)
D7H 79Z1-5610
2.0 kg (4.4 lb)
D7H 80Z1-5517
2.0 kg (4.4 lb)
D7H 82Z1-UP
2.0 kg (4.4 lb)
D7H 4FG1-5536
2.0 kg (4.4 lb)
D7H 4AB1-5531
2.0 kg (4.4 lb)
D7H 5WB1-5585
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2.0 kg (4.4 lb)
D7H 3XG1-5514
2.0 kg (4.4 lb)
D7H 5BF1-5689
2.0 kg (4.4 lb)
D7H 2RG1-5621
2.0 kg (4.4 lb)
D8H 36A1-UP
1.9 kg (4.2 lb)
D8H 46A1-UP
1.9 kg (4.2 lb)
D8K 76V1-UP
1.9 kg (4.2 lb)
D8K 77V1-UP
1.9 kg (4.2 lb)
D8L 53Y1-UP
2.2 kg (4.8 lb)
D8L 7YB1-UP
2.2 kg (4.8 lb)
D8L 7JC1-UP
2.2 kg (4.8 lb)
D8L 4FB1-UP
2.2 kg (4.8 lb)
D8N 9TC1-UP
2.1 kg (4.6 lb)
D8N 1XJ1-UP
2.1 kg (4.6 lb)
D8N 5TJ1-1316
2.1 kg (4.6 lb)
D8N 7TK1-UP
2.1 kg (4.6 lb)
D9G 66A1-UP
1.9 kg (4.2 lb)
D9H 97V1-UP
1.9 kg (4.2 lb)
D9H 90V1-UP
1.9 kg (4.2 lb)
D9H 99V1-UP
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1.9 kg (4.2 lb)
D9L 14Y1-UP
2.0 kg (4.4 lb)
D9N (2) 1JD1-UP

2.2 kg (4.8 lb)
D9N (3) 1JD1-UP

2.4 kg (5.3 lb)
D9N 5FJ1-UP
2.1 kg (4.6 lb)
D9N 6XJ1-522
2.2 kg (4.8 lb)
D10 76X1-UP
2.0 kg (4.4 lb)
D10 84W1-UP
2.0 kg (4.4 lb)
D10N 2YD1-UP
2.3 kg (5.1 lb)
D10N 3SK1-409
2.3 kg (5.1 lb)
D11N 74Z1-UP
2.5 kg (5.5 lb)
D11N 4HK1-365
2.5 kg (5.5 lb)
Wheel Loaders
910E 1YK1-2047
1.5 kg (3.3 lb)
910E 1SF1-819
1.5 kg (3.3 lb)
910F 1SF820-1336
1.5 kg (3.3 lb)
(1)
916 2XB1-UP
(1)
916 9WB1-UP
(1)
916 5KC1-UP
G 916 5GD1-UP
1.5 kg (3.3 lb)
918F 3TJ1-362
2.5 kg (5.5 lb)
w 20/25(W)
918F 2CK1-UP
2.5 kg (5.5 lb)
918F 5DL1-166
2.5 kg (5.5 lb)
920 62K1-UP
1.9 kg (4.2 lb)
920 75J1-UP
1.9 kg (4.2 lb)
G 926 1SD1-UP
1.5 kg (3.3 lb)
926 8NB1-UP
1.8 kg (4.0 lb)
926 94Z1-2208
1.8 kg (4.0 lb)
926E 94Z2209-UP
1.8 kg (4.0 lb)
(1)
926E 4NB1-UP
928F 8AK1-700
2.5 kg (5.5 lb)
930 41K1-UP
1.9 kg (4.2 lb)
930 73U1-UP
1.9 kg (4.2 lb)
G 936 3HD1-UP
1.5 kg (3.3 lb)
(1)
G 936 4ND1-UP
G 936 8ED1-UP
1.5 kg (3.3 lb)
(1)
936 33Z1-3090
(1)
936 45Z1-3056
(1)
936 4SB1-1623
(1)
936E 33Z3091-UP
(1)
936E 45Z3057-UP
(1)
936E 4SB1624-UP
(1)
936F 4TK1-UP
(1)
936F 9MK1-349
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(1)
936F 8AJ1-854
950 81J1-UP
1.9 kg (4.2 lb)
950B 31R1-UP
1.3 kg (2.9 lb)
950B 22Z1-UP
1.3 kg (2.9 lb)
950B 65R1-UP
1.3 kg (2.9 lb)
950B 63R1-UP
1.3 kg (2.9 lb)
(1)
950F 7ZF1-UP
(1)
950F 6YG1-UP
950F 4DJ1-2239
2.6 kg (5.7 lb)
960F 9ZJ1-166
2.6 kg (5.7 lb)
960F 6XL1-169
2.6 kg (5.7 lb)
966C 76J1-UP
1.9 kg (4.2 lb)
966D 99Y1-UP
1.3 kg (2.9 lb)
966D 35S1-UP
1.3 kg (2.9 lb)
(1)
966F 4YG1-UP
(1)
966F 3XJ1-UP
966F 8BG1-2190
2.6 kg (5.7 lb)
970F 7SK1-224
2.6 kg (5.7 lb)
970F 9JK1-360
2.6 kg (5.7 lb)
970F 7PL1-102
2.6 kg (5.7 lb)
973 26Z1-UP
2.6 kg (5.7 lb)
973 86G1-UP
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2.6 kg (5.7 lb)
973 91L1-UP
2.6 kg (5.7 lb)
973 32Z1-UP
2.6 kg (5.7 lb)
973 66G1-UP
2.6 kg (5.7 lb)
973 90L1-UP
2.6 kg (5.7 lb)
977K 11K1-UP
1.9 kg (4.2 lb)
977L 14X1-UP
1.8 kg (4.0 lb)
(1)
977L 94X1-UP
980B 89P1-UP
1.9 kg (4.2 lb)
(1)
980C 63X1-UP
980C 2XD1-UP
2.3 kg (5.1 lb)
980F 8CJ1-1220
2.3 kg (5.1 lb)
(1)
980F 3HK1-UP
980F 5XJ1-576
2.3 kg (5.1 lb)
983 38k1-UP
1.9 kg (4.2 lb)
983B 58X1-UP
1.8 kg (4.0 lb)
988 87A1-UP
1.9 kg (4.2 lb)
988B 50W1-UP
2.5 kg (5.5 lb)
988F 2ZR1-UP
28 kg (6.2)
(1)
992 25K1-1169
(1)
992B 25K1170-UP
992C 42X1-UP
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3.4 kg (7.5 lb)
992C 49Z1-UP
3.4 kg (7.5 lb)
Wheel Tractor-Scraper
613B 38W1-UP
1.7 kg (3.7 lb)
613C 92X1-UP
1.7 kg (3.7 lb)
613C 8LJ1-883
1.7 kg (3.7 lb)
615 46Z1-UP
1.7 kg (3.7 lb)
615C 5TF1-UP
1.7 kg (3.7 lb)
615C 9XG1-342
1.7 kg (3.7 lb)
621B 45P1-UP
1.9 kg (4.2 lb)
621B 2GB1-UP
1.9 kg (4.2 lb)
621E 6AB1-UP
1.9 kg (4.2 lb)
621E 2PD1-UP
1.9 kg (4.2 lb)
(1)
621E 6BB1-UP
623B 46P1-UP
1.9 kg (4.2 lb)
623E 6CB1-UP
1.9 kg (4.2 lb)
623E 6YF1-UP
1.9 kg (4.2 lb)
627B 14S1-UP
1.9 kg (4.2 lb)
627B 15S1-UP
1.9 kg (4.2 lb)
627E 6EB1-UP
1.9 kg (4.2 lb)
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627E 6GB1-UP
1.9 kg (4.2 lb)
627E 7CG1-UP
1.9 kg (4.2 lb)
631C 67M1-UP
1.9 kg (4.2 lb)
631D 24W1-UP
1.9 kg (4.2 lb)
631E 3ND1-UP
1.9 kg (4.2 lb)
631E 1AB1-1509
1.9 kg (4.2 lb)
(1)
631E 1NB1-UP
633C 66M1-UP
1.9 kg (4.2 lb)
633D 25W1-UP
1.9 kg (4.2 lb)
637 65M1-UP
1.9 kg (4.2 lb)
637 79P1-UP
1.9 kg (4.2 lb)
637D 26W1-UP
1.9 kg (4.2 lb)
637D 27W1-UP
1.9 kg (4.2 lb)
637E 1FB1-570
1.9 kg (4.2 lb)
(1)
637E 1JB1-UP
639D 99X1-UP
1.9 kg (4.2 lb)
641B 65K1-UP
1.9 kg (4.2 lb)
651B 67K1-UP
1.9 kg (4.2 lb)
651E 89Z1-270
1.9 kg (4.2 lb)
657B 68K1-UP
1.9 kg (4.2 lb)
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657E 90Z1-222
1.9 kg (4.2 lb)
657E 91Z1-452
1.9 kg (4.2 lb)
(1)
Refill until clear refrigerant is visible in the sight glass.
(2)
Radiator mount
(3)
Remote mount
w 1/1(W)
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Product: EXCAVATOR
Specifications
320, 320L, 320N AND 320S EXCAVATOR HYDRAULIC SYSTEM
Introduction
SMCS - 1809
When the words "use again" are in the description, the specification given can be used to
determine if a part can be used again. If the part is equal to or within the specification given, use
the part again.
When the word "permissible" is in the description, the specification given is the "maximum or
minimum" tolerance permitted before adjustment, repair and/or new parts are needed.
A comparison can be made between the measurements of a worn part and the specifications of a
new part to find the amount of wear. A part that is worn can be used again if an estimate of the
remainder of its service life is good. If a short service life is expected, replace the part.
Reference: For Testing And Adjusting make reference to 320, 320 L And 320 N Excavators,
Hydraulic And Electronics Systems, Form SENR5456.
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Product: EXCAVATOR
Specifications
Main Pump
SMCS - 1809
w 2/5(W)
Rotation is clockwise when seen from drive end.
NOTICE
The main pumps must be filled with hydraulic oil before operation or
damage will result. Add hydraulic oil through the fill port of each of
the main pumps.
Type of pump: Variable displacement, Bent-axis piston pump Bench test with SAE10W oil at 55
± 5°C (131 ± 12°F).
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Output ... 179 ± 3 liter/min (47 ± .8 U.S. gpm)
At a delivery pressure of ... 9800 kPa (1425 psi)
With the power mode setting at ... Mode 3
At a power shift pressure of ... 1770 ± 50 kPa (255 ± 7 psi)
With pump at ... 1800 rpm
Output ... 167 ± 9 liter/min (44 ± 2.4 U.S. gpm)
At a delivery pressure of ... 13 700 kPa (2000 psi)
With the power mode setting at ... Mode 3
At a power shift pressure of ... 1770 ± 50 kPa (255 ± 7 psi)
(1) 995736 Spring:
Free length ... 21 mm (.8 in)
Outside diameter ... 11.3 mm (.44 in)
(2) 874758 Spring:
(3) 995837 Spring:
Free length ... 126 mm (5.0 in)
Outside diameter ... 46 mm (1.8 in)
(4) 4I7868 Spring:
Outside diameter ... 31.4 mm (1.24 in)
(5) 4I7869 Spring:
NOTE: Use as required the combination of the following shims (6) to acquire dimension (A) of ...
76 + 0 - 0.05 mm (3.0 + 0 - .002 in):
(6) 9T3376 Shim:
Thickness of one shim ... 2.1 mm (.08 in)
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(6) 9T3377 Shim:
(6) 9T3378 Shim:
(6) 9T3379 Shim:
(6) 9T3380 Shim:
NOTE: Use as required the combination of the following spacers (7) to acquire dimension (B)
of ... 4.7 ± 0.05 mm (.19 ± .002 in):
(7) 9T3391 Spacer:
Thickness of one spacer ... 5.3 mm (.21 in)
(7) 9T3392 Spacer:
(7) 9T3393 Spacer:
(7) 9T3394 Spacer:
(7) 9T3395 Spacer:
(7) 9T3396 Spacer:
(7) 9T3397 Spacer:
Pilot Pump (Part Of Main Pump)

Type of pump ... Gear (pilot system)
Bench test with SAE 10W Oil at 55 ± 5°C (131 ± 12°F)
w 5/5(W)
Output of pilot pump ... 22 ± 2 liter/min (5.8 ± .5 U.S. gpm)
At a pressure of ... 3450 kPa (500 psi)
w 1/1(W)
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Product: EXCAVATOR
Specifications
Hydraulic Tank
SMCS - 1809
(1) Torque for two bolts ... 11 ± 2 N·m (8 ± 1 lb ft)
(2) Torque for plug ... 35 ± 5 N·m (26 ± 4 lb ft)
w 1/1(W)
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Product: EXCAVATOR
Specifications
Pump Lines Group

SMCS - 1809
(1) Torque for two nuts ... 35 ± 0.4 N·m (311 ± 4 lb in)
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Product: EXCAVATOR
Specifications
Hydraulic Lines Group

SMCS - 1809
(1) Torque for hose assembly ... 150 ± 15 N·m (110 ± 11 lb ft)
(3) Torque for two hose assemblies ... 150 ± 15 N·m (110 ± 11 lb ft)
(6) Torque for two hose assemblies ... 150 ± 15 N·m (110 ± 11 lb ft)
w 1/2(W)
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Product: EXCAVATOR
Specifications
Travel Motor Lines Group

SMCS - 1809
(1) Torque for hose assembly ... 190 N·m ± 20 N·m (140 ± 15 lb ft)
w 2/2(W)
w 1/1(W)
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Product: EXCAVATOR
Specifications
Return Lines Group

SMCS - 1809
w 1/3(W)
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Product: EXCAVATOR
Specifications
Travel Motor
SMCS - 1809
NOTICE
To prevent damage to the motor, the case must be filled with hydraulic
oil at least to the fill port before operation.
(1) Tighten two stoppers to a torque of ... 140 ± 15 N·m (105 ± 11 lb ft)
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Apply a small amount of hydraulic oil on sliding surfaces of piston (2), guide (3), barrel (5) and
pistons (11) before assembly.
(4) 964389 Spring:
Free length ... 33.7 mm (1.33 in)
Quantity ... nine
(9) 957380 Spring:
Length under test force ... 13 mm (.5 in)
Test force ... 14.3 N (3.21 lb)
To insure;
a. The motor output shaft does not rotate with a torque of 325 N·m (240.5 lb ft) or less with
parking brake release port (8) open to the air.
b. The motor output shaft rotates with a torque of 29 N·m (21.5 lb ft) or below, when parking
release port is pressurized to 780 kPa (115 psi) with both inlet and outlet ports open to the
hydraulic tank.
Use the following shims (7) as required.
NOTE: During this test, turn the output shaft clockwise.
(7) 961521 Shim:
(7) 963785 Shim:
(7) 963786 Shim:
(7) 963787 Shim:
(7) 963788 Shim:
(7) 961522 Shim:
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(10) Apply 5P3413 Sealant on lip seal before assembly.
Torque for plugs ... 14.7 ± 1.5 N·m (11 ± 1 lb ft)
Quantity ... 10
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Travel Brake Valve

SMCS - 1809
(1) Torque for two valves ... 200 ± 20 N·m (150 ± 15 lb ft)
Quantity ... two
Relief valve pressure setting ... 36 800 ± 1470 kPa (5336 ± 213 psi)
(2) 416433 Spring:
Outside diameter ... 17 mm (.7 in)
Quantity ... eight
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(4) Apply 9S3263 Thread Lock on the threads of guide, omitting 3 mm (.1 in) area from its tip end.
Torque for guide ... 85 ± 8 N·m (62 ± 6 lb ft)
(5) 7Y4424 Spring:
(6) 964495 Spring:
(7) 962359 Spring:
Free length ... 9.6 mm (.38 in)
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Specifications
Swing Motor
SMCS - 1809
NOTICE
To prevent damage to the motor, the case must be filled with hydraulic
oil at least to the fill port before operation.
(1) Torque for relief valve ... 177 ± 17.7 N·m (130 ± 13 lb ft)
Quantity ... two
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Relief valve pressure setting ... 24 000 ± 490 kPa (3500 ± 72 psi)
Quantity ... two
Quantity ... two
(4) 4I7792 Spring:
Quantity ... two
(5) 7I7965 Spring:
Quantity ... two
(6) 5I8622 Spring:
Quantity ... 20
(7) 5I8422 Spring:
Quantity ... two
(9) 7Y4268 Spring:
Quantity ... two
(10) 5I8739 Spring:
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(11) 5I8738 Spring:
(12) 5I8747 Spring:
(13) Torque for valve ... 70 ± 7 N·m (50 ± 5 lb ft)
(14) Torque for plug ... 16.7 ± 1.7 N·m (12 ± 1 lb ft)
Quantity ... two
(15) 4I5809 Spring:
(16) 4I5808 Spring:
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Pilot Oil Manifold

SMCS - 1809
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(1) Pilot relief valve:
Pilot relief valve pressure setting ... 3450 + 200 - 0 kPa (500 + 29 - 0 psi)
Torque for pilot relief valve (1) ... 80 ± 8 N·m (60 ± 6 lb ft)
(3) 961595 Spring:
(4) 5I3191 Spring:
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Accumulator
SMCS - 1809
(1) Torque for cap ... 3 ± 0.3 N·m (2 ± .2 lb ft)
Nitrogen gas pressure ... 1770 ± 100 kPa (255 ± 14 psi)
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Main Control Valves

SMCS - 1809
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(1) Torque for relief valve ... 160 ± 30 N·m (120 ± 22 lb ft)
Quantity ... two
(2) 1076370 Spring:
(3) 4T3148 Spring:
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(4) Torque for plugs ... 215 ± 40 N·m (160 ± 30 lb ft)
Quantity ... six
(5) 1047294 Spring:
(6) Torque for bolts: ... 50 ± 7 N·m (37 ± 5 lb ft)
Quantity ... four
Apply 9S3263 Thread Lock on threads of bolts.
(7) 5I4318 Spring:
(8) Torque for tongue ... 50 ± 7 N·m (37 ± 5 lb ft)
(9) Torque for nuts ... 61 ± 6 N·m (45 ± 4 lb ft)
Quantity ... four
Quantity ... four
(11) Torque for valves ... 105 ± 20 N·m (75 ± 15 lb ft)
Quantity ... four
(12) 7I1248 Spring:
(13) 7I0976 Spring:
(14) Torque for guide ... 50 ± 7 N·m (37 ± 5 lb ft)
Apply 9S3263 Tread Lock on threads of guide.
(16) 6E5046 Spring:
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(17) 6E5045 Spring:
(18) 1047295 Spring:
(19) Apply 9S3263 Tread Lock on threads of bolt.
Quantity ... two
tx2>> Quantity ... two
(22) 1047296 Spring:
Quantity ... two
(25) 6I6795 Spring:
(26) 4T3510 Spring:
(28) Torque for retainer ... 75 ± 10 N·m (55 ± 7 lb ft)
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(30) 6E5169 Spring:
(31) 2S2596 Spring:
Quantity ... four
Apply 9S3263 Tread Lock on threads of bolts.
(33) 6E5168 Spring:
(34) 1047293 Spring:
(35) 6E2157 Spring:
(37) 3N3252 Spring:
(38) 7I7415 Spring:
Bench Test
Main relief valve pressure setting:
Travel ... 34 300 ± 490 kPa (5000 ± 72 psi)
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Implements/swing ... 31 400 ± 490 kPa (4550 ± 72 psi)
Line relief valve pressure setting:
Boom, stick, bucket ... 33 800 ± 1470 kPa (4900 ± 215 psi)
Travel ... 36 800 ± 1470 kPa (5350 ± 215 psi)
Swing ... 29 400 ± 980 kPa (4250 ± 140 psi)
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Specifications
Pilot Control Valves

SMCS - 1809
Implements And Swing Pilot Control Valves
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(2) Torque for joint ... 29 ± 3 N·m (21 ± 2 lb ft)
(3) 4I6370 Spring:
(4) 4I6368 Spring:
(5) 4I6367 Spring:
(6) Torque for bolt ... 36 ± 2 N·m (27 ± 1 lb ft)
Travel Pilot Control Valve
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(1) Torque for set screw ... 12 ± 3 N·m (9 ± 2 lb ft)
Quantity ... two
Quantity ... two
Quantity ... two
(4) 996142 Spring:
(5) 874707 Spring:
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Boom Cylinder
SMCS - 1809
Quantity ... 12
(2) Bore of cylinder (new) ... 120.000 + 0.035 - 0 mm (4.7244 + .0014 - 0 in)
(3) Bore of head (new) ... 85 + 0.195 - 0.006 mm (3.3465 + .0077 - .0002 in)
Diameter of rod (new) ... 85.000 ± 0.027 mm (3.3465 ± .0011 in)
(5) Torque for setscrew ... 57 ± 10 N·m (42 ± 7 lb ft)
Boom Cylinder Drift:
Maximum permissible drift (new) ... 18 mm (.7 in)/3 minutes
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At an oil temperature of ... 55 ± 5°C (131 ± 12°F)
With bucket ... fully loaded
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Stick Cylinder
SMCS - 1809
Quantity ... 12
(2) Bore of cylinder (new) ... 140.000 + 0.04 - 0 mm (5.5118 + .0016 - 0 in) in)
(3) Bore of head (new) ... 100.000 + 0.195 - 0.006 mm (3.9370 + .0077 - .0002 in)
(4) Torque for nut ... 5400 +/- 280 Nm (4050 +/- 210 lb ft)
Stick Cylinder Drift:
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Bucket Cylinder
SMCS - 1809
Quantity ... 12
(2) Bore of cylinder (new) ... 120.000 + 0.035 - 0 mm (4.7244 + .0014 - 0 in)
(3) Bore of head (new) ... 85.000 + 0.195 - 0.006 mm (3.3465 + .0077 - .0002 in)
Bucket Cylinder Drift:
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Slow Return Check Valve

SMCS - 1809
(1) 875674 Spring:
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Boom Drift Reduction Valve

SMCS - 1809
(1) Plug:
Apply 5P3413 Sealant on threads
(2) 875166 Spring:
(3) Line relief valve (head end):
Pressure setting ... 33 800 ± 1470 kPa (4900 ± 215 psi)
Torque for bolts ... 83 ± 5 N·m (60 ± 4 lb ft)
(4) 5I8511 Spring:
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Return Filter
SMCS - 1809
(1) 943232 Spring:
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Specifications
Stick Drift Reduction Valve

SMCS - 1809
(1) Line relief valve (rod end):
Torque for bolt ... 83 ± 5 N·m (60 ± 4 lb ft)
(2) Plug:
Apply 5P3413 Sealant on threads
(3) 875166 Spring:
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(4) 5I8511 Spring:
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Hydraulic Activation Control Valve

SMCS - 1809
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Flow Control Valve

SMCS - 1809
5I8704 Flow control valve:
Rated pressure ... 4903 kPa (710.9 psi)
At a maximum flow of ... 20 liter/min (5.3 U.S. gpm)
Pressure drop (maximum) ... 294 kPa (42.6 psi)
At a flow of ... 10 liter/min (2.6 U.S. gpm)
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Pilot Filter
SMCS - 1809
(1) Torque for filter ... 25 ± 3 N·m (18 ± 2 lb ft)
Bypass valve pressure setting ... 170 ± 20 Kpa (25 ± 3 psi)
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Cycle Times (New Machine)

SMCS - 1809
Boom, Stick, Bucket, Swing And Travel

Engine setting (High Idle) ... 1970 ± 20 rpm
Oil temperature ... 55 ± 5°C (131 ± 12°F)
Check the specified line relief pressure.
Check with 5.7 m (18.70 ft) boom, 2.9 m (9.51 ft) stick and SAE 0.8 m3 (28.27 ft3) empty bucket.
Check with selector in POWER MODE III position.
Boom Raise
Time to raise the boom from the ground to maximum height with stick and bucket cylinders fully
retracted. Start with the bucket on the ground ... 3.0 ± 0.5 seconds
Boom Lower
Time to lower the boom from the maximum height to the ground with stick and bucket cylinders
fully retracted ... 3.2 ± 0.5 seconds
Stick Out
Time for full extension of the stick cylinder. Start with the boom up and bucket closed ... 2.5 ± 0.5
seconds
Stick In
Time for full retraction of the stick cylinder. Start with boom up and bucket closed ... 3.8 ± 0.5
seconds
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Bucket Close
Time for full extension of the bucket cylinder ... 3.8 ± 0.5 seconds
Bucket Open
Time for full retraction of the bucket cylinder ... 2.0 ± 0.5 seconds
Swing
Time the swing of the upper structure, to rotate 180 ° with maximum reach and bucket not loaded.
Start with the upper structure moving ... 4.2 seconds (maximum)
Travel
Check the time to travel 20 m (66 ft) after preliminary 5 m (17 ft) run.
At HIGH speed ... 14 seconds (maximum)
At LOW speed ... 22 seconds (maximum)
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Final Drive
SMCS - 1809
Quantity ... 16
Apply 9S3263 Thread Lock on threads
(2) Apply 1U8846 Gasket Maker on the mating surfaces of the cover and housing.
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Apply 5P3931 Anti-Seize Compound on surfaces where pin (3) and bearings (4) come in contact.
Bearings (4) preload adjustment procedure:
1. Put a load "P" of 4000 kg (8820 lb) on bearing (4).
2. Rotate housing (10) to seat the bearing.
3. Reduce load "P" to 1000 ± 100 kg (2200 ± 220 lb).
4. Measure dimension B.
5. Measure dimension (C) of gear (8).
6. Use a maximum of two shims (9), to obtain a total shim thickness of ... (A - B) ± 0.05 mm (.002
in).
Shim (9) thickness:
0961773 ... 0.15 mm (.006 in)
0961774 ... 0.30 mm (.012 in)
0961775 ... 0.40 mm (.016 in)
0961776 ... 0.50 mm (.020 in)
0961777 ... 0.60 mm (.024 in)
0961778 ... 0.70 mm (.028 in)
0961779 ... 0.80 mm (.031 in)
0961780 ... 1.00 mm (.039 in)
0961781 ... 1.60 mm (.063 in)
7. If two shims are used, the thinner one should be placed next to gear (8).
(5) O-rings of floating seal and all surfaces in contact with them must be clean and dry at assembly.
Put a thin layer of oil on the surfaces that make contact on the metal seals just before installation.
(6) Make stake marks near opening of each pin hole after installation, as indicated in VIEW A.
Quantity ... 16
Apply 9S3263 Thread Lock on threads.
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Swing Drive
SMCS - 1809
Quantity ... 16
Apply 9S3263 Thread Lock on threads of bolts.
Apply 9S3263 Thread Lock on threads of bolt.
Apply 1U8846 Gasket Maker on mating surfaces of gear (4), housing (11) and cage (12).
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NOTE: Use the following thickness of shim(s) (5), as required, to get a clearance of 0.100 to 0.300
mm (.0039 to .0118 in) between retainer (9) and carrier (3):
(5) 7Y1759 Shim:
(5) 7Y1760 Shim:
(5) 7Y1761 Shim:
(5) 7Y1762 Shim:
Apply 5P3931 Anti-Seize Compound on surfaces of parts which contact with bearings (6) and (10).
Apply 9S3263 Thread Lock on threads of bolts (7).
Quantity ... six
Make stake marks near opening of each pin hole (8) after installation.
Lubricate sealing lip (13) with a thin film of oil.
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Gear And Bearing Group

SMCS - 1809
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NOTE: When installing the swing bearing, stamp mark "S" (6) on inner race must be positioned, as
shown, relative to car body and stopper (1) on outer race.
(2) Torque for bolt ... 5.4 ± 0.5 N·m (4 ± .4 lb ft)
Quantity ... eight
Quantity ... eight
Apply 9S3263 Thread Lock on threads of bolt.
Quantity ... 33
Apply 2P2506 Lubricant on threads of bolts.
Quantity ... 36
Apply 2P2506 Lubricant on threads of bolts.
Apply 1U8846 Gasket Maker on surfaces indicated by (E).
Remove access cover (9) after the swing bearing has been installed. Add approximately 13 kg (29
lb) of Multipurpose Molbydenum Grease (MPGM).
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Front Idler
SMCS - 1809
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Add 0.18 liter (0.38 pint) of SAE30CD oil through plug (1) hole. Before installing plug (1), apply
9S3263 Thread Lock on threads of plug (1).
O-rings of floating seal (2) and all surfaces in contact with them must be clean and dry at time of
assembly. Put a thin layer of oil on the contacting surfaces of the metal seals just before
installation.
Put a thin coat of oil on seal (3).
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Recoil Spring
SMCS - 1809
(1) 7Y1606 Spring:
(2) Installed length ... 388 mm (15.3 in)
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Track Roller
SMCS - 1809
Add 0.17 liter (.360 pint) of SAE30CD oil through plug hole (1).
Before assembly, clean and dry all surfaces of the O-rings of floating seal (2) and any surfaces that
come in contact with them.
Put a thin layer of oil on the contacting surfaces of the metal seals just before installation.
(3) End play:
Minimum ... 0.250 mm (.0098 in)
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Maximum ... 1.250 mm (.0492 in)
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Carrier Roller
SMCS - 1809
Before assembly, clean and dry all surfaces of the O-rings of floating seal (1) and any surfaces that
come in contact with them.
Put a thin layer of oil on the contacting surfaces of the metal seals just before installation.
(2) End play:
Minimum ... 0.200 mm (.0079 in)
Maximum ... 0.750 mm (.0300 in)
(3) Add 0.085 liter (.1800 pint) of SAE30CD oil through plug hole.
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Roller Mounting
SMCS - 1809
Clearance (A) between carrier roller (1) and bracket must be ... 7.00 mm (.276 in)
NOTE: An additional adjustment may be required, if an abnormal (uneven) contact of roller

flange and link is found.
Track roller must be installed with its fill plug hole facing outward.
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AIR CONDITIONING AND HEATING FOR 300 SERIES EXCAVATORS
SENR60780002
(7T8600)
SMCS - 1809
1. Clearance between drive plate and pulley assembly ... 0.41 to 0.79 mm (.016 to .031 in).
2. Tighten the oil fill plug to a torque of ... 8 to 12 N·m (6 to 9 lb ft)
3. Tighten the shaft nut to a torque of ... 34 to 40 N·m (25 to 30 lb ft)
Tighten new drive belt to a tension of ... 535 ± 22 N (120 ± 5 lb)
Operate air conditioning for 30 minutes, then adjust the drive belt tension to ... 400 N (90 lb)
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Tighten used belt to a tension of ... 400 ± 45 N (90 ± 10 lb)
NOTE: Use a BT-33-96-4-15 Burroughs Belt Tension Gauge.
Clutch 12 volt coil resistance is approximately ... 3.5 ohms
Clutch 24 volt coil resistance is approximately ... 14.4 ohms
Quantity of refrigerant oil in compressor ... 118 cm3 (4 fl. oz.)
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SENR60780003
Torque For Fittings

SMCS - 1809
Torque for 3/4 inch thread fitting on metal tube with inside diameter of 12.7 mm (.50 in) ... 17
N·m (12 lb ft)
Torque for 7/8 inch thread fitting on metal tube with inside diameter of 15.8 mm (.62 in) ... 25
N·m (20 lb ft)
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SENR60780004
Refrigerant Oils
SMCS - 1809
System capacity ... 207 cm3 (7 fl. oz.)
Approved Refrigerant Oils:
Suniso ... No. 5GS
Texaco ... Capella E (500 Viscosity)
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SENR60780005
R-12 Refrigerant
SMCS - 1809
Approved R-12 Refrigerants:
DuPont ... FREON-12
General Chemical Division of Allied Chemical
Co. ... GENETRON-12
Union Carbide ... YUCON-12
NOTE: Use an approved R-12 refrigerant.
System Capacities For R-12 Refrigerant ... 1.0 kg (2.2 lb)
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SENR60780006
Component Locations
SMCS - 1809
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SUPPLEMENT FOR AUXILIARY HYDRAULIC SYSTEM - 320LL & 320FB, 3
Introduction
SMCS - 1809
When the words "use again" are in the description, the specification given can be used to
determine if a part can be used again. If the part is equal to or within the specification given, use
the part again.
When the word "permissible" is in the description, the specification given is the "maximum or
minimum" tolerance permitted before adjustment, repair and/or new parts are needed.
A comparison can be made between the measurements of a worn part and the specifications of a
new part to find the amount of wear. A part that is worn can be returned to service if an estimate
of the remainder of its service life is good. If a short service life is expected, replace the part.
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Auxiliary Pump (Log Loader) 9J-7900

SMCS - 1809
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Type of pump ... gear
For test use SAE 10 oil at 65°C (150°F)
Test At Full Speed
Output ... 30 liter/min (8 U.S. gpm)
At a pressure of ... 6900 kPa (1000 psi)
(1) Torque for eight bolts ... 44 ± 7 N·m (32 ± 5 lb ft)
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Auxiliary Pump (Feller Buncher) 6E-5273

SMCS - 1809
Type of pump ... Variable displacement, bent axis piston
Bench Test
Test with SAE 10W oil at 55 ± 5°C (131 ± 41°F)
Rotation is clockwise when viewed from the drive end.
At a delivery pressure of ... 9800 kPa (1421 psi)
At a delivery pressure of ... 14 700 kPa (2131 psi)
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Five Valve Bank (320, 325, And 330 Feller Buncher) 6E-5292
SMCS - 1809
(1) Torque for two nuts ... 34.0 ± 3.4 N·m (25.0 ± 2.5 lb ft)
Use nuts (1) to lock the adjustment of the stroke limiters. Stroke limiters are used in the side tilt
circuit to vary the speed of the tilt.
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(2) Relief valve pressure setting ... 22 393 kPa (3250 psi)
(4) Torque for four nuts ... 65 ± 7 N·m (48 ± 5 lb ft)
(5) Torque for two nuts ... 100 ± 10 N·m (74 ± 7 lb ft)
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Solenoid Valve (320, 325, And 330 Feller Buncher)

SMCS - 1809
(1) Torque for nut ... 14 ± 2 N·m (10.4 ± 1.5 lb ft)
(2) Install valve to a torque of ... 30.5 ± 3.5 N·m (22.57 ± 2.59 lb ft)
(3) Number 4 socket (S2) ... Negative
(4) Number 1 pin (S2) ... Positive
(5) Number 3 socket (S1) ... Negative
(6) Number 2 pin (S1) ... Positive
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Five Valve Bank (322 Feller Buncher) 115-2325

SMCS - 1809
(1) Torque for two nuts ... 34.0 ± 3.4 N·m (25.0 ± 2.5 lb ft)
Use nuts (1) to lock the adjustment of the stroke limiters. Stroke limiters are used in the side tilt
circuit to vary the speed of the tilt.
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(2) Relief valve pressure setting ... 22 400 ± 350 kPa (3250 ± 50 psi)
(4) Torque for four nuts ... 65 ± 7 N·m (48 ± 5 lb ft)
(5) Torque for two nuts ... 100 ± 10 N·m (74 ± 7 lb ft)
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Grapple Line Relief Valve (Log Loader)

SMCS - 1809
NOTE: Two types of relief valves may be used.
4I-8700 Valve
Tighten valve to a torque of ... 60 ± 6 N·m (44.40 ± 4.4 lb ft)
(1) Tighten cap to a torque of ... 20 ± 2 N·m (14.8 ± 1.5 lb ft)
(2) Tighten lock nut against valve (3) to a torque of ... 20 ± 2 N·m (14.8 ± 1.5 lb ft)
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6E-5229 Valve
(1) Tighten valve to a torque of ... 95 ± 9 N·m (70.3 ± 6.7 lb ft)
(2) Tighten lock nut (against cap) to a torque of ... 61 ± 6 N·m (45 ± 4.4 lb ft)
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Rotator Valve (320, 325, And 330 Log Loader) 3E-8635

SMCS - 1809
Rotator valve (Top view).
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Rotator valve (Front view).
(1) Torque for six nuts ... 29 N·m (21.5 lb ft)
(2) Relief valve set at ... 6890 kPa (1000 psi)
Add or remove shims under the plug [under plate (3)] to change relief pressure. One shim will
change relief pressure by 689 kPa (100 psi).
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Rotator Valve (322 Log Loader) 4Z-5913

SMCS - 1809
(4) Torque for two bolts ... 34 N·m (25.0 lb ft)
(5) Torque for six nuts ... 27.1 to 29 N·m (19.9 to 21.6 lb ft).
(6) Relief valve set at ... 17-225 kPa (2500 psi) at ... 30 liter/min (8 U.S. gpm).
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Pressure Switch (Feller Buncher)

SMCS - 1809
Switch type ... Normally open below 209 kPa (30.3 psi)
Actuation pressure ... 293 kPa (42.5 psi)
Deactuation pressure ... 230 ± 20 kPa (33.4 ± 2.9 psi)
Tighten the switch to torque of ... 40 ± 5 N·m (29.6 ± 3.7 lb ft)
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Specifications
Front Idler (320 LL And 320 FB with High-Wide Carbody)

SMCS - 1809
(1) 7Y-0631 Spring:
Free length ... 671.80 mm (26.449 in)
(2) Length installed ... 542.00 mm (21.339 in)
(3) Apply 9S-3263 Thread Lock on the threads of bolts (3).
(4) (5) Install shaft (5) with mark "R" (4) at rear, as shown.
End Play:
Minimum ... 0.26 mm (.010 in)
Maximum ... 1.26 mm (.050 in)
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(6) Apply a thin coat of oil on seal.
Apply a thin layer of oil on the contacting surfaces of the metal seals just prior to installation.
(8) Add 0.42 liter (.100 gal) of SAE 30CD oil through plug hole. Before installing plug, apply 9S-
3263 Thread Lock on the threads.
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Specifications
Front Idler (322 LL, 322 FB, 325 LL And 325 FB with High-
Wide Carbody)
SMCS - 1809
(1) 101-7880 Spring:
(2) Length installed ... 582 mm (22.9 in)
(4) (5) Install shaft (5) with mark "R" (4) at rear, as shown.
End Play:
Minimum ... 0.26 mm (.010 in)
Maximum ... 1.26 mm (.050 in)
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(8) Add 0.42 liter (.100 gal) of SAE 30CD oil through plug hole. Before installing plug, apply 9S-
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Specifications
Front Idler (330 LL And 330 FB with High-Wide Carbody)

SMCS - 1809
(1) 7Y-1874 Spring:
Outside diameter ... 249.4 (9.82 in)
(2) Length installed ... 760 mm (29.9 in)
(4) (5) Install shaft (5) with its marking "R" (4) at rear, as shown.
End play:
Minimum ... 0.26 mm (.010 in)
Maximum ... 1.26 mm (.050 in)
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(8) Add 0.555 liter (1.2 pint) of SAE 30CD oil through plug hole. Before installing plug, apply 9S-
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Specifications
Final Drive (320 LL And 320 FB - High Torque)

SMCS - 1809
(1) Apply 9S-3263 Sealant on threads of bolts.
(2) Apply 9S-3263 Sealant on threads of bolts and torque 20 bolts to ... 530 ± 70 N· (395 ± 50 lb ft)
(3) Apply 1U-8846 Gasket Maker on both surfaces of ring gear which contact cover and housing.
(4) Make stake marks near opening of each pin hole after installation.
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(5) Apply 9S-3263 Sealant on threads of bolts and torque 16 bolts to ... 570 ± 79 N·m (420 ± 60 lb
ft)
Apply a thin layer of oil on the surfaces that make contact on the metal seals before installation.
(7) Use plate to adjust end play (A) ... 1.0 to 2.0 mm (.04 to .08 in)
(8) Apply 5P-3931 Anti-Seize Compound to the bores of pins.
(10) Use shim to adjust bearing preload to ... 0.50 to 0.10 mm (.020 to .040 in)
(11) Apply 5P-3931 Anti-Seize Compound to all surfaces that make contact with bearings.
(11) Preload on bearing:
Make an adjustment as follows.
1. Put a load (P), of 4000 kg (8800 lbs) on bearing (11).
3. Reduce the load to 1000 ± 100 kg (2220 ± 220 lbs) and measure distance (C).
4. Measure distance (D) of gear (9).
5. Use a maximum of two shims (10) as required.
The total shim thickness must be: [(C) - (D)] ± 0.05 mm (± .002 in).
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Specifications
Final Drive (322 FB - High Torque)

SMCS - 1809
Torque for 20 bolts ... 900 ± 100 N·m (660 ± 75 lb ft)
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Dimension (F) ... 1.5 to 3.0 mm (.06 to .12 in)
(8) Apply 5P-3931 Anti-Seize Compound to the surfaces of parts that contact pins.
(10) 7Y-1050 Shim:
(10) 7Y-1051 Shim:
(10) 7Y-1052 Shim:
(10) 7Y-1053 Shim:
(10) 7Y-1054 Shim:
(10) 7Y-1055 Shim:
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(10) 7Y-1056 Shim:
(10) 7Y-1057 Shim:
(10) 7Y-1058 Shim:
6. If two shims (10) are used, the thinner one should be next to gear (8).
NOTE: Apply 5P-3931 Anti-Seize Compound on all surfaces in contact with bearing (11).
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Specifications
Final Drive (322 LL, 325 LL & 325 FB - High Torque)

SMCS - 1809
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(10) 7Y-1050 Shim:
(10) 7Y-1051 Shim:
(10) 7Y-1052 Shim:
(10) 7Y-1053 Shim:
(10) 7Y-1054 Shim:
(10) 7Y-1055 Shim:
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(10) 7Y-1056 Shim:
(10) 7Y-1057 Shim:
(10) 7Y-1058 Shim:
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Specifications
Final Drive (330 LL & 330 FB - High Torque)

SMCS - 1809
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1. Put a load (P), of 10,000 kg (22,000 lbs) on bearing (11).
(10) 7Y-1472 Shim:
(10) 7Y-1473 Shim:
(10) 7Y-1474 Shim:
(10) 7Y-1475 Shim:
(10) 7Y-1476 Shim:
(10) 7Y-1477 Shim:
(10) 7Y-1478 Shim:
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(10) 7Y-1479 Shim:
(10) 7Y-1480 Shim:
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Specifications
Alternator (325 LL & 325 FB)

SMCS - 1809
Voltage Rating ... 24V
Polarity ... Negative ground
Rotation ... Either direction
Speed for testing (rpm) ... 5000
Output (cold) ... 54A
Rated output (hot) at maximum speed ... 50A
Field current at rated voltage and 27°C (80°F) ... 2.5 to 2.9A
(2) Torque for output terminal ... 12 to 15 N·m (9 to 11 lb ft)
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Specifications
320 AND 320 L EXCAVATOR ATTACHMENTS
Stick Group
SMCS - 1809
5I7004; 5I7031; 5I7034;
Section A-A
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Section B-B
Section C-C
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Section D-D
Section E-E
NOTE: All bores must be free of paint. Bore surfaces must be free of paint and grease prior to
assembly of bearings. Coat all bores for pins with lubricant including bucket and cylinder pin
bores.
(1) Torque pin retainer bolt to ... 325 ± 40 N·m (240 ± 30 lb ft)
(2) 4I4811 Pin Assembly
Diameter after plating ... 69.850 ± 0.025 mm (2.7500 ± .0010 in)
Plating thickness ... 0.005 mm (.0002 in)
(3) Bucket cylinder pin bore diameter ... 70.037 ± 0.037 mm (2.7574 ± .0015 in)
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(4) Shim as required to adjust lateral clearance to ... 1.6 mm (.06 in) maximum
930086 Shim thickness ... 1.0 mm (.04 in)
7Y2496 Shim thickness ... 1.6 mm (.06 in)
(5) 7Y3427 Bearing
Outside diameter ... 95.180 ± 0.013 mm (3.7472 ± .0005 in)
Inside diameter ... 80.25 ± 0.02 mm (3.159 ± .001 in)
Bearings must be assembled so that thrust groove (6) is to the inside of the boss and one groove is
at the top of the bore.
Install bearing in bore (two places) ... 7.5 ± 0.8 mm (.30 ± .03 in)
(7) Lubricate sealing lips lightly with lubricant being sealed.
(8) 7Y2395 Bearing
(9) 7Y2396 Bearing
Plating thickness ... 0.005 mm (.0002 in) minimum
(11) Stick cylinder pin bore diameter ... 80.037 ± 0.037 mm (3.1511 ± .0015 in)
5I7025
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Section A-A
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Section B-B
Section C-C
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Section D-D
Section E-E
bores.
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(5) 875847 Bearing
(8) 7Y2395 Bearing
(9) 7Y2396 Bearing
(12) Shims as required to adjust lateral clearance to ... 1.6 mm (.06 in) maximum
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5I7007
Section A-A
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Section B-B
Section C-C
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Section D-D
Section E-E
bores.
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(5) 875847 Bearing
(8) 7Y2395 Bearing
(9) 7Y2396 Bearing
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Specifications
Boom Group
SMCS - 1809
5I7028
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Section A-A
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Section B-B
Section C-C
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Section D-D
NOTE: All bores must be free of paint. Coat all bores for pins with lubricant including stick, upper
frame and cylinder pin bores.
(1) 7Y2396 Boom Bearing
Bore surface must be free of paint and grease prior to assembly of bearing. After assembly of
bearings coat bores and bearings with lubricant.
(2) Lubricate sealing lip lightly with lubricant being sealed.
(3) 4I0465 Pin
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View E-E
(4) Boom pin bore diameter ... 80.037 ± 0.037 mm (3.1511 ± .0015 in)
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Remove plug (12) from boom. Fill with grease at fitting (13) after the boom foot mounting pin is
installed. Fill with grease until grease flows out location were plug (12) was removed from. Install
plug (12).
5I7013
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Section A-A
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Section B-B
Section C-C
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Section D-D
NOTE: All bores must be free of paint. Coat all bores for pins with lubricant including stick, upper
frame and cylinder pin bores.
(1) 7Y2396 Boom Bearing
Bore surface must be free of paint and grease prior to assembly of bearing. After assembly of
bearings coat bores and bearings with lubricant.
(2) Lubricate sealing lip lightly with lubricant being sealed.
(3) 4I0465 Pin
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View E-E
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Remove plug (12) from boom. Fill with grease at fitting (13) after the boom foot mounting pin is
installed. Fill with grease until grease flows out location were plug (12) was removed from. Install
plug (12).
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Specifications
Front Lines Group

SMCS - 1809
4I5891 (Single Action/1 Pump Circuit)
(1) Torque four hose assemblies at both ends to ... 190 ± 20 N·m (140 ± 15 lb ft)
(2) Torque valve group to ... 95 ± 14 N·m (70 ± 10 lb ft)
4I6304 (Double Action/1 Pump Circuit)
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(1) Torque two valve groups to ... 95 ± 14 N·m (70 ± 10 lb ft)
(2) Torque three hose assemblies at both ends to ... 190 ± 20 N·m (140 ± 15 lb ft)
4I6308 (Common Piping/2 Pump Circuit)
(1) Torque six hose assemblies at both ends to ... 190 ± 20 N·m (140 ± 15 lb ft)
(2) Torque two valve groups to ... 95 ± 14 N·m (70 ± 10 lb ft)
(3) Torque hose assembly at both ends to ... 150 ± 15 N·m (110 ± 11 lb ft)
4I6314 (2 Pump Flow)
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Specifications
Check & Relief Valve Group

SMCS - 1809
875343
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Section A-A
View B-B
At a flow of ... 200 L/min (53 U.S. gpm)
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(1) Torque plugs to (two places) ... 30 ± 3 N·m (22 ± 2 lb ft)
(2) Torque plug to ... 100 ± 10 N·m (75 ± 7 lb ft)
(3) Torque locknut to ... 10 ± 1 N·m (90 ± 9 lb in)
(5) Torque orifice to ... 6 ± 1 N·m (54 ± 9 lb in)
(6) Torque plug to ... 12.2 ± 1.2 N·m (110 ± 11 lb in)
(7) Torque bolt to ... 1.8 ± 0.2 N·m (16 ± 2 lb in)
(8) Torque locknut to ... 10 ± 1 N·m (7 ± 1 lb ft)
(9) Torque plugs to (two places) ... 5 + 1 - 0 N·m (45 + 9 - 0 lb in)
(10) Torque bolts to (four places) ... 66 ± 7 N·m (48 ± 5 lb ft)
4I6301
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Section A-A
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At a flow of ... 150 L/min (40 U.S. gpm)
(2) 939473 Spring
Length under test force ... 26.65 mm (1.049 in)
Test force ... 4.38 ± 0.35 N (.985 ± .079 lb)
Free length after test ... 30 mm (1.2 in)
Outside diameter ... 18.60 ± 0.20 mm (.732 ± .008 in)
(3) Torque two screws to ... 1.3 ± 0.2 N·m (12 ± 2 lb in)
4I0890
(1) 854743 Spring
Length under test force ... 24.0 mm (.94 in)
Test force ... 4.5 ± 0.5 N (1.01 ± .11 lb)
(2) 996954 Spring
Length under test force ... 26.0 mm (1.02 in)
Test force ... 5.5 ± 0.6 N (1.24 ± .13 lb)
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Specifications
Check Valve Group

SMCS - 1809
4I5525
Pressure setting ... 296 ± 30 kPa (43 ± 4 psi)
At a flow of ... 10 L/min (2.6 U.S. gpm)
(1) 4I5522 Spring
Length under test force ... 34 mm (1.3 in)
Test force ... 2.785 ± 0.222 N (.6258 ± .0499 lb)
Free length after test ... 42.1 mm (1.66 in)
Tue Dec 31 18:34:17 UTC+0800 2019
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Copyright 1993 - 2019 Caterpillar Inc.

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Specifications
Relief Valve Group (Pilot Operated)

SMCS - 1809
6E5234
At A flow of ... 150 L/min (40 U.S. gpm)
(2) Torque to ... 95 ± 9 N·m (70 ± 7 lb ft)
(3) Torque nut to ... 61 ± 6 N·m (45 ± 4 lb ft)
6E2914
At A flow of ... 19 L/min (5.0 U.S. gpm)
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(2) Torque to ... 95 ± 9 N·m (70 ± 7 lb ft)
(3) Torque nut to ... 61 ± 6 N·m (45 ± 4 lb ft)
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Specifications
Pilot Valve Group

SMCS - 1809
875675
(1) 996142 Spring (Inside)
(2) 874707 Spring (Outside)
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4I0894
(1) 963375 Spring
Test force ... 23.03 N (5.178 lb)
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Specifications
Solenoid Valve Group

SMCS - 1809
7Y5005 (2 Speed Hammer)
(1) Torque screw on top of coil group to ... 0.45 ± 0.05 N·m (4.0 ± .5 lb in)
(2) Torque cap to ... 2.50 ± 0.25 N·m (22.0 ± 2.5 lb in)
(3) Torque housing to ... 25.0 ± 2.5 N·m (220 ± 22 lb in)
(4) 7Y8460 Spring
Test force ... 7.69 ± 0.62 N (1.729 ± .139 lb)
Free length after test ... 17.0 mm (.67 in)
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7I0124 (Fine Swing)
(1) Tighten plug to ... 19.6 ± 2.0 N·m (14.4 ± 1.5 lb ft)
(2) 7I7403 Spring
Test force ... 7.8 ± 0.5 N (1.8 ± .1 lb)
Free length after test ... 16.2 mm (.64 in)
(3) Tighten coil bolts to ... 5.9 ± 1.0 N·m (52.2 ± 8.8 lb in)

Specifications

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System Capacities for Refrigerant (Excavators) - 302.5-5080

302.5C Refrigerant Capacities

GBB1-Up ... 0.45 kg (0.992 lb)

303C CR Refrigerant Capacities

BXT1-Up ... 0.6 kg (1.3 lb)

303.5C CR Refrigerant Capacities

DMY1-Up ... 0.6 kg (1.3 lb)

303.5D CR Refrigerant Capacities

RHP1-Up ... 0.7 kg (1.54 lb)

303.5E CR Refrigerant Capacities

SFH1-Up ... 0.7 kg (1.54 lb)

304C CR Refrigerant Capacities

FPK1-Up ... 0.6 kg (1.3 lb)

304D CR Refrigerant Capacities

SSC1-Up ... 0.7 kg (1.54 lb)

304E CR Refrigerant Capacities

TTN1-Up ... 0.7 kg (1.54 lb)

305C CR Refrigerant Capacities

HWJ1-Up ... 0.6 kg (1.3 lb)

305D CR Refrigerant Capacities

XER1-Up ... 0.8 kg (1.76 lb)

305E CR Refrigerant Capacities

XFA1-Up ... 0.8 kg (1.76 lb)

305.5 Refrigerant Capacities

DCK1-Up ... 0.6 kg (1.3 lb)

305.5D CR Refrigerant Capacities

FLZ1-Up ... 0.8 kg (1.76 lb)

305.5E CR Refrigerant Capacities

YGB1-Up ... 0.8 kg (1.76 lb)

305.5E Refrigerant Capacities

MX51-Up ... 1.1 kg (2.4 lb)

306 Refrigerant Capacities

MXH1-Up ... 0.6 kg (1.3 lb)

306E Refrigerant Capacities

FHL1-Up ... 0.7 kg (1.54 lb)

307 Refrigerant Capacities

2PM1-Up ... 0.9 kg (2.0 lb)

307E Refrigerant Capacities

H1Y1-Up ... 0.7 kg (1.54 lb)

308E CR Refrigerant Capacities

JBE1-Up ... 0.7 kg (1.54 lb)

JSN1-Up ... 0.7 kg (1.54 lb)

308E Refrigerant Capacities

TAZ1-Up ... 0.7 kg (1.54 lb)

308E2 CR Refrigerant Capacities

FJX1-Up ... 0.7 kg (1.54 lb)

311 Refrigerant Capacities

9LJ1-Up ... 1.0 kg (2.2 lb)

312 Refrigerant Capacities

6GK1-Up ... 1.0 kg (2.2 lb)

315 Refrigerant Capacities

3ZM1-Up ... 1.8 kg (4.0 lb)

317 Refrigerant Capacities

4MM1-Up ... 1.8 kg (4.0 lb)

320 Refrigerant Capacities

4ZJ1-Up ... 1.8 kg (4.0 lb)

8LK1-Up ... 1.0 kg (2.2 lb)

3XK1-Up ... 1.8 kg (4.0 lb)

9WG1-Up ... 1.8 kg (4.0 lb)

6KM1-Up ... 1.8 kg (4.0 lb)

322 Refrigerant Capacities

8ML1-Up ... 1.7 kg (4.0 lb)

9JL1-Up ... 1.7 kg (4.0 lb)