Professional Documents
Culture Documents
2. The main standards and specifications of the rig design and manufacture:
1. API Spec Q1 “QUALITY SPECIFICATION”
2. SY/T5609-1999 “THE RIG TYPE AND GENERAL PARAMETERS”
3.API Spec 4F “THE MAST SPECIFICATION OF THE
DRILL&WORKOVER RIG”
4. API Spec 8C “HOISTING EQUIPMENT SPECIFICATION OF THE
DRILLING AND DEVELOPMENT”
5. API Spec 7 “RIG ROTATING PARTS SPECIFICATION”
6. API Spec 7F “ROLLER CHAIN OF THE RIG”
7.API Spec 7K “DRILLING AND WORKOVER EQUIPMENT
SPECIFICATION”
8. API Spec 9A 9B “WIRELINE SPECIFICATION”
9. IEC60079-1998/GB3836-2000 “GENERAL REQUIREMENT OF THE
ELECTRICAL EQUIPMENT USED IN
HAZARD AREA”
10. IEC44 - 81/APIRP500 “RECOMMENDED METHOD OF THE
DEVISION OF PETROLEUM
ELECTRICAL EQUIPMENT”
11. SY/T6276-19ISO/CD14690 “OIL & GAS HSE MS”
1
3.3 Max. Drill string weight: 160t
3.4 Input power of drawworks: 1,440kW
Transmission of drawworks: 1+1R, driven by AC variable frequency motor,
stepless speed regulation
3.5 Max. Lines of hoisting system (parallel strung up): 12 lines
3.6 Diameter of wire rope: φ35 mm (1 3/8")
3.7 Outer diameter of sheaves for hoisting system: 1,270 mm
3.8 Hoisting parts (crown block, traveling block, and hook)
Max. Static load: 3,150kN
Max. Static load of swivel: 4,500kN
I.D. of swivel stem: 75mm
3.9 Diameter of rotary table opening: 952.5 mm (37 1/2")
Transmission of rotary table: 1+1R, driven by AC variable frequency motor,
stepless speed regulation
3.10 Number & Power of mud pumps: driven by 3×1,176kW AC variable
frequency motor through narrow V-
belt
3.11 Type & effective height of mast: "K" type, 45m
3.12 Height of drill floor: 9.9m
Area (length × width): 12×10.31m
Clear height: 8.517m
3.13 Drive type: AC-DC-AC digital variable frequency
3.14 Electric drive system
Model of diesel generator set: CAT3512B/SR4B
Number of generator set & output power: 3×1,900kVA
Power of diesel engine: 1,310kW
Rotational speed of diesel engine: 1500r/min
Voltage, Frequency, & Factor of generator: 600V 50Hz 0.7
Number and Power of auxiliary generator set: 1×300kW
Voltage, Frequency, & Factor of auxiliary generator set: 400V 50Hz 0.8
three phases
Number and Power of AC variable frequency motor: 1×600kW, 2×720kW,
3×1200kW, 1×45kW
AC variable frequency control unit (VFD): one-by-one control 6+1 units
Input voltage: 600V AC
Output voltage: 0~600V adjustable
2
3.19 Capacity of industrial water tank: 2×80m3
4. Overall scheme
The whole drilling rig consists of the following systems: main sub-assembly
system, mud circulation system, air supply system, oil & water supply system and
electrical drive system.
4.1 Main sub-assembly system
This system contains the mast, substructure, crown block, traveling block, hook,
dual-purpose swivel, rotary table and independent rotary table drive, drawworks, drill
floor auxiliary devices, wire line spooler and drill pipe rack and so on.
The traveling system adopts 6×7 lines structure. The line is parallel strung-up. The
maximum hook load is 3150KN. All the components are mature products designed
and manufactured in compliance with API Spec and stamped with API monogram.
The nominal opening dimension of rotary table is 952.5mm (371/2") which matches
51/4" square driven roller bushing; it is designed in compliance with API Spec 7K and
stamped with API monogram.
The mast is of “K” type with 45m in effective height, and mounted on the drill
floor. The bottom span is 8m and the top span is 2.1 m ×2.05m, the maximum hook
load of mast is 3150kN. There are three heights (24.5m, 25.5m, 26.5m) to be adjusted,
the racking board is 5,000m drill pipe (41/2") in capacity, and attached air hoist (0.5t)
and windshields around; it is also equipped with deadline anchor (mounted on the
right leg of mast opposite to the driller), deadline stabilizer, fast line stabilizer,
hydraulic casing stabbing board, lifting buffer device, aid-climbing device and stand
pipe operation board.
The substructure is of slingshot type; all the floor equipments are installed at
ground level before being raised. The drill floor is 9.9m in height, 12m in length and
10.3m in width. The maximum static load of rotary table beam is 3,150kN, the static
load of setback (180 strings 5"×28m) is 1,600kN, and they can function
simultaneously. The clear height of the substructure is 7.517m, which is convenient
for mounting the whole BOP stack, and the sliding guide rail device is equipped for
lifting BOP. The substructure has the following characteristics: fewer modules, simple
structure, convenient assembly and disassembly, quick movability and installation.
The rated power of drawworks is 1,440kW, and the groove of drum fits 1 3/8" wire
line (φ35mm). The drawworks is of single shaft structure and transmitted by two sets
of reducer casing of two-grade helical gears. The drawworks is driven by two 600V,
720kW AC variable frequency motors; the hoisting speed of the hook realizes stepless
speed regulation within 0-1.3m (12 lines). The drawworks has the following
characteristics: little in occupied area, light in weight, good in seal, safety and
reliability. The drum has lebus grooves. The main brake is disc brake, and the
auxiliary brake is performed by the motor that generating power into braking resistor.
The drawworks is not only equipped with an crown-o-matic valve traveling block
anti-collision device, but also equipped with intelligent traveling collision avoidance
system to prevent the traveling block from colliding with the crown block and drill
floor.
3
The drilling rig is provided with a 45kW constant pressure auto-feed driller, which
can not only realize automatic tripping-in during drilling operation, but also lift the
maximum load of the drill string as emergency tripping-out device.
The rotary table driven independently by a 600V, 720kW AC variable frequency
motor can accomplish stepless speed regulation of constant torque within 0-240rpm. It
is transported with the rotary table beam together as an independent transportation
unit.
The drilling rig is equipped with mechanical-operated auxiliary equipments and
tools, such as hydraulic wire line shear, line reeve, air winch, hydraulic tong, 16t &
15t jacks, rotary table bushings, bushing elevator bail device and wire line spooler
equipped under the drill floor.
4.2 Mud circulation system
The system has three sets of 3NB 1600 mud pump units, high pressure manifold,
and solid control system. The 3NB 1600 mud pump units are driven by an AC
variable frequency motor with capacity of 1,200kW through integrated narrow V-belt
and a set of transmission device. The pump stroke can be adjusted as per drilling
technology, and the tightness of transmission rubber belt can be adjusted by adjusting
the adjuster bolt which is at the rear of the pump set.
The solid control system is composed of eight tanks; the total capacity of mud tanks
is 360m3 and the effective capacity is 320m3. The system covers shale shaker,
desander, degasser, desilter, high speed centrifugal machine, mixer, shear pump,
cyclone, sand pump, mud gun and so on.
4.3 Air supply system
The system includes an air source purification plant, air storage tank, connecting
manifold, and control system. The air source purification plant includes two air-
cooled electric screw type compressors, a no-heat recycle dryer, all the pipeline and
valve sets. It is equipped with pneumatic-electrical auto-control device, the air
compressor actuates automatically when the pressure below 0.8Mpa and stops when
the pressure exceeds 0.8Mpa. Two air compressors can operate together and also work
independently. The above mentioned equipments mounted in the auxiliary generator
house. Actuate the auxiliary generator sets to supply power for air compressor before
starting the main diesel generator sets. Start the main diesel generator sets one by one
when the discharged compressed air makes the pressure of the buffer tank reach
0.8Mpa.
The air source device has two outlets, one reaches drill floor, the other is used for
supplying oil to actuate the generator and connected to air supply inlets of each diesel
engine by the pipelines in the pipeline tray.
A 2m³ air storage tank specially used for supplying air to the pneumatic equipments
on the drill floor is installed under the rear brace of top part of drill floor. The inlet
pipelines are communicated with the air storage tanks in the control rooms; the outlets
are connected with the collecting pipes at the two sides of the drill floor.
4.4 Oil & water supply system
Oil supply system matches one 50m3 oil storage tanks.
Water supply system matches one industrial water tanks.
4
The design of pipelines is standardized and modularized. The air supply pipelines,
water supply pipelines and stream pipelines are all installed in the pipeline trays
which are laid side-by-side and fixed separately; just take apart the joints of the
connecting hose between the pipeline trays when making a remove. It is convenient
for assembly, disassembly and transportation.
4.5 Electrical drive system
The electrical drive system is not only designed as the basis of the following
principles: advance, reliability, safety, convenience and economy, but also takes
advanced and mature new technology & structure. It is modularly designed in power
control system, AC outlet feature, control operation, protection functions and
interlocking function to meet the requirements of working parameters and
transmission performance of 5,000m drilling rig and to accord with drilling
technology. The drilling rig has excellent speed regulation property, strong over-load
capacity, great reliability, strong anti-jamming capacity, reasonable design, simple
operation, easy maintenance and other features. The system takes advantage of the
IPC, PLC and fieldbus to optimize control and monitor the whole drilling process.
The system is designed by incorporating machinery, electricity, fluid, air, digital,
instrument and telecommunication as a whole and takes right and reliable measures
against explosion, shock, moisture, water and fire; it is in compliance with the safety
operation requirements. The system has reached the advanced international standards
with the convenient transportation and quick assembly.
The power section of the system includes three CAT3512B, 1900KVA, 600V, 50Hz
main diesel generator sets and one auxiliary generator set; each generator set has a
control room separately. Three generator sets are arranged side by side to form an
integral control room during final assembly. As required three main diesel generators
set can work together or two of them work synchronously. The load is distributed
evenly.
AC variable frequency system adopts one-by-one control by means of seven AC
variable frequency motors (one for rotary table, two for drawworks, one for each mud
pump and three in total, and one for auto-feed driller). The driving property meets the
transmission requirements of the drawworks, rotary table and mud pumps.
The following drilling parameters gathered by the data collection unit (site sensor,
encoder, and transformer, etc) are calculated and treated by PLC, and then are shown
on the touchable screen on the driller’s console (IPC can be used for real-time
monitoring, storing, recording, and printing out): weight in suspension, weight on bit,
well depth, mechanical drilling speed, rotational speed of rotary table, rotary table
torque, pump stroke, pump pressure, mud pit fluid level, return flow, total pump
strokes, traveling block position and other parameters. And the relevant parameters
can be remotely displayed in the office of drilling foreman.
5
* Save field possession, convenient for operation, safety operation, helpful to the
environment protection.
2) Reference standards
API RP 500 “RECOMMENDED METHOD OF THE DEVISION OF
PETROLEUM ELECTRICAL EQUIPMENT”
SY5225 “SAFETY REGULATIONS ON FIRE AND EXPLOSION OF THE
PRODUCING, DEVELOPING AND TRANSPORTATION OF OIL”
SY/T5958 “PRINCIPLE AND TECHNIQUE REQUIREMENT OF THE
LAYOUT OF THE WELL SITE”
SY/T5957 “WELL SITE ELECTRIC INSTALLLATION TECHNIQUE
REQUIREMENT”
Note: This section (Section 1) is a brief description of the rig, for the details of it,
please refers to Section 2 (The detailed rig parts supply range and description).
6
SECTION TWO ZJ50/3150DB LAND RIG DETAILED SPECIFICATION
7
Itm Name Mod/Typ Made/Org.cntry Unit Qty
8
The mast is equipped with single racking board. The board has wind shield in three sides; the left
side is set with safety escape door (with safety chain on it); the entrance is set with a safety door
opened from inside; the wind shield is removable. Each finger beam on the racking board has
protection chain and the dive board has safety chain at two sides. The handrails inside has toe
board.
Installation height of racking board: 24.5m, 25.5m, 26.5m;
Wind load capacity:
a) Full setback & no hook load: 47.8m/s
b) No setback & no hook load: 36m/s
c) Raising & lowering the mast: ≤8.3m/s
Setback capacity (Φ114drill pipe, 28m setback): 5,000m (180 stand), 10"DC 4 stand, 8"DC 6
stand
The mast is equipped with raising assembly , two (2) cantilever boom, two (2) standpipe
operation platforms, tong counterweights, sheaves, deadline anchor, fast line stabilizer, and
packing rack for mast, etc.
The A-frame is equipped with two (2) sets of hydraulic cylinders working as bumpers during the
raising and lowering process of the mast.
2.2 Mast accessories CHINA set 1
One (1) set of escape device of racking board (cw a whole set of escape line and safety devices).
Fall down protector and corresponding hang off pad eye, 16t mechanical jack, 50t hydraulic jack.
Two (2) sets of climb assistors inside the protecting cages.
JZG34A deadline anchor conforms to API Spec 8A. It is installed at the bottom of right section
one of the mast; it has pull sensor and uses jumping bar to prevent the wire line from tripping out.
Specification: applicable to 1-1/2″wire line; Max. Load 340kN.
9
The substructure is in compliance with API Spec 4F and labeled with API monogram.
The substructure is slingshot type (parallelogram) with 2.75m in ground level height.
The handrails on rig floor adopt inserting type and are made of square steel tube. One (1) 1.5m to
1.8m protection column is set at two sides of V-door ramp respectively, and three safety chains
are equipped separately. The toe board with 150mm in height is set on the edge of the rig floor.
The rig floor is equipped with two (2) bases for 5t air winches.
Two supporting frames for dog houses are mounted; one is at left side and the other right side.
The bottom layer of the substructure is set with connecting holes for removing the guy line of
blowout preventer.
The substructure is equipped with two (2) sets of buffering hydro-cylinders which are used for
raising and lowering the substructure.
Two snubbing posts of manual tongs (B tongs) and one snubbing post for hydraulic tong are on
the rig floor.
Height of drill floor: 9m
Clear height of rotary table beam: 7.617m
Area of the drill floor: 12m×10.31m
Max. Rated static load of rotary table beam: 3,150kN
Rated load of setback: 1,600kN
Setback capacity (Φ114drill pipe, 28m setback): 5,000m (180 stand), 10"DC 4 stand, 8"DC 6
stand
10
5 Hook DG315 EEC/CHINA set 1
DG315 hook applies to API Spec 8A and labeled with API monogram.
Max. Hook load: 3,150kN
Diameter of major hook: 220mm
Spring travel: 200mm
6 Swivel SL450 EEC set 1
SL450-5 swivel conforms to API Spec 8A, and labeled with API monogram.
The main supporting part are welded and forged with high-strength alloy steel. It adopts float type
washing pipe and quick-discharge packing device. Equipped with the two direction swing up
motor and used in single joint connection.
Max. static load: 4,500KN
Max. rotary speed: 300r/min
Max. working pressure: 35MPa
Internal diameter of swivel stem: Φ75mm
Angle from the centre line of the gooseneck to the vertical line: 15°
11
JC50DB drawworks is designed to be an integral, a signal shaft gear drive. The two-reduction
gears reducer casing is driven by two 720kW AC variable frequency motors with high speed,
wide frequency and big torque. The main brake is hydraulic disc brake; the auxiliary brake is
motor generating into braking resistor. The drawworks is equipped with auto driller and crown-o-
matic system.
Input power rating: 1,440kW
Max. Pull of fastline: 340kN
Transmission of drawworks: 1F+1R AC variable frequency motor drive, stepless speed regulation
12
11 Driller's Cab 50DB EEC/CHINA set 1
The driller’s console incorporates PLC, electric, air, hydraulic control & display, monitor,
touchable screen, & telecommunication to realize overall monitor & control for the rig. The
operating system adopts fieldbus Profibus-DP telecommunication to obtain parameters integration
of electric control & drilling instrument.
The driller’s console is divided into two control boards, main & auxiliary. The main board is
installed at both sides (L & R) of driller’s rotary chair and can rotate, ascend & fall with the chair.
At the left side of the chair, there is a hand lever of control for the drawworks, operating switch of
dual-purpose swivel, and control switch of auto- driller. At the right side of the chair, there is an
operating handle of disc brake for the drawworks, braking button, and emergency braking button.
The auxiliary control board is at within driller’s vision of 120° and includes four industrial video
monitors (crown block, racking board, drawworks, solid control section), hydraulic weight
indicator, standpipe pressure gauge, touchable operating screen, integral drilling instrument
display screen, and electric driving system control board (equipped with given hand wheel of
speed & torque, run & alarm
indicator lights).On the top of auxiliary control board (R) reserves a position of top drive control
board.
The driller’s console is made of stainless steel with water-proof and sealing functions. A charge
positive
pressure explosion-proof system (dry air pressure 50-100Pa) is provided. The cable enters into the
13
Applicable stem: 3-1/2"connected hoop-8 "main part
Max. torque 125KN·M
High shift rotary speed of the tong head:40r/m
Low shift rotary speed of the tong head: 2.7r/m
Rated pressure of the hydraulic system: 16MPa
Rated flow: 114 L/m
Removal of the cylinder:1.5m
14
Rated hoisting load: 2×250=500KN
Rated hoisting height: 3.2m
Rated hoisting speed: (with rated load)0.8m/min
Rated lowering speed: 1.6m/min
Rated transverse traveling speed: 12m/min
Rated working pressure of hydraulic system: 16MPa
Rated working flow of hydraulic system: 120L/min
Dia of wireline: φ28mm
Specification of wireline: 6×37S+FC
15
Adopt two tanks, the smaller one is in the bigger one. Therefore, the occupying area and the
vehicle for transportation are reduced. The tanks have two sets of pipeline pumps; one is used for
operation and the other one is a standby. A set of water pump of big dischargement and big flux is
used for fire fighting, and a whole set of fire-fighting devices are supplied. All the circuit adopts
explosion-proof design which is suitable for drilling requirement.
Overall dimension: 9150*3000*2728 ( small tank is put inside the big one )
Volume:80m3 (The maximum)
13 50M3 Fuel tank EEC set 2
Two (2) fuel tanks. One is used as a reserve tank, other one is equipped with two oil pumps and
liquid level-indicator and the relevant pipes. The tank bodies all adopt weld-on column barrel
type and have their own skids respectively, so as to meet the requirement of transportation.
14 Warehouse EEC set 1
16
The oilfield used land rig engine generator set, with the capacity of 1500KVA. Power factor is
0.7, output voltage is 600VAC, and frequency is 50Hz, 3 phases.
The engine rated power is 1462 BHP(1090BKW), 1500rpm. Equipped with after cooler core,
corrosion resistant, regular duty air cleaner. the governor is WOODWARD EG6PC actuator. With
magnetic pickup speed sensor. Adopt hydra-mechanical air inlet shutoff system. (low oil pressure,
high water temperature and overspeed) and low oil pressure, high water temperature alarm. air
starting motor start, with the air source pressure of 90-150psi.
SR4 generator, frame 807, brushless SR4 generator, oversized for electrical drive land rig service.
rated output 600VAC, power factor is 0.7, 1900KVA, 50Hz, 3 phase, wye connected. form
wound, VIP, class H insulation, 80 degree C temperature rise, two bearing. also with 1200watt
space heater.
2 Stand by engine CAT3406DITA CATERPILLAR set 1
generator
Engine generator set, with the capacity of 365KVA. Power factor is 0.8, output voltage is
380VAC, and frequency is 50Hz, 3 phases. The engine is started by the electrical motor with
battery. Equipped with low oil pressure, high coolant temperature and over speed alarm and
shutoff system.
3 Air compressor WS3710AC SULLAIR set 2
SULL
Rated capacity: 5.8m3/min
Full load pressure: 10 Bar
Max.discharge pressure: 10.5 Bar
Operating pressure set: 3.5-10.5 Bar
Cooling type: AC
Capacity modulation range: 40%-100%
Motor: 50HP 380V/3ph/50Hz
Oil content: ≦1PPM
Overall dimension: 1574*875*1562(mm)
Weight: 1020kg
4 Air dryer RD-6SA CHINA set 1
Standard air cooled refrigeration dryer.
Processing capacity : 6.5m3/min
Compressor power : 2HP
Working pressure Mpa : 0.7 ( 0.4-1.0)
Power Supply: 220V 50Hz
5 Generator set house EEC set 3
17
The overall dimension of a single generator house is 10×3×3.1m (The base of the house is 10×2.7
m in area.) .The house adopts steel structure welding frame and the skid has anti-corrosion
treatment. A drain trench is set on the top of the house. At the end of fan of diesel engine, split
type door is set; The generator houses form a complete part in the well site. Between the
generator houses and electrical control house, there are cover plates to prevent rain and sun. The
rigidity and strength of the houses are suitable for lifting and transportation. Cable trays are
arranged in the top part inside generator house. All the cables are laid in the troughs and lead to
the electrical control house through bridge rack of cable. All the fuel lines, engine oil lines, air
lines of the diesel engine and interfaces are arranged in the skid of it. The lighting system adopts
two sets of explosion-proof & shockproof fluorescent lights, and alarming system is set inside the
house.
18
3NB1600 mud pump is integral skid-mounted unit. Mud pump and transmission unit are parked
on one skid base; DC motor and small belt pulley device are parked on one adjustable skid base,
and the tightness of narrow V-belt can be adjusted by lead screw. One mud pump device is one
transport module.
Each mud pump is driven by two 750V 、 800kw DC motor and transmitted by narrow V-belt
pulley devices.
Rated RPM of mud pump is 120s/min.
Each mud pump is equipped with one set of 2.2kw electric driven sprinkle pump which is
installed on skid base; Complete seal type belt guard is equipped. Safety guard is equipped on
adjustable lead screw. Mud collecting tray and valves are used on fluid end, discharge oil outlet is
equipped with valves; One set of extra hex tool of manual disc; Each of filter is on mud pumps;
Complete tools.
Equipped with charging pump, one for each pump.
Model: 3NB1600
Rated input power: 1176kW
Max.dimension of the cylinder liner: 180mm
Max. pressure: 34.4MPa
Stroke RMP: 120s/min
Gear ratio: 3.81
Rated input rotary speed: 458r/min
Stroke: 305mm
Max. pressure: 34.4MPa
Max. diameter of liner: 190mm ( 170mm liner with the ex-work product )
Rated power & nos of motor: 800KWx2
Rated match stroke RMP: 120s/min
19
High pressure manifold meet the requirement of reasonable layout, reducing 90°elbow; pressure
gauge should be anti-knocked metric and British unit. Rig floor valve assembly consists of five
5in×35MPa gate valve, two 2in×35Mpa gate valves, six sets of 2in weco1502 union interface.
Equipped with two anti-shock pressure gauges. Dual stand pipes are from gooseneck to rig floor,
one is 21.5m, another is 17.5m, equipped with 4″×5000PSI L=23m & L=19m hoses. Union
welding structure is installed on the connection between hose and swivel. Mud return line adopts
2in×15MPa mid-pressure hose, one end connected with tee 4in mud valve on the outlet of mud
pump, one end connected with mud suction tank. Dual stand pipe tee is installed between ground
horizontal pipeline and stand pipe. Equipped with blow-down valve and external 2″1502 union.
Six ground valve assembly of the mud valve are installed on the junction of three mud pumps.
High pressure drilling hoses are adopted on the pipe connection of ground valve assembly and
substructure.
Model of high pressure manifold: dual stand pipe, dual surface pipeline manifold structure
Max. working pressure: 35MPa
Nominal diameter: 103mm
Working temperature: -29℃ ~ 121℃
Connection way: union
valve drive way: manual
20
Shale shaker tank contains 3 mud chambers: Mud supply chamber, sand settling chamber and
degassing chamber.
The right end of shale shaker tank is mud supply chamber. A set of 7.5kW agitator is arranged at
the upside of this mud chamber, and a set of SB100 charging sand pump is arranged on the base
of the right end of the tank. The mud in the supply chamber comes from low-pressure mud gun
pipeline or mud distributor. In the process of coming out of hole, use SB100 charging sand pump
to supply mud.
The middle part of shale shaker tank is sand settling chamber which is conical mud chamber. The
relief line of well head passes through the lower part of this chamber. Three sets of shale shakers
are installed on the upper part of sand settling chamber.
The left end of shale shaker tank is degassing chamber, on the upper part of which a vacuum
degasser and a set of 15kW agitator are installed. The mud of this chamber comes from the
overflow mud of sand settling chamber. The vacuum degasser is used only when drilling in oil
gas mixture layer. Since this mud bin is used as the mud supply chamber of desander, the suction
line of the mud supply sand pump of the desanding part of
mud cleaner is installed in this chamber.
The supply chamber and degassing chamber are respectively equipped with a set of low-pressure
mud gun and
a set of clean water joints; clean out gate is installed at the rear part of each chamber.
21
chamber. The right end of 2# tank is mud storage bin, and 2 sets of 15kW agitators are arranged
on the surface of the tank. The left end of 5# tank is mud weighting bin, and a set of 7.5 kW
agitators and a set of weighting cyclone are arranged on the surface of the tank. 2 sets of sand
pumps are arranged on the base at the left end. A set of low-pressure mud gun and a set of clean
water joints are arranged in each mud chamber, a clean out gate is installed at the rear part of each
chamber.
22
The degasser is equipped with degassing tank, vacuum pump, and discharge pipe.
Disposal capacity: 4m3/min
Power of main motor; 15kW
Rotary speed: 876r/min
Vacuum degree: 400-530mmHg
Explosion-proof rank of motor: DⅡBT4
Transmission ratio: 1.67
Power of vacuum pump: 3kW
23
1 13-5/8" Annular BOP FH35-35 CHINA set 1
Bore: 13-5/8"
Working Pressure: 5000psi (35Mpa)
Top Connection Type: 13 5/8"-5000PSI 6BX BX160 Studded
Bottom Connection Type: 13 5/8"-5000PSI 6BX BX159 Flanged
Anti-H2S: Yes
24
1) Remote Control Console
Qty of control object: 7(annular, semi-closed, total-closed, semi-closed, open, open, standby)
System working pressure: 21MPa
Control pressure: 10.5MPa
Time for charging pressure: ≦15min
Accumulator unit: 40L(11gal)×20=800L(176gal),Arranged at two sides ,each accumulator
has a ball valve at the bottom; the load can be discharged separately.
Electrical pump unit: 18.5kW , 380V/50Hz,flow40L/min.
Air pump unit: two air pumps, which can work separately or together.
control of Annular loop line: annular loop line control ,with remote (driller's console) pneumatic
regulation of pressure (diaphragm valve), pressure regulation range0-14MPa.
Volume of oil tank: applicable volume 1600L (420gal),with four 4" observation holes ,and
with double drain holes.
2) Driller's control console: for controlling seven (7) control objects (annular, semi-closed, total-
closed ,semi-closed, open, open, standby)of the remote control console, with annular remote
regulation of pressure.
3 ) Auxiliary control console: having the same function with driller's control console, can be
operated in duty house to control BOP, without annular remote regulation of pressure.
4) Alarms:
Sound and light alarms, include:
a.Low pressure of accumulator
b.Low pressure of air source
c.Low liquid level
d.Display the running of electrical pump
Standby nitrogen: consist of six (6)40L nitrogen bottles,with system pressure 15MPa.
25
JGKY103/65-35 lifting hydraulic choke manifold mainly consists of six (6) 2-9/16"-5,000psi
plate gate valves, six (6) 4-1/16"-5,000psi plate gate valves, one (1) 4-1/16"-5,000psi hydraulic
plate gate valve, one (1) 2-9/16"-5,000psi hydraulic choke valve, one (1) 2-9/16"-5,000psi
manual choke valve, one (1) 4-1/16"×2-9/16"×2-1/16"-5,000psi, three (3) 4-1/16"-5000psi cross
joints, one (1) 2-1/16"-5,000psi plate gate valve, one (1) 5,000psi pressure gauge, one (1)
2-1/16"-5,000psi gauge valve, one (1)5,000psi gauge stop valve, one (1) 4-1/16"-5,000psi
welding flange, two (2) 2-9/16"-5,000psiblinding flanges, two (2) 4-1/16"-5,000psi buffers, two
(2) 4-1/16"-5,000psi welding neck flanges, hydraulic choke valve console , and one (1)
4-1/16"-5,000psi inner control line (4.5m long), etc.
Technical parameters:
Rated working pressure: 5,000psi
Nominal bore: main bore: 4-1/16"
side bore: 2-9/16"
Rated temperature class: P.U
Material class: E.E
Product specification class: PSL3
Performance requirements class: PR1
Executive standards: API16C
Part 7: instrumentation
26
1.3 Tong Torque Indicating System China set 1
One (1) Tong Torque Indicating System to indicate amount of line pull being applied to the drill
pipe or drill collars.
1.4 Electric Rotary Torque Meter China set 1
One (1) Electric Rotary Torque Meter to indicate amount of torque being applied to drill string.
1.5 RPM Meter China piece 1
One (1) RPM Meter to indicate rotary table revolution per minute.
1.6 SPM Meter China piece 3
Three (3) SPM Meters to indicate mud pump strokes per minute.
1.7 Pressure Gauge China piece 3
Three (3) Pressure Gauges, 0 - 5,000 psi capacity.
1.8 Drilling Recorder SK2Z11 Shanghai Shenkai/China piece 1
One (1) complete set of Drilling Recorder to record but not limit to the following parameters in
English Units: Weight unit,Penetration unit, RPM unit,Pump pressure unit 5,000 psi,SPM
unit,Electric rotary torque.
1.9 Mud Watch System China set 1
One (1) Mud Watch Mud Monitoring System provides accurate information on critical drilling
fluid parameters during drilling, tripping and other mud sensitive rig activities. Utilizing large
scale, easily readable liquid crystal displays, Mud Watch supplies rig personnel with important
circulation system values and relative alarm point settings in a rugged, stainless steel compact
display unit designed for use on the rig floor. Signals are processed by the Mud Watch data
acquisition unit, and then transmitted through network to the display. Information can be
interfaced to VIP for remote display archiving and printing. Mud Watch supplies user-definable
channel and ability to activate audible alarms and drive chart recorders.
27
3) National Association of Corrosion Engineers (NACE)
NACE RP-01-76 Corrosion Control of Offshore Platform Steel-Made Equipments
Relevant to Petroleum Production
4) American Society for Testing and Materials (ASTM)
1.2 Color of Products
Crown block: red
Traveling block: yellow and black
Hook: yellow
Swivel: yellow
High pressure manifold: red
Handrails: yellow
Diesel engine set, Sullair air compressor and other imported equipments: original
color
All other equipments (cw purchased equipments): gray-and-white ( color number:
CKSC-836 RAL-7047)
1.3 Painting Material and Thinner
1.3.1 The outside surface adopts ALESCO (Tianjin Zhongyuan Guanxi).
Prime coat: SD ZINC 500 epoxy zinc rich primer
Intermediate coat: EPOMARINE EX500 epoxy intermediate paint
Top coat: RETAN 6000 polyurethane top paint
Thinner: epoxy zinc rich thinner, epoxy thinner 20#, polyurethane thinner
1.3.2 Inside surface
Prime coat: quick-drying iron oxide red acrylic epoxy primer
Top coat: quick-drying acrylic modified polyurethane magnetic paint
1.3.3 Oil-resistant surface
Prime coat: X06-1 etch primer; C06-1 alkyd primer
Top paint: C54-31 alkyd oil-resistant paint
Thinner: X-6 alkyd thinner
1.4 Surface Treatment before Painting
Before painting, the surface should be treated with sand blast, shot blast, or power
derusting to reach the technical requirements of painting. The painting should be done
in four hours after the surface treatment.
1.5 Painting
28
Thinner & cleaning agent epoxy zinc rich epoxy thinner 20# polyurethane
thinner thinner
Thickness of wet coat (μm) 140 200 100
Thickness of dry coat (μ m) 80 120 80 (40×2)
2. Packing
2.1 General Requirements
2.1.1 The packing of products should adopt different packing types and protecting
methods according to the features and storage & transportation conditions of the
products. The packing should conform to the following requirements: scientific,
economic, fixing, beautiful, and convenient to users.
2.1.2 First, the products should be inspected and the documents supplied with drilling
rig should be complete. Then do well the relevant inner packing. And finally, carry
through the packing. The export products should conform to the relevant export
regulations first before packing.
2.1.3 The overall dimension and weight of the packing goods should conform to the
regulations and rules about over limit and over load and issued by the relevant sea,
land, and air transportation departments in China and foreign countries.
2.1.4 The packing materials should employ economic, fixing, and beautiful materials
which have sufficient supply source. The packing materials used for export products
should conform to export requirements.
2.1.5 The packing goods in the cases should be fixed stably and arranged in order.
2.2 Packing Requirements
2.2.1 The packing needs to be done well as the following: water-proof, damp-proof,
anti-rust, shock-proof, and dust-proof.
2.2.2 The packing must make the arrangement of products reasonably as well as
possible. The center of gravity and the handling position of the packing should be
marked.
2.2.3 The packing material can use wood, paper plate, and wood veneer, etc. The
export products can not use the material which needs asepsis immunity formality
among countries. It is better to use steel material as packing material. All the used
packing materials must conform to the quality standard and regulation of material.
2.2.4 The documents supplied with the products should be put into the file pockets
and put into the packing case marked with “DOCUMENTS ARE HERE” after sealed.
2.2.5 The seal surface of flange on all the spare parts should be coated with anti-rust
grease and covered with blind plate, of which the dimension must coincide with that
of the flange.
2.2.6 All the couplings and connections must be coated with anti-rust grease first and
then protected with plastic and rubber jackets, so as to prevent them from damage.
2.2.7 All the packing cases and packing racks must be painted with the same color.
2.4 Packing Marks
Marks on packing case include the following items:
a. Model, name, and quantity of product.
b. Ex-Work number and number of case.
29
c. Dimension of case (length × width × height), unit adopts millimeter (mm).
d. Gross weight and net weight, unit adopts Kg.
e. Date of packing: year, month.
f. Station/ port of destination and consignee.
g. Station/ port of loading and shipper.
SECTION 4 AFTER SALE SERVICE AND OTHERS
30
have the same value.
31