PLOVER so CONTRACTOR S| os STRANSCO pestle dtl land CONSORTIUM SIEMENS - ELECTRO MECHANICAL, ENERGO CONSULT LLC. Ca P.0.Box 62473, Abu Dhabi, UAE ‘Tel: #971 26763554 Fax: +971 2 6763559 AIMEE P.0.Box 173, Abu Dhabi, UAE Tel: #971 26414000 Fax. 4971 26944374 P.O, Box 47016, Abu Dhabi, U.A. 971 2616 971 2616 5300 DIS Nos = Contract No. N6 New 132/11kV Substations at £12, Zayed Sports City, ADNEC N6166/2009 |COMMON Capital Centre 132/22KV Substations at New Airport and Capital District | —— ad All Relate 132k Cable Works 7 rT ee = | SUBMITTED Fer ntnation Oni 1 ENERGO CONSULT L.L.C. Fer Conmentand Approval 2 P.O, BOX 62473 ABU DHABI JAE CaLNo.: Approves Cal No2: Aoroved Expl as Rated RE Gal No: Not Approved NA Cal No 4: Not Suber a Approval NA Catto Rotana Retuned “The following Documents are enclosed: V. ur ul ‘SUBSTATIONS AT: COMMON Method Statement for Erection of 132kV GIS 2 7. | NOTE 7HZI7100 M1055 | A | 4-07-12 EESTI ‘DOCUMENT DSSTRIBUTION: ‘2x EC Abu Dhabi Office ( ¢o) 1KEC Site OMTice (lew Aizen) AXED Site OMfce ContlOieey ‘1X SIEMENS Site Office (ew Apes) ~Transital shoot only ‘1% SIEMENS Site Ofice (Cpt DBs) Tans eh iy ‘2x TRANSCO, Projects Divison (rananims Shae (10) ‘1x TRANSCO, Projects Englnsering & Commissioning Department (Transit! Shst oni +1 CD) “1 TRANSCO, PEBC Dept. Manager (ranznitl Shoat er CO) ‘AK ADDC, Projects Divison + (1 CO) OBRRSeReRCONSORTIUM IERGO CONSULT LL SIEMENS - ELECTRO MECHANICAL 20.80% 17, Abu Ohad, UAE P.0. Box 47016, Abu Dhabi, UAE. P.0.20x 52473, Abu Dhabi, UAE Tel: +971 26414000 “Tel: # 971 2816 5200 “Tels +971 26769554 Fax +071 26944374 Fax +971 2616 5300, Fac +971 2.6763559 CONTRACT ND Hater Categories for Approval — Status New ‘S2/1kV Substations at E12, Zayed Sports City, ADNEC Capital Centre 132/22kV Substations at New Airport and Capital District and All . Related 132kV Cable Works ‘Approved =f Approved Except as Noted =: RE Document Comment Reply Sheet Neehderelet INA Substation: COMMON Not Subject to Approval NSA ‘Comment Sheet Ref. No. Receiving Date | No of Pages | | Retumed RT Retest? Lok 2 Annex to DTS No. N6166/ 2009 item A ‘Approval No. | Dfawing/Document CSD No. Drawing/Document Title Rev. | "Status (Fa [e108 742277100 1055 | Method Statement for Erection of 12KV GIS . RE ‘Comment: Reply: Following details/comments shall be incorporated: 4. As per your method statement following point need to be included 1. Details Responsibility of Siemens erection | included, Refer enclosed revised method Engineer, Site manager and lifting supervisors —_| statement 2. Use of Monorail and lifting accessories Included. Refer enclosed revised method statement, 3. Lifting activity including lifting plan (GIS weight+ |Included. “Refer enclosed revised method SWL Load of crane + safety factor and offloading | statement ( from trailer to GIS location. 4. General safety precaution Tnoluded. 2. Risk assessment following point need to be included, Manual handling activities, Piease note that no manual handing activities - included Working on SF6 gas Zone — Asphyxiation hazard | Included. shall be included and warning signs. Expose to toxic gas | Included. ~ Crane — consequence impact — crush injury need | Noted and Included. to be included. Power tools shall be operated by only competent | Noted. 7 person. 3. Method statement shall be complying with | Noted. ‘ASSEN 1860 -OrwvingeG3- OTS Stmiind.41 DTS Te Cans COMMON Netod Suimnenter 242012115000, Page 1 of2 Ereondt TS8V SSConners RecsheaOTS OR 1072 161681 ee‘Comment: Reply: ADWEA HSE guideline. Note: All lifting equipment must have approved | Complied. valid third party certificates. ‘Additional Comments: 4. Risk assessment shows risk level at High. The|Complied. Refer enclosed revised Risk contractor shall re-asses the processes with the | Assessment Sheet. objective of lowering the risk down to LOW. 2. Inspecting, testing and certifying loose lifting | Complied. tackles and equipments to be considered as a control measure. 3. Visual inspection and validation of safe weight | Complied. load (SWL) for the tie in point, e.g: crane hook shall be conceded in the Risk Assessment control measures, ORT Signature W for CONSORTIUM SIEMENS - ELECTRO MECHANICAL, Umapathy Mohanam Consortium Project Manager Date: 24-01-2012 ‘yet. e1690 -oravogi.3- C19 Suis) DTS Teint COMO MebedSenetr—_24DYEOI2 T5080 . [Erection of 132KV GiSiComments Received DTS CR 1972_NO1C5.1.d00 a18/01/2012 16:05 — 90971-2-6759589 ENERGO CONSULT —S7RANsco——___{_consontium. | Sally dal pan ery ‘SIEMENS - ELECTRO MECHANICAL ‘uate ones ep one P.O.Box 173, Abu ha, UAE .0. Box 47045, Aba Dhabi, UAE. Tal: +871 2816 8200 For #671 2616 5200 New 192/14KV Substations at £12, Zayed Sports City, ADNEC .0.Box 52473, Avy Dhabl, UAE ‘Tel: x87 26700584 Fox +071 26762559 PAGE @1/aa NERGO CONSULT LLC. SEIS Capital Centre 132/22KV Substations at New Airport and Capital Distriot and All Related 132KV Cable Works P.O, BOX 52473 ABU DHABI JAE “The folowing Documents are enclasl~ SUBSTATIONS AU COMBAON. | NEIGE TET TIODM TOSS | >| TE-DTAE| Wethod Statement for Erection oF (SAK GIS ze ORTIUM Ng ass Tea <4 eLeoraon sea aoe DOSNT ORT RETIN, [BLE Abu Dhabi Omiee=tte—) ea BNSO wok ‘AKED Bie Citce oie Aee * uw! Projets IKEC Se Otce ar : tee seoneseemaate agg eee ‘tx SIEMENG Ste Oce Qe Alpes ~Trnentlaheet ny ‘se STEMENG Ate Cie (Crist Det —Tranen edo ‘x ADDO, Projets Dillon +160, OSS eR ee BETRANSCO, Projects Olio ronan Saat mi) «18 CO) {IK TRANSCO, Projects Enghesting & Commisstactog Department (emt Shati +CD) {KTRANSGO, PERC Dept Manager (swiss (160)16/01/2012 16:05 —8ag71~2-6763559 NERGO CONSULT Pase 92/03 : STRANSCO CONSORTIUM 7 = SIEMENS-ELECTRO MECHANICAL | Wi Sail g dail pula is CONTRACT N-6168-1 aa “P.O.Bio 173, Abu Dhabl, UAE hab .0.B0x 52473, Alu Dhati, uAE Tek eof 2644006 eat oe “issori 2 a7eaen4 Fax st7i Bebaasrs ee Foxe srt 2eve3s65 CONTRACT NO. N-6165.1 COMMON New 192/11 kV Substations at E12, Zayed Sport City, ADNEG Capital Centre and 132/22 kV Substations at New Airport and centr Galegories for Approval - Status Capital Distriot, ‘Approved Fe Document Comments Sheet Approved Except as Noted : RE ove : DTS Raf. No. | No.of Pages | Receiving Date ] EC review aaye | | NotAPmvoved “I Not Subject fo Approval: NSA Ner66/1972 1 16 January 2012 1 Fotumed :T tem] Drawing/Document CSD No. DrawingDocument Tite, Fev. | Approval No. Status ae 1 wesani2r7100 ross | Method stslementfor erection of 182 KV ° RE 1 ‘As pet your method statement following point need to be Included 4. Deiaile Responsibility of Siemens erection Engineer, site manager and iting supervisors 2 Use of Monorail and liting accessories 3. Lifting activity Including lifting plan (GIS weights SWL Load of crane + safaly factor and offloading from trailer to GIS location, 4, General safety precaution. 2 | Risk assessment folowing point need to be included Manual handling activities. ‘Working on SF6 gas Zone — Asphyxiation hazard shall be Included and waming signs Expose to toxic gas. Crane ~ consequence Impact — crush injury need to be Included, Power tools shall be operated by only competent person. 3. | Method statement shall be complying with ADWEA HSE guideline, Note: Allifting equipment must have approved valld third party certificates, Dean cee atlas comments. Review Engineor(s): | Satish Kadam Dale: 16 Jan. 2012 ite: The above comments andlor approvel are mada afer chest tne weeavdarca win he Conual and Teahnical Speaoatons, THSEe {8 nat ralows tha Contactor irom his oblgation in the Conlract io ensure conlormance to the Speciale and whe Conan. Ary evans found eubeequentio approval ara to ba eawacted by the Contmtor to the enfstaoiinn el Ohier/Engeear 1N48186.1 Documont Cersmenta Sheat Pago 4 of 418/01/2012 16:05 — @971~2-8763559 ENERGO CONSULT PAGE 83/03 Contract no.: N6166,1 - Comments ofDTS 1972 |, Risk assessment shows risk level at High. The contractor shall re-asses the processes with the objective of lowering the risk down to LOW. 2, Inspecting, eating and cextiying loose lifting tackles and equipments to be considered as a control measure, 3, Visual inspestion and validation of safe weight load (SWL) for the tie in point, e.g: crane hook. shall be conceded in the Risk: Assessment control measures.ENERGO STAMP ‘éJan-12 | Revised to suit comments on DTS 1972, ‘Prabhu Prabhu 45.Jan-12 | _FOR APPROVAL Prat Prabhu DESCRIPTION ‘CHECK éTRANSCO pS sill g dail ul alas ui Abu Dhabi Transmission & Despatch Company P.O. Box 173, Abu Dhabi, UAE. Toa 497126444000 FaxN 497126844574 ENGINEER: WE som CONSULT L.L.C. mete | ONS 2anJancr2 P.O. Box 52473, Abu Dhabi, UAE. FOR APPROVAL. TW Mo4374 26763554 FaxNos 874 2678 859, coMTPacT® CONSORTIUM SIEMENS - ELECTRO MECHANICAL CONTRACT N-6166.1 P.O. Box 47018, Abu Dhabi, UAE. Te. Nos 487426185 20 Fax Nos #074 26165209 ‘CONTRAGT TITLE: New 132/11kV Substations at E12, Zayed Sports City, ADNEG Capital Centre, 132/22kV Substations at New Airport and Capital District and All Related 132kV Cable Works NAME DATE SIGN. | CONTRACT No. ——N-6166.1 PREPARED | Prabhu | 24Jan-ia (DOG. TITLE: ‘CHECKED | Prabhu | 24Jan-12 ‘APPROVED | _Umapathy _| 24-Jan-12 |Method Statement for Erection of 132kV GIS STANDARD AG ORIGINATOR REF. I. | QTY. SHEETS: CSD No. SHEET] AST SHEETCONSORTIUIM SIEMENS AND ELECTRO MECHANICAL _ orsno: 2008 Pace: 18 Method Statement Method Statement for Erection of 132 KV GIS Table of Contents: Page 1. Introduction 2 2. Scope 2 3. References 2 4. Associated reference documents 2 5. Summary of Equipment 2 6. Description of activity 3 6.1 Detailed Inspection & Test Plan 4 6.2 Risk Assessment 5 7. Responsibility 5 Issue Original Issue Organizational unit: Prepared by: Checked by: Approved by: ame: ’ Jy alias <5, Ait Waggs\fario a rob ee ee 8 Siemens Siemens siemens Date: Af Oye. Signature Format No.:4G7937 -Q0010-Y128B Page 1 of uRaieo%2CONSORTIUM SIEMENS AND ELECTRO MECHANICAL _ otsno: 2009 Page: 26 Method Statement 1 Introduction To carryout the Erection of 132kV GIS in 132/22kV New and 132/11kV ADNEC, WATANI & £12 Substations, ort Substation & Capital District 2 Scope Under the contract N6166.1 Erection and Commissioning of 132/22kV New Airport Substation & Capital District and 132/11kV ADNEC, WATANI & E12 Substations. | 3 References New 132/22Kv Substation at £12, Zayed Sports City, ADNEC Capital centre,132/22Kv Substation at New Airport and Capital District and all related 132KV cable works, 4 Associated reference documents The work will be under taken in accordance with the following documents. 4.1. OwnerlEngineer Specification. 4.2. Siemens HSE Plan. 4.3, Method Statement. 5 Summary of Equipment The following equipments will be used for the scope of work cavered under this method of statement. 5.1 GIS Erection hand tools. : 5.2 Leveling instrument. 5.3 Gas Processing & test equipment. 5.4 Indoor and outdoor crane + trailer/forklift. 5.5 Trolley with wheels, 5.6 Lifting slings, ropes and shackles. 5.7 Vacuum Cleaner. 5.8 Aluminum scaffolding Methods of installation 6 Description of activity Equipment & manpower requirement: Supervisor LLC - 1 Format No.:4G79371-0010-Y128B Page 2 of 1242012CONSORTIUM SIEMENS AND ELECTRO MECHANICAL _ orsno. 2009 meals Pao: 3 Method Statement : Personnel — Charge hand - 1 - Fitters —5 Electrician —1 Cleaner ~ 1 General Safety Precaution: + Ensure Sefe and Clear access. * Proper illumination and Ventilations in the work areas. * Use Proper PPE. Personnel working should have training in manual handing of heavy equipments, handling of equipments using crane & working at height. Also trained person should be handling the SF6 gas. Supervision — All the work will be carried out under the supervision of manufacturer's site representative Siemens LLC who is trained at factory for installing the 132 KV GIS Before starting the work tool box talk will be conducted and proper explanation will be provided about the nature of the job and hazards involved in the execution of the work. Work procedure: Sequence of the works — 1 ~ Geta clearance from Owner! Engineer to shift the 132 KV GIS in the room. 2~ Check the floor cutouts of LCC's & cable boxes for correctness. 3 ~ Check the insert plates provided in floor for correctness. 4-~ Close all the openings in floor, walls & ceiling, 5 -- Install air lock door. 6 ~ Clean the floor. 7 ~ Mark the X & Y axes, mark the centre line of all the bays. 8 ~ Check the operation of EOT crane inside the GIS room. 9 ~All the drawing like Single line diagram, GIS drawing & installation manual should avaitable before starting the work. 10—The Maximum Weight of the GIS is 4.5 Ton. 41—Using 25 Ton Mobile Crane, the Gls will be shifted from the Trailer to the permanent loading platform. 12—From the permanent loading platform, the GIS is shifted to the Exact location using 5 Ton EOT. Crane 6.1 Detail inspection and test plan Format No.:4G79371-Q0010-Y128B Page 3 of 6 11242012CONSORTIUM SIEMENS AND ELECTRO MECHANICAL — ctsno: 2009 eae Pros: 48 Method Statement 1, Before shifting the GIS in side the room check for correctness of insert plates provided in floor also the dimensions of cut out provided in floor. 2, Mark the centerline of all the bays on floor. 3. GIS equipments will be delivered to storage yard (800 meter from site) by trucks in export packing condition. Striping will be done in the storage yard short time before shifting to GIS Room at Airport Substation. Shifting will be carry out by using crane and trailer from yard to GIS room under the supervision of primary supervisor of Siemens. 4. Using suitable mobile crane GIS will be unloaded on the platform. Large pieces will be placed on heavy duty roller skids and pushed inside the GIS room. If required tar fur will be used to pull the GIS bays in side the room. Smaller items will be moved using hydraulic pallet trolley. Care will be taken to ensure no damage is caused to the epoxy paint of the floor. 5. Once the GIS bays are inside the room, using EOT crane bays will be placed near the final position of bays, 6. Aiter shifting of all GIS equipment in side the room main door of GIS room will be closed & clean condition will be established in GIS raom. Access for authorized personnel will be via the single door of air loak raom. During the GIS erection work a full time cleaner with industrial vacuum will be available in side the room, all waste material will be removed on daily basis. 8. Before commencement of the erection works a joint inspection will be carried out by Siemens erection supervisor, Owner Engineer & Transco to conform suitability to start erection works. 9. Mark the location of all the LCC Panels, using pallet trolley or EOT crane place the LCC Panels in position, Install the fixing bolts. 10. ach piece of equipment will be checked & identified by the Siemens erection supervisor prior to erection. 11. Using EOT crane, nylon slings place first GIS bay (E11) in position & level it using leveling plates. To compensate for any variations in the floor the first bay should be lifted so that it is just slightly higher than all other bays, The bays mounted after this should be aligned relative to this bay. 12. Prepare the flanges of first bay, clean the surface & fix the “O" ring. Clean plastic sheets/ bags will be used to cover any parts opened prior to erection, Format No.:4G7937 1-Q0010-Y1286 Page 4 of 6 1w2ar2012CONSORTIUM SIEMENS AND ELECTRO MECHANICAL _ orsno: 2008 7 7 Peoe:___sib Method Statement 13.In the second bay, hammer the three connectors of bus bars into the MC contacts using plastic or rubber hammer. Prepare the flanges. 14. Carefully lower the second bay, align it with first bay & level it. 15. Prior to joining of two bays any temporary plastic covers will be removed. Each unit will be inspected by Siemens erection supervisor again before connecting. Connect the two bus bars via the expansion joints. 16. Connect the tie rods & secure with the lock bolts using specified torque. 17. Follow the same procedure for installation of reaming bays. 18. When all the bays (E02 to £11) are connected bus bars torque will be carried out by Siemens supervisor. 19. Contact resistance of each bus bar joint will be carried out & recorded by Siemens supervisor. 20. Final cleaning of bus bar chambers will be carried out before fixing the flange covers of bus bar chambers. 21. Install the voltage transformers. 22. Vacuuming and gas filling of compartments will be carried out by suitably trained / experienced personnel & under the instruction of the Siemens supervisor. Gas quality / gauge tests will be carried out with the owner engineer & as detailed in the approved test sheet (separate submission). 23. Mechanical operation checks for earth switches, disconnector & circuit breakers will be carried out by Siemens supervisor. 24. Install the cable trays, lay & connect the multi-core cables from GIS to LCC panels. 25. Connect the earthing to each bay of GIS & LCC's. 26. GIS is now ready for operation check and further site test as per approved test schedule. 27.Clearance from Siemens erection supervisor should be obtained before the electrical operation of the switchgear. 28, Bay commissioning & switchgear HV Test will have separate method statement submitted for approval. Format No.:4G79371-Q0010-Y1288 Page 5 of 6 472412012CONSORTIUM SIEMENS AND ELECTRO MECHANICAL _ orsno: 2009 7 Pave: 6 Method Statement 6.2 Risk Assessment Attached risk assessment 7 Responsibility Site Engineer | Manager: ‘+ Compliance with this method statement. * Program as per approved drawings. «Taking all safety measures as per risk assessment plan. ‘+ Preparing request for inspections and getting clearance. * Coordination with related functions & agencies. + Ensuring that only approved materials are used. EHS Engineer: «Provide / arrange the necessary PPE + Prepare Risk assessment plan for the activity by identifying risks involved and Recommend safe work methods to carry out the works safely, + Ensure that all works are carried out ina safe manner by coor site Engineer, sub-contractors ating with Format No..4G7937 1-Q0010-Y128B Page 6 of 6 wieaRot2 eee eee RSE SESE Se IEEE RSE SSS SSeS ESSSneeneeeeaq Kew yey SpieZey OF enp Wim aq —pHnOUS “oS "Senos ‘sa[6608 Ajajes “Ge quauidinba eqjjoajoid jeuosiad ayeudosddy « Aqwupxosd @soj9 u} Buppiom seafojduwe Jeujo pue seare [sie Wo4y Aeme payau|p aq |/eYS S|OO) + ‘Aqueau Bupyom ajdoad ouy aunfuy pue Ay Ajsnousbuep few fouy ‘surysew Guneyor ayy yim pe|Gueque 4) “sjueuidinbe Buyey01 Jeau sjoo} puey ayy deay yu og * “hyoyes 10} opinoid i OOM Jo ‘wnujwnje ‘ayseId ‘sse1q Wo4} pew sia0} uEjsIse-yeds 'SISIXe plezey SIU} @1UN\\ “@0sNOs UORIUB) SnoeBuEp e aq UEO 3]00} puey Joos pue uoM Aq ponpoid syeds ‘seoursgns ejgewWeY Bunouy “ieGuy ayy ain{ur jm! sds JenUp maxos dtp 41 “(J0o} a4 UO 1] 1] a ainsseid Gurfidde eyym) eave Suimaios ayy se8u puey aze|d jou og + ‘Apoq @yy uo 10 puEY eu} UO 2g Ayoauip lyn edu ayy ‘sdi!s joo} aup J) °S|O0} pueY BuIsn alum fpoq eu Jo sed Jeyjo Jo puey ayy} UO sjoalqa ay} ploy you og * “sauo dieys Ueu} Snopiezey asow eg ued ‘s[00} |INq “dieys aq Jsnw S1ossios pue SeAlUY SB YoNs sjoo} BUINND © Burky sjuswiBey dueys Bulpuas yoedwy uo soyeys qUBiw speay aly ‘asimeuIO “Yo punoJB suid yup 40 ‘saBpem ‘Sjesi¥o se Yon sjoo, yedu Jo speay pawooiysnW ay jeD © Buppom aya dys yBju y eouIs smef no Wom Jo} seyouem ey) Joadsul » ‘Aqu29u J8y10M JOUOUE Jo JASN By} SyU]S PUe Jo Ay Kew [00} 243 40 peay oly ‘peyDeU0 Jo ‘paveyLds ‘as00) s1 a|pUeY up 41 ‘SJoayap Woy e244 2q 0} sjoo} PUEY au JO aipueY ay] YBYD “seafoiduie seyjo 40 Jasn aly Sumy ‘Ay pue yea19 0} JeAUpMe.08 ayy Jo dy ey; asneo Ae y ‘Jasiyo @ se JenUupmelos asn jou oq + Apog euy uo 314 pue Bully 100} pueH Auntursouny | :s}001 pueH | 49 7 7 mw} _s| a miu | S| 4 ped, jonoy | 2! soinseeyy 1o4U09 T u 59 piezeH nent yenjeag ena | onenteag | suenbasuop srt |" yspe asm | ys sis SID AM ZeL Jo UOReTTeISUT AWN: uone907, pue Buryius :Auanoy HOM, V:0N uorsiney | wea} Juowissessy :Aq passossy ZLoz/borez ‘Vea juowssessy yshy Ayano suoneysgng a6eI/0/ YBIH - UOISsILISUEI | JEMog SNSIWaIS soj09g AB1aUg© 0} PAUSE! 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