Relay Setting Calculation-Super Cement

SUPER CEMENT (ICA0101)
SUPER CEMENT 11/0.4kV S/S PROTECTION

CO-ORDINATION STUDY
Electromechanical Co LLC Agents
for SIEMENS
INTRODUCTION:
The purpose of this document is to provide a detailed guide for the Short circuit Calculation and Protection
Relay setting coordination study to achieve safe operation of the SUPER CEMENT 11/0.400kV substation in
coordination with the upstream ADDC substation’s protection relay settings.
O/C and E/F relay setting of incomers are calculated considering that incoming feeder fault current.
O/C and E/F relay setting of Transformers Feeders are calculated considering that transformer full load and
fault current.
OBJECTIVE:
The objective of this study is to provide a protective relay coordination study report for SUPER CEMENT
11/0.400kV substation- fed from ADDC substation
CONSIDERATIONS AND ASSUPTIONS:
> The Protective relay settings are calculated based on the short circuit currents. The relays are set to operate
such as to isolate the fault circuit from the electrical distribution system.
> The Fault current, CT ratio and relay settings at the feeding end substation are received from M/s.ADDC - T&P
Department
> Protective relays details of the respective feeders are taken from the single line diagram (approved by
ADDC) / vendor drawing documents
> Single phase and three phase fault currents are calculated through the entire network up to the transformers
end. The respective fault current in each feeder are taken for the calculation.
> Over curent and earth fault protection tripping timing of all 11kV I/C and O/G feeders are coordinated with
the Upstream Primary substation.
Following assumptions are made while calculating the relay setting study.
> Upstream substation feeders feeds to SUPER CEMENT 11/0.400kV substation incomer feeder 1 & incomer-2
in loop with the other S/S and all the incoming & outgoing feeders are co-ordinated with the upstream feeders.
> The parameters mentioned in the relay setting schedule are based on the relay manufacturer's manual.
> Ensured from the operating time that any fault in down stream, first down stream feeders will trip. If down
stream breakerfails to trip then immediate nearest upstream breaker will trip, if that also fails to trip, then only
the upstream feeder will trip.
CO-ORDINATION STUDY
for SIEMENS
> IEC curves have been considered for relay setting and cordination. The operating time of the relays using IEC
curves calculated by using the following formulas.
Standard inverse : t = 0.14 * TMS / [(I/Is)0.02 - 1]
Very inverse : t = 13.5 * TMS / [(I/Is) - 1]
Extremely inverse : t = 80 * TMS / [(I/Is)2 - 1 ]
Long inverse : t = 120 * TMS / [(I/Is) - 1 ]
Where,
t = Tripping time
I = Fault current
Is = Inverse time over current pickup
TMS = Time multiplier setting
I/Is = Plug setting multiplier-PMS
> The selection of the type of curve ( SI, VI or EI ) is based on the best available option for propper coordination.
So Standard Inverse method is selected for the Protection Relay setting Coordination
PHILOSOPHY:
O/C and E/F Relay
Over current and earth fault protections at distribution substation are coordinated with the upstream ADDC
substation feeder relays.
Fault in any one of the down stream substation, in case 11kV Transformer feeder breaker fails to operate then
the respective Substation's 11kV incomers will operate with the time grading.
In case 11kV incomers circuit breaker fail to operate, then next immediate nearest upstream breaker will
operate with time grading. In worst case all the downstream breakes fails to operate then only the Upstream
ADDC 11kV Substation feeder breakers will operate with the time grading
REFERENCE DOCUMENTS
> SUPER CEMENT S/S, 11/0.400kV Substation Single line diagram
> Siemens Publication: Protection and substation control system and individual protection relay manuals
Softwares Used:
> Sincal v7.5 - Applied for Short circuit calculations
> Sigrade v4.3 - Applied for Protection relay IEC Curves

CO-ORDINATION STUDY
for SIEMENS
INPUT DATA:
PROTECTION DATA
Maximum three phase fault current If 3ph-max = 16000 A
Minimum three phase fault current If 3ph-min = 10000 A
Maximum single phase fault current If 1ph-max = 19180 A
Minimum three phase fault current If 1ph-min = 11340 A
CT Ratio = 400/1 A
Relay Make = Siemens
Relay Type = 7SJ62
Over Current setting:
Plug setting - Ip = 1.1
Operating Time = 0.5 Sec
Instantaneous Over current setting:
Plug setting - Ip = 0
Operating Time -t = 0
Earth fault setting:
Plug setting - Ip = 0.2
Operating Time = 0.5 sec
Instantaneous Earth fault setting:
Plug setting - Ip = 0
Operating Time - te = 0
Note: Above fault levels & settings are received from ADDC T&P section - Previous Relay Setting
Co-Ordination Study
CO-ORDINATION STUDY
for SIEMENS
RELAY SETTING CALCULATION OF 11KV SWITCHGEAR
11kV OUTGOING FEEDER - 1 & 2 UP Stream ADDC-GICPRY-06(A05 & B17)
Sl.No Application Relay Type Make CT Ratio
1 Over current (50,51) and 7SJ62 Siemens 400/1A

Earth fault (50N,51N)
a) Over current setting and operating time(51/50) - Upstream End
Feeder Nominal Current (In) = 400 A

Plug Setting (Ip) = 1.1
Fault current for 3phase (If) = 16000 A
Multiples of Fault current If/(In*Ip) = 36.363636 >20 so = 20
Note: As per IEC Normal Inverse Charachteristic, the tripping times for I/Ip>20 are identitical with those for
I/Ip=20
Time multiplier setting (TMS) = 0.22
Time multiplier setting (TMS) = t * [(If/(In*Ip))^0.02 - 1] / 0.14
Operating time (t) = (TMS * 0.14) / [(If/(In*Ip))^0.02 - 1]
Operating time (t) = 0.499 Sec 0.452 Sec
High set over current setting (I>>) = 16 In
Tripping Time (t>>) = 0
b) Earth Fault setting and operating time(51N/50N) - Upstream End

I/Ip=20
Time multiplier setting (TMS) = 0.22
Operating time (t) = (TMS * 0.14) / [(If/(In*Ip))^0.02 - 1]
Operating time (t) = 0.499 Sec 0.452 Sec
High set over current setting (I>>) = 12 In

CO-ORDINATION STUDY
for SIEMENS
11kV RING INCOMER - 1 & 2 (=K01 & =K06) (Super Cement S/S-ICA0101)
2 Over current (50,51) and 7SJ602 Siemens 600-300/1A

a) Over current setting and operating time(51/50)
Three phase Fault current at Super Cement S/S =10500A

Substation taken from the Short circuit study
Over current operating time 350msec is selected by coordinating with the up stream outgoing breakers O/C
operating time 500msec

Multiples of Fault current If/(In*Ip) = 35 >20 so = 20
I/Ip=20
Operating time (t) = 0.35 Sec
= 0.154
Time multiplier setting (TMS) ≈ 0.15 Sec
High set over current setting (I>>) = 8

b) Earth Fault setting and operating time(51N/50N)
Single phase Fault current at Super Cement S/S =7640 A

Substation taken from the Short circuit study
Earth Fault operating time 350msec is selected by coordinating with the up stream outgoing breakers E/F
operating time 500msec

I/Ip=20
Operating time (t) = 0.35 sec
= 0.154
High set over current setting (Ie>>) = 5

CO-ORDINATION STUDY
for SIEMENS
Tripping Time (te>>) = 0
CO-ORDINATION STUDY
for SIEMENS
11kV OUTGOING TRANSFORMER FEEDER-3&4 (=K07&=K08) (Typical)

3 Over current (50,51) and 7SJ602 Siemens 150/1A
Transformer Details:
Rated Power in kVA = 1500 kVA
Rated Primary voltage = 11 kV
Rated Secondary Voltage = 0.415 kV
Rated Primary Current in A = 78.7 A
Rated Secondary Current in A = 2087 A
Impedance Voltage = 6 %
Phase / Frequency = 3Ph/50 Hz
Vector Group = DYN11
a) Over current setting and operating time(51/50)
Over current operating time 225msec is selected by coordinating with the incomer breakers O/C operating
time 350msec and to cordinate with the LV-SBEF - 300msec

I/Ip=20
Operating time (t) = 0.22 Sec
Time multiplier setting (TMS) = t * [(If/(Ipr*Ip))^0.02 - 1] / 0.14
= 0.097
High set over current setting (I>>) = 8In

Tripping Time (t>>) = 0 Sec
b) Earth Fault setting and operating time(51N/50N)
Earth Fault operating time 225msec is selected by coordinating with the incomer breakers E/F operating time
350msec

I/Ip=20
Operating time (t) = 0.225 sec
= 0.099
High set over current setting (Ie>>) = 3 In

CO-ORDINATION STUDY
for SIEMENS
Tripping Time (te>>) = 0 Sec
CO-ORDINATION STUDY
for SIEMENS
c) Stand By Earth Fault setting and operating time-SBEF(51G)

Transformer Secondary side Neutral CT 2500A/1A considered
Relay Type = 7SJ602, Siemens
High set over current setting (Ie>>) = 0.4 In
Tripping Time (te>>) = 0.12 Sec
ELECTRO MECHANICAL CO.LLC
SUPER CEMENT SUPER CEMENT (ICA0101) 11/0.4kV S/S PROTECTION RELAY
SETTING TABLE
Agents for SIEMENS
Opperating
Over Current Earth Fault
(IDMT) setting (IDMT) setting Max.Fault Time (t) at High Set (OC) High Set (E/F)
Primary Current (KA) Max.Fault (50) (50N) ALARM /
S.No Description CT Ratio (A) Relay Curve (51) (51N) Current TRIP
Type Type Current(Sec)
(A) Status
PMS PMS
TMS (t) TMS (te) O/C E/F O/C E/F I>> (A) t>> (S) Ie>> (A) te>> (S)
(Ip) (A) (Iep) (A)
11kV RING :
1 Up stream ADDC - Feeder-1 400/1 7SJ62 NI 1.1 0.22 0.2 0.22 400 16 19.18 0.500 0.500 16 0 12 0 TRIP
2 Up stream ADDC - Feeder-2 400/1 7SJ62 NI 1.1 0.22 0.2 0.22 400 16 19.18 0.500 0.500 16 0 12 0 TRIP
SUPER CEMENT-S/S :
Incomer-1 & 2
3 600-300/1 7SJ602 NI 0.5 0.15 0.1 0.15 600 10.50 7.64 0.350 0.350 8 0 5 0 TRIP
1500kVA TRANSFORMER-1&2
4 (Typical) 150/1 7SJ602 NI 0.53 0.1 0.2 0.1 150 10.12 7.15 0.225 0.225 8 0 3 0 TRIP
1500kVA TRF-1&2 LV-SBEF

5 2500/1 7SJ602 - - 0.4 0.12 2500 - - - 0.300 - - TRIP
(Typical)
Transformer Thermal Over Load :
Relay
Description CT Ratio (A) Type Parameters Setting Range Setting
1500kVA Transformer Feeder

1 150/1 7SJ602 Over Load Setting - Is 1.0 x In 0.53
(Typical Setting)
Thermal Constant - k 1 to 1.5 1.1
Time Constant 1 to 1000 15

LV Incomer Typical Setting
Breaker Recommended
SI No. Feeder/ Breaker Trip Unit Protection Remarks
Rating Settings
4P, 2500A Over Load Current IR: 1 x In
1 LV Incomer (Typical) ABB-SACE P121
ACB (L-Tripping) Time TR: 12Sec
Short Time delay Current Isd: 2 x In

2 (S-Tripping) Time Tsd: 0.2 Sec
3 Instantaneous Current Ii: 6

(I-Tripping) Time Ti: 0.03 Sec
Earth Fault Current Ig: 0.2

4
(G-Tripping) Time Tg: Fixed time
SHORT CIRCUIT CALCULATION
&
RELAY SETTING CO-ORDINATION STUDY
PROJECT
SUPER CEMENT
11/0.4kV SUBSTATION UPGRADATION
(ICA0101)
PREPARED BY

Agents for SIEMENS
P.O.Box 732
Abu Dhabi, UAE.
Tel: 02-6262800 / 02-6272164
Fax: 02-6269871
Email:elmec1@elmec.ae
Visit us at:www.elmech.co.ae

Agents for SIEMENS
P.O.Box 732
Abu Dhabi, UAE.
Tel: 02-6262800 / 02-6272164
Fax: 02-6269871

Fax: 02-6269871

INTRODUCTION 1
SHORT CIRCUIT CALCULATION
&
RELAY SETTING CO-ORDINATION STUDY
INPUT DATA 2
PROJECT SHORT CIRCUIT 3

CALCULATION
SUPER CEMENT
11/0.4kV SUBSTATION UPGRADATION
(ICA0101)
RELAY SETTING
CALCULATION 4
RELAY SETTING CO-

ORDINATION CURVE 5
FINAL RELAY SETTING

TABLE 6
ELECTRO MECHANICAL
CO.LLC
Agents for SIEMENS
P.O.Box 732
REFERENCE
Abu Dhabi, UAE.
7
Tel: 02-6262800 / 02-6272164 DOCUMENTS
Fax: 02-6269871

ELECTRO MECHANICAL
CO.LLC
Agents for SIEMENS
P.O.Box 732
Abu Dhabi, UAE. REFERENCE 7
Tel: 02-6262800 / 02-6272164 DOCUMENTS
Fax: 02-6269871

Relay Setting Calculation-Super Cement

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Relay Setting Calculation-Super Cement

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SUPER CEMENT (ICA0101)

SUPER CEMENT 11/0.4kV S/S PROTECTION

CONSIDERATIONS AND ASSUPTIONS:

Standard inverse : t = 0.14 * TMS / [(I/Is)0.02 - 1]

Very inverse : t = 13.5 * TMS / [(I/Is) - 1]

Extremely inverse : t = 80 * TMS / [(I/Is)2 - 1 ]

Long inverse : t = 120 * TMS / [(I/Is) - 1 ]

O/C and E/F Relay

> SUPER CEMENT S/S, 11/0.400kV Substation Single line diagram

> Sincal v7.5 - Applied for Short circuit calculations

> Sigrade v4.3 - Applied for Protection relay IEC Curves

Maximum three phase fault current If 3ph-max = 16000 A

Minimum three phase fault current If 3ph-min = 10000 A

Maximum single phase fault current If 1ph-max = 19180 A

Minimum three phase fault current If 1ph-min = 11340 A

Relay Make = Siemens

Relay Type = 7SJ62

Over Current setting:

Plug setting - Ip = 1.1

Operating Time = 0.5 Sec

Instantaneous Over current setting:

Earth fault setting:

Plug setting - Ip = 0.2

Operating Time = 0.5 sec

Instantaneous Earth fault setting:

RELAY SETTING CALCULATION OF 11KV SWITCHGEAR

11kV OUTGOING FEEDER - 1 & 2 UP Stream ADDC-GICPRY-06(A05 & B17)

Sl.No Application Relay Type Make CT Ratio

1 Over current (50,51) and 7SJ62 Siemens 400/1A

a) Over current setting and operating time(51/50) - Upstream End

Feeder Nominal Current (In) = 400 A

Operating time (t) = 0.499 Sec 0.452 Sec

High set over current setting (I>>) = 16 In

Tripping Time (t>>) = 0

b) Earth Fault setting and operating time(51N/50N) - Upstream End

Feeder Nominal Current (In) = 400 A

Operating time (t) = 0.499 Sec 0.452 Sec

High set over current setting (I>>) = 12 In

Tripping Time (t>>) = 0

Sl.No Application Relay Type Make CT Ratio

2 Over current (50,51) and 7SJ602 Siemens 600-300/1A

a) Over current setting and operating time(51/50)

Three phase Fault current at Super Cement S/S =10500A

Feeder Nominal Current (In) = 600 A

High set over current setting (I>>) = 8

b) Earth Fault setting and operating time(51N/50N)

Single phase Fault current at Super Cement S/S =7640 A

Feeder Nominal Current (In) = 600 A

High set over current setting (Ie>>) = 5

11kV OUTGOING TRANSFORMER FEEDER-3&4 (=K07&=K08) (Typical)

a) Over current setting and operating time(51/50)

Feeder Nominal Current (In) = 150 A

High set over current setting (I>>) = 8In

b) Earth Fault setting and operating time(51N/50N)

Feeder Nominal Current (In) = 150 A

High set over current setting (Ie>>) = 3 In

c) Stand By Earth Fault setting and operating time-SBEF(51G)

1500kVA TRF-1&2 LV-SBEF

Transformer Thermal Over Load :

1500kVA Transformer Feeder

Thermal Constant - k 1 to 1.5 1.1

Time Constant 1 to 1000 15

Short Time delay Current Isd: 2 x In

3 Instantaneous Current Ii: 6