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Melrose, MA 02176
Phone 781-665-1400 testo 325-I
Toll Free 1-800-517-8431
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Flue Gas Analyser
Instruction manual
SO2
NO
COlow
COhigh
Contents Initial operation
Warning notes
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warning notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Gas path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Instrument diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Measurement example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Flue gas measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Printout of measured results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operation via power unit
Setting the date/time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Only use the original power unit for operating the instrument.
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Changing rechargeable battery or battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Integrity
Condensate trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Before each measurement the complete measuring system
Changing the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 (probe, condensate trap, hoses and plug connections) must be
Cleaning the flue gas pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 checked for integrity, e.g. by attaching a compressed rubber
Changing the measuring cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bladder to the tip of the probe. If secondary air is drawn in,
Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 measuring errors may result.
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Testo printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Gas output
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 During measurement, ensure that the gas output of the
Cross sensitivities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 analyser is open, so that the gas can escape unimpeded. If
Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 this is not the case, falsification of the measuring results may
Ordering data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 occur.
Testo worldwide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Condensate trap
Empty the condensate trap when the maximum mark is
reached, at the latest. The pump must be switched off
(otherwise the measuring cells are at risk)!
Measuring cells
The measuring cells contain a small quantity of concentrated
acid or lye, and should be disposed of as special waste.
Introduction
Dear Testo Customer, Measuring instrument
Keeping the measuring instruments in rooms in which solvents
You have made the right decision in purchasing the testo 325-1. Every year thousands of are stored will result in damage to the measuring cells.
customers purchase our high quality products. There are at least 7 good reasons for this:
1) We have achieved the right price/performance ratio. Reliable quality at a fair price.
2) Considerably extended warranty periods of up to 3 years -depending on the instrument!
3) With specialist experience of over 40 years, we can provide the optimum solution for your
measuring task.
4) Our high quality standards are confirmed by certification in accordance with ISO 9001.
5) Naturally our instruments bear the CE mark required by the EU .
6) Calibration certificates for all relevant measurement quantities. Seminars, consultation and
calibration on site.
7) And even after purchase, we won’t leave you in the lurch.
Our service guarantees rapid assistance.
Measuring instrument conform with EN 61 326-1 Class B: 1997, EN 61 326-1: 1997
2 3
Initial operation Initial operation
Power supply Instrument diagram
4 5
Measurement example Measurement example
Measuring menu From the measuring menu, printout of the measured values can
be triggered with the Print button. Printout is only possible
SO2 when the pump is stationary. Cancel the printing procedure with
the ESC button.
The measured value is printed out with
225
Connect Switch on
testo 325-I ppm - Date/time
probe - Unit of measurement
testo 325-I
Self-test Battery capacity Zeroing phase Measuring menu Date/time 07.09.1999 10:19:35
V 10 CAL.
SO2 Measuring menu
3 sec. 3 sec. 60 sec.
SO2
Measured value
SO2 1225 ppm
6.0 43 0 ppm
225 ppm
225
RG START
the down button.
225
STOP STOP ppm
ppm
The OK button confirms the settings and takes you to the
Pump measuring menu.
running.
OK The ESC button takes you back to the main menu, without
adopting the settings.
Flush the measuring cells with fresh air after each
measurement (pump start/stop) until the CO/NO/SO2 Time
Date DAT DAT
symbol
content is below 50 ppm. symbol
Ensure that gas paths are dry when measuring SO2. Setting field
flashes
15.03 START
STOP 03.15 14:15 OK
1999 Change
over to 1999
US format
6 7
Maintenance Maintenance
8 9
Maintenance Maintenance
Changing the measuring cells Changing the COlow measuring cell
1.) Remove hose connectors from the flue gas probe, as well
Fixing plate as the power unit of the testo 325-I .
COlow measuring cell
Bottom of housing 2.) Empty condensate trap before removing. Changing the COlow measuring cell
3.) Unlock condensate trap and remove from the housing.
4.) Remove filter insert (see page 8). Before fitting the new COlow measuring cell, carefully
5.) Remove fixing plate with a screwdriver. remove the short-circuit springs from the contacts.
6.) Open battery compartment and remove - Remove measuring cell from the measuring chamber cover
batteries/rechargeable batteries (see page 8). and attach new measuring cell.
7.) The housing of the testo 325-I is opened by Short-circuit
moving the housing sections in the direction spring
Top of housing of the arrow (see diagram). When a COlow-measuring cell is changed, the NO-filter
must also be replaced.
8.) Remove bottom section of housing.
Mounting screws
9.) Loosen mounting screws (see diagram). - Remove NO filter from the measuring chamber. When
inserting the new filter, ensure that the surface with the
10.) Remove mounting block with the electronics
boreholes is positioned downwards in the measuring
from the top section of the housing (see
chamber.
below).
11.) Remove mounting block from the board.
Changing the SO2, NO, COhigh measuring cell
12.) Loosen fastening screws (3 pieces) of the
measuring chamber cover. Remove cover. - The measuring cell is located in the measuring chamber.
Remove measuring cell and insert new measuring cell. When
Before touching the electronics, discharge any static fitting, observe the guides on the measuring cell and the
electricity from your own body. measuring chamber.
Avoid touching the electronics.
- Before fitting the new SO2,NO/COhigh cells, remove the
Mounting screws short-circuit springs carefully from the contacts.
Measuring chamber Battery compartment
cover cover
Mounting block
Assembling the testo 325-I
SO2, NO,
Board CO high - Place measuring chamber cover on the measuring chamber.
measuring cell Tighten the fastening screws (3 pieces).
- Connect mounting block to the electronics.
- Place mounting block and electronics in the top section of the
housing.
- Fix the mounting block and the electronics to the top section
of the housing with the mounting screws (2 pieces).
Filter
- Attach bottom section of housing and close in the opposite
direction to the arrow.
NO filter Fixing plate Note: Do not let keypad ribbon cable get caught.
- Fit fixing plate and insert filter.
CO low Measuring
- Attach condensate trap. Listen for the engagement tone.
measuring cell chamber
- Insert batteries/rechargeable batteries and close with battery
compartment cover.
Fastening screws Condensate trap
10 11
Maintenance Error messages
Changing the measuring cells
Keep the Print button and the Right button pressed down
simultaneously for 3 seconds during the capacity display.
Error message Cause / Remedy
Main menu Input of SO2, NO, CO cell coefficient Error messages during the measuring operation
flashes
Permissible operating temperature exceeded.
The cell coefficient is located on the instruction leaflet of the The ambient temperature changes to non-
corresponding replacement measuring cell. permissible values. Adjust ambient temperature.
After entering the coefficients and confirming with the OK
button, you jump to the zeroing phase. During the zeroing phase Measurement of zeroing point not stable. Wait
SO2 D flashes until zeroing phase has been repeated.
During the calibration phase you can jump to the zeroing phase NO D flashes If this is not successful, the measuring cell is
3 sec. at any time by pressing the ESC button twice. COlow D flashes used up.
COhigh D flashes
Battery Cancellation of the calibration phase will
capacity result in incorrect readings! Before switching off There is still flue gas in the instrument, or very
SO2 flashes high concentrations were measured during the
V 10 Recalibration can be performed by Testo NO flashes last measurement, or the zeroing phase is
service points, subsidiary companies and COlow flashes prolonged.
<3 sec. agents. COhigh flashes Cause: Insufficient flushing with fresh air after
last measurement or probe is located in the flue
6.0 Press Print and gas.
Right buttons → Place probe in fresh air. If no change occurs
simultaneously after repeated cycling of the zeroing phase,
there is a fault in the cell or the cell is used up.
°C
25.8 After switching on/zeroing phase
SO2 A flashes
There is still flue gas in the instrument, or very
high concentrations were measured during the
Decrease numeric value
NO A flashes last measurement or the zeroing phase is
Select COlow A flashes prolonged.
OK decimal COhigh A flashes Cause: Insufficient flushing with fresh air after
points last measurement or probe is located in the flue
gas.
→ Place probe in fresh air. If no change occurs
Zeroing phase Measuring menu
after repeated cycling of the zeroing phase,
there is a fault in the cell or the cell is used up.
CAL. SO2
60 sec.
43 0 ppm
12 13
Accessories Technical data
Technical data
Type of printer: . . . . .Infrared-controlled thermal printer testo 325-I testo 325-I testo 325-I testo 325-I
Operating temperature: . . . . . . . . . . . . . . . .0 to +50 °C SO2 NO CO low CO high
Storage/transport temp.: . . . . . . . . . . . . .-40 to +60 °C
Dimensions: . . . . . . . . . . . . . . . . . . .150 x 88 x 50 mm Meas. range 0 to 3000 ppm 0 to 1000 ppm 0 to 2000 ppm 20 to 40,000 ppm
Weight: . . . . . . . . . . . . . . . . . . .0.33 kg (incl. batteries)
Power supply: . . . . . . . . . . . . . . . . . .4 1.5V round cells Accuracy up to 400 ppm up to 400 ppm up to 400 ppm up to 800 ppm
or NC rechargeable batteries < 20 ppm < 20 ppm < 20 ppm < 40 ppm
Accessories: .Replacement paper Part no. 0554.0569 up to 2000 ppm
Caution: After approx. 10 minutes of inactivity the ± 5% of m.v.
printer switches into rest mode.
> 400 ppm > 200 ppm > 400 ppm >2000 ppm
ï < 5% of m.v. < 5% of m.v. < 5% of m.v. < 10% of m.v.
ï
14 15
Warranty Ordering data
testo 325-I
The warranty is also invalid if the analyser has been opened - Accessories
provided this is not expressly described for maintenance
purposes in the instruction manual - or if serial numbers in the Instrument SoftCase (for fixing to the boiler) 0516.2570
device have been changed, damaged or removed.
Instrument box (plastic type) 0516.3250
The warranty period for hand-held instruments is 2 years, for Power unit (230 V for mains operation) 0554.1084
probes 1 year. If not otherwise defined, 6 months is the applica- GB power unit 0554.0041
ble period for accessory parts. Actions carried out under J power unit 0554.0052
warranty do not result in an extension of the warranty period. USA power unit 0554.0053
Replacement particle filter for testo 325-I (10 off) 0554.0040
If in addition to the warranty actions necessary repairs, Replacement paper for printer 0554.0569
adjustments or similar have been performed, the warranty
actions are free of charge, but the other actions, as well as
transport and packaging, are charged.
Replacement cells
More extensive or other claims are excluded, particularly in the
case of damages arising which do not concern the device, pro- COlow replacement cell incl. filter 0390.0168
vided that liability is not compulsorily stipulated by law. COhigh replacement cell 0390.0142
SO2 replacement cell 0390.0143
Service after the warranty period NO replacement cell 0390.0144
Naturally, we are here for you even when the warranty period
has expired. In the event of malfunctions, send us your measur-
ing instrument with a brief description of the fault. Please also
state your telephone number in case we have any queries.
16 17
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