Rev.

Test Report

FRENIC4600FM5

Customer Messrs.: ENTREPOSE - PT.ISTANA KARANG LAUT

Application: COMPRESSOR K202A

Working No.: -

Date: 27 September, 2021 ~ 28 September, 2021

Prepared by:
Mohamed Khaleed

Checked by:
Ishida Takeaki

Approved by:
Abbas Saha Yusuf
　

Fuji Electric Asia Pacific Pte. Ltd.

 CONTENTS

No. Title Page Note

1 Test Reports 3~8

Fuji Electric Asia Pacific Pte. Ltd.

 P. 3
FRENIC4600FM5 ( 3.30 kV / 770 kVA )
Panel Name VFD K202A

[ 1 ] Apparatus List Test Date： 27 September, 2021

Capacity: 770 kVA Frequency: 50 Hz Phase number: 3 / 12 TAP: 3300
Transformer Voltage: 3300 / 500 x 12 V Current: 3P 134.72 / 12P 74.09 x 12 A
Type: ZTSFGN-770/3.3 Serial No.: BDA01806100 Temperature Mater: 　□Use ■No Use 　
Remarks: ■Dry Type □Mold Type Cooling Fan:■Use□No Use
Inverter Capacity: 770 kVA Input Voltage: 3300 V Output Voltage: 3300 V Current: AC 135 A
Specific Type: FRN46-AFA-33533-0770Z Ser.No.: HF18-066-BP180008-1
Remarks: Mfd. 2018-10
Rated output: 500 kW Voltage: 3300 V Current: 119 A Revolution: 593 r/min
Motor
No. of poles: 10 P Frequency: 50 Hz Type: AXR 450MN10
Specific MFD: 2018 Manufacturer: ABB Serial No: 4662301
Remarks: 　Option: □Use ■No Use
Checked by: Khaleed

[ 2 ] Type List Test Date： 27 September, 2021

Product Device L-CTR
Type Phase Ser.No.
name name HARD Type SOFT Type SOFTVer. SW1

INVU1 HF18-066-BP180008-1-01H - - - 1
INVU2 HF18-066-BP180008-1-02H - - - 2
Ｕ
INVU3
INVU4
INVV1 HF18-066-BP180008-1-03H - - - 3
Inverter RKPB771E- INVV2 HF18-066-BP180008-1-04H - - - 4
Ｖ
Cell 4MV5TE INVV3
INVV4
INVW1 HF18-066-BP180008-1-05H - - - 5
INVW2 HF18-066-BP180008-1-06H - - - 6
Ｗ
INVW3
INVW4
HARD: RKJS1SXK-2328L /SOFT: -
Control unit Type:
SOFT Ver. 5247A /Ser.No. HF18-066-BP180008-1-01H
MAIN Type: CDJS1FVX-5247A/M ACR Type: CDJS1FVX-5247A/M
PDU Type: - TCH / POD Type: RGGS1EXK-2034A/B
Checked by: Khaleed

[ 3 ] Measurement of insulation resistance

Measurement　
Measurement point Measured value Allowable range Result Weather / temperature / humidity / Date
voltage
Transformer input 1000V 1,06 TOHM 5MΩ Over GOOD Room Temp with Air Con
Motor main circuit 1000V 1,3 GOHM 5MΩ Over GOOD Room Temp with Air Con
Control Cable 500V - 1MΩ Over -
Motor Cooling FAN1 500V - 1MΩ Over -
Motor Cooling FAN2 500V - 1MΩ Over -
Name　　or　　Type Control number　　or　　Serial No.
Measuring device
KYORITSU KEW3125A
Remarks:
Checked by: Khaleed
 P. 4

[ 4 ] Spare Parts List [ 5 ] Option List Test Date： 27 September, 2021

Parts Name Qty Name State Name State
Inverter Cell 1 Key Pad □Use ■NoUse POD ■Use □NoUse
Control Stack 1 A/O Card ( Inside･Outside ) □Use ■NoUse DDC Loader □Use ■NoUse
RY Unit - MOD Card ■Use □NoUse Lifter ■Use □NoUse
INV/TR Cooling FAN 2 DSM Card □Use ■NoUse PSB Card ■Use □NoUse
Cell Input AC Fuse 1 Remarks:
Checked by: Khaleed

[ 6 ] Power supply voltage measurement Test Date： 27 September, 2021

Measurement point Voltage value Measurement circuit Measured value Allowable range Result
Inv.Input Voltage AC 3300 V Hi-Voltage panel Mater 3284 V / 3281 V / 3276 V (Reference) -

400 V RC-SC-TC 402 V / 402 V / 403 V 360 ～ 440V GOOD

Main Control Source
230 V RC/SC/TC-NC 232.5 V / 233.2 V / 231.0 V 207 ～ 253V GOOD
Detection for
5 V R5C-S5C-T5C 5.03 V / 5.02 V / 5.03 V 4.5 ～ 5.5V GOOD
Instantaneous power
DC +5 V PS TB2/P 5-M 5 + 5.05 V +4.90 ～ +5.25V GOOD
DC +15 V PS TB2/P15-M15 + 15.00 V +14.25 ～ +15.75V GOOD
CTR Power supply
DC -15 V PS TB2/N15-M15 - 15.11 V -14.25 ～ -15.75V GOOD
DC +24 V PS TB2/P24-M24 + 21.83 V +22.32 ～ +25.68V GOOD
AC 220 V TR1 u1-v1 226.6 V 198 ～ 242V GOOD
Control power
AC 10 V TR1 u2-v2 10.1 V 9 ～ 11V GOOD
LCD source DC +24 V P24L-N24L + 24.12 V +22.32 ～ +25.68V GOOD
Name　　or　　Type Control number　　or　　Serial No.
Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed

[ 7 ] Thermal Relay Setting List & Cooling Fan Current measurement Test Date： 27 September, 2021
Device Type Setting Range Measured Value Setting Remarks
THRT1 TK-26 0.34-0.52 A 0.24/0.25/0.25 A 0.35 A -
THRT2 TK-26 0.34-0.52 A 0.25/0.25/0.26 A 0.35 A -
THRT3 TK-26 0.34-0.52 A 0.25/0.24/0.26 A 0.35 A -
THR11 TK-26 2.2-3.4 A 1.92/1.94/1.93 A 2.6A -
THR12 TK-26 2.2-3.4 A 1.8/1.92/1.93 A 2.6A -

Name　　or　　Type Control number　　or　　Serial No.

Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed
 P. 5

[ 8 ] Low‐Voltage Energize Test

Test Date： 27 September, 2021
Test Item Contents
･Purpose is to check high voltage system.
Voltage Confirm ･To be checked output voltage(Secondary side of transformer and inverter output)
by charged low voltage on primary side of transformer. [ Input voltage: 400 V ]
Rotation Confirm To be checked cable rotation(Secondary side of transformer and inverter input)

Voltage Confirm
Contents Measured Point Tr.ratio Calculation Measured value Allowable range Confirm
Input Voltage R-S/S-T/T-R ― ― 403 V / 401 V / 402 V Refer P
SWGR panel Output R-S/S-T/T-R ― ― - V / - V / - V Refer

INV U1
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.0 V / 61.0 V / 61.0 V Refer P
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.0 V / 60.9 V / 60.9 V Refer P
INV V1
R1-S1/S1-T1/T1-R1 3300 /500 60.61 60.9 V / 60.8 V / 61.0 V Refer P
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.0 V / 61.0 V / 61.0 V Refer P
INV W1
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.2 V / 61.0 V / 61.0 V Refer P
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.0 V / 61.0 V / 61.0 V Refer P
INV U2
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.0 V / 60.9 V / 61.1 V Refer P
R2-S2/S2-T2/T2-R2 3300 /500 60.61 60.9 V / 60.9 V / 60.9 V Refer P
INV V2
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.0 V / 61.0 V / 60.9 V Refer P
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.2 V / 61.0 V / 61.0 V Refer P
INV W2
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.0 V / 60.9 V / 61.0 V Refer P
R2-S2/S2-T2/T2-R2 3300 /500 60.61 60.9 V / 60.9 V / 61.0 V Refer P
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV U3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV V3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV W3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV U4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV V4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV W4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
Checked by: Khaleed
 P. 6

Rotation Confirm
使用計量器
Contents Measured Point Allowable range Confirm
Input Voltage R－S－T Rotation(R-S-T) P
Hi-Voltage panel Output R－S－T Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T) P
INV U1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T) P
R1-S1/S1-T1/T1-R1 Rotation(R-S-T) P
INV V1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T) P
R1-S1/S1-T1/T1-R1 Rotation(R-S-T) P
INV W1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T) P
R1-S1/S1-T1/T1-R1 Rotation(R-S-T) P
INV U2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T) P
R1-S1/S1-T1/T1-R1 Rotation(R-S-T) P
INV V2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T) P
R1-S1/S1-T1/T1-R1 Rotation(R-S-T) P
INV W2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T) P
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
Checked by: Khaleed
[ A main circuit examination connection diagram ]

Hi-voltage Check
panel Input VCB OFF Voltage, Rotation

Energize Low
Voltage(3φ)
Inverter
panel

Check
Voltage, Rotation

INV Cell

Output cable
Disconnection
M
~
 P.7

FRENIC4600FM5e Charging Test Failure Report

1. Charging MV to main circuits

① After succesfull Low Voltage Test, VFD K202A prepared for charging test.
② Established the all electrical condition (Start condition) except [LINK], [MPWRL], [CHARGING] and [52X].
③ Main Incoming feeder breaker for the VFD was closed
④ Icoming breaker immediatley tripped and showing 46 fault on the incomer side protection relay REM615
⑤ After clearing the fault and made temporary adjustment in the protection relay , breaker closed automatically
and at this point VFD not discharged for 30 minutes as recommended from Fuji.
※Refer attached waveform
⑥ At this stage incoming breaker again tripped with overcurrent fault displaying on the protection relay REM615

VFD showing major fault , W1 cell under voltage

⑦ Carried out VFD visual inspection and found fuse was blown of W1 inverter cell

2. Judgement

① W1 Thyristor may be out of order

(Because it occurred in the charging test and it could not be solved even if the fuse of the W1 cell was replaced.)

② It is necessary to confirm with the factory at the time of repair why the thyristor was out of order.
 P. 8

No. Parameter items Setting Unit Rated voltage 3300 V Application Recycle Compressor
Charging test 116 Charge check timer 6 s INV model FRENIC4600FM5e
Condition： 158 Cell rating voltage selection 0 ― INV rated 770 kVA 3300 V 135 A
Transformer tap： 3300 V ― ― ― Motor rated 500 kW 3300 V 119 A
DC 1418 V ≧ DC 1350 V ≧ DC 1283 V
INV DC voltage calculation = Actual voltage / Transformer tap × DC voltage(design)
Name/Model Serial Number DC 1350 V = AC 3300 V / 3300 V × DC 1350 V Test date: 27 - 09 - 2021
Test Tool
MR8875 210648004 * Cell rated voltage: DC 1350 V / 100% Chart Speed : 1 s/div
Check by : Khaleed
Supervised by: Ishida / Terry

CH1 U1 Cell voltage

10 V / DC2000 V
1V/div position 45 %
point AO: 53
Tester filter： 5kHz

CH2 V1 Cell voltage

10 V / DC2000 V
1V/div position 40 %
point AO: 54
Tester filter： 5kHz

1400V
CH3 W1 Cell voltage
10 V / DC2000 V
1V/div position 35 %
1150V
point AO: 55
Tester filter： 5kHz 6 Sec

CH4 VCB answer signal

H：Close;L：Open
10V/div position 10 %
point AO: 133 4.9 Sec
Test filter: 5kHz
 DDC Name ： FRENIC4600FM5ea 2021/10/21
FAULT DATA Comment ： K202A Fault data
1 /1 Page
Fault Data ：001

Order Code Item Time

1 85 W1 cell Main circuit undervoltage M-N 2021/09/28 13:01:00
 Rev.0

Test Report

FRENIC4600FM5

Customer Messrs.: ENTREPOSE - PT. ISTANA KARANG LAUT

Application: COMPRESSOR K202B

Working No.: -

Date: 30 September, 2021 ~ 1 October, 2021

Prepared by:
Mohamed Khaleed

Checked by:
Ishida Takeaki

Approved by:
Abbas Saha Yusuf

Fuji Electric Asia Pacific Pte. Ltd.

 CONTENTS

No. Title Page Note

1 Test Reports 3 ~ 11
2 Parameter Settings 12 ~ 15

Fuji Electric Asia Pacific Pte. Ltd.

 FRENIC4600FM5 ( 3.30 kV / 770 kVA )
Panel Name VFD K202B

[ 1 ] Apparatus List Test Date 30 September, 2021

Capacity: 770 kVA Frequency: 50 Hz Phase number: 3 / 12 TAP: 3300
Transformer Voltage: 3300 / 500x12 V Current: 3P 134.72 / 12P 74.09x12 A
Type: ZTSFGN-770/3.3 Serial No.: BDA01806099 Temperature Meter: Use No Use
Remarks: Dry Type Mold Type Cooling Fan: Use No Use
Inverter Capacity: 770 kVA Input Voltage: 3300 V Output Voltage: 3300 V Current: AC 135 A
Specific Type: FRN46-AFA-33533-0770Z Ser.No.: HF18-066-BP180008-2
Remarks: Mfd. 2018-10
Rated output: 500 kW Voltage: 3300 V Current: 119 A Revolution: 593 r/min
Motor
No. of poles: 10 P Frequency: 50 Hz Type: AXR 450MN10
Specific MFD: 2018 Manufacturer: ABB Serial No: 4662302
Remarks: Option: Use No Use
Checked by: Khaleed

[ 2 ] Type List Test Date 30 September, 2021

Product Device L-CTR
Type Phase Ser.No.
name name HARD Type SOFT Type SOFTVer. SW1

INVU1 HF18-066-BP180008-2-01H - - - 1
INVU2 HF18-066-BP180008-2-02H - - - 2
INVU3
INVU4
INVV1 HF18-066-BP180008-2-03H - - - 3
Inverter RKPB771E- INVV2 HF18-066-BP180008-2-04H - - - 4
Cell 4MV5TE INVV3
INVV4
INVW1 HF18-066-BP180008-2-05H - - - 5
INVW2 HF18-066-BP180008-2-06H - - - 6
INVW3
INVW4
HARD: RKJS1SXK-2328L /SOFT: -
Control unit Type:
SOFT Ver. 5247A /Ser.No. HF18 - 066 - BP180008 - 2- 01H
MAIN Type: CDJS1FVX-5247A/M TCH / POD Type: RGGS1EXK-2034A/B
PDU Type: - ACR Type: CDJS1FVX-5247A/M
Checked by: Khaleed

[ 3 ] Measurement of insulation resistance

Measurement
Measurement point Measured value Allowable range Result Weather / temperature / humidity / Date
voltage
Transformer input 1000V 1.06 T Ohm GOOD Room Temp with Air Con
Motor main circuit 1000V 1.06 T Ohm GOOD Room Temp with Air Con
Control Cable 500V - -
Motor Cooling FAN1 500V - -
Motor Cooling FAN2 500V - -
Name or Type Control number or Serial No.
Measuring device
KYORITSU KEW3125A
Remarks:
Checked by: Khaleed
[ 4 ] Spare Parts List [ 5 ] Option List Test Date 30/9/2021
Parts Name Qty Name State Name State
Key Pad Use NoUse POD Use NoUse
A/O Card ( Inside Outside ) Use NoUse DDC Loader Use NoUse
- MOD Card Use NoUse Lifter Use NoUse
2 DSM Card Use NoUse PSB Card Use NoUse
1 Remarks:
Checked by: Khaleed

[ 6 ] Power supply voltage measurement Test Date 30 September, 2021

Measurement point Voltage value Measurement circuit Measured value Allowable range Result
Inv.Input Voltage AC 3300 V Hi-Voltage panel Mater 3254 V / 3253 V / 3256 V (Reference) -

400 V RC-SC-TC 400 V / 402 V / 402 V 360 440 V GOOD

Main Control Source
230 V RC/SC/TC-NC 232.2 V / 232.3 V / 231.0 V 207 253 V GOOD
Detection for Instantaneous
5 V R5C-S5C-T5C 5.01 V / 5.03 V / 5.01 V 4.5 5.5V GOOD
power interruption
DC +5 V PS TB2/P 5-M 5 + 5.06 V +4.90 +5.25V GOOD
DC +15 V PS TB2/P15-M15 + 14.85 V +14.25 +15.75V GOOD
CTR Power supply
DC -15 V PS TB2/N15-M15 - 15.14 V -14.25 -15.75V GOOD
DC +24 V PS TB2/P24-M24 + 23.93 V +22.32 +25.68V GOOD
AC 220 V TR1 u1-v1 226.5 V 198 242V GOOD
Control power
AC 10 V TR1 u2-v2 10.1 V 9 11V GOOD
LCD source DC +24 V P24L-N24L + 24.10 V +22.32 +25.68V GOOD
Name or Type Control number or Serial No.
Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed

[ 7 ] Thermal Relay Setting List & Cooling Fan Current measurement Test Date 30 September, 2021
Device Type Setting Range Measured Value Setting Remarks
THRT1 TK-26 0.34-0.52A 0.22/0.21/0.24 A 0.35 A -
THRT2 TK-26 0.34-0.52A 0.25/0.23/0.24 A 0.35 A -
THRT3 TK-26 0.34-0.52A 0.23/0.22/0.24 A 0.35 A -
THR11 TK-26 2.2-3.4 A 1.85/1.95/1.92 A 2.6 A -
THR12 TK-26 2.2-3.4 A 1.80/1.95/1.92 A 2.6 A -

Name or Type Control number or Serial No.

Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed
[ 8 ] Low Voltage Energize Test
Test Date 30 September, 2021
Test Item Contents
Purpose is to check high voltage system.
Voltage Confirm To be checked output voltage(Secondary side of transformer and inverter output)
by charged low voltage on primary side of transformer. [ Input voltage: 405 V ]
Rotation Confirm To be checked cable rotation(Secondary side of transformer and inverter input)

Voltage Confirm
Contents Measured Point Tr.ratio Calculation Measured value Allowable range Confirm
Input Voltage R-S/S-T/T-R 403 V / 402 V / 401 V Refer
SWGR panel Output R-S/S-T/T-R - V / - V / - V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 61.0 V / 60.9 V / 61.0 V Refer
INV U1
R2-S2/S2-T2/T2-R2 3300 /500 61.36 61.0 V / 60.8 V / 61.0 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 61.0 V / 60.9 V / 61.1 V Refer
INV V1
R2-S2/S2-T2/T2-R2 3300 /500 61.36 61.0 V / 60.9 V / 61.1 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 61.1 V / 61.0 V / 61.0 V Refer
INV W1
R2-S2/S2-T2/T2-R2 3300 /500 61.36 61.0 V / 60.8 V / 61.0 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 61.0 V / 60.9 V / 61.0 V Refer
INV U2
R2-S2/S2-T2/T2-R2 3300 /500 61.36 61.0 V / 60.9 V / 61.0 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 61.2 V / 60.8 V / 61.0 V Refer
INV V2
R2-S2/S2-T2/T2-R2 3300 /500 61.36 61.2 V / 61.0 V / 61.1 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 61.0 V / 61.0 V / 61.1 V Refer
INV W2
R2-S2/S2-T2/T2-R2 3300 /500 61.36 60.9 V / 60.8 V / 61.0 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 V / V / V Refer
INV U3
R2-S2/S2-T2/T2-R2 3300 /500 61.36 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 V / V / V Refer
INV V3
R2-S2/S2-T2/T2-R2 3300 /500 61.36 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 V / V / V Refer
INV W3
R2-S2/S2-T2/T2-R2 3300 /500 61.36 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 V / V / V Refer
INV U4
R2-S2/S2-T2/T2-R2 3300 /500 61.36 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 V / V / V Refer
INV V4
R2-S2/S2-T2/T2-R2 3300 /500 61.36 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 61.36 V / V / V Refer
INV W4
R2-S2/S2-T2/T2-R2 3300 /500 61.36 V / V / V Refer
Checked by: Khaleed
Rotation Confirm
Contents Measured Point Allowable range Confirm
Input Voltage R S T Rotation(R-S-T)
Hi-Voltage panel Output R S T Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
`
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
Checked by: Khaleed
[ A main circuit examination connection diagram ]

Hi-voltage
panel Input VCB OFF Check
Voltage, Rotation

Energize Low

Inverter
panel

Check
Voltage, Rotation

INV Cell

Output cable
M
~
 No. Parameter items Setting Unit Rated voltage 3300 V Application Recycle Compressor
Charging test 116 Charge check timer 6 s INV model FRENIC4600FM5e
Condition 158 Cell rating voltage selection 0 INV rated 770 kVA 3300 V 135 A
Transformer tap 3300 V Motor rated 500 kW 3300 V 119 A
DC 1418 V DC 1350 V DC 1283 V
INV DC voltage calculation = Actual voltage / Transformer tap × DC voltage(design)
Name/Model Serial Number DC 1350 V = AC 3300 V / 3300 V × DC 1350 V Test date: 01 - 10 - 2021
Test Tool
MR8875 210648004 * Cell rated voltage:DC 1350 V / 100% Chart Speed : 1 s/div
Check by : Khaleed
Supervised by: Ishida / Terry

CH1 U1 Cell voltage

10 V / DC2000 V
1V/div position 45 %
point AO: 53 1401V
Tester filter 5kHz
1399V
CH2 V1 Cell voltage
10 V / DC2000 V 1398V
1V/div position 40 %
point AO: 54
Tester filter 5kHz

CH3 W1 Cell voltage

1400V

10 V / DC2000 V
1V/div position 35 %
point AO: 55

1150V
Tester filter 5kHz 6 Sec

CH4 VCB answer signal

H Close;L Open
10V/div position 10 %
point AO: 133 4.9 Sec
Test filter: 5kHz
 No. Parameter items Setting Unit Rated voltage 3300 V Application Recycle Compressor
Charging test 116 Charge check timer 6 s INV model FRENIC4600FM5e
Condition 158 Cell rating voltage selection 0 INV rated 770 kVA 3300 V 135 A
Transformer tap 3300 V Motor rated 500 kW 3300 V 119 A
DC 1418 V DC 1350 V DC 1283 V
INV DC voltage calculation = Actual voltage / Transformer tap × DC voltage(design)
Name/Model Serial Number DC 1350 V = AC 3300 V / 3300 V × DC 1350 V Test date: 01 - 10 - 2021
Test Tool
MR8875 210648004 * Cell rated voltage:DC 1350 V / 100% Chart Speed : 1 s/div
Check by : Khaleed
Supervised by: Ishida / Terry

CH1 U2 Cell voltage

10 V / DC2000 V
1V/div position 45 %
point AO: 53 1403V
Tester filter 5kHz
1401V
CH2 V2 Cell voltage
10 V / DC2000 V 1398V
1V/div position 40 %
point AO: 54
Tester filter 5kHz

CH3 W2 Cell voltage

1400V

10 V / DC2000 V
1V/div position 35 %
point AO: 55

1150V
Tester filter 5kHz 6 Sec

CH4 VCB answer signal

H Close;L Open
10V/div position 10 %
point AO: 133 4.9 Sec
Test filter: 5kHz
 No. Parameter items Setting Unit No. Parameter items Setting Unit Application Recycle Compressor
Motor Standalone Running Test 1 Commercial Frequency 50 Hz 33 Accel / decel time 5 T5 - s INV model FRENIC4600FM5e
Condition: Motor running without coupling 2 Rated Frequency 50 Hz 34 Accel / decel time 6 T6 - s INV rated 770 kVA 3300 V 135 A
Operation:Loader(LOCAL) 3 Base Frequency 50 Hz 35 Broken Point Frequency 1 F1 - Hz Motor rated 500 kW 3300 V 119 A
4 Operating Maximum Frequency 50 Hz 36 Broken Point Frequency 2 F2 - Hz
8 Bias Frequency 50 Hz 37 Broken Point Frequency 3 F3 - Hz
Name/Model Serial Number 19 Rated Output Voltage 3300 V 38 Broken Point Frequency 4 F4 - Hz Test date: 01 - 10 - 2021
Test Tool
MR8875 210648004 28 Acceleration / Deceleration Pettern 0 - 131 Motor Current Ratio % Chart Speed : 2 s/div
29 Accel / decel time 1 T1 20 s 163 Software SW4(-/UV/Start/Drawing) - Check by : Khaleed
30 Accel / decel time 2 T2 20 s 128 Reactive Current Command Gain % Supervised by: Ishida / Terry
31 Accel / decel time 3 T3 20 s 129 Primary Resistor Compensation Gain %
32 Accel / decel time 4 T4 20 s 130 On Delay Compensation %

CH1 Frequency Command Filter Output 50 Hz

10 V / 50 Hz
2V/div position 60 %
point AO: 24 3300 V
Tester filter: 5kHz

CH2 Voltage Command

10 V / 3300 V
2V/div position 50 %
point AO: 17
Tester filter: 5kHz

CH3 Active Current Iq Command

20%
10 V / 100 %
2V/div position 40 %
point AO: 22
Tester filter: 5kHz

CH4 Reactive Current Id Command

10 V / 100 %
2V/div position 10 %
point AO: 23
Tester filter 5kHz 60%
 No. Parameter items Setting Unit No. Parameter items Setting Unit Application Recycle Compressor
Load Test 1 Commercial Frequency 50 Hz 33 Accel / decel time 5 T5 - s INV model FRENIC4600FM5e
Condition: Motor running with Machine 2 Rated Frequency 50 Hz 34 Accel / decel time 6 T6 - s INV rated 770 kVA 3300 V 135 A
Operation: DCS(REMOTE) 3 Base Frequency 50 Hz 35 Broken Point Frequency 1 F1 - Hz Motor rated 500 kW 3300 V 119 A
4 Operating Maximum Frequency 50 Hz 36 Broken Point Frequency 2 F2 - Hz
8 Bias Frequency 50 Hz 37 Broken Point Frequency 3 F3 - Hz
Name/Model Serial Number 19 Rated Output Voltage 3300 V 38 Broken Point Frequency 4 F4 - Hz Test date: 01 - 10 - 201
Test Tool
MR8875 210648004 28 Acceleration / Deceleration Pettern 0 - 131 Motor Current Ratio 88.3 % Chart Speed : 2 s/div
29 Accel / decel time 1 T1 20 s 163 Software SW4(-/UV/Start/Drawing) 20 - Check by : Khaleed
30 Accel / decel time 2 T2 20 s - - - Supervised by: Ishida / Terry
31 Accel / decel time 3 T3 20 s 97 AVR regulator Proportional Band 15 %
32 Accel / decel time 4 T4 20 s 98 AVR regulator Integration Time 1000 ms

50 Hz

CH1 Frequency Command Filter Output 3300 V

10 V / 50 Hz
2V/div position 60 %
point AO: 24
Tester filter: 5kHz

CH2 Voltage Command

10 V / 3300 V
2V/div position 50 %
point AO: 17
Tester filter: 5kHz 20%

CH3 Active Current Iq Command

10 V / 100 %
2V/div position 40 %
point AO: 22
Tester filter 5kHz
40%

CH4 Reactive Current Id Command

10 V / 100 %
2V/div position 10 %
point AO:23
Tester filter: 5kHz
V / F Characteristic Graph
Test date : 1-Oct-2021
Condition: Motor cable disconnection
Check by : Khaleed

4000

3000
Voltage [V]

2000

Output V

1000

0
0 10 20 30 40 50 60
Frequency Setting [Hz]

Frequency Setting [Hz] 10.0 20.0 30.0 40.0 50.0

INV output frequency [Hz] 10.0 20.0 30.0 40.0 50.0
INV output voltage [V] 750 1379 1800 2613 3303
 Rev.0

Test Report

FRENIC4600FM5

Customer Messrs.: ENTREPOSE - PT.ISTANA KARANG LAUT

Application: COMPRESSOR K301A

Working No.:

Date: 3 October, 2021 ~ 4 October, 2021

Prepared by:
Mohamed Khaleed

Checked by:
Ishida Takeaki

Approved by:
Abbas Saha Yusuf

Fuji Electric Asia Pacific Pte. Ltd.

 CONTENTS

No. Title Page Note

1 Test Reports 3~10
2 Parameter Settings 11~15

Fuji Electric Asia Pacific Pte. Ltd.

 FRENIC4600FM5 ( 3.30 kV / 1750 kVA )
Panel Name VFD K301A

[ 1 ] Apparatus List Test Date 4 October, 2021

Capacity: 1750 kVA Frequency: 50 Hz Phase number: 3 / 12 TAP: 3300
Transformer Voltage: 3300 / 500 x12 V Current: 3P 306.17 x 12P 168.4 x 12 A
Type: ZTSFGN-1750/3.3 Serial No.: BDA01806148 Temperature Mater: Use No Use
Remarks: Dry Type Mold Type Cooling Fan: Use No Use
Inverter Capacity: 1750 kVA Input Voltage: 3300 V Output Voltage: 3300 V Current: AC 306 A
Specific Type: FRN46-AFA-33533-1750Z Ser.No.: HF18-066-BP180008-3
Remarks: Mfd. 2018-10
Rated output: 1300 kW Voltage: 3300 V Current: 279 A Revolution: 592 r/min
Motor
No. of poles: 10 P Frequency: 50 Hz Type: AM1560L10A BANS
Specific MFD: 2018 Manufacturer: ABB Serial No: 4662300
Remarks: Option: Use No Use
Checked by: Khaleed

[ 2 ] Type List Test Date 4 October, 2021

Product Device L-CTR
Type Phase Ser.No.
name name HARD Type SOFT Type SOFTVer. SW1

INVU1 HF18-066-BP180008-3-01H - - - 1
INVU2 HF18-066-BP180008-3-02H - - - 2
INVU3
INVU4
INVV1 HF18-066-BP180008-3-03H - - - 3
Inverter RKPB1724- INVV2 HF18-066-BP180008-3-04H - - - 4
Cell 4MV5AC INVV3
INVV4
INVW1 HF18-066-BP180008-3-05H - - - 5
INVW2 HF18-066-BP180008-3-06H - - - 6
INVW3
INVW4
HARD: RKJS1SXK-2328L /SOFT: -
Control unit Type:
SOFT Ver. 5247A /Ser.No. HF18 - 066 - BP180008 - 3 - 01H
MAIN Type: CDJS1FVX-5247A/M TCH / POD Type: -
PDU Type: - ACR Type: CDJS1FVX-5247A/M
Checked by: Khaleed

[ 3 ] Measurement of insulation resistance

Measurement
Measurement point Measured value Allowable range Result Weather / temperature / humidity / Date
voltage
Transformer input 1000V > 1 GOHM GOOD Room Temp with Air Con
Motor main circuit 1000V > 1 GOHM GOOD Room Temp with Air Con
Control Cable 500V -
Motor Cooling FAN1 500V -
Motor Cooling FAN2 500V -
Name or Type Control number or Serial No.
Measuring device
KYORITSU KEW3125A -
Remarks:
Checked by: Khaleed
[ 4 ] Spare Parts List [ 5 ] Option List Test Date 4/10/2021
Parts Name Qty Name State Name State
DDC Loader cable 1 Key Pad Use NoUse POD Use NoUse
Lifter 1 A/O Card ( Inside Outside ) Use NoUse DDC Loader Use NoUse
RYU Unit 1 MOD Card Use NoUse Lifter Use NoUse
INV/TR Cooling FAN 2 DSM Card Use NoUse PSB Card Use NoUse
Cell Input AC Fuse 1 Remarks:
Checked by: Khaleed

[ 6 ] Power supply voltage measurement Test Date 4 October, 2021

Measurement point Voltage value Measurement circuit Measured value Allowable range Result
Inv.Input Voltage AC 3300 V Hi-Voltage panel Mater 3274 V / 3286 V / 3299 V (Reference) -

400 V RC-SC-TC 400 V / 402 V / 402 V 360 440 V GOOD

Main Control Source
230 V RC/SC/TC-NC 232.2 V / 232.3 V / 231.0 V 207 253 V GOOD
Detection for Instantaneous
5 V R5C-S5C-T5C 5.01 V / 5.03 V / 5.01 V 4.5 5.5V GOOD
power interruption
DC +5 V PS TB2/P 5-M 5 + 5.06 V +4.90 +5.25V GOOD
DC +15 V PS TB2/P15-M15 + 14.85 V +14.25 +15.75V GOOD
CTR Power supply
DC -15 V PS TB2/N15-M15 - 15.14 V -14.25 -15.75V GOOD
DC +24 V PS TB2/P24-M24 + 23.93 V +22.32 +25.68V GOOD
AC 220 V TR1 u1-v1 226.5 V 198 242V GOOD
Control power
AC 10 V TR1 u2-v2 10.1 V 9 11V GOOD
LCD source DC +24 V P24L-N24L + 24.10 V +22.32 +25.68V GOOD
Name or Type Control number or Serial No.
Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed

[ 7 ] Thermal Relay Setting List & Cooling Fan Current measurement Test Date 4 October, 2021
Device Type Setting Range Measured Value Setting Remarks
THRT1 TK-26 2.2-3.4 A 1.94/1.92/1.95 A 2.6A -
THRT2 TK-26 2.2-3.4 A 1.96/1.97/1.99 A 2.6A -
THRT3 - - - - -
THR11 TK-26 2.2-3.4 A 1.94/1.93/1.95 A 2.6A -
THR12 TK-26 2.2-3.4 A 1.92/1.94/1.96 A 2.6A -

Name or Type Control number or Serial No.

Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed
[ 8 ] Low Voltage Energize Test
Test Date 4 October, 2021
Test Item Contents
Purpose is to check high voltage system.
Voltage Confirm To be checked output voltage(Secondary side of transformer and inverter output)
by charged low voltage on primary side of transformer. [ Input voltage: 400 V ]
Rotation Confirm To be checked cable rotation(Secondary side of transformer and inverter input)

Voltage Confirm
Contents Measured Point Tr.ratio Calculation Measured value Allowable range Confirm
Input Voltage R-S/S-T/T-R 403 V / 402 V / 401 V Refer
SWGR panel Output R-S/S-T/T-R - V / - V / - V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 60.3 V / 60.0 V / 60.0 V Refer
INV U1
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.4 V / 61.2 V / 61.1 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.3 V / 60.9 V / 61.3 V Refer
INV V1
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.4 V / 61.5 V / 61.1 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 60.4 V / 60.4 V / 60.1 V Refer
INV W1
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.2 V / 61.4 V / 61.2 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.1 V / 61.3 V / 61.4 V Refer
INV U2
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.4 V / 61.3 V / 61.2 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.4 V / 61.2 V / 61.4 V Refer
INV V2
R2-S2/S2-T2/T2-R2 3300 /500 60.61 60.5 V / 60.4 V / 60.1 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.2 V / 60.6 V / 61.5 V Refer
INV W2
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.0 V / 60.5 V / 61.3 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV U3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV V3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV W3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV U4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV V4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV W4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
Checked by: Khaleed
Rotation Confirm
Contents Measured Point Allowable range Confirm
Input Voltage R S T Rotation(R-S-T)
Hi-Voltage panel Output R S T Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
Checked by: Khaleed
[ A main circuit examination connection diagram ]

Hi-voltage Check
panel Input VCB OFF Voltage, Rotation

Energize Low

Inverter
panel

Check
Voltage, Rotation

INV Cell

Output cable
Disconnection
M
~
 No. Parameter items Setting Unit Rated voltage 3300 V Application Recycle Compressor
Charging test 116 Charge check timer 6 s INV model FRENIC4600FM5e
Condition 158 Cell rating voltage selection 0 INV rated 1750 kVA 3300 V 306 A
Transformer tap 3300 V Motor rated 1300 kW 3300 V 278 A
DC 1418 V DC 1350 V DC 1283 V
INV DC voltage calculation = Actual voltage / Transformer tap × DC voltage(design)
Name/Model Serial Number DC 1350 V = AC 3300 V / 3300 V × DC 1350 V Test date: 04 - 10 - 2021
Test Tool
MR8875 210648004 * Cell rated voltage: = 1350 V / 100% Chart Speed : 1 s/div
Check by : Khaleed
Supervised by: Ishida / Terry

1403V

1402V

1401V

CH1 U1 Cell voltage

10 V / DC2000 V
1V/div position 45 %
point AO: 53
Tester filter 5kHz
1400V

CH2 V1 Cell voltage

1150V
10 V / DC2000 V
1V/div position 40 % 6 Sec
point AO: 55
Tester filter 5kHz

CH3 IW1 Cell voltage

10 V / DC2000 V
1V/div position 35 %
point AO: 57
Tester filter 5kHz

CH4 VCB answer signal

H Close;L Open 4.9 Sec
10V/div position 10 %
point AO: 133
Test filter: 5kHz
 No. Parameter items Setting Unit Rated voltage 3300 V Application Recycle Compressor
Charging test 116 Charge check timer 6 s INV model FRENIC4600FM5e
Condition 158 Cell rating voltage selection 0 INV rated 1750 kVA 3300 V 306 A
Transformer tap 3300 V Motor rated 1300 kW 3300 V 278 A
DC 1418 V DC 1350 V DC 1283 V
INV DC voltage calculation = Actual voltage / Transformer tap × DC voltage(design)
Name/Model Serial Number DC 1350 V = AC 3300 V / 3300 V × DC 1350 V Test date: 04 - 10 - 2021
Test Tool
MR8875 210648004 * Cell rated voltage:DC 1350 V / 100% Chart Speed : 1 s/div
Check by : Khaleed
Supervised by: Ishida / Terry

CH1 U2 Cell voltage

10 V / DC2000 V
1V/div position 45 %
point AO: 53 1399V
Tester filter 5kHz
1399V
CH2 V2 Cell voltage
10 V / DC2000 V 1398V
1V/div position 40 %
point AO: 54
Tester filter 5kHz

CH3 W2 Cell voltage

10 V / DC2000 V
1400V

1V/div position 35 %
point AO: 55

1150V
Tester filter 5kHz 6 Sec

CH4 VCB answer signal

H Close;L Open
10V/div position 10 %
point AO: 133 4.9 Sec
Test filter: 5kHz
 No. Parameter items Setting Unit No. Parameter items Setting Unit Application Recycle Compressor
Motor Standalone Running Test 1 Commercial Frequency 50 Hz 33 Accel / decel time 5 T5 - s INV model FRENIC4600FM5e
Condition: Motor running without coupling 2 Rated Frequency 50 Hz 34 Accel / decel time 6 T6 - s INV rated 1750 kVA 3300 V 306 A
Operation:Loader(LOCAL) 3 Base Frequency 50 Hz 35 Broken Point Frequency 1 F1 - Hz Motor rated 1300 kW 3300 V 278 A
4 Operating Maximum Frequency 50 Hz 36 Broken Point Frequency 2 F2 - Hz
8 Bias Frequency 50 Hz 37 Broken Point Frequency 3 F3 - Hz
Name/Model Serial Number 19 Rated Output Voltage 3300 V 38 Broken Point Frequency 4 F4 - Hz Test date: 04 - 10 - 2021
Test Tool
MR8875 210648004 28 Acceleration / Deceleration Pettern 0 - 131 Motor Current Ratio % Chart Speed : 1 s/div
29 Accel / decel time 1 T1 20 s 163 Software SW4(-/UV/Start/Drawing) - Check by : Khaleed
30 Accel / decel time 2 T2 20 s 128 Reactive Current Command Gain % Supervised by: Ishida / Terry
31 Accel / decel time 3 T3 20 s 129 Primary Resistor Compensation Gain %
32 Accel / decel time 4 T4 20 s 130 On Delay Compensation %

CH1 Frequency Command Filter Output 50 Hz

10 V / 50 Hz
2V/div position 60 %
point AO: 24
Tester filter: 5kHz 3300 V

CH2 Voltage Command

10 V / 3300 V
2V/div position 50 %
point AO: 17
Tester filter: 5kHz

CH3 Active Current Iq Command

20%
10 V / 100 %
2V/div position 40 %
point AO: 22
Tester filter: 5kHz

CH4 Reactive Current Id Command

10 V / 100 %
2V/div position 10 %
point AO: 23 50%
Tester filter 5kHz
V / F Characteristic Graph
Test date : 4-Oct-2021
Condition: Motor cable disconnection
Check by : Khaleed

4000

3000
Voltage [V]

2000

Output V

1000

0
0 10 20 30 40 50 60
Frequency Setting [Hz]

Frequency Setting [Hz] 10.0 20.0 30.0 40.0 50.0

INV output frequency [Hz] 10.0 20.0 30.0 40.0 50.0
INV output voltage [V] 695 1442 2102 2680 3303
 Rev.0

Test Report

FRENIC4600FM5

Customer Messrs.: ENTREPOSE - PT. ISTANA KARANG LAUT

Application: COMPRESSOR K301B

Working No.:

Date: 5 October, 2021 ~ 7 October, 2021

Prepared by:
Mohamed Khaleed

Checked by:
Ishida Takeaki

Approved by:
Abbas Saha Yusuf

Fuji Electric Asia Pacific Pte. Ltd.

 CONTENTS

No. Title Page Note

1 Test Reports 3~11
2 Parameter settings 12~16

Fuji Electric Asia Pacific Pte. Ltd.

 FRENIC4600FM5 ( 3.30 kV / 1750 kVA )
Panel Name VFD K301B

[ 1 ] Apparatus List Test Date 5 October, 2021

Capacity: 1750 kVA Frequency: 50 Hz Phase number: 3 / 12 TAP: 3300
Transformer Voltage: 3300 / 500x12 V Current: 3P 306.17 / 12P 168.4x12 A
Type: ZTSFGN-1750/3.3 Serial No.: BDA01806147 Temperature Meter:
Remarks: Dry Type Mold Type Cooling Fan: Use No Use
Inverter Capacity: 1750 kVA Input Voltage: 3300 V Output Voltage: 3300 V Current: AC 306 A
Specific Type: FRN46-AFA-33533-1750Z Ser.No.: HF18-066-BP180008-4
Remarks: Mfd. 2018-10
Rated output: 1300 kW Voltage: 3300 V Current: 279 A Revolution: 592 r/min
Motor
No. of poles: 10 P Frequency: 50 Hz Type: AM1560L10A BANS
Specific MFD: 2018 Manufacturer: ABB Serial No: 4662299
Remarks: Option: Use No Use
Checked by: Khaleed

[ 2 ] Type List Test Date 5 October, 2021

Product Device L-CTR
Type Phase Ser.No.
name name HARD Type SOFT Type SOFTVer. SW1

INVU1 HF18-066-BP180008-4-01H - - - 1
INVU2 HF18-066-BP180008-4-02H - - - 2
INVU3
INVU4
INVV1 HF18-066-BP180008-4-03H - - - 3
Inverter RKPB1724- INVV2 HF18-066-BP180008-4-04H - - - 4
Cell 4MV5AC INVV3
INVV4
INVW1 HF18-066-BP180008-4-05H - - - 5
INVW2 HF18-066-BP180008-4-06H - - - 6
INVW3
INVW4
HARD: RKJS1SXK-2328L /SOFT: -
Control unit Type:
SOFT Ver. 5247A /Ser.No. HF18 - 066 - BP180008 - 4 - 01H
MAIN Type: CDJS1FVX-5247A/M ACR Type: CDJS1FVX-5247A/M
PDU Type: - TCH / POD Type: -
Checked by: Khaleed

[ 3 ] Measurement of insulation resistance

Measurement
Measurement point Measured value Allowable range Result Weather / temperature / humidity / Date
voltage
Transformer input 1000V > 1 GOHM GOOD Room Temp with Air Con
Motor main circuit 1000V > 1 GOHM GOOD Room Temp with Air Con
Control Cable 500V -
Motor Cooling FAN1 500V -
Motor Cooling FAN2 500V -
Name or Type Control number or Serial No.
Measuring device
KYORITSU KEW3125A
Remarks:
Checked by: Khaleed
[ 4 ] Spare Parts List [ 5 ] Option List Test Date 5/10/2021
Parts Name Qty Name State Name State
Inverter Cell 1 Key Pad Use NoUse POD Use NoUse
Control Stack 1 A/O Card ( Inside Outside ) Use NoUse DDC Loader Use NoUse
RY Unit - MOD Card Use NoUse Lifter Use NoUse
INV/TR Cooling FAN 2 DSM Card Use NoUse PSB Card Use NoUse
Cell Input AC Fuse 1 Remarks:
Checked by: Khaleed

[ 6 ] Power supply voltage measurement Test Date 5 October, 2021

Measurement point Voltage value Measurement circuit Measured value Allowable range Result
Inv.Input Voltage AC 3300 V Hi-Voltage panel Mater 3286 V / 3299 V / 3292 V (Reference) -

400 V RC-SC-TC 400 V / 402 V / 400 V 360 440V GOOD

Main Control Source
230 V RC/SC/TC-NC 233.1 V / 231.0 V / 232.9 V 207 253V GOOD
Detection for
5 V R5C-S5C-T5C 5.00 V / 5.00 V / 5.00 V 4.5 5.5V GOOD
Instantaneous power
DC +5 V PS TB2/P 5-M 5 + 5.05 V +4.90 +5.25V GOOD
DC +15 V PS TB2/P15-M15 + 14.95 V +14.25 +15.75V GOOD
CTR Power supply
DC -15 V PS TB2/N15-M15 - 15.12 V -14.25 -15.75V GOOD
DC +24 V PS TB2/P24-M24 + 23.62 V +22.32 +25.68V GOOD
AC 220 V TR1 u1-v1 226.5 V 198 242V GOOD
Control power
AC 10 V TR1 u2-v2 10.1 V 9 11V GOOD
LCD source DC +24 V P24L-N24L + 24.12 V +22.32 +25.68V GOOD
Name or Type Control number or Serial No.
Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed

[ 7 ] Thermal Relay Setting List & Cooling Fan Current measurement Test Date 5 October, 2021
Device Type Setting Range Measured Value Setting Remarks
THRT1 TK-26 2.2-3.4 A 1.89/1.96/1.98 A 2.6A -
THRT2 TK-26 2.2-3.4 A 1.95/2.00/2.00 A 2.6A -
THRT3 - - - - -
THR11 TK-26 2.2-3.4 A 2.00/1.96/2.00 A 2.6A -
THR12 TK-26 2.2-3.4 A 1.97/2.02/2.00 A 2.6A -

Name or Type Control number or Serial No.

Measuring device
HIOKI 3280-10F S/N : 2007158666
Checked by: Khaleed
[ 8 ] Low Voltage Energize Test
Test Date 5 October, 2021
Test Item Contents
Purpose is to check high voltage system.
Voltage Confirm To be checked output voltage(Secondary side of transformer and inverter output)
by charged low voltage on primary side of transformer. [ Input voltage: 400 V ]
Rotation Confirm To be checked cable rotation(Secondary side of transformer and inverter input)

Voltage Confirm
Contents Measured Point Tr.ratio Calculation Measured value Allowable range Confirm
Input Voltage R-S/S-T/T-R 403 V / 402 V / 400 V Refer
SWGR panel Output R-S/S-T/T-R - V / - V / - V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 60.2 V / 60.0 V / 60.0 V Refer
INV U1
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.0 V / 61.1 V / 61.3 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.2 V / 61.1 V / 61.4 V Refer
INV V1
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.1 V / 60.9 V / 61.2 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 60.3 V / 60.0 V / 60.0 V Refer
INV W1
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.3 V / 61.0 V / 61.0 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.1 V / 60.9 V / 61.2 V Refer
INV U2
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.2 V / 60.2 V / 61.4 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 61.4 V / 61.1 V / 61.3 V Refer
INV V2
R2-S2/S2-T2/T2-R2 3300 /500 60.61 60.3 V / 60.0 V / 60.1 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 60.6 V / 60.7 V / 61.1 V Refer
INV W2
R2-S2/S2-T2/T2-R2 3300 /500 60.61 61.1 V / 61.0 V / 61.3 V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV U3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV V3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV W3
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV U4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV V4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
R1-S1/S1-T1/T1-R1 3300 /500 60.61 V / V / V Refer
INV W4
R2-S2/S2-T2/T2-R2 3300 /500 60.61 V / V / V Refer
Checked by: Khaleed
Rotation Confirm
Contents Measured Point Allowable range Confirm
Input Voltage R S T Rotation(R-S-T)
Hi-Voltage panel Output R S T Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W1
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W2
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W3
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV U4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV V4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
R1-S1/S1-T1/T1-R1 Rotation(R-S-T)
INV W4
R2-S2/S2-T2/T2-R2 Rotation(R-S-T)
Checked by: Khaleed
[ A main circuit examination connection diagram ]

Hi-voltage
panel Input VCB OFF Check
Voltage, Rotation

Energize Low

Inverter
panel

Check
Voltage, Rotation

INV Cell

Output cable
Disconnection
M
~
 No. Parameter items Setting Unit Rated voltage 3300 V Application Recycle Compressor
Charging test 116 Charge check timer 6 s INV model FRENIC4600FM5e
Condition 158 Cell rating voltage selection 0 INV rated 1750 kVA 3300 V 306 A
Transformer tap 3300 V Motor rated 1300 kW 3300 V 278 A
DC 1418 V DC 1350 V DC 1283 V
INV DC voltage calculation = Actual voltage / Transformer tap × DC voltage(design)
Name/Model Serial Number DC 1350 V = AC 3300 V / 3300 V × DC 1350 V Test date: 05 - 10 - 2021
Test Tool
MR8875 210648004 * Cell rated voltage: = 1350 V / 100% Chart Speed : 1 s/div
Check by : Khaleed
Supervised by: Ishida / Terry

1399V

1398V

1397V

CH1 U1 Cell voltage

10 V / DC2000 V
1V/div position 45 %
point AO: 53
Tester filter 5kHz
1400V

CH2 V1 Cell voltage

1150V
10 V / DC2000 V
1V/div position 40 % 6 Sec
point AO: 55
Tester filter 5kHz

CH3 IW1 Cell voltage

10 V / DC2000 V
1V/div position 35 %
point AO: 57
Tester filter 5kHz

CH4 VCB answer signal

H Close;L Open 4.9 Sec
10V/div position 10 %
point AO: 133
Test filter: 5kHz
 No. Parameter items Setting Unit Rated voltage 3300 V Application Recycle Compressor
Charging test 116 Charge check timer 6 s INV model FRENIC4600FM5e
Condition 158 Cell rating voltage selection 0 INV rated 1750 kVA 3300 V 306 A
Transformer tap 3300 V Motor rated 1300 kW 3300 V 278 A
DC 1418 V DC 1350 V DC 1283 V
INV DC voltage calculation = Actual voltage / Transformer tap × DC voltage(design)
Name/Model Serial Number DC 1350 V = AC 3300 V / 3300 V × DC 1350 V Test date: 05 - 10 - 2021
Test Tool
MR8875 210648004 * Cell rated voltage:DC 1350 V / 100% Chart Speed : 1 s/div
Check by : Khaleed
Supervised by: Ishida / Terry

CH1 U2 Cell voltage

10 V / DC2000 V
1V/div position 45 %
point AO: 53 1401V
Tester filter 5kHz
1399V
CH2 V2 Cell voltage
10 V / DC2000 V 1398V
1V/div position 40 %
point AO: 54
Tester filter 5kHz

CH3 W2 Cell voltage

10 V / DC2000 V
1400V

1V/div position 35 %
point AO: 55

1150V
Tester filter 5kHz 6 Sec

CH4 VCB answer signal

H Close;L Open
10V/div position 10 %
point AO: 133 4.9 Sec
Test filter: 5kHz
 No. Parameter items Setting Unit No. Parameter items Setting Unit Application Recycle Compressor
Motor Standalone Running Test 1 Commercial Frequency 50 Hz 33 Accel / decel time 5 T5 - s INV model FRENIC4600FM5e
Condition: Motor running without coupling 2 Rated Frequency 50 Hz 34 Accel / decel time 6 T6 - s INV rated 1750 kVA 3300 V 306 A
Operation:Loader(LOCAL) 3 Base Frequency 50 Hz 35 Broken Point Frequency 1 F1 - Hz Motor rated 1300 kW 3300 V 278 A
4 Operating Maximum Frequency 50 Hz 36 Broken Point Frequency 2 F2 - Hz
8 Bias Frequency 50 Hz 37 Broken Point Frequency 3 F3 - Hz
Name/Model Serial Number 19 Rated Output Voltage 3300 V 38 Broken Point Frequency 4 F4 - Hz Test date: 05 - 10 - 2021
Test Tool
MR8875 210648004 28 Acceleration / Deceleration Pettern 0 - 131 Motor Current Ratio % Chart Speed : 2 s/div
29 Accel / decel time 1 T1 20 s 163 Software SW4(-/UV/Start/Drawing) - Check by : Khaleed
30 Accel / decel time 2 T2 20 s 128 Reactive Current Command Gain % Supervised by: Ishida / Terry
31 Accel / decel time 3 T3 20 s 129 Primary Resistor Compensation Gain %
32 Accel / decel time 4 T4 20 s 130 On Delay Compensation %

CH1 Frequency Command Filter Output 50 Hz

10 V / 50 Hz
2V/div position 60 %
point AO: 24
Tester filter: 5kHz 3300 V

CH2 Voltage Command

10 V / 3300 V
2V/div position 50 %
point AO: 17
Tester filter: 5kHz

CH3 Active Current Iq Command

20%
10 V / 100 %
2V/div position 40 %
point AO: 22
Tester filter: 5kHz

CH4 Reactive Current Id Command

10 V / 100 %
2V/div position 10 %
point AO: 23 50%
Tester filter 5kHz
 No. Parameter items Setting Unit No. Parameter items Setting Unit Application Recycle Compressor
Load Test 1 Commercial Frequency 50 Hz 33 Accel / decel time 5 T5 - s INV model FRENIC4600FM5e
Condition: Motor running with Machine 2 Rated Frequency 50 Hz 34 Accel / decel time 6 T6 - s INV rated 1750 kVA 3300 V 306 A
Operation: DCS(REMOTE) 3 Base Frequency 50 Hz 35 Broken Point Frequency 1 F1 - Hz Motor rated 1300 kW 3300 V 278 A
4 Operating Maximum Frequency 50 Hz 36 Broken Point Frequency 2 F2 - Hz
8 Bias Frequency 50 Hz 37 Broken Point Frequency 3 F3 - Hz
Name/Model Serial Number 19 Rated Output Voltage 3300 V 38 Broken Point Frequency 4 F4 - Hz Test date: 07 - 10 - 201
Test Tool
MR8875 210648004 28 Acceleration / Deceleration Pettern 0 - 131 Motor Current Ratio 88.3 % Chart Speed : 2 s/div
29 Accel / decel time 1 T1 20 s 163 Software SW4(-/UV/Start/Drawing) 20 - Check by : Khaleed
30 Accel / decel time 2 T2 20 s - - - Supervised by: Ishida / Terry
31 Accel / decel time 3 T3 20 s 97 AVR regulator Proportional Band 15 %
32 Accel / decel time 4 T4 20 s 98 AVR regulator Integration Time 1000 ms

50 Hz

CH1 Frequency Command Filter Output 3300 V

10 V / 50 Hz
2V/div position 60 %
point AO: 24
Tester filter: 5kHz

CH2 Voltage Command

10 V / 3300 V
2V/div position 50 %
point AO: 17
Tester filter: 5kHz 20%

CH3 Active Current Iq Command

10 V / 100 %
2V/div position 40 %
point AO: 22
Tester filter 5kHz
40%

CH4 Reactive Current Id Command

10 V / 100 %
2V/div position 10 %
point AO:23
Tester filter: 5kHz
V / F Characteristic Graph
Test date : 5-Oct-2021
Condition: Motor cable disconnection
Check by : Khaleed

4000

3000
Voltage [V]

2000

Output V

1000

0
0 10 20 30 40 50 60
Frequency Setting [Hz]

Frequency Setting [Hz] 10.0 20.0 30.0 40.0 50.0

INV output frequency [Hz] 10.0 20.0 30.0 40.0 50.0
INV output voltage [V] 684 1422 2099 2640 3301