Professional Documents
Culture Documents
Meerkat PT Dual
Platform
Mud Cleaner
Per Assemblies:
MK3C00111-02AD = 8T4, 2 Motor, 440-480V/60 Hz
MK3C00111-33AD = 8T4, 3 Motor, 440-480V/60 Hz
MK3C00111-37AD = 8T4, 3 Motor, 380-415V/50 Hz
MK3C00111-311AD = 8T4, 3 Motor, 575-600V/60 Hz
UL Approved
Worldwide Headquarters
P.O. Box 42842
Houston, Texas 77242-2842
Tel: 281-561-1300
Fax: 281-561-1441
www.miswaco.com
E-mail: questions@miswaco.com Manual Part #: 90-91-054 Rev. A
DISCLAIMER
Recommendations made by M-I SWACO are advisory only. M-I SWACO shall
not be liable under any guarantees or warranties, expressed or implied, in any
manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE
HEREBY SPECIFICALLY EXCLUDED, and M-I SWACO shall not be liable
for the failure to obtain any particular results from the use of any recommendation
made by it or from the use of this material. In no event shall M-I SWACO be
liable for incidental or consequential damages.
All other products, brand, or trade names used in this publication are the trademarks or registered
trademarks of their respective owners.
All rights reserved. This publication is the property of, and contains information proprietary to M-I
SWACO. No part of this publication may be reproduced in any form or by any means, including
electronic, mechanical, or otherwise, without the prior written permission of M-I SWACO.
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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This documentation is intended for use by field engineering, installation, operation and repair personnel for the
proper installation and maintenance of equipment manufactured by M-I SWACO. Every effort has been made to
ensure the accuracy of the information contained herein. M-I SWACO will not be held liable for errors in this
material, or for consequences arising from misuse of this material.
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
TABLE OF CONTENTS
Page
Description
Number
Section 1.0 Symbols 1-4
1.1 Notes, Cautions & Warnings 3
1.2 Packing 3
1.3 Safety Warning Icons & Explanations 4
Notes, cautions and warnings appear throughout this manual to provide additional information and to advise on
specific actions to protect personnel from potential injury or fatal conditions. They also inform of actions necessary
to prevent equipment damage or conditions that may void equipment warranties.
: This symbol draws attention to safety measures which MUST be observed to prevent
PERSONAL injury.
ATTENTION! : This symbol draws attention to safety measures which MUST be observed to prevent
DAMAGE to equipment.
CAUTION: This symbol draws attention to safety measures which MUST be observed to prevent an
ACCIDENT from occurring.
WARNING: This symbol draws attention to safety measures which MUST be observed to prevent
PERSONAL injury.
NOTE: This symbol draws attention to general operating notes which should be especially
observed.
1.2 Packaging
The symbols that may be shown on the package are noted below. Their meanings are as follows:
The table below uses illustrations to provide easily recognizable safety concerns and responsibilities to
follow. Each illustration is accompanied with an explanation for the user to be readily alert for and pay
attention to during operation and maintenance of the equipment.
ELECTRICAL: Electrical wire to hand with HEAVY PARTS: Hand with heavy object
electricity symbol running through indicates on top indicates heavy parts can crush and
shock hazard is present. harm.
HEAVY PARTS: Foot with heavy object on MOVING PARTS: Human figure with an
top indicates heavy parts can crush them. arm caught between gears indicates moving
equipment parts present a danger to life or
limb.
MOVING PARTS: Hand with fingers caught CHEMICAL: Drops of liquid on hand
between gears indicates moving equipment parts indicates material will cause burns or
present a danger to life or limb. irritation to human skin or tissue.
EXPLOSION: Rapidly expanding symbol FIRE: Flame indicates material may ignite
indicates material may explode if subjected to and cause burns.
high temperatures, sources of ignition or high
pressure.
POISON: Skull and crossbones indicate that a VAPOR/FUMES: Human figure in a cloud
material is poisonous or is a danger to life. indicates that material vapors/fumes present
a danger to life or limb.
LOCK OUT: Open lock with direction arrow HOT: Hand over flame indicates that
indicates to operator to ensure ALL input power surfaces may be hot.
sources are locked out and tagged out according
to regulation.
FLYING PARTICLES: Arrows bouncing of HELMET PROTECTION: Arrow
face indicates parts/particles flying through air bouncing off head with helmet indicates
will harm face and present a danger to life or falling parts present a danger to life.
limb.
EAR PROTECTION: Headphones over ears ELECTRICAL: Electrical wire to arm
indicate noise level will harm ears. with electricity symbol running through
human body indicates shock hazard is
present.
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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4. All personnel performing installation, operations and maintenance procedures on this equipment should be trained on rig
safety, operations and maintenance of this equipment.
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
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Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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Weight
(Approximate) Dims. (mm)
Description Manufacturer Performance Materials Section
LxHxW
Dry Operating
See Data
Shale Carbon/ 3748 kg 7949.7
M-I SWACO Sheet See Section 2.07 2.05
Shaker Stainless Steel (8265 lbs.) (17,526 lbs.)
No. 2.05
Small
(30 Frame)
44 kg
(96 lbs.)
Large
98 kg
(216 lbs.)
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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Electrical
Description Input Output
Voltage Frequency
Power Power
Shale Shaker
1.305 kW
Including Feeder + 2 380-415V 1.5 kW 50 Hz
(1.75 hp)
& 3 Electric Motors
Shale Shaker
1.485 kW
Including Feeder + 2 440-480V 1.65 kW 60 Hz
(1.99 hp)
& 3 Electric Motors
Shale Shaker
0.442 kW
Including Feeder + 3 575-600V 0.66 kW 60 Hz
(0.59 hp)
Electric Motors
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
TABLE OF CONTENTS
Page
Description
Number
Isoflex Topas NB 52 3-5
Hercules Real Tuff Thread Sealant with Teflon 6-8
Food Grade Anti-Seize 9-13
Superflex Red RTV Silicone Adhesive Sealant 14-18
Loctite Thread Sealant with Teflon 19-23
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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Equipment:
Meerkat PT Platform Mud Cleaner
1
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FUNCTIONAL REQUIREMENTS
ELECTRICAL
1.01 Rated System Voltage V : 220-240/380-415
1.02 Rated System Frequency Hz : 50
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 55 (131°F)
1.14 Humidity % : 100
NOTES:
Continued . . .
PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-5900
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 220-240/380-415
2.13 Rated Output kW : 1.5
2.14 Max. Permissible Starting Current xIn : 40/23
2.15 Start Up Time Sec. : 1.11
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB 160C
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:
Continued . . .
PROJECT REQUIREMENTS
Continued . . .
Continued . . .
CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 60
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 7.40
4.49 Locked Rotor Torque % : 521
4.50 Breakdown Torque % : 476
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings l/Min. : N/A
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 98
4.58 Rotor Weight for Frame Size 250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB 160C
4.63 Dimensional Drawing No. : 88.60
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:
FUNCTIONAL REQUIREMENTS
ELECTRICAL
1.01 Rated System Voltage V : 220-240/440-480
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : -20 to 55 (-4 to 131ºF)
1.14 Humidity % : 100
NOTES:
Continued . . .
PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-5900
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 220-240/440-480
2.13 Rated Output kW : 1.99
2.14 Max. Permissible Starting Current xIn : 45/22.5
2.15 Start Up Time Min. / Max. sec. : 1/3
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB 160C
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:
Continued . . .
PROJECT REQUIREMENTS
Continued . . .
Continued . . .
CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 60
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 7.80
4.49 Locked Rotor Torque % : 521
4.50 Breakdown Torque % : 476
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings l/Min. : N/A
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 91
4.58 Rotor Weight for Frame Size 250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB 160C
4.63 Dimensional Drawing No. : 88.60
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:
FUNCTIONAL REQUIREMENTS
ELECTRICAL
1.01 Rated System Voltage V : 575-600V
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 55 (131°F)
1.14 Humidity % : 100
NOTES:
Continued . . .
PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-5900
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 575-600
2.13 Rated Output kW : 1.65
2.14 Max. Permissible Starting Current amp : 31.4/18
2.15 Start Up Time Sec. : 0.72
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB 160C
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:
Continued . . .
PROJECT REQUIREMENTS
Continued . . .
Continued . . .
CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 60X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 7.2
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/No .of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 1.0 (25 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 91 (200lb)
4.58 Rotor Weight for Frame Size 250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB 160C
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:
FUNCTIONAL REQUIREMENTS
ELECTRICAL
1.01 Rated System Voltage V : 380-415V
1.02 Rated System Frequency Hz : 50
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : T4
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 40 (104°F)
1.14 Humidity % : 100
NOTES:
Continued . . .
PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-2100
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 380-415
2.13 Rated Output kW : 0.52
2.14 Max. Permissible Starting Current amp : 6.5/3.76
2.15 Start Up Time Sec. : 2.17
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB T4
2.18 Degree of Protection IP : IP66-7
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:
Continued . . .
PROJECT REQUIREMENTS
Continued . . .
Continued . . .
CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 30X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 0.4 (9 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 46 (101lb)
4.58 Rotor Weight for Frame Size 250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB T4
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:
FUNCTIONAL REQUIREMENTS
ELECTRICAL
1.01 Rated System Voltage V : 440-480V
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : T4
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 40 (104°F)
1.14 Humidity % : 100
NOTES:
Continued . . .
PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-2100
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 440-480
2.13 Rated Output kW : 0.442
2.14 Max. Permissible Starting Current amp : 8.52/4.26
2.15 Start Up Time Sec. : 0.72
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB T4
2.18 Degree of Protection IP : IP66
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:
Continued . . .
PROJECT REQUIREMENTS
Continued . . .
Continued . . .
CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 30X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/No. of : N/A
4.46 Temp. Detectors in Windings Type/No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/No. of : TVP2.C4
4.52 Bearing Non Drive End Type/No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 0.4 (9 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 44 (96lb)
4.58 Rotor Weight for Frame Size 250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB T4
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:
FUNCTIONAL REQUIREMENTS
ELECTRICAL
1.01 Rated System Voltage V : 575-600V
1.02 Rated System Frequency Hz : 60
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temp. Sensors : N/A
1.07 Bearing Temp. Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : T4
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIROMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Max.: 40 (104°F)
1.14 Humidity % : 100
NOTES:
Continued . . .
PROJECT REQUIREMENTS
2.01 Tag No. : N/A
2.02 Unit : N/A
2.03 Service : N/A
2.04 Supplier : Martin Engineering
2.05 Manufacturer : Italvibras G. Silingaradi
2.06 Type : CDX18-2100
2.07 Location / Module : N/A
2.08 Job. No. : N/A
2.09 Inquiry No. : N/A
2.10 Quote No. : N/A
2.11 P.O. No : N/A
ELECTRICAL
2.12 Rated Voltage V : 575-600
2.13 Rated Output kW : 0.442
2.14 Max. Permissible Starting Current amp : 5.94/3.41
2.15 Start Up Time Sec. : 1.79
2.16 No. of Starts Per Hour : N/A
CONSTRUCTION
2.17 Ex Classification : EExd IIB T4
2.18 Degree of Protection IP : IP66-7
2.19 Insulation Class Stator F : F
2.20 Temperature Rise B/F : B
2.21 Instrument Air for Exp. System bar g : N/A
2.22 Bearing Vibration, Instrument Make/Type : N/A
2.23 Sound Pressure Level Lp dBA : <85
2.24 Cooling Method IC : N/A
2.25 Cooling Water Supply Temp. (Max. / Min.) ºC N/A
2.26 Cooling Water Supply Pressure (Max. / Min.) bar g : N/A
2.27 Heat Exchanger Material : N/A
2.28 Painting Specification Norsok/Other : SWACO Orange
2.29 Space Heater Yes/No : No
2.30 Winding Temperature Detection Yes/No : No
2.31 Motor Housing Material : Cast Iron
ENVIRONMENTAL CONDITIONS
2.32 Hazardous Area Classifications : N/A
2.33 Location Indoor/Outdoor : N/A
NOTES:
Continued . . .
PROJECT REQUIREMENTS
Continued . . .
Continued . . .
CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 30X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. Method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : SWACO Orange
4.45 Temp. Detectors in Bearing Type/ No .of : N/A
4.46 Temp. Detectors in Windings Type/ No. of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/ No. of : TVP2.C4
4.52 Bearing Non Drive End Type/ No. of : TVP2.C4
4.53 Oil Quantity for Bearings oz. : 1.0 (25 grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 44 (96lb)
4.58 Rotor Weight for Frame Size 250 kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExd IIB T4
4.63 Dimensional Drawing No. : -
4.64 Main Power Cable Entry Sizes : ¾“ NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:
ELECTRICAL
1.01 Rated System Voltage V : 380-415V
1.02 Rated System Frequency Hz : 50
1.03 Winding Connection : Δ-Y
1.04 Duty Type : Continuous
1.05 Starting Method : Across-The-Line
1.06 Winding Temperature Sensors : N/A
1.07 Bearing Temperature Sensors : N/A
CONSTRUCTION
1.08 Gas Group : IIB
1.09 Temperature Class : 160C (T2C)
1.10 Vibration Det. Motor >1000kW, Anti-Friction Bearing : N/A
1.11 Vibration Det. Motor >1000kW, Sleeve Bearing : N/A
1.12 Vibration Detection, 30kW<Motor <1000kW : N/A
ENVIRONMENTAL CONDITIONS
1.13 Ambient Temperature ºC : Maximum 55 (131°F)
1.14 Humidity % : 100
NOTES:
Continued . . .
Continued . . .
Continued . . .
Continued . . .
CONSTRUCTION (continued)
4.33 Cooling Water Design Pressure bar g : N/A
4.34 Cooling Water Leakage Detector Yes / No : N/A
4.35 Motor Housing Material : Cast Iron
4.36 Terminal Box Material : Cast Iron
4.37 Heat Exchanger Material : N/A
4.38 Cooling Fan Material : N/A
4.39 Frame Size : 35X
4.40 Space Heater Voltage V : N/A
4.41 Space Heater Power W : N/A
4.42 Exp. method Pressurization/Purge : N/A
4.43 Instrument Air Flow Rate m3/hr : N/A
4.44 Painting Specification : M-I SWACO Orange
4.45 Temperature Detectors in Bearing Type/Number of : N/A
4.46 Temperature Detectors in Windings Type/Number of : N/A
MECHANICAL
4.47 Inertia J=GD² /4 kg m² : 0.44094
4.48 Rated Torque Nm : 2.5
4.49 Locked Rotor Torque L : -
4.50 Breakdown Torque % : -
4.51 Bearing Drive End Type/Number of : NJ306.ETVP2.C4.QP51
4.52 Bearing Non Drive End Type/Number of : NJ306.ETVP2.C4.QP51
4.53 Oil Quantity for Bearings Oz. : 0.2 (79 Grams)
4.54 Make / Type of Vibration Detectors : N/A
4.55 Lubrication System : Grease Fittings
4.56 Sound Pressure Level at 1 Meter, with Sinus Load Lp dB(A) : < 85
4.57 Weight Total kg : 46 (101lb)
4.58 250Rotor Weight for Frame Size kg : N/A
4.59 Shaft Standard/Double End/Extended : Double End
VARIOUS
4.60 Ex Certificate Issued by : KEMA
4.61 Ex Certificate Number : See Notes
4.62 Ex Classification : EExdIIB T2C
4.63 Dimensional Drawing Number : -
4.64 Main Power Cable Entry Sizes : ¾” NPT
4.65 Heating/Cooling Time Constant (HV Motors) Min. : N/A
NOTES:
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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Date
*Operating weight based on fluid density of approximately 15 lbs/gal (1.8 specific gravity).
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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The Meerkat Platform fluid distribution system enhances solids separation performance. Screening operation improves when
forward momentum (kinetic energy) of drilling fluid is reduced and applied to the beginning of the feed screen. The fluid
distribution system at the rear of the shaker basket is mounted above the screen deck. Fluid is redirected from the inlet line
through a diverter box into a half pipe. Flow enters the half pipe at the bottom and spins up and back through the fluid curtain
reducing fluid velocity before making contact with the screen surface. Since fluid distribution is mounted above the screen
deck, no trap exists to collect solids. As fluid passes through the diverter box, it sweeps the box clean.
The shaker is equipped with two (2) or three (3) explosion proof vibratory motors. The unique mounting of these vibrators
produce a true linear motion for a two (2) motor version. The three (3) motor version has an adjustable dual motion drive
allowing the user to switch between linear and balanced elliptical motion while unit is in operation.
*See Tables 3-11 and Figure 1 for Performance Curve for more information.
The solids discard rate from the hydroclones is relatively low compared to the shaker capacity. This enables fine mesh
screens to be used, minimizing the fine solids returned to the active fluid system. Long beach lengths on the shaker enable a
high fluid recovery rate.
Efficient use of D-Silters reduce the solids content of drilling fluid; increases penetration rate; improves well bore conditions;
and, reduces pump maintenance.
Introduction D-Silter
M-I SWACO D-Silters are hydrocyclone solids separators. They remove “sand” and “silt” size particles from the drilling
fluid. Size clones to process 150% of the circulation rate and feed mud from the desanded mud compartment. M-I SWACO
clones are designed for excellent separation at about 45 psi (3.16 kg/cm²) input pressure for 9.5 ppg (1.14 kg/liter) mud.
Throughput capacity is increased at higher feed pressures with silt removal of finer silts improved, but not enough to offset
the increased wear rate. Separation is more efficient in low viscosity mud and in mud with low total solids content.
Polyurethane hydroclones are designed for lower cost and easier installation and replacement. Polyurethane also provides
longer wear-life, corrosion resistance and elimination of steel case housing. Each polyurethane 12” clone processes 500 gpm
(113.5 m³/hr) at 45 psi (3.16 kg/cm²) feed pressure. Each polyurethane twin 4” consists of two 4” hydrocyclones with
common feed rate of 150 gpm (36.6 m³) at 45 psi (3.16 kg/cm²) feed pressure.
The M-I SWACO D-Silter is used extensively to remove “silt” size particles from the drilling fluids. “Silt” refers to all
particles smaller than sand size (74 microns) and larger than colloidal material (about 2 microns). The word “silt” applies
here only to size. Solids may actually be shale, limestone, silica sand, barite or any other material of silt size which may be
present. The D-Silter removes nearly all particles larger than 25 microns.
The TWIN-CONE™ hydroclone design provides easy replacement of the urethane wear resistant feed and apex sections. The
D-Silter components include:
Six inch [6” (152 mm)] diameter feed and discharge manifolds
Victaulic couplings
0-60 psi (4.1 bars) pressure gauge.
Solids discharge trough with a built-in bypass mechanism
Six inch [6” (152 mm)] diameter solids discharge nipple
One inch [1” (25 mm)] NPT wash line connection.
Particle Size
Classification Screen Mesh Size
Microns
Larger Than 2000 Coarse 10 Mesh
2000-250 Intermediate 60 Mesh
250-74 Medium 200 Mesh
74-44 Fine 325 Mesh
44-2 Ultrafine -
2-0 Colloidal -
The D-Silter capacity is 1500 GPM [5678 LPM] (10T4 D-Silter). The solids discard rate from the hydroclones is relatively
low compared to the shaker capacity. This enables fine mesh screens to be used, minimizing the fine solids returned to the
active fluid system. Long beach lengths on the shaker enable a high fluid recovery rate.
Efficient use of D-Silters reduces solids content of drilling fluid; increases penetration rate; improves well bore conditions; and, reduces
pump maintenance.
*Head required (feet) at feed manifold for various pressures and mud weights.
Rate
70 80 90 100 110 120 ft.
(GPM)
500 8-7/8 9-3/8 9-7/8 10-1/2 10-5/8 11 in.
750 9-1/8 9-1/2 10 10-3/8 10-5/8 11-1/8
900 9-1/4 9-5/8 10 10-3/8 10-3/4 11-1/4
1000 9-3/8 9-3/4 10-1/8 10-1/2 10-7/8 11-1/4
1250 9-3/4 10 10-3/8 10-3/4 11 11-1/2
1500 10-3/4 10-7/8 11-1/4 11-3/4 12 --
*Impeller sizes for mission 5 x 6 pumps at 1600 rpm for various volume rates and
pressure heads at pumps.
Rate
70 80 90 100 110 120 ft.
(GPM)
500 8-3/8 8-3/4 9-1/8 9-1/2 9-7/8 10-1/4
750 8-3/8 8-7/8 9-1/4 9-5/8 10 10-1/4
900 8-1/2 9 9-3/8 9-5/8 10 10-3/8
1000 8-5/8 9-1/8 9-3/8 9-3/4 10-1/8 10-3/8
1250 9-1/8 9-3/8 9-3/4 10-1/4 10-3/8 10-5/8
1500 9-5/8 10 10-1/4 10-1/2 10-7/8 11-1/8
*Impeller sizes for mission 5 x 6 pumps at 1750 rpm for various volume rates and
pressure heads at pumps.
Rate
70 80 90 100 110 120 ft.
(GPM)
500 9-3/8 9-3/4 10-1/8 10-1/2 10-7/8 11-3/8 in.
750 9-1/2 9-7/8 10-3/8 10-5/8 11 11-1/2
900 9-1/2 10 10-3/8 10-5/8 11-1/8 11-1/2
1000 9-3/4 10-1/8 10-1/2 10-7/8 11-1/8 11-5/8
1250 10-1/8 10-3/8 10-3/4 11-1/8 11-1/2 11-7/8
1500 10-3/8 10-3/4 11-1/8 11-3/8 11-3/4 12
*Impeller sizes for mission 6 x 8 pumps at 1600 rpm for various volume rates and pressure
heads at pumps.
Rate
70 80 90 100 110 120 ft.
(GPM)
500 -- 9-1/8 9-1/2 9-7/8 10-1/8 10-1/2 in.
750 -- 9-1/4 9-3/4 10 10-3/8 10-5/8
900 9 9-3/8 9-3/4 10-1/8 10-3/8 10-3/4
1000 9-1/8 9-1/2 9-7/8 10-1/8 10-1/2 10-7/8
1250 9-3/8 9-3/4 10-1/8 10-3/8 10-3/4 10-7/8
1500 9-5/8 10-1/8 10-3/8 10-5/8 11 --
*Impeller sizes for mission 6 x 8 pumps at 1750 rpm for various volume rates and pressure
heads at pumps.
Rate
70 80 90 100 110 120 ft.
(GPM)
500 14 16 18 21 23 26 hp
750 19 22 24 27 29 33
900 22 25 27 30 34 38
1000 24 27 30 34 37 41
1250 28 30 35 38 41 48
1500 40 47 52 57 60 --
Rate
70 80 90 100 110 120 ft.
(GPM)
500 16 17 18 20 23 26
750 19 22 24 27 29 32
900 23 25 28 30 33 37
1000 25 28 30 33 37 40
1250 31 34 37 41 45 49
1500 42 45 49 54 58 63
Rate
70 80 90 100 110 120 ft.
(GPM)
500 21 22 25 28 30 33 hp
750 24 28 31 34 36 39
900 28 31 34 37 41 44
1000 30 33 37 40 44 47
1250 36 40 43 48 50 --
1500 44 48 51 54 -- --
Rate
70 80 90 100 110 120 ft.
(GPM)
500 24 24 27 29 32 35 hp
750 28 29 33 35 38 42
900 39 32 35 39 43 46
1000 30 35 39 42 45 48
1250 35 42 46 50 54 58
1500 43 49 54 58 63 66
Use the Mud Cleaner to clean the underflow of larger low gravity solids which have passed through the shakers and D-
Sanders.
Weighted Muds
The Mud Cleaner D-Silter cones remove most drill solids larger than about 25 microns and barite larger than 16 microns from
the mud system and deposits them on shaker screens. Solids larger than the micron opening of the screen are carried off the
end to the waste pit. Barite, along with liquid phase from the underflow, falls through the screen and returns to the mud
system.
Oil Muds
In some cases, the effectiveness of hydroclone separators may be slightly reduced due to the normal high viscosity of the oil
muds.
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
TABLE OF CONTENTS
Page
Item
Number
1.0 Installation 3-5
1.1 Equipment Location 3
1.2 Installation 4
1.3 Inlet Lines & Bypass Connections 4-5
2.0 Start-Up 5-9
2.1 External Power/Electrical Connection 5-6
2.2 Start-Up Procedures 6-8
Commissioning Check Sheet 11
The Meerkat Platform Shaker is supplied with an integral skid and is positioned directly onto the deck or
above sand traps as required. Install, operate and maintain equipment only with qualified personnel.
Locate unit at proper site. Shaker installation varies depending on rig circumstances and any special
requirements.
Use lifting lugs located on the unit. The label shown below indicates location of each lifting lug on the
unit.
Remove the four shipping brackets once unit is in place. Keep brackets for future movement or long term
storage.
If unit is installed indoors, adequate ventilation is necessary. Ventilation set-up may be done by qualified
M-I SWACO personnel or by the customer.
Use each of the four corners to bolt shaker into place. The feeder assembly is designed to allow users to
bolt on a 10” 150 lb pipe flange to permit true cold installation (box feeder version only). Check all nuts,
bolts and fasteners on shaker for tightness.
The Meerkat PT Dual Platform Mud Cleaner is shipped as a complete assembly and positioned directly
onto the deck or above sand traps as required. Mount unit as level as possible BEFORE welding or
bolting unit to the tank (deviations will alter screen separating characteristics). The pump feeding the
clones operates best with a flooded suction. If possible, mount pump below normal operating mud
level in the pit. Otherwise, keep suction lifted as little as possible using a check valve or foot valve in
the suction line. Installed screens should lay flat and fit snug.
Install, operate and maintain equipment only with qualified personnel. Locate unit at proper site. Installation
varies depending on rig circumstances and any special requirements. Remove the four shipping brackets once
unit is in place. Keep brackets for future movement or long term storage.
If unit is installed indoors, adequate ventilation is necessary. Ventilation set-up may be done by qualified M-I
SWACO personnel or by the customer.
Use each of the four corners to bolt shaker into place. The feeder assembly is designed to allow users to bolt on
a 10” 150 lb pipe flange to permit true cold installation (box feeder version only). Check all nuts, bolts and
fasteners on shaker for tightness.
IMPORTANT: The Meerkat PT Platform with a standard skid (Part No. 9672140) is capable of handling approximately 600
gallons per minute from the flow line. A single effluent mud outlet gate is capable of handling approximately 1200 gallons
per minute. Two Meerkat PT Platforms co-joined in series can handle 1200 gallons per minute when operated in series using
one effluent mud outlet gate.
Do NOT co-join three or more individual Meerkat PT Platforms with standard skids to operate in a series if flow EXCEEDS
1200 gallons per minute. Skids allowing flow rates of 2400 gallons per minute (Part No. 9672610) through a single effluent
mud outlet gate are available for operating three or four shakers in series. Contact M-I SWACO for additional information on
Meerkat PT Platform multiple shaker options and configurations.
The mud cleaner is equipped with inlet line connections located on both the D-Sander and D-Silter, as well as a
bypass line. Inlet lines allow fluid to flow from mud cleaner equipment to shaker screens. The bypass line
connection is used only when necessary for fluid flow to bypass shaker screens. Refer to Section 5.01 for
bypass operation information.
b. Inlet port is located on side of control box. Remove plug seal on control panel box side to access
connection port opening.
Figure 1
Cable Gland Connection Port
(Exterior View of Control Box)
c. Insert cable gland and wires through connection port. The green wire is the grounding cable and the white,
red and black wires are all live power sources (Refer to Figure 1).
d. Ground green wire attaching an eyelet wire nut to the wire ends.
e. Loosen screws on power distribution block. Insert bare wire endings of the white, red and black wires into
the power distribution block. Retighten screws on power distribution block once wires are in place.
Green
Grounding
Cable
Figure 2
Connection to Outside/External Power
(Interior View of Control Box)
a. Locate unit at proper site. Evaluate site as an approved and appropriate location for the equipment.
Ensure site is compatible to space and power supply requirements.
b. Remove the four (4) shipping brackets and bolts (Refer to Figure 3) and store in a safe place for
reuse. Any additional movement and/or storage of the unit requires reinstallation of shipping
brackets to prevent damage to the equipment.
Figure 3
Shipping Brackets
NOTE: Large motors should be fixed at 100% and smaller motors should be pre-set at 100%.
c. Re-assemble one cover to each vibrator; leaving one cover off of each vibrator.
NOTE: Bump start motors by pushing START button located on control panel. Next, quickly push STOP
button on control panel.
Feed End of
Unit
Discharge End
of Unit
Figure 4
Vibrator Rotational Direction
NOTE: If motors do not rotate in correct directions, switch the red and black wires while keeping the
white wire in the middle then bump start motors again to verify proper rotation as shown in Figure 4.
g. Start up unit and run for approximately 1 hour. Allow enough time for bearings to reach normal
running temperature.
Meerkat Platform
Document Title: Installation & Commissioning Procedures
Section 4.01 7
h. Check current drawn by vibrators from the control panel. Use a voltmeter (a clamp-on current meter is
recommended). Clamp around each motor cable lead to get current readings. (Refer to Figure 5.)
Figure 5
Volt Meter Placed Around Motor Cable
EM3C00111 6912002
Voltage: 220-240/440-480V Voltage: 220-240/440-480V
Nominal Amps: 5.8/2.9 Nominal Amps: 1.79/0.88
EM3C00110 6905003
Voltage: 220-240/380-415V Voltage: 220-240/380-415V
Nominal Amps: 5.4/3.1 Nominal Amps: 1.47/0.85
EM3C00137 EM3C00038
Voltage: 575-600V Voltage: 575-600V
Nominal Amps: 2.3 Nominal Amps: 0.71
P&ID's Tag #
Reference M-I SWACO
Interconnect Type
Documents Data
Other Location
Energy Y N N/A Comments
Rig to Provide
for Commissioning Water Y N N/A Comments
Air Y N N/A Comments
M-I SWACO Assets # Equipment Platform
Refer Numbers Serial # Description: Shale Shaker
6 Check all electrical box connections for proper gland seals. Y N N/A
9 Y N N/A
10 Y N N/A
11 Y N N/A
Y N N/A
Completed By Completed By
Date Date
Printed Name Printed Name
Signature Signature
Company Company
Meerkat Platform
Document Title: Installation & Commissioning Procedures
Section 4.01 9
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Equipment:
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1.1 Unpacking
Equipment is delivered to the site as palletized units. The total number of packages delivered depends on the
quantity and configuration of the system required. The D-Sander and D-Silter are pre-assembled to the unit
before shipping.
Always use trained personnel for lifting and loading operations. Ensure lifting equipment is suitable for
purpose and is certified where necessary.
Use the four (4) lifting lugs located at each of the four corners of the unit. The label shown below indicates
location of each lifting lug on the unit.
The Meerkat PT Platform Shale Shaker is designed on a modular basis and can be disassembled into
components for easier installation (if required). (Refer to Table 1 for further disassembly details.)
Lifting
Component
Method
Use soft slings around basket or spring mounting system to lift.
Weight-Approximately 900 kg (1,982 lbs.)
Basket NOTE: Weight includes motors and screens.
Assembly
Lifting
Component
Method
NOTE: The D-Silter is normally not removed from the main assembly.
Secure lifting straps to manifolds BEFORE disassembling. Unbolt D-Sander from D-Silter. Unbolt and
remove rear D-Silter legs. Unbolt and remove front D-Silter legs. Use lifting straps around manifolds.
Weight: Approximately 612 kg (1350 lbs.)
Back Leg
Bolted to Front
D-Silter Leg
D-Silter
8T4
Back Leg
Bolted To Feeder
Front Leg
Bolted to Main
Assembly
Back Leg
Bolted to Skid
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Equipment:
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Equipment can be stored (upon arrival) in the shipping crate for a 12 to 24 month preservation period. When in
storage, do not expose equipment to dust, vibration or extreme weather conditions (such as heavy rain). If unit is
removed from original shipping crate, cover with a tarpaulin during any preservation period.
If shaker is stored after commissioning, take certain steps to ensure unit is stored in a way that protects the
equipment.
When disconnecting power connections to control station and motors, plug all inlets with an appropriate
fitting to keep water/moisture from entering. Do not leave any electrical connections open and exposed.
Using Hercules Real Tuff Thread Sealant with Teflon on plug threads helps to prevent leakage. In addition,
add anti-condensation packs to motor J-Boxes and control station. Install and seal all control station doors
and J-Box covers.
Figure 1.2
Sealant Used on Plug Threads
Replace items listed below after a 12 month preservation period. See the Recommend Spare Parts List in Section 7.0
for reference to Section / Item Number.
Follow normal commissioning procedures when re-commissioning shaker equipment. This information is found in
Sections 4.01 and 4.02. Verify all motors for proper rotation and requirement for greasing. Please refer to the
Martin Motor manual (“Storage” and “Lubricating Vibrator”) in Section 10.0 for more specific motor information.
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
TABLE OF CONTENTS
Page
Description
Number
Section 1.0 Operation 3-10
1.1 Functional Description of Equipment 3
1.2 Operating Instructions 3-8
1.2.1 Adjustable Parameters 3
1.2.2 Screen Selection 3
1.2.3 Flow Rate 4
1.2.4 Basket Angle 4-5
1.2.5 Shaker Speed 5
1.2.6 Three (3) Motor Control Panels 5
1.2.7 Bypass Operation 5
1.2.8 Start-Up 6
1.2.9 Controlled Shutdown 7
1.2.10 Emergency Shutdown 7
1.3 Screen Handling 8
1.3.1 Screen Installation Procedure 8-9
1.3.2 Screen Washing and Blinding 9
1.3.3 Screen Storage 10
The basic function of the Meerkat PT Platform Shale Shaker is to provide primary solids removal from both
oil based mud (OBM) and water based mud (WBM) during drilling operations.
When shaker is running under normal conditions, certain adjustable parameters optimize
performance:
Screen Selection
Flow Rate
Basket Angle
Selection of screen mesh depends on a number of factors: flow rate, fluid condition, formation,
rate of penetration (ROP), fluid type and number of shakers. Use the finest screen possible to
ensure optimum performance to the relative screen life.
A variety of screen meshes are available for the Meerkat PT Platform Shale Shaker. Review Table
1 or contact your local M-I SWACO representative for more information.
Adjust flowrate to maintain a constant pool level on all shakers used. The optimal fluid end point
is 25-35 cm (l0"-14") from discharge end of front screen. Flow to each shaker is controlled by
vertically adjusting slide gates for each feeder.
The basket deck angle is manually adjustable between -3 degrees and +3 degrees. Shut down of
shaker before changing deck angle is not necessary.
Figure 1
Manual Jacks on Discharge End of Shaker
b. Use a manual ratchet, wrench or screen clamping wedge to adjust the 1-1/4” nut located on
top of jack. Adjust each side to desired position. (Refer to Figures 2 and 3.)
Figure 2 Figure 3
Wedging Clamp Wedge Block
NOTE: Do NOT adjust more than 2 degrees per side while changing deck angle.
NOTE: Always operate shaker with lowest possible basket angle to meet capacity
requirements. A steep incline results in screen overload and premature failure.
The Meerkat PT Platform Shale Shaker is designed to operate at 1,500 rpm (with 50Hz motor) or
1,800 rpm (with 60Hz motor) in both water and oil based mud.
The three (3) motor control panels have a selector switch to operate the unit as either a linear
motion or an elliptical motion shaker. Linear motion operation is used for faster solids movement
across screens resulting in lower screen life.
Elliptical operation is used for slower solids movement across screens leading to longer screen life.
The unit can be switched from linear or elliptical on-the-fly (meaning operation does not have to
stop to switch between the two). Operation of linear or elliptical modes depends on operating
environments. (Refer to Figure 5.)
Selector Switch
Linear/Elliptical
START
(Left Side)
Lin. Ell.
STOP
(Right Side)
Figure 5
Control Panel
The flow line bypass is used to redirect fluid flow from the mud cleaner. Use the slide
gate to manually open or close the bypass. When bypass is closed, fluid from mud
cleaner flows to the shaker basket for further processing. The bypass is open when the
slide gate is pulled out. When the bypass os open, fluid flow is redirected.
D-Silter
Slide Gate
Figure 7
Slide Gate
1.2.8 Start-Up
NOTE: Use steam or a water sprayer for water based mud. Use fluid compatible with the specific
drilling fluid for oil based mud.
c. Ensure a gate is placed at any unused outlet (of the skid) and desired outlet is unobstructed.
d. Check all electrical connections. Turn unit control panel to LINEAR or ELLIPTICAL (if unit
has a 3 motor) depending on drilling parameters.
c. Thoroughly clean baskets and screens using appropriate medium. Use steam or a water
sprayer for water based mud. Use fluid compatible with the specific drilling fluid for oil
based mud.
NOTE: Do NOT use a squeegee or any other foreign object to clean screens.
NOTE: If unit is out of use for long periods, remove, clean thoroughly, dry and either re-box
or store all screens in a safe, dry area.
In the event an emergency shutdown is required, for whatever reason, follow the procedures listed
below:
d. After problem is resolved and area is safe, follow the proper start-up procedure (Section 5.01,
1.2.8) to re-start unit.
The Meerkat PT Platform Shale Shaker is designed for pretensioned screens with a wedge mounting
system. There are four (4) pretensioned screens and eight (8) wedges per Meerkat shaker basket. Screens
are placed on the screen bed and then wedges are driven between each screen edge and support bars on
shaker sidewalls. The screen bed is slightly crowned at the center causing screen frames to bow when
wedges are forced in place. This prevents screens from “whipping” up and down during shaker operation.
See screen changing/installation steps below.
b. While shaker is running, wash down screens. Clean all cuttings and solids build up around
inside of deck and wedges.
NOTE: Follow proper lockout/tagout procedures for turning off power to shaker.
d. Each screen is secured in place by two (2) wedges (one per side). A rubber mallet is required
to remove wedges. A rubber mallet blow to the end or the top handle section removes
wedges.
e. Remove screen panel. Screen panels are removed and installed one at a time.
NOTE: Steps f through i instructions apply to a single screen panel and must be repeated for
each additional panel.
f. Note wedges for second screen from feed end are reversed for easier installation.
g. Wash down screen bed and gasket prior to installing new screens. Replace any deck gaskets if
worn, cracked or hardened (See “Maintenance Procedures” in Section 6.0 of this manual).
h. Lay new screen into shaker deck. Position one wedge between screen edge and support bar on
shaker side wall. Position other wedge on opposite side in same manner and hammer tight.
(See Figure 9.)
Figure 9
Location of Wedges
i. Wet down new screens PRIOR to actual use of drilling fluids. Use steam or a water
sprayer for water based mud. Use fluid compatible with the specific drilling fluid for oil
based mud.
Wash screens with appropriate medium BEFORE shaker unit is shut down avoiding plugging or
blinding of meshes by dried solids.
1.3.2.1 If screen openings plug (blind) with drilled solids, see recommended methods below for
cleaning screens:
b. Wash screens from back side with water or diesel fuel with screens removed from unit
(depending on type of drilling fluid being screened).
Store screens in their cardboard containers. Horizontal or vertical stacking is permissible. Avoid mechanical damage.
Always wash screens prior to storing them.
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
TABLE OF CONTENTS
Page
Description
Number
Section 1.0 General Maintenance & Inspection 3-6
1.1 Safety Related Procedures 3
1.2 Routine Maintenance and Inspection 3-4
1.2.1 Daily Maintenance Procedures 3
1.2.2 Maintenance Procedures Schedule for Every 3000 Hours of Shaker Run Time 4
1.3 Preventative Maintenance Procedures 4-6
1.3.1 Motor Bolt Torque 4
1.3.2 Motor-Electrical Connections (Isolators) 5
1.3.3 Isolation Springs 5
1.3.4 Deck Adjustment Jack Greasing 6
Section 2.0 Maintenance Procedures 7-10
2.1 Screen Seal 7
2.1.1 Deck Seal Replacement Procedures 7
2.2 Springs 7
2.3 Vibrator System 7-9
2.3.1 Vibrator Removal & Installation 7-9
2.4 Cable Gland Assembly Instructions
2.5 Shaker Wash Down Procedures 9
2.5.1 Normal Daily Wash Down Procedures 9
2.5.2 Oil Base Mud Wash Down Procedures 9
2.5.3 Wash Down After Circulation of Completion Fluids 9
2.6 Surface Corrosion Removal Procedures 9-11
2.6.1 Cleaning Specifications 9-11
2.6.1.a Method A 10
2.6.1.b Method B 10-11
2.6.2 Coating Specifications 11
2.7 Decommissioning Procedures 11
Section 3.0 Troubleshooting 12
3.1 Electrical 12
3.2 Mechanical 12
Go through the list below covering general and safety related procedures BEFORE any maintenance is
carried out:
a. Have a certified electrician ensure power supplies are isolated before performing any maintenance on
unit.
c. Block up and secure heavy parts before working beneath unit or parts.
f. Ensure all tools, old parts, nuts, bolts, washers, etc. are removed before restarting unit after
maintenance.
The Meerkat PT Shale Shaker is designed to minimize downtime by reducing routine maintenance.
Prolong equipment life by following maintenance instructions provided in this section at established
specified intervals.
NOTE: Use and complete the daily maintenance form at the end of this section and keep in your
maintenance records. M-I SWACO recommends making multiple copies of the form for future use.
a. Visually examine unit for signs of wear and/or damage. Repair/replace as necessary.
NOTE: Use and complete the 3000 hour maintenance form at the end of this section and keep in your
maintenance records. M-I SWACO recommends making multiple copies of the form for future use.
b. Check motor bolt torque (See “Preventative Maintenance Procedures” on page 6 for more
information).
c. Grease both jacks for deck adjustment system (See “Deck Adjustment Jack Greasing” on page 6
for more information).
After four (4) hours of running check and torque motor bolts again. This also applies to new installs in
the field. New bolts must be used. In the field, check torque monthly (700 hrs of continuous running).
NOTE: There are a total of four motor bolts per each motor.
Figure 1
Motor Bolts
(Total of Four Motor Bolts Per Each Motor)
The electrical box on each of the motors must have the factory supplied black neoprene vibration
isolators installed before shakers are run. (Refer to Figure 2.) Isolators are removable, but should
always be in place when unit is in use to protect electrical connections in the motor. Failure to do so
will cause premature wiring failure or mounting post breakage.
Figure 2
Motor
(Electrical Connections with Isolators)
There are four (4) isolation springs per basket. Check each for signs of fatigue or fracture every 3
months, or if shaker basket is tilting side-to-side and cuttings are running to one side of the basket.
Fatigue of springs causes poor performance. Fracture of springs causes abnormal shaking and, if not
corrected, causes structural damage to the basket.
The springs are covered with a protective black nitrile “boot” serving as a safety precaution against
bare springs acting as a possible pinch-point. One way to check for spring fatigue is to set the basket
level and measure the height of each spring. The front two springs should be the same height, and the
back two springs should be the same height.
NOTE: The height of the back springs may differ from the height of the front springs.
First, remove all weight from springs before changing them. Lift basket (with proper lifting device) to
remove weight from springs. Once basket is lifted, remove top and bottom bolts securing spring. The
spring slides then slides out for replacement.
Top
Bolt Spring (Behind
Shipping
Bracket)
Shipping
Bracket
Figure 3
Isolation Spring
(Discharge End of Basket)
The deck angle adjustment jacks have a grease fitting located on the discharge side of the jack. (Refer
to Figure 4.) Once a month, apply 10 shots of a multi-purpose grease into grease fitting and run deck
angle adjustment up and down twice to allow grease penetration to jack inner screw.
GREASE
FITTING FOR
JACK
Figure 4
Grease Fitting for Deck Angle Adjustment
e. Remove hardware and then remove rubber seals (gaskets) with bars.
f. Ensure screen bed area is clean. Remove and replace all grommets.
2.2 Springs
Replacing the four (4) main basket support springs on a bi-annual basis is recommended. If one spring
appears more compressed than the others, replace right away.
NOTE: For any maintenance to vibrator, refer to Martin Motomagnetic Operators Manual. Installation of
vibrator should be done by a certified electrician.
a. Ensure power to control panel is switched off and locked out. These actions must be
performed by a certified electrician.
b. Disconnect cable gland from vibrator. (Refer to Figure 5.) Tag terminals for reinstallation.
Figure 5
Cable Glands
d. Remove the four bolts and washers holding vibrator in place (M20 Grade 10.9 bolts for large
motors, M16 Grade 10.9 bolts for small motors on 3 motor units).
e. Ensure vibrator mounting area is absolutely clean and not damaged BEFORE installing a
vibrator.
f. Clean bottom of vibrator feet. (Refer to Figure 6.) Ensure motor plate is also clean. (Refer to
Figure 7.)
Figure 6 Figure 7
Vibrator Feet Motor Plate
h. Secure vibrator using the four bolts, nuts and special flat washers.
A E
B C D F
Figure 8
Cable Gland Component Identification
5/8”
Figure 9
Armor Braid and Inner Jacket Cut to Size
f. Install entry item into motor J-Box entry and/or control panel entry and tighten.
g. Slide back nut, gland body and armor sleeve on motor cable.
j. Hold the bronze armor braid located between armor cone and armor sleeve.
k. Insert armor cone and sleeve assembly fully into entry item and hold.
l. Slide gland body to entry item tightening and crimping armor between the armor cone and sleeve. (Refer to
Figure 10.)
Bronze
Braid
Figure 10
Armor Braid Locked to Gland Assembly
o. Thoroughly mix the two part epoxy compound in equal proportions to a uniform color and pliable
consistency.
NOTE: Plastic gloves are provided for protection while handling the epoxy compound.
p. Separate conductors and pack each in the mixed epoxy compound until all voids between conductors and
armor cone and sleeve assembly are filled. (Refer to Figure 11.)
Figure 11
Epoxy Compound Packed Around Conductors
q. Bring conductors back together and form a packing 1-¼” long and sufficient in size to fill compound tube.
(Refer to Figure 12.)
Figure 12
Epoxy Compound Formed to Fill Compound Tube
Figure 13
Compound Tube Filled with Epoxy Compound
s. Do not allow epoxy compound to exceed end of compound tube. Ensure epoxy compound is found at all
points between conductors and compound tube.
t. Insert conductors into entry item sliding cable gland assembly into position. Tighten gland body to the
entry item. Tighten back nut to gland body.
NOTE: Leave assembly undisturbed for 24 hours allowing epoxy compound to set.
2.5 Shaker Wash Down Procedures (Use PPE per Section 1.06)
a. After drilling and mud circulating is completed, thoroughly hose down entire shaker using water
with screens in place and shaker running to completely remove all solids from screen surface.
b. Once clean, shut off power and remove all screens and set them aside. Continue washing shaker,
without running it. Clean screen bed area extremely well ensuring seal area is free of drilling mud
that can cause bypass around screen frame later.
NOTE: Do not use a pressure washer which can damage fine mesh screens.
a. Follow same procedure as above (Normal Daily Wash Down Procedure), but use a suitable fluid
that is compatible with the specified drilling fluid.
Completion fluids typically contain a higher amount of chlorides and are usually highly corrosive.
Therefore, it is extremely important that an extensive wash down is carried out after circulation of
completion fluids is finished.
a. First, follow the “Normal Daily Wash Down” procedures. However, it is also recommended that
the shaker basket be lifted to its highest uphill angle and the interior of the basket be washed
thoroughly. Wash screens separately.
Due to possible oxidation of metals, mild surface corrosion may occur on some shaker components.
This corrosion will not affect the long term life of the stainless steel components. See recommendation
methods “A” and “B” below. The method chosen greatly depends on environmental conditions.
2.6.1.a. Method A of Cleaning Specifications for Surface Corrosion Removal and Clear Coat Touch-
Up: Recommend using an acidic paste (or equivalent) to remove surface corrosion.
a. Use protective equipment while applying (per Section 1.03 or local and national codes
requirements).
b. Apply a thick layer of Derustit SS-3 or DERUSTIT Beizpaste 4020 with a brush using a
plastic container.
d. Rinse area thoroughly with water using a 2000-3000 psi pressure washer. If pressure
washer is not available, normal line pressure is sufficient with use of a stainless steel wire
brush.
f. Once all surface corrosion is removed, wipe areas that were effected with a rag and
surface cleaner (paint thinner is recommended) to removed oil, dirt and debris from areas.
h. Apply first coat of VpCI®-383 (or equivalent). Apply using conventional methods
(spray, brush, roll or dip). Let first coat dry for 15 minutes.
i. Apply second coat of VpCI®-383 (or equivalent). Allow second coat to dry for 15
minutes.
a. Use protective equipment while applying (per Section 1.03 or local and national codes
requirements).
b. Before applying cleaner remove any non stainless steel rivets and hoses with non stainless
steel plated connections. Replace with stainless steel rivets and hoses with stainless steel
connections after application.
c. Apply ZEP Stainless Steel cleaner to effected areas per manufacturer recommendations.
g. Once all surface corrosion is removed, wipe effected areas with a rag and surface cleaner
(paint thinner is recommended) to remove oil, dirt and debris from areas.
i. Apply first coat of VpCI®-383 (or equivalent). Apply coating using conventional methods
(spray, brush, roll or dip). Let first coat dry for 15 minutes.
j. Apply second coat of VpCI®-383 (or equivalent). Allow second coat to dry for 15 minutes.
The water based protective coating listed below is recommended to protect surface once corrosion is
removed.
VpCI®-383
VpCI®-386
Cortec Corporation
4119 White Bear Parkway, St. Paul, MN 55110 USA
Email: info@cortecvci.com
Internet: www.cortecvci.com
Follow the procedure below when removing unit from work area or storing unit:
a. Wash unit to remove any media from shaker basket, feeder and skid.
b. Remove screens.
3.2 Mechanical
Symptom Likely Reason Corrective Action
Wedge not properly installed. Ensure wedge is fully engaged (See Section
Screen wedge comes loose.
Solids under screen or wedge. 5.0 in this manual).
Solids are migrating to one side One vibrator motor not running. Check vibrator motor and control panel.
of the basket or not discharging One vibrator rotating in wrong direction. Reverse rotation.
properly. Unit not level. Level unit.
Wedge(s) loose. Check and reinstall wedges.
Vibrator overheating (70 degrees Bearing out of grease. Service bearings (See Section 10).
over ambient). Bearing worn out. Replace motor.
Mud builds up on screen or too Incorrect deck angle. Adjust deck angle.
much spills over discharge.
Screen mesh too fine. Change to a coarser mesh screen.
Angle of basket too high. Lower incline.
Short screen life.
Solids loading too heavy. Use coarser screen.
Comments:
Mechanics Name
Signed
Comments:
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Equipment:
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1
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Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
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R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E
152 .2
3865 2 MO TOR
CONTROL B OX
4.0 (2 PLCS )
9.3 102
235
104 .3
2650
84.3
214 2
74. 1
1882
51.1
1297
SEE CH ART "A" 40 .6
103 2
29.0
25 .1 738
63 9 WEIR
APP ROX C.G. HEIGHT
10.0
1.9 75. 1 22 .8 254
10" [2 54 ] INL ET FLANGE 70.1
31.9 76.4 48 1908 57 8 STAN DARD C ONNEC TION 1781
811 1940 MUD OUTLET SKID LENGTH 2.5 140 .2
65 .5 (2 PLCS) 64 35 62
CEME NT BYPASS 166 3 UNI T L IFT IN G LUG 33 .5 43 .5
OPENING APP ROX C.G. (4 PLCS ) 851 11 06 145 .2
OUTLET OPENING 3689
140 .2
3562
SKID W IDTH
BILL OF MA TERIAL
UN LESS O THE RWISE S PEC IFIED: SIG NATU RES D ATE
DIMENSIO NSAR E ININCHES DRAWN
MILLIMETE RSAR EINBR ACKETS JHF 1/12/08
DOM
RE TSCA
NOOVE
BU EPR
RLSANINTS
D SH
ARPEDGES
SURFACEROU GHNESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOURS
EDRI
V E,HOUS
TON,TEXS77
A 072
THIR
TO DAN
LER ANC
GELEPR
SON:OJECTION ENGINEER
NOTES : .XXX +/- .005 FRAC +/- 1/32
CHART "A" .XX +/- .015 ANG+/- 1/2 DEG AP PROVED S AL ES DA T A DR AW IN G
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL D UAL M E ERK AT PT PL A TF OR M 8 T 4 D- S IL T ER
1. DIM ENSIONS ARE IN IN CHE S [MM ]. ALL DIME NSIONS ARE NOMINA L UNL ESS SPECIFIED OTHERWISE. THISDRAWING AND/OR SPECIFICATION EMBODIES
53 . 82 [1367] @ +3v CONFIDENTIALINFORMATION OFSWACO, ADIVISION 2 M O T OR C OMM ON S K ID AND POS S U M B ELL Y
2. APP ROXIMATE DRY WEIGHT OF UNI T: 826 0 LBS [37 47 KG] OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE
3. SEE USERS MANUAL FOR ELECTRICAL CONTROL PAN EL INFORMATION. 51.0 6 [1297] @ 0v UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED G ENE RAL A RRAN GE M E NT
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
48.37 [122 9] @ -3v THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHETE SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.
3
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Section 8.02
R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
LEGEND
MO T OR
SHAKER
SHAKER
ASSEMBLY MUD SUPPLY FLOW
LINE CONNECTION
MT R2
MT R1
MT R1
MT R2
2 MOTOR STARTER MUD GUTTER MUD GUTTER 2 MOTOR STARTER
BILL OF MA TERIAL
UN LESS O THE RWISE S PEC IFIED: SIG NATU RES D ATE
DIMENSIONSAR E ININCHES DRAWN
MILLIMETE RSAR EINBR ACK
ETS MAL 03/ 1 8/08
DOM
RE TSCA
NOOVE
BU EPR
RLSAN INTS
D SH
ARPEDGES
SURFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIV,HOUS
E TON,TEXS77
A 072
2 MOTOR THIR
TO LER
DAAN
NC
GELEPR
SON:OJECTION ENGINEER
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED MEERKATDUAL PLAT FORM
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL
THISDRAWING AND/OR SPECIFICATION EMBODIES MUD CLEA NER, 2 MOTOR
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED PIPING& INSTRUMENTATIONDIAGRAM
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE S HETE SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF -
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.
3
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Equipment:
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1
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R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E
D-SILTER
SOLIDS
DISCHARGE
EFFLUENT
EXIT FROMSCREEN
DECKS INTO
SHAKER SKID
CEMENT BYPASS
OUTLET BILL OF MA TERIAL
UN LESS OTHE RWISE S PEC IFIED: SIGNATU RES D ATE
EXIT FROMDISCHARGE GATES DIMENSIONSA R
MILLIME TE
RSAR
E ININCH
EINBR
ES
ACK
ETS DRAWN MAL Mar-12-2008
DON
RE TSCA
MOOVE
BU EPR
RLSANINTSH
D SARPE GDES
(BOTH SIDES) SU RFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L.L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXA
S77072
THIRDAN GLEPR OJECTION ENGINEER
TOLER ANCESON:
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG+/- 1/2 DEG AP PROVED
.X +/- .031 CONCEN.005 DIA
CONFIDENTIAL DUALMEERKAT PT 8T4
THISDRAWINGAND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN MUDFLOW DIAGRAM
PERMISION.SWACOHASLOANEDTHISCOPYW ITHTHE
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK ,W HICH EVERCOMESFIRST.
3
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1
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Section 8.04
D a t u m X ( in ) D a t u m Y ( in ) F o r c e ( lb s ) D a t u m X ( mm ) D a t u m Y ( mm ) F o r c e ( K N )
NOTES : R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
L1 0 0 1550 . 66 2 L1 0 0 6 . 90 4
L2 7 5 .1 0 2860 . 50 1 L2 1907 .5 0 12 . 73 7
L3 0 139 . 4 1354 . 74 5 L3 0 3540 .8 6 . 03 2 1. ALL CALC ULA TIONS BASED ON 15PPG MUD WE IGHT
L4 7 5 .1 139 . 4 2499 . 09 3 L4 1907 .5 3540 .8 11 . 12 7 (1. 8 SPE CIFIC GRAVITY, .06 5 POUND S PER CUBIC IN CH
C of G 4 8 .7 65 8265 . 00 0 C of G 123 6 . 9 8 1 65 1 36 . 80 0 DENSITY)
Ope r a t in g P ro p er t i e s O p e r a t i n g P r ope r t i e s 2. APP ROXIMATE FLUID VOLUME = 143 ,000 CUBIC IN CHE S
D a t u m X ( in ) D a t u m Y ( in ) F o r c e ( lb s ) D a t u m X ( mm ) D a t u m Y ( mm ) F o r c e ( K N ) 2.3 E6 CUBIC CE NTME TERS
L1 0 0 2599 . 48 4 L1 0 0 11 . 56 3
66 .5
65. 0 1688
1652 APP ROX. C.G.
APP ROX. C.G.
ISO VIEW
L1
25 .8 22 . 0
654 55 8
APP ROX. C.G. APP ROX. C.G.
L4
48.7 53 .8
1236 INL ET END
APP ROX. C.G. 136 8
APP ROX. C.G.
75. 1 L2 75. 1
1908 1908
3
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Equipment:
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1
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Equipment:
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1
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R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E
C L IE N T
CA B L E N O . 1
PO W E R
D U A L P LA T F O R M - 1
SU P PLY
DUAL
CA B L E N O . 2
M OTOR
D U A L P LA T F O R M - 2
N O .1
U L/N EM A EP
EN C LO SU R E
DUAL
CA B L E N O . 3
C L IE N T
CA B L E N O . 4
PO W ER
DU A L PL A T FO RM - 4
S U PP L Y
DUAL
CA B LE N O . 5
M OTOR
DU A L PL A T FO RM - 5
N O .3
U L/N EM A E P
E N C LO SU RE
DUAL
CA B L E N O . 6
M OTOR
D U A L P LA T F O R M - 6
N O .4
3
NOTES:
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Item Part
Description Qty.
No. Number
1 MK3C01101-00AD Meerkat PT Dual Unfinished Unit 1
2 9672047 Assembly Feeder Box Common Possum Belly 1
3 9672301-01 Starter Kit, 2 Motor, UL, 440-480V/60 Hz 2
4 EM3C00111 Motor, Vibrator, 2 Hp, 440-480V/60 Hz 4
5 9672305-01 Wiring Kit, 2 Motor, UL 2
6 9650367 Decal, Arrow Rotation 8
7 MK3C11000-00AD 8T4 D-Silter Assembly Mongoose Platform Dual/Triple 1
NOTE:
1. PERFORM THE FACTORY ACCEPTANCE TEST USING THE MOST
CURRENT REVISION OF MONGOOSE-PT23.DOC LOCATED IN
SWACO DOCS UNDERFACTORY ACCEPTANCE TESTS.
2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS
EXCEPT MOTOR BOLTS
3. TORQUE LINEAR (LARGE) MOTOR BOLTS TO 320 FT-LBS
4. TORQUE ELLIPTICAL (SMALL) MOTOR BOLTS TO 180 FT-LBS
5. INSTALL SHIPPING BRACKETS AFTER FACTORY ACCEPTANCE
TEST PRIOR TO SHIPPING
Section 9.01
Document Title: Final Assemblies
Section 9.01
134 .0
4.0
4.3 4.6
3
5
A D ETAI L A
1:6
24 .6
77.2
7
4
5
5
1
89.8
84.
74. 1
51.1
40 . 6
10.0
28.6
70.12
152 .2 30 .7 140 .2
104 .3 145 .2
595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
2 OF 4
5
See Drawing(s) at End of Table 2
TABLE 2. PARTS LIST FOR FINAL ASSEMBLIES MK3C00111-33AD, -37AD & -311AD
Item Part
Description Qty.
No. Number
1 MK3C01101-00AD Meerkat PT Dual Unfinished Unit 1
2 9672047 Assembly Feeder Box Common Possum Belly 1
Starter Kit, 3 Motor, UL, 440-480V/60 Hz
9672303-01
For Assembly MK3C00111-33AD
Starter Kit, 3 Motor, UL, 380-415V/50 Hz
3 9672303-02 2
For Assembly MK3C00111-37AD
Starter Kit, 3 Motor, UL, 575-600V/60 Hz
9672303-03
For Assembly MK3C00111-311AD
Motor, Vibrator, 2 Hp, 440-480V/60 Hz
EM3C00111
For Assembly MK3C00111-33AD
Motor, Vibrator, 2 Hp, 380-415V/50 Hz
4 EM3C00110 4
For Assembly MK3C00111-37AD
Motor, Vibrator, 2 Hp, 575-600V/60 Hz
EM3C00137
For Assembly MK3C00111-311AD
Motor, 0.6 Hp, Elliptical Motion, 480V/60 Hz
6912065
For Assembly MK3C00111-33AD
Motor, 0.6 Hp, Elliptical Motion, 380V/50 Hz
5 6912066 2
For Assembly MK3C00111-37AD
Motor, 0.6 Hp, Elliptical Motion, 575V/60 Hz
6912065
For Assembly MK3C00111-311AD
6 9672307-01 Wiring Kit, 3 Motor, UL 2
7 9650367 Decal, Arrow Rotation 12
8 MK3C11000-00AD 8T4 D-Silter Assembly Mongoose Platform Dual/Triple 1
M K 3C00111 -311 A D 9672303 -03 S TA RTE R K IT, 3 M O TO R UL, 575 -600 V , 60 HZ E M 3C0013 7 M O TO R, 2HP , 575 -600 V , 60 HZ 691206 7 M O TO R, 575V , 60 HZ 96 72307 -01 W IRING K IT, 3 M O TO R, UL
M K 3C00111 -37 A D 9672303 -02 S TA RTE R K IT, 3 M O TO R UL, 380 -415 V , 50 HZ E M 3C0011 0 M O TO R, 2HP , 380 -415 V , 50 HZ 691206 6 M O TO R, 380V , 50 HZ 96 72307 -01 W IRING K IT, 3 M O TO R, UL M-I L.L .C.
M K 3C00111 -33 A D 9672303 -01 S TA RTE R K IT, 3 M O TO R UL, 440 -480 V , 60 HZ E M 3C0011 1 M O TO R, 2HP , 440 -480 V , 60 HZ 691206 5 M O TO R, 480V , 60 HZ 96 72307 -01 W IRING K IT, 3 M O TO R, UL 595 0 N O R T H CO U R S E D RI V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
3 OF 4
7
8
140 .0
4.0 4.6
2
7 IN STAL L ARROWS ACCORD IN G TO MOTOR
COUN TER-ROTATION FOR L INEAR MO TORS
75.1
24 .6
DETAIL B
1:6
8
77.2
4 5
7
89.8
84.3
1
74. 1
51.1
40 .6
10.0
70. 1
28.6
140 .2
30 .7
152 .2 145 .2
104 .2
595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
Section 9.01
Document Title: Final Assemblies
Section 9.02
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Item Part
Description Qty.
Number Number
1 9672405 Trough, D-Silter, Mud Cleaner 1
2 9672422 Sidewall Right Side, D-Silter Stand 1
3 9672423 Sidewall Left Side, D-Silter Stand 1
4 9672417 Plate, Guide Header Box Slide Gate 1
5 9672468 Plate, Guide Header Box Slide Gate 2
6 9672418 Plate, Feeder Slide Gate 1
7 9671941 Plate, Slider Header Box Mud Cleaner 1
8 9672467 Bracket, Mount D-Silter Mud Cleaner 2
9 5010134 Cap Grooved End 6” 1
10 5068261 Plug Pipe Sq. HD Galv. 1 NPT 150 lbs. 2
11 05-305 Flat Washer M12 Narrow 80
12 05-306 Split Lock Washer M12 Regular 40
13 04-1106 HHCS M12 x 40 mm LG 14
14 03-415 Hex Nut M12 40
15 04-1105 HHCS M12 x 35 mm LG 15
16 1345041 Flat Washer 5/8 N Type A 16
17 1345344 Split Lock Washer 5/8 8
18 1407139 HHCS 5/8 x 2.000 LG 8
19 1305041 Hex Nut 5/8 8
20 04-1179 HHCS M12 x 55 mm LG 9
21 04-1270 HHCS M12 x 45 mm LG 2
22 05-276 Flat Washer M8 Regular 11
23 05-285 Split Lock Washer M8 Regular 4
24 04-1131 HHCS M8 x 30 mm LG 5
25 03-232 Hex Nut M8 4
26 8420207 Decal, M-I SWACO 17-1/2” x 4-1/2” 1
27 5015029 Coupling, Grooved 6” 2
28 BM6S20163-01XB Clip, Gate Positioning 1
29 07-406 Hex Nut M8 with Nylon Insert 1
30 9671968 Plate, Cover D-Silter PT Mongoose 1
31 9622605 Manifold D-Silter Inlet 2-12/8T4/ALS II Mud Cleaner 1
32 9622220 Clone, Twin 4” Urethane ½” Apex 8
33 9622485 Manifold Overflow D-Silter 8T4/ALS Mud Cleaner 1
34 5015052 Coupling Grooved End Snap T-Gasket 2” 300 PSI 32
35 5015053 Coupling Grooved End Snap T-Gasket 2-1/2” 300 PSI 8
36 9622582 Elbow Grooved End 90° Poly. 16
37 9697001-12 Nipple, Grooved End Stub 6” 1
38 9697001-13 Nipple, Grooved End Stub 8” 1
39 5008417 Bushing Pipe Hex Galv. 150 lbs. 1/2 NPT x ¼ NPT 1
40 5015030 Coupling Grooved End Bolt T-Gasket 8” 800 PSI 1
41 2422177 Gauge 0-60 PSI/0-400 KPA 2-1/2” ¼ NPT LM 1
42 3914038 Gasket, D-Silter Header Box Common Possum Belly 1
43 1492031 Drive Screw #4 x .188 LG, SS 4
44 9650360 Nameplate ID Product M-I SWACO 1
NOTES :
1 ASSEMBLY NOTE:
1. APPLY COM POUN D SEALAN T (LOCTITE) TO THREADS OF ITEM #4
FEED ITEM 7 THROUGH SLOT ON PER ENGINEE RIN G SPEC SS137 .
BACK OF HEADER BOX; OVE R SUPP ORT
GUID E; OVE R BYPASS TROUGH AS SHOWN. 2. US E AN TI SEIZE (FOO D GRADE AN TI- SE IZE (PN / 511 68) BY LOCTITE) ON
ALL BOLT THREADS UNL ESS OTHERWISE SPECIFIED.
ITEM 7 SHOULD SLIDE
28.61 WITHOUT INTERFERENCE. 3. APPL Y SUP ERFLEX TM RED RTV SILI CO NE ADHESIVE SEALAN T BETWEE N
ITEM S #1 AN D #31.
H DETAI L E
1:2 44 965 0 360 NAME PLATE ID PROD CUT M-I SWA CO 1 - -
43 1492031 DRIVE SCREW #4 X .18 8 LG., SS 4 - -
APPL Y LOCTITE
(NO AN TI-SEIZE) 42 3914038 GASKET, D- SIL TER HEADER BOX COMMO N POSSUMBELLY 1 - -
18 31 962 2 605 MANI FOLD D-SIL TER INL ET 212/ 8T4/AL S II MUD CLEAN ER 1
DETAI L F 16 30 967 1968 PLATE, COVE R D-SIL TER PT M ONGOO SE 1 - -
16
1:4 29 ESNAHEXNUT _M8 HE X NUT M8 W/ NYLON INSERT 1 07 -406 -
17
TO BE MOUN TED TO POSSUM DETAI L H
BELLY (N OT SHO WN) 19 28 BM6_20 163-01 CLIP, GATE POS ITIONING 1 - -
1:4 27 50 15029 COUPLING , GROOVE D 6 IN 2 - -
SECTIO N B-B SECTIO N J-J
40 33 34 13 11 11 12 14 26 842020 7 DECAL , M-I SW A CO 17-1/2" X 4-1/2" 1 - -
Section 9.02
Meerkat PT Dual Platform Mud Cleaner
Document Title: D-Silter Assembly
Section 9.03
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Item Part
Description Qty.
Number Number
1 MK3C01100-00AD Meerkat Assembly, Unfinished Unit 2
2 9672517 Front Wall Lifting Lug, Blasted & Painted 1
3 9672403 Back Wall Weldment 1
4 5806003 Clip C-Style Bar Grating SS 2
5 9672538 Handwheel Weldment, Bypass Assembly 1
6 8420215 Decal SWACO 37.0 x 9.0 1
7 9672149 Cable Tower Weldment 2
8 9672155 Cover Plate, Cable Retainer Tower 2
9 9672502 Spacer, Bypass Assembly 2
10 MK3C04300-00AD Bypass Trough Weldment 1
11 9672390 Weldment, Possum Belly Dual Shaker 1
12 9672503 Top Plate, Bypass Assembly 1
13 MK3C04308-00XD Grating Step Dual Meerkat PT 1
14 9672488 Flange Mounting ACME 1
15 9672493 Gate Weldment, Bypass Assembly 1
16 9672501 Rod Weldment, Bypass Assembly 1
17 BM6K80098 Label, Lift Point 2
18 9650496 Label, “Not A Lifting Point” 4
19 05-244 Lock Washer Schnorr M20 Martin #513014 32
20 04-1684 HHCS M20-2.5 x 90 mm LG, GR 10.9, Yellow Chromate Plated 32
21 03-435 Hex Nut M20-2.5 Yellow Chromate Plated 32
22 05-305 Flat Washer M12 Narrow 64
23 05-289 Flat Washer M16 6
24 05-296 Flat Washer M20 64
25 05-284 Flat Washer M6 Regular 8
26 05-276 Flat Washer M8 Regular 40
27 03-415 Hex Nut M12 32
28 03-287 Hex Nut M16 2
29 03-236 Hex Nut M6 4
30 03-232 Hex Nut M8 18
31 04-1270 HHCS M12 x 45 mm LG 28
32 04-1340 HHCS M12 x 60 mm LG 4
33 04-1107 HHCS M16 x 70 mm 4
34 04-1101 HHCS M6 x 30 mm LG 4
35 04-1131 HHCS M8 x 30 mm LG 18
36 05-306 Split Lock Washer M12 Regular 32
37 05-272 Split Lock Washer M16 Regular 2
38 05-269 Split Lock Washer M6 Regular 4
39 05-285 Split Lock Washer M8 Regular 18
40 MK3C04304-00XD Plate, Guide Discharge Door Slide Gate 4
41 05-225 Flat Washer 3/8 304 SS 22
42 MK3C04305-00XD Plate, Spacer Guide Trough Slide Gate 2
43 5895001 Wedge, Mongoose Screen Clamping 4
44 04-1140 HHCS M8 x 16 mm LG 4
45 MK3C04306-00AD Plate, Guide Trough Slide Gate Weldment 2
46 MK3S04307-00XB Plate, Trough Slide Gate 1
47 MK3C04309-00XD Spacer, Discharge Door Slide Gate 4
48 3914036 Gasket, Possum Belly Transition Dual Shaker 1
49 06-247 Roll Pin ¼ Dia. x 1.50 LG 1
R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
20
21
24 19
24
N SECTION N-N
N SECTION Q-Q
1:4 1:4
ROTATED 90v
ROTATED 90v
L 3
13 EXPLODED VIEW
I I 1:20
24.6
1 46 44 26 45 42
4
40
47.2 O
SECTION K-K
1:6 26
26 39 39
41 26
26 30
30
35 35
P SECTION L-L
140.2 20 47 BEHIND ITEM 40 NOTE: 1) ADHESIVE TO BE APPLIED
ALONG THE CENTERLINE
THAT IS SHOWN.
ASSEMBLY NOTE:
1) APPLY HIGH TEMP RED SILICONE BETWEEN BYPASS TROUGH AND SKID.
24 2) REMOVE EXISTING CENTER SLIDE GATES, GATE FRAMES AND FRAME SPACERS
10 PRIOR TO INSTALLATION OF BYPASS TROUGH WELDMENT.
1
DETAIL O 3) USE EXISTING FASTENERS TO INSTALL BYPASS TROUGH WELDMENT,
NEW SLIDE GATE GUIDEPLATES AND SPACERS.
REAR VIEW BACK WALL 1:2 4) RE-INSTALL SLIDE GATES.
A PPL Y S UP E RF LEX R E D RT V AD H E SIVE S E ALA NT (LO CT ITE S9 675) APPL Y SUP ER FL E X RED RT V AD H ES IV E S EA LA NT (LOCT IT E S9 675)
O PP O S IT E S IDE O F BA CKW ALL (IT EM #3 ) AND T H E OP E NING IN E AC H S KID O PP OS IT E S ID E OF BA CKWA LL (IT EM #3) AND TH E OP E NIN G IN E AC H S KID DETAIL P M-I L.L .C.
BA C KW ALL BA CKWA LL 595 0 N O R T H C O U R S E D R I V E , H OU S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
5
6
48 27 32
APPLY SUPERFLEX RED RTV ADHESIVE 11 3 36 2 24
23 23 37 24
SEALAN (LOCTITE S9675) BETWEEN 28 22 3 24
BACKWALL AND TROUGH. 24 21
9 21
12 20 20
33
16 19
19
15
33 SECTION C-C
10
DETAIL G SECTION D-D 1:4
1:2 18 1:4 18
104.3 A A B B 39.25 6
23
11 DETAIL H F
1:2 5
8.00
J
J D E
16
D F 70.12
10.00
E 7
BACK VIEW
31
22
APPLY SUPERFLEX RED RTV ADHESIVE
SEALANT (LOCTITE S9675) BETWEEN
BACKWALL AND SKID. APPLY AROUND
RECTANGULAR CUTOUT.
1 18 18 1 7 22 1
7
43
43 G H 36
27
SECTION F-F 5 3
SECTION A-A 22 1
1:8 29 8
1:2 38
31
11
22 25
17 47.2
11
17 22
36
22
C 14
27
27 25
5 SECTION B-B
C 36 34 1:2
145.2 3
49
SECTION E-E 16 M-I L.L .C.
Supplier Logo
Equipment:
Meerkat PT Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Item Part
Description Qty.
Number Number
1 MK3C04100-00AD Skid Weldment 1
2 MK3C02100-00AD Basket Assembly 1
3 9672371 Plate, Right Indicator 1
4 9672372 Plate, Left Indicator 1
5 9671681 Jack Assembly Lifting Deck Manual 2
6 9671683 Indicator Pointer 2
7 9672146 Plate, Spring Mount, Right Side 1
8 9672147 Spring Plate, Left Side 1
9 9672204 Plate, Skid Discharge Top 2
10 9672203 Spacer, Skid Discharge Chute 2
11 9672205 Door, Skid Discharge 2
12 9672172 Bracket, Shipping Mongoose Platform 4
13 9360007 Spring Coil 7” 4
14 05-305 Flat Washer M12 Narrow 64
15 05-306 Split Lock Washer M12 Regular 20
16 03-415 Hex Nut M12 20
17 04-1270 HHCS M12 x 45 mm LG 20
18 05-276 Flat Washer M8 Regular 26
19 04-1175 HHCS M8 x 40 mm LG 18
20 05-285 Split Lock Washer M8 Regular 8
21 BM6Y10137-01 Washer, .48” ID x 1.25” OD x .135” Thick 4
22 03-232 Hex Nut M8 8
23 5804004 Boot, Spring 4.83 OD x 4.78 ID x 6.25 LG, Nitrile Compound 4
24 05-244 Lock Washer Schnorr M20 Martin #513014 8
25 1345015 Washer Flat Black F436 ¾” x 1-15/32 OD Hardened 16
26 1407169 Screw Hex Head Plated M20-1.5 x 120 mm LG Grade 10.9 8
27 1305055 Nut Hex Plated M20 x 1.5, Grade 10.9, Yellow Chromate Plated 8
28 1345123 Washer Flat Black F436 11/16 ID x 1-3/16 OD x .108” Thick Hardened 8
29 1407144 Screw Hex Head Plated M16-1.5 x 100 mm LG Grade 10.9 4
30 05-248 Lock Washer Schnorr M16 4
31 1305040 Nut Hex Plated M16-1.5, Yellow Chromate Plated, Grade 10.9 4
32 BM6K80290 Spring Spool 4
33 BM6K80098 Label, Lift Point 4
34 BM6K80097 Label, “PE” Protective Earth 2
35 8420681 Decal, Remove Bracket 4
36 04-1689 HHCS M12 x 35 mm LG, MS, Plated, Grade 10.9 16
37 03-439 Hex Nut M12 MS, Plated with Nylon Insert 16
R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
A ADDED SPRIN G SPOO L TOR QUE SPEC. (N OTE 4) MAL 1 1/28/07
B REPLACED F10K1 9149 WITH 842 0 681, ADD ED (2 ) 05 -306 MAL 12/12/0 7
NOTES: C ADDED -02 CONFIGURATION FOR UF UNIT LESS MOTOR B OLTS JHF 12/18 /07
3
D D
16 15 14 14 17
10
4
27 24 25 25 26
8 14
29 28 28 30 31 SEE NOTE 3 36
17 14 14 15 16
14
16 15 14 14 17
37
A A
G G 13
33
32 23
12 11
B
B 35
A 36 SEE NOTE 3
SECTION C-C SECTION D-D 37
SEE NOTE 4 16 21 15 17 14 14
1:8 1:8
SECTION E -E
1:4
16 15 14 14 17
E
38.49 18
37 .
19
E
32
6 9
H 6.19
NU T PAR T OF
SKID WELDME NT 10
B B 34 7
SECTION H-H
H DETAI L F A SEE NOTE 4 16 15 21 17
1 9 1:2
6.94 1:2
SECTION G-G
73. 12
1:4
595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
5
NOTES:
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Item Part
Description Qty.
Number Number
1 MK3C03100-00AD Weldment, Meerkat Basket 1
2 9672120 Motor Tube Weldment 1
3 05-305 Flat Washer M12 Narrow 76
4 05-296 Flat Washer M20 32
5 05-244 Lock Washer Schnorr M20 Martin #513014 16
6 03-435 Hex Nut M20-2.5 Yellow Chromate Plated 16
7 04-1660 HHCS M20-2.5 x 70 mm LG Yellow Chromate Plated 16
8 9672169 Plate, Drip Lip Mongoose PT 1
9 5873004 Skirt, Feed End 1
10 9672167 Cover, Removable 1
11 9672168 Bar, Skirt Retainer 1
12 05-306 Split Lock Washer M12 Regular 34
13 03-415 Hex Nut M12 50
14 04-1105 HHCS M12 x 35 mm LG 40
15 04-1106 HHCS M12 x 40 mm LG 6
16 BM6Y10137-01 Washer, .48” ID x 1.25” OD x .135” Thick 6
17 5895001 Wedge, Mongoose Screen Clamping 6
18 5837001 Gasket, Mongoose Flat Panel Screen 3
19 9672127 Spring Mount, Basket 4
20 07-415 Grommet Screw .273 Square Panel Hole 24
21 BM6K80290 Spring Spool 4
22 1441471 #8 Flat Head Sheet Metal Screw with Square Drive 24
23 9671640 Weldment, Screen Bar 3
24 04-1270 HHCS M12 x 45 mm LG 4
25 05-371 Schnorr M12 Lock Washer 16
26 MK3K80001 Decal, “Meerkat Shaker” 2
R EV DE S CRI P TIO N D RA FT ER CH K D AP PR V D D AT E
A ADDED TORQUE NOTES 5, 6 AND 7 MA L 10 /08/07
81.14
G G
A A
63 . 00 51.7 4
E E
9
ISO VIEW
1:10
Section 9.05
Document Title: Basket Assembly
Section 9.05
ADD HIGH TEM P RED
SILICO NE AROUND A
THE PERIME TER OF
THE REMOV ABLE 12 3 3 14 13 SEE NOTE 6 22
COVE R 23
A A 18
11
15 3 3 12 13 SEE NOTE 7 14 3 12 13 SEE NOTE 7 20
A SECTION E-E
24 13 12 16 SEE NOTE 5
1:2
19
14 3 16 12 13
SEE NOTE 3 13 25 3 3 14
DETAI L F
1:2
21 2
1
SECTION G-G
17 17
1:2
2 F
7 4 4 5 6 SEE NOTE 4
17 C
D
SECTION A-A
1:6
SECTION J-J
1:4
M-I L.L .C.
595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
1/8
5
NOTES:
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Item Part
Description Qty.
Number Number
1 05-285 Split Lock Washer M8 Regular 9
2 05-306 Split Lock Washer M12 Regular 12
3 04-1175 HHCS M8 x 40 mm LG 9
4 04-1131 HHCS M8 x 30 mm LG 2
5 04-1270 HHCS M12 x 45 mm LG 12
6 03-232 Hex Nut M8 9
7 03-415 Hex Nut M12 12
8 05-276 Flat Washer M8 Regular 24
9 05-305 Flat Washer M12 Narrow 24
10 BM6S20163-01XB Clip, Gate Positioning 2
11 9672065 Plate, Feeder Slide Gate 2
12 9672064 Plate, Spacer Guide Feeder Slide Gate 3
13 9672063 Plate, Guide Feeder Slide Gate 2
14 9672062 Plate, Guide Feeder Slide Gate 1
15 9672056 Weldment, Feeder Box Mongoose PT Common Possum Belly 1
16 07-406 Hex Nut M8 with Nylon Insert 2
17 3914037 Gasket, Feeder Box Common Possum Belly 1
11 8
10 I
A A
34 .8
15
G
11
8
12
DETAI L C
16
1:1
15
17 B
15
5 H
9 9 12 22 .0
15
14 5
DETAI L G 11 MUST SLID E FREELY AFTER ASSEMBLY (2 PLCS.)
1:2
3 6 11
13
8 1 9
DETAI L D 8
ISO VIEW
14
1:1 13
13 17 3914037 GASKET, FEEDER BOX COM MON P OSSUMBELLY - 1
11
C 16 ESNAHEXNUT _M8 HEX NU T M8 W/ NYLON INSERT 07 -406 2
17 B DETAIL I 15 9672 056 WELDME NT, FEEDER BOX MO NGOOSE PT COM MOM - 1
1:2 POSSUMBELLY
14 9672 062 PLATE, GUIDE FEEDER SLID E GATE - 1
12 13 9672 063 PLATE, GUIDE FEEDER SLID E GATE - 2
5
15 12 9672 064 PLATE, SPACER GUIDE FEE DER SLID E GATE - 3
DETAI L H D
11 9672 065 PLATE, FEE DER SLID E GATE - 2
1:2 29.0
6 15 10 BM6_20 163 -01 CLIP, GATE POS ITIONING - 2
9
3 1 2 9 FLATWSHR_M12 FLAT WA SHER M12 NARROW 05-3 05 24
E
8 8 8 FLATWSHR_M8 FLAT WA SHER M8 REGULAR 05-276 24
15 7
D ETAI L E 7 HEXNUT _M12 HEX NU T M12 03-415 12
6 HEXNUT _M8 HEX NU T M8 03-2 32 9
1:1
5 HHC S_M12X 45 MM HHC S M12 X 45 mm LG 04-127 0 12
4 HHC S_M8 X30 MM HHC S M8 X 30 mm LG 04-11 31 2
F 3 HHC S_M8 X40 MM HHC S M8 X 40 mm LG 04-11 75 9
2 SPLITLOCK_M12 SPLIT LOCK WA SHER M12 REGULAR 05-3 06 12
1 SPLITLOCK_M8 SPLIT LOCK WA SHER M8 REGULAR 05-285 9
SECTION B-B Item Documen t Numbe r Title 30 4SST Quan tity
Nu mbe r
5
SECTION A-A BILL OF MA TERIAL
9 17 B UNLESS O THE RWISE S PEC IFIED: SIG NATU RES DATE
DIMENSIONSARE IN INCHES
MILIMETERSARE IN BRACKETS DRAWN SARose Apr-13-2005
DO NOT SCAL
E PRINTS
REMOVE BURR
S AND SHARPEDGES
SURFACE ROU
GHNESS 125 MICRO INCHES RMS CHECKED M-I L.L .C.
TOLERANCESPER ANSI Y14.5M
DETAI L F THIRD ANGLEPROJECTION 5950NOR
THCOUR
SEDRIVE
,HOUS
TON,TEXA
S77072
TOLERANCESON ENGINEER
.XXX =+/-.030 0-30 INCHES= +/- 1/32
.XX = +/-.060 30-60 INCHES= +/- 1/16
.X = +/-.100 60 &OVER = +/- 1/8 AP PROVED FULL FLOW SEPARATOR
1:1 ANGLES +/-0°30' CHAM &C'SINKS +/- 2°
CONFIDENTIAL
THISDRAWING AND/OR SPECIFICATION EMBODIES MODEL : MONGOOSE PT
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L .C.,IN THEABSENCEOF EXPRESSWRITTEN ASSEMBLY FEEDER BOX COM MON
PERMISION.SWACO HASLOANEDTHISCOPYW ITHTHE
UNDERSTANDINGTHAT(A)ITWILLNOTBEREPRODUCED
(B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT POSSUMBELLY
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SIZE DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,W HICH EVERCOMESFIRST.
Section 9.06
Meerkat PT Dual Platform Mud Cleaner
Document Title: Feeder Box Assembly
Section 9.07
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
Item Part
Description Qty.
Number Number
9672301-01 Starter Assembly, 2 Motor, 440-480V/60 Hz, UL
1 9672301-02 Starter Assembly, 2 Motor, 380-415V/50 Hz, UL 1
9672301-03 Starter Assembly, 2 Motor, 575-600V/60 Hz, UL
2 04-1181 HHCS M10 x 45 mm LG 4
3 05-277 Flat Washer M10 Regular 8
4 05-270 Split Lock Washer M10 Regular 4
5 03-229 Hex Nut M10 4
6 9650360 Nameplate ID Product SWACO, 316 SS 1
7 07-409 Pop Rivet, .125 Diameter 4
R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E
NOTES:
1. ITEMS SHOWN MOUNTED TO SHAKER JUST FORREFERENCE
2. USE FOOD GRADE ANTI-SIEZE (LOCTITE 51168) ON ALL BOLT THREADS
5 4
3
B B
3
2
6 7
7
1
1
A 7 7
4 5
6
3 7
STARTER KIT COMPONENTS
7 POP_RIVOT_125 POP RIVOT, .125 DIA. 4 07 -40 9
6 965 0 360 NA ME PLATE ID PRODU CT SWAC O, 316 SS 1 -
3
5 HEXNUT _M10 HEX NU T M10 4 03-229
4 SPLITLOCK_M10 SPLIT LO CK WA SHER M10 REGULAR 4 05-270
2
3 FLATWSHR_M10 FLAT WA SHER M10 REGULAR 8 05-277
2 HHCS _M10 X45 MM HHCS M10 X 45 mm LG 4 04-1181
Section 9.07
Meerkat PT Dual Platform Mud Cleaner
Document Title: Starter Kit
Section 9.08
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
TABLE 1. PARTS LIST FOR WIRING KIT 9672305-01, 0-2 & -04
Item Part
Description Qty.
Number Number
1 01-1888 Cable Gland, ¾” NPT for .62” Diameter Cable 4
2 01-106 Cord Grip Straight 2
3 00-1665 Clamp Stainless Steel 3-Hose Clamp 4
4 05-285 Split Lock Washer M8 Regular 8
5 03-232 Hex Nut M8 16
6 5030937 Elbow Conduit EP 90° ¾ MPT x ¾ FPT 2
7 04-1178 HHCS M8 x 55 mm LG Full Thread 8
8 09-81409-814 Bushing Split Nitrile 5/8” Tube .609” ID 7/8” OD 8
9 01-184 Conduit Locknut ¾-NPT 2
10 05-110 Lock Washer External Tooth 1.00” 2
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
Exan for Assembly 9672305-01 (34 Feet)
11 7906237 1
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
Exan for Assembly 9672305-02 (40 Feet)
12 8087258 Tie Cable 0.30” x 11.50” LG 4
13 6592001 Terminal Wire Ring, 14-18 AWG Wire 10
R EV DE S CRI P TION D RA FT ER CH K D AP PR V D D AT E
A MO TOR CORD PART NUMBER CHAN GED (01-188 5 TO 7 906 2 31) JAM BSC 10/17/05
B ADDED -02 & -03 CONFIGURATIONS, CHAN GE ITEM #13 SAR GMG BSC 01/18 /06
C ADDED -04 CONFIGURATION JHF 08/2/06
D ADDED NOTE 3, WIRIN G K IT (- 01,-02,-03 ,-0 4) 7906237 WAS MAL 02 /2/07
7906 231, -02 LENGTH 40 WA S 60 , -03 LENGTH 5 0 WA S 75
SEE NOTE 3
SEE NOTE 3
REFERENCE - MONGOOSE ASSEMBLY WITH WIRING KIT 10 05-110 LOCKWASHER EX TERNAL TOOTH 1. 00 " 2 -
9 01-184 CONDUIT LO CKNU T 3/4 -NPT 2
1:10 8 09-814 BUSHING SPLIT NITRILE 5/8" TUBE .60 9" ID 7/8" OD 8 -
7 HHCS_M8 X55 MM_ FULL _THD HHC S M8 X 55 mm LG FUL L THREAD 8 04-11 78
6 5030 937 ELBOW CO NDUIT EP 90D 3/ 4 MPT X 3/ 4 FPT 2 -
5 HE XNUT _M8 HE X NUT M8 16 03-2 32
4 SPLITLOC K_M8 SPLIT LOCK WA SHER M8 REGULAR 8 05-285
3 00-1665 CLAMP STAINL ESS STEEL 3-HOSE CLAMP 4 00-1665
2 01-10 6 CORD GRIP STRAI GHT 2 -
1 01-1888 CABLE GLAND , 3/4 " NPT, FOR .62" DIA CABLE 4 -
Item Document Numbe r Title Qua ntity 304SS T
Numbe r
BILL OF MA TERIAL
UN LESS OTHE RWISE S PEC IFIED: SIGNATU RES D ATE
9672305-04 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 20 PAGE 4 DIMENSIONSAR E ININCHES DRAWN
NOTES: MILLIMETERSAR EINBR ACK
ETS JAM 9/28/05
DON
RE TS
MOOVE
BU CA
RLSA
EP D
IN
RNTSH
SARPEDGES
9672305-03 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 50 PAGE 3 SU RFACEROU GHN ESS125MICROINC
HESRMS CHECKED M-I L .L .C.
TOLER ANCESPE RANSIY14.5M 5950NOR
THCOUR
SEDRIV,HOUS
E TON,TEXA
S77072
1. SHAKER ASSEMBLY SHOWN AS REFERENCE TO SHOW WHERE 9672305-02 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 40 PAGE 1 THIR
TO LER
DA G
ANC
NELEPR
SON:OJECTION ENGINEER
.XXX +/- .005 FRAC +/- 1/32
9672305-01 WIRING KIT, 2 MOTOR, UL 7906237 CABLE ELEC 14/4 STRANDED EXAN 34 PAGE 1 .XX +/- .015 ANG+/- 1/2 DEG AP PROVED
ALL COMPONENTS OF THE WIRING KIT ARE LOCATED .X +/- .031 CONCEN.005 DIA WIRING KIT, 2 MOTOR, UL
CONFIDENTIAL
2. ITEM #13 (6592001) IS NOT SHOWN. THEY ARE USED TO CONFIGURATION DESCRIPTION MOTOR CORD DESCRIPTION LENGTH (FEET) BOM THISDRAWING AND/OR SPECIFICATION EMBODIES
CONFIDENTIALINFORMATION OFSWACO, ADIVISION
OF M-I L.L.C.,IN THEABSENCEOF EXPRESSWRITTEN MONGOO SE
CONNECT WIRES TO TERMINALS PERMISION.SWACOHASLOANEDTHISCOPYWITHTHE
UNDERSTANDING THAT(A)ITWILLNOTBEREPRODUCED
3. APPLY LOCTITE 272 TO ITEM 6 (B) ITWILLNOT BE USED FOR ANYPURPOSEEXCEPT
THATFORWHICHITWAS LOANEDAND(C)ITWILLBE SHEE
T SCA
LE SZE
I DRA
WINGNO. REV
RETURNEDONDEMANDORUPON COMPLETION OF
THECONTRACTEDWORK,WHICH EVERCOMESFIRST.
Section 9.08
Document Title: Wiring Kit/UL Certified
Section 9.08
1 6
25° TYP
BOTH MOTORS 8
4 7
NO MOTOR CORD THROUGH
THIS BUSHING
12 12
B B 2
C SECTION B-B
1:2
NO MOTOR CORD THROUGH
THIS BUSHING 5 5
8 8 3
C
A 1
11
D 12
D
A 4 7 1
SECTION D-D
1:2
(TYP - 2 PLCS THROUGH TOWER)
595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
5
See Drawing(s) at End of Table 2
Item Part
Description Qty.
Number Number
1 00-1665 Clamp Stainless Steel 3-Hose Clamp 5
2 01-106 Cord Grip Straight 2
3 01-184 Conduit Locknut ¾-NPT 2
4 01-1888 Cable Gland, ¾” NPT for .62” Diameter Cable 4
5 05-110 Lock Washer External Tooth 1.00” 2
6 09-814 Bushing Split Nitrile 5/8” Tube .609” ID 7/8” OD 10
7 5030937 Elbow Conduit EP 90° ¾ MPT x ¾ FPT 2
8 6592001 Terminal Wire ring, 14-18 AWG Wire 10
9 8087258 Tie Cable 0.30” x 11.50” LG 4
10 03-232 Hex Nut M8 20
11 04-1178 HHCS M8 x 50 mm LG 10
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
12 7906237 1
Exan for Assembly 9672305-03 (50 Feet)
13 05-285 Split Lock Washer M8 Regular 10
595 0 N O R T H C O U R S E D R I V E , H OU S T ON , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
7
See Drawing(s) at End of Table 3
Item Part
Description Qty.
Number Number
1 5030937 Elbow Conduit EP 90° ¾ MPT x ¾ FPT 2
2 01-1888 Cable Gland, ¾” NPT for .62” Diameter Cable 4
3 01-106 Cord Grip Straight 2
4 05-110 Lock Washer External Tooth 1.00” 2
5 01-184 Conduit Locknut ¾-NPT 2
6 00-1604 Clamping Unit, Multi-Clamp, 5/8” OD Hose 2
7 00-1614 Clamping Unit, 5/8” Hose OD, 3 Hose Assembly 1
8 05-285 Split Lock Washer M8 Regular 4
9 04-1178 HHCS M8 x 55 mm LG Full Thread 4
10 03-232 Hex Nut M8 4
Motor Cord, UL Approved, 14 Gauge, .620 D, Electrical 14/4 Stranded
11 7906237 1
Exan for Assembly 9672305-04 (20 Feet)
12 8087258 Tie Cable 0.30” x 11.50” LG 3
SEE NOTE 3
595 0 N O R T H C O U R S E D R I V E , H O U S T O N , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
9
10
2
1
6
12 7 9 8 10
25° TYP 4
BOTH MOTORS
3 5
11
10 8 9
3 5
4
SECTION G-G SECTION H-H
SECTION F-F 1:4 1:4
SECTION E-E 1:4
1:4
F F DETAIL J
1:2
E G G
H J H
595 0 N O R T H C O U R S E D R I V E , H OU S T ON , T E X A S 7 7 07 2
SCALE SHEET SIZE DRAWING NO. REV
Section 9.08
Document Title: Wiring Kit/UL Certified
Section 10.0
Supplier Logo
Equipment:
Meerkat PT Dual Platform Mud Cleaner
1
THIS PAGE INTENTIONALLY LEFT BLANK
! DANGER
Danger: Immediate hazards that will result in severe personal injury or death.
! WARNING
Warning: Hazards or unsafe practices that could result in personal injury.
! CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.
Table of Contents
Table of Contents
Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Thermistors and thermostats (optional–provided upon request only) . . . . . . . . . . . . . . . . . . . . . . 6
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
M-I SWACO M3763SW-02/08 i M-I SWACO CDX and VMX Electric Vibrators
List of Figures/Tables
List of Figures
Figure Title Page
1 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5a Frame Size 35X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5b Frame Size 35X Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6a Frame Size 60X Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6b Frame Size 60X Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7a Frame Size 70X Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7b Frame Size 70X Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
List of Tables
Table Title Page
I Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
II Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
III CDX Series Electric Vibrator Model and Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . 13
M-I SWACO M3763SW-02/08 ii M-I SWACO CDX and VMX Electric Vibrators
Introduction
Introduction
General M-I SWACO Explosion-proof Electric Vibrators, Models CDX and VMX are
designed and manufactured to ensure the best performance and reliability in
severe-duty applications. These vibrators have an ambient temperature rating
including mounting surface temperature of -4 to 131°F (-20 to 55°C). If
operating the vibrator in environments beyond these temperatures, call
M-I SWACO, as the vibrator may require rating reduction, more frequent
lubrication, or lubrication substitution.
The explosion-proof vibrators have been tested and approved by a European
Notified Body (DEMKO) and Underwriter’s Laboratories Incorporated® (UL)
for U.S. and Canadian installations. All frame sizes are also approved for use
in Class I, Group C and D hazardous locations along with the flame-proof
rating of Ex d IIB 160°C (gas) for Gas Group IIB for a maximum ambient of
55°C (131°F).
Safety All safety rules defined in the above documents and all owner/employer safety
rules must be strictly followed when working on the vibrator.
Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see “Lubricating Vibrator”).
M-I SWACO M3763SW-02/08 1 M-I SWACO CDX and VMX Electric Vibrators
Before Installing Vibrator
Before Installation
IMPORTANT
The delivery service is responsible for damage occurring in
transit. M-I SWACO CANNOT enter claims for damages.
Contact your transportation agent for more information.
1. Inspect shipping container for damage. If damage has occurred, report
damage to delivery service and fill out delivery service’s claim form.
2. Remove vibrator from shipping container.
3. If anything is missing, contact M-I SWACO or a representative.
! WARNING
Turn off and lock out/tag out all energy sources.
4. Before installing vibrator, turn off and lock out/tag out all energy sources
to mounting structure according to ANSI standards (see “References”).
! WARNING
Gas level or dust content must be tested before using a cutting
torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content.
6. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
7. Make sure mounting surface and vibrator are clean and free of debris,
paint, and oxidation.
M-I SWACO M3763SW-02/08 2 M-I SWACO CDX and VMX Electric Vibrators
Installing Vibrator
Installation
Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table I.
M-I SWACO M3763SW-02/08 3 M-I SWACO CDX and VMX Electric Vibrators
Markings on
Installation
The following nameplates are attached to the vibrators:
Vibrators
Stainless Nameplate
M-I SWACO M3763SW-02/08 4 M-I SWACO CDX and VMX Electric Vibrators
WARNING
Installation
!
Connecting power Wire vibrator in accordance with National Electrical Code
to vibrator (Articles 430, 500, 501 and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.
P1 P2
P1 P2
W2 U2 V2 W2 U2 V2
W1 W1
U1 V1 U1 V1
G G
Cable Entry
Y - High Voltage S - Low Voltage
! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch.
IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
stress on wire connections. On applications where moisture is
present, leave enough slack in power cable to prevent moisture
from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 1.
Use closed-loop wire connectors only.
M-I SWACO M3763SW-02/08 5 M-I SWACO CDX and VMX Electric Vibrators
Installation
Wire
connector
Flat
washers
! WARNING
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.
Thermistors and
thermostats ! WARNING
(optional–
provided upon Thermistors and thermostats are intended for motor winding
request only) protection or to limit external motor surface temperatures.
They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.
NOTE
The thermistor terminals are identified as T1 and T2.
M-I SWACO M3763SW-02/08 6 M-I SWACO CDX and VMX Electric Vibrators
1. For vibrators having a thermistor circuit, wire thermistor to control
Installation
module in accordance with Figure 3. (Other suitable control modules may
be used.)
Provided by
M-I SWACO T1 T2
Provided by Customer
NOTE
The thermostat terminals are identified as P1 and P2. The
thermostat circuit is rated 600 Vac maximum and 720 VA. A
manual momentary start switch must be used.
2. For vibrators with a thermostat circuit, wire thermostats to control circuit.
See Figure 4.
V
2
U Windings
3
P1
Stop
Start
P2
Starter Starter
Coil Overload
Contacts
M-I SWACO M3763SW-02/08 7 M-I SWACO CDX and VMX Electric Vibrators
! CAUTION
Installation
! CAUTION
For equipment using two vibrators, it is recommended that
the two vibrators be electrically interlocked. If using a single
contactor, each vibrator must be provided with separate
overload protection. The vibrator control circuit must be
arranged so that if one vibrator becomes de-energized, the
other vibrator should automatically and immediately become
de-energized. Failure to properly interlock vibrators could
result in damage to equipment if one vibrator fails.
4. If using two vibrators, interlock the two vibrators and install separate
overload protection for each.
M-I SWACO M3763SW-02/08 8 M-I SWACO CDX and VMX Electric Vibrators
After Installing Vibrator
After Installation
IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.
! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.
! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power supply
wires.
4. Replace weight cover, taking care not to pinch O-ring.
Initial start-up/ 1. Close power supply disconnect switch and allow vibrator(s) to operate.
checking line 2. If vibrator makes unusual or excessive noise, make sure mounting bolts
current are tight and mount welds are not damaged.
! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.
M-I SWACO M3763SW-02/08 9 M-I SWACO CDX and VMX Electric Vibrators
After Installation
! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact M-I SWACO for assistance. After
making adjustments, check line current again to ensure line current does
not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.
M-I SWACO M3763SW-02/08 10 M-I SWACO CDX and VMX Electric Vibrators
Maintenance
Maintenance
Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.
NOTE
All vibrators are lubricated at the factory.
! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
1. Lubricate the vibrator with Klüber ISOFLEX TOPAS NB 52 grease from
Klüber Lubrication according to Table II.
NOTE
Klüber grease may be purchased from M-I SWACO by calling
281-988-1868 or from Klüber Lubrication by calling 888-455-
8237.
3. Lubricate with Klüber ISOFLEX TOPAS NB 52 grease only. Lubricate
as follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)
M-I SWACO M3763SW-02/08 11 M-I SWACO CDX and VMX Electric Vibrators
CAUTION
Maintenance
!
Repairing vibrator Repairing vibrator yourself during the warranty period may
and replacing void the warranty. Contact M-I SWACO if motor needs repair.
bearings
If vibrator needs repair or if bearings need to be replaced, call M-I SWACO at
281-988-1868 for instructions.
M-I SWACO M3763SW-02/08 12 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
Part Numbers
This section provides part numbers for the CDX and VMX Series Electric
Vibrators. Please reference part numbers when ordering parts.
M-I SWACO M3763SW-02/08 13 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
30 9
2 10
4 16 11
14
8
3
14
15
27
5
7 6 19 17 14
18 15
13 12
1
Figure
Figure Frame
13a. 5a. Frame
SizeSize Part
30X35X Numbers
Parts
M-I SWACO M3763SW-02/08 15 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
Steel Frames Size 60
CDX Part Number (Model Number):
601293 (CDX18-5900)
23
24 4
29 5
19
20
23
24
22
21
24
3 14
27
17
8 18
28
32 30
15 12
13
16
2 4 9
11 31
10 7 1 5
M-I SWACO M3763SW-02/08 16 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
Frame Size and Part Number
60X, P/N 601293
220-240/440-480V 575-600V 220-240/380-415V
Description Item
60Hz 3 Phase 60Hz 3 Phase 50Hz 3 Phase
M-I SWACO M3763SW-02/08 17 M-I SWACO CDX and VMX Electric Vibrators
Steel Frames Size 70
Part Numbers
CDX Part Numbers (Model Numbers):
601298 (VMX18-6100)
19 31
20
22
27
28
15
16
19
20
18 22
20
17
29
34
30 13
3 14 23
8 5
22
24
12
9
4
10 5
2 1 32 33
11 7
M-I SWACO M3763SW-02/08 18 M-I SWACO CDX and VMX Electric Vibrators
Part Numbers
Frame Size and Part Number
70X, P/N 601298
220-240/440-480V 575-600V 220-240/380-415V
Description Item
60Hz 3 Phase 60Hz 3 Phase 50Hz 3 Phase
M-I SWACO M3763SW-02/08 19 M-I SWACO CDX and VMX Electric Vibrators
M-I SWACO
CDX & VMX
Electric Vibrator
MECHANICAL CHARACTERISTICS
ELECTRICAL CHARACTERISTICS
MECHANICAL CHARACTERISTICS
ELECTRICAL CHARACTERISTICS
MECHANICAL CHARACTERISTICS
ELECTRICAL CHARACTERISTICS
MECHANICAL CHARACTERISTICS
ELECTRICAL CHARACTERISTICS