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PT.

SURYA SAKTI SUKSES

REFURBISH CWP

CUSTOMER : PT. PLN SEKTOR MINAHASA (PLTU AMURANG)

NAME : CIRCULATING WATER PUMP

EQUIPMENT : VERTICAL PUMP

DESCRIPTION : REFURBISH

JOB NUMBER : 16002

APPROVAL :

PREPARED BY : ACKNOWLEDGED BY : APPROVED BY :

DATE : DATE : DATE :


PT. SURYA SAKTI SUKSES

DIMENSIONAL INSPECTION REPORT

CUSTOMER : PT. PLN SEKTOR MINAHASA (PLTU AMURANG)

NAME : CIRCULATING WATER PUMP

EQUIPMENT : VERTICAL PUMP

DESCRIPTION : REFURBISH

JOB NUMBER : 16002

APPROVAL :

PREPARED BY : ACKNOWLEDGED BY : APPROVED BY :

DATE : DATE : DATE :


PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (AXIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
PUMP SHAFT PN 211 SSS PROJECT : P-16002
REPORT NO. : 001/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 14,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

11 12 13
10

15

16

17
14

1
8
2
7
3

4 5 6

1 2 3 4 5 6 7 8 9 10
POS
84.94/96 113.64/67 145.04/05 283.92/95 670.08/10 238.01/02 22.20/22 10.45/45 1192.05/10 34.10/12

11 12 13 14 15 16 17 18 19 20
POS
125.07/09 21.95/90 100.10/13 9.98/99 17.98/97 9.98/99 15.98/99

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 1 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (RADIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
PUMP SHAFT PN 211 SSS PROJECT : P-16002
REPORT NO. : 002/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 14,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

H
C
B

ØG
ØD
A

E

F
POS ØA ØB ØC ØD ØE ØF ØG ØH

0º Ø44.98 Ø51.82 Ø60.28 Ø69.80 Ø54.98 Ø33.56 Ø43.40


M56x2
90º Ø44.99 Ø51.80 Ø60.28 Ø69.81 Ø54.97 Ø33.55 Ø43.39

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 2 of 86
PRODUCTION Forms PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
RUNOUT INSPECTION REPORT CUSTOMER : PT PJBS (PLTU AMURANG)
PUMP SHAFT PN 211 TSID PROJECT : P-16002
REPORT NO. : 003/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 15, 2016

STATUS: AS RECEIVED FINAL SURFACES: RADIAL AXIAL UNITS: 1/100 MILLIMETERS 1/10,000 INCHES

3 4 5 6 7 8
1 2 9 10 11
FLOW

POS 1 2 3 4 5 6 7 8 9 10 11
0° 0 0 0 0 0 0 0 0 0 0 0
90° 0 -2 -1 -1 0 1 2 1 -1 0 2
180° -2 -2 -4 -3 0 1 2 3 0 1 4
270° 0 0 -3 -2 0 0 1 2 0 1 2
TIR 2 2 4 3 0 1 2 3 1 1 4
NOTE:
1. ALL PHASE ANGLE RECORDED : VIEW FROM INLET
2. ZERO DEGREE POINTS IS: BEARING JOURNAL
3. ROTOR/SHAFT/PART IS SUPPORTED BY: AS SHOWN V-BLOCK

APPROVED BY: ADE HERMAWAN


This material is the exclusive property of PT. Surya Sakti Sukses
PRO-01FR-SSS-004 Page 3 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (AXIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.1 SSS PROJECT : P-16002
REPORT NO. : 004/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 15,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

16 18

19
17

1 5 13
9 10 11
2 12
3 (4)

6 7 (8) 14

15

1 2 3 4 5 6 7 8 9 10
POS
11.50/50 22.55/55 160.10/08 173.95/97 5.98/.95 340.10/08 14.02/.01 1425.55/.53 45.02/.05 22.10/.08

11 12 13 14 15 16 17 18 19 20
POS
9.99/.98 22.52/.51 11.45/.47 239.58/.60 2019.27/25 99.50/57 15.98/99 100.02/.05 15.98/98

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 4 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (RADIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.1 SSS PROJECT : P-16002
REPORT NO. : 005/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 15,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

ØD

ØH
ØG
ØC
ØB
ØA

ØE

ØF

ØJ
ØI
POS ØA ØB ØC ØD ØE ØF ØG ØH ØI ØJ

0º Ø43.96 Ø33.95 Ø54.99 Ø54.27 Ø54.95 Ø51.98 Ø60.05 Ø54.99 Ø33.98 Ø43.97

90º Ø43.97 Ø33.94 Ø54.99 Ø54.27 Ø54.95 Ø51.98 Ø60.04 Ø54.98 Ø33.97 Ø43.97

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 5 of 86
PRODUCTION Forms PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
RUNOUT INSPECTION REPORT CUSTOMER : PT PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.1 TSID PROJECT : P-16002
REPORT NO. : 006/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 16, 2016

STATUS: AS RECEIVED FINAL SURFACES: RADIAL AXIAL UNITS: 1/100 MILLIMETERS 1/10,000 INCHES

2 3 4 5 6 7 8 9 10
1 11
FLOW

POS 1 2 3 4 5 6 7 8 9 10 11
0° 0 0 0 0 0 0 0 0 0 0 0
90° 5 3 3 2 0 0 2 4 -1 -1 -1
180° 5 8 7 7 5 1 1 4 -6 -4 -3
270° 4 7 7 6 7 0 2 7 -2 -3 0
TIR 5 8 7 7 7 1 2 7 6 4 3
NOTE:
1. ALL PHASE ANGLE RECORDED : VIEW FROM INLET
2. ZERO DEGREE POINTS IS: BEARING JOURNAL
3. ROTOR/SHAFT/PART IS SUPPORTED BY: AS SHOWN V-BLOCK

APPROVED BY: ADE HERMAWAN


This material is the exclusive property of PT. Surya Sakti Sukses
PRO-01FR-SSS-004 Page 6 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (AXIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.2 SSS PROJECT : P-16002
REPORT NO. : 007/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 15,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

16 18

19
17

1 5 13
9 10 11
2 12
3 (4)

6 7 (8) 14

15

1 2 3 4 5 6 7 8 9 10
POS
11.45/43 22.51/52 159.95/98 173.95/97 6.02/.02 339.90/92 14.02/.01 1406.55/.54 45.02/.03 22.02/.03

11 12 13 14 15 16 17 18 19 20
POS
9.98/.98 22.50/.51 11.48/.47 239.51/.52 2000.52/51 100.10/15 15.98/99 100.02/.05 15.97/98

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 7 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (RADIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.2 SSS PROJECT : P-16002
REPORT NO. : 008/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 15,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

ØD

ØH
ØG
ØC
ØB
ØA

ØE

ØF

ØJ
ØI
POS ØA ØB ØC ØD ØE ØF ØG ØH ØI ØJ

0º Ø43.95 Ø33.96 Ø54.99 Ø52.77 Ø54.95 Ø51.92 Ø59.91 Ø54.99 Ø33.95 Ø43.94

90º Ø43.95 Ø33.96 Ø54.99 Ø52.77 Ø54.95 Ø51.92 Ø59.91 Ø54.99 Ø33.95 Ø43.94

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 8 of 86
PRODUCTION Forms PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
RUNOUT INSPECTION REPORT CUSTOMER : PT PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.2 TSID PROJECT : P-16002
REPORT NO. : 009/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 16, 2016

STATUS: AS RECEIVED FINAL SURFACES: RADIAL AXIAL UNITS: 1/100 MILLIMETERS 1/10,000 INCHES

2 3 4 5 6 7 8 9 10
1 11
FLOW

POS 1 2 3 4 5 6 7 8 9 10 11
0° 0 0 0 0 0 0 0 0 0 0 0
90° 0 0 0 0 0 0 2 -1 -2 -2 0
180° -1 -1 -1 -1 0 -1 1 0 -2 -1 -2
270° 0 0 0 0 -1 0 0 0 -1 -2 -4
TIR 1 1 1 1 1 1 2 1 2 2 4
NOTE:
1. ALL PHASE ANGLE RECORDED : VIEW FROM INLET
2. ZERO DEGREE POINTS IS: BEARING JOURNAL
3. ROTOR/SHAFT/PART IS SUPPORTED BY: AS SHOWN V-BLOCK

APPROVED BY: ADE HERMAWAN


This material is the exclusive property of PT. Surya Sakti Sukses
PRO-01FR-SSS-004 Page 9 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (AXIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.3 SSS PROJECT : P-16002
REPORT NO. : 010/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 20,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

16 18

19
17

1 5 13
9 10 11
2 12
3 (4)

6 7 (8) 14

15

1 2 3 4 5 6 7 8 9 10
POS
11.45/43 22.51/52 160.05/07 174.10/12 6.05/.05 339.98/97 13.91/.91 1179.55/.54 45.10/.10 22.21/.21

11 12 13 14 15 16 17 18 19 20
POS
9.98/.98 22.51/.52 11.45/.46 239.51/.52 1772.90/92 99.90/91 15.98/99 100.01/.03 15.97/98

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 10 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (RADIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.3 SSS PROJECT : P-16002
REPORT NO. : 011/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 20,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

ØD

ØH
ØG
ØC
ØB
ØA

ØE

ØF

ØJ
ØI
POS ØA ØB ØC ØD ØE ØF ØG ØH ØI ØJ

0º Ø43.94 Ø33.97 Ø54.99 Ø52.85 Ø54.90 Ø51.95 Ø59.82 Ø54.99 Ø33.97 Ø43.95

90º Ø43.94 Ø33.97 Ø54.99 Ø52.85 Ø54.90 Ø51.95 Ø59.83 Ø54.99 Ø33.97 Ø43.95

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 11 of 86
PRODUCTION Forms PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
RUNOUT INSPECTION REPORT CUSTOMER : PT PJBS (PLTU AMURANG)
COLUMN SHAFT PN 212.3 TSID PROJECT : P-16002
REPORT NO. : 011/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 21, 2016

STATUS: AS RECEIVED FINAL SURFACES: RADIAL AXIAL UNITS: 1/100 MILLIMETERS 1/10,000 INCHES

2 3 4 5 6 7 8 9 10
1 11
FLOW

POS 1 2 3 4 5 6 7 8 9 10 11
0° 0 0 0 0 0 0 0 0 0 0 0
90° -3 -1 -1 -2 -1 0 2 0 1 2 1
180° -2 -4 -4 -3 -2 0 4 -1 2 5 2
270° -2 -4 -3 -3 -3 1 2 0 2 1 1
TIR 3 4 4 3 3 1 4 1 2 5 2
NOTE:
1. ALL PHASE ANGLE RECORDED : VIEW FROM INLET
2. ZERO DEGREE POINTS IS: BEARING JOURNAL
3. ROTOR/SHAFT/PART IS SUPPORTED BY: AS SHOWN V-BLOCK

APPROVED BY: ADE HERMAWAN


This material is the exclusive property of PT. Surya Sakti Sukses
PRO-01FR-SSS-004 Page 12 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (AXIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
TOP SHAFT PN 213 SSS PROJECT : P-16002
REPORT NO. : 013/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 22,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

18 20
14 16

17

19
15

12
1 (7)
11
2
6
3 4 10

5 (8) 9

13

1 2 3 4 5 6 7 8 9 10
POS
11.43/43 22.53/53 162.56/57 172.55/55 355.59/.60 13.40/.40 7.20/.20 139.95/.96 259.55/.57 103.09/.08

11 12 13 14 15 16 17 18 19 20
POS
55.10/.10 25.20/.22 755.10/.12 99.88/.90 15.98/.98 25.10/.10 7.98/.99 72.12/.13 15.97/.97 31.15/.17

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 13 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT (RADIAL) CUSTOMER : PT. PJBS (PLTU AMURANG)
TOP SHAFT PN 213 SSS PROJECT : P-16002
REPORT NO. : 014/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 22,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

ØC

ØH
ØB

ØG
ØD

ØE
ØA

ØF

ØI

K
J
POS ØA ØB ØC ØD ØE ØF ØG ØH ØI J K

0º Ø43.96 Ø33.95 Ø54.99 Ø52.80 Ø54.90 Ø51.89 Ø55.10 Ø59.83 Ø57.99


M16x2 M55x2
90º Ø43.96 Ø33.95 Ø54.98 Ø52.80 Ø54.90 Ø51.89 Ø55.10 Ø59.83 Ø57.99

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 14 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
SHAFT PORT SLEEVE PN 524.6 SSS PROJECT : P-16002
REPORT NO. : 015/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 22,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

2 A-A ( 1 : 1 )

A
4

3
ØB
A

ØA
1

POS ØA ØB 1 2 3 4
0° Ø69.41 Ø55.02
139.92/.92 28.10/.10 60.09/.08 8.02/.02
90° Ø69.41 Ø55.02

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 15 of 86
PRODUCTION Forms PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
RUNOUT INSPECTION REPORT CUSTOMER : PT PJBS (PLTU AMURANG)
TOP SHAFT PN 213 TSID PROJECT : P-16002
REPORT NO. : 016/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 23, 2016

STATUS: AS RECEIVED FINAL SURFACES: RADIAL AXIAL UNITS: 1/100 MILLIMETERS 1/10,000 INCHES

6 7 8 9 10
2 3 4 5 11
1
FLOW

POS 1 2 3 4 5 6 7 8 9 10 11
0° 0 0 0 0 0 0 0 0 0 0 0
90° 1 0 0 0 0 1 0 0 0 0 0
180° 2 1 0 0 2 3 3 1 0 0 0
270° 1 1 0 0 1 1 2 0 0 0 0
TIR 2 1 0 0 2 3 3 1 0 0 0
NOTE:
1. ALL PHASE ANGLE RECORDED : VIEW FROM INLET / CW
2. ZERO DEGREE POINTS IS: BEARING JOURNAL
3. ROTOR/SHAFT/PART IS SUPPORTED BY: AS SHOWN V-BLOCK

APPROVED BY: ADE HERMAWAN


This material is the exclusive property of PT. Surya Sakti Sukses
PRO-01FR-SSS-004 Page 16 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
CYLINDRICAL COUPLING PN 86-2 SSS PROJECT : P-16002
REPORT NO. : 017/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 27,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

8
A-A ( 1 : 1 )
6 7
A

ØA
9

ØD
ØC
ØB

ØE

ØF
A
3 5

2 4
1
#1
POS ØA ØB ØC ØD ØE ØF 1 2 3 4 5 6 7 8 9
0° Ø55.01 Ø84.05 Ø68.49 Ø78.85 Ø78.85 Ø68.50 275.15/
34.95 15.06 35.02 14.90 10.10 10.08 16.02 59.50
90° Ø55.02 Ø84.04 Ø68.49 Ø78.85 Ø78.85 Ø68.50 .16

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 17 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
CYLINDRICAL COUPLING PN 86-2 SSS PROJECT : P-16002
REPORT NO. : 017/VP/SSS/XII/2016
INSPECTED BY: YY DATE: DECEMBER 27,2016
STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

#2

POS ØA ØB ØC ØD ØE ØF 1 2 3 4 5 6 7 8 9
0° Ø55.03 Ø84.02 Ø68.52 Ø78.90 Ø78.85 Ø68.50 275.30/
34.97 15.04 35.01 14.95 10.05 10.06 16.01 59.40
90° Ø55.03 Ø84.03 Ø68.52 Ø78.90 Ø78.85 Ø68.50 .30

#3
POS ØA ØB ØC ØD ØE ØF 1 2 3 4 5 6 7 8 9
0° Ø55.02 Ø84.02 Ø68.50 Ø78.85 Ø78.85 Ø68.52 275.25/
34.93 14.95 34.97 15.10 10.12 9.98 16.02 59.45
90° Ø55.02 Ø84.03 Ø68.50 Ø78.85 Ø78.85 Ø68.52 .27

#4
POS ØA ØB ØC ØD ØE ØF 1 2 3 4 5 6 7 8 9
0° Ø55.02 Ø83.95 Ø68.51 Ø78.80 Ø78.82 Ø68.51 275.15/
34.98 15.02 35.02 14.97 9.98 10.02 16.02 59.48
90° Ø55.02 Ø83.97 Ø68.51 Ø78.80 Ø78.82 Ø68.51 .15

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 17 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
MULTIPLE RING PN 501 SSS PROJECT : P-16002
REPORT NO. : 018/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 23,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

POS ØA ØB ØC D E F G
A-A ( 1,5 : 1 )
0º Ø54.95 Ø34.07 Ø44.05
A 1 10.95 10.98 (23.02) 44.95
90º Ø54.94 Ø34.07 Ø44.04

0º Ø54.95 Ø34.05 Ø44.06


D (F) E 2 10.96 10.97 (23.03) 44.96
90º Ø54.95 Ø34.05 Ø44.06

ØB

ØC
ØA

0º Ø54.95 Ø34.07 Ø44.05


3 10.95 10.96 (23.03) 44.94
90º Ø54.95 Ø34.07 Ø44.05

0º Ø54.95 Ø34.07 Ø44.05


A 4 10.96 10.95 (23.02) 44.93
G 90º Ø54.95 Ø34.07 Ø44.05
SPLIT LINE

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 18 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
SHAFT SLEEVE PN 524 SSS PROJECT : P-16002
REPORT NO. : 019/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 23,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

A-A ( 1 : 1 ) POS ØA ØB C D E
A
0º Ø59.95 Ø45.02
1 51.10 48.50 10.02
90º Ø59.95 Ø45.02
E 0º Ø69.97 Ø55.03
D

ØB
ØA

2 54.95 59.31 10.01


90º Ø69.97 Ø55.03

0º Ø69.98 Ø55.05
3 55.05 59.40 9.98
90º Ø69.98 Ø55.05

0º Ø69.97 Ø55.02
A 4 55.02 59.35 10.02
C 90º Ø69.97 Ø55.02
0º Ø69.97 Ø55.03
5 54.95 59.32 9.99
90º Ø69.97 Ø55.03

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 19 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
SPACER SLEEVE PN 525.1 SSS PROJECT : P-16002
REPORT NO. : 020/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 24,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

A-A ( 1,5 : 1 )
A

POS ØA ØB ØC D E F

0º Ø45.02 Ø51.05 Ø58.11


ØC

ØA
ØB

1 12.10 30.08 M10x1.5


90º Ø45.02 Ø51.05 Ø58.11

A
D

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 20 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
SPACER SLEEVE PN 524.2 to 524.5 SSS PROJECT : P-16002
REPORT NO. : 021/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 24,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

POS ØA ØB ØC ØD E F G

0º Ø55.03 Ø62.10 Ø67.94 Ø79.93


2 7.98 14.95 50.02
90º Ø55.03 Ø62.10 Ø67.94 Ø79.93

0º Ø55.03 Ø62.08 Ø67.97 Ø79.95


3 7.99 15.05 49.97
ØD

ØB

ØC
ØA

90º Ø55.03 Ø62.08 Ø67.97 Ø79.95

0º Ø55.02 Ø62.12 Ø67.95 Ø79.93


4 8.02 15.10 49.95
90º Ø55.02 Ø62.12 Ø67.95 Ø79.93

0º Ø55.03 Ø62.05 Ø67.98 Ø79.98


5 8.03 14.98 50.05
90º Ø55.03 Ø62.05 Ø67.98 Ø79.98

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 21 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
BEARING & HOUSING PN 382 SSS PROJECT : P-16002
REPORT NO. : 022/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 25,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

A-A ( 1 : 1 )
B(2:1)
A B H

ØG
ØE

ØA

ØC
I

ØB
10A.2
J
)
CD

ØD
(P

K
A
F

10A.1

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 22 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
BEARING & HOUSING PN 382 SSS PROJECT : P-16002
REPORT NO. : 022/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 25,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

ØC ØC
POS ØA ØB ØD ØE ØF(PCD) ØG H I J K
HOLE SHAFT
0º Ø60.06 Ø71.05 Ø85.07 Ø85.15 Ø105.06 Ø125.10 Ø102.09 Ø11.12
1 25.05 41.03 48.08 54.06
90º Ø60.07 Ø71.05 Ø85.07 Ø85.15 Ø105.06 Ø125.10 Ø102.09 Ø11.12

0º Ø70.09 Ø81.03 Ø95.22 Ø95.31 Ø115.10 Ø135.08 Ø112.05 Ø11.09


2 25.10 44.06 51.03 57.10
90º Ø70.09 Ø81.03 Ø95.22 Ø95.31 Ø115.10 Ø135.08 Ø112.05 Ø11.09

0º Ø70.09 Ø81.05 Ø95.21 Ø95.30 Ø115.08 Ø135.06 Ø112.10 Ø11.05


3 25.08 44.04 51.05 57.08
90º Ø70.09 Ø81.05 Ø95.21 Ø95.30 Ø115.08 Ø135.06 Ø112.10 Ø11.05

0º Ø70.10 Ø81.10 Ø95.21 Ø95.29 Ø115.07 Ø135.10 Ø112.09 Ø11.07


4 25.06 44.05 51.02 57.04
90º Ø70.10 Ø81.10 Ø95.21 Ø95.29 Ø115.07 Ø135.10 Ø112.09 Ø11.07
0º Ø70.10 Ø81.08 Ø95.22 Ø95.30 Ø115.03 Ø135.05 Ø112.08 Ø11.08
5 25.03 44.07 51.04 57.07
90º Ø70.10 Ø81.08 Ø95.22 Ø95.30 Ø115.03 Ø135.05 Ø112.08 Ø11.08
4

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 22 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
STUFFING BOX GLAND PN 452 SSS PROJECT : P-16002
REPORT NO. : 023/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 26,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

A-A ( 1 : 1 )

ØC

ØB
ØA
G
H

D
A
E

POS ØA ØB ØC D E F G H

0º Ø69.98 Ø95.02 Ø109.05


1 22.02 35.10 161.52 18.55 25.03
90º Ø69.98 Ø95.02 Ø109.05

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 23 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
ADJUSTING NUT PN 924 SSS PROJECT : P-16002
REPORT NO. : 024/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 26,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

A-A ( 1 : 1 )
A

ØD

ØB
ØA
F

A
D)
(PC

ØE
ØC

ØC
POS ØA ØB ØD ØE F G
(PCD)
0º Ø90.08 Ø72.10 Ø6.05
1 M55x2 M6x1 10.08 20.03
90º Ø90.08 Ø72.10 Ø6.05

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 24 of 86
PRODUCTION Form PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
DIMENSIONAL INSPECTION REPORT CUSTOMER : PT. PJBS (PLTU AMURANG)
ADAFTER PN 82-5.3 SSS PROJECT : P-16002
REPORT NO. : 025/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 26,2016

STATUS: AS RECEIVED FINAL PARTS: NEW OLD REPAIR UNITS: MILLIMETERS INCHES

A-A ( 1 : 1 )

H
A

ØE
ØF
ØC

ØB
ØA
ØD
)
CD
(P
ØG

I
A
J

ØG
POS ØA ØB ØC ØD ØE ØF H I J
(PCD)
0º Ø82.10 Ø94.95 Ø139.96 Ø17.15 Ø11.20
1 M10x1.5 Ø114.60 8.10 7.92 36.95
90º Ø82.10 Ø94.95 Ø139.96 Ø17.15 Ø11.20

APPROVED BY: ADE HERMAWAN

This material is the exclusive property of PT. Surya Sakti Sukses


PRO-01FR-SSS-001 Page 25 of 86
PRODUCTION Forms PT. Surya Sakti Sukses

MFG/MODEL : KSB
S/N & EQUIP. NO : TBA
RUNOUT INSPECTION REPORT CUSTOMER : PT PJBS (PLTU AMURANG)
SHAFT AFTER ASSY TSID PROJECT : P-16002
REPORT NO. : 050/VP/SSS/XII/2016

INSPECTED BY: YY DATE: DECEMBER 25, 2016

STATUS: AS RECEIVED FINAL SURFACES: RADIAL AXIAL UNITS: 1/100 MILLIMETERS 1/10,000 INCHES

FLOW

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PUMP SHAFT PN 211 CYLINDER COUPLING COLUMN SHAFT PN 212.1 CYLINDER COUPLING COLUMN SHAFT PN 212.2 CYLINDER COUPLING TOP SHAFT PN 213
CYLINDER COUPLING COLUMN SHAFT PN 212.3

POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
0° 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
90° -4 -5 -4 -2 0 -6 -5 -3 2 0 -4 -5 -4 -4 -1 8 8 4 -1 -4 0 7
180° 3 0 -1 -2 -2 -4 -4 -5 -1 -1 -8 -7 -2 -8 -1 6 0 6 1 1 1 2
270° 0 -1 0 -1 0 2 2 -5 -8 -1 -2 0 4 -4 1 1 -2 6 2 3 0 0
TIR 2 5 4 2 2 8 7 5 3 1 8 7 8 2 2 8 10 2 3 7 1 7
NOTE:
1. ALL PHASE ANGLE RECORDED : VIEW FROM INLET / CW
2. ZERO DEGREE POINTS IS: BEARING JOURNAL
3. ROTOR/SHAFT/PART IS SUPPORTED BY: AS SHOWN V-BLOCK

APPROVED BY: ADE HERMAWAN


This material is the exclusive property of PT. Surya Sakti Sukses
PRO-01FR-SSS-004 Page 26 of 86
PT. SURYA SAKTI SUKSES

NON DESTRUCTIVE TEST REPORT

CUSTOMER : PT. PLN SEKTOR MINAHASA (PLTU AMURANG)

NAME : CIRCULATING WATER PUMP

EQUIPMENT : VERTICAL PUMP

DESCRIPTION : REFURBISH

JOB NUMBER : 16002

APPROVAL :

PREPARED BY : ACKNOWLEDGED BY : APPROVED BY :

DATE : DATE : DATE :


PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 001/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 – 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Flender Coupling 1 Ea

TEST AREA :
All surface

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Flender Coupling PN 840  Crack indication and heavy porosity

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Rejected – Replace as new one

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 14, 2017 27 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Crack indication (Left) and Heavy porosity (Right)


PHOTOGRAPHS :

Crack

Fig. 2 Crack

Approved on : Page :

28 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 002/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 – 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Top shaft 1 Ea
2 Column shaft 3 Ea
3 Pump shaft 1 Ea

TEST AREA :
On Surface Shaft

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Top shaft PN 213  No Relevant indication


2. Column shaft PN 212.1  No Relevant indication
3. Column shaft PN 212.2  No Relevant indication
4. Column shaft PN 212.3  No Relevant indication
5. Pump shaft PN 211  No Relevant indication
See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Good condition

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 15, 2017 29 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

30 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 003/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Impeller 1 Ea

TEST AREA :
On Surface vane blade, back plate and bore hub

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Impeller PN 233  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 17, 2017 1 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition on vane blade


PHOTOGRAPHS :

Fig. 2 Minor porosity and dent on back hub plate

Approved on : Page :

December 22, 2016 2 / 50

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 004/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 – 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Bearing and bearing housing 5 Set

TEST AREA :
On Surface bearing

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Bearing PN 382  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 16, 2017 31 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

32 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 005/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 – 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Cylindrical coupling 4 Ea

TEST AREA :
On Surface Cylindrical Coupling

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Cylindrical coupling PN 86-2  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 16, 2017 33 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

34 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 006/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 – 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Spacer sleeve 5 Ea

TEST AREA :
On Surface Spacer Sleeve

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Spacer sleeve PN 525  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 17, 2017 35 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

36 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 007/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 – 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Shaft sleeve 5 Ea

TEST AREA :
On Surface Shaft Sleeve

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Shaft sleeve PN 524  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 17, 2017 37 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

38 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 008/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Multiple ring 4 Ea

TEST AREA :
On Surface Multiple Ring

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Multiple ring PN 501  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 18, 2017 39 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

40 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 009/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Stuffing box gland 1 Ea


2 Adafter 1 Ea
3 Adjusting nut 1 Ea

TEST AREA :
On Surface Part

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Stuffing box gland PN 452  No Relevant indication


2. Adafter PN 82-5  No Relevant indication
3. Adjusting nut PN 924  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 19, 2017 41 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition adafter and stuffing box gland


PHOTOGRAPHS :

Fig. 2 Good condition adjusting nut

Approved on : Page :

42 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 010/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Column 1 1 Ea
2 Column 2 1 Ea
3 Column 3 1 Ea

TEST AREA :
On Spigot area

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Column PN 212.1  No Relevant indication


2. Column PN 212.2  No Relevant indication
3. Column PN 212.3  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 19, 2017 43 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

44 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 011/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Discharge head 1 Ea

TEST AREA :
On Spigot area

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Discharge head PN 144  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 19, 2017 45 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

46 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 012/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Diffuser 1 Ea

TEST AREA :
On Spigot area

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Diffuser PN 171  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 20, 2017 47 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

48 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 013/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Inlet nozzle 1 Ea

TEST AREA :
On Spigot area and contact surface impeller

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Inlet nozzle PN 138  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 20, 2017 49 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

50 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

Report No. 014/NDT-PT/SSS/XII/2017 Project No. 16002


Date of Inspection. December 14 - 31, 2017 Customer Name. PT. PJB SERVICES
Equipment MFG. CWP PUMP / KSB End User. PLN SEKTOR MINAHASA
Model & Type N/A / SNW 500-515 Ebn Location. AMURANG

NO. ITEM DESCRIPTION QTY

1 Inlet cone 1 Ea

TEST AREA :
On surface

DOCUMENT / PROCEDURE NO : ISO 4386-3

TEST PERFORMED : PENETRANT TYPE : PENETRANT MATERIAL :

Final Red Dye (Visible) Magnaflux SKL-SP (Visible)


Repair Fluorescent Dye Ardrox 98 P145 (Fluorescent)
Incoming
PENETRANT REMOVAL: DEVELOPER TYPE : DWELL TIME :
Solvent Removable Non Aquoes Developer 30 Minutes
Water Washable Aquoes Developer 60 Minutes

INSPECTION RESULT :

1. Inlet cone PN 176  No Relevant indication

See Photographs :

ENGINEERING / QC / NDT Level III Comment :

Accepted

Inspected by : Approved by : Aknowleged by : Approved on : Page :


NDT Inspector Level I/II PT. SURYA SAKTI SUKSES PT. PJBS

IWN DODI SUHENDRA December 20, 2017 51 / 86


THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Penetrant Inspection Report

PHOTOGRAPHS :

Fig. 1 Good condition


PHOTOGRAPHS :

Fig. 2 Good condition

Approved on : Page :

52 / 86

THIS MATERIAL IS EXLUCIVE PROPERTY OF PT. SURYA SAKTI SUKSES, COPY AND REPRODUCE IS PROHIBITED WITHOUT WRITTEN PERMISSION
PT. SURYA SAKTI SUKSES

DRAWING PART REPORT

CUSTOMER : PT. PLN SEKTOR MINAHASA (PLTU AMURANG)

NAME : CIRCULATING WATER PUMP

EQUIPMENT : VERTICAL PUMP

DESCRIPTION : REFURBISH

JOB NUMBER : 16002

APPROVAL :

PREPARED BY : ACKNOWLEDGED BY : APPROVED BY :

DATE : DATE : DATE :


6 5 4 3 2 1

D TOL : MEDIUM D

22 100
34 125
10

18

10

16
C C
M16x2

43,5
33,5
52

70

55
45

60
M56x2 (RH)

85
11

22
B 145 B

284 238

1192

PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE


LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:2 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/14/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
BREAK ALL SHARP EDGES 0,5 mm
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check PUMP SHAFT
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 211
1 1 PUMP SHAFT DIN 1.4462 70x1194,5
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.001
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH

QTY ITEM PART NAME MATERIAL DIMENSION REMARK


THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
6 5 4 3 2 1

1,6

D TOL : MEDIUM D

100 100

16
16

C C
44

55

54

55

60

44
34

52

34
55
10

11,5 6 11,5
45 22
22,5 22,5

160 (174)

340 14 (1425,5) 239,5

B 2019 B

3D VIEW
1 2 COLUMN SHAFT F DIN 1,4462 60x2019
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:2 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/15/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check COLUMN SHAFT F
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 212.1
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.002
BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
6 5 4 3 2 1

1,6

D TOL : MEDIUM D

100 100
16

16
55 - 0,01

55 - 0,01
C C
+0
44

55

60

44
34

53

52

+0

34
11,5 6 11,5
45 22 10
22,5 22,5

160 (174)

340 14 (1406,5) 239,5

B 2000 B

3D VIEW
1 3 COLUMN SHAFT F DIN 1,4462 60x2000
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:2 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/15/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check COLUMN SHAFT F
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 212.2
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.003
BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
6 5 4 3 2 1

D TOL : MEDIUM D

100 100

16
16

C C
44

55

60

44
34

53

34
55
11,5 11,5
22 deep 5
22,5 22,5

160

340

B 1773 B

3D VIEW
1 4 COLUMN SHAFT F DIN 1,4462 60x1773
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:2 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/15/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check COLUMN SHAFT F
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 212.3
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.004
BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
6 5 4 3 2 1

D TOL : MEDIUM D

72
100 25

16
16

58 (**)
8

M20x2
60,3 (*)
C C

M55x2
55
34
44

55
53
11,5

22,5

162,5 103

355,5 259,5
B B

755

1 5A TOP SHAFT F DIN 1,4462 60x755


QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP

3D VIEW
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:2 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 11/7/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
NOTE : DEGREE
...10
1
...50
30'
...120
20' 10'
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check TOP SHAFT F
=> (*) ID BORE IMPELLER 60,32/,34 mm/100mm

COPY: OPC
1.8 0.9

MCH
0.6

MEC
0.3

WEL QC PRO
Appv. P/N : 213
=> (**) ID BORE FLENDER COUPLING 57,98/,98 THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES A3 Dwg. No. P-16002.VP.10.005A
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
=> BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
4 3 2 1

A-A ( 1 : 1 )
D D
8
TOL : MEDIUM
A

60
C C

55

,5
A

69
140
B B
1 5B SHAFT PORT SLEEVE DIN 1,4462 69,5x140
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION
>1 >10 >50 >120
RADIUS AND CHAMFER
>0.5 >3 >6 >30
Drawn 12/15/2016 ADS
NOMINAL NOM.

DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check SHAFT PORT SLEEVE
A COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 524.6 A
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A4 Dwg. No. P-16002.VP.10.005B
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
BREAK ALL SHARP EDGES 0,5 mm THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
4 3 2 1
6 5 4 3 2 1

D TOL : MEDIUM D

16
A-A ( 1 : 1 )
10
A

55
59,3

68,5
84

79
C C

A
15

35
B 275 B

BREAK ALL SHARP EDGES 0,5 mm


4 6 CYLINDRICAL COUPLING DIN 1,4462 84x275
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/21/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check CYLINDRICAL COUPL.
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 86-2.1 to 86-2.4
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.006
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
4 3 2 1

D D
TOL : MEDIUM 10 A-A ( 1 : 1 )
A
48,5

45
60
C C

A
51

B B
1 7A SHAFT SLEEVE DIN 1,4462 60x51
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION
>1 >10 >50 >120
RADIUS AND CHAMFER
>0.5 >3 >6 >30
Drawn 12/21/2016 ADS
NOMINAL NOM.

DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check SHAFT SLEEVE
A COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 524.1 A
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A4 Dwg. No. P-16002.VP.10.007A
BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
4 3 2 1
4 3 2 1

D D
10
TOL : MEDIUM
A-A ( 1 : 1 )
A

55
59,3

70
C C

A
55
B B
4 7B SHAFT SLEEVE DIN 1,4462 70x51
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION
>1 >10 >50 >120
RADIUS AND CHAMFER
>0.5 >3 >6 >30
Drawn 12/21/2016 ADS
NOMINAL NOM.

DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check SHAFT SLEEVE
A COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 524.2 to 524.5 A
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A4 Dwg. No. P-16002.VP.10.007B
BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
4 3 2 1
A-A ( 1,5 : 1 )
A
TOL : MEDIUM

11 11

55

34

44
A
45
SPLIT LINE
4 8 MULTIPLE RING DIN 1,4462 55x44
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION
>1 >10 >50 >120
RADIUS AND CHAMFER
>0.5 >3 >6 >30
Drawn 12/21/2016 ADS
NOMINAL NOM.

DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check MULTIPLE RING
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 501.1 to 501.4
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A4 Dwg. No. P-16002.VP.10.008
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
BREAK ALL SHARP EDGES 0,5 mm THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
4 3 2 1

D TOL : MEDIUM A-A ( 1,5 : 1 ) D


A

C C

45
58

51

B
A B
1 9A SPACER SLEEVE DIN 1,4462 58x30
12 QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
30 >0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
Mfg KSB
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1,5:1
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION
>1 >10 >50 >120
RADIUS AND CHAMFER
>0.5 >3 >6 >30
Drawn 12/21/2016 ADS
NOMINAL NOM.

DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check SPACER SLEEVE
A COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 525.1 A
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A4 Dwg. No. P-16002.VP.10.009A
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
BREAK ALL SHARP EDGES 0,5 mm THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
4 3 2 1
4 3 2 1

D TOL : MEDIUM D

C C
55
80

62

68

B 15 B

50

BREAK ALL SHARP EDGES 0,5 mm


4 9B SPACER SLEEVE DIN 1,4462 80x50
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/21/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check SPACER SLEEVE
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 525.2 to 525.5
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A4 Dwg. No. P-16002.VP.10.009B
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
4 3 2 1
6 5 4 3 2 1

D A-A ( 1 : 1 ) D
TOL : MEDIUM B(2:1)
A B
6

C C

125

60,05 (*)
71
10A.2 41
10

48
A
5

B B
54
10A.1

1 10A.1 BEARING HHOUSING DIN 1,4462 125x54


1 10A.2 BEARING CARBON TEFLON 85x41
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

A NOTE : NOMINAL
ANGULAR DIMENSION
>1 >10 >50 >120
NOM.
RADIUS AND CHAMFER
>0.5 >3 >6 >30
Drawn 12/21/2016 ADS
A
=> (*) FINAL MACHINE AFTER CARBON TEFLON INSTALLED DEGREE
...10
1
...50
30'
...120
20' 10'
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check BEARING
=> (*) MATTING PART SHAFT SLEEVE (PN 524.1) OD 59,95 mm/100mm 1.8 0.9 0.6 0.3

COPY: OPC MCH MEC WEL QC PRO


Appv. P/N : 382.1
=> DESIGN CLEARANCE BEARING 0,11~0,12 THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.010A
=> BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
6 5 4 3 2 1

A-A ( 1 : 1 )
D B D
TOL : MEDIUM B(2:1)
A
6

C C

135

70,08 (*)
10B.2

81
44
11

B A 51 B
5

10B.1
57

4 10B.1 BEARING HHOUSING DIN 1,4462 135x57


4 10B.2 BEARING CARBON TEFLON 95x44
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 Mfg
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

NOTE :
ANGULAR DIMENSION RADIUS AND CHAMFER
Drawn 12/21/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
=> (*) FINAL MACHINE AFTER CARBON TEFLON INSTALLED DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check BEARING
=> (*) MATTING PART SHAFT SLEEVE (PN 524.1) OD 69,97 COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 382.2 to 382.5
=> DESIGN CLEARANCE BEARING 0,12~0,13 THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No.
=> BREAK ALL SHARP EDGES 0,5 mm OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
6 5 4 3 2 1

A-A ( 1 : 1 )
D TOL : MEDIUM D
161,5

C C

0,02
109
18,5

95
70
B A B
35

BREAK ALL SHARP EDGES 0,5 mm


1 11 STUFFING BOX GLAND DIN 1,4462 109x35
QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/21/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check STUFFING BOX GLAND
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 452
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.011
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
1,6 A-A ( 1 : 1 )
A
TOL : MEDIUM

(4x) M6x1

M55x2 (RH)
90

6
A

(4x)
20

1 12 ADJUSTING NUT DIN 1,4462 90x20


QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION
>1 >10 >50 >120
RADIUS AND CHAMFER
>0.5 >3 >6 >30
Drawn 12/21/2016 ADS
NOMINAL NOM.

DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check ADJUSTING NUT
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 924
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A4 Dwg. No. P-16002.VP.10.012
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
BREAK ALL SHARP EDGES 0,5 mm THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1

A-A ( 1 : 1 )
D TOL : MEDIUM D

11
(3x)
C C

140

82

95
(3x) M10x1,5
B B
5
4,
11

A
D

37
PC

1 13 ADAFTER DIN 1,4462 140x37


QTY ITEM PART NAME MATERIAL DIMENSION REMARK
PERMISSIBLE DEVIATIONS FOR DIMENSIONS WITHOUT TOLERANCE
LENGTH DIMENSION [mm]
Scale Job Equip CWP PUMP
>0.5 >3 >6 >30 >120 >400 >1000 >2000 >4000
NOMINAL
...3 ...6 ...30 ...120 ...400 ...1000 ...2000 ...4000 ...8000 1:1 Mfg KSB
COARSE 0.15 0.2 0.5 0.8 1.2 2 3 4 5
P-16002
MEDIUM 0.1 0.1 0.2 0.3 0.5 0.8 1.2 2 3
Model TBA PT. Surya Sakti Sukses
FINE 0.05 0.05 0.1 0.15 0.2 0.3 0.5 -- --

ANGULAR DIMENSION RADIUS AND CHAMFER


Drawn 12/21/2016 ADS
A NOMINAL
>1 >10 >50 >120
NOM.
>0.5 >3 >6 >30
A
DEGREE
mm/100mm
...10
1
1.8
...50
30'
0.9
...120
20'
0.6
10'
0.3
TOL.
...3

0.2
...6

0.5
...30

1
...120

2
Check ADAFTER
COPY: OPC MCH MEC WEL QC PRO
Appv. P/N : 82-5.3
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF PT SURYA SAKTI SUKSES
(THE COMPANY) AND SHALL NOT BE REPRODUCED, USED, TRANSFERRED,
A3 Dwg. No. P-16002.VP.10.013
OR DISCLOSED TO OTHER EXCEPT AS AUTHORIZED BY CONTRACT WITH
BREAK ALL SHARP EDGES 0,5 mm THE COMPANY, WITHOUT THE WRITTEN PERMISSION OF THE COMPANY.
mm Rev: 0 Category: A Sheet: 1
6 5 4 3 2 1
PT. SURYA SAKTI SUKSES

PHOTOGRAPH

CUSTOMER : PT. PLN SEKTOR MINAHASA (PLTU AMURANG)

NAME : CIRCULATING WATER PUMP

EQUIPMENT : VERTICAL PUMP

DESCRIPTION : REFURBISH

JOB NUMBER : 16002

APPROVAL :

PREPARED BY : ACKNOWLEDGED BY : APPROVED BY :

DATE : DATE : DATE :


PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Assembly part process

PHOTOGRAPHS :

Fig. 1 Final runout after shaft assy


PHOTOGRAPHS :

Fig. 2 Final runout after shaft assy

Pages 77 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Assembly part process

PHOTOGRAPHS :

Fig. 1 Assembly pump


PHOTOGRAPHS :

Fig. 2 Assembly pump

Pages 78 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Assembly part process

PHOTOGRAPHS :

Fig. 1 Assembly pump


PHOTOGRAPHS :

Fig. 2 Assembly pump

Pages 79 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Assembly part process

PHOTOGRAPHS :

Fig. 1 Assembly pump


PHOTOGRAPHS :

Fig. 2 Assembly pump

Pages 80 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Assembly part process

PHOTOGRAPHS :

Fig. 1 Assembly pump


PHOTOGRAPHS :

Fig. 2 Assembly pump

Pages 81 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Assembly part process

PHOTOGRAPHS :

Fig. 1 Shipment
PHOTOGRAPHS :

Fig. 2 Shipment

Pages 82 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Installation pump process

PHOTOGRAPHS :

Fig. 1 Installation CWP


PHOTOGRAPHS :

Fig. 2 Installation CWP

Pages 83 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Installation pump process

PHOTOGRAPHS :

Fig. 1 Installation CWP


PHOTOGRAPHS :

Fig. 2 Installation CWP

Pages 84 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Installation pump process

PHOTOGRAPHS :

Fig. 1 Installation CWP


PHOTOGRAPHS :

Fig. 2 Installation CWP

Pages 85 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Installation pump process

PHOTOGRAPHS :

Fig. 1 Installation CWP


PHOTOGRAPHS :

Fig. 2 Installation CWP

Pages 86 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Manufacture new part process

PHOTOGRAPHS :

Fig. 1 Manufacture new shaft


PHOTOGRAPHS :

Fig. 2 Manufacture new shaft

Pages 70 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Manufacture new part process

PHOTOGRAPHS :

Fig. 1 Manufacture new shaft sleeve


PHOTOGRAPHS :

Fig. 2 Manufacture new shaft sleeve

Pages 71 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Manufacture new part process

PHOTOGRAPHS :

Fig. 1 Manufacture new stuffing box gland


PHOTOGRAPHS :

Fig. 2 Manufacture new cylindrical coupling

Pages 72 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Manufacture new part process

PHOTOGRAPHS :

Fig. 1 Final inspection


PHOTOGRAPHS :

Fig. 2 Final inspection

Pages 73 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Manufacture new part process

PHOTOGRAPHS :

Fig. 1 Final runout inspection


PHOTOGRAPHS :

Fig. 2 Final runout inspection

Pages 74 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Manufacture new part process

PHOTOGRAPHS :

Fig. 1 Final balancing impeller


PHOTOGRAPHS :

Fig. 2 Final balancing impeller

Pages 75 of 86
PT. SURYA SAKTI SUKSES
Turbomachinery & Rotating equipment Product & Services
The Excelis No. 18 Lippo Karawaci Office Park Tangerang 15811
Email : Customer.services@suryasaktisukses.com
: Sales@suryasaktisukses.com
Website : www.suryasaktisukses.com

Repair part process

PHOTOGRAPHS :

Fig. 1 Coating process


PHOTOGRAPHS :

Fig. 2 Housing bearing pad spigot repair

Pages 71 of 86

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