KASRY 360 All Profile Steel Plasma Cutting Robot

360 All Profile Steel Cutting Robot
KR-XQ
Technical proposal special for :

Buyer :
SC ELECTROGRUPAPAPATAJ SA
Com,Budesti,Sat Racovita, Nr.13,Valcea
Tel/ Fax :0250/733.733.733 ;0350/800.924
RO 15933580 ;J38/967/2003
Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

CONTENTS
 I Brief introduction & Application

 II Machine overview
2.1 Raw material storage area
2.2 Material-feeding equipment
2.3 convoyer roller bed
2.4. Convoyer clamp and liner guide
2.5 Cutting unit
2.6 Material feed-out roller bed
2.7 Storage rack
 III Machine control system

3.1.Control system hardware
3.2.Control system software
3.3.Control system functions
3.4.Robot control ontology
3.5.KASRY software
3.6.TEKLA support
3.7.Hypertherm XPR 300A
 IV Machine parameters
 Ⅴ Machine Main parts
5.1 Machine structure spare parts
5.2 Optional configuration
 VI Cuting Demonstration
 VII Machine cutting sample show
 VIII Color of paint
 IX Data(Documents) Provided
 X Commissioning, Delivery, Installation
 XI Inspection and Acceptance
 XII After-sales service Guaranty
 XIII Packing And Marking
 XIV Other Description
 XV Quotation

Ⅰ Brief introduction
KR-XQ All profile steel cutting robot consists of storage rack, material-feeding
equipment,feeding convoyer roller bed,convoyer clamp,convoyer liner guide,cutting
unit,material discharge platform,finished products rack and separate control system
platform etc.
Application :
Material :Carbon steel , stainless steel ,aluminum
Type :SHS tube(round pipe , square pipe ),H beam, U beam, L beam and I beam
Industry :Especially for steel structure construction, shipbuilding, marine engineering, web
structure, building walls, bridges, towers and mechanical engineering industries.

II Machine overview

2.1 Raw material storage rack
(1)Function: stacking raw materials, convenient for material-feeding.
(2)Composition: mainly consists of five welding storage rack, each rack have the same spacing block.
(3)Features: profiles welded together, firm structure, good rigidity.
2.2 Material-feeding equipment
(1)Function: transport raw material to convoyer roller bed from storage rack.
(2)Composition: composed of rail and lift platform.Lift plateform under storage rack first and lift to
transport raw material to convoyer roller bed,Lift platform down to put the material on roller bed and
back for another transportation.
(3)Features: simple structure, mature technology, low failure rate.

2.3 convoyer roller bed
(1)Function: place the raw materials on feeding station and raw materials positioning.
(2)Components: mainly consist of the roller frame, non-powered roller, side positioning wheel and
thruster mechanism.
(3)Feature:when the material is placed on the feeding station, the Cylinder on thruster mechanism Works
puting the workpiece onto the side of the base to ensure the accuracy of the workpiece feed.

2.4. Convoyer clamp and liner guide
(1)Functions: automatic workpiece feeding.
(2)Composition: Panasonic servo motor control system to realize feeding trolley positioning, including
the clamping unit, the car forward, automatic clamping after touching the part.
(3)Features: Intelligent clamping to save labor. Using precision guide rail trolley, rack, smooth feeding
high accuracy.

2.5 Cutting unit
(1)Function: through KASRY motion and cutting software to control external mechanical arm
axis,realize workpiece cutting;
(2)Constitute: mainly consist of robot body,rotating devide,centre adjustment device,cutting torch;
This structure cement base to ensure high speed operation;
(3)Feature: External axis adopt servo motor drive, precision linear guide direction, to keep external
accuracy,KASRY motion control software transform complicated trajectory into simple direction
combination,to keep machine smooth run and good stability.

2.6 Material feed-out roller bed
(1)Function:Small finished parts and waste through the chip removal carry out.
(2)Components:roller frame,power roller and non-power roller,pushing cylinder.
(3)Features: When the finished workpiece length is larger, the workpiece out from the cutting unit on the
power roller, power roller driven by motor through the chain rotation to complete unpowered roller,
pushing cylinder work, the workpiece loading.

2.7 Storage area
Pushing cylinder push finished products into the finished products rack, wait for crane.
Simple and reliable structure, good rigidity.

III Machine control system
3.1.Control system hardware:
(1)Industrial computer Taiwan Advantech
(2)Touch screen 7 inch colorful display touch screen
(3)Movement control card USA PMAC
(4)Electrical control cabinet KASRY
3.2.Control system software
(1)Control system WindowsXP
(2)Programe software KASRY AutoPipe
(3)Motion control software KASRY
3.3.Control system functions:
(1)3D intersection image
(2)Dynamica cutting simulation
(3)Fast auto positioning,pause,acclerating,declerating
(4)Original track return
(5)Automatic alarm display and automatic diagnosis
(6)Online and outline programming
(7)U disk interface available
3.4. Robot control ontology
(1)48kg,installed in rotating disk,flexible structure
(2)Adopt high precision ETHERCAT bus connection
(3)Independent robot development,servo drive,good expansibility.

3.5.KASRY software

3.6 TEKLA support
with the famous Steel structure software TEKLA® perfect butt, simple operation, to avoid the
design and secondary modeling operations workers.
Load H beam TEKLA

 Prepare models in tekla
 load in auto CAD
 save the model in dwg format
 use the dwg file to make NC code by our autocad plugin

3.7.Hypertherm 125A from USA
IⅤ Machine parameters
H beam 110mm - 610mm width
I beam 50mm-400mm width
L beam 50mm -400mm width
Round pipe 50mm -600mm
Square tube 40mm -400mm
Cutting method Fine Plasma ,Oxygen
Effective cutting length 12000mm feed in , 10000mm feed out standard
Cutting length deviation ±1.5mm
Workpiece cutting process Steel fabrication , cut off , cut hole, cut bevel,
marking .etc.
Plasma power Hypertherm XPR 300A plasma source
Flame cutting thickness 6-60mm
Plasma cutting speed 10-3500mm/min
Machine moving speed 10-6000mm/min
Control system Kasry control system
Computer Taiwan Advantech Industrial Computer
Driving motor Japanese Panasonic Servo motor
Software KASRY Pipe Nest software
Load 10 ton or special design according to the thickness
Weight and size
Size Can be customized according to your factory
space
Shipping One 40 OT, One 40 HT, One 40 GP
Weight 35 ton
Working condition
Working pressure of compressed gas Above 0.7mpa
Require gas flow of plasma 4500L/H
Working environment Ventilation ,no concussion
The acceptable temperature around -20℃ -50℃
Voltage Machine :220/380V ,50/60HZ
Power wattage 15KW of the machine , 55KW of the plasma
power source ,totally around 70KW .
Types of gas Plasma :Air ,
Flame :Oxygen+Acetylene /propane

Ⅴ Machine Main parts
5.1)Machine structure spare parts
NO. Main parts of machine Brand & model Manufacturer brand belong
1 Equipment body KASRY China
2 Industrial control computer Advantech Taiwan, China
3 Control system and software KASRY China
4 Servo drive motor Panasonic servo Japan
5 Reducer New start China
6 Plasma Hypertherm USA
7 Electric components Schneider France
8 Cable Shuangying Germany
9 Flame torch Longteng China

VI Cutting Demonstration

ⅤII Machine cutting sample show

ⅤIII Color of Paint
The supplier will be done or Subject to the User’s opinion, if buyer no requirement shall
be supplier’s standard color
IX Data(Documents) Provided
 Installation/User Manual (In English) 2 sets
 Note: documents list including operation instruction manual, programming,
maintenance, electrical schematics, installation drawing, wearing parts details
etc.
 Manual / Catalogue; Manufacturer’s Test Report / Certificate
X Commissioning, Delivery, Installation

Upon completion of equipment manufacturing and commissioning in the plant, the
Supplier shall notify the User to dispatch certain personnel to perform inspection and
acceptance in the plant without delay.
 Responsible for the demand-side at the scene of the equipment installation,
commissioning work. Should be required to meet the supply-side work, the
provision of equipment needed to install the cable car, and other necessary
support and advance the electricity, gas, pipeline and the installation in place.
 The special tools and meters used in equipment installation, commissioning
and acceptance should be prepared by the Supplier itself. Where the Supplier
encounters certain difficulties, the User should provide possible assistance.
 Upon installation and commissioning of the equipment, the supplier will
provide technical support free of charge, guiding the user to get familiar with
and master the features of the equipment, and provide free training to the
operators and repairmen so that they can operate the equipment
independently.
 For Installation, commissioning & training (maintenance & operation of machine) to
customer’s personel in user’s job site shall be provided free of cost by supplier , The
cost of air tickets (round trip), food, accommodation, local transportation,
translation, internet, communication and visa charges for our engineers at buyer’s

site shall be borne by customer at actual against documentary evidence. Travel
allowance @ USD 100/per person per day for eight(8) hours for travel from China to
customer’s local project site and return shall be considered extra at actual.
XI Inspection and Acceptance

 Items of Inspection and Acceptance：
 Appearance quality
 Inspection of accessories and tools
 Non load running test
 Load test
 Precision check
 Working test
 Trial cutting of the User’s typical parts
 Inspection Standard: The Supplier shall provide Inspection Standard and acceptance
shall be done as per the Inspection Standard.
 Acceptance: Upon qualified self check by the Supplier, the Supplier should inform the
User and the User then should dispatch relevant personnel to carry out inspection and
acceptance at the Supplier’s plant. Before acceptance, the Supplier should advance the
self check report and data records. The items of acceptance should be all items in 15.1,
excluding 15.1.7 Trial cutting of the User’s typical parts. Upon qualified acceptance,
both parties should sign a preacceptance report. All tools, meters and materials used in
the acceptance should be provided by the Supplier.
XII After-sales service Guaranty

 The warranty provides shall be 24 months from the date of satisfactory installation of
equipment for defective components/workmanship. During one year warranty period,
the supplier shall be provide free repair service in case of failure due to defective part/
component and replace defective part/component free of cost.
 During the 1year warranty period, the Supplier shall be provide free repair service for
failure not caused by personal factors (the local transport, Visa, air ticket, food,
accommodation, translation, internet, communication and travel allowance etc for

foreign users should be borne by the User. Such expenses are not included in the
quotation) and free replacement for various parts damaged not due to personal factors
(sent to foreign users by mail or express, express and the expense borne by buyers). For
the repair for failure occurred not within the warranty period, certain charges will be
collected.
 The NC system possesses the standard functions that meet the basic functions of the
control system and optional functions needed for future expanded welding. The
mechanical part adopts combined, replaceable and standardized structure. Through
upgrading of software and hardware, and repair and replacement of mechanical unit, the
equipment can maintain long term precision and normal work.
 Software upgrades and process improvements shall be provided free of cost by supplier
to buyer periodically
XIII Packing And Marking

 The supplier shall have the goods suitably packed and shall take measures to protect the
goods from moisture, rain, rust, corrosion, shock, & any other hazard’s in export sea
standard worthy palletized packing.
 The supplier shall mark the following on the four adjacent sides of each package of the
goods with indelible paint in conspicuous printed words in the English language.
 Contract Number/Destination/Name Of Equipment And Item Number/Case
No./Bale No./ G.W / N.W(KG)
 The following documents shall be enclosed in each package of the goods:
 Detailed packing list in 2 copies; Quality certificate in 2 copies;
 Technical documents for relevant equipment in one copy.
 Should the goods be damaged or lost due to supplier’s improper packing and / or
inadequate protective measures before shipping, the supplier shall be responsible for the
repair, replacement of compensation.
XIV Other Description

 This agreement is annexure of the commercial contract, and have the same legal effect
with commercial contracts;

 This Agreement entered into force upon signature by the relevant parties
 In case of other matters not covered, will be an amicable settlement to friendly
discussion.
XV Quotation
Price USD 343,285 FOB Qingdao port. China
Payment term 40%TT in advance,60%Balance paid before shipping .
Warranty 2 years
Production time 3 Months after the advance payment
Installation & training Per day 100 $ /one engineer , will take 25 days for two engineer ,
will be paid 50% in advance , paid balance after installation .Buyer
will undertake the local accommodation .
Offer validity July 9th. .2019

KASRY 360 All Profile Steel Plasma Cutting Robot

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KASRY 360 All Profile Steel Plasma Cutting Robot

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360 All Profile Steel Cutting Robot

Technical proposal special for :

Com,Budesti,Sat Racovita, Nr.13,Valcea

Tel/ Fax :0250/733.733.733 ;0350/800.924

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

 I Brief introduction & Application

 III Machine control system

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

equipment,feeding convoyer roller bed,convoyer clamp,convoyer liner guide,cutting

unit,material discharge platform,finished products rack and separate control system

structure, building walls, bridges, towers and mechanical engineering industries.

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

(1)Function: stacking raw materials, convenient for material-feeding.

(3)Features: profiles welded together, firm structure, good rigidity.

2.2 Material-feeding equipment

back for another transportation.

(3)Features: simple structure, mature technology, low failure rate.

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

(1)Functions: automatic workpiece feeding.

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

axis,realize workpiece cutting;

(2)Constitute: mainly consist of robot body,rotating devide,centre adjustment device,cutting torch;

This structure cement base to ensure high speed operation;

combination,to keep machine smooth run and good stability.

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

(2)Components:roller frame,power roller and non-power roller,pushing cylinder.

pushing cylinder work, the workpiece loading.

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

Simple and reliable structure, good rigidity.

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

(1)Industrial computer Taiwan Advantech

(2)Touch screen 7 inch colorful display touch screen

(3)Movement control card USA PMAC

(4)Electrical control cabinet KASRY

3.2.Control system software

(1)Control system WindowsXP

(2)Programe software KASRY AutoPipe

(3)Motion control software KASRY

3.3.Control system functions:

(1)3D intersection image

(2)Dynamica cutting simulation

(3)Fast auto positioning,pause,acclerating,declerating

(4)Original track return

(5)Automatic alarm display and automatic diagnosis

(6)Online and outline programming

(7)U disk interface available

3.4. Robot control ontology

(1)48kg,installed in rotating disk,flexible structure

(2)Adopt high precision ETHERCAT bus connection

(3)Independent robot development,servo drive,good expansibility.

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

Load H beam TEKLA

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

Web:www.chinacnccutting.com Email :sales5@cnkasry.com Mob:008618663798015

1 Equipment body KASRY China

2 Industrial control computer Advantech Taiwan, China

3 Control system and software KASRY China

4 Servo drive motor Panasonic servo Japan

5 Reducer New start China

6 Plasma Hypertherm USA