Professional Documents
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Section 10
Table of Contents
Introduction……………………………………………………………………… 10 - 2
Objectives……………………………………………………………………….. 10 - 2
Conducting Safe Operations…………………………………………………… 10 - 3
Restricted Zone Safety Standards…………………………………………… 10 - 4
Operating Procedures…………………………………………………………. 10 - 6
Preparation………………………………………………………………………. 10 - 7
Well Clean Up…………………………………………………………………… 10 - 7
Checks before flowing into the Separator…………………………………….. 10 - 8
Flowing into the Separator for First Time……………………………………... 10 - 9
Procedures for shutting in the Well……………………………………………. 10 - 10
Measurements Taken…………………………………………………………… 10 - 12
Field Readings…………………………………………………………………… 10 - 13
How to take a BS&W……………………………………………………………. 10 - 17
H2S and CO2 Sampling………………………………………………………. 10 - 18
How to measure Water Salinity………………………………………………. 10 - 19
How to do a Shrinkage………………………………………………………… 10 - 20
How to do an Oil Gravity………………………………………………………. 10 - 21
How to find a Ph Value…………………………………………………………. 10 - 22
How to carry out a Gas Gravity………………………………………………… 10 - 22
Well Test Manual 1
Introduction
The section contains information on the basics of conducting a Well Test.
Objectives
After completing this section, you should be able to
Safety
There is no such thing as a routine pressure job and nothing is more important than
safety. Well trained personnel and proper equipment are prerequisites for all
pressure jobs.
Company safety regulations must be strictly observed on all well testing operations
with particular regard given to this aspect when wildcat and/or sour gas H2S) wells
are involved. Some safety practices include the following:
1. Work clothes- Coveralls, hard hat, gloves, steel toed boots worn. Safety
goggles should be on hand and worn when necessary.
2. Hold a spot safety meeting. Include client and rig crew if possible.
3. Emphasize the emergency duties assigned to each crew member for the
operative period.
Revision 2. July 2010 3 Conducting the Well Test
Well Test Manual 1
HAZARDOUS AREA
This is an area in which a dangerous atmosphere exists. Dangerous areas are
classified under three headings, Zone 0, Zone 1, and Zone 2, which are defined as:
ZONES 1 – AREAS
An open area within a radius of 15 metres (50 ft.) form an open discharge or
petroleum-bearing fluid or any other point where emission of a dangerous
atmosphere is likely to arise.
An area within a radius of 15 metres (50 ft.) from well-pulling and other such well-
servicing operations unless regular tests with an explosimeter show that no
dangerous atmosphere is present in which case this area may be classified as Zone
2.
Any enclosed premises containing a source of hazard which may give rise to a
dangerous atmosphere under normal operating conditions. The extent of the Zone 1
area within a radius of 15 metres (50 ft.) from any point of exit from the building.
ZONE 2 – AREAS
An area within a radius of 1.5 metres (5ft) of any production plant or other oil process
installation in open premises or in the open air, operated as a closed system to
prevent in normal circumstances the emission or accumulation in the area of a
dangerous atmosphere.
Any enclosed premises containing a source of hazard, which may give rise to a
dangerous atmosphere under abnormal operating conditions. The interior of the
building should be classified as Zone 1 but surrounding area in the open air within a
radius of 1.5 metres (5ft.) must be classified as Zone 2.
Any enclosed premises not containing a source of hazard but located in a Zone 2
area should be classified as Zone 1, but if the entry of a dangerous atmosphere is
continuously prevented by the provision of fire walls, ventilation or other means, the
premises may be classified as a safe area. When mechanical ventilation is
employed and it is not possible to guarantee the source and reliability of a safe
atmosphere, the premises should be classified as Zone 2.
Within the North Sea all EXPRO Well Test equipment works within Zone 2. This could differ
from rig to rig.
ZONE 3 – AREAS
An area known not to contain any concentrations of flammable vapour, gas, liquid or dust in
the atmosphere.
Operating Procedures
1. The test program is normally directed by an operating company
representative. It is therefore essential that good communication and
understanding exits between us and our client.
2. Well test equipment must only be installed, operated and maintained by
trained personnel adhering to standard procedures.
3. In cases of emergency actions to be taken must be defined beforehand, in
particular, under what circumstances the PWS supervisor (or shift supervisor)
must stop operations.
Clean-up flow should be directed through the adjustable choke and so any fluid or
gas measurements taken at this time are subject to the inaccuracies of the choke.
Prior to opening a well for the first time, care should be taken to ensure that the flow
will be directed to the flare and all equipment downstream of the heat exchanger is
isolated from the flow stream. The Adjustable choke should be opened on a small
size and built up to requirements, (according to the operation guidelines). You must
have a person positioned at the flare boom when opening up to the Burners. He
must have good communication at all times with the Well Test Crew Supervisor. If
the burner should not ignite for any reason remedial action must be taken
immediately, to prevent hydrocarbons escaping to the atmosphere.
Downhole Shut-in
On most well tests, a downhole tester valve will be run as part of the test string. In
such cases it is the preferred practice to close the well in downhole at this valve to
record the build-up on the downhole gauges.
This method is preferable to the surface shut-in for the following reasons:
• The effect of wellbore storage is minimized.
• Once the downhole valve is confirmed closed, surface pressure can be
bled down and hence reduce the risk of a high pressure leak at surface.
• There are fewer potential places for leaks to occur.
The Downhole Tool Supervisor is responsible for the operation and status of the
downhole tools during the shut-in period. Confirmation should be made of the
following requirements:
• The Well Test Crew Chief should liaise with the Petroleum Engineer to
ascertain shut-in and procedures.
• Communicate with the Tool Supervisor to make sure that the shut in has
taken place.
• Ensure that all personnel are informed of the actual shut-in time.
The Petroleum Engineer should ensure that all sampling requirements have been
met before the well is closed in and confirm with all test personnel the information
required during the well shut-in will be collected by the Company’s requirements.
A typical down hole shut-in procedure would be as follows:
• Ensure that all relevant test personnel are present prior to shut-in.
• Bypass all surface equipment (if applicable)
• Close in the well by cycling the downhole tester valve to the closed
position.
• Continue flowing the well through the choke manifold until confirmation of
pressure reduction is observed.
• Close the well in at the choke manifold.
• Monitor the pressure carefully to confirm the tester valve is closed.
• Isolate all surface equipment to ensure that, in the event of any problems,
the flow will be directed to the flare.
• Inform all rig personnel of the well status.
Note:
1. At any time during these operations you have cause to shut in due
to leaks, failure of equipment or incident. DO NOT HESITATE TO
DO SO.
2. Full records must be kept of all information, this includes job log.
3. Each reading must be taken exactly on time.
4. Any deviation from agreed operations, must be discussed before
hand. If not then the client must be informed immediately.
5. Follow operating procedures.
6. Do not carry out a job that you are not trained to do.
Note:
The main function of Well Testing is to provide data for our customer. This data can
be in the form of electronic data, which is collected by Data Acquisition.
However even with this in operation, manual data must also be collected. This is
carried out for two reasons:
You must complete the necessary inputs to the top section of the Data Card.
What information?
Field Formation
Flow Control
Gas Metering
Water Metering
Sequence of events
This records all events/operations carried out during the Well Test including other
service operations.
NOTE:
1. When filling out the sequence of operations, there can never be too many
entries.
2. Every effort should be made to take the readings on time, accurately and
consistently. The readings taken should be checked against DAS records
continuously.
What does BS&W stand for? It means Base Sediment and Water. This procedure
allows us to measure from the fluid passing in the line how much solids and water
we have in a sample.
If the sample taken at the choke were to have solids in it, we would have to bypass
the heater and separator. It also gives us an indication when the well is cleaning up
during Clean Up operations.
This is a required field to calculate the Oil Rate. It will also give us an indication of
how much gas we have entrained in the oil.
Oil
Water
Solids
A sample from the flow stream is taken in a centrifuge tube like the one above. You
must take a full sample up to the 100ml point. This would be balanced against the
same size sample on opposing sides of the centrifuge. You would then spin this in
the centrifuge for 5 mins at which time you would allow the centrifuge to stop turning,
before removing. By looking at the separation of the different materials you would
then make note of how much solids and water there is showing on the glass.
The same method is used for both the Choke Manifold sample and the Oil Line
Sample.
This is conducted at least twice during a flow period. More if required by the
customer. If high volumes of either product is contained in the well fluid. Sampling
will be carried out by a separate company.
The hand pumps above are the most common types used. The ampoules come in
different sizes and amounts to be measured. Inside the ampoules is a paper coated
with a chemical which reacts to the gas being measured. It is measured in ppm
(parts per million). If the parts per million were to be 10 or over special precautions
would be taken.
The ends of the ampoule are broken off and the ampoule is inserted into the hand
pump. Put the open ampoule into a stream of gas and pump to measure. Inside the
case containing the pump is the instruction guide (read this thoroughly). The paper
will change colour should any H2S/CO2 be present. It is then only a matter of
reading off the amount and noting.
Procedure
1. Apply a small sample of distilled water to the prism end of the refractometer.
Close lid. While viewing towards a light source, use the zero adjustment
wrench to line up the base line with the 0 scale.
2. Apply a small sample of produced water to the prism end of the refractometer.
Close lid. While viewing towards a light source, determine the point on the
scale that a color change occurs.
3. Using the refractometer's calibration table, determine the NaCl content. To
determine chloride content divide by 1.65.
Determining Shrinkage:
Hydrometers are used to measure the API gravity of the oil and condensate
produced. Most hydrometers include a thermometer to register the temperature of
the fluid at the time the gravity is measured. This temperature is necessary to
correct the oil gravity to an API gravity at a standard 60oF. Hydrometers can also
measure the specific gravity of water and in turn the approximate percentage of salt
saturation.
Hydrometers are available in ranges of -1 to 101o API and .650 to 2.000 specific
gravity.
Procedure
The sample to be tested for gravity is poured into a clean clear graduated cylinder
without splashing. This is to avoid the formation of air bubbles and to reduce to a
minimum the evaporation of the lighter oils. The cylinder should be placed in a
vertical position in a place free from air currents.
The hydrometer is carefully lowered into the sample to a level two smallest scale
divisions below that at which it will float and then released. When the hydrometer
has come to rest, floating freely away from the walls and bottom of the cylinder, the
gravity is read at the point the surface of the sample cuts the hydrometer scale. The
reading obtained is corrected by an arbitrary deduction of 0.1o API.
The thermometer is read at approximately the same time as the hydrometer and the
temperature determined to the nearest 1oF.
The observed gravity and observed temperature obtained is corrected to the API
gravity at 60oF. Tables are available for the necessary correction.
A sample of water coming from the formation is separated from the oil and a PH
paper is dipped into the fluid. By the change in colour reaction on the paper and
measuring against the PH scale on the packet that comes with the paper you can
determine roughly what the ph is.
Procedure
The silica gel crystals used in the air drier should be in an active state (deep blue). If
the crystals are pink they should be dried in an oven at 250oF for two hours or until
the dark blue color returns.
Check that the pointer and lock knob are in a "lock" position.
Put selector valve in "O" position.
The instrument should be connected to 110 volt 60 Hz or with an inverter to a 12 volt
source and operated on air only (selector on "O" setting) for at least few minutes
before conducting a specific gravity determination.
Unlock the pointer and check the zero position (1.000 SG) at the beginning and end
of this warm up period.
If the gas gravity is known to be less than 1.0, gas will be admitted to the upper
chamber and reference air to the lower chamber. If the gas gravity is known to be
above 1.0 gas will be admitted to the lower chamber and reference air at the upper
chamber. If gas gravity is not known to be above or below 1.0, it can be determined
by admitting gas either way and view the indicator scale for proper movement.
Generally, the "LG" selection (upper chamber) will be acceptable for most
applications.
Connect a gas vent hose to the appropriate outlet. This is especially important when
dealing with H2S or confined spaces.
Read the specific gravity on the lower (red) scale when the gas is admitted at the
"LG" inlet and read the upper (black) scale when the gas is admitted at the "HG"
inlet. Note that the gravity decreases from right to left on the red scale and from left
to right on the black scale.