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Smart Solutions. Powerful Products.

Operation Maintenance Manual • Handling Equipment • Rig Floor Equipment

Insert Bowl

#3
#2
#1

Operating Instructions
Original Operating Instructions
Pipe Size Load rating
P/N Type Size
Range [sh t]
Master Bushing Insert Bowls
34-101-X #1 Insert Bowl [Split] 1 11 3/4” - 13 3/8” 27 1/2” 500
34-102-X #2 Insert Bowl [Split] 1 9 5/8” - 10 3/4” 27 1/2” 500
34-103-X #3 Insert Bowl [Split] 1 8 5/8” and smaller 27 1/2” 500
551903-X #1 Insert Bowl [Split] 1 11 3/4” - 13 3/8” 27 1/2” 500
551904-X #2 Insert Bowl [Split] 1 9 5/8” - 10 3/4” 27 1/2” 500
551810-X #3 Insert Bowl [Split] 1 8 5/8” and smaller 27 1/2” 500
556610-X #1 Insert Bowl [Split] 1+2 11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 750
556609-X #2 Insert Bowl [Split] 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 750
556608-X #3 Insert Bowl [Split] 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 750
34-301-X #1 Insert Bowl [Split] 1+2 11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 500
34-302-X #2 Insert Bowl [Split] 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 500
34-303-X #3 Insert Bowl [Split] 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
556610-L-X #1 Insert Bowl with 120 mm Slot 1+2 11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 750
556609-L-X #2 Insert Bowl with 120 mm Slot 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 750
556608-L-X #3 Insert Bowl with 120 mm Slot 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 750
34-303-03-X #3 Insert Bowl - Centralizer Bowl 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-04-X #3 Insert Bowl - Umbilical J-Notch 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-01-X #3 Insert Bowl - Umbilical Slot 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-02-X #3 Insert Bowl - Dual Umbilical Slot 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
Power Slip Insert Bowls
755820-X #3 Insert Bowl for PS-500, 750-1, 750-2, 1000 2 3/8” - 8 5/8” Power Slip only 350
755870-X #3 Insert Bowl for PS-500, 750-1, 750-2, 1000 2 3/8” - 8 5/8” Power Slip only 150
1
suitable for MPCH, MSPC, 2 suitable for LRMB

Manual PN 551903-D Revision: 04, 09-2018

FORUM Handling Tools
Copyright © 2018 FORUM ENERGY TECHNOLOGIES, INC. All rights reserved.
CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

Revision history
Version Date Author Changes
01 04-2015 FORUM Handling Tools, ROK, MH Initial Release, Type series Insert Bowl
02 05-2017 FORUM Handling Tools, ROK, MH Update Documentation, Merged document FBV and AOT, API 7K 6th edition.
03 07-2017 FORUM Handling Tools, ROK, MH Update weights and P/N
04 08-2018 FORUM Handling Tools, ROK, St.S New Layout

Document Approval
Version Author Eng. Check Approval Check
FORUM Handling Tools, TD FORUM Handling Tools, PLE FORUM Handling Tools, EngMgr
04
St.S 08-18 as per revision 03 as per revision 03

The copyright protection claimed includes all forms and


matters of copyrighted material and information now
allowed by statutory or judicial law or hereinafter granted.
All product names and product numbers mentioned in this
publication are trademarks of
FORUM ENERGY TECHNOLOGIES, INC.
Other company brands and product names may be trademarks or registered trademarks of the respective companies
and are also acknowledged. All data in this manual takes place using best knowledge. This manual is based on the latest
product information that was available at the time of printing. Depending on ongoing technical improvements (ISO
9001), FORUM Handling Tools reserves the right to make alterations to the design and specifications without notice. The
values ​​specified in this manual represent the nominal value of a unit produced in series. The values ​​in individual units may
have slight differences.
Only with written consent from FORUM Handling Tools the contents of this Instructions may be passed on to third
persons. Especially procedure descriptions and explanations are not to be passed on to third persons. Copying or
multiplying for internal use is permitted. We are grateful for suggestions and critique regarding this documentation or
the product itself.
oiltools@f-e-t.com

2 Insert Bowl PN 551903-D - Revision: 0409-2018


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

Table of contents
A. GENERAL 4 4

DESCRIPTION
COMMISSIONING AND OPERATION 36
I Basic Information 4 4.1 Commissioning 36

II Intended Use 4 4.2 Commissioning Checklist 37

III Improper Use 4 4.3 Operating the Insert Bowl 38

IV Potential Misuse 5
5 SERVICE 40
V Warranty and Liability 5
5.1 Malfunction 40

SAFETY
VI Obligations of the Operating Company 6
5.2 Repair 40
VII User Groups 7 5.2.1 Repair by Customer 40

5.2.2 Repair by Manufacturer 40


VIII Safety Symbols 8
5.3 Drawing, Parts Lists and Spare Parts 40
IX Personal Protective Equipment (PPE) 9
5.3.1 Master Bushing Insert Bowls 41
X Contact FORUM Handling Tools worldwide 10 5.3.2 Lifting Accessories 42

TRANSPORT
XI Online Technical Document access 11 5.3.2.1 Lifting Triangle (Traverse) with Lifting Slings and 4 hooks 42
XI-01 Information via homepage 11 5.3.2.2 Lifting Sling 2 hooks 43
XI-02 Information via Extranet 12 5.3.2.3 Lifting Cable with 2 Hooks 44

5.3.2.4 Lifting Triangle (Traverse) with Lifting Cable and 4 hooks 44


1 DESCRIPTION 14 5.3.3 Power Slip Insert Bowls - 755820-X, 755870-X 45
1.1 Type Series Overview 15
1.1.1 Standard Split Insert Bowl and Casing Bowl 15 6 INSPECTION / MAINTENANCE 48

COMISSIONING /
1.1.2 Locking Tab Insert Bowl 15 6.1 Lubrication 49

OPERATION
1.1.3 Umbillical Insert Bowl 15
6.2 Inspections 50
1.1.4 Power Slip Insert Bowl 15
6.3 Inspection Categories 50
1.2 Main dimensions 16 6.3.1 Inspection Category I 51

1.3 Optional Accessories 17 6.3.2 Inspection Category II 51

6.3.3 Inspection Category III 51


1.4 Recommended Lubricants 17
6.3.4 Inspection Category IV 51
1.5 Operational Environment 18
6.3.5 Inspections list 51

SERVICE
1.6 Equipment Markings 18 6.3.6 Inspection Check List Category I - IV 52

1.7 RFID-Chip Equipped Handling Tool Equipment 19 6.3.7 Critical Areas 53

6.3.8 Wear data criteria 53


2 SAFETY 22
6.4 Cleaning 54
2.1 General Safety Precautions 22
7 STORAGE / DISPOSAL 56

MAINTENANCE
INSPECTION /
2.2 Operation Manual and Equipment 23
7.1 Storage 56
2.3 Safety Precautions against Remaining Hazards 23
7.2 Disposal 56
2.4 Organizational Measures 24
7.3 Safe storage example 57
2.5 Human Error 24

2.6 Accidents, Fire 24 8 APPENDIX 60


2.7 Safety Instruction card I 25 A. Third Party Documents 61
I Safety Data-Sheet 61
STORAGE

2.8 Safety Instruction card II 26


II Components 62

3 TRANSPORT / SET-UP 28
3.1 Delivery 28
3.1.1 Scope of Delivery 28

3.1.2 Unpacking and Disposal of Packing Material 28

3.2 Transport 29
APPENDIX

3.3 Lifting Points and Lifting Arrangements 30

3.4 Installation 31
3.4.1 Solid Insert Bowl Installation 31

3.4.2 Split Insert Bowl Installation 32

3.4.3 Power Slip Insert Bowl Installation 33

09-2018 PN 551903-D - Revision: 04Insert Bowl 3


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

A. General INFO
DESCRIPTION

I Basic Information In this documentation the abbreviation t and the


This operating manual refers to Insert Bowl manufactured word tons are used to describe short tons. If the
and sold by FORUM Handling Tools for use on oil drilling metric ton is referred it will explicit be named in
platforms and rigs. The permissible range of application is the text or the abbreviation ton.
specified in the technical data. 1 ston = 2000 lb = 907,19 kg
1 metric ton = 2204,62 lb = 1000 kg
This manual covers several different FORUM Handling Tools
models from the Insert Bowl type series that are III Improper Use
all common in use and operation. Most assembly,
disassembly, and inspection procedures are the same for INFO
SAFETY

all models. However, where there are differences, they are


called out separately within the manual. Improper use or alteration of the equipment
When installed in potentially explosive atmospheres, the releases FORUM Handling Tools from any liability
instructions that follow the Ex symbol must be followed. for personal injury or property damage resulting
Personal injury and/or equipment damage may occur if therefrom.
these instructions are not followed. The Insert Bowl are intended to be used with additional
TRANSPORT

This operating manual is intended for the operator of the carrying and pipe holding equipment. The following is
Insert Bowl. It is intended to ensure safe operation and specifically prohibited:
must be read carefully and kept where it is accessible for -- Using the Insert Bowl with Master Bushing-diameter for
Insert Bowl users at all times. which use is not specified.
This operating manual contains all information on safe -- Exceeding the load rating/limit of the Insert Bowl.
and proper operation of Insert Bowl. Observance of these
-- Any use of the Insert Bowl which is not intended.
instructions is required for safe operation.
COMISSIONING /

Moreover, operation of the Insert Bowl is prohibited under


In addition, it is necessary to observe all applicable national
OPERATION

the following conditions:


and local regulations (e.g. accident prevention regulations
and environmental regulations) as well as the company’s -- When the equipment is used for applications other than
own internal safety regulations. intended.
For installation, maintenance and repair work -- When the equipment or parts thereof are damaged or
and proper training of the operating personnel. when the additional equipment is not installed properly.
FORUM Handling Tools recommends requesting service -- When protective or safety equipment is damaged,
from FORUM Handling Tools itself. unusable, improperly installed or not present.
SERVICE

-- When the Insert Bowl are not operating properly.


II Intended Use
-- When humans or foreign objects or personnel are
The FORUM Handling Tools Insert Bowls are operated with
located in the hazard area of the Insert Bowl.
a Hand Slip and a Master Bushing (27 1/2 “, 37 1/2” and 49
1/2 “) or other suitable equipment such as the Power Slip -- When the Insert Bowl are operated outside the
PS-750 or the LMRB, in order to accommodate the loads designated temperature environment.
of drill rods. The Insert Bowl provides the necessary wedge -- When conversions or modifications have been
MAINTENANCE
INSPECTION /

surface for the Hand Slip and allows a uniform radial load performed without previous, written approval by
distribution on the Master Bushing. Insert Bowls are fixed FORUM Handling Tools .
during use. -- When tools not approved by FORUM Handling Tools
FORUM Handling Tools Insert Bowls are available as one- are used.
piece or two-part variants. In addition to observing and -- When the prescribed maintenance intervals have been
adhering to all instructions in this operation maintenance exceeded.
manual, the use of the prescribed assembly, disassembly, -- When replacement parts not approved by
commissioning, operation, maintenance and maintenance FORUM Handling Tools are used.
STORAGE

work within the specified inspection intervals as well as the


observance of all safety instructions must be in accordance -- When repair or service work has been performed
with the intended use. on the equipment by companies not authorized by
FORUM Handling Tools .
Insert Bowls may only be used as intended. All
FORUM Handling Tools Insert Bowls are load rated and Observe also the chapter “Warranty and Liability”.
designed, manufactured and tested according to API 7K.
APPENDIX

4 Insert Bowl PN 551903-D - Revision: 0409-2018


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

IV Potential Misuse Warranty


This manual contains information and warnings on FORUM Handling Tools general terms of purchase and
procedures that address hazardous conditions and could delivery apply. Purchasers recognize these conditions on
cause personal injury but cannot reflect all fashions in the day the contract is signed, at the latest.

GENERAL
which hazardous consequences may occur due to service The terms and duration of FORUM Handling Tools
and/or operation. All personnel using this equipment or warranty are specified in the sales documents as well as
service procedures contained within this manual must be the order confirmation. These will be submitted to the
completely satisfied that personal and/or equipment safety operating company as information at the time the contract
will not be compromised. is signed, at the latest.
Common methods of MISUSE include but are not The manufacturer assumes no warranty whatsoever for
limited to: damage or interruptions in operation resulting from failure
1. Use without ALL warning and identification labels to observe the operating instructions.
present. This can cause operating personnel to The operating manual is to be supplemented by
misunderstand the areas of the equipment that can the operating company with operating instructions
cause serious injury. based on existing national regulations on accident
2. Use with insufficient and/or worn assemblies and and environmental protection, including information
parts. This can cause failure causing a suspended on supervisory and reporting obligations taking into
hazard which can result in serious injury or death. consideration operating peculiarities, e.g. in regard to work
3. Use of the Insert Bowl in methods not intended. The organization.
Insert Bowl should be used ONLY in the methods Warranty claims/complaints within the scope of the
described in this manual. guarantee and liability for personal injury and property
damage are excluded, when such result from any of the
V Warranty and Liability following causes:
Liability -- Any use other than intended;
The technical information, data and instructions for -- Improper installation, operation, maintenance or repair;
operation contained in this operating manual correspond -- Operation with defective, improperly attached or non-
to the status at the time of print and are provided operational safety and/or protective equipment;
according to the best of our knowledge in consideration of
our previous experience and know-how. -- Failure to observe the instructions in the operating
manual regarding safe conduct;
We reserve all rights to make technical modifications
within the scope of technical development of the -- Impermissible structural and/or functional
Insert Bowl treated in this operating manual. Claims modifications;
or entitlements cannot be deduced or derived from -- Use of replacement parts not approved by
information, illustrations and /or descriptions in this FORUM Handling Tools;
operating manual. -- Normal wear or insufficient inspection of components
FORUM Handling Tools is liable for all warranty obligations subject to wear;
made within the scope of the contract for any faults or -- External effects or force majeure;
omissions on our part, excluding further claims. Claims -- Lubricating the Insert Bowl with lubricants other than
for damages suffered are excluded regardless of the legal those recommended by FORUM Handling Tools.
grounds.
Translations are complete according to best knowledge. Info
We cannot assume any liability for translation errors, even Any structural or functional modification to
when the translation was performed at our order. the equipment by the operating company
Only the original text is binding. The original text language requires previous written approval by
for FORUM Handling Tools documents and manual is FORUM Handling Tools . Failure to obtain
English. such approval voids the warranty as well as
The descriptions and illustrations do not necessarily reflect the declaration of conformity and releases
the scope of delivery or any parts orders. The drawings FORUM Handling Tools from any product liability.
and illustrations are not to scale. Following modifications or installation of
optional equipment, all safety equipment must
be reinstalled and checked by the operator for
proper function.

09-2018 PN 551903-D - Revision: 04Insert Bowl 5


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

VI Obligations of the Operating Company Requirements for Operator


Planning and Checking Safety Measures Basic knowledge of safe handling and use of the
The obligation of the operating company to due diligence Insert Bowl includes knowledge of the general safety
precautions.
GENERAL

includes planning safety measures and supervising their


observance. Ensure that the Insert Bowl is operated only in compliance
All personnel performing work on and with the Insert Bowl with the general safety precautions and other instructions
must be trained by the operating company for the work in this manual.
performed on and with the Insert Bowl. Training
All personnel must have read and understood the The operating company is obligated to organize and hold
operating manual. regular training to ensure that all personnel involved with
transporting, installing, operating and/or servicing the
Minimizing Risk of Injury
Insert Bowl is familiar with the required procedures and
The following principles apply to minimize the risk of safety precautions.
injury:
Minimum Qualifications
• Ensure that work on the Insert Bowl is performed only
by qualified personnel. All work on the equipment requires special knowledge and
qualifications on the part of the operating personnel.
• The personnel must be authorized for such work by the
operating company. All personnel working on Insert Bowl must have the
following qualifications:
• The personnel must wear the prescribed protective
equipment. -- Personal suitability for the work performed.
• Procedures, competencies and responsibilities must -- Suitable qualifications for the work performed.
be clearly defined and established in the area of -- Familiarity with the safety equipment and its function.
the Insert Bowl. Proper behavior in the event of a -- Familiarity with this operating manual – particularly the
malfunction must be clear for everyone. The personnel safety precautions – and all sections relevant for the
must be given regular training. work to be performed.
• All WARNING signs and information on the Insert Bowl -- Familiarity with the elementary instructions on
must be complete and easily legible. For this purpose operating safety and accident prevention.
WARNING signs and information are to be cleaned In general, all employees must have one of the following
regularly and replaced as required. minimum qualifications:
Trouble-free Operation -- Technical training for independent work on the
The following principles apply for trouble-free operation: Insert Bowl.
• Keep the complete operating manual at the location -- Sufficient qualifications for working on the Insert Bowl
where the Insert Bowl is in operation where it is under supervision and at the instructions of a trained
easily accessible for everyone and in an easily legible specialist.
condition.
• Use the Insert Bowl exclusively for its intended purpose.
• Use the Insert Bowl only when it is in a perfect
operating state.
• Before starting work, check to ensure that it is in a safe
operating state and functioning properly.

6 Insert Bowl PN 551903-D - Revision: 0409-2018


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

VII User Groups


This operating manual is subdivided into the following user groups:
Personnel Qualifications

GENERAL
Sufficiently trained in
• Functional procedures on the equipment.
• Operating procedures.
Operating personnel
Knowledge:
• Competency and responsibility in regard to the work to be performed.
• Behavior in emergencies.
Basic knowledge of Mechanics and Authorizations
(according to standards of safety engineering):
• Starting up equipments
Service personnel
• Grounding equipments
• Marking of equipments
• Basic knowledge of installation and operation of the Insert Bowl.

Special Technical Knowledge


The following work should be performed only by specially trained personnel:
Work Performed Qualifications
Personnel qualified or trained in industrial mechanics; work is to be
performed only under supervision and on instructions of a person
Work on mechanical parts
qualified according to generally accepted codes of practice in industrial
mechanics.

09-2018 PN 551903-D - Revision: 04Insert Bowl 7


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

VIII Safety Symbols Preliminary Safety Precautions


The safety precautions in this document contain Safety precautions are given in the preceding form at the
standardized depictions and symbols. Three hazard beginning of complete chapters or sections. They apply for
classes are distinguished depending on the probability of the entire chapter or the entire subsequent section.
GENERAL

occurrence and severity of the consequences. Selection Safety Precautions Relevant for Action
of the WARNING category depends on the probability of If a safety precaution applies only for one single action
occurrence and the possible extent of damage. or a short series of actions, it is integrated into the text
preceding the possible hazard point.
CAUTION
For example:
Indication of recognizable hazard for
humans or possible property damage. 1. Attach hoisting gear to eye bolts in cover.
Failure to observe can lead to CAUTION of pinching/crushing hands! The cover can
reversible injuries or property
fall shut when the retainer is not engaged. Never open the
damage!
cover by hand.
The symbol as specified in ANSI Z535.6
emphasizes the cause. 2. Open the cover with a crane and suitable hoisting
Measures for avoiding are listed. gear.
3. Unscrew the M10 bolts with a 17 mm box wrench.
WARNING 4. ...
Indication of recognizable hazard for Instructions for Safe Procedure
humans.
Special work steps to ensure Safe Procedure are depicted
Failure to observe can lead to as follows (example):
irreversible injuries!
The symbol as specified in ANSI Z535.6 Safe Procedure
emphasizes the cause. 1. Shut off equipment.
Measures for avoiding are listed. 2. Disconnect supply lines.
3. Attach equipment to crane.
DANGER
4. ...
Indication of imminent hazard for
humans.
Failure to observe can lead to
irreversible or lethal injuries!
The symbol as specified in ANSI Z535.6
emphasizes the cause.
Measures for avoiding are listed.

8 Insert Bowl PN 551903-D - Revision: 0409-2018


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

Linguistic Conventions IX Personal Protective Equipment (PPE)


This documentation uses terms and symbols intended to The following symbols located at appropriate points in the
help you find information more easily, perform work steps operating manual indicate that it is mandatory to wear
more effectively and recognize dangerous situations more personal protective equipment:

GENERAL
quickly. These symbols and terms are explained below:
All important text sections are printed in bold face.
-- Lists without any necessary sequence are marked with
a dash (-) at the left side of the column.
WEAR PROTECTIVE GLOVES!
• Individual activities to be performed are indicated by a
dot (•) to the left of the column.
Relevant consequences of an action or work step are
marked with an arrow (>) in the left margin.
Enumerations in a certain sequence (e.g. a series of work
steps) are indicated by sequential numbers (1, 2, 3,. ) in the
WEAR EYE PROTECTION!
left margin.
For example:
1. Unscrew nuts on equipment feet.
2. Lift equipment.
For greater clarity the illustrations are located in the
right column with the text opposite or directly below WEAR SAFETY SHOES!
the associated text section. Larger illustrations extending
over the entire width of the page are located before
the explanatory text. The illustrations are provided with
captions in telegraph style.

WEAR PROTECTIVE HELMET!

WEAR EAR PROTECTION!

Fig. 1: Illustration Example

INFO

Additional information and relationships requiring


special attention are distinguished in this manner.

09-2018 PN 551903-D - Revision: 04Insert Bowl 9


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

X Contact FORUM Handling Tools worldwide


In the event of problems that cannot be solved with the
aid of this manual, please contact one of the following
addresses.
GENERAL

FORUM B + V Oil Tools GmbH FORUM Handling Tools


Hermann-Blohm-Straße 2 1023 FORUM Drive
20457 Hamburg Broussard, LA 70518 USA
Germany
Tel: + 49.40.37022.6855 Tel: +1.337.373.1800
Fax: + 49.40.37022.6899 Fax: +1.337.369.6893

E-Mail: oiltools@f-e-t.com
web: www.f-e-t.com
www.blohmvoss-oiltools.com

FORUM ENERGY TECHNOLOGIES Drilling-Service-Locations


Email: ForumDP.Sales@f-e-t.com
Canada Mexico Scotland
Nr. 106, 3903 - 75 Ave Avenida Avante Monterrey N 300 Peregrine Road, Westhill
Leduc, Alberta T9E 0K3 Parqu Industrialxico Aberdeenshire, AB32 6JL
Tel: + 1 780.980.0345 Tel: + 52.81.8245.6800 Tel: + 44,1224.744000
Fax: + 1 780.986.3278
United Arabic Emirates Singapore
Oilfields Supply Center No 51 Benoi Road #06-00
Building B-45 Liang Huat Industrial Complex
Jebel Ali Free Zone Dubai UAE 629908
Tel: + 971.4.883.5266 Tel: + 65.6465.4850
Fax: + 65.6465.4851
Out of hours
+ 65.913.898.12

10 Insert Bowl PN 551903-D - Revision: 0409-2018


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

XI Online Technical Document access

XI-01 Information via homepage HOMEPA


INFO GE

GENERAL
For further and actual information you can also
visit our homepage in the Internet.

A digital version of the operation instructions for this


product as well as the operation instructions, safety- and
update notes for other FORUM Handling Tools products
can be reached via the blohmvoss-oiltools homepage. To
join our Internet Technical Documentation service with the
latest updates on new technical documentation in a casual
way, you must register to our service with your email-
address and name in the customer-login area q on
www.blohmvoss-oiltools.com.

Fig. 2: Illustration Service–Homepage

09-2018 PN 551903-D - Revision: 04Insert Bowl 11


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

XI-02 Information via Extranet

INFO EXTRAN
ET
GENERAL

For further and actual information you can also


visit our Extranet homepage .

A digital version of the operation instructions for this


product as well as the operation instructions, safety – and
update notes for other FORUM Handling Tools products
can be reached via the Extranet.
To join our Internet Technical Documentation service with
the latest updates on new technical documentation in a
free and easy way, you must register to our service with
your email-address and name in the customer-login area
on https://www.accessoiltools.com/fx/.

Fig. 3: Illustration Service–Extranet

12 Insert Bowl PN 551903-D - Revision: 0409-2018


CL ® is a registered trademark of FORUM B + V Oil Tools GmbH, registered in Germany and used with permission.
Operation Maintenance Manual

N
TIO
DESCRIPTION

RI P
SC
DE

09-2018 PN 551903-D - Revision: 04Insert Bowl 13


Operation Maintenance Manual

1 Description
The FORUM Handling Tools Insert Bowls are operated with
a hand slip and a Master Bushing (27 1/2 “, 37 1/2” and
DESCRIPTION

49 1/2 “) or other suitable fixtures such as the Power Slip


PS-750 or the LMRB, in order to accommodate the loads
of drill pipes (nominal diameter range of 13 3/8 “to 8 5/8”
or smaller). The Insert Bowl provides the necessary wedge
surface for the hand slip and allows a uniform radial load Hand Slip
distribution on the Master Bushing. Insert bowls are fixed
during use. The Insert Bowl itself is available in 3 variants
(# 1, # 2, # 3). All FORUM Handling Tools Insert Bowls
were designed and manufactured according to the API 7K
6th Edition.

WARNING When using the FORUM Handling Tools Insert Bowl


Insert Bowl, the specified load rating must never be
exceeded.

-- Insert Bowl can be used with


-- Hinged Master Bushings [MPCH/MSPC],
-- Load rated Master Bushing [LRMB]
-- Split Casing Bushings and
-- Power Slips Master Bushing
A description of the optional accessories is given in the
following chapters and in the parts lists.
The equipment is approved for operation in explosion
hazard areas.

Fig. 4: Example Insert Bowl - Master Bushing

P/N Type Pipe Size Range Size Load rating [sh t]


34-101-X #1 Insert Bowl [Split] 1
11 3/4” - 13 3/8” 27 1/2” 500
34-102-X #2 Insert Bowl [Split] 1 9 5/8” - 10 3/4” 27 1/2” 500
34-103-X #3 Insert Bowl [Split] 1
8 5/8” and smaller 27 1/2” 500
551903-X #1 Insert Bowl [Split] 1 11 3/4” - 13 3/8” 27 1/2” 500
551904-X #2 Insert Bowl [Split] 1
9 5/8” - 10 3/4” 27 1/2” 500
551810-X #3 Insert Bowl [Split] 1 8 5/8” and smaller 27 1/2” 500
556610-X #1 Insert Bowl [Split] 1+2
11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 750
556609-X #2 Insert Bowl [Split] 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 750
556608-X #3 Insert Bowl [Split] 1+2
8 5/8” and smaller 37 1/2” & 49 1/2” 750
34-301-X #1 Insert Bowl [Split] 1+2 11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 500
34-302-X #2 Insert Bowl [Split] 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 500
34-303-X #3 Insert Bowl [Split] 1+2
8 5/8” and smaller 37 1/2” & 49 1/2” 500
556610-L-X #1 Insert Bowl with 120 mm Slot 1+2
11 3/4” - 13 3/8” 37 1/2” & 49 1/2” 750
556609-L-X #2 Insert Bowl with 120 mm Slot 1+2 9 5/8” - 10 3/4” 37 1/2” & 49 1/2” 750
556608-L-X #3 Insert Bowl with 120 mm Slot 1+2
8 5/8” and smaller 37 1/2” & 49 1/2” 750
34-303-03-X #3 Insert Bowl - Centralizer Bowl 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-04-X #3 Insert Bowl - Umbilical J-Notch 1+2 8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-01-X #3 Insert Bowl - Umbilical Slot 1+2
8 5/8” and smaller 37 1/2” & 49 1/2” 500
34-303-02-X #3 Insert Bowl - Dual Umbilical Slot 1+2
8 5/8” and smaller 37 1/2” & 49 1/2” 500
755820-X #3 Insert Bowl for PS-500, 750-1, 750-2, 1000 2 3/8” - 8 5/8” Power Slip only 350
755870-X #3 Insert Bowl for PS-500, 750-1, 750-2, 1000 2 3/8” - 8 5/8” Power Slip only 150
1
suitable for MPCH, MSPC, 2 suitable for LRMB

14 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

1.1 Type Series Overview


1.1.1 Standard Split Insert Bowl 1.1.3 Umbillical Insert Bowl

DESCRIPTION
Umbilical Option
and Casing Bowl notch

Fig. 7: Umbillical Insert Bowl

Item Part number Weight lb [kg]


#1 Insert Bowl 556610-L-X 331 [150]
Fig. 5: Standard Insert Bowl (Split) and Casing Bowl
#2 Insert Bowl 556609-L-X 463 [210]
Item Part number Weight lb [kg] #3 Insert Bowl 556608-L-X 767 [348]
#1 Insert Bowl 551903-X 331 [150] #3 Insert Bowl 34-303-01-X 829 [376]
#2 Insert Bowl 551904-X 472 [214] #3 Insert Bowl 34-303-02-X 776 [352]
#3 Insert Bowl 551810-X 794 [360] #3 Insert Bowl 34-303-03-X 452 [205]
#1 Insert Bowl 556610-X 335 [152] #3 Insert Bowl 34-303-04-X 787 [357]
#2 Insert Bowl 556609-X 485 [220]
1.1.4 Power Slip Insert Bowl
#3 Insert Bowl 556608-X 811 [368]
#1 Insert Bowl 34-101-X 320 [145]
#2 Insert Bowl 34-102-X 540 [245]
#3 Insert Bowl 34-103-X 869 [394]

1.1.2 Locking Tab Insert Bowl


Locking/Locating Tab

Fig. 8: Power Slip Insert Bowl

Item Part number Weight lb [kg]


#3 Insert Bowl 755820-X 997 [452]
#3 Insert Bowl 755870-X 997 [452]

Fig. 6: Locking Tab Insert Bowl

Item Part number Weight lb [kg]


#1 Insert Bowl 34-301-X 324 [147]
#2 Insert Bowl 34-302-X 545 [247]
#3 Insert Bowl 34-303-X 871 [395]

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Operation Maintenance Manual

1.2 Main dimensions


DESCRIPTION

Fig. 9: Insert Bowl # 1 Fig. 10: Insert Bowl # 3

Fig. 11: Insert Bowl # 2

16 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

1.3 Optional Accessories 1.4 Recommended Lubricants


To ease the handling and to support the device FORUM Handling Tools recommends use of the following

DESCRIPTION
functions following accessories are available from lubricants for effective lubrication under various ambient
FORUM Handling Tools for the Insert Bowl. Please contact conditions:
your local FORUM Handling Tools representative for
Temperature
detailed information. Brand Name Remarks
range
-- Lubricants Pump , manual PN 755667-3 Aviaticon XRF
- 20 to + 29 °C
Manual Lubricants pump to apply Lubricants on the Finke Low-Viscosity NLGI 0
(- 4 to + 84,2 °F)
device Lubricants points. Grease

-- Lifting Chain slings/ Cable Slings NESSOS SF0


NLGI 0
EP grease for - 20 to + 29 °C
Lifting Chain slings/ Cable Slings are used to lift the Fuchs
non-oil tight gear (- 4 to + 84,2 °F)
DIN 51826 GPOF-25
Insert Bowl. The SWL [WLL] is defined at DIN 51502 GPOF-25
trains
- 20 to + 29 °C
WLL 2 sh t for 2 hooks Chain/Cable Slings and Castrol MP grease -
(- 4 to + 84,2 °F)
WLL 6 sh t for 4 hooks Chain/Cable Slings. - 20 to + 29 °C
Chevron Avi-Motive W -
(- 4 to + 84,2 °F)
-- Lifting Chain Slings (4 hooks) PN 553400-L or - 20 to + 29 °C
Exxon Lidok EP2 -
with 26 [660] x 1 [26]x10 [250] PN 34-316 (- 4 to + 84,2 °F)
triangle traverse in[mm] - 20 to + 29 °C
Gulf Gulfcrown EP@ -
(- 4 to + 84,2 °F)
-- Lifting Chain Slings (2 hooks) PN 553400-2 or Mobil Mobilux EP2
- 20 to + 29 °C
-
PN 34-315 (- 4 to + 84,2 °F)
- 20 to + 29 °C
Shell Alvania EP2 -
(- 4 to + 84,2 °F)
-- Lifting Cable Slings (4 hooks) PN 34-316 CAB
with 26 [660] x 1 [26]x10 [250] triangle traverse in[mm] - 20 to + 29 °C
Texaco Multifak EP2 -
(- 4 to + 84,2 °F)
- 20 to + 29 °C
-- Lifting Cable Slings Union Unoba EP2
(- 4 to + 84,2 °F)
-
(2 hooks) PN 34-315 CAB
* For temperatures above + 30 °C (+ 86 °F) FORUM Handling Tools
-- BowlSaver PN M2001-A-001 recommends using lubricants in consistency class NLGI 2.

Additionally, in an effort to prevent premature • refer to 6 „Inspection / Maintenance“ on page 48


wear in the throat section of the inner drilling for details on lubrication.
bowls during drilling operations with a top drive,
FORUM Handling Tools has designed a BowlSaver.

Fig. 12: Manual Lubricants Pump Fig. 13: Lifting Slings

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Operation Maintenance Manual

1.5 Operational Environment


The Insert Bowl are designed and constructed for use in
the drilling industry on ships and platforms. The equipment
DESCRIPTION

is approved for operation in explosion hazard areas.


For equipments containing any hydraulic powered parts,
the directive 2014 / 34 / EU “Equipment and protective
systems in potentially explosive atmospheres “ applies. The
corresponding ATEX certificates are present in the Data
Fig. 15: Contact with Technical Support
book. The Classification according to CE
(with reference to the ATEX guideline) is as followed: The email address of the manufacturer is given on the
support sticker if service is required.

II 2G IIB T6 for manual equipment


Explanation
CE- marking (with reference to the ATEX guideline)
Marking of the equipment for the Ex- range
II Equipment Group (II)
2 Equipment Category
For explosive mixtures of air and combustible gases,
G
mists or vapors (G)
IIB Category for Gases
T6 Temperature class

1.6 Equipment Markings General Markings according to API 7K 6th Edition


The markings are generally used for traceability and • API Stamp (API monogram, spec, license)
provide general information about the component/ device. • Manufacturer’s specifications (FORUM logo)
All markings are in compliance to the latest API 7K 6th • Production Date (Month / Year)
Edition and at least include the following information:
• Part number (marking P/N before the part number)
• Serial number (marking S/N before the serial number)
• Load Rating
• Own weight
• Maximum weight in kg, if the weight increases by
attachments
• CE-ATEX marking ( II 2G IIB T5 / T6)
• Country of manufacture
• Slip taper (a taper of 3 or 4 in./ft are stamped
as 3.00 or 4.00 TPF)
Supplementary Requirements - SR
Supplementary Requirements, abbreviated by “SR”,
are labeled beside the general markings, if additionally
ordered. Supplementary Requirements in according to
API 7K 6th Edition are:
• SR 1 - Proof Load Testing
Fig. 14: Markings on Insert Bowl
• SR 2 - Low-temperature Testing
• SR 3 - Data Book
• SR 4 - Additional Volumetric Examination of Castings
• SR 5 - Volumetric Examination of Wrought Material

18 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

1.7 RFID-Chip Equipped Handling


Tool Equipment

DESCRIPTION
INFO
For further information, you may access
the Forum/IC Database from the FET
Website or at www.infochip.com
Frequently Asked Questions (FAQ)
• How do I know if my equipment has RFID?
FORUM Handling Tools outfits/supplies certain equipment »» RFID tags are embedded and clearly marked (“RFID”)
with patent pending RFID Technology. This technology on equipment in inconspicuous locations generally at
allows for easy real-time access to pertinent equipment the upper visible part of the equipment.
information and technical documentation anytime,
anywhere. The database is accessible via the internet or • What type of RFID tag are we using?
mobile application.
»» The RFID tags used in FORUM equipment operate on
Tier I Access – General Access the UHF Frequency.
As standard, the customer will be assigned and issued
login information to the database provided for their assets/ • How can I scan the tag?
equipment. Once logged into the database, customers
will be able to see all assets assigned to them. Attached »» Standard NFC UHF Frequency Reader
to each asset is complete documentation including all (available through Forum).
contents of databook related to that specific asset. The
customer will be able to view, download and print all • What is on the tag/chip?
documents associated with their particular assets. »» The chip identification number is the only information
Tier II Access – User Access physically on the chip. All other information is stored
Customers opting for improved access as a system user will on the cloud-based database associated with the chip
have the full functionality of Tier I Access but will be able identification number.
to manipulate their assets. Additional functionality includes
but is not limited to: • Whom do I contact to get Tier I access or to inquire
• Assigning Inspection and Certification due dates and about Tier II access?
reminders. »» Forum Sales personnel can help with basic access and
• Attaching Internal Inspection Checklists/ upgrade information.
Documentation.
• Managing Asset Locations.
• Assigning Internal Asset/Serial Numbers.

INFO
For detailed RFID instruction, please refer to Forum
Document 1155081, FORUM RFID User Manual
(refer to XI „Online Technical Document access“ on
page 11).

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Operation Maintenance Manual

[This] page [is] intentionally left blank.

20 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

SAFETY

Y
FET
SA

09-2018 PN 551903-D - Revision: 04Insert Bowl 21


Operation Maintenance Manual

2 Safety The operating company is responsible


The Insert Bowls are designed and produced with for ensuring safe and correct use of
consideration of all required safety precautions. Failure to the equipment within the sense of the
observe the safety precautions and operating instructions hazard and risk analysis.
specified in this manual can lead to hazardous situations The operating company is also
when operating a Insert Bowl. While it is not possible to obligated to issue and supervise
eliminate all hazardous situations with awareness and observance of operating instructions
instruction from this manual, good judgement should be on safe use as well as to observe the
used at all times surrounding the use of a Insert Bowl. instructions in this operating manual.
Insert Bowls should only be used for their intended Protective equipment may never be taken out of service
purpose. Rectify all faults immediately which could have a or replaced by unauthorized persons. Violations can
negative effect on the safety. lead to dangerous situations, for the consequences of
which FORUM Handling Tools can not be held liable. All
2.1 General Safety Precautions
SAFETY

protective devices must always be kept in an impeccable


Ensure that work on the Insert Bowl, particularly condition and checked regularly.
installation, maintenance and repair work, is performed Potential hazard zones
only by personnel with the necessary qualifications and
who are familiar with the associated risks (refer to section
VI “Obligations of the Operating Company” on page
6). For safe and proper operation of the equipment
it is essential that all personnel working on and with
Insert Bowl take the prescribed safety measures and
observe the safety precautions specified in this operation
maintenance manual.
The Insert Bowl is a subject to wear. After longer periods
of operation the safety can be reduced due to wear.
Service the Insert Bowl regularly in compliance with the
maintenance chart (refer to section 6.2 “Inspections” on
page 50) to ensure that all safety requirements are
always fulfilled. Check the specified wear limits regularly.
Replace worn or defective parts immediately with new
parts. If safe operation is no longer guaranteed, take the
Insert Bowl out of service. Advise the responsible service
organization and FORUM Handling Tools. Rectify every
fault, which affects the safety, immediately.

WARNING
Reuse of safety components can
cause accidents.
»» Replace such components with
new safety parts.

Fig. 16: Potential hazard zones

22 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

2.2 Operation Manual and Equipment 2.3 Safety Precautions against


The safety precautions in this operation maintenance Remaining Hazards
manual are indicated using standardized depictions and
This Equipment was designed and produced in
symbols. Examples of the symbols and terms used in this
consideration of the safety precautions specified in EC
manual are explained below. These are used in the form
Directive 2006 / 42 / EU on Machinery.
shown wherever possible hazards are present.
The Equipment may be used only for:
DANGER • Its intended purpose (refer to Chapter 1).
Suspended load! • When it is in a technically safe state.
This indicates injury risks from Nevertheless, it is not possible to completely exclude
transporting heavy components. all hazardous situations which could arise when the
Equipment is used. Reference is made to these remaining
DANGER risks at the beginning of each chapter and at the
corresponding points in the description and measures for

SAFETY
Tipping hazard for components! avoiding these risks are explained.
This indicates injury risks from tipping
components.
WARNING
Mechanically generated sparks
Metal tools (e.g. hammers) may
WARNING generate sparks when used.
Danger of pinching/crushing
»» The use of metal tools in explosive
hands!
areas has to be prohibited by the
This indicates injury risks from moving operator.
parts, which pose a hazard of pinching
»» Only tools approved for use in
or crushing hands.
potentially explosive atmospheres
may be used.
WARNING
Danger of pinching/crushing feet! Info
This indicates injury risks from moving
parts, which pose a hazard of pinching The operating company is responsible for
or crushing feet. ensuring that all personnel working on the
equipment is familiar with the remaining risks
WARNUNG and observe the appropriate safety precautions.
Health hazards from service
products!
This symbol warns of health hazards
resulting from contact of service
products (e.g. Lubricants) with the
skin, mucous membranes, eyes and
respiratory paths.

CAUTION
Risk of stumbling/tripping!
This symbol warns of tripping hazards,
which can lead to stumbling resulting
in injuries.

09-2018 PN 551903-D - Revision: 04Insert Bowl 23


Operation Maintenance Manual

2.4 Organizational Measures 2.5 Human Error


The operating company is responsible for ensuring that all Ignorance of hazards, inattentiveness and limited reactions
legally and officially prescribed approvals for operation of can lead to hazard situations while working with the
the equipment are present and in compliance with national Insert Bowl.
laws and regulations.
The required personal protective equipment (refer to Safe Work
section IX “Personal Protective Equipment (PPE)” on page 1. All personnel working on and with the Insert Bowl
9) must be provided by the company operating the are responsible for paying attention to their
equipment. colleagues.
All safety features present must be checked regularly in 2. Consumption of alcohol and drugs is prohibited.
compliance as well with OEM recommendations as with 3. Any work on the Insert Bowl is not permissible after
national and local requirements. taking medication which reduces reactions.
Warning signs and safety notices on the equipment must 4. AT LEAST visual contact must exist between the
SAFETY

be easily legible at all times and replaced as required. operator in the doghouse and the personnel.
The operating instructions must be kept so that they are 5. The personal protective equipment must always be
available to those operating the equipment at all times. kept and used in perfect condition.
Personal Protective Equipment 6. All personnel must be familiar with and observe the
The required Personal Protective Equipment (PPE) must be safety precautions in this instruction manual and on
used when operating the equipment. This is to be provided the equipment.
by the operating company.
7. The instructions for handling and maintenance
The following PPE is recommended: intervals specified in this operating manual must be
-- Oil resistant protective clothing, observed.
-- Protective gloves, 8. Keep a copy of this operating manual in the vicinity
-- Eye protection, of the equipment, where it is accessible at all times.
-- Safety shoes,
-- Protective helmet. 2.6 Accidents, Fire
Basic rules in event of accidents or
All parts of the protective equipment must be checked fire
regularly for damage in compliance with the specific
national regulations and replaced as required. 1. Move accident victims out of hazard area and switch
off equipment immediately.
2. Administer first-aid.
3. Alert rescue services and fire department
immediately and inform supervisor.
In addition, all national, local and internal plant regulations
for fire fighting in explosion hazard areas apply.

24 Insert Bowl PN 551903-D - Revision: 0409-2018


2.7 Safety Instruction card I
2.8 Safety Instruction card II
Operation Maintenance Manual

TRANSPORT/

TIO /
N
LL A RT
TA SPO
INSTALLATION

I NS R A N
T

09-2018 PN 551903-D - Revision: 04Insert Bowl 27


Operation Maintenance Manual

3 Transport / Set-up 3.1.2 Unpacking and Disposal


of Packing Material
Ensure that set-up and installation Remove the transport packaging and transport aids before
work are performed only by sufficiently hoisting the equipment to final site.
qualified and trained personnel.
Info
Read these instructions carefully before • Do not remove transport retainers.
setting up the equipment and putting • The transport retainers should be removed
it into service. only at the installation site just before startup.

3.1 Delivery
The Insert Bowls and all accessory parts are shipped on
Check scope of delivery.
transport pallets. All items on the pallets are secured 1. Are any transport damage visible?
against tipping and slipping with transport straps. 2. Is the shipment complete? Compare the scope
»» Instructions for safe transport are attached to the of delivery with the specifications in the shipping
transport crate. documents.
»» Transport the packed equipment as specified in these If the equipment has been damaged during transport
INSTALLATION

instructions. or the shipment is incomplete, please notify


TRANSPORT/

FORUM Handling Tools immediately. Dispose of the


3.1.1 Scope of Delivery packaging material responsibly in compliance with all
applicable regulations.
Info
Intermediate Storage
The contract documents and shipment papers
specify the precise scope of delivery. Check If intermediate storage of the Insert Bowl is necessary,
these documents carefully on delivery. In the observe the following:
event of any discrepancies please contact the • Leave the Insert Bowl in its transport packaging.
FORUM Handling Tools representative specified in This provides sufficient protection against external
Chapter „X Contact worldwide“ immediately. influences.
The scope of delivery includes all components required for • Secure the Insert Bowl against sliding or falling due to
the intended operation of the Insert Bowl. motion.

28 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

3.2 Transport
Principles for transport
DANGER 1. Ensure that transport routes are sufficiently
Suspended load! dimensioned and designated.
The falling load can cause severe, even »» Ensure that all personell are aware that a transport is
lethal injuries. taking place.
»» NEVER stand beneath or in the 2. Always use pallets with borders or transport frames
swing area of lifted loads for longer transport distances.
3. The total weight (object to be transported + means
of transport, e.g. forklift) must not exceed the
supporting capacity of the subsurface.
WEAR PROTECTIVE HELMET! 4. Ensure that such work is performed only by
sufficiently qualified personnel.
5. Ensure that visual and audio contact exists between
the crane operator and operating personnel.
6. Secure the area against unauthorized entry.
»» If necessary mark the area with information signs to
WEAR PROTECTIVE GLOVES!
warn of maintenance and repair work.

INSTALLATION
TRANSPORT/
7. Only use approved and tested lifting equipment.
»» Pay attention to the specific load limits.
8. Secure the Insert Bowl against slipping.
»» Observe equipment weight. Observe center of
WEAR SAFETY SHOES! gravity.
9. Never stand under suspended loads.
10. Transport the Insert Bowl carefully and close to the
ground.
»» Avoid sudden stops.
11. Make sure that all assembly and hoisting procedures
are consistent with accepted industry practices and
standards.
12. Attach the Insert Bowl only at locations which are
intended for this purpose. Only use the lifting points
and techniques which are shown in this operation
maintenance manual.
13. Strike the hoisting equipment so that it is
straightened straight and kink-free.
14. Always place only one half of a split Insert Bowl on a
pallet. Place them sideways.
15. Always use a pallet for one-piece Insert Bowls and
keep them upright for transport.

»» Detailed weight specifications with the technical data


[refer to section 1.1 “Type Series Overview” on page
15].

09-2018 PN 551903-D - Revision: 04Insert Bowl 29


Operation Maintenance Manual

3.3 Lifting Points and Lifting


Arrangements
Hoist the equipment safely
1. Attach the Insert Bowl only at the hoisting eyes
provided for transport.
2. Attach the hoisting chains/cables so that they are
tensioned straight without kinks.
3. Use hoisting chains/cables and load hooks with
sufficient supporting capacity.

DANGER
Safe lifting!
Make sure that the load hooks are
fully assembled before lifting the
Insert Bowl.

DANGER
INSTALLATION
TRANSPORT/

Suspended load!
It can cause serious injury and death if
the load crashes.
»» NEVER stand under or in the swing
area of loads.
»» To raise the Insert Bowl, use ONLY
the marked attachment points on.
Lifting Points

Fig. 18: Attachment Points II

Info
FORUM Handling Tools recommends to use lifting
cable slings with traverse for lifting operations
(refer to section 1.3 “Optional Accessories” on
page 17).

Fig. 17: Attachment Points I

30 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

3.4 Installation Installation


4. Attach the hoisting equipment to the crane and install
the load hooks at the lifting points of the Insert Bowl.
5. Lift the Insert Bowl slightly to tension the hoisting
WEAR PROTECTIVE HELMET! cables and ensure full Lifting Hook penetration into
Lifting Holes.
6. Lift the Insert Bowl gently.
7. Move the Insert Bowl to the installation site (Master
Bushing).
WEAR PROTECTIVE GLOVES! 8. Lift and center the Insert Bowl over the master
bushing / rotary table and lower it.
9. Secure the Insert Bowl and remove all lifting
equipment.

WEAR SAFETY SHOES!


q

INSTALLATION
TRANSPORT/
WARNING
Pinching/crushing hazard from
lowering! w
Severe pinching/crushing up to loss of
limbs. e
»» NEVER step over edge of Rotary
Table/Master Bushing with feet.

DANGER
Suspended load!
The falling load can cause severe, even
lethal injuries.
»» Never stand beneath or in the r
swing area of a suspended load.
Fig. 19: Installation of the solid Insert Bowl
Info
q Lifting Sling w Insert Bowl
Ensure compatibility of the Master Bushing/ e Master Bushing r Rotary Table
Rotary Table/ Hand Slip and the Insert Bowl to be
installed.
DANGER
Master Bushing Lock
3.4.1 Solid Insert Bowl Installation
After installation of the Insert Bowl
Preparation it must be arrested with the Master
• Check all surfaces on the rotary table / master bushing Bushing/Bowl Lock in the Master
and Insert Bowl for damages. q Bushing.
• Clean and lubricate the inside of the rotary table / »» Pull q and turn w Master Bushing/
master bushing. Clean and lubricate the outside of the w Bowl lock in locked position.
Insert Bowl.
Refer to the Operation Manual for your
Master Bowl for details.

09-2018 PN 551903-D - Revision: 04Insert Bowl 31


Operation Maintenance Manual

3.4.2 Split Insert Bowl Installation


Preparation
• Check all surfaces on the rotary table / master bushing
and Insert Bowl segments for damages.
• Clean and lubricate the inside of the rotary table /
master bushing. Clean and lubricate the outside of the
q
Insert Bowl segment.
Installation
1. Attach the hoisting equipment to the crane and install
the load hooks at the lifting points of the Insert Bowl w
segment. e
2. Lift the Insert Bowl segment slightly to tension t
the hoisting cables and ensure full Lifting Hook
penetration into Lifting Holes.
3. Lift the Insert Bowl segment gently.
4. Move the Insert Bowl segment to the installation site
(Master Bushing).
5. Lift and center the Insert Bowl segment over the
INSTALLATION
TRANSPORT/

master bushing / rotary table and lower it.


6. Position the Insert Bowl segment and remove the load
hooks.
7. Repeat step 1. - 8. at the other segment. r
DANGER Fig. 20: Installation of the split Insert Bowl

Master Bushing Lock Lifting Sling Locking Tab


q w
After installation of the Insert Bowl Insert Bowl Segment Rotary Table
it must be arrested with the Master
e r
Bushing/Bowl Lock in the Master t Master Bushing

q Bushing.
»» Pull q and turn w Master Bushing/
w Bowl lock in locked position.
Refer to the Operation Manual for your
Master Bowl for details.

32 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

3.4.3 Power Slip Insert Bowl Installation


Preparation q
• Remove the HCS Guide Plates.
• Move Slip Assembly to the upper position and remove
all three Insert Carrier.
• Disconnected the Power Slip from the hydraulic supply. w
• Check all surfaces on the HCS and Insert Bowl for
damages.
• Clean the top of the HCS and the bottom of the
retaining ring. Clean and lubricate the inner and the e
outer surfaces of the Insert Bowl.

Installation
1. Attach the hoisting equipment to the crane and
install the load hooks to the attachment points of the r
Insert Bowl.
2. Lift the Insert Bowl slightly to tension the hoisting
cables.

INSTALLATION
3. Move the Insert Bowl to the installation site

TRANSPORT/
(Power Slip).
4. Lower the Insert Bowl directly into the HCS, until the
retaining ring of the Insert Bowl rests on the HCS.
5. Make sure the Insert Bowl has been installed correctly
and remove all lifting equipment.
t
Info
The Power Slip Insert Bowls can not be used with
FORUM Handling Tools Slip Lifter/Backsaver.
For more information regarding to installation /
removal of Insert Carriers, installation and removal
of HCS Guide Plates and operating the Power
Slip, please refer to your Power Slip Operation and Fig. 21: Installation of the Power Slip Insert Bowl
Maintenance Manual.
q Lifting Sling w Retaining Ring

e Insert Bowl r Hydraulic Center System

t Power Slip

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Operation Maintenance Manual

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34 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

/
ION G
COMMISSIONING/

AT NIN
ER IO
OP MISS
OPERATION

M
CO

09-2018 PN 551903-D - Revision: 04Insert Bowl 35


Operation Maintenance Manual

4 Commissioning and Operation Safety considerations for operation


1. All screws are tightened.
Ensure that all work is carried out 2. All screw locks are present.
by adequately qualified and trained
personnel. 3. The Insert Bowl segments have the same serial
number.
4. All lubrication points are properly lubricated.
Read these instructions carefully before
performing any operations on and
with the Insert Bowl.
WEAR PROTECTIVE HELMET!
4.1 Commissioning
WARNING
Danger of pinching/crushing feet!
Transporting and setting down heavy
components. WEAR PROTECTIVE GLOVES!
»» NEVER step below moving
Insert Bowl parts.

DANGER
Suspended load!
The falling load can cause severe, even WEAR SAFETY SHOES!
lethal injuries.
COMMISSIONING /

»» NEVER stand beneath or in the


OPERATION

swing area of suspended loads.


CAUTION Never attempt to operate without remedy
WARNUNG to all issues identified during checks.

Danger of pinching/crushing
hands!
»» Do NOT reach between or under
the Insert Bowl.
»» Do NOT reach between or under
the segments of the Insert Bowl.

36 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

4.2 Commissioning Checklist


FORUM Handling Tools strongly recommends to accomplish the commissioning with the FORUM Handling Tools
Commissioning Service.
Prior to use of the FORUM Handling Tools following checks must be carried out :
Ensure that the entire personnel has been informed of all possible hazards associated with
OK
handling the Insert Bowl.
OK The operating instructions were carried out together with the entire operating crew.

Scope of supply

OK Verification of the scope of delivery for correctness, completeness and integrity.


All information on the stamping corresponds with the specifications in the delivered
OK
papers.

Check Installation and Lubrication


OK Check the aligning tabs for correct seating and securing.

OK Verify that the installation steps have been performed correctly.

OK Check state of lubrication of the Insert Bowl and the Master Bushing.

OK Check that the Insert Bowl is correctly selected according to the operating parameters.

COMMISSIONING /
OK Check for no loose components.

OPERATION
OK All slings and transport guards have been removed from the Insert Bowl.

Function test
OK Check the seat of the adjustment tabs (Aligning tab).
OK Check the securing of the Insert Bowl.

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Operation Maintenance Manual

4.3 Operating the Insert Bowl Operational Safety


WARNING 1. Do not touch the Insert Bowl while in operation.
Danger of pinching/crushing feet! 2. Make sure that all screw locks are present.
Transporting and setting down heavy 3. Examine the Insert Bowl regularly for wear.
components. 4. Lubricate the inside of the Insert Bowl regularly.
»» NEVER step below Insert Bowl 5. Ensure not to get your hands and feet between the
parts. Hand Slip and the Insert Bowl during operation.
6. Do not throw the Hand Slip forcefully into the
WARNING Insert Bowl.
Danger of pinching/crushing
7. Be careful when you insert a Hand Slip into the
hands!
Insert Bowl. Do not to place your hand or anything
Do NOT reach between Master else between the Hand Slip and the Insert Bowl.
Bushing/ Hand Slip and Insert Bowl, or
between Insert Bowl segments. 8. Be careful when removing the Insert Bowl. Foreign
objects may fall into the drill-hole.-
It is necessary to remove the Insert Bowl for the following
user operations:
WEAR PROTECTIVE HELMET! • Changing and replacing components in the Insert Bowl
when changing the type/size of pipe used.
• Maintenance work, repair or inspection of the
Insert Bowl.
COMMISSIONING /

WEAR PROTECTIVE GLOVES!


OPERATION

WEAR SAFETY SHOES!

Fig. 22: Insert Bowl in conjunction with a Master Bushing and a


Hand Slips

Fig. 23: Insert Bowl in conjunction with a Power Slip and a Hand Slip

38 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

SERVICE

E
V IC
SER

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Operation Maintenance Manual

5 Service 5.2 Repair


Info 5.2.1 Repair by Customer
Operational safety and readiness of the It is only permissible for the customer/company operating
Insert Bowl do not only depend on your skill, the Insert Bowl to replace defective parts with Original
but also on maintenance and servicing of the Equipment Manufacturer (OEM) parts approved by
Insert Bowl. Insist on using original spare parts FORUM Handling Tools in conformance with the present
when carrying out maintenance and repair work. operating instructions. Use of parts not approved by
This ensures operational safety and readiness of FORUM Handling Tools voids the warranty.
your Insert Bowl. 5.2.2 Repair by Manufacturer
Ensure that any repair work required on the Insert Bowl
5.1 Malfunction is performed only by FORUM Handling Tools or an
If a malfunction occurs or the Insert Bowl does not operate authorized service company.
as expected, troubleshoot as follows:
1. Verify that the appropriate Insert Bowl is installed for Info
the pipe size / type used.
Please contact the FORUM Handling Tools
2. Check for proper lubrication of the Insert Bowl. Technical Support or one of the authorized service
3. Collect all information on the malfunction and define companies to perform repair or maintenance
the problem. work.
4. Attempt to find a quick solution to the problem.
5. Check the last changes/modifications. 5.3 Drawing, Parts Lists and Spare Parts
6. Isolate the problem. Contact to Parts Department
7. Replace any defective components.
Info
Info Please contact the FORUM Handling Tools
In the event of problems, which cannot Technical Support or one of the authorized service
be solved with the aid of this operation companies to order replacement parts or in the
maintenance manual, please contact the event of any questions.
FORUM Handling Tools Technical Support or one
of the authorized service companies.
SERVICE

40 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

5.3.1 Master Bushing Insert Bowls

e 
w 
q 





Parts list Insert Bowl


Pos. P/N  Description
34-101-X #1 Insert Bowl For 11 3/4” - 13 3/8”
34-102-X #2 Insert Bowl For 9 5/8” - 10 3/4”
34-103-X #3 Insert Bowl For 8 5/8” And Smaller
1 551903-X #1 Insert Bowl For 11 3/4” - 13 3/8”

SERVICE
2 551904-X #2 Insert Bowl For 9 5/8” - 10 3/4”
3 551810-X #3 Insert Bowl For 8 5/8” And Smaller
11 556610-X #1 Insert Bowl For 11 3/4” - 13 3/8” [Split]
12 556609-X #2 Insert Bowl For 9 5/8” - 10 3/4” [Split]
13 556608-X #3 Insert Bowl For 8 5/8” And Smaller [Split]
34-301-X #1 Insert Bowl For 11 3/4” - 13 3/8”
34-302-X #2 Insert Bowl For 9 5/8” - 10 3/4”
34-303-X #3 Insert Bowl For 8 5/8” And Smaller
21 556610-L-X #1 Insert Bowl For 11 3/4” - 13 3/8”  W 120 Mm Slot
22 556609-L-X #2 Insert Bowl For 9 5/8” - 10 3/4” W 120 Mm Slot
23 556608-L-X #3 Insert Bowl For 8 5/8” And Smaller W 120 Mm Slot
- 34-303-01-X #3 Insert Bowl -Umbilical Slot For 8 5/8” And Smaller
- 34-303-02-X #3 Insert Bowl- Dual Umbilical Slot For 8 5/8” And Smaller
- 34-303-03-X #3 Insert Bowl - Centralizer Bowl (8 5/8” And Smaller)
- 34-303-04-X #3 Insert Bowl - Umbilical J-Notch (8 5/8” And Smaller)
- not shown

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Operation Maintenance Manual

5.3.2 Lifting Accessories


5.3.2.1 Lifting Triangle (Traverse) with Lifting Slings and 4 hooks
SERVICE

Fig. 24: Lifting slings


Part lists PN 553 400-L
Pos. Qty. P/N Description
1 6 553400-2 Shackle
2 1 553400-1 Shackle
3 1 553457 Traverse
4 4 553458 Hook
5 8 553400-3 Chain Joint
6 4 553400-4 Chain

Part lists PN 34-316


Pos. Qty. P/N Description
1 1 56141-18-A-S Shackle, Bolt Type
2 6 56141-10-A-S Shackle, Bolt Type
3 1 34-314 Four Hook Top Plate
4 4 34-312 Lifting Hook
5 8 1012731 Connecting Link, Alloy
6 16 FT. 56130-06-10-G Chain, Steel

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Operation Maintenance Manual

5.3.2.2 Lifting Sling 2 hooks

SERVICE
Fig. 25: Lifting slings
Part lists PN 553 400-L
Pos. Qty. P/N Description
1 1 553400-1 Shackle
2 4 553458 Hook
3 2 553400-2 Shackle
4 4 553400-3 Chain Joint
5 2 553400-4 Chain

Part lists PN 34-315


Pos. Qty. P/N Description
1 1 56138-06 Link, Master-Standard
2 2 34-312 Lifting Hook
3 2 56141-10-A-S Shackle, Bolt Type
4 4 1012731 Connecting Link, Alloy
5 8 FT. 56130-06-10-G Chain, Steel

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Operation Maintenance Manual

5.3.2.3 Lifting Cable with 2 Hooks 5.3.2.4 Lifting Triangle (Traverse) with
Lifting Cable and 4 hooks

Fig. 26: Lifting slings

Part lists PN 34-315 CAB


SERVICE

Pos. Qty. P/N Description


1 1 56138-06 Link, Master-Standard
2 2 34-312 Lifting Hook
3 2 56141-10-A-S Shackle, Bolt Type
4 2 34-307 Leg
Fig. 27: Lifting slings
5 2 553400-4 Chain
Part lists PN 34-316 CAB
Pos. Qty. P/N Description
1 1 56141-18-A-S Shackle, Bolt Type
2 6 56141-10-A-S Shackle, Bolt Type
3 1 34-314 Four Hook Top Plate
4 2 56138-06 Link, Master-Standard
5 4 34-312 Lifting Hook
6 4 34-307 Leg

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Operation Maintenance Manual

5.3.3 Power Slip Insert Bowls - 755820-X, 755870-X

SERVICE
Parts list for Power Slip Insert Bowl 755820-X and 755870-X
Pos. P/N  Description
1 755820-X-BF Insert Bowl
2 755822 Retaining Ring Plate
3 755823 Upper Connection Block [left]
4 755825 Upper Connection Block [right]
5 755824 Lower Connection Block
6 755826 Screw
7 792106 Washer
8 553469 Lifting Eye
9 1150376 Duraplug 9.5 UHF, Infochip

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Operation Maintenance Manual

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46 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

INSPECTION /
AN /
CE
EN N
I N T CT I O

MAINTENANCE
MA SPE
IN

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Operation Maintenance Manual

6 Inspection / Maintenance Instructions for inspection and


This chapter contains important information about
how to maintain your Insert Bowl safely, correctly and
maintenance
economically. These information will help you in avoiding 1. In the event of visible damage or excessive wear,
dangerous situations and reducing repair costs and contact the FORUM Handling Tools Service
downtime. FORUM Handling Tools recommends to create Department or an authorized repair company.
preventive maintenance program for each Insert Bowl. 2. Ensure that welding work on primary load
These written maintenance procedures must be made components is performed exclusively by the
available to the crew or the maintenance personnel. FORUM Handling Tools Service Department or
an authorized repair company observing the
Ensure that inspection and FORUM Handling Tools welding instructions.
maintenance work are performed only
3. Ensure that all other maintenance work is performed
by sufficiently qualified and trained
only by personnel trained for this work and familiar
personnel.
with the risks involved in operating the Insert Bowl.
4. Ensure that all repair work not performed by
Read these instructions carefully
FORUM Handling Tools is, nevertheless, performed
before inspecting and maintaining the
in compliance with the manufacturer’s specifications
Insert Bowl.
and instructions.
5. Small cracks and irregularities, which do not affect
the safety or proper operation of the Insert Bowl,
WEAR EYE PROTECTION! can be removed by light buffing or grinding (refer to
section „Critical Areas“ on page 53).
6. After repair always check the repaired part in a
suitable manner to ensure that the defect has been
remedied.

WEAR PROTECTIVE HELMET!


Prerequisites for maintenance work
1. Ensure that the Insert Bowl is placed on a good
supporting surface so that it cannot tip.
2. Provide sufficient lighting at the workplace.
3. The Insert Bowl must be removed from the Master
WEAR PROTECTIVE GLOVES! Bushing and cleared from the area around well
center to avoid objects dropped downhole during
maintenance.

Trouble shooting
MAINTENANCE

WEAR SAFETY SHOES!


INSPECTION /

In all events where the Insert Bowl’s function is not as


expected, the following checks must be carried out to
identify the cause.
• All components are compatible.
• Check for proper lubrication.
• Check size and installation.

48 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

6.1 Lubrication
WARNING
Lubricants can pose a health
hazard!
Lubricants may irritate skin and eyes.
q
»» Avoid contact with lubricants.

WEAR EYE PROTECTION!

WEAR PROTECTIVE GLOVES!


w
Lubrication intervals
The green colored areas on the Insert Bowl have to
be lubricated several times a day. JDepending on the
conditions of use, the lubrication requirement may
increase. The lubricant can be easily applied with a
brush or similar device. The yellow marked areas of the Fig. 28: Insert Bowl - Lubrication areas
Insert Bowl must be lubricated with each installation.
Lubrication areas on the Insert Bowl:
q Insert Bowl inner surface
w Insert Bowl outer surface

MAINTENANCE
INSPECTION /

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Operation Maintenance Manual

6.2 Inspections Inspection Following Critical Loads


Perform inspections in compliance with API RP 7L at Perform an inspection IMMEDIATELY following any critical
specified intervals and in inspection categories. Otherwise or unexpected loads. Critical loads could be:
the frequency of required inspections dependents on the -- Loads resulting from shock when the drill pipe sets.
conditions of use of the Insert Bowl. -- Pulling wedged drill strings.
Before inspection remove all foreign material such as dirt,
-- Exceeding the load limit.
paint, lubricants, oil, abrasion, etc. from the affected parts.
Use suitable methods (steam cleaning, sand blasting, etc). -- Operation at very low ambient temperatures
After an inspection, the scope and results of the tests (< -20 °C / -4 °F).
performed have to be documented and retained.
Periodic inspections and inspections following critical 6.3 Inspection Categories
assignments should be performed at the operation Always perform a complete inspection according to the
location by the operators under the supervision of a instructions in Categories III or IV before AND after
supervisor. critical loads. Inspections always have to be done by only
In the event of cracks, excessive wear, etc. contact sufficient trained personnel.
FORUM Handling Tools or an authorized service company.
INFO
INFO
Specified maintenance intervals are recommended
for the Insert Bowl during its service life. The Inspection categories in accordance with API RP 7L.
necessity of inspections depends primarily on the
following conditions:
-- Ambient conditions Inspection Intervals
-- Load cycles
Category Interval Preparatory measures
-- Regulatory requirements
-- Period of use -- Insert Bowl in working
I Daily
-- Tests environment
-- Repairs -- Insert Bowl in working
II Weekly
-- Overhauls environment
-- Insert Bowl
III Semi-annually
disassembled
-- Insert Bowl
IV Annually
disassembled
MAINTENANCE
INSPECTION /

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Operation Maintenance Manual

6.3.1 Inspection Category I 6.3.4 Inspection Category IV


This category consists of observing the equipment during In addition to the inspections in Category III, Category
operation for signs of inadequate operation. IV includes removal of all primary, load-bearing parts for
Scope and Procedure nondestructive testing (NDT).
-- Daily visual check of all visible surfaces on damages Scope and Procedure
such as cracks, fractures and deformations. -- Remove all primary load-bearing parts or parts
-- Check for proper function and lubrication. critical for operation to such an extent that complete
inspection is possible.
-- Inspect all parts for excessive wear, cracks, deformation
6.3.2 Inspection Category II and other damages.
Category II includes additional tests not included in, but in -- NDT testings have to be carried out properly and in
addition to Category I inspections. accordance with standards in a suitably equipped
Scope and Procedure workshop by sufficient qualified personnel.
-- Weekly checks for signs of corrosion, aging processes -- Check critical areas and remove specific parts to
and loosened components. determine wear limits according to specified tolerances.
-- All checks must be carried out according to the
manufacturer’s instructions.
6.3.3 Inspection Category III -- Before any inspection, remove all foreign material such
Category III includes additional tests not included in, but in as dirt, paint, lubricants, oil, abrasion from the affected
addition to Category II inspections. parts. Use suitable methods such as pickling, steam
Scope and Procedure cleaning or sandblasting.
-- Semi-annual check of areas and components which are
subjected to wear.
-- Before performing inspections of Category III remove
all foreign material such as dirt, paint, Lubricants, oil,
abrasion from the affected areas. Use suitable methods.
-- Category III inspections may require removal of
certain parts to assess the wear limits according to the
specified tolerances.

6.3.5 Inspections list


Task / Interval Daily Weekly Semi annually Annually
Daily visual check of all visible surfaces on damages (cracks,
fractures, deformations) and cleaning. ' ' ' '
State of lubrication of all lubrication points. ' ' ' '

MAINTENANCE
INSPECTION /
Check correct seat of Insert Bowl in the Master Bushing. ' ' ' '
Check for loose items:
Screws, Nuts, Washers ' ' ' '
Check for wear of the inner and outer surface of the Insert Bowl " ' ' '
Condition and completeness of warning labels. " " ' '
NDT testing of all critical parts. " " " '
' Necessary! " Not necessary!

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Operation Maintenance Manual

6.3.6 Inspection Check List Category I - IV


INFO
The following check list serve as a copy Ensure that maintenance work
template for inspections to be performed in is performed only by sufficiently
compliance with API RP 7L and have to be qualified and trained personnel.
documented and stored safely.

Type Insert Bowl

Serial Number

Inspection Category I
Date / Place of Inspection Checked Name of Inspection Operator / Signature
Supervisor
OK NOK

Remarks:

Inspection Category II
Date / Place of Inspection Checked Name of Inspection Operator / Signature
Supervisor
OK NOK

Remarks:

Inspection Category III


Date / Place of Inspection Checked Name of Inspection Operator / Signature
Supervisor
MAINTENANCE
INSPECTION /

OK NOK

Remarks:

Inspection Category IV
Date / Place of Inspection Checked Name of Inspection Operator / Signature
Supervisor
OK NOK

Remarks:

52 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

6.3.7 Critical Areas


INFO
Check critical areas shown according to inspection check
To ensure safe continued use of its Insert Bowl,
lists.
FORUM has patented Insert Bowl wear groove
indicators to
• allow the rig crew to visually monitor bowl
wear without having to remove the Master
Bushing, and
• provide a more accurate assessment of wear.
The use of these groove indicators eliminates the
need for monitoring and measurement devices.

U
Upper Groove

Gr

Lower Groove
Fig. 29: Critical Areas

6.3.8 Wear data criteria


Any repairs not performed by FORUM Handling Tools, Additionally, in an effort to prevent premature wear in the
should be done in accordance with manufacturers throat section of the inner drilling bowls during drilling
methods and procedures or with their authorized agents. operations with a top drive, FORUM Handling Tools has
Minor cracks or defects, which may be removed without designed a Bowl Saver.
reducing safety or operation of the Insert Bowl, can
The benefits of the Bowl Saver include
be removed by lightly buffing or grinding. Following
the repair, the parts should again be inspected by an -- fitting into existing Pin Drive Master Bushings,
appropriate method to insure that the defect has been -- an open throat that allows simple installation and
completely removed. removal,
-- split and hinged cover plates for quick Master Bushings
access, and
-- a replaceable nonmetallic composite wear guide that
provides long life while minimizing spark risk

MAINTENANCE
INSPECTION /

Fig. 30: Measurement of wear

Insert Bowl
Dia. A NEW Dia. B WORN
Bowl
inch [mm] inch [mm]
No # 1 15 [381] 15,7 [400]
No # 2 12,2 [311] 13 [330]
No # 3 10,1 [257] 10,9 [276]

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Operation Maintenance Manual

6.4 Cleaning
WARNING
Health hazards from service
products!
Splashes of diluted drilling mud and
small parts.
»» ALWAYS wear your personal
protective equipment.

WEAR EYE PROTECTION!

WEAR PROTECTIVE GLOVES!

The operating conditions and operating environment


result in contamination on the Elevator. Remove this
contamination regularly to prevent incrustation and ensure
safe operation of the Equipment. The Equipment should be
cleaned thoroughly at the end of each shift at the latest.
FORUM Handling Tools recommends to use a high pressure
cleaner when performing cleaning tasks.
MAINTENANCE
INSPECTION /

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Operation Maintenance Manual

STORAGE /
SA /
PO E
L
DISOR AG

DISPOSAL
ST

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Operation Maintenance Manual

7 Storage / Disposal
7.1 Storage
Safe Storage
1. Clean the Insert Bowl before storing it.
2. Use pallets with borders and tensioning cables.
3. Fix and secure the Insert Bowl.
4. Make sure the Insert Bowl is stored in such a way that people can not be injured by moving parts or sharp edges.
5. Store your Insert Bowl only on level and stable surfaces that are designed for weight.
6. Conserve all bare metal surfaces. FORUM Handling Tools recommends the use of a lubricant or Tectyl.
7. In terms of longer storage, check the effectiveness of your preservation.

Short-term storage
Protection of tools • Clean the Insert Bowl roughly.
• Apply lubricant to all bare surfaces (e.g. cylinders).
• Protect all other bare surfaces with Tectyl Type 864 or an equivalent agent.
• Place the Insert Bowl only on surrounded pallets and secure them with tensioning cables
and anti-slip mat.
Ambient Conditions • Store in dry surroundings (maximum humidity 80%).

Short-term storage for less than three months


Long-term storage
Protection of tools • Clean the Insert Bowl roughly.
• Apply lubricant to all bare surfaces (e.g. cylinders).
• Protect all other bare surfaces with Tectyl Type 864 or an equivalent agent.
• Place the Insert Bowl only on surrounded pallets and secure them with tensioning cables
and anti-slip mat.
• Protect the Insert Bowl against water penetration with a plastic tarp.
Ambient Conditions • Store in dry surroundings (maximum humidity 80%).

7.2 Disposal
When used properly the Insert Bowl does not pose any
hazard for users or the environment. However, operation
of FORUM Handling Tools Insert Bowl requires use of
lubricants and/or cleaning agents, which can pollute the
environment. For this reason always ensure that such
substances are disposed of properly according to
international, national and local regulations. Never dispose
greases, cleaning rags or polluted water together with
industrial or domestic wastes. Observe the safety data
sheets published by the manufacturers on environmental
hazards and disposal of the service and operating products
STORAGE /
DISPOSAL

used. Ensure that all service and operating products as well


as replacement parts are disposed of safely and
ecologically. Please note specifically that
FORUM Handling Tools is not obligated to take back used
equipment.
List of Service Products Used
The Safety Data Sheets on the service products used are
included in the appendix of this operation maintenance
manual.

56 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

7.3 Safe storage example

Fig. 31: Correct Storage I Fig. 33: Wrong Storage

Fig. 32: Correct Storage II STORAGE /


DISPOSAL

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58 Insert Bowl PN 551903-D - Revision: 0409-2018


Operation Maintenance Manual

DI X

APPENDIX
PEN
AP

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Operation Maintenance Manual

8 Appendix
A. Third Party Documents 59
I Safety Data-Sheet 59
II Components 60
APPENDIX

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Operation Maintenance Manual

A. Third Party Documents


I Safety Data-Sheet
Material Name Link to file

[Aerosol] Krylon Paint Aerosols

[Aerosol] Rust O Leum Paint Aerosols

[Hydraulic Fluid] Aral Vitam GF 32

[Hydraulic Fluid] Citgo AW 68

[Hydraulic Fluid] Conoco Megaflow AW 32 68

[Hydraulic Fluid] Shell Tellus S2 M 32

[Hydraulic Fluid] Shell Tellus S2 M 68

[Hydraulic Fluid] Shell Tellus S2 V 15

[Hydraulic Fluid] Shell Tonna S2 M 68

[Lubricant] Buster 2007

[Lubricant] AVIATICON FETT XRF

[Lubricant] KO5

[Lubricant] Lubrimatic Multipurpose Lithium

[Lubricant] MasterPro Hi Temp WB

[Lubricant] Mobil CM L

[Lubricant] Mystik JT 6 Multi purpose #2

[Lubricant] Permatex 767 Anti Seize Lubricant

[Lubricant] Shell Gadus S2 V220 2

[Lubricant] Shell Stamina RLS 2

[Lubricant] Sprayon LU 100 White Lithium


APPENDIX

[Lubricant] Super S Hi Temp Red

[Lubricant] Thermaplex Hi Temp Bearings

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Operation Maintenance Manual

Material Name Link to file

[Paint] Paint Gallon

[Paint] Paint Marker

[Paint] Paint Marking Ink

[Paint] Ruthless Paint and Varnish Remover

[Paint] Startex Paint Thinner

[Paint] Uni Paint Markers

[Safety adhesive] Loctite 242 Threadlocker

[Safety adhesive] Loctite 262 (High Strength)

[Safety adhesive] Loctite 515 Gasket Eliminator

[Safety adhesive] Loctite Clover Compound

[Safety adhesive] Loctite Silver Grade Anti Seize

II Components
Component Name Link to file

[Safety Washer] NordLock

[Lifting] RUD VRS Starpoint

[Lifting] RUD VLBG Load Ring


APPENDIX

62 Insert Bowl PN 551903-D - Revision: 0409-2018


Our goal is to become the leading provider of mission critical oilfield
products and related services in terms of customer satisfaction, safety and
financial performance.

Our experienced management team and employees are dedicated to solving


our customers’ problems. We invest in long term relationships and cooperate
on product development with our clients, we consider them our partners.

OUR CORE VALUES

Integrity: In everything we do, in every interaction, both internally and


externally, we strive to operate with the upmost integrity and mutual respect.

Customer focused: Our products enhance our customer’s performance and we listen to their
needs and work with them to solve their challenges.

Good place to work: We are committed to creating a workplace that fosters innovation, teamwork
and pride. Every team member is integral to our success and is treated equally
and fairly.

No one gets hurt: The safety of our employees and customers is our first priority coupled with a
healthy respect for the environment.

FORUM Handling Tools
FORUM B + V Oil Tools GmbH FORUM Energy Technologies Inc.
D-20457 Hamburg (Germany) Broussard, LA 70518 USA
Hermann-Blohm-Strasse 2 1023 Forum Drive
fon: +49.40.37022 6855 fon: +1.337.373 1800
fax: +49.40.37022 6 896
fax: +1.337.373 4466

Forum Energy Technologies 920 Memorial City Way, Suite 1000, Houston, TX 77024 © Copyright 2017. All rights reserved

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