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I. INTRODUCTION the fuel cell stack, the conventional PWM inverter topology
imposes high stresses to the switching devices and motor, and
limits the motor’s CPSR. The dc–dc boosted PWM inverter
F UEL cells are very promising as the emerging energy
sources in the near future. They have been used in a
variety of areas, such as domestic applications, utility applica-
topology can alleviate the stresses and limitations, however
suffers problems such as high cost and complexity associated
tions, and traction applications [1]–[4], [11]. Unlike batteries with the two-stage power conversion.
that have a fairly constant output voltage, the fuel cell has a The newly proposed -source inverter [5], [6] has the unique
unique – characteristic and wide voltage range [15]. Fig. 1 feature that it can boost the output voltage by introducing a
shows the – characteristic of proton exchange membrane shoot through operation mode, which is forbidden in traditional
(PEM) fuel cell, which is most promising for transportation voltage source inverters. With this unique feature, the -source
applications. This unique – curve imposes challenges on the inverter provides a potential cheaper, simpler, single stage ap-
conditioning/interface circuits. For example, for fuel cell vehi- proach for fuel cell vehicles. Moreover, it highly enhances the
cles, this results in difficulty for high-speed, and high-power reliability of the system because the inverter can handle mo-
operation to achieve a great constant power speed ratio (CPSR). mentary shoot through caused by electromagnetic interference
In addition, because the voltage drops at high power, the (EMI) without interrupting the operation.
inverter has to be oversized. In order to find the most suitable circuit configuration for
Currently, there are two existing inverter topologies used the power conditioner of fuel cell vehicles, this paper provides
for hybrid electric and fuel cell vehicles: the conventional analysis and comparisons of the three inverters for fuel cell
three-phase pulsewidth modulation (PWM) inverter and a vehicle traction drives using total switching device power
three-phase PWM inverter with a dc-dc boost converter. Be- (SDP), passive components requirement, CPSR, and efficiency,
cause of the wide voltage range and limited voltage level of as benchmarks.
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1454 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 22, NO. 4, JULY 2007
Fig. 2. Three inverter system configurations for fuel cell vehicles. (a) System Total Average SDP SDP
configuration using conventional PWM inverter. (b) System configuration using
dc–dc boosted PWM inverter. (c) System configuration using the Z -source
inverter. and
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SHEN et al.: COMPARISON OF TRADITIONAL INVERTERS AND -SOURCE INVERTER 1455
Fig. 3. Comparison of SDP of different inverters at different operation conditions: (a) results of peak SDP for different power factors and (b) results of average
SDP for different power factors.
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1456 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 22, NO. 4, JULY 2007
Fig. 5. PWM scheme of different inverters at a certain interval: (a) conventional PWM inverter, (b) dc–dc boosted PWM inverter, and (c) Z -source inverter.
v ; v ; v : reference signals of inverter PWM; V : reference signal of the dc–dc converter; V ; V : reference signals controlling the shoot through.
Fig. 6. Capacitor current comparison of the inverters: (a) conventional PWM inverter, (b) dc–dc boosted PWM inverter, and (c) Z -source inverter
K = (I )=(I ); I is the peak load current of the inverter, the dotted curves in (b) demonstrate when the dc–dc converter is operating with D >0, the
dotted curves in (c) demonstrates when the inverter is operating with shoot through.
For the two inductors in the -source inverter, the current where , and is the load current of phase , and .
through them and the voltage across them are exactly the same, As a result, the following equation can be derived:
therefore, they can be built on the same core with the same
size of one inductor with doubled inductance. A detailed design
process can be found in [13].
The current through the capacitor is an important factor deter-
mining the capacitor size. It is obvious that the current through
the capacitor repeats every 1/3 of the fundamental cycle. From (12)
Fig. 4, the capacitor current can be calculated by
Based on this equation, the capacitor current for different
modulation indexes and load power factors are shown in
(10)
Fig. 6(a). is defined by , where
is the output peak current.
where is the fundamental frequency. For the dc–dc boosted PWM, assuming that the control of
For conventional PWM inverter, the input current to the ca- the dc–dc converter and the inverter share the same carrier, for a
pacitor, , is assumed to be constant, which equals to the av- certain interval with modulation scheme shown in Fig. 5(b), the
erage current, . The output current of the capacitor input and output current of the capacitor can be described as
changes with the time, and it can be different for different PWM
schemes. However, the rms current keeps the same [9], [10]. For
the switching cycle with SPWM scheme shown in Fig. 5(a), the
instant current can be described as (13)
(11) (14)
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SHEN et al.: COMPARISON OF TRADITIONAL INVERTERS AND -SOURCE INVERTER 1457
Fig. 7. Capacitor voltage ripple comparison of the inverters: (a) conventional PWM inverter, (b) dc–dc boosted PWM inverter, and (c) Z -source inverter K =
(1 ) (
Q = I :T ) ;I is the peak load current of the inverter, the dotted curves in (b) demonstrate when the dc–dc converter is operating with D > 0, the
dotted curves in (c) demonstrate when the inverter is operating with shoot through.
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1458 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 22, NO. 4, JULY 2007
TABLE II
REQUIRED PASSIVE COMPONENTS
C. CPSR Comparison the inverter operation, while for traditional inverters, this might
CPSR is limited mainly by available dc voltage of the PWM trigger protection and cause unexpected system shut down.
inverter. The fuel cell voltage decreases as the current drawn
increases, which greatly limits the motor’s power output and IV. COMPARISON EXAMPLE
efficiency at high speed. For dc–dc boosted PWM inverter and In this section, a comparison example will be conducted
-source inverter, the available output voltage is theoretically based on a given fuel cell model with the following parameters:
infinity. To compare the CPSR limited by the inverter output
voltage, certain operation condition has to be specified. To make kW
a fair comparison, the same fuel cell stack and the same voltage
The conventional PWM inverter and the dc–dc boosted PWM
rating device are used by limiting the maximum output voltage inverter are operated with modulation index of 1.15 with third
of the dc–dc converter, , the maximum voltage across the harmonic injection or SVPWM at maximum power condition.
device of -source inverter, , and the open circuit voltage of For a fair comparison, the same voltage rating devices are used,
the fuel cell, , the same, thus the maximum voltage across which means the boost ratios of the three inverters are kept the
the device and the boost ratio are the same for all inverters. same.
The modulation indexes of the conventional PWM inverter and With these assumptions, the SDP of different inverters can be
the dc–dc boosted PWM inverter are both 1.15 to output the calculated and shown in Table. I.
maximum voltage. The maximum obtainable output phase peak The -source inverter’s average SDP is the lowest among
voltage of conventional PWM inverter at peak power is the three while the conventional PWM inverter’s SDPs are the
highest in both average and peak values. Usually, the selec-
(16) tion of the switching device is based on the rms/average current
rating, and also the average SDP is a measurement of thermal
The maximum obtainable output voltage of the dc–dc boosted requirement.
PWM inverter is Table II shows the passive component comparison with the
requirements to limit the inductor current ripple to be less than
(17) 10% of its average value, and capacitor voltage ripple less than
3% of the maximum voltage, 420 V at switching frequency of
For the -source inverter, the modulation index used to boost 10 kHz. The -source inverter’s two inductors can be built on
the voltage is determined by [7] one core to minimize the size and weight. In general, the re-
quired and of the -source inverter are slightly greater than
(18) those of the dc–dc boosted PWM inverter.
For the conventional PWM inverter with the fuel cell model
The resulted obtainable output voltage is described above, the fuel cell voltage is the dc voltage of the
inverter, which drops to 250 V at 200 A. From the 250 V dc,
(19) the conventional PWM inverter can only yield 176 V to the
motor. This low motor voltage limits CPSR and lowers mechan-
ical output power and efficiency. The PWM inverter with dc-dc
Define the CPSR of conventional PWM inverter to be 1 boost can keep the dc voltage to 420 V, which in turn increases
per unit. The CPSR of dc–dc boosted PWM inverter and the CPSR by a factor of 1.68. Theoretically the -source inverter
-source inverter are , and 1 2 , respectively. can output whatever voltage as required. By the restriction of the
same switch voltage stress as the traditional PWM inverter and
D. Reliability Comparison
dc–dc boosted PWM inverter, the -source inverter can increase
Compared to traditional PWM inverter and the -source the CPSR by 1.34 times over the traditional PWM inverter. In
inverter, the dc–dc boosted PWM inverter uses one more active other words, the motor voltage produced by the -source in-
device, which inevitably reduces the reliability of the inverter. verters is 1.34 times that produced by the conventional PWM
Also, the -source inverter can handle shoot through state, inverter, thus the same motor can output 1.34 times the power
thus momentary shoot through caused by EMI will not affect than when driven by the conventional PWM inverter.
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SHEN et al.: COMPARISON OF TRADITIONAL INVERTERS AND -SOURCE INVERTER 1459
TABLE III
OPERATION CONDITIONS AT DIFFERENT POWER
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1460 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 22, NO. 4, JULY 2007
Fig. 12. Efficiency testing and results: (a) 50-kW Z -source inverter and (b) measured efficiencies.
where and are the turn on and turn off energy From the above comparison, the -source inverter provides
loss of the IGBT at peak current. During shoot through state, the highest efficiency in most regions of the power range of the
the current from the dc side is 2 , where is the inductor inverter itself.
current. Assuming that the current is evenly distributed in three To verify the efficiency calculation of the traditional inverters,
phase legs, the average switching current of shoot through state Mitsubishi average loss simulation software [14] is used. The ef-
is 2 . In each cycle, there are three shoot through switching, ficiencies of the conventional PWM inverter and dc–dc boosted
thus the shoot through switching loss of each IGBT is PWM inverter calculated from the software under the same op-
eration conditions are shown in Fig. 11. As can be seen from
(22) Figs. 10 and 11, the calculated efficiencies and simulated effi-
ciencies are very close. However, because of the different op-
where and are the turn on and turn off energy erating principle, the software can not be used to simulate the
loss corresponding to switching current of 2 3 . efficiency of the -source inverter. To verify the efficiency cal-
The reverse recovery loss of the free wheeling diodes is re- culation of the -source inverter, efficiency measurement on a
duced because some of the turn off states of the diodes are turn 50-kW -source inverter shown in Fig. 12(a) is conducted. De-
into shoot through turn off, the reduction can be calculated in a veloped for a different project, the inverter bridge is Powerex
way similar as in (21). IPM PM600CLA060 to meet high temperature requirement, the
The conduction losses the IGBTs and the diodes also change inductor is 50 H each and built on one core, which is equiva-
because of the shoot through states. Assuming the shoot through lent to a 100- H inductor, also one film capacitor is connected
duty ratio is and the corresponding conduction losses of in parallel with the input voltage source just to minimize the
IGBTs and diodes for traditional PWM inverter under the same current loop. However, the loss characteristics of the two IPMs
load current are , and , respectively, which can are quite similar. The test was carried out on a RL load test and
be calculated based on [8], the conduction losses of the -source with power factor of 0.8. The resulted efficiency is shown in
inverter during traditional states become Fig. 12(b). Because of the load, the current at low power be-
comes smaller than motor current when operated in constant
(23) torque mode, which results in higher efficiencies than the cal-
culated value at low power range. Also, because of lower power
(24) factor is lower and losses on the passive components, the effi-
Assuming that the inductor current is high enough so that all ciency at high power is slightly lower than the calculated value
IGBTs are on during shoot through state, the average current as expected. Considering all these factors, the calculated effi-
through the IGBTs during shoot through is 2 3 , the con- ciencies of the inverters are quite accurate.
duction loss of IGBTs during shoot through is
V. CONCLUSION
(25)
A comprehensive comparison of the three inverter systems
where is the saturation voltage of the IGBT. From all has been performed. General equations and curves of switching
above discussion, total loss of the inverter bridge can be calcu- device power, passive component requirement, and CPSR have
lated. Also, the conduction loss and reverse recovery losses of been derived for comparison. A comparison example with
the input end diode of the -source inverter and the traditional detailed specifications has been carried out. For this compar-
PWM inverter are considered. The inverter efficiency calcula- ison example, efficiencies of different system have also been
tion results are shown in Fig. 10. compared and verified. The comparison results show that the
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SHEN et al.: COMPARISON OF TRADITIONAL INVERTERS AND -SOURCE INVERTER 1461
-source inverter has lower average SDP in low boost ratio b) DC–DC Boosted PWM Inverter: For the switch in the
range (1–2). Also it provides higher efficiencies in most oper- boost converter, treating the switch and the diode as a switch
ation ranges. It can increase the CPSR over the conventional cell, the maximum voltage it sustains is and the average
PWM inverter significantly. It does slightly increase the passive current through it during maximum power is
component requirement. It is note worthy that this is pure
theoretical comparison, in practical cases, for dc–dc boosted (33)
PWM inverter, the associated cost and volume increase of extra
heat sinking effort and gate drive for an extra switch is also The average switching device power of the dc–dc converter is
significant. Also, great reliability enhancement of the -source
inverter is a very important advantage. In general, the -source SDP (34)
inverter is very competitive in low boost ratio range (1–2), in
which most fuel cells reside. In cases when a low voltage fuel Suppose the current through the inductor in the boost con-
cell is used, and boost ratio much higher than 2 is needed, the verter is constant, the peak current through the switch is the
dc–dc boosted PWM inverter is the best configuration. In this same as the average current. The peak switching device power
paper, the comparison is limited to a fuel cell vehicle without is
battery, all configurations can be modified to fuel cell-battery
hybrid vehicles by adding a battery [12] to incorporate the SDP (35)
regenerative braking function without significant change of the
main circuit. The voltage stress of the inverter switches is . The RMS
phase voltage at modulation index of M is
APPENDIX
1) Switching Device Power Derivation: (36)
a) Traditional PWM Inverter: For the traditional PWM
inverter, the output phase RMS voltage at peak power is The RMS line current is
(26) (37)
With motor power factor of , the output line RMS current The average current through switches under maximum power is
is
(38)
(27)
The average switching device power of the system is
Because the line current is evenly shared by two switches in
a line cycle, the average current through each switch is SDP SDP
(39)
(32) (42)
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1462 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 22, NO. 4, JULY 2007
(49)
(50)
(51)
Fig. 13. Inverter model during shoot through.
The peak current through the switch occurs when the line
current of phase A is at its peak, which is
where is the inductor current. From the input end, the average
current through the diode is equal to the sum of the average (52)
current through inductor and capacitor . In steady state,
the average current through the capacitor is zero, the average Another possible condition is that the peak current through
current through the inductor equals to that of the diode. The the switches occurs during the active states, then the current
output power of the fuel cell stack under maximum power is shown in (52) is the peak current.
, therefore, the average current through the diode as well as The peak switching device power of the inverter is
the inductor is:
SDP
(43)
(44) (54)
where is the shoot through period in a switching cycle where is the duty cycle.
is the RMS output phase voltage. With the control method pre- b) -Source Inverter: When the inverter is in a shoot
sented in [7], , and can be expressed as through state, the voltage across the inductor is the voltage
across the capacitor. Therefore, the current ripple of the in-
(45) ductor can be calculated as
(55)
(46)
where is the voltage across the capacitor
Voltage stress of the inverter switches is
(56)
(47)
We have
The average switching device power of the inverter is
(57)
REFERENCES
[1] G. A. O’Sullivan, “Fuel cell inverters for utility applications,” in Proc.
(48) IEEE PESC’00, 2002, pp. 1191–1194.
[2] A. M. Tuckey and J. N. Krase, “A low-cost inverter for domestic fuel
cell applications,” in Proc. IEEE PESC’02, 2002, pp. 339–346.
To calculate the peak current through the switches during [3] P. T. Krein and R. Balog, “Low cost inverter suitable for medium-
shoot through, we assume that when the switches are on they power fuel cell sources,” in Proc. IEEE PESC’02, 2002, pp. 321–326.
[4] J. Mazumdar, I. Batarseh, N. Kutkut, and O. Demirci, “High frequency
are pure resistors with the same resistance, which is shown in low cost DC-AC inverter design with fuel cell source for home appli-
Fig. 13. cations,” in Proc. IEEE IAS’02, 2002, pp. 789–794.
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SHEN et al.: COMPARISON OF TRADITIONAL INVERTERS AND -SOURCE INVERTER 1463
[5] F. Z. Peng, “Z -source inverter,” IEEE Trans. Ind. Appl., vol. 39, no. 2, Jin Wang (S’01–M’05) received the B.S. degree
pp. 504–510, Mar./Apr. 2003. from Xi’an Jiaotong University, Xi’an, China, in
[6] F. Z. Peng, A. Joseph, J. Wang, M. Shen, L. Chen, Z. Pan, E. 1998, the M.S. degree from Wuhan University,
Oritz-Rivera, and Y. Huang, “Z -source inverter for motor drives,” Wuhan, China, in 2001, and the Ph.D. degree from
IEEE Trans. Power Electron., vol. 20, no. 4, pp. 857–863, Jul. 2005. Michigan State University, East Lansing, in 2005,
[7] M. Shen, J. Wang, A. Joseph, F. Z. Peng, L. M. Tolbert, and D. J. all in electrical engineering.
Adams, “Constant boost control of the Z -source inverter to minimize He joined Ford Motor Company, Dearborn, MI,
current ripple and voltage stress,” IEEE Trans. Ind. Appl., vol. 42, no. in 2005. He is currently a Core Engineer for power
3, pp. 770–778, May/Jun. 2006. electronics systems in Ford’s hybrid vehicles. His
[8] Powerex, “General Considerations: IGBT & IPM Modules,” Tech. research interests include hybrid electric vehicles
Rep., Appl. notes A10-A27, 2007. (HEVs)/fuel cell vehicles (FCVs), multilevel con-
[9] J. W. Kolar, H. Ertl, and F. C. Zach, “Calculation of the passive and verters, dc-dc converters, flexible ac transmission systems (FACTs) devices,
active component stress of three phase PWM converter systems with and DSP-based control systems.
high pulse rate,” in Proc. EPE Conf. Rec., Aachen, Germany, 1989, pp.
1303–1311.
[10] A. M. Hava, R. J. Kerkman, and T. A. Lipo, “Simple analytical and
graphical methods for carrier based PWM-VSI drives,” IEEE Trans. Fang Z. Peng (M’92–SM’96–F’05) received the B.S.
Power Electron., vol. 14, no. 1, pp. 49–61, Jan. 1999. degree in electrical engineering from Wuhan Univer-
[11] K. Rajashekara, “Power conversion and control strategies for fuel cell sity, Wuhan, China, in 1983 and the M.S. and Ph.D.
vehicles,” in Proc. IEEE IECON’03, 2003, pp. 2865–2870. degrees in electrical engineering from Nagaoka Uni-
[12] F. Peng, M. Shen, and K. Holland, “Application of Z -source inverter versity of Technology, Nagaoka, Japan, in 1987 and
control for for traction drive of fuel cell—battery hybrid electric ve- 1990, respectively.
hicles,” IEEE Trans. Power Electron., vol. 22, no. 3, pp. 1054–1061, He was with Toyo Electric Manufacturing Com-
May 2007, in Proc. IEEE Ind. Appl. Soc. Annu. Meeting, Hong Kong, pany, Ltd., from 1990 to 1992 as a Research Scien-
China, 2005, pp. 1651–1656. tist, and was engaged in research and development of
[13] M. Shen, A. Joseph, Y. Huang, F. Z. Peng, and Z. Qian, “Design and active power filters, flexible ac transmission systems
development of a 50 kW Z -source inverter for fuel cell vehicles,” in (FACTS) applications, and motor drives. From 1992
Proc. Int. Conf. Power Electron. Mot. Contr., Shanghai, China, 2006, to 1994, he worked with the Tokyo Institute of Technology, Tokyo, Japan, as a
pp. 1076–1080. Research Assistant Professor, initiated a multilevel inverter program for FACTS
[14] Powerex, “Global Power-Semiconductor Solution Provider,” 2007 applications and a speed-sensorless vector control project. From 1994 to 2000,
[Online]. Available: http://www.pwrx.com/ he was with Oak Ridge National Laboratory (ORNL), Knoxville, as a Research
[15] C. Wang, M. Nehrir, and S. Shaw, “Dynamic models and model vali- Assistant Professor, at University of Tennessee, Knoxville, from 1994 to 1997,
dation of PWM fuel cells using electrical circuits,” IEEE Trans. Power and was a Staff Member, Lead (Principal) Scientist of the Power Electronics
Conv., vol. 20, no. 2, pp. 442–451, Jun. 2005. and Electric Machinery Research Center, ORNL, from 1997 to 2000. In 2000,
he joined Michigan State University, East Lansing, as an Associate Professor
and is now a Professor with the Department of Electrical and Computer Engi-
neering. He holds over 10 patents.
Dr. Peng received the 1996 First Prize Paper Award and the 1995 Second Prize
Paper Award of the Industrial Power Converter Committee at the IEEE/IAS An-
nual Meeting; the 1996 Advanced Technology Award of the Inventors Clubs of
America, Inc.; the International Hall of Fame; the 1991 First Prize Paper Award
in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS; the 1990 Best Paper
Award in the Transactions of the IEE of Japan; and the Promotion Award of the
Miaosen Shen (S’04–M’07) received the B.S. and Electrical Academy. He was Chair of Technical Committee for Rectifiers and
M.S. degrees in electrical engineering from Zhejiang Inverters of IEEE Power Electronics Society from 2001 to 2005 and was an As-
University, Hangzhou, China, in 2000 and 2003, sociate Editor for the IEEE TRANSACTIONS ON POWER ELECTRONICS from 1997
respectively, and the Ph.D. degree in electrical to 2001 and has been an Associate Editor again since 2005.
engineering from Michigan State University, East
Lansing, in 2007.
He joined Siemens VDO Electric Drives, Inc.,
Dearborn, MI, in 2007 working on hybrid electric
drives. His research interests include motor drives, Donald J. Adams (M’95) received the B.S. degree
power factor correction technique, and electronic from the University of Mississippi, Oxford, in
ballast for HID lamps. 1973 and the M.S. degree from the University of
Tennessee, Knoxville, in 1977, both in mechanical
engineering.
He is the Director of the Power Electronics and
Electric Machinery Research Center, Oak Ridge Na-
Alan Joseph received the B.S.E.E. degree from Oak- tional Laboratory (ORNL), Knoxville, where he has
land University, Rochester, MI, in 1998 and the M.S. been employed for 29 years. He is on the Governing
degree in electrical engineering from Michigan State, Board of the NSF Center for Power Electronics Sys-
East Lansing, in 2002. tems (which consists of five universities and over 80
He is with the Department of Electrical and industrial partners). He is the holder of seven patents with two pending, and
Computer Engineering, Michigan State University, has authored numerous publications. His research interests include advanced
where he conducts research in the areas of multilevel inverters and adjustable-speed drives, power transmission and distribution re-
converters, power conversion for alternative energy search and development, electric machines, and power quality, efficiency, and
sources, and variable frequency drives. power measurements.
Mr. Adams is a Registered Professional Engineer in the State of Tennessee.
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