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Installation, Operation & Maintenance Manual

Meerkat PT Dual
Platform
Mud Cleaner
Per Assemblies:
MK3C00111-02AD = 8T4, 2 Motor, 440-480V/60 Hz
MK3C00111-33AD = 8T4, 3 Motor, 440-480V/60 Hz
MK3C00111-37AD = 8T4, 3 Motor, 380-415V/50 Hz
MK3C00111-311AD = 8T4, 3 Motor, 575-600V/60 Hz

UL Approved

Worldwide Headquarters
P.O. Box 42842
Houston, Texas 77242-2842
Tel: 281-561-1300
Fax: 281-561-1441
www.miswaco.com
E-mail: questions@miswaco.com Manual Part #: 90-91-054 Rev. A
DISCLAIMER

Recommendations made by M-I SWACO are advisory only. M-I SWACO shall
not be liable under any guarantees or warranties, expressed or implied, in any
manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE
HEREBY SPECIFICALLY EXCLUDED, and M-I SWACO shall not be liable
for the failure to obtain any particular results from the use of any recommendation
made by it or from the use of this material. In no event shall M-I SWACO be
liable for incidental or consequential damages.

© Copyright 2008 M-I SWACO

Publication Date: May 2008

All other products, brand, or trade names used in this publication are the trademarks or registered
trademarks of their respective owners.

All rights reserved. This publication is the property of, and contains information proprietary to M-I
SWACO. No part of this publication may be reproduced in any form or by any means, including
electronic, mechanical, or otherwise, without the prior written permission of M-I SWACO.

Information contained within this publication is subject to change without notice.


Section 1.01

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User Manual Index 4

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Document Title: User Manual Index
2 Section 1.01
User Manual Index

Section No. Description


Section 1 Introduction
1.01 User Manual Index
1.02 Intended Usage
1.03 Symbols
1.04 Safety
1.05 PPE’s (Personal Protective Equipment)
Section 2 Main Data (Includes Data Sheets)
2.01 Main Equipment List
2.02 Cable Schedule
2.03 Utilities Schedule/Consumption Data
2.04 Data For Health, Environment & Safety
2.05 Equipment Data Sheets
2.06 Data Sheets – Induction Motors
2.07 Weight Data Sheets
2.08 Noise Data Sheets
Section 3 Technical Description
3.01 Functional Description
Section 4 Preparation
4.01 Installation & Commissioning Procedure
4.02 Unpacking, Lifting & Handling
4.03 Preservation & Storage
Section 5 Operating Instructions
5.01 Operating Instructions
Section 6 Maintenance Instructions
6.01 Corrective & Preventative Maintenance Instructions
Section 7 Spare Parts List
7.01 Spare Parts List
Section 8 Drawings
8.01 General Arrangement
8.02 Piping & Instrument Diagram
8.03 Mud Flow Diagram
8.04 Foundation Plan
8.05 Wiring Schematic Diagram
8.06 Cable Block Diagram
8.07 General Arrangements – Control Stations
Section 9 Detailed Drawings with Part Lists
9.01 Final Assembly
9.02 D-Silter Assembly
9.03 Dual Unfinished Unit
9.04 Single Unfinished Unit
9.05 Basket Assembly
9.06 Feeder Box Assembly
9.07 Starter Kit
9.08 Wiring Kit
Section 10 Martin Motomagnetic Operator’s Manual

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Document Title: User Manual Index
Section 1.01 3
NOTES:

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Document Title: Manual Index
4 Section 1.01
Section 1.02

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Intended Usage 4

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Document Title: Intended Usage
2 Section 1.02
1.0 Intended Usage

This documentation is intended for use by field engineering, installation, operation and repair personnel for the
proper installation and maintenance of equipment manufactured by M-I SWACO. Every effort has been made to
ensure the accuracy of the information contained herein. M-I SWACO will not be held liable for errors in this
material, or for consequences arising from misuse of this material.

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Document Title: Intended Usage
Section 1.02 3
NOTES:

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Document Title: Intended Usage
4 Section 1.02
Section 1.03

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Symbols 4

1
TABLE OF CONTENTS

Page
Description
Number
Section 1.0 Symbols 1-4
1.1 Notes, Cautions & Warnings 3
1.2 Packing 3
1.3 Safety Warning Icons & Explanations 4

Meerkat PT Dual Platform Mud Cleaner


Document Title: Symbols
2 Section 1.03
1.0 Symbols
1.1 Notes, Cautions & Warnings

Notes, cautions and warnings appear throughout this manual to provide additional information and to advise on
specific actions to protect personnel from potential injury or fatal conditions. They also inform of actions necessary
to prevent equipment damage or conditions that may void equipment warranties.

: This symbol draws attention to safety measures which MUST be observed to prevent
PERSONAL injury.

ATTENTION! : This symbol draws attention to safety measures which MUST be observed to prevent
DAMAGE to equipment.

CAUTION: This symbol draws attention to safety measures which MUST be observed to prevent an
ACCIDENT from occurring.

WARNING: This symbol draws attention to safety measures which MUST be observed to prevent
PERSONAL injury.

NOTE: This symbol draws attention to general operating notes which should be especially
observed.

1.2 Packaging

The symbols that may be shown on the package are noted below. Their meanings are as follows:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Symbols
Section 1.03 3
1.3 Safety Warning Icons & Explanations

The table below uses illustrations to provide easily recognizable safety concerns and responsibilities to
follow. Each illustration is accompanied with an explanation for the user to be readily alert for and pay
attention to during operation and maintenance of the equipment.

TABLE 1. SAFETY WARNING ICONS & EXPLANATIONS

ELECTRICAL: Electrical wire to hand with HEAVY PARTS: Hand with heavy object
electricity symbol running through indicates on top indicates heavy parts can crush and
shock hazard is present. harm.

HEAVY PARTS: Foot with heavy object on MOVING PARTS: Human figure with an
top indicates heavy parts can crush them. arm caught between gears indicates moving
equipment parts present a danger to life or
limb.
MOVING PARTS: Hand with fingers caught CHEMICAL: Drops of liquid on hand
between gears indicates moving equipment parts indicates material will cause burns or
present a danger to life or limb. irritation to human skin or tissue.

EXPLOSION: Rapidly expanding symbol FIRE: Flame indicates material may ignite
indicates material may explode if subjected to and cause burns.
high temperatures, sources of ignition or high
pressure.
POISON: Skull and crossbones indicate that a VAPOR/FUMES: Human figure in a cloud
material is poisonous or is a danger to life. indicates that material vapors/fumes present
a danger to life or limb.

LOCK OUT: Open lock with direction arrow HOT: Hand over flame indicates that
indicates to operator to ensure ALL input power surfaces may be hot.
sources are locked out and tagged out according
to regulation.
FLYING PARTICLES: Arrows bouncing of HELMET PROTECTION: Arrow
face indicates parts/particles flying through air bouncing off head with helmet indicates
will harm face and present a danger to life or falling parts present a danger to life.
limb.
EAR PROTECTION: Headphones over ears ELECTRICAL: Electrical wire to arm
indicate noise level will harm ears. with electricity symbol running through
human body indicates shock hazard is
present.

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Document Title: Symbols
4 Section 1.03
Section 1.04

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Document Title: Safety
2 Section 1.04
Safety
Equipment manufactured by M-I SWACO is installed and operated in a drilling rig environment involving hazardous
operations. Proper care is important for safe and reliable equipment operation and rig personnel safety. Operation and
service procedures described within this manual are recommended methods of performing proper operations and safety
methods. Consult Local or National codes for any other safety regulations required for this type of environment.

CAUTION: Read the following procedures BEFORE installing or


performing maintenance on M-I SWACO equipment to avoid injuries to
personnel or damage to equipment.

1. Lockout/tagout power to unit BEFORE beginning work.

2. Do not perform maintenance or repairs to equipment while unit is in operation.

3. Wear personal protective equipment (PPE) per Section 1.06.

4. All personnel performing installation, operations and maintenance procedures on this equipment should be trained on rig
safety, operations and maintenance of this equipment.

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Document Title: Safety
Section 1.04 3
NOTES:

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Document Title: Safety
4 Section 1.04
Section 1.05

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Document Title: Protective Personal Equipment (PPE)
2 Section 1.05
1.0 Personal Protective Equipment (PPE)
All personnel working on or around M-I SWACO equipment must wear Personal Protective Equipment (PPE).
Below is a list of what personnel should wear unless Local or National codes require different PPE apparel.

 Approved hard hat.


 Approved safety glass with shields or a face mask.
 Approved safety glasses.
 Approved gloves.
 Approved outer garments.

Check with Local or National Codes for additional requirements.

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Document Title: Personal Protective Equipment (PPE)


Section 1.05 3
NOTES:

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Document Title: Personal Protective Equipment (PPE)
4 Section 1.05
Section 2.01

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2 Meerkat PT Dual Platform Mud Cleaner


Document Title: Main Equipment List
Section 2.01
TABLE 1. MAIN EQUIPMENT LIST

Weight
(Approximate) Dims. (mm)
Description Manufacturer Performance Materials Section
LxHxW
Dry Operating

See Data
Shale Carbon/ 3748 kg 7949.7
M-I SWACO Sheet See Section 2.07 2.05
Shaker Stainless Steel (8265 lbs.) (17,526 lbs.)
No. 2.05

Small
(30 Frame)
44 kg
(96 lbs.)

See Data Small


AC Motor - Shale Italvibras G. Silingardi Cast
Sheet (35 Frame) 572 x 270 x 312 2.06
Shaker (Martin Motors) Iron
No. 2.06 42 kg
(93 lbs.)

Large
98 kg
(216 lbs.)

Electrical Control Control 18 kg


N/A Cast Aluminum 235 x 387 x 183 8.07
Station Craft (37 lbs.)

See Data 612 kg 812 kg 2047 x 4760


Carbon Steel (1,350 lbs.) (1,790 lbs.)
D-Silter M-I SWACO Sheet 2.05
Polyurethane
No. 2.05

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Document Title: Main Equipment List
Section 2.01 3
NOTES:

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Document Title: Main Equipment List
4 Section 2.01
Section 2.02

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Cable Schedule 4

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Document Title: Cable Schedule
2 Section 2.02
TABLE 1. CABLE SCHEDULE

M-I SWACO Cable


Type Description Type Description Gland To Type See Section
Cable No. Type/Size
IEEE-45/IEEE UL/NEMA EP
PLATFORM-1 4C x 14 AWG Control Panel CMP 20PX2KX 8.06
1580 TYPE P Enclosure
IEEE-45/IEEE Platform
PLATFORM-2 4C x 14 AWG EEx “d” Enclosure CMP 20PX2KX 8.06
1580 TYPE P Motor
IEEE-45/IEEE Platform
PLATFORM-3 4C x 14 AWG EEx “d” Enclosure CMP 20PX2KX 8.06
1580 TYPE P Motor
IEEE-45/IEEE Platform
PLATFORM-4 4C x 14 AWG EEx “d” Enclosure CMP 20PX2KX 8.06
1580 TYPE P Motor

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Document Title: Cable Schedule
Section 2.02 3
NOTES:

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Document Title: Cable Schedule
4 Section 2.02
Section 2.03

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Utilities Schedule / Consumption Data 4

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Document Title: Utilities Schedule/Consumption Data
2 Section 2.03
TABLE 1. UTILITIES SCHEDULE/CONSUMPTION DATA

Electrical
Description Input Output
Voltage Frequency
Power Power
Shale Shaker
1.305 kW
Including Feeder + 2 380-415V 1.5 kW 50 Hz
(1.75 hp)
& 3 Electric Motors
Shale Shaker
1.485 kW
Including Feeder + 2 440-480V 1.65 kW 60 Hz
(1.99 hp)
& 3 Electric Motors
Shale Shaker
0.442 kW
Including Feeder + 3 575-600V 0.66 kW 60 Hz
(0.59 hp)
Electric Motors

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Document Title: Utilities Schedule/Consumption Data
Section 2.03 3
NOTES:

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Document Title: Utilities Schedule/Consumption Data
4 Section 2.03
Section 2.04

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Data for Health, Environment & Safety
24

1
TABLE OF CONTENTS
Page
Description
Number
Isoflex Topas NB 52 3-5
Hercules Real Tuff Thread Sealant with Teflon 6-8
Food Grade Anti-Seize 9-13
Superflex Red RTV Silicone Adhesive Sealant 14-18
Loctite Thread Sealant with Teflon 19-23

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Document Title: Data for Health, Environment & Safety
2 Section 2.04
NOTES:

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24 Section 2.04
Section 2.05

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Equipment Data Sheets
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Document Title: Equipment Data Sheets
2 Section 2.05
NORSOK RDS-027
SHALE SHAKER DATA SHEET
R-CR-001 MARCH 5, 2008
Tag No. N/A
Unit Meerkat PT Dual Platform Mud Cleaner
Service Mud Treatment System
Size & Type Meerkat PT Platform
Supplier M-I SWACO
Manufacturer M-I SWACO
Model Mud Cleaner
Location/Module N/A
No. Required 1
Inquiry No. N/A
Quote No. N/A
Job No. N/A
Serial No. N/A

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Document Title : Equipment Data Sheets
Section 2.05 3
NORSOK RDS-027
SHALE SHAKER DATA SHEET
R-CR-001 MARCH 5, 2008
1 Process
2 Filtered Medium Drilling Fluid
3 Suspended Solids Drilling Solids & Mud Chemicals
4 Particle Size Range Micron 25-2000
5 Degree of Filtration Micron 25-2000
6 Density kg/m3 Dependent on Drilling Fluid Properties
7 Viscosity cP Dependent on Drilling Fluid Properties
8 Flowrate Normal m3/h Dependent on Drilling Conditions
Shaker: 135 (600 gpm)
9 Flowrate Design m3/h D-Silter 6T4: 205 (900 gpm) D-Silter 8T4: 273 (1200 gpm)
D-Sander 2-12: 227 (1000 gpm)
10 Min. Filter Flow m3/h N/A
11 Max. Filter Flow m3/h N/A
12 Filter Type Media Bed/Cartridge Pre-Tensioned, Mesh on PPO Frame
13 Media Bed N/A
14 Grain Size Range Micron Dependent on Screen Selections
15 No. of Beds 1 Bed (3 Screens Per Bed)
16 Bed Volume m3 N/A
17 Bed Deepness mm N/A
18 Backwash Liquid N/A
19 Anticipated Life year > 7 (Dependent on Service)
20 Cartridge N/A
21 Type of Mesh Stainless Steel Wire Cloth
22 Filtering Area m2 Screen Beds: 2.10 m2 (22.5 ft2)
23 Nominal Pore Size Micron Dependent on Screen Selection
24 Design Data
25 Code N/A
26 Code for Design of Support N/A
27 Specifications N/A
28 Joint Efficiency/Category N/A
29 Operating Pressure barg 0- 4.1 (0-60 psig)
30 Design Pressure barg 0- 4.1 (0-60 psig)
D-Sander: 2.4 (35 psig) Minimum
31 Test Pressure barg
D-Silter: 3.1 (45 psig) Minimum
32 Differential Pressure Clean bar Atmosphere
33 Max. Differential Pressure Dirty bar Atmosphere
NOTES:

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Document Title : Equipment Data Sheets
4 Section 2.05
NORSOK RDS-027
SHALE SHAKER DATA SHEET
R-CR-001 MARCH 5, 2008
0
46 Operating Temperature C 30
0
47 Design Temperature C -20 to 50
48 Operating Volume m3 N/A
49 Total Volume m3 N/A
50 Inside Diameter mm N/A
51 Length Tan/Tan or Height Tan/Tan mm N/A
52 Horizontal or Vertical Vessel N/A
53 Type of Heads N/A
54 One Piece or Welded Heads N/A
55 Corrosion Allowance mm N/A
56 Shell Thickness Includes c.a. mm N/A
57 Head Thickness Includes c.a. mm N/A
58 Skirt Thickness mm N/A
59 Skirt Height mm N/A
60 Saddle Plate Thickness mm N/A
61 Lifting Lugs 4 Lifting Points on Skid
62 Platform Supports N/A
63 Ladder Attachments N/A
64 Free Height Required for Maintenance mm 1800-2000
65 Free Space Required for Any Direction mm 610 at Discharge End (24 in.), 500 Elsewhere
66 Weights
67 Shale Shaker, Empty kg 3748.9 (8265 lbs.)
68 Shale Shaker, Operating kg 7949.7 (17,526 lbs.)
69 Weight of Back Box kg N/A
70 Weight of Feeder Tank Assembly kg N/A
71 Weight of Extract Hood kg N/A
72 Weight Total, Shipping kg 3748.9 (8265 lbs.)
73 NOTES:
84 Materials Description Cert. DIN 50049 MDS No.
85 Shaker Basket Carbon Steel/316-L SST
86 Shaker Skid Carbon Steel
87 Gutter Carbon Steel
88 Back Box 304 Stainless Steel
89 Screen 304 Stainless Steel
90 Ventilation Hood N/A
91 Brackets/Supports Carbon Steel
92 Ladders/Platforms N/A
93 Name Plate 304 Stainless Steel
94 Bolt for Ext. Flanges Yellow Chromate Plated
Carbon Steel
95 Nuts for Ext. Flanges Yellow Chromate Plated
Carbon Steel
96 Trays N/A
97 Lifting lugs Carbon Steel
98 Gaskets Nitrile
99 Ext. Pipe Work N/A
100 Foundation Bolts N/A
101 Int. Pipe Work N/A
102 Int. Header N/A

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Document Title : Equipment Data Sheets
Section 2.05 5
NORSOK RDS-027
SHALE SHAKER DATA SHEET
R-CR-001 MARCH 5, 2008
105 Materials (Continued) Cert. DIN 50049 MDS No.
106 Base Plate Carbon Steel
108
109 NOTES:
110
111
112
113
114
121 Protective Coating
122 Surface Preparation Inside Steel Grit Blast
123 Paint Inside Paint Per M-I SWACO SS103
(Zinc Rich Primer, Epoxy Mid-Coat & Polyurethane Top Coat)
124 Surface Preparation Outside Steel Grit Blast
125 Paint outside Paint Per M-I SWACO SS103
(Zinc Rich Primer, Epoxy Mid-Coat & Polyurethane Top Coat)
126 Preservation Coating for Storage N/A
127 NOTES:
128
129
130
131 Nozzles
132 Mark No. Off Service DN PN TYPE
133 1 Flow Line Connection 10” 150 lb Flange
134 1 D-Sander Inlet 8” Victaulic
135 1 D-Sander Effluent 10” Victaulic
136 1 D-Silter Inlet 6” Victaulic
137 1 D-Silter Effluent 8” Victaulic
138 1 Bypass Connection 6” Victaulic
139
140
141
142
143
144
145 Instrumentation
146 Mark No. Off Service DN PN TYPE
0-60 PSI (0-400 KPA) Pressure
147 2 2422177
Gauge
148
149
150
151
152
153
154
155

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Document Title: Equipment Data Sheets
6 Section 2.05
NORSOK SHALE SHAKER DATA SHEET RDS-027
R-CR-001 MARCH 5, 2008
163 Fabrication, Inspection & Testing
164 Heat Treatment of Heads After Forming N/A
165 Post Weld Heat Treatment N/A
166 Radiographic Inspection of Butt Welds % N/A
167 Ultrasonic Inspection of Butt Welds % N/A
168 Ultrasonic Inspection of Nozzle/Shell Conn. % N/A
169 MPI or DPI of Nozzle/Shell Conn. % N/A
170 Dye Penetrant % N/A
171 Hydrotest M-I SWACO Test #: T-1013
172 Production Test Factory Acceptance Test (F.A.T)
177 NOTES:
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208

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Document Title : Equipment Data Sheets
Section 2.05 7
NOTES:

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Document Title: Equipment Data Sheets
8 Section 2.05
Section 2.06

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Data Sheets – Induction Motors
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Document Title: Data Sheets-Induction Motors
2 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

FUNCTIONAL REQUIREMENTS

ELECTRICAL
1.01 Rated System Voltage V : 220-240/380-415
1.02 Rated System Frequency Hz : 50
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 55 (131°F)
1.14 Humidity % : 100
NOTES:

Continued . . .

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Document Title: Data Sheets-Induction Motors
Section 2.06 3
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-5900
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 220-240/380-415
2.13 Rated Output kW : 1.5
2.14 Max. Permissible Starting Current xIn : 40/23
2.15 Start Up Time Sec. : 1.11
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB 160C
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:

Continued . . .

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Document Title: Data Sheets-Induction Motors
4 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS

CABLES & TERMIN.ALS

2.34 Terminal Boxes Degree of Protection IP : IP66


2.35 Terminal Boxes Ex Classification : EExd IIB

MECHANICAL VENDOR DATA

DRIVEN EQUIPMENT DATA


3.01 Type : N/A
3.02 Max. Shaft Power kW : N/A
3.03 Normal Shaft Power kW : N/A
3.04 Starting Torque Required (See Note 1) Nm : N/A
3.05 Max. Torque Required Nm : N/A
3.06 Normal Torque Required Nm : N/A
3.07 Speed / Torque Curve No. : N/A
3.08 Rated Speed rpm : N/A
3.09 Inertia J=GD² /4 at Rated Speed kg m² : N/A
3.10 Duty Type : N/A
3.11 Direction of Rotation Facing Motor Drive End CW/CCW : N/A
3.12 Type of Drive Direct/Belt/Gear/Other : N/A
3.13 Transmission Ratio for Belt or Gear Driven Equipment : N/A
3.14 Thrust Transmitted to Motor Radial, Axial N, N : N/A
3.15 Special Requirements to Motor Design : N/A
3.16 Mounting of Motor (acc. to IEC30064.7) IM : N/A
3.17 Lube Oil Supply Temperature ºC : N/A
NOTES:
Note 1: Open or closed valve to be specified.

Continued . . .

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Document Title: Data Sheets-Induction Motors
Section 2.06 5
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA


4.01 Manufacturer : Italvibras G. Silingaradi
4.02 Type : CDX18-5900
4.04 Degree of Protection IP : IP66
4.05 Rated Shaft Power kW : 1.75
4.06 Rated Voltage V : 220-240/380-415
4.07 Rated Frequency Hz : 50
4.08 Winding Connection Star/Delta : Δ-Y
4.09 Asynchronous Speed rpm : 1500
4.10 Temperature Rise K : 80
4.11 Rated Current, In A : 5.4/3.1
4.12 Start Current at 1.0 Un % x In (p.u.) : 776
4.13 Start Current at 0.8 Un % x In (p.u.) : 621
4.14 Start Time at 1.0 Un with Driven Equipment s : 1.0
4.15 Start Time at 0.8 Un with Driven Equipment s : 1.3
4.16 Allowable Locked Rotor Time, Cold s : 10
4.17 Allowable Locked Rotor Time, Hot s : 5
4.18 Efficiency at 1/1 Load % : 87
4.19 Efficiency at 3/4 Load % : N/A
4.20 Speed/Torque Curve Ref. No.( Frame  315) : N/A
4.21 Power Factor at 1/1 Load cos Phi : 0.74
4.22 Power Factor at 3/4 Load cos Phi : N/A
4.23 Starting Power Factor cos Phi : N/A
4.24 Allowable Starting Voltage %Un : 253/506
4.25 No. of Allowable Consecutive Starts, Cold : N/A
4.26 No. of Allowable Consecutive Starts, Hot : N/A
4.27 te Time Constant at 1.0 Un s : N/A
4.28 te Time Constant at 0,8Un s : N/A
CONSTRUCTION
4.29 Insulation Class Stator/Rotor : F
4.30 Mounting Arrangement (acc. to IEC 60034.7) IM : N/A
4.31 Cooling Method IC : N/A
4.32 Cooling Water Flow Rate m3/hr : N/A
(continued) N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
6 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA

CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 60
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 7.40
4.49 Locked Rotor Torque % : 521
4.50 Breakdown Torque % : 476
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings l/Min. : N/A
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 98
4.58 Rotor Weight for Frame Size  250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB 160C
4.63 Dimensional Drawing No. : 88.60
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:

Ex Certificate Number: DEMKO 01 ATEX 0135585

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 7
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

FUNCTIONAL REQUIREMENTS

ELECTRICAL
1.01 Rated System Voltage V : 220-240/440-480
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : -20 to 55 (-4 to 131ºF)
1.14 Humidity % : 100
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
8 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-5900
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 220-240/440-480
2.13 Rated Output kW : 1.99
2.14 Max. Permissible Starting Current xIn : 45/22.5
2.15 Start Up Time Min. / Max. sec. : 1/3
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB 160C
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 9
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS

CABLES & TERMIN.ALS

2.34 Terminal Boxes Degree of Protection IP : IP66


2.35 Terminal Boxes Ex Classification : EExd IIB

MECHANICAL VENDOR DATA

DRIVEN EQUIPMENT DATA


3.01 Type : N/A
3.02 Max. Shaft Power kW : N/A
3.03 Normal Shaft Power kW : N/A
3.04 Starting Torque Required (See Note 1) Nm : N/A
3.05 Max. Torque Required Nm : N/A
3.06 Normal Torque Required Nm : N/A
3.07 Speed / Torque Curve No. : N/A
3.08 Rated Speed rpm : N/A
3.09 Inertia J=GD² /4 at Rated Speed kg m² : N/A
3.10 Duty Type : N/A
3.11 Direction of Rotation Facing Motor Drive End CW/CCW : N/A
3.12 Type of Drive Direct/Belt/Gear/Other : N/A
3.13 Transmission Ratio for Belt or Gear Driven Equipment : N/A
3.14 Thrust Transmitted to Motor Radial, Axial N, N : N/A
3.15 Special Requirements to Motor Design : N/A
3.16 Mounting of Motor (acc. to IEC30064.7) IM : N/A
3.17 Lube Oil Supply Temperature ºC : N/A
NOTES:
Note 1: Open or closed valve to be specified.

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
10 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA


4.01 Manufacturer : Italvibras G. Silingaradi
4.02 Type : CDX18-5900
4.04 Degree of Protection IP : IP66
4.05 Rated Shaft Power kW : 1.99
4.06 Rated Voltage V : 220-240/440-480
4.07 Rated Frequency Hz : 60
4.08 Winding Connection Star/Delta : Δ-Y
4.09 Asynchronous Speed rpm : 1764
4.10 Temperature Rise K : 80
4.11 Rated Current, In A : 5.8/2.9
4.12 Start Current at 1.0 Un % x In (p.u.) : 776
4.13 Start Current at 0.8 Un % x In (p.u.) : 621
4.14 Start Time at 1.0 Un with Driven Equipment s : 1.0
4.15 Start Time at 0.8 Un with Driven Equipment s : 1.3
4.16 Allowable Locked Rotor Time, Cold s : 10
4.17 Allowable Locked Rotor Time, Hot s : 5
4.18 Efficiency at 1/1 Load % : 90
4.19 Efficiency at 3/4 Load % : N/A
4.20 Speed/Torque Curve Ref. No.( Frame  315) : N/A
4.21 Power Factor at 1/1 Load cos Phi : 0.69
4.22 Power Factor at 3/4 Load cos Phi : N/A
4.23 Starting Power Factor cos Phi : N/A
4.24 Allowable Starting Voltage %Un : 253/506
4.25 No. of Allowable Consecutive Starts, Cold : N/A
4.26 No. of Allowable Consecutive Starts, Hot : N/A
4.27 te Time Constant at 1.0 Un s : N/A
4.28 te Time Constant at 0,8Un s : N/A
CONSTRUCTION
4.29 Insulation Class Stator/Rotor : F
4.30 Mounting Arrangement (acc. to IEC 60034.7) IM : N/A
4.31 Cooling Method IC : N/A
4.32 Cooling Water Flow Rate m3/hr : N/A
(continued) N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 11
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA

CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 60
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 7.80
4.49 Locked Rotor Torque % : 521
4.50 Breakdown Torque % : 476
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings l/Min. : N/A
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 91
4.58 Rotor Weight for Frame Size  250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB 160C
4.63 Dimensional Drawing No. : 88.60
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:

Ex Certificate Number: DEMKO 01 ATEX 0135585

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
12 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

FUNCTIONAL REQUIREMENTS

ELECTRICAL
1.01 Rated System Voltage V : 575-600V
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 55 (131°F)
1.14 Humidity % : 100
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 13
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-5900
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 575-600
2.13 Rated Output kW : 1.65
2.14 Max. Permissible Starting Current amp : 31.4/18
2.15 Start Up Time Sec. : 0.72
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB 160C
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
14 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS

CABLES & TERMIN.ALS

2.34 Terminal Boxes Degree of Protection IP : IP66


2.35 Terminal Boxes Ex Classification : EExd IIB

MECHANICAL VENDOR DATA

DRIVEN EQUIPMENT DATA


3.01 Type : N/A
3.02 Max. Shaft Power kW : N/A
3.03 Normal Shaft Power kW : N/A
3.04 Starting Torque Required (See Note 1) Nm : N/A
3.05 Max. Torque Required Nm : N/A
3.06 Normal Torque Required Nm : N/A
3.07 Speed / Torque Curve No. : N/A
3.08 Rated Speed rpm : N/A
3.09 Inertia J=GD² /4 at Rated Speed kg m² : N/A
3.10 Duty Type : N/A
3.11 Direction of Rotation Facing Motor Drive End CW/CCW : N/A
3.12 Type of Drive Direct/Belt/Gear/Other : N/A
3.13 Transmission Ratio for Belt or Gear Driven Equipment : N/A
3.14 Thrust Transmitted to Motor Radial, Axial N, N : N/A
3.15 Special Requirements to Motor Design : N/A
3.16 Mounting of Motor (acc. to IEC30064.7) IM : N/A
3.17 Lube Oil Supply Temperature ºC : N/A
NOTES:
Note 1: Open or closed valve to be specified.

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 15
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA


4.01 Manufacturer : Italvibras G. Silingaradi
4.02 Type : CDX18-5900
4.04 Degree of Protection IP : IP66
4.05 Rated Shaft Power kW : 1.5
4.06 Rated Voltage V : 575-600
4.07 Rated Frequency Hz : 60
4.08 Winding Connection Star/Delta : Δ-Y
4.09 Asynchronous Speed rpm : 1800
4.10 Temperature Rise K : -
4.11 Rated Current, In A : 4.0/2.3
4.12 Start Current at 1.0 Un % x In (p.u.) : -
4.13 Start Current at 0.8 Un % x In (p.u.) : -
4.14 Start Time at 1.0 Un with Driven Equipment s : -
4.15 Start Time at 0.8 Un with Driven Equipment s : -
4.16 Allowable Locked Rotor Time, Cold s : -
4.17 Allowable Locked Rotor Time, Hot s : -
4.18 Efficiency at 1/1 Load % : 90
4.19 Efficiency at 3/4 Load % : N/A
4.20 Speed/Torque Curve Ref. No.( Frame  315) : N/A
4.21 Power Factor at 1/1 Load cos Phi : 0.69
4.22 Power Factor at 3/4 Load cos Phi : N/A
4.23 Starting Power Factor cos Phi : N/A
4.24 Allowable Starting Voltage %Un : -
4.25 No. of Allowable Consecutive Starts, Cold : N/A
4.26 No. of Allowable Consecutive Starts, Hot : N/A
4.27 te Time Constant at 1.0 Un s : N/A
4.28 te Time Constant at 0,8Un s : N/A
CONSTRUCTION
4.29 Insulation Class Stator/Rotor : F
4.30 Mounting Arrangement (acc. to IEC 60034.7) IM : N/A
4.31 Cooling Method IC : N/A
4.32 Cooling Water Flow Rate m3/hr : N/A
(continued) N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
16 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA

CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 60X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 7.2
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/No .of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 1.0 (25 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 91 (200lb)
4.58 Rotor Weight for Frame Size  250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB 160C
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:

Ex Certificate Number: DEMKO 01 ATEX 0135585

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 17
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

FUNCTIONAL REQUIREMENTS

ELECTRICAL
1.01 Rated System Voltage V : 380-415V
1.02 Rated System Frequency Hz : 50
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : T4
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 40 (104°F)
1.14 Humidity % : 100
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
18 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-2100
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 380-415
2.13 Rated Output kW : 0.52
2.14 Max. Permissible Starting Current amp : 6.5/3.76
2.15 Start Up Time Sec. : 2.17
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB T4
2.18 Degree of Protection IP : IP66-7
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 19
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS

CABLES & TERMIN.ALS

2.34 Terminal Boxes Degree of Protection IP : IP66-7


2.35 Terminal Boxes Ex Classification : EExd IIB

MECHANICAL VENDOR DATA

DRIVEN EQUIPMENT DATA


3.01 Type : N/A
3.02 Max. Shaft Power kW : N/A
3.03 Normal Shaft Power kW : N/A
3.04 Starting Torque Required (See Note 1) Nm : N/A
3.05 Max. Torque Required Nm : N/A
3.06 Normal Torque Required Nm : N/A
3.07 Speed / Torque Curve No. : N/A
3.08 Rated Speed rpm : N/A
3.09 Inertia J=GD² /4 at Rated Speed kg m² : N/A
3.10 Duty Type : N/A
3.11 Direction of Rotation Facing Motor Drive End CW/CCW : N/A
3.12 Type of Drive Direct/Belt/Gear/Other : N/A
3.13 Transmission Ratio for Belt or Gear Driven Equipment : N/A
3.14 Thrust Transmitted to Motor Radial, Axial N, N : N/A
3.15 Special Requirements to Motor Design : N/A
3.16 Mounting of Motor (acc. to IEC30064.7) IM : N/A
3.17 Lube Oil Supply Temperature ºC : N/A
NOTES:
Note 1: Open or closed valve to be specified.

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
20 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA


4.01 Manufacturer : Italvibras G. Silingaradi
4.02 Type : CDX18-2100
4.04 Degree of Protection IP : IP66-7
4.05 Rated Shaft Power kW : -
4.06 Rated Voltage V : 380-415
4.07 Rated Frequency Hz : 50
4.08 Winding Connection Star/Delta : Δ-Y
4.09 Asynchronous Speed rpm : 1500
4.10 Temperature Rise K : 33
4.11 Rated Current, In A : 1.47/0.85
4.12 Start Current at 1.0 Un % x In (p.u.) : -
4.13 Start Current at 0.8 Un % x In (p.u.) : -
4.14 Start Time at 1.0 Un with Driven Equipment s : -
4.15 Start Time at 0.8 Un with Driven Equipment s : -
4.16 Allowable Locked Rotor Time, Cold s : -
4.17 Allowable Locked Rotor Time, Hot s : -
4.18 Efficiency at 1/1 Load % : 71
4.19 Efficiency at 3/4 Load % : N/A
4.20 Speed/Torque Curve Ref. No.( Frame  315) : N/A
4.21 Power Factor at 1/1 Load cos Phi : 0.93
4.22 Power Factor at 3/4 Load cos Phi : N/A
4.23 Starting Power Factor cos Phi : N/A
4.24 Allowable Starting Voltage %Un : -
4.25 No. of Allowable Consecutive Starts, Cold : N/A
4.26 No. of Allowable Consecutive Starts, Hot : N/A
4.27 te Time Constant at 1.0 Un s : N/A
4.28 te Time Constant at 0,8Un s : N/A
CONSTRUCTION
4.29 Insulation Class Stator/Rotor : F
4.30 Mounting Arrangement (acc. to IEC 60034.7) IM : N/A
4.31 Cooling Method IC : N/A
4.32 Cooling Water Flow Rate m3/hr : N/A
(continued) N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 21
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA

CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 30X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 0.4 (9 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 46 (101lb)
4.58 Rotor Weight for Frame Size  250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB T4
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:

Ex Certificate Number: DEMKO 01 ATEX 0135585

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
22 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

FUNCTIONAL REQUIREMENTS

ELECTRICAL
1.01 Rated System Voltage V : 440-480V
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : T4
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 40 (104°F)
1.14 Humidity % : 100
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 23
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-2100
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 440-480
2.13 Rated Output kW : 0.442
2.14 Max. Permissible Starting Current amp : 8.52/4.26
2.15 Start Up Time Sec. : 0.72
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB T4
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
24 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS

CABLES & TERMIN.ALS

2.34 Terminal Boxes Degree of Protection IP : IP66-7


2.35 Terminal Boxes Ex Classification : EExd IIB

MECHANICAL VENDOR DATA

DRIVEN EQUIPMENT DATA


3.01 Type : N/A
3.02 Max. Shaft Power kW : N/A
3.03 Normal Shaft Power kW : N/A
3.04 Starting Torque Required (See Note 1) Nm : N/A
3.05 Max. Torque Required Nm : N/A
3.06 Normal Torque Required Nm : N/A
3.07 Speed / Torque Curve No. : N/A
3.08 Rated Speed rpm : N/A
3.09 Inertia J=GD² /4 at Rated Speed kg m² : N/A
3.10 Duty Type : N/A
3.11 Direction of Rotation Facing Motor Drive End CW/CCW : N/A
3.12 Type of Drive Direct/Belt/Gear/Other : N/A
3.13 Transmission Ratio for Belt or Gear Driven Equipment : N/A
3.14 Thrust Transmitted to Motor Radial, Axial N, N : N/A
3.15 Special Requirements to Motor Design : N/A
3.16 Mounting of Motor (acc. to IEC30064.7) IM : N/A
3.17 Lube Oil Supply Temperature ºC : N/A
NOTES:
Note 1: Open or closed valve to be specified.

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 25
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA


4.01 Manufacturer : Italvibras G. Silingaradi
4.02 Type : CDX18-2100
4.04 Degree of Protection IP : IP66-7
4.05 Rated Shaft Power kW : 0.442
4.06 Rated Voltage V : 440-480
4.07 Rated Frequency Hz : 60
4.08 Winding Connection Star/Delta : Δ-Y
4.09 Asynchronous Speed rpm : 1800
4.10 Temperature Rise K : 33
4.11 Rated Current, In A : 1.76/0.88
4.12 Start Current at 1.0 Un % x In (p.u.) : -
4.13 Start Current at 0.8 Un % x In (p.u.) : -
4.14 Start Time at 1.0 Un with Driven Equipment s : -
4.15 Start Time at 0.8 Un with Driven Equipment s : -
4.16 Allowable Locked Rotor Time, Cold s : -
4.17 Allowable Locked Rotor Time, Hot s : -
4.18 Efficiency at 1/1 Load % : 67
4.19 Efficiency at 3/4 Load % : N/A
4.20 Speed/Torque Curve Ref. No.( Frame  315) : N/A
4.21 Power Factor at 1/1 Load cos Phi : 0.94
4.22 Power Factor at 3/4 Load cos Phi : N/A
4.23 Starting Power Factor cos Phi : N/A
4.24 Allowable Starting Voltage %Un : -
4.25 No. of Allowable Consecutive Starts, Cold : N/A
4.26 No. of Allowable Consecutive Starts, Hot : N/A
4.27 te Time Constant at 1.0 Un s : N/A
4.28 te Time Constant at 0,8Un s : N/A
CONSTRUCTION
4.29 Insulation Class Stator/Rotor : F
4.30 Mounting Arrangement (acc. to IEC 60034.7) IM : N/A
4.31 Cooling Method IC : N/A
4.32 Cooling Water Flow Rate m3/hr : N/A
(continued) N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
26 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA

CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 30X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 0.4 (9 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 44 (96lb)
4.58 Rotor Weight for Frame Size  250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB T4
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:

Ex Certificate Number: DEMKO 01 ATEX 0135585

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 27
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

FUNCTIONAL REQUIREMENTS

ELECTRICAL
1.01 Rated System Voltage V : 575-600V
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : T4
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIROMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 40 (104°F)
1.14 Humidity % : 100
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
28 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-2100
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 575-600
2.13 Rated Output kW : 0.442
2.14 Max. Permissible Starting Current amp : 5.94/3.41
2.15 Start Up Time Sec. : 1.79
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB T4
2.18 Degree of Protection IP : IP66-7
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 29
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

PROJECT REQUIREMENTS

CABLES & TERMIN.ALS

2.34 Terminal Boxes Degree of Protection IP : IP66-7


2.35 Terminal Boxes Ex Classification : EExd IIB

MECHANICAL VENDOR DATA

DRIVEN EQUIPMENT DATA


3.01 Type : N/A
3.02 Max. Shaft Power kW : N/A
3.03 Normal Shaft Power kW : N/A
3.04 Starting Torque Required (See Note 1) Nm : N/A
3.05 Max. Torque Required Nm : N/A
3.06 Normal Torque Required Nm : N/A
3.07 Speed / Torque Curve No. : N/A
3.08 Rated Speed rpm : N/A
3.09 Inertia J=GD² /4 at Rated Speed kg m² : N/A
3.10 Duty Type : N/A
3.11 Direction of Rotation Facing Motor Drive End CW/CCW : N/A
3.12 Type of Drive Direct/Belt/Gear/Other : N/A
3.13 Transmission Ratio for Belt or Gear Driven Equipment : N/A
3.14 Thrust Transmitted to Motor Radial, Axial N, N : N/A
3.15 Special Requirements to Motor Design : N/A
3.16 Mounting of Motor (acc. to IEC30064.7) IM : N/A
3.17 Lube Oil Supply Temperature ºC : N/A
NOTES:
Note 1: Open or closed valve to be specified.

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
30 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA


4.01 Manufacturer : Italvibras G. Silingaradi
4.02 Type : CDX18-2100
4.04 Degree of Protection IP : IP66-7
4.05 Rated Shaft Power kW : -
4.06 Rated Voltage V : 575-600
4.07 Rated Frequency Hz : 60
4.08 Winding Connection Star/Delta : Δ-Y
4.09 Asynchronous Speed rpm : 1800
4.10 Temperature Rise K : 33
4.11 Rated Current, In A : 1.23/0.71
4.12 Start Current at 1.0 Un % x In (p.u.) : -
4.13 Start Current at 0.8 Un % x In (p.u.) : -
4.14 Start Time at 1.0 Un with Driven Equipment s : -
4.15 Start Time at 0.8 Un with Driven Equipment s : -
4.16 Allowable Locked Rotor Time, Cold s : -
4.17 Allowable Locked Rotor Time, Hot s : -
4.18 Efficiency at 1/1 Load % : 67
4.19 Efficiency at 3/4 Load % : N/A
4.20 Speed/Torque Curve Ref. No.( Frame  315) : N/A
4.21 Power Factor at 1/1 Load cos Phi : 0.94
4.22 Power Factor at 3/4 Load cos Phi : N/A
4.23 Starting Power Factor cos Phi : N/A
4.24 Allowable Starting Voltage %Un : -
4.25 No. of Allowable Consecutive Starts, Cold : N/A
4.26 No. of Allowable Consecutive Starts, Hot : N/A
4.27 te Time Constant at 1.0 Un s : N/A
4.28 te Time Constant at 0,8Un s : N/A
CONSTRUCTION
4.29 Insulation Class Stator/Rotor : F
4.30 Mounting Arrangement (acc. to IEC 60034.7) IM : N/A
4.31 Cooling Method IC : N/A
4.32 Cooling Water Flow Rate m3/hr : N/A
(continued) N/A
NOTES:

Continued . . .

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
Section 2.06 31
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET DECEMBER 13, 2007

MOTOR VENDOR DATA

CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 30X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/ No .of : N/A
4.46 Temp. Detectors in Windings Type/ No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/ No. of : TVP2.C4
4.52 Bearing Non Drive End Type/ No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 1.0 (25 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 44 (96lb)
4.58 Rotor Weight for Frame Size  250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB T4
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾“ NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:

Ex Certificate Number: DEMKO 01 ATEX 0135585

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
32 Section 2.06
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET JANUARY 17, 2008
FUNCTIONAL REQUIREMENTS

ELECTRICAL
1.01 Rated System Voltage V : 380-415V
1.02 Rated System Frequency Hz : 50
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temperature Sensors : N/A
1.07 Bearing Temperature Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C (T2C)
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Maximum 55 (131°F)
1.14 Humidity % : 100
NOTES:

Continued . . .

Mongoose PT Platform Shale Shaker


Document Title: Data Sheets-Induction Motors
Section 2.06 33
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET JANUARY 17, 2008
PROJECT REQUIREMENTS
2.01 Tag Number : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-2150
2.07 Location / Module : N/A
2.08 Job Number : N/A
2.09 Inquiry Number : N/A
2.10 Quote Number : N/A
2.11 P.O. Number : N/A
ELECTRICAL
2.12 Rated Voltage V : 220-240/380-415
2.13 Rated Output kW : 0.52
2.14 Max. Permissible Starting Current amp : 6.5/3.76
2.15 Start Up Time sec : 1.59
2.16 Number of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB 160C
2.18 Degree of Protection IP : IP66-7
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temperature (Maximum/Minimum) ºC N/A
2.26 Cooling Water Supply Pressure (Maximum/Minimum) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : M-I SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:

Continued . . .

Mongoose PT Platform Shale Shaker


Document Title: Data Sheets-Induction Motors
34 Section 2.06
TABLE 4. INDUCTION MOTORS 380-415V, 50 Hz
NORSOK INDUCTION MOTOR EDS-004
E-001 DATA SHEET JANUARY 17, 2008
PROJECT REQUIREMENTS

CABLES AND TERMINALS

2.34 Terminal Boxes Degree of Protection IP : IP66-7


2.35 Terminal Boxes Ex Classification : EExd IIB

MECHANICAL VENDOR DATA

DRIVEN EQUIPMENT DATA


3.01 Type : N/A
3.02 Maximum Shaft Power kW : N/A
3.03 Normal Shaft Power kW : N/A
3.04 Starting Torque Required (See Note 1) Nm : N/A
3.05 Maximum Torque Required Nm : N/A
3.06 Normal Torque Required Nm : N/A
3.07 Speed / Torque Curve Number : N/A
3.08 Rated Speed rpm : N/A
3.09 Inertia J=GD² /4 at Rated Speed kg m² : N/A
3.10 Duty Type : N/A
3.11 Direction of Rotation Facing Motor Drive End CW/CCW : N/A
3.12 Type of Drive Direct/Belt/Gear/Other : N/A
3.13 Transmission Ratio for Belt or Gear Driven Equipment : N/A
3.14 Thrust Transmitted to Motor Radial, Axial N, N : N/A
3.15 Special Requirements to Motor Design : N/A
3.16 Mounting of Motor (According to IEC30064.7) IM : N/A
3.17 Lube Oil Supply Temperature ºC : N/A
NOTES:
Note 1: Open or closed valve to be specified.

Continued . . .

Mongoose PT Platform Shale Shaker


Document Title: Data Sheets-Induction Motors
Section 2.06 35
TABLE 4. INDUCTION MOTORS 380-415V, 50 Hz

NORSOK INDUCTION MOTOR EDS-004


E-001 DATA SHEET JANUARY 17, 2008
MOTOR VENDOR DATA
4.01 Manufacturer : Italvibras G. Silingaradi
4.02 Type : CDX18-2150
4.04 Degree of Protection IP : IP66-7
4.05 Rated Shaft Power kW : -
4.06 Rated Voltage V : 220-240/380-415V
4.07 Rated Frequency Hz : 50
4.08 Winding Connection Star/Delta : Δ-Y
4.09 Asynchronous Speed rpm : 1500
4.10 Temperature Rise K : 33
4.11 Rated Current (In) A : 1.4/0.81
4.12 Start Current at 1.0 Un % x In (p.u.) : -
4.13 Start Current at 0.8 Un % x In (p.u.) : -
4.14 Start Time at 1.0 Un with Driven Equipment s : -
4.15 Start Time at 0.8 Un with Driven Equipment s : -
4.16 Allowable Locked Rotor Time (Cold) s : -
4.17 Allowable Locked Rotor Time (Hot) s : -
4.18 Efficiency at 1/1 Load % : 71
4.19 Efficiency at 3/4 Load % : N/A
4.20 Speed/Torque 315)Curve Reference Number ( Frame : N/A
4.21 Power Factor at 1/1 Load cos Phi : 0.93
4.22 Power Factor at 3/4 Load cos Phi : N/A
4.23 Starting Power Factor cos Phi : N/A
4.24 Allowable Starting Voltage %Un : -
4.25 Number of Allowable Consecutive Starts (Cold) : N/A
4.26 Number of Allowable Consecutive Starts (Hot) : N/A
4.27 te Time Constant at 1.0 Un s : N/A
4.28 te Time Constant at 0,8Un s : N/A
CONSTRUCTION
4.29 Insulation Class Stator/Rotor : F
4.30 Mounting Arrangement (According to IEC 60034.7) IM : N/A
4.31 Cooling Method IC : N/A
4.32 Cooling Water Flow Rate m3/hr : N/A
(continued) N/A
NOTES:

Continued . . .

Mongoose PT Platform Shale Shaker


Document Title: Data Sheets-Induction Motors
36 Section 2.06
TABLE 4. INDUCTION MOTORS 380-415V, 50 Hz

NORSOK INDUCTION MOTOR EDS-004


E-001 DATA SHEET JANUARY 17, 2008

MOTOR VENDOR DATA

CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 35X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : M-I SWACO Orange
4.45 Temperature Detectors in Bearing Type/Number of : N/A
4.46 Temperature Detectors in Windings Type/Number of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/Number of : NJ306.ETVP2.C4.QP51
4.52 Bearing Non Drive End Type/Number of : NJ306.ETVP2.C4.QP51
4.53 Oil Quantity for Bearings Oz. : 0.2 (79 Grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 46 (101lb)
4.58 250Rotor Weight for Frame Size kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExdIIB T2C
4.63 Dimensional Drawing Number : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:

Ex Certificate Number: DEMKO 01 ATEX 0135585

Mongoose PT Platform Shale Shaker


Document Title: Data Sheets-Induction Motors
Section 2.06 37
NOTES:

Meerkat PT Platform Mud Cleaner


Document Title: Data Sheets-Induction Motors
38 Section 2.06
Section 2.07

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Weight Data Sheet
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Meerkat PT Dual Platform Mud Cleaner


Document Title: Weight Data Sheet
2 Section 2.07
WEIGHT DATA SHEET
Supplier : M-I SWACO
Equipment : Dual Mud Cleaner Assembly MK3C00111
Model : Meerkat Platform (8T4)

One sheet for each separately Weights & Center of Gravity


Weights
installed skid. (Mark as Appropriate)
Dry : 8265 lbs. 3748.9 (kg) Estimate at Bid N/A

Operating* : 17,526 lbs. 7949.7 (kg) Confirmed at P.O. N/A


Vendor Sketch
NOTES:
(Showing Dimension & C of G)
i) Clearly show equipment orientation on
sketch.
ii) Clearly show C of G co-ordinates relative
to dimensions L, W, H.
W
Overall Dimensions, Inches (mm)
Dimension L 104.3 in (2650 mm)
Y
Dimension W 152.2 in (3865 mm)
Dimension H 89.8 in (2282 mm)
Center of Gravity, Inches (mm)**
L Dimension Dry Operation
48.5 in
X N/A
X H (1231 mm)
Z 65.5 in
Y N/A
Front of Unit (1663 mm)
(Discharge End) 25.1 in
Z N/A
(639 mm)
Compiled By: V. Courtney 3/6/08

Date

*Operating weight based on fluid density of approximately 15 lbs/gal (1.8 specific gravity).

NOTE: Weir height is 29.0 inches (739 mm).

Meerkat PT Dual Platform Mud Cleaner


Document Title: Weight Data Sheet
Section 2.07 3
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Weight Data Sheet
4 Section 2.07
Section 2.08

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Document Title: Noise Data Sheet
2 Section 2.08
Section 3.01

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Meerkat PT Dual Platform Mud Cleaner


Document Title: Functional Description
2 Section 3.01
Introduction – Meerkat Platform Shaker
The Meerkat Platform Shale Shaker basic function is to provide primary solids removal from both oil based mud (OBM) and
water based mud (WBM) during drilling operations. The Meerkat Platform Shale Shaker is a fine screen vibrating shale
shaker with three (3) sections of screens in series (per basket). The deck angle is adjustable up to 3° (degrees) or down 3°
(degrees) allowing flexible control of fluid pool depth and beach length and able to meet a wide variety of drilling conditions.

The Meerkat Platform fluid distribution system enhances solids separation performance. Screening operation improves when
forward momentum (kinetic energy) of drilling fluid is reduced and applied to the beginning of the feed screen. The fluid
distribution system at the rear of the shaker basket is mounted above the screen deck. Fluid is redirected from the inlet line
through a diverter box into a half pipe. Flow enters the half pipe at the bottom and spins up and back through the fluid curtain
reducing fluid velocity before making contact with the screen surface. Since fluid distribution is mounted above the screen
deck, no trap exists to collect solids. As fluid passes through the diverter box, it sweeps the box clean.

The shaker is equipped with two (2) or three (3) explosion proof vibratory motors. The unique mounting of these vibrators
produce a true linear motion for a two (2) motor version. The three (3) motor version has an adjustable dual motion drive
allowing the user to switch between linear and balanced elliptical motion while unit is in operation.

Theory of Operation – Meerkat Platform Mud Cleaner


The Meerkat PT Dual Platform Mud Cleaner is designed to concentrate most of the solids circulated through the mud system
to a small enough volume to be handled by a fine mesh screen. This results in the Mud Cleaner offering much finer screening
than the primary shaker which must handle the entire circulating volume.

TABLE 1. D-SILTER & D-SANDER CAPACITIES


D-Silter D-Sander
Number Number
Model Model
of GPM LPM of GPM LPM
Number Number
SWACONES SWACONES
2T4 2 300 1135 1-12 1 500 1893
4T4 4 600 2271 2-12 2 1000 3785
6T4 6 900 3407 3-12 3 1599 5678
8T4 8 1200 4542
10T4 10 1500 5678

*See Tables 3-11 and Figure 1 for Performance Curve for more information.

The solids discard rate from the hydroclones is relatively low compared to the shaker capacity. This enables fine mesh
screens to be used, minimizing the fine solids returned to the active fluid system. Long beach lengths on the shaker enable a
high fluid recovery rate.

Efficient use of D-Silters reduce the solids content of drilling fluid; increases penetration rate; improves well bore conditions;
and, reduces pump maintenance.

Introduction D-Silter

M-I SWACO D-Silters are hydrocyclone solids separators. They remove “sand” and “silt” size particles from the drilling
fluid. Size clones to process 150% of the circulation rate and feed mud from the desanded mud compartment. M-I SWACO
clones are designed for excellent separation at about 45 psi (3.16 kg/cm²) input pressure for 9.5 ppg (1.14 kg/liter) mud.
Throughput capacity is increased at higher feed pressures with silt removal of finer silts improved, but not enough to offset
the increased wear rate. Separation is more efficient in low viscosity mud and in mud with low total solids content.

Polyurethane hydroclones are designed for lower cost and easier installation and replacement. Polyurethane also provides
longer wear-life, corrosion resistance and elimination of steel case housing. Each polyurethane 12” clone processes 500 gpm
(113.5 m³/hr) at 45 psi (3.16 kg/cm²) feed pressure. Each polyurethane twin 4” consists of two 4” hydrocyclones with
common feed rate of 150 gpm (36.6 m³) at 45 psi (3.16 kg/cm²) feed pressure.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Functional Description
Section 3.01 3
D-Silter

The M-I SWACO D-Silter is used extensively to remove “silt” size particles from the drilling fluids. “Silt” refers to all
particles smaller than sand size (74 microns) and larger than colloidal material (about 2 microns). The word “silt” applies
here only to size. Solids may actually be shale, limestone, silica sand, barite or any other material of silt size which may be
present. The D-Silter removes nearly all particles larger than 25 microns.

The TWIN-CONE™ hydroclone design provides easy replacement of the urethane wear resistant feed and apex sections. The
D-Silter components include:
 Six inch [6” (152 mm)] diameter feed and discharge manifolds
 Victaulic couplings
 0-60 psi (4.1 bars) pressure gauge.
 Solids discharge trough with a built-in bypass mechanism
 Six inch [6” (152 mm)] diameter solids discharge nipple
 One inch [1” (25 mm)] NPT wash line connection.

TABLE 2. DEFINITION OF PARTICLE SIZES*

Particle Size
Classification Screen Mesh Size
Microns
Larger Than 2000 Coarse 10 Mesh
2000-250 Intermediate 60 Mesh
250-74 Medium 200 Mesh
74-44 Fine 325 Mesh
44-2 Ultrafine -
2-0 Colloidal -

*Per API Bulletin 13 C, 1974

The D-Silter capacity is 1500 GPM [5678 LPM] (10T4 D-Silter). The solids discard rate from the hydroclones is relatively
low compared to the shaker capacity. This enables fine mesh screens to be used, minimizing the fine solids returned to the
active fluid system. Long beach lengths on the shaker enable a high fluid recovery rate.

Efficient use of D-Silters reduces solids content of drilling fluid; increases penetration rate; improves well bore conditions; and, reduces
pump maintenance.

TABLE 3. MUD WEIGHT*

Pressure 9.5 10.0 10.5 11.0 12.0 lb/gal


25 psi 51 ft. 48 46 44 40
30 psi 61 58 55 52 48
35 psi 72 67 64 61 56
40 psi 81 77 73 70 64
45 psi 91 86 82 79 72

*Head required (feet) at feed manifold for various pressures and mud weights.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Functional Description
4 Section 3.01
TABLE 4. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 8-7/8 9-3/8 9-7/8 10-1/2 10-5/8 11 in.
750 9-1/8 9-1/2 10 10-3/8 10-5/8 11-1/8
900 9-1/4 9-5/8 10 10-3/8 10-3/4 11-1/4
1000 9-3/8 9-3/4 10-1/8 10-1/2 10-7/8 11-1/4
1250 9-3/4 10 10-3/8 10-3/4 11 11-1/2
1500 10-3/4 10-7/8 11-1/4 11-3/4 12 --

*Impeller sizes for mission 5 x 6 pumps at 1600 rpm for various volume rates and
pressure heads at pumps.

TABLE 5. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 8-3/8 8-3/4 9-1/8 9-1/2 9-7/8 10-1/4
750 8-3/8 8-7/8 9-1/4 9-5/8 10 10-1/4
900 8-1/2 9 9-3/8 9-5/8 10 10-3/8
1000 8-5/8 9-1/8 9-3/8 9-3/4 10-1/8 10-3/8
1250 9-1/8 9-3/8 9-3/4 10-1/4 10-3/8 10-5/8
1500 9-5/8 10 10-1/4 10-1/2 10-7/8 11-1/8

*Impeller sizes for mission 5 x 6 pumps at 1750 rpm for various volume rates and
pressure heads at pumps.

TABLE 6. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 9-3/8 9-3/4 10-1/8 10-1/2 10-7/8 11-3/8 in.
750 9-1/2 9-7/8 10-3/8 10-5/8 11 11-1/2
900 9-1/2 10 10-3/8 10-5/8 11-1/8 11-1/2
1000 9-3/4 10-1/8 10-1/2 10-7/8 11-1/8 11-5/8
1250 10-1/8 10-3/8 10-3/4 11-1/8 11-1/2 11-7/8
1500 10-3/8 10-3/4 11-1/8 11-3/8 11-3/4 12

*Impeller sizes for mission 6 x 8 pumps at 1600 rpm for various volume rates and pressure
heads at pumps.

TABLE 7. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 -- 9-1/8 9-1/2 9-7/8 10-1/8 10-1/2 in.
750 -- 9-1/4 9-3/4 10 10-3/8 10-5/8
900 9 9-3/8 9-3/4 10-1/8 10-3/8 10-3/4
1000 9-1/8 9-1/2 9-7/8 10-1/8 10-1/2 10-7/8
1250 9-3/8 9-3/4 10-1/8 10-3/8 10-3/4 10-7/8
1500 9-5/8 10-1/8 10-3/8 10-5/8 11 --

*Impeller sizes for mission 6 x 8 pumps at 1750 rpm for various volume rates and pressure
heads at pumps.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Functional Description
Section 3.01 5
TABLE 8. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 14 16 18 21 23 26 hp
750 19 22 24 27 29 33
900 22 25 27 30 34 38
1000 24 27 30 34 37 41
1250 28 30 35 38 41 48
1500 40 47 52 57 60 --

*Horsepower required by mission 5 x 6 pumps at 1600 rpm at


various volume rates and pressure heads at the pump for water.

NOTE: Multiply by “W” for Mud-Of-Weight W Lb./Gal.

TABLE 9. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 16 17 18 20 23 26
750 19 22 24 27 29 32
900 23 25 28 30 33 37
1000 25 28 30 33 37 40
1250 31 34 37 41 45 49
1500 42 45 49 54 58 63

*Horsepower required by mission 5 x 6 pumps at 1750 rpm at


various volume rates and pressure heads at the pump for water.

NOTE: Multiply by “W/8.33” for Mud-Of-Weight W Lb./Gal.

TABLE 10. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 21 22 25 28 30 33 hp
750 24 28 31 34 36 39
900 28 31 34 37 41 44
1000 30 33 37 40 44 47
1250 36 40 43 48 50 --
1500 44 48 51 54 -- --

*Horsepower required by mission 6 x 8 pumps at 1600 rpm at


various volume rates and pressure heads at the pump for water.

NOTE: Multiply by “W/8.33” for Mud-Of-Weight W Lb./Gal.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Functional Description
6 Section 3.01
TABLE 11. PRESSURE HEAD AT PUMP*

Rate
70 80 90 100 110 120 ft.
(GPM)
500 24 24 27 29 32 35 hp
750 28 29 33 35 38 42
900 39 32 35 39 43 46
1000 30 35 39 42 45 48
1250 35 42 46 50 54 58
1500 43 49 54 58 63 66

*Horsepower required by mission 6 x 8 pumps at 1750 rpm at


various volume rates and pressure heads at the pump for water.

NOTE: Multiply by “W/8.33” for Mud-Of-Weight W Lb./Gal.

Figure 1 Performance Curve

Meerkat PT Dual Platform Mud Cleaner


Document Title: Functional Description
Section 3.01 7
Mud Cleaner Applications
Unweighted Muds

Use the Mud Cleaner to clean the underflow of larger low gravity solids which have passed through the shakers and D-
Sanders.

Weighted Muds

The Mud Cleaner D-Silter cones remove most drill solids larger than about 25 microns and barite larger than 16 microns from
the mud system and deposits them on shaker screens. Solids larger than the micron opening of the screen are carried off the
end to the waste pit. Barite, along with liquid phase from the underflow, falls through the screen and returns to the mud
system.

Oil Muds

In some cases, the effectiveness of hydroclone separators may be slightly reduced due to the normal high viscosity of the oil
muds.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Functional Description
8 Section 3.01
Section 4.01

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Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


of Pages
Installation & Commissioning Procedures
10

1
TABLE OF CONTENTS

Page
Item
Number
1.0 Installation 3-5
1.1 Equipment Location 3
1.2 Installation 4
1.3 Inlet Lines & Bypass Connections 4-5
2.0 Start-Up 5-9
2.1 External Power/Electrical Connection 5-6
2.2 Start-Up Procedures 6-8
Commissioning Check Sheet 11

Meerkat PT Dual Platform Mud Cleaner


Document Title: Installation & Commissioning Procedures
2 Section 4.01
1.0 Installation
Inspect all goods as received from shipping company BEFORE setting up and operating the Meerkat Platform Shale
Shaker. Report a claim for damage or loss immediately to both the carrier and M-I SWACO. Also check bill of
lading for any separately shipped items, including manuals and CDs. Once an order is confirmed as received
completed in an undamaged condition, installation can begin.

1.1 Equipment Location

1.1.1 Equipment Location-Meerkat PT Platform Shale Shaker

The Meerkat Platform Shaker is supplied with an integral skid and is positioned directly onto the deck or
above sand traps as required. Install, operate and maintain equipment only with qualified personnel.
Locate unit at proper site. Shaker installation varies depending on rig circumstances and any special
requirements.

Use lifting lugs located on the unit. The label shown below indicates location of each lifting lug on the
unit.

LIFTING POINTS: Use only marked


lifting points for moving or transporting
shaker.

Remove the four shipping brackets once unit is in place. Keep brackets for future movement or long term
storage.

If unit is installed indoors, adequate ventilation is necessary. Ventilation set-up may be done by qualified
M-I SWACO personnel or by the customer.

Use each of the four corners to bolt shaker into place. The feeder assembly is designed to allow users to
bolt on a 10” 150 lb pipe flange to permit true cold installation (box feeder version only). Check all nuts,
bolts and fasteners on shaker for tightness.

CAUTION: Perform structural checks on deck beams


ensuring capability of supporting applied loads (twice shaker
weight) of shaker equipment.
1.1.2 Equipment Location-Meerkat PT Dual Platform Mud Cleaner

The Meerkat PT Dual Platform Mud Cleaner is shipped as a complete assembly and positioned directly
onto the deck or above sand traps as required. Mount unit as level as possible BEFORE welding or
bolting unit to the tank (deviations will alter screen separating characteristics). The pump feeding the
clones operates best with a flooded suction. If possible, mount pump below normal operating mud
level in the pit. Otherwise, keep suction lifted as little as possible using a check valve or foot valve in
the suction line. Installed screens should lay flat and fit snug.

WARNING!: Surfaces of the equipment are slippery. Use


caution when working on or around machine to avoid injury.

CAUTION: Perform structural checks on deck beams


ensuring capability of supporting applied loads (twice shaker
weight) of shaker equipment.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Installation & Commissioning Procedures
Section 4.01 3
1.2 Installation

Install, operate and maintain equipment only with qualified personnel. Locate unit at proper site. Installation
varies depending on rig circumstances and any special requirements. Remove the four shipping brackets once
unit is in place. Keep brackets for future movement or long term storage.

If unit is installed indoors, adequate ventilation is necessary. Ventilation set-up may be done by qualified M-I
SWACO personnel or by the customer.

Use each of the four corners to bolt shaker into place. The feeder assembly is designed to allow users to bolt on
a 10” 150 lb pipe flange to permit true cold installation (box feeder version only). Check all nuts, bolts and
fasteners on shaker for tightness.

CAUTION: Perform structural checks on deck beams


ensuring capability of supporting applied loads (twice shaker
weight) of shaker equipment.

IMPORTANT: The Meerkat PT Platform with a standard skid (Part No. 9672140) is capable of handling approximately 600
gallons per minute from the flow line. A single effluent mud outlet gate is capable of handling approximately 1200 gallons
per minute. Two Meerkat PT Platforms co-joined in series can handle 1200 gallons per minute when operated in series using
one effluent mud outlet gate.

Do NOT co-join three or more individual Meerkat PT Platforms with standard skids to operate in a series if flow EXCEEDS
1200 gallons per minute. Skids allowing flow rates of 2400 gallons per minute (Part No. 9672610) through a single effluent
mud outlet gate are available for operating three or four shakers in series. Contact M-I SWACO for additional information on
Meerkat PT Platform multiple shaker options and configurations.

1.3 Inlet Line and Bypass Connections

The mud cleaner is equipped with inlet line connections located on both the D-Sander and D-Silter, as well as a
bypass line. Inlet lines allow fluid to flow from mud cleaner equipment to shaker screens. The bypass line
connection is used only when necessary for fluid flow to bypass shaker screens. Refer to Section 5.01 for
bypass operation information.

TABLE 1. INLET & BYPASS CONNECTIONS


D-Silter
Model Overflow Inlet
8T4 8” 6”

Meerkat PT Dual Platform Mud Cleaner


Document Title: Installation & Commissioning Procedures
4 Section 4.01
2.0 Start-Up

2.1 External Power/Electrical Connection

a. Use lockout/tagout procedures to isolate rig power supply.

b. Inlet port is located on side of control box. Remove plug seal on control panel box side to access
connection port opening.

Figure 1
Cable Gland Connection Port
(Exterior View of Control Box)

c. Insert cable gland and wires through connection port. The green wire is the grounding cable and the white,
red and black wires are all live power sources (Refer to Figure 1).

d. Ground green wire attaching an eyelet wire nut to the wire ends.

e. Loosen screws on power distribution block. Insert bare wire endings of the white, red and black wires into
the power distribution block. Retighten screws on power distribution block once wires are in place.

Three Power Source


Cables-White, Red Cable Gland
and Black-Inserted Connection Port
Into Power (Interior View of
Distribution Box Control Box)

Green
Grounding
Cable

Figure 2
Connection to Outside/External Power
(Interior View of Control Box)

Meerkat PT Dual Platform Mud Cleaner


Document Title: Installation & Commissioning Procedures
Section 4.01 5
2.2 Start-up Procedures

Read all instructions prior to operating this machine.


Improper installation, maintenance or operation may
cause injury to personnel or machine failure.

a. Locate unit at proper site. Evaluate site as an approved and appropriate location for the equipment.
Ensure site is compatible to space and power supply requirements.

b. Remove the four (4) shipping brackets and bolts (Refer to Figure 3) and store in a safe place for
reuse. Any additional movement and/or storage of the unit requires reinstallation of shipping
brackets to prevent damage to the equipment.

Feed End Shipping


Brackets (Both Sides)

Discharge End Shipping


Brackets (Both Sides)

Figure 3
Shipping Brackets

a. Perform lockout/tagout procedures to isolate rig power supply.

b. Remove vibrator covers and verify counterweight

NOTE: Large motors should be fixed at 100% and smaller motors should be pre-set at 100%.

c. Re-assemble one cover to each vibrator; leaving one cover off of each vibrator.

d. Bump start motors to check rotation.

NOTE: Bump start motors by pushing START button located on control panel. Next, quickly push STOP
button on control panel.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Installation & Commissioning Procedures
6 Section 4.01
e. Check direction of top counterweights. Vibrators should rotate as indicated in Figure 4 with unit
labeled showing rotation direction. (Refer to Figure 4.)

Feed End of
Unit

Discharge End
of Unit

Figure 4
Vibrator Rotational Direction

NOTE: If motors do not rotate in correct directions, switch the red and black wires while keeping the
white wire in the middle then bump start motors again to verify proper rotation as shown in Figure 4.

WARNING: Perform lockout/tagout procedures to


isolate rig power supply BEFORE switching the red and black
wires.

f. Re-install all counterweight covers.

g. Start up unit and run for approximately 1 hour. Allow enough time for bearings to reach normal
running temperature.

WARNING: All components inside control


box are LIVE and present a shock hazard.

Meerkat Platform
Document Title: Installation & Commissioning Procedures
Section 4.01 7
h. Check current drawn by vibrators from the control panel. Use a voltmeter (a clamp-on current meter is
recommended). Clamp around each motor cable lead to get current readings. (Refer to Figure 5.)

Figure 5
Volt Meter Placed Around Motor Cable

NOTE: Current readings should not be above values listed below.

LARGE MOTORS SMALL MOTORS

EM3C00111 6912002
Voltage: 220-240/440-480V Voltage: 220-240/440-480V
Nominal Amps: 5.8/2.9 Nominal Amps: 1.79/0.88

EM3C00110 6905003
Voltage: 220-240/380-415V Voltage: 220-240/380-415V
Nominal Amps: 5.4/3.1 Nominal Amps: 1.47/0.85

EM3C00137 EM3C00038
Voltage: 575-600V Voltage: 575-600V
Nominal Amps: 2.3 Nominal Amps: 0.71

i. Bolt control panel cover on panel.

WARNING: Keep all guards in place at all times to avoid exposure to


parts rotating at high speeds. While power is on, severe injury can occur if hands
or feet reach inside unit.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Installation & Commissioning Procedures
8 Section 4.01
Energizing / Commissioning
MEERKAT PLATFORM SHAKER
CHECK SHEET

Project Sub- Sub-System


Number System # Name

P&ID's Tag #
Reference M-I SWACO
Interconnect Type
Documents Data
Other Location
Energy Y N N/A Comments
Rig to Provide
for Commissioning Water Y N N/A Comments
Air Y N N/A Comments
M-I SWACO Assets # Equipment Platform
Refer Numbers Serial # Description: Shale Shaker

Inspection Description Results Comments

1 Ensure shaker is set level and bolted or welded to tank. Y N N/A

Ensure shipping brackets are removed.


2 Y N N/A
(Keep brackets for future movement or long term storage of unit.)

3 Ensure power (voltage) available is correct prior to start up. Y N N/A

Ensure vibrators rotate to specified direction.


4 Y N N/A
(See page 4 of this section.)

5 Ensure control panels are closed and bolted. Y N N/A

6 Check all electrical box connections for proper gland seals. Y N N/A

7 Ensure box connection wires are securely fastened. Y N N/A

8 Install all four screens to the basket. Y N N/A

9 Y N N/A

10 Y N N/A

11 Y N N/A

Y N N/A

Completed By Completed By
Date Date
Printed Name Printed Name
Signature Signature
Company Company

Meerkat Platform
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Section 4.02

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Unpacking, Lifting & Handling
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Document Title: Unpacking, Lifting & Handling
2 Section 4.02
1.0 Unpacking, Lifting & Handling Instructions

1.1 Unpacking

Equipment is delivered to the site as palletized units. The total number of packages delivered depends on the
quantity and configuration of the system required. The D-Sander and D-Silter are pre-assembled to the unit
before shipping.

CAUTION: Special shipping brackets are used to retain


the basket onto the skid during shipping. Keep them secured
until equipment is placed in its final location. Keep brackets for
future movement or long term storage of the unit.

1.2 Lifting & Handling

Always use trained personnel for lifting and loading operations. Ensure lifting equipment is suitable for
purpose and is certified where necessary.

Use the four (4) lifting lugs located at each of the four corners of the unit. The label shown below indicates
location of each lifting lug on the unit.

LIFTING POINTS: Use only marked


lifting points for moving or transporting
shaker.

NOTE: When assembled, unit should weigh 3747 kg (8260 lbs.).

The Meerkat PT Platform Shale Shaker is designed on a modular basis and can be disassembled into
components for easier installation (if required). (Refer to Table 1 for further disassembly details.)

TABLE 1. DISASSEMBLY OF UNIT

Lifting
Component
Method
Use soft slings around basket or spring mounting system to lift.
Weight-Approximately 900 kg (1,982 lbs.)
Basket NOTE: Weight includes motors and screens.
Assembly

WARNING: Do NOT lift basket assembly by


drive vibrators (motors).
Use appropriate lifting device at the four (4) lifting lugs, one (1) at each corner.
Skid
Weight-Approximately 502 kg (1,107 lbs.)
If motors are removed from basket assembly, use certified lifting eye straps.
Weight (Per Motor):
Motors Large Motor: 98kg (216 lbs.)
Small Motor/30 Frame: 44 kg (96 lbs.)
Small Motor/35 Frame: 42 kg (93 lbs.)
Continued . . .

Meerkat PT Dual Platform Mud Cleaner


Document Title: Unpacking, Lifting & Handling
Section 4.02 3
TABLE 1. DISASSEMBLY OF UNIT

Lifting
Component
Method
NOTE: The D-Silter is normally not removed from the main assembly.

Secure lifting straps to manifolds BEFORE disassembling. Unbolt D-Sander from D-Silter. Unbolt and
remove rear D-Silter legs. Unbolt and remove front D-Silter legs. Use lifting straps around manifolds.
Weight: Approximately 612 kg (1350 lbs.)

Back Leg
Bolted to Front
D-Silter Leg

D-Silter
8T4
Back Leg
Bolted To Feeder

Front Leg
Bolted to Main
Assembly

Back Leg
Bolted to Skid

Meerkat PT Dual Platform Mud Cleaner


Document Title: Unpacking, Lifting & Handling
4 Section 4.02
Section 4.03

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Preservation & Storage
4

1
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Meerkat PT Dual Platform Mud Cleaner


Document Title: Preservation & Storage
2 Section 4.03
1.0 Long-Term Storage

Equipment can be stored (upon arrival) in the shipping crate for a 12 to 24 month preservation period. When in
storage, do not expose equipment to dust, vibration or extreme weather conditions (such as heavy rain). If unit is
removed from original shipping crate, cover with a tarpaulin during any preservation period.

If shaker is stored after commissioning, take certain steps to ensure unit is stored in a way that protects the
equipment.

1.1 Install Shipping Brackets

Reinstall original shipping brackets to assist in the protection of the equipment.

1.2 Electrical Connections

When disconnecting power connections to control station and motors, plug all inlets with an appropriate
fitting to keep water/moisture from entering. Do not leave any electrical connections open and exposed.
Using Hercules Real Tuff Thread Sealant with Teflon on plug threads helps to prevent leakage. In addition,
add anti-condensation packs to motor J-Boxes and control station. Install and seal all control station doors
and J-Box covers.

Figure 1.2
Sealant Used on Plug Threads

2.0 Replacement Parts After 1 Year of Storage

Replace items listed below after a 12 month preservation period. See the Recommend Spare Parts List in Section 7.0
for reference to Section / Item Number.

 M-I SWACO P/N: 8265105


Description: Anti-Condensation Pack (VpCI-105)

 M-I SWACO P/N: 5837001


Description: Gasket Compression “P” Screen Bed Meerkat

Follow normal commissioning procedures when re-commissioning shaker equipment. This information is found in
Sections 4.01 and 4.02. Verify all motors for proper rotation and requirement for greasing. Please refer to the
Martin Motor manual (“Storage” and “Lubricating Vibrator”) in Section 10.0 for more specific motor information.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Preservation & Storage
Section 4.03 3
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Preservation & Storage
4 Section 4.03
Section 5.01

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Equipment:
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of Pages
Operating Instructions
10

1
TABLE OF CONTENTS

Page
Description
Number
Section 1.0 Operation 3-10
1.1 Functional Description of Equipment 3
1.2 Operating Instructions 3-8
1.2.1 Adjustable Parameters 3
1.2.2 Screen Selection 3
1.2.3 Flow Rate 4
1.2.4 Basket Angle 4-5
1.2.5 Shaker Speed 5
1.2.6 Three (3) Motor Control Panels 5
1.2.7 Bypass Operation 5
1.2.8 Start-Up 6
1.2.9 Controlled Shutdown 7
1.2.10 Emergency Shutdown 7
1.3 Screen Handling 8
1.3.1 Screen Installation Procedure 8-9
1.3.2 Screen Washing and Blinding 9
1.3.3 Screen Storage 10

Meerkat PT Dual Platform Mud Cleaner


Document Title: Operating Instructions
2 Section 5.01
1.0 Operation
1.1 Functional Description of Equipment

The basic function of the Meerkat PT Platform Shale Shaker is to provide primary solids removal from both
oil based mud (OBM) and water based mud (WBM) during drilling operations.

1.2 Operating Instructions

1.2.1 Adjustable Parameters

When shaker is running under normal conditions, certain adjustable parameters optimize
performance:

 Screen Selection
 Flow Rate
 Basket Angle

1.2.2 Screen Selection

Selection of screen mesh depends on a number of factors: flow rate, fluid condition, formation,
rate of penetration (ROP), fluid type and number of shakers. Use the finest screen possible to
ensure optimum performance to the relative screen life.

A variety of screen meshes are available for the Meerkat PT Platform Shale Shaker. Review Table
1 or contact your local M-I SWACO representative for more information.

TABLE 1. SCREEN MESH SELECTION

Mesh Part Mesh Part


Mesh Mesh
Type Number Type Number
10 MG WMONMG010C 84 HC WMONHC084C
20 MG WMONMG020C 105 HC WMONHC105C
30 MG WMONMG030C 120 HC WMONHC120C
40 MG WMONMG040C 165 HC WMONHC165C
24 XL WMONXL024C 200 HC WMONHC200C
38 XL WMONXL038C 230 HC WMONHC230C
50 XL WMONXL050C 325 HC WMONHC325C
70 XL WMONXL070C 84 TBC WMONTB084C
84 XL WMONXL084C 105 TBC WMONTB105C
105 XL WMONXL105C 120 TBC WMONTB120C
120 XL WMONXL120C 145 TBC WMONTB145C
165 XL WMONXL165C 165 TBC WMONTB165C
200 XL WMONXL200C 180 TBC WMONTB180C
230 XL WMONXL230C 200 TBC WMONTB200C
84 XR WMONXR084C 230 TBC WMONTB230C
105 XR WMONXR105C 250 TBC WMONTB250C
120 XR WMONXR120C 270 TBC WMONTB270C
165 XR WMONXR165C 300 TBC WMONTB300C
200 XR WMONXR200C 325 TBC WMONTB325C
230 XR WMONXR230C

Meerkat Platform Mud Cleaner


Document Title: Operating Instructions
Section 5.01 3
1.2.3 Flow Rate

Adjust flowrate to maintain a constant pool level on all shakers used. The optimal fluid end point
is 25-35 cm (l0"-14") from discharge end of front screen. Flow to each shaker is controlled by
vertically adjusting slide gates for each feeder.

1.2.4 Basket Angle

The basket deck angle is manually adjustable between -3 degrees and +3 degrees. Shut down of
shaker before changing deck angle is not necessary.

ATTENTION! : Do not use air (pneumatic) ratchet or wrench


to adjust deck angle adjustment jack.

Steps for Changing Deck Angle:

a. Locate manual jacks on discharge end of shaker. (Refer to Figure 1.)

Figure 1
Manual Jacks on Discharge End of Shaker

b. Use a manual ratchet, wrench or screen clamping wedge to adjust the 1-1/4” nut located on
top of jack. Adjust each side to desired position. (Refer to Figures 2 and 3.)

Figure 2 Figure 3
Wedging Clamp Wedge Block

NOTE: Do NOT adjust more than 2 degrees per side while changing deck angle.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Operating Instructions
4 Section 5.01
c. Set basket at any angle between the highest and lowest angle. Lower angle settings result in
longer screen life and wetter cuttings. Higher angle settings result in drier cuttings and
increase fluid capacity. Reset fluid end point by adjusting basket angle or by careful selection
of mesh size.

NOTE: Always operate shaker with lowest possible basket angle to meet capacity
requirements. A steep incline results in screen overload and premature failure.

1.2.5 Shaker Speed

The Meerkat PT Platform Shale Shaker is designed to operate at 1,500 rpm (with 50Hz motor) or
1,800 rpm (with 60Hz motor) in both water and oil based mud.

1.2.6 Three (3) Motor Control Panels

The three (3) motor control panels have a selector switch to operate the unit as either a linear
motion or an elliptical motion shaker. Linear motion operation is used for faster solids movement
across screens resulting in lower screen life.

Elliptical operation is used for slower solids movement across screens leading to longer screen life.
The unit can be switched from linear or elliptical on-the-fly (meaning operation does not have to
stop to switch between the two). Operation of linear or elliptical modes depends on operating
environments. (Refer to Figure 5.)

Selector Switch
Linear/Elliptical
START
(Left Side)

Lin. Ell.

STOP
(Right Side)

Figure 5
Control Panel

Meerkat Platform Mud Cleaner


Document Title: Operating Instructions
Section 5.01 5
1.2.7 Bypass Operation

The flow line bypass is used to redirect fluid flow from the mud cleaner. Use the slide
gate to manually open or close the bypass. When bypass is closed, fluid from mud
cleaner flows to the shaker basket for further processing. The bypass is open when the
slide gate is pulled out. When the bypass os open, fluid flow is redirected.

D-Silter

Slide Gate

Figure 7
Slide Gate

1.2.8 Start-Up

ATTENTION! : Make sure all objects (such as tools)


are clear from unit before starting
unit.

a. Ensure screens are properly installed and firmly wedged in place.

b. Wet screens PRIOR to screening drilling fluid.

NOTE: Use steam or a water sprayer for water based mud. Use fluid compatible with the specific
drilling fluid for oil based mud.

c. Ensure a gate is placed at any unused outlet (of the skid) and desired outlet is unobstructed.

d. Check all electrical connections. Turn unit control panel to LINEAR or ELLIPTICAL (if unit
has a 3 motor) depending on drilling parameters.

e. Push START button on control panel to start shaker.

f. Allow fluid to flow to mud cleaner and shaker screens.

NOTE: Apply flow of fluid slowly at first to avoid flooding screens.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Operating Instructions
6 Section 5.01
g. Do not allow fluid end point to exceed 3/4 coverage of the discharge screen of each basket.

WARNING: Keep all guards in place at all times to


avoid exposure to parts rotating at high speeds. While power is
on, severe injury can occur if hands or feet reach inside unit.

1.2.9 Controlled Shutdown

a. Shut off flow to inlet lines.

b. Continue to run unit until mud already on screens is processed.

c. Thoroughly clean baskets and screens using appropriate medium. Use steam or a water
sprayer for water based mud. Use fluid compatible with the specific drilling fluid for oil
based mud.

CAUTION: Follow all safety instructions. Use PPE equipment


when using steam or pressure equipment.

d. Push the STOP button on the start/stop station.

NOTE: Do NOT use a squeegee or any other foreign object to clean screens.

NOTE: If unit is out of use for long periods, remove, clean thoroughly, dry and either re-box
or store all screens in a safe, dry area.

1.2.10 Emergency Shutdown

In the event an emergency shutdown is required, for whatever reason, follow the procedures listed
below:

a. Press emergency stop button on control panel.

b. Open bypass (if applicable).

c. Assess nature of emergency and take appropriate action to resolve problem.

d. After problem is resolved and area is safe, follow the proper start-up procedure (Section 5.01,
1.2.8) to re-start unit.

1.3 Screen Handling

1.3.1 Screen Installation Procedure

The Meerkat PT Platform Shale Shaker is designed for pretensioned screens with a wedge mounting
system. There are four (4) pretensioned screens and eight (8) wedges per Meerkat shaker basket. Screens
are placed on the screen bed and then wedges are driven between each screen edge and support bars on
shaker sidewalls. The screen bed is slightly crowned at the center causing screen frames to bow when
wedges are forced in place. This prevents screens from “whipping” up and down during shaker operation.
See screen changing/installation steps below.

ATTENTION : Wear proper PPE equipment per Section 1.6.


Wash down screen area prior to installing new
screens.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Operating Instructions
Section 5.01 7
Steps for Changing/Installing Screens:

a. Stop flow of drilling fluid to shaker.

b. While shaker is running, wash down screens. Clean all cuttings and solids build up around
inside of deck and wedges.

c. Shut down shaker.

NOTE: Follow proper lockout/tagout procedures for turning off power to shaker.

d. Each screen is secured in place by two (2) wedges (one per side). A rubber mallet is required
to remove wedges. A rubber mallet blow to the end or the top handle section removes
wedges.

e. Remove screen panel. Screen panels are removed and installed one at a time.

NOTE: Steps f through i instructions apply to a single screen panel and must be repeated for
each additional panel.

f. Note wedges for second screen from feed end are reversed for easier installation.

g. Wash down screen bed and gasket prior to installing new screens. Replace any deck gaskets if
worn, cracked or hardened (See “Maintenance Procedures” in Section 6.0 of this manual).

h. Lay new screen into shaker deck. Position one wedge between screen edge and support bar on
shaker side wall. Position other wedge on opposite side in same manner and hammer tight.
(See Figure 9.)

Figure 9
Location of Wedges

NOTE: Use a rubber mallet to avoid damage to wedges.

CAUTION: Both wedges must be in position PRIOR to hammering them tight.


Failure to due so prevents second wedge from being started.

i. Wet down new screens PRIOR to actual use of drilling fluids. Use steam or a water
sprayer for water based mud. Use fluid compatible with the specific drilling fluid for oil
based mud.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Operating Instructions
8 Section 5.01
1.3.2 Screen Washing and Blinding

Wash screens with appropriate medium BEFORE shaker unit is shut down avoiding plugging or
blinding of meshes by dried solids.

Use Personnel Protective Equipment (PPE)


CAUTION:
equipment when cleaning.

1.3.2.1 If screen openings plug (blind) with drilled solids, see recommended methods below for
cleaning screens:

a. Use high pressure air with screens removed from unit.

b. Wash screens from back side with water or diesel fuel with screens removed from unit
(depending on type of drilling fluid being screened).

c. Change screen to a finer mesh type.

ATTENTION! : Never use a wire or stiff fiber


brush on screens.

1.3.3 Screen Storage

Store screens in their cardboard containers. Horizontal or vertical stacking is permissible. Avoid mechanical damage.
Always wash screens prior to storing them.

Meerkat Platform Mud Cleaner


Document Title: Operating Instructions
Section 5.01 9
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Operating Instructions
10 Section 5.01
Section 6.01

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Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


of Pages
Corrective & Preventative Maintenance Instructions
20

1
TABLE OF CONTENTS

Page
Description
Number
Section 1.0 General Maintenance & Inspection 3-6
1.1 Safety Related Procedures 3
1.2 Routine Maintenance and Inspection 3-4
1.2.1 Daily Maintenance Procedures 3
1.2.2 Maintenance Procedures Schedule for Every 3000 Hours of Shaker Run Time 4
1.3 Preventative Maintenance Procedures 4-6
1.3.1 Motor Bolt Torque 4
1.3.2 Motor-Electrical Connections (Isolators) 5
1.3.3 Isolation Springs 5
1.3.4 Deck Adjustment Jack Greasing 6
Section 2.0 Maintenance Procedures 7-10
2.1 Screen Seal 7
2.1.1 Deck Seal Replacement Procedures 7
2.2 Springs 7
2.3 Vibrator System 7-9
2.3.1 Vibrator Removal & Installation 7-9
2.4 Cable Gland Assembly Instructions
2.5 Shaker Wash Down Procedures 9
2.5.1 Normal Daily Wash Down Procedures 9
2.5.2 Oil Base Mud Wash Down Procedures 9
2.5.3 Wash Down After Circulation of Completion Fluids 9
2.6 Surface Corrosion Removal Procedures 9-11
2.6.1 Cleaning Specifications 9-11
2.6.1.a Method A 10
2.6.1.b Method B 10-11
2.6.2 Coating Specifications 11
2.7 Decommissioning Procedures 11
Section 3.0 Troubleshooting 12
3.1 Electrical 12
3.2 Mechanical 12

Daily Maintenance Log 13


3000 Hour Maintenance Log 15

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
2 Section 6.01
1.0 General Maintenance & Inspection
1.1 Safety Related Procedures

Go through the list below covering general and safety related procedures BEFORE any maintenance is
carried out:

a. Have a certified electrician ensure power supplies are isolated before performing any maintenance on
unit.

b. Clean all parts and work area.

c. Block up and secure heavy parts before working beneath unit or parts.

d. Where heavy lifting is involved, always seek assistance.

e. Remove all screens before any work is carried out on shaker.

f. Ensure all tools, old parts, nuts, bolts, washers, etc. are removed before restarting unit after
maintenance.

g. Do NOT weld on any part of basket assembly.

h. Use only qualified personnel to perform maintenance.

WARNING: Before starting any parts replacement


procedure or general maintenance, initiate a controlled
shutdown. Lockout/tag out unit.

1.2 Routine Maintenance & Inspection

The Meerkat PT Shale Shaker is designed to minimize downtime by reducing routine maintenance.
Prolong equipment life by following maintenance instructions provided in this section at established
specified intervals.

1.2.1 Daily Maintenance Procedures

NOTE: Use and complete the daily maintenance form at the end of this section and keep in your
maintenance records. M-I SWACO recommends making multiple copies of the form for future use.

a. Visually examine unit for signs of wear and/or damage. Repair/replace as necessary.

b. Clean unit any removing solids build-up.

c. Perform audible checks, investigating as necessary.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instruction
Section 6.01 3
1.2.2 Maintenance Procedure Schedule for Every 3000 Hours of Shaker Run Time

NOTE: Use and complete the 3000 hour maintenance form at the end of this section and keep in your
maintenance records. M-I SWACO recommends making multiple copies of the form for future use.

a. Lubricate motor bearings per attached motor manual.

b. Check motor bolt torque (See “Preventative Maintenance Procedures” on page 6 for more
information).

c. Grease both jacks for deck adjustment system (See “Deck Adjustment Jack Greasing” on page 6
for more information).

d. Visually examine unit for signs of wear/damage. Repair/replace as necessary.

e. Check basket support springs for wear or damage. Replace as necessary.

f. Remove any build-up of solids from electrical vibrators.

g. Run machine and perform audible check. Investigate as necessary.

h. Initiate shutdown procedure.

1.3 Preventative Maintenance Procedures

1.3.1 Motor Bolt Torque (Refer to Figure 1.)

Motor bolts are torqued at the factory as follows:

 Large (Linear) Motors: 320 ft/lbs (450 kn/m)


 Small (Elliptical) Motors: 180 ft/lbs (253 kn/m)

After four (4) hours of running check and torque motor bolts again. This also applies to new installs in
the field. New bolts must be used. In the field, check torque monthly (700 hrs of continuous running).

NOTE: There are a total of four motor bolts per each motor.

Figure 1
Motor Bolts
(Total of Four Motor Bolts Per Each Motor)

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
4 Section 6.01
1.3.2 Motor - Electrical Connections (Isolators)

The electrical box on each of the motors must have the factory supplied black neoprene vibration
isolators installed before shakers are run. (Refer to Figure 2.) Isolators are removable, but should
always be in place when unit is in use to protect electrical connections in the motor. Failure to do so
will cause premature wiring failure or mounting post breakage.

Black Neoprene Vibration


Isolator (2 Isolators Stacked
on Top of Each Other)

Figure 2
Motor
(Electrical Connections with Isolators)

1.3.3 Isolation Springs (Refer to Figure 3.)

There are four (4) isolation springs per basket. Check each for signs of fatigue or fracture every 3
months, or if shaker basket is tilting side-to-side and cuttings are running to one side of the basket.
Fatigue of springs causes poor performance. Fracture of springs causes abnormal shaking and, if not
corrected, causes structural damage to the basket.

The springs are covered with a protective black nitrile “boot” serving as a safety precaution against
bare springs acting as a possible pinch-point. One way to check for spring fatigue is to set the basket
level and measure the height of each spring. The front two springs should be the same height, and the
back two springs should be the same height.

NOTE: The height of the back springs may differ from the height of the front springs.

First, remove all weight from springs before changing them. Lift basket (with proper lifting device) to
remove weight from springs. Once basket is lifted, remove top and bottom bolts securing spring. The
spring slides then slides out for replacement.

Top
Bolt Spring (Behind
Shipping
Bracket)

Shipping
Bracket

Figure 3
Isolation Spring
(Discharge End of Basket)

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
Section 6.01 5
1.3.4 Deck Adjustment Jack Greasing

The deck angle adjustment jacks have a grease fitting located on the discharge side of the jack. (Refer
to Figure 4.) Once a month, apply 10 shots of a multi-purpose grease into grease fitting and run deck
angle adjustment up and down twice to allow grease penetration to jack inner screw.

GREASE
FITTING FOR
JACK

Figure 4
Grease Fitting for Deck Angle Adjustment

TABLE 1. RECOMMENDED PREVENTATIVE MAINTENANCE


SCHEDULE FOR MEERKAT PT SHALE SHAKER WITH HEADER BOX

Item Task Interval


Electrical Cables Check for wear and damage. Weekly
Screen Gaskets Check for cracks. Monthly
Deck Adjustment System Check for full up and down travel. Monthly
Support Springs Check for uneven compression. Monthly
Screen Hold Down Bar Check screws for tightness. Monthly
Gasket Grommets Check for holding. Monthly
Flow Control Gates Check for free operation. Monthly
Nuts and Bolts Check for tightness. Monthly
Motor Bolts Verify proper torque. Monthly
Deck Adjustment System Grease jack fitting. Monthly

These functional checks are recommended in addition to the scheduled 3000


hour maintenance checks. For additional instructions, consult maintenance
section of manual.

NOTE: Time intervals above assume continuous shaker running operation.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
6 Section 6.01
2.0 Maintenance Procedures
2.1 Screen Seal

2.1.1 Deck Seal Replacement Procedures

a. Initiate shut down procedure.

b. Disconnect and lock off power to control panel.

c. Wash and remove all screens from shaker.

d. Wash deck area thoroughly.

e. Remove hardware and then remove rubber seals (gaskets) with bars.

f. Ensure screen bed area is clean. Remove and replace all grommets.

g. Install new seals and bars with hardware.

2.2 Springs

Replacing the four (4) main basket support springs on a bi-annual basis is recommended. If one spring
appears more compressed than the others, replace right away.

2.3 Vibrator System

NOTE: For any maintenance to vibrator, refer to Martin Motomagnetic Operators Manual. Installation of
vibrator should be done by a certified electrician.

2.3.1 Vibrator Removal and Installation

NOTE: Use of PPE is required during removal and installation of vibrator(s).

a. Ensure power to control panel is switched off and locked out. These actions must be
performed by a certified electrician.

b. Disconnect cable gland from vibrator. (Refer to Figure 5.) Tag terminals for reinstallation.

Figure 5
Cable Glands

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventive Maintenance Instructions
Section 6.01 7
c. Secure vibrator to a proper lifting device.

d. Remove the four bolts and washers holding vibrator in place (M20 Grade 10.9 bolts for large
motors, M16 Grade 10.9 bolts for small motors on 3 motor units).

e. Ensure vibrator mounting area is absolutely clean and not damaged BEFORE installing a
vibrator.

f. Clean bottom of vibrator feet. (Refer to Figure 6.) Ensure motor plate is also clean. (Refer to
Figure 7.)

Figure 6 Figure 7
Vibrator Feet Motor Plate

NOTE: Do NOT grind equipment. Grinding can destroy equipment.

g. Lift vibrator in place using proper lifting equipment.

h. Secure vibrator using the four bolts, nuts and special flat washers.

i. Torque bolts as follows:

Large (Linear) Motors: 320 ft/lbs (450 kn/m)


Small (Elliptical) Motors: 180 ft/lbs (253 kn/m)

j. Connect electric cable to vibrator using appropriate glands.

k. If vibrator has adjustable eccentric weights, fix counter-weights at a setting of 100%.

NOTE: Both vibrators must have same setting.

l. Re-torque vibrator bolts after (4) hours of running time.

NOTE: Verify proper rotation of vibrators.

Never operate shaker with two different kinds of vibrators


CAUTION:
(e.g. hertz) or structural damage can occur.

CAUTION: Make sure vibrator is supported adequately since it is heavy


Large motors = 98 kg (216 lbs.); Small motors – 44 kg (96
lbs.). Use lifting eyes on vibrator for installation and removal.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
8 Section 6.01
2.4 Cable Gland Assembly Instructions (Refer to Figure 8.)

 Entry Item (A)


 Compound Tube (B)
 Armor Cone (C)
 Armor Sleeve (D)
 Gland Body (E)
 Back Nut (F)
 Epoxy Compound (H) (Stored in plastic bag.)

A E
B C D F

Figure 8
Cable Gland Component Identification

a. Determine conductor length required for equipment geometry.

b. Remove outer jacket of motor cable to expose bronze armor braid.

c. Cut bronze armor braid length to ⅝”.

d. Remove inner jacket and fillers to expose conductors.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventive Maintenance Instructions
Section 6.01 9
e. Cut inner jacket length to ⅝”. (Refer to Figure 9.)

5/8”

Figure 9
Armor Braid and Inner Jacket Cut to Size

f. Install entry item into motor J-Box entry and/or control panel entry and tighten.

g. Slide back nut, gland body and armor sleeve on motor cable.

h. Insert armor cone in entry item.

i. Feed conductors through entry item and armor cone.

j. Hold the bronze armor braid located between armor cone and armor sleeve.

k. Insert armor cone and sleeve assembly fully into entry item and hold.

l. Slide gland body to entry item tightening and crimping armor between the armor cone and sleeve. (Refer to
Figure 10.)

Bronze
Braid

Figure 10
Armor Braid Locked to Gland Assembly

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
10 Section 6.01
m. Loosen gland body and slide away from entry item.

n. Remove cable from entry item.

o. Thoroughly mix the two part epoxy compound in equal proportions to a uniform color and pliable
consistency.

NOTE: Plastic gloves are provided for protection while handling the epoxy compound.

p. Separate conductors and pack each in the mixed epoxy compound until all voids between conductors and
armor cone and sleeve assembly are filled. (Refer to Figure 11.)

Figure 11
Epoxy Compound Packed Around Conductors

q. Bring conductors back together and form a packing 1-¼” long and sufficient in size to fill compound tube.
(Refer to Figure 12.)

Figure 12
Epoxy Compound Formed to Fill Compound Tube

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventive Maintenance Instructions
Section 6.01 11
r. Slide compound tube on armor cone until it seats. The compound tube should be filled completely. (Refer
to Figure 13.) Remove any excess epoxy compound that may ooze out and also from all external faces.

Figure 13
Compound Tube Filled with Epoxy Compound

s. Do not allow epoxy compound to exceed end of compound tube. Ensure epoxy compound is found at all
points between conductors and compound tube.

t. Insert conductors into entry item sliding cable gland assembly into position. Tighten gland body to the
entry item. Tighten back nut to gland body.

NOTE: Leave assembly undisturbed for 24 hours allowing epoxy compound to set.

2.5 Shaker Wash Down Procedures (Use PPE per Section 1.06)

2.5.1 Normal Daily Wash Down Procedures

a. After drilling and mud circulating is completed, thoroughly hose down entire shaker using water
with screens in place and shaker running to completely remove all solids from screen surface.

b. Once clean, shut off power and remove all screens and set them aside. Continue washing shaker,
without running it. Clean screen bed area extremely well ensuring seal area is free of drilling mud
that can cause bypass around screen frame later.

c. Wash screens to remove sticky solids.

NOTE: Do not use a pressure washer which can damage fine mesh screens.

2.5.2 Oil Base Mud Wash Down Procedures

a. Follow same procedure as above (Normal Daily Wash Down Procedure), but use a suitable fluid
that is compatible with the specified drilling fluid.

2.5.3 Wash Down After Circulation of Completion Fluids

Completion fluids typically contain a higher amount of chlorides and are usually highly corrosive.
Therefore, it is extremely important that an extensive wash down is carried out after circulation of
completion fluids is finished.

a. First, follow the “Normal Daily Wash Down” procedures. However, it is also recommended that
the shaker basket be lifted to its highest uphill angle and the interior of the basket be washed
thoroughly. Wash screens separately.

NOTE: There should be no screens in the basket.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
12 Section 6.01
2.6 Surface Corrosion Removal Procedures for Stainless Steel Components

2.6.1 Cleaning Specifications

Due to possible oxidation of metals, mild surface corrosion may occur on some shaker components.
This corrosion will not affect the long term life of the stainless steel components. See recommendation
methods “A” and “B” below. The method chosen greatly depends on environmental conditions.

2.6.1.a. Method A of Cleaning Specifications for Surface Corrosion Removal and Clear Coat Touch-
Up: Recommend using an acidic paste (or equivalent) to remove surface corrosion.

U.S.A specification: DERUSTIT SS-3


German specification: DERUSTIT Beizpaste 4020

Bradford Derustit Corp.


Box 151 Clifton Park, NY 12065, USA
Email: derustit@albany.net
Internet Address: www.derustit.com

a. Use protective equipment while applying (per Section 1.03 or local and national codes
requirements).

b. Apply a thick layer of Derustit SS-3 or DERUSTIT Beizpaste 4020 with a brush using a
plastic container.

c. Allow paste to set for 15 minutes on surface.

d. Rinse area thoroughly with water using a 2000-3000 psi pressure washer. If pressure
washer is not available, normal line pressure is sufficient with use of a stainless steel wire
brush.

e. Repeat process if necessary.

f. Once all surface corrosion is removed, wipe areas that were effected with a rag and
surface cleaner (paint thinner is recommended) to removed oil, dirt and debris from areas.

g. Let area(s) dry for about 5-10 minutes.

h. Apply first coat of VpCI®-383 (or equivalent). Apply using conventional methods
(spray, brush, roll or dip). Let first coat dry for 15 minutes.

i. Apply second coat of VpCI®-383 (or equivalent). Allow second coat to dry for 15
minutes.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventive Maintenance Instructions
Section 6.01 13
2.6.1. b. Method B of Cleaning Specifications for Surface Corrosion Removal and Clear Coat Touch-Up:
Recommend using ZEP Stainless Steel Cleaner and Polish along with a stainless steel or synthetic
scouring pad. These supplies maybe purchased at a local hardware or cleaning supply store.

ZEP Stainless Steel Cleaner and Polish

ZEP Manufacturing Company


4401 Northside Pkwy
Atlanta, GA 30327 USA
1-877-428-9937

a. Use protective equipment while applying (per Section 1.03 or local and national codes
requirements).

b. Before applying cleaner remove any non stainless steel rivets and hoses with non stainless
steel plated connections. Replace with stainless steel rivets and hoses with stainless steel
connections after application.

c. Apply ZEP Stainless Steel cleaner to effected areas per manufacturer recommendations.

d. Use stainless steel scouring pads to remove corrosion.

e. Rinse area thoroughly per manufacturer recommendations.

f. Repeat process if necessary.

g. Once all surface corrosion is removed, wipe effected areas with a rag and surface cleaner
(paint thinner is recommended) to remove oil, dirt and debris from areas.

h. Let area(s) dry for about 5-10 minutes.

i. Apply first coat of VpCI®-383 (or equivalent). Apply coating using conventional methods
(spray, brush, roll or dip). Let first coat dry for 15 minutes.

j. Apply second coat of VpCI®-383 (or equivalent). Allow second coat to dry for 15 minutes.

2.6.2 Coating Specifications

The water based protective coating listed below is recommended to protect surface once corrosion is
removed.

 VpCI®-383
 VpCI®-386

Cortec Corporation
4119 White Bear Parkway, St. Paul, MN 55110 USA
Email: info@cortecvci.com
Internet: www.cortecvci.com

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
14 Section 6.01
2.7 Decommissioning Procedures

Follow the procedure below when removing unit from work area or storing unit:

CAUTION: When decommissioning shaker, shut off and lock out


power before removing guards (brackets, skirt, etc.). Follow all local and
national electrical codes. Failure to comply could result in severe
personal injury or property damage. Lockout of power must be done by
a certified electrician.

a. Wash unit to remove any media from shaker basket, feeder and skid.

b. Remove screens.

c. Disconnect flow line from feeder.

d. Disconnect main power lines from control panel.

e. Attach shipping brackets to baskets and skid (4 brackets per basket).

f. Move or transport shaker via lifting points indicated on skid.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Procedures
Section 6.01 15
3.0 Troubleshooting
3.1 Electrical (Must be performed by a certified electrician.)
Symptom Likely Reason Corrective Action
Check supply to control box.
Vibrators fail to rotate. Main supply down. Check isolator is “ON.”
Check supply fuses.
Damaged wiring. Check wiring.
One vibrator fails to rotate. Damaged vibrator. Check vibrator.
Damaged overload. Check overload in panel.
Check circuit breakers and
Shaker stops. Controls tripped.
thermal overloads within control panel.

3.2 Mechanical
Symptom Likely Reason Corrective Action
Wedge not properly installed. Ensure wedge is fully engaged (See Section
Screen wedge comes loose.
Solids under screen or wedge. 5.0 in this manual).

Solids are migrating to one side One vibrator motor not running. Check vibrator motor and control panel.
of the basket or not discharging One vibrator rotating in wrong direction. Reverse rotation.
properly. Unit not level. Level unit.
Wedge(s) loose. Check and reinstall wedges.

Shaker makes unusual loud Vibrator bearings worn. Replace motor.


noises. Improper clearance between basket and
Determine and fix cause of interference.
skid.
Loose fasteners or hardware. Locate and tighten.
Bypass stuck. Caked mud. Clean.

Vibrator overheating (70 degrees Bearing out of grease. Service bearings (See Section 10).
over ambient). Bearing worn out. Replace motor.

Mud builds up on screen or too Incorrect deck angle. Adjust deck angle.
much spills over discharge.
Screen mesh too fine. Change to a coarser mesh screen.
Angle of basket too high. Lower incline.
Short screen life.
Solids loading too heavy. Use coarser screen.

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
16 Section 6.01
Daily Maintenance Log
NOTE: Use the checklist below daily for each shale shaker and keep in maintenance records.
a. Visually examine unit for signs of wear and/or damage. Repair or replace as necessary.
b. Clean unit to remove solids build-up.
c. Perform audible checks, investigating as necessary.
Shaker Serial or Tag Hours
Number Date Run Rig/Location

Comments:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
Section 6.01
17
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Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
18 Section 6.01
3000 Hour Maintenance Log
NOTE: Use the checklist below every 3000 of shaker run time and keep in maintenance records.
Lubricate motor bearings per attached motor manual.
Check motor bolts and nuts.
Grease jacks for deck adjustment.
Visually examine unit for signs of wear/damage. Repair/replace as necessary.
Check basket support springs for wear/damage. Replace as necessary.
Remove any build-up of solids from electrical vibrators.
Run machine and perform audible check. Investigate as necessary.
Initiate shutdown procedure.
Shaker Serial Hours
Number Date Run Rig/Location

Mechanics Name

Signed

Comments:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Corrective & Preventative Maintenance Instructions
Section 6.01 19
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Document Title: Corrective & Preventative Maintenance Instructions
20 Section 6.01
Section 7.01

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Recommended Spare Parts List (RSPL)
6

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Document Title: RSPL
2 Section 7.01
Meerkat PT Dual Platform Mud Cleaner
Document Title: RSPL
Section 7.01 3
Meerkat PT Dual Platform Mud Cleaner
Document Title: RSPL
4 Section 7.01
Meerkat PT Dual Platform Mud Cleaner
Document Title: RSPL
Section 7.01 5
Meerkat PT Dual Platform Mud Cleaner
Document Title: RSPL
6 Section 7.01
Section 8.01

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General Arrangement
4

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Document Title: General Arrangements
2 Section 8.01
Section 8.01
R EVI SI ONS

R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E
152 .2
3865 2 MO TOR
CONTROL B OX
4.0 (2 PLCS )
9.3 102
235

104 .3
2650

Document Title: General Arrangements


Meerkat PT Dual Platform Mud Cleaner
ISO VIEW
MO TION GENERATOR 2HP
CEME NT BYPSS GRATED WALKWAY (VOLTAGE PER CUSTOME R CONTRACT) 1:20
TROUGH SLID E GATE 24 . 6 BETWEE N SHAKERS EXPLOSION PRO OF
62 6 (2 PER SHAKER) 34 .7
882
8T4 D-SIL TER 32 .6
827

MANUA L DECK AN GLE


ADJU STME NT COM M ON POS SUM
1-1 /4" [31] SOC KET BELLY
(2 PER SHAKER)
MO TOR CO RD 48.5 MANUA L FLOW
BUSWAY DECK ANGLE WEIR GATES TO ADJU ST
INDI CATOR 123 1 BY PASS TO SKID
(2 PLCS) APP ROX C.G. FLOW TO SHAKER
(2 PER SHAKER
89.8
22 82

84.3
214 2
74. 1
1882

51.1
1297
SEE CH ART "A" 40 .6
103 2
29.0
25 .1 738
63 9 WEIR
APP ROX C.G. HEIGHT

10.0
1.9 75. 1 22 .8 254
10" [2 54 ] INL ET FLANGE 70.1
31.9 76.4 48 1908 57 8 STAN DARD C ONNEC TION 1781
811 1940 MUD OUTLET SKID LENGTH 2.5 140 .2
65 .5 (2 PLCS) 64 35 62
CEME NT BYPASS 166 3 UNI T L IFT IN G LUG 33 .5 43 .5
OPENING APP ROX C.G. (4 PLCS ) 851 11 06 145 .2
OUTLET OPENING 3689
140 .2
3562
SKID W IDTH
BILL OF MA TERIAL
UN LESS O THE RWISE S PEC IFIED: SIG NATU RES D ATE
DIMENSIO NSAR E ININCHES DRAWN
MILLIMETE RSAR EINBR ACKETS JHF 1/12/08
DOM
RE TSCA
NOOVE
BU EPR
RLSANINTS
D SH
ARPEDGES
SURFACEROU GHNESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOURS
EDRI
V E,HOUS
TON,TEXS77
A 072
THIR
TO DAN
LER ANC
GELEPR
SON:OJECTION ENGINEER
NOTES : .XXX +/- .005 FRAC +/- 1/32
CHART "A" .XX +/- .015 ANG+/- 1/2 DEG AP PROVED S AL ES DA T A DR AW IN G
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL D UAL M E ERK AT PT PL A TF OR M 8 T 4 D- S IL T ER
1. DIM ENSIONS ARE IN IN CHE S [MM ]. ALL DIME NSIONS ARE NOMINA L UNL ESS SPECIFIED OTHERWISE. THISDRAWING AND/OR SPECIFICATION EMBODIES
53 . 82 [1367] @ +3v CONFIDENTIALINFORMATION OFSWACO, ADIVISION 2 M O T OR C OMM ON S K ID AND POS S U M B ELL Y
2. APP ROXIMATE DRY WEIGHT OF UNI T: 826 0 LBS [37 47 KG] OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE
3. SEE USERS MANUAL FOR ELECTRICAL CONTROL PAN EL INFORMATION. 51.0 6 [1297] @ 0v UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED G ENE RAL A RRAN GE M E NT
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
48.37 [122 9] @ -3v THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHETE SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


NEX T ASSY TOP AS SY 1 OF 1 1:15 9050377 -
ACKNOWLEDGED:______________ DATE:_____________ D

3
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangements
4 Section 8.01
Section 8.02

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of Pages
Piping & Instrument Diagram
4

1
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Meerkat PT Dual Platform Mud Cleaner


Document Title: Piping & Instrument Diagram
2 Section 8.02
R EVI SI ONS

Section 8.02
R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E

LEGEND

MO T OR

SHAKER

D-SILTER D-SANDER MUD MUD


GUTTER GUTTER

Meerkat PT Dual Platform Mud Cleaner


DIVER TER G ATE
MUD SUPPLY PUMPED
FROM TANK

Document Title: Piping & Instrument Diagram


MUD SUPPLY PUMPED SOLIDS
FROM TANK DISCHARGE

SHAKER
ASSEMBLY MUD SUPPLY FLOW
LINE CONNECTION

SHAKER BASKET SHAKER BASKET

MT R2
MT R1

MT R1
MT R2
2 MOTOR STARTER MUD GUTTER MUD GUTTER 2 MOTOR STARTER

BILL OF MA TERIAL
UN LESS O THE RWISE S PEC IFIED: SIG NATU RES D ATE
DIMENSIONSAR E ININCHES DRAWN
MILLIMETE RSAR EINBR ACK
ETS MAL 03/ 1 8/08
DOM
RE TSCA
NOOVE
BU EPR
RLSAN INTS
D SH
ARPEDGES
SURFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIV,HOUS
E TON,TEXS77
A 072
2 MOTOR THIR
TO LER
DAAN
NC
GELEPR
SON:OJECTION ENGINEER
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED MEERKATDUAL PLAT FORM
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL
THISDRAWING AND/OR SPECIFICATION EMBODIES MUD CLEA NER, 2 MOTOR
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED PIPING& INSTRUMENTATIONDIAGRAM
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE S HETE SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF -
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


ACKNOWLEDGED:______________ DATE:_____________ NEX T ASSY TOP AS SY 1 OF 1 NTS D MK3_00111-PI&D

3
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Piping & Instrument Diagram
4 Section 8.02
Section 8.03

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Mud Flow Diagram
4

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Document Title: Mud Flow Diagram
2 Section 8.03
Section 8.03
R EVI SI O NS

R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E

D-SILTER
SOLIDS
DISCHARGE

EFFLUENT

Document Title: Mud Flow Diagram


Meerkat PT Dual Platform Mud Cleaner
INLET

EXIT FROM HYDROCLONE BYPASS


SCREEN DECK (SOLIDS DISCHARGE)

EXIT FROMSCREEN
DECKS INTO
SHAKER SKID

CEMENT BYPASS
OUTLET BILL OF MA TERIAL
UN LESS OTHE RWISE S PEC IFIED: SIGNATU RES D ATE
EXIT FROMDISCHARGE GATES DIMENSIONSA R
MILLIME TE
RSAR
E ININCH
EINBR
ES
ACK
ETS DRAWN MAL Mar-12-2008
DON
RE TSCA
MOOVE
BU EPR
RLSANINTSH
D SARPE GDES
(BOTH SIDES) SU RFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXA
S77072
THIRDAN GLEPR OJECTION ENGINEER
TOLER ANCESON:
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL DUALMEERKAT PT 8T4
THISDRAWINGAND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN MUDFLOW DIAGRAM
PERMISION.SWACOHASLOANEDTHISCOPYW ITHTHE
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK ,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


ACKNOWLEDGED:______________ DATE:_____________ NEX T ASSY TOP AS SY 1 OF 1 1/10 D MK3_0 0111-FD -

3
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Shake Shaker Mud Flow Diagram
4 Section 8.03
Section 8.04

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Foundation Plan
4

1
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Meerkat PT Dual Platform Mud Cleaner


Document Title: Foundation Plan
2 Section 8.04
D r y P r o per t ie s D r y P ro p e rt i e s R EVI SI ONS

Section 8.04
D a t u m X ( in ) D a t u m Y ( in ) F o r c e ( lb s ) D a t u m X ( mm ) D a t u m Y ( mm ) F o r c e ( K N )
NOTES : R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
L1 0 0 1550 . 66 2 L1 0 0 6 . 90 4
L2 7 5 .1 0 2860 . 50 1 L2 1907 .5 0 12 . 73 7
L3 0 139 . 4 1354 . 74 5 L3 0 3540 .8 6 . 03 2 1. ALL CALC ULA TIONS BASED ON 15PPG MUD WE IGHT
L4 7 5 .1 139 . 4 2499 . 09 3 L4 1907 .5 3540 .8 11 . 12 7 (1. 8 SPE CIFIC GRAVITY, .06 5 POUND S PER CUBIC IN CH
C of G 4 8 .7 65 8265 . 00 0 C of G 123 6 . 9 8 1 65 1 36 . 80 0 DENSITY)

Ope r a t in g P ro p er t i e s O p e r a t i n g P r ope r t i e s 2. APP ROXIMATE FLUID VOLUME = 143 ,000 CUBIC IN CHE S
D a t u m X ( in ) D a t u m Y ( in ) F o r c e ( lb s ) D a t u m X ( mm ) D a t u m Y ( mm ) F o r c e ( K N ) 2.3 E6 CUBIC CE NTME TERS
L1 0 0 2599 . 48 4 L1 0 0 11 . 56 3

L2 7 5 .1 0 6565 . 83 4 L2 1907 .5 0 29 . 20 7 3. APP ROXIMATE OPERATING CE NTER OF GRAVITY MUST


L3 0 139 . 4 2371 . 27 2 L3 0 3540 .8 10 . 54 7
CH AN GE IF FLUID WEIGHT/DENSITY IS TO CH AN GE FOR
L4 7 5 .1 139 . 4 5989 . 41 0 L4 1907 .5 3540 .8 26 . 64 3
ACCURATE CALC ULA TIONS.
C of G 5 3 .8 66 . 5 17 5 26 . 0 0 0 C of G 136 6 . 5 2 1689 .1 77 . 96 0

4. DYNAMIC LO ADS OC CUR AT 25 Hz FOR 50Hz POWER SUPPLI ES


AN D 30Hz FOR 60Hz POWER SUPPLI ES. DYNA MIC LOADING IS 138 LBS
(.6kN) AT EACH L OADING POINT FOR 25 Hz OR 30 Hz.

Document Title: Foundation Plan


Meerkat PT Dual Platform Mud Cleaner
139.4
139.4 3540
3540

66 .5
65. 0 1688
1652 APP ROX. C.G.
APP ROX. C.G.

ISO VIEW

SOLIDS DIS CH ARGE END L3

L1

25 .8 22 . 0
654 55 8
APP ROX. C.G. APP ROX. C.G.
L4

48.7 53 .8
1236 INL ET END
APP ROX. C.G. 136 8
APP ROX. C.G.
75. 1 L2 75. 1
1908 1908

D RY PROPERTIES OPERATIN G PROPERTIES


BILL O F MA TERIAL
LOA D REA CTION POINTS UN LESS OTHE RWISE S PEC IFIED: SIG NATU RES D ATE
DIMENSIONSAR E ININCHES
MILLIME TE
RSAR EINBR ACK
ETS DRAWN MAL 3/ 12/08
DONOTS CA LEPR INTS
1:15 RE MOVEB RUSAN D SHARPE D
GES CHECKED
S RUFACEROU GHNESS125MICR OINC
HESRMS M-I L.L.C.
TOLER ANCESPE RANSIY14.5M
THIR AN ENGINEER 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXS77
A 072
TO LER
DA NC
GELEPR
SON:OJECTION
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL DUAL MEE RKAT PT 8T4
THISDRAWINGAND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L .C.,IN THEABSENCEOF EXPRESSWRITTEN 2 MOTOR FOUN DATION LOA DING
PERMISION.SWACOHASLOANEDTHISCOPYW ITHTHE
UNDERSTANDING THAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE S HEE
T S CA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


ACKNOWLEDGED:______________ DATE__ : ___________ NEX T ASSY TOP AS SY 1 OF 1 1/20 D MK3_00111 FD -

3
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Foundation Plan
4 Section 8.04
Section 8.05

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Wiring Schematic
4

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Document Title: Wiring Schematic
2 Section 8.05
Wiring Schematic – 2 Motor

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Schematic
Section 8.05 3
Wiring Schematic – 3 Motor

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Schematic
4 Section 8.05
Section 8.06

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Cable Block Diagram
4

1
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Meerkat PT Dual Platform Mud Cleaner


Document Title: Cable Block Diagram
2 Section 8.06
Section 8.06
R EVI S I ONS

R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E

C L IE N T
CA B L E N O . 1
PO W E R
D U A L P LA T F O R M - 1
SU P PLY

DUAL
CA B L E N O . 2
M OTOR
D U A L P LA T F O R M - 2
N O .1

U L/N EM A EP
EN C LO SU R E

DUAL
CA B L E N O . 3

Document Title: Cable Block Diagram


M OTOR

Meerkat PT Dual Platform Mud Cleaner


D U A L PL A T FO R M - 3
N O .2

C L IE N T
CA B L E N O . 4
PO W ER
DU A L PL A T FO RM - 4
S U PP L Y

DUAL
CA B LE N O . 5
M OTOR
DU A L PL A T FO RM - 5
N O .3

U L/N EM A E P
E N C LO SU RE

DUAL
CA B L E N O . 6
M OTOR
D U A L P LA T F O R M - 6
N O .4

CABLE FROM TAG TO TAG GLAND TO GLAN D FROM


CA BLE NO. TYP E TAG LENGTH REM ARK TAG GLAND SUPPLY GLAN D SUPPLY
TYPE/SIZE DESCRIP TION DESCR IPTION TYP E TYPE
DUAL IEEE-45/IEEE
4C X 14AWG CLIENT SUPPLY N/A N/A CLIENT SUPPLY UL/NEMA EP ENCLOSURE N/A CMP20PX2KX CLIENT CMP 20PX2KX CLIENT
PLATFORM-1 1580 TYPEP
DUAL IEEE-45/IEEE SUPPLIED WITH
PLATFORM-2 4C X 14AWG 1580 TYPEP EPMOTOR JUNCTION BOX N/A N/A UNIT DUAL MOTOR NO.1 N/A CMP20PX2KX SUPPLIED WITH UNIT CMP 20PX2KX SUPPLIED WITH UNIT
DUAL IEEE-45/IEEE SUPPLIED WITH
4C X 14AWG EPMOTOR JUNCTION BOX N/A N/A DUAL MOTOR NO.2 N/A CMP20PX2KX SUPPLIED WITH UNIT CMP 20PX2KX SUPPLIED WITH UNIT
PLATFORM-3 1580 TYPEP UNIT
DUAL IEEE-45/IEEE
4C X 14AWG CLIENT SUPPLY N/A N/A CLIENT SUPPLY UL/NEMA EP ENCLOSURE N/A CMP20PX2KX CLIENT CMP 20PX2KX CLIENT
PLATFORM-4 1580 TYPEP
DUAL IEEE-45/IEEE SUPPLIED WITH
4C X 14AWG EPMOTOR JUNCTION BOX N/A N/A DUAL MOTOR NO.3 N/A CMP20PX2KX SUPPLIED WITH UNIT CMP 20PX2KX SUPPLIED WITH UNIT
PLATFORM-5 1580 TYPEP UNIT
DUAL IEEE-45/IEEE SUPPLIED WITH
4C X 14AWG EPMOTOR JUNCTION BOX N/A N/A DUAL MOTOR NO.4 N/A CMP20PX2KX SUPPLIED WITH UNIT CMP 20PX2KX SUPPLIED WITH UNIT
PLATFORM-6 1580 TYPEP UNIT
BILL O F MA TERIAL
UN LESS OTHE RWISE S PEC IFIED: SIG NATU RES D ATE
DIMENSIONSAR E ININCHES DRAWN
MILLIME TE
RSAR EINBR ACK
ETS DCG 03 /24 /08
DON
RE TSCA
MOOVE
BU RLEPR
SAN INTS
D SH
ARPEDGES
SU RFACEROU GHN ESS125MICROINC
HESRMS CHECKED L.L.C.
TOLER ANCESPE RANSIY14.5M
HIR
DAN EPR ENGINEER 5950NOR
THCOUR
SEDRIV,HOUS
E TON,TEXS77
A 072
TTOLERANC
GELSO
.XXX +/- .031N:OJECTION FRAC +/- 1/32
.XX +/- .031 ANG+/- 1/2 DEG AP PROVED
.X +/- .031 CONCEN.005 DIA MEERKAT 2 MOTOR UL DUAL PLATFORM,
CONFIDENTIAL
THISDRAWINGAND/OR SPECIFICATION EMBODIES MONGOOSE 2 MOTOR UL DUAL PLATFORM
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L .C.,IN THEABSENCEOF EXPRESSWRITTEN
PERMISION.SWACOHASLOANEDTHISCOPYWITHTHE CABLE BLOCK DIAGRAM
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,WHICH EVERCOMESFIRST.

FILE N AME: Swaco D Welded


NEX T ASSY TOP AS SY 1 of 1 N. T .S 9050384 -
ACKNOWLEDGED:______________ DATE:_____________ D

3
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Cable Block Diagram
4 Section 8.06
Section 8.07

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


of Pages
General Arrangement – Control Stations
26
2 Motor – 6930023, 6930025 & 6930027
3 Motor – 6930020, 6930008 & 6930024

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
2 Section 8.07
6930023

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 3
6930023

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
4 Section 8.07
6930023

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 5
6930023

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
6 Section 8.07
6930025

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 7
6930025

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
8 Section 8.07
6930025

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 9
6930025

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
10 Section 8.07
6930027

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 11
6930027

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
12 Section 8.07
6930027

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 13
6930027

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
14 Section 8.07
6930020

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 15
6930020

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
16 Section 8.07
6930020

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 17
6930020

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
18 Section 8.07
6930008

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 19
6930008

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
20 Section 8.07
6930008

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 21
6930008

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
22 Section 8.07
6930024

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 23
6930024

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
24 Section 8.07
6930024

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
Section 8.07 25
6930024

Meerkat PT Dual Platform Mud Cleaner


Document Title: General Arrangement - Control Stations
26 Section 8.07
Section 9.01

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


Final Assemblies of Pages
MK3C00111-02AD, -33AD, -37AD & -311AD
8

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: Final Assemblies
2 Section 9.01
See Drawing(s) at End of Table 1

TABLE 1. PARTS LIST FOR FINAL ASSEMBLY MK3C00111-02AD

Item Part
Description Qty.
No. Number
1 MK3C01101-00AD Meerkat PT Dual Unfinished Unit 1
2 9672047 Assembly Feeder Box Common Possum Belly 1
3 9672301-01 Starter Kit, 2 Motor, UL, 440-480V/60 Hz 2
4 EM3C00111 Motor, Vibrator, 2 Hp, 440-480V/60 Hz 4
5 9672305-01 Wiring Kit, 2 Motor, UL 2
6 9650367 Decal, Arrow Rotation 8
7 MK3C11000-00AD 8T4 D-Silter Assembly Mongoose Platform Dual/Triple 1

Meerkat PT Dual Platform Mud Cleaner


Document Title: Final Assemblies
Section 9.01 3
4
REVI SI ONS

REV DE S CRIP TIO N D RA FT ER CHK D AP PRV D DAT E

NOTE:
1. PERFORM THE FACTORY ACCEPTANCE TEST USING THE MOST
CURRENT REVISION OF MONGOOSE-PT23.DOC LOCATED IN
SWACO DOCS UNDERFACTORY ACCEPTANCE TESTS.
2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS
EXCEPT MOTOR BOLTS
3. TORQUE LINEAR (LARGE) MOTOR BOLTS TO 320 FT-LBS
4. TORQUE ELLIPTICAL (SMALL) MOTOR BOLTS TO 180 FT-LBS
5. INSTALL SHIPPING BRACKETS AFTER FACTORY ACCEPTANCE
TEST PRIOR TO SHIPPING

7 MK3_11 000 8T4 D-SILTE R ASSEMBLY MO NGOOSE PLATFORM DUA L / TRIPLE 1 -

6 965 036 7 DECAL ARROW ROTATION 8 -


ISO VIEW
5 Yes 9672 305-01_Dual _Shake r_Meerkat WIRIN G K IT, 2 MOTOR, UL 2 -
1:10 4 Yes MO TOR_CDX18 -5950 MO TOR, V IBRATOR 4 -
3 Yes 9672 301- 01_ Dual_Sha ke r_M ee rkat STARTE R KIT 2 -
2 9672 047 ASSEMBLY FEEDER BOX COM M ON POSSUMBELLY 1 -
1 MK3_011 01 MEE RKAT PT DUAL UN FINI SHED UNIT 1 -
Item SEE Documen t Numbe r Title Qua ntity 304SST
Nu mbe r TABLE
BILL O F MA TERIAL
UN LESS OTHE RWISE S PEC IFIED: SIG NATU RES DATE
DIMENSIONSAR E ININCH
ES DRAWN
MILLIMETERSAR EINBR ACKETS JHF Jan-21-2008
DON
RE TSCA
MOOVEBU EPR
RLSANINTSH
D SARPED GES
SURFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXA
S77072
THIR
TOLER
DAAN
NC
GELEPR
SON:OJECTION ENGINEER
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL DUAL MEERKAT PT FINAL ASSY
THISDRAWINGAND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN 8T4 MUD CLE ANER
PERMISION.SWACOHASLOANEDTHISCOPYW ITHTHE
UNDERSTANDING THAT(A)ITWILLNOTBEREPRODUCED
MK3C00111-02AD 9672301-01 STARTER KIT, 2 MOTOR UL, 440-480V, 60HZ EM3C00111 MOTOR, 2HP, 440-480V, 60HZ 9672305-01 WIRING KIT, 2 MOTOR, UL (B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,WHICH EVERCOMESFIRST.

FILE N AME: Swaco DMachined


CONFIGURATION ITEM #3 DESCRIPTION ITEM #4 DESCRIPTION ITEM #5 DESCRIPTION NEX T ASSY TO P AS SY
1 OF 4 1/10 MK3_0 0111 -
ACKNOWLEDGED:______________ DATE:_____________ D

Meerkat PT Dual Platform Mud Cleaner

Section 9.01
Document Title: Final Assemblies
Section 9.01
134 .0

4.0
4.3 4.6

3
5

6 IN STAL L ARROWS AC CORDING TO M OTOR


COUN TER-ROTATION FOR LIN EAR MO TORS

Document Title: Final Assemblies


2

Meerkat PT Dual Platform Mud Cleaner


75. 1

A D ETAI L A
1:6

24 .6

77.2
7

4
5
5

1
89.8
84.
74. 1

51.1
40 . 6

10.0
28.6
70.12
152 .2 30 .7 140 .2

104 .3 145 .2

M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
2 OF 4

FILE N AME: Swaco D 2


1/15 D MK3_0 0111 -

5
See Drawing(s) at End of Table 2

TABLE 2. PARTS LIST FOR FINAL ASSEMBLIES MK3C00111-33AD, -37AD & -311AD

Item Part
Description Qty.
No. Number
1 MK3C01101-00AD Meerkat PT Dual Unfinished Unit 1
2 9672047 Assembly Feeder Box Common Possum Belly 1
Starter Kit, 3 Motor, UL, 440-480V/60 Hz
9672303-01
For Assembly MK3C00111-33AD
Starter Kit, 3 Motor, UL, 380-415V/50 Hz
3 9672303-02 2
For Assembly MK3C00111-37AD
Starter Kit, 3 Motor, UL, 575-600V/60 Hz
9672303-03
For Assembly MK3C00111-311AD
Motor, Vibrator, 2 Hp, 440-480V/60 Hz
EM3C00111
For Assembly MK3C00111-33AD
Motor, Vibrator, 2 Hp, 380-415V/50 Hz
4 EM3C00110 4
For Assembly MK3C00111-37AD
Motor, Vibrator, 2 Hp, 575-600V/60 Hz
EM3C00137
For Assembly MK3C00111-311AD
Motor, 0.6 Hp, Elliptical Motion, 480V/60 Hz
6912065
For Assembly MK3C00111-33AD
Motor, 0.6 Hp, Elliptical Motion, 380V/50 Hz
5 6912066 2
For Assembly MK3C00111-37AD
Motor, 0.6 Hp, Elliptical Motion, 575V/60 Hz
6912065
For Assembly MK3C00111-311AD
6 9672307-01 Wiring Kit, 3 Motor, UL 2
7 9650367 Decal, Arrow Rotation 12
8 MK3C11000-00AD 8T4 D-Silter Assembly Mongoose Platform Dual/Triple 1

Meerkat PT Dual Platform Mud Cleaner


Document Title: Final Assemblies
6 Section 9.01
Section 9.01
NOTE:
1. PERFORM THE FACTORY ACCEPTANCE TEST USING THE MOST
CURRENT REVISION OF MONGOOSE-PT23.DOC LOCATED IN
SWACO DOCS UNDER FACTORY ACCEPTANCE TESTS.
2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS
EXCEPT MOTOR BOLTS
3. TORQUE LINEAR (LARGE) MOTOR BOLTS TO 320 FT-LBS
4. TORQUE ELLIPTICAL (SMALL) MOTOR BOLTS TO 180 FT-LBS
5. INSTALL SHIPPING BRACKETS AFTER FACTORY ACCEPTANCE

Document Title: Final Assemblies


TEST PRIOR TO SHIPPING

Meerkat PT Dual Platform Mud Cleaner


ISO VIEW
1:10 8 MK3_11 000 8T4 D-SIL TE R ASSEMBLY MO NGOOSE PLATFORM DUA L / TRIPLE 1 -
7 965 0 367 DECAL ARROW ROTATION 12 -
6 Yes 9672 307 -01_Mee rkat WIRIN G K IT, 3 MOTOR, UL 2 -
5 Yes MO TOR_SMAL L MO TOR, 0. 6HP, ELLIP TI CAL MOTI ON 2 -
4 Yes MO TOR_CDX18 -5950 MO TOR, V IBRATOR 4 -
3 Yes 9672 303-01_Dual_Shake r_ME ERK AT STARTE R KIT, MONGOO SE, 3-MO TOR 2 -
2 9672 047 ASSEMBLY FEEDER BOX COM M ON POSSUMBELLY 1 -
1 MK3_011 01 MEE RKAT PT DUAL UN FINI SHED UNIT 1 -
I tem SEE Documen t Nu mbe r Title Qua ntity 304SST
Numbe r TABLE

M K 3C00111 -311 A D 9672303 -03 S TA RTE R K IT, 3 M O TO R UL, 575 -600 V , 60 HZ E M 3C0013 7 M O TO R, 2HP , 575 -600 V , 60 HZ 691206 7 M O TO R, 575V , 60 HZ 96 72307 -01 W IRING K IT, 3 M O TO R, UL
M K 3C00111 -37 A D 9672303 -02 S TA RTE R K IT, 3 M O TO R UL, 380 -415 V , 50 HZ E M 3C0011 0 M O TO R, 2HP , 380 -415 V , 50 HZ 691206 6 M O TO R, 380V , 50 HZ 96 72307 -01 W IRING K IT, 3 M O TO R, UL M-I L.L .C.

M K 3C00111 -33 A D 9672303 -01 S TA RTE R K IT, 3 M O TO R UL, 440 -480 V , 60 HZ E M 3C0011 1 M O TO R, 2HP , 440 -480 V , 60 HZ 691206 5 M O TO R, 480V , 60 HZ 96 72307 -01 W IRING K IT, 3 M O TO R, UL 595 0 N O R T H CO U R S E D RI V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
3 OF 4

FILE NAME: Swac o D 2


CO NFIG URA T IO N I TEM #3 DES CR IP TI O N I TEM #4 DES CR IP T IO N ITEM #5 DES CRIP TI O N ITEM #6 DES CR I P TIO N 1/10 D MK3_0 0111 -

7
8
140 .0

4.0 4.6

3 3 IN STAL L ARROWS FOR M OTOR ROTAT ION TOWA RDS


7 FEED END AS SHOWN FOR ELLIP TICAL MOTOR.

2
7 IN STAL L ARROWS ACCORD IN G TO MOTOR
COUN TER-ROTATION FOR L INEAR MO TORS

75.1

24 .6

DETAIL B
1:6
8
77.2

4 5
7

89.8
84.3
1
74. 1

51.1
40 .6

10.0
70. 1
28.6
140 .2
30 .7
152 .2 145 .2
104 .2

M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV

ILE N AME: Swac o D 2


1/15 4 OF 4 MK3_0 0111 -
D

Meerkat PT Dual Platform Mud Cleaner

Section 9.01
Document Title: Final Assemblies
Section 9.02

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


D-Silter Assembly of Pages
MK3C11000-AD
4

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: D-Silter Assembly
2 Section 9.02
See Drawing(s) at End of Section 9.02

TABLE 1. PARTS LIST FOR D-SILTER ASSEMBLY MK3C11000-00AD

Item Part
Description Qty.
Number Number
1 9672405 Trough, D-Silter, Mud Cleaner 1
2 9672422 Sidewall Right Side, D-Silter Stand 1
3 9672423 Sidewall Left Side, D-Silter Stand 1
4 9672417 Plate, Guide Header Box Slide Gate 1
5 9672468 Plate, Guide Header Box Slide Gate 2
6 9672418 Plate, Feeder Slide Gate 1
7 9671941 Plate, Slider Header Box Mud Cleaner 1
8 9672467 Bracket, Mount D-Silter Mud Cleaner 2
9 5010134 Cap Grooved End 6” 1
10 5068261 Plug Pipe Sq. HD Galv. 1 NPT 150 lbs. 2
11 05-305 Flat Washer M12 Narrow 80
12 05-306 Split Lock Washer M12 Regular 40
13 04-1106 HHCS M12 x 40 mm LG 14
14 03-415 Hex Nut M12 40
15 04-1105 HHCS M12 x 35 mm LG 15
16 1345041 Flat Washer 5/8 N Type A 16
17 1345344 Split Lock Washer 5/8 8
18 1407139 HHCS 5/8 x 2.000 LG 8
19 1305041 Hex Nut 5/8 8
20 04-1179 HHCS M12 x 55 mm LG 9
21 04-1270 HHCS M12 x 45 mm LG 2
22 05-276 Flat Washer M8 Regular 11
23 05-285 Split Lock Washer M8 Regular 4
24 04-1131 HHCS M8 x 30 mm LG 5
25 03-232 Hex Nut M8 4
26 8420207 Decal, M-I SWACO 17-1/2” x 4-1/2” 1
27 5015029 Coupling, Grooved 6” 2
28 BM6S20163-01XB Clip, Gate Positioning 1
29 07-406 Hex Nut M8 with Nylon Insert 1
30 9671968 Plate, Cover D-Silter PT Mongoose 1
31 9622605 Manifold D-Silter Inlet 2-12/8T4/ALS II Mud Cleaner 1
32 9622220 Clone, Twin 4” Urethane ½” Apex 8
33 9622485 Manifold Overflow D-Silter 8T4/ALS Mud Cleaner 1
34 5015052 Coupling Grooved End Snap T-Gasket 2” 300 PSI 32
35 5015053 Coupling Grooved End Snap T-Gasket 2-1/2” 300 PSI 8
36 9622582 Elbow Grooved End 90° Poly. 16
37 9697001-12 Nipple, Grooved End Stub 6” 1
38 9697001-13 Nipple, Grooved End Stub 8” 1
39 5008417 Bushing Pipe Hex Galv. 150 lbs. 1/2 NPT x ¼ NPT 1
40 5015030 Coupling Grooved End Bolt T-Gasket 8” 800 PSI 1
41 2422177 Gauge 0-60 PSI/0-400 KPA 2-1/2” ¼ NPT LM 1
42 3914038 Gasket, D-Silter Header Box Common Possum Belly 1
43 1492031 Drive Screw #4 x .188 LG, SS 4
44 9650360 Nameplate ID Product M-I SWACO 1

Meerkat PT Dual Platform Mud Cleaner


Document Title: D-Silter Assembly
Section 9.02
3
4
R EVI SI ONS
77.25 15 11 11 12 14
R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E

E A ADD ED (1) 9650 360 AN D (4 ) 149203 1 MAL 2/22 /08


7

NOTES :
1 ASSEMBLY NOTE:
1. APPLY COM POUN D SEALAN T (LOCTITE) TO THREADS OF ITEM #4
FEED ITEM 7 THROUGH SLOT ON PER ENGINEE RIN G SPEC SS137 .
BACK OF HEADER BOX; OVE R SUPP ORT
GUID E; OVE R BYPASS TROUGH AS SHOWN. 2. US E AN TI SEIZE (FOO D GRADE AN TI- SE IZE (PN / 511 68) BY LOCTITE) ON
ALL BOLT THREADS UNL ESS OTHERWISE SPECIFIED.
ITEM 7 SHOULD SLIDE
28.61 WITHOUT INTERFERENCE. 3. APPL Y SUP ERFLEX TM RED RTV SILI CO NE ADHESIVE SEALAN T BETWEE N
ITEM S #1 AN D #31.
H DETAI L E
1:2 44 965 0 360 NAME PLATE ID PROD CUT M-I SWA CO 1 - -
43 1492031 DRIVE SCREW #4 X .18 8 LG., SS 4 - -
APPL Y LOCTITE
(NO AN TI-SEIZE) 42 3914038 GASKET, D- SIL TER HEADER BOX COMMO N POSSUMBELLY 1 - -

DETAI L C 41 2422 17 7 GUAG E 0-60 PSI/0-4 00 KPA 2-1/2 IN 1/4 NPT LM 1


APPL Y LOCTITE
C (NO AN TI- SEIZE) 40 50 15030 COUPLIN G GROOVE D END BOLT T-GSKT 8 IN 800 PSI 1
14 12 11 11 20
1:4
1 39 5008417 BUSHIN G PIPE HEX GAL V 150 LB 1/2 NPT X 1/4 NPT 1
38 9697001 -13 NIPPL E, GROOVE D END STUB 8 IN 1 - -
4 18
16 37 9697001 -12 NIPPL E, GROOVE D END STUB 6 IN. 1 - -
16 36 962 2 582 ELBOW GROOVE D END 90D POLY 16 - -
28
24 22 22 22 29 17 35 50 15053 COUPLIN G GROOVE D END SNA P T-GSKT 2-1/2 IN 300 PSI 8 - -
19
34 50 15052 COUPLIN G GROOVE D END SNA P T-GSKT 2 IN 300 PSI 32 - -
42
SECTIO N A-A 33 962 2 485 MANI FOLD OVE RFLOW D-SIL TER 8T4/ AL S MUD CLEAN ER 1
1:6 35 32 962 2 220 CLONE TW IN 4 IN URETHAN E 1/2 IN AP EX 8 - -

18 31 962 2 605 MANI FOLD D-SIL TER INL ET 212/ 8T4/AL S II MUD CLEAN ER 1
DETAI L F 16 30 967 1968 PLATE, COVE R D-SIL TER PT M ONGOO SE 1 - -
16
1:4 29 ESNAHEXNUT _M8 HE X NUT M8 W/ NYLON INSERT 1 07 -406 -
17
TO BE MOUN TED TO POSSUM DETAI L H
BELLY (N OT SHO WN) 19 28 BM6_20 163-01 CLIP, GATE POS ITIONING 1 - -
1:4 27 50 15029 COUPLING , GROOVE D 6 IN 2 - -
SECTIO N B-B SECTIO N J-J
40 33 34 13 11 11 12 14 26 842020 7 DECAL , M-I SW A CO 17-1/2" X 4-1/2" 1 - -

B 1:4 25 HE XNUT _M8 HE X NUT M8 4 03-2 32 -


40
38 24 HHCS_M8 X30 MM HHC S M8 X 30 mm LG 5 04-11 31 -
36 23 SPLITLOC K_M8 SPLIT LO CK WA SHER M8 REGULAR 4 05-285 05 -313
34 22 FLATWSHR _M8 FLAT WA SHER M8 REGULAR 11 05-276 05 -312
41
21 HHCS_M12X 45 MM HHC S M12 X 45 m m LG 2 04-1270 04 -1520
39 20 HHCS_M12X 55 MM HHC S M12 X 55 m m LG 9 - 04 -11 79
32 10.25
19 1305041 HE X NUT 5/8 8 - -
18 1407 139 HHC S 5/ 8 X 2.000 LG. 8 - -
8
17 1345344 SPLIT LO CK WA SHER 5/ 8 8 - -
SEE NOTE 3 30 37 8 16 1345041 FLAT WA SHER 5/8 N TYPE A 16 - -
15 HHCS_M12X 35 MM HHC S M12 X 35 m m LG 15 04-11 05 -
25
27 31
23 14 HE XNUT _M12 HE X NUT M12 40 03-415 03 -231
22 7 13 HHCS_M12X 40 MM HHC S M12 X 40 m m LG 14 04-11 06 -
43 22
12 SPLITLOC K_M12 SPLIT LO CK WA SHER M 12 REGULAR 40 05-3 06 05 -27 1
24
A 44 J J 11 FLATWSHR _M12 FLAT WA SHER M12 NARR OW 80 05-3 05 05 -278
6 10 506826 1 PLUG PIPE SQ HD GALV 1 NPT 150 LB 2 - -
10 76. 81 9 50 10134 CAP GROOVE D END 6 IN 1 - -
1 5
26 71.3 1 8 9672 467 BRACKET, MO UNT D-SIL TER MUD CLEAN ER 2 - -
D 7 967 1941 PLATE, SLID ER HEAD ER BOX MUD CLEAN ER 1 - -
61.06
9 6 96724 18 PLATE, FEE DE R SLID E GATE 1 - -
5 9672 468 PLATE, GUIDE HEADER BOX SLIDE GATE 2 - -
F 4 96724 17 PLATE, GUIDE HEADER BOX SLIDE GATE 1 - -
20 21
11 11 3 9672 423 SID EWAL L LEFT SID E, D-SIL TER STAND 1 - -
11 11 27 2 9672 422 SID EWAL L RIGHT S ID E, D-SIL TER STAND 1 - -
12 12 3
D 14 1 9672 405 TROUGH, D- SIL TER, MUD CLEANER 1 - -
2 14 14
12
Item Doc ument Title Quan tity 304SS T 316SST
11 Num be r Numbe r
11
BILL O F MA TERIAL
15 13 UN LESS OTHE RWISE S PEC IFIED: SIG NATU RES D ATE
11 A A DIMENSIONSAR E ININCH ES DRAWN Jan-21-2008
27 1 MILLIMETERSAR EINBR ACK
ETS JHF
SECTIO N D- DON
RE TS
MOOVEB CARLSA
U EP IDR
NNTSH
SARPEDGES
11 B SURFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOURS
EDRIVE
,HOUS
TON,TEXAS77072
12 THIR
TOLER
DA G
ANC
NELEPR
SON:OJECTION ENGINEER
1:4 .XXX +/- .005 FRAC +/- 1/32
2 .XX +/- .015 ANG+/- 1/2 DEG AP PROVED
14 .X +/- .031 CONCEN.005 DIA 8T4 D-SILTER ASSEMBLY MEERKAT
CONFIDENTIAL
THISDRAWING AND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN PLATFORM DUAL / TRIPLE
PERMISION.SWACOHASLOANEDTHISCOPYW ITHTHE
DETAI L G UNDERSTANDING THAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHETE SCA
LE SIZE DRA
WINGNO. REV
G RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


1:4 NEX T ASSY TO P AS SY
1 OF 1 1/8 MK3_11 00 0 A
ACKNOWLEDGED:______________ DATE_:____________ D

Section 9.02
Meerkat PT Dual Platform Mud Cleaner
Document Title: D-Silter Assembly
Section 9.03

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


Dual Unfinished Unit of Pages
MK3C01100-00AD
6

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: Dual Unfinished Unit
2 Section 9.03
See Drawing(s) at End of Section 9.03

TABLE 1. PARTS LIST FOR DUAL UNFINISHED UNIT MK3C01100-00AD

Item Part
Description Qty.
Number Number
1 MK3C01100-00AD Meerkat Assembly, Unfinished Unit 2
2 9672517 Front Wall Lifting Lug, Blasted & Painted 1
3 9672403 Back Wall Weldment 1
4 5806003 Clip C-Style Bar Grating SS 2
5 9672538 Handwheel Weldment, Bypass Assembly 1
6 8420215 Decal SWACO 37.0 x 9.0 1
7 9672149 Cable Tower Weldment 2
8 9672155 Cover Plate, Cable Retainer Tower 2
9 9672502 Spacer, Bypass Assembly 2
10 MK3C04300-00AD Bypass Trough Weldment 1
11 9672390 Weldment, Possum Belly Dual Shaker 1
12 9672503 Top Plate, Bypass Assembly 1
13 MK3C04308-00XD Grating Step Dual Meerkat PT 1
14 9672488 Flange Mounting ACME 1
15 9672493 Gate Weldment, Bypass Assembly 1
16 9672501 Rod Weldment, Bypass Assembly 1
17 BM6K80098 Label, Lift Point 2
18 9650496 Label, “Not A Lifting Point” 4
19 05-244 Lock Washer Schnorr M20 Martin #513014 32
20 04-1684 HHCS M20-2.5 x 90 mm LG, GR 10.9, Yellow Chromate Plated 32
21 03-435 Hex Nut M20-2.5 Yellow Chromate Plated 32
22 05-305 Flat Washer M12 Narrow 64
23 05-289 Flat Washer M16 6
24 05-296 Flat Washer M20 64
25 05-284 Flat Washer M6 Regular 8
26 05-276 Flat Washer M8 Regular 40
27 03-415 Hex Nut M12 32
28 03-287 Hex Nut M16 2
29 03-236 Hex Nut M6 4
30 03-232 Hex Nut M8 18
31 04-1270 HHCS M12 x 45 mm LG 28
32 04-1340 HHCS M12 x 60 mm LG 4
33 04-1107 HHCS M16 x 70 mm 4
34 04-1101 HHCS M6 x 30 mm LG 4
35 04-1131 HHCS M8 x 30 mm LG 18
36 05-306 Split Lock Washer M12 Regular 32
37 05-272 Split Lock Washer M16 Regular 2
38 05-269 Split Lock Washer M6 Regular 4
39 05-285 Split Lock Washer M8 Regular 18
40 MK3C04304-00XD Plate, Guide Discharge Door Slide Gate 4
41 05-225 Flat Washer 3/8 304 SS 22
42 MK3C04305-00XD Plate, Spacer Guide Trough Slide Gate 2
43 5895001 Wedge, Mongoose Screen Clamping 4
44 04-1140 HHCS M8 x 16 mm LG 4
45 MK3C04306-00AD Plate, Guide Trough Slide Gate Weldment 2
46 MK3S04307-00XB Plate, Trough Slide Gate 1
47 MK3C04309-00XD Spacer, Discharge Door Slide Gate 4
48 3914036 Gasket, Possum Belly Transition Dual Shaker 1
49 06-247 Roll Pin ¼ Dia. x 1.50 LG 1

Meerkat PT Dual Platform Mud Cleaner


Document Title: Dual Unfinished Unit
Section 9.03 3
4
REVI SI O NS

R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E

49 ROLL PIN 25 0 X 15 00 ROLL PIN 1/4 DIA X 1. 50 LG 1 06 -247


48 3914036 GASKET, POSSUM BELLY TRAN SITION DUAL SHAKER 1 -
47 MK3_04 30 9 SPACER, DIS CHARGE DOO R SLIDE GATE 4 -
46 MK3_04 307 PLATE, TROUGH SLIDE GATE 1 -
45 MK3_04 306 PLATE, GUIDE TROUGH SLIDE GATE WELDME NT 2 -
44 HHCS_M8 X16MM HHC S M8 X 16mm LG 4 04 -11 40
43 5895001 WEDGE, MO NGOOS E SCREEN CLAMPING 4 -
42 MK3_04 305 PLATE, SPACER GU ID E TROUGH SLIDE GATE 2 -
41 05-225 FLATWA SHER 3/8 304SS 22 -
40 MK3_04 304 PLATE, GUIDE DIS CHARGE DOO R SLIDE GATE 4 -
39 SPLITLOC K_M8 SPLIT LOCK WA SHER M8 REGULAR 18 05 -285
38 SPLITLOC K_M6 SPLIT LOCK WA SHER M6 REGULAR 4 05 -269
37 SPLITLOC K_M16 SPLIT LOCK WA SHER M16 REGULAR 2 05 -272
36 SPLITLOC K_M12 SPLIT LOCK WA SHER M12 REGULAR 32 05 -306
35 HHCS_M8 X30 MM HHC S M8 X 30 mm LG 18 04 -11 31
34 HHCS_M6 X30 MM HHC S M6 X 30 mm LG 4 04 -11 01
33 HHCS_M16 X70MM HHC S M16 X 70MM 4 04 -11 07
32 HHCS_M12 X60 MM HHC S M12 X 60 mm LG. 4 04 -1340
31 HHCS_M12 X45 MM HHC S M12 X 45 mm LG 28 04 -1270
30 HEXNUT _M8 HEX NUT M8 18 03 -232
29 HEXNUT _M6 HEX NUT M6 4 03 -236
28 HEXNUT _M16 HEX NUT M16 2 03 -287

27 HEXNUT _M12 HEX NUT M12 32 03 -415


26 FLATWSHR_M 8 FLAT WA SHER M8 REGULAR 40 05 -276
25 FLATWSHR_M 6 FLAT WA SHER M6 REG ULAR 8 05 -284
24 FLATWSHR_M 20 FLAT WA SHER M20 64 05 -296
23 FLATWSHR_M16 FLAT WA SHER M16 6 05 -289
22 FLATWSHR_M12 FLAT WA SHER M12 NARROW 64 05 -305
21 03-435 HEX NUT M20-2. 5 YELLOW CHROM ATE PLATED 32
20 04-1684 HHC S M20 -2.5 X 90 MM LG, GR 10.9, YELLOW 32 -
CHROM ATE PLATED
19 05-244 LOC KWASHER SCH NORR M20 MARTIN #5130 1 4 32 -
18 965 0496 LABEL "N OT A LIFT IN G POINT" 4 -
17 BM6_80098 LABEL, LIFT PO INT 2 -
16 9672 501 ROD WELDME NT, BYPASS ASSEM BLY 1 -
15 96724 93 GATE WELDME NT, BYPASS ASSEM BLY 1 -
14 9672 488 FLANGE MO UN TIN G ACME 1 -
13 MK3_04 308 GRATIN G STEP DUA L MEE RKAT PT 1 -

ISO VIEW 12 9672 503 TOP PLATE, BYPASS ASSEM BLY 1 -


11 96723 90 WELDME NT, POSSUM BELLY DUAL SHAKER 1 -
1:12 10 MK3_04 300 BYPASS TROUGH WELDME NT 1 -
9 9672 502 SPACER, BYPASS ASSEM BLY 2 -
8 9672 155 COVE R PLATE, CABLE RETAIN ER TOWER 2 -
7 9672 149 CABLE T OWER WELDME NT 2 -
6 8420215 DECAL SWA CO 37 .0 X 9.0 1 -
5 9672 538 HANDW HEEL WELDME NT, BYPASS ASSEMBLY 1 -
4 580600 3 CLIP C-STYLE BAR GRATIN G SS 2
3 9672 403 BACKWALL WELDME NT 1 -
2 96725 17 FRONTWAL L LIFT ING LUG, BLASTED AN D PAIN TED 1 -
1 MK3_0110 0 MEE RKAT AS SEMBLY, UN FINI SHE D UNIT 2 -
NOTES: Item Doc ument Nu mbe r Title Qua ntity 304SST
1. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL FASTENERS EXCEPT MOTOR Numbe r
MOUNTING AND FRONTWALL/BACKWALL MOUNTING HARDWARE(HARDWARE WITH BILL O F MA TERIAL
YELLOW CHROMATE FINISH) UN LESS O THE RWISE S PECIFIED: SIG NATU RES D ATE
DIMENSIO NSAR E ININCHES DRAWN
2. SHIPPING BRACKETS ARE TO BE REMOVED UNTIL AFTER FINAL ASSEMBLY TESTING MILLIMETERSAR EINBR ACK
ETS MAL 8/13/07
DON
RE TSCA
MOOVEBURLEPR
SAN INTS
D SH
ARPEDGES
IS COMPLETE. THEN SHIPPING BRACKETS ARE TO BE REINSTALLED. SU RFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L.C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOURS
EDRIVE,HOUS
TON, TEXA
S77072
HIR
TTOLER
DAAN
NC EPR
GELSON:OJECTION ENGINEER
3. M20 BOLTS (ITEM 20) TO BE TORQUED TO 280 FT-LBS .XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED
.X +/- .031 CONCEN.005 DIA DUAL PT UNFINISHED UNIT
CONFIDENTIAL
THISDRAWING AND/OR SPECIFICATION EMBODIES W/ CEMENTBYPASS TROUGH
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE MEERKAT PT PLATFORM
UNDERSTANDING THAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swac o DMachined


ACKNOWLEDGED:______________ DATE:_____________ NEX T ASSY TO P AS SY 1 OF 3 1/15 D MK3_0110 1 -

Meerkat PT Dual Platform Mud Cleaner


Document Title: Dual Unfinished Unit
Section 9.03
Section 9.03
10 1 20 24
26
K K 35
1
L 13 M
Q
30
Q 10 SECTION I-I 41 39
3
1 1:6 DETAIL M 26
ROTATED 180v 1 1:2
2

Document Title: Dual Unfinished Unit


24

Meerkat PT Dual Platform Mud Cleaner


95.47 97.8 7 19
24
21
20

20
21
24 19
24

N SECTION N-N
N SECTION Q-Q
1:4 1:4
ROTATED 90v
ROTATED 90v
L 3
13 EXPLODED VIEW
I I 1:20
24.6

1 46 44 26 45 42
4

40
47.2 O
SECTION K-K
1:6 26
26 39 39
41 26
26 30
30
35 35
P SECTION L-L
140.2 20 47 BEHIND ITEM 40 NOTE: 1) ADHESIVE TO BE APPLIED
ALONG THE CENTERLINE
THAT IS SHOWN.
ASSEMBLY NOTE:
1) APPLY HIGH TEMP RED SILICONE BETWEEN BYPASS TROUGH AND SKID.
24 2) REMOVE EXISTING CENTER SLIDE GATES, GATE FRAMES AND FRAME SPACERS
10 PRIOR TO INSTALLATION OF BYPASS TROUGH WELDMENT.
1
DETAIL O 3) USE EXISTING FASTENERS TO INSTALL BYPASS TROUGH WELDMENT,
NEW SLIDE GATE GUIDEPLATES AND SPACERS.
REAR VIEW BACK WALL 1:2 4) RE-INSTALL SLIDE GATES.
A PPL Y S UP E RF LEX R E D RT V AD H E SIVE S E ALA NT (LO CT ITE S9 675) APPL Y SUP ER FL E X RED RT V AD H ES IV E S EA LA NT (LOCT IT E S9 675)
O PP O S IT E S IDE O F BA CKW ALL (IT EM #3 ) AND T H E OP E NING IN E AC H S KID O PP OS IT E S ID E OF BA CKWA LL (IT EM #3) AND TH E OP E NIN G IN E AC H S KID DETAIL P M-I L.L .C.
BA C KW ALL BA CKWA LL 595 0 N O R T H C O U R S E D R I V E , H OU S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV

1/15 2OF 3 D MK3_01101 -

5
6
48 27 32
APPLY SUPERFLEX RED RTV ADHESIVE 11 3 36 2 24
23 23 37 24
SEALAN (LOCTITE S9675) BETWEEN 28 22 3 24
BACKWALL AND TROUGH. 24 21
9 21
12 20 20

33
16 19
19
15

33 SECTION C-C
10
DETAIL G SECTION D-D 1:4
1:2 18 1:4 18
104.3 A A B B 39.25 6
23
11 DETAIL H F
1:2 5
8.00
J

J D E
16
D F 70.12
10.00
E 7
BACK VIEW
31
22
APPLY SUPERFLEX RED RTV ADHESIVE
SEALANT (LOCTITE S9675) BETWEEN
BACKWALL AND SKID. APPLY AROUND
RECTANGULAR CUTOUT.
1 18 18 1 7 22 1
7
43
43 G H 36
27
SECTION F-F 5 3
SECTION A-A 22 1
1:8 29 8
1:2 38
31
11
22 25
17 47.2
11
17 22
36
22
C 14
27
27 25
5 SECTION B-B
C 36 34 1:2
145.2 3
49
SECTION E-E 16 M-I L.L .C.

SECTION J-J 595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2


SCALE SHEET SIZE DRAWING NO. REV
1:4

FILE N AME: Swac o D 2


1:3 1/15 3OF 3 D MK3_01101 -

Meerkat PT Dual Platform Mud Cleaner


Document Title: Dual Unfinished Unit
Section 9.03
Section 9.04

Supplier Logo

Equipment:
Meerkat PT Platform Mud Cleaner

Document Title: Total No.


Single Unfinished Unit of Pages
MK3C01100-00AD
6

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Platform Mud Cleaner


Document Title: Single Unfinished Unit
2 Section 9.04
See Drawing(s) at End of Section 9.04

TABLE 1. PARTS LIST FOR SINGLE UNFINISHED UNIT MK3C01100-00AD

Item Part
Description Qty.
Number Number
1 MK3C04100-00AD Skid Weldment 1
2 MK3C02100-00AD Basket Assembly 1
3 9672371 Plate, Right Indicator 1
4 9672372 Plate, Left Indicator 1
5 9671681 Jack Assembly Lifting Deck Manual 2
6 9671683 Indicator Pointer 2
7 9672146 Plate, Spring Mount, Right Side 1
8 9672147 Spring Plate, Left Side 1
9 9672204 Plate, Skid Discharge Top 2
10 9672203 Spacer, Skid Discharge Chute 2
11 9672205 Door, Skid Discharge 2
12 9672172 Bracket, Shipping Mongoose Platform 4
13 9360007 Spring Coil 7” 4
14 05-305 Flat Washer M12 Narrow 64
15 05-306 Split Lock Washer M12 Regular 20
16 03-415 Hex Nut M12 20
17 04-1270 HHCS M12 x 45 mm LG 20
18 05-276 Flat Washer M8 Regular 26
19 04-1175 HHCS M8 x 40 mm LG 18
20 05-285 Split Lock Washer M8 Regular 8
21 BM6Y10137-01 Washer, .48” ID x 1.25” OD x .135” Thick 4
22 03-232 Hex Nut M8 8
23 5804004 Boot, Spring 4.83 OD x 4.78 ID x 6.25 LG, Nitrile Compound 4
24 05-244 Lock Washer Schnorr M20 Martin #513014 8
25 1345015 Washer Flat Black F436 ¾” x 1-15/32 OD Hardened 16
26 1407169 Screw Hex Head Plated M20-1.5 x 120 mm LG Grade 10.9 8
27 1305055 Nut Hex Plated M20 x 1.5, Grade 10.9, Yellow Chromate Plated 8
28 1345123 Washer Flat Black F436 11/16 ID x 1-3/16 OD x .108” Thick Hardened 8
29 1407144 Screw Hex Head Plated M16-1.5 x 100 mm LG Grade 10.9 4
30 05-248 Lock Washer Schnorr M16 4
31 1305040 Nut Hex Plated M16-1.5, Yellow Chromate Plated, Grade 10.9 4
32 BM6K80290 Spring Spool 4
33 BM6K80098 Label, Lift Point 4
34 BM6K80097 Label, “PE” Protective Earth 2
35 8420681 Decal, Remove Bracket 4
36 04-1689 HHCS M12 x 35 mm LG, MS, Plated, Grade 10.9 16
37 03-439 Hex Nut M12 MS, Plated with Nylon Insert 16

Meerkat PT Platform Mud Cleaner


Document Title: Single Unfinished Unit
Section 9.04 3
4
R EVI SI O NS

R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
A ADDED SPRIN G SPOO L TOR QUE SPEC. (N OTE 4) MAL 1 1/28/07
B REPLACED F10K1 9149 WITH 842 0 681, ADD ED (2 ) 05 -306 MAL 12/12/0 7
NOTES: C ADDED -02 CONFIGURATION FOR UF UNIT LESS MOTOR B OLTS JHF 12/18 /07

1. INSTALL SHIPPING BRACKETS AFTER FINAL ASSEMBLY AND TESTING IS COMPLETE.


2. USE FOOD GRADE ANTI-SIEZE (LOCTITE 51168) ON ALL BOLTS EXCEPT MOTOR
MOUNTING HARDWARE AND SHIPPING BRACKET BOLTS
3. TORQUE SHIPPING BRACKET BOLTS TO 80 FT-LBS
4. TORQUE SPRING SPOOL NUTS TO 5 FT-LBS (60 IN-LBS)

37 03-439 HEX NU T M12 MS , PLT, W/ NYLON INSERT 16


36 04-1689 HHC S M12 X 35 MM LG, MS , PLT, GRADE 10.9 16 -
35 8420681 DECAL, REMOV E BRACKET 4 -
34 BM6_80097 LABEL, "PE" PROTEC TIVE EARTH 2 -
33 BM6_80098 LABEL, LIFT PO INT 4 -
32 BM6_80290 SPRIN G SPOOL 4 -
31 13050 40 NU T HEX PLT M16-1. 5, YELLOW CHROM ATE PLT, GR. 10.9 4
30 05-248 LOC KWASHER SCHNORR M16 4 -
29 1407 144 SCREW HEX HD PLT M 16-1.5 X 10 0 MM LG GRADE 10.9 4 -
28 134512 3 WA SHER FLAT BLK F43 6 11 /16 ID X 1- 3/16 OD X.108"THK 8 -
HARDENED
27 13050 55 NU T HEX PLT M20 X1.5, GRADE 10.9, YELLOW CHROM ATE PLT 8
26 1407 169 SCREW HEX HD PLT M20 -1. 5 X 120 MM LG GRADE 10.9 8 -
25 13450 15 WA SHER FLAT BLK F43 6 3/4 IN X 1-1 5/3 2 OD HARD ENED 16 -
24 05-244 LOC KWASHER SCHNORR M20 MARTIN #5130 1 4 8 -
23 580400 4 BOOT, SPRIN G 4.83 O.D X 4.78 I.D X 6.2 5 LG., NITRILE COM POUND 4 -
22 HEXNUT _M8 HEX NU T M8 8 03 -232
21 BM6_10137-01 WA SHER, .48" I.D . X 1.25 " O.D. X .135 " THICK 4 -
20 SPLITLOC K_M8 SPLIT LOCK WA SHER M8 REGULAR 8 05 -285
19 HHC S_M8 X40 MM HHC S M8 X 40 mm LG 18 04 -11 75
18 FLATWSHR_M 8 FLAT WA SHER M8 REGULAR 26 05 -276
17 HHC S_M12X45 MM HHC S M12 X 45 mm LG 20 04 -1270
16 HEXNUT _M12 HEX NU T M12 20 03 -415
15 SPLITLOC K_M12 SPLIT LOCK WA SHER M 12 REGULAR 20 05 -306
14 FLATWSHR_M12 FLAT WA SHER M12 NARR OW 64 05 -305
13 936 000 7 SPRIN G COIL 7" 4 -
ISO VIEW 12 9672 17 2 BRACKET, SHIPPIN G MONGOO SE PLATFORM 4 -

1:10 11 9672 205 DOO R, SKID DIS CHARGE 2 -


33 TYP - BOTH LUGS ISO VIEW, -02 CONFIGURATION 10 9672 203 SPACER, SKID DISCHARGE CHUTE 2 -
1:10 9 9672 204 PLATE, SKID DISCHARGE TOP 2 -
8 9672 14 7 SPRIN G PLATE, LEFT SIDE 1 -
7 9672 14 6 PLATE, SPRIN G MO UN T, R IGHT SIDE 1 -
6 9671683 INDI CATOR PO INTER 2 -
5 9671681 JACK ASSY L IFT IN G DECK MANUAL 2
4 9672 372 PLATE, LEFT INDI CATOR 1 -
MK3_01100-02 MEERKAT SHAKER, LESS HEADER BOX, MOTORS, CONTROLS, AND MOTOR BOLTS 3 9672 371 PLATE, RIGHT INDI CATOR 1 -
MK3_01100 MEERKAT SHAKER, LESS HEADER BOX, MOTORS, AND CONTROLS 2 MK3_02 100 BASKET ASSEMBLY 1 -

CONFIGURATION DESCRIPTION 1 MK3_04 100 SKID WELDME NT 1 -


Item Doc ument Numbe r Title Quan tity 304SST
Nu mbe r
BILL OF MA TERIAL
UN LESS O THE RWISE S PEC IFIED: SIG NATURES D ATE
DIMENSIONSARE IN INCHES
MILIMETERSARE IN BRACKETS DRAWN JHF Feb-26-2007
DO NOT SCAL
E PRINTS
REMOVE BURR
S AND SHARPEDGES
SURFACE ROU
GHNESS 125 MICRO INCHES RMS CHECKED M-I L.L .C.
TOLERANCESPER ANSI Y14.5M
THIRD ANGLEPROJECTION 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXA
S77072
TOLERANCESON ENGINEER
.XXX =+/-.030 0-30 INCHES= +/- 1/32
.XX = +/-.060 30-60 INCHES= +/- 1/16
.X = +/-.100 60 &OVER = +/- 1/8 AP PROVED
ANGLES +/-0°30' CHAM &C'SINKS +/- 2° MEERKAT PT ASSEMBLY,
CONFIDENTIAL
THISDRAWING AND/OR SPECIFICATION EMBODIES UNFINISHED UNIT
CONFIDENTIALINFORMATIONOFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED MEE RKAT PT
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETIONOF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Welded


ACKNOWLEDGED:______________ DATE:_____________ NEX T ASSY TOP AS SY 1 OF2 1/8 D MK3_01100 C

Meerkat PT Platform Mud Cleaner


Document Title: Single Unfinished Unit
Section 9.04
Section 9.04
5

ADD HIGH TEM P RED S ILICO NE BETWEE N


SUR FACES OF SKID WELDME NT (ITEM #11 ) AND 20 22 18
SPACER (ITEM #10)
80.97

3
D D
16 15 14 14 17

10

Meerkat PT Platform Mud Cleaner


16 15 14 14 17 19 18 9 11
ADD HIGH TEM P RED S ILICO NE BETWEE N
SUR FACES OF SPACER (ITEM #10) AND SECTION B-B
DISCH ARGE PLATE (ITEM #9)

Document Title: Single Unfinished Unit


1:2
2
C C SECTION A-A
1:8
68.8 8 63 .0 0

4
27 24 25 25 26

8 14
29 28 28 30 31 SEE NOTE 3 36

17 14 14 15 16

14
16 15 14 14 17

37
A A
G G 13
33
32 23
12 11
B
B 35
A 36 SEE NOTE 3
SECTION C-C SECTION D-D 37
SEE NOTE 4 16 21 15 17 14 14
1:8 1:8
SECTION E -E
1:4
16 15 14 14 17
E
38.49 18
37 .

19

E
32
6 9
H 6.19
NU T PAR T OF
SKID WELDME NT 10

B B 34 7
SECTION H-H
H DETAI L F A SEE NOTE 4 16 15 21 17
1 9 1:2
6.94 1:2
SECTION G-G
73. 12
1:4

M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV

FILE N AME: Swac o D 2


1/8 2 OF 2 D MK3_01100 C

5
NOTES:

Meerkat PT Platform Mud Cleaner


Document Title: Single Unfinished Unit
6 Section 9.04
Section 9.05

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


of Pages
Basket Assembly
MK3C02100-00AD
6

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: Basket Assembly
2 Section 9.05
See Drawing(s) at End of Section 9.05

TABLE 1. PARTS LIST FOR BASKET ASSEMBLY MK3C02100-00AD

Item Part
Description Qty.
Number Number
1 MK3C03100-00AD Weldment, Meerkat Basket 1
2 9672120 Motor Tube Weldment 1
3 05-305 Flat Washer M12 Narrow 76
4 05-296 Flat Washer M20 32
5 05-244 Lock Washer Schnorr M20 Martin #513014 16
6 03-435 Hex Nut M20-2.5 Yellow Chromate Plated 16
7 04-1660 HHCS M20-2.5 x 70 mm LG Yellow Chromate Plated 16
8 9672169 Plate, Drip Lip Mongoose PT 1
9 5873004 Skirt, Feed End 1
10 9672167 Cover, Removable 1
11 9672168 Bar, Skirt Retainer 1
12 05-306 Split Lock Washer M12 Regular 34
13 03-415 Hex Nut M12 50
14 04-1105 HHCS M12 x 35 mm LG 40
15 04-1106 HHCS M12 x 40 mm LG 6
16 BM6Y10137-01 Washer, .48” ID x 1.25” OD x .135” Thick 6
17 5895001 Wedge, Mongoose Screen Clamping 6
18 5837001 Gasket, Mongoose Flat Panel Screen 3
19 9672127 Spring Mount, Basket 4
20 07-415 Grommet Screw .273 Square Panel Hole 24
21 BM6K80290 Spring Spool 4
22 1441471 #8 Flat Head Sheet Metal Screw with Square Drive 24
23 9671640 Weldment, Screen Bar 3
24 04-1270 HHCS M12 x 45 mm LG 4
25 05-371 Schnorr M12 Lock Washer 16
26 MK3K80001 Decal, “Meerkat Shaker” 2

Meerkat PT Dual Platform Mud Cleaner


Document Title: Basket Assembly
Section 9.05 3
4
R EVI SI ONS

R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
A ADDED TORQUE NOTES 5, 6 AND 7 MA L 10 /08/07
81.14

G G

A A

63 . 00 51.7 4
E E
9

ISO VIEW
1:10

26 MK3 _8000 1 DECAL, "MEE RKAT SHAKER" 2 - -


25 05 -37 1 SCH NORR M12 LO CKWA SHER 16 = -

2 10 24 HHC S _M12 X45 MM HHC S M12 X 45 mm LG 4 04-1270 04 -1520


23 967 164 0 WELDME NT, SCREE N BAR 3 - -
22 144 147 1 #8 FLAT HEAD SHEET ME TAL SCREW W/ SQUA RE DRIVE 24 - -
21 BM6 _80290 SPRING SPOO L 4 - -

48.75 20 07 -415 GROMME T SCREW .27 3 SQ PAN EL HOLE 24 - -


19 9672 12 7 SPRING MO UN T, BASKET 4 9672 127-0 2 -
18 58 3700 1 GASKET, MO NGOOS E FLAT PAN EL SCREEN 3 - -
17 5895001 WEDG E, MO NGO OSE S CREEN CLAMPING 6 - -
16 BM6 _10137-01 WA SHER, .48" I.D. X 1. 25 " O.D. X .135 " THICK 6 - -
15 HHC S _M12 X40 MM HHC S M12 X 40 mm LG 6 04-11 06 -
J
14 HHC S _M12 X35 MM HHC S M12 X 35 mm LG 40 04-11 05 -

5.00 TYP 1. 50 TYP 13 HEXNUT _M12 HEX NU T M12 50 03-415 03 -231


(2 ) PLCS. (2 ) PLCS . 12 SPLITLOC K_M12 SPLIT LO CK WA SHER M 12 REGULAR 34 05-3 06 05 -27 1
1 11 9672 16 8 BAR, SKIRT RETAIN ER 1 - -
10 9672 16 7 COVE R, REMOV ABLE 1 - -
9 587 3004 SKIRT, FEED END 1 - -
8 9672 169 PLATE, DRIP LIP MONGOO SE PT 1 - -
33 .2 9
7 04 -1660 HHC S M20 -2.5 X 70 MM LG YELLOW CH ROM ATE 16 - -
PLATED
6 03 -435 HEX NU T M20-2.5 YELL OW CH ROMATE PLATED 16 -
18.88
J 5 05 -244 LOC KWASH ER SCH NORR M20 MARTIN #5130 1 4 16 - -
4 FLATWSHR_M20 FLAT WA SHER M20 32 05-296 134 5198
8.5 0
3 FLATWSHR_M12 FLAT WA SHER M12 NARROW 76 05-3 05 05 -278
2 9672 12 0 MO TOR TUBE WELDME NT 1 - -
1 MK3 _03 100 WELDME NT, MEE RKAT BASKET 1 -
8 I tem Documen t Nu mbe r Title Quan tity 30 4SST 316SST
Nu mbe r
26
BILL OF MA TERIAL
NOTES: UN LESS O THE RWISE S PEC IFIED: SIGNATU RES D ATE
DIMENSIONSAR E ININCH
ES DRAWN
1. USE SUPERFLEX TM RED RTV SILICONE ADHESIVE ONTHE FEED END SKIRT. MILLIMETERSAR EINBR ACK
ETS JHF Mar-13-2007
DON
RE TSCA
MOOVE
BU EPR
RLSANINTSH
D SARPEDGES
2. USE FOOD GRADEANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS SU RFACEROU GHNESS125MICROINC
HESRMS CHECKED M-I L.L.C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXA
S77072
HIR
TTOLER
DAAN
NC
GELEPR
SON:OJECTION ENGINEER
EXCEPT FORMOTOR TUBE BOLTS (P/N: 04-1660) .XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED
3. TORQUE SPECIFIED BOLTS TO 50 FT-LBS .X +/- .031 CONCEN.005 DIA BASKET ASSEMBLY
CONFIDENTIAL
4. TORQUE SPECIFIED BOLTS TO 280 FT-LBS THISDRAWINGAND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN
5. TORQUE SPECIFIED BOLTS TO 60 IN-LBS (5 FT-LBS) PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE MEE RKAT PT
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED
6. TORQUE SPECIFIED BOLTS TO 30 FT-LBS (B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
A THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


7. TORQUE SPECIFIED BOLTS TO 144 IN-LBS (12 FT-LBS) ACKNOWLEDGED:______________ DATE_:____________ NEX T ASSY TO P AS SY 1 OF 2 1/8 D MK3_0 2100 A

Meerkat PT Dual Platform Mud Cleaner

Section 9.05
Document Title: Basket Assembly
Section 9.05
ADD HIGH TEM P RED
SILICO NE AROUND A
THE PERIME TER OF
THE REMOV ABLE 12 3 3 14 13 SEE NOTE 6 22
COVE R 23
A A 18
11
15 3 3 12 13 SEE NOTE 7 14 3 12 13 SEE NOTE 7 20

Document Title: Basket Assembly


DETAIL B D ETAI L C
1:2 1:2 DETAI L D

Meerkat PT Dual Platform Mud Cleaner


1:2

A SECTION E-E
24 13 12 16 SEE NOTE 5
1:2
19

14 3 16 12 13

SEE NOTE 3 13 25 3 3 14

DETAI L F
1:2
21 2
1
SECTION G-G
17 17
1:2

2 F
7 4 4 5 6 SEE NOTE 4

17 C

D
SECTION A-A
1:6

SECTION J-J
1:4
M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
1/8

FILE N AME: Swac o D 2


2 OF 2 D MK3_0 2100 A

5
NOTES:

Meerkat PT Dual Platform Mud Cleaner


Document Title: Basket Assembly
6 Section 9.05
Section 9.06

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


Feeder Box Assembly of Pages
9672047
4

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: Feeder Box Assembly
2 Section 9.06
See Drawing(s) at End of Section 9.06

TABLE 1. PARTS LIST FOR FEEDER BOX ASSEMBLY MK3C01100-00AD

Item Part
Description Qty.
Number Number
1 05-285 Split Lock Washer M8 Regular 9
2 05-306 Split Lock Washer M12 Regular 12
3 04-1175 HHCS M8 x 40 mm LG 9
4 04-1131 HHCS M8 x 30 mm LG 2
5 04-1270 HHCS M12 x 45 mm LG 12
6 03-232 Hex Nut M8 9
7 03-415 Hex Nut M12 12
8 05-276 Flat Washer M8 Regular 24
9 05-305 Flat Washer M12 Narrow 24
10 BM6S20163-01XB Clip, Gate Positioning 2
11 9672065 Plate, Feeder Slide Gate 2
12 9672064 Plate, Spacer Guide Feeder Slide Gate 3
13 9672063 Plate, Guide Feeder Slide Gate 2
14 9672062 Plate, Guide Feeder Slide Gate 1
15 9672056 Weldment, Feeder Box Mongoose PT Common Possum Belly 1
16 07-406 Hex Nut M8 with Nylon Insert 2
17 3914037 Gasket, Feeder Box Common Possum Belly 1

Meerkat PT Dual Platform Mud Cleaner


Document Title: Feeder Box Assembly
Section 9.06 3
4
REVI SI ONS

R EV DE S CRIP TIO N DRA FT ER CHK D AP PR V D D AT E


B B A AD DED IT EM 1 6 06/30/05
4 SA R G MG BC
B A DD ED (1) 391403 7 (ITE M 17) MAL 01/10/08

11 8

10 I

A A

34 .8

15
G
11
8
12
DETAI L C
16
1:1
15

17 B
15

5 H
9 9 12 22 .0
15
14 5
DETAI L G 11 MUST SLID E FREELY AFTER ASSEMBLY (2 PLCS.)

1:2
3 6 11
13
8 1 9
DETAI L D 8
ISO VIEW
14
1:1 13
13 17 3914037 GASKET, FEEDER BOX COM MON P OSSUMBELLY - 1
11
C 16 ESNAHEXNUT _M8 HEX NU T M8 W/ NYLON INSERT 07 -406 2
17 B DETAIL I 15 9672 056 WELDME NT, FEEDER BOX MO NGOOSE PT COM MOM - 1
1:2 POSSUMBELLY
14 9672 062 PLATE, GUIDE FEEDER SLID E GATE - 1
12 13 9672 063 PLATE, GUIDE FEEDER SLID E GATE - 2
5
15 12 9672 064 PLATE, SPACER GUIDE FEE DER SLID E GATE - 3
DETAI L H D
11 9672 065 PLATE, FEE DER SLID E GATE - 2
1:2 29.0
6 15 10 BM6_20 163 -01 CLIP, GATE POS ITIONING - 2
9
3 1 2 9 FLATWSHR_M12 FLAT WA SHER M12 NARROW 05-3 05 24
E
8 8 8 FLATWSHR_M8 FLAT WA SHER M8 REGULAR 05-276 24
15 7
D ETAI L E 7 HEXNUT _M12 HEX NU T M12 03-415 12
6 HEXNUT _M8 HEX NU T M8 03-2 32 9
1:1
5 HHC S_M12X 45 MM HHC S M12 X 45 mm LG 04-127 0 12
4 HHC S_M8 X30 MM HHC S M8 X 30 mm LG 04-11 31 2
F 3 HHC S_M8 X40 MM HHC S M8 X 40 mm LG 04-11 75 9
2 SPLITLOCK_M12 SPLIT LOCK WA SHER M12 REGULAR 05-3 06 12
1 SPLITLOCK_M8 SPLIT LOCK WA SHER M8 REGULAR 05-285 9
SECTION B-B Item Documen t Numbe r Title 30 4SST Quan tity
Nu mbe r
5
SECTION A-A BILL OF MA TERIAL
9 17 B UNLESS O THE RWISE S PEC IFIED: SIG NATU RES DATE
DIMENSIONSARE IN INCHES
MILIMETERSARE IN BRACKETS DRAWN SARose Apr-13-2005
DO NOT SCAL
E PRINTS
REMOVE BURR
S AND SHARPEDGES
SURFACE ROU
GHNESS 125 MICRO INCHES RMS CHECKED M-I L.L .C.
TOLERANCESPER ANSI Y14.5M
DETAI L F THIRD ANGLEPROJECTION 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXA
S77072
TOLERANCESON ENGINEER
.XXX =+/-.030 0-30 INCHES= +/- 1/32
.XX = +/-.060 30-60 INCHES= +/- 1/16
.X = +/-.100 60 &OVER = +/- 1/8 AP PROVED FULL FLOW SEPARATOR
1:1 ANGLES +/-0°30' CHAM &C'SINKS +/- 2°
CONFIDENTIAL
THISDRAWING AND/OR SPECIFICATION EMBODIES MODEL : MONGOOSE PT
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L .C.,IN THEABSENCEOF EXPRESSWRITTEN ASSEMBLY FEEDER BOX COM MON
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT POSSUMBELLY
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swac o D Welded


ACKNOWLEDGED:______________ DATE:_____________ NEX T ASSY TOP AS SY 1 OF 1 1/4 D 967204 7 B

Section 9.06
Meerkat PT Dual Platform Mud Cleaner
Document Title: Feeder Box Assembly
Section 9.07

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


Starter Kit of Pages

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: Starter Kit
2 Section 9.07
See Drawing(s) at End of Section 9.07

TABLE 1. PARTS LIST FOR STARTER KIT

Item Part
Description Qty.
Number Number
9672301-01 Starter Assembly, 2 Motor, 440-480V/60 Hz, UL
1 9672301-02 Starter Assembly, 2 Motor, 380-415V/50 Hz, UL 1
9672301-03 Starter Assembly, 2 Motor, 575-600V/60 Hz, UL
2 04-1181 HHCS M10 x 45 mm LG 4
3 05-277 Flat Washer M10 Regular 8
4 05-270 Split Lock Washer M10 Regular 4
5 03-229 Hex Nut M10 4
6 9650360 Nameplate ID Product SWACO, 316 SS 1
7 07-409 Pop Rivet, .125 Diameter 4

Meerkat PT Dual Platform Mud Cleaner


Document Title: Starter Kit
Section 9.07 3
4
R EVI SI ONS

R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E

A A DD E D -03 C ON FIGU R ATI ON S AR GM G BC 11/03/05

NOTES:
1. ITEMS SHOWN MOUNTED TO SHAKER JUST FORREFERENCE
2. USE FOOD GRADE ANTI-SIEZE (LOCTITE 51168) ON ALL BOLT THREADS

5 4
3

B B
3
2

6 7
7
1

1
A 7 7

REFERENCE - MONGOOSE FINALASSEMBLY

4 5

6
3 7
STARTER KIT COMPONENTS
7 POP_RIVOT_125 POP RIVOT, .125 DIA. 4 07 -40 9
6 965 0 360 NA ME PLATE ID PRODU CT SWAC O, 316 SS 1 -
3
5 HEXNUT _M10 HEX NU T M10 4 03-229
4 SPLITLOCK_M10 SPLIT LO CK WA SHER M10 REGULAR 4 05-270
2
3 FLATWSHR_M10 FLAT WA SHER M10 REGULAR 8 05-277
2 HHCS _M10 X45 MM HHCS M10 X 45 mm LG 4 04-1181

VIEW B-B DETAIL A 1 SEE TABLE 2 MTR STARTER ASSY 1


1 I tem Documen t Numbe r Title Quan tity 30 4SST
Numbe r
BILL O F MA TERIAL
UN LESS OTHE RWISE S PEC IFIED: SIG NATU RES D ATE
DIMENSIONSAR E ININCH ES DRAWN 9/28/05
MILLIMETERSAR EIN BR ACK
ETS JAM
DON
RE TSCA
MOOVE
BU RLEPR
SAN IDNTSH
SARPEDGES
SU RFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L.C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXS77
A 072
9672301-03 6930027 STARTER ASSY 2 MTR, 575-600V, 60HZ, UL THIR
TO DAN
LERANC
GELEPR
SON:OJECTION ENGINEER
.XXX +/- .005 FRAC +/- 1/32
9672301-02 6930023 STARTER ASSY 2 MTR, 380-415V, 50HZ, UL .XX +/- .015 ANG+/- 1/2 DEG AP PROVED
.X +/- .031 CONCEN.005 DIA STARTER KIT, 2-MOTOR, UL
CONFIDENTIAL
9672301-01 6930025 STARTER ASSY 2 MTR, 440-480V, 60HZ, UL THISDRAWING AND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN MONGOO SE
CONFIGURATION ITEM #1 DESCRIPTION PERMISION.SWACOHASLOANEDTHISCOPYW ITHTHE
UNDERSTANDING THAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHETE SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


ACKNOWLEDGED:______________ DATE:_____________ NEX T ASSY TO P AS SY 1 OF 1 1/4 D 967230 1 A

Section 9.07
Meerkat PT Dual Platform Mud Cleaner
Document Title: Starter Kit
Section 9.08

Supplier Logo

Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


of Pages
Wiring Kit
9672305
10

1
THIS PAGE INTENTIONALLY LEFT BLANK

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Kit/UL Certified
2 Section 9.08
See Drawing(s) at End of Table 1

TABLE 1. PARTS LIST FOR WIRING KIT 9672305-01, 0-2 & -04

Item Part
Description Qty.
Number Number
1 01-1888 Cable Gland, ¾” NPT for .62” Diameter Cable 4
2 01-106 Cord Grip Straight 2
3 00-1665 Clamp Stainless Steel 3-Hose Clamp 4
4 05-285 Split Lock Washer M8 Regular 8
5 03-232 Hex Nut M8 16
6 5030937 Elbow Conduit EP 90° ¾ MPT x ¾ FPT 2
7 04-1178 HHCS M8 x 55 mm LG Full Thread 8
8 09-81409-814 Bushing Split Nitrile 5/8” Tube .609” ID 7/8” OD 8
9 01-184 Conduit Locknut ¾-NPT 2
10 05-110 Lock Washer External Tooth 1.00” 2
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
Exan for Assembly 9672305-01 (34 Feet)
11 7906237 1
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
Exan for Assembly 9672305-02 (40 Feet)
12 8087258 Tie Cable 0.30” x 11.50” LG 4
13 6592001 Terminal Wire Ring, 14-18 AWG Wire 10

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Kit/UL Certified
Section 9.08 3
4
R EVI SI O NS

R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E

A MO TOR CORD PART NUMBER CHAN GED (01-188 5 TO 7 906 2 31) JAM BSC 10/17/05
B ADDED -02 & -03 CONFIGURATIONS, CHAN GE ITEM #13 SAR GMG BSC 01/18 /06
C ADDED -04 CONFIGURATION JHF 08/2/06
D ADDED NOTE 3, WIRIN G K IT (- 01,-02,-03 ,-0 4) 7906237 WAS MAL 02 /2/07
7906 231, -02 LENGTH 40 WA S 60 , -03 LENGTH 5 0 WA S 75

SEE NOTE 3

SEE NOTE 3

ISO VIEW - WIRING KIT -01 & -02 CONFIGURATION


1:8

13 65 9200 1 TERMINA L WIRE RIN G, 14-18 AWG WIRE 10 -


12 80872 58 TIE CABLE 0.30 IN X 11. 50 IN LG 4 -
11 SEE CH ART MO TOR CO RD, UL APPROVE D, 14 GA, .62 0 D 1 -

REFERENCE - MONGOOSE ASSEMBLY WITH WIRING KIT 10 05-110 LOCKWASHER EX TERNAL TOOTH 1. 00 " 2 -
9 01-184 CONDUIT LO CKNU T 3/4 -NPT 2
1:10 8 09-814 BUSHING SPLIT NITRILE 5/8" TUBE .60 9" ID 7/8" OD 8 -
7 HHCS_M8 X55 MM_ FULL _THD HHC S M8 X 55 mm LG FUL L THREAD 8 04-11 78
6 5030 937 ELBOW CO NDUIT EP 90D 3/ 4 MPT X 3/ 4 FPT 2 -
5 HE XNUT _M8 HE X NUT M8 16 03-2 32
4 SPLITLOC K_M8 SPLIT LOCK WA SHER M8 REGULAR 8 05-285
3 00-1665 CLAMP STAINL ESS STEEL 3-HOSE CLAMP 4 00-1665
2 01-10 6 CORD GRIP STRAI GHT 2 -
1 01-1888 CABLE GLAND , 3/4 " NPT, FOR .62" DIA CABLE 4 -
Item Document Numbe r Title Qua ntity 304SS T
Numbe r
BILL OF MA TERIAL
UN LESS OTHE RWISE S PEC IFIED: SIGNATU RES D ATE
9672305-04 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 20 PAGE 4 DIMENSIONSAR E ININCHES DRAWN
NOTES: MILLIMETERSAR EINBR ACK
ETS JAM 9/28/05
DON
RE TS
MOOVE
BU CA
RLSA
EP D
IN
RNTSH
SARPEDGES
9672305-03 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 50 PAGE 3 SU RFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L .L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIV,HOUS
E TON,TEXA
S77072
1. SHAKER ASSEMBLY SHOWN AS REFERENCE TO SHOW WHERE 9672305-02 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 40 PAGE 1 THIR
TO LER
DA G
ANC
NELEPR
SON:OJECTION ENGINEER
.XXX +/- .005 FRAC +/- 1/32
9672305-01 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 34 PAGE 1 .XX +/- .015 ANG+/- 1/2 DEG AP PROVED
ALL COMPONENTS OF THE WIRING KIT ARE LOCATED .X +/- .031 CONCEN.005 DIA WIRING KIT, 2 MOTOR, UL
CONFIDENTIAL
2. ITEM #13 (6592001) IS NOT SHOWN. THEY ARE USED TO CONFIGURATION DESCRIPTION MOTOR CORD DESCRIPTION LENGTH (FEET) BOM THISDRAWING AND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN MONGOO SE
CONNECT WIRES TO TERMINALS PERMISION.SWACOHASLOANEDTHISCOPYWITHTHE
UNDERSTANDING THAT(A)ITWILLNOTBEREPRODUCED
3. APPLY LOCTITE 272 TO ITEM 6 (B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SZE
I DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,WHICH EVERCOMESFIRST.

FILE N AME: Swaco D Machined


WHERE IT CONNECTS TO MOTOR HOUSING (2 PLCS) ACKNOWLEDGED:______________ DATE:_____________ NEX T ASSY TO P AS SY 1 OF 5 1/8 D 967230 5 D

Meerkat PT Dual Platform Mud Cleaner

Section 9.08
Document Title: Wiring Kit/UL Certified
Section 9.08
1 6

25° TYP
BOTH MOTORS 8
4 7
NO MOTOR CORD THROUGH
THIS BUSHING

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Kit/UL Certified
5
8
5 3 12
SECTION C-C
1:4 SECT ON A-A 10
2
1:2
9
(TYP - 2 PLCS THROUGH SKID)
11
9

12 12

B B 2

C SECTION B-B
1:2
NO MOTOR CORD THROUGH
THIS BUSHING 5 5
8 8 3

C
A 1
11
D 12
D
A 4 7 1
SECTION D-D
1:2
(TYP - 2 PLCS THROUGH TOWER)

M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV

FILE N AME: Swac o D 2


1/8 2 OF 5 D 967230 5 D

5
See Drawing(s) at End of Table 2

TABLE 2. PARTS LIST FOR WIRING KIT 9672305-03

Item Part
Description Qty.
Number Number
1 00-1665 Clamp Stainless Steel 3-Hose Clamp 5
2 01-106 Cord Grip Straight 2
3 01-184 Conduit Locknut ¾-NPT 2
4 01-1888 Cable Gland, ¾” NPT for .62” Diameter Cable 4
5 05-110 Lock Washer External Tooth 1.00” 2
6 09-814 Bushing Split Nitrile 5/8” Tube .609” ID 7/8” OD 10
7 5030937 Elbow Conduit EP 90° ¾ MPT x ¾ FPT 2
8 6592001 Terminal Wire ring, 14-18 AWG Wire 10
9 8087258 Tie Cable 0.30” x 11.50” LG 4
10 03-232 Hex Nut M8 20
11 04-1178 HHCS M8 x 50 mm LG 10
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
12 7906237 1
Exan for Assembly 9672305-03 (50 Feet)
13 05-285 Split Lock Washer M8 Regular 10

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Kit/UL Certified
6 Section 9.08
Section 9.08
SEE NOTE 3

Meerkat PT Dual Platform Mud Cleaner


SEE NOTE 3

Document Title: Wiring Kit/UL Certified


ISO VIEW WIRING KIT 9672305-03 CONFIGURATION
1:8

13 SPLITLOCK_M8 SPLIT LOCK WA SHER M8 REGULAR 10 05-285


12 SEE CHART MO TOR CO RD , UL APPROVE D, 14 GA., .62 0 IN . DIA. 1 -
11 HHCS_M8X 50 MM HHCS M8 X 50mm LG 10 -
10 HEX NUT _M8 HEX NUT M8 20 03-2 32
9 8087258 TIE CABLE 0.30 IN X 11. 50 IN LG 4 -
8 65 9200 1 TERMINA L WIRE RIN G, 14-18 AWG WIRE 10 -
7 5030 937 ELBOW CO NDUIT EP 90D 3/4 MPT X 3/4 FPT 2 -
6 09-814 BUSHIN G SPLIT NITRILE 5/ 8" TUBE .60 9" ID 7/8" OD 10 -
5 05-110 LOCKW ASHER EXTERNAL TOO TH 1. 00 " 2 -
4 01-1888 CABLE GLAND , 3/4 " NPT, FOR .62" DIA CABLE 4 -
3 01-184 CONDUIT LOCKNU T 3/4 -NP T 2
2 01-10 6 CORD GRIP STRAI GHT 2 -
1 00-1665 CLAMP STAINL ESS STEEL 3-HOSE CLAMP 5 00-166 5
Item Document Numbe r Title Quan tity 30 4SST
Numbe r

M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H OU S T ON , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV

FILE N AME: Swaco D 2


1/8 3 OF 5 D 967230 5 D

7
See Drawing(s) at End of Table 3

TABLE 3. PARTS LIST FOR WIRING KIT 9672305-04

Item Part
Description Qty.
Number Number
1 5030937 Elbow Conduit EP 90° ¾ MPT x ¾ FPT 2
2 01-1888 Cable Gland, ¾” NPT for .62” Diameter Cable 4
3 01-106 Cord Grip Straight 2
4 05-110 Lock Washer External Tooth 1.00” 2
5 01-184 Conduit Locknut ¾-NPT 2
6 00-1604 Clamping Unit, Multi-Clamp, 5/8” OD Hose 2
7 00-1614 Clamping Unit, 5/8” Hose OD, 3 Hose Assembly 1
8 05-285 Split Lock Washer M8 Regular 4
9 04-1178 HHCS M8 x 55 mm LG Full Thread 4
10 03-232 Hex Nut M8 4
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
11 7906237 1
Exan for Assembly 9672305-04 (20 Feet)
12 8087258 Tie Cable 0.30” x 11.50” LG 3

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Kit/UL Certified
8 Section 9.08
Section 9.08
SEE NOTE 3

SEE NOTE 3

Meerkat PT Dual Platform Mud Cleaner


Document Title: Wiring Kit/UL Certified
ISO VIEW - WIRING KIT -04 CONFIGURATION
1:8

REFERENCE - MONGOOSE LP ASSEMBLY WITH WIRING KIT


1:10 12 8087258 TIE CABLE 0.30 IN X 11. 50 IN LG 3 -
11 SEE CHART MO TOR CO RD, UL APPROVE D, 14GA, .62 O.D. 1
10 HEX NUT_M 8 HEX NU T M8 4 03-2 32
9 HHC S_M8X 55 MM_FU HHC S M8 X 55 mm LG FUL L THREAD 4 04-11 78
LL_ THD
8 SPLITLOC K_M8 SPLIT LO CK WA SHER M8 REGULAR 4 05-285
7 00-1614 CLAMPING UNI T, 5/ 8" HOSE OD, 3 HOSE ASSEMBLY 1 -
6 00-1604 CLAMPING UNI T, MUL TI-CLAMP, 5/8" OD HOSE 2 -
5 01-184 CO NDUIT LOCKNU T 3/4 -NP T 2
4 05-110 LOC KWASHER EXTERNA L TOO TH 1. 00 " 2 -
3 01-10 6 CO RD GRIP STRAI GHT 2 -
2 01-1888 CABLE GLAND , 3/4 " NPT, FOR .62" DIA CABLE 4 -
1 5030 937 ELOBW CO NDUIT EP 90D 3/4 MPT X 3/ 4 FPT 2 -
I tem Documen t Nu mbe r Title Quan tity 30 4SST
Numbe r

M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV

FILE N AME: Swac o D 2


1/8 4 OF 5 D 967230 5 D

9
10
2
1

6
12 7 9 8 10
25° TYP 4
BOTH MOTORS
3 5
11

10 8 9

3 5
4
SECTION G-G SECTION H-H
SECTION F-F 1:4 1:4
SECTION E-E 1:4
1:4

F F DETAIL J
1:2

E G G

H J H

M-I L.L .C.

595 0 N O R T H C O U R S E D R I V E , H OU S T ON , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV

FILE N AME: Swaco D 2


1/8 5 OF 5 D 967230 5 D

Meerkat PT Dual Platform Mud Cleaner

Section 9.08
Document Title: Wiring Kit/UL Certified
Section 10.0

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Equipment:
Meerkat PT Dual Platform Mud Cleaner

Document Title: Total No.


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Martin Motomagnetic Operator’s Manual
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Meerkat PT Dual Platform Mud Cleaner


Document Title: Martin Motomagnetic Operator’s Manual
2 Section 10.0
M-I SWACO
CDX & VMX
Electric Vibrator

5950 North Course Drive


Houston, TX 77072 USA
281-988-1868
FAX: 281-988-1888
Operator’s Manual
Form No. M3763SW-02/08 www.miswaco.com
M3763SW
Important
M-I SWACO HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION
OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE
CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION
OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED
HEREIN. MARTIN ENGINEERING’S LIABILITY SHALL BE LIMITED TO REPAIR OR
REPLACEMENT OF EQUIPMENT SHOWN TO BE DEFECTIVE.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources -
Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.

The following symbols may be used in this manual:

! DANGER
Danger: Immediate hazards that will result in severe personal injury or death.

! WARNING
Warning: Hazards or unsafe practices that could result in personal injury.

! CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.

IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.

NOTE
Note: General statements to assist the reader.
Table of Contents
Table of Contents

Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Thermistors and thermostats (optional–provided upon request only) . . . . . . . . . . . . . . . . . . . . . . 6
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

M-I SWACO M3763SW-02/08 i M-I SWACO CDX and VMX Electric Vibrators
List of Figures/Tables

List of Figures
Figure Title Page
1 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5a Frame Size 35X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5b Frame Size 35X Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6a Frame Size 60X Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6b Frame Size 60X Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7a Frame Size 70X Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7b Frame Size 70X Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

List of Tables
Table Title Page
I Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
II Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
III CDX Series Electric Vibrator Model and Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . 13

M-I SWACO M3763SW-02/08 ii M-I SWACO CDX and VMX Electric Vibrators
Introduction

Introduction
General M-I SWACO Explosion-proof Electric Vibrators, Models CDX and VMX are
designed and manufactured to ensure the best performance and reliability in
severe-duty applications. These vibrators have an ambient temperature rating
including mounting surface temperature of -4 to 131°F (-20 to 55°C). If
operating the vibrator in environments beyond these temperatures, call
M-I SWACO, as the vibrator may require rating reduction, more frequent
lubrication, or lubrication substitution.
The explosion-proof vibrators have been tested and approved by a European
Notified Body (DEMKO) and Underwriter’s Laboratories Incorporated® (UL)
for U.S. and Canadian installations. All frame sizes are also approved for use
in Class I, Group C and D hazardous locations along with the flame-proof
rating of Ex d IIB 160°C (gas) for Gas Group IIB for a maximum ambient of
55°C (131°F).

References The following documents are referenced in this manual:


• The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
• American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
• Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor, Room
3244, 230 South Dearborn Street, Chicago, IL 60604.
• CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.

Safety All safety rules defined in the above documents and all owner/employer safety
rules must be strictly followed when working on the vibrator.

Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see “Lubricating Vibrator”).

M-I SWACO M3763SW-02/08 1 M-I SWACO CDX and VMX Electric Vibrators
Before Installing Vibrator
Before Installation

IMPORTANT
The delivery service is responsible for damage occurring in
transit. M-I SWACO CANNOT enter claims for damages.
Contact your transportation agent for more information.
1. Inspect shipping container for damage. If damage has occurred, report
damage to delivery service and fill out delivery service’s claim form.
2. Remove vibrator from shipping container.
3. If anything is missing, contact M-I SWACO or a representative.

! WARNING
Turn off and lock out/tag out all energy sources.
4. Before installing vibrator, turn off and lock out/tag out all energy sources
to mounting structure according to ANSI standards (see “References”).

! WARNING
Gas level or dust content must be tested before using a cutting
torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content.
6. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
7. Make sure mounting surface and vibrator are clean and free of debris,
paint, and oxidation.

M-I SWACO M3763SW-02/08 2 M-I SWACO CDX and VMX Electric Vibrators
Installing Vibrator

Installation
Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table I.

Table I. Vibrator Nut and Cap Screw


Torque Requirements
Terminal
Cap Screws ft/lb (kgm) Shaft Nuts ft/lb (kgm) ft/lb (kgm)
Block Nuts
M6 7 (1) M13x1 22 (3) M4 0.87 (0.12)
M8 16.5 (2.3) M15x1 36 (5) M5 1.45 (0.20)
M10 35 (4.8) M20x1 72 (10) M6 2.17 (0.30)
M12 58 (8) M25x1.5 123 (17) M8 4.70 (0.65)
M14 94 (13) M30x1.5 246 (34) M10 9.80 (1.35)
M16 137 (19) M45x1.5 360 (50)
M18 195 (27)
M20 275 (38)

M-I SWACO M3763SW-02/08 3 M-I SWACO CDX and VMX Electric Vibrators
Markings on
Installation
The following nameplates are attached to the vibrators:
Vibrators

Stainless Nameplate

Alternate Stainless Nameplate


Stainless Nameplate for
Explosion-proof Vibrators,
P/N 518377

Caution Disconnect Stainless Nameplate


Stainless Warning Nameplate, for CDX Vibrators, P/N 518147
P/N 518334

M-I SWACO M3763SW-02/08 4 M-I SWACO CDX and VMX Electric Vibrators
WARNING

Installation
!
Connecting power Wire vibrator in accordance with National Electrical Code
to vibrator (Articles 430, 500, 501 and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.

Wire vibrators according to wiring in Figure 1.

CDX Model, 6-lead, 3-phase

P1 P2

P1 P2
W2 U2 V2 W2 U2 V2

W1 W1
U1 V1 U1 V1
G G

Cable Entry
Y - High Voltage S - Low Voltage

Figure 1. Wiring Diagram

! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch.

IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
stress on wire connections. On applications where moisture is
present, leave enough slack in power cable to prevent moisture
from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 1.
Use closed-loop wire connectors only.

M-I SWACO M3763SW-02/08 5 M-I SWACO CDX and VMX Electric Vibrators
Installation

Wire
connector

Flat
washers

Figure 2. Installing Wire Connector


3. Install wire connector between the two flat washers. See Figure 2.

! WARNING
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.

Thermistors and
thermostats ! WARNING
(optional–
provided upon Thermistors and thermostats are intended for motor winding
request only) protection or to limit external motor surface temperatures.
They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.

NOTE
The thermistor terminals are identified as T1 and T2.

M-I SWACO M3763SW-02/08 6 M-I SWACO CDX and VMX Electric Vibrators
1. For vibrators having a thermistor circuit, wire thermistor to control

Installation
module in accordance with Figure 3. (Other suitable control modules may
be used.)

Provided by
M-I SWACO T1 T2
Provided by Customer

Figure 3. Thermistor Wiring Diagram

NOTE
The thermostat terminals are identified as P1 and P2. The
thermostat circuit is rated 600 Vac maximum and 720 VA. A
manual momentary start switch must be used.
2. For vibrators with a thermostat circuit, wire thermostats to control circuit.
See Figure 4.

Motor Starter Motor


W
1
Motor
Line

V
2

U Windings
3

P1

Stop
Start
P2

Starter Starter
Coil Overload
Contacts

Figure 4. Manual Reset Connections


3. Reassemble wiring cover, O-ring, and rubber compression block, taking
care not to pinch the O-ring.

M-I SWACO M3763SW-02/08 7 M-I SWACO CDX and VMX Electric Vibrators
! CAUTION
Installation

Installing Install overload protection for vibrator. If vibrator is not


overload, short- protected from overload, vibrator can be damaged and
circuit, and warranty will be void. Determine size of overload protection
ground-fault according to NEC Article 430, and have it installed by a
protection qualified electrician only.
1. Determine overload, short-circuit, and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit, and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.

! CAUTION
For equipment using two vibrators, it is recommended that
the two vibrators be electrically interlocked. If using a single
contactor, each vibrator must be provided with separate
overload protection. The vibrator control circuit must be
arranged so that if one vibrator becomes de-energized, the
other vibrator should automatically and immediately become
de-energized. Failure to properly interlock vibrators could
result in damage to equipment if one vibrator fails.
4. If using two vibrators, interlock the two vibrators and install separate
overload protection for each.

M-I SWACO M3763SW-02/08 8 M-I SWACO CDX and VMX Electric Vibrators
After Installing Vibrator

After Installation
IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.

! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.

! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power supply
wires.
4. Replace weight cover, taking care not to pinch O-ring.

Initial start-up/ 1. Close power supply disconnect switch and allow vibrator(s) to operate.
checking line 2. If vibrator makes unusual or excessive noise, make sure mounting bolts
current are tight and mount welds are not damaged.

! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.

M-I SWACO M3763SW-02/08 9 M-I SWACO CDX and VMX Electric Vibrators
After Installation

! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact M-I SWACO for assistance. After
making adjustments, check line current again to ensure line current does
not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.

M-I SWACO M3763SW-02/08 10 M-I SWACO CDX and VMX Electric Vibrators
Maintenance

Maintenance
Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.

NOTE
All vibrators are lubricated at the factory.

! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
1. Lubricate the vibrator with Klüber ISOFLEX TOPAS NB 52 grease from
Klüber Lubrication according to Table II.

Table II. Lubrication

Frame Quantity Frequency


Size g hrs.
35 N/A Life
60 25 3000
70 40 2000

2. If vibrator housing temperatures exceed 194°F (90°C), cut lubrication


time and amount in half for every 18°F (10°C) increment that meets or
exceeds 194°F (90°C).

NOTE
Klüber grease may be purchased from M-I SWACO by calling
281-988-1868 or from Klüber Lubrication by calling 888-455-
8237.
3. Lubricate with Klüber ISOFLEX TOPAS NB 52 grease only. Lubricate
as follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)

M-I SWACO M3763SW-02/08 11 M-I SWACO CDX and VMX Electric Vibrators
CAUTION
Maintenance
!
Repairing vibrator Repairing vibrator yourself during the warranty period may
and replacing void the warranty. Contact M-I SWACO if motor needs repair.
bearings
If vibrator needs repair or if bearings need to be replaced, call M-I SWACO at
281-988-1868 for instructions.

Inspecting At least quarterly, inspect cable and connections as follows:


vibrator
! WARNING
Before inspecting vibrator, turn off and lock out/tag out
energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Inspect cable for damage including cuts and abrasions. Replace if
damaged.
3. Inspect ground connection. Make sure resistance from ground connection
to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground
terminal is tightened to proper torque (see Table I).
4. Make sure all nuts on connections on terminal block are tightened to
proper torque. Do not overtighten (see Table I).
5. Check mounting bolt torque (see Table I).

M-I SWACO M3763SW-02/08 12 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers

Part Numbers
This section provides part numbers for the CDX and VMX Series Electric
Vibrators. Please reference part numbers when ordering parts.

Table III. Electric Vibrator Model Numbers and Part Numbers

35 Frame Steel 60 Frame Steel 70 Frame Steel


Model Part No. Model Part No. Model Part No.
CDX18-2150 601430 CDX18-5900 601293 VMX18-6100 601298

M-I SWACO M3763SW-02/08 13 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers

Steel Frame Size 35 27


CDX Part Number (Model Number):
Frame Size 30 20
601430
Steel(CDX18-2150)
22
CDX Part Numbers (Model Numbers):
23
600182 (CDX36-2000)

M-I SWACO M3763SW-02/08


601149 (CDX18-2100)
602083 (CDX12-1200)
602817 (CDX9-700) 24
25
26
23
29 28
21

30 9
2 10
4 16 11

14
8
3

14
15

27

5
7 6 19 17 14
18 15
13 12
1
Figure
Figure Frame
13a. 5a. Frame
SizeSize Part
30X35X Numbers
Parts

M-I SWACO CDX and VMX Electric Vibrators


Part Numbers
Frame Size and Part Number
35X, P/N 601430
220-240/440-480V 575-600V 220-240/380-415V
Description Item
60Hz 3 Phase 60Hz 3 Phase 50Hz 3 Phase
Case with Stator 1 421244 421268 421244
Flange 2 301195 301195 301195
Shaft 3 400285 400285 400285
Bearing 4 506561 506561 506561
Key 5 506029 506029 506029
Weight, Fixed 6 517716 517716 517714
Weight, Adjustable 7 517717 517717 517715
Ring, Snap 8 500041 500041 500041
Screw 9 515539 515539 515539
Washer, Schnorr 10 513005 513005 513005
Nut, Hex 11 509070 509070 509070
Cover, Weight 12 306170 306170 306170
O-Ring 13 508719 508719 508719
Screw 14 515508 515508 515508
Washer, Schnorr 15 513004 513004 513004
Plug 16 509010 509010 509010
Shaft Spacer 17 508048 508048 508048
Cover, Bearing 18 502800 502800 502800
Snap Ring 19 500073 500073 500073
Terminal Block 20 510501 510501 510501
Rubber Block 21 514047 514047 514047
Screw 22 516555 516555 516555
Washer, Schnorr 23 513003 513003 513003
Therm. Terminal Block 24 510510 510510 510510
Screw 25 515605 515605 515605
Adapter 26 509056 509056 509056
Screw 27 515652 515652 515652
Screw 28 515505 515505 515505
Terminal Box Cover 29 309040 309040 309040
O-Ring 30 508718 508718 508718

Figure 5b. Frame Size 35X Part Numbers

M-I SWACO M3763SW-02/08 15 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
Steel Frames Size 60
CDX Part Number (Model Number):
601293 (CDX18-5900)

23
24 4
29 5

19
20

23
24

22
21
24
3 14
27
17
8 18
28

32 30
15 12
13

16

2 4 9
11 31
10 7 1 5

Figure 6a. Frame Size 60X Parts

M-I SWACO M3763SW-02/08 16 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
Frame Size and Part Number
60X, P/N 601293
220-240/440-480V 575-600V 220-240/380-415V
Description Item
60Hz 3 Phase 60Hz 3 Phase 50Hz 3 Phase

Case 1 300437 300437 300437


Stator 2 402274 402295 402274
Flange 3 301255 301255 301255

Screw SHC M10 x 30 4 515538 515538 515538

Washer Schnorr D10 5 513005 513005 513005

Shaft 6 400368 400368 400368

Roller Bearing 7 506563 506563 506563

V-Ring 8 502084 502084 502084

Key 10 x 8 x 22 9 506044 506044 506044

Eccentric Weight Fixed 10 304363-30 304363-30 304363-43

Eccentric Weight Adjustable 11 305392-30 305392-30 305392-43

Screw SHC M12 x 45 12 515612 515612 515612

Washer Schnorr D12 13 513006 513006 513006

Weight Adjustment Disk Right 14 518174 518174 518174

Weight Adjustment Disk Left 15 518175 518175 518175

Snap Ring 16 500058 500058 500058

O-ring 17 508723 508723 508723

Weight Cover 18 306144 306144 306144

Screw SHC M8 x 25 19 515508 515508 515508

Washer Schnorr D8 20 513004 513004 513004

Terminal Block 6 Post 70 x 45 21 510502 510502 510502

Screw SHC M6 x 20 22 515504 515504 515504

Screw HHC M6 x 14 23 516555 516555 516555

Washer Schnorr D6 24 513003 513003 513003

Rubber Block 25 514036 514036 514036

Cable Protection Sheath 26 514031 514031 514031

Terminal Box Cover 27 309038 309038 309038

O-ring 28 508720 508720 508720

Plug 1/8 NPT 29 509059 509059 509059

Bearing Cover 30 303081 303081 303081

Snap Ring Internal 31 500008 500008 500008

Plug M10 x 10 32 509008 509008 509008

Figure 6b. Frame Size 60X Part Numbers

M-I SWACO M3763SW-02/08 17 M-I SWACO CDX and VMX Electric Vibrators
Steel Frames Size 70
Part Numbers
CDX Part Numbers (Model Numbers):
601298 (VMX18-6100)

19 31
20
22

27
28

15
16

19
20
18 22
20
17
29
34
30 13
3 14 23
8 5
22

24

12

9
4
10 5
2 1 32 33
11 7

Figure 7a. Frame Size 70X Parts

M-I SWACO M3763SW-02/08 18 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
Frame Size and Part Number
70X, P/N 601298
220-240/440-480V 575-600V 220-240/380-415V
Description Item
60Hz 3 Phase 60Hz 3 Phase 50Hz 3 Phase

Case 1 300424 300424 300424


Stator 2 402272 402287 402272
Flange 3 301256 301256 301256

Screw SHC M12x 35 4 515558 515558 515558

Washer Schnorr D12 5 513006 513006 513006

Shaft 6 400369 400369 400369

Roller Bearing 7 506518 506518 506518

V-Ring 8 502069 502069 502069

Key 14 x 9 x 25 9 506046 506046 506046

Eccentric Weight, Fixed 10 304322 304322 304337

Eccentric Weight, Adjustable 11 305274 305247 305365

Snap Ring 12 500063 500063 500063

O-ring 13 508721 508721 508721

Weight Cover 14 306145 306145 306145

Screw SHC M8 x 25 15 515508 515508 515508

Washer Schnorr D8 16 513004 513004 513004

Terminal Block 6 Post 70 x 45 17 510502 510502 510502

Screw SHC M6 x 20 18 515504 515504 515504

Screw HHC M6 x 14 19 516555 516555 516555

Washer Schnorr D6 20 513003 513003 513003

Rubber Block 21 514036 514036 514036

Screw SHC M12 x 55 22 515588 515588 515588

Weight Adjustment Disk Left 23 518203 518203 518203

Weight Adjustment Disk Right 24 518204 518204 518204

Rubber Block Small 25 514045 514045 514045

Cable Protection Sheath 26 514031 514031 514031

Screw SHC M10 x 30 27 515538 515538 515538

Washer Schnorr D10 28 513005 513005 513005

Terminal Box Cover 29 309038 309038 309038

O-ring 30 508720 508720 508720

Plug 1/8 NPT 31 509059 509059 509059

Bearing Cover 32 303081 303081 303081

Snap Ring Internal 33 500009 500009 500009

Plug M12 x 12 34 509075 509075 509075

Figure 7b. Frame 70X Part Numbers

M-I SWACO M3763SW-02/08 19 M-I SWACO CDX and VMX Electric Vibrators
M-I SWACO
CDX & VMX
Electric Vibrator

5950 North Course Drive


Houston, TX 77072 USA
281-988-1868
FAX: 281-988-1888
Operator’s Manual
Form No. M3763SW-02/08 www.miswaco.com
M3763SW
VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 230/460V 60Hz 3PH (MI-Swaco P/N: EM3C00011)

MECHANICAL CHARACTERISTICS

Weight: 200 lb (91 kg) Martin P/N: C601293-5900


Rpm: 1800 Ital. code: 601293*
Protection: Class I, Groups C,D Frame Size: 60X
IP66 EExd IIB 160C UL/cUL File: E129825
ATEX # 01ATEX0135585
Working moment: 129.0 in.-lb (148.8 kg-cm)
Max. Static moment: 64.6 in.-lb (74.4 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 64.6 74.4 5954 2700 26.5 15,859
90% 58.1 67.0 5358 2430 23.8 22,532
80% 51.7 59.5 4763 2160 21.2 33,366
70% 45.2 52.1 4167 1890 18.5 52,073
60% 38.7 44.6 3572 1620 15.9 87,051
50% 32.3 37.2 2977 1350 13.2 159,849
40% 25.8 29.8 2381 1080 10.6 336,313
30% 19.4 22.3 1786 810 7.9 877,416
20% 12.9 14.9 1191 540 5.3 3,389,820
10% 6.5 7.4 595 270 2.6 34,167,246
Bearing: NJ2310E.TVP2.C4.QP51
Dynamic Factor: 91.9 (3.62 /mm)
Dynamic Load: 72248 lb (32840 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule: Every 3000 working hours use, 1.0 oz (25 grams) per bearing

A: 22.52 in. (572) D: 6.10 in. (155) G: 0.87 in. (22)


B: 12.28 in. (312) E: 8.86 in. (225) H: 5.31 in. (135)
C: 10.63 in. (270) F: 2.05 in. (52) M: 7.87 in. (200)

Service length required per side 5.75 in. (146 mm)


Mounting bolts: 3/4"-10NC Gr 5 (M20)
Mounting bolt torque: 270 ft-lb (366 N-m)
VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 230/460V 60Hz 3PH (MI-Swaco P/N: EM3C00011)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 230 / 460


Nominal current (amps): 5.8 / 2.9
Start current (amps): 45 / 22.5
Start/nom current ratio: 7.8
Input power (watts): 1650
Output power (hp-watts): 1.99 -1485
Efficiency: 90%
Slip: 2.0%
Power factor (cos phi): 0.69
Phase resist. (ohms @ 20 C): 3.41
Insulation class: F
Locked Rotor Code: L (9.01)
Nominal torque: 64 in.-lb (7.2 N-m)
Start torque: 332 in.-lb (37.5 N-m)
Maximum torque: 304 in.-lb (34.3 N-m)
Start/nom torque ratio: 5.2
Max./nom torque ratio: 4.8
Starting time (sec): 0.72
Duty cycle: continuous
Max. Ambient Temp.: 131 F (55 C)
Operating Temp. Code: T2C
VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220-240/460V 60Hz 3PH (MI-Swaco P/N: 6912002)

MECHANICAL CHARACTERISTICS

Weight: 96 lb (44 kg) Martin P/N: C601149


Rpm: 1800 Ital. code: 601149*
Protection: Class I, Groups C,D Frame Size: 30X
Class II, Groups E,F,G UL File: E129825
IP66-7 EExdIIBT4 CSA File: LR 100948-1
Working moment: 45.6 in.-lb (52.6 kg-cm) ATEX# 01ATEX0135585
Max. Static moment: 22.8 in.-lb (26.3 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 22.8 26.3 2104 954 9.4 9,647
90% 20.5 23.7 1893 859 8.4 13,707
80% 18.3 21.0 1683 763 7.5 20,297
70% 16.0 18.4 1472 668 6.5 31,677
60% 13.7 15.8 1262 572 5.6 52,954
50% 11.4 13.2 1052 477 4.7 97,239
40% 9.1 10.5 841 382 3.7 204,584
30% 6.8 7.9 631 286 2.8 533,745
20% 4.6 5.3 421 191 1.9 2,062,077
10% 2.3 2.6 210 95 0.9 20,784,437
Bearing: NJ2206E.TVP2.C4.BL
Dynamic Factor: 91.9 (3.62 /mm)
Dynamic Load: 21991 lb (9996 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule None: Lubricated for life
Lube replacement For new bearings use 0.4 oz (9 grams) per bearing

A: 15.91 in. (404) D: 4.72 in. (120) G: 0.67 in. (17)


B: 10.24 in. (260) E: 6.69 in. (170) H: 4.25 in. (108)
C: 8.27 in. (210) F: 2.05 in. (52) M: 6.30 in. (160)

Service length required per side 3.54 in. (90 mm)


Mounting bolts: 5/8"-11NC Gr 5 (M16)
Mounting bolt torque: 137 ft-lb (186 N-m)
VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220-240/460V 60Hz 3PH (MI-Swaco P/N: 6912002)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 220-240 / 440-480


Nominal current (amps): 1.76 / 0.88
Start current (amps): 8.52 / 4.26
Start/nom current ratio: 4.8
Input power (watts): 660
Output power (hp-watts): 0.59 -442.2
Efficiency: 67%
Slip: 4.0%
Power factor (cos phi): 0.94
Phase resist. (ohms @ 20 C): 24.10
Insulation class: F
Locked Rotor Code: G #####
Nominal torque: 22 in.-lb (2.5 N-m)
Start torque: 41 in.-lb (4.7 N-m)
Maximum torque: 37 in.-lb (4.1 N-m)
Start/nom torque ratio: 1.9
Max./nom torque ratio: 1.7
Starting time (sec): 1.79
Duty cycle: continuous
Max. Ambient Temp.: 104 F (40 C)
Max. Operating Temp.: 275 F (135 C)
Max. Operating Temp. Code: T4
VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 220-240/380-415V 50Hz 3PH (MI-Swaco P/N: EM3C00010)

MECHANICAL CHARACTERISTICS

Weight: 216 lb (98 kg) Martin P/N: 601293A-5900


Rpm: 1500 Ital. code: 601293*
Protection: Class I, Groups C,D Frame Size: 60X
IP66 EExd IIB 160C UL/cUL File: E129825
ATEX # 01ATEX0135585
Working moment: 129.0 in.-lb (148.8 kg-cm)
Max. Static moment: 64.6 in.-lb (74.4 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 92.5 106.6 5914 2682 26.3 19,460
90% 83.3 95.9 5322 2414 23.7 27,648
80% 74.0 85.3 4731 2146 21.0 40,943
70% 64.8 74.6 4140 1877 18.4 63,897
60% 55.5 64.0 3548 1609 15.8 106,816
50% 46.3 53.3 2957 1341 13.1 196,144
40% 37.0 42.6 2366 1073 10.5 412,675
30% 27.8 32.0 1774 805 7.9 1,076,640
20% 18.5 21.3 1183 536 5.3 4,159,501
10% 9.3 10.7 591 268 2.6 41,925,140
Bearing: NJ2310E.TVP2.C4.QP51
Dynamic Factor: 64.0 (2.52 /mm)
Dynamic Load: 72248 lb (32840 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule: Every 3000 working hours use, 1.0 oz (25 grams) per bearing

A: 22.52 in. (572) D: 6.10 in. (155) G: 0.87 in. (22)


B: 12.28 in. (312) E: 8.86 in. (225) H: 5.31 in. (135)
C: 10.63 in. (270) F: 2.05 in. (52) M: 7.87 in. (200)

Service length required per side 5.75 in. (146 mm)


Mounting bolts: 3/4"-10NC Gr 5 (M20)
Mounting bolt torque: 270 ft-lb (366 N-m)
VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 220-240/380-415V 50Hz 3PH (MI-Swaco P/N: EM3C00010)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 220-240 /380-415


Nominal current (amps): 5.4 /3.1
Start current (amps): 40 / 23
Start/nom current ratio: 7.4
Input power (watts): 1500
Output power (hp-watts): 1.75 -1305
Efficiency: 87%
Slip: 3.2%
Power factor (cos phi): 0.74
Phase resist. (ohms @ 20 C): 3.41
Insulation class: F
Locked Rotor Code: K #####
Nominal torque: 76 in.-lb (8.6 N-m)
Start torque: 292 in.-lb (33.0 N-m)
Maximum torque: 303 in.-lb (34.2 N-m)
Start/nom torque ratio: 3.8
Max./nom torque ratio: 4.0
Starting time (sec): 1.11
Duty cycle: continuous
Max. Ambient Temp.: 131 F (55 C)
Operating Temp. Code: T2C
VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220/380V 50Hz 3PH (MI-Swaco P/N: 69-05-003)

MECHANICAL CHARACTERISTICS

Weight: 101 lb (46 kg) Martin P/N: 601149A


Rpm: 1500 Ital. code: 601149A
Protection: Class I, Groups C,D Frame Size: 30X
Class II, Groups E,F,G UL File: E129825
CSA File: LR 100948-1
Working moment: 59.1 in-lb (68.2 kg-cm)
Max. Static moment: 29.6 in-lb (34.1 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 29.6 34.1 1890 859 8.4 16,547
90% 26.6 30.7 1701 773 7.6 23,510
80% 23.7 27.3 1512 687 6.7 34,814
70% 20.7 23.9 1323 601 5.9 54,333
60% 17.8 20.5 1134 515 5.1 90,828
50% 14.8 17.0 945 430 4.2 166,785
40% 11.8 13.6 756 344 3.4 350,905
30% 8.9 10.2 567 258 2.5 915,487
20% 5.9 6.8 379 172 1.7 3,536,904
10% 3.0 3.4 189 86 0.8 35,649,759
Bearing: NJ2206E.TVP.C4.BL
Dynamic Factor: 64.0 (2.52 /mm)
Dynamic Load: 21991 lb (9996 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule: Every 5000 working hours replace 0.4 oz (9 grams) per bearing

A: 15.91 in (404) D: 4.72 in (120) G: 0.67 in. (17)


B: 10.24 in (260) E: 6.69 in (170) H: 4.25 in (108)
C: 8.27 in (210) F: 2.05 in. (52) M: 6.30 in (160)

External cable diameter: N/A 0.00 to 0.00 in (0 to 0 mm)


Service length required per side 3.54 in. (90 mm)
Mounting bolts: 5/8"-11NC Gr 5 (M16)
Mounting bolt torque: 137 ft-lb (186 N-m)
VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220/380V 50Hz 3PH (MI-Swaco P/N: 69-05-003)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 220 / 380 VAC


Nominal current (amps): 1.47 /0.85
Start current (amps): 6.5 / 3.76
Start/nom current ratio: 4.4
Input power (watts): 520
Output power (hp): 0.49
Efficiency: 71%
Slip: 7.0%
Power factor (cos phi): 0.93
Phase resist. (ohms @ 20 C): 24.10
Insulation class: F
Locked Rotor Code: F
Nominal torque: 22 in.-lb (2.5 N-m)
Start torque: 37 in.-lb (4.2 N-m)
Maximum torque: 31 in.-lb (3.5 N-m)
Start/nom torque ratio: 1.7
Max./nom torque ratio: 1.4
Starting time (sec): 2.17
Duty cycle: continuous
Max. Ambient Temp.: 104 F (40 C)
Operating Operating Temp: 275 F (135 C)
Max. Operating Temp Code: T4

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