Medium voltage frequency converter

Ref. No.：TUPI –E–02

CIMENTO TUPI S.A

Pedra do Sino Project

3500t/d clinker production line and
120t/h cement grinding plant

MV Frequency Converter Instructions

(FUJI ELECTRIC CO., LTD)
 Medium voltage frequency converter

Sub Catalog

1 .Equipments Supply Scope and Specification

2. Commissioning and Two Years Spare Parts List

3. Operation and Maintenance Instructions

4. Drawings
 Medium voltage frequency converter

1.Equipments Supply Scope and Specification

Type FRENIC4600FM5e 6.6kV 2600kVA

Quantity 1 set

Rate output voltage 6600V

Rate output frequence 60Hz

Rate output power 2100kW

Rate output current 227A

Continuous Overload ability 100%

Short time overload ability 120% 1min.

Input rectifiter bridge 36 pulse diode rectification

DIPCIBTM IGBT

Speed adjust range 0～100％ continuous adjust

Speed control accurancy ±0.5％（Open loop）

Rectifiter two-electrode valve

Power unit quantity： 9

operation Quadrant： 2

Continuous operation can withstand voltage of the percentage 45％

Unbalanced maximum 2%

Power factor ≥0.95 (Full range)

Efficiency under rate load about 97%

Instantaneous lose electric delay 0.3S

Cooling type force air cooling

IP grade IP31

Way of inlet and outlet Down inlet and down oulet

weight 10400kg (about)

noise < 75 dB (A) (Rate conditions)

imoact test electric GB/T 3048.13-2007

AC voltage withstand GB50150

 Medium voltage frequency converter

Language marks： English（small LCD、white and black）

Color of of cabinet： Munsell N 6.5，(equal to RAL9022)

Open door type：transformer and conventor open door both side，controlpanel opendoor front

No Name Type Unit Quantity Remarks

Medium Voltage FRENIC4600FM5e 6.6kV phase-shifting

1 Set 1
IGBT Inverter 2600kVA transformer、heater

The main components of the high voltage inverter configuration table（6.6kV

2600kVA）:
No Name Type Production Company

IGBT 2BMI400U4H-170-05 Japan FuJi

Diode bridge rectifier PD10016A Japan SanREX

1
LNK2G143ASEAFJ
Electrolytic capacitor Japan Nichicon
400V，13500uF

2 Enter the phase shifting transformer RKJP1TRK-2226BUAAA China Shanghai

3 Cooling fan R6D560-AH05-01 Germany Ebmpapst

4 Control components RKJS1SXK-2188B Japan FuJi

5 Relay unit EP5003（C-1） Japan FuJi

6 Analog input converter FSTT-0C74XF10 Japan DAIICHI electronic

7 Analog output converter FSTT-0A7FXF10 Japan DAIICHI electronic

8 breaker SA30C Japan FuJi

 Medium voltage frequency converter

2.Commissioning and Two Years Spare Parts List

2.1 spare parts list for Commissioning

No Name Unit Quantity field manufacturer remarks

1 fuse PCS 4 Japan Ferraz shawmut

2 DDC communication cable PCS 1 China fuji

Used when the unit

3 lifter SET 1 China fuji
will be change

2.2 two years spare parts list

No Name Production Quantity Company Note

1 Power unit Wuxi 1 FuJi

Control 1 FuJi
2 Japan
components

3 Relay unit Japan 1 FuJi

4 Cooling fan Germany 5 Ebmpapst

5 Air filter Wuxi 1 FuJi 6.6kV 2600kVA

1 DAIICHI
6 AI converter Japan
ELECTRONIC

1 DAIICHI
7 AO converter Japan
ELECTRONIC
 Medium voltage frequency converter

3.Operation and Maintenance Instructions

Anhui Conch Kawasaki Engineering Co.，Ltd

 FRENIC4600FM5e

Installation Manual for

Medium Voltage IGBT Inverter

Third edition: Oct. 24. 2008

Second edition: Sep. 18. 2008
First edition: Oct. 15. 2006

Fuji Electric S ystem s C o.,Ltd.

INR-HJ5048 1/25
 ――――――――――――― Content ―――――――――――――――

Introduction ······································································ 3
I. Unloading ································································· 7
II. Carrying in ·······························································10
III. Installation ·······························································13
IV. Connection of main bus and grounding bus ··········17
V. Inspection after installation·····································23

1. Please use this instruction manual at the installation work of high voltage inverter
for ensuring the work safety and for preventing the device from failure and
damage.
Therefore, please install the device first after fully understanding the working
methods and caution items described in this instruction manual.

2. This instruction manual covers the working methods and caution items from
“unloading” until “installation” of the high voltage inverter at the installation site
but it does not cover the items below:
(1) Packaging specifications and factory shipment packaging methods
(2) Transport methods and handling during transport
(3) Long term storage at installation site and measures to be taken for it

3 If anything abnormal (for example, failure or damage) occurs in the devices and
machineries during their installation, please inform us of the information
including their conditions, causes and actions taken etc. as soon as possible.

INR-HJ5048 2/25
Introduction
Thank you for your purchasing our high voltage IGBT inverter. Please verify that the delivered
product including its rating and specifications is the same one as you ordered.
Please inform our sales office of it, if you find any such discrepancy as the delivered product
has been damaged or any of its accessories has not been packaged together.
Use the product after you have read this instruction manual carefully regarding its handling.
Forward the instruction manual to the end user as well as keep it surely during using the
product. Request the instruction manual from our sales office in charge, if you have lost it.

Caution General

● Read the instruction manual carefully prior

to use, and use it safely.

Caution for safety

z Only the qualified personnel, who have sufficient knowledge and skill, may handle the
inverter for the purpose of safety in its use.
z Use the inverter properly after reading the instruction manual and other attached papers
carefully. Use the inverter after you have got skilled at every knowledge, safety information
and cautions of the machines and devices.
After you have read the instruction manual, keep it at the place, where the personnel in its
charge can access whenever necessary.
z The instruction manual classifies the rank of safety caution items into “danger” and
“caution”.

Danger ：Those cases, which are feared to cause a dangerous condition, which
may lead to death or a serious injury, if they are mishandled.

Caution ：Those cases, which are feared to cause a dangerous condition, which
may lead to a medium damage or a slight injury or to a physical damage
only, if they are mishandled.

Even those cases, which are classified into Caution may lead to a serious result. Abide by
both of them, because they all contain important descriptions.
The important alarms in the instruction manual are listed as follows.

Transport / Storage / Package opening

Caution
z Take care for avoiding the offset load for hoisting the cargo, or fall of load is feared.
z Do not remove the tumbling prevention fittings until completion of transport to the installation
site, or a tumbling or a damage is feared.
z Store the inverter in the environment specified by specifications, or a failure is feared.

INR-HJ5048 3/25
Installation and wiring works

Caution
z Only the qualified personnel may install and wire it, or an electric shock, an injury or a failure
is feared.
z Install and wire it after fully understanding the drawings and instructions, or an electric shock
or a failure is feared.
z Ground the device properly, or an electric shock or a failure is feared.
z Use the exclusive lifter and rails (drawer base) for carrying-in and -out of a heavy cargo, or
an injury is feared.
z Seal openings in panel where cables passing through with sealing material, or a failure is
feared.
z Fasten the connection screws for conduction parts with the specified torque, or a burnout or
a failure is feared.
z Perform works referring to the drawings concerned, or a failure or a malfunction is feared.
z Do not disturb any ventilation path, or a failure or a malfunction due to overheat is feared.
z Use electric sockets only for the intended purpose, or a failure or a malfunction is feared.
z Do not bend or pull optical fibers unreasonably or give impact to optical fibers, or a failure or
a malfunction is feared.

Use and operation

Danger
z Do not remove the protection cover, or an electric shock is feared.
z Do not touch the charged part, or an electric shock is feared.

Caution
z Only the qualified personnel may control and handle it, or an electric shock, an injury or a
failure is feared.
z Install and wire it after fully understanding the drawings and instructions, or an electric shock
or a failure is feared.
z Handle the built-in machines and devices after fully understanding the instruction manuals
for them, or an electric shock or an injury and a failure are feared,
z Do not disturb any ventilation path, or a failure or a malfunction due to overheat is feared.
z Do not dismount any plug-in device or a PCB during running, or a failure or a malfunction is
feared.
z Replace those machines and devices, for which the date of replacement is specified, within
the specified period, or a burnout or a failure is feared.
z Do not touch any such rotating body as a fan, or an injury is feared.
z Do not touch any space heater, or a burn is feared.
z Use electric sockets only for the intended purpose, or a failure or a malfunction is feared.
Do not bend or pull optical fibers unreasonably or give impact to optical fibers, or a failure or
a malfunction is feared.

INR-HJ5048 4/25
Maintenance and inspection

Danger
z Do not remove the protection cover, or an electric shock is feared.
z Do not touch the charged part, or an electric shock is feared.

Caution
z Only the qualified personnel may control and handle it, or an electric shock, an injury or a
failure is feared.
z Install and wire after fully understanding the drawings and instructions, or an electric shock
or a failure are feared.
z Handle the built-in machines and devices after fully understanding the instruction manuals
for them, or an electric shock or an injury and a failure are feared,
z Do not disturb any ventilation path, or a failure or a malfunction due to overheat is feared.
z Use the exclusive lifter and rails (drawer base) for carrying-in and -out a heavy cargo, or an
injury is feared.
z Fix the door if you have opened the door for inspection, or an electric shock or an injury is
feared.
z Restore the cover if you have opened the cover, or an electric shock is feared.
z Seal openings in panel where cables passing through with sealing material or a failure is
feared.
z Do not dismount the plug-in devices and PCBs during running, or a failure or a malfunction
is feared.
z Replace those devices, for which the date of replacement is specified, within the specified
period, or a burnout or a failure is feared.
z Use the parts having the same type, rating and specifications for replacing the existing
parts, or burnout or a failure is feared.
z Do not touch any such rotating body as a fan, or an injury is feared.
z Fasten the connection screws for conduction parts with the specified torque, or a burnout
and a failure are feared.
z Do not touch any space heater, or a burn is feared.
z Use an electric socket only for the intended purpose, or a failure or a malfunction is feared.
z Do not bend or pull optical fibers unreasonably or give impact to optical fibers, or a failure or
a malfunction is feared.

Disposal

Request
z Handle such devices containing oil as transformers and condensers as industrial wastes.
z Handle such insulation materials as bus supports as industrial wastes.

INR-HJ5048 5/25
 ● Alarm label indications for showing safety caution items are given at the outer and inner
surfaces of inverter body.

Caution Danger
Read and apply instruction manual etc.
for maintenance, inspection and repair,
or injury, electric shock or fire is feared.
Only personnel in charge may
maintain, inspect or repair this.
Turn off input power supply at Do not remove cover, or
maintenance, inspection or electric shock is feared.
repair.
Don’t touch charged parts when
you open door while current is
conducted, or electric shock is
feared.
Connect grounding wire, or
electric shock is feared.

Repair and relocation

Caution
z Take care for avoiding an offset load for hoisting an inverter, or a fall is feared.
z Do not remove the tumbling prevention fitting until completion of transport to its installation
site, or a tumbling or damage is feared.
z Store the inverter in the environment specified by specifications, or a failure is feared.
z Only qualified personnel may install or wire inverters, or an electric shock, an injury or a
failure is feared.
z Install and wire inverters after fully understanding the drawings and instructions, or an
electric shock or a failure is feared.
z Ground inverters properly, or an electric shock or a failure is feared.
z Use an exclusive lifter and rails (drawer base) for carrying-in and -out a heavy cargo, or an
injury is feared.
z Seal the openings in a panel where cables passing through with sealing material, or a failure
is feared.
z Fasten connection screws for conduction parts with the specified torque, or a burnout or a
failure is feared.
z Work referring to the drawings concerned, or a failure or a malfunction is feared.
z Do not disturb ventilation paths, or a failure or a malfunction due to overheat is feared.
z Use electric sockets only for the intended purpose, or a failure or a malfunction is feared.
z Do not bend or pull optical fibers unreasonably or give impacts to optical fibers, or a failure
or a malfunction is feared.

Request
z Request the manufacturer for modifying and repairing the panel.
z Request the vendor for trans-installation of device.
z If any alarm indication became faint and patchy or any “alarm label” is damaged, purchase
the alarm label newly and stick it at the original position.

INR-HJ5048 6/25
I Unloading
1 Verification of cargo handling indication
The cargo handling indications as shown in Table 1 are printed on the cargo for the
purpose of securing safety of the cargo handler, of protection of cargos and of
indication of proper handling of cargos. Verify them before unloading the cargo.

Table 1

Cargo handling indication

Caution item
Mark (Symbol) character

“ THIS WAY UP” Direction of upside of a cargo is shown, warning

that the cargo shall not be tilted or tumbled.

“ FRAGILE” It is shown that the cargo is fragile, warning that no

shock shall be given to the cargo.

It is shown that the cargo shall not be wetted, by

“ KEEP DRY”
protecting it from rain and water drops. Indoor
storage is hoped, if it must be stored.

“ SLING HERE” The position for sliding by a chain or a wire rope is

shown, alarming that no other part than here shall
be slung for hoisting.

“ CENTER OF Balancing position of the cargo weight is shown.

GRAVITY”

It is shown that the cargo is unstable and easy to be

“ UNSTABLE”
tumbled.

2 Cargo handling
Handle cargos using a crane in principle. The co-workers shall follow the instructions
and the signs by the leader and shall pay full attention to safety.
Evade cargo handling in a rain-fall as far as possible. If it is not evadable to handle
the cargo in a rain fall, make arrangement with the party concerned for the work,
verify if the cargo is reliably protected and further protect the cargo using waterproof
sheets and the like. But never carry out the work in a strong wind, a heavy rain or a
heavy snow.

INR-HJ5048 7/25
 Verification of temporary storage site
The temporary storage site shall be indoors in principle. If the cargo must be
temporarily stored outdoors, a site satisfying the following conditions shall be
selected.
(1) It shall be dry and a hard ground having a good drainage.
(2) If the site is feared to be flooded, place the cargo higher than the expectable
water surface level during the flood.
Do not put the cargo directly on the floor but place it about 60 mm to 120 mm higher
than floor using skids etc.
Select the material and number of skids corresponding to the cargo weight and the
condition of floor or ground.

2.2 Cargo handling with crane

2.2.1 Preparation before cargo handling
(1) Cargo mass shall not exceed the allowable limit weight for the crane
(2) Wire ropes shall be inspected always before use and use only those ones,
which are safe enough for the cargo mass. Wire ropes in any of the following
conditions may not be used:
a. 10 % of the element wires in a twist is broken,
b. rusts stay remained after wiping the rope surface,
c. reduction of wire diameter exceeds 7 % of the nominal diameter,
d. kinked and
e. wire ropes or chains having no hook, shackle, ring or eye at their both ends.
(3) Sling a wire rope for hoisting a cargo at the position as shown in Fig. 1-1.
(4) Use always two or more wire ropes for hoisting a cargo, no matter how small it
may be (see Fig. 1-1).
(5) Hoisting angle for the wire rope shall not exceed 60 degree as shown in Fig. 2.
(6) Never hoist cargos in a stack because it is very dangerous (see Fig. 1-2).
(7) Control the hoisting condition so as to keep the hook of crane direct above the
center of gravity of the hoisted cargo. Also control it so as to keep the cargo
horizontally.
Fig. 1-1
Good example
Bad example Bad example
Hanging
Wire
angle shall
rope
be 60 deg.
etc.
or less
Cargo
handling
indication
(Chain mark)

Fig. 1-2
Bad example Bad example

INR-HJ5048 8/25
 F ig . 2
W ire ro p e
H a n g in g a n g le s h a ll b e 6 0
W ire ro p e d e g . o r le s s . C o n v e rte r
panel
T ra n s fo rm e r C o n tro l
panel panel

Base channel T ra n s fo rm e r
B ase channel

N o te 1 : U s e liftin g rin g s fo r h o id tin g th e tra n s fo rm e r m a in b o d y.

N o te 2 : D o n ’ t s lin g ro p e s a t th e liftin g rin g s o f c o n tro l p a n e l
w h e n h o is tin g a p a n e l o f 3 3 k V560
3.3kV, , 4 to
0 0770kVA
to 8 2 5 k V A .

2.2.2 Crane operation

(1) Start the work following the sign by the leader after having verified that no
persons are on and around the cargo.
(2) As the primary preliminary hoisting, drive the hoisting gear until the wire rope
is tensioned. At this time correct the center of crane hook so as to coincide
with the center of gravity of cargo and verify the condition of the cargo.
(3) As the secondary preliminary hoisting, hoist the cargo until the cargo height
reaches about 100 mm above the floor. Stop hoisting there and verify the
horizontal condition of cargo and the relative position of center of gravity of
cargo to the hook again.
In addition, apply guide ropes for stabilizing the cargo.
(4) After completion of preliminary hoisting, hoist the cargo slowly, intermittently
and little by little.
(5) The hoisting height shall not exceed the necessary height. Do not swivel the
cargo during hoisting. The crane operator shall not leave his seat while the
cargo is in suspended condition.
(6) After having brought the cargo to the destination, hoist down it slowly,
intermittently and little by little. Never hoist down or stop rapidly, as it is
dangerous.
(7) Hoist down the cargo onto the floor in a low speed. Stop hoisting down once
when the cargo approaches skids. After verifying the horizontal condition and
the position of cargo, hoist down it on the floor.
(8) Remove the wire ropes first after verifying that the cargo has been stabilized
and the slung wires have been loosened.
(9) For transferring the crane to another position, do not leave wires staying on its
hook.

INR-HJ5048 9/25
 2.3 Cargo handling using a forklift
The cargo handling using a forklift is applied if no crane is available. The following
points shall be followed:
(1) Verify carefully the mass and the height of center of gravity of cargo. Select such
a forklift, as has proper abilities including the lifting capacity, fork length and width.
(2) Select a flat road surface in a good condition for the transport route.
(3) Do not lift cargo with the mast of forklift tilted forward. Lift always with the mast
tilted a little backward.
(4) The fork height shall be about 200 mm above the floor and travel with fork in the
lowest possible position.
(5) Rapid start and stop are strictly forbidden.
(6) If the sight of driver is disturbed by its cargo, the forklift shall be accompanied by
a pilot and shall travel little by little.
(7) Unload the cargo from a forklift without allowing it trundling or tumbling down.
3 Inspection
Inspect the cargo as below after unloading:
(1) Verify the number of cargos based on the packing list.
(2) Verify the package condition if such abnormality as a failure or a damage is found.
(3) Verify if any trace of invasion of rain water is found.

II Carrying in
Use a crane for carrying in cargos and transporting them to the installation site and do it
according as Item 2.2 of Chapter I (Unloading). If no crane is available for transport to
installation site, follow the item 2 of this chapter.
Carry in cargos in principle in the packaged condition, however, if it is inevitable to carry in it
after opening the package at the unloaded site due to circumstances of the installation site,
proceed according to the procedure below:
1 Preparation of carrying-in entrance
(1) Around the carrying-in entrance, the road surface shall be brought to a good condition
for easy passage of trucks and truck cranes and sufficient road width for carrying-in
shall be secured (see Fig. 3).
(2) If the carrying-in entrance floor is higher than the road surface, install an interim
unloading base sufficiently resistible against the cargo weight (see Fig. 4).
(3) Stopper against slip shall be arranged at the end or the like of interim unloading base,
for preventing tumbling and fall of cargos (see Fig. 4).
(4) Remove gradients and irregularities on the carrying-in entrance and transport route.
Fig. 3 Carry-in entrance

Carry-in
entrance

About 10m

Remarks: Required road width for carrying-in is about 10 m as a standard but it

depends on the cargo size and others. Be sure to confirm if there is a sufficient width
when hoisting up the cargo with crane.

INR-HJ5048 10/25
 Fig. 4

Slip stopper Carry-in

entrance
Temporary
unloading
base F.L

G.L

2 Transport by traction on rollers

As this work accompanies dangers, investigate the conditions carefully in advance as
well as let well experienced workers be engaged in the work.
Co-workers shall follow the instructions and signs by the leader and shall pay full
attention to safety.

2.1 Preparation
(1) Organize the working team. Determine the number of workers corresponding to the
difficulty of the work in advance.
(2) Determine the team leader. Make all the workers well informed of the working
methods and caution items in the pervious day of work.
(3) Prior to the work, investigate the strength and quantity of used machines and tools
and bring them in perfect condition.
(4) Put the transport route in good condition.
(5) Mount traction wire ropes, determine the foundation for traction gear as well as
investigate if it has a sufficient strength.
(6) If cargos shall be transported indoors by traction on rollers, it is feared to damage the
floor. For avoiding it, lay guide plates on the rout as follows:
a. Lay guide plates flat so that the load is exerted uniformly.
b. Install the butting faces of guide plates according to any of Fig. 5.
Fig. 5 Examples of placing guide plates

Good Good Good Butting face of

example example example guide plates

Guide Guide Guide

plate plate plate Splint
Bad example

Guide
plate

INR-HJ5048 11/25
2.2 Transport by traction on rollers (see Fig. 6 and 7)
(1) Place rollers between guide plates and cargo skid with intervals of about 300 to 500
mm to the traveling direction. Steel pipes, steel bars or oak bars are used for the
roller. Select suitable rollers of diameter depending on the cargo mass.
(2) Sling wire ropes for traction of cargos at the skid for cargos except for those cargos,
which have special setup for transporting by traction on rollers.
(3) Pay special care at the moment when cargos are starting to move by traction and
subject to the following procedure:
a. Start the work with a definite sign by the leader. The sign shall be given by only one
person and never operate any traction gear (for example, winch) without the sign.
Never allow someone to enter into the traction wire rope area.
b. Check slip and mutual contact condition of rollers so that the rollers do not stray off
the cargo.
c. When traction is executed using two or more traction gears, check if traction forces
are exerted uniformly.
d. Take care that your hand or foot does not get caught, when you insert rollers under
the cargo.
e. Take care of springing up of rollers, when the cargo is put on rollers.
f. Take care of transport by traction on rollers in rain, because everything is slippery.
(4) For ceasing a transport by traction on rollers, be sure to insert stoppers between the
cargo and guide plates for preventing from unintended move of the cargo.
(5) Change the traveling direction as below:
a. Arrange rollers in advance one by one shifting little by little to the direction to be
guided.
b. Take care that rollers do not stray off guide plates or skid for cargo.
c. Correct the position of rollers under cargo using a hammer or the like. If it is difficult
to correct by a hammer, correct it using a jack.
Fig. 6

Travelling direction
Skid base

Guide plate
Roller

Floor face

Fig. 7

Skid base
Change direction
Roller

INR-HJ5048 12/25
III Installation
1 Verification before installation
Verify the details of following items by means of layout drawing of machines and
devices, foundation drawing and outline drawing for performing the installation works
effectively.
(1) Installation direction of panels and relative location of buildings, machine and
devices and cable pits or the like.
(2) Embedding position of base channels and foundation bolts (note).
As panels composing a serial panel configuration are transported in division,
assemble them for installation according to this manual.
*Remarks: Division part is marked with ▼ in the outline drawing as shown in Fig. 8.

(a) Fasten the neighboring panels each other.

(b) Connect the main bus and grounding bus between panels
(c) Connect the control wiring between panels

Fig. 8
Split mark for transportr
Transformer Converter and
panel ▼ Control panel

Base channel

Note: These high-voltage inverter panel and base channel shall be transported and
installed as a integral unit as the standard. In case that base channel is installed
beforehand, intermediate base is required between the panel and base channel (optional).

2 Installation of panel main body

2.1 Verification of installation position
To let the panel fully function, its foundation and installation condition must be
constructed properly. Therefore, verify the following items before the installation:
(1) Verify its relative dimensions to building and pillars and the direction of serial
panel configuration.
(2) Verify the relative dimensions of cable pits and embedding positions of base
channels based on the cable pit drawing and foundation drawing.
(3) Verify the level of panel using such a measuring instrument as a transit and a
level.

2.2 Centering
For installation of a panel, mark the positions of foundation bolts , the center lines and
contour lines of the panel by means of marking or the like.

INR-HJ5048 13/25
 2.3 Installation of panel body
Install the panel on the foundation in the following sequence:
(1) Bore the embedding holes for foundation bolts according to 2.2 and outline
drawing.
(2) Put the panel on the installation surface and verify if the embedding holes for
foundation bolts are matched with the foundation bolt holes in base channel.
(3) Fasten the foundation bolts to the base channel provisionally. At this time,
position the foundation bolts so that their tops stay 5 mm over the upper face of
nuts (see Fig. 9).
(4) Measure the level of panel at 1000 mm intervals using such measuring
instrument as a transit. Figure 10 shows a case of measuring the level using a
spirit level.
(5) Insert adjusting liners between the installation face and the base channel for
adjustment, if the level of panel or the differential height between panel and floor
face do not satisfy the specified level. Prepare the liners in various thickness
(see Fig. 10).
(6) After adjustment using liners verify if the level of panel stays within about ±1 mm
measured at intervals of 1000 mm. At measuring the level using a sprit level,
adjust so that the bubble stays at the center of spirit level (see Fig. 10).
(7) After verifying the proper placement of base channel, moist around the
embedding holes for foundation bolts and grout them.
(8) After hardening of the concrete, fasten fully the nuts for foundation bolts. At this
time, verify the level of base channel again.

(Note) Box-hole type anchor construction method using L bolts is illustrated below but
construct similarly for a hole-in-anchor construction and any other construction
methods, and keep the level and construct so that sufficient adhesion strength
with the floor is attained.

Fig. 9 Illustration of embedded foundation bolt

Cabinet Cabinet
Cabinet
5mm
5mm

5mm

Base Base Lower

channel channel frame
Foundation Foundation Foundation
bolt bolt bolt

Cement Cement Cement

In case of foundation bolt In case of foundation bolt

is installed inside of the is installed upperside of
base channel the base channel

INR-HJ5048 14/25
 Figure 10

Level
(Adjust the level with the bubble to be centered)

Bottom face of panel

Finished floor face

Liner Anchor bolt

Base channel

Base
channel

Level

Anchor
bolt Liner

INR-HJ5048 15/25
 Figure 11 Methods to check the vertical accuracy with a plumb bob
Side view Front view

Plumb bob
(weight)

Note: Adjust so that dimensions of A, B and C become equal.

Figure 12 Methods to check the vertical accuracy with a level

Side view Front view

Level
Adjust the level
with the bubble
to be centered.

Figure 13 Methods to check whether any steps have occurred

Splitting part for transport

Good example Bad example

Level
Disapproval ×

INR-HJ5048 16/25
 3. Cleaning of panel inside
Remove sufficiently the dust and dirt that have adhered to panels during construction after completion
of the installation.
In particular, because adhesion of dust to contact points of devices may cause imperfect contacts,
clean the points with dry clothes, etc.
In addition, close the door during the installation in order to reduce dust that may enter the panels.
Especially, cover the equipment with vinyl sheets and the like where there is much dust.
Moreover, because dew condensation may occur on the equipment and devices at places with high
humidity or much alternation of temperature, protect the equipment appropriately during the prior
period of start-up of the equipment.

Ⅳ. Connections of bus bars and grounding bus bars

1. Points to be connected at installation

When panels are separated to each transportation unit, main bus bars and grounding bus bars are
also separated corresponding to them. Joint them surely after completing installation of main bodies.

Figure 14 An example of separation of main bus bars

Main bus bar

Main bus bar connection portion

Splitting part for transport

2. Methods to connect
Conduct the connections according to methods as shown in Figure 15. In addition, insert the
nuts into the sides in principle where checks of them are allowable after tightening.
Figure 15 A method to connect copper and copper

Bolt (4T)
Plain washer (steel)
3.
Conn
Copper conductor ectio
ns of
seco
ndary
wirin
Copper Plain washer (steel) g of
the
input
Spring washer transf
With two or more screw threads
running over the top surface of nuts
INR-HJ5048 17/25
 ormer and INV output wiring
(1) Advance preparation
a) Open the left and right doors (fix at angle of 115° with door stoppers.)
b) Open the right internal door (fix at angle of 90° with door stoppers.)
c) Remove the left and right covers at the bottom of the Input/Output Control
Transformer.
Notes：Secondary wiring trunk terminals of Input Transformer
(1)In the case of 3.3kV 1150～2600kVA：Connected 36 wires.
(2)In the case of 3.3kV 390～770kVA：There is no Secondary wiring trunk terminals.
(3)In the case of 6.6kV 780～2300kVA：Connected 72 wires.
Figure 16：<Top view>
Input/Output Control Transformer Panel (Doors & right internal door opened)

Secondary wiring trunk terminals of Input

Transformer
(Connected 36 or 72 wires from Input
Transformer)
Left door Right door
Fixed at Fixed at angle of 125°
angle of 115°
Right internal door
Fixed at angle of 90°

125°

See Fig. 17.

Secondary wiring trunk terminals of Input Transformer
(Connected 36 or 72 wires from Input Transformer)

This drawing
shows
6.6kV 1540kVA.

INV output wiring trunk terminals See Fig. 17.

(Connected 3 wires from output terminals)

INR-HJ5048 18/25
 Figure 17

<View from Input/Output Control Transformer Panel > <View from T Converter Panel>

Input Transformer INV output wiring Connections of INV output wiring to be

Secondary wiring (From Converter conducted from Converter Panel
(Connected 72 wires) Panel) (Connected 3 wires)

U-phase

V-phase

W-phase

This drawing shows

6.6kV 780kVA～2300kVA.

INR-HJ5048 19/25
4. Methods to tighten
Use specified materials and parts correctly to tighten, and connect them under paying
attentions to following items.
(1) Use a torque wrench to tighten bolts with torque corresponding to nominal diameters.
(2) Tighten bolts by turning the nuts.
(3) Check whether any negligence of tightening have occurred.
(4) Tighten bolts without unevenness if 2 bolts or more are used.

Tightening torques of screws

Conductive part
M3: 0.52 N•m M8: 11.8 N•m
M4: 1.24 N•m M10: 23.5 N•m
M5: 2.6 N•m M12: 39.2 N•m
M6: 4.9 N•m M16: 83.4 N•m

Structural part
M4: 1.7 N•m M10: 26.5 N•m
M5: 3.4 N•m M12: 46.6 N•m
M6: 5.6 N•m M16: 115 N•m
M8: 13.3 N•m

5 Check of tightening
If any negligence of tightening or any shortages of tightening torques may have occurred,
those may cause troubles. Therefore, confirm that the bolts are secured by specified torques
with the torque wrench, and put a check-mark on the nuts and bolts as shown in Figure 18.
Use “red color” when confirming the tightening of bolts and nuts, because “blue color” was
used as the marks when those were tightened at our factory.
In addition, pay attention not to overlap with the “blue marks” put at our factory.

Figure 18

Check mark (Red)

INR-HJ5048 20/25
6. Connections of control wirings

6.1 Points to be connected at installation

When panels are separated by each transportation unit, control wirings between panels are
also separated corresponding to them. Joint them surely after completing installation of
main bodies.
In addition, conduct connections of control wirings using connectors, but, if uses of terminal
blocks for the connections in accordance with optional specifications, connect the wires to
trunk terminals blocks, wiring device numbers of which are marked with “Y” (an example:
Y2) (See Figure 19 and 20.)

Figure 19 Examples of connectors Figure 20 Examples of trunk terminals blocks

Crossover Crossover
Trunk control wiring
control wiring
terminals between
between
blocks panels
panels

Splitting part for Splitting part for

transport transport

6.2 Methods to connect

Connect electric wires having the same number to the same terminal block.
Examples of connection methods are shown in Figure 21 and 22.

Figure 21 An example of a wire end in a wire-numbering method

Crimp contact

Self-number Wire number Electric wire

INR-HJ5048 21/25
 Figure 22 Methods to connect wiring

(a) In case of connectors used

Device numbers for wiring

Connectors (Males) Connectors (Females)

(b) In case of terminal blocks used

Device number for wiring

Trunk terminal blocks

Wire number

Wire number

INR-HJ5048 22/25
Ⅴ. Inspection after installation
Check the items in the following tables after installations of the panels. In addition, because the
table shows common inspection matters, any items that are not appropriate may be omitted.
1. Panels (including closed bus bars)
NO. Objective Check point Matters to be checked Result
1. Appearance Base channels Alignment and installation of the base are
in good conditions?
Panels in line Formation of panels in line is OK?
Splitting parts for transport are tightened
in good conditions?
Top and side covers are equipped in
good conditions?
Closed bus bars Assembly and phase-alignment of
conductors are OK?
2. Cabinet General items No looseness and no dropout of bolts are
found?
No damage is found on packing?
Doors No looseness of bolts for hinges,
stoppers, retainers, etc. is found?
Handles can be surely operated?
Interlock mechanisms of doors are surely
operated?
Dividing walls No looseness and no dropout of bolts are
found?
No deformation and no damage are
found?
Disconnecting parts No looseness and no dropout of bolts are
of three-phase- found?
circuits for breakers No deformation and no breakage of
and pullout-type springs are found?
devices No foreign compound or no dust is
attached?
Conditions of contacts are OK?
Disconnecting parts No looseness of bolts is found in
of control circuits movable and immovable sides?
for breakers and No damage, no breaking of wires and no
pullout-type deformation of plugs and electric wires
devices are found?
Conditions of contacts are OK?
Shutters Any deformation and any dropout caused
by looseness of bolts are found?
Those can be surely operated?
Limit switches No damage and no deformation are
found in levers and bodies?
Pullout mechanism Any deformation and any dropout caused
(Breakers, Units) by looseness of bolts are found?
No deformation and no dropout of
position-indicating name plates are
found?
No deformation is found in rails and
stoppers?
Pullout-type devices can be moved in
specified positions?
Operation Any deformation and any dropout
mechanism caused by looseness of bolts are found?
(Disconnector, etc.) Operations are surely performed?
Indicators like No looseness, no dropout, no damage
name plates, etc. and no warping are found?

INR-HJ5048 23/25
 Any unclear characters caused by
adhesion of dust or any fouling are not
found?
3. Bus bars and Splitting part Connection parts are fastened with a
supporters divided for standard torque?
transportation Red marks are put on the bolts in
connection parts?
Whole bus bars No looseness and dropout of bolts are
found?
No crack and no damage are found on
the insulators?
Movable Any breaking and buckling of wires are
conductors found?
4. Main circuit Connection parts of No looseness and dropout of bolts are
lead-in and closed bus bars found?
pullout parts Any damages are found in packing, etc.
used in the outdoor?
Bushing No looseness of bolts is found?
Any cracks and any damages are found
in insulating parts?
Any foreign compound and dust are
attached?
Cable terminations No looseness of bolts is found?
and connecting Any damages like break and peel are
areas found on surfaces of bushings and
insulating tapes?
No leakage of compound and/or oil is
found?
Any foreign compound or any dust is
attached?
Cable pass-through No dropout, no slippage and no loss of
parts closing plates are found?
Any damages caused by closing plates
are found on the cable sheath?
Any evidence of entries of small animals
is found?
5. Wiring Electric wires No wire may impinge pullout-type
devices?
Any damage is found in shaking wires
like movable parts?
No damage caused by supporters of
electric wires is found on cable sheath?
No looseness of bolts is found in the
connection parts?
Electric wire No damage is found in ducts and
supporting and bundles for wiring?
fixing tools No dropout of supporters of electric wires
is found?
6. Connecting General items No looseness is found in terminals?
wires to Any crack and any damage are found on
terminals insulators?
blocks Any fouling and any foreign compound
are attached on terminals?
7. Grounding Earth terminals Connection parts have no looseness and
Grounding wires are surely jointed?
Ground bus bars Any corrosion or any wire-breaking are
found on grounding wires?

INR-HJ5048 24/25
2. Devices housed in the panels and ancillary devices
NO. Objective Check point Matters to be checked Result
1. Main circuit General items No looseness of bolts is found in areas of main
devices circuit terminals?
No crack, damage and deformation are found?
Any foreign compound and any dust are
adhered to insulating parts?
No leakage of oil is found?
The degree of vacuum has not lowered?
The gas pressure has not lowered?
No looseness of bolts is found in control
circuits terminals?
Contacts have good conditions on plugs of low
voltage operation circuits?
2. Transformers General items No looseness of bolts is found in terminals?
and reactors No crack, no damage and no deformation are
found in bushings?
No damage is found in oil surface gages and
temperature gages?
When a dry-type transformer, any damage is
found in coils and insulators?
No leakage of oil is found (in case of oil-
immersed transformer)?
The oil surface is at the appropriate level (in
case of oil-immersed transformer)?
The gas pressure has not lowered (in case of
air-filled type)?
Any foreign compound and any dust are
adhered to bushings, etc.?
3. Indicating General items No damage is found in covers?
instruments
No looseness of terminals is found?
and
Relays No coming-off of wires is found in solder parts?
Indication No dropout of packing, etc. is found?
lamps
Indicators No adhesion of foreign compound/dust is found?
4. Other devices General items No looseness is found at terminals?
Any crack, any damage and any deformation
are found in insulators?
Heat generating parts such as resistors and
heaters are not contacting with control wires?
5. Devices Pullout equipment Operations are surely performed?
equipped (like a lifter)
Rewinding operations of wires are normal?
outside panels
Hook bars
Operation handles
Spare keys
Testing plugs Any significant damages and deformations are
Control jumpers found?
Special tools
Testing boxes
Other fixtures
6. Spare parts Lamps Any damage, crack and breaking of wires are
found?
Fuses Specified numerical quantities are prepared?
Other Check spare parts prepared for each product
with lists of spare parts.

INR-HJ5048 25/25
 Medium voltage frequency converter

4. Drawings

Anhui Conch Kawasaki Engineering Co.，Ltd

A partition wall between
the two cabinet

Connected row
Defined by WUFE
 名称板写入文字 MEDIUM-VOLTAGE IGBT INVERTER FOR ID.FAN
写入文字一览表
质量
维护・ 通风口
正视图
注意事项 No.4 右视图
侧面侧安装用空隙 正面侧检查用空隙 背面侧检查用空隙
(只在安装时)
切换柜
吸气孔 吸气孔 吸气孔
吸气孔 吸气孔 吸气孔
吸气孔 吸气孔 吸气孔
不使用
基座平面图 地脚螺栓孔
不使用
注意事项
控制
1.喷涂色 表面色:孟塞尔色(munsell) N6.5 全消光
里面色:孟塞尔色(munsell) N6.5 全消光
2.▼：运输时的分割位置
3.柜和基座一体运输
4.利用变压器主体的吊金属具
高压变频器柜 进行吊运输入变压器.
地脚螺栓详细图 5.制作数:1套
订单客户
正面侧
安徽海螺川崎工程有限公司
(施工单位筹备)
高压变频器外形图
 名称板写入文字 MEDIUM-VOLTAGE IGBT INVERTER FOR ID.FAN
写入文字一览表
质量

维护・ 通风口
正视图
注意事项 No.4 右视图

侧面侧安装用空隙 正面侧检查用空隙 背面侧检查用空隙

(只在安装时)

切换柜
吸气孔 吸气孔 吸气孔

吸气孔 吸气孔 吸气孔

吸气孔 吸气孔 吸气孔

基座平面图 地脚螺栓孔

注意事项
控制
1.喷涂色 表面色:孟塞尔色(munsell) N6.5 全消光
里面色:孟塞尔色(munsell) N6.5 全消光
2.▼：运输时的分割位置
3.柜和基座一体运输
4.利用变压器主体的吊金属具
高压变频器柜 进行吊运输入变压器.
地脚螺栓详细图 5.制作数:1套

订单客户
正面侧
安徽海螺川崎工程有限公司
(施工单位筹备)

高压变频器外形图
外线端子表
Anhui Conch Kawasaki Engineering Co,.LTD
安徽海螺川崎工程有限公司
(订单客户) 安徽海螺川崎工程有限公司
(用途) 窑尾高温风机/ID.FAN 制造号
(柜名称) MEDIUM-VOLTAGE IGBT INVERTER FOR ID.FAN FS0711-071
项目 内 容 柜名称 页 项目 内 容 柜名称 页
外线端子表
Fuji Electric Co., Ltd.
a
外线端子表
来自 连向 来自 连向
端子号 端子号
控制电源
高压柜
外线端子型号 外线端子型号
Fuji Electric Co., Ltd.
a
外线端子表
来自 连向 来自 连向
端子号 端子号
外线端子型号 外线端子型号
Fuji Electric Co., Ltd.
a
外线端子表
展开接线图 Anhui Conch Kawasaki Engineering Co,.LTD
订单客户 安徽海螺川崎工程有限公司
安徽海螺川崎工程有限公司

用途 窑尾高温风机/ID.FAN
制造号
柜名称

※展开接线图的看法,外部配线以及标准接地系统图参照辅助资料HJ400436a。

单线接线图

变频器柜
主电路(1)～(2)
控制电源(1)～(4)
控制框图
控制电路(1)～(4)

作成 调查 承认
 高压柜

控制电源

和主电源须在同一系统中
　 推荐断路器处设置 。
　 浪涌吸收电路。

必要容量:＿kVA

切换柜

控制电源
LCD电源 控制电源
加热器电源 风机电源2

风机电源1
瞬停检测

(高压变频器专用)
高压变频器
切换柜控制电源

电动机

SINGLE LINE DIAGRAM

单线接线图
Fuji Electric Co., Ltd.
 切换柜

(T-M付属) 传感器附属电缆

卷线温度
（A相） （B相） （C相）
(Pt100Ω)

接地短路检测
(GH电阻+20mm绝缘体)

输出电流检测 输出电流检测

切换柜

来自商用电源
参照单线接线图P.5

EN和柜体绝缘。
※8(参照第13页)

实际上没有的号 变频器单元的框架和主回路电位相同。

(高压变频器专用) 实际上没有的号 (高压变频器专用) 实际上没有的号

INVERTER CUBICLE
变频器柜
MAIN CIRCUIT(1)
Fuji Electric Co., Ltd. 主电路(1)
主回路设备 型号,No.

※ 8 请不要做变频器输出电路的耐压实验和绝缘电阻阻值测定实验,
因为可能造成变频器损坏。

INVERTER CUBICLE
变频器柜
MAIN CIRCUIT(2)
Fuji Electric Co., Ltd. 主电路(2)
 主控制电源 控制电源

控制电源

LCD电源

风机电源1
控制电源

风机电源1
必要容量:15kVA 控制电源

加热器电源

加热器电源

切换柜控制电源

切换柜控制电源

切换柜

瞬停检测

瞬停检测
风机电源2

风机电源2

INVERTER CUBICLE
变频器柜
CONTROL SOURCE(1)
Fuji Electric Co., Ltd. 控制电源(1)
 变频器 风机1 变压器 风机1

变压器 风机2

变频器 风机2

变频器 风机3

INVERTER CUBICLE
变频器柜
CONTROL SOURCE(2)
Fuji Electric Co., Ltd. 控制电源(2)
 INVERTER CUBICLE
变频器柜
CONTROL SOURCE(3)
Fuji Electric Co., Ltd. 控制电源(3)
加热器电源(5A) 加热器电源(5A) 加热器电源(5A)
(变压器柜) (变换器柜) (控制柜)

INVERTER CUBICLE
变频器柜
CONTROL SOURCE(4)
Fuji Electric Co., Ltd. 控制电源(4)
 控制电源

　瞬停检测处理 选择
　(电压检测80%

瞬停检测 约20ms 超过 重故障停止

瞬停检测 约5ms 超过 自由停止

重故障停止
瞬停检测 约300ms 超过
(300ms继续运转) 自由停止

瞬停检测
※ 自由停止也就是复电再启动。

电流检出(U) 电流检出(W)
DDC LOADFR
DDC编程器
(RS-232C)
操作面板

(黑白)
(SPARE 预备)
(SPARE 预备)
OUTPUT CURRENT(输出电流)
200%/10V
OUTPUT FREQUENCY(输出频率)
60Hz/10V

INVERTER CUBICLE
变频器柜
CONTROL STACK
Fuji Electric Co., Ltd. 控制框图
 输入断路器 频率指令 频率指令
投入完了 停止指令 (脉冲) 运转准备
投入完了 高压柜 (运转位置) 运转指令 (脉冲) (开:停止) 完成 外部重故障 外部轻故障 紧急停止 外部故障复位 逆变器断路器响应 预备）
切换柜 切换柜

「远方」

机 能

外部电气条件

上位断路器响应
脉冲OFF指令
停止指令
外部重故障
外部轻故障

紧急停止
逆变器断路器响应

abnormal：closed
abnormal：closed

abnormal：closed
取消传送运行

取消控制面板运行　　（闭：取消）

(T=5.0s)
(T=5.0s)

(T=5.0s)

异常:闭
外部故障复位

异常:闭

异常:闭
※ RD,RUN,52X固定选择「NO」。

「远方」
频率指令
（内部输入阻抗:100Ω）
预备）

变频器 风机 停止 变压器 风机 停止 变压器 温度异常

频率指令

控制电源 准备完成

INVERTER CUBICLE
变频器柜
CONTROL CIRCUIT(1)
Fuji Electric Co., Ltd. 控制电路(1)
 变频器 变频器 变频器 运转条件
重故障 轻故障 运转中 完成
传感器附属电缆

(柜面)

变压器
卷线温度

记号或准则 机能
※ 9　注意 以下接点请在额定值下使用。
RYUNIT内 Note：The following contact will be used in rate value
接点额定：
RATE: Resistive load
电阻负荷 ･･･
感应负荷 ･･･
inductive load
变频器电气条件完成
电源容量 8W(330mA)

输出电流 MAX 50mA

输出电流 MAX 50mA

输出电流 MAX 50mA

重故障1或重故障2

重故障1

轻故障

运转中

运行条件完成

※ ERD,FTH,FTL固定选择「NO」。

INVERTER CUBICLE
变频器柜
CONTROL CIRCUIT(2)
Fuji Electric Co., Ltd. 控制电路(2)
高压柜 输入断路器 输入断路器 变频器 变频器 变频器 运转条件
投入条件 跳闸指令 重故障 轻故障 运转中 完成 切换柜
接点请在额定值下使用。
Contactor should be used under rate value

操作场所 操作方式
（柜面） （传送方式）
远方 柜面

远方 柜面local
Remote
(传送方式)

※当变频器正在运转时，切换操作
(DIO方式)
场所，则变频器停止。
输出频率 输出电流
(SPARE 预备) (SPARE 预备) (柜内)

紧急停止 （柜面）

(红色,锁定按钮)
(Red buttem)

负载电阻:750Ω以下

(SPARE 预备) (SPARE 预备)

输出频率 输出电流

INVERTER CUBICLE
变频器柜
CONTROL CIRCUIT(3)
Fuji Electric Co., Ltd. 控制电路(3)
 breaker
上位断路器
高压柜

接点请在额定值下使用。
Contactor should be used under rate value

高压变频器

切换柜

QS1合位信号
close signal QS1分位信号
Open signal QS2合位信号
close signal QS2分位信号
Open signal QS3合位信号
close signal QS3分位信号
Open signal 闭锁电磁锁
Blocking electromagnetic lock

运转 停止 轻故障 重故障 运转条件完成

INVERTER CUBICLE
变频器柜
CONTROL CIRCUIT(4)
Fuji Electric Co., Ltd. 控制电路(4)
 高压变频器 6kV柜 制作规格书

Anhui Conch Kawasaki Engineering Co,.LTD

订单客户
安徽海螺川崎工程有限公司
安徽海螺川崎工程有限公司

设备名称 窑尾高温风机/ID.FAN

制造号

组装地 柜名称 (列柜总称) 外形图,图纸号

巴西TUPI
 共用式样

修改 式样栏 特殊式样栏

遵循规格 一部分不适用IEC(变频器单元,控制装置,柜内主电路电线及专用电缆)

无 有 （一次）

见证试验 无 有
一
般 已有的纳入柜 无 有 制造号
事
项
拍照录像预定 无 有

屋内还是屋外 屋内 屋外

标准高1000m以下,屋内温度0度到40度
使用状态
标准高1095m,屋内温度0度到40度

特殊处理 无 热带湿地处理
IP31 防尘(门密封垫,
保护构造 空气过滤器) 一般

布线设计图 无 有

安装基座槽钢 地脚螺栓方式
使
用
搬入口有限制 无 有 尺寸
状
态
基座槽钢 有 无

指定材料 无 有
钢
材 指定板厚 标准
 共用式样

修改 式样栏 特殊式样栏

喷涂 标准 环氧粉体涂料。
外部和内部均60μm以上

外表 (半消光 )

内部 (半消光 )
柜
喷 框架 外部色 内部色
涂
色
颜色样本制作 无 有

标准

安 一般
装
品
喷 特殊状况停止用 红
涂
色
其他器具 器具标准色

材质 合成树脂(白底) 金属(银梨底)

文字格式 黑字(粗体) 英文

主
名 指定写入文字 无 有
称
板 安装方法 固定螺丝 粘贴 使用不锈钢螺丝
注）喷涂色记号用"munsell值"表示
 共用式样

修改 式样栏 特殊式样栏

材质 合成树脂(白底) 金属(银梨底)

文字格式 黑字(粗体) 英文
器
具
用
途 指定写入文字 无 有
名
称
板 安装方法 粘贴 柜内 固定螺丝 柜外 使用不锈钢螺丝

导体材料 铜 铜(镀锡，有光泽)

电源引入 下部 上部 没有符合的

负载侧引出 下部 上部 没有符合的
主
电
路
压接端子 用孔眼 压缩端子 用孔眼

电缆引入位置 下部 上部

控制电缆尺寸 以下

电源电缆尺寸 以下

工厂标准 10%以上
备用端子数
控
工厂标准
制 压接端子 热带湿地处理
电 端子台样式 插入式端子
路

连接器 无
 共用式样

修改 式样栏 特殊式样栏

压接端子

部件号(黑字)

警示记号管

颜色可区分相位,极性的圈

电线
以下

低压电路 高压电路
高压电路
(输送时分离的端部)

配线端末处理

压接端子
接地电路
柜
内 绝缘套(颜色可区分相位,极性)
配 黄
绿
线
绝缘胶带(颜色可区分相位,极性)

警示记号管
以上
电线

1.使用绿/黄色线时不要绝缘套
2.使用绿/黄色线以外的电线时需要绝缘套

配线方式 管道线,捆配线并用

捆线区分 有 无
 共用式样

修改 式样栏 特殊式样栏

使用的电线
PVC电线 ：没有电镀
(一般) 黑 黄/绿
黑 黄/绿
捻合电线 ：有电镀
黑・ 红

捻合电线 ：有电镀
黑・ 红

橡胶电线 ：有电镀
橡胶电线

未满 防磁电缆 ：没有电镀
sunlight SXLF 0.3SQ 2P　黑,黑/白, 红,白/红
光纤电缆

控制电路
主电路 直流 交流 PT2次电路 CT2次电路 接地线 电子电路

标准 黑 黑 黑 黑 黑 黑

柜 非标准
内
配 标准
线 电线尺寸 非标准

三相交流电 直流电 单相交流电

第1相位 第2相位 第3相位 正极 负极 第1相位 第2相位

标准 黄 绿 红 黑 深红 蓝 黄 红 黑

非标准
 共用式样

修改 式样栏 特殊式样栏

线号的方向 只有端子台统一

使用压接端子 标准(圆形压着)

柜
内 接地端子 压接端子式
配
线
其
他 特殊试验项目 无

柜类型 垂直自立型

底板 有 堵塞板 材质:铁板
无
电缆,堵塞板

侧面 板 弯曲盖

箱 正面
体
规
格 背面 盖 门

顶板 有 无

列柜状态 单独 扩充

安
装 维护 正/背面都可用 只有正面可用

特
殊 柜内照明 无 有 萤光灯
附
件 插座 无 有
 共用式样

修改 式样栏 特殊式样栏

空间加热器 无 有

电缆辅助工具 有 无 主电路除外

电话线插座 无 有

门挡 无 有
特
殊
附 图纸收纳袋 无 有
件
充电部保护罩 无 有

材料 铜

绝缘层 无 有

电镀 无 有(锡，有光泽)

指定喷涂 无 有
导
体
相位区分色 贴签 管 喷涂

门把手 样式
 个别式样 制造号

修改 式样栏 特殊式样栏

控制电路 1分钟时间

耐
电 1分钟时间
压 主电路

样式

额定输入

额定输出

额定输出电流

规格型号

额定种类

额定输入电压

额定输出电压

相位(输入)
额
定 相位(输出)
铭
牌
保护构造

质量 根据实测量值

制造年月 (制造年月记入) 制造号