Professional Documents
Culture Documents
Insert Bowl
#3
#2
#1
Operating Instructions
Original Operating Instructions
Pipe Size Load rating
P/N Type Size
Range [sh t]
Master Bushing Insert Bowls
34-101-X #1 Insert Bowl [Split] 1 11 3/4” - 13 3/8” 27 1/2” 500
34-102-X #2 Insert Bowl [Split] 1 9 5/8” - 10 3/4” 27 1/2” 500
34-103-X #3 Insert Bowl [Split] 1 8 5/8” and smaller 27 1/2” 500
551903-X #1 Insert Bowl [Split] 1 11 3/4” - 13 3/8” 27 1/2” 500
551904-X #2 Insert Bowl [Split] 1 9 5/8” - 10 3/4” 27 1/2” 500
551810-X #3 Insert Bowl [Split] 1 8 5/8” and smaller 27 1/2” 500
556610-X #1 Insert Bowl [Split] 1+2 11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 750
556609-X #2 Insert Bowl [Split] 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 750
556608-X #3 Insert Bowl [Split] 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 750
34-301-X #1 Insert Bowl [Split] 1+2 11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 500
34-302-X #2 Insert Bowl [Split] 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 500
34-303-X #3 Insert Bowl [Split] 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
556610-L-X #1 Insert Bowl with 120 mm Slot 1+2 11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 750
556609-L-X #2 Insert Bowl with 120 mm Slot 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 750
556608-L-X #3 Insert Bowl with 120 mm Slot 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 750
34-303-03-X #3 Insert Bowl - Centralizer Bowl 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-04-X #3 Insert Bowl - Umbilical J-Notch 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-01-X #3 Insert Bowl - Umbilical Slot 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-02-X #3 Insert Bowl - Dual Umbilical Slot 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
Power Slip Insert Bowls
755820-X #3 Insert Bowl for PS-500, 750-1, 750-2, 1000 2 3/8” - 8 5/8” Power Slip only 350
755870-X #3 Insert Bowl for PS-500, 750-1, 750-2, 1000 2 3/8” - 8 5/8” Power Slip only 150
1
suitable for MPCH, MSPC, 2 suitable for LRMB
FORUM Handling Tools
Copyright © 2018 FORUM ENERGY TECHNOLOGIES, INC. All rights reserved.
CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual
Revision history
Version Date Author Changes
01 04-2015 FORUM Handling Tools, ROK, MH Initial Release, Type series Insert Bowl
02 05-2017 FORUM Handling Tools, ROK, MH Update Documentation, Merged document FBV and AOT, API 7K 6th edition.
03 07-2017 FORUM Handling Tools, ROK, MH Update weights and P/N
04 08-2018 FORUM Handling Tools, ROK, St.S New Layout
Document Approval
Version Author Eng. Check Approval Check
FORUM Handling Tools, TD FORUM Handling Tools, PLE FORUM Handling Tools, EngMgr
04
St.S 08-18 as per revision 03 as per revision 03
Table of contents
A. GENERAL 4 4
DESCRIPTION
COMMISSIONING AND OPERATION 36
I Basic Information 4 4.1 Commissioning 36
IV Potential Misuse 5
5 SERVICE 40
V Warranty and Liability 5
5.1 Malfunction 40
SAFETY
VI Obligations of the Operating Company 6
5.2 Repair 40
VII User Groups 7 5.2.1 Repair by Customer 40
TRANSPORT
XI Online Technical Document access 11 5.3.2.1 Lifting Triangle (Traverse) with Lifting Slings and 4 hooks 42
XI-01 Information via homepage 11 5.3.2.2 Lifting Sling 2 hooks 43
XI-02 Information via Extranet 12 5.3.2.3 Lifting Cable with 2 Hooks 44
COMISSIONING /
1.1.2 Locking Tab Insert Bowl 15 6.1 Lubrication 49
OPERATION
1.1.3 Umbillical Insert Bowl 15
6.2 Inspections 50
1.1.4 Power Slip Insert Bowl 15
6.3 Inspection Categories 50
1.2 Main dimensions 16 6.3.1 Inspection Category I 51
SERVICE
1.6 Equipment Markings 18 6.3.6 Inspection Check List Category I - IV 52
MAINTENANCE
INSPECTION /
2.2 Operation Manual and Equipment 23
7.1 Storage 56
2.3 Safety Precautions against Remaining Hazards 23
7.2 Disposal 56
2.4 Organizational Measures 24
7.3 Safe storage example 57
2.5 Human Error 24
3 TRANSPORT / SET-UP 28
3.1 Delivery 28
3.1.1 Scope of Delivery 28
3.2 Transport 29
APPENDIX
3.4 Installation 31
3.4.1 Solid Insert Bowl Installation 31
A. General INFO
DESCRIPTION
This operating manual is intended for the operator of the carrying and pipe holding equipment. The following is
Insert Bowl. It is intended to ensure safe operation and specifically prohibited:
must be read carefully and kept where it is accessible for -- Using the Insert Bowl with Master Bushing-diameter for
Insert Bowl users at all times. which use is not specified.
This operating manual contains all information on safe -- Exceeding the load rating/limit of the Insert Bowl.
and proper operation of Insert Bowl. Observance of these
-- Any use of the Insert Bowl which is not intended.
instructions is required for safe operation.
COMISSIONING /
surface for the Hand Slip and allows a uniform radial load performed without previous, written approval by
distribution on the Master Bushing. Insert Bowls are fixed FORUM Handling Tools .
during use. -- When tools not approved by FORUM Handling Tools
FORUM Handling Tools Insert Bowls are available as one- are used.
piece or two-part variants. In addition to observing and -- When the prescribed maintenance intervals have been
adhering to all instructions in this operation maintenance exceeded.
manual, the use of the prescribed assembly, disassembly, -- When replacement parts not approved by
commissioning, operation, maintenance and maintenance FORUM Handling Tools are used.
STORAGE
GENERAL
which hazardous consequences may occur due to service The terms and duration of FORUM Handling Tools
and/or operation. All personnel using this equipment or warranty are specified in the sales documents as well as
service procedures contained within this manual must be the order confirmation. These will be submitted to the
completely satisfied that personal and/or equipment safety operating company as information at the time the contract
will not be compromised. is signed, at the latest.
Common methods of MISUSE include but are not The manufacturer assumes no warranty whatsoever for
limited to: damage or interruptions in operation resulting from failure
1. Use without ALL warning and identification labels to observe the operating instructions.
present. This can cause operating personnel to The operating manual is to be supplemented by
misunderstand the areas of the equipment that can the operating company with operating instructions
cause serious injury. based on existing national regulations on accident
2. Use with insufficient and/or worn assemblies and and environmental protection, including information
parts. This can cause failure causing a suspended on supervisory and reporting obligations taking into
hazard which can result in serious injury or death. consideration operating peculiarities, e.g. in regard to work
3. Use of the Insert Bowl in methods not intended. The organization.
Insert Bowl should be used ONLY in the methods Warranty claims/complaints within the scope of the
described in this manual. guarantee and liability for personal injury and property
damage are excluded, when such result from any of the
V Warranty and Liability following causes:
Liability -- Any use other than intended;
The technical information, data and instructions for -- Improper installation, operation, maintenance or repair;
operation contained in this operating manual correspond -- Operation with defective, improperly attached or non-
to the status at the time of print and are provided operational safety and/or protective equipment;
according to the best of our knowledge in consideration of
our previous experience and know-how. -- Failure to observe the instructions in the operating
manual regarding safe conduct;
We reserve all rights to make technical modifications
within the scope of technical development of the -- Impermissible structural and/or functional
Insert Bowl treated in this operating manual. Claims modifications;
or entitlements cannot be deduced or derived from -- Use of replacement parts not approved by
information, illustrations and /or descriptions in this FORUM Handling Tools;
operating manual. -- Normal wear or insufficient inspection of components
FORUM Handling Tools is liable for all warranty obligations subject to wear;
made within the scope of the contract for any faults or -- External effects or force majeure;
omissions on our part, excluding further claims. Claims -- Lubricating the Insert Bowl with lubricants other than
for damages suffered are excluded regardless of the legal those recommended by FORUM Handling Tools.
grounds.
Translations are complete according to best knowledge. Info
We cannot assume any liability for translation errors, even Any structural or functional modification to
when the translation was performed at our order. the equipment by the operating company
Only the original text is binding. The original text language requires previous written approval by
for FORUM Handling Tools documents and manual is FORUM Handling Tools . Failure to obtain
English. such approval voids the warranty as well as
The descriptions and illustrations do not necessarily reflect the declaration of conformity and releases
the scope of delivery or any parts orders. The drawings FORUM Handling Tools from any product liability.
and illustrations are not to scale. Following modifications or installation of
optional equipment, all safety equipment must
be reinstalled and checked by the operator for
proper function.
GENERAL
Sufficiently trained in
• Functional procedures on the equipment.
• Operating procedures.
Operating personnel
Knowledge:
• Competency and responsibility in regard to the work to be performed.
• Behavior in emergencies.
Basic knowledge of Mechanics and Authorizations
(according to standards of safety engineering):
• Starting up equipments
Service personnel
• Grounding equipments
• Marking of equipments
• Basic knowledge of installation and operation of the Insert Bowl.
occurrence and severity of the consequences. Selection Safety Precautions Relevant for Action
of the WARNING category depends on the probability of If a safety precaution applies only for one single action
occurrence and the possible extent of damage. or a short series of actions, it is integrated into the text
preceding the possible hazard point.
CAUTION
For example:
Indication of recognizable hazard for
humans or possible property damage. 1. Attach hoisting gear to eye bolts in cover.
Failure to observe can lead to CAUTION of pinching/crushing hands! The cover can
reversible injuries or property
fall shut when the retainer is not engaged. Never open the
damage!
cover by hand.
The symbol as specified in ANSI Z535.6
emphasizes the cause. 2. Open the cover with a crane and suitable hoisting
Measures for avoiding are listed. gear.
3. Unscrew the M10 bolts with a 17 mm box wrench.
WARNING 4. ...
Indication of recognizable hazard for Instructions for Safe Procedure
humans.
Special work steps to ensure Safe Procedure are depicted
Failure to observe can lead to as follows (example):
irreversible injuries!
The symbol as specified in ANSI Z535.6 Safe Procedure
emphasizes the cause. 1. Shut off equipment.
Measures for avoiding are listed. 2. Disconnect supply lines.
3. Attach equipment to crane.
DANGER
4. ...
Indication of imminent hazard for
humans.
Failure to observe can lead to
irreversible or lethal injuries!
The symbol as specified in ANSI Z535.6
emphasizes the cause.
Measures for avoiding are listed.
GENERAL
quickly. These symbols and terms are explained below:
All important text sections are printed in bold face.
-- Lists without any necessary sequence are marked with
a dash (-) at the left side of the column.
WEAR PROTECTIVE GLOVES!
• Individual activities to be performed are indicated by a
dot (•) to the left of the column.
Relevant consequences of an action or work step are
marked with an arrow (>) in the left margin.
Enumerations in a certain sequence (e.g. a series of work
steps) are indicated by sequential numbers (1, 2, 3,. ) in the
WEAR EYE PROTECTION!
left margin.
For example:
1. Unscrew nuts on equipment feet.
2. Lift equipment.
For greater clarity the illustrations are located in the
right column with the text opposite or directly below WEAR SAFETY SHOES!
the associated text section. Larger illustrations extending
over the entire width of the page are located before
the explanatory text. The illustrations are provided with
captions in telegraph style.
INFO
E-Mail: oiltools@f-e-t.com
web: www.f-e-t.com
www.blohmvoss-oiltools.com
GENERAL
For further and actual information you can also
visit our homepage in the Internet.
INFO EXTRAN
ET
GENERAL
N
TIO
DESCRIPTION
RI P
SC
DE
1 Description
The FORUM Handling Tools Insert Bowls are operated with
a hand slip and a Master Bushing (27 1/2 “, 37 1/2” and
DESCRIPTION
DESCRIPTION
Umbilical Option
and Casing Bowl notch
DESCRIPTION
functions following accessories are available from lubricants for effective lubrication under various ambient
FORUM Handling Tools for the Insert Bowl. Please contact conditions:
your local FORUM Handling Tools representative for
Temperature
detailed information. Brand Name Remarks
range
-- Lubricants Pump , manual PN 755667-3 Aviaticon XRF
- 20 to + 29 °C
Manual Lubricants pump to apply Lubricants on the Finke Low-Viscosity NLGI 0
(- 4 to + 84,2 °F)
device Lubricants points. Grease
DESCRIPTION
INFO
For further information, you may access
the Forum/IC Database from the FET
Website or at www.infochip.com
Frequently Asked Questions (FAQ)
• How do I know if my equipment has RFID?
FORUM Handling Tools outfits/supplies certain equipment »» RFID tags are embedded and clearly marked (“RFID”)
with patent pending RFID Technology. This technology on equipment in inconspicuous locations generally at
allows for easy real-time access to pertinent equipment the upper visible part of the equipment.
information and technical documentation anytime,
anywhere. The database is accessible via the internet or • What type of RFID tag are we using?
mobile application.
»» The RFID tags used in FORUM equipment operate on
Tier I Access – General Access the UHF Frequency.
As standard, the customer will be assigned and issued
login information to the database provided for their assets/ • How can I scan the tag?
equipment. Once logged into the database, customers
will be able to see all assets assigned to them. Attached »» Standard NFC UHF Frequency Reader
to each asset is complete documentation including all (available through Forum).
contents of databook related to that specific asset. The
customer will be able to view, download and print all • What is on the tag/chip?
documents associated with their particular assets. »» The chip identification number is the only information
Tier II Access – User Access physically on the chip. All other information is stored
Customers opting for improved access as a system user will on the cloud-based database associated with the chip
have the full functionality of Tier I Access but will be able identification number.
to manipulate their assets. Additional functionality includes
but is not limited to: • Whom do I contact to get Tier I access or to inquire
• Assigning Inspection and Certification due dates and about Tier II access?
reminders. »» Forum Sales personnel can help with basic access and
• Attaching Internal Inspection Checklists/ upgrade information.
Documentation.
• Managing Asset Locations.
• Assigning Internal Asset/Serial Numbers.
INFO
For detailed RFID instruction, please refer to Forum
Document 1155081, FORUM RFID User Manual
(refer to XI „Online Technical Document access“ on
page 11).
SAFETY
Y
FET
SA
WARNING
Reuse of safety components can
cause accidents.
»» Replace such components with
new safety parts.
SAFETY
Tipping hazard for components! avoiding these risks are explained.
This indicates injury risks from tipping
components.
WARNING
Mechanically generated sparks
Metal tools (e.g. hammers) may
WARNING generate sparks when used.
Danger of pinching/crushing
»» The use of metal tools in explosive
hands!
areas has to be prohibited by the
This indicates injury risks from moving operator.
parts, which pose a hazard of pinching
»» Only tools approved for use in
or crushing hands.
potentially explosive atmospheres
may be used.
WARNING
Danger of pinching/crushing feet! Info
This indicates injury risks from moving
parts, which pose a hazard of pinching The operating company is responsible for
or crushing feet. ensuring that all personnel working on the
equipment is familiar with the remaining risks
WARNUNG and observe the appropriate safety precautions.
Health hazards from service
products!
This symbol warns of health hazards
resulting from contact of service
products (e.g. Lubricants) with the
skin, mucous membranes, eyes and
respiratory paths.
CAUTION
Risk of stumbling/tripping!
This symbol warns of tripping hazards,
which can lead to stumbling resulting
in injuries.
be easily legible at all times and replaced as required. operator in the doghouse and the personnel.
The operating instructions must be kept so that they are 5. The personal protective equipment must always be
available to those operating the equipment at all times. kept and used in perfect condition.
Personal Protective Equipment 6. All personnel must be familiar with and observe the
The required Personal Protective Equipment (PPE) must be safety precautions in this instruction manual and on
used when operating the equipment. This is to be provided the equipment.
by the operating company.
7. The instructions for handling and maintenance
The following PPE is recommended: intervals specified in this operating manual must be
-- Oil resistant protective clothing, observed.
-- Protective gloves, 8. Keep a copy of this operating manual in the vicinity
-- Eye protection, of the equipment, where it is accessible at all times.
-- Safety shoes,
-- Protective helmet. 2.6 Accidents, Fire
Basic rules in event of accidents or
All parts of the protective equipment must be checked fire
regularly for damage in compliance with the specific
national regulations and replaced as required. 1. Move accident victims out of hazard area and switch
off equipment immediately.
2. Administer first-aid.
3. Alert rescue services and fire department
immediately and inform supervisor.
In addition, all national, local and internal plant regulations
for fire fighting in explosion hazard areas apply.
TRANSPORT/
TIO /
N
LL A RT
TA SPO
INSTALLATION
I NS R A N
T
3.1 Delivery
The Insert Bowls and all accessory parts are shipped on
Check scope of delivery.
transport pallets. All items on the pallets are secured 1. Are any transport damage visible?
against tipping and slipping with transport straps. 2. Is the shipment complete? Compare the scope
»» Instructions for safe transport are attached to the of delivery with the specifications in the shipping
transport crate. documents.
»» Transport the packed equipment as specified in these If the equipment has been damaged during transport
INSTALLATION
3.2 Transport
Principles for transport
DANGER 1. Ensure that transport routes are sufficiently
Suspended load! dimensioned and designated.
The falling load can cause severe, even »» Ensure that all personell are aware that a transport is
lethal injuries. taking place.
»» NEVER stand beneath or in the 2. Always use pallets with borders or transport frames
swing area of lifted loads for longer transport distances.
3. The total weight (object to be transported + means
of transport, e.g. forklift) must not exceed the
supporting capacity of the subsurface.
WEAR PROTECTIVE HELMET! 4. Ensure that such work is performed only by
sufficiently qualified personnel.
5. Ensure that visual and audio contact exists between
the crane operator and operating personnel.
6. Secure the area against unauthorized entry.
»» If necessary mark the area with information signs to
WEAR PROTECTIVE GLOVES!
warn of maintenance and repair work.
INSTALLATION
TRANSPORT/
7. Only use approved and tested lifting equipment.
»» Pay attention to the specific load limits.
8. Secure the Insert Bowl against slipping.
»» Observe equipment weight. Observe center of
WEAR SAFETY SHOES! gravity.
9. Never stand under suspended loads.
10. Transport the Insert Bowl carefully and close to the
ground.
»» Avoid sudden stops.
11. Make sure that all assembly and hoisting procedures
are consistent with accepted industry practices and
standards.
12. Attach the Insert Bowl only at locations which are
intended for this purpose. Only use the lifting points
and techniques which are shown in this operation
maintenance manual.
13. Strike the hoisting equipment so that it is
straightened straight and kink-free.
14. Always place only one half of a split Insert Bowl on a
pallet. Place them sideways.
15. Always use a pallet for one-piece Insert Bowls and
keep them upright for transport.
DANGER
Safe lifting!
Make sure that the load hooks are
fully assembled before lifting the
Insert Bowl.
DANGER
INSTALLATION
TRANSPORT/
Suspended load!
It can cause serious injury and death if
the load crashes.
»» NEVER stand under or in the swing
area of loads.
»» To raise the Insert Bowl, use ONLY
the marked attachment points on.
Lifting Points
Info
FORUM Handling Tools recommends to use lifting
cable slings with traverse for lifting operations
(refer to section 1.3 “Optional Accessories” on
page 17).
INSTALLATION
TRANSPORT/
WARNING
Pinching/crushing hazard from
lowering! w
Severe pinching/crushing up to loss of
limbs. e
»» NEVER step over edge of Rotary
Table/Master Bushing with feet.
DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
»» Never stand beneath or in the r
swing area of a suspended load.
Fig. 19: Installation of the solid Insert Bowl
Info
q Lifting Sling w Insert Bowl
Ensure compatibility of the Master Bushing/ e Master Bushing r Rotary Table
Rotary Table/ Hand Slip and the Insert Bowl to be
installed.
DANGER
Master Bushing Lock
3.4.1 Solid Insert Bowl Installation
After installation of the Insert Bowl
Preparation it must be arrested with the Master
• Check all surfaces on the rotary table / master bushing Bushing/Bowl Lock in the Master
and Insert Bowl for damages. q Bushing.
• Clean and lubricate the inside of the rotary table / »» Pull q and turn w Master Bushing/
master bushing. Clean and lubricate the outside of the w Bowl lock in locked position.
Insert Bowl.
Refer to the Operation Manual for your
Master Bowl for details.
q Bushing.
»» Pull q and turn w Master Bushing/
w Bowl lock in locked position.
Refer to the Operation Manual for your
Master Bowl for details.
Installation
1. Attach the hoisting equipment to the crane and
install the load hooks to the attachment points of the r
Insert Bowl.
2. Lift the Insert Bowl slightly to tension the hoisting
cables.
INSTALLATION
3. Move the Insert Bowl to the installation site
TRANSPORT/
(Power Slip).
4. Lower the Insert Bowl directly into the HCS, until the
retaining ring of the Insert Bowl rests on the HCS.
5. Make sure the Insert Bowl has been installed correctly
and remove all lifting equipment.
t
Info
The Power Slip Insert Bowls can not be used with
FORUM Handling Tools Slip Lifter/Backsaver.
For more information regarding to installation /
removal of Insert Carriers, installation and removal
of HCS Guide Plates and operating the Power
Slip, please refer to your Power Slip Operation and Fig. 21: Installation of the Power Slip Insert Bowl
Maintenance Manual.
q Lifting Sling w Retaining Ring
t Power Slip
/
ION G
COMMISSIONING/
AT NIN
ER IO
OP MISS
OPERATION
M
CO
DANGER
Suspended load!
The falling load can cause severe, even WEAR SAFETY SHOES!
lethal injuries.
COMMISSIONING /
Danger of pinching/crushing
hands!
»» Do NOT reach between or under
the Insert Bowl.
»» Do NOT reach between or under
the segments of the Insert Bowl.
Scope of supply
OK Check state of lubrication of the Insert Bowl and the Master Bushing.
OK Check that the Insert Bowl is correctly selected according to the operating parameters.
COMMISSIONING /
OK Check for no loose components.
OPERATION
OK All slings and transport guards have been removed from the Insert Bowl.
Function test
OK Check the seat of the adjustment tabs (Aligning tab).
OK Check the securing of the Insert Bowl.
Fig. 23: Insert Bowl in conjunction with a Power Slip and a Hand Slip
SERVICE
E
V IC
SER
e
w
q
SERVICE
2 551904-X #2 Insert Bowl For 9 5/8” - 10 3/4”
3 551810-X #3 Insert Bowl For 8 5/8” And Smaller
11 556610-X #1 Insert Bowl For 11 3/4” - 13 3/8” [Split]
12 556609-X #2 Insert Bowl For 9 5/8” - 10 3/4” [Split]
13 556608-X #3 Insert Bowl For 8 5/8” And Smaller [Split]
34-301-X #1 Insert Bowl For 11 3/4” - 13 3/8”
34-302-X #2 Insert Bowl For 9 5/8” - 10 3/4”
34-303-X #3 Insert Bowl For 8 5/8” And Smaller
21 556610-L-X #1 Insert Bowl For 11 3/4” - 13 3/8” W 120 Mm Slot
22 556609-L-X #2 Insert Bowl For 9 5/8” - 10 3/4” W 120 Mm Slot
23 556608-L-X #3 Insert Bowl For 8 5/8” And Smaller W 120 Mm Slot
- 34-303-01-X #3 Insert Bowl -Umbilical Slot For 8 5/8” And Smaller
- 34-303-02-X #3 Insert Bowl- Dual Umbilical Slot For 8 5/8” And Smaller
- 34-303-03-X #3 Insert Bowl - Centralizer Bowl (8 5/8” And Smaller)
- 34-303-04-X #3 Insert Bowl - Umbilical J-Notch (8 5/8” And Smaller)
- not shown
SERVICE
Fig. 25: Lifting slings
Part lists PN 553 400-L
Pos. Qty. P/N Description
1 1 553400-1 Shackle
2 4 553458 Hook
3 2 553400-2 Shackle
4 4 553400-3 Chain Joint
5 2 553400-4 Chain
5.3.2.3 Lifting Cable with 2 Hooks 5.3.2.4 Lifting Triangle (Traverse) with
Lifting Cable and 4 hooks
SERVICE
Parts list for Power Slip Insert Bowl 755820-X and 755870-X
Pos. P/N Description
1 755820-X-BF Insert Bowl
2 755822 Retaining Ring Plate
3 755823 Upper Connection Block [left]
4 755825 Upper Connection Block [right]
5 755824 Lower Connection Block
6 755826 Screw
7 792106 Washer
8 553469 Lifting Eye
9 1150376 Duraplug 9.5 UHF, Infochip
INSPECTION /
AN /
CE
EN N
I N T CT I O
MAINTENANCE
MA SPE
IN
Trouble shooting
MAINTENANCE
6.1 Lubrication
WARNING
Lubricants can pose a health
hazard!
Lubricants may irritate skin and eyes.
q
»» Avoid contact with lubricants.
MAINTENANCE
INSPECTION /
MAINTENANCE
INSPECTION /
Check correct seat of Insert Bowl in the Master Bushing. ' ' ' '
Check for loose items:
Screws, Nuts, Washers ' ' ' '
Check for wear of the inner and outer surface of the Insert Bowl " ' ' '
Condition and completeness of warning labels. " " ' '
NDT testing of all critical parts. " " " '
' Necessary! " Not necessary!
Type Insert Bowl
Serial Number
Inspection Category I
Date / Place of Inspection Checked Name of Inspection Operator / Signature
Supervisor
OK NOK
Remarks:
Inspection Category II
Date / Place of Inspection Checked Name of Inspection Operator / Signature
Supervisor
OK NOK
Remarks:
OK NOK
Remarks:
Inspection Category IV
Date / Place of Inspection Checked Name of Inspection Operator / Signature
Supervisor
OK NOK
Remarks:
U
Upper Groove
Gr
Lower Groove
Fig. 29: Critical Areas
MAINTENANCE
INSPECTION /
Insert Bowl
Dia. A NEW Dia. B WORN
Bowl
inch [mm] inch [mm]
No # 1 15 [381] 15,7 [400]
No # 2 12,2 [311] 13 [330]
No # 3 10,1 [257] 10,9 [276]
6.4 Cleaning
WARNING
Health hazards from service
products!
Splashes of diluted drilling mud and
small parts.
»» ALWAYS wear your personal
protective equipment.
STORAGE /
SA /
PO E
L
DISOR AG
DISPOSAL
ST
7 Storage / Disposal
7.1 Storage
Safe Storage
1. Clean the Insert Bowl before storing it.
2. Use pallets with borders and tensioning cables.
3. Fix and secure the Insert Bowl.
4. Make sure the Insert Bowl is stored in such a way that people can not be injured by moving parts or sharp edges.
5. Store your Insert Bowl only on level and stable surfaces that are designed for weight.
6. Conserve all bare metal surfaces. FORUM Handling Tools recommends the use of a lubricant or Tectyl.
7. In terms of longer storage, check the effectiveness of your preservation.
Short-term storage
Protection of tools • Clean the Insert Bowl roughly.
• Apply lubricant to all bare surfaces (e.g. cylinders).
• Protect all other bare surfaces with Tectyl Type 864 or an equivalent agent.
• Place the Insert Bowl only on surrounded pallets and secure them with tensioning cables
and anti-slip mat.
Ambient Conditions • Store in dry surroundings (maximum humidity 80%).
7.2 Disposal
When used properly the Insert Bowl does not pose any
hazard for users or the environment. However, operation
of FORUM Handling Tools Insert Bowl requires use of
lubricants and/or cleaning agents, which can pollute the
environment. For this reason always ensure that such
substances are disposed of properly according to
international, national and local regulations. Never dispose
greases, cleaning rags or polluted water together with
industrial or domestic wastes. Observe the safety data
sheets published by the manufacturers on environmental
hazards and disposal of the service and operating products
STORAGE /
DISPOSAL
DI X
APPENDIX
PEN
AP
8 Appendix
A. Third Party Documents 59
I Safety Data-Sheet 59
II Components 60
APPENDIX
[Lubricant] KO5
[Lubricant] Mobil CM L
II Components
Component Name Link to file
Customer focused: Our products enhance our customer’s performance and we listen to their
needs and work with them to solve their challenges.
Good place to work: We are committed to creating a workplace that fosters innovation, teamwork
and pride. Every team member is integral to our success and is treated equally
and fairly.
No one gets hurt: The safety of our employees and customers is our first priority coupled with a
healthy respect for the environment.
FORUM Handling Tools
FORUM B + V Oil Tools GmbH FORUM Energy Technologies Inc.
D-20457 Hamburg (Germany) Broussard, LA 70518 USA
Hermann-Blohm-Strasse 2 1023 Forum Drive
fon: +49.40.37022 6855 fon: +1.337.373 1800
fax: +49.40.37022 6 896
fax: +1.337.373 4466
Forum Energy Technologies 920 Memorial City Way, Suite 1000, Houston, TX 77024 © Copyright 2017. All rights reserved